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USER`S MANUAL

1. OUTPUT LINKSET ZFV User s Manual n m sl Cc U 47 Section 3 Executing Teaching Executing Teaching Execute teaching and set the measurement conditions Project the image to be used as the accepted image as the details set in teaching are used as the reference in judgment Teaching Flow There are two ways of executing teaching by key operation and by external signals The following shows a procedure for teaching by key operation n m sl Cc U Teaching execution TEACH VIEW 3 SIZE TEACH MOVE TEACH SIZE Ye MOVE ZFV 48 User s Manual Section 3 Executing Teaching Types of Teaching Select the type of teaching according to the detection content The details that are displayed differ according to the model of Amplifier Unit that you are using Detection Content Type of Teaching to Select Pages Pattern shape presence PATTERN SEARCH MATCH p 49 p 50 Brightness scratches dirt BRIGHT p 50 Size area AREA p 50 Width WIDTH p 51 Position POSITION p 51 Number COUNT p 51 Characters CHARA CHARA 1 CHARA 2 p 52 These items are displayed only when standard type Amplifier Unit is in use gt MENU mode ITEM Item PATTERN SEARCH Description Select this item to detect the presence of a workpiece This item supports workpieces tilted to an angle of
2. 1 SEARCH 1 SEARCH OK 1 SEARCH e e TEACH VIEW EE image only display 4 ms image only display 12 ms image Ge EI 18 ms TEACH VIEW TEACH VIEW Measurement result 3 Enlargement of mea Teaching area and control surement result and bar 2 control bar 2 1 SEARCH 1 SEARCH OK 1 SEARCH OK JG OK SCORE 98 TEACH VIEW TEACH VIEW TEACH VIEW TH 60 AVE o 0 DRANGE 0 100 MCONT 2 lt _ Wo 1 000 TIME 144 image only display image only display image only display 180 ms 50 ms 33 ms 1 In the case of BRIGHT the display can be switched average density value density distribution value by the LEFT RIGHT keys In the case of AREA the display can be switched to binary image by the LEFT RIGHT keys 2 The control bar shows the measurement result and judgment threshold value 3 The measurement time TIME indicated here is the shortest measurement time in only image display About meaning of display details in measurement results a VE lt p 81 CHECK ZFV User s Manual 57 Section 3 Setting Banks Setting Banks The ZFV Series can hold up to eight sets of settings These settings can be switched externally when changing the device setup A set of these settings is called a bank Switching banks BANK 1 is selected as the default BANK 2 and 8 are also available ve w BANKS can also be switched from an external device a K
3. 65 84 55 R Part Names and Functions Amplifier Unit Sensor Head Position Power supply ROTATION Rotation range RUN mode SEARCH AREA 66 Search area Sensor Head Attaching the ferrite core Connecting the Sensor Head Installation distance Installing the mounting fixture Specifications and External Dimensions Single function Models Standard menu Standard Models SWITCH Switching menus Switching the display TEACH TYPE Teaching AREA BRIGHT CHARA COUNT PATTERN POSITION Teaching Flow Types of Teaching WIDTH Workpiece move teaching Workpiece stop teaching Threshold Values AREA BRIGHT 66 44 Section 4 INDEX CHARA 1 56 CHARA 2 56 COUNT 55 MATCH 53 POSITION 55 SEARCH 53 WIDTH 54 Timing charts 34 Continuous measurement 34 Synchronous measurement 34 TRIG 64 V VERSION 60 Version 60 Ww Wide View 84 gt a v m z z x lt ZFV User s Manual 91 Section 4 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z207 E1 01 Revision code Revision code Date Revised contents 01 August 2004 Original production gt v v m z x lt ZFV 92 User s Manual
4. Panel 2 Install the small Mount Adapters on the four Panel Mount holes on the Amplifier Unit Adapter E ka gt E e gt O 2 go Q O zZ zZ m i O 2 Adapter 3 Install the long Mount Adapters on the two PanelMiouni holes on the small Mount Adapter Adapter Panel Mount Adapter ZFV User s Manual 25 E n gt e gt O 2 go Q O zZ E m i O 2 26 Section 2 Amplifier Unit 4 install the Amplifier Unit with Mount Adapters attached onto the panel from the front 1 ah d Panel Take care not to pinch the I O cable CHECK 5 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws D Make sure that the Amplifier Unit is firmly fixed on the panel ZFV User s Manual Section 2 Amplifier Unit Gang mounting Up to five Amplifier Units can be gang mounted Ca Application Expanded Configuration p 16 E Installing on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track DIN track sold separately PFP 100N 1 m PFP 5ON 0 5 m PFP 100N2 1 m End plate sold separately PFP M E ka gt E e gt O 2 go Q O zZ zZ m i O 2 Installation procedure 1 Install Amplifier Unit on the DIN track Ca p 27 2 Open the conn
5. ZFV User s Manual a o a E O o Ki 5 Introduction Precautions for Correct Use 3 Orientation when Installing the Amplifier Unit To improve heat radiation install the Amplifier Unit only in the orientation shown below ef e 2 E CO fe 5 4 Maintenance and Inspection e Do not use thinner benzene acetone or kerosene to clean the Sensor Head and Amplifier Unit e If large dust particles adhere to the front Panel of the Sensor Head use a blower brush used to clean camera lenses to blow them off Do not blow the dust particles with your mouth e To remove smaller dust particles wipe gently with a soft cloth Do not use excessive force to wipe off dust particles Scratches on the front Panel may cause errors 5 Optical Axis and Detection Range The center of the guide light and detection range are for reference only The center of the optical axis sometimes differs according to each Sensor Head Dur ing installation be sure to check the center of the image and the detection range on the LCD monitor of the Amplifier Unit 6 Ventilation Film e Do not peel off or probe the ventilation film with a sharp pointed object If you so the specifications of the protective structure may no longer be satisfied e Do not block the ventilation film Doing so might cause the front panel to be con densed ZFV 6 User s Manual Introduction Precautions for Correct Use
6. Measurement is not performed while teaching is being performed Min 150ms OFF pai a TEACH 1 S ou i i f I TRIG p D d t I OFF i SN 5 ENABLE ON During teaching processing OFF SSeS Sa ee See 1 6 ERROR ON 6 1 Turn the TEACH signal ON from the outside 2 Confirm that the ENABLE signal has turned OFF 1 2 3 Input the TRIG signal at the timing for measuring the workpiece to be taught 4 Repeat the input in step 3 six times Trigger inputs from the seventh time onwards are ignored 5 The ENABLE signal turns ON after teaching is completed Check the state of the ERROR signal at this timing z n gt e gt O 2 go Q O zZ E m i O 2 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Perform teaching again If the TEACH signal is turned OFF midway teaching is disabled E Bank switching The bank No can be switched when BANK1 to BANK3 are connected as follows Bank No BANK1 BANK2 BANK3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF BANK4 ON ON OFF BANKS OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON ZFV 36 User s Manual Section 2 Sensor Head This se
7. Selecting the edge detection direction Select the direction in which edges are searched gt MENU Mode CUSTM MODE DTL DIRECTION Setting Description default value Searches from bottom to top Searches from left to right IR l Searches from top to bottom Searches from right to left ZFV 74 User s Manual Section 3 Customizing Measurement conditions E Changing the search area Change the area to search edges or the model in Specify the top left coordinate and bottom left coordinate of the area Search area Kaka area 6864 09 24 2004 09 24 gt MENU Mode CUSTM MODE DTL SEARCH AREA When searching edges Measurement can be performed only when the search area contains an edge S Determine the size and position of the area taking the movement range of the workpiece into con CHECK sideration n m sl Cc U Good Good i Bad La ZFV User s Manual 75 Section 3 Customizing Measurement conditions MEMO n m sl E U ZEN 76 User s Manual Section A APPENDIX d Troubleshooting 78 ej Error Messages and Remedies 79 a Q amp A 80 A Run Mode Display Item List 81 S d Specifications and External Dimensions 83 e vj INDEX 89 ZFV User s Manual Z Section 4 Troubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Check the
8. gt a In the following instances error messages are not displayed but the ERROR signal turns m ON z x lt Cause Countermeasure Pages TRIG was input while ENABLE was OFF Wait until ENABLE is turned ON and then input TRIG p 34 Failed to teach from external device Set the area so that the workpiece is projected in the field p 38 of view Make sure that the appropriate teaching area is set p 49 Make sure that TRIG timing is appropriate in the workpiece move teaching mode p 34 ZFV User s Manual 79 gt v v m z x lt 80 Section 4 Q amp A Question Can turn LED light emission of the Sensor Head OFF Answer Yes you can CUSTM Set LIGHT to 0000 EM What should do to set the measurement time as short as possible There are two ways of setting a shorter measurement time Set CUSTM IMAGE RATE to HIGH SPEED Note however that image processing becomes rougher and measurement accuracy drops nee p 59 Switch the screen display during measurement to Display only image The measurement time can be reduced proportionate to the reduction in display time e Teaching is not going well What should e Workpiece move teaching mode do A probable cause is that the workpiece is not properly in the teaching area as intended Change to the workpiece stop teaching mode or teaching by key operation e A probable cause is that teaching is not succ
