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Remote Keypad TP-G1-J1 Instruction Manual INR-SI47-1261a-JE

1. 22e nenne 3 63 3 6 5 Remote and local modes 3 63 368 Ad WNNg sneeeesseheser 3 64 3 7 Measuring the capacitance of DC link bus lete olee Ll se E Ea E AE lace 3 65 Chapter 4 SPECIFICATIONS 4 1 4 1 General Specifications 4 2 Communication Specifications An 4 3 Transmission Specifications e 4 2 Chapter1 BEFORE USING THE MULTI FUNCTION KEYPAD 1 1 Acceptance Inspection Unpack the package and check the following Model name 1 The package contains a multi function keypad and its instruction manual this book 2 There have been no problems during transportation In particular no parts are damaged or have fallen out of place nor are there any dents on the body 3 The model name TP G1 J1 is inscribed on the back of the multi function keypad as shown in Figure 1 1 The multi function keypad is available in two models TP G1 J1 and TP G1 C1 The languages supported by those models differ as listed below Model Language TP G1 J1 English Japanese German French Spanish and Italian TP G1 C1 Chinese Japanese English and Korean If you suspect the product is not working properly or if you have any questions about your product contact your Fuji Electric representative Figure 1 1 Back of Multi function Keypad TP G1 J1 1 2 Inverters with which the Multi function Keypad Interfaces The
2. This page is continued from the previous page and continues to the next page A This page is continued from the previous page ENGLISH Figure 3 20 Screen Transition for ALM INF Continued 3 41 3 4 8 Viewing cause of alarm Menu 7 Alarm Cause Menu 7 ALM CAUSE in Programming mode allows you to view the information on the four most recent alarm conditions that triggered protective functions in alarm code and the number of occurrences It also shows the cause of each alarm Basic configuration of screens Figure 3 21 shows the LCD screen transition for Menu 7 Alarm Cause A hierarchy exists among those screens that are shifted in the order of menu screen detailed alarm code screens On the detailed alarm code screen of the target function code you can view the cause of alarms alarm list screen and The alarm list screen is the same as that for Menu 6 Alarm Information Power ON Menu screen Alarm list screen Detailed alarm code QUICK SET screens DATA SET DATA CHECK OPR MNTR PAETI 170 CHECK 1 Er2 1 MAINTENANC 2 0C1 20 ALM INF 3 0C2 ALM CAUSE a SIE DATA COPY LOAD FCTR USER SET COMM DEBUG Figure 3 21 Configuration of Screens for ALM CAUSE Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed
3. 2 Select 7 ALM CAUSEE by moving the pointer EY with the and keys 3 Press the key to get the Alarm list screen which displays information on the four most recent alarm conditions alarm code and the number of occurrences for each alarm condition 4 Select the alarm condition to be displayed by using the AN and QO keys 5 Press the key to display the alarm code on the LED Monitor and the screen for the cause of the alarm can be more than 1 page on the LCD Monitor 6 Press the A or Q key to view the previous or next page 7 Press the key to go back to the alarm list Press the key again to go back to the menu Figure 3 22 shows the LCD screen transition starting from Menu 7 Alarm Cause 3 42 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY IZO CHECK MAINTENANC ALM INF ALM CAUSE AV gt MENU SHIF 071 0H2 1 Er2 1 2 0C1 40 3 0C2 20 ALM CAUSE 071 0H2 1 Er2 2 0C1 40 3 0C2 20 ALM CAUSE KP CONNECTOR WIRING INVERTER UNIT KEYPAD v aig WIRING INVERTER UNIT KEYPAD ELEC NOISE ALM CAUSE Common operation items Select the desired menu by moving the pointer Fj with O key Press key to establish the desired menu Alarm cause latest and no of occurrences Alarm cause last and no of occurrences Alarm cause 2nd last and no of occurrences Alarm cause 3rd last and no of occurrences Press key to go back to Menu
4. Ses COMMAND Function code and name Data can be changed by x Data exists 0 pressing A key 58 ofjHz Data o OO 655 35 Range AV DATA ADJUS Operation guide M W X Z Code Monitoring only MeIMONI TOR Function code and name Reference only Cannot be changed 58 O0Hz Data MONITOR DATA AV3DATA ADJUS Operation guide Figure 3 37 Screen Transition for Communication Debugging 3 59 3 5 Alarm Mode When a protective function is triggered resulting in an alarm the inverter automatically enters the alarm mode displaying the alarm code on the LED Monitor and the details of the alarm on the LCD Monitor as shown below Occurrence of alarm 0 Most recent cause No of consecutive occurrences KEYPD COM ERR Cause of alarm PRGSPRG MENU Operation guide RESET SRESET Operation guide v If there is other alarm cause information W appears Figure 3 38 Without Non overlapping Alarm If more than one alarm overlapping alarm occurs the display appears as shown below You can check the overlapping alarms Overlapping alarm Occurrence of alarm 3 0H2 o THR OPEN PRG gt PRG MENU 2 Er7 OA TUNING ERROR PRG gt PRG MENU RESETSRESET v KEYPD COM ERR PRG gt PRG MENU RESETSRESET v If overlapping alarms occur the most recent cause appears as 1 alarm code not as 0 alarm code Figure 3 39 With Overlapping Alarm 3 60 Also you can view the alarm history
5. Status Transition between Operation Modes in FRENIC MEGA With light alarm added 3 4 3 3 Running Mode When the inverter is turned ON it automatically enters Running mode in which you can 1 Configure the frequency command and PID commands 2 Run or stop the motor 3 Monitor the running status e g output frequency output current 4 Jog inch the motor 5 Switch between the remote and local modes and 6 Monitor light alarms 3 3 1 Configuring the frequency command and PID commands You can configure the frequency command and PID commands with the oO and Q keys on the keypad Co It is possible to display or configure the reference frequency as load shaft speed and other converted values of the mechanical system with function code E48 To configure the reference frequency while monitoring the motor speed load shaft speed or speed set the E48 data to 3 4 or 7 respectively as listed in Table 3 8 Items Monitored E Configuring the frequency command Usin Q and Q keys F01 0 factory default or 8 1 Set function code F01 at 0 or 8 O QO keys on keypad This cannot be done when the keypad is in Programming mode or Alarm mode To enable frequency setting using the A and QO keys first place the keypad in Running mode 2 Press the O or Q key The 7 segment LED monitor displays the frequency command and the LCD monitor displays the related information including the operation guide
6. 3 4 12 Performing communication debugging Menu 11 Communication Debugging Menu 11 Communication Debugging in Programming mode allows you to view the data of communication related function codes S M W X and Z codes to help debug programs for communication with host equipment Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 11 COMM DEBUG by moving the pointer EY with the and keys 3 Press the amp key to get the list of communication related function codes 4 Select the function code by moving the pointer EY with the oO and Q keys 5 Press the key to check or change the function code 6 Press the key to go back to the menu Figure 3 37 shows the LCD screen transition starting from the 11 COMM DEBUG menu QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer 4 with Oo QO key 8 DATA COPY 9 LOAD FCTR 10 USER SET Hii COMM DEBUG AV2MENU SHIFA ENGLISH Press key to establish the desired menu 20000 List of communication related function codes 39 49Hz Lists function codes with their names 0002H Select the function by moving the cursor with A Q key 5 32sec To go back to the menu press key Press key to establish the desired menu
7. In addition to the most recent current alarm you can view three recent alarms and any overlapping alarms by using the O and K keys while the most recent one is being displayed O Er2 o Most recent alarm No of consecutive occurrences KP CONNECTOR Cause of alarm PRG gt PRG MENU Operation guide RESETSRESET Operation guide If there is other alarm cause information W appears 1 0H2 Previous alarm No of consecutive occurrences THR OPEN Cause of alarm PRGSPRG MENU Operation guide RESETSRESET Operation guide 2 Er7 O A Previous alarm No of consecutive occurrences TUNING ERROR Cause of alarm PRG gt PRG MENU Operation guide RESET gt RESET Operation guide 3 0C1 3 A Previous alarm No of consecutive occurrences OC DURING ACC Cause of alarm PRGSPRG MENU Operation guide RESET gt RESET Operation guide Vv Figure 3 40 Switching of Display of Overlapping Alarm History ENGLISH 3 61 m Display of running status information at the time of alarm Note 1 in Figure 3 41 By pressing the key while an alarm code is displayed you can view the output frequency output current and other data concerning the running status The data you can view is the same as with 6 ALM INF Use the N and Q keys for scrolling pages within the menu Also while a past alarm code is displayed you can view the inverter running status at the occurrence of the displayed alarm Pressing the key or key with the running status information being dis
