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MS4800 Series

1. OMRON Accessories Sold Separately Connector Cables with a Connector on One End Specifica Cable Type Appearance fone length Model 10m MS4800 CBLTX 10M Transmitter M12 connector Cables 5 pin 15m MS4800 CBLTX 15M 30 m MS4800 CBLTX 30M 10m MS4800 CBLRX 10M Receiver M12 connector Cables 8 pin 15m MS4800 CBLRX 15M 30 MS4800 CBLRX 30M Connector Cables with Connectors on Both Ends Specifica Cable Type Appearance fone length Model 5m MS4800 CBLTXT 05M Transmitter M12 connector 10 54800 10 Gables 5 pin 15m MS4800 CBLTXT 15M 25 MS4800 CBLTXT 25M 5m MS4800 CBLRXT 05M Receiver M12 connector 10 54800 10 Cables 8 pin 15 MS4800 CBLRXT 15M 25m MS4800 CBLRXT 25M Series Connection Cables Specifica Cable Type Appearance Hons length Model 0 3m MS4800 CBLTXIC 003M 0 5m MS4800 CBLTXIC 005M 1m MS4800 CBLTXIC 01M Transmitter M12 connector Cables 4 pin 2m MS4800 CBLTXIC 02M 3m MS4800 CBLTXIC 03M 5m MS4800 CBLTXIC 05M 10m MS4800 CBLTXIC 10M 0 3m MS4800 CBLRXIC 003M 0 5m MS4800 CBLRXIC 005M 1m MS4800 CBLRXIC 01M Receiver M12 connector Cables 4 pin 2m MS4800 CBLRXIC 02M 3m MS4800 CBLRXIC 03M 5m MS4800 CBLRXIC 05M 10m MS4800 CBLRXIC 10M MS4800 Series Application For wiring safety circuits contain ing individual relays with forcibly guided contacts safety relay units saf
2. Precautions for Safe Use Indications and Meanings for Safe Use To ensure safe use of the MS MSF4800 signal words and an alert symbol are used in this document to indicate safety related instructions These instructions describe details very important to your Safety It is extremely important that you understand and follow the instructions The signal words and alert symbol used in this document are shown below Indicates a potentially hazardous situation which if not avoided will result PAN VFN TNT Neg in minor or moderate injury or may result in serious injury or death Additionally there may by significant property damage Meaning of Symbol General Prohibition Indicates a general prohibition Warning Indications N WARNING The MS MSF4800 is a safety area sensor that is designed to protect operators who work in hazardous environments such as those containing operating machinery MS MSF4800 safety levels for specific applications and installation conditions can be attained only by achieving safe usage installation maintenance and operation of the MS MSF4800 These factors must be thoroughly confirmed by the customer who purchased the MS MSF4800 as well as installers and employers Precautions for Users N WARNING The MS MSF4800 must be installed set and integrated into the mechanical control system by a qualified technician who has received the appropriate training Installation by an u
3. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions 2010 5 In the interest of product improvement specifications are subject to change without notice OMRON Corporation Industrial Automation Company http www ia omron com c Copyright OMRON Corporation 2010 Right Reserved
4. MS MSF4800 Settings e Auto start mode e External device monitoring not used e Test input used Use the PDM to enable the test input G9SX AD322 T15 Settings e Auto Reset Mode Transmitter Receiver e Feedback loop used S1 External test switch M1 M2 3 phase motor Used for monitoring This is not a part of a safety system S2 Start input E1 24 VDC power supply E 1 to Magnetic contactors PLC Programmable Controller Feedback loop 34 KM1 yy KM3 yy Start input Yellow Test input White Shield Green Control output 1 Black Control output 2 White Test input return Black External device monitoring input Red 24 VDC E1 OV Ground Open Open VONE Tis Wiring for the Manual Reset Mode PLC etc etc E Motor controller operation command Control output _ KM1 KM2 NC contacts 1 1 4 NC contacts NEN 1 1 2 contacts 4 NO contacts _ l S3 Reset switch Motor operation command __ l 1 For the MS MSF4800B use NC contacts for the start input switch __ the MS MSF4800A refer to Start Input Methods MS MSF4800A Only Motor rotation 21 2 Fuse provided by the customer OFF delay time The fuse is not required if only the power supply satisfies
5. Ts If it has no brake monitor it is necessary to increase the value added to the machine s stopping time somewhat to account for brake wear For details consult the manufacturer of the machine The depth penetration factor Dpf is related to the minimum detectable object diameter of the MS MSF4800 Determine the minimum detectable object diameter S and the model number of the MS MSF4800 that is being used then obtain the Dpf directly from the following table Examples of Minimum Detectable Object S Additional Safety Distance C and Dorf Examples of Minimum Detectable Object S Additional Safety Distance C and Dpf Total number of beams Model disabled by fixed or float ing blanking None MS MSF4800 30 1 2 or more None Minimum detect able object diame ter S mm 30 50 Greater than 64 40 Additional safety distance ob tained by ISO 13855 2002 Depth penetration factor us European standard EN 999 ing the ANSI calculation 1999 calculation C mm Dpf 3 4 S 0 276 inches 8 5 14 128 3 1 inches 78 mm 5 76 inches 146 mm 36 inches 900 mm 4 4 inches 112 mm 850 for S 40 mm min MS MSF4800 40 1 or more Greater than 64 850 for S 40 mm min 36 inches 900 mm OMRON Installation Reflective Surface Interference N WARNING Install the MS MSF4800 where it will not be affected by reflective surfaces Failure to do so may
6. 1760 1760 5 1896 5 1857 8 1783 4 1847 4 1800 1802 9 1938 9 1900 2 1825 8 1889 8 1840 1840 6 1976 6 1937 9 1863 5 1927 5 1880 1977 6 1903 2 1967 2 1920 2020 1 1945 7 2009 7 1960 2057 7 1983 3 2047 3 2000 2097 4 2023 0 2087 0 2040 2042 6 2178 6 2139 9 2065 5 2129 5 2080 2079 6 2215 6 2176 9 2102 5 2166 5 2120 2120 0 2256 0 2217 3 2142 9 2206 9 OMRON MS4800 Series M12 D Safety Light Curtains Series Connection MSF4800 59 3 30 1 Top surface view Reversing the mounting bracket 38 0 gt 4 50 0 Sealing Cap M8 eg 1 Rear surface view with mounting bracket reversed Right side view Rear surface view Left side view Left side view Bottom surface view with PDM cable attached OMRON MSF4800 30 Transmitter and Receiver Dimensions MS4800 Series MSF4800 40 Transmitter and Receiver Dimensions Dimen Senin 240 327 9 381 6 280 367 7 421 4 320 408 1 461 8 360 364 5 500 5 482 0 461 8 443 2 520 1 447 8 501 5 400 404 2 540 2 521 7 501 5 482 9 559 8 487 5 541 2 440 527 2 580 9 480 567 6 621 3 520 606 7 660
7. However a blanking function can be used to disable the appropriate beams of the Safety Light Curtain and allow work to continue without stopping the machine The MS4800 Series provides four blanking functions to combine both safety and productivity in a wide range of applications Fixed Blanking This function is used when a machine or workpiece constantly interrupts beams in a part of the sensing area Fixed Blanking allows the Safety Light Curtain to remain in the RUN state while the obstruction is fixed as a non moving object within the sensing area The output is turned OFF when a beam other than the set fixed blanking beams is interrupted or when light is incident on a fixed blanking beam Floating Blanking This function turns OFF the output when the total number of interrupted beams inside the sensing area exceeds the number of set beams 1 or 2 Monitored Blanking This function is used when a machine or workpiece constantly interrupts beams in a part of the sensing area and moves within the sensing area Monitored Blanking allows the Safety Light Curtain to remain in the RUN state while the obstruction moves within the sensing area The output is turned OFF when the machine or workpiece disappears from the monitored blanking area that was set by teaching or when the total number of interrupted beams increases due to a different obstruction Reduced Resolution Blanking When the resolution of the MS MSF4800A is reduced the size
8. Master MSF4800A 30 30 59 mm 1410 106 289 ms4800A 30 0 dia 2120 5 4800 30 Slave 2 Advanced 2 T Master MSF4800A 40 mm O 30 12 to 68 1 54800 40 dia 2040 5 4800 40 Slave 2 0 3 to XR2 lom Master MSF4800B 30 30 mm 20 mm 14 106 280 00 30 dia 2120 MSF4800 30 Basic 2 Series 25 T Master MSF4800B 40 mm O 30 12 to 68 1 54800 40 dia 2040 MSF4800 40 Slave 2 XR2 Note A 4 digit number indicating the protective height of the Light Curtain must be included in place of the box LJ in the model number 1 There is no muting function in Basic series Safety Light Curtains 2 The same Slave Light Curtains are used for both the Advanced Series and Basic Series These Slaves cannot be used individually Functional Comparison of Advanced Series and Basic Series Series Function Model Scan code for mutual interference reduction Advanced Series MS MSF4800A Supported 1 Basic Series MS MSF4800B Supported 1 External device monitoring EDM Supported 2 Supported 2 Operation mode Machine test signal MTS Auxiliary output PNP transistor 1 or NPN transistor x 1 Muting via the MS4800 RM6 Resource Module Floating blanking Fixed blanking Supported 1 Supported 1 Supported 1 Supported 1 MSF4800A only Supported 1 Supported 1 S
9. The following calculation is given as an example S 1600 mm s x T 850 mm MS4800 Series How to Calculate the Safety Distance Specified by American Standard ANSI B11 19 Reference If a person approaches the detection zone of the MS MSF4800 perpendicularly calculate the safety distance as shown below Ds K x Ts Tc Tr Tom Dpf Where Ds Safety distance in inches K Approach speed to the detection zone in inches Assuming that the operator is beginning to perform a manual task the ANSI standard value for is 63 inches second ANSI 11 19 2003 requires that the following factors be considered in determining the K value a Movement of hands or arms b Twisting of the body or shoulder or bending of the waist c Walking or running Use the above described factors to determine the approach speed for the actual application Ts The time in seconds required to stop the machine Tc The maximum response time in seconds of the machine s control circuit required to activate the braking device of the machine Note Ts Tc are normally measured simultaneously by a device for measuring the time required for stopping Tr The response time in seconds for the MS MSF4800 This is given in the Response Time on page 12 Tbm The stopping time in seconds added by a brake monitor before determining degradation in the machine stopping time If a machine has a brake monitor Tbm Brake monitor setting time
