SO300 manual 20050602 -EN
Contents
1. 13 Lr PT F ENGLISH UK Ix 1 INTRODUCTION 50300 by FAST amp FLUID MANAGEMENT is the result of the most recent technology in high speed paint mixing Your 50300 by FAST amp FLUID MANAGEMENT is a sturdy and effective shaker its way of operating and its design show all quality of a careful engineering work on the product To appreciate fully and protect your investment we suggest that you take some time to read this manual As usual FAST amp FLUID MANAGEMENT will support you post sales assistance service The few maintenance operations which will be mentioned further on shall be carried out regularly FAST amp FLUID MANAGEMENT will not be held responsible for any damage or accident which might happen because of failure to respect the regulations set or because of wrong use or of maintenance carried out without the standard safety rules being followed as explained further on 50300 shaker must not be switched on if it has not been earthed through one or both the earthing connection points socket and or earthing bolt 2 INTELLECTUAL PROPERTY RIGHTS otatement on Intellectual Property Rights The information contained in this manual is based on data which belong to FAST amp FLUID MANAGEMENT This manual has been drawn up expressly for assistance in the use and general maintenance of 50300 shaker The publication of this info does not give any allowance for reproducing or us2. e Switch 50300 on just plug it in Open the door load a can and close the Press all buttons door Stop Up excluded None e Press ofthe start gt Before the end of the e he shaking cradle shall of them shall work De activate emergency button by turning it clockwise buttons T1 T2 T3 to shaking cycle press the stop and the upper plate shall Press Stop up button start the shaking cycle emergency button not unclamp Make sure the upper plate e Shaking shall stop anda shall be trapped in unclamps warning noise shall be the cradle and no button shall e Check the door it shall heard work be unlocked 14 3 Cleaning All cleaning operations must be operated with the machine unplugged For inner parts cleaning before unplugging the machine open the door Body panels and door Use any non abrasive cleaning product for domestic use on washable surfaces Control panel keyboard Use a wet cloth The use of neutral soap is allowed Then wipe no rinse with a dry cloth or a paper towel Inner parts of the body In case of paint loss clean immediately Dried paint can be removed with a broad knife Then Use any non abrasive cleaning product for domestic use on washable surfaces Inner parts shaking cradle In case of paint loss clean immediately Dried paint can be removed with a broad knife To clean lubricated parts just use a cloth which
3. GENERAL DESCRIPTION FAST amp FLUID MANAGEMENT high speed shaker 50300 has been designed to work in both in paint shops and for semi industrial applications FAST amp FLUID MANAGEMENT high speed shaker 50300 has been designed to fulfil the needs both of the retail business with limits in products capacity quantity and the professional and semi industrial business with the possibility of handling big cans with a height up to 440 mm and weight of up to 35 kg The machine requires a very little maintenance and paint can be produced at a low cost The system works with an automatic blocking and shaking device for a time set by the customer For further explanation please see chapter 10 6 SAFETY RULES WORKING AREAS MAINTENANCE AHEA 2 OPERATOR AREA 2 Compliance with security requirements The machine must be used and serviced by qualified personnel only since the bad wrong use might cause damages or accidents Area The areas of risk are working area maintenance area PY prm DT I Power supply t 230 240 VOLTAGE power supply with a magneto thermal protection device that intervenes when current absorbed exceeds 16 Amps or for leakage current of 30 mAmps according to local regulations t 115 VOLTAGE power supply with a magneto thermal protection device that intervenes when current absorbed exceeds 25 Amps or for leakage current of 30 mAmps acc