8. Max output current When the measurement completes the results are displayed Iave 182 2A BPave 24 0 LOAD FACTOR Average output current Average braking power To go back to Mode selection press key Figure 3 35 Screen Transition for LOAD FCTR START gt STOP mode Tip Going back to Running mode While the measurement of the load factor is in progress you can go back to the running mode by pressing the key or to the Mode selection screen by pressing the key In these cases the measurement of the load factor will continue You can go back to 9 LOAD FCTR and confirm on the Mode selection screen that the measurement is in progress After the measurement has ended you can view the results of the measurement by pressing the en key on the Mode selection screen Screen when the measurement is in progress MODE SELECT PMBHOURS SET STARTSSTOP EXECUTING LOAD FACTOR ENGLISH Note The results of the measurement will be deleted when the inverter is powered OFF 3 57 3 4 11 Changing function codes covered by Quick setup Menu 10 User Setting Menu 10 USER SET in Programming mode allows you to change the set of function codes that are covered by Quick setup Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 10 USE
9. Table 3 17 lists the menu of copy function by the multi function keypad Table 3 17 List of DATA COPY Operations Operation Description Read Read data Reads out function code data from the inverter and stores it into the internal memory of the keypad Write Write data Writes the data held in the selected memory area of the keypad into the inverter Verify Verify data Verifies the data held in the keypad s internal memory against the function code data in the inverter Check Check data Checks the model information format and function code data held in the three memory areas of the keypad Protect Protect data Protects the function code data saved in the internal memory of the keypad preventing the data from overwrite Items that can be copied by this function are Function code data Function code items subject to quick setup and Digital frequency command and PID commands 3 44 Basic configuration of screens Figure 3 23 shows the LCD screen transition for Menu 8 Data Copying A hierarchy exists among those screens that are shifted in the order of menu screen screen and data selection screen On the data selection screen you can select the target memory in the multi function keypad and the desired copy function to proceed copy function list Power ON Menu screen Copy function list Data selection screen QUICK SET screen DATA SET DATA CHECK ORRBEMNTR KP INV READ I O
10. Calculated torque value 3 12 Table 3 8 Monitored Items on the LED Monitor Example Unit Load factor Items Monitored Continued Meaning of Displayed Value Motor output in kW Load rate of the motor in with the rated output being at 100 Function code E43 Monitor page PID command Note 1 PID feedback amount Note 1 PID command feedback amount transformed to that of physical value of the object to be controlled Refer to the function codes E40 and E41 for details WUT MILIAN PID output Note 1 Analog input monitor Note 2 PID output in with the maximum output frequency F03 being at 100 Analog input to the inverter converted per E40 and E41 Refer to the function codes E40 and E41 for details Timer for timer operation Note 3 Remaining time when the timer operation is enabled Current position pulse Position deviation pulse Current position pulse for use under positioning control Position deviation pulse for use under positioning control Torque current Note 4 Exciting current magnetic flux command Note 4 Torque current command value or calculated torque current Magnetic flux command value Input watt hour kWh 100 ENGLISH The LCD monitor given below shows information related to the item shown on the LED monitor The monitor item on the LED monitor can be switched by pressin
11. as shown in Figure 3 2 ar an ee LILLE The lowest digit blinks ENGLISH Hz A V r min m min kW X10 minsec PID v v v bi v v v v v v v Means the keypad takes precedence Allowable entry range F 7 D gt S T Operation guide a FWD REV STOP REM LOC COMM JOG HAND Figure 3 2 Example of Frequency Command Configuring Screen 3 To change the frequency command press the Oo or Q key again The new setting can be saved into the inverter s internal memory 3 5 Tip The frequency command setting will be saved either automatically by turning the main power OFF or only by pressing the key You can choose either way using function code E64 Available in FRENIC Eco MEGA e When you start accessing the frequency command or any other parameter with the oO and QO keys the lowest digit on the display will blink and start changing As you are holding down the key blinking will gradually move to the upper digit places and the upper digits will be changeable e Pressing the key moves the changeable digit place blinking and thus allows you to change upper digits easily e By setting function code C30 at 0 Enable Oo Q keys on the keypad and selecting frequency command 2 as a frequency command source you can also access the frequency command in the same manner using the and Q keys e If you have set function code F01 at 0 W K keys on keypad but have selected a frequency command source other than frequ
12. assuming the PID output value maximum frequency F03 as 100 3 22 Table 3 12 Drive Monitoring Display Items Continued Torque limit value A Torque limit value B Symbol Description Driving torque limit value A based on motor rated torque Driving torque limit value B based on motor rated torque Multi ag Reference torque bias Current position pulse Reserved appears Current position pulse for positioning control Stop position target pulse Position deviation pulse Stop position target pulse for positioning control Position deviation pulse for positioning control Positioning control status Motor temperature Positioning control status Temperature detected by the NTC thermistor built in the motor VG motor Ratio setting Magnetic flux command value When this setting is 100 the LED monitor shows 1 00 Flux command value in Deviation in SY synchronous operation 4 multiplied current position pulse Deviation in SY synchronous operation Current position pulse for positioning control 4 multiplied stop position target pulse 4 multiplied position deviation pulse Stop position target pulse for positioning control Position deviation pulse for positioning control Positioning control status Positioning control status ENGLISH Basic key operation 1 When the inverter is powered ON it automaticall
13. control circuit terminal block Note The number of applicable terminals differs depending on the inverter model For detail refer to the inverter s instruction manual 3 38 Table 3 16 Alarm Information Displayed Continued Page in ope Item Symbol Description Eco Multi MEGA guide ON OFF status of input signals for function code S06 Communication FWD REV X1 to X9 XF XR RST Input signals via Highlighted when 1 normal when o communications link Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Output signals to the terminals Y1 to Y4 Y5A C 30A B C Output signals Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Simultaneously occurring alarm codes 1 Overlapping alarm 1 nein A is displayed if no alarms have occurred Simultaneously occurring alarm codes 2 Overlappi 1 ar is displayed if no alarms have occurred Error sub code Secondary error code for the alarm Detected speed SPEED Detected speed kakapa Note The information of the first alarm is saved as Alarm history last Symbol 1 and that of the latest alarm is retained as Alarm history latest Symbol 0 1 Basic key operation 1 When the inverter is powered ON it automaticall
14. mode The figure below shows how the primary frequency command 1 entered via the keypad is translated to the final frequency command The setting procedure is the same as that for usual frequency setting Link disabled F01 0 LE OFF SS2 SS1 OFF Primary frequency command from keypad Frequency setting O other than above Final frequency command Command via link ihe Multi frequency PID command cancel Suen Hz PID ON PID output as frequency i 3 10 3 3 2 Running or stopping the motor By factory default pressing the key starts running the motor in the forward direction and pressing the key decelerates the motor to stop The key is disabled You can run or stop the motor using the keypad only in Running mode and Programming mode To run the motor in reverse direction or to run the motor in reversible mode change the setting of function code F02 2 For details of function code F02 refer to the inverter s instruction manual Chapter 5 FUNCTION CODES Note Forward Reverse Figure 3 5 Rotational Direction of Motor Note The rotational direction of IEC compliant motor is opposite to the one shown above E Displaying the running status on the LCD monitor 1 When function code E45 LCD monitor item selection is set at 0 The LCD monitor displays the running status the rotational direction and the operation guide The lower indicators show the running sta