10. 1880 94 1880 MS4800A 30 1920 96 1920 MS4800B 30 1920 96 1920 MS4800A 30 1960 98 1960 MS4800B 30 1960 98 1960 MS4800A 30 2000 100 2000 MS4800B 30 2000 100 2000 MS4800A 30 2040 102 2040 MS4800B 30 2040 102 2040 MS4800A 30 2080 104 2080 54800 30 2080 104 2080 MS4800A 30 2120 106 2120 MS4800B 30 2120 106 2120 Advanced series Curtains Used Individually Basic series Curtains Used Individually Minimum detectable object 40 mm dia Beam gap Minimum detectable object 40 mm dia Beam gap 30 mm 30 mm Model Number of beams Protective height mm 2 Model Number of beams Protective height mm 54800 40 0360 12 360 54800 40 0360 12 360 54800 40 0480 16 480 54800 40 0480 16 480 54800 40 0600 20 600 MS4800B 40 0600 20 600 MS4800A 40 0720 24 720 MS4800B 40 0720 24 720 54800 40 0840 28 840 MS4800B 40 0840 28 840 54800 40 0960 2 960 54800 40 0960 32 960 54800 40 1080 36 1080 MS4800B 40 1080 36 1080 54800 40 1200 40 1200 MS4800B 40 1200 an 1900 54800 40 1320 44 1320 1 2500 11 1320 1300 54800 40 1440 48 1440 MGASO0BzAO 1440 a 26 54800 40 1560 52 1560 MS4800A 40 1680 56 1680 Tee OR 1280 227 MS4800A 40 1800 60 1800 Murau mud PE 2 54800 40 1920 64 1920 54800 40 1800 60 1800 54800 40 2040 68 2040 MS4800B 40 1920 64 1920 MS4800B 40 2040 68 2040 OMRON MS4800 Series Basic series Curtains Connected in Series Minimum detectable object 30 mm di
11. 8 1339 8 1301 1 1226 7 1290 7 640 6439 7799 7412 6668 7308 1320 1323 6 1459 6 1420 9 1346 5 1410 5 680 683 6 819 6 780 9 706 5 770 5 1440 1443 4 1579 4 1540 7 1466 3 1530 3 720 724 0 860 0 8213 746 9 810 9 1560 1563 3 1699 3 1660 6 1586 2 1650 2 760 763 0 899 0 860 3 785 9 849 9 1680 1683 1 1819 1 1780 4 1706 0 1770 0 800 803 5 939 5 9008 826 4 890 4 1800 1802 9 1938 9 1900 2 1825 8 1889 8 840 843 8 9798 941 1 866 7 930 7 1920 1922 8 2058 8 2020 1 1945 7 2009 7 880 882 8 980 1 905 7 969 7 2040 20426 2178 6 2139 9 2065 5 2129 5 920 922 5 1019 8 945 4 1009 4 960 963 6 1060 9 986 5 1050 5 1000 1002 6 1138 6 1099 9 1025 5 1089 5 1040 1042 9 1178 9 1140 2 1065 8 1129 8 1080 1083 9 1219 9 1181 2 1106 8 1170 8 1120 1219 6 1145 2 1209 2 1160 1260 0 1185 6 1249 6 1200 1301 1 1226 7 1290 7 1240 1339 4 1265 0 1329 0 1280 1281 8 1417 8 1379 1 1304 7 1368 7 1320 1323 6 1459 6 1420 9 1346 5 1410 5 1360 1362 0 1498 0 1459 3 1384 9 1448 9 1400 1499 0 1424 6 1488 6 1440 1540 7 1466 3 1530 3 1480 1579 1 1504 7 1568 7 1520 1521 5 1657 5 1618 8 1544 4 1608 4 1560 1563 3 1699 3 1660 6 1586 2 1650 2 1600 1698 2 1623 8 1687 8 1640 1738 6 1664 2 1728 2 1680 1778 6 1704 2 1768 2 1720 1818 1 1743 7 1807 7
12. and enable the test input and use NC contacts for the test input The output operation mode of the auxiliary output is the Dark ON output mode OMRON Example When Connected to the G9SA 301 Controller Category 4 MS MSF4800 Settings e Auto start mode e External device monitoring not used e Test input used Use the PDM to enable the test input G9SA 301 Settings e Manual reset mode e Feedback loop used e Emergency stop switch used Receiver Transmitter 1 MS4800 Series 51 External test switch 52 Start input S3 Interlock reset switch S4 Emergency stop switch A165E A22E etc KM1 KM2 Magnetic contactors Solid state contactor G3J M 3 phase motor E1 24 VDC power supply PLC Programmable Controller Used for monitoring This is not a part of a safety system 0 V Blue Shield Green Test input White Test input return Black External device monitoring i S2 Start input Yellow Auxiliary output Pink E Bis 1 6 9 G9SA 301 Light incident NAT Light interrupted Interlock reset switch S3 Emergency stop switch 84 Control output K1 K2 NO contacts KM1 KM2 NO contacts K2 NC contacts E gt KM1 KM2 NC contacts EE Depends on the output operation mode of the auxiliary output 1 1 PLC input 2 PLC output PLC input
13. can occur from either above or below the sensing area Sensing area Obstacle Transmitter Reflection Receiver Reflective surface Hazardous area borderline MS4800 Series Fig 4 Worst Placement Example This example shows the minimum distance d from the reflective surface to one of the beam centerlines Sensing distance Transmitter Directional angle a Reflective surface Hazardous area borderline Fig 5 Sensing Distance vs Minimum Distance from the Reflective Surface 1 300 1 100 e Minimum distance d mm 0 3 2 4 6 8 10 12 14 16 18 20 Sensing distance m Prevention of Mutual Interference N WARNING Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to change the route of the light When using more than 1 set of MS MSF4800 install them so that mutual interference does not occur such as by configuring a series connection or using physical barriers between adjacent sets The MS MSF4800 is equipped with two scan codes A and B to reduce mutual interference from other Safety Light Curtains The Transmitter and Receiver must both be set to the same scan code to enable the Receiver to change to Machine Run State OMRON Basic Installation Precautions N WARNING Install a protective structure so that the
14. details refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual OMRON MS4800 Series Dimensions Unit mm Safety Light Curtains Safety Light Curtains Used Individually MS4800 CON Reversing the mounting bracket i Y 111 Laat a 37 2 Sealing Cap M8 UN 7 185 HIP 37 2 ae 11 Rear surface view with mounting brackets reversed a NER Left side view Left side view Bottom surface view Right side view Rear surface view with PDM cable attached OMRON MS4800 Series MS4800 30 Transmitter and Receiver Dimensions MS4800 40 Transmitter and Receiver Dimensions Dimensions Dimensions A B C D E Sensing area Sensing area 280 284 4 4204 3817 3073 371 3 360 364 5 500 5 461 8 387 4 451 4 320 324 8 460 8 422 1 347 7 411 7 480 484 3 620 3 581 6 507 2 571 2 400 501 5 427 1 491 1 720 7240 8600 8213 7469 8109 SAL 840 843 4 9794 940 7 866 3 930 3 480 581 6 507 2 571 2 960 963 6 1099 6 1060 9 986 5 1050 5 1080 1083 9 1219 9 1181 2 1106 8 1170 8 i 70 560 563 7 699 7 661 0 586 6 650 6 600 6044 740 1 7014 6270 6910 1200 1203
15. equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown
16. hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous areas If a person is able to step into the hazardous area of a machine and remain behind the MS MSF4800 s detection zone configure the system with an interlock function that prevents the machine from being restarted Otherwise it may result in heavy injury Do not use this sensor for machines that cannot possibly be quickly stopped by electrical controls For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Using the MS MSF4800 in Presence Sensing Device Initiation PSDI Mode which is used to restart machine cycle operation requires that an appropriate control circuit be configured between the MS MSF4800 and the guarded machine For details on PSDI refer to related standards and regulations including ANSI RIA 15 06 1999 OSHA 1910 217 h and ANSI B11 2 1995 R2005 When using the Start Restart Interlock Mode install the interlock reset switch in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area Do not use the MS MSF4800 in environments where flammable or explosive gases are present Doing so may
17. output characteristic requirements for class 2 circuit or limited voltage current circuit defined by 11508 582 and S8VS 3 The test input is disabled with the default setting To use the test input connect the PDM to the Receiver and enable the test input and use NC contacts for the test input OMRON MS4800 Series Connection to the MS4800 RM6 Resource Module MSF4800A Only Power supply Earth Suppressor MSF4800 Receiver E 6 Eire c To machine control OSSD 1 H Y B ED1 Y OSSD 2 x4 Pink Auxiliary output 5 Start Muting inputs eilow Sensors with PNP outputs Start MS4800 RM6 Resource Module et x9 Dark operate Ea Brown jpg S In 1 24 VDC S In 2 Light operate Ea 24 VDC S In 3 Dark operate Ed 24 VDC S In 4 Light operate Eg Return RS485 Orange RS485 prm Shield Lamp 24 VDC Ground MSF4800 Transmitter MTS White MTS Test MT ot return Brown 24 1 When using relays with forcibly guided contacts as the final control devices they must be monitored Connect the red wire to 0 V via the NC contacts Do not use both external devices simultaneously OV 2 The user can use the Programming and Diagnostics Module to turn OFF the external device monitoring EDM function for pre installation testing When doing this the EDM wire red wire must be connected to 0 V Ground k3 Auxiliary Output PNP 100 mA m
18. power supply PLC Programmable Controller Used for monitoring This is not a part of a safety system IN1 IN2 Shield Green S1 Test input White Test input return Black monitoring input Red Auxiliary output Pink Control output 1 Black Control output 2 White External device G9SB 301 D Light incident Light interrupted External test switch 1 Sas oe Interlock reset switch S3 2 1 For the MS MSF4800B use NC contacts for the start input switch Emergency stop switch 84 21 vet n refer to Start Input Methods MS MSF4800A 2 Fuse provided by the customer Control output uu mnm The fuse is not required if only the power supply satisfies output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 e g S82K and S8VS IS Ke NO coniate p nm 3 The test input is disabled with the default setting To use the test input E NM connect the to the Receiver and enable the test input and use KM1 KM2 NO contacts NC contacts for the test input K2 NC contacts a 1 KM1 KM2 NC contacts 1 1 1 1 Depends on the output operation mode of the auxiliary output PLC input 2 PLC output d PLC input 1 OMRON MS4800 Series Example When Connected to the G9SX AD322 T15 Controller Category 4
19. prevent detection and result in serious injury There is a possibility that reflective surfaces next to the sensing area may reflect light and prevent the detection of beam interruption due to obstacles within the area refer to Figs 1 to 5 Reflective surfaces may exist on parts of machinery mechanical protective devices or products The minimum distance d must be set between the reflective object and the beam centerline of the MS MSF4800 sensing area For information on how to test this condition refer to the Mini Safe 4800 Series Light Curtains Installation and Operating Manual Fig 1 Example of Correct Installation with Proper Placement The interruption of the beam due to the obstacle is accurately detected The reflective object is outside the directional angle i4 Sensing distance R gt Approaching direction Beam angle a Transmitter Receiver Reflective surface Fig 2 Example of Unsafe Installation Reflection prevents the obstacle from being detected The reflective object is inside the beam angle Approaching direction V Directional angle a Obstacle Beam centerline Interrupted beam Transmitter Receiver Reflection Reflective surface Hazardous area borderline Fig 3 Example of Unsafe Installation The interruption of the beam due to the obstacle is not detected because of reflection Reflective surface interference
