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AN-X2-GENI User Manual
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1. Parameter Keyword Valid entries Serial bus address Block 0 31 Input length bytes Inp 0 128 Output length bytes Out 0 128 Scan mode Scan Scan Part number Part Maximum 15 characters enclosed in double quotes Description Desc Maximum 95 characters enclosed in double quotes End of block definition EndBlock Examples Block 0 Inp 0 Out 0 Part IC660HHM501 Desc Hand held Monitor EndBlock Block 1 Inp 2 Out 2 Scan Part IC660BBR101 Desc 16 Ckt Normally open Relay Block EndBlock When AN X creates a Genius I O configuration file after an autoconfiguration it inserts part numbers and descriptions from its internal module database Global Data Sent by AN X2 GENI If the AN X2 GENT is to send global data on the Genius network add a line of the form GlobSend length to the configuration file The length can be from 1 to 64 The length of global data is in 16 bit words not bytes A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 20 AN X2 GENI AN X GENI B May 2013 Example GlobSend 4 Sample Genius Configuration File QTS AN X2 GENI Scan Configuration Utility Copyright c 2005 Quest Technical Solutions Auto Config Geni I O File Block 0 Inp 0 Out 0 Part IC660HHM501 Desc Hand held Monitor EndBlock Block 1 Inp 2 Out 2 Scan Part IC660BBR101 Desc 16 Ckt
2. If you edit the file and AN X2 finds an error during startup it flashes an error code on the SYS or MS LED see page 54 Example config txt files Example Link Local IP address IP LOCAL Hostname ANX2Geni Firmware AN X2 GENI MAS Example DHCP IP DHCP Hostname ANX2Geni Firmware AN X2 GENI MAS Example static IP address IP 192 168 1 14 NetMask 255 255 255 0 DefGtwy 192 168 1 1 HostName ANX2Geni Firmware AN X2 GENI MAS A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 14 AN X2 GENI AN X GENI B May 2013 If the link local address is not accessible Addresses 169 254 1 0 to 169 254 254 255 are reserved for use on a local network AN X2 modules are shipped set to the address 169 254 42 84 for initial configuration This address is almost always accessible from a computer on the same local Ethernet as the AN X If you cannot access the AN X2 at address 169 254 42 84 using a web browser open a command prompt window and type route print The routing table appears ORT seraa ES EErEE EREE EE EEEE PES MS TCP Loopback interface 0X2 20 00 18 Sb c5 Sd 7 sors Broadcom 440x 10 100 Integrated Controller Packet Scheduler Miniport Active Routes Network Destination Netmask Gateway Interface Metric 0 0 0 0 0 0 0 0 0 10 0 0 10 0 20 20 10 10 0 0 255829542950 10 10 0 20 0 10 0 20 20 10 10 0 20 255 2
3. 51 56 57 58 Module Overview The AN X2 GENI AN X GENI B communications module connects a ControlLogix PLC or other device to a Genius I O network The module supports scheduled connections with a ControlLogix processor over Ethernet so the ControlLogix processor can read inputs from the Genius network and write outputs The AN X module acts as a scanner on the Genius network It supports up to 31 Genius blocks The AN X2 GENI module has a web interface for configuration for monitoring logs and for performing other administrative functions You can communicate with the module using any standard web browser such as Internet Explorer The module firmware can be updated over Ethernet using the web interface Refer to page 55 for details Page 2 AN X2 GENI AN X GENI B May 2013 Hardware Features The module has LEDs to indicate the status of the connection to the Ethernet 100 and Link Act a LED to indicate the module s internal state SYS or MS a LED to indicate the state of communications on the Genius network NET or NS an Ethernet connector a power connector a connector to connect to the Genius network A watchdog timer is implemented in the module s hardware If the firmware does not kick the watchdog within the timeout period the watchdog times out and places the module into a safe fatal failure state A jabber inhibit timer is implemented in the module s hardware If the network tran
4. To configure just the I O check Auto configure Genius network To configure the Genius network and also generate a default ControlLogix configuration on the AN X check Auto configure Genius network and ControlLogix configuration Click the Auto configure Network button Manual Configuration Manual configuration does not require that the network be online Create a configuration file Refer to page 21 for details on the file format Browse or type the file name Click the Send File to AN X button to send the values to AN X When you download a Genius network configuration AN X reloads the ControlLogix configuration and regenerates ControlLogix tags Configure ControlLogix Support AN X exchanges scheduled data with a ControlLogix processor over Ethernet Refer to section Exchanging Scheduled Data with a ControlLogix on page 21 for information on configuring scheduled data exchange A product of Quest Technical Solutions Se gt Sold and Supported by 3 ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM ts Page 42 AN X2 GENI AN X GENI B May 2013 Select Automation Network Configure ControlLogix Support in the web interface to upload the configuration OTS ANGEN Genius web itertace v4 2 Moa Fet leiame File Edit View History Bookmarks Tools Help rs QTS AN X GENI Genius web interface v 192168112 We Y C B Googie PiS ff l AN X GENI ControlLo
5. Archive Configuration l Anx2GeniMas12 Update AN X Firmware A 192 168 1 12 N k 255 255 255 0 Restart AN X Module stm 192 168 1 1 oubleshooting AN X2 GENI MAS A product of Quest Technical Solutions so s Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 47 The top of the screen shows the serial number and MAC Address of the AN X2 being configured Check either DHCP or Static DHCP If the AN X2 finds a DHCP server on the network it obtains an IP address and other network parameters netmask and default gateway from the DHCP server To find the address assigned you have to look at DHCP server When you submit the changes if the AN X2 does not find a DHCP server it reverts to the default link local address 169 254 42 84 and repeatedly flashes the SYS or MS LED 3 times red followed by a pause Static IP Address If you select static IP address enter e the IP address for the AN X e the netmask for the AN X e the default gateway for your network You must enter a valid default gateway address even if there is no device at the gateway address on the network Hostname Enter a Hostname for the AN X2 This name is used internally by AN X and may be used to identify the AN X if you have a DNS server on your network The name can be from 1 to 30 characters long Firmware Select the firmware the AN X is to load from the l
6. Example ConnDiag They consist of Offset Counter 0 UDP Tx count 1 UDP Rx count 2 UDP Eth Error Ctr lo Typ Hi 3 UDP PrtErr Ctr Lo Typ SIt Hi 4 UDP Tx Busy 5 UDP Rx Busy A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 28 AN X2 GENI AN X GENI B May 2013 Connection Statistics The module maintains statistics for each scheduled connection In the following table O represents the connection originator ControlLogix and T represents the connection target AN X The statistics for each connection consists of 10 words of data Only three words in the ten word block are used Offset Description 0 Average time for last 32 updates 2 Minimum time since the connection statistics were reset 4 Maximum time since the connection statistics were last reset The units for the times are 0 1 milliseconds A value of 87 means 8 7 ms To map the statistics for a given connection include a line with the keyword ConnStatsn where n is the connection number from 0 to 15 in the input section of a connection Example connStats2 Averages are calculated for the last 32 updates Connection 15 Mappings When you autoconfigure the AN X it maps the following diagnostics to inputs on connection 15 Offset Length Description 0 2 Block error t
7. 1 General Connection Module Info Backplane Requested Packet Interval RPI 5 0 ms 0 2 750 0 ms Inhibit Module Major Fault On Controller If Connection Fails While in Run Mode 7 Use Unicast Connection over EtherNet IP Module Fault ControlLogix Aliases AN X uses the Ethernet IP configuration to create aliases that can be imported into RSLogix 5000 Use these alias tags in your RSLogix 5000 program to access the data on the AN X There are two sets of alias files one for exclusive owner connections and one for listen only connections In the web interface select Automation Network View Configuration Files To view the files click either AN X2 GENI Ethernet IP ControlLogix Exclusive Owner Data Tags or AN X2 GENI Ethernet IP ControlLogix Input Only Data Tags To save the file to your computer right click on the link and select Save Target As A product of Quest Technical Solutions Bd es Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 35 192168112 AN X GENI Genius Configuration Viewing Genius Baud Node Settings Genius Configuration Viewing Instructions Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration AN X GENI ControlLogix Configuration File N X GENI Ethernet IP Tagname Files AN X Configuration Archi
