Technical Information Alpha Compact
Contents
1. 26 26 4G 36 36 66 A4G N Sa 1 N ist Abstand mm Qn E E 10 Geschwindigkeit m min Date 10 03 2015 BSC ZIM Page 21 of 212. be tested internally on the basis of the 3G acceleration task 4 G acceleration Ramp setting and label length significantly 5 G acceleration influence the average application rate In other words in extreme cases an increase of the 2G 3G lication will not incr h lication m min mm ms mm ms application speed ot increase the applicatio l 00 8 07 006 05 rate 02 9 15 02 0 10 06 6 24 04 4 15 11 6 32 07 7 21 482 01 12 4 27 26 2 50 17 3 32 35 5 58 23 6 38 Date 10 03 2015 BSC ZIM Page 18 of 21 Technical Information CRE Weber Skip Function The skip function allows that one label may be missing in a row on the label liner The resulting gap is compensated by the controller so that the application process is not affected by the gap If two labels in a row are missing this will no longer be compensated and the system will change to malfunction Shaft Encoder For an optimal labeling result the application speed of the labels must match with the transport speed of the products If the products are always transferred with the same speed to the Alpha Compact a fixed setting of application speed will be sufficient If the transport speed of the products varies the application speed will have to be synchronized with the help of a shaft encoder For Alpha Compact shaft encoders with HTL interface 24 DC push pull output or with open collector output NPN are suitable TTL outputs 5V logic
3. uniform applicator draft of PAS section USB interface enables up and download of applicator setup automatic detection of bad tags skip function Page 1 of 21 Bluhm Weber h e h ASET fal a Ls ak Technical Information Classification of Alpha Compact Description of the system Pre configured Wipe On label applicator 120mm or 150mm width right and left version is Alpha the Standard Alpha which is available immediately basic version Field Installable Field Installable Options are available ex stock and can be installed by the Options customer on site with the help of an installation instruction Factory Installable Options that are installed and tested ex factory after placing the system order Options Modular The Alpha Compact can be assembled modular It will be assembled ex construction factory according to the appropriate instructions Date 10 03 2015 BSC ZIM Page 2 of 21 Technical Information Pre configured Alpha Compact 120mm Width Fig Aloha Compact 120mm LH Fig Aloha Compact 120mm RH Art No 32100034 Art No 32100033 The pre configured standard Alpha Compact 120mm LH 32100034 and Alpha Compact 120mm RH 32100033 consist of the following components Alpha Compact 120mm LH or RH Working width 120mm left or right version speed range 0 60m min infinitely variable Wipe On peeler plate 150mm length swinging label detection by opacity fork sensor from Disoric unwinde
4. BSC ZIM Art No 35002974 KH200 LH RH Stable construction usable stroke length minus 23mm Max label size 120x160mm WxH Tamp with construct is possible Quick change tamp is possible Without tamp Art No 35002975 KH300 LH RH Stable construction usable stroke length minus 23mm Max label size 120x160mm WxH Tamp with construct is possible Quick change tamp is possible Without tamp Page 16 of 21 Art No 37120182 KH400 LH RH Stable construction usable stroke length minus 23mm Max label size 120x160mm WxH Tamp with construct is possible Quick change tamp is possible Without tamp Technical Information Technical Details HMI Panel handy and robust HMI aluminum milled operation by 2 potentiometers and 4 buttons the left potentiometer is used for soeed adjustment the right potentiometer is used for label stop position at peeler bar with a particular key combination the functions of the potentiometer can be turned off key lock dimension 60x80x20mm HxWxD weight 0 25kg cable length 1 5m swiveling bracket handy two lines display aluminum milled font size 9mm background lighting multilingual language package 1 including English German Italian French Dutch Norwegian Swedish Turkish language package 2 for selection English Russian Czech Latvian Polish Spanish Portuguese complete access to all adjustment parameter up to 9 lab
