X5PROF01 Profibus™ Communication Option Board for
Contents
1. PrmFault Edit pE IT e Sl al 3iv2ivilivo I Cig Fault Diag Overflow Freeze Outputs M Communication Active TET QS S500 Current Slave Address Com Port cont Norm Diagnosis Single Bit Mode Status Connected Output Data Input Data User Diagnosis 76543210 76543210 75543210 00010001 00010001 00101110 00000000 00000000 00000000 00000000 00000010 01011000 X 00000000 00000000 00000000 00000000 00000000 00000000 o 74 CD C Re CO N Answer Slave Master ID 112E hex 1 Parameter value ready 12E hex Parameter 302 maximum frequency IND 0000 hex 0000 no meaning 0000 0000 high word no meaning VALUE 258 hex 258 600 dec 60 0 Hz Email usa dvacon com Fax 717 264 3115 20e VACON XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD Example 2 Send run command to drive and provide a reference of 50 00 Command Master Slave ID 0000 hex No parameter request IND 0000 hex 0000 no meaning VALUE 0000 0000 hex 0000 0000 no meaning 04 7F start command see control word and state machine definitions 5000 dec speed ref 50 00 30 0 Hz if the parameter minimum frequency is 0 Hz and maximum frequency is 60 Hz CW 047F hex REF 1388 hex Communicator HMS Industrial Networks GmbH Ext Diag Stat Diag Prm Fault Edit E zve s 47 3M 27 17 OF Cig Fault Diag Overflow Freeze Outputs M Communication Active irent Mire ET Current Slave Address Com Port coma gt2. connect the C terminal to Ecom Power supply terminal for use with a customer supplied encoder It can be either 12 VDC or 5 VDC based on the VDC position of the encoder interface power supply selector shown in Figure 1 on page 5 Voltage regulation 5 maximum current available is 100 mA Ecom Signal common for the encoder interface Note that the connections described in Table 1 work only when the encoder has an internal pull up resistor on the open collector Alternatively it might be preferable to pull the channel high and attach the open collector to the channel For example if using Channel A A on the option board would be tied to VDC and A would be connected to the open collector coming from the encoder The advantage in this method is that no pull up down resistors are needed if the encoder has an internal pull up this does not affect anything 24 hour support 1 877 822 6606 X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 9 SPECIFICATIONS FOR THE ENCODER 115 VAC INTERFACE Table 2 Encoder 115 VAC Interface Specifications Encoder Interface 115 VAC Interface Speed regulation lt 0 1 Hz 1 On state 90 140 VAC Input frequency max 100 kHz Off state lt 10 VAC Input voltage 10 24 VDC 5 Input frequency 58 62 Hz 5 VDC 500 ohms Suggested pull up 12 VDC 1k ohms On off delay 30 ms maximum resistor 24 VDC 3 3k ohms LA 12 24 AWG Maii wire 12 24 AWG 1 PID feedback plus
3. Norm Diagnosis Single Bit Mode Status Connected Output Data Input Data User Diagnosis 76543210 76543210 76543210 00000000 00000000 00000100 00010011 01111111 i 00000000 00010011 00010011 10001000 10001000 00000000 E 00000000 00000000 00000000 Answer Slave Master ID 0000 hex 0000 no meaning IND 0000 hex 0000 no meaning 0000 VALUE 0000 0000 0000 no meaning 0013 0013 frequency converter status see status word and state SW hex machine definitions ACT 1388 hex Current speed 50 00 30 00 Hz if the parameter minimum frequency is 0 Hz and the maximum frequency is 60 Hz 24 hour support 1 877 822 6606 X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 21 Email usa dvacon com Fax 717 264 3115 HEAD OFFICE AND PRODUCTION Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 PRODUCTION Suzhou China Vacon Suzhou Drives Co Ltd Building 11A 428 Xinglong Street SIP Suchun Industrial Square Suzhou 215126 telephone 86 512 62836630 fax 86 512 62836618 Naturno Italy Vacon S R I Via Zone Industriale 11 39025 Naturno SALES COMPANIES AND REPRESENTATIVE OFFICES FINLAND Helsinki Vacon Plc Ayritie 8 01510 Vantaa telephone 358 0 201 212 600 fax 358 0201 212 699 Tampere Vacon Plc Vehn myllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax
