SOLVES-IT! User`s Manual
Contents
1. for REV 2 0 Modesof S _ 4Q71 amp S 201 Embedded PLC on a Chip Patent 7 299 099 SOLVES IT User s Manual REV 1 a E 9778 Mt Gilead Rd Fredericktown OH 43019 Toll Free 1 800 245 2327 Web http www divelbiss com Smart Parts for Managing Automation Email sales divelbiss com 2008017 1R2 IMPORTANT INFORMATION REGARDING SOLVES IT CONTROLLER SHIPMENTS To provide greater flexibility and reliability Solves t shipments are factory programmed with out a KERNEL You must install the kernel prior to being able to download EZ LADDER pro grams THE SOLVES IT WILL NOT FUNCTION UNLESS THIS STEP KERNEL LOADING IS COMPLETED To install the Solves It s kernel 1 Connect the serial cable from the PC to the SI 101 SI 201 Programming Port 2 Open the EZ LADDER Toolkit 3 To load the kernel you must configure the target and have at the minimum a one rung program For your conven ience a program is pre loaded on your computer for EZ LADDER versions 1 0 4 4 and later The file is named GetStarted_SI 100_SI 101_SI 200_SI 201 dld and can be found in the Kernal Install Start Programs sub directory where you installed EZ LADDER View Reports X E Settings Otherwise create your own using the Projects Settings Menu L select the Solves IT target and click the PROPERTIES button Using the drop down menu select the Sl 100 if using the SI 101 or SI 200 if using the SI 201 and click OK You2. Programming Port Fid NOLLYVYOdJYOI YSN CO umopanapaij O 5 5 lie 2 3 F f The Solves lt is connected to external devices via its mounting socket Divelbiss part number 115 105328 not supplied once it has been mounted The Solves lt is programmed via its programming port using the programming cable SIl PGM Connector Pin out Bottom View Solves lt Connector Pin 1 Output 1 Pin 2 Output 0 Pin 3 Input 0 Pin 4 Input 1 Pin 5 Input 2 Pin 6 Input 3 Pin 7 EGnd Pin 8 Power Common Pin 9 VDC Input Power Pin 10 Output 3 Pin 11 Output 2 Figure 2 1 Solves lt Connections Solves It User s Manual Document 2008017 1R2 pdf Page 6 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves it Features SOLVES IT MOUNTING The Solves It Controller mounts to industry standard 11 pin Octal relay socket To mount the Solves lt align with the socket and firmly push into position SOLVES IT INPUT POWER The Solves It may be powered using 8 32VDC The input power must be of sufficient supply to drive the Solves lIt con troller and all the digital outputs based on the load currents for each Maximum current for the Solves lIt is 150mADC and maximum load for each outputs is 500mADC See Figure 2 2 Chassis ground is recommended for noise immunity 8 32VDC POWER IN Q DC POWER CHASSIS COMMON GND 12 1
3. Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves t Features DIGITAL INPUTS The Solves lt includes 4 on board digital inputs They are identified as GPIO GPI3 and will sink an input voltage of 10 32VDC All digital inputs are optically isolated to promote noise immunity GPI1 may be used as a general purpose input or high speed counter while GPIO GPI2 amp GPI3 can only be used as general purpose inputs For information on using GPI1 as a high speed counter input refer the COUNTER INPUTS Section page 10 of this manual To access the digital inputs in the ladder diagram use the DIRECT CONTACT and INVERTED CONTACT objects 8 32VDC Q v VDC COMMON CHASSIS GND Status OOOO Il 2 13 14 Programming Port SI 101 GPIO Q Q GPI1 Q Q GPI2 Q GPI3 Q Q Figure 2 4 Typical Digital Input Connections Solves lt User s Manual Document 2008017 1R2 pdf Page 9 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com COUNTER INPUTS Solves it Features One of the digital inputs GPI1 may be utilized as a high speed counter up count The GPI1 input will operate as a counter up to the maximum input rate of 25KHz The counter input is optically isolated to promote noise immunity The High speed counter input uses the EZ LADDER function CNTRTMR Typical High Speed Counter connections ar
