HCR Hog Crusher™
Contents
1. Use crane or forklift to lift Gearbox from rotor and set aside Disregard rotor Installation 19 Install gearbox onto NEW Rotor using provided hardware 20 Install Bearing item 2 onto Frame using same hardware as before and tighten Note Apply a liberal amount of Never Seize to the inside race of the bearing to aid in assembly and future disassembly 21 Slowly lower gearbox Rotor Assembly into frame making sure to rotate as you go to keep the holders aligned with slots 22 When Rotor Shaft reaches bearing align shaft with bearing Slowly lower Rotor into bearing checking that the bearing is sliding on the Rotor Shaft Hog Crusher Copyright 2013 1 800 417 9272 www ezgrout com 01 01 2014 Present 10 Drum Replacement Cont 23 Place Gearbox Mount on Frame Gearbox and reinstall carriage bolts and SHCS using blue thread locker and existing hardware Note Align Gearbox lifting hole in between offset Gearbox mounting hole as shown in diagram below Hose should be pointing towards back lower corner of Hog Crusher Frame 24 Install Cheek Plates on motor side using existing hardware 25 Install Motor Guards using existing hardware 26 Install Cleaner Plate Breaker Plate and Secondary Breaker Plate using existing hardware 27 Using crane or forklift and a strap Lift Hog Crusher remove Safety Stand and lower HCR should be sitting uneven on the front lip and back edge 28 With tension still on the stra2. Before Using this Hag Crusher Serial Number Study and understand entire Owner s Manual HCR Hog Crusher Matertal Recycler Owner s Manual EZ Grout Corporation 1833 N Riverview Road Hog Crusher mi Malta Ohio 43758 EZ Grout Corporation 740 749 3512 or 1 800 417 9272 1 800 417 9272 Fax 740 962 2037 www ezgrout com TABLE OF CONTENTS EIERE 3 Ab u t RE 3 General Mtonnmat oN seregenn eri Eeer 3 Safety ee EE 3 KEE 4 5 Operating Instructions sss isene M Den toile sellette 6 EE 7 Replacing Carbide Bullets teren eege dl siecle tin H Changing Gear Hub OM rer ati nie 8 Dm Feed 8 10 Drum Replacement erregt Eet EE nai ie 10 NOTES deeg REENEN 11 Obtaining Spare PAE Sis e M Ni iii cire 12 Service OCDE nr Ee EE 12 Warning Labels And Locations EE 13 Prane eet gege EE EEE ee 14 15 11 1 19 99 E E 16 MAD E 17 Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present Introduction Congratulations on purchasing one of the finest pieces of masonry equipment on the market today If this is your first EZ Grout product you will not be disappointed If you have previously owned an EZ Grout product you will find the same high quality and dependability that you have come to expect from EZ Grout About this Manual The purpose of this manual is to inform the owner e
3. HCR A 4 1 Rotor Assembly 7 20 124 16 Bullet Holder 0 765 Shank 7A 20 124 16 Bullet Holder Modification 8 20 125 2 Carbide Bullet 0 765 Shank 9 09 330 9 2 13 x 2 Shoulder Stud 9A 09 222 9 72 20 Crimp Nut 10 02 400 1 Gearbox Hub 12 HCR A 5 1 Gearbox Mount 13 02 401 1 Hydraulic Motor 14 09 304 10 5 8 11 x 1 4 SH Cap Screw 14A 09 116 10 5 8 Lock Washers 15 HCR 10 1 Motor Guard Inner 16 HCR 11 1 Motor Guard Outer 17 09 353 49 2 13 x 1 33 Carriage Bolt 18 09 208 51 LG 13 Lock Nut 19 20 130 1 Tooth Removal Tool 20 09 804 1 Spring 21 02 222 1 Male Hydraulic Coupler 22 02 221 1 Female Hydraulic Coupler 23 HCR A 7 2 Hydraulic Hose Assembly 24 20 104 1 Twin Hose Clamp 25 09 336 4 2 13 x 1 4 SHCS 25A 09 103 4 LG Lock Washer 26 HCR A 9 1 Secondary Breaker Plate Wear Item 27 RH 57 2 2 Breaker Plate Shim 28 HCR 48 1 Spare Bullet Retainer 29 09 400 4 Lynch Pin 30 09 310 8 3 8 16 x 1 4 Hex Bolt 31 09 204 8 3 8 16 Nut 32 09 351 2 72 13 x 2 Carriage Bolt 33 HCR STAND 1 Safety Stand 34 RH 77 2 Cheek Plate og Crusher EZ Grout Corporation 1 800 417 9272 01 01 2014 Present 16 Warranty Limited Warranty The manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of one year on all products from the date of shipment The foregoing shall be the exclusive r
4. emedy of the buyer and the exclusive liability of the manufacturer Our warranty excludes normal replaceable wear items 1 6 gaskets wear parts seals O rings belts drive chains clutches etc Any equipment part or product which is furnished by the manufacturer but manufactured by another bears only the warranty given by such other manufacturer Manufacturer agrees to furnish free of charge a written description of problem or cause Warranty is voided by product abuse alterations use of equipment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealers and employees of Manufacturer are not authorized to make modifications to this warranty or additional warranties binding on the Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing warranty provisions with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product