4. The X5 Profibus option implements six different 1 0 assemblies as shown in Table 9 You can select the active input and out assemblies or PPOs Parameter Process data Objects by using parameter 879 Profibus PPO in the drive The default is PPO1 The six PPOs provide varying combinations of three basic data types e Parameter data orange e Control Status Reference and Output blue e Custom configurable drive parameters green The first two data types are a basic implementation of the Profidrive profile The third data type is custom vendor specific I O which allows the user to read and write any five drive parameters In addition you can select Echo in parameter 879 This mode provides four bytes of input data that simply echo the four bytes of output data from the master This mode is only useful for debugging purposes and is not included in Table 9 Note that parameter 879 is only included in X5 V0042 and later software 1 0 Assemblies Table 9 Module Status LED CW REF SW ACT Blue Output Input PPO1 PPO2 PPO3 PPO4 PPO5 PPO6 In this table each blue shaded block represents one byte of data The abbreviations have the following meanings ID Parameter type and number IND Parameter subindex Value Parameter value CW Control word SW Status word REF Frequency reference in percent ACT Actual output fre
5. optimal motor turning in SLV mode employed SETUP AND USE The encoder interface is most effective if used in conjunction with the vector mode of operation Refer to the X5 User s Manual Chapter 6 for information about using the vector mode Three additional parameters are provided to calibrate the encoder Parameter Parameter Name Range Default Value 219 Encoder Pulses per Revolution 0 16383 1024 220 Encoder Filter Time 10 1000 ms 20 ms 221 Encoder Speed Protection 0 20 096 096 Parameter 219 Encoder Pulses per Revolution can either be extracted from the encoder nameplate or the data sheet supplied with it Parameter 220 Encoder Filter Time is used to filter the encoder signal in the event of noise Parameter 221 is for limiting the response of the drive in the event of the loss of encoder signal Two other parameters are provided to allow more flexibility in encoder selection and to improve PID application usage Parameter Parameter Name Range Default Value Quadrature Quadrature 223 EncoderType or Single Channel 224 Encoder Range 0 24000 rpm 0 rpm Parameter 223 Encoder Type allows the use of either quadrature or single channel types of encoders Parameter 224 Encoder Range improves PID application flexibility This parameter should be used in situations where the encoder feedback signal is not always directly proportional to the motor speed for example a winder usin
6. 00064C Profibus PC board assembly 32100391 Flexible cable assembly INSTALLATION PROCEDURES A WARNING SENSITIVE EQUIPMENT This assembly contains static sensitive components It should be handled only by a static safe installer using a grounded wrist strap Failure to observe this precaution may cause premature equipment failure A DANGER HAZARDOUS VOLTAGE Disconnect all power before servicing a drive unit or its components WAIT 5 MINUTES until the DC bus capacitors discharge Ensure that any other power sources that may feed control logic have been disconnected DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in a drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing any drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death 24 hour support 1 877 822 6606 XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACONe 5 Figure 1 shows the layout of th
7. 358 0 201 212 750 AUSTRALIA Vacon Pacific Pty Ltd 5 66 74 Micro Circuit Dandenong South VIC 3175 telephone 61 0 3 9238 9300 fax 61 0 3 92389310 AUSTRIA Vacon AT Antriebssysteme GmbH Aum hlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 BELGIUM Vacon Benelux NV SA Interleuvenlaan 62 3001 Heverlee Leuven telephone 32 0 16 394 825 fax 32 0 16 394 827 BRAZIL Vacon Brazil Alameda Mamor 535 Alphaville Barueri SP Tel 55 11 4166 5707 Fax 55 11 4166 5567 CANADA Vacon Canada 221 Griffith Road Stratford Ontario N5A 6T3 telephone 1 519 508 2323 fax 1 519 508 2324 CHINA Vacon Suzhou Drives Co Ltd Beijing Branch A528 Grand Pacific Garden Mansion 8A Guanghua Road Beijing 100026 telephone 86 10 51280006 fax 86 10 65813733 CZECH REPUBLIC Vacon s r o Kodanska 1441 46 110 00 Prague 10 telephone 420 234 063 250 fax 420 234 063 251 FRANCE Vacon France ZAC du Fresne 1 Rue Jacquard BP72 91280 Saint Pierre du Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 0 1 69 89 60 40 GERMANY Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 0 201 806 7099 Vacon OEM Business Center GmbH Industriestr 13 51709 Marienheide Germany Tel 49 02264 17 17 Fax 49 02264 17 126 INDIA Vacon Drives amp Control Plc Plot No 352 Kapaleeshwar Nagar East Coast Road Neelangarai Che