20. x 2 Load current 625 mA max at 24 VDC short circuit protection Output transistor PNP x 1 or NPN x 1 selectable with the Programming and Diagnostics Module Load current 100 mA max at 24 VDC Output mode Control output synchronizing or alarm is selectable with the Programming and Diagnostics Module Output transistor PNP x 1 Load current 100 mA max at 24 VDC Output mode Control output synchronizing Output operation mode Input voltage Control output 1 2 Light ON Auxiliary output Control Output Synchronizing Mode Auxiliary output goes ON when control output goes ON Alarm Mode Auxiliary output goes ON when the MS4800 enters alarm lockout condition External device monitoring input ON voltage 11 to 28 8 V OFF voltage 0 to 2 6 V Start input ON voltage 11 to 28 8 V OFF voltage 1 1 2 V For the MS4800B use NC contacts for the start input switch For the MS4800A refer to Start Input Methods MS MSF4800A Only on page 21 Transmitter Internal indicators Receiver Mutual interference prevention function Series connection Transmitter Indicator Yellow Indicator is ON when transmitting Blanking Indicator Orange Indicator is ON in Blanking Active State Interlock or Alarm Lockout Indicator Indicator is ON in Interlock State and indicator flashes in Alarm Lockout State Machine Run Stop Indicator Green Red Green indicator is ON when Control Output is ON and red indicator
21. 1 Control output 1 Black alll 001012 E Control output 2 White KM1 KM2 Wiring for the Auto Reset Mode 1 For the MS MSF4800B use NC contacts for the start input switch For the MS MSF4800A refer to Start Input Methods MS MSF4800A Only on page 21 2 Fuse provided by the customer The fuse is not required if only the power supply satisfies output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 e g 582 and 58 5 The test input is disabled with the default setting To use the test input connect the PDM to the Receiver and enable the test input and use NC contacts for the test input 24 If an emergency stop switch is not used connect control output 1 to T12 terminal and control output 2 to T23 terminal directly OMRON MS4800 Series Example When Connected to the G9SB 301 D Controller Category 4 MS MSF4800 Settings Transmitter Receiver e Auto start mode L S1 External test switch e External device monitoring not used S2 Start input e Test input used S3 Interlock reset switch Use the PDM to enable the test input 54 Emergency stop switch A165E A22E etc e Manual reset mode m G9SB 301 D Settings KM1 KM2 Magnetic contactors Solid stat tact e Feedback loop used M as actor ae e Emergency stop switch used 1 24 VDC
22. 1 and IEC 61496 2 international standards for Safety Light Curtains It also complies with the IEC 61508 5113 international standard for function safety These standards ensure safe reliable use virtually anywhere AA us Uus A Applications 8 8574 8 4 8 gt 1 eA 1 Three sided Guard Muting Floating Blanking Reduced Resolution Blanking The durable housing of the MS4800 MSF4800A only Advanced series only Advanced series only Series makes it ideal for applications Combining the MSF4800A and the Floating blanking can be set for one Reducing the detection resolution of with strong vibration like metal MS4800 RM6 Muting Module lets or two beams When the number of the MS MSF4800A Safety Light processing systems Its sensing you set muting without having to use set beams are interrupted the output Curtain increases the size of the distance of up to 20 m also lets you an external controller is turned OFF smallest detectable object This can use mirrors to guard three sides with improve productivity by allowing a single MS4800 system objects such as carts to enter the sensing area OMRON MS4800 Series Ordering Information Safety Light Curtains MS MSF4800 series Safety Light Curtains Infrared light Minimum Number Protec Model Series detect Beam Appear Sensing distance of tive Series connection able gap beams 1 91 Individual use f ES object mm for muting 241
23. 2 28 840 MSF4800 30 0480 XR2 24 480 MSF4800 40 0960 XR2 32 960 MSF4800 30 0520 XR2 26 520 MSF4800 40 1080 XR2 36 1080 MSF4800 30 0560 XR2 28 560 MSF4800 40 1200 XR2 40 1200 MSF4800 30 0600 XR2 30 600 MSF4800 40 1320 XR2 44 1320 MSF4800 30 0640 XR2 32 640 MSF4800 40 1440 XR2 48 1440 MSF4800 30 0680 XR2 34 680 MSF4800 40 1560 XR2 52 1560 MSF4800 30 0720 XR2 36 720 MSF4800 40 1680 XR2 56 1680 MSF4800 30 0760 XR2 38 760 MSF4800 40 1800 XR2 60 1800 MSF4800 30 0800 XR2 40 800 MSF4800 40 1920 XR2 64 1920 MSF4800 30 0840 XR2 42 840 MSF4800 40 2040 XR2 68 2040 MSF4800 30 0880 XR2 44 880 MSF4800 30 0920 XR2 46 920 MSF4800 30 0960 XR2 48 960 MSF4800 30 1000 XR2 50 1000 MSF4800 30 1040 XR2 52 1040 MSF4800 30 1080 XR2 5A 1080 MSF4800 30 1120 XR2 56 1120 MSF4800 30 1160 XR2 58 1160 MSF4800 30 1200 XR2 60 1200 MSF4800 30 1240 XR2 62 1240 MSF4800 30 1280 XR2 64 1280 MSF4800 30 1320 XR2 66 1320 MSF4800 30 1360 XR2 68 1360 MSF4800 30 1400 XR2 70 1400 MSF4800 30 1440 XR2 72 1440 MSF4800 30 1480 XR2 74 1480 MSF4800 30 1520 XR2 76 1520 MSF4800 30 1560 XR2 78 1560 MSF4800 30 1600 XR2 80 1600 MSF4800 30 1640 XR2 82 1640 MSF4800 30 1680 XR2 84 1680 MSF4800 30 1720 XR2 86 1720 MSF4800 30 1760 XR2 88 1760 MSF4800 30 1800 XR2 90 1800 MSF4800 30 1840 XR2 92 1840 MSF4800 30 1880 XR2 94 1880 MSF4800 30 1920 XR2 96 1920 MSF4800 30 1960 XR2 98 1960 MSF4800 30 2000 XR2 100 2000 MSF4800 30 2040 XR2 102 2040 MSF4800 30 2080 XR2 104 2080 5 4800 30 2120 2 106 2120
24. 4 560 563 7 699 7 681 2 661 0 642 4 719 3 647 0 700 7 640 643 9 779 9 761 4 741 2 722 6 799 5 727 2 780 9 680 766 9 820 6 720 807 3 861 0 760 846 3 900 0 880 882 8 1018 8 1000 3 980 1 961 5 1038 4 966 1 1019 8 920 1058 5 1019 8 1001 2 1005 8 1059 5 960 1099 6 1060 9 1042 3 1046 9 1100 6 1000 1138 6 1099 9 1081 3 1085 9 1139 6 1040 1178 9 1140 2 1121 6 1126 2 1179 9 1080 1083 9 1219 9 1201 4 1181 2 1162 6 1239 5 1167 2 1220 9 1120 1122 3 1258 3 1239 8 1219 6 1201 0 1277 9 1205 6 1259 3 1160 1162 7 1298 7 1280 2 1260 0 1241 4 1318 3 1246 0 1299 7 1200 1339 8 1301 1 1287 1 1340 8 1240 1378 1 1339 4 1325 4 1379 1 1280 1417 8 1379 1 1365 1 1418 8 1320 1323 6 1459 6 1441 1 1420 9 1402 3 1479 2 1406 9 1460 6 1360 1362 0 1498 0 1479 5 1459 3 1440 7 1517 6 1445 3 1499 0 1400 1401 7 1537 7 1519 2 1499 0 1480 4 1557 3 1485 0 1538 7 1440 1443 4 1579 4 1560 9 1540 7 1522 1 1599 0 1526 7 1580 4 1480 1481 8 1617 8 1599 3 1579 1 1560 5 1637 4 1565 1 1618 8 1520 1521 5 1657 5 1639 0 1618 8 1600 2 1677 1 1604 8 1658 5 1560 1563 3 1699 3 1680 8 1660 6 1642 0 1718 9 1646 6 1700 3 1600 1600 9 1736 9 1718 4 1698 2 1679 6 1756 5 1684 2 1737 9 1640 1777 3 1738 6 1724 6 1778 3 1680 1819 1 1780 4 1766 4 1820 1 1720 1856 8 1818 1 1804 1 1857 8 1760 18
25. 40 MS4800A 30 0680 34 680 MS4800B 30 0680 34 680 MS4800A 30 0720 36 720 MS4800B 30 0720 36 720 MS4800A 30 0760 38 760 MS4800B 30 0760 38 760 MS4800A 30 0800 40 800 MS4800B 30 0800 40 800 MS4800A 30 0840 42 840 MS4800B 30 0840 42 840 MS4800A 30 0880 44 880 MS4800B 30 0880 44 880 MS4800A 30 0920 46 920 54800 30 0920 46 920 MS4800A 30 0960 48 960 54800 30 0960 48 960 54800 30 1000 50 1000 MS4800B 30 1000 50 1000 MS4800A 30 1040 52 1040 MS4800B 30 1040 52 1040 MS4800A 30 1080 54 1080 MS4800B 30 1080 54 1080 MS4800A 30 1120 56 1120 MS4800B 30 1120 56 1120 MS4800A 30 1160 58 1160 MS4800B 30 1160 58 1160 MS4800A 30 1200 60 1200 MS4800B 30 1200 60 1200 MS4800A 30 1240 62 1240 MS4800B 30 1240 62 1240 MS4800A 30 1280 64 1280 MS4800B 30 1280 64 1280 MS4800A 30 1320 66 1320 MS4800B 30 1320 66 1320 MS4800A 30 1360 68 1360 MS4800B 30 1360 68 1360 MS4800A 30 1400 70 1400 54800 30 1400 70 1400 MS4800A 30 1440 72 1440 MS4800B 30 1440 72 1440 MS4800A 30 1480 74 1480 MS4800B 30 1480 74 1480 MS4800A 30 1520 76 1520 MS4800B 30 1520 76 1520 MS4800A 30 1560 78 1560 MS4800B 30 1560 78 1560 MS4800A 30 1600 80 1600 MS4800B 30 1600 80 1600 MS4800A 30 1640 82 1640 MS4800B 30 1640 82 1640 MS4800A 30 1680 84 1680 MS4800B 30 1680 84 1680 MS4800A 30 1720 86 1720 MS4800B 30 1720 86 1720 MS4800A 30 1760 88 1760 MS4800B 30 1760 88 1760 MS4800A 30 1800 90 1800 MS4800B 30 1800 90 1800 MS4800A 30 1840 92 1840 MS4800B 30 1840 92 1840 MS4800A 30 1880 94 1880 MS4800B 30
26. 6 1999 OSHA 1910 217 h ANSI B11 2 1995 R2005 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the MS MSF4800 in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the MS MSF4800 Otherwise the system may fail to work properly resulting in serious injury Safety Distance N WARNING Be sure to secure the safety distance between the MS MSF4800 and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Note The response time of a machine is the time period from when the machine receives a stop signal to when the machine s hazardous part stops Measure the response time on the actual system Also periodically check that the response time of the machine has not changed How to Calculate the Safety Distance Specified by International Standard ISO 13855 2002 European Standard EN 999 1999 Reference The following explanation is based on standard EN 999 This standard applies to Safety Light Curtains used in an industrial environment Systems with a Detection Capability of 40 mm Max Use the following calculation for a system that detects objects with a minimum detectable diameter of 40 mm max S KxT C Where S The shortest distan
27. 96 5 1857 8 1843 8 1897 5 1800 1938 9 1900 2 1886 2 1939 9 1920 2058 8 2040 3 2020 1 2001 5 2006 1 2059 8 1960 2096 4 2077 9 2057 7 2039 1 2043 7 2097 4 2000 2136 1 2117 6 2097 4 2078 8 2083 4 2137 1 2040 2178 6 2160 1 2139 9 2121 3 2125 9 2179 6 2120 2120 0 2256 0 2237 5 2217 3 2198 7 2275 6 2203 3 2257 0 Dimen Soar A 1 B2 C2 Ei E2 area 360 364 5 500 5 482 0 461 8 443 2 520 1 447 8 501 5 480 4843 620 3 601 8 581 6 563 0 639 9 567 6 621 3 600 604 1 740 1 721 6 701 4 682 8 759 7 6874 741 1 720 724 0 860 0 841 5 821 3 802 7 879 6 807 3 861 0 840 843 8 979 8 961 3 941 1 922 5 9994 927 1 980 8 960 963 6 1099 6 1081 1 1060 9 1042 3 1119 2 1046 9 1100 6 1080 1083 9 1219 9 1201 4 1181 2 1162 6 1239 5 1167 2 1220 9 1200 1203 4 1339 4 1320 9 1300 7 1282 1 1359 0 1286 7 1340 4 1320 1323 6 1459 6 1441 1 1420 9 1402 3 1479 2 1406 9 1460 6 1440 1443 4 1579 4 1560 9 1540 7 1522 1 1599 0 1526 7 1580 4 1560 1563 3 1699 3 1680 8 1660 6 1642 0 1718 9 1646 6 1700 3 1680 1681 3 18173 1798 8 1778 6 1760 0 1836 9 1764 6 1818 3 1800 1802 9 1938 9 1920 4 1900 2 1881 6 1958 5 1886 2 1939 9 1920 1922 8 2058 8 2040 3 2020 1 2001 5 2078 4 2006 1 2059 8 2040 2042 6 2178 6 2160 1 2139 9 2121 3 2198 2 2125 9 2179 6 OMRON MS4800 Series Acces
28. Curtain Item 5 4800 30 5 4800 40 Model Individual use Series connection Sensor type Setting tool connection Connectable Applicable safety category Category 4 3 2 1 or B Opaque object Opaque object Opaque object Opaque object Minimum detectable object 30 mm dia 40 mm dia 30 mm dia 40 mm dia Beam gap P 20 mm 30 mm 20 mm 30 mm Number of beams n 14 to 106 12 to 68 14 to 106 12 to 68 Protective height PH Sensing distance 1 Lens diameter Response time under stable light incident condition Refer to page 12 for details Startup waiting time 280 to 2120 mm 360 to 2040 mm 280 to 2120 mm 360 to 2040 mm 0 3 to 20 m selectable from 0 3 to 8 m with the Programming and Diagnostics Module Diameter 7 mm ONtoOFF Individual 14 to 32 ms Individual 14 to 23 ms Individual 14 to 32 ms Individual 14 to 23 ms 320 ms max 3 5 s max for individual use 4 5 s max for series connection Power supply voltage Vs 24 VDC 20 ripple 5 max Current consump Transmitter 285 mA max tion 2 no load Receiver 450 mA max Light source emitted wavelength Infrared LEDs wavelength 880 nm Effective aperture angle EAA Control output OSSD 3 Auxiliary output 3 non safety output Within 2 5 for the Transmitter and Receiver at a sensing distance of at least m according to IEC 61496 2 Output transistor PNP