4. Remove the grease and possible dried paint see paragraph 12 3 b 1 14 5 Lubrication of the eccentric shaft supports Lubricate the eccentric shaft support through the lubrication nipples 11 FAT prm DT I 15 FUNCTIONAL DIAGRAM 100 115 230V Uni directional Shaker motor AC motor drive Bi directional AC input Pwm motor Clamp motor 100 115 230V drive 50 60Hz DC Solenoid Door solenoid drive Digital inputs Can sensors Logic board i Power cable board Little big Can Digital inputs sensor Digital inputs Upper limit switch Keyboard keys inputs Operator Panel Keyboard Monitor leds outputs board Emergency push Digital inputs button Digital inputs Door switch 1813171 1813167 p MICROSWITCH CLAMPPLATE 1813170 KA BROWN SANSIZ 1813169 Dl 2 SENSOR SHAKE ENABLE Ed GND GREEN ol 1813168 O MOTOR GND CLAMP YEL GRN M YEL GRN 1813173 BROWN RUN 25uF SO300 POWERBOARD KEYBOARD BROWN START 80uF BROWN BLUE BROWN YEL GRN TRANSFORMER MICROSWITCH NO DOOR 4 1813172 SOLENOID 1 81 31 72 DOOR C GND dh filter 5 1813166 U1 NETENTRY w fuse FAST amp FLUID MANAGEMENT WIRE i i Sheet EUA O 23 3 2005 NB tst version 1 01 2 6 2005 NB 2002 Fluid Management Hu
5. When shaking cycle is finished please remember not to leave the can inside the machine 11 LOADING THE CAN INTO THE MACHINE It is possible to Fix the can handle Make sure that the shake several cans with the rubber band can is centered onto with the same provided the lower plate height by using an adaptor Place the rubber disk onto the can lid 12 ACOUSTIC WARNINGS All operations are monitored by the resident program of the machine and in case of malfunctioning or at the end of the shaking cycle the machine gives out a warning sound In case of malfunctioning the machine immediately stops Here follow some examples of malfunctioning warnings 8 FAT prm DT I Malfunctionin When buttons T1 T2 or are pressed if the door is open clamping sensor can no more detect the can while shaking is on Time out When the time between the start and the clamp ok signal keyboard position 8 sensor is too long Safety violated If the door is forced if the emergency button is pressed 13 SAFETY All operations are monitored by the resident program of the machine to guarantee the user working in safe conditions If safety system is violated all machine movements clamping unclamping shaking immediately stop The following tables display signal controls monitored by the machine Machine status Function Signal Function control No functional check Clamping with or without can Closed door Doo
6. minute by default 3 T1 Red Led ON T1 shaking cycle activated 4 2 Button Press it to start shaking cycle T2 2 minutes by default 5 2 Red Led ON T2 shaking cycle activated 6 T3 Button Press it to start shaking cycle T3 3 minutes by default 7 T8 Red Led ON T3 shaking cycle activated CLAMP OK Green Led ON Machine is clamping the can 9 Button Stop Up Stop shaking open plate Reset after emergency stop Emergency button 10 HOW TO OPERATE 10 1 SWITCHING 50300 When the machine is off the door is locked Check that the emergency button 10 is not pressed in if it is turn it 90 clockwise Switch 50300 on simply plugging it in the mains socket The green led LINE 1 will turn on If the upper moving plate is not in the completely open position it will automatically unclamp 10 2 PLACING THE CAN Open the door and place the can in the centre of the lower plate then close the door 7 prm DT I CIIID MANMNMACEMENMNT FAST amp FLUID srl 5 ACI wama 10 3 CAN CLAMPING The Can clamping function keeps the can blocked while the machine is shaking A motor guarantees the continuous clamping on the can which is controlled by a dedicated sensor The clamping force is set in the factory during the final test on each shaker in any case the force can be modif
7. FAST amp FLUID MANAGEMENT srl A Unit of Idex Corporation Shaker SO 300 FAST amp FLUID MANAGEMENT Srl A Unit of IDEX Corporation Via Pelizza da Volpedo n 109 111 20092 Cinisello Balsamo MI ITALY Tel 39 02 66091 1 Fax 39 02 66091550 Web www fast fluid com USER MANUAL INDEX TION E S 2 2 INTELLECTUAL FROFERTY IGHT S n MARG 2 3 TECNICHAL SPECIFICATIONS 2 4 WARRANTY TERMS AND 5 1 22000000550000000408 0 00208822 3 5 GENERAL DESCRIPTION mepskns Tag 3 D OARETY ROCE D MIETEN 3 Fe A FAI SIS 5 M NE FION REQUIRE Io S 6 D KEY GOAT 7 J T 9 8109 11 LOADING THE CAN INTO THE MACHINE 8 AP SQ posu uc S 8 i728 E 9 14 MAINTENANCE AND CEEANING uu u uuu 9 7 9 15 FUNCTIONAL DIAGRAM 100 115 230 12 16 ELECTRIC BOX AND WIRING DIAGRAM 230V 50Hz