8. VACON DRIVEN BY DRIVES XBPROFO1 PROFIBUS COMMUNICATION OPTION BOARD FOR THE X5 AC DRIVE INSTALLATION MANUAL DPD00114A Need Help This manual answers most installation and startup questions that may arise However if you have any problems please let your first call be to us Vacon Inc Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon06 1 877 822 6606 After hours support is also available vacon and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON e 3 INSTALLING THE X5PROFIO1 COMMUNICATION OPTION BOARD INTRODUCTION The X5 frequency converters can be connected to Profibus DP using an option board the XSPROFIO1 The converter can then be controlled monitored and programmed from the host system Profibus is an vendor independent open fieldbus standard for a wide range of applications in manufacturing process and building automation Vendor independence and openness are guaranteed by the Profibus standard EN 50 170 With Profibus devices made by different manufacturers can communicate without special interface adjustments Profibus is useful for both high speed time critical data transmission and for extensive complex communication tasks Th
9. a 335 32 5th th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0 2366 0768 UKRAINE Vacon Drives Ukraine Branch 42 44 Shovkovychna Str Regus City Horizon Tower Kiev 01601 Ukraine Tel 380 44 459 0579 Fax 380 44 490 1200 UNITED ARAB EMIRATES Vacon Middle East and Africa Block A Office 4A 226 P 0 Box 54763 Dubai Airport Free Zone Dubai Tel 971 0 4 204 5200 Fax 971 0 4 204 5203 UNITED KINGDOM Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 01455 611 515 fax 44 0 1455 611 517 UNITED STATES Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 telephone 1 877 822 6606 fax 1 717 267 0140 D F D s a il 1 4 m
10. e Profibus family consists of three compatible versions Profibus DP Optimized for high speed and inexpensive connection the Profibus DP version is designed especially for communication between automation control systems and distributed I O at the device level Profibus DP can be used to replace parallel signal transmission with 24 V or 0 to 20 mA Profibus DP is the version of Profibus used in the X5 drive units Profibus PA Profibus PA is designed especially for process automation It permits sensors and actuators to be connected on one common bus line even in intrinsically safe areas Profibus PA permits data communication and power over the bus using a two wire technology according to international standard IEC 1158 2 Profibus FMS Profibus FMS is the general purpose solution for communication tasks at the cell level Power FMS services open up a wide range of applications and provide great flexibility Profibus FMS can also be used for extensive and complex communication tasks Profibus specifies the technical and functional characteristics of a serial fieldbus system with which decentralized digital controllers can be networked together from the field level to the cell level Profibus distinguishes between master and slave devices Master devices determine the data communication on the bus A master can send messages without an external request when it holds the bus access rights the token Masters are also called active stations i
11. e equals actual value 9 Fieldbus control OFF Fieldbus control ON 10 Not used Not used 11 Not used Not used 12 FC stopped Running 13 FC not ready FC Ready 14 Not used Not used 15 Not used Not used 24 hour support 1 877 822 6606 X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 17 Profidrive State Machine Power On Fauit mo Reset Fauit CW Bit7 1 Set CW Biti 0 SW Bit 6 1 g Y Set CW bit 0 Set CWi STOP1 ramp Set CW biti i bit2 1 bitl0 1 READY1 STOP3 Ramp Set CW Bit3 U Y SW Bit0 1 Set CW bit i biti i RUN DISABLE Coast READY2 SW Bit 1 1 Set CW bit3 1 biti0 i Y ENABLED Note The Enable Profibus control bit of the Profidrive control word sets the SLC and Cal D et e z Il c SW Bit2 1 Set CW bit i bit5 i bit6 1 biti0 1 RUNNING Email usa dvacon com Fax 717 264 3115 SLF bits of the X5 CW The Fieldbus control on bit of the Profidrive status word SLC amp amp SLF 18 VACON XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD Reference and Actual Frequency cw REF FBW1 FBW2 FBW3 FBW4 FBW5 SW ACT FBR1 FBR2 FBR3 FBR4 FBR5 ID Ind Value This is the reference 1 to the frequency converter Used normally as speed reference the allowed scaling is 10 000 to 10 000 In the application the value is scaled in percentage of the fr