9. i ch Black OUTPUT re l Load z i Load i l O l d E h l CH a re Z ZFV User s Manual 33 E n gt e gt O 2 go Q O zZ E m i O 2 34 Section 2 Amplifier Unit Timing charts The following shows the timing charts when communication is performed with external devices E Measurement Continuous measurement Measurement is performed continuously for the duration that the TRIG signal is ON The measurement result is updated and output to external devices at each measure ment cycle OFF gt TRIG ON l Tout MER OFF Tout Measurement cycle OUTPUT ON Ka Ka Ka The measurement cycle changes depending on the setting ENABLE OFF ON Synchronous measurement Measurement is performed only once in synchronous with the change in TRIG signal state from OFF to ON and the result is output OFF TRIG ON F 1 Tout EE SE i Tout Measurement time OUTPUT OFF 1 X The measurement time changes ON i l depending on the setting 1 OFF j ENABLE ON e The minimum ON width of the TRIG signal is 1 ms e The OUTPUT signal is held until the next measurement result is updated Note however that when one shot output is currently set the OUTPUT signal is held for the preset time LE One shot output p 61 ZFV User s Manual Section 2 Amplifier Unit E Teaching Workpiece stop teach
10. 45 Teach the image pattern to be recognized and register this pattern as a model Judgment is performed by whether the regis tered model is or is not in the detected image Example To recognize by the presence of a mark Non defective item ABCDE OK NG NG ES el mi Model wu Measurement is unstable when there are two or e more of the same pattern Register unique pat lt terns in the screen or restrict the search range CHECK Ca Changing the search area p 75 n m sl Cc U Example of Application Detection of presence of sales campaign seals Recognition of top rear side and orienta tion of electronic com ponents ZEN User s Manual 49 Section 3 Executing Teaching PATTERN ka m i C U Item MATCH Description Select this item for detecting shapes and recognizing differ ent objects Judgment is performed by comparing the degree of match between a registered model and the target workpiece Com pared with SEARCH more detailed detection is possible and larger workpieces can be detected Note however that this item does not support tilted workpieces Non defective item wu Measurement is unstable when there are two or S e more of the same pattern Register unique pat lt terns in the screen or restrict the search range CHECK da Changing the search area p 75 Example of Application Recognition of differ ent kind
11. default value Sets the Eco mode The screen darkens when three minutes continue without any operation OFF Cancels the Eco mode setting Initializing setup data Goris Return all bank settings and system settings to their factory settings ka m i C U ale e The settings of all banks and system settings are initialized regardless of the currently selected bank No CHECK gt MENU Mode SYS2 ALL CLEAR Setting Description EXECUTE Initializes the setup data CANCEL Does not initialize the setup data Checking the version Gorse Displays the type of Sensor Head type of Amplifier Unit and version information of the software gt MENU Mode SYS2 VERSION ZFV 60 User s Manual Section 3 Changing the Input output Conditions Changing the Input output Conditions Selecting the ON conditions EXP MENU Set whether to turn the OUTPUT signal ON when OK is judged or when NG is judged gt MENU Mode SYS2 OUTPUT ON STATUS Setting Description OK ON Turns the OUTPUT signal ON when OK is judged NG ON default value Turns the OUTPUT signal ON when NG is judged One shot output EXP MENU OUTPUT turns ON for only the preset output time from when the OUTPUT signal turns ON Synchronous measurement OFF ON TRG Measurement processing OFF OUTPUT ON bg Output time Continuous measurement OUTPUT ON at
12. malfunction in this section before sending the hardware for repair Problem Probable cause and possible countermeasure Pages OUTPUT indicator does not lit e Check the setting of SYS2 OUTPUT ON STATUS p 61 To lit the indicator OUTPUT signal ON when the judgment is OK select OK ON and to lit the indicator OUTPUT signal ON when the judgment is NG select NG ON RUN indicator does not lit Is the operating mode switch set to RUN p 44 Dark LCD screen Is the Eco mode function set p 60 The Eco mode is set if pressing any key automatically returns to the original brightness The brightness is maintained when the Eco mode setting is can celed Note however that the life of the LCD backlight is short ened So we recommend setting the Eco mode Images are not displayed Is the Sensor Head connector connected correctly p 40 gt e Is the brightness of the LED light set to a dark value p 65 z Measurement results are not dis Is the operating mode switch set to RUN p 44 D played DH The TRIG signal input signal is Are all cables connected correctly p 31 x lt not accepted Is the signal line disconnected e Is the operating mode switch set to RUN p 44 The OUTPUT signal is not out e Is the TRIG signal being input p 31 put e Are all cables connected correctly e Is the signal line disconnected Is the operating mode switch se
13. Amplifier Unit in such a way that the ventilation holes are not blocked e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e During installation make sure that screws are tightened firmly Power Supply and Wiring e The supply voltage must be within the rated range DC24V 10 e Reverse connection of the power supply is not allowed e Open collector outputs should not be short circuited e Use the power supply within the rated load e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage Others e During installation make sure that screws are tightened firmly e Do not attempt to dismantle repair or modify the product e Dispose of this product as industrial waste e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative User s Manual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Site Do not install the product in locations subjected to the following conditions e Ambient temperature outside the rating e Rapid temperature fluctuations c
14. K Teo D The light intensity can also be adjusted partially A to D Adjust the light intensity by the UP DOWN keys Setting Description 0 to 5 default value 5 0 Out 1 to 5 Light intensity increases the larger the number gt MENU Mode CUSTM LIGHT 1 Switch the light intensity by the UP DOWN keys When performing partial adjustment e LEFT RIGHT keys Select the adjustment section e UP DOWN keys Select the light intensity CUST LIGHT 2 Press the SET Key to apply the setting LIGHT 5555 ZFV User s Manual 65 Section 3 Customizing Measurement conditions PATTERN SEARCH MATCH E Changing the search area Change the area to search the model in Searches can be performed in the entire detection range However restricting the search area can reduce the processing time and increase detection accuracy Specify the top left and bottom right of the search area Search area Model ABCDE gt MENU Mode CUSTM SEARCH AREA ka m i C U E Setting the rotation range of a workpiece This item is displayed only when SEARCH is set Set this item when even a tilted workpiece is to be set as a non defective item gt MENU Mode CUSTM ROTATION Setting Description 10 default value Set the range of acceptable tilt 20 30 45 A The larger the range of acceptable tilt the longer it takes to performe measurement
15. Manual Section 1 ZFV Smart sensor Features 3 Business Card size Amplifier Unit e The Amplifier Unit is designed to be compact so that it can be installed at a wide range of sites Ca Specifications and External Dimensions p 83 e Outstanding operate ease has been achieved by a 1 8 color LCD motor an industry first icon based menu and simple key layout Basic Knowledge for Operation p 44 SaYyNLVAs DISK e The ZFV incorporates an extensive range of measurement items which means that numerous applications are supported WI Types of Teaching p 49 ZFV User s Manual 15 Section 1 Basic Configuration Basic Configuration The figure below shows the Basic Configuration of the ZFV Series Sensor Head Detects workpieces as images e Narrow view type ZFV SR10 e Wide view type ZFV SR50 SaYyNLVAs DISK Amplifier Unit Used for confirming images and menus performing measurement processing and outputting the result of processing e Single function type ZFV A10 A15 e Standard type ZFV A20 A25 Power supply a DC24V 10 15 Fa J y Recommended OMRON power supply 1 When 1 Amplifier Unit is connected S82K 01524 DC24V 0 6A 2 When 2 or 3 Amplifier Units are connected 82K 05024 DC24V 2 1A 3 When 4 or 5 Amplifier Units are connected Prepare the required number of 1 and 2 power supplies above E Application Expanded Configuration Up to five Am
16. OK judgment Judged as NG Judged as OK Judged as NG OFF OUTPUT ON Output time ZFV User s Manual n m sl Cc U 61 Section 3 Changing the input output Conditions E Selecting one shot output ON OFF Set whether or not to enable one shot output on the OUTPUT signal gt MENU Mode SYS2 OUTPUT ONE SHOT Setting Description OFF default value One shot output is not performed ON One shot output is performed AN oe A When one shot output is set to ON the OFF delay time setting is disabled CHECK E Setting the one shot output time OUTPUT turns ON for the preset time from when the OUTPUT signal turns ON This setting is valid only when ONE SHOT is set to ON n m sl Cc U gt MENU Mode SYS2 OUTPUT OUTPUT TIME 0 to 255 default value 0 Set the time ms that OUTPUT is turned ON Setting the ON delay time Goris Set this item to delay the timing that the OUTPUT signal turns ON OUTPUT ON at OK judgment in continuous measurement Judged as NG Judged as OK Judged as NG l OFF j OUTPUT ON 1 1 rem Delay time gt MENU Mode SYS2 OUTPUT ON DELAY Setting Description 0 to 255 default value 0 Set the time ms to delay turning ON of the OUTPUT signal ZFV 62 User s Manual Section 3 Settings during application extended connection Setting the OFF delay time EZTET Set this item to delay the timing tha
