HP115 and HP125 - Waste Oil Heaters
Contents
1. nif STOP START START HITON heat your home not the planet ENG Please read the following in struction carefully in order to make sure that the heater is used proper ly and does not cause malfunction 1 Use HP 115 and HP 125 universal oil heater are suitable for heating big size buildings without central heating shops service stations industrial buildings warehouses inventory buil dings basements garages etc The heater runs on most oils of mineral and plant origin such as motor oils heating oil gear oils hydraulic oils HBO Il III oils with maximum kine matic viscosity 6 00 mm s at a tem perature of 20 C and maximum igni tion temperature not lower than40 C and density above 0 94 g cm In light of binding regulations in some countries it is recommended that diesel oil heating oil or biodiesel be used Not to be used with transformer insulating oils They may contain substances that can damage the heater 2 Storage conditions HP 115 and HP 125 universal oil he aters should be stored in the following conditions temper2. 108 WE Dyrektywa Kompatybilnosci Elektromagnetycznej EMC 89 106 WE Dyrektywa Wyroby Budowlane Directives Standards applied PN EN 1 PN EN 1 2001 A1 PN EN 60335 1 PN EN 60335 1 102 PN EN 55014 1 2007 PN EN 55014 2 1999 A1 2004 151 2007 PN EN 55014 1 2004 PN EN 61000 3 2004 A2 2005 PN EN 61000 3 3 1997 A1 2005 A2 2006 PN EN 55014 1 PN EN 61000 4 2 1999 A2 2003 PN EN 61000 4 4 2005 PN EN 61000 4 6 2007 PN EN 61000 4 5 2006 PN EN 61000 4 11 2007 PN EN 61000 3 3 1997 A1 2002 U CE marking was made in 2008 r Declaration issued by ABIZA Place date Opypy 12 08 2008 aat Proto Andrzej Biatous wtasciciel firmy Signature of authorized person 117
3. 115 U HP 125 heat your home not the planet MOJAEJIN HP BOOG Donon kun an ram BOEOEEDEDBEEEEEEEEEEEEEEEEN Sn muuan A Nun un u un un un un A un un un un m un un oa un mL S hiton INSTRUKCJA OBS UGI NAGRZEWNICY NA OLEJ UNIWESALNY HP 115 I HP 125 USER MANUAL UNIVERSAL OIL HEATER HP 115 AND HP 125 OL HP 115 HP 125 BEDIENUNSANLEITUNG VHCTPYKLIUA KCMJIYATAUNN HAFPEBATEJIA HA YHABEPCAJIBHOM MACJIE LUFTERHITZER FUR MB pL Spis tre ci Rysunki techniczne k O 1 Przeznaczenie Warunki rodowiskowe sktadowania Warunki rodowiskowe u ytkowania Cechy charakterystyczne sterownika Konstrukcja urz dzenia a Instalacja urz dzenia Opis dziatania urz dzenia Obstuga nagrzewnic k O 10 Naprawa usterek pe Inhaltsverzeichnis Technischen Zeichnungen u 1 Bestimmung Umgebungsbedingungen der Lagerung _ Umgebungsbedingungen der Nutzung _ Eigenschaften des Steuerers _ Einrichtungskonstruktion Einrichtungsinstallation Beschreibung der Einrichtungswirkung _ Bedienung des Lufterhitzers 10 Fehlerbehebung k O Ha GEE ae EG KONFORMITATSERKLARUNG 2 2 3 4 9 Aspekty bezpiecze stwa a 6 7 8 9 2 3 9 Sicherheitsaspekte nun 6 7 8 9 ET ET EET AT AT OT OT AT Ww _ im mn O on 20 20
4. Contingency switching FLOW off The heat is produced during gas com bustion when oil is heated up to a high temperature When connecting the heater to power network the device is in stand by mode Stop Heat is not produced and fan and pump are not working Pressing the Start button triggers the green diode to turn on and the heater goes into the heating up mode Once the burner is heated up to 40 C the joints of thermostat placed next to combustion chamber clutch activating the oil inlet pipe and 14 blower fan these are signalled by the yellow diode on the control panel At the beginning smaller amount of oil is required for at least 30 minutes when the burner has not been heated up and the device should work on its first gear on the screen displayed as yellow diode is dim During this time the pump feeds the combustion chamber with approximately 1 25 kg h HP 115 or 1 85 kg h HP 125 of oil After 30 minutes we may shift to second gear on the screen displayed as yellow diode is bright during which time the chamber is supplied with approximately 1 85 kg h H P115 or 2 55 kg h HP 125 of oil The heater is switched off by pres sing Stop button on the control panel The pump is switched off yellow and green diodes on the control panel go off Ventilation fan works until the emperature in the chamber falls below 35 C Shutting off After the emperature in the chamber has fal len