12. e option board and the location of important components on it Encoder 115 VAC Switches 7 6 Switches 5 0 6 0 used Interface Terminals 7 not used for setting slave address ET Encoder Interface Power Supply Selector TURRE HITESTTTN Module Status LED Network Status LED Profibus Terminal Block Figure 1 Option board layout Before you can install the option board you must first remove the drive cover Figure 2 shows the locations of the cover screws The torque range for the X5 Size 1 cover is 18 26 in lbs Cover screw locations Cover screw locations Figure 2 Cover assembly and screw locations Email usa dvacon com Fax 717 264 3115 6 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD The option board is installed just above the control board in all configurations a Size 1 unit is shown in Figure 3 for reference The screws labeled A must be removed from the X5 those labeled B need only to be loosened to accept the board slot WELL ANE Ve T 7 4 E dx EL PRR ratte iov EX MuioL ls ocu ie mE Figure 3 Option board mounting locations Once the board is in place tighten the screws to a maximum of 26 in lbs 24 hour support 1 877 822 6606 XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 7 Next install the flexible circuit to finish the interface to the control board Refer to Figure 4 To install the flexible circuit first remove the ke
13. equency area between set minimum and maximum frequency 10000 100 00 Direction reverse 0 0 00 Direction forward 10000 100 00 Direction forward Configurable FBus Parameters cw REF SW ACT ID Ind Value The Fieldbus read and write parameters allow you to set up custom 1 0 using any drive parameters The output assembly permits you to write to any five parameters and the input assembly permits you to read any five parameters The FBus Write parameters are set up using parameters 890 894 and the FBus Read parameters are set up using parameters 880 884 For example if PPO2 was selected and you wanted to write to the drive parameter Accel Time 1 drive parameter 402 using field FBW1 of the output assembly you would set drive parameter 890 to a value of 402 Likewise if you wanted to read parameter Output Current drive parameter 104 using field FBR1 of the input assembly you would set drive parameter 880 to a value of 104 24 hour support 1 877 822 6606 XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 19 Examples of Profibus requests Example 1 Read drive parameter 302 Maximum Frequency Command Master Slave ID 112E hex 1 Read parameter value 12E hex Parameter 302 dec e g maximum frequency IND 0000 hex 0000 no meaning VALUE 0000 0000 hex 0000 0000 no meaning Communicator HMS Industrial Networks GmbH Ext Diag StatDiag
14. g an encoder mounted on an idler pulley feeding a winding spool The PID may be attempting to maintain a constant linear speed on the wound media but as the diameter of the media on the spool changes the motor turning the spool needs to vary its speed to maintain the linear speed at the idler pulley When parameter 224 is set to 0 it is ignored and the PID calculates the feedback percentage based on parameter 301 Maximum Frequency When this parameter is set to a non zero value the PID uses instead Parameter 224 s setting to calculate the feedback percentage Encoder feedback works similarly to an analog input as configured in parameters 850 PID Configure 851 PID Feedback 852 PID Prop Gain 853 PID Int Gain and 859 PID Derivative Gain The feed forward options are suggested for setting parameter 850 More specific details on each of the listed parameters can be found in the X5 User s Manual DPD 00089 Email usa dvacon com Fax 717 264 3115 10e VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD The encoder interface can easily serve as one of the inputs to the X5 s Keeper Function data logging See the X5 User s Manual for more information Both the Vmet and Imet output from the drive can be configured to indicate the status of the encoder Parameters 700 Vmet and 702 Imet that relate to the setup and calibration of the Vmet and Imet outputs both have selections related to the status of the encoder inp