17. Select this to perform high speed measurement Note however that images are rougher n m Cc U Selecting the measurement timing Set the timing that measurement is executed gt MENU Mode SYS1 MEAS TYPE Setting Description TRIG default value Synchronous measurement Measurement is performed in synchronous with the change in state of the external TRIG signal from OFF to ON CONTINUE Continuous measurement Measurement is repeatedly performed for the duration that the TRIG signal is ON Selecting the teaching mode from an external device There are two teaching modes from an external device gt MENU Mode SYS1 TEACH TYPE Setting Description STATIONARY default Teaching is performed with the workpiece in a stationary state Input of the external trigger input is required for teaching MOVING The workpiece is moved when performing teaching Select this teaching mode only when the workpiece cannot be stopped Input of the external trigger is required for teaching Ca Timing charts p 34 ZFV User s Manual 59 Section 3 Setting the System Environment Setting canceling the Eco mode Whether or not to darken the screen when a preset time has passed without any operation We recommend setting this mode to ON to prevent the brightness of the LCD screen from being impaired gt MENU Mode SYS1 ECO MODE Setting Description ON
18. U gt MENU Mode SYS2 LINKSET HEAD Setting Description USE default value Select this for Amplifier Unit to which a Sensor Head is currently connected Measurement is performed using the input image from the currently connected Sensor Head NOT USE Select this for Amplifier Unit to which a Sensor Head is currently not connected Measurement is performed from the image transferred from the Sensor Head gang mounted on the right side Setting output content EXP MENU Set the output content of the measurement result This item is displayed only the Amplifier Unit whose TRIG TRIG setting is set to I O gt MENU Mode SYS2 LINKSET OUTPUT Setting Description ALL The measurement results of all gang mounted Amplifier Units are integrated and output as an overall judgment result EACH defalut value The measurement result of each Amplifier Unit is output from the respective Ampli fier Unit ZFV 64 User s Manual Section 3 Customizing Measurement conditions Customizing Measurement conditions EXP MENU The display items from CUSTM onwards differ according to the teaching type set at ITEM Common items E Adjusting light emission Adjust the intensity of the light emitted from Sensor Head The light intensity of each adjusted section is displayed as a 4 digit number Top surface model printed surface B o View from m here R a AIS Zi
19. density Example To detect this position COLOR BLACK DIRECTION Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU Mode CUSTM COLOR Setting Description ka m i C U WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection direction Select the direction in which edges are searched gt MENU Mode CUSTM DIRECTION Setting Description l Searches from top to bottom default value Searches from left to right ZEN 70 User s Manual Section 3 Customizing Measurement conditions COUNT E Specifying edge detection conditions Set the direction in which edges are searched and the change in density Example To detect this number enh COLOR BLACK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detecte gt MENU Mode CUSTM COLOR n m sl Cc U Setting Description WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection Select the direction in which edges are searched gt MENU Mode CUSTM DIRECTION Setting Description J Searches from top to bottom default value Sear
20. error message has appeared e Ve Troubleshooting p 78 Z GH Messages and Remedies If you have a query Ca Q amp A p 80 ZEN User s Manual 43 Section 3 About Setup About Setup Basic Knowledge for Operation E Switching Modes There are 3 operating modes as follows Switch to the desired mode before you start operation To switch the operating mode use the mode switch MENU RUN Ra m Cc U Mode Description MENU mode This mode is for executing teaching or setting up the measurement conditions ADJ mode This mode is for setting the judgment threshold values RUN mode This mode is for performing actual measurement E Switching Menus There are two setup menus in the MENU mode Switch the menu according to your specific requirements To switch the menu use the menu selector switch STD EXP Setup Menu Description STD menu This is the standard menu First set the measurement conditions in this menu EXP menu This is the expert menu Switch to this menu to make a more advanced setup ZFV 44 User s Manual Section 3 About Setup E Displays and Key Operations Make setups using the control keys while viewing the menus and the image displayed on the LCD monitor Display The details that are displayed differ according to the operating mode e MENU mode e ADJ mode RUN mode Bank No and measurement item TEACH AREA Setting
21. item 1 SEARCH OK Judgment GUO setings 3 SIZE The currently selected item is displayed inverted Threshold value or mea surement result Key Operations Control keys Key Description lt LEFT key The function of these keys differs according to the operating mode RIGHT key In MENU mode Moves through menus In ADJ mode Changes the adjustment item type of threshold value In RUN mode Changes the display details type of measurement value T UP key DOWN key The function of these keys differs according to the operating mode H In MENU mode Moves between menus selects parameters and sets Sg numerical values In ADJ mode Changes numerical values TEACH VIEW TEACH VIEw The function of these keys differs according to the operating mode key SE In MENU mode Executes teaching In RUN and ADJ modes Switches the screen display SET key SET e Selects menus QO e Selects applies items ESC key ESC Returns to the previous menu g ZFV User s Manual n m sl Cc U 45 Section 3 About Setup List of Setting Items in MENU mode The following shows the setting items in MENU mode The details that are displayed differ according to the currently selected setup menu STD or EXP Switch the setup menu by the menu selector switch according to your specific requirements MENU Mode Default value Selection item Setting range an o
22. n Ta C a E pen E p a REESEN omn H TI an O fonaa 2 1 These menus are displayed only on standard type Amplifier Unit bes iY a EECH BANK BANK BANK1 BANK to BANK8 feo EES e a me e Recone foso Mene ___ stanowany_ STaTiOnaRy vone Les Ecowoo on ono fo ET EE CO OD fara dC ITEM SEARCH Lues id ROTATION an bag 20 30 45 p 66 ITEMIBRIGHT METHOD AVERAGE AVERAGE DEVIATION ITEM AREA E COLOR WHITE BLACK WHITE ITEM WIDTH l i E COLOR WHITE BLACK WHITE p 69 2 The display details of items from CUSTOM onwards differ according to the item selected at ITEM 3 This menu is displayed only when Sensor Head supporting partial scanning is connected ka m i C U ZFV 46 User s Manual Section 3 About Setup ke Setting content Default value Selection item Setting range ITEM POSITION Tt Tag ware peace we LE E COLOR WHITE BLACK WHITE bes __ oeoo LE DECHE T Leo Jr onewe Ian Homecron p pee En fsenrcuarea TL e MDL DIV 1LINE NORMAL 1LINE SHORT 1LINE NORMAL p 72 1LINE LONG 2LINE SHORT 2LINE NORMAL MODE NONE MODEL EDGE a COLOR BLACK BLACK WHITE DEEN onon fo foo Toe orroe fo fow fes ooer fo foss fee bass E Les EE SSS OUTPUT EACH ALL EACH 4 This menu is displayed only when Amplifier Units are gang mounted ITEM COUNT ITEM CHARACTER2
23. of instruction sheet BRIGHT Select this item to detect brightness density or scratches dirt on plain workpieces Set the teaching area to the desired part of the workpiece to detect brightness in and execute teaching Non defective item Teaching area Enclose a restricted area of the workpiece ajo Detection of scratches dirt in sheets Checking of lighting of indicators AREA ZFV User s Manual 50 Select this item to recognize objects by size area Set the teaching area to the desired part of the workpiece to detect the size area in and execute teaching Teaching area Measurement of area at this part Detection of presence of screw threads Inspection of short ages in confectionary Detection of presence of silver paste Section 3 Executing Teaching Item WIDTH Description Select this item to detect width or interval Set the teaching area to the part of the workpiece to perform measurement in and execute teaching Example To measure width K BAL Set so that there are two changes in brightness in S the detection area such as light to dark or dark E to light CHECK Example of Application Detection of lead width on capacitors or other electronic components Detection of bent leads Detection of out of position labels POSITION Select this item to detect the position of a workpiece Set the teaching area to the pa
24. printed on a plain background Judgment is performed of entire character by comparing the changes in density brightness of a regis string such as the tered character string Omission of characters errors miss Best before date ing dots etc cannot be detected 04 07 01 Teaching area Example NG as there is no character string CHARA 2 Select this item to detect omission of single characters Detection of missing character in character strings such as the Best before date This is displayed only when a standard type Amplifier Unit is in use wl 9 CHECK ZFV User s Manual 52 About the teaching area for CHARA For the teaching area when the printing position is out of position set to an area in which the character string might possibly be printed out of position Be sure however to set to an area having a plain background If an area very close to the character string without any margin is set the sensor will not be able to track any shift in the printing position Right 04 07 01 Any shift of the printing position inside the teaching area is judged as OK Wrong NG OK 04 07 01 When the teaching area is set very close to the character without any margin character protrudes from the teaching area and so this is judged as an NG Section 3 Adjusting Threshold Values Adjusting Threshold Values Threshold values are adjusted to determine the range