4. Tall Plugs into Industry standard 11 pin Octal Relay Socket Plastic Housing Indicates features only available on model SI 201 Solves lt User s Manual Document 2008017 1R2 pdf Page 12 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com SI 200 EXCLUSIVE FEATURES This section describes the hardware features and options including using EZ LADDER to operate the hardware that is specific to the Solves It Model 201 SI 201 SI 200 Exclusive Features REAL TIME CLOCK The SI 20 includes a Real Time Clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains time when power is lost via lithium battery The Real Time Clock may be accessed using the EZ LADDER functions GETDATE GETTIME SETTIME SETDATE PROGRAMMABLE PUSH BUTTONS The SI 201 includes two programmable push buttons labeled on the case as B1and B2 These push buttons are I O addressed using PB1 and PB2 in EZ LADDER To access the push buttons in the ladder diagram use the DIRECT CONTACT and INVERTED CONTACT objects These push buttons are automatically have variables labeled PB1 PB2 See Figure 3 1 PROGRAMMABLE DISPLAY The SI 201 includes a programmable 4 digit seven segment display This display may be used to display setpoints actual timers and more See Figure 3 1 To access
5. l Indicates that the text contains information to which the reader should pay particularly close attention All Specifications Subject to Change without Notice Solves lt User s Manual Document 2008017 1R2 pdf Page 3 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started CONFIGURING THE SOLVES IT TARGET IN EZ LADDER Before you can program and use the Solves lt Controller it must be configured as a target within EZ LADDER For help with installing or using EZ LADDER please refer to the EZ LADDER User s Manual In EZ LADDER select PROJECT SETTINGS This will open the Project Settings Window Select Solves lt for the target Click on PROPERTIES The Solves It dialog box will open Using the drop down menu select the SI 100 if using the SIl 101 or SI 200 if using the SI 201 and click OK Click OK again to close the Project Settings Window Figure 1 1 show the Project Settings Window and Solves It Properties dialog box Target Version Options Target C Enhanced Baby Bear 128K Divelbiss Corporation Enhanced Baby Bear Enhanced Baby Bear 256K Divelbiss Corporation Enhanced Baby Bear HEC 1000 Divelbiss Corporation Harsh Environment PLC PCS 1 Divelbiss Corporation PCS PCS 2x Divelbiss Corporation PCS PLC ON 4 CHIP Divelbiss Corporation PLC ON 4 CHIP Solves IT Divelbiss Corporation Solves IT Controller Code Type Seri
6. may also load a pre saved ladder diagram that uses the same target Verify the COM port is set correctly and click OK to exit the Project Settings See the EZ LADDER User s Manual for details on configur ing targets OR MON 4 Click the Monitor button to change from the Edit to Monitor Mode E l 5 Click the T Connect button to connect to the target A dialog will appear automatically when no kernel is loaded 6 Click the BROWSE button and select the target s kernel by partnumber located by default at C Program Files EZ Ladder Kernel The following are kernel names and descriptions File Name Description To be Used on Partnumber Solves IT dat Kernel for Solves lt SI 101 SI 201 EZ LADDER V1 0 3 0 or earlier Solves_IT_SI_100 dat Kernel for Solves it SI 101 SI 201 EZ LADDER V1 0 4 0 or later M Current Target Settings Target Version Bootloader Version aas m Upload File FileName C Program Files EZ Ladder Kemel Solves_IT dat Target Version si Look in je Kemel z e ef Erase User Program Update Target E EnhancedBabyBear_128k dat IE EnhancedBabyBear_256k dat My Recent pcs_1xx dat Documents lim pcs _2xx dat Ei E PLCHIP _M2_1280 dat PLCHIP_M2_2560 dat Desktop PLCHIP_M2_2562X dat E HEC 1000 dat Solves Tdat My Documents Mu Netwott File name HE C 1000 dat bd laces
7. 3 14 5 0000 Programming Port SOLVES IT CONNECTION USING OCTAL SOCKET S 101 P N 115 105328 Figure 2 2 Solves lt Input Power Solves It User s Manual Document 2008017 1R2 pdf Page 7 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves it Features STATUS LED The operating status of the Solves It can be determined the by Status LED When the Status LED is flashing at a slow Q rate approximately once per second then there is no program executing When the Status LED is flashing at a fast rate approximately 10 times per second a program has been loaded and it is executing Should the Status LED not flash at all first check the input power If the input power is correct and there is still no Status LED contact Divelbiss Technical Services PROGRAMMING PORT The Solves lt is programmed using its Programming Port This RS232 serial port is only to be used for programming using Divelbiss EZ LADDER The Programming Port defaults to 57600 N 8 1 This is not a general purpose port See Figure 2 3 PLUGS INTO SI PGM SOLVES IT Programming Cable PROGRAMMING oo in TO PC with EZ LADDER SION Add H S8AlOS o 5 2 3 5 a gt 6 z YSN wo uanpauapaiy WO9 SS QJa Apama dRy Figure 2 3 Programming Port Solves lt User s Manual Document 2008017 1R2 pdf Page 8 of 14 Divelbiss Corporation 9778
