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1. 88116571 Top Tube CO J Pe P I Fork Rake l 26 Wheels ST C T TT C C TT Horizontal Top Tube angle HT Angle ST Angle BB Drop CS Length Size inches mm _ inches mm inches mm degrees degrees degrees inches mm inches mm 42em 19 9 505 0 18 1 460 0 46cm 15 1 460 0 18 1 460 0 50cm 18 1 460 0 ss 18 1 460 0 54cm 18 1 460 0 56em 18 1 460 0 58cm 18 1 460 0 60cm 18 1 460 0 Wheel Base S O Height HT Length FK Length FK Rake Size inches mm inches mm inches mm inches mm degrees 42cm 27 7 703 0 4 4 110 7 1 8 45 0 46cm L8 450 50cm L8 48 0 52cm L8 450 54cm L8 450 56cm L8 450 58cm L8 450 60cm L8 450 62cm L8 450 100c Wheels TT C C TT Horizontal Top Tube angle ST Angle BB Drop CS Length Size inches mm inches mm inches mm degrees degrees degrees inches mm inches mm 56cm 18 1 460 0 58cm 18 1 460 0 60cm 18 1_ 460 0 68cm 18 1 460 0 Wheel Base S O Height HT Length FK Length FK Rake Size inches mm inches mm inches mm inches mm inches mm 56cm 41 6 1055 7 6 0 182 0 15 4 390 0 1 8 45 0 58em L8 450 60cm L8 450 SURLY www surlybikes com 1 877 745 3191 Karate Monkey Geometry 7 72 z J a i I ST C T TT C C TT Effect HT Angle ST Angle BB Drop Size inches mm inches mm inches mm degrees degrees inches mm small 16 0 406 4 81 7 558 0 88 7 6 2 7 68 0 medium 1
2. Dub L Stripe US Men s US Women s 6 8 Wool 86 Our jerseys are made of Merino wool Merino is soft naturally odor resistant and insulating so it works well in warmer weather to keep you cool as well as cool weather to keep you warm Our jerseys are a medium weight so best suited for mid range climates They make a good base layer in cold weather and are decidedly unstated in sharp and deliberate contrast to most of the hyper logoized cycle clothes available these days We recommend you hand wash them in cold water with mild soap We almost always have black plus at least one other color option Call or write or talk to the good people down at your local bike shop to find out what s available e 100 Merino wool Available in short or long sleeve men s and women s 11 zipper Zippered rear pocket Embroidered logos Size S XL www surlybikes com SURLY 1 877 745 3191 57 T nnn As any frat boy can tell you you can t truly be a capitalist pig if you don t sell t shirts with your logo on them We poured ourselves a tall glass of that voodoo a long time ago And to prove what thoughtful corporate citizens we are we recently decided to go with organic cotton t shirts There will be some mixed stock for a while but soon you ll be able to advertise for us and feel good about doing your part for the environment Won t that be nice I m with Big Dummy Karate Monkey T Black Short and long
3. Shimano Tiagra RD 4500 GS Mid cage Andel Forged arms Silver aluminum granny ring compatible 110mm BCD rings 36 amp 48t ramped and pinned Black NOT INCLUDED BB UN54 68 x 11mm 27 2 x 500mm Black NOT INCLUDED Shimano Kalloy SP 342 Surly Stainless Silver Vinyl CroMo rails Black HG 50 9 speed 12 13 14 15 17 19 21 23 25t SRAM PC 971 9 speed Shimano Deore DT Swiss Alex Ritchey SpeedMax Cross Cheng Shin 55 590 32h 100mm OLD front 135mm OLD rear Black Stainless Steel 14g 2 0mm w 18mm silver brass nipples DA16 52h x 700c Black 700 x 32 Wire bead Black wall Standard Presta valve 700 x 2 Extras Clear chainstay protector Die extruded cables with anti rattle donuts Full CPSC reflector kit Generic owner s manual www surlybikes com SURLY 1 877 748 3191 00 1 Steamrollers flatten things in their path This one is no exception Our Steamroller is a street fixie It was designed to be ridden from one place to another and it does that very very well Its handling is quick but not whippy It s responsive when you mash the pedals but not so stiff that it s uncomfortable It s fast It s tough It s even kind of pretty the way fixed gears tend to be stripped of all the cables and derailleurs It s got clearance for bigger than usual tires Cbig tires ride smooth The frame is track legal should you want to ride it at a velodrome but it s most at home on concrete and asphalt It
4. Colors Champagne Pearl or Humor Black Weight 24 Frame 1036 2 3 lbs www surlybikes com SURLY 1 877 743 3191 FOPKS 21 Karate 61 The Karate Monkey rigid fork replaces 80mm suspension forks designed for use on 89 wheeled bikes It features 51mm IS disc mounts removable canti pivots 1 1 8 threadless steerer tapered straight blades and a black powdercoat finish 468mm axle to crown Rake 45mm Steerer 260mm Weight 2 59 lbs 1 18 kg uncut Insbigauor The Instigator rigid fork replaces 100mm travel suspension forks We designed it around the geometry of the Surly Instigator of course but it should work just fine for frames with similar geometries It is constructed of thick walled single butted 4130 CroMoly so it will hold up under pressure It s even approved for tandem use The fork features 51mm IS disc mounts removable canti pivots 1 1 8 threadless steerer and a black powdercoat finish If you want to run fatties in this fork go ahead You can easily wedge a 2 7 tire between those straight tapered 51 8mm to 28 6mm blades 447mm axle to crown Tandem and dirt jump rated How many other forks can say that One or the other of course Not meant for dirt jumping on tandems Rake 45mm Steerer 260mm Weight 3 13 lbs 1 42 kg uncut We have two 1x1 forks to offer Our 1x1 disc fork comes with 51mm IS disc mounts and removable canti pivots Otherwise it s the same fork as our tried and true
5. em up to 15 psi if the surface is hard but rough and up to 88 psi if you re riding pavement or smooth hard dirt Of course this is just a guideline Play around with the pressure to determine what pressure will best complement your riding style trail conditions or lack thereof and your weight Oh one more thing don t bother with those C cartridges If you should get a flat you re best off with a high volume manual pump And that s that Get down with your fat self UPI TUDE Designed for use with Endomorph or Larry tires our 26 x 5 0 4 0 XC tubes are 0 9mm thick High volume DH specific tubes are thicker and heavier than we need or desire Surly tubes are spec d with a Presta valve to work with Large Marge rims Butyl rubber 380g www surlybikes com SURLY 1 877 748 5191 Large Marge Rim Large Marge rims were designed to work with our Pugsley frameset and 5 7 Endomorph and 3 8 Larry tires Used together this combination offers maximum traction and floatation over soft terrain such as packed snow and sand wet rooty or rocky trail and over terrain where there is no trail People have found lots of other ways to use these rims too from handcranked 4 wheelers to garden carts The cross sectional profile gives our rim incredible strength We recently began welding the seams which increases the rim s strength even more The sidewalls are machined for those of you who may want to use rim brakes M
6. www surlybikes com SURLY 1 877 748 5191 19 Iul Frameset The world has changed a lot since we first introduced the 1x1 For one thing singlespeeding went from new kid on the block to quarterback of the varsity squad Coincidence We don t think so And yet the 1x1 itself has changed very little Sure we added IS disc tabs because disc brakes work good and we gave it heat treated chainstays and butted the fork blades to make it even stronger but overall the 1xlis the same kick ass dedicated singlespeed frame it s always been That s because it does what it does very well The frame and fork are Surly 4130 CroMoly It ssuspension corrected to accept a now short travel suspension fork 80mm The fork and stays are wide and curvy and offer lots of space for fat shoes 26 x 8 7 knobbies will fit with room to spare By the way even after all these years this is still more clearance than almost any other bike of its type Fat tires offer the best traction and comfort plus wide stays give you the option of running fat or skinny tires and we like versatility The geometry is comprised of tried and true rides like a bike numbers but spec charts can t do justice to the ride See page 47 fora complete 1xl geometry chart Tl SPEGIFICADIONS Tubing 100 CroMoly steel Main triangle double butted TIG welded Rear dropouts Investment cast Surly track dropouts 135mm spaced Braze ons 51mm IS disc tabs and remov
7. Size inches inches inches degrees degrees inches inches mm Wheel pud S 0 HT eir FK Kac FK Rake Size inches inches inches inches inches mm 42cm 39 0 989 9 88 8 751 9 5 6 91 0 15 7 400 0 1 7 44 0 62cm 41 5 1054 7 34 1 866 2 7 1 180 0 15 7 400 0 1 7 44 0 Measurements use tire with 685mm outer diameter Ritchey 700c x 30mm SpeedMax and taken from middle of toptube to level ground www surlybikes com SURLY 1 877 748 3191 Dugsigu Frame Geometry 608011801 Top Tube effective Wad Tube i Angle Fork Rake ST C T TT C C TT Effect HT Angle ST Angle BB Drop CS Length Size inches mm inches mm inches mm degrees degrees inches mm inches mm 16 16 0 406 4 21 8 5528 5 28 9 580 9 2 2 55 0 17 6 448 1 18 18 0 457 2 28 4 569 5 25 5 595 7 2 2 55 0 17 6 448 1 20 20 0 508 0 25 1 587 5 24 0 610 1 2 2 55 0 17 6 448 1 22 22 0 558 8 24 0 608 6 24 6 625 0 70 5 72 0 2 2 55 0 17 6 448 1 Wheel Base S O Height HT Length FK Length FK Rake Size inches mm inches mm inches mm inches mm inches mm 16 42 0 1067 5 30 8 788 8 4 0 108 0 17 6 447 0 1 7 43 0 18 42 6 1082 5 32 0 811 6 4 3 110 0 17 6 447 0 1 7 43 0 20 45 8 1097 5 33 5 845 8 5 1 130 0 17 6 447 0 1 7 43 0 22 45 8 1118 6 54 5 875 8 5 9 150 0 17 6 447 0 1 7 43 0 Standover height measured using Surly Endomorph 3 7 tire measuring 740mm in diameter www surlybikes com SURLY 1 877 743 3191 instigator Fram
8. 2 14g Black 12mm Silver brass nipples Extras Generic owner s manual www surlybikes com Alex DA 28 700c 52h Black Maxxis Detonator 700 x 25t Black Cheng Shin 700 x 1 SURLY 1 877 745 5191 Travelers 06 Frameset Like a lot of our stuff the motivation for producing a frame suited for travel sprung from our own experiences and desires We ve traveled with our bikes plenty and wanted something easier to haul around in planes trains and automobiles We dig the folders but wanted a normal bike something ready for whatever terrain is beneath the wheels We chose our Cross Check frame for this platform because of its proven versatility Already well Known as an excellent do all frame friendly with skinny tires or fat derailleurs or singlespeed drive trains the Cross Check takes just about anything you throw at it and handles it like a champ on road or off One of the main reasons to buy a frame like this is that the resulting bike can be fit into a case small enough that airlines won t charge you the normal bicycle rate which tends to be quite pricey In some cases you may now be charged so be sure to check with your travel provider But this brings some responsibilities on your part In order to fit your bike in a case this size you have to do a fair amount of disassembly This is easy but you have to fit it all in the case and this can be somewhat of a puzzle especially the first time And when you get