8. Please install the machine by proceeding as follows t 230 240 VOLTAGE power supply with a magneto thermal protection device that intervenes when current absorbed exceeds 16 Amps or for leakage current of 30 mAmps according to local regulations 115 VOLTAGE power supply with a magneto thermal protection device that intervenes when current absorbed exceeds 25 Amps or for leakage current of 30 mAmps according to local regulations Environmental conditions must be within the following limits Air temperature 10 to 40 Relative humidity 30 to 90 During the installation it is advisable to use protective gloves to avoid injuries Remove the bolts that fixe the machine to the pallet Remove the screws at the inside of the side panels Before trying to start the machine make sure the screws and the wooden blocks have been removed from the machine itself Connect the power cable to the 50300 so that you can open the door Pull the cords fixed to the wooden blocks Undo the feet of the machine till the machine Block the feet by doing their wheels no longer touch the ground respective lock nuts A SO300 shaker must not be installed in an working area classified as EX A 9 KEYBOARD FAST FLUID a E 2 MANAGEMENT POWER 7 7 9 x x b 00 1 LINE Green Led ON Presence of power supply 230V 115V 100V 2 T1 Button Press it to start shaking cycle T1 1
9. b van Doorneweg 31 P O Box 220 2170AE SASSENHEIM Thursday June 02 2005 FAST amp FLUID MANAGEMENT srl A Unit of Idex Corporation F Lu td Bel a F 14
10. e for any damage or injury caused by non compliance with the user and safety regulations presented in this manual or by not taking the usual and accepted precautions in handling operating or repairing even if not expressly stated in this manual This is also valid for damage and or accidents as a result of changes made to the machine that are implemented without prior notice to and approval by FAST amp FLUID MANAGEMENT THE NETHERLANDS FAT prm DT I 7 RESIDUAL RISKS 7 1 Table of residual risks for the operator Despite of the measures taken in the designing of the machine to guarantee a safe use of it there might happen reasonably predictable occurrences whose risk was possible to reduce but not to eliminate completely or crushing ding E and 4 1 1 during loading and unloading operations parts of the cans to use 4 1 1 unloading operations operator works 7 2 Residual risks for technicians RISK DIRECT 392 PRECAUTION EE of electrocution during maintenance caused 1 5 1 Use security shoes and gloves by electric charges of motor capacitors 115 230V 1 5 2 7 3 Personal protection for user If the equipment is used in a correct way the machine as produced in the factory does not cause risks or dangers for the user who in any case have to wear individual protection protective glasses protective shoes protective gloves especially during the loading and unloading of
11. hin the limits also squared and oval cans be shaked Minimum cans height 65 mm Timer Electronic programmable Power supply 0 75 kiwi 280V 50Hz 0 75 kiwi 115V 60Hz FAT prm IT I 4 WARRANTY TERMS AND CONDITIONS WARRANTY FAST amp FLUID MANAGEMENT THE NETHERLANDS guarantees every machine to be free from material and assembly defects Please refer to terms and conditions of sale in force when the machine was bought The damaged parts must be sent to FAST amp FLUID MANAGEMENT THE NETHERLANDS with forwarding costs prepaid by the user If the defect is caused by improper or abnormal use the repairs will be billed at normal cost In this case an estimate may be submitted before starting repairs if required ALWAYS STATE THE SERIAL NUMBER OF THE MACHINE IN ANY CORRESPONDENCE CONCERNING SPARE PARTS The serial number is located on the left side of the machine bogy These agreements must be interpreted according to the laws of the Netherlands and for any dispute the court of Sassenheim shall have competent jurisdiction The manufacturer s warranty expires e incase of improper use e incase of use of non original spare parts e incase of repairs adjustments to the machine without written approval and or by unauthorized staff e incase of incomplete maintenance or failure to observe the instructions contained in this manual The above conditions are applicable if there are not other conditions expressly agreed on 5