29. F and the eo red Machine Stop indicator and the Yellow Red yellow Interlock indicator are ON CF Two Receiver control outputs i rum safety outputs are OFF the red Four IBls indicating the ones digit Alarm Lock Machine Stop indicator is ON the Gr of the error code are ON out state yellow Interlock indicator is flash CF F Yellow Red ing and the auxiliary output is C H Fourth IBI from the end cap is OFF OFF Co Three IBIs indicating the tens digit Blankina A of the error code are 4 0 Operating with blanking enabled 34 Amber bd This shows that control output 1 i i 4 Flashi Transmitter LED Indicators Flashing Operating Condition Interlock indicator flashes condition indication Note For details on error codes refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual Transmitting state Yellow Error state ae PDM Pro gramming state Yellow When the Transmitter receives power and enters the Transmitting state the indicator turns ON When the Machine Test Signal MTS is enabled the Transmitter enters the Transmitting Stop state and the indicator turns OFF When an error occurs due to the Transmitter or when the Program ming and Diagnostics Module is being used to change a setting the indicator flashes OMRON
30. MSF4800A 30 1240 1240 MSF4800B 30 1240 62 1240 MSF4800A 30 1280 1280 MSF4800B 30 1280 64 1280 MSF4800A 30 1320 66 1320 MSF4800B 30 1320 66 1320 MSF4800A 30 1360 68 1360 MSF4800B 30 1360 68 1360 MSF4800A 30 1400 70 1400 MSF4800B 30 1400 70 1400 MSF4800A 30 1440 1440 MSF4800B 30 1440 72 1440 MSF4800A 30 1480 1480 MSF4800B 30 1480 74 1480 MSF4800A 30 1520 1520 MSF4800B 30 1520 76 1520 MSF4800A 30 1560 78 1560 MSF4800B 30 1560 78 1560 MSF4800A 30 1600 80 1600 MSF4800B 30 1600 80 1600 MSF4800A 30 1640 82 1640 MSF4800B 30 1640 82 1640 MSF4800A 30 1680 1680 MSF4800B 30 1680 84 1680 MSF4800A 30 1720 86 1720 MSF4800B 30 1720 86 1720 MSF4800A 30 1760 1760 MSF4800B 30 1760 88 1760 MSF4800A 30 1800 90 1800 MSF4800B 30 1800 90 1800 MSF4800A 30 1840 92 1840 MSF4800B 30 1840 92 1840 MSF4800A 30 1880 94 1880 MSF4800B 30 1880 94 1880 MSF4800A 30 1920 96 1920 MSF4800B 30 1920 96 1920 MSF4800A 30 1960 98 1960 MSF4800B 30 1960 98 1960 MSF4800A 30 2000 100 2000 MSF4800B 30 2000 100 2000 MSF4800A 30 2040 102 2040 MSF4800B 30 2040 102 2040 MSF4800A 30 2080 104 2080 MSF4800B 30 2080 104 2080 MSF4800A 30 2120 106 2120 MSF4800B 30 2120 106 2120 Basic series Curtains Connected in Series Minimum detectable object 40 mm dia Beam gap 30 mm Advanced series Curtains Connected in Series Minimum detectable object 40 mm dia Beam gap 30 mm Masters Masters Model Number of beams Protective height mm Model Number of beams P
31. Safety Functions Operation Modes Auto Start If no objects are detected in the sensing area when the power is turned ON in Auto Start Mode the system enters the Machine Run State If an object is then detected the system changes from the Machine Run State to the Machine Stop State and remains in that state until the object is removed When the intrusion into the sensing area disappears the system automatically changes from the Machine Stop State to the Machine Run State Start Interlock If no objects are in the sensing area when the power is turned ON in Start Interlock Mode and an alarm lockout condition does not occur the system enters the Interlock State To shift to the Machine Run State an operator must press and release the Start Button on the Safety Light Curtain If an object intrudes in the sensing area during the Machine Run State the system will change to the Machine Stop State When the object is removed from the sensing area the system will automatically shift to the Machine Run State Start Restart Interlock If no objects are in the sensing area when the power is turned ON in Start Restart Interlock Mode and an alarm lockout condition does not occur the system enters the Interlock State To shift to the Machine Run State an operator must press and release the Start Button on the Safety Light Curtain If an object intrudes in the sensing area during the Machine Run State the system will change to the Machine Sto
32. Safety Light Curtain MS4800 Series Safety Light Curtains with Durable B C Gus A Impact resistant Body and Long 20 m Sensing Distance CSM_MS4800 Series DS 6 1 MS MSF4800A Advanced Series Programming and Diagnostics Module makes it easy to set functions e Series connection is possible only with the MSF4800A e Blanking can be set e Muting is possible only with the MSF4800A by using the MS4800 RM6 Resource Module MS MSF4800B Basic Series Features all necessary basic Safety Light Curtain functions e Series connection is possible only with the MSF4800B Programming and Diagnostics Module makes it easy to set functions Be sure to read the Precautions for Safe AN Use on page 28 Features Durable Housing with a Thickness of 3 A Wide Lineup for a Variety of Applications mm Min Withstands Vibration and Two series are available to meet your needs the Advanced Series with sophisticated functions and the Basic Series with specialized Impacts basic functions Unlike conventional Safety Light Curtains the MS4800 Series uses a Mini inimum thick aluminum case 3 mm at its thinnest parts Protective i 2 detectable Beam gap This makes it ideal for applications with considerable vibration or object height impacts rem di 20mm 280to 2 120 mm Advanced Series diameter MS MSF4800A 80mm 360 to 2 040 mm iameter 30 mm 20 mm 280 to 2 120
33. T state when an error occurs The relay s operational delay can be up to 300 ms without being evaluated as an error To utilize this function properly use relays and contactors that have a forcibly guided contact structure Enabling Disabling External Device Monitoring The external device monitoring can be enabled or disabled with the Programming and Diagnostics Module When using the Auto Start Mode enabling and disabling can be switched by combining the start input line with the external device monitoring wiring Note For details refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual Machine Test Signal MTS The Machine Test Signal MTS is used to confirm that the safety system stops correctly when an MS MSF4800 beam is interrupted by purposely halting the emission with an external signal MTS is provided by placing a normally closed switch across the MTS and MTS Return lines of the Transmitter A close to open transition on this switch will enable the MTS and halt the emission Other Functions Sensing Distance Selection The Programming and Diagnostics Module can be used to select the sensing distance The Short Range Mode is 8 m and the Long Range Mode is 20 m default This function is useful when there are many Safety Light Curtains operating within a small space and the possibility of mutual interference is likely Response Time Adjustment MS MSF4800A Only The MS4800 allows the us
34. a Beam gap Advanced series Curtains Connected in Series Minimum detectable object 30 mm dia Beam gap 20 mm 20 mm Masters Masters Model Protective height mm Model Number of beams Protective height mm MSF4800A 30 0280 280 MSF4800B 30 0280 14 280 MSF4800A 30 0320 320 MSF4800B 30 0320 16 320 MSF4800A 30 0360 18 360 MSF4800B 30 0360 18 360 MSF4800A 30 0400 20 400 MSF4800B 30 0400 20 400 MSF4800A 30 0440 22 440 MSF4800B 30 0440 22 440 MSF4800A 30 0480 24 480 MSF4800B 30 0480 24 480 MSF4800A 30 0520 520 MSF4800B 30 0520 26 520 MSF4800A 30 0560 560 MSF4800B 30 0560 28 560 MSF4800A 30 0600 600 MSF4800B 30 0600 30 600 MSF4800A 30 0640 32 640 MSF4800B 30 0640 32 640 MSF4800A 30 0680 34 680 MSF4800B 30 0680 34 680 MSF4800A 30 0720 36 720 MSF4800B 30 0720 36 720 MSF4800A 30 0760 760 MSF4800B 30 0760 38 760 MSF4800A 30 0800 800 MSF4800B 30 0800 40 800 MSF4800A 30 0840 840 MSF4800B 30 0840 42 840 MSF4800A 30 0880 44 880 MSF4800B 30 0880 44 880 MSF4800A 30 0920 46 920 MSF4800B 30 0920 46 920 MSF4800A 30 0960 48 960 MSF4800B 30 0960 48 960 MSF4800A 30 1000 1000 MSF4800B 30 1000 50 1000 MSF4800A 30 1040 1040 MSF4800B 30 1040 52 1040 MSF4800A 30 1080 1080 MSF4800B 30 1080 54 1080 MSF4800A 30 1120 56 1120 MSF4800B 30 1120 56 1120 MSF4800A 30 1160 58 1160 MSF4800B 30 1160 58 1160 MSF4800A 30 1200 60 1200 MSF4800B 30 1200 60 1200
35. ated by drawing lines from the inside edges of the End Caps on the Transmitter and Receiver The area outside these lines is not sensed Install the MS MSF4800 so that it is not possible to enter the hazardous area without passing through the sensing area Installation Adjustment The installation adjustment for the Transmitter and Receiver is easiest when the system is in Auto Start Mode with the fixed blanking function disabled Install the Transmitter and Receiver at the same height on the same flat surface The individual beam indicators IBI will turn ON when the beams are not aligned For details refer to Individual Beam Indicators IBI on page 19 Input Power Supply Requirements The MS MSF4800 operates at 24 VDC 20 The power supply for the MS MSF4800 must satisfy the momentary power interruption and voltage drop requirements of IEC 61496 1 4 3 2 2 5 4 3 2 and IEC 60204 1 4 3 3 Use the OMRON power supply with STI Parts No 42992 or equivalent Peripheral Protection Requirements For peripheral protection install the MS MSF4800 so that its sensing area is outside the periphery of the guarded machine or robot This installation method can be used to provide space for the operator to stand between the sensing area and the hazardous area In this configuration the guarded machine must be restartable only by using a key switch and the key switch must be outside the hazardous operation area in a location where the entire hazar
36. ax default 4 Fuse provided by the customer 5 The start connection is shown with NC contacts connected to 0 V 6 Insert Suppressors in parallel with the final control devices 7 The MTS test input is disabled with the default setting To use the test input connect the PDM to the Receiver and enable the test input 0 and use NC contacts for the test input 8 For details refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual 9 Connect the yellow wire to 24 VDC to enable external device monitoring EDM and to 0 V to disable EDM 10 Not used 11 is no need to connect sensor inputs that are not used 8 o OMRON Nomenclature r Receiver LED Indicators r Machine Run stop Indicator Green Red Interlock or Alarm Lockout Indicator Yellow Blanking Active Amber Transmitter NA Detection zone Receiver Receiver Sealing med Sealing Cap 8 Programming O Port for PDM T SLOT mounting example PDM Cable one per beam Red Receiver Connections M 12 male 8 pin 1 24 Brown 6 External device 2 V Blue monitoring 3 Ground Green EDM Red 4 Control output 2 7 Auxiliary output White Pink 5 Start or external 8 Control output device monitoring 1 Black mode selection Yellow Note Remove the seal