15. 2 Indicator Index details Item Description information condition status Output frequency and frequency command Output current Output voltage Calculated torque load factor and speed Unit of number on LED monitor Preset and actual motor speeds and preset and actual load shaft speeds Preset and actual line speeds Input power and motor output Data exceeding 99 999 Preset and actual constant feeding rate times Timer PID process value Running in forward rotation Running status Running in reverse rotation No output frequency Remote mode Local mode Run command source Via communication RS 485 standard optional field bus option Jogging mode Hz A V r min m min kW X10 min sec PID v v v Y v v v v v v v A A a A A a A a FWD REV STOP REM LOC COMM JOG HAND Via keypad This item lights also in local mode ENGLISH lt Indicators for the unit of number on the LED monitor lt Indicators for the running status and run command source 3 3 3 2 Overview of Operation Modes The FRENIC series of inverters feature three operation modes listed in Table 3 2 Table 3 2 Operation Modes Mode Description Running Mode Programming Mode N x TE This mode allows you to enter run stop commands in regular operation You can also monitor the running status in real time appears on the LED monitor Only in FRENIC MEGA If a
16. 3 3 Monitoring the running status on the LED monitor The items listed below can be monitored on the 7 segment LED monitor Immediately after the power is turned ON the monitor item specified by function code E43 is displayed Pressing the key in Running mode switches between monitor items in the sequence shown in Table 3 8 The Monitor page column shows the monitor page of items supported by each inverter model Table 3 8 Items Monitored Monitored It i Monitor page ee era Example Meaning of Displayed Value Funci n the LED Monitor code E43 Speed Monitor Function code E48 specifies what to be displayed Output frequency before slip LIL Hz Frequency actually being output Hz compensation Output frequency after slip SOT Frequency actually being output Hz compensation 0 san SELLI Hz Frequency actually being output Hz Some items are not displayed depending WW 20 on the inverter 1 Motor speed SLIL tlmin output frequency Hz x Pot model For details refer to the inverter s Load shaft speed IL rimin Output frequency Hz x E50 instruction manual Line speed r min Output frequency Hz x E50 Constant feeding E50 rate time Output frequency Hz x E39 Speed j Output frequency Hz x100 Maximum frequency Hz Output current 4 Output of the inverter in current in rms Input Power hes Input power to the inverter o Motor output torque in Calculated
17. Alarm mode Alarm code which identifies the cause of an alarm if the protective function is activated Indicator indexes In Running mode these indexes show the unit of the number displayed on the 7 segment LED monitor and the running status information on the LCD monitor For details see the next page Switches the operation modes of the inverter Shifts the cursor to the right when entering a number Pressing this key after removing the cause of an alarm will switch the inverter to Running mode This key is used to reset settings or screen transition UP and DOWN keys These keys are used to select the setting items or change the function code data Function Data key This key switches the operation mode as follows E In Running mode Pressing this key switches the information to be displayed concerning the status of the inverter output frequency Hz output current A output voltage V etc E In Programming mode Pressing this key displays the function code and establishes the newly entered data E In Alarm mode Pressing this key displays the details of the problem indicated by the alarm code that has appeared on the LED monitor Starts running the motor forward rotation Starts running the motor reverse rotation Stops the motor Holding down this key for more than 1 second toggles between local and remote modes Lights while a run command is supplied to the inverter 3
18. Press B key to establish the desired alarm cause page Alarm cause 1st page Press key to go back to alarm list screen ENGLISH Press A Q key to check all alarm causes Alarm cause 2nd page To access the target data switch to the desired page using the oO and QO keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 22 Screen Transition for ALM CAUSE 3 43 3 4 9 Data copying Menu 8 Data Copying Menu 8 Data Copying in Programming mode provides various copy functions The multi function keypad can hold three sets of function code data in its internal memory so that it can be used with three different inverters The copy function includes Read Write and Verify functions which can be used as follows a Reading function code data out of an inverter for which function codes are already configured and then writing such function code data altogether into another inverter b Copying the function code data saved in the inverter memory into the keypad memory for backup c Saving function code data in the multi function keypad as master data saving more than one set of function code data in the multi function keypad and writing a set of data suited to the machinery into the target inverter Inverter Keypad a Copy b Backup c Data management
19. Shows the ON OFF state of the input signals at the control circuit terminal block Highlighted when short circuited normal when open Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Input information for function code S06 communication Highlighted when 1 normal when 0 Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Output signals I O signals hexadecimal Output signal information Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Input signal at the control circuit terminal block in hexadecimal Output signal in hexadecimal Input signal via communications link hexadecimal Analog input signals Analog output signals Note Symbols and output formats differ depending on the inverter model Input voltage at terminal 12 Input current at terminal C1 Input voltage at terminal V2 Output voltage at terminal FMA Output current at terminal FMA Average output voltage at terminal FMP Pulse rate at terminal FMP Output voltage at terminal FMA Output current at terminal FMA Output current at terminal FMI Output voltage at terminal FM1 Output current at terminal FM1 Output voltage at terminal FM
20. communications Terminal V2 BUS Bus option PID_LINK command Inverter support software PID MULTI PID multi frequency UP DOWN control LOADER ERENIC loader sommend 1 Refers to COM port 1 which is the RJ 45 connector on the inverter 2 Refers to COM port 2 which is on the terminal block of the inverter FRENIC MEGA or on that of the option card FRENIC Eco Multi 3 6 E Make settings under PID process control To enable PID process control you need to set function code J01 at 1 or 2 Under the PID control the items that can be accessed with the Oo and Q keys are different from those under regular frequency control depending upon the current LED monitor setting If the LED monitor is set to the speed monitor the item accessible is a manual speed command frequency command if it is set to any other data the item accessible is a PID process command L Refer to the inverter s user s manual for details on the PID control Configuring the PID process command with the oO and Q keys 1 Set function code J02 at 0 N Q keys on keypad 2 Set the LED monitor to something other than the speed monitor E43 0 while the keypad is in Running mode You cannot modify the PID process command with the O and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the command with the AN and QO keys first switch to Running mode 3 Press the O or Q key The 7 segment LED monit
21. entry of a run command For details refer to the screen transition in Figure 3 35 7 Press the key to go back to the menu Figure 3 35 shows an example of the LCD screen transition starting from Menu 9 Load Factor Measurement QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer EJ with O Q key ALM INF ALM CAUSE DATA COPY LOAD FCTR AV gt MENU SHIF Press key to establish the desired menu MODE SELECT Mode selection screen HOURS SET Select the desired measurement mode START gt STOP in START gt STOP this example by moving the cursor with N key LOAD FACTOR Press key to establish the desired measurement mode Confirmation screen If OK press key To go back to Mode selection press key LOAD FACTOR Press key to signal Ready START BY RUN Waiting for run command Standby for measurement Imax 0 OOA Upon receiving a run command the measurement will start lave 0 OOA If a run command has already been received this screen will BPave 0 0 be skipped LOAD FACTOR py command Measurement will start upon receiving a run command N 3 56 EXECUTING Imax 0 OOA lIave 0 OOA BPave 0 0 LOAD FACTOR END Imax 289 4A Measurement in progress The measurement will continue until the inverter is stopped To discontinue the measurement press key Pressing the key stops the measurement Measurement complete