9. OLD and you ve got all kinds of options You know as long as you want a singlespeed hub Bearings Freewheel Threading Axle Threading 7901 Enduro Max angular English 1 57 x 24tpi 9 x 1mm all fronts contact full complement 10 x Imm all rears adjustable Fixed Cog Threading English 1 57 x 24tpi Lockring Threading 1 89 x 2401 LH Please note Fixed cogs and English threaded SS freewheels use the same size threads Fixed gear hubs have a second set of smaller diameter reverse direction threads outboard of the cog threads Surly does not endorse the use of fixed gear cogs of any kind without the use of a properly installed lockring We know some jerk on MTBR com said he did it and ain t been hurt yet but lockrings are important You have been warned If you hurt yourself because you didn t use one you deserve what you get Front Disc amp Non Disc 100mm spacing Rear 120mm track spacing No disc option Silver 52h solid axle Silver 32h solid fixed gear lockring both sides Black 32h solid Black 32 solid fix fix Black 32h quick release Silver 36h solid fix fix Silver 36h solid Silver 32h solid fixed one side freewheel Rear Non Disc 135mm MTB spacing the other Black 38h solid fix free Silver 32h solid free free Rear 130mm road spacing No disc option Black 52h solid free free Black 32h solid fix free Black 32h solid fix free Silver 32h solid fix free Silver 32
10. a good value and know how to have fun And there seems to be a lot of those people around For 2010 we ve added the Pacer to our complete bikes lineup This makes us happy The Pacer is great ride and we hope that as a complete bike more people will try it The Long Haul Trucker will now be offered in 26 wheel size across the entire size run in both frames and complete bikes We ll keep the 700c wheel size as an option for the larger frames and bikes but 26 wheels are stronger and 26 tires tubes and rims are more readily available throughout the world We ve also added another tire Larry the Tire is a compliment to the Endomorph Both have gone to a 10tpi casing Larry is a little rounder with a tread designed to work well as a front tire Large Marge rims are going to have welded seams now We re adding a new handlebar the Open Bar in no rise and low rise versions It s a swept back CroMoly bar that works equally well for off road riding as for commuting Our t shirts are going to organic cotton Our socks are now being made by DeFeet with a higher wool content and better fit than our previous socks We ve added mid blade eyelets to the Travelers Check fork so you can more easily mount a front rack and this ought to make a lot of folks happy since we seem to get a fair number of requests for a front rack compatible Cross Check fork Some frame colors are changing Long Haul Truckers in olive are now blue as the sky the Pugsley
11. and removable canti pivots Color Chum Bucket Red and Pitch Black Weight 20 frame 25008 5 5 lbs Fork uncut 1180g 2 6 lbs www surlybikes com SURLY 1 877 743 3191 Karate Monkey 00701611 Component 4 stem length stem angle Hbar width Crank length frame size inch mm degrees inch mm mm 16 26 2 666 175 18 175 20 4 3 110 7 86 8 666 180 22 47 120 z lans 666 180 See page 40 for a complete KM frame geometry grid Color Chum Bucket Red or Black Component sizing and spec may vary Bike 686 Component Frame Fork Headset Stem Handlebar Grips Brake Levers Brakes Crankset BB Seatpost Setapost Clamp Saddle Freewheel Chain Hubs Rims Spokes Tires Tubes Pedals not included Type Description Surly Karate Monkey 100 Surly 4130 CroMoly steel TIG welded Main triangle double butted 100 Surly 4130 CroMoly steel TIG welded 1 1 8 threadless steer tube uncut Surly Karate Monkey Ritchey Logic Comp Kalloy AS 008 Surly Torsion Bar 1 1 8 threadless w 30mm spacers Black 1 1 8 threadless Forged 25 4mm clamp diameter Black 25 4mm clamp diameter 666mm wide Black Velo Kraton Rubbery Black Avid Speed Dial 7 Avid 7 Surly Mr Whirly Destroy all monsters Cable actuated disc 160mm rotors front and rear Forged aluminum 94mm BCD spider 55 amp 35t Surly stainless chainrings Black arms silver rings Kalloy SP 342 Surly stainless WTB SST 27 2mm
12. cast and polished stainless steel clamps won t rust or chip paint because they can t even the black ones They re shiny They look good And most importantly they deliver the clampability seatposts crave 50 0 amp 51 8mm sizes J Color Silver or Black Tuggnut Ghain Tensioner Ever stomp on the pedals just to have your rear wheel slide forward in the dropouts and throw your chain We have using all kinds of hubs in all kinds of frames There are lots of BMX style tensioners out there but few of them fit in our dropouts without some serious grinding So we decided to design a chain tensioner that will keep that rear wheel static in our dropouts and most other kinds of rear facing horizontal dropouts Plus ours will open up a bottle o brew The body of the Tuggnut is investment cast in stainless steel for durability It features a winged bolt for tool free adjustments and two axle holes for a wide range of fore aft wheel positions The Tuggnut comes with an aluminum adapter that reduces the axle hole from 10mm to 6mm so you can use it with quick release axles in addition to nutted e axles We sell it as a single because you really LG only need one on the drive side But if you absolutely need one on the non drive side of i your rig to achieve balance in your life you are in luck the bottle opener works either way f www surlybikes com SURLY 1 877 748 5191 SUPIY Hip Flash Hey mang I m Fla
13. fork provide room for tires up to 700 x 42mm with mud and fender clearance Chainring clearance Manipulated stays so you can fit the size rings you want Go nuts Color Color changes with each production run Current color is Brownlow Weight 27228 6 lbs Fork uncut 1106g 2 4 lbs www surlybikes com SURLY 1 877 748 5191 17 Dugoigu 1 Pugsley was created to go where other bikes may flounder Our frame and fork will accept 4 tires on 26 rims The floatation and traction afforded by large volume low pressure tires such as Surly Endomorph 3 7 and Larry 3 8 tires can get you over and through otherwise unrideable terrain It handles many kinds of snow and ice sand mud wet rocks and wet roots Wide low pressure tires are also easier on whatever terrain you pass over The large footprint leaves less footprint There are design problems associated with using wide tires but Pugsley solves those by using a wide bottom bracket shell and offsetting the wheels to allow humongous tires to clear the chain The result is a straight chainline and the ability to use a standard compact mountain triple crankset and a full rear gear cluster The stock fork accepts a 165mm rear mountain hub just like the frame This makes it easier to install and remove the wheel and also allows front and rear wheel interchangeability Interchangeability means you can have another full gear cluster a singlespeed or even a fixed gear wheel opti
14. sleeve Small logo on the left moob The Karate Monkey his self on the back Sizes M XXL Bid Dummy T WARNING Wearing this shirt may result in laughter disgust or loss of employment Clearly these are for wearing while riding your Big Dummy see frames and bikes section Nonetheless some feel they may not be suitable for all viewers And those are not the fun people Current color is blue with gold ink Sizes S XL Grrrly T Black sizes S XL Girl cut cap type sleeves Logo TEE It s not just a name it s a whole personality type Shirts are black Short or long sleeve Just the logo on the front Sizes S XXL www surlybikes com SURLY 1 877 748 5191 Bid DUMMY Frame 1 Geometry TOP TUBE EFFECTIVE AAINSTAY LENGT ST C ER TT C 31 TT HT Angle ST Angle BB Eom CS Length Size inches inches inches degrees degrees inches inches mm small 16 0 406 4 81 5 547 5 28 6 573 4 1 0 40 0 38 6 887 0 medium 18 0 457 2 22 5 571 8 23 5 596 0 16 40 0 38 6 887 0 large 20 0 508 0 85 4 594 1 24 8 614 0 16 40 0 38 6 887 0 x large 22 0 558 8 84 5 617 6 84 9 631 6 78 0 528 6 8287 0 Wheel ze S 0 d HT FK Gann FK Rake Size inches inches inches inches inches mm sma LT aso etium LT aso All dimensions are preliminary and are subject to change Measurements use tire with diameter of 676mm average 26 x 82 1 www surlybikes com SURLY 1 877 743 3191 708
15. small 59 9 1013 5 28 1 714 9 5 5 89 0 16 5 0 1 8 45 0 small Ls 450 medium L8 ano Measurements use tire with diameter of 676mm Tioga 2 1 DH and taken from middle of toptube to level ground Size inches mm inches www surlybikes com SURLY 1 877 743 3191 xur Kos gursn yoded poepoAoo1 0 001 uo PIUMA Xotus atter 6 UNION o 4 So 9 5 SAng etit 9 uroo sexiqA u1nso qdep Teur uq UlOO SexXIq ATJnS qd9M euoud I6IS T4 4498 S2788 NIA 0191011000 85 18 3801 M 9 JS elato
16. to your destination you have to reassemble it which is not as easy You will need the basic tools and know how to safely remove and reinstall your wheels your handlebar or stem your pedals possibly your fork especially on larger frames What we re saying is that there is a minimum level of knowledge required to use a frame like this Be sure and visit S amp S Machine s web site sandsmachine com Instructions for packing your bike in a case their story their recommendations for care of your 848 Couplers and their own reasons for why a frame with S amp S Couplers is good for you can all be found there See page 44 for a complete Travelers Check geometry chart Travelers Check Specifications Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Semi horizontal dropouts with adjusters give you singlespeed compatibility and wheelbase adjustability Gnot rite spacing 158 5mm allows you to run 150mm road hubs and 135mm MTB hubs Braze ons Bosses front and rear to take cantilever or linear pull brakes eyelets at the dropouts rear rack bosses dual water bottle mounts downtube shifter bosses Fork has mid blade eyelets for a rack Seatpost diameter 27 2mm Seatpost clamp 30 0mm Surly stainless included Silver Headset stem 1 1 8 threadless Bottom bracket 68mm wide standard English threaded 1 57 x 24t Tire clearance Fatties Fit Fine FFF stays and our beautiful slope crowned custom