5. erating the Hog Crusher is thoroughly familiar with its operation Keep all unauthorized and untrained personnel especially children away from Hog Crusher Never operate machine with safety guards or safety devices removed Do not alter any safety guards Stay clear of hopper while machine is running Keep all body parts clothing jewelry and solid objects away from all moving parts Never perform any work on the Hog Crusher while it is running Before working on or Cleaning the Hog Crusher shut off skid steer and disconnects hydraulic supply hoses Never operate the Hog Crusher under the influence of alcohol drugs or medications This Hog Crusher has been designed and built as a material recycling station for the reduction of materials such as concrete block brick stone asphalt and unreinforced concrete and should not be used for anything other than its intended purpose Consult forklift manufacturers specifications to insure load capacity is not exceeded Empty Weight Max Gross Weight 1500 lbs 680 3 kg 3500 Ibs 1587 6 kg Do not exceed Maximum Gross Weight Never stand under an elevated Hog Crusher og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present Safety Precautions WARNINGS Continued Never attempt to ride the Hog Crusher Never leave the operators seat with the Hog Crusher running Operate only in properly ven
6. her until repaired by qualified personnel Tighten any loose bolts 6 Store properly in a clean dry location Replacing Carbide Bullets Warning Stay clear of Hog Crusher while rotating drum to position teeth Death or serious injury can result 1 A special tool is required to remove the carbide bullets from the rotor One has been provided to you and additional ones may be purchased 2 Rotate rotor until desired carbide bullet is toward charge opening 3 Shut down machine and disconnect hydraulic supply hoses to prevent accidental starting of Hog Crusher 4 Place removal tool in slot in carbide bullet 5 Using a hammer strike removal tool Carbide bullet is press fit and should slide out of holder 6 Place new carbide bullet into hole in holder and gently tap new bullet into place og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present Changing Gear Hub Oil 1 Gear hub oil should be changed every 1000 hours 2 Lay Hog Crusher flat on level surface 3 Rotate drum until drain hole is aligned with access hole in gearbox mount 4 Disconnect hydraulic supply hoses to prevent accidental starting of equipment 5 Place suitable container below gearbox to catch used oil 6 Remove drain plug allow used oil to drain completely 7 Stand the Hog Crusher in upright crushing position fill the gearbox with 30 ounces 88liters of EP 90 gear oil or e
7. ing products do you own 6 Would you like to be featured in our Newsletter Yes Oho If yes where can we reach you and what is the best time Comments Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present
8. ked Failure to secure wedges may cause hopper to fall causing equipment damage and severe bodily harm even death LOCK LEVERS DOWN ENGAGED as MANUFACTURED WITH PRIDE IN MORGAN COUNTY OHIO USA flog Crusher 2 UT CORPORA TOON 17 0070 mme BURN HAZARD Zem Surface may be hot ul Do not touch SRE Severe burns may result 16112 Item Part Number Description Qty 1 16 192 Lock Levers Decal 1 2 16 106 U S Flag Decal 1 3 16 194 HCR Cluster Decal 3 4 16 134 Hog Crusher 3 5 16 112 Hot Surface Decal 1 Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 14 HCR Hog Crusher Frame Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 15 Copyright 2013 www ezgrout com HCR Hog Crusher Frame ITEM PART QTY DESCRIPTION NUMBER 1 HCR A 1 1 Frame 2 15 103 1 Bearing 3 HCR 17 2 Check Plate Wear Item 4 HCR A 2 1 Cleaner Plate Wear Item 5 HCR A 3 1 Breaker Plate Wear Item Serial 1 27 HCR A 8 Breaker Plate Wear Item Serial 28 6
9. late item5 and Secondary Breaker Plate item 26 Note the direction the hoses are pointed to ease reassembly 11 Use a 1 2 Allen wrench to remove 10 5 8 SHCS bolts item 14 holding Gearbox item10 to Mount item 12 Gearbox rotor assembly may fall away from mount as bolts are removed 12 Use a 3 4 wrench socket to remove nuts item 18 from carriage bolts item 17 holding Gearbox Mount Remove Gearbox Mount and set aside 13 Remove 4 nuts item 18 from carriage bolts item 17 holding bearing item2 14 Screw 1 2 13 bolts customer supplied into threaded holes on the bearing body Slowly jack bearing from shaft making sure to tighten each side evenly Note Spray a penetrating lubricant on bearing and shaft to aid in removal 15 Using 5 8 11 eye bolts customer supplied attach a strap to threaded holes in top of Gearbox 16 Attach crane or forklift to strap and slowly lift Gearbox Rotor Assembly from frame turning the Rotor to allow the Bullet Holders item 7 to clear cutouts in frame Note The rotor can only be removed one direction Check Rotor in both directions to locate most clearance Bullet holders are patterned The rotor will only turn 1 revolution 45 per holder as it comes out 17 Using 4 x4 blocks for shoring set Gearbox Rotor assembly off to the side leaving it in the vertical position 18 Use a 3 4 wrench to remove crimp nuts item 9A holding the Gearbox to the Rotor