5. IM Page 9 of 21 Technical Information Modular Assembly Groups Alpha Compact 120 150mm Width Modular Basis Art No 32100053 120mm 32100051 150mm Art No 32100054 120mm 32100052 150mm Alpha Compact 120 150mm RH Version Basis Alpha Compact 120 150mm LH Version Basis Module Label Detection Art No 35001789 Art No 35001896 Art No 35001895 Art No 35002651 Standard Disoric opacity fork For transparent labels with micro For transparent labels with micro For transparent labels with sensor LH RH switch LH switch RH ultra sonic sensor LH RH Date 10 03 2015 BSC ZIM Page 10 of 21 Technical Information CRE Weber Art No 35001875 120mm 35002167 150mm Art Nr 35002060 120mm 35002174 150mm Standard 310mm diameter plate RH Standard 310mm diameter plate LH Art No 35002727 120mm 35002729 150mm Art No 35002726 120mm 35002728 150mm Displaced 90 upwards 310mm diameter plate RH Displaced 90 upwards 310mm diameter plate LH Date 10 03 2015 BSC ZIM Page 11 of 21 Technical Information CBE Weber Art No 35002731 120mm 35002733 150mm Art No 35002730 120mm 35002732 150mm Displaced 180 forwards 310mm diameter plate RH Displaced 180 forwards 310mm diameter plate LH Art No 35002596 120mm 35002614 150mm Art No 35002597 120mm 35002615 150mm Collar installation 310mm Diameter plate RH Collar installation 310mm diame
6. Technical Information Ce Weber Label size Label roll outside diameter Maximum application rate Application accuracy Maximum application speed Maximum liner width Dimension H xW xD in mm Weight Power connection Power consumption Ambient temperature Environmental conditions Protection class Technical Specifications Min 10 x 20 mm W x H Max 150 x 300 mm W x H Higher label lengths can also be applied at reduced speed resp application rate Minimum label gap 3mm Maximum roll 300 mm maximum running length 450 m Core 76mm 3 4 Up to 600 rates min depending on label size 0 8 mm related to the repeatability at the peeler bar 70 m min depending on label size dispenser width 4mm e g Alpha Compact 120 max 124mm liner width 990 x 310 x 715 22kg depending on version 90 240 V 47 63 Hz 200 Watt 101 38 C 201 90 relative humidity non condensing IP 40 Aluminium casting powder coating RAL 9006 consisting of two parts Cabinet Charateristics Date 10 03 2015 BSC ZIM configurable machine applicator control is integrated in cabinet performance peaks up to 600 labels min fast change of label size due to a simple labeling calibration function three different interface variants for customer focused applications position accuracy up to 0 8mm infinitely shaft encoder regulation in the range of 0 70m min
7. WxH Without tamp Date 10 03 2015 BSC ZIM Art No 35002438 TBM50 LH Tamp Blow Mini 50mm Stroke LH usable stroke length minus dimm Outlet width 58mm Max label size 52x52mm WxH Without tamp Art No 35002439 TBM25 RH Tamp Blow Mini 25mm Stroke RH usable stroke length minus dimm Outlet width 58mm Max label size 52x52mm WxH Without tamp Page 15 of 21 Art No 35002440 TBM25 LH Tamp Blow Mini 25mm Stroke LH usable stroke length minus dimm Outlet width 58mm Max label size 52x52mm WxH Without tamp Technical Information Applicators further information can be obtained in the respective applicator TI s in the category accessories labeling Art No 35002972 HS50 LH RH Light construction for High Speed applications usable stroke length minus 23mm max label size 120x90mm WxH compatible for tamp with construct Operation is only possible by HMI Display Without tamp Art No 37120187 HS100 LH RH Light construction for High Speed applications usable stroke length minus 23mm max label size 120x90mm WxH compatible for tamp with construct Operation is only possible by HMI Display Without tamp Art No 35002973 KH100 LH RH Stable construction usable stroke length minus 23mm Max label size 120x160mm WxH Tamp with construct is possible Quick change tamp is possible Without tamp Date 10 03 2015