12. ied by a technician through the Operator Panel according to the needs requirement of the customer Default values are Bigger cans up to 35Kg 350 Kg clamping force Smaller cans up to 10Kg 250 Kg clamping force 50300 shaker has another sensor which recognizes the size of the can in the inner shaking frame bigger or smaller can according to that the correct clamping pressure 1 or 2 is automatically chosen by the machine itself If while the machine is shaking the above mentioned sensor cannot detect the can anymore the shaking cycle is stopped and a warning noise is uttered 10 4 CAN SHAKING The shaking cycle starts by pressing one of the three buttons T1 2 which have pre set values with different shaking times 1 2 or 3 minutes by default Also these 3 parameters have been pre set in the testing phase in the factory in any case they can be modified by a technician through the Operator Panel according to the needs requirement of the customer previous consent of Fast amp Fluid Management Shaking after pressing button T1 or T2 or T3 the upper plate lowers till it touches the can After the sensor has ascertained that the can is well clamped the shaking starts At the end of the shaking the upper plate goes up for about 4 second and then stops Shaking can be stopped any time by pressing button Stop Up or the emergency button In this moment door can be opened and the can may be removed
13. ing this manual for other than installation use or maintenance No part of this manual can be reproduced translated or filed neither on computer in any form or by any means without written authorization by a FAST amp FLUID MANAGEMENT officer 3 TECNICHAL SPECIFICATIONS EN 292 Part 1 and 2 1991 Safety of machinery Fundamentals general principles for design EN 418 1992 Safety of machinery Emergency stop equipment functional aspects EN 60204 Part 1 1997 Safety of machinery Electrical equipment of machines specifications on general aspects EN 954 1 1996 Safety of machinery Safety of parts of the control system Part 1 general principles for design EN 1088 1995 Safety of machinery EN 294 1992 Safety of machinery Safety distance to avoid damages in areas of the machines that are reachable by upper limbs EN 953 1997 Safety of machinery Protections Requirements on design and construction of mobile and or fixed protections PrEN 12757 1 Mixing shaking machines for coating products EN 61000 6 3 Parte 6 3 2001 EN 61000 6 1 2001 EN 61000 3 2 2000 EN 61000 3 3 1995 1 2001 Electromagnetic Compatibility Directiv EMC Part 3 Limits Section 2 Maximum noise level lt 70 Shaking speed motor revolutions 685 rpm Machine dimensions 72cm Width 116 Height 69cm Depth 210Kg Weight Maximum can weight 35 kg Maximum can dimensions HxWxD 440x350x350 mm Wit
14. laws in force you need to have an authorization issued by the Fire Brigade or by the competent authority and avoid a dangerous massing of paint cans It is forbidden to store flammable materials or other materials inside the machine Using naked flames white hot objects or any device that might generate sparks in the room where the machine is placed It is advisable to install a ventilation system to guarantee that close to the machine the vapor dilution is lower than 3096 When work is finished do not leave the can s inside the machine and do not leave the machine switched on In the premises where the SO300 is installed within a 5 meter range from the machine there must be a plate with the writing Smocking is strictly forbidden 2 3 4 5 6 7 8 50300 shaker must not be installed an working area classified as EX WARNING Avoid operating the SO300 if it is not loaded with a can Never use a load with a weight over 35 Kg Remove all cans inside the machine before switching it off Do not place any damaged can inside the 50300 Consequent rupture during mixing may cause damage to the shaker Running the 50300 with damaged packaging is at User s risk Already damaged cans may cause damage to the your machine During the maintenance follow the security rules and the procedure described in this paragraph The 50300 is to be operated only by trained personnel FAST amp FLUID MANAGEMENT THE NETHERLANDS shall not be liabl
15. ording to local regulations ELECTRICAL WIRING CAN BE ACCESSED BY QUALIFIED PERSONNEL ONLY DO NO OPERATE THE MACHINE IF THE SIDE OR REAR PANELS ARE NOT ASSEMBLED Safe use of the machine The producer shall take the all possible care in planning designing the checking the installation and the start up of the machine to guarantee the maximum operational level during a rational use of the system supplied All components must be in accordance with the current safety regulations Up to date safety systems are installed in the machine to ensure the best protection available at the moment While using SO300 you must keep to the following safety rules The end user must keep to the safety regulations of the country where the machine is installed If there is a conflict between European regulation and local regulation the most severe rule will apply on the specific Issue Installation and maintenance of SO300 shaker must be carried out by a qualified technician Safety rules when the machine is operating To avoid injuries all panels of the body of the machine must be assembled and correctly fixed to the frame Do not tamper the protective control system and the door locking device Before any inspection and maintenance operation 50300 disconnect it from the mains outlet to avoid unexpected starts Do not leave inside the SO300 tools after servicing Make sure the environment in which the machine is installed complies with the