37. ay result in electric shock For the MS MSF4800 to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions e Must be within rated power voltage 24 VDC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or enhanced insulation must be applied between the primary and secondary circuits Automatic recovery must be possible for overcurrent protection Output holding time must be 20 ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Must comply with the EMC laws and regulations of the country or region where the MS MSF4800 is used For example in the EU the power supply must comply with the EMC Low Voltage Directive Double or enhanced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock The cable extension length must be no greater than the specified length Otherwise the safety functions may fail to work properly resulting in danger MS4800 Series Other Precautions N WARNING To use the MS MSF4800 in PSDI Mode i e restarting cycle operation by the sensor you must configure an appropriate control circuit between the MS MSF4800 and the machine For details about PSDI refer to ANSI RIA 15 0
38. ce in mm between the hazardous part and the detection point edge surface or area K 2000 mm s T The time in seconds required to stop the entire system T ti te t1 The response time in seconds of the Safety Light Curtain This response time is listed in the Response Time on page 12 t2 Maximum time in seconds required to stop the machine 8 14 mm however this must be or more d Minimum detectable object in mm of the MS MSF4800 The following calculation is given as an example 2000 mm s x T 8 d 14 mm This calculation applies to all shortest distance S values to 500 mm max The S value must be 100 mm min If the above described calculation results in an S value greater than 500 mm use the following calculation For this calculation the S value must be 500 mm min 1600 mm s x T 8 d 14 mm OMRON Systems with a Detection Capability Greater Than 40 mm Use the following calculation for a system that detects objects with a minimum detectable diameter greater than 40 mm S K Where S The shortest distance in mm between the hazardous part and the detection point edge surface or area K 1600 mm s T The time in seconds required to stop the entire system T ti te The response time in seconds of the Safety Light Curtain This is given in the Response Time on page 12 te Maximum time in seconds required to stop the machine C 850 mm
39. dous area is visible Start Restart Interlock Mode is well suited to peripheral protection applications Minimum Detectable Object Diameter Indication The serial number labels on the Transmitter and Receiver have marks for four minimum detectable object diameters When installing the MS MSF4800 use an oil based marking pen to cross out the minimum detectable object diameters that were not set The minimum detectable object diameter differs when floating blanking is not used and when floating blanking is set for one or two beams For details refer to the Mini Safe 4800 Series Light Curtains Installation and Operating Manual OMRON Sensor Restart of Machine Cycle Operation PSDI Using the Safety Light Curtain to initiate a machine cycle after an object is removed from the sensing area is called Presence Sensing Device Initiation PSDI Use of PSDI places additional requirements on the guarding and safety controls It can restrict advanced Safety Light Curtain features such as floating blanking and fixed blanking Details on PSDI can be found in ANSI RIA 15 06 1999 OSHA 1910 217 h and ANSI B11 2 1995 R2005 For wiring N WARNING For PNP output connect the load between the output and 0 V line Connecting the load between the output and 24 V line results in a dangerous condition because the operation mode is reversed to when light is interrupted Do not interconnect an output line with a 24 V line Otherwise the
40. e Rated maximum length Control outputs 1 and 2 22 AWG 0 32 mm 300 mA load 45 m 625 mA load 22 m Auxiliary output 22 AWG 0 32 mm 50 Receiver Start input 24 AWG 0 20 mm 50 External device monitoring EDM input 24 AWG 0 20 mm 50 24 0 20 AWG 0 52 1 8 load 12 5 1 load 22 24 0 V 22 AWG 0 32 0 3 load 47 Transmitter Machine test signal MTS 22 AWG 0 32 mm 50 Note Keep the cable length within the rated length Failure to do so is dangerous because it may prevent safety functions from operating normally Accessories Resource Module Item Model MS4800 RM6 Input power supply 24 VDC 20 30 mA max Ambient temperature 0 to 55 C Ambient humidity 95 max with no condensation Storage temperature 25 to 75 C Vibration resistance Malfunction 10 to 55 Hz 0 7 mm double amplitude 20 sweeps in X Y and Z directions Shock resistance Malfunction 10G 1 000 times in X Y and Z directions Degree of protection IP20 IEC 60529 Muting sensor 21 PNP 24 VDC power consumption 20 mA Dark ON Light ON or NO NC combination Muting indicator output 2 10 to 100 mA NPN 30 VDC max Applicable safety category IEC 61496 1 Type 4 1 For details refer to Mini Safe 4800 Series Light Curtains Installation and Operating Manual 2 The muting indicator output contains a current monitoring circuit to confirm normal operation Connect an external indicator load that supp
41. e rear surfaces of both the Transmitter and Receiver Alternative T slot mounting amp enter Alternative T slot mounting Note When the alternate T slot mounting is used to secure the MS MSF4800 the mounting bracket can no longer be used to adjust the beams Installing Multiple Systems When installing two or more MS MSF4800 systems with the same scan code in a line in close proximity measures must be taken to prevent mutual interference between the systems This problem can be solved by positioning Transmitters and Receivers back to back or by stacking the systems Staggering Positions When Installing Multiple Safety Light Curtains Recommended Installation Transmitter Receiver Receiver Transmitter Machine 1 Machine 2 Code A Code A Non recommended Installation Transmitter Receiver Transmitter Receiver Machine 1 Machine 2 Code A Code The MS MSF4800 scan code function can also be used to install multiple systems in a line in close proximity Special coding for the light beams allows unique system operation and can be used with other systems possessing different scan codes The MS MSF4800 is equipped with two scan codes MS4800 Series Setting the Scan Codes When Installing Multiple Safety Light Curtains Receiver Receiver D D c E Machine 1 Machine 2 Code Code Sensing Area The sensing area of the MS MSF4800 can be deline
42. ected making it possible to monitor during operation MAIN LOAD CONFIG VIEW EDIT CONFIG SAVE CONFIG PROGRAM BLANKING Connect to the PDM SYSTEM connection port at the LOGOUT bottom of the Safety Light Curtain Power is supplied from the Safety Light Curtain The interactive menu simplifies operation The Safety Light Curtain settings must be loaded in advance Easy to understand Individual Beam Indicators IBI The MS4800 series Receiver is equipped with OMRON STI s unique Individual Beam Indicator IBI function When a beam is interrupted or when it is out of alignment an individual LED lights at each corresponding Receiver beam position to notify the operator This makes it easy to align beams even from a distance An error code is also displayed when an error is occurs This function is provided only on the Receiver Receiver Transmitter Transmitter When the beams are not aligned The IBIs turn ON at the positions where the beams are interrupted When the beams are aligned The IBIs turn ON at the positions This notifies the operator that the beams are interrupted all IBls turn OFF where the beams are shifted OMRON MS4800 Series Four Blanking Functions for Disabling Beams Advanced series only When a machine or a workpiece is present inside the sensing area of the Safety Light Curtain the output turns OFF and the machine cannot be started
43. ective height from 400 to 1 080 8 Accessories Test rod Instruction Manual mounting set 2 top 2 bottom mounting brackets surge absorber IEC 61496 1 EN 61496 1 UL 61496 1 Type 4 ESPE Electro Sensitive Protective Equipment Applicable standards IEC 61496 2 prEN 61496 2 UL 61496 2 Type 4 AOPD Active Opto electronic Protective Devic es IEC 61508 SIL3 Response Time Curtains Used Individually 1 segment System Curtains Used in Series Connection 3 segment System Minimum number Maximumnumber Response time ms Minimum number Maximum num Response time ms of beams of beams Normal Delayed of beams ber of beams Normal Delayed 2 0 23 0 59 29 3 17 71 23 38 60 114 32 53 72 53 115 168 41 68 127 68 169 223 50 83 181 235 50 83 224 256 59 99 236 256 59 99 Curtains Used in Series Connection 4 segment System Curtains Used in Series Connection 2 segment System Minimum number Maximum num Response time ms Minimum number Maximumnumber Response time ms of beams ber of beams Normal Delayed of beams of beams Normal Delayed 0 53 23 38 0 65 23 38 54 108 32 53 121 174 41 68 163 217 50 83 175 229 50 83 218 256 59 99 230 256 59 99 Refer to Response Time Adjustment MS MSF4800A Only on page 21 OMRON MS4800 Series Cable Extension Length The maximum length and wire gauge for input and output signals are given in the following table Type Signal name Wire gaug
44. educed resolution blanking Power supply connectors M12 Transmitter 5 pin Receiver 8 pin Series connection connectors M12 Transmitter 4 pin Receiver 4 pin Connection method Protective circuit Output short circuit protection reverse polarity protection Ambient temperature Operating 10 to 55 C with no icing storage 25 to 70 C Ambient humidity 95 max with no condensation Insulation resistance 20 MQ min at 500 VDC Transmitter 350 VAC 60 Hz 1 min Bee CIC Receiver 500 VDC 1 min Degree of protection IP65 IEC 60529 Vibration resistance Malfunction 10 to 55 Hz 0 7 mm double amplitude 20 sweeps in X Y and Z directions Shock resistance Malfunction 10G 1 000 times in X Y and Z directions Materials Case Aluminum with polyurethane powder coating Cap Polycarbonate e 54800 1 30 11 Weight g a x Protective height 349 e MSF4800l 30 E TL TE 1 Weight g a x Protective height 361 e MSF4800L1 30 LILILILI XR2 Weight g a x Protective height e MS4800L 40 L IL TL Weight g a x Protective height 370 e MSF4800l 40 E TE TE 1L Weight g a x Protective height 382 oue e MSF48000 40 OO000 XR2 Weight 9 x Protective height The values for a are as follows For protective height from 240 to 280 10 For protective height from 1 120 to 1 840 7 For protective height from 320 to 360 9 For protective height from 1 880 to 2 120 6 For prot