17. 0mm Surly stainless included Headset 1 1 8 threadless Front Derailleur Clamp Diameter 28 6mm Bottom bracket shell 68mm wide 1 57 x 24t Chainring clearance 42 53t double 38 52 56t triple max tooth size Tire Clearance Fits tires up to 26 x 2 1 700 x 42mm with room for fenders Fork 4130 CroMoly lugged and brazed tapered curved blades with lowrider rack eyelets Color Truckaccino Tan or Hill Street Blue Soon Truckaccino will be replaced with Black Weight 58cm frame 85408 5 15 Ibs Fork uncut 10208 2 85 lbs www surlybikes com SURLY 1 877 743 3191 Lono Haul Tucker Complete Wa See page 59 for a complete LHT frame geometry grid Color Truckaccino Tan or Hill Street Blue Component sizing and spec may vary COMPONENG 1 Stem Length Stem Angle Hbar Width Crank Length Bike SPECIFICATIONS Component Frame Fork Headset Stem Handlebar Handlebar Wrap Brake Levers Brakes Cable Hanger front Shift Levers Front Derailleur Rear Derailleur Crankset Pedals Bottom Bracket Seatpost Seatpost Clamp Saddle Cassette Chain Hubs Spokes Rims Tires Tubes Size inch mm degrees inch mm mm 420m 165 0 46cm 165 0 50cm 10 0 58cm 170 0 54cm 170 0 56em 175 0 58cm 175 0 60cm 175 0 Stems can be flip flopped to customize angle Description Surly Long Haul Trucker 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Surly Long Haul Trucker 10096 CroM
18. 1 Ingredients 2010 Surly bikes frames and parts May contain trace amounts of cycling related clothing or propaganda In Like Lion Occasionally in life a person is presented with a fork in the road One path is more worn than the other and this path the one most familiar to us all is safe but unexciting The other path is overgrown with weeds It sputters out occasionally but if you keep riding the path will reveal itself again Where this path leads is uncertain It reveals challenge and possibility in equal measure And that path is where you ll find us Roughly 18 years ago we managed to convince The Man to give us enough rope with which to hang ourselves and we began designing and producing singlespeed stuff for people who ride bikes and like to have fun Powered by a love of singlespeed bikes counter culture and unhealthy quantities of local favorite Grain Belt beer we loosed upon the globe a guttural yelp barked into the cosmos in the form of singlespeed stuff A lot has changed in 18 years We ve got houses now instead of apartments Some of us have kids Freeriding jumped the shark Singlespeeds became mainstream Touring bikes resurged Fixed gears became mainstream Road bikes resurged Michael Jackson died Dave broke his leg Twice The economy tanked We re still here however and although we re no longer solely a singlespeed company we still design and produce quality bike stuff for people who ride a lot like
19. 1100118115 518 Stem Length Stem Angle Hbar Width c t c Crank Arm Length Size inches mm degrees inches mm mm 48cm 170 46cm 170 50cm 170 58cm 170 54cm 178 5 56cm 178 5 58cm 175 60cm 175 See page 41 for a complete Pacer frame geometry grid 62cm 175 Color British Racing Green Component sizing and spec may vary Bike 68 Component Frame Fork Headset Stem Handlebar Handlebar wrap Brake shift levers Brakes Front derailleur Rear derailleur Crankset Bottom bracket Seatpost Seatpost clamp Saddle Cassette Chain Hubs Spokes Rims Tires Tubes Pedals www surlybikes com Description Surly 4130 CroMoly steel Main triangle double butted TIG welded Surly 4130 CroMoly steel Lugged and brazed 1 1 8 threadless steer tube uncut Type Surly Pacer Surly Pacer Ritchey Logic Comp 1 1 8 threadless w 30mm spacers Hset black spacers silver Kalloy AS 008 1 1 8 threadless 26 0mm bar clamp Silver Salsa Short and Shallow Ergonomic Silver Co Union Cork Black Grippy Shimano Tiagra STI ST4500 Tektro R358 Silver FD4500 Bottom pull RD450088 Short cage 50 34t Silver 110mm BCD UN54 square taper 68 x 107mm 27 2 x 550mm Silver Shimano Tiagra Shimano Tiagra FSA Vero Shimano Kalloy SP 248 Surly stainless WTB SST Silver 30 0mm Vinyl Lionel Cro Molly Black Jack HG50 9 speed 18 13 14 15 17 19 21 23 25t 9 speed 3 32 FB FH4500 38h w QR 14g 2 0mm stainless 12mm
20. 4 5 lbs Fork uncut 850g 1 9 lbs www surlybikes com SURLY 1 877 748 5191 00 001100116115 587 Stem Length Stem Angle Hbar Width c t c Crank Length Size inches mm degrees inches mm mm Stems can be flip flopped to customize angle See page 45 for a complete Steamroller frame geometry grid Color Creamroller or Blaque Component sizing and spec may vary Bike Specifications Component Frame Fork Headset Stem Handlebar Handlebar Wrap Brake Levers Brake Calipers Crankset Pedals Bottom Bracket Seatpost Seatpost Clamp Saddle Cog Chain Hubs Spokes Rims Tires Tubes Type Description Surly Steamroller 100 Surly 4150 CroMoly steel Main triangle double butted TIG welded Surly Steamroller 10096 CroMoly lugged and brazed 1 1 8 threadless steer tube Ritchey Logic Comp 1 1 8 threadless w 30mm spacers Black Kalloy AS 009 1 1 8 threadless Forged 26 0mm clamp Black L Aluminum No housing grooves Black Co Union Cork Mix Feels good Black Tektro RL570 Tektro R356 Front and rear cyclocross style levers Front and rear calipers Black Forged arms 47t 3 32 aluminum chainring Black NOT INCLUDED 68 x 103mm Kalloy SP 248D 27 2mm Black Surly Stainless Black stainless steel WTB SST Vinyl CroMo Black Surly fixed gear 19t 3 32 Surly lockring included f w not included SRAM PC 830 Surly Seah 120mm OLD fixed free Black DT Swiss NOT INCLUDED 8 a 5
21. 8 0 457 2 22 6 574 5 23 6 600 6 2 7 68 0 20 0 508 0 85 4 594 5 84 5 617 5 2 7 68 0 large x large 22 0 558 8 24 2 614 5 24 9 06 2 7 68 0 Wheel Base Front Center S O Height HT Length FK Length Size inches mm inches mm inches mm inches mm inches mm small 41 1 1044 9 24 5 625 0 30 8 781 6 5 1 80 0 18 4 468 0 medium 41 9 1064 0 25 5 642 0 51 9 811 1 5 5 90 0 18 4 468 0 large 42 4 1076 1 85 7 654 0 55 0 838 2 5 7 95 0 18 4 468 0 x large 45 0 1098 1 26 4 670 0 34 1 866 8 4 1 105 0 18 4 468 0 Standover height is based on a 29 x 2 1 tire that measured 757mm in diameter SURLY www surlybikes com CS Length inches mm 17 0 431 0 17 0 4351 0 17 0 4351 0 17 0 431 0 FK Rake inches mm 1 7 43 0 1 7 43 0 1 7 45 0 1 7 43 0 1 877 745 3191 Pacer Frame Geometry Top Tube effective B ml 8 7 T Head Tube Se tTube Angle Angle Fork Rake chainstay 7 Wheel Base ST lic TT C a TT Effect LE HT Angle ST Angle BB CS Length Size inches inches inches degrees degrees inches inches mm Wheel pee S 0 ise HT pna FK FK Rake Size inches inches inches inches inches mm S eter ET Standover height is based on a 700c x 88mm Michelin Axial Pro tire that measured 680mm in diameter www surlybikes com SURLY 1 877 743 3191 0001 Frame Geometry Geometry ST C T TT C C TT Effect HT Angle ST Angle
22. BB Drop CS Length Size inches mm inches mm inches mm degrees degrees inches mm inches mm NEUE 2 ere 2 DONE S a 5 TET P E 20 ET 77 TFET S t IP ERES Es MED ERES E ET 62cm 24 4 680 0 24 0 610 0 72 0 16 7 425 0 iss Rus ees sl ume mue dee uu i ue 62cm 41 8 1054 Y 34 1 866 2 7 1 180 0 15 7 400 0 1 7 44 0 Measurements use tire with 685mm outer diameter Ritchey 700c x 50mm SpeedMax and taken from middle of toptube to level ground www surlybikes com SURLY 1 877 743 3191 8 i lt TOP TUBE LENGTH g i Cm U Z z i g Ge v uj I 2 4 9 1 Ev Xx Ea e ow lt fo f e 1 1 ec SEAT TUBE P ANGLE Ve RAKE 3 WHEEL BASE E ST C T TT C C TT Effect HT Angle ST Angle BB Drop CS Length Size inches mm inches mm inches mm degrees degrees inches mm inches mm S aa TET TT ERT S TET TET ET sine Quim ee eget ce ja eu jui M E Measurements use tire with outer diameter of 682mm 700c x 28mm and taken from middle of toptube to level ground www surlybikes com SURLY 1 877 743 3191 Travelers 1 1 Tor Tuae EFFECTIVE L mim j Toe TUBE ACTUAL 7 7 ba 3 x b y c I c SEAT TL HEAD TOE E T at ANGLE ANGLE gt 5 BB Oro H Form RAKE Leno CHAINSTAY ST pen TT C M TT Gane 7 HT Angle ST Angle BB iid CS Length
23. It sticks to singletrack like peanut butter to a dog s mouth The rear wheel is tucked in and the thing rips when the going gets twisty The big wheels smooth out uneven terrain And Surly built it as sensible as bikes come the frame from steel with components that work like they re supposed to without a lot of fussin and fightin Hell I could switch from dise to rim brakes if I wanted to I got the complete bike but I m thinking of getting a Karate Monkey frame and fork so I can have another set up with gears and a suspension fork Quit your job Kill your T V Get a Karate Monkey Say hi to Martha Tilsdale Karate Monkey Specifications Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Surly horizontal dropouts with derailleur hanger 135mm spaced Brake compatibility 51mm 51mm IS disc mounts or cantilever rim type Braze ons Cantilever bosses with removable pivots dual water bottle mounts downtube shift cable routing guides for hydraulic hose or solid housing on the seatstay standard cable housing stops on the toptube Seatpost diameter 27 2mm Seatpost clamp 50mm Surly stainless included Headset 1 1 8 threadless Front Derailleur Clamp Diameter 28 6mm Bottom bracket shell 73mm wide 1 37 x 24t Chainring clearance 48t max Tire Clearance Fits up to 29 x 2 55 knobbies Fork Suspension corrected 80mm tapered straight blade 4130 CroMoly 51mm IS disc mount
24. able cantilever bosses front and rear fender eyelets front and rear and dual water bottle mounts Seatpost diameter 27 2mm Seatpost clamp 50 0mm Surly stainless included Headset 1 1 8 threadless Bottom bracket shell 75mm wide threaded English 1 57 x 24t Tire clearance Room Fork Suspension corrected for 80mm travel suspension fork 100 CroMoly Colors Pumpkin Orange with black decals or Cash Black with white decals Weight 18 25008 5 0 lbs Fork uncut 11008 2 3 lbs www surlybikes com SURLY 1 877 743 3191 0110110717 Uri The Conundrum It s our unicycle frame for those wanting a unicycle that can run the biggest possible tire The Conundrum was designed with the same functionality and durability criteria that we use when bringing any of our frames to life The frame is constructed from 4130 CroMoly of course The legs were formed to our specifications to fit into our own investment cast bearing clamps The seat tube will accept a 28 6mm seatpost and we include seatpost shims to accommodate 27 2mm and 22 27 seatposts as well Our bearing clamps have a 42mm ID that work with stock Kris Holm hub bearings We include the appropriate shims for 41 28mm 1 5 8 OD Profile hub bearings and the 40mm OD bearings used on many brands of hubs By including a number of seatpost and bearing shims we give you the freedom to use many brands and sizes of components to build it up That s the Surly way Like our frames and fo