15. he data to be written is placed in the field Data word 2 In reading mode the answer is in the field Data word 2 Data word 1 is normally zero Email usa dvacon com Fax 717 264 3115 16 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD Control and Reference Control Word CW in ind vai CW REF FBW1 FBW2 FBW3 FBW4 FBW5 SW ACT FBR1 FBR2 FBR3 FBR4 FBR5 Bit Description Bit No Value 0 Value 1 0 STOP 1 by ramp ON 1 1 STOP 2 by coast ON 2 2 STOP 3 by ramp ON 3 3 RUN DISABLE ENABLE 4 No action START 5 No action START 6 No action START 7 No action FAULT RESET 0 gt 1 8 No action No action 9 No action No action 10 Disable Profibus control Enable Profibus control 11 No action No action 12 No action No action 13 No action No action 14 No action No action 15 No action No action Control and Reference Status Word SW ib Dd Vaie cw REF FBW1 FBW2 FBW3 FBW4 FBW5 SW ACT FBR1 FBR2 FBR3 FBR4 FBR5 Bit Description Bit No Value 0 Value 1 0 Not Ready initial READY 1 1 Not Ready READY 2 2 DISABLE ENABLE 3 NO FAULT FAULT ACTIVE 4 STOP 2 NO STOP 2 5 STOP 3 NO STOP 3 6 START ENABLE START DISABLE 7 No warning Warning 8 Reference not equal to actual value Referenc
16. line A m 1200 1200 1200 1000 400 200 100 Length line B m 1200 1200 1200 600 200 The following cables can be used e Belden Profibus data cable 3079A e Olflex Profibus cable 21702xx e Siemens SINEC L2 LAN cable for Profibus 6XVI 830 0AH10 NOTE 1 The minimum distance between power and bus cables is 30 cm 2 A minimum cable length of 1 m between two stations is recommended The X5PROFIO1 Profibus board is connected to the fieldbus through a 6 pin pluggable bus connector See Figure 1 on page 5 for the location of the bus connector Communication with the control board of the frequency converter takes place through the flexible circuit applied last during the installation process Email usa dvacon com Fax 717 264 3115 12 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD PROFIBUS TERMINALS Table 6 describes the Profibus terminal assignments Table 6 Profibus Terminal Block Signal Connector Description CM 1 Data ground reference potential for 5V supply B 2 Receive transmit data plus A 3 Receive transmit data minus 5V 4 5V supply voltage from option board B 5 Receive transmit data plus A 6 Receive transmit data minus LED INDICATIONS The Profibus option board includes two status LED status indicators near the bottom center of the option board See Figure 1 on page 5 for the location of these LEDs on the board The following
17. lined in NO3 the X5 user manual under parameters 705 708 RC3 Terminal NO3 is a normally open contact it closes when the relay activates NC3 is a normally closed contact it opens NOS when the relay activates RC3 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp The fourth auxiliary relay The function of this relay is set by parameter 710 Functionally it is capable of each of the features outlined in NO4 the X5 user manual under parameters 705 708 RC4 Terminal NO4 is a normally open contact it closes when the relay activates NC4 is a normally closed contact it opens NES when the relay activates RC4 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp Channel A input from the encoder Compatible with line A driver open collector or totem pole outputs from an A encoder If itis an open collector or totem pole type encoder outputs are used connect the A terminal to Ecom Channel B input from the encoder Compatible with line B driver open collector or totem pole outputs from an B encoder If itis an open collector or totem pole type encoder outputs are used connect the B terminal to Ecom Channel C input from the encoder Compatible with line C driver open collector or totem pole outputs from an C encoder If itis an open collector or totem pole type encoder outputs are used