8. 5000 Accessing Global Data from HMls The AN X2 GENI maps global data from Genius nodes 0 to 31 to integer files N100 to N131 Each file is 64 words long To read the global data for any node create the connection to the AN X as you would for a PLC 5 and read the data from the appropriate integer file A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 38 AN X2 GENI AN X GENI B May 2013 You can also use an HMI to write to the global data that the AN X2 GENI is transmitting that is the file that corresponds to the AN X2 GENI serial bus address Of course if the AN X2 GENI global data is mapped to a ControlLogix connection the global data you write using the HMI will be overwritten by the data from the scheduled data Note This operation uses the original PLC 5 Ethernet CSP protocol it doesn t work with the Ethernet IP driver A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM QTs File Edit Vi AN X2 GENI AN X GENI B Page 39 Using the Web Interface The AN X module contains a webserver capable of communicating with standard web browsers such as Internet Explorer The AN X module contains a webserver capable of communicating with standard web browsers such as Internet Explorer Use the web interface to
9. 53 Railroading SYS or MS and NET or NS LEDs AN X alternates railroads flashing the SYS or MS and NET or NS LEDs to indicate its state It railroads the LEDs yellow while it is copying new maintenance or production firmware files from the microSD card to flash memory It railroads the LEDs green for 20 to 30 seconds as it starts production mode MS and NS LEDs Runtime There are two possible runtime LED modes Standard mode is the new default mode and is compliant with the Ethernet IP specification IMPORTANT Debug mode provides more information about the state of the Genius network Debug mode was the mode used in earlier versions of the firmware To set debug mode enter a line with the keyword LedModeDebug in the ControlLogix configuration file When you autoconfigure the AN X it sets debug mode in the file it creates Standard Mode The MS and NS LEDs are used by the AN X operating system and software to indicate the state of operations and errors In standard mode the MS and NS LEDs should be used in conjunction with the logs to locate the cause of problems Condition LEDs All OK MS Solid Green NS Solid Green Missing connections MS Solid Green NS Flashing Green Error event MS Solid Green NS Pulses Red Bad Config MS Flash Red NS Flash Green Error Events Connection Timeout Returned error to connection request A product of Quest Technical Sol
10. IC660BBD020 24 48VDC 16 Ckt Source I O Block 63 b03_Inp Ofs 4 Len 4 IC660BBA020 24 48VDC 4In 2Out Analog Block 69 609 _Inp Ofs 8 Len 12 IC670GBI001 Genius Bus Interface Unit 616 b16_Inp Ofs 20 Len 32 IC693BEM331 Series 90 30 Bus Controller 622 622 _Inp Ofs 52 Len 2 IC660BBD024 12 24VDC 32 Ckt Source I O Block 631 b31_Inp Ofs 54 Len 32 IC697BEM731 Series 90 70 Bus Controller The following map Ghost Mode Monitored Outputs to ClxSlot 8 They must be uncommented for Ghost Mode Monitoring ClxSlot 8 This maps monitored Ghost Mode outputs to Slot 8 Datalnput Inputs to ControlLogix A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 30 AN X2 GENI AN X GENI B May 2013 BlockErr Map BlockErr here since Clx sets to Oxffffffff on Connection Failure M31 gt 1 1 b01_OutMon Ofs 2 Len 1 IC660BBR101 16 Ckt Normally open Relay Block m31 gt 2 1 b02_OutMon Ofs 3 Len 1 IC660BBD020 24 48VDC 16 Ckt Source I O Block M31 gt 3 2 b03_OutMon Ofs 4 Len 2 IC660BBA020 24 48VDC 4ln 2Out Analog Block M31 gt 9 12 b09_OutMon Ofs 6 Len 12 IC670GBI001 Genius Bus Interface Unit M31 gt 22 2 b22_OutMon Ofs 18 Len 2 IC660BBD024 12 24VDC 32 Ckt Source I O Block The following lines map Diagnostics into ClxSlot 15 ClxSlot 15 Datalnput Inputs to ControlLogix 0 BlockF lt Ofs 0 Len 2 2 ConnDiag 10 DiagCtrs Ofs 10 Len
11. dalarcon prosoft technology com Latin America Spanish Speaking Countries Languages Spoken Spanish English 52 222 399 6565 victor prosoft technology com A product of Quest Technical Solutions Bd e Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 58 AN X2 GENI AN X GENI B May 2013 Warranty Quest Technical Solutions warrants its products to be free from defects in workmanship or material under normal use and service for three years after date of shipment Quest Technical Solutions will repair or replace without charge any equipment found to be defective during the warranty period Final determination of the nature and responsibility for defective or damaged equipment will be made by Quest Technical Solutions personnel All warranties hereunder are contingent upon proper use in the application for which the product was intended and do not cover products which have been modified or repaired without Quest Technical Solutions approval or which have been subjected to accident improper maintenance installation or application or on which original identification marks have been removed or altered This Limited Warranty also will not apply to interconnecting cables or wires consumables nor to any damage resulting from battery leakage In all cases Quest Technical Solutions responsibility and liability under this warranty shall be limited to the cost of the e
12. e set the baud rate and serial bus address for the AN X2 GENI e set the Genius bus I O network configuration e set the ControlLogix scheduled data configuration e view the current configuration e view AN X logs e view and clear faults from Genius blocks It also contains contact information for support To use the web interface you must know the IP address of the AN X To access the web interface start your web browser and type the AN X IP address where you normally enter web addresses in the browser cools Help az QTS AN X GENI Genius web interface v 192168112 A v e BB Googie P t A Gir mM r The left pane contains commands Click on the arrows at the left of the main headings to expand or contract the sections A product of Quest Technical Solutions Se a Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 40 AN X2 GENI AN X GENI B May 2013 The contents of the right pane depend on the current command being executed Browsers may return cached data rather than rereading data that has Tip changed on the AN X Run the browser in a mode where it doesn t cache data incognito in Chrome Private browsing in Firefox and Safari etc Automation Network Baud Rate and Serial Bus Address Select Automation Network Genius Baud Node Settings to set the Genius network baud rate and the serial bus addre
13. the modified file Autoconfiguration Before you can perform an autoconfiguration the Genius network must be connected to the AN X From the AN X web interface select Automation Network Genius Network Configuration s QTS AN X GENI Genius web interface v 192168112 AN X GENI GE Genius Network Configuration Genius Baud Node Settings i Genius Network Configuration om Configure ControlLogix Support View Configuration Files View Active Configuration istration AN X Configuration Archive Configuration Update AN X Firmware Send File to AN X Restart AN X Module AN X can generate a default ControlLogix data mapping configuration based on the I O it finds see page 21 If you want to have it generate the ControlLogix configuration check Auto configure Genius network and ControlLogix configuration Otherwise check Auto configure Genius network the default Click the Auto configure Network button AN X sends messages to all possible Genius bus addresses and builds a configuration based on the replies it receives AN X then displays the configuration it generated See page 20 for information on how to upload the configuration from AN X and save it to a file ts A product of Quest Technical Solutions gt es Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 18 AN X2 GENI AN X GENI B May 2013 Manual Configuration Manual
14. to locate all the devices on the network and generate a starting Genius configuration file Genius Configuration File You must configure the Genius I O on the network being monitored The configuration file format is the same as described earlier see page 18 Ensure that the Scan field is removed from all Genius devices so that the AN X2 GENI doesn t write outputs to the network ControlLogix Configuration File The output data on the Genius network is mapped to ControlLogix scheduled inputs Data definitions for the monitored outputs consist of lines that define the mapping of the Genius output data into the ControlLogix data table They consist of lines of the form CLX offset optional Genius Location tagname The CLX_offset is the offset into the data for the connection You can select the offset where the data is located or you can leave it blank and AN X will automatically assign the offset The Genius_location consists of an address in the form msourceSBA gt destSBA length where sourceSBA is the serial bus address SBA of the module on the Genius bus that is sending the data destSBA is the serial bus address of the destination A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 37 length is the length of data in words Genius bus input data is mapped as before Example A Geniu