25. Cat No Z207 E1 01 Smart Sensors with Ultra High Speed CCD Cameras USER S MANUAL Nolet APPLICATION CONSIDERATIONS Please read first Sele FEATURES Sele INSTALLATION amp CONNECTION Zoe SETUP EES APPENDIX Wee Je donas tonsss Veues User s Manual Smart Sensors with Ultra high speed CCD Camera ZFV Series E a o a E O o Ki Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no eve
26. Edito te Page Format Index label Indicates the section number and title Title of each section EICHER O OOOO D MA e Setting Banks Setting Banks lt The ZFV Series can hold up to eight sets of settings These settings can be switched lt externally when changing the device setup Aset of these settings is called a bank Overview of the cross header Switching banks lt D PE GER BANK 1 is selected as the default BANK 2 and 8 are also available ee E 22 BANKS can also be switched from an external device QY he lt Setting the bank switching method p 60 a 3 S a s P MENU mode BANK SS EE Mae 2 sat BANK 1 BANK 8 Selects the target bank default value BANK 1 Copying banks Copy the settings of other bank numbers to an already selected bank number gt MENU Mode SYS1 BANKSET COPY Clearing banks Clearing deletes the settings of the currently selected bank number gt MENU Mode SYS1 BANKSET CLEAR we Lal ISYS1 SYS2 settings and RUN Mode display settings cannot be cleared CHECK Setting the bank switching method Select how to switch banks gt MENU Mode SYS1 BANKSET SWITCH Setting Description KEY default value Banks are switched by the control keys on Amplifier Unit vo Banks are switched by the control keys on Amplifier Unit an
27. Meaning GAP Deviation from reference position WIDTH Display Characters Meaning WID Edge width ZFV User s Manual gt a v m z z x lt 81 gt v 9 m z z x lt 82 Section 4 Run Mode Display Item List COUNT Display Characters Meaning COUNT CNT Count CHARA 1 Display Characters Meaning MES Area value value obtained by normalizing with area value during teaching taken as 100 DENAVE DAV Density average value DENDEV DEV Density distribution value ZFV User s Manual Section 4 Specifications and External Dimensions Specifications and External Dimensions Sensor Head Unit mm 1 20 2 M4 depth 6 17 9 34 ay GEI z 114 20 UNC depth 6 H ke H f 30 1 Mounting hole dimensions e P 2 M4 Ca a Mounting fixture can be attached on each side 20 0 1 32 67 9 _____ A8 17 9 Ja Heat resistant PVC shielded cable a 6 36 gt 45 5 8 mm dia standard length 2m U U E YT 2 E r 12 8 dia 85 4 za 33 6 32 Ci j 30 iw x 4 5 6 36 23 3 User s Manual 83 Section 4 Specifications and External Dimensions Item ZFV SR10 Narrow View ZFV SR50 Wi
28. PC etc Weight Approx 50g ZFV User s Manual 87 gt v v m z x lt 88 Section 4 Specifications and External Dimensions Control Link Unit ZS XCN 18 11 50 pn pe ARAB AAA RABAB AAA AA ses Rees 13 40 HBEHEEEHEHEEEE HEHEHEEHEEE _ 39 50 Unit mm 4 60 Item ZS XCN Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destruc 300 m s2 3 times each in six directions up down left right forward backward tive Materials Polycarbonate PC etc Weight Approx 10g ZFV User s Manual Section 4 INDEX INDEX A D ADJ mode Adjusting light emission ALL CLEAR Amplifier Unit Attaching the ferrite core Installing the Amplifier Unit Specifications and External Dimensions Application Expanded Configuration Application extended connection Area value AVERAGE Average density value BANK Bank Clearing banks Copying banks Setting the bank switching method Switching bank
29. PTRN Brightness BRGT High speed 4 ms Standard 8 ms High precision 12 ms not using partial scan Area AREA Width WID Position POSI Count CNT Characters CHAR 128 x 128 15 ms max Other functions Control output switching ON for OK or ON for NG 2 ON delay OFF delay One shot output ECO mode AY Output signals 1 Control output OUTPUT 2 Enable output ENABLE Z 3 Error output ERROR DI x Input signals 1 Simultaneous measurement input TRIG or Continuous measurement input TRIG Switched by using menu 2 Bank selection inputs BANK1 to BANK3 3 Workpiece still teaching TEACH or Workpiece moving teaching TEACH Switched by using menu Sensor Head interface Digital interface Image display Compact TFT 1 8 inch LCD Display dots 557 x 234 Indicators e Judgement result indicator OUTPUT e Inspection mode indicator RUN Operation interface e Cursor keys up down left right e Setting key SET Escape key ESC e Operating mode switching slide switch Menu switching slide switch e Teaching Display switching key TEACH VIEW Power supply voltage 20 4 to 26 4 VDC including ripple Current consumption 600 mA max with Sensor Head connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Vibration resistance Destructio
30. RIG Gra 8 BANK1 Green __ 9 BANK2 Red 10 BANK3 EES Unused White Unused Enabled only in the RUN mode 1 Power supply This connects the power supply Supply power from a DC power supply unit that has a countermeasure safety ultra E ka gt E e gt O 2 go Q O zZ zZ m i O 2 low voltage circuit built in for preventing high voltages from occurring Ca Recommended power supply unit p 16 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage 2 GND The GND terminal is the OV power supply terminal 3 OUTPUT control output This outputs judgment results This lead is interlocked with OUTPUT LED 4 ENABLE enable output This turns ON when the sensor is ready for measurement 5 ERROR error output This turns ON when an error is generated Ca Error Messages and Remedies p 79 ZFV User s Manual 31 Section 2 Amplifier Unit 6 TEACH teaching input There are two teaching modes workpiece stop teaching and workpiece move teaching These teaching modes can be selected in the menu Ca Selecting the teaching mode from an external device p 59 7 TRIG measurement trigger input There are two measurement modes synchronous measurement and continuous measurement Which mode of measurement is to be performed in is selected in the menu da Selecting the m
31. Y Setting Description 0 to 255 As white pixels are targeted for measurement adjust the binarization level so that the measurement area is converted to white pixels CUSTM BINARY IW LTB H 120 Upper lower Lower Upper limit limit limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values ZFV 68 User s Manual Section 3 Customizing Measurement conditions WIDTH E Specifying edge detection conditions Set the direction in which edges are searched and the change in density Example lt gt To detect this width Selecting the color of edges Select the direction of density change for the edge to be detected Teaching area COLOR BLACK DIRECTION n m sl Cc U gt MENU Mode CUSTM COLOR Setting Description WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection direction Select the direction in which edges are searched gt MENU Mode CUSTM DIRECTION Setting Td Description Searches in the vertical direction lt default value Searches in the horizontal direction ZFV User s Manual 69 Section 3 Customizing Measurement conditions POSITION E Specifying edge detection conditions Set the direction in which edges are searched and the change in
32. ZFV Installation and Connection Set the Sensor Head and Amplifier Unit SECTION 2 INSTALLATION amp CONNECTION p 22 Power ON v Adjusting the Image l lt SECTION 2 Adjust the focus of the image INSTALLATION amp CONNECTION p 40 Only when Amplifier Units are gang mounted Settings in an application extended connection T Set the processing details for each Amplifier il A p 63 Units Executing Teaching Execute teaching and register the judgement criteria External UO Set how to output the measurement values Adjusting threshold values Adjust the threshold values for judging the measurement result Perform Measurement User s Manual Section 3 Setting Flow Setting Banks Use multiple banks for changeover Adjusting the measurement speed p 59 Selecting the measurement timing p 59 Selecting the teaching mode from an external device p 59 Setting canceling the Eco mode p 60 Setting Up the System Environment Applied Use of Functions Changing the Input Output Conditions n m Cc U Advanced Setup Customizing Measurement Conditions Changing the display image Change the details to display on the LCD monitor during measurement Clearing all data Initialize the Amplifier Unit Additional Functions Checking the Version Confirm the version of the Amplifier Unit When a Problem Occurs The Smart Sensor does not operate correctly An
33. ZFV 66 User s Manual Section 3 Customizing Measurement conditions BRIGHT E Changing the detection content Select the content whose brightness is to be detected gt MENU Mode CUSTM METHOD Setting Description AVERAGE default value Performs detection using brightness average density value Whether or not an object is lighter or darker is detected by referring to the den sity during teaching DEVIATION Performs detection using sudden changes density deviation in density Select this to detect the presence of scratches or dirt Teaching image n m sl Cc U When AVERAGE is set OK NG NG NG judged when density is different When DEVIATION is set OK OK NG NG OK judged if there is no density NG judged if there is density change even if density is different change ZFV User s Manual 67 Section 3 Customizing Measurement conditions AREA Reversing black and white images Reverse the currently displayed binary image As white pixels are targeted for measurement select which part of the measured area is to be set to white pixels gt MENU Mode CUSTM COLOR Setting Description WHITE default value Select which part of the measurement area is to be set as white pixels BLACK E Changing the binarization level Set the level for converting 256 tone contrast image captured from Sensor Head to a binary image gt MENU Mode CUSTM BINAR