8. are not suitable A parameterization of the shaft encoder can be either done by the HMI display or by USB Thus it is essential that the customer provides either a HMI diplay or an USB The function of the speed regulating controller can also be reached with HMI panel but only if the shaft encoder is parameterized by one of the previously mentioned units Product Sensor Standard setting of the labeler is PNP This means product sensor 1 2 and low label warning sensor are set to PNP By changing the position of one jumper the certain sensor can be switched to NPN Additionally the labeler s controller has to be reconfigured For this an HMI display or USB is necessary This can only be done by trained personnel because for this working on the labeler s electronic is necessary Labeler Function The operation of the Alpha is possible via three different interfaces The customer serve two HMI the HMI panel and HMI display The third variant is an operating software which can be operated via USB from an external computer This software is not suitable for the customer it is mainly the service technicians and distributors to parameterize the dispenser It is imperative that one of the three operating options at Alpha dispenser is adapted The Alpha can not be operated without control unit Only in an exceptional case an operator without HMI or software is possible The customer starts the system via the I O interface In this case the dis
9. ase find further information in Please find further information in Please find further information in Please find further information in the Tlin the category the Tl in the category the Tlin the category the Tlin the category accessories labeling accessories labeling accessories labeling accessories labeling Date 10 03 2015 BSC ZIM Page 14 of 21 Technical Information E www Weber ul ASET Da a A T Applicators further information can be obtained in the respective applicator TI s Art No 35001906 PH250 Tamp Blow 250mm linear stroke LH RH usable stroke length minus 24mm max label size 120x160mm WxH can be adjusted in usable stroke length at any length compatible for quick change tamp pad operation is only possible by HMI Display Without tamp Art No 35002031 PH90 180 90 180 Rotating tamp 250mm Swing arm length LH max conveyor speed 15m min 151 25m min only with option Shock absorber max label size 120x160mm WxH Operation is only possible by HMI Display Without tamp Art No 35002029 PH90 180 90 180 Rotating tamp 250mm Swing arm length RH max conveyor speed 15m min 151 25m min only with option Shock absorber max label size 120x160mm WxH Operation is only possible by HMI Display Without tamp Art No 35002437 TBM50 RH Tamp Blow Mini 50mm Stroke RH usable stroke length minus dimm Outlet width 58mm Max label size 52x52mm
10. cal Information Factory Installable Options Factory Installable Options are assembly groups that are combined with the applicator in our headquarter and they have to be tested These options can also be retrofitted on site by an experienced technician F i llabl ayer te rate Art No Description Figure options Language package 2 22800871 Languages are listed in chapter AMMI Displayn Shaft encoder fixed 22702443 Incl bracket friction wheel connection socket and cable Shaft encorder 22702444 Incl bracket friction wheel connection Spring loaded socket and cable Splitter box shaft 22801378 For connection of two Aloha Compact to encoder one shaft encoder Zero Down Time 35001961 To control two Alphas connected in series Controller Further information on exact mode of operation can be found in the controller manual Date 10 03 2015 BSC ZIM Page 8 of 21 Technical Information ws Weber Modular construction Alpha Compact In modular construction the Aloha Compact will be fragmented in its single modules depending on width It can then be assembled by the price list according to the customerG requirements The basic modules consist of Basic Alpha Compact Label detection Applicator Unwinder Besides these basic modules also the suitable Field Installable Options or Factory Installable Options have to be may be selected The Alpha configured on the basis of the modules will then be mounted tested and
11. el sizes can be stored error display shaft encoder parameterization label counter start delay label position at peeler bar dimension 100x170x20mm HxWxD weight 0 6kg cable length 1 5m swiveling bracket Date 10 03 2015 BSC ZIM Page 17 of 21 Technical Information MOM Interface The I O interface serves for the connection of Alpha Compact with new system options or the customer s controller Pin assignment Output signal Ready n o max 200mA max 30V Output signal Roll end pre warning n o max 200mA max 30V Output signal Syne n o max 200mA max 30V Input signal Start max 10mA Low lt 3VDC High gt 15VDC Com input signal Com output signal 24V P24 all outputs which are supplied by P 24 may OV to earth consume together max 500mA Ramp diagram During applying cycle the label rate is not constant See figure At a subsequent printing or applying onto the product this effect has to be noted Procedure for compensation At the beginning of the applying cycle the label rate is out of sync To compensate this a distance acceleration between Label speed peeler bar and product has to be adjusted The Start Ramp distance can be read from the table with the help of _ Overrun speed and ramp setting For operation with shaft Stop Ramp encoder the speed is equal to maximum speed a l 2 G acceleration Standard ramp setting is 2g Other ramp settings may need to