15. 10 ControlLogix Connection Statistics ConnStatsO Ofs 20 Len 10 Viewing the Current Configuration To view the ControlLogix configuration currently stored in the AN X start the web interface and select View Active Configuration Click the Ethernet TP link to view the current ControlLogix scheduled data configuration AN X2 GENI ControlLogix Config File nome axctrl GeniEnetlpSvr csv 5 DisOutOnProg 7 ClxName AnxGeniMas 8 ClxPrefix GENI_ 9 ClxSlot 0 11 DataOutput 12 0 101 b01_Out 16 Ckt Normally open Relay Block 13 1 1b02b02_Out 24 48VDC 16 Ckt Source I O Block 14 2 2603 b03_Out 24 48VDC 4ln 2Out Analog Block 15 4 12 b09 b09 Out Genius Bus Interface Unit 16 16 2 b22 b22 Out 12 24VDC 32 Ckt Source I O Block 21 Datalnput A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com AN X2 GENI AN X GENI B Page 31 22 0 2 BlockErr 23 2 1 b01 b01_Inp 16 Ckt Normally open Relay Block 24 3 1 b02 b02_Inp 24 48VDC 16 Ckt Source I O Block 25 4 4b03 b03_Inp 24 48VDC 4In 2Out Analog Block 26 8 12 b09 b09_Inp Genius Bus Interface Unit 27 20 8b16b16_Inp Series 90 30 Bus Controller 28 28 2 b22 b22_Inp 12 24VDC 32 Ckt Source I O Block 29 30 64 b31 b31_Inp Series 90 70 Bus Controller 48 ClxSlot 15 50 Datalnput 51 0 2 BlockFit 52 10 10 DiagCtrs 55 20 10 ConnStatsO RET Parse Successful Each line begins with a line number from the original ControlLo
16. 55 255 255 27 0 0 127 0 0 1 20 10 255 255 255 255 255 255 255 10 10 0 20 0 10 0 20 20 64 215 255 122 255 255 255 255 0 10 0 0 10 0 20 20 127 0 0 0 255 0 0 0 27 0 0 127 0 0 1 1 169 254 0 0 255 255 0 0 10 10 0 20 10 10 0 20 20 224 0 0 0 240 0 0 0 10 10 0 20 10 10 0 20 20 255 255 255 255 255 255 255 255 10 10 0 20 10 10 0 20 al Default Gateway 10 10 0 1 Persistent Routes None If there is no entry in the network destination column that starts with 169 254 0 0 highlighted above add a route using A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com AN X2 GENI AN X GENI B Page 15 route add 169 254 0 0 mask 255 255 0 0 10 10 0 20 metric 20 where 10 10 0 20 is replaced with the IP address of the interface in your computer that is connected to the AN X2 Repeat the route print command and confirm that the table now has an entry similar to the one shown Now try pinging the AN X2 at 169 254 42 84 You should now be able to access it using a browser to set the desired Ethernet configuration A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 16 AN X2 GENI AN X GENI B May 2013 Genius Network Configuration Before you can scan a Genius I O network you must set the AN X module s serial bus address and baud rate and configure the network in the AN X2 GENI Set the baud rate and serial bu
17. AN X2 GENI AN X GENI B User Manual Genius I O Communication Module A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com AL SOLUTIONS Page ii AN X2 GENI AN X GENI B May 2013 Because of the variety of uses for the products described in this publication those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards In no event will Quest Technical Solutions be responsible or liable for indirect or consequential damage resulting from the use or application of these products Any illustrations charts sample programs and layout examples shown in this publication are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Quest Technical Solutions does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss These warnings help to ee e identify a hazard e avoid the
18. Normally open Relay Block EndBlock Block 2 Inp 2 Out 2 Scan Part C660BBD020 Desc 24 48VDC 16 Ckt Source I O Block EndBlock Block 3 Inp 8 Out 4 Scan Part IC660BBA020 Desc 24 48VDC 41n 2Out Analog Block EndBlock Block 9 Inp 24 Out 24 Scan Part C670GBI001 Desc Genius Bus Interface Unit EndBlock Block 16 Inp 64 Out 0 Part IC693BEM331 Desc Series 90 30 Bus Controller EndBlock Block 22 Inp 4 Out 4 Scan Part IC660BBD024 Desc 12 24VDC 32 Ckt Source I O Block EndBlock Block 31 Inp 64 Out 0 Part IC697BEM731 Desc Series 90 70 Bus Controller EndBlock GlobSend 24 Global Data Sent by AN X 16 bit words Viewing the Current Configuration To view the Genius configuration currently in AN X access the web interface and select Automation Network View Active Configuration You can also view the configuration file by accessing the web interface and selecting Automation Network View Configuration Files Click on the AN X2 GENI Genius Network Configuration File link and select Open to open the file in whatever application is associated with CSV files on your computer usually a spreadsheet or a text editor Details depend on your computer and browser Saving the Current Configuration To save the configuration currently in AN X to a file access the web interface and select Automation Network View Configuration Files Right click on the AN X2 GENI Genius Network Configuration File link and save the file A product of Quest Techni
19. ROLLOGIX 21 Mapping I O Data 21 Global Data 23 Other Mappable Data 25 Diagnostic Counters 26 Block Error Table 26 Block Fault Table 27 Connection Diagnostics 27 Connection Statistics 28 Connection 15 Mappings 28 Resetting Connection Statistics 28 Example Configuration File 29 Viewing the Current Configuration 30 Saving the Current Configuration 31 Configuring the AN X Module in RSLogix 5000 31 ControlLogix Aliases 34 Using the ControlLogix Log 35 Using Ghost Mode 36 Accessing Global Data from HMls 37 A product of Quest Technical Solutions Bd es Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page iv AN X2 GENI AN X GENI B USING THE WEB INTERFACE Automation Network Baud Rate and Serial Bus Address Genius Network Configure ControlLogix Support View Configuration Files View Active Configuration Log Files Genius I O Fault Log ControlLogix Log System Info Log View All Logs Administration Menu AN X Configuration Archive Configuration Update AN X Firmware Restart AN X Module Troubleshooting Menu TROUBLESHOOTING LEDs Ethernet LEDs MS and NS LEDs Startup MS and NS LEDs Runtime Fatal Errors UPDATING THE FIRMWARE SPECIFICATIONS SUPPORT WARRANTY A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com May 2013 39 40 40 40 41 42 43 45 45 46 46 46 46 46 47 48 50
20. a you must always include a connection to the generic module in slot 0 When the ControlLogix processor with the exclusive owner connection to slot 0 on the AN X is in program mode or the connection to slot 0 is stopped or inhibited the AN X stops scanning all devices on the Genius network Even if other ControlLogix processors have exclusive owner connections to other slots on the AN X and are in run mode AN X does not scan the network You can override this behaviour by including a line with the keyword ScanGeniProg in the configuration file This causes the AN X2 GENI module to continue to communicate with the Genius network when the ControlLogix processor is in program mode but set all outputs to 0 Similarly ControlLogix processors with exclusive owner connections to other AN X slots will also update If the exclusive owner connection to slot 0 stops AN X stops all communication with the Genius network This option is included for debugging since it allows inputs to update in WARNING the ControlLogix It should NOT be used in normal operation Other Mappable Data In addition to the I O data there are other items that can be mapped to connection input data If you create the ControlLogix configuration automatically when you autoconfigure the Genius network these items are mapped by default to ClxSlot 15 If you map the diagnostic data to a separate connection use a long RPI TIP to reduce the Ethernet traffic since the diag
21. able 2 8 Connection diagnostics 10 10 Diagnostic counters 20 10 Connextion statistics for connection 0 We recommend that you use the same mappings and do not change them Resetting Connection Statistics To reset the connection statistics set bit O of output word 0 of connection 15 AN X resets the statistics on the transition from 0 to 1 A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 29 Example Configuration File Example Configuration File QTS AN X2 GENI Scan Configuration Utility Copyright c 2005 Quest Technical Solutions Auto Config Ethernet IP File ScanGeniProg ClxName AnxGeniMas ClxPrefix GENI_ ClxSlot 0 DataOutput Outputs from ControlLogix 61 b01_Out Ofs 0 Len 1 IC660BBR101 16 Ckt Normally open Relay Block 62 b02_Out Ofs 1 Len 1 IC660BBD020 24 48VDC 16 Ckt Source I O Block 63 b03_Out Ofs 2 Len 2 IC660BBA020 24 48VDC 4ln 2Out Analog Block 69 b09 Out Ofs 4 Len 12 IC670GBI001 Genius Bus Interface Unit 622 b22_ Out Ofs 16 Len 2 IC660BBD024 12 24VDC 32 Ckt Source I O Block GlobSend Global Data Sent by AN X2 GENI Datalnput Inputs to ControlLogix BlockErr Map BlockErr here since Clx sets to Oxffffffff on Connection Failure 61 b01_Inp Ofs 2 Len 1 IC660BBR101 16 Ckt Normally open Relay Block 62 b02_Inp Ofs 3 Len 1
22. age 49 AN X Firmware Update Utility AN X Configuration Select a Firmware File to Upload Archive Configuration Browse AN X2 GENI MAS v4 2 1 qtf Update AN X Firmware Update Firmware Restart AN X Module Browse to select the file then click the Update Firmware button to transfer the file It is essential that you do not disrupt power while downloading firmware especially maintenance firmware to the AN X2 or while the AN X2 is restarting following a firmware download WARNING i SS Interrupting power at some points in the update process could render the AN X inoperative and it will have to be returned to the factory for reinitialization TIP Look at the lower left corner of the browser window for messages that indicate the progress of the firmware update When the download is complete AN X displays a message that indicates the success or failure of the download A product of Quest Technical Solutions gt Sold and Supported by 3 ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM ts Page 50 AN X2 GENI AN X GENI B May 2013 QTS AN X GENIG File Edit View History Boo AN X Configuration Archive Configuration Update AN X Firmware Restart AN X Module If you have other files to download return to the main page and continue Otherwise restart the AN X in order to run the downloaded firmware Restart AN X Module Use the Restart AN X Module comman