5. D3 D4 Bimetallic sensor of burner s temperature Bimetallic thermostat STB Overflow fuse Pump 48W 230V AC 50Hz Fan 35W 230V 50HZ capacity 600 m h HP 115 capacity L000 m h HP 125 Keyboard Heater overheating indicator Overflow tank indicator Pump engine rotational speed indicator Heater turn on off indicator Figure 3 Control panel Terms burner thermostat STB bimetallic thermostat overflow fuse fan pump 230V 50 Hz control panel HP 125 HITON heat your home not the planet 7 Installation When installing the heater all local regulations are to be complied with including regulations referring to national norms 1 Place the heater on flat surface made of concrete 2 Level the device in order to check if the heater is levelled correctly place the vaporising pan in the lower part of the combustion chamber and pour a small amount approximately 250ml of diesel oil onto it The oil should stay exactly in the middle of the pan 3 Install current stabilizer valve on the combustion chamber s outlet pipe in order to maintain constant draught inside the pipe during the operation 4 Install at least six meters long smooth and temperature resistant horizontal flue not aluminium flue in order to provide optimum draught 5 Check tightness of all joints if ne cessary use the insulation tape 6 Make sure that the vaporising
6. Me 2a ENG Table of contents Figures and drawings nu _ 2 Storage conditions 3 Conditions for use a DANE 9 Safety measures nn 6 Construction of the heater 7 Insta lation _ 7 How to operate the heater 1 0 Failures and remedies a N ru CONEPIKAHME TexhnuecKne PUCYHKU un 1 IpenHasHnayenne 2 19 8 18 BL Pe 2 YCNOBNA CKNaAcKoro XPAHEHMA 2 3 SKCTINYaTAUMOHHbIe YCNOBMA nn _ 4 Xapaktepuctika KOHTposiepa 9 BeSONACHOCT Enna _ 6 Konetpykunn ycTpoiicrsa 7 YCT HOBKA YCTPO CTBa nun 8 Onncanne pabotb ycTpo cTBa 9 O6cnyxusanne Harpesarena 10 Yerpanenne HeucnpasHoctem TEXHVMECKVE DAHHBIE nn REKIIAPAUVIA COOTBETETBUN 12 oa Me 12 AA I N alie Fo N om www hiton pl i I HITON heat your home not the planet Toj Tee or OOOO OG 4 www hiton pl 3005 um 0 150 lt gt
7. burner requires various mainte nance works Following producer s recommendations regarding main tenance will assure failure free and safe functioning of the device Vaporising pan and elements of the combustion chamber cylinder ring and lid should be cleaned daily Check if the oil overflow pipe is unob structed this pipe is located in the ower part of the combustion cham ber directly above the overflow tank and clean If necessary Clean the burner basin located inside he combus he vaporising pan Check if air inlets per part of the combustion chamber are not obstructed Clean the oil feed line once a week maximum time of operation without cleaning the line feeding oil onto the vaporising pan is approximately 7 14 hours depending on the type of oil used for heating Clean the fuel tank and oil pump ilters during heating season f the heater is not used for a longer period of time the combustion cham ber and the tank should be cleaned horoughly and then covered with a hin layer of oil in order to prevent corrosion It is recommended to have all maintenance works done each se azon by an authorised dealer ion chamber at least once a week burner basin is located under ENG 10 Failures and their remedies In case of a failure of the device the following list may help identify its cau se and remedy Generally it should be easy to fix The following are the most common proble
8. pan is placed centrally in the combustion chamber 7 Place the upper ring inside the combustion chamber with flange facing upwards and install the hot air pipe 8 Check the power 220 240V 50Hz and connect the heater to the power outlet Neither fan nor the pump sho uld become active because the burner has not been switched on and the heat has not been produced yet 9 The heater should be placed away from combustible materials Ventilation fans working in the same room or area as the heater may cause disruptions Fitting the flue To ensure the right combustion appro priate fitting of the flue in necessary The following recommendations sho uld be adhered to when fitting the flue inimum flue diameter 150mm Check tightness of joints between flue elements inimum flue height 6m The inside of the flue should be insu ated double skinned The tube should be in free air the ip of the flue should be above the rooftop ENG If possible all sections of the flue sho uld be in vertical position horizontal positioning should be avoided as well as bending of the flue However if it is necessary to bend a flue for exam ple a flue bent in two places when it runs through a wall or a window the maximum angle is 45 with minimum height of the flue increased to 7m Minimum flue draught of 16Pa with nominal heat The device cannot be connected to the joint combustion outlet system C