34. alling on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track DIN track sold separately _ _ PFP 100N 1m PFP 50N 0 5 m PFP 100N2 1 m End plate sold separately PFP M ZFV User s Manual 23 E n gt e gt O 2 go Q O zZ E m i O 2 24 Section 2 Amplifier Unit Installation procedure 1 Hook the connector end of the Amplifier Unit onto the DIN track Hook on connector end 2 Push the Amplifier Unit down onto the DIN track until the hook on the I O cable side is locked Push down until you hear it snap into place Hook on I O cable alu Q Always hook the connector end of the Amplifier Unit on the DIN track first Hooking the I O cable end on the DIN track first may impair the mounting strength of the DIN track attachment CHECK Removal procedure The following describes how to remove the Amplifier Unit from the DIN track 1 Pull the hook on the I O cable end of the Amplifier Unit downwards 2 Lift up the Amplifier Unit from the I O cable end and remove it from the DIN track Hook on I O cable ZFV User s Manual Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 can be used to mount the Amplifier Unit on a panel A Panel Mount Adapters p 87 1 Push out the Amplifier Unit from the rear of the panel towards the front
35. ation distance obtained in the above graphs 2 Turn the focus adjustment control to the left and right to adjust the focus Focus adjustment control Focus can be verified by the green guide light Adjust so that the guide light is fine foned e Turn to right Focuses to the far side e Turn to left Focuses to the near side Default is focus set at furthest point Before turning the focus adjustment control slightly to the left and right make sure that the guide D gt r light is not at the upper or lower limit positions The focus adjustment control is a multi turn variable A resistor However the control stops turning at the upper or lower limit positions Do not exert GE unnecessary force to turn the control at the upper or lower limit positions as this might damage the control Connecting the Sensor Head E n gt E e gt O 2 go Q O zZ E m i O 2 This section describes how to connect the Amplifier Unit We Before connecting disconnecting the Sensor Head make sure that the Amplifier Unit is turned OFF The Sensor Head may break down if the Sensor Head is connected or disconnected while the power Q is ON CHECK Do not touch the terminals inside the connector E Connecting the Sensor Head Insert the Sensor Head connector into the Sensor Head connector of the Amplifier Unit E Disconnecting the Sensor Head Pull out the Sensor Head while pressing in the hooks on bot
36. ausing condensation e Relative humidity outside the range of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Reflection of intense light such as other laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray e Strong magnetic or electric field Power Supply and Wiring e When using a commercially available switching regulator make sure that the FG ter minal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is ON e Use only combinations of Sensor Heads and Sensor Controllers specified in this man ual e Do not turn the power OFF in the following instances Immediately after the MENU mode or ADJ mode is switched to the RUN mode During startup in the RUN mode Wait for the ENABLE signal to turn ON before turning the power OFF as the bank data may be initialized
37. cessories Mounting bracket 1 Ferrite core 1 Instruction sheet ZFV 84 User s Manual Section 4 Specifications and External Dimensions Amplifier Unit ZFV A Unit mm S BEE 294 60 42 46 22 SH EE I ee 90 90 rae g Wine gp f in at 3 9 lL ee Th us gt T v m z x lt Heat resistant PVC shielded cable 5 2 mm dia standard length 2 m 11 7 dia ZFV User s Manual 85 Section 4 Specifications and External Dimensions i Single function Models Standard Models em ZFV A10 ZFV A15 ZFV A20 ZFV A25 Output method NPN PNP NPN PNP Inspection items Pattern PTRN Brightness BRGT Patterns PTRN Brightness BRGT Area AREA Width WID Position POSI Count CNT Characters CHAR Teaching area Rectangular one area Teaching area size e Pattern PTRN Brightness BRGT Any rectangular area 256 x 256 max e Area AREA Width WID Position POSI Count CNT Characters CHAR Any rectangular area full screen max Sensing area Full screen Resolution 468 x 432 H x V max Bank selection Supported for 8 banks Response time Pattern
38. ches from left to right ZFV User s Manual 71 Section 3 Customizing Measurement conditions CHARA CHARA 1 CHARA 2 E Set the model registration conditions for characters This item is displayed only when CHARA 2 is set Select the number of characters in the preset teaching area Select the number of characters being within a certain number of characters on one or two lines Selection guidelines e 8 characters 1 line 2004 09 24 1LINE NORMAL n m sl Cc U e 8 characters 2 line 2004 09 24 i LINE NORMAL 18 25 ADR gt MENU Mode CUSTM MDL DIV Setting Description 1LINE SHORT Select this when the character string is 6 characters or less on 1 line 1LINE NORMAL Select this when the character string is 8 characters or less on 1 line default value 1LINE LONG Select this when the character string is 15 characters or less on 1 line 2LINE SHORT Select this when the character string is 6 characters or less on 2 lines 2LINE NORMAL Select this when the character string is 8 characters or less on 2 lines ww Se The number of characters in the above table are for reference only When there are more characters lt than the number of reference characters in the selected item measurement accuracy drops CHECK ZFV 72 User s Manual Section 3 Customizing Measurement conditions E Select whether or not to perform Position compensation Set Position compensation for improv
39. ction describes how to install and connect the Sensor Head Attaching the ferrite core Attach the ferrite core provided with the Smart Sensor to the connector side of the Sensor Head Ferrite core Installing the mounting fixture Attach the mounting fixture provided with the Smart Sensor to the side of the Sensor Head E Installation procedure The mounting fixture can be installed on all of the four mounting surfaces E ka gt E e gt O 2 go Q O zZ E m i O 2 Mounting fixture 1 Align the two hooks on one side of the mount ing fixture with the two grooves on the Sensor Head body light emitting side Grooves 2 Press in the other hook Push down until you hear it snap into place 3 Make sure that the mounting fixture is firmly fixed on the Sensor Head ZFV User s Manual 37 E n gt e gt O 2 go Q O zZ E m i O 2 38 Section 2 Sensor Head E Removal procedure Insert a regular screwdriver into the gap one of the two gaps between the mounting fixture and the Sensor Head case and remove the mounting fixture Installing the Sensor Head This section describes how to install the Sensor Head The detection range of the Sensor Head can be confirmed by the guide light Install so that the part to be inspected is inside the frame formed by the guide light E Installation distance The following g
40. d input lead sig nals Switching by input lead signals is enabled only in the RUN mode ZFV User s Manual Helpful information regarding operation and reference pages are introduced here using symbols CHECK This page has been made purely for explanatory purposes and does not exist ZFV User s Manual 7 Introduction Editor s Note E Meaning of Symbols Menu items that are displayed on the Amplifier Units LCD screen are indicated enclosed by brackets ef Ei 2 S CO fe 5 E Visual Aids at Indicates points that are important to ensure full product performance such as operational el precautions and application procedures CHECK Indicates pages where related information can be found Indicates information helpful in operation D E ER III Indicates functions that can be set only when the setup menu has been switched to EXP menu ZFV User s Manual Introduction CONTENTS CONTENTS Precautions for Safe Use 4 Precautions for Correct Use 5 Editor s Note 7 Page Format 7 CONTENTS 9 SECTION 1 FEATURES 13 ZFV Smart sensor Features 14 Basic Configuration 16 Part Names and Functions 18 SECTION 2 INSTALLATION amp CONNECTION 21 About Installation and Connection 22 Amplifier Unit 23 Attaching the ferrite core 23 Installing the Amplifier Unit 23 Gang mounting 27 About the I O cable 31 Timing charts 34 Sensor Head 37 Attaching the f
41. de View Setting distance L 34 to 49 mm 38 to 194 mm Detection range HxV 5 x 4 6 mm to 9 x 8 3 mm 10 x 9 2 mm to 50 x 46 mm Relation between set ting distance and Setting distance Setting distance detection range L L 49mm 34mm 10mm 50mm Detection range H Detection range H Guide light Provided center sensing area Built in lens Focus f15 65 Focus f13 47 Object lighting method Pulse lighting Object light source Eight red LEDs Sensing element 1 3 inch CCD partial scan 2 Shutter Electronic shutter shutter time 1 1 000 to 1 4 000 AY Power supply voltage 15 VDC Supplied from Amplifier Unit Si Current consumption Approx 200 mA x lt Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration resistance 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 destruction min Shock resistance 150 m s2 three times each in six directions up down left right forward backward destruction Ambient temperature Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Connection method Prewired Standard cable length 2 m Degree of protection IEC60529 IP65 Materials Case ABS Mounting bracket PBT Weight Approx 200 g including mounting bracket and cord Ac
42. easurement timing p 59 8 BANK bank switching input 1 9 BANK2 bank switching input 2 10 BANK3 bank switching input 3 Ca About bank switching ne A Timing charts p 34 E I O Circuit Diagrams NPN output type ZFV A10 A20 E n gt E e gt O 2 go Q O zZ E m i O 2 i i i i i i i i i i 1 i Brown Power supply 24VDC St l ja i l i Load I d Black OUTPUT i t Load i A Orange ENABLE Load l a Q T dy Light blue ERROR Hd dE gt i gt 24VDC AE Se di GND OV 1 ue g o H O 1 l Yellow TEACH WW oe l i l A o Pink TRIG lt gt l 1 i Gray BANK1 l AW D Sg E A d Green BANK2 a f i Red BANK3 i AW n De i l r i l I i i I i I I i ZFV 32 User s Manual Section 2 Amplifier Unit PNP output type ZFV A15 A25 os a ee ae ee B i l Brown Power supply 24VDC i ee id D pply Yellow TEACH NY oo l l A Pink TRIG ae R o _ AWO 1 Gray BANK1 ue e H d H Green BANK2 O SE Ne i Red BANK3 1 5 e i 3 NN O wa e Blue GND 0V z J l VS i U i K J l gt A N i Light blue ERROR 4 24VDC H l Orange ENABLE gt l Load