23. ata AN X2 GENI AN X GENI B Page 23 Data definitions consist of lines that define the mapping between the ControlLogix data table and the Genius module They consist of lines of the form CLX offset optional Genius Node tagname The CLX_offset is the offset into the data for the connection You can select the offset where the data is located or you can leave it blank and AN X will automatically assign the offset The Genius_Node consists of an address in the form bSBA where SBA is the 2 digit serial bus address SBA of the module on the Genius bus from 1 to 31 Example To associate ControlLogix offset 27 with the outputs from the Genius module at serial bus address 4 and assign it tagname Block4Outputs add the following line to the DataOutput section of the connection 27 b4 Block4Outputs Example To map the inputs from the Genius module at address 31 to the next available ControlLogix location and assign it tagname Block31 Inputs add the following line to the DataInput section of the connection 631 Block3l1lInputs Sending Global Data To map the Global data sent by AN X to the output data for a connection add the following line to the DataOutput section of the connection GlobSend AN X obtains the length of the global data to map from the Genius I O configuration file see page 19 90 70 To configure the 90 70 to receive global data from the AN X 1 Adda Genius device to the bus controller as a Gene
24. ber Desc description EndBlock where Block is the Genius serial bus address of the node producing the global data inlength is the length of the data in bytes partnumber is a maximum of 15 characters enclosed in double quotes description is a maximum of 95 characters enclosed in double quotes partnumber and description are used for comments only You can put whatever you want in them To receive the global data in the ControlLogix you must map the received global data to the input data for a ControlLogix connection In the ControlLogix configuration add a line to the DataInput section of the connection of the form CLX_offset optional Genius_Location tagname A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 25 The CLX_offset is the offset into the data for the connection You can select the offset where the data is located or you can leave it blank and AN X will automatically assign the offset The Genius_location consists of an address in the form bSBA where SBA is the 2 digit serial bus address SBA of the module on the Genius bus from 1 to 31 Controlling Program Mode Behaviour The ControlLogix processor that is the exclusive owner of the connection to the generic module in slot 0 controls how the AN X2 GENI module scans the Genius network For that reason when you map the dat
25. cal Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com AN X2 GENI AN X GENI B Page 21 Exchanging Scheduled Data with a ControlLogix The AN X2 GENI supports scheduled connections with a ControlLogix processor over Ethernet The AN X2 GENI behaves like a 17 slot ControlLogix rack with an ENBT A module in slot 16 and generic modules in slots 0 to 15 A ControlLogix processor can open a scheduled connection to each of these 16 generic modules Each scheduled connection consists of up to 248 words of output data from the ControlLogix processor to the AN X and up to 250 word of input data from the AN X to the ControlLogix processor Each connection can have a different RPI up to 750 ms In general keep the number of connections small There is significant overhead in opening and maintaining each connection You map the inputs and outputs for the Genius blocks to these scheduled connections AN X can create the mappings automatically or you can create a mapping configuration manually You can let AN X create a mapping file automatically then edit the file to better suit your application For example in order to make the most efficient use of the available Ethernet bandwidth you can organize the data so that items that must update quickly are mapped to connections with short RPIs and items that are less time critical are mapped to connections with longer RPIs In addition the AN X module has diagno
26. configuration is useful when the Genius network is not attached to the AN X or when you need something other than the default configuration Create the configuration file using a text editor and save it as a comma separated variable CSV file with extension csv The file format is described on page 18 To send the configuration to AN X 1 From the AN X web interface select Automation Network Genius Network Configuration 2 Type or browse the configuration file name into the Select file area 3 Click the Send File To AN X button to send the file to AN X AN X parses the file and displays either the current configuration if the configuration was sent successfully or an error message if there was a problem with the file AN X also reloads the ControlLogix configuration and regenerates tags when you download a Genius bus configuration Genius Configuration File Format The Genius I O configuration file defines the contents of the Genius network to be scanned It is a comma separated values csv text file which can be created and edited with a text editor such as Windows Notepad Anything after a semicolon on a line is treated as a comment Comments can be inserted at the end of a line or on a separate line Genius Block Definitions Each Genius block on the network is defined by a line in the configuration file The line contains various parameters that describe the block Parameters are identified by keywords and are separat
27. configured block To map the block error table include a line with just the keyword BlockErr Example BlockErr A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 27 Map the block error table to the beginning of input data of each connection If the connection to the AN X module is lost the TIP ControlLogix sets the first 2 words of the connection to FFFF hexadecimal If your program is monitoring the block error table it will see all the error bits as set Block Fault Table A Genius block can generate fault messages for a variety of error conditions If the AN X2 GENI receives a fault message from a Genius block it sets the corresponding bit in the block fault table The block fault table consists to 2 16 bit words one bit per serial bus address Bit 0 of the first word corresponds to serial bus address 0 bit 1 corresponds to serial bus address 1 and so on To map the block fault table include a line with the keyword BlockFIt in the input section of a connection Example BlockFlt If the block fault bit is set for a block use the web interface on the AN X2 GENI to view and clear the fault Refer to page 45 for details Connection Diagnostics The AN X2 GENI maintains diagnostics related to the UDP traffic to and from the module They are mapped using the keyword ConnDiag
28. d is on if the link is active If activity is detected the link blinks at 30 ms intervals and continues blinking as long as activity is present If the AN X2 is not connected to Ethernet the 10 100 LED is on MS and NS LEDs Startup The SYS or MS LED is used by the AN X operating system and software to indicate the state of operations and errors Errors or status indication in boot mode cause the LED to flash yellow Otherwise the LED flashes red The SYS or MS LED should be used in conjunction with the logs to locate the cause of problems In the following red 3 means three red flashes followed by a pause and so on SYS or MS LED State Possible cause Red 3 DHCP configuration failed Yellow 2 microSD card not present Yellow 3 AN X2 Maintenance firmware file not found on microSD card Yellow 4 config txt file not found on microSD card or error parsing file Yellow 5 Production firmware filename was not specified in config txt Yellow 6 AN X2 production firmware file not found on microSD card Yellow 7 Production firmware file invalid or error programming to flash Yellow 8 Daughterboard mismatch Flashing red green Unscheduled messaging addressing or connection problem Flashing red off Configuration file problem A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page
29. d to restart the AN X module for example after changing Ethernet parameters or after downloading firmware A product of Quest Technical Solutions S s Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 51 r 7 TS AN X GENI Genius web interface v4 2 1 Mozilla Firefox Sa File Edit View History Bookmarks Tools Help arg P as QTS AN X GENI Genius web interface v 192168112 W v e B Googie P S R l AN X Module Restart AN X Configuration Restart Now Archive Configuration Update AN X Firmware Restart AN X Module Click the Restart Now link to restart the AN X Troubleshooting Menu The troubleshooting menu contains information that is specific to an automation network as well as support information A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 52 AN X2 GENI AN X GENI B May 2013 Troubleshooting LEDs The AN X2 GENI has LEDs that indicate the state of the Ethernet connection the overall module state and the connection to the Genius I O network Ethernet LEDs There are two LEDs that indicate the state of the Ethernet connection The upper yellow LED labelled 100 is on if the link is running at 100 Mbits second and is off otherwise The lower green Link Act LED is off if the link is inactive an