9. the designa ed product fulfills the safety requirements of the Europe an Directives 2006 95 WE Dyrektywa niskonapieciowa LVD 2004 108 WE Dyrektywa Kompatybilnosci Elektromagnetycznej EMC 89 106 WE Dyrektywa Wyroby Budowlane Directives Standards applied PN EN 1 PN EN 1 2001 A1 PN EN 60335 1 PN EN 60335 1 102 PN EN 55014 1 2007 PN EN 55014 2 1999 A1 2004 1S1 2007 PN EN 55014 1 2004 PN EN 61000 3 2004 A2 2005 PN EN 61000 3 3 1997 A1 2005 A2 2006 PN EN 55014 1 PN EN 61000 4 2 1999 A2 2003 PN EN 61000 4 4 2005 PN EN 61000 4 6 2007 PN EN 61000 4 5 2006 PN EN 61000 4 11 2007 PN EN 61000 3 3 1997 A1 2002 U CE marking was made in 2008 r Declaration issued by ABIZA Place date Opypy 12 08 2008 uotu Piad ear Andrzej Biatous wtasciciel firmy Signature of authorized person HITON heat your home not the planet ENG CE ABIZA Poland 05 825 Grodzisk Mazowiecki Opypy ul Jemiotowa 2 08 EN 1 Type HP 125 Distance from combustible materials 140 cm Class 5 Heating performance 30 kW Fuel type Diesel oil Electric security complied with EC DECLARATION OF CONFORMITY Manufacturer ABIZA Address 05 825 Grodzisk Mazowiecki Opypy ul Jemiotowa 2 Poland Product Marka HP Model HP 115 We herby declare In sole responsibility that the designa ed product fulfills the safety requirements of the Europe an Directives 2006 95 WE Dyrektywa niskonapieciowa LVD 2004
10. AUTION When installing the combustion outlet system it is recommended not to place flues in horizontal position In order to guarantee free movement of gases the angle of flue should not exceed 45 The flue outlet must be above the rooftop Flues running through the ceiling walls or the roof must be insulated in order to prevent fire It is recommended to use double skinned flue in places where the flue is likely to be touched by the general public and on the outside of the building in order to guarantee good draught and prevent con densation No materials should be placed close to the heater even incombustible ones Free air move ment should be provided to assure proper combustion process Figure 4 Fitting the flue 113 ENG 8 Functionning Control panel The control panel of HP 115and HP 125 universal oil heater is equipped with four buttons enabling the user to control the operation of the heater and four diodes signalling the operating modes of the device Figure 5 Terms heater output control on switch off switch overheat control STB Vaporising pan overflow control pump control heater readiness for use LED diodes The device operates in the following modes Stop Device ready for use HEATING UP Preliminary operating phase IN OPERATION The device is working normally SHUTTING OFF The device is shutting off OVERHEATING Contingency switching off TANK OVER
11. ature 20 85 C relative humidity 5 85 pressure 800 1200hPa free of dust v free of chemical v pollutants 12 3 Conditions for use HP 115 and HP 125 universal oil heaters should be operated under the following conditions temperature 0 30 C relative humidity 5 85 pressure 800 1200hPa environmental impact IP20 protection appropriate ventilation v of heated area 4 Characteristics ofthe control panel e the heater may be regulated and set at 15 and 22kW HP 115 or 22 and 30 kW HP 125 e protection against overheating the burner e protection against overflow of oil in the burner e automatic retaining of previous settings in case of power failure 5 Safety measures HP 115 HP 125 universal oil heater is connected to 230V 50Hz alternating current network A fuse element 1A 250V was installed in the casing of the control panel The fuse should always be replaced with the power 230V 50Hz switched off HP 115 HP 125 universal oil heater is equipped with two bimetallic sensors assuring Safe and effective functio ning of the device Bimetallic sensor see figure 4 of the instruction in the burner triggers reaction in form of clenching contacts when the temperature in burner rises above 40 C and opening of contacts when the temperature falls below 35 C In cases such as overheating or oil overflow processor controls the signal from the bimetallic sensor and ac