25. agura hydraulic rim brakes traditional cantilevers and linear pull with 2 8 8 4 tires larger tires may interfere with the cross over wire The valve hole is drilled for Presta French valves but any bike shop can drill them out for use with Schrader American valves We offer Large Marge in 2 and 36 hole versions The 52h is available in a DH and in an XC version which has internal material cut away to shave weight All three types are available in a standard version with symmetrically drilled spoke holes and an offset version specific to our Pugsley frameset The DH rim weighs about 1000g the XC rim about 950g The rim s tire bead diameter is 559mm a common 26 tire standard But Larry and Endomorph tires at roughly 3 75 casing width cand height inflate to an overall diameter of almost 29 The Large Marge rim is approximately 5 times wider than a standard mountain bike rim This all means that this rim won t fit all or even most frames If you re not using our Pugsley frameset make sure your frame and fork have the proper clearance for the Large Marge and whatever tires you put on it All Surly Large Marge rims feature eyeleted spoke holes and a black anodized finish Width 65mm ETRTO 559mm Standard Marge Pugsley Marge Note We offer special Large f Marge rims that are offset drilled to give more dish to the disc side of Pugsley wheels Large Manae 7 We had some wide r
26. ails Black Shimano LX M580 9 speed 11 34t SRAM PC 971 9 speed Shimano XT M756L Disc 56h Black Shimano SLX FD M660 top swing dual pull 28 6mm clamp Shimano SLX long cage RD M662SGS Top normal traditional Shimano SLX SL M660 9 speed shifter pair 26 56h Black with machined sidewalls 14g 2 0mm straight gauge stainless 12mm silver brass nipples 26 x 2 0 Snapdeck left and right V racks left and right Freeloader bags Destroy all monsters Cable actuated disc 185mm rotors front and rear Forged aluminum 48 56 26t Black 27 2mm x 650mm Single bolt cradle clamp Black 30 0mm Stainless steel Black Salsa Gordo DT Champion Schwalbe Big Apple Xtracycle Kit Extras Die extruded cables with anti rattle donuts Full CPSC reflector kit Generic owner s manual More cargo accessories are available from Xtracycle Visit them at Xtracycle com www surlybikes com SURLY 1 877 748 5191 LONG Haul Pucker 1 When we first introduced the Long Haul Trucker frameset there weren t a lot of true touring bikes left Sure there were bikes with some features that true touring bikes share like a low bottom 7 H bracket and long chainstays but there weren t many options designed from the ground up to be used for actual long distance bicycle d touring The Long Haul Trucker answers the P i call It s got a low BB and the long B stays ample tire and fender clearance gt LY and mounts for everything fr
27. ake promises It s simply a great riding steel frame We decided to offer it as a complete bike to make it easier for folks to try one It s comfy but responds when you push hard on the pedals It s got plenty of tire clearance for larger tires Since tire casings flex before the frame higher volume tires to take the edge off the bumps and jangles which otherwise can harsh your ride We gave the complete 28mm tires good all around size that will still allow you to add fenders if you like As you might expect we built it up with a parts kit that is more than capable but not snobbish or unnecessarily expensive The Pacer reminds us quietly that there is a road bike out there for the rest of us Pacer Specifications Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Vertical Breeze In dropouts 130mm spaced Brake compatibility Standard reach post mount road calipers Braze ons Single fender eyelets front and rear dual water bottle mounts and pump peg 54cm and larger Seatpost diameter 27 2mm Seatpost clamp 30 0mm Surly stainless included Headset 1 1 8 threadless Front Derailleur Clamp Diameter 28 6mm Bottom bracket shell 68mm wide threaded English 1 57 x 24t Tire clearance Room for 700 x 32mm or 700 x 28mm with fenders Color British Racing Green Weight 56cm 4 45 lbs 2 02 kg Fork uncut 2 09 lbs 95 kg www surlybikes com SURLY 1 877 748 3191 11 016 001
28. allows huge tire clearance up to 2 7 depending on the brand The toptube Slopes out of the way we call it the Junk Saver for a reason It also has an ISCG tab original design for a chainguide If you ride big or are simply a big rider and break just about everything you throw a leg over and you dig hardtails this frame is for you See page 46 for a complete Instigator geometry chart InsbidabOr 0685 Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Proprietary Surly 4130 155mm spaced Brake compatibility IS disc or cantilever rim type Braze ons Removable cantilever bosses dual water bottle mounts downtube shift cable routing guides for hydraulic hose or solid housing ICGS chainguide mount Seatpost diameter 29 4mm Seatpost clamp 31 8mm 1 1 4 Surly Constrictor included Headset 1 1 8 threadless Front derailleur size 31 8mm 1 1 4 bottom pull Bottom bracket shell 75mm wide threaded English 1 57 x 24t Tire clearance 26 x 2 7 Chainring clearance 48t max Fork compatibility Most of you will choose a suspension fork so we don t include a fork with this frame but we do make a rigid fork for the Instigator The Instigator s geometry is designed around a 100mm 15 0mm suspension fork Using shorter or longer forks will compromise intended ride characteristics i e less BB clearance faster or slower handling etc Color Dark Black Weight 18 30008 6 6 lbs
29. ames aS mountain triple for Pugsley frames and in a singlespeed version Triples use 44 32 22t aluminum rings on a 94mm BCD spider and the singlespeed sports a long wearing t Surly stainless steel chainring on a 94mm BCD spider Completes are available in two arm lengths and are available only in black Component pieces offer more variety Armsets are forged AL 7075 aluminum and they re available in five sizes and two colors All three spiders share the 58mm BCD drive arm mounting interface and are available in three common sizes to cover a wide range of gearing options Spiders are aluminum and also come in silver or black Spindles are CroMoly steel available in three lengths The longest fits Pugsley frames and other frames with 100mm BB shells The other two fit standard 68 and 73mm BB shells One provides a 50mm chainline standard for most 135mm hubs while the other provides a 47 5mm chainline the older 135mm hub standard We also offer bearing sets and all the original equipment hardware even the hardened bolts we spec We could have used cheaper stuff but where would that leave you Set Mr Whirly up for the riding you do Replace bits if they break instead of replacing the whole crank Mountain bike with it Tour with it Commute with it Mr Whirly isn t stingy with his love Cranksets Mountain triple 22 52 44t rings aluminum on 94mm spider Spindle for 68 73mm shells 170 or 175mm Black Pugsley triple 22 52 44t ri
30. ck cogs are designed to spin onto standard ISO threaded 1 575 x 24tpi hubs so they will work with most English Italian and Japanese hubs including the Surly New track hubs The thread base is 7 4mm wide for maximum thread engagement while maintaining enough room for a track lockring to thread on Like our cassette splined cogs these are made from machined heat treated and chrome plated SCM415 CroMoly steel so they are tough and long lasting Track cogs are available in either 3 32 or 1 8 tooth thicknesses and in every size from 182 22 www surlybikes com SURLY 1 877 743 3191 0 01 Midwest singlespeed legend Pete Geigle developed the 1x1 Singleator so you singlespeed virgins could taste the pure mountain biking experience without spending too much cash Installing horizontal dropouts on your frame can be difficult and or expensive particularly if your steed is of the aluminum variety The Singleator mounts right up to your derailleur hanger and provides a simple effective and adjustable means of tensioning the excess chain slack found in vertical dropout singlespeed drivetrains The Singleator features a triple sealed spring large cog capacity chain guides fully adjustable chain line floating pulley and a stainless steel pivot bushing The main body is forged not machined so it s strong We ve gone with an 11 tooth pulley for smooth quiet operation And it now works with both 1 8 BMX and 3 382 geared bike
31. comes with the Pugsley frame It s spaced 155mm between the dropouts and utilizes a rear 51mm IS disc tab to allow front and rear wheel interchangeability The other one is spaced for a standard front 100mm hub and uses an 51mm IS front disc caliper or adapter you will experience more difficulty installing and removing a wheel with a Large Marge rim and Endomorph 3 7 tire with this fork but some people prefer stock hub sets over interchangeability so there you go Both also have removable canti studs spaced 120mm apart again for use with our 65mm Large Marge rim just in case you dig on the cantilevers They have fender eyelets cable housing guides 1 1 8 threadless steerer and are powder coated black 447mm axle to crown Rake 435mm Steerer 260mm Weight 2 52 lbs 1 14 kg uncut We designed the Big Dummy fork to handle the rigors of hauling you and your precious cargo Its tapered 4130 CroMoly straight blades provide the durability needed for a cargo bike without delivering a jackhammer ride The Big Dummy fork features 51mm IS disc mounts removable canti pivots 1 1 8 threadless steerer disc brake line housing guides single dropout eyelets 80mm suspension corrected and a black powdercoat finish 425mm axle to crown Rake 435mm Steerer 260mm Weight N A SURLY 1 877 748 3191 Mr Whirl Grank The easiest way to get to know Mr Whirly is as a complete crankset We offer completes as mountain triple for standard fr