22. in the option connected to the C port Note 1 Available for the 1st motor only even if the inverter has the motor switching function Note 2 To reset the input watt hour and input watt hour data to 0 set function code E51 to 0 000 Note 3 COM port 1 is on the inverter COM port 2 is on the terminal block FRENIC MEGA or on the option card FRENIC Eco Multi Note 4 For details of error contents refer to the RS 485 Communication User s Manual Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 5 MAINTENANC by moving the pointer BY with the and keys 3 Press the key to display the screen by one page for Maintenance 4 Select the page for the desired item by using the Oo and QO keys and confirm the Maintenance data for the desired item 5 Press the key to go back to the menu Figure 3 18 shows an example of the LCD screen transition starting from Menu 5 MAINTENANC 3 34 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY DATA CHECK OPR MNTR 170 CHECK MAINTENANC AV gt MENU SHIF Imax CAP 0 0 MT IM 14h REMT1 10000h VW a Rens 20 TCAP 10h 87000h TFAN 30h 87000h MAINTENANCERX NST o Wh 999900kWh PD 2265 REMN1 10000 E N 4 O NRR1 13 78 NRR2 25 77 NRO 11 72 M
23. multi function keypad TP G1 J1 interfaces with the following Fuji inverters FRENIC Eco FRNOOOF1S 00 The multi function keypad is fully supported by inverters with a ROM FRNOOOF1E OO version F1S10300 or later You can check the inverter s ROM version with MAIN in Menu 5 Maintenance Information in Programming FRNOOOF1H OO Mode There are restrictions on the support for the multi function keypad by inverters with a ROM version earlier than F1S10300 For details consult your Fuji Electric representative ENGLISH FRENIC Multi FRNOOOE1s 00 The multi function keypad is fully supported by all of the FRENIC Multi FRNOOOeE1E 00 series of inverters FRENIC MEGA FRROOOG1S OO The multi function keypad is fully supported by inverters with a ROM FRNOOOG1e 00 version G1S10500 or later You can check the inverter s ROM version with MAIN in Menu 5 Maintenance Information in Programming FRNOOOG1H O0 Mode There are restrictions on the support for the multi function keypad by inverters with a ROM version earlier than G1S10500 For details consult your Fuji Electric representative A box O replaces an alphanumeric character For the details of the inverter type identification refer to the inverter s instruction manual Chapter 1 Section 1 1 Acceptance Inspection 1 1 Chapter 2 INSTALLATION AND INTERCONNECTION 2 1 Accessories and Parts Required for Interconnection To mount the multi function keypad on the
24. option 1 ROM version of option 2 Shows the ROM version of the option connected to the A port as a 4 digit code Shows the ROM version of the option connected to the B port as a 4 digit code ROM version of option 3 Temperature inside the inverter real time value Shows the ROM version of the option connected to the C port as a 4 digit code Shows the current temperature inside the inverter Temperature of heat sink real time value Lifetime of DC link bus capacitor elapsed hours Shows the current temperature of the heat sink inside the inverter Shows the cumulative time during which a voltage is applied to the DC link bus capacitor When the main power is shut down the inverter automatically measures the discharging time of the DC link bus capacitor and corrects the elapsed time The display method is the same as that for TCAP above Lifetime of DC link bus capacitor remaining hours Shows the remaining lifetime of the DC link bus capacitor which is estimated by subtracting the elapsed time from the lifetime 10 years The display method is the same as that for TCAP above 3 32 Cumulative run time of motor 1 Cumulative run time of motor 2 Table 3 15 Display Items for Maintenance Continued Description Shows the content of the cumulative power ON time counter of the 1st motor When the count exceeds 99 990 the counter will be reset to 0 and start over agai
25. other command sources The table below lists the run command sources using the keypad in the local mode Table 3 9 Run Commands from the Keypad in the Local Mode Data for F02 Run command sources 0 Keypad You can run or stop the motor using the en ev and keys on the keypad 1 External signal 2 Keypad forward You can run or stop the motor using the and keys on the keypad You can run the motor in forward direction only The key is disabled 3 Keypad reverse You can run or stop the motor using the and keys on the keypad You can run the motor in reverse direction only The key is disabled Holding down the key for at least one second switches between the remote and local modes 3 14 The mode can be switched also by an external digital input signal To enable the switching you need to assign LOC to one of the digital input terminals which means that the commands from the keypad are given precedence one of function codes E01 to E09 E98 or E99 must be set to 35 You can confirm the current mode on the indicators REM Remote mode LOC Local mode When the mode is switched from Remote to Local the frequency settings in the remote mode are automatically inherited Further if the inverter is in Running mode at the time of the switching from Remote to Local the run command is automatically turned ON so that all the necessary data settings will be carried over If however there is a discrepancy between
26. the machinery or equipment so that human safety is ensured after restarting If the stall prevention function has been selected the inverter may operate at an acceleration deceleration time or frequency different from the set ones Design the machine so that safety is ensured even in such cases Otherwise an accident could occur The key on the keypad is enabled only when RUN STOP keys on keypad is selected with function code F02 Prepare an emergency stop switch separately If you disable the STOP key priority function and enable operation by external commands the inverter cannot be emergency stopped by the key on the keypad If an alarm state is reset with the run signal being turned ON a sudden start will occur Ensure that the run signal is turned OFF beforehand Otherwise an accident could occur If the Restart mode after momentary power failure is set to Continue to run or Restart Function code F14 3 4 or 5 then the inverter automatically restarts running the motor when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting If you set the function codes wrongly or without completely understanding the related instruction manuals and user s manual the motor may rotate with a torque or at a speed not permitted for the machine An accident or injuries could occur Never touch the inverter terminals while the power is applied to the inverter even if the inverter st
27. the settings on the keypad and those in the inverter itself e g switching from reverse rotation in the remote mode to forward rotation in the local mode using the keypad that is for forward rotation only the inverter automatically stops The paths of transition between remote and local modes depend on the current mode and the value ON OFF of LOC the signal giving precedence to the commands from the keypad as shown in the state transition diagram shown in Figure 3 9 J For further details on how to set run commands and frequency commands in remote and local modes refer to the drive command related section in the inverter s user s manual BLOCK DIAGRAMS FOR CONTROL LOGIC Local Mode LOCON LOC OFF Local Mode LOC ON Remote Mode LOC OFF LOC OFF Figure 3 9 Transition between Remote and Local Modes 3 3 6 Monitoring light alarms Available only in FRENIC MEGA The FRENIC MEGA identifies abnormal states in two categories Heavy alarm and Light alarm If the former occurs the inverter immediately trips if the latter occurs the inverter shows the on the LED monitor and blinks the L ALARM indication in the operation guide area on the LCD monitor but it continues to run without tripping Which abnormal states are categorized as a light alarm Light alarm object should be defined with function codes H81 and H82 beforehand Assigning the LALM signal to any one of the digital output terminals with an
28. to establish the desired menu List of data copy operations Select the desired operation by moving the cursor with O key Press key to establish the desired operation Data selection screen Select data to be verified by moving the cursor with N key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen If OK press key To go back to Data selection screen press key Press key to start Verify operation In progress screen A bar indicating progress appears in the bottom When a mismatch is found the Verify operation is halted with the function code and its data displayed on the LCD Monitor To resume the Verify operation from the next function code press key again To resume Verify press key 3 50 VERIFYING DATAI SINV DATA2 DATA3 VERIFYING DATAI SINV DATA2 DATA3 DATA COPY ERROR DATA2 DATA3 LI ERROR DATAIPINV DATA2 DATA3 DATA COPY ERROR Ver DATAI SINV DATA2 DATA3 UENRA RES representative In progress screen A bar indicating progress appears in the bottom Upon completion Completion screen automatically appears Completion screen Indicates that Verify operation has completed successfully To go back to List of data copy operations press key Figure 3 28 Screen Transition for VERIFY If you press key during Verify operation the operation under way will be a