12. ible Display is absolutely necessary for combination with applicators PU roller diameter 40mm length 125mm To push labels onto flat product surfaces Brush with bristle length of 25mm 125mm width To push labels onto uneven product surfaces PU roller diameter 40mm length 155mm To push labels onto flat product surfaces Brush with bristle length of 25mm 155mm width To push labels onto uneven product surfaces Power cable for connection to Alpha Compact Length of power cable 2m Page 6 of 21 Technical Information User Manual German User Manual English User Manual French User Manual Swedish User Manual Dutch Other languages on demand Connection cable to IO socket Connection cable to IO socket Clamp terminal for IO interface and product sensor Filter regulator unit Date 10 03 2015 BSC ZIM 32708714 32708612 32708722 32708825 32 08862 99999999 35002078 35002080 32800034 22800604 User Manual Alpha Compact 5m cable length open cable end 8 pins 10m cable length open cable end 8 pins Universal I O clamp terminal for Alpha Compact Rittal Box 200 x 150 x 80 according to wiring diagram M12 8 pin cable 5m for I O Interface X9 M12 4 pin cable 5m for product sensor connection X2 3x bolting M16 1x M25 Is required additionally at each pneumatic unit to filter the air and to protect the pneumatics from dirt Page 7 of 21 Techni
13. it is also possible to complete the applicator with the Field Installable Options in our headquarter Field installable options Description Trigger sensor 32700070 Incl bracket mirror and T rail Light barrier adjustable PNP Trigger sensor 32700071 Incl bracket and T rail PNP Reflective sensor adjustable Trigger sensor 35001812 5m cable with plug for connection Cable for external start to customer PLC Open cable end Low label warning 35001817 For connection to Alpha Compact Axial scanning of the label roll Signal available by alarm lamp and I O interface Alarm lamp 3 colored 22 02287 Green yellow red light incl cable Light diameter 71mm height 172mm IP65 LED Date 10 03 2015 BSC ZIM Page 5 of 21 Technical Information Field installable Art No options HMI Panel 35001815 HMI Display 40014836 Pusher roller 35081019 120mm width Pusher brush 35081020 120mm width Pusher roller 35081028 150mm width Pusher brush 35081029 150mm width Power cable EU 33709377 Power cable USA 33709375 Power cable UK 33709378 Power cable 33709376 Switzerland Power cable open cable 29801903 end Date 10 03 2015 BSC ZIM Description Simple operation of basic functions by panel Basic functions by push buttons speed regulations and offset label position at peeler bar by two potentiometer Simple operation of all functions Complete functions monitoring and adjustment poss
14. penser is set ready for operation by the I O signal and can then be operated with the set parameter values Date 10 03 2015 BSC ZIM Page 19 of 21 Technical Information Calibration When changing the label size a calibration is necessary By a simple activation of the push button automatically 3 labels are fed and all necessary parameters are stored safely and quickly Performance diagram The Alpha Compact 120mm width may also cover higher speed ranges depending on label size For an exact assignment of the application rates a performance evaluation diagram is available Taktrate Alpha Compact 2G Etikettenlange 19 mm Etikettenlange 30 mm Etikettenlange 35 mm Etikettenlange 50 mm Etikettenl nge 60 mm Etikettenlange 75 mm Etikettenlange 99 mm Etikettenlange 120 mm Date 10 03 2015 BSC ZIM Page 20 of 21 Technical Information me Weber Minimal label distance on product Based on rate of feed the Alpha Compact needs a definite processing time between two applications Due to the temporal sequence of signals arise as intervals in which no label can be applied Please note the following table 32mm 74mm 1831mm 205mm 305mm 3 6mm 34mm somm omm 151mm zim om samm 55mm Bomm 183mm 204mm Ce o eom Simm esem iaram ramm Abstand mm f v m min a5 a UJ wn Ud ae as