10. mployer and the operator s of the unit how to safely operate this piece of equipment and make them aware of any hazards It also contains important information regarding assembly set up operation and maintenance It is the Owner Employer s responsibility to make sure that anyone who operates this machine understands all safety warnings If you do not understand any items in this manual please contact the dealer where this product was purchased or the manufacturer at the number listed throughout the manual If you have any suggestions about how to make this manual easier to understand contact the manufacturer Keep this manual available for reference wherever this piece of equipment is being used and make it available to any operators General Information Illustrations in this manual may show details or components that may not be the same as your machine Continuing improvements to the design of this machine may have caused changes that are not reflected in this manual The information in this document is subject to change without notice Safety Information The following safety symbols and signal words will be used throughout this manual and on the product for your safety and the safety of others please become familiar with their meaning and heed their warnings This symbol either used alone or with a signal word is used to call your A attention to instructions involving your safety and or the safety of others Failure to follow the
11. p Push HCR towards scoop position while slowly lowering crane or forklift 29 The bearing has approximately 1 4 of travel push bearing onto shaft approximately 1 8 and tighten set screws 30 Install bearing side Cheek Plate using existing hardware 31 Install Carbide Bullets Motor Hoses Extra Hole in Mounting Pattern ao oe Lifting Hole Gearbox Motor Alignment Daigram og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 11 NOTES Hog Crusher EZ Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 12 Obtaining Spare Parts Spare parts for your Hog Crusher may be obtained by the following procedure 1 Record the information from the serial number tag located on the frame 2 Using the parts reference table in this manual record the part number or component 3 Contact your local Hog Crusher dealer or EZ Grout Corporation at 1 800 417 9272 with the information recorded Service Records SERVICE PERFORMED DATE INITIALS Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 13 Warning Labels and Locations A DANGER LOCK HAZARD Wedges on the loader must extend through the holes on the hopper lifting support bracket Levers must be fully down and loc
12. quivalent and reinstall drain plug Drum Replacement Removal 1 Before beginning make sure you have received the HCR STAND from supplier to hold Hog Crusher upright while replacing drum 2 Remove all Carbide Bullets item 8 per instructions in this manual 3 Rotate Hog Crusher into the scoop position and unhook from skid steer 4 Use a 3 16 Allen wrench to loosen both set screws on the bearing race 5 Use a 3 4 wrench socket to remove Cheek Plates item 3 on the bearing side 6 Attach Safety Stand item 33 to the back of the Hog Crusher on the opposite side as the Hydraulic Motor 7 Use clevis customer supplied in the holes in the top and back of the frame to attach a strap customer supplied to the Hog Crusher 8 Attach crane or forklift to strap and slowly lift Hog Crusher The HCR will start to rotate to the side When fully lifted slowly set the HCR on front cutting edge and safety stand Warning Stay clear of Hog Crusher while rotating Death or serious injury can result og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 9 Use a 9 16 wrench socket to remove 8 bolts item 30 that hold on Outer and Inner Motor Guards item 15 amp 16 Remove guards and set aside Note orientation of guards to ease reassembly 10 Use a 3 4 wrench socket to remove Cheek Plate item 3 on motor side Cleaner Plate item4 Breaker P
13. r Material Recycling System and the EZG MIXER Hog Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present 17 Fax Warranty Registration form to 740 962 2037 Submit on line at www ezgrout com warranty or click on Products then Warranty Cards Warranty Registration Contact Company Name Address City State Zip Phone Fax Email Purchased From Purchased Date Serial No Please complete this warranty card and return via mail fax or email within 30 days of purchase to validate your manufacturer s warranty for all EZG Manufacturing products Warranty provisions of this machine are handled directly through the manufacturer EZG Manufacturing 1833 N Riverview Road Malta OH 45758 Fax 740 962 2037 Email warrantv ezgrout com Please take a minute to fill out the survey below so that we can better serve our customers EZ Survey 1 Where did you first hear about EZG Manufacturing Check One Masonry Magazine Website Newsletter Referral Masonry Construction Other 2 What influenced you to buy Quality Easy to use Price oOther 3 Who is your Sales Representative 4 Are you satisfied with the customer service you received Yes Oho Explain 5 What other EZG Manufactur