18. n the Profibus protocol Slave devices are peripheral devices Typical slave devices include input output devices valves drives and measuring transmitteres They do not have bus access rights and they can only acknowledge received messages or send messages to the master when requested to do so Slaves are also called passive stations Profiles The Profibus protocol defines how user data is to be transmitted between the stations over the bus User data is not evaluated by the Profibus transmission protocol The meaning is specified in the profiles In addition the profiles specify how Profibus is to be used in the application area Email usa dvacon com Fax 717 264 3115 4 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD NOTE This network communication interface included with the X5 option is warranted to meet the core specifications for Profibus Many existing software applications are custom engineered and may contain brand specific communication that will not be supported by the X5 without modification No guarantee of compatibility with any specific system is made The user is responsible for any interface software and hardware needed to make an application function APPLICABLE DOCUMENTS This manual is supplied as a supplement to the X5 AC Drive User s Manual DPD 00089 previously Form 1434 OPTION KIT CONTENTS The option kit includes the following materials Part Number Description 251
19. ndard Profibus Cable Profibus devices are connected in a bus structure A maximum of 32 stations master or slaves can be connected in one segment The bus is terminated by an active bus terminator at the beginning and end of each segment see 24 hour support 1 877 822 6606 X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACONe 11 Figure 6 To ensure error free operation both bus terminations must always be powered When more than 32 stations are used repeaters line amplifiers must be used to connect the individual bus segments A 32 segment Slave Slave Slave Slave EF 32 segment Al kel x max 126 stations 4 segments I Termination Resistor r Bus Repeater Figure 6 Cabling and bus termination Table 4 shows the line parameter specifications The maximum cable length depends on the transmission speed and cable type see Table 5 The specified cable length can be increased using the repeaters The use of more than three repeaters in series is not recommended Table 4 Line Parameters Parameter Line A Line B impedance 135 165 ohms 100 130 ohms 3 to 20 MHz f gt 100kHz Capacity 30 pF m 60 pF m Resistance 110 ohms km Wire gauge 0 64 mm 0 53 mm Conductor area 0 34 mm gt 0 22 mm Table 5 Line Length for Different Transmission Speeds Baud rate kbit s 9 6 19 2 93 75 187 5 500 1500 3000 12000 Length
20. nnai 600041 Tel 91 44 244 900 24 25 ITALY Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telephone 39 0522 276811 fax 39 0522 276890 THE NETHERLANDS Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 NORWAY Vacon AS Bentsrudveien 17 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 ROMANIA Vacon Romania Reprezentanta Cuza Voda 1 400107 Cluj Napoca Tel 40 364 118 981 Fax 40 364 118 981 RUSSIA ZAO Vacon Drives UL Letchika Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 PRODUCTION Chambersburg USA 3181 Black Gap Road Chambersburg PA 17202 TB Wood s India Pvt Ltd 27 E Electronics City Hosur Road Bangalore 560 100 India Tel 91 80 30280123 Fax 91 80 30280124 SLOVAKIA Vacon s r o Branch Seberiniho 1 821 03 Bratislava Tel 421 243 330 202 Fax 421 243 634 389 SPRIN Vacon Drives Ib rica S A Miquel Servet 2 PI Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 SWEDEN Vacon AB Anderstorpsvagen 16 171 54 Solna telephone 46 0 8 293 055 fax 46 0 8 290 755 THRILAND Vacon South East Asi
21. quency in percent Email usa dvacon com Fax 717 264 3115 14 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD Parameter Data ID cw REF FBW1 FBW2 FBW3 FBW4_ FBW5 SW ACT FBR1 FBR2 FBR3 FBR4 FBR5 iD IND VALUE Frequency Converter 1 i i Read Write from Drive PROFIBUS MASTER APPLICATION Answer from Drive Ind Value 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Request Response type SM Parameter Number Vacon ID number SM Spontaneous bit not used Request Response types Request Function Response Function 0 No request 0 No response 1 Read parameter value word 1 Parameter value ready word 2 Write parameter value word 7 Request rejected fault code Fault numbers if response 7 Fault Description Number 0 Illegal parameter 1 Parameter is read only actual values 2 Parameter value is out of limits Request temporarily rejected ex 17 can be changed only for STOP state 18 Other fault 101 Unknown request type 24 hour support 1 877 822 6606 XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 15 Parameter Data Index ID Value Not in use Parameter Data Data Value ID Ind byte 0 byte 1 byte 2 byte 3 In writing mode t