32. e with a front derailleur Compatibility Designed to work with 5 52 derailleur type chains Please note that many 10 speed and some 9 speed chains f E may fit tightly at first Y 010 Sizes 94mm BCD x 30t 31t 32t 33t 34t 35t and 1 104mm BCD x 52t 535b 54t 55t and 56t 110mm BCD x 54t 55t 56t 58t SOt 40t 42t 44t 46t 47t 48t 49t and 50t 130mm BCD x 58t 59t 40t 42t 44t 46t 47t 48t 49t and 50t poe Cassebte cous 2 Ok Our cassette type cogs are designed to fit on standard Shimano compatible freehub bodies These cogs have a tall tooth profile C r E that is essential for preventing chain skip from the extra torque a singlespeed drivetrain encounters In addition to being a stellar T SS cog the cog base width where it contacts the freehub body 3 is 4 55mm so you can stack a few of them up and use a 9 speed i shifter for a simplified multi speed drivetrain This width also L prevents it from ruining the freehub body as a result of digging grooves into it like skinny stamped cogs have a tendency to do Surly cogs are machined from SCM415 CroMoly steel then heat treated for toughness and chrome plated for surface hardening and enhanced chain lubricity Our cogs will work with 6 9 speed 3 32 chains although we recommend the inherently updated quality of an 8 or 9 speed chain They are available in every increment from 1 3 22 so you can select that perfect gear Trach 015 Our tra
33. e 9 TOP TUBE EFFECTIVE yl l 2 T 7 1 F d AN SEAT TUBE 2 HEAD TUBE ANGLE E ux BB DROP L1 CHAINSTAY LENGTH 7 WHEEL BASE ST TT C M TT HT Angle ST Angle BB nes a CS Length Size inches inches inches degrees degrees inches inches mm aman is desc E ET mean 180 4572 226 ovaa sss soos o Teo io 280 ie 498 0 Wheel aE S 0 uod HT aam FK aL FK Rake inches inches inches inches inches mm x small 41 11044 5 28 0 711 9 4 5 110 0 Eom N A small 41 2 1048 5 89 0 737 1 4 5 110 0 N A N A N A medium 41 91064 7 30 4 773 0 4 5 110 0 N A large 45 11096 0 58 0 813 7 5 1 1350 0 N A N A Measurement taken using tire diameter of 676mm Tioga 2 1 DH will vary with tire choice Measurement taken using Marzocchi Z1 w 100mm travel will vary with fork choice N A Fork sold separately www surlybikes com SURLY 1 877 743 3191 47 INI Frame 671 TOP TUBE EFFECTIVE HEAD TUBE 4 C ANGLE jf A x 0 B 2 z d 5 E Z FORK RAKE WHEEL BASE ST C T TT C C TT Effect HT Angle ST Angle BB Drop CS Length Size inches mm inches mm inches mm degrees degrees inches mm inches mm zeman r65 419 small 165 4150 medium 16 0 457 2 22 5 5058 250 5660 710 750 17 425 165 4190 jarge 16 5 4190 Wheel Base S O Height HT Length FK Length FK Rake inches inches mm inches mm mm mm x
34. e went the extra distance to give you a kit that will provide maximum functionality durability and aesthetic value www surlybikes com SURLY 1 877 748 5191 RT New hubs The first thing you should know if you don t already is that we don t offer hubs designed for gear clusters Those kinds of hubs are cool with their e step ratcheted multi pawl systems and sealed mechanism freehub bodies and all that In comparison our hubs are simpler While we produce frames that can take gears our hearts still lie deep in the singlespeed jungle because of the simplicity effectiveness ease of maintenance and default pragmatism singlespeeds offer Do what you love that s what we say All our hubs sport what we would call medium flange height and they spin on fully sealed adjustable cartridge bearings We use adjustable bearings so you can take out the play that develops over time as they wear All of our hubs use steel axles and hardened steel hardware and the axle threading is a popular standard so that it will still be easy to find replacements should the need arise R So you might think Geez singlespeed hubs only Man that doesn t leave a lot of options You d be wrong You ve got your disc or no dise option 52 or 36 hole option color option solid vs hollow axle option and gear threading option singlespeed freewheel or fixed gear cog and lockring Combine that with four over locknut dimensions
35. eans that Xtracycle accessories can be added depending on what you want to carry or you can build your own to meet whatever hauling need you have Figure on being able to carry about 200 pounds 90kg of cargo The load weight and how it s loaded will affect the handling somewhat but one of the many funny things about the Big Dummy is that it doesn t ride quite like you might think It rides like a bike It s smooth maneuverable even nimble And when you find something you want to carry you re all ready Lots of people bought one to use once in a while and began using it as their everyday ride Bid DUMMY Specifications Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Vertical 155mm spaced with fender eyelets Brake compatibility IS disc and cantilever pivots Braze ons Triple water bottle mounts guides for continuous brake shift housing or brake hydraulic line toptube and seatstay routing fender eyelets Seatpost diameter 27 2mm Seatpost clamp 50mm Surly stainless included Headset 1 1 8 threadless Front Derailleur 28 6mm 1 1 8 clamp diameter top pull style Bottom bracket shell 68mm wide threaded English 1 57 x 24t Tire clearance 26 x 2 5 with fenders Chainring clearance No frame limitations Use whatever you want Fork TIG welded 4150 CroMoly suspension corrected 80mm travel tapered straight blade with single fender eyelet on the dropout 1 1 8 x 260mm t
36. h solid fix free Black 32h quick release free free Silver 36h solid free free Rear Disc 135mm MTB spacing Silver 32h solid axle freewheel threading Black 52h solid freewheel Black 32h quick release freewheel Silver 36h solid freewheel Black 32h solid fixed gear threading www surlybikes com SURLY 1 877 748 5191 Dingle Cogs are part of a different concept for fixed gear drivetrains L Having two cogs on the back means you have more options for gear changes when the conditions demand it For instance say you want to ride your off road fixie from your house to the trailhead but your N A 9 L gear combo is either too high for the dirt or too low for the road P With a 17 19t Dingle on the back pick two chainrings that are two teeth apart like a 44t and a 42t When you change from the outer v 44 1 7t gear combo to the inner 42 19t you ll have a much better off road gear and your wheel position will not change This 1 maintains effective chainstay length so you won t have to worry about having too much or too little chain length to accommodate A the gear change The Dingle the word is a combo of dual and FE single works great in hilly terrain both on or off road Like our A cassette and track cogs these are made from machined heat treated a A and chrome plated SCM415 CroMoly steel so they are tough and long lasting They re available in 3 32 narrow chain toot
37. h width 17 19t 177 20 or 17 21t combinations We recommend using 9 speed chains only You can thread it onto any standard ISO threaded 1 575 x 24tpi fixed gear hub and it takes up the same 7 4mm threads as a standard fixie cog iPack 1 68 CNC machined from premium stainless steel no flaking NS E D chrome or rusting We ve improved the design to increase thread contact It s now a full 5mm thick plus a lip 65mm extra to maximize thread contact on all compatible hubs Fits English lockring threads 1 89 x 24t LH to work on almost all track hubs available today except Campagnolo 1 52 x 24t LH and French 53 x 1mm LH If it shifts it must be broken Fix it with our Surly Fixxer hub converter The Fixxer replaces the freehub body of Shimano brand hubs and is ISO threaded to accept a fixed gear cog and lockring allowing you to convert a geared wheel to a true fixed gear A popular conversion for track racers springtime trainers fixed gear commuters and messengers the Fixxer includes all parts necessary for installation including axle bearing cones spacers and axle nuts Most converted hubs can be spaced 120 1286 150 or 135mm You ll still need to get a lockring and cog and of course a Z A frame with appropriate dropouts E The Fixxer works with most Shimano branded hubs Note that this doesn t mean hubs that accept Shimano cassettes but rather actual Shimano brand hubs Due
38. handles trails pretty well too We offer it as a frameset and as a complete bike The bike sports our own hubs and fixie cog in addition to a selection of components designed to work well and love you long time The frame is as fine a canvas as you could want for building your ideal fixie though you could run it with a singlespeed freewheel and brakes if you like Either way you d be hard pressed to find a better ride This is one of our favorites and it s been around since the early days of Surly Put that in your pipe and smoke it 50011110181 58 Tubing 10096 CroMoly steel Main triangle is double butted TIG welded Rear dropouts Investment cast Surly track dropouts 120mm spaced Brake compatibility Standard reach post mount road calipers but there are no stops for housing Braze ons None baby Pure OK we put one set of water bottle mounts on the seat tube cause we re not camels Seatpost diameter 27 2mm Seatpost clamp 50 0mm Surly stainless included Headset 1 1 8 threadless Bottom bracket shell 68mm wide threaded English 1 57 x 24t Tire clearance Room for tires up to 700 x 38mm Individual tire and rim combos affect tire clearance but figure on being able to use tires up to 32mm with fenders p s use clip on fenders Chainring clearance Heavy manipulation of the chainstays gives room for a 50t ring while maintaining chainline Track crank compatible Color Creamroller or Blaque Weight 56cm 20008
39. hreadless steerer 51mm IS disc mount removable cantilever pivots line housing guides Cargo Weight Limit 400 lbs combined rider and cargo Color Military Green or Tar Pit Black Weight 57278 12 6 lbs Fork uncut 1 5048 2 9 Ibs www surlybikes com SURLY 1 877 748 5191 5 Bid Dummy 6 COMPONENG Stem length stem angle Hbar width Crank length frame size inch mm degrees inch mm mm 16 2 5 90 0 9 666 170 18 2 9 100 0 7 868 666 175 20 4 5 110 0 868 666 175 22 4 7 120 0 9 666 180 See page 58 for a complete BD frame geometry grid Color Military Green or Black Component sizing and spec may vary Bike 687 Component Frame Fork Headset Stem Handlebar Grips Brake Levers Brakes Crankset BB Seatpost Seatpost Clamp Saddle Cassette Chain Hubs Front Derailleur Rear Derailleur Shifters Rims Spokes Tires Cargo System Pedals not included Description 100 Surly 4150 CroMoly steel TIG welded Main triangle double butted 100 Surly 4130 CroMoly steel TIG welded 1 1 8 threadless steer tube uncut Type Surly Big Dummy Surly Big Dummy Ritchey Logic Comp 1 1 8 threadless w 40mm spacers Black Kalloy AS 008 Surly Torsion Bar 1 1 8 threadless Forged 25 4mm clamp diameter Black 25 4mm clamp diameter 666mm wide Black Velo Kraton Rubbery Black Avid Speed Dial 7 Avid 7 Surly Mr Whirly Kalloy SP 342 Surly stainless WTB SST Vinyl cover CroMoly r