14. returns not shipped prepaid will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer may repair defective units with reimbursement for expenses A written description of problem or cause must accompany all warranty claims Except as set forth herein above and without limitation of the above there are no warranties or other affirmation which extend beyond the description of the products on the fact here of or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenue loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of customers Manufacturer does not assume responsibility for any accident due to equipment modification No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fifteen days Effective July 20 2005 EZG Manufacturing is the exclusive manufacturer of the patented Grout Hog Grout Delivery System the Mud Hog Hydraulic Mixing Station the Hog Trough mud pan the Hog Cart the Hog Slopper the Booger Hag Wall Scrubber the Hog Leg Wall Brace System the Hog Crushe
15. se instructions could result in personal injury or death A D AN G ER This signal word is used to identify a hazard which if not avoided will result in death or serious injury W ARN N G This signal word is used to identify a hazard which if not avoided could result in death or serious injury d C AUTI ON This signal word is used to identify a hazard which if not avoided could result in minor or moderate injury N OTI CE This signal word is used to identify a hazard which if not avoided could result in property or equipment damage It also may be used for special instructions related to performance maintenance or general items og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present Safety Precautions A DANGER Failure to obey the following safety instructions will result in DEATH or SERIOUS INJURY Locking levers on skid steer must be properly down and locked to ensure Hog Crusher does not fall Keep hands clear while machine is operating Never enter the equipment safety zone 20 ft 6 m when the Hog Crusher is in use WARNING Failure to obey the following safety instructions will result in DEATH or SERIOUS INJURY Read and understand entire manual before operating the Hog Crusher For your safety and the safety of others replace any missing or damaged warning decals by contacting the manufacturer at 1 800 417 9272 Make sure anyone op
16. steer owner s manual for hookup procedure 2 Connect hydraulic hoses to skid steer Inspect hoses and fittings for damage and debris before connecting to machine Do not let hoses drag on ground while in operation 3 Cycle both hydraulic motions to verify the Hog Crusher is operating correctly 4 Rotate Hog Crusher horizontally and scoop up material 5 Rotate Hog Crusher back to upright position 6 Engage rotor in the forward rotation via the auxiliaries on the skid steer 7 Hold bottom of the Hog Crusher several inches off the ground Crushed material will discharge through slot in bottom In the event the rotor stops rotating momentarily reverse direction For best performance tip hopper slightly forward while crushing It may also be necessary to rock machine back and forth to aid in the flow of material og Crusher EZ Grout Corporation 1 800 417 9272 Copyright 2013 www ezgrout com 01 01 2014 Present Daily Maintenance 1 For maximum performance inspect carbide bullets daily Do not operate if found damaged or missing Replace immediately 2 Inspect cleaner plate and breaker plate before each use Does not use if plates are bent or worn or weld have cracks 3 Check and grease all grease fittings 4 Check all hydraulic hoses and equipment for leaks Fix any leaks before operating the Hog Crusher 5 Check all welds and bolts If a cracked weld is found do not operate the Hog Crus
17. tilated non explosive environments Avoid breathing dust produced while using the Hog Crusher Dust may contain crystalline silica and may cause serious health problems Always know the location of nearest fire extinguishers first aid kit and emergency personnel phone numbers in case of emergency CAUTION Failure to obey the following safety instructions could result in MINOR or MODERATE INJURY Inspect all hoses fasteners bolts and welds for nicks cracks cuts damage wear or looseness before each use Repair as needed Always wear approved PPE including glasses hearing protection hard hats and ventilation Masks when operating a Hog Crusher Do not use the Hog Crusher as a lifting device or with accessories or attachments not recommended by EZ Grout as damage to equipment or operator might result Avoid contact with hot hydraulic fluid Allow system to cool before performing any repairs or service NOTICE Copyright 2013 www ezgrout com Use only factory authorized parts Used Lubricants such as engine and hydraulic oil and hazardous waste must be taken to an authorized disposal or recycling center og Crusher EZ Grout Corporation 1 800 417 9272 01 01 2014 Present Operating Instructions Warning This equipment is to be operated by trained and qualified personnel over the age of 18 Death or serious injury can result 1 Attach the Hog Crusher to your skid steer Consult skid
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