30. e AN X connect it to Ethernet and assign it 8 an IP address 2 Not needed for existing installations Use the Genius hand held monitor to assign serial bus addresses to Genius devices and perform any other necessary configuration 3 Use the AN X web interface to set the baud rate and 16 serial bus address for the AN X2 GENI 4 Connect AN X to the Genius network 5 5 Use the AN X web interface to autoconfigure the 16 Genius network and ControlLogix configuration 6 Configure the AN X in RSLogix 5000 31 7 Use the web interface to obtain aliases for RSLogix 34 5000 8 Import the aliases into RSLogix 5000 35 9 Use the aliases to access data A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 9 Ethernet Configuration Before you can use the AN X2 GENI you must configure its network properties on Ethernet Initial Ethernet Configuration AN X can be configured e touse a static unchanging IP address e to obtain its IP address from a DHCP server e touse the fixed link local address 169 254 42 84 AN X modules are shipped with the link local address 169 254 42 84 Unless you have control of the DHCP server in most applications you will assign the AN X a static IP address Otherwise the DHCP server may assign a different IP address each time AN X powers up and any software that accesses the AN X
31. ed by commas Each definition begins with the parameter that defines the serial bus address of the block being configured for example Block 7 The serial bus address can be from 0 to 31 The input length is defined by the keyword Inp and can range from 0 to 128 bytes If the input length definition is omitted the input length defaults to a length of 0 The output length is defined by the keyword Out and can range from 0 to 128 bytes If the output length definition is omitted the output length defaults to a length of 0 If the AN X2 GENT is to control the outputs on a module include the keyword Scan If the AN X2 GENI is only to monitor the inputs on a module omit the keyword Scan A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 19 The part number for a module is defined by the keyword Part and can be from 1 to 15 characters long The part number text must be enclosed in double quotes for example Part IC660BBD024 The description for a module is defined by the keyword Desc and can be from 1 to 95 characters long The description text must be enclosed in double quotes for example Desc 12 24VDC 32 Ckt Source I O Block The part number and description are used for comments only You can put whatever you want in them Each definition ends with the keyword EndBlock which is required
32. figured Using the MicroSD Card The AN X2 microSD card stores configuration data and firmware The are no restrictions on the size or speed of the card The format must be FAT 16 or FAT 32 An adapter is provided so you can insert the microSD card in an SD slot in your computer The card must be present while the AN X2 is running WARNING Do not remove the card while the AN X2 is powered on If the AN X2 is inaccessible from Ethernet because of its settings you can remove the card and edit the file config txt Refer to page 12 for details Insert the card in the slot at the back of the AN X2 with the pins facing up If you remove the card to edit the configuration file push the card in WARNING straight or the card might fall inside the case and you will have to disassemble the AN X2 to retrieve it A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 4 AN X2 GENI AN X GENI B May 2013 AN X2 Modes of Operation There are two AN X2 modes of operation e Maintenance mode The AN X2 runs the maintenance firmware at startup It performs diagnostics memory tests etc and copies any changes from the microSD card If there are no errors it starts the AN X2 in production mode e Production mode This is the normal runtime mode of operation A product of Quest Technical Solutions Bd o Sold and Supported by ProSof
33. gix Configuration Genius Baud Node Settings Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration Type or browse the configuration file name into the Select file area Then click the Send To AN X button to send the file to AN X Check the ControlLogix Log to determine if there have been any errors with the upload View Configuration Files Select View Configuration Files to view the Genius and ControlLogix configuration files A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com AN X2 GENI AN X GENI B Page 43 192168112 AN X GENI Genius Configuration Viewing Genius Baud Node Settings 3 Genius Configuration Viewing Instructions Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration 3 Files N X GENI Ethernet IP Tagname Files Click on the links to view the files using the application that is associated with CSV files Right click on the links to retrieve the files from AN X and store them on your computer Browsers may return cached data rather than rereading data that has changed on the AN X TIP Run the browser in a mode where it doesn t cache data incognito in Chrome Private browsing in Firefox and Safari etc View Active Configuration Select View Active Configuration to vie
34. gix configuration file Each mapping line shows the offset and length of the data in the ControlLogix data connection Saving the Current Configuration To save the ControlLogix configuration currently stored in the AN X to a file start the web interface and select Automation Network View Active Configuration Right click the Ethernet IP link and select Save target to save the current ControlLogix scheduled data configuration to a file You can also save the ControlLogix configuration by selecting Automation Network View Configuration Files Right click on the AN X2 GENI ControlLogix Configuration File link and select Save target to save the current ControlLogix scheduled data configuration to a file Configuring the AN X Module in RSLogix 5000 To configure the AN X2 GENI in RSLogix 5000 1 Right click on the ControlLogix Ethernet module that will be communicating to the AN X and select Add Module Add a 1756 ENBT A module 2 Set the Major Rev to 1 A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 32 AN X2 GENI AN X GENI B May 2013 General Connection Module Info Internet Protocol Port Configuration Type 1756 ENBT 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media Vendor Allen Bradley Parent LocalENBT Ethernet Address Here ANX Private Network 192168 1 12 5 Description IP Addres
35. guring an AN X from an Unknown State It sometimes happens that an AN X has been previously configured with an IP address that causes it to be inaccessible on the current Ethernet network or the IP address is unknown Remove the microSD card and edit the file config txt using a text editor such as Windows Notepad to set the AN X2 to the desired configuration The Configuration File The Ethernet configuration and the name of the production firmware file to load are stored in the file config txt on the microSD card The file config txt is a text file that contains the Ethernet configuration and the name of the firmware file to load When you perform the Administration AN X Configuration command from the web interface it writes the results to config txt A product of Quest Technical Solutions Be i Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 13 Each line consists of a keyword followed by a colon and then a value Example IP 192 168 1 12 Anything after a semicolon on a line is treated as a comment Keyword Possible Values IP LOCAL DHCP static IP address Netmask Ethernet netmask used only if IP is a static IP address DefGtwy default gateway used only if IP is a static IP address Hostname Ethernet host name from 1 to 30 characters Firmware Firmware file to run at startup must be present on microSD card
36. hazard recognize the consequences 2 a an TIP Identifies information that explains the best way to use the AN X2 GENI gateway Microsoft is a registered trademark of Microsoft Corporation Windows Windows XP Windows Vista and Windows 7 are trademarks of Microsoft Corporation ControlLogix RSLinx and RSLogix 5000 are trademarks of the Allen Bradley Company Inc A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com MODULE OVERVIEW Hardware Features Package Contents Identifying the AN X2 versus the Original AN X Comparisons with the Original AN X Using the MicroSD Card AN X2 Modes of Operation INSTALLATION Prevent Electrostatic Discharge Power Genius Cabling and Termination Ethernet Cabling Software Installation CE Installations QUICK START ETHERNET CONFIGURATION Initial Ethernet Configuration DHCP Static IP Address Hostname Firmware Submitting the Configuration Reconfiguring an AN X from an Unknown State The Configuration File 11 11 11 11 12 12 AN X2 GENI AN X GENI B Page iii If the link local address is not accessible 14 GENIUS NETWORK CONFIGURATION 16 Setting the Bus Address and Baud Rate 16 Configuring the Genius Network 16 Autoconfiguration 17 Manual Configuration 18 Genius Configuration File Format 18 Viewing the Current Configuration 20 Saving the Current Configuration 20 EXCHANGING SCHEDULED DATA WITH A CONT