40. im tape manufactured by ROX specifically for Large Marge rims These 50mm wide synthetic cloth strips are adhesive backed so they ll stay in place They won t tear or puncture and they won t absorb moisture One size fits all just cut off a few centimeters when you re using them on the 24 Large Marge 8 www surlybikes com SURLY 1 877 743 3191 l ounl Rack We thought our Long Haul Trucker touring frameset deserved some durable expedition worthy racks to compliment it So we designed the front and rear Racks We chose to make them out of CroMoly surprised due to its durability and ease of repair compared to aluminum Repairability should be a consideration for any product that will be used in every extreme In the rare instance that the rack breaks you should be able to find even in the most remote regions of planet Earth somebody to TIG MIG stick weld braze or solder a Surly Rack back together An aluminum rack won t afford you the same luxury Our height adjustable front rack is a lowrider highrider design Panniers mounted in the lowrider position provide a more stable ride but can be a burden when riding rocky or rutted roads and trails The upper rails on the rack provide an alternate pannier mounting position for these types of conditions The platform above the wheel increases your cargo capacity It s a great place to carry a light sleeping bag or small tent if you don t have room elsewhere Our front rac
41. is an odd shade of goldish greenish and we ve redesigned its toptube to offer more stand over clearance and the Pacer is now a lovely shade of green Some of you will like the colors some won t That s cool Oh and we have a new web site So that s something If we have done it right it should be equal parts informative and disturbing And that s about it The so called Bicycle Industry for the most part continues to churn out lots of carbon fiber and expensive flashy toys designed for an elite few Screw that We will continue to do what we do best versatile durable CroMoly frames and bikes that ride great and outlast the next model year and sensibly designed parts for people who ride a lot If that sounds good to you pick up some Surly stuff and try it out You won t be sorry Dui Like a Light www surlybikes com SURLY 1 877 748 3191 Load eae SF Ta too o wz 1 877 745 3191 Surlybikes com Big DUMMY 1 The Big Dummy is designed for carrying cargo and lots of it We offer the Big Dummy as a frameset and as a complete bike Either way you will find that the Big Dummy does more than you thought it could and does it easier than you thought it would It s made of steel like all our frames and it s got lots of little touches that you ve come to love in a Surly like clearance for bigger tires and common component sizing It s also built around the Xtracycle design platform which m
42. k mounts directly to forks equipped with a mid blade eyelet located approximately 165mm from the dropout eyelet This is a standard eyelet location found on many touring specific forks including our Long Haul Trucker fork We do however provide hardware to securely mount a Surly Rack on forks that do not have a mid blade eyelet For example you can mount a Surly Rack on an Instigator fork a 1xl fork or a Karate Monkey fork using the supplied mid blade adapters which means you can mount it on almost any rigid fork The rear rack is also height adjustable so you can get your center of gravity as low as possible to provide a stable ride The hardware included with our rear rack allows it to work with all sizes of our Long Haul Trucker touring frames 42 680m so it should easily mount to your frame as well Its wide platform has plenty of room for rack trunks sleeping bags tents boxes of lima beans or small cages full of hamsters Surly Racks are powder coated black or silver for corrosion resistance and good looks The stainless steel hardware we provide will enable you to fit them to most rigid 26 and 700c frames and to forks equipped with drum caliper or cantilever brakes Disc brakes and suspension are generally not compatible with our racks www surlybikes com SURLY 1 877 748 5191 HI Torsion Bar Made for us by NITTO these wide flat 4150 CroMoly bruisers will give you a distinct advantage in any de
43. lly really long toe straps They re 120cm woven nylon with a stainless steel buckle We had them made to our specifications to ensure that they work well and last a long time They re easy to use and they stay tight Once you re ready loosening them is quick and easy They re light pack small and securely and conveniently attach all kinds of stuff to your rack basket handlebar backpack under your seat around your thigh just about anyplace Use them to secure small dogs to your child If your buddy breaks his leg you can use a few to hold a splint in place while you drag him out of the woods Wear one as a stylish belt Gf your waist is smaller than 120cm You can combine them for even longer straps www surlybikes com SURLY 1 877 748 5191 5 5501 Dropouts Our heavy duty Instigator dropouts are investment cast CroMoly and include 51mm IS disc mounts They can be TIG welded or brazed Horizontal Dropouts Our investment cast CroMoly horizontal dropouts also called track ends come in two m versions with or without derailleur tab These ge aint are the same dropouts that we use on our 1x1 lt acy C init Steamroller and Karate Monkey frames They my can be TIG welded or fillet brazed Investment cast CroMoly TIG weld or fillet braze them on Plenty o room for Zip ties GPoss Check Fork 1 We offer our Cross Check fork crown to you builders who are looking for a wide lugged cross worth
44. ngs aluminum on 94mm spider Spindle for 100mm shell 170 or 175mm Black Singlespeed 55t Surly stainless steel ring on 94mm spider Spindle for 68 75 shells 175 or 180mm Black Gomponernt Bits Armsets 165 170 175 180 or 185mm Silver or Black Spiders 58 94mm 58 104mm 58 110mm BCD Silver or Black Spindles All Mr Whirly spindles are CroMoly Available in e Short to provide 47 5mm chainline on 68 amp 76mm BB shells e Medium to provide 50mm chainline on 68 amp 73mm BB shells e Mondo to fit 100mm Pugsley BB shells Extras All small hardware bits bearings and bearing spacers are available separately Black or Silver as applicable www surlybikes com SURLY 1 877 748 5191 0066 16 Most chainrings on the market are made from aluminum which wear about 55 faster than stainless steel A softer metal means a shorter lifespan Enter the Surly Stainless Steel chainring made from 304 grade stainless You can now have an all steel drivetrain that will love you long time Stainless as it s name implies is a rust and corrosion resistant alloy steel that is known for its toughness Like all things mechanical it will eventually wear out When it does simply flip the chainring around and you ll get another lifespan out of it Our chainrings are ideal for singlespeed fixed gear or tandem timing chain applications They are not ramped or pinned for i shifting assistance so shifting will be a bit slower if using thes
45. oly lugged and brazed 1 1 8 threadless steer tube uncut Ritchey Logic Comp Kalloy AS 009 PMT Co Union Cork Mix Tektro 1 1 8 threadless w 40mm spacers Black 1 1 8 threadless Forged 26 0mm clamp Silver Aluminum Silver Black RL3S40 standard levers on 52 628cm sizes RL41 small hand levers on 42 5Ocm 998 Silver 1871A with noodle Silver SL BS77 9 speed FD 4503BS triple RD M 71SGS top normal long cage Tektro Oryx cantilever Tektro Shimano bar end Shimano Tiagra Shimano XT Andel NOT INCLUDED Shimano Kalloy SP 248D Surly Stainless WTB SST Shimano SRAM Shimano XT Forged arms Silver Aluminum rings 110mm BCD 48 36 26t NOT INCLUDED UN54 square taper 68 x 118mm 97 29 x 500mm Silver Natural Silver Vinyl top CroMo rails Black 08 5080 9 speed 11 13 15 17 20 23 26 30 34t PC971 9 speed M770 36h Silver DT Swiss 14g stainless Silver Alex Adventurer 56h Black w eyelets Continental Contact City 26 x 1 5 Black wall 700c x 37mm Black wall 700 x 35 or 26 x 1 5 Continental Contact Cheng Shin Extras Clear chainstay protector Die extruded cables with anti rattle donuts Full CPSC reflector kit Generic owner s manual www surlybikes com SURLY 1 877 748 3191 Karate Monkey 1 Dear Pete I thought 29ers had jumped the shark Isn t 650b the new 29 But then I rode one a these Karate Monkeys and I gotta tell ya that thing shifted my whole paradigm
46. om fenders L k X to racks to extra spokes Plus the frame tubing is e O thicker walled and larger diameter than say our Cross Check and this pre tunes it for carrying cargo weight It s stable comfortable and fun to ride even fully loaded with gear We re continuing to offer the LHT as we always have with 26 wheels on the smaller sizes and 700e wheels on the larger frames New this year we re also offering 26 wheels for the larger frame sizes too Although many people some of us included like the ride of wheels the fact is that in many parts of the world 26 is a more popular size so you ll be able to find replacement tubes tires and rims more easily should the need arise Smaller wheels are also stronger than their 7OOc counterparts so they ll stand up better to rough roads and heavy loads The Long Haul Trucker is available as a frameset or a complete bike ready to go Add pedals fenders racks and bags and go somewhere with it Long Haul Trucker 5 Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Vertical 155mm spaced Brake compatibility Linear pull or traditional cantilever Braze ons Upper bosses and dropout eyelets for racks front and rear fender eyelets chainstay spare spoke holder pump peg downtube lever bosses 5 sets of H O cage bosses rear housing stop for canti brakes housing stops for brakes and derailleurs Seatpost diameter 27 2mm Seatpost clamp 5