8. Files of type Ez Ladder Update Files gt 7 Click the OPEN button to finish the kernel selection Make sure the correct kernel is chosen 8 Click the UPDATE TARGET button to install the kernel HE Bootloader M Current Target Settings Target Version Bootloader Version 1 005 M Upload File FileName C Program Files EZ Ladder Kernel Soves_IT dat Target Solves_IT Version i 1 0 0 0 Erase User Program Update Target Restart Target 9 A dialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 10 When the dialog windows close the installation is complete The Solves It may be connected to normally and programs may be downloaded TABLE OF CONTENTS Table of Contents Page 1 Package Contents Page 1 Getting Started Page 2 How to Use this Manual Page 3 Configuring the Solves It Target in EZ LADDER Page 4 Solves It Common Features Page 5 Getting to Know the Solves It Page 6 Solves It Mounting Page 7 Solves lt Input Power Page 7 Status LED Page 8 Programming Port Page 8 Digital Inputs Page 9 Counter Inputs Page 10 Digital Outputs Page 11 Programmable LED Indicators Page 11 Retentive Memory Page 11 Specifications Page 12 SI 201 Exclusive Features Page 13 Real Time Clock Page 14 Programmable Push Buttons Page 14 Programmable Display Page 14 WARNING The SI 101 or SI 201 as with programmable controllers must not be u
9. al Settings Port com 7 Baud Rate 57600 7 DER HE Solves IT Pro perties DCPN x Solves IT Options I Real Time Clock Display 4 7 Segment 2 Push Buttons Figure 1 1 One you have configured the Solves lIt target EZ LADDER automatically creates variables for the Inputs Outputs Programmable LEDs and Programmable Push Buttons SI 200 only For each variable the appropriate I O address is automatically programmed for quick reference to use in the ladder program The following are created automatically GPIO GPIO Digital Input 0 GPIO GPO3 GPO3 Digital Output 3 GPO3 GPI1 GPI1 Digital Input 1 GPI1 LED1 LED1 Programmable LED 1 11 GPI2 GPI2 Digital Input 2 GPI2 LED2 LED2 Programmable LED 2 12 GPI3 GPI3 Digital Input 3 GPI3 LED3 LED3 Programmable LED 3 13 GPOO GPOO Digital Output 0 GPOO LED4 LED4 Programmable LED 4 14 GPO1 GPO1 Digital Output 1 GPO1 PB1 PB1 Programmable Pushbutton 1 GPO2 GPO2 Digital Output 2 GPO2 PB2 PB2 Programmable Pushbutton 2 Solves lIt User s Manual Document 2008017 1R2 pdf Page 4 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com SOLVES IT COMMON FEATURES This section describes the hardware features and options including using EZ LADDER to operate the hardware that are common for all Solves It models Solves it Features GETTING TO KNOW THE SOLVES IT on TERE
10. ate any condition in the ladder logic program These LED indicator I O addresses are LED1 LED4 To access the LED Indicators in the ladder diagram use the DIRECT COIL and INVERTED COIL objects These indica tors are automatically have variables labeled LED1 LED 4 RETENTIVE MEMORY The Solves It model SI 201 does support the use of retentive memory variables Each variable must be declared as retentive for proper operation Solves lIt User s Manual Document 2008017 1R2 pdf Page 11 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Status Programming Port Figure 2 7 LED Indicators Solves it Features PROGRAMMABLE LED INDICATORS SPECIFICATIONS Processor Memory Serial Ports Digital 1 0 Real Time Clock Counters Power Requirements Indicators Display Push Buttons Operating Temp Program Language Dimensions Mounting Type PLC on a Chip 64K Flash 1 Programming Port Max baud 57 6K 4 Sinking Inputs rated 8 32VDC 4 Sinking SSR Outputs rated 8 32VDC 500mADC Max Time of Day Day Month Year amp Day of Week 1 Channel Count Up GPI1 25KHz Max 8 32VDC 150mADC Max 4 Programmable LED Indicators 1 Status LED Indicator 4 Digit 7 Segment Programmable LED Display 2 Programmable Push Buttons 40 65 C Ladder Logic using Divelbiss EZ LADDER 2 4 Wide x 1 75 Length x 4 2