29. v v Means that PID process lt REMOT E R E F gt command 1 analo P I D P 1 command ie ehecine A A a a a A a a FWD REV STOP REM LOC COMM JOG HAND Table 3 4 PID Process Command Manually Set with AN and O Keys and Requirements PID control PID control Multi Mode LED Monitor AT Remote command SV E43 frequency With O and Q keys J01 J02 SS4 SS8 PID process command by keypad Other than 0 ON or OFF Other than 0 PID process command currently selected Configuring the frequency command with the oO and Q keys under PID control When function code F01 is set at 0 W Q keys on keypad and frequency command 1 Frequency setting via communications link Disabled Multi frequency setting Disabled PID control Disabled is selected as a manual speed command you can modify the frequency setting using the O and K keys if you specify the LED monitor as the speed monitor while the keypad is in Running mode Note that you cannot modify the frequency setting using the O and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the frequency setting using the O and QO keys first switch to Running mode These conditions are summarized in Table 3 5 and the figure below Table 3 5 shows the combinations of the parameters while the figure below illustrates how the manual speed command entered via the keypad is translated to the final frequency command The setting a
30. view Alarm Information the information on the running status at the time the alarm Maintenance Information occurred Alarm Cause Displays the cause of the alarm Allows you to read or write function code data as well as Data Copying verifying it Allows you to measure the maximum output current average Load Factor Measurement output current and average braking power User Setting lows you to add or delete function codes covered by Quick lows you to confirm the data of function codes for Communication Debugging communication S M W X and Z codes Note The o codes for options appear only when the corresponding option s is mounted on the inverter ENGLISH Figure 3 11 shows the transitions between menus in Programming mode Power ON Mend QUICK SET Scope of display on LCD DATA SET Move the pointer E with O DATA CHECK and QO keys to Ae the target OPR MNTR menu I O CHECK MAINTENANC ALM INF ALM CAUSE DATA COPY LOAD FCTR USER SET COMM DEBUG oO 0 OFF OND o o Figure 3 11 Menu Transition in Programming Mode If no key is pressed for approx 5 minutes the inverter automatically goes back to Running mode and turns the backlight OFF 3 17 3 4 1 Setting function codes Menu 1 Data Setting Menu 1 Data Setting in Programming mode allows you to set function codes for making the inverter functions match your needs The function codes available differ dep
31. 2 Output current at terminal FM2 I O signals of digital input and output interface cards option Pulse train input Input signal of option card in hexadecimal Output signal of option card in hexadecimal Pulse count signal of pulse train input at terminal X7 Some screens differ depending upon the specifications even on the same inverter models 3 26 Table 3 13 1 O Check Items Continued Page in ope Item Symbol Description guide Pulse rate p s of the A B phase signal fed back from the reference PG Pulse rate p s of the Z phase signal fed back from the reference PG PG pulse rate Pulse rate p s of the A B phase signal fed back from the slave PG Pulse rate p s of the Z phase signal fed back from the slave PG Input voltage at terminal 32 option I O signals of analog input output interface Input current at terminal C2 option cards option Output voltage at terminal A0 option Output current at terminal CS option V Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 4 I O CHECK by moving BY with the and keys 3 Press the key to display the screen by one page for I O Checking 4 Select the page for the desired item by using the oO and Q keys and co
32. AINTENANCEBRQ Select the desired menu by moving the pointer EJ with amp key Press key to establish the desired menu Cumulative run time DC link bus voltage Max temperature inside the inverter Max temperature of heat sink Max effective current Capacitance of the DC link bus capacitor Cumulative motor run time Remaining time before the next maintenance for motor 1 Cumulative run time of electrolytic capacitor reference Cumulative run time of the cooling fan reference ENGLISH Number of startups Input watt hour Input watt hour data Remaining start up times before the next maintenance for motor 1 Error count amp content for COM port 1 Error count amp content for COM port 2 Error count amp error code for option communication ROM version ROM version of the inverter ROM version of the keypad 3 35 OP 1 0000 OP2 0000 OP3 0000 Ve a NN ea 7 TMP I M 50 C TMPFM 80 C CAPEH 10000h CAPRH 10000h MAINTENANCEERY MTIM1 10000h MTIM2 10000h MTIM3 10000h MTIM4 10000h MA INTENANCERBRQ NST1 o NST2 10000 NST3 10000 NST4 10000 MAINTENANCE LALM1 0H2 LALM2 0H3 LALM3 O0L1 LALM4 OL2 MAINTENANCEIJN MAINTENANCEIEZN Common operation items ROM version option Option 1 A port Option 2 B port Option 3 C port Temperature inside the inverter Temperature of the heat sink Lifetime of DC link bus capacitor elapsed hours Life time of DC link bus
33. B C is assigned to bit 8 which assumes a value of 1 when the contact between 30A and 30C is closed or 0 when the contact between 30B and 30C is closed For example when terminal Y1 is ON terminals Y2 through Y4 are OFF the contact between Y5A and Y5C is opened and the link between 30A and 30C is closed the status is expressed as 0101H As in the control I O signal terminal status display the ON OFF status of each input output terminal signal of a digital input and output interface cards option is expressed in hexadecimal notation Digital input terminals I1 through I16 on a digital input interface card option are assigned to 16 binary bits bit O through bit 15 Each bit assumes a value of 1 when the corresponding signal is ON and a value of 0 when it is OFF Digital output terminals O1 through O8 on a digital output interface card option are assigned to eight binary bits bit O through bit 7 Table 3 14 Hexadecimal Notation Data f Z DE Displayed Highest digit Lowest digit 1 REV unassigned XF XR RST are for communications Refer to Note 1 Input status at terminals via communications link above 3 30 3 4 6 Reading maintenance information Menu 5 Maintenance Information Menu 5 MAINTENANC in Programming mode allows you to view information necessary for performing maintenance on the inverter Available fu
34. CHECK Ho 75F1s 2 MAINTENANC 2 ALM INF ALM CAUSE DATA COPY LOAD FCTR 3 7 5F1S 4 DATA COPY DATA COPY USER SET COMM DEBUG 2zo snsourwm O Figure 3 23 Configuration of Screens for DATA COPY 3 45 ENGLISH 1 Read operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY MAINTENANC ALM INF ALM CAUSE DATA COPY AV gt MENU SHIF KP INV READ Io 75F1S 2 2 3 7 5F1S 4 DATA COPY KP INV READ flo 75F1S 2 2 3 Punch AV gt DATAI INV DATA2 DATA3 DATA COPY READING DATAI INV DATA2 DATAS3 LiL READING END DATAI INV DATA2 DATA3 DATA COPY Select the desired menu by moving the pointer Fj with A key Press key to establish the desired menu List of data copy operations Select the desired operation by moving the cursor with O key Press key to establish the desired operation Data selection screen Select the desired data by moving the cursor with O O key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen If Read is actually performed the data read out from the inverter will overwrite the data held in this memory area in the keypad If OK press key To go back to Data selection screen press key Press key to start Read operation In progress screen A bar indicating progress appears in the bottom Upon com
35. ELILEMARH CHR RAT OTEREN LET e CORMMBONRISHKRPI SSE LICBZASTSCEMHVET e AZOARIOOUTS ASML ERKUELELEM A CFBORPRY RENGE BRIZFORMHVELES TERESO e BALERROZEZICOWUTE ERICA ADDSTHEZAUADRETOCIOTHKCESL The purpose of this instruction manual is to provide accurate information in handling setting up and operating of Multi function keypad TP G1 J1 for the FRENIC Eco Multi MEGA series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric FA Components amp Systems Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual SH pees eae Sat Fuji Electric FA Components amp Systems Co Ltd Mitsui Sumitomo Bank Ningyo cho Bldg 5 7 Nihonbashi Odemma cho Chuo ku Tokyo 103 0011 Japan Phone 81 3 5847 8011 Fax 81 3 5847 8172 URL _ http www fujielectric co jp fcs 2008 01 A08a L07 XXCM VAT LHS RA 7103 0011 RRMBPRRAABAGHH 5 BIS SFHER ERT ATZETE JL URL _ http www fujielectric co jp fcs
36. English Version ENGLISH Preface Thank you for purchasing our multi function keypad TP G1 J1 By mounting the multi function keypad directly on your inverter as an attached keypad or connecting them together using an optional remote operation extension cable CB 5S CB 3S or CB 1S you can operate the inverter locally or remotely In either mode you can in the same way as with a built in keypad run and stop the motor monitor the running status and set the function codes In addition you can perform data copying Reading function code data from an inverter writing it into another inverter and verifying it This manual describes the multi function keypad It is edited to be commonly used for the FRENIC Eco FRENIC Multi and FRENIC MEGA series of inverters Note that the monitor items accessible function codes and other support ranges are inverter model dependent Before using the multi function keypad read through this manual in conjunction with the inverter s instruction manual and familiarize yourself with its proper use Improper use may prevent normal operation or cause a failure or reduced life of the inverter ACAUTION This product is designed to remotely control our inverters Read through this instruction manual and be familiar with the handling procedure for correct use Improper handling blocks correct operation or causes a short life or failure Deliver this manual to the end user of the product Keep this man