47. on A fixed cog always moves you forward and it can be used to slow you down if you choose not to use brakes or if your brakes stop working If you use the same model of hub front and rear you ll only use 1 or 2 lengths of spokes versus 3 or 4 less confusion and fewer spare spokes to carry if you re on a remote tour We do also offer a Pug fork spaced for standard 100mm front hubs because enough people bitched about wanting to use their standard hub sets We offer that fork separately Pugsley has horizontal rear dropouts with a derailleur hanger so you can set it up as a singlespeed or internally geared rig if you don t want to use derailleurs The frame and fork s have both 51mm IS disc tabs and removable cantilever pivots If you re using discs you ll have to use rear brakes on the frame and the fork Absorb that for a second rear hub and rear brake on both ends of the bike The canti pivots are 120mm spaced for use with our Large Marge rims Linear pull brakes will not work with large volume tires due to crossover wire interference More info on the web site See page 45 for a complete Pugsley geometry chart Dugsigu 5 Tubing 100 Surly 41450 CroMoly steel Main triangle double butted TIG welded Rear dropouts Surly horizontal dropouts with derailleur hanger 135mm spaced offset 17 5mm Brake compatibility 51mm IS disc mounts on the frame and fork or traditional cantilever type rim brakes 180mm spaced for use with Large Ma
48. original 1x1 fork which means you can stuff 2 7 tires between the blades and have room to spare Both forks are built with 4130 CroMoly tubing 80mm suspension corrected geometry 1 1 8 threadless steerers and black powdercoat 413mm axle to crown Rake 45mm Steerer 260mm Weight Disc 2 34 lbs 1 06 kg uncut Non dise 8 27 lbs 1 05 kg uncut www surlybikes com SURLY 1 877 743 3191 Long Haul 1 Designed for the front end of our Long Haul Trucker touring frame this fork sports a beautiful investment cast sloping crown and dropouts brazed to curved blades dual eyelets at the dropouts for fenders and a rack threaded bosses brazed into the fork blades for mounting a lowrider rack and cantilever studs which work with canti or linear pull brakes It has a 1 1 8 threadless steerer and you have the option of choosing from two sizes 700c 590mm axle to crown or 26 wheel 676mm axle to crown Black powdercoat finish Rake 45mm Steerer 26 500mm for 42 54cm frames 580mm for 56 2070 700c 320mm Weight 26 300mm steerer 2 11 lbs 96 kg uncut 700c 2 25 lbs 1 08 kg uncut Pacer This is the same lugged and brazed fork that we provide with our Pacer road frameset It will allow you to run 28mm tires with fenders or 38mm tires without Many short reach caliper brakes will work but we can t guarantee 100 compatibility Standard reach 47 57mm calipers are recommended This fork comes with single eyele
49. p with snow or mud and the tall side knobs provide bite when cornering or when riding off camber sections The Endomorph s chevrons and box like profile act like a paddle to push you forward in soft conditions Larry s tread is a bit different The low chevron ribs are still there but they connect longer dagger shaped knobs The knobs are all the same height so as they wrap around the casing the result is a more rounded profile compared to the Endomorph They re also taller knobs than the ones on the Endomorph Their shape allows them to roll smooth going forward and to dig in better laterally meaning the sides of the knobs do more work than the rotational leading edge All this results in greater steering control in the loose and soft conditions they re meant for Larry is best suited for use as a front tire complementing the Endomorph but it will also work as a rear where a taller knob is desirable such as riding on loose gravel The durometer stickiness of the rubber and casing volume have a lot to do with a tire s performance too Both the Endomorph and Larry are made from medium durometer 60a rubber molded over a 120tpi casing The durometer casing and high volume allow them to be run at very low pressures to maximize grip and flotation without much risk of pinch flats We ve run our tires as low as 5 psi in deep snow but 8 10 psi is generally low enough for most snow and sand riding Want to ride on harder surfaces Pump
50. rby situation With a 15 bend and 666mm width they re also mighty comfortable Now available in black too Get ready to flat track Color Silver or Black Clamp 25 4mm The Open Bar The Open bar is an upright bar but not an uptight bar It s equally suited to cruising commuting and singletrack Categories are for suckers The angle makes it comfy for your wrists The width enables loads of control It s got plenty of room for grips shifters and brake levers Knurled clamp area 4130 CroMoly steel Available in low rise and no rise versions Color Silver or Black Clamp 25 4mm Width 666mm Angle 53 Rise Omm or 40mm 00111066 1 6 7 We couldn t find cable hanger we liked which also fit our Constrictor seat post clamp s oversized bolt So we made one Long enough to eliminate kinked rear brake cables large enough to fit over thick post clamp bolts versatile enough to work with most other post clamps and it s even got an adjusting barrel Stainless steel www surlybikes com SURLY 1 877 748 5191 7771 The Constrictor was designed specifically to end slipping seat posts The extra thick clamp utilizes an 8mm stainless bolt and accommodates a rear cantilever brake hanger if you decide to go that route The Constrictor is machined out of aluminum billet and black anodized It s available in 50 0 and 51 8mm sizes 5001111866 0 0 Clamp Rated fully KICKASS by the U S Department of Wicked Shit our
51. rge rims Braze ons Cantilever bosses with removable pivots dual water bottle mounts toptube cable housing guides for use with continuous housing fender and rack eyelets Seatpost diameter 27 2mm Seatpost clamp 50mm Surly stainless included Silver Headset 1 1 8 threadless Front Derailleur E type Bottom bracket shell 100mm wide 1 37 x 24t Chainring clearance Compact triple 22 32 44t Fork Suspension corrected 100mm travel 447mm axle to crown tapered straight blade 4150 CroMoly IS rear disc mount and removable cantilever pivots spaced 120mm 135mm spaced dropouts 17 5mm offset Color Curry Squirt Weight 18 25708 5 6 lbs Fork uncut 1114g 2 52 lbs www surlybikes com SURLY 1 877 748 5191 8010 Frameset The Instigator is a substantial frame built for heavy duty riding and the abuse dished out by all types of riders clydesdales dirt jumpers urban and dirt hucksters and racers It s simple really but it s the little details that stand out This frame is strong the downtube is 1 5 diameter that s huge and mated to a reinforced and gusseted headtube which has a reinforcing ring machined into the lower portion This burly front end is made for 100 130mm travel forks but if you re more into big drops and swooping downhill 150mm forks work well too or check out the Instigator rigid fork The dropouts are seriously thick and with almost no flex The FFF Fatties Fit Fine rear end
52. rks the Conundrum is powdercoated to protect it from abrasion and corrosion We include a 31 8mm Surly Constrictor seatpost clamp to keep your perch in check It s offered in two sizes 24 and 26 It s got dedicated Magura mounts spaced to accommodate our 65mm wide Large Marge rim This allows room for the widest production bicycle tires on the market the Surly Endomorph 5 7 and Larry 3 8 Both are available only in 26 but the 24 Conundrum was designed to accept a 24 x 3 7 tire so you can use the biggest tire you can find Unicycles aren t for everyone But if you re a unicyclist the Conundrum can take whatever you can dish out We are sorry to say that we are discontinuing our unicycle frame This is the last time you ll see it in the catalog Boo Figure l Magura mount detail Figure 2 Bearing pocket detail Conundrum Specifications Figure 1 Figure 8 Tubing 100 Surly 4130 CroMoly steel TIG welded Bearing clamps Investment cast CroMoly M6 x 16mm stainless cap head machine screws Bearing compatibility 42mm OD x 12mm wide shims for 40mm OD and 1 5 8 OD bearings are included Seatpost compatibility 28 6mm shims for 27 2mm and 22 2mm are included Seatpost clamp 31 8mm Surly Constrictor included Black Brake compatibility Magura hydraulic rim brake for use with 65mm Large Marge rim Tire clearance 26 x 5 7 26 frame 24 x 3 7 24 frame Hub bearing spacing 102 104 5mm measured outside to outside
53. s chains Beware impostors the Singleator is the granddaddy and outperforms all others Colors Black or Silver 51961001 TOO The production of our stainless steel chainrings generates a lot of scrap material so we decided to use some of it to make the Singleator 7 Tool This polished and laser etched tool sports an 18mm open end wrench on one end for adjusting the tension we on a Singleator and a bottle opener on the other end It s compact because you don t need to put a lot of tension on a Singleator spring so it easily fits in a tool kit in a pocket or on a key chain GiNGIE SPEEO 503661 Kil Got a rear wheel from a geared bike collecting dust in your garage Maybe it s time you gave it some new life as a singlespeed wheel We now offer a singlespeed spacer kit that allows you to use singlespeed cassette cogs on the freehub body of your multi speed Shimano cassette compatible hub SS With the supplied selection of anodized aluminum spacers you can attain a perfect chainline to complement your road track or mountain crankset Our large diameter stainless steel cassette lockring holds everything together and perfectly matches the outside diameter of the spacers Plus it matches the machined shoulder of our singlespeed cassette cogs not included The lockring is machined to utilize a common Shimano cassette lockring tool for installation and removal This isn t just a mix of off the shelf parts w