12. below 35 C the burner switches o the Stop mode The heater may switch off automa ically if the combustion chamber is overheated or in case of overflow Overheating signal is generated by the bimetallic thermostat located close to the fan Opening of joints signals that the threshold temperature has been exceeded Control system turns the pump off pump indicator yellow diode goes off and overheating is signalled when a red diode on the control panel switches on Ventilation fan works until the temperature in the chamber falls below 35 C After the temperature in the chamber has fal len below 35 C the burner switches to the Stop mode Once the heater is in the Stop mode and even after switching off and sub sequently switching on the device the overheating signal is on This enables the user to find out what caused the heater to stop In order to reset the overheating signal and regain normal functioning ofthe device one should wait until the burner cools off completely ventila tion fan switches off and press the button on the casing of bimetallic thermostat Then press Start button which will cause the overheating diode to go off The heater may be switched on again Overflow signal is generated by a mechanic sensor located underneath the overflow tank Opening of joints signals that the tank is overflow At the same time the pump is switched f the pump indicator goes off and the red diode signalling o
13. e upper part of burner s casing Press Start button on the control panel green diode turns on After approx 10 15 minutes depen ding on the temperature in the room the fuel pump and ventilation fan will start and the yellow pump diode will www hiton eu turn on at the same time The heater starts working on the lowest gear with lower performance and can continue operating in this mode ona continuous basis 15 kW 1 25 kg h HP 115 and 22 kW 1 85 kg h HP 125 The second gear with increased per formance can be activated by selec ting on the control panel 22kW 1 85 kg h HP 115 and 30 kW 2 55 kg h HP 125 Each time Stop button is pressed followed by pressing the Start button during operation will result in swit ching into the Heating up mode of the burner Shutting off Press Stop on the control panel yellow diode goes off pump stops feeding fuel onto the vaporising pan and ventilation fan works only until the burner has cooled off The device must not be unplug ged for as long as the ventilation fan is working this can be done only after the burner has cooled down The burner switches off automatically Please remember that after switching off the device the cast iron pan remains hotter for longer depending on the tempe rature in the room and the heater cannot be re engaged until it cools down completely HITON heat your home not the planet Maintenance The
14. ms Digits represent possible causes The order of digits suggests gradation of probable cause of the failure CAUTION Unplug the device before star ting to fix the problem in the lower and up 115 ENG FAILURE Pump does not work and the pump indicator does not turn on Flame goes off while the pump is still working Combustion chamber makes noise There is soot in the chamber and on the flue There is unburned oi left on the vaporising pan or too much diesel oil during switching on No CAUSE 1 No power supply 2 Water or residues in the tank 3 Pump engine does not turn on 4 The engine and pump do not turn on 5 Oil pipe is blocked oil flows back to the tank through return pipe 6 Pump thermostat did not reach desired tempe rature Overflow fuse is full Security thermostat STB does not work cor rectly or does not work at all 9 Insufficient air supply for heating 10 Draught problems 11 The draught in the flue is too strong or changing 12 The draught in the flue is too weak CAUSE 6 3 7 2 5 9 10 12 10 11 12 8 9 10 11 122 EE REMEDY Check if the device is plugged in correctly and check the fuse Clean the tank and filter Check STB and overflow fuse Fuel is too thick or too cold Dilute with diesel oil Check the pump thermostat and replace if necessary Check the engine in order to determine if the pump is not dirty inside Check STB a