45. er to slow down the scan rate of the Safety Light Curtain for maximum immunity against environmental interference This function may be used in harsh environmental conditions where electrical noise ambient smoke or dust and flying debris interfere with the Safety Light Curtain For details refer to Response Time on page 12 N WARNING Recalculate the safety distance whenever the response time has been changed MS4800 Series Start Input Methods MS MSF4800A Only For the MS MSF4800A select one of the following four combinations of switch and ON OFF logic for connection to the Start Input line The default is the 0 connection with NC contacts As the following timing chart shows the switch is reset by pressing it once then returning it NO1 Normally Open with 0 VDC Connection Start T 24 VDC MS4800 NO1 5 e 79 contacts OV Reset NO2 Normally Open with 24 VDC Connection 24 VDC MS4800 NO2 atai 9 0 contacts OV Reset NC1 Normally Closed with 0 VDC Connection Default Start 24 VDC MS4800 NC1 moto 7 contacts 9 y OV Reset NC2 Normally Closed with 24 VDC Connection Default 24 VDC 1 548004102 1 2255 512 x NC contacts OV Reset Optical Synchronization The synchronization between the MS4800 series Transmitter and Receiver is optical To establish synchronization the system needs to have a certain number of consecutive clear beams Note For
46. ety controllers etc Application Extension cables for connector cables with a connector on one end Application For series connection OMRON MS4800 Series Adaptor Cables for Replacement Use Type Appearance tetas Cable length Model Application M12 connector _ 2 For replacing MS4600 with 8 pin test input with an MS4800 laci F3SL or MS4600 on 0 22 m MS4800 ADPT TXS without test input with an p MS4800 Receiver 12 connector 1 For replacing F3SL MS4600 Cables 8 pin mn with MS4800 Loose wire Connectors for Relays Type Appearance a ela Cable length Model Application 1m MS4800 PMCTX 01M Transmitter M12 connector Cables 5 pin 5m MS4800 PMCTX 05M Loose wire connectors for mount ing in relay boxes 1m MS4800 PMCRX 01M Receiver M12 connector Cables 8 pin 5m MS4800 PMCRX 05M Programming and Diagnostics Module PDM Appearance Model Remarks MS4800 PDM Cable length 2 m Mirrors 12 Sensing Distance Attenuation Appearance Length 406 F39 MLG0406 610 F39 MLG0610 711 F39 MLGO711 914 F39 MLG0914 Glass mirror 32 1 067 F39 MLG1067 1 219 F39 MLG1219 1 422 F39 MLG1422 1 626 F39 MLG1626 1 830 F39 MLG1830 2 134 F39 MLG2134 OMRON MS4800 RM6 Connection Cables Appearance Cable length 10m MS4800 CBLMT 10M MS4800 Series Application Fo
47. for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical
48. ifferent obstruction Reduced Resolution Blanking When the resolution of the MS MSF4800A is reduced the size of the minimum detectable object is increased The output will not turn OFF regardless of how many continuous interrupted beams there are in the sensing area as long as the beams are fewer than the set number 1 2 or 3 beams When an object whose size exceeds the set number of beams intrudes the output is turned OFF For example in an application where a conveyor cart approaches a robot work area the Safety Light Curtain can be set so that it does not detect only the wheels of the cart allowing the MS MSF4800A to be used as a presence sensing device Muting Functions 5 4800 Only Use of the MS4800 RM6 Resource Module sold separately makes it possible to temporarily disable the Safety Light Curtain Select from among four muting modes to match each application with the appropriate number and placement of muting sensors Note For details on blanking and muting refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual OMRON Diagnostic Functions External Device Monitoring EDM MPCE Monitoring This function detects malfunctions such as welded contacts in external relays or contactors that control the hazardous area of a machine This function constantly monitors that a specified voltage is applied to the Receiver s external device monitoring input line and enters LOCKOU
49. ing cap M8 to connect the PDM cable Individual Beam Indicators MS4800 Series Transmitter LED Indicators Transmitter Status Indicator Yellow Programming Port for PDM Transmitter Connections M 12 male 5 pin 1 0 V Blue 2 24 VDC Brown 3 Test input MTS White 4 Test input MTS return Black 5 Ground Green Individual Beam Indicators IBI Receiver LED Indicators OFF QY Flashing on All MS4800 Safety Light Curtains have an Individual Beam Indicator Operating Condition e one IBI next to each infrared beam on the Receiver The IBI indicates condition indication whether the beam is interrupted clear When the beam is T i vaea eao Two Receiver control outputs interrupted the IBI goes ON when it is clear the IBI goes OFF If Machine Run safety outputs are ON and the there is less than 10 clear beams every other IBI will light to indicate State O Q green Machine indicator is that the MS MSF4800 is not synchronized Green ON Example of IBI Indication for an Error Error Code 34 Machine Stop Two Receiver control outputs Front View of the Receiver State safety outputs are OFF and the Req red Machine Stop indicator is ON All IBIs starting with the ninth one T R o from the end cap are OFF wo Receiver contro outputs e interlock State safety outputs are OF
50. is ON when Control Output is OFF The scan code A B can be switched with the Programming and Diagnostics Module MSF4800 only e Connectable segments 4 max e Total number of beams 256 max e Maximum cable length between segments 10 m e Response time when connected Refer to page 12 Test functions e Self test when power is turned ON and while power is supplied e External test light emission stop function by test input 1 Use of the Spatter Protection Cover causes a 10 maximum sensing distance attenuation 22 The consumption current must not exceed 1 35 A for both the control outputs and auxiliary output The rated current is the sum of the Transmitter 285 mA Receiver 450 mA control output 1 625 mA control output 2 625 mA and auxiliary output 100 mA 3 The 24 VDC value is a nominal value The actual voltage depends on the supply voltage Actual voltage Supply voltage 1 V OMRON MS4800 Series Series Advanced Series Basic Series Model Individual use 54800 30 54800 40 54800 30 54800 40 MSF48004A 30 MSF4800A 40 MSF4800B 30 MSF4800B 40 e Selection of auto start mode and interlock mode e External device monitoring e Muting MSF4800A only e Selection of auto start mode and interlock Safety functions MS4800 RM6 sold separately is required mode e Fixed blanking e External device monitoring e Floating blanking e Monitored blanking e R
51. lies 10 to 100 mA of current Programming and Diagnostics Module Item Model MS4800 PDM Display LCD multi line display Language capability English Japanese Degree of protection Conforms to IP65 OMRON MS4800 Series Connection Circuit Examples Examples of Safety Circuits Example When Using the MS MSF4800 Individually Category 4 MS MSF4800 Settings Use Start Restart Interlock Mode Use the to set the operation mode to Start Restart Interlock Mode Use the external relay monitor function Use the to turn ON the EDM function Use the test input Use the to enable the test input S gt Receiver 51 External test switch pu S2 Start input KM1 KM2 Magnetic contactors Solid state contactor G3J a Transmitter M 3 phase motor E1 24 VDC power supply PLC Programmable Controller Used for monitoring This is not part of a safety system AUAM atem CS i c 9 5 z 2 2 ala a 5 lt 22 Q gt 5 5 5 Q 5 0 5 77 o Qo E B 2 c 43 gt D a 5 t p cx 2 lt 52 5 E 35 0 0 5 gt lt D D L 5 5 5 01 ui 24 VDC OV Ground Light interrupted 1 Make sure that both external de
52. lure of the MS MSF4800 may cause a person to go undetected resulting in serious injury The guarded machine must not present a hazard from flying parts The guarded machine must have a consistent stopping time and adequate control mechanisms safety related machine control elements must be designed so that a failure in the control logic or a failure in the control circuit does not lead to danger Additional guarding may be required for access to dangerous areas not covered by the MS MSF4800 system For mounting N WARNING Be sure to test the operation of the MS MSF4800 after installation with the machine in a non operating condition to verify that the MS MSF4800 operates as intended Unintended function settings may cause a person to go undetected resulting in serious injury Be sure to secure the safety distance between the MS MSF4800 and the hazardous parts Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous areas If a person is able to step into the hazardous area of a machine and remain behind the MS MSF4800 s detection zone configure the system with an interlock function that prevents the machine f
53. mm Basic Series diameter MS MSF4800B 40 07 30mm 360 to 2 040 mm diameter Long Maximum Sensing Distance of 20 m The long 20 m maximum sensing distance of the MS4800 Series marks the highest level in the industry Even in applications where large complicated machines are guarded the use of mirrors can reduce the number of Safety Light Curtains required 2 E ager ate _ A 2 3 p bor E Mirror 2 MS4800 Series Series Connection of Up to Four Systems with No Controller Necessary Allowing a total of 256 beams max MSF4800 only Up to four systems can be connected in series for a total of 256 beams without having to connect a controller Models for which the smallest detectable object is different can even be connected to respond flexibly to virtually any application Series Connection Cables for Transmitter MS4800 CBLTXIC LIM Transmitter Receiver MSF4800 Slave MSF4800A B Master Series Connection Cables for Receiver MS4800 CBLRXIC LIM Intuitive Operation with the Programming and Diagnostics Module PDM Complete with an LCD that displays in either English or Japanese the PDM makes it easy and intuitive to program change settings and troubleshoot the MS4800 Series e Easy operation with five function buttons e Allows setting changes and status monitoring e P65 protection e Safety outputs operate while the PDM is conn
54. nqualified person may prevent the MS MSF4800 from operating correctly with the result that people may go undetected and serious injuries may occur When changing parameters with the Programming and Diagnostics Module the change must be made and the contents of the change must be managed by the person in charge of the system Unintentional or mistaken parameter changes may prevent detection of people and result in serious injury The manager of the system is responsible for the selection and training of personnel to properly install operate and maintain the machine and its safeguarding systems The MS MSF4800 must be installed verified and maintained by a qualified person A qualified person is defined as someone who holds credentials or certification proving that he or she has received relevant professional training or someone whose ability to solve problems related to the specific matters or operations at hand has been verified by considerable knowledge training or considerable experience See ANSI PMMI B155 1 2006 for details MS4800 Series Machine Installation N WARNING Do not use this sensor for machines that cannot possibly be quickly stopped by electrical controls For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output for safety applications Fai