37. if you have a DNS server on your network The name can be from 1 to 30 characters long The hostname asigned is also used as the default ClxName when you autoconfigure Select the firmware the AN X is to load from the list provided AN X builds the list from the firmware files on the microSD card that are compatible with the AN X hardware The firmware file for Genius operation is AN X2 GENI MAS v4 x x qtf Submitting the Configuration Once you have entered all required parameters click SUBMIT to write the configuration to the file config txt on the microSD card The changes do not take effect until the AN X restarts The following page appears when you click SUBMIT A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 12 AN X2 GENI AN X GENI B May 2013 7 s OTS AN X GENI Genius web interface v4 2 1 Mozilla Firefox ad ela File Edit View History Bookmarks Tools Help rs QTS AN X GENI Genius web interface v 192168112 AN X2 IP Configuration AN X Configuration Archive Configuration Update AN X Firmware Restart AN X Module iooting Click Continue to restart the AN X2 then wait until the AN X has completely restarted before continuing If you have changed the IP address you will have to enter the new IP address in the browser s address field Reconfi
38. ist provided AN X builds the list from the firmware files on the microSD card that are compatible with the AN X hardware Submitting the Configuration Once you have entered all required parameters click SUBMIT to write the configuration to the file config txt on the microSD card The changes do not take effect until the AN X restarts Archive Configuration Use Archive Configuration to create an archive that contains the current AN X configuration and logs for use by technical support A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 48 AN X2 GENI AN X GENI B May 2013 ars QTS AN X GENI Genius web interface v 192168112 AN X Configuration and Log Archiver PANES Configuration Archive Configuration s Archive File Update AN X Firmware Restart AN X Module Click the Archive File link and enter a filename and location Update AN X Firmware Use Update AN X Firmware to download a firmware file to the microSD card on the AN X Firmware files for the AN X2 have names that begin with AN X2 and have extension qtf Do not download firmware to the AN X while applications that use the I WARNING AN X are running A product of Quest Technical Solutions s s Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B P
39. module would have to be reconfigured If you are using multiple AN X modules connect and configure one at a time since initially they will all be set to the same link local IP address If you are connecting AN X to an existing Ethernet network consult the IMPORTANT network administrator to obtain information about how you should configure AN X or to obtain a static IP address for AN X You configure the Ethernet properties using the web interface Start a web browser and enter the address 169 254 42 84 The AN X2 must be on the same subnet as the computer to use the TIP link local IP address It cannot be connected through a router Select Administration AN X Configuration A product of Quest Technical Solutions E i Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 10 AN X2 GENI AN X GENI B May 2013 QTS AN z File Edit View His fools Help ars QTS AN X GENI Genius web interface v 192168112 A v e lID coge Plt TT Log File R Q h olution i A i i i 2 ele U a onfig o Ob dap o g od Update AN X Firmware Dire 5 edo e left provides a of optio a be configured a erfa o see the sub me 0 O oo g E De O O 0 q ele g o BAUD d z dd 0 g ork Config o a Biconig ork d o dto g z The AN X2 Configuration page appears TS AN X Eile Edit View History Bookmarks _I ars QTS AN X GENI Genius web i
40. nly one version of each qtf file on the microSD card A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 56 AN X2 GENI AN X GENI B May 2013 Specifications Parameter Specification Function Bridge between Ethernet and Genius network Typical Power Consumption 200 mA 12 VDC or 100 mA 24 VDC Maximum Power dissipation 2 4W Environmental Conditions Operational Temperature 0 50 C 32 122 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 95 without condensation A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 57 Support How to Contact Us Sales and Support Sales and Technical Support for this product are provided by ProSoft Technology Contact our worldwide Sales or Technical Support teams directly by phone or email Asia Pacific Languages Spoken Chinese English 603 7724 2080 support AP prosoft technology com Europe Middle East Africa Languages Spoken French English 33 0 5 34 36 87 20 support EMEA prosoft technology com North America Languages Spoken English Spanish 1 661 716 5100 support prosoft technology com Latin America Brazil Languages Spoken Portuguese English 55 11 5083 3776
41. nostics do not need to be updated as frequently as I O data A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 26 AN X2 GENI AN X GENI B May 2013 Diagnostic Counters The AN X2 GENI maintains the following diagnostic counters Counter Offset Description TxFrames 0 Transmitted network frames TxMsgs 1 Transmitted network messages datagrams RxFrames 2 Received network frames RxMsgs 3 Received network messages datagrams RxDup 4 Received duplicate frames RxCrcErr 5 Received frames with a CRC error RxStopErr 6 Received frames with a stop error RxAbortErr 7 Received frames with an abort error RxOverrunErr 8 Received frames with an overrun error NoToken 9 No tokens received from network To map the diagnostic counters include a line with just the keyword DiagCtrs in the input section of a connection This maps all the diagnostic counters 10 words they cannot be mapped individually Example DiagCtrs Block Error Table The block error table consists of 2 16 bit words one bit per serial bus address Bit 0 of the first word corresponds to serial bus address 0 bit 1 corresponds to serial bus address 1 and so on If a configured block is not active on the network the bit is 1 If a configured block is active on the network the bit is 0 The bit is always 0 for an un
42. nterface v 192168112 W v e B Googie PE ff GIy 0 o o F A oniig on og e b a0008f9 Add 00 0 00 08 f9 d o TS D P AN X Configuration 5 AN s coniguration Z a A EEUE Anx2GeniMas12 A OESS 192 168 1 12 255 255 255 0 ateway Addre 192 168 1 1 ERIE AN X2 GENI MAS v 4 m At the top the screen shows the serial number and MAC address of the AN X being configured A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com aL Socermeus DHCP AN X2 GENI AN X GENI B Page 11 Check either DHCP or Static If the AN X2 finds a DHCP server on the network it obtains an IP address and other network parameters netmask and default gateway from the DHCP server To find the address assigned you have to look at the DHCP server log When you submit the changes if the AN X2 does not find a DHCP server it reverts to the default link local address 169 254 42 84 and repeatedly flashes the SYS or MS LED 3 times red followed by a pause Static IP Address Hostname Firmware If you select static IP address enter e the IP address for the AN X e the netmask for the AN X e the default gateway for your network You must enter a valid default gateway address even if there is no device at the gateway address on the network Enter a Hostname for the AN X2 This name is used internally by AN X and may be used to identify the AN X
43. out 3 Shield in 4 Serial 2 5 Serial 1 Ensure that the physical ends of the Genius I O network are properly terminated The AN X module does not have any internal termination Set the baud rate and serial bus address for the AN X2 GENI module WARNING before connecting it to the Genius network Ethernet Cabling AN X has a standard RJ 45 connector for connecting to Ethernet If you are connecting to the AN X through a router or switch use a standard Ethernet cable If you are connecting directly to the AN X module use a crossover cable Software Installation There is no required software installation for the AN X2 GENI All configuration can be done using the web interface CE Installations If you are installing the AN X2 in a location which requires CE install the following ferrites or their equivalents on the cables Steward 28A3851 0A2 two passes on serial cable 2 Steward 28A2025 0A0 on Ethernet cable A product of Quest Technical Solutions Bd o Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 7 Steward 28A2024 0A0 two passes on power cable A product of Quest Technical Solutions ox es Sold and Supported by ProSoft Technology Inc PROSOFT g7 www prosoft technology com PARTNER PROGRAM Page 8 AN X2 GENI AN X GENI B May 2013 Quick Start Step See page 1 Power up th
44. pported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 55 Updating the Firmware The AN X2 operating software consists of the maintenance firmware and the runtime firmware The maintenance firmware runs at startup It performs diagnostics updates any firmware that has been downloaded and starts the runtime firmware The firmware files are supplied in files that begin with AN X2 and have extension qtf They are updated using the web interface Run the command Administration Update AN X Firmware and select the file you wish to download Do not download firmware to the AN X while applications that use the WARNING AN X are running The web page displays the download progress at the bottom left of the page You must restart the AN X2 to run the firmware that you downloaded It is essential that you do not disrupt power while downloading firmware especially maintenance firmware to the AN X2 or while the AN X2 is restarting following a firmware download WARNING Interrupting power at some points in the update process could render the AN X inoperative and it would have to be returned to the factory for reinitialization The web interface displays the version of the firmware the AN X2 is running on the tab at the top of the page You can also update the firmware by copying qtf files to the microSD card from a computer If you do make sure that there is o