11. e shown in Figure 2 5 8 32VDC Q VDC COMMON CHASSIS GND PULSE INPUT DEVICE Figure 2 5 Typical Counter Input Connections Solves lt User s Manual Document 2008017 1R2 pdf Page 10 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves it Features DIGITAL OUTPUTS The Solves lIt includes 4 sinking on board digital outputs They are identified as GPOO GPO3 These outputs can sink up to 32VDC and drive a load up to 500mA maximum resistive Depending upon the device connected to an output a minimum load resistor may be required If the output is ON at all times connect a 470Q to 1KQ load from the output to V To access the digital outputs in the ladder diagram use the DIRECT COIL and INVERTED COIL objects When connecting DC inductive loads such as valves or coils use the supplied commutating diodes as shown in Figure 2 6 to improve noise immunity and protect the outputs When switching AC loads using relays install MOVs or other suppression devices not supplied 8 32VDC Q VDC COMMON Status O C a 0 0 11 12 13 14 Programming SI 101 Commutating Diode on Output 1N4004 GPOO Figure 2 6 Typical Digital Output Connections PROGRAMMABLE LED INDICATORS The Solves It includes 4 on board programmable LED indicators labeled on the case as 11 14 These indicators may be used to identify or indic
12. sed alone in applications which would be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use PACKAGE CONTENTS Whats Included Qty Description Part Number Location 1 Controller Sl 101 or SI 201 In Box Commutating Diodes 111 101012 In Box Solves lIt User s Manual Document 2008017 1R2 pdf Page 1 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com GETTING STARTED This section explains how to read this manual and understand the symbols Getting Started HOW TO USE THIS MANUAL In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Warns the reader of a potential danger or hazard that is associated with certain actions Q Appears when the text contains a tip that is especially helpful
13. ss The part or component is only to be returned to Divelbiss with a Returned Material Authorization number issued by the Divelbiss Service Department Any warranty service consisting of time travel and expenses related to such services performed other than at Divelbiss Corporation plant shall be at Buyer s expense Warranty of repaired or replacment products will be limited to ninety 90 days or the remainder of the original warranty whichever is greater Warranty is available only if Divelbiss Corporation is promptly notified in writing upon discovery of any alleged defect and examination of the subject product discloses to Divelbiss satisfaction that any defect has not been caused by misuse neglect improper installation improper operation improper maintenance repair or alteration accidents or unusual deterioration or degradation of the equipment or parts thereof due to physical environment or due to electrical or electromagnetic noise environment This warranty is in lieu of all other warranties expressed implied or statutory including warranties of merchantability or fitness for a specific purpose
14. the display in EZ LADDER use the SI_DISP and SIl_CLRDISP Status O 6000 Ii 12 13 14 PROGRAMMABLE PUSH BUTTONS Programming Setpoint Variable Display Port r 1 SOLVES IT PROGRAMMABLE 7 SEGEMENT 4 DIGIT DISPLAY Figure 3 1 Push Buttons and Display Solves lIt User s Manual Document 2008017 1R2 pdf Page 14 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Limited Warranty Divelbiss Corporation warrants equipment will be free from defects in material and workmanship for a period of one 1 year from the date of the Divelbiss invoice that the equipment was furnished Divelbiss Corporation will not be liable for any design furnished by Buyer and incorporated into the equipment In no event shall Divelbiss Corporation be liable for anticipated profits consequential damages or loss of use of equipment or of any installation into which the equipment covered by this order may be put Divelbiss Corporation shall not be liable or responsible for any loss injury or damage resulting directly or indirectly from the use of software and or programming in any way associated with the equipment of this order Obligations are to be limited to the repair or replacement at the Divelbiss Corporation plant Fredericktown Ohio upon return of the part or component in question prepaid by Buyer The return freight charges to be paid by Divelbi
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