37. LM CAUSE AV DATA ADJUS BJAO OPR METHOD JJAJOPR METHOD DATA COPY LOAD FCTR USER SET BEEILOADER COMM DEBUG 25 0 500 O AY DATA ADJUS Figure 3 12 Configuration of Screens for DATA SET Screen samples for changing function code data The function code list screen shows function codes their names and operation guides Function code Function code name meee DATA PRTC memsFREQ CMD 1 The function code currently selected blinks indicating that the JFOPR METHOD x cursor has moved to this position F03 blinks in this example FO3MAX Hz TETAN AVF lt q Operation guide scrolling horizontally to display the function of each key ENGLISH The function code data modification screen shows the function code its name its data before and after change allowable entry range and operation guides lt Before change gt Function code name Function code that has been changed from factory default 58 MHz Data 25 0500 0 Allowable entry range AV3DATA ADJUS Operation guide lt Changing data gt 58 OHz Data before change HN Data being changed 25 0 500 O AV3DATA ADJUS Figure 3 13 Screen Samples for Changing Function Code Data 3 19 Basic key operation This section will give a description of the basic key operation following the example of the function code data changing procedure shown in Figure 3 14 This example shows you how to change function code F03 data maxi
38. R SET by moving the pointer BY with the Q and Q keys 3 Press the key to get the list of function codes 2 3 4 Select the function codes to be added or deleted by moving the pointer g4 with the Oo and QO keys 5 Press the key to perform the addition or deletion 6 6 Press the key to go back to the menu Figure 3 36 shows the LCD screen transition starting from the 10 USER SET menu QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer g with O QO key ALM CAUSE DATA COPY LOAD FCTR USER SET AV gt MENU SHIF Press key to establish the desired menu FOODATA PRTC List of function codes JO FREQ CMD 1 Lists function codes with their names JFJOPR METHOD The function codes covered by Quick setup are highlighted names are highlighted AV gt Select the function code to be added not highlighted by moving the cursor with O Q key To go back to the menu press key Press key to add it to Quick setup meeyDATA PRTC Select the function code to be deleted highlighted by moving JJ FREQ CMD 1 the cursor with N Q key FO2OPR METHOD FO3MAX Hz AV gt To go back to the menu press key Press key to delete it from Quick setup JJDATA PRTC meayFREQ CMD 1 F O 2 0 2 Sala ken meecMAX Hz III AV To go back to Menu press key Figure 3 36 Screen Transition for Changing Function Codes Covered by Quick Setup 3 58
39. Shall be free from corrosive gases flammable gases dust and direct sunlight Ambient temperature during operation 10 to 50 C Ambient humidity during operation 5 to 95 RH no condensation Altitude 1000 m or below Vibration 3 mm max 2 Hz to less than 9 Hz 9 8 m s 9 Hz to less than 20 Hz 2 m s 20 Hz to less than 55 Hz 1 m s 55 Hz to less than 200 Hz Ambient temperature during storage 25 to 65 C Ambient humidity during storage 5 to 95 RH no condensation External dimensions See the figure below m External dimensions Unit mm jn IN x w ko je 13 775 10 5 gt gt 15 08 _ 14 615 SEHE Hz A V riin mimin KW X10 min ago PID 128 5 104 6 I ge FWD REV STOP REM LOC COMM JOG HAND 1 16 98 11 68 53 8 15 24 4 1 ENGLISH 4 2 Communication Specifications Tables 4 2 and 4 3 summarize the communication specifications Table 4 2 Hardware Specifications Specifications Remarks No of inverters One inverter for one multi function keypad connected Connection cable Shall meet the US ANSI TIA EIA 568A The re
40. asurement mode Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 9 LOAD FCTR by moving the pointer E with the oO and QO keys 3 Press the key to get the measurement mode selection screen 4 Select the HOURS SET mode by moving the pointer with the oO and Q keys 5 Press the key to establish the measurement mode Then specify the measurement duration default 1 hour For details refer to the screen transition in Figure 3 34 6 Press the B key to start the measurement 7 Press the key to go back to the menu Figure 3 34 shows an example of the LCD screen transition starting from Menu 9 Load Factor Measurement 3 54 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY ALM INF ALM CAUSE DATA COPY LOAD FCTR AV gt MENU SHIF MODE SELECT HOURS SET START gt STOP LOAD FACTOR T 01h00mO0Os Imax 0 OOA lave 0 OOA BPave 0 0 LOAD FACTOR T 02h00mO00Os Imax 0 OOA lave 0 OOA BPave 0 0 LOAD FACTOR T 01h59m59s Imax 0 OOA Iave 0 OOA BPave 0 0 LOAD FACTOR X T 01h00mO0Os Imax 289 4A Iave 182 2A BPave 24 0 LOAD FACTOR X Select the desired menu by moving the pointer Fj with Q key Press key to establish the desired menu Mode selection screen Select the de
41. ause last and no of occurrences Alarm cause 2nd last and no of occurrences Alarm cause 3rd last and no of occurrences Press key to go back to Menu Select desired alarm for viewing the detailed information by moving the cursor with A Q key Press key to establish the desired alarm info Output frequency Output current Output voltage Calculated torque Frequency command Running direction status Cumulative run time Running status See Table 3 16 Number of startups DC link bus voltage Temperature inside the inverter Max temperature of heat sink Figure 3 20 Screen Transition for ALM INF 3 40 Input signals at the control circuit terminal block TRM X2 X6 Highlighted when short circuited X3 X7 Normal when opened REV X4 X8 x1 x5 X9 EN Note The number of applicable terminals differs depending on the ALM INFEST inverter model Input signals via communications link Highlighted when 1 Normal when 0 Note The number of applicable terminals differs depending on the inverter model Output signals Y5 Highlighted when ON 30ABC Normal when OFF Note The number of applicable terminals differs depending on the inverter model 3 Overlapping alarm 2 2 Overlapping alarm 1 SUB 0 Error sub code SPEED 20000 Detected speed Common operation items To access the target data switch to the desired page using the oO and K keys V This page continues to the next page
42. borted and this Error screen will appear Note If the keypad does not have any valid data this Error screen will appear Note The function code data held in the keypad is incompatible with that in the inverter Either data may be non standard or a version upgrade performed in the past may have made the keypad or the inverter incompatible Contact your Fuji Electric ENGLISH Figure 3 29 Error Screen for VERIFY If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error factor When Reset is complete the screen will go back to List of data copy operations 3 51 4 Check operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer Fj with N key MAINTENANC ALM INF ALM CAUSE DATA COPY AV gt MENU SHIF Press key to establish the desired menu KP INV READ List of data copy operations KP gt INV WRITE Select the desired operation by moving the cursor with O VERIFY key Press key to establish the desired operation KPDATA CHECK Data selection screen EMO 75F1S 2 Select data to be checked by moving the cursor with N 2 key 3 7 S5SF1S 4 To go back to List of data copy operations press key DEE RG AV Press key to establish the desired data CHECK DATA1 Check data screen Displays function codes and their data To check other function codes press A Q key To go ba
43. capacitor remaining hours Cumulative run time of motor 1 Cumulative run time of motor 2 Cumulative run time of motor 3 Cumulative run time of motor 4 Number of startups Number of startups 2 Number of startups 3 Number of startups 4 Light alarm Light alarm Light alarm Light alarm Latest Last 2nd last 3rd last pa Sm Count of errors amp error code Option 1 A port Option 2 B port Option 3 C port To access the target data switch to the desired page using the oO and Q keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 18 Screen Transition for MAINTENANC 3 36 3 4 7 Reading alarm information Menu 6 Alarm Information Menu 6 ALM INF in Programming mode allows you to view the information on the four most recent alarm conditions that triggered protective functions in alarm code and the number of occurrences It also shows the status of the inverter when the alarm condition arose Available alarm information differs depending on the inverter model Basic configuration of screens Figure 3 19 shows the LCD screen transition for Menu 6 Alarm Information A hierarchy exists among those screens that are shifted in the order of menu screen alarm list screen and Detailed alarm info screens On the alarm list screen you can view the current ala