22. tables explain the meaning of the status LEDs Table 7 Top LED If the LED is This means OFF The Profibus option board is not activated Green flashing The Profibus option board has started up successfully Table 8 Bottom LED If the LED is This means OFF There is no external commucation fieldbus side Green An active connection has been established with a Profibus network A Profibus network error has occurred Check for the following Red Bus pue Possible error in configuration or parameter setting The master may be offline or shut down DIP SWITCHES The Profibus drop number is configured by the two banks of DIP switches located in the upper right corner ofthe option board See Figure 1 on page 5 for an illustration The least significant bit is controlled by the rightmost switch the most significant bit by the second switch from the left on the left bank The far leftmost switch on the left bank switch 7 has no function assigned to it The Profibus drop number value is a 7 bit binary number ranging from 0 127 Switches 6 0 set the slave address to a value ranging from 0 127 however the values 0 1 and 127 are reserved by the protocol for non slave devices Baud rate is set by the software not by the DIP switches 24 hour support 1 877 822 6606 XBPROFIO1 PROFIBUS COMMUNICATION OPTION BOARD VACON 13 GETTING STARTED USING THE PROFIBUS OPTION BOARD
23. ut The Program Sequencer function can also key off the encoder s home pulse To make use of this function the encoder s home pulse 1 pulse per revolution must be connected to the C input of the encoder board ENCODER INTERFACE TROUBLESHOOTING Any problem with the encoder interface will result in an F37 fault Four advanced fault codes are available to help you determine whether you have an encoder calibration problem or a defect For more information on troubleshooting refer to the Troubleshooting chapter in the X5 User s Manual For information on setting parameters see Chapter 7 in the X5 User s Manual PROFIBUS SPECIFICATIONS AND CONNECTIONS Following are the specifications for Profibus connections Table 3 Profibus Connection Specifications OPT C3 pluggable connector 5 08 mm OPT C5 9 pin DSUB connector female RS 485 half duplex Interface Profibus Data transfer method Connections Transfer cable Twisted pair 1 pair and shield Isolation 500 VDC Profibus As described in document Profibus Profile for variable speed drives Profidrive Communications PPO types 1 2 3 4 5 Baud rate 9 6 kbaud to 12 Mbaud Addresses 2to 126 Ambient operating temperature Storage temperature 10 degrees C 55 degrees C 40 degrees C 60 degrees C Environment Humidity 9595 no condensation allowed Altitude Max 1000 m Vibration 0 5 G at 9 200 Hz Safety EN50178 sta
24. ypad frame necessary in this size unit The frame is attached with two screws in opposite corners the screws thread into fasteners in the plastic assembly After the flexible circuit is installed replace these screws limiting the installation torque to 12 in lbs Figure 4 Flexible circuit interface to control board 115 VAC INTERFACE RELAY ENCODER INTERFACE TERMINALS Figure 5 115 VAC interface encoder terminals The option kit includes five 115 VAC inputs two additional programmable relays and an encoder interface The details of the terminals on the board related to the 115 VAC interface and the encoder are shown in Table 1 on page 8 Email usa dvacon com Fax 717 264 3115 8 VACON X5PROFIO1 PROFIBUS COMMUNICATION OPTION BOARD Table 1 Encoder Interface Terminals Terminal Description 115 VAC logic input connect input to 115 VAC to activate DI A The programmable functionality of these inputs is controlled DI B by parameters 728 729 730 731 and 732 Each of these DI C inputs can emulate the function of the FWD REV R J EN MOL DI1 DI2 DI3 DIA or DI5 input terminals on the X5 DI D control board DI E Refer to the X5 User s Manual for more information DPD 00089 ACn The neutral connection for the 115 VAC control inputs The third auxiliary relay The function of this relay is set by parameter 709 Functionally it is capable of each of the features out
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