15. nd overflow fuse Clean the oil pipe and replace if necessary Wait until the burner cools down and relight Replace the thermostat Clean Reset the thermostat Replace Clean air inlets in the combustion chamber Check the fan Check if the flue is installed according to Fitting the flue Check tightness of the flue Clean if necessary Install the draught stabiliser and set at 2 mm W C 16 Pa Check all joints Minimize the number of bends Extend the flue Insulate the flue on the outside of the building Read information about the flue in this guide TECHNICAL SPECIFICATIONS Minimum heating performance Maximum heating performance Minimum oil consumption Maximum oil consumption Heated air flow E Power supply Power intake Flue diameter Width Height Length Weight HP115 HP125 kW 15 22 KW 22 130 en I sau a kg h 1 85 2 55 m3 600 1000 V Hz 230 50 230 50 A 0 6 0 6 mm 150 150 cm 54 85 cm 137 137 cm 75 54 kg 90 90 16 www hiton eu CE ABIZA Poland 05 825 Grodzisk Mazowiecki Opypy ul Jemiotowa 2 08 EN 1 Type HP 115 Distance from combustible materials 140 cm Class 5 Heating performance 22 kW Fuel type Diesel oil Electric security complied with EC DECLARATION OF CONFORMITY anufacturer ABIZA Address 05 825 Grodzisk Mazowiecki Opypy ul Jemiotowa 2 Poland Product Marka HP Model HP 115 We herby declare In sole responsibility that
16. tivates ventilating fan until the burner cools down to the temperature below 35 C Second bimetallic sensor see figure 1 of the instruction is installed next to the blower fan with threshold temperature set at 90 C Clenching of contacts when threshold tempe rature is exceeded causes that the burner immediately switches into the overheating mode see point 8 of the instruction The heater is also equipped with we igh sensor placed under the overflow tank the so called overflow fuse When the tank is filled the heater im mediately switches into the overflow mode see point 8 of the instruction The control panel of the heater is fac tory connected with other elements of the system such as sensors pump and fan and it is a safety requirement that during regular use there be no interference with covered and sealed part of the control panel as well as integrity of wiring Any interference of unauthorized person may cause an electric shock 230V 50Hz and burns 6 Construction of theater Figure 1 Terms Overheating control Burner lid Oil feed line Burner chamber thermostat Pump and control panel Fuel tank Cylinder Ring Wire ring Combustion chamber Vaporising pan Combustion chamber basin flow gauge overflow fuse e888890090000906 www hiton eu Figure 2 Diagram of HP 115 and HP 125 universal oil heater T40 T100 OVF MP MW KB D1 D2
17. verflow swit ches on Ventilation fan works until the temperature in the chamber falls below 35 C After the temperature in the chamber has fallen below 35 C the burner switches to the Stop mode The overflow tank is to be emptied and then Start button should be pres sed which will cause the red overflow diode to go off The heater may be switched on again O 9 How to operate the heater CAUTION Oil must not be poured into the burner If The chamber or the pan is still hot Always wait until the burner has cooled down Non compliance with the above warning may cause explosion of oil vapours and burns How to operate the device Once engaged the heater switches to desired modes depending on settings chosen by the user and information transmitted by sensors connected to the control panel If necessary water may be poured from the tank and replaced with used oil Plug into the power socket 230V 50Hz Pullthe upper part ofthe cover aside and take the burner lid off take the cylinder and the ring out if necessary clean thoroughly the vaporising pan and its base the burner cylinder and ring Check if the vaporising pan is cool and clean and then pour appro ximately 250 ml of heating or diesel oil onto it Light oil using a piece of scrunched up paper that needs to be put on fire and thrown onto the vaporising pan Install ring and cylinder put the bur ner lid back on close th
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