44. cause electric shock or injuries GENERAL PRECAUTIONS Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts Restore the covers and shields in the original state and observe the instructions given in the manual before starting operation How this manual is organized This manual is made up of chapters 1 through 4 Chapter 1 BEFORE USING THE MULTI FUNCTION KEYPAD This chapter describes the points to check upon delivery and lists the inverters the multi function keypad is designed to interface with Chapter 2 INSTALLATION AND INTERCONNECTION This chapter describes how to install the multi function keypad and how to interconnect it with an inverter ENGLISH Chapter 3 OPERATION USING THE MULTI FUNCTION KEYPAD This chapter describes the operation of the inverter using the multi function keypad More specifically this chapter gives an overview of the inverter s three operation modes Running Programming and Alarm modes and describes how to run and stop the inverter motor set function code data monitor running status view maintenance information and alarm data and perform data copying Chapter 4 SPECIFICATIONS This chapter lists the general specifications such as operating environments communication specifications and transmission specifications Icons The following icons are used throughout this manual Note This icon indicates information which if no
45. ck to List of data copy operations press key DENENA Av gt Figure 3 30 Screen Transition for DATA CHECK ERROR If no valid data is found in the keypad this Error screen will DATA1 appear Note DATA2 DATA3 DFFA RES Figure 3 31 Error Screen for DATA COPY Note If an ERROR screen appears during operation press the key to reset the error factor When Reset is complete the screen will go back to List of data copy operations 3 52 5 Data protect operation Perform the operation for function code protection on the KP lt INV READ screen QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer Fj with O key MAINTENANC ALM INF 7 ALM CAUSE Es DATA COPY AV gt MENU SHIF Press key to establish the desired menu KP INV READ List of data copy operations KP gt INV WRITE Select the KP lt INV READ by moving the cursor with N O KP INV VERIFY key KPDATA CHECK DATA COPY Press B key to establish the desired operation KP INV READ Data selection screen flo 75F1Ss 2 Select the desired data by moving the cursor with O O 2 key er DE ot To go back to List of data copy operations press key DATA COPY Press key for more than five seconds KP INV READ Completion screen The data number and inverter type are highlighted which DET indicates the selected data is protected 3 7 5F1S 4 To go back to List of data copy op
46. control monitor PID command PID feedback amount PID output value Torque limit value A Torque limit value B Reserved Current position pulse Stop position target pulse Position deviation pulse Positioning control status 3 24 NTC 85 C Motor temperature Rati 0 00 Ratio setting FLUX 100 Magnetic flux command value SY d 999 Deviation in SY synchronous operation HEN 7 8 P4 2000000p 4 multiplied current position pulse E4 3000000p 4 multiplied stop position target pulse dP4 1000000p 4 multiplied position deviation pulse MODE O STOP 4 multiplied positioning control status OPR MNT REZA A End of page Common operation items To access the target data switch to the desired page using the AN and QO keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 16 Screen Transition for OPR MNTR ENGLISH 3 25 3 4 5 Checking I O signal status Menu 4 I O Checking Menu 4 I O CHECK in Programming mode allows you to check the digital and analog input output signals coming in out of the inverter This menu is used to check the running status during maintenance or test run Available function codes differ depending on the inverter model Table 3 13 I O Check Items Input signals at the control circuit terminal block Input signals via communications link Description
47. data copy operations Select the desired operation by moving the cursor with O key Press key to establish the desired operation Data selection screen Select the desired data by moving the cursor with O O key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen If Write is actually performed the selected data will overwrite the data held in the inverter If OK press B key To go back to Data selection screen press key Press key to start Write operation In progress screen A bar indicating progress appears in the bottom Upon completion Completion screen automatically appears Completion screen Indicates that Write operation has completed successfully To go back to List of data copy operations press key Figure 3 26 Screen Transition for WRITE 3 48 Note ERROR DATA1 DATA29D INV DATA3 HEN ERROR DATA1 DATA2 gt INV DATA3 DATA COPY ERROR Ver DATAI IDATAZ gt 1NV DATA3 DATA COPY If you press or key during Write operation the operation under way will be aborted and this Error screen will appear Note Updating of the function code data in the inverter is incomplete with some of it remaining old Do not run the inverter in this state Before running the inverter redo the writing or perform initialization For safety considerations the following situations are treated as an error e No valid data is
48. ded by the customer A Inside the panel Outer Back view surface of panel 1 2 to 2 3 If the thickness of a 80 the panel is TEN 58 2 outside the range 2 specified here T en E use screws of L_e an appropriate length 4 j Panel cutout 8 Em I I I td eae j meee _ a _ w wh SI 2 l i zA I I f I I I I I I I I i I peter 2x 4 9 5 61 9 5 Dimensions of panel cutting viewed from A Figure 2 6 Location of Screw Holes and Dimension of Panel Cutout 2 4 ENGLISH 2 Mount the multi function keypad on the panel wall with 2 screws as shown below Recommended tightening torque 0 7 Nem RJ 45 connector Panel M3 x 12 To be provided by the customer Figure 2 7 Mounting the Multi function Keypad 3 If a remote keypad is mounted on the inverter remove it see Figure 2 4 and using a remote operation extension cable or a LAN cable interconnect the multi function keypad and the inverter insert one end of the cable into the RS 485 port with RJ 45 connector on the multi function keypad and the other end into that on the inverter See Figure 2 8 RJ 45 connector modular jack Remote operation extension cable Panel CB 5S CB 3S CB 1S or LAN cable Multi function keypad RJ 45 connector To th
49. e A on the LED monitor disappears normal monitoring becomes available the L ALARM remains displayed on the LCD monitor and the LALM output signal remains ON The 4iL has disappeared and the normal LED monitor is displayed Running status Rotational direction gt Indicator indexes Operation guides The operation guides remain displayed a A a a a a A a FWD REV STOP REM LOC COMM JOG HAND 3 16 3 4 Programming Mode Programming mode allows you to set and check function code data and monitor maintenance information and input output I O signal status The functions can be easily selected with a menu driven system Table 3 10 lists menus available in Programming mode Table 3 10 Menus Available in Programming Mode Main functions Refer to Br Quick Setup Displays only basic function codes pre selected 3 4 2 Data Setting Allows you to view and change the setting of the function code 3 41 you select Note Allows you to view and change a function code and its setting data on the same screen Also this allows you to check the function codes that have been changed from their factory defaults Data Checking Displays the running information required for maintenance or Drive Monitoring test running I O Checking Displays external interface information Displays maintenance information including cumulative run time Displays four latest alarm codes Also this allows you to
50. e E47 Function code E47 adjusts the contrast of the multi function keypad as listed below 3 6 3 Run command source Function code F02 The multi function keypad has the em ey and keys and requires no rotational direction command while the remote keypad has only the and keys 0 keys on keypad Pressing the D key runs or stops the motor 1 Terminal command The terminal command FWD or REV runs or stops the motor Digital external signal 2 keys on keypad The or key runs the motor in the forward direction or stops it but does forward not run it in the reverse direction 3 keys on keypad The or key runs the motor in the reverse direction or stops it but does reverse not run it in the forward direction ENGLISH 3 6 4 Jogging operation If the jogging operation is enabled the remote keypad displays is on the LED monitor However the multi function keypad does not display it but lights the lower indicator above the JOG index J For details refer to Section 3 3 4 Jogging inching the motor 3 6 5 Remote and local modes The multi function keypad has the key to switch between the remote and local modes L For details refer to Section 3 3 5 Switching between the remote and local modes 3 63 3 6 6 Auto tuning To get the most out of the performance built into the inverter auto tuning the motor is required There are the following types of auto tuning tuning with t