43. ector connects the Sensor Head Coupler This connector is used to connect two or more Amplifier Units It is located on both sides of the Amplifier Unit UO Cable The I O cable connects the Amplifier Unit to the power supply and external devices such as timing sensors or programmable controllers ZFV User s Manual SaYyNLVAS DISK 19 SaYyNLVAs DISK 20 Section 1 Part Names and Functions E Sensor Head 5 Focus adjustment 1 Lighting part conitrol 2 Receiver part cf 4 Sensor Head mounting fixture 3 Connector 1 Lighting part This section emits light 2 Receiver part This section captures the image 3 Connector This connector is connected to the Amplifier Unit 4 Sensor Head mounting fixture This fixture is for mounting the Sensor Head This fixture can be mounted on all of the four mounting surfaces 5 Focus adjustment control This control is used for adjusting the focus of the image 6 Ventilation film This film prevents the front panel from condensation ZFV User s Manual ZFV User s Manual Section 2 INSTALLATION amp CONNECTION x About Installation and Connection 22 x Amplifier Unit 23 Attaching the ferrite core 23 Installing the Amplifier Unit 23 Gang mounting 27 About the I O cable 31 Timing charts 34 Sensor Head 37 Attaching the ferrite core 37 Installing the mounting fixture 37 Installing the Sensor Head 38 Connect
44. ector cover on the Amplifier Unit Slide the cover to remove Controller Link Unit 3 Insert the Controller Link Unit into the connector on the Amplifier Unit 4 Slide the Amplifier Unit and insert into the connector on the Controller Link Unit ZFV User s Manual 27 E n gt E e gt O 2 go Q O zZ E m i O 2 28 Section 2 Amplifier Unit Removal procedure 1 Slide the Amplifier Unit and remove from the connector on the Controller Link Unit 2 Slide the Controller Link Unit and remove from the connector on the Amplifier Unit 3 Install the cover on the coupler of the Amplifier Unit 4 Pull the hook on the I O cable end downwards 5 Lift up the Amplifier Unit from the UO cable end and remove it from the DIN track ZFV User s Manual Controller Link Unit Hook on I O cable end Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 XPM2 can be used to mount the Amplifier Unit on a panel Ca Panel Mount Adapters p 87 1 Install the Amplifier Unit on the DIN track p 27 BU When mounting on a panel be sure to install the DIN track on the rear side of the Amplifier Unit for z support CHECK 2 Push out the Amplifier Unit from the rear of the panel towards the front 3 Install the small Mount Adapters on the four holes on the Amplifier Uni
45. errite core 37 Installing the mounting fixture 37 Installing the Sensor Head 38 Connecting the Sensor Head 40 ZFV User s Manual uonjonpo juy Introduction CONTENTS SECTION 3 SETUP a o a E O o Ki 41 Setting Flow 42 About Setup 44 Basic Knowledge for Operation 44 List of Setting Items in MENU mode 46 Executing Teaching 48 Teaching Flow 48 Types of Teaching 49 Adjusting Threshold Values 53 Performing Measurement 57 Setting Banks 58 Switching banks 58 Copying banks 58 Clearing banks 58 Setting the bank switching method 58 Setting the System Environment 59 Adjusting the measurement speed 59 Selecting the measurement timing 59 Selecting the teaching mode from an external device 59 Setting canceling the Eco mode 60 Initializing setup data 60 Checking the version 60 Changing the Input output Conditions 61 Selecting the ON conditions 61 One shot output 61 Setting the ON delay time 62 Setting the OFF delay time 63 Settings during application extended connection 63 Specifying the Amplifier Unit to input the trigger 64 Setting the presence of Sensor Head 64 Setting output content 64 ZFV 1 0 User s Manual Introduction CONTENTS Customizing Measurement conditions 65 A Common items 65 S PATTERN SEARCH MATCH 66 S BRIGHT 67 AREA 68 WIDTH 69 POSITION 70 COUNT 71 CHARA CHARA 1 CHARA 2 72 SECTION A APPENDIX 77 H Troubles
46. essful because an image is too dark or too bright Adjust light emission at CUSTM LIGHT so that the workpiece is projected clearly and execute teaching again ZFV User s Manual Section 4 Run Mode Display Item List Run Mode Display Item List The following tables show the characters that are displayed on the LCD monitor and their meanings Characters in parentheses are the characters that are displayed in the enlarged display mode E Items displayed in common at ITEM Display Characters Meaning AVE Average value of measurement result DRANGE Min and max of measurement result XX YY min value max value JG Judgment result OK NG MCONT Measurement count 1 to 9999999 NG NG occurrence ratio NG count measurement count TH Judgment threshold value In the case of the upper lower limits XX YY lower limit upper limit is dis played TIME Measurement time The shortest measurement time when the display image is set to Display only image E Items displayed individually SEARCH MATCH CHARA 2 Display Characters Meaning SCORE SCR Correlation values of calculated model BRIGHT Display Characters Meaning DENAVE DAV Density average value DENDEV DEV Density distribution value AREA Display Characters Meaning MES Area value value obtained by normalizing with area value during teaching taken as 100 POSITION Display Characters
47. for OK judgments Adjust the threshold values referring to the currently indicated measurement results The adjustment details differ according to the currently set teaching mode E SEARCH MATCH Switch to ADJ Mode Adjustment of correlation value 1 SEARCH OK ADJ MENU RUN Measured value a Correlation value S UP DOWN keys Change values Setting item Range Details of Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This value or above is judged as OK E BRIGHT Switch to ADJ Mode Adjustment of average density value Adjustment of density deviation value 1 BRIGHT 1 BRIGHT ADJ a gt MENU RUN TEACH VIEW Measured E Measured L Re A 220 A value LIE HI 60 D value BW Lower Upper Upper lower Lower Upper limit limit limit limit limit limit LEFT RIGHT keys Select upper limit lower limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values UP DOWN keys Change values Setting item Range Details of Adjustment Average density value 0 to 255 This is the range of the average density inside the teaching area Density deviation value 0 to 127 This is the range of the density deviation inside the teaching area ZFV User s Manual 53 Section 3 Adjusting Threshold Values E AREA Switch to ADJ Mode Adjustment of area value Binary image Contrast image Can be set on either
48. g Threshold Values E POSITION Switch to ADJ Mode Adjustment of edge position Adjustment of edge level Edge level Ja 1 POSITION OK ADJ 4 gt p MENU RUN TEACH VIEW Measured LEV CHANGE value EDGE LEV 50 Amount Amount Edge level of shift of shift UP DOWN keys Change values e When edge detection direction is gt UP DOWN keys Change values e When edge detection direction is LEFT RIGHT keys Change values no m _ ae a a a a e e e E EE Setting item Range Details of Adjustment 5 Position 0 to 234 Amount of shift from reference position Edge level This is the level of change in density judged to be an edge Adjust this level when measurement is unstable p 54 E COUNT Switch to ADJ Mode Adjustment of number Adjustment of edge level 1 COUNT ADJ lt E MENU RUN TEACH VIEW Measured 1 LEV CHANGE value EDGE LEV 50 Lower Upper Edge level limit limit UP DOWN keys Change values Setting item Range Details of Adjustment Number 0 to 128 This is the number of times that counting is to be performed ZFV User s Manual 55 n m sl Cc U 56 Section 3 Adjusting Threshold Values E CHARA 1 Switch to ADJ Mode Adjustment of correlation value 1 CHARA1 ADJ oe MENU RUN mm ou Measured value TH 60 Density distribution value UP DOWN keys Change values Setting item Range Details of Adjustmen
49. h sides of the Sensor Head connector ZFV 40 User s Manual Section 3 Setting Flow 42 About Setup 44 Basic Knowledge for Operation 44 List of Setting Items in MENU mode 46 x Executing Teaching 48 Teaching Flow 48 S Types of Teaching 49 a Adjusting Threshold Values 53 g Performing Measurement 57 Setting Banks 58 Switching banks 58 Copying banks 58 Clearing banks 58 Setting the bank switching method 58 x Setting the System Environment 59 Adjusting the measurement speed 59 Selecting the measurement timing 59 Selecting the teaching mode from an external device 59 Setting canceling the Eco mode 60 Initializing setup data 60 Checking the version 60 x Changing the Input output Conditions 61 Selecting the ON conditions 61 One shot output 61 Setting the ON delay time 62 Setting the OFF delay time 63 Settings during application extended connection 63 Specifying the Amplifier Unit to input the trigger 64 Setting the presence of Sensor Head 64 Setting output content 64 Common items 65 PATTERN SEARCH MATCH 66 BRIGHT 67 AREA 68 WIDTH 69 POSITION 70 COUNT 71 CHARA CHARA 1 CHARA 2 72 ZFV User s Manual 41 n m sl Cc U 42 Section 3 Setting Flow Preparation for Measurement Setting of Measurement Conditions D D 2 Pa bs D D is D a a D S D N D E a a lt L