16. r closed Unclamping Closed door Shakin Door closed clamping pressure sensor Door closed clamping pressure sensor 9 activated activated Stand by 14 MAINTENANCE AND CLEANING During maintenance and check operations please wear protection gloves and unplug the machine These operations must be carried out b ualified and trained technicians and with the machine unplugged apart safety device check 14 1 Table of periodic servicing Servicing every 7 days 1 Years What to do Safety devices check Cap 14 2 Cap 14 3 Body cleaning ems Inner parts cleaning Cap143 Threaded bars and springs lubrication Cap 14 4 Eccentric shaft supports lubrication Carp 14 5 14 2 Check of safety devices DOOR LOCK solenoid micro switch when the machine is off and the door is locked If you pull the handle the door shall remain locked DOOR machine is on plugged into the mains but not workin When the machine is switched on plugged in the upper plate unclamps till uppermost position If the upper plate is already in the uppermost position the machine is ready to be loaded Open the door If you press T1 or the machine shall not start but emit a warning noise If you press Stop Up the machine shall not start but emit a warning noise FAST 8 FLUID MANAGEMENT srl A Unit of Idex Corporation FAST BA A PT I EMERGENCY BUTTON when the machine is shaking
17. the cans 7 4 General danger situations There is not any particular hazardous situation e g fire risk loss emission of dangerous substances but in any case it is necessary to have at hand a powder extinguisher for possible fire electrical equipments Security components and devices The machine is equipped with the following security devices An emergency push button A door locking device solenoid Emergency push button For safety reasons all users should know the position and the way to use the red emergency push button The emergency RED push button is assembled on the operator panel on the front part of the machine Pressing this button causes the immediate stop of the shaking cycle and the disconnection of the power supply stopping the shaking motor The normal functionalities of the equipment are restored by turning the emergency push button clockwise case of emergency stop during the shaking cycle the machine functionalities will be restored after the reset procedure just press Stop Up Door lock solenoid and door open micro switch These components are part of the same safety device solenoid micro switch which prevents shaking cycle from starting if the door is open During shaking cycle the solenoid keep the door safely locked FAST amp FLUID MANAGEMENT srl A Unit of Idex Corporation FAST FLO ae PT 8 INSTALLATION REQUIREMENTS 50300 has to be placed on a level and stable ground
18. will remove the paint together with the lubricant Immediately restore the lubrication as per further instructions Accidental paint leakages losses inside and or outside the SO300 Immediately clean the machine and the floor of the user area to avoid slipping risks Do not use water jets or high pressure cleaners to clean 50300 Do not use solvents to clean 50300 In case solvents are absolutely necessary after using them keep the machine disconnected from the mains and its door completely open for at least 1 hour 10 FAST amp FLUID MANAGEMENT srl A Unit of Idex Corporation FAST Ln SI ET ia 14 4 Threaded shafts and springs lubrication Recommended lubricants Use a generic adhesive yellow grease for open gears grade N G L I 2 How to proceed e Then put some grease with a brush on the springs between innermost Greasing _ cradle and middle cradle w Wi 1 in the machine ed m Close the door i Press any of the start buttons T1 S E T2 then Stop Up buttons to slide the upper plate on the shafts e the operation several times e Switch the machine on plug it into the mains door shall be closed Lower completely the upper plate by pressing any of the start buttons T1 T2 Before the shaking starts press Stop Up e Open the door e Unplug the machine from the mains e
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