51. e is measured that the measurement result falls out of the accuracy level required then the inverter does not perform measuring For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE AND INSPECTION The initial capacitance at shipment reference capacitance is usually measured with a remote keypad mounted If the inverter is used with a multi function keypad mounted and measures the capacitance for life prediction set up the reference capacitance using the following procedure 1 Set function code H98 Protection maintenance function to enable the user to specify the judgment criteria for the service life of the DC link bus capacitor Bit 3 1 refer to function code H98 2 Turn OFF all run commands 3 Make the inverter ready to be turned OFF under ordinary operating conditions 4 Set both function codes H42 Capacitance of DC link bus capacitor and H47 Initial capacitance of DC link bus capacitor to 0000 5 Turn OFF the inverter and the following operations are automatically performed The inverter measures the discharging time of the DC link bus capacitor and saves the result in function code H47 Initial capacitance of DC link bus capacitor The conditions under which the measurement has been conducted will be automatically collected and saved During the measurement will appear on the LED monitor 6 Turn ON the inverter again Confirm that H42 Capacitance of DC link bus capacit
52. e standard RS 485 port Figure 2 8 Connecting the Multi function Keypad to the Inverter with Remote Operation Extension Cable or an Off the shelf LAN Cable E Using the multi function keypad remotely in hand Follow step 3 of Mounting the multi function keypad on the panel above 2 5 Chapter 3 OPERATION USING THE MULTI FUNCTION KEYPAD 3 1 LED Monitor LCD Monitor and Keys The keypad allows you to start and stop the motor view various data including maintenance information and alarm information set function codes monitor I O signal status copy data and calculate the load factor 7 segment LED monitor LCD monitor Indicator indexes Program key LED lamp lt Shift key RUN key 2 reverse D 2 Reset key STOP key LL Monitors Program ming keys Operation keys Monitors and Keys RUN FWD PRG gt PRG MENU F D gt LED SHIFT Table 3 1 Overview of Keypad Functions Functions Five digit 7 segment LED monitor which displays the following according to the operation modes E In Running mode Running status information e g output frequency current and voltage E In Programming mode same as above E In Alarm mode Alarm code which identifies the cause of alarm ifthe protective function is activated LCD monitor which displays the following according to the operation modes E In Running mode Running status information E In Programming mode Menus function codes and their data E In
53. eing applied to the electrolytic capacitor on the printed circuit board and a coefficient Cumulative run time of determined by the environmental condition electrolytic capacitor on A time to be used as a guide for replacement the printed circuit board timing of the capacitor is indicated in brackets For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE INSPECTION Shows the cumulative run time of the cooling fan This counter does not work when the cooling fan ON OFF control function code H06 is enabled and the fan stops Cumulative run time of the A time to be used as a guide for replacement cooling fan timing of the cooling fan is indicated in brackets For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE INSPECTION Shows the total count of startups of the motor count of times when the run command for the inverter was turned ON When the total time exceeds 65 535 hours the counter will be reset to 0 and the count will start again Count of startups Note 1 Ni Ni Ni Ni Ni Ni Ni Ni Ni Ni Ni 0 Shows the input watt hours of the inverter Upon Input watt hour Note 2 exceeding 1 000 000 kWh the count goes back to V V 3 31 ENGLISH Table 3 15 Display Items for Maintenance Continued Input watt hour data Note 2 Remaining startup times before the next maintenance for motor 1 Note 1 Description Shows the inpu
54. ems Description Output frequency Fot1 Output frequency before slip compensation Output frequency Fot2 Output frequency after slip compensation Output current lout Output current Output voltage Vout Output voltage Calculated torque TRQ Calculated output torque generated by motor Frequency command Fref Frequency command FWD Forward Running direction REV Reverse Blank Stopped Current limit Current limiting Undervoltage Undervoltage detected Voltage limit Voltage limiting Torque limit Torque limiting Speed limiting Speed limit Rotation direction limiting V f control without slip compensation Dynamic torque vector control Drive control V f control with slip compensation Vector control without speed sensor Vector control with speed sensor Motor speed Output frequency Hz x Load shaft speed Output frequency Hz x Function code E50 Line speed Output frequency Hz x Function code E50 Constant peripheral Actual peripheral speed under constant speed control monitor peripheral speed control PID command The PID command and PID feedback amount are displayed after conversion to the virtual physical values e g temperature or pressure of the object to be controlled using the function code E40 and E41 data PID display coefficients A and B Display value PID command or feedback amount x Coefficient A B B PID feedback amount PID output value displayed in
55. ency 1 i e frequency 2 via communications or as a multi frequency then you cannot use the O or QO key for changing the frequency command even if the keypad is in Running mode Pressing either of these keys will just display the currently selected frequency command e Setting function code F01 at 8 W Q keys on keypad enables the balanceless bumpless switching When the frequency command source is switched to the keypad from any other source the inverter inherits the current frequency that has applied before switching providing smooth switching and shockless running Available in FRENIC MEGA e When the frequency command source is other than the digital reference setting the LCD monitor displays the following Hz A V r min m min kW X10 minsec PID v v v v v y v v v v v Means that the keypad is not enabled lt REMOTE REF gt 12x Means that the setting on the analog terminal 12 is effective See Table 3 3 A a a a A a A a FWD REV STOP REM LOC COMM JOG HAND Table 3 3 lists the available command sources and their symbols Table 3 3 Available Command Sources Command source Symbol Command source Symbol Command source Keypad MULTI Multi frequency PID HAND PID keypad command PID command 1 Terminal 12 Analog command PID command 2 Analog command PID UP DOWN command Terminal C1 RS485 1 RS 485 Port 1 1 Terminal 12 Terminal C1 RS485 2 RS 485 Port 2 2 PID U D PID
56. ending upon the inverter model Table 3 11 Function Code List F code a Fundamental functions Fundamental functions Functions concerning basic motor running E code Functions concerning the selection of operation of the Extension terminal functions Terminal functions control circuit terminals Functions concerning the display on the LED monitor C code Control functions of Control functions Functions associated with frequency settings frequency P code Functions for setting up characteristics parameters Motor 1 parameters g up P Motor 1 parameters p such as capacity ofthe 1st motor H code High level functions Highly added value functions Functions for High performance functions 9 sophisticated control Acode Functions for setting up characteristics parameters Motor 2 parameters g P Motor 2 parameters p such as capacity of the 2nd motor b code Functions for setting up characteristics parameters Motor 3 parameters g P Motor 3 parameters P such as capacity of the 3rd motor r code Functions for setting up characteristics parameters Motor 4 parameters Motor 4 parameters such as capacity of the 4th motor J code Application functions 1 Application functions 1 Functions for applications such as PID control J code Application functions 2 Application functions 2 Functions for applications such as speed control y code Link functions Functions for controlling communication
57. erations press key Pree AV gt ENGLISH Note To release the data protection press the key for more than five seconds in the same procedure shown above The screen returns to the normal state not highlighted which indicates the selected data is not protected Figure 3 32 Screen Transition for DATA PROTECT KP INV READ In the process of DATA READ operation selecting protected data and pressing the causes the screen to display the RTS Protected indicating that the data cannot be copied and 3S4 return to the normal state DENAI AV gt Figure 3 33 Warning Against Selecting Protected Data 3 53 3 4 10 Measuring load factor Menu 9 Load Factor Measurement Menu 9 LOAD FCTR in Programming mode allows you to measure the maximum output current the average output current and the average braking power There are two types of measurement modes as listed below Table 3 18 Measurement Modes Measurement Mode Description Limited duration measurement mode Measuring load factors for a limited duration hours Start to stop measurement mode Measuring load factors from the start to stop of running ote If the start to stop mode is entered while the inverter is running the measurement takes place until it is stopped If the start to stop mode is entered while the inverter is stopped the measurement will take place from the next start of running until it is stopped 1 Limited duration me