50. hooting 78 Error Messages and Remedies 79 9 Q amp A 80 Run Mode Display Item List 81 Specifications and External Dimensions 83 Sensor Head 83 Amplifier Unit 85 Panel Mount Adapters 87 Control Link Unit 88 INDEX 89 Revision History 92 ZFV User s Manual 11 Introduction CONTENTS 3 MEMO S S ZEN 12 User s Manual Section 1 FEATURES uon2esg ZFV Smart sensor Features 14 Basic Configuration 16 Part Names and Functions 18 ZFV User s Manual 13 Section 1 ZFV Smart sensor Features ZFV Smart sensor Features The ZFV sensor senses objects by its surface How objects are being sensed can be easily set while verifying on the LCD monitor The ZFV also incorporates a 250 000 pixel CCD equivalent to that of a Conventional machine vision sensor This allows presence detection and recognition of different objects which have up till now been performed visually to be executed fast and accurately E Recognition of top rear side and orientation of electronic components SaYyNLVAs DISK 1 Compact Sensor Head The LED light emitting section and lens are built into the compact Sensor Head The Sensor Head takes up little installation space 2 Easy Installation and Adjustment The range that can be sensed by Sensor Head can be confirmed by the guide light So the Sensor Head can be installed by viewing the position of the guide light and its focus ZFV 1 4 User s
51. i Ca Setting the bank switching method p 58 CHECK gt MENU mode BANK Ra m om s aT Cc Setting Description U BANK 1 to BANK 8 Selects the target bank default value BANK 1 Copying banks Copy the settings of other bank numbers to an already selected bank number gt MENU Mode SYS1 BANKSET COPY Clearing banks Clearing deletes the settings of the currently selected bank number gt MENU Mode SYS1 BANKSET CLEAR DN I A SYS1 SYS2 settings and RUN Mode display settings cannot be cleared lt Setting the bank switching method Select how to switch banks gt MENU Mode SYS1 BANKSET SWITCH Setting Description KEY default value Banks are switched by the control keys on Amplifier Unit VO Banks are switched by the control keys on Amplifier Unit and by external sig nals Switching by external signals is enabled only in the RUN mode ZFV 58 User s Manual Section 3 Setting the System Environment Setting the System Environment Adjusting the measurement speed Set the resolution of the input image Change the resolution according to the required precision and speed of measurement gt MENU Mode SYS1 IMAGE RATE Setting Description FINE Select this when performing measurement by a high precision image Note how ever that it takes longer to perform measurements NORMAL default value Standard HIGH SPEED
52. image ADJ gt TEACH VIEW MENU RUN e Measured 80 LI H 120 B value Li W H 120 G Upper lower Lower Upper limit limit limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Setting item Range Details of Adjustment Area value 0 to 999 This is the area in which OK is judged when the area value during teaching is taken to be 100 n m sl Cc U E WIDTH Switch to ADJ Mode Adjustment of edge width Adjustment of edge level 1 WIDTH OK 1 WIDTH ADJ E Edge level E N MENU RUN TEACH VIEW m 120 Measured gt LEV gt SELECT E oo HL 150 value EDGE LEV 50 Upper lower Lower Upper dge level limit limit limit LEFT RIGHT keys Select upper limit lower limit When edge detection direction is UP DOWN keys Change values LEFT RIGHT keys Switch edge UP DOWN keys Change values e When edge detection direction is UP DOWN keys Switch edge LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge width 0 to 999 This is the area in which OK is judged when the width during teaching is taken to be 100 Edge level 0 to 100 This is the level of change in density judged to be an edge Adjust this level when measurement is unstable Teaching area JE 100 rei Max density value 50 s Edge level 0 8 senso sees Min density value ZFV 54 User s Manual Section 3 Adjustin
53. ing Teaching processing is performed according to TRIG signal input after the TEACH sig nal is input from the outside Measurement is not performed while teaching is being performed Do not move the workpiece until teaching is completed OFF TEACH ON 1 f 8 OFF 4 TRIG Gn 4 1 H OFF ENABLE Di l 8 ON During teaching processing ERROR Sg 6 1 Turn the TEACH signal ON 2 Confirm that the ENABLE signal has turned OFF E n gt e gt O 2 go Q O zZ E m i O 2 1 2 3 Make sure that the workpiece to be taught is in the teaching area 4 Input the TRIG signal from the outside 5 5 The ENABLE signal turns ON after teaching is completed At this timing check the state of the ERROR signal 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Perform teaching again If the TEACH signal is turned OFF midway teaching is disabled ZFV User s Manual 35 Section 2 Amplifier Unit Workpiece move teaching Use this teaching mode when the object cannot be stopped Teaching processing is divided up and performed in synchronous with the TRIG signal input after the TEACH signal is input from the outside Teaching must be processed six times
54. ing detection accuracy in the following instances When there is a pattern in When printed text is out of the detection range position 2004 09 24 2004 09 24 gt MENU Mode CUSTM MODE Setting Description NONE The position is not corrected MODEL The model is used to correct the position Select this when there is a characteristics part such as a corner of a text box Model a 2004 09 24 EDGE The edge position is used to correct the position Edge 2004 09 24 E Select the content of position compensation Registering models Set this when MODEL is selected to MODE Specify the top left coordinate and bottom left coordinate of the model Model H 2004 09 24 gt MENU Mode CUSTM MODE DTL MODEL ZFV User s Manual 73 n m sl Cc U Section 3 Customizing Measurement conditions Specifying edge detection conditions Set this when EDGE is selected to MODE Set the direction in which edges are searched and the change in density Example To correction position by this edge 2004 09 24 COLOR BLACK EDGE e Selecting the color of edges Select the direction of density change for the edge to be detected ka m i C U gt MENU Mode CUSTM MODE DTL COLOR Setting Description WHITE A change from dark to light is judged as an edge BLACK default value A change from light to dark is judged as an edge
55. ing the Sensor Head 40 n gt e gt e Z Ro Q 12 zZ zZ m CH e Z 21 Section 2 About Installation and Connection About Installation and Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment E Checking the installation site Read Precautions for Correct Use at the beginning of this manual and check the installation site E About the power supply Before installing and connecting the Smart Sensor be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Correct Use at the begin ning of this manual and check the power supply and wiring E n el gt e Fe gt O 2 go Q O zZ zZ m O O 2 ZFV 22 User s Manual Section 2 Amplifier Unit Amplifier Unit This section describes installation of the Amplifier Unit and connection of the I O cable EN S Before connecting disconnecting peripheral devices make sure that the Smart Sensor is turned OFF IW The Smart Sensor may break down if the Smart Sensor is connected or disconnected while the power cHeck iS ON Attaching the ferrite core Attach the ferrite core provided with the Smart Sensor to the I O cable of the Amplifier Unit E n gt e gt O 2 go Q O zZ zZ m i O 2 Ferrite core Installing the Amplifier Unit E Inst
56. ion on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZFV User s Manual a o a E O o Ki E a o a O o Ki Introduction Precautions for Safe Use Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 3 ZFV Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e Install the
57. n 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance Destruction 150 m s2 three times each in six directions up down left right forward backward Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 Ambient atmosphere Must be free of corrosive gas Degree of protection IEC60529 IP20 Materials Polycarbonate Weight Approx 300 g including cord Accessories Ferrite core 1 Instruction sheet ZFV 86 User s Manual Section 4 Specifications and External Dimensions Panel Mount Adapters ZS XPM1 XPM2 When mounting on a panel Unit mm 60x n 12 13 Ces Panel EN DIN track 122 FER Panel Mount Adaptor Note 1 Dimensions are shown for a panel thickness of 2 0 mm gt Panel cutout dimensions Y m Z z x lt 2 60x n 8 n Number of gang mounted controllers 1 to 10 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance Aa L1 Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destructive 300 m s2 3 times each in six directions up down left right forward backward Materials Polycarbonate
58. nctions The following describes the names and functions of parts on the Amplifier Unit and Sensor Head E Amplifier Unit 7 Sensor Head connector SaYyNLVAs DISK 1 OUTPUT indicator 2 RUN indicator 6 LCD monitor 4 Menu selector switch 5 Mode selector switch 8 Coupler e 9 UO cable 1 OUTPUT indicator The Output indicator lits when the OUTPUT signal turns ON 2 RUN indicator The RUN indicator turns ON in the RUN mode 3 Control keys The Control Keys are for setting measurement conditions and other information da Displays and Key Operations p 45 4 Menu selector switch This switch selects the setup menu STD Standard menu Select this when setting the minimum required items for measurement EXP Expert menu Select this item when making a more detailed setup ZFV 1 8 User s Manual 5 6 7 8 9 Section 1 Part Names and Functions Mode selector switch This switch selects the operating mode MENU Select this mode when setting measurement conditions ADJ Select this mode when adjusting the judgment threshold value RUN Select this mode when performing measurement Output is performed only when the RUN mode is currently selected LCD monitor The LCD monitor displays setup menus and images captured from the Sensor Head Sensor Head connector This conn
59. nt shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation sy