54. s it does getting you across town We continue to hear from people who have made the Cross Check their default go to bike simply because it performs so astonishingly well It s one of the best riding most versatile bikes around Now you ve heard about it Go try one You won t be sorry GPOSS Check Specifications Tubing 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear dropouts Semi horizontal dropouts give you singlespeed compatibility and wheelbase adjustability Adjuster screws are included to keep your wheel in the right place for optimal shifting if you go with derailleurs Our Gnot rite spacing 132 5mm allows you to run 150mm road hubs and 155mm MTB hubs Braze ons Bosses front and rear to take cantilever or linear pull brakes eyelets at the dropouts rear rack bosses dual water bottle mounts downtube shifter bosses Seatpost diameter 27 2mm Seatpost clamp 30 0mm Surly stainless included Headset stem 1 1 8 threadless Bottom bracket 68mm wide standard English threaded 1 57 x 24t Tire clearance Fatties Fit Fine FFF stays and our beautiful slope crowned custom fork provide room for tires up to 700 x 45mm or about 700 x 40mm with fenders Largest possible tire size depends on tire rims axle location in the dropouts and other factors but still you can run pretty damn big tires Chainring clearance Manipulated stays so you can fit the size rings you want Go nuts Color Beef Grav
55. silver brass nipples oeh 700c Black 700c x 88mm Steel bead Black 700 x 85 28mm Shimano Tiagra SRAM PC971 Shimano Tiagra DT Swiss Champion Alex 0 Continental Ultra Sport C S T butyl Not included Once again we don t provide pedals SURLY 1 877 748 3191 00000 1 Perhaps you re new to the Cross Check Maybe you ve just stumbled across it Take a look We re confident you ll be pleasantly surprised However we re guessing you re not looking at this bike by accident You re likely here because you ve heard about the Cross Check already You probably heard it s a great ride and a great value Maybe you ve ridden a friend s or tried one out at the local shop It s understandable you d want to investigate a little further The Cross Check is a great bike It was the third frame we ever offered and we offered it as a complete bike a year after the introduction of the frame It may seem counterintuitive but neither the frame nor the component spec of the bike have changed much since we introduced it almost a decade ago Why should it For the complete bike we picked out components that set the standard for our other completes stuff that works well and doesn t dent your piggy bank too bad The frame is comfy and tough as nails and versatile too Run it geared singlespeed fixed gear on the road and off It s got lots of space for fat tires and for fenders It does as good a job getting you across the country a
56. sky You know where ever I go people are always saying to me Flasky you re a good friend You keep me warm when I m cold loose when I m tight and twirling when I should be sleeping Hey I try But I want people to know how tough I am Not even a dog can hurt me Well maybe a dog could I don t know like if it was maybe a pit bull or something Especially an alcoholic pit bull who hadn t had a drink in a while But still I m pretty tough cuz I m stainless steel I don t rust and I don t trap flavors like plastic That way your gin don t taste like your juice I m a good size too more than enough but never too much except sometimes So yeah that s me Let s go for a ride Right now C mon don t be stuck up Stainless steel 602 177m1 Jethro THe Our Jethro Tule pocket tool combines an offset box wrench on one end with a bottle opener on the other It s crafted from stainless steel then polished The double sided 15mm box wrench works with most nutted hubs on the market and it fits nicely inside recessed dropouts including those found many of our frames the 17 1 Steamroller Karate Monkey and Pugsley The smooth spoon shaped handle provides ergonomic pleasure for your palm under the most rigorous wheel removing operations and it opens a cool refreshing bottle of whatchoogot after the ride It works like it s supposed to and feels good in your pocket JUNK 0 Mi Our Junk Straps are basica
57. t dropouts 1 1 8 threadless steerer and a black powdercoat finish 71mm axle to crown Rake 45mm Steerer 500mm Weight 2 17 lbs 98 kg uncut 07 Our Steamroller fork designed around our fixed gear frame is brazed with a flat crown that is drilled to accept a standard reach 47 57mm caliper brake It has clearance for 7000 x 38mm tires There are no eyelets at the dropouts Available with 1 or 1 1 8 threadless steerer 1 measures 368mm axle to crown 1 1 8 measures 375mm axle to crown Black powdercoat finish Rake 48mm E mem em Steerer 500mm Weight 1 1 87 lbs 88 kg uncut 1 1 8 8 15 lbs C 98 kg uncut www surlybikes com SURLY 1 877 748 5191 www surlybikes com 0718 Travelers Gheck Our lugged and brazed Cross Check amp Travelers Check forks have room for 700c x 45mm tires and fenders We offer them with 1 and 1 1 8 threadless steerers They feature 4130 CroMoly construction single eyelet dropouts cantilever brake pivots and a black powdercoat finish The Travelers Check fork has through leg mid blade eyelets for mounting a rack The eyelets are threaded 5xlmm and located 165mm up from the axle 400mm axle to crown Rake 44mm Steerer 500mm Weight 1 2 11 lbs 97 kg uncut 1 1 8 8 86 lbs 1 03 kg uncut We offer two versions of the Pugsley fork Both are CroMoly and allow ample clearance to fit a whopping 4 tire The first version is just like the stock fork that
58. to variation in Shimano s F H body to hubshell interface there are some Shimano hubs we know will not work They are all Silent Clutch Dura Ace made before 1997 and after 2005 XTR M970 975 XTM770 775 Saint and DXR MX 70O Color Silver www surlybikes com SURLY 1 877 743 3191 Big Fab Tines Endomonph and Larry The whole point of a big fat tire is to provide more ground contact surface area A tire with a lot of footprint especially run at low pressure can float over soft stuff like sand or packed snow instead of sinking in and also results in greater traction This means that you have greater control on wet slippery stuff like tree roots This can greatly increase where you can ride And since they tend to float on top of the terrain instead of sinking in a larger footprint leaves well less footprint Endomorph Larry The Endomorph is 3 7 94mm wide Larry is 6 8 97mm wide Both are designed to work with our 65mm wide Large Marge rim and Pugsley frameset These tires and rims will not fit normal bicycle frames They are simply too big Not only are they too wide for most frames they re also too tall Although they re technically 26 tires their bead seat diameter is 559mm inflated they measure approximately 740mm 29 The Endomorph s tread is comprised of low small triangular knobs connected by chevron shaped ribs The knobs are widely spaced and taller near the sidewalls They don t pack u
59. x 650mm Single bolt cradle clamp Black 50 0mm Stainless steel Black Vinyl CroMoly rails Black Shimano singlespeed 5 52 18t SRAM PC 830 3 38 gh Nutted rear axle QR front axle Black 700c 32h Black w machined sidewalls 14g 2 0mm straight gauge stainless 12mm silver brass nipples 29 x 8 5 Steel bead Black Surly New model hubs Salsa Delgado DT Champion WTB Exiwolf DNA C S T butyl 29 x R S Extras Die extruded cables with anti rattle donuts Full CPSC reflector kit Generic owner s manual www surlybikes com SURLY 1 877 748 3191 Pacer 1 Behold the Pacer now also available as a complete aa bike For years we sold it only as a frameset It was AT 1 understated didn t draw a lot of attention to itself 7 but it rode great and people who rode one loved it ul The Pacer is not what most race inspired roadies seem to drool over It isn t on the cutting edge 1 4 of design it isn t made of the ultra light super expensive materials and it isn t festooned with lots of bright colors and graphics Rather it is a road bike made N of our favorite material CroMoly steel using frame geometry that makes it fast and efficient like a road bike should be But this is not a racing frame This is a frame meant for all day rides There are a lot of other road frames out there that are flashier more exotic and full of promises most riders only dream of fulfilling The Pacer doesn t m
60. y crown that will accommodate a 45mm wide tire Our investment cast crown was designed to accommodate a 1 1 8 steerer tube and 28mm x 20mm fork blades Patches Frame Decals 0 6 Sizes Complete decal sets are available Sizes 4 wide for each frame we sell Decals are 6 4 x 1 75 6 5 wide dry transfer style Each decal set 18 x 8 75 10 wide includes a headbadge 24 x 5 46 www surlybikes com SURLY 1 877 748 5191 Ubiquitous fashion accoutrement to make sure others know you re a cyclist or useful equipment like gloves and stiff soled shoes Probably a little of both Our caps are made in the U S by Walz Caps of 100 wool fabric because wool works well for moisture temperature and odor control They come in two sizes to fit wide range of melons and the colors and pattern change regularly to keep it interesting They work good and look good too Sizes S M or L XL 1000 5 As you must know by now wool resists odor We have found that is good feature in a sock in a pretty wide range of climates Surly socks are now made by DeFeet We like the fit and how they wear We offer four designs all in a 5 cuff height S Each design comes in four sizes so pretty much S everyone should find one that fits Logo M 40 42 5 8 8 58 L 48 48 8 9 5 11 5 11 13 XL Racing Stripe aL They also wick and insulate better than cotton or all synthetic so you can wear them comfortably Blockhead F
61. y Brown or Gloss Black Weight 56cm 22008 4 88 Ibs Fork uncut 1106g 2 4 Ibs www surlybikes com SURLY 1 877 748 5191 01 Component 8 1 s cun ue gt See page 42 for a complete Cross Check frame geometry grid Stems can be flip flopped to customize angle Weight 54cm 24 6 lbs 11 16 kg Color Beef Gravy brown or Gloss Black Component sizing and spec may vary Bike 8 Component Frame Fork Headset Stem Handlebar Handlebar Wrap Brake Levers Brakes Cable Hanger front Cable Hanger rear Shift Levers Front Derailleur Rear Derailleur Crankset Pedals Bottom Bracket Seatpost Seatpost Clamp Saddle Cassette Chain Hubs Spokes Rims Tires Tubes Description 100 Surly 4130 CroMoly steel Main triangle double butted TIG welded Rear rack bosses 100 CroMoly lugged brazed crown 1 1 8 threadless steerer Uncut Type Surly Cross Check Surly Cross Check Ritchey Logic Comp 1 1 8 threadless w 30mm spacers 10mm clamp on hanger 40mm stack total Black Kalloy AS 008 1 1 8 threadless Forged Black Salsa Moto Ace Bell Lap 26 0mm clamp diameter Black Co Union Cork Mix Feels good Black Tektro RL3S40 standard levers on 52 62cm sizes 41 small hand levers on 42 50cm Tektro 992A Black Tektro 1871A Includes routing noodle Black Stainless with adjuster Silver Shimano Bar end type SL BS77 9 speed Shimano Tiagra FD 4500 Double

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