45. quipment The purchaser must obtain shipping instructions for the prepaid return of any item under this Warranty provision and compliance with such instruction shall be a condition of this warranty Except for the express warranty stated above Quest Technical Solutions disclaims all warranties with regard to the products sold hereunder including all implied warranties of merchantability and fitness and the express warranties stated herein are in lieu of all obligations or liabilities on the part of Quest Technical Solutions for damages including but not limited to consequential damages arising out of or in connection with the use or performance of the Product A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com
46. r FaultLog m The web interface displays the faults in the Genius IO Fault Log area of the screen To clear faults for a specific Genius block select the serial bus address of the module from the Station Number list then click the Clear Station Faults button To clear the faults on all modules click the Clear All Faults button If there is a problem clearing faults an error message will be displayed in the Fault Log area To clear the fault log click the Clear Fault Log button See also page 27 for information on how you can monitor faults in your ControlLogix program A product of Quest Technical Solutions ox i Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 46 AN X2 GENI AN X GENI B May 2013 ControlLogix Log The Ethernet IP log shows messages and errors associated with the Ethernet communication System Info Log The System Info log records informational messages during startup and normal operation View All Logs Use View All Logs to list and view all the AN X logs To view a log file click on the file name Administration Menu The Administration menu contains items used to configure control and update the AN X AN X Configuration Use AN X Configuration to set the AN X Ethernet properties and to select the firmware the AN X is to run AN X2 Configuration e AN X Configuration
47. ric I O device 2 Set the Config mode to manual A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 24 AN X2 GENI AN X GENI B May 2013 3 Assign a data address and set the length to match the length configured in the AN X 90 30 To configure the 90 30 to receive global data from the AN X 1 Add a device to the bus controller at the AN X serial bus address 2 Set the device type to Generic 3 Set the AI address and set the input length to match the data length configured in the AN X Series Six If a Series Six controller will be receiving the global data from the AN X add a line to the beginning of the ControlLogix configuration file as follows Ge6oAddr nnnnn nnnn is a number from 0 to 16383 that is the register where the data is to go in the Series Six PLC s All Series Six PLCs on the Genius network configured to receive global data will put it in the same place Set the Series Six to receive global data as you would from any other node It will appear at the address you assigned Receiving Global Data on the AN X2 GENI When you perform an autoconfiguration if the other node is producing global data when you autoconfigure the AN X2 GENTI the autoconfiguration will include the global data If you are configuring the Genius network manually add a line of the form Block nn Inp inlength Out 0 Part partnum
48. s Host Name Electronic Keying Disable Keying Rack Connection None Time Sync Connection None Chassis Size 17 Module Definition Revision el Status Creating Set the Name to match the hostname of the AN X in the Ethernet configuration Set the chassis size to 17 and the Slot to 16 Set the revision to 1 1 Set the Comm Format or Rack Connection to None Set the IP address to match the AN X module Set Electronic Keying to Disable Keying 3 Add Generic modules for each required connection A product of Quest Technical Solutions Bd es Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 33 Type 1756 MODULE Generic 1756 Module Parent ANS Connection Parameters Assembly Instance Name AnxSlot0 Input 1 16 bit Description Output 2 16 bit Configuration 4 Al Bbit Comm Format Data INT Status Input Slot 0 2 X Status Output Set the parameters as shown Set the Slot to 0 for the first connection 1 for the second connection and so on 4 Set the RPI for each connection A product of Quest Technical Solutions Bd 2 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER T PROGRAM Page 34 AN X2 GENI AN X GENI B May 2013 E Module Properties ANX 0 1756 MODULE 1
49. s AN X creates for import into RSLogix 5000 AN X prefixes each name with the ClxPrefix The ClxPrefix can be used to distinguish aliases for the same Genius serial bus address on different Genius networks when the ControlLogix processor has connections to more than one AN X2 GENI For example if the ControlLogix has connections to two AN X2 GENI modules each controlling a different Genius network each Genius network could have a block with the same serial bus address Using a different ClxPrefix in the configuration file for each AN X2 GENI makes the aliases for the two AN X modules distinct The ClxPrefix consists of a line with the keyword ClxPrefix followed by a comma and the prefix text Example ClxPrefix GENI1_ Scheduled Connections Each scheduled connection to the AN X begins with a line that consists of the keyword ClxSlot followed by a comma and then a number from 0 to 15 Example ClxSlot 0 Each scheduled connection consists of output data and input data The section that defines the scheduled outputs from the ControlLogix processor for that connection begin with a line with just the keyword DataOutput The section that defines the scheduled inputs to the ControlLogix processor for that connection begin with a line with just the keyword DataInput A product of Quest Technical Solutions Bd e Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Global D
50. s Baud Node Settings Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration wre B Googie AN X GENI ControlLogix Config File mnt mmc GeniEnetIpSvr csv 11 ClxName Anx2GeniMas 12 ClxPrefix GENI_ 13 ClxSlot 0 15 DataOutput 16 O 64 GlobSend 19 DataInput 20 o 2 BlockErr 21 2 1 b31 b31_Inp AN X 14 global data 43 ClxSlot 15 45 DataInput 46 2 BlockFit 47 2 8 ConnDiag 48 10 10 DiagCtrs 51 20 10 ConnStatso 52 30 10 ConnStatsisS EREET Parse Successful A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Log Files AN X2 GENI AN X GENI B Page 45 AN X maintains various logs to record diagnostic and error messages Use the Log Files menu in the web interface to view these logs Genius I O Fault Log r Genius bus modules can return fault information If a module that is being controlled by the AN X GENI returns a fault you can use the web interface to view and clear the fault Select Log Files Genius IO Fault Log e QTS AN X GENI Genius web interface v4 2 1 Mozilla Firefox Erima Eile Edit View History Bookmarks Tools Help O hinted ars QTS AN X GENI Genius web interface v 192168112 O a D a a a D eee a wre B Google P St tf I 0 Clear Station Faults Clear All Faults Clea
51. s address before connecting to the Genius network Setting the Bus Address and Baud Rate From the AN X web interface select Automation Network Genius Baud Node Settings ars QTS AN X GENI Genius web interface v 192168112 AN X GENI Network Configuration Genius Baud Node Settings Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration istration AN X Configuration Archive Configuration Update AN X Firmware Restart AN X Module Check the desired baud rate from the four supported baud rates 38 4Kbps 76 8 Kbps 153 6 KBPS standard or 153 6 Kbps extended Enter the serial bus address SBA for the AN X in the range 0 to 31 Click the Submit Changes button to set the Genius bus properties of the AN X2 GENI Configuring the Genius Network There are two methods of configuring the Genius I O that the AN X2 GENI is to scan e autoconfiguration The AN X2 GENI reads the network contents by sending messages to the attached network A product of Quest Technical Solutions Be i Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 17 e manual configuration You build a configuration file and send it to the AN X2 GENI You can also use autoconfiguration to build an initial configuration file edit the file to add features then perform a manual configuration with
52. s bus controller at serial bus address 31 is sending 2 words of output data to a Genius block at serial bus address 17 To map this data to a offset 27 in a ControlLogix scheduled connection and assign it tagname Block17Outputs add the following line to the DataInput section of the connection 27 m31 gt 17 2 Blockl7Outputs ControlLogix Tags As before AN X can create tags that can be imported into RSLogix 5000 to access the data Quick Start Use the following steps to run the AN X2 GENI in ghost mode 1 Use the web interface to set the baud rate and serial bus address 2 Connect AN X2 GENI to the Genius network 3 Use the web interface to perform an autoconfiguation and automatically generate a ControlLogix configuration 4 Save and edit the Genius configuration file Remove Scan from all network devices Save and download the modified Genius configuration file to the AN X2 GENI 6 Save and edit the ControlLogix confguration file the AN X2 GENI created when you performed the autoconfiguration Comment out all the DataOutput sections Uncomment the ghost mode entries it created and modify them to suit your application 7 Save and download the modified ControlLogix configuration file 8 Use the web interface to view the active configuration and locate the data 9 Use the web interface to export the aliases for the ControlLogix configuration and import them into RSLogix 5000 Use the aliases to access the data from RSLogix