55. of the smallest detectable object is increased The output will not turn OFF regardless of how many continuous interrupted beams there are in the sensing area as long as the beams are fewer than the set number 1 2 or 3 beams When an object whose size exceeds the set number of beams intrudes the output is turned OFF For example in an application where a conveyor cart approaches a robot work area the Safety Light Curtain can be set so that it does not detect only the wheels of the cart allowing the MS MSF4800A to be used as a presence sensing device Reduced Resolution Blanking Muting Functions for Temporarily Disabling the Safety Light Curtain MSF4800A only REA In applications where it is necessary for an object to regularly pass through the sensing area for example to supply workpieces to a machine the output will turn OFF each time the object passes through thus lowering productivity The muting function makes it possible to raise productivity in this kind of application by temporarily disabling the Safety Light Curtain Select from among four muting modes to match each application with the appropriate number and placement of MS4800 RM6 Resource muting sensors Module is required when using the muting function Complies with the Newest Global Safety Standards The MS4800 series Safety Light Curtain is a Type 4 safety sensor that can be used to configure a Category 4 safety circuit conforming with IEC 61496
56. oll Buttons MS4800 PDM MS4800 Series For the MS MSF4800 to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions e Must be within rated power voltage 24 VDC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices e Must comply with EMC directives industrial environment e Double or enhanced insulation must be applied between the primary and secondary circuits e Automatic recovery must be possible for overcurrent protection e Output holding time must be 20 ms or longer e Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 e Must comply with the EMC laws and regulations of the country or region where the MS MSF4800 is used For example in the EU the power supply must comply with the EMC Low Voltage Directive Double or enhanced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock The cable extension length must be no greater than the specified length Otherwise the safety functions may fail to work properly resulting in danger PDM Navigation Buttons Name Shape Description Forward Scroll forward and backward to Backward review the previous and next Scroll But menu or to move within the tons same screen ae 2 5 Scroll and down to review the tons
57. output is always ON creating a dangerous situation Also 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of control outputs that satisfy the requirements of the necessary safety category Do not connect the lines of the MS MSF4800 to a DC power supply higher than 24 V 20 Also do not connect to an AC power supply Otherwise it may result in electric shock Programming and Diagnostics Module The MS MSF4800 series Safety Light Curtains require the use of a Programming and Diagnostics Module PDM to program the operating parameters of the Light Curtain In addition to Safety Light Curtain configuration this Module also serves as a diagnostics device allowing the user to retrieve fault information e Displays programming and diagnostics information on a multi line LCD display e Supports English and Japanese languages To switch between English and Japanese continue to press the right Forward Backward Scroll Button more than ten times at the log in screen that appears after the PDM is connected to the MS MSF4800 e The housing is rated IP65 allowing permanent mounting near the Safety Light Curtain Note The light curtain does not require the PDM to operate The factory default settings allow for basic guarding operation Programming Diagnostic Module Up Down Scroll Buttons Enter Button Forward Backward Scr
58. p State When the object is removed from the sensing area the system will shift to the Interlock State instead of automatically shifting to the Machine Run State To shift to the Machine Run State an operator must press and release the Start Button When there is an object in the sensing area the Start Button is disabled MS4800 Series Blanking Functions Advanced Series Only Fixed Blanking This function is used when a machine or workpiece constantly interrupts beams in a part of the sensing area Fixed blanking allows the Safety Light Curtain to remain in the Machine Run State while the obstruction in the sensing area as a non moving object The output is turned OFF when a beam other than the set fixed blanking beams is interrupted or when light is incident on a fixed blanking beam Floating Blanking This function turns OFF the output when the total number of interrupted beams inside the sensing area exceeds the number of set beams 1 or 2 Monitored Blanking This function is used when a machine or workpiece constantly interrupts beams in a part of the sensing area and moves within the sensing area Monitored blanking allows the Safety Light Curtain to remain in the Machine Run State while the obstruction moves within the sensing area The output is turned OFF when the machine or workpiece disappears from the monitored blanking area that was set by teaching or when the total number of interrupted beams increases due to a d
59. r connecting an MSF4800A Receiver and an MS4800 RM6 Resource Module Resource Module Appearance Application 15m MS4800 CBLMT 15M 30 m MS4800 CBLMT 30M Model MS4800 RM6 A special terminal module for using muting Water resistant IP67 Cases for Both Transmitters and Receivers 2 Cases Per Set 10 Maximum Sensing Distance Attenuation Per Case Type For individual use For series connection use Appearance ay Model Remarks 54800 67 Accessories Two mounting brackets top one bottom Material Acryl MSF4800 IP67 4 digit number indicating the protective height of the Light Curtain must be included in place of the box L in the model number Spatter Protection Covers for Both Transmitters and Receivers 2 Covers Per Set 10 Maximum Sensing Distance Attenuation Per Cover Remarks MS4800 Cover ea MS4800WS8S 1 5 Material 4 digit number indicating the protective height of the Light Curtain must be included in place of the box L the model number OMRON MS4800 Series Specifications For details refer to the nstruction Manual or User s Manual Safety Light Curtains MS MSF4800 series Safety Light Curtains Series Basic Series 54800 30 54800 40 Advanced Series 54800 30 1 54800 40 5 4800 30 5 4800 40 4 Safety Light
60. result in explosion The MS MSF4800 cannot protect a person from an object flying from a hazardous area Install protective cover s or fence s Make sure that the MS MSF4800 is securely mounted and its cables and connectors are properly connected Be sure to test the operation of the MS MSF4800 after installation with the machine in a non operating condition to verify that the MS MSF4800 operates as intended Unintended function settings may cause a person to go undetected resulting in serious injury MS4800 Series Additional Protection It is necessary to use an appropriate means such as a fixed barrier guard interlock guard or safety mat to protect areas that provide access to any hazardous areas of a machine that are not protected by the MS MSF4800 See the examples in the following diagram Correct Safety Light Curtain Installation Examples Auxiliary protection Example of auxiliary protection Mechanical protection Auxiliary protection Three directional MSF4800 Protection Adding Mechanical Protection to the MS4800 Auxiliary protection Auxiliary protection L Two axis MSF4800 Protection OMRON Strengthening Rigidity during Installation To increase rigidity it is recommended that mounting brackets be added when installing an MS MSF4800 system that has a length of 1 000 mm or more Use the T slot groove on the back of the MS MSF4800 to install the mounting brackets to th
61. rom being restarted Otherwise it may result in heavy injury When using Start Restart Interlock Mode install the interlock reset switch in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area The MS MSF4800 cannot protect a person from an object flying from a hazardous area Install protective cover s or fence s When detection of an area has been disabled by the fixed blanking function provide a protective structure around the entire area that will prevent a person from passing through it and reaching the hazardous part of the machinery Failure to do so may prevent detection of people and result in serious injury After setting the fixed blanking function be sure to confirm that a test rod is detected within all areas that require detection Failure to do so may prevent detection of people and result in serious injury OMRON When the fixed blanking floating blanking monitored blanking or reduced resolution blanking function is used the diameter for the minimum detectable object becomes larger Be sure to use the diameter for the minimum detectable object for the fixed blanking floating blanking monitored blanking or reduced resolution blanking function when calculating the safety distance Failure to do so may prevent the machinery from stopping before a person reaches the hazardous part of the machinery and result in serious injury The m
62. rotective height mm 5 4800 40 0360 12 360 MSF4800B 40 0360 12 360 MSF4800A 40 0480 16 480 MSF4800B 40 0480 16 480 MSF4800A 40 0600 20 600 MSF4800B 40 0600 20 600 MSF4800A 40 0720 24 720 MSF4800B 40 0720 24 720 MSF4800A 40 0840 28 840 MSF4800B 40 0840 28 840 MSF4800A 40 0960 32 960 MSF4800B 40 0960 32 960 MSF4800A 40 1080 36 1080 MSF4800B 40 1080 36 1080 MSF4800A 40 1200 40 1200 MSF4800B 40 1200 40 1200 MSF4800A 40 1320 44 1320 MSF4800B 40 1320 44 1320 MSF4800A 40 1440 48 1440 MSF4800B 40 1440 48 1440 MSF4800A 40 1560 52 1560 MSF4800B 40 1560 52 1560 MSF4800A 40 1680 56 1680 MSF4800B 40 1680 56 1680 MSF4800A 40 1800 60 1800 MSF4800B 40 1800 60 1800 MSF4800A 40 1920 64 1920 MSF4800B 40 1920 64 1920 MSF4800A 40 2040 68 2040 MSF4800B 40 2040 68 2040 OMRON MS4800 Series Advanced Series Basic series Curtains Connected in Advanced Series Basic series Curtains Connected in Series Series Minimum detectable object 30 mm dia Beam gap Minimum detectable object 40 mm dia Beam gap 20 mm 30 mm Slaves Slaves Model Number of beams Protective height mm Model Number of beams Protective height mm MSF4800 30 0280 XR2 14 280 MSF4800 40 0360 XR2 12 360 MSF4800 30 0320 XR2 16 320 MSF4800 40 0480 XR2 16 480 MSF4800 30 0360 XR2 18 360 MSF4800 40 0600 XR2 20 600 MSF4800 30 0400 XR2 20 400 MSF4800 40 0720 XR2 24 720 MSF4800 30 0440 XR2 22 440 MSF4800 40 0840 XR