60. plifier Units can be gang mounted When the Amplifier Unit is gang mounted a wider range of applications can be sup ported as simultaneous processing of multiple areas and measurement items can be combined The image captured by the Sensor Head is transferred to the leftmost Amplifier Unit so connect to the rightmost Amplifier Unit Right Right III D Wrong Wrong HAL gg e The maximum number of Amplifier Units that can be connected is five regardless of the number A of connected Sensor Heads Six or more Amplifier Units cannot be connected SE e Provide power to all gang mounted Amplifier Units ZFV 1 6 User s Manual Section 1 Basic Configuration Example 1 In this configuration multiple parts of an image from a single Sensor Head are mea sured and multiple inspection item are performed Example Inspection of the number of leads AMP 1 AMP 2 SaYyNLVAs DISK Example 2 In this configuration multiple Sensor heads are used to simultaneously inspect multiple locations on a workpiece When the TRIG signal is input from a single specified Amplifier Unit the connected Amplifier Unit starts sensing immediately The result of sensing is integrated on the Amplifier Unit to which the TRIG signal was input and is output as a total judgment result Example Alignment of products AMP 1 AMP 2 AMP 3 ZFV User s Manual 17 Section 1 Part Names and Functions Part Names and Fu
61. raphs show the relationship between detection range and setting dis tance for each model of Sensor Head Values differ according to each model of Sensor Head so fully check the model before using these graphs Reading graphs H refers to the following width Detection range Details of detection range a I p 84 e ZFV SR10 Setting distance L mm le Detection range H Setting distance L mm mm 5 34 6 37 7 40 8 44 Ca 10 9 49 Detection range H mm ZFV User s Manual Section 2 Sensor Head e ZFV SR50 Setting distance L mm 300 Detection range H Setting distance L mm mm 100 30 9 10 60 Detection range H mm Example When using a ZFV SR50 Sensor Head at a detection range of 25 mm required for the location of the sensing object the set HIE Wit UI LU ting distance of Sensor Head becomes 95mm E n gt E e gt O 2 go Q O zZ zZ m i O 2 Setting distance L Workpiece k Detection range H About installation for reflective workpieces Install the Sensor Head at an angle to prevent mirror reflection light from being picked up by the sensor Mirror reflec tion light Guide light ZFV User s Manual 39 Section 2 Sensor Head E Installation procedure 1 Install the Sensor Head at the install
62. rt of the workpiece to perform measurement in and execute teaching The edge of the workpiece is detected and judgment is per formed by comparing those edge coordinates against refer ence coordinates Example LA m Teaching area BAL Set so that there is one change in brightness in F the detection area such as light to dark or dark E to light CHECK Detection of out of position labels COUNT vey a CNT Select this item when counting the number of workpieces Set the teaching area to the part of the workpiece to perform detection in and execute teaching The edges in the teach ing area are detected and judgment is performed by com paring the number of edges with a reference value Example To detect the number of leads OH wl A change in brightness such as light to dark to light or dark to light to dark is counted as 1 In EA the above example the count is 4 CHECK Detection of the num ber of leads Count of the number of cables ZFV User s Manual ka m Cc U 51 Section 3 Executing Teaching Item Description Example of Application CHARA n m sl Cc U Errors in characters missing dots etc cannot be detected 04 07 01 Teaching area Example NG as 1 is missing CHARA 1 Select this item to detect the presence of an entire character Detection of presence string
63. s Basic Configuration Binarization BINARY CLEAR COLOR COPY Correlation value Coupler Density deviation value Density distribution value Detection content Brightness scratches dirt Characters Number Pattern shape presence Position 68 70 71 53 58 74 56 19 Size area 49 Width 49 Detection range 38 84 DEVIATION 67 DIRECTION 69 70 71 74 E ECO MODE 60 Eco mode 60 Edge 69 Color of edges 69 70 71 Edge detection direction 69 70 71 Edge level 54 55 Edge width 54 Expert menu 44 F Focus adjustment control 20 G Gang mounting 27 l I O cable 31 I O Circuit Diagrams 32 IMAGE RATE 59 Initializing setup data 60 Input output 61 ON conditions 61 One shot output 61 Installation 22 DIN track 23 Gang mounting 27 Panel 25 Installation distance 38 K Key Operations 45 ZFV User s Manual gt a v m z z x lt 89 gt v v m z z x lt 90 Section 4 INDEX MDL DIV MEAS TYPE Measurement Adjusting the measurement speed Measurement time Measurement timing Switching the display during measurement MENU mode Description of MENU mode List of Setting Items Menu selector switch METHOD MODE Mode Mode selector switch MODEL Narrow View Number OFF DELAY OFF delay time ON DELAY ON delay time ON STATUS ONE SHOT One shot output Continuous measurement Output time Synchronous measurement Operating modes OUTPUT OUTPUT TIME ZFV User s Manual
64. stems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products ZFV User s Manual Introduction NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your applicat
65. t ale Ki Install the small Mount Adapters on all gang mounted Amplifier Units CHECK Panel Mount Adapter Panel Mount Adapter ZFV User s Manual E ka gt E e gt O 2 go Q O zZ zZ m i O 2 29 Section 2 Amplifier Unit 4 Install the long Mount Adapters on the two Panel Mount Adapters holes on the small Mount Adapter aur WI Install the long Mount Adapters only on both sides of S gang mounted Amplifier Units CHECK D Install the Amplifier Unit with Mount Adapters attached onto the panel from the front DA H el Take care not to pinch the I O cable CHECK E n gt E e gt O 2 go Q O zZ E m i O 2 6 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws Mounting n fixture aur Attach two mounting fixtures each on all gang lt mounted Amplifier Units CHECK T Make sure that the Amplifier Units are firmly fixed on the panel ZFV 30 User s Manual Section 2 Amplifier Unit About the I O cable The following shows the leads that comprise the I O cable Brown 1 Power supply 1 Blue 2 GND Black 3 OUTPUT Orange 4 ENABLE Light blue 5 ERROR Yellow 6 TEACH Pink 7 T
66. t Density distribution 0 to 100 This is the value that is judged as OK when the density deviation value value during teaching is taken to be 100 E CHARA 2 Switch to ADJ Mode Adjustment of correlation value 1 CHARA2 ADJ gt MENU RUN EEN o Measured value TH 60 Correlation value UP DOWN keys Change values Setting item Range Details of Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This value or above is judged as OK ZFV User s Manual Section 3 Performing Measurement Performing Measurement When the mode is switched to the RUN mode measurement is executed and the measurement result is output to the external device E Switching the display during measurement The display details are switched by pressing the TEACH VIEW key during measure ment The measurement time differs according to the type of display image The measurement time for AAL only image display is the fastest The number in parentheses serves as a guideline when only 5 image display is taken as the reference lt 2 When the image is switched during measurement the measurement time changes For this rea CHECK son monitor the ENABLE signal wait for the ENABLE signal to turn ON and then input the TRIG signal Hi m Only image display Judgment result Teaching area Teaching area and a measurement result 1 ke
67. t the OUTPUT signal turns OFF OUTPUT ON at OK judgment in continuous measurement Judged as NG Judged as OK Judged as NG OFF OUTPUT ON i i Co H Delay time gt MENU Mode SYS2 OUTPUT OFF DELAY 0 to 255 default value 0 Set the time ms to delay turning OFF of the OUTPUT signal Settings during application extended connection These menus are displayed only when Amplifier Units are gang mounted Set to the all gang mounted Amplifier Units Example 1 AMP2 TRIG signal input AMP2 Output of overall judgment result MENU AMP1 AMP2 TRIG LINK VO HEAD NOTUSE USE OUTPUT All Example 2 AMP2 TRIG signal input AMP2 Output of overall judgment result I MENU AMP1 AMP2 TRIG LINK UO HEAD USE USE OUTPUT All AMP1 AMP2 H ZFV User s Manual ka m i Cc U 63 Section 3 Settings during application extended connection Specifying the Amplifier Unit to input the trigger TET Set whether or not to input the TRIG signal to an Amplifier Unit gt MENU Mode SYS2 LINKSET TRIG Setting Description I O default value Set to only the Amplifier Unit to which the TRIG signal is to be input LINK Synchronizes to the TRIG signal from the Amplifier Unit gang mounted on the right side Setting the presence of Sensor Head EXP MENU Set whether or not a Sensor Head is connected ka m i C
68. t to RUN p 44 The ENABLE signal does not e Is the operating mode switch set to RUN p 44 turn ON The bank is not switched even if Is the bank switching method set to I O p 58 the bank switching signal is input When the bank switching method is set to KEY only switching by from the outside key entry is enabled For this reason the external input of the BANK 1 to 3 are not accepted e Is the operating mode switch set to RUN p 44 ZFV 78 User s Manual Section 4 Error Messages and Remedies Error Messages and Remedies Error messages Cause Countermeasure Pages HEAD IS NOT The Sensor Head is not connected cor Make sure that the Sensor Head is p 38 CONNECTED rectly connected correctly NEIGHBOR UNIT The Amplifier Units are not coupled cor Make sure that the Amplifier Units are p 27 IS NOT CON rectly connected correctly NECTED SYSTEM ERROR Failed to configure FPGA Faulty Amplifier Unit ERROR CODE Failed to initialize LCD Contact your OMRON representative Failed to recognize Amplifier Unit Failed to load data from flash memory Faulty hardware operation Faulty software operation TEACHING The workpiece is not projected correctly Set the area so that the workpiece is p 38 FAILED The teaching area is not set at the appro projected in the field of view p 49 priate position Make sure that the appropriate teach ing area is set

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