15. r for label roll diameter up to 300mm connector for HMI connector for product sensor PNP connector for alarm lamp connector for low label sensor connector for shaft encoder connector for I O interface FK40 mounting bracket with screws Documentation in German Date 10 03 2015 BSC ZIM Page 3 of 21 Technical Information Pre configured Alpha Compact 150mm Width ONY Fig Alpha Compact 150mm LH Fig Alpha Compact 150mm RH Art No 32100044 Art No 32100043 The pre configured standard Alpha Compact 150mm LH 32100044 and Alpha Compact 150mm RH 32100043 consist of the following components Alpha Compact 150mm LH or RH working width 150mm left or right version speed range 0 40m min infinitely variable Wipe On peeler plate 150mm length swinging label detection by opacity fork sensor from Disoric unwinder for label roll diameter up to 300mm connector for HMI connector for product sensor PNP connector for alarm lamp connector for low label sensor connector for shaft encoder connector for I O interface FK40 mounting bracket with screws Documentation in German Date 10 03 2015 BSC ZIM Page 4 of 21 m Technical Information Field Installable Options Field Installable Options are simple assembly groups that are available pre configured ex stock The options can be easily adapted and installed by the customer with enclosed installation instruction Depending on customer requirement
16. supplied according to the customer requirements Enclosed some examples for using the modular construction 1 Customer requires an Aloha Compact 120mm width RH wipe on peeler blade label detection via micro switch gt You have to select modular construction because the standard wipe on Alpha 32100033 is equipped with Disoric label detection You have to choose the Basic module in 120mm width RH 82100053 from module label detection the micro switch RH 35001895 from module Unwinding the RH 120mm width 35001875 and from module Application the wipe on peeler blade 120mm width RH 35081016 gt You have to choose further parts like power cord HMI Pusher and further options 2 Customer requires an Aloha Compact 120mm width RH Tamp Blow applicator PH250 label size 100x140mm W x L label detection standard Disoric gt You have to select modular construction because the standard wipe on Alpha 32100033 is equipped with wipe on peeler bar gt You have to choose the Basic module in 120mm width RH 82100053 from module label detection the Disoric 85001 789 from module Unwinding the RH 120mm width 85001875 and from module Application the PH250 85001906 and the tamp pad from the options in size 120x160mm W x L It is important only to use tamp pads which are suitable for the applicator gt You have to choose further parts like power cord HMI Pusher and further options Date 10 03 2015 BSC Z
17. ter plate LH Date 10 03 2015 BSC ZIM Page 12 of 21 Technical Information o g Weber Wipe On LH pendular Width of peeler blade 150mm Length of peeler blade 150mm Wipe On RH pendular Wipe On LH pendular Wipe On RH pendular Width of peeler blade 120mm Width of peeler blade 120mm Width of peeler blade 150mm Length of peeler blade 150mm Length of peeler blade 150mm Length of peeler blade 150mm Art No 35002688 Art No 35002690 Art No 35002692 Art No 35002694 Wipe On RH pendular Wipe On LH pendular Wipe On RH pendular Wipe On LH pendular Width of peeler blade 120mm Width of peeler blade 120mm Width of peeler blade 150mm Width of peeler blade 150mm Length of peeler blade 300mm Length of peeler blade 300mm Length of peeler blade 300mm Length of peeler blade 300mm Date 10 03 2015 BSC ZIM Page 13 of 21 Technical Information Ses Module Application Wipe On Art No 35002703 Art No 35002704 Art No 35002707 Art No 35002705 Pneumatic peeler blade RH Pneumatic peeler blade LH Pneumatic peeler blade RH Pneumatic peeler blade LH Width of peeler blade 120mm Width of peeler blade 120mm Width of peeler blade 150mm Width of peeler blade 150mm Length of peeler blade 150mm Length of peeler blade 150mm Length of peeler blade 150mm Length of peeler blade 150mm Stroke at peeler bar 30mm Stroke at peeler bar 30mm Stroke at peeler bar 30mm Stroke at peeler bar 30mm Ple
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