63. s JIS B9704 1 TYPE 4 ESPE JIS B9704 2 TYPE 4 AOPD 5 North American standards UL 61496 1 Type 4 ESPE UL 61496 2 Type 4 AOPD UL 508 UL 1998 CAN CSA 22 2 No 14 CAN CSA 22 2 No 0 8 MS4800 Series The MS MSF4800 received the following certification from Hheinland an EU accredited body e EC type test based on Machinery Directive Type 4 ESPE IEC 61496 1 Type 4 AOPD IEC 61496 2 e TUV Rheinland type certification Type 4 ESPE IEC 61496 1 Type 4 AOPD IEC 61496 2 e SIL3 IEC 61508 The MS MSF4800 has received certificates for UL listing for US and Canadian safety standards from UL a third party assessment e 4 ESPE UL 61496 1 Type 4 AOPD UL 61496 2 The MS MSF4800 is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with UL or other specialized organizations e European standards EN 415 4 EN 692 EN 693 e US Occupational Safety and Health Administration OSHA 29 CFR 1910 212 e US Occupational Safety and Health Administration OSHA 29 CFR 1910 217 e American National Standard Institute ANSI B11 1 to B11 19 e American National Standard Institute ANSI RIA 15 06 e Canadian Standards Association CSA 7142 7432 2434 e SEMI standard SEMI S2 OMRON
64. selection of the current menu Enter But ton When pressed the selected func tion will be accessed Note For information on the operating method refer to the Mini Safe 4800 Series Safety Light Curtains Installation and Operating Manual In the interest of product improvement specifications are subject to change without notice OMRON Read and Understand This Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRONV s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON
65. sories Cables with Connector on One End for Transmitter MS4800 CBLTX 10M L 10 m MS4800 CBLTX 15M L 15 m 42 5 L MS4800 CBLTX 30M L 30 m zh saa 7 dia vinyl insulated round cable black with 5 conductors Conductor Cross Section 0 32 ibas ee diameter 1 3 mm length L 10 15 30 Cables with Connector One End for Receiver Conductor Insulation Wire cross outside MS4800 CBLRX 10M L 10 42 5 0 color plier diameter area mm MS4800 CBLRX 15M L 15 m Lu MS4800 CBLRX 30M L 30 m 65 145 dia saa m Bue 052 1 6dia Green 0 52 1 6 dia White 0 32 1 3 dia Yellow 0 2 1 2 dia 7 dia vinyl insulated round cable black with 8 conductors i Standard length L 10 15 or m Black 0 32 1 3 dia Series Connection Cables for Transmitter Series Connection Cables for Receiver MS4800 CBLTXIC 003M L 0 3 m MS4800 CBLRXIC 003M L 0 3 m MS4800 CBLTXIC 005M L 0 5 m MS4800 CBLRXIC 005M L 0 5 m MS4800 CBLTXIC 01M L 1 m MS4800 CBLRXIC 01M L 1 m MS4800 CBLTXIC 02M 2 m MS4800 CBLRXIC 02M L 2 m MS4800 CBLTXIC 03M L 3 m MS4800 CBLRXIC 03M L z 3 m MS4800 CBLTXIC 05M L 5 m MS4800 CBLRXIC 05M L z 5 m MS4800 CBLTXIC 10M L 10 m MS4800 CBLRXIC 10M L z 10 m PES nico NEN wie x MIL i 7 dia vinyl insulated round cable black with 4 conductors 2 twisted pairs Conduc
66. t procedures must be conducted after performing maintenance changing tools setting up the system making adjustments or otherwise making changes to the MS MSF4800 or the guarded machine When more than one operator uses the guarded machine or when the guarded machine is used in shifts it is recommended that these test procedures be conducted after each operation change or shift change It is necessary to confirm that the MS MSF4800 and the safety system of the guarded machine function properly and that the machine stops as intended If the test results in failure there is a strong possibility that a serious accident could occur involving an operator OMRON Wiring Precautions N WARNING For an PNP output connect the load between the output and 0 V line Connecting the load between the output and 24 V line results in a dangerous condition because the operation mode is reversed to when light is interrupted Do not interconnect an output line with the 24 V line Otherwise the output is always ON creating a dangerous situation Also 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of control outputs that satisfy the requirements of the necessary safety category Do not connect the lines of the MS MSF4800 to a DC power supply higher than 24 VDC 20 Also do not connect to an AC power supply Otherwise it m
67. ting in serious injury When using more than one set of MS MSF4800 install them so that mutual interference does not occur such as by configuring series connections using physical light blocking barriers or changing scan codes between adjacent sets Make sure that the MS MSF4800 is securely mounted and its cables and connectors are properly connected Make sure that no foreign material such as water oil or dust enters the MS MSF4800 or connectors while caps are removed MS4800 Series Do not use the sensor system with mirrors in a retro reflective configuration as shown in the following diagram Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle Reflector Reflector Position with detection zone bent at 90 Inspect all MS MSF4800 systems as instructed in the Mini Safe 4800 Series Light Curtains Installation and Operating Manual When using series connections perform inspection of all connected MS MSF4800 Curtains as instructed in the Manual Recalculate the safety distance whenever the response time has been changed Conduct all tests and repairs with the procedures given in the Mini Safe 4800 Series Light Curtains Installation and Operating Manual Conduct the test procedures given in the Mini Safe 4800 Series Light Curtains Installation and Operating Manual according to the periodic inspection system established by the employer These tes
68. tor Cross Section 0 2 mm Standard length L 0 3 0 5 1 2 3 5 or 10 m Resource Module MS4800 RM6 Status indicator OMRON Safety Precautions This document is intended as a guide for product selection Be sure to read the nstruction Manual provided with the product for actual operation Regulations and Standards 1 Application of an MS MSF4800 series Safety Light Curtain alone cannot receive type certification provided by Article 44 2 of the Industrial Safety and Health Law of Japan It is necessary to apply the Curtain in a system Therefore when using the MS MSF4800 series Safety Light Curtain in Japan as a safety device for presses or shearing machines prescribed in Article 42 of that law the system must receive type certification The MS MSF4800 series Safety Light Curtain is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex IV B Safety Components Item 1 The MS MSF4800 series Safety Light Curtain complies with the following legislation and standards 1 EU Regulations Machinery Directive Directive 98 37 EC EMC Directive Directive 2004 108 EC 2 European standards EN 61496 1 TYPE 4 ESPE prEN 61496 2 TYPE 4 AOPD EN 61508 1 to 7 5113 EN 954 1 Category B 1 2 3 4 3 International standards IEC 61496 1 TYPE 4 ESPE IEC 61496 2 TYPE 4 AOPD EN 61508 1 to 7 5113 4 JIS standard
69. upported 1 Supported 1 Supported PNP control output synchronizing only Monitored blanking Reduced resolution blanking Sensing distance setting Start input method Response time adjustment Supported 1 Supported 1 Supported 1 Supported 1 Supported 1 1 This function can be set by using the Programming and Diagnostics Module 2 This function can be set by using the PDM or a wiring connection Supported 1 OMRON MS4800 Series Safety Light Curtain Model List Advanced series Curtains Used Individually Basic series Curtains Used Individually Minimum detectable object 30 mm dia Beam gap Minimum detectable object 30 mm dia Beam gap 20 mm 20 mm Model Number of beams Protective height mm Model Number of beams Protective height mm MS4800A 30 0280 14 280 MS4800B 30 0280 14 280 MS4800A 30 0320 16 320 54800 30 0320 16 320 MS4800A 30 0360 18 360 54800 30 0360 18 360 54800 30 0400 20 400 54800 30 0400 20 400 MS4800A 30 0440 22 440 54800 30 0440 22 440 MS4800A 30 0480 24 480 MS4800B 30 0480 24 480 54800 30 0520 26 520 54800 30 0520 26 520 54800 30 0560 28 560 54800 30 0560 28 560 54800 30 0600 30 600 54800 30 0600 30 600 MS4800A 30 0640 32 640 MS4800B 30 0640 32 6
70. uting and override functions disable the safety functions of the device Additional safety measures must be taken to ensure safety while these functions are working Muting lamps that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Install Muting Sensors so that they can distinguish between the object that is being allowed to be passed through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting times must be precisely set according to the application by qualified personnel who have received appropriate training In particular if the muting time limit is to be set to infinity the person who makes the setting must bear responsibility Use two independent input devices for the muting inputs Install the MS MSF4800 Muting Sensors or a protective wall so that workers cannot enter hazardous areas while muting is in effect and set muting times Position the switch that is used to activate the override function in a location where the entire hazardous area can be seen and where the switch cannot be operated from inside the hazardous area Make sure that nobody is in the hazardous area before activating the override function Install the MS MSF4800 so that it is not affected by reflective surfaces Failure to do so may hinder detection resul
71. vices have been suitably suppressed 2 For the MS MSF4800B use NC contacts for the start input switch For the MS MSF4800A refer to Start Inout Methods MS MSF4800A External test switch S1 Only on page 21 When using Auto Start Mode use the PDM to check that the operation mode is set to Auto Start Mode default and Start input switch S2 E E E connect the start input to O V 3 With the default setting the external relay monitor input EDM is set so that the EDM is enabled and disabled with the start input This will Control output prevent accessing the normal functionality the start input To use both the start input and the EDM as shown in the example safety circuits on this page connect the PDM to the Receiver and use KM1 KM2 NO contacts the PDM to enable the EDM If the EDM is not necessary use the PDM to disable the EDM and then connect the EDM red wire to O V For details refer to Mini Safe 4800 Series Light Curtains Installation KM1 KM2 NC contacts mm mE and Operating Manual 4 Fuse provided by the customer The fuse is not required if only the power supply satisfies output PLC input characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 e g 582 and S8VS 5 The test input is disabled with the default setting To use the test PLC output input connect the PDM to the Receiver

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