53. smitter is on longer than 150 of the longest network frame time the transmitter is forced off and the module is placed into a safe fatal failure state Package Contents AN X2 GENI module CD containing software and documentation microSD to SD card adapter rubber feet for desktop use A product of Quest Technical Solutions Bd 2 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 3 Identifying the AN X2 versus the Original AN X The label on the bottom toward the front says AN X GENI B Note AN X2 GENI and AN X GENI B refer to the same module There is a slot at the back for the microSD card When initially powered up e AN X2 railroads alternates SYS or MS and NET or NS LEDs green as it starts up e without the Ethernet cable attached the Ethernet 10 100 upper LED is on for AN X2 both Ethernet LEDs are off for the original AN X Comparisons with the Original AN X AN X2 modules have a microSD card for storage of firmware and configuration data You no longer need AnxInit everything can be done from the web interface or by editing files on the microSD card Operation is simplified there are production and maintenance modes only The AN X2 requires firmware version 4 and above The AN X2 uses the same hardware interface to automation networks There are no differences for applications once Ethernet and firmware have been con
54. ss of the AN X2 GENI interface v4 2 1 Mozilla Firefo AN X GENI Network Configuration 38 4 Kbps 76 8 Kbps 153 6 Kbps standard 153 6 Kbps extended GH Serial Bus Address Y Log Files Y Administration Y Troubleshooting To select the baud rate check the radio button for the desired baud rate either 38 4 Kbps 76 8 Kbps 153 6 Kbps Standard or 153 6 Kbps extended Enter the serial bus address SBA for the AN X2 GENI from 1 to 31 Click the SUBMIT button to send the values to the AN X Genius Network Select Automation Network Genius I O Network Configuration to configure the I O the AN X2 GENT is to scan A product of Quest Technical Solutions lt si Sold and Supported by 7 f5 ProSoft Technology Inc PROSOFT y www prosoft technology com PARTNER PROGRAM duesT Te at Sovorins y AN X2 GENI AN X GENI B Page 41 r n QTS AN X GENI Genius web interface v4 2 1 Mozilla Firefox balas File Edit View History Bookmarks Tao Help drs QTS AN X GENI Genius web interface v ee tsou Se a ee a l 192168112 Wy C B Googie P St ff N Genius Baud Node Settings Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration Send File to AN X Autoconfiguration If you are autoconfiguring the Genius network connect the Genius network to the AN X2 GENI
55. stic data that can be mapped to ControlLogix scheduled input data Mapping I O Data You map Genius input and output data to the ControlLogix scheduled data by creating a comma separated variable file that defines the mappings and sending the file to the AN X The file contains sections for each scheduled connection Within each scheduled connection are the definitions for the input and output data for that connection These definitions refer to the Genius module where the data is to be found When you create a mapping for a Genius module all the input or output data for the module is mapped you cannot map individual registers The file also contains options that apply to the whole configuration AN X can automatically create a default mapping file when you autoconfigure I O See page 17 for details Anything after a semicolon on a line is treated as a comment A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 22 AN X2 GENI AN X GENI B May 2013 ClxName The first line in the file identifies the AN X module AN X uses this nameas the base tag name portion of the ControlLogix aliases for the Genius data The ClxName consists of a line with the keyword ClxName followed by a comma and the name you give the emulated ENBT see page 31 Example ClxName AnxGeniMas ClxPrefix The ClxPrefix is used in the alias name
56. t Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM AN X2 GENI AN X GENI B Page 5 Installation Prevent Electrostatic Discharge The module is sensitive to electrostatic discharge WARNING Electrostatic discharge can damage integrated circuits or semiconductors Follow these guidelines when you handle the module e Touch a grounded object to discharge static potential Do not touch the connector pins Power AN X requires DC power input of anywhere from 12 to 24 VDC 1 2 3 MAM GND Left to right the pins on the power connector are chassis ground negative voltage and positive voltage Pin 1 is closest to the Ethernet connector The chassis ground should be connected Power consumption internally is 200 mA 12VDC or 100 mA 24VDC The part number for the power connector is Phoenix MSTB 2 5 3 ST 5 08 Genius Cabling and Termination Refer to Genius I O System and Communications User s Manual GEK 90486F 1 for detailed information on Genius cabling and installation The module has a 5 pin Phoenix connector for connection to the Genius I O network The part number for the Genius bus connector is MSTB 2 5 5 ST 5 08 A product of Quest Technical Solutions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 6 AN X2 GENI AN X GENI B May 2013 23 4 5 sTofalala Po Pin Assignment 1 Not used 2 Shield
57. utions Bd 0 Sold and Supported by ProSoft Technology Inc PROSOFT www prosoft technology com PARTNER PROGRAM Page 54 AN X2 GENI AN X GENI B May 2013 Fatal Errors Debug Mode SYS or MS LED The SYS or MS LED is used by the AN X operating system and software to indicate the state of operations and errors The SYS or MS LED should be used in conjunction with the logs to locate the cause of problems SYS or MS LED State Possible cause Flashing red green Unscheduled messaging addressing or connection problem Flashing red off Configuration file problem NET or NS LED Network Status The NET or NS LED shows the status of Genius I O communication Color Meaning Flashing or solid red One or more configured Genius blocks is not active on the network Network error CRC stop abort etc Baud rate mismatch Yellow No configured Genius I O and no Genius network activity Green All configured blocks are active on the Genius bus Some blocks may be in error AN X2 monitors its operation for impossible conditions and generates a fatal error if it detects one It generates a fatal error code on the SYS or MS LED by flashing 8 bits followed by a pause The least significant bit is first with green for 1 and red for 0 If a fatal error occurs record the SYS or MS LED sequence and contact technical support A product of Quest Technical Solutions Bd e Sold and Su
58. ve Configuration Update AN X Firmware Restart AN X Module Importing Tags in RSLogix 5000 To import the tags into RSLogix 5000 you must be offline Select Tools Import Tags and import the file Using the ControlLogix Log If there are problems with scheduled connections to the AN X use the ControlLogix log to identify the cause From the web interface select Log Files ControlLogix Log to display the log Look for error messages that describe in detail the cause of any problem with the current configuration A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 36 AN X2 GENI AN X GENI B May 2013 Using Ghost Mode In ghost mode the AN X2 GENI monitors inputs and outputs on an existing Genius network and passes the monitored data to a ControlLogix via scheduled connections Ghost mode is useful when the AN X2 GENI and a ControlLogix is to replace an existing control system and you want to verify the data and timing on the existing system before replacing it You must be careful in setting up ghost mode that you do not disrupt the WARNING existing sytem when you connect and configure the AN X2 GENI Configuration is best performed when the existing system is connected but is not running The AN X2 GENI requires an available serial bus address on the Genius network You can use the autoconfiguration feature of the AN X2 GENI
59. w the Genius or ControlLogix configuration file in the web browser Click the Genius network link to view the current Genius network configuration A product of Quest Technical Solutions Sold and Supported by ProSoft Technology Inc www prosoft technology com Page 44 AN X2 GENI AN X GENI B QTS AN X GENI Genius web interface v4 2 File Edit View History Bookmarks Tools Help ars QTS AN X GENI Genius web interface v May 2013 192168112 Genius Baud Node Settings Genius Network Configuration Configure ControlLogix Support View Configuration Files View Active Configuration GENI Active Configuration Log Ethermet IP AN X GENI I O Network Config File mnt mmc GeniloCfg csv 7 b10 Scan IC660BBD120 16 Ckt Normally open Relay Block IC660BBD120 High speed Counter Block Scan IC660BBR101 16 Ckt Normally open Relay Block Scan IC660BBD024 12 24VDC 32 Ckt Source I O Block Scan IC660BBD020 24 48VDC 16 Ckt Source I O Block Scan IC660BBA020 24 48VDC 4In 20ut Analog Block Scan IC670GBI001 Field Control Genius Bus Interface Unit z AN X14 AN X 14 global data GlobSend 64 Parse Successful Click the Ethernet IP link to view the current ControlLogix configuration File Edit View History Bookmarks Tools Help s QTS AN X GENI Genius web interface v QIS a x cen Genius web interface 8 2 Mozila Freon sD Dn 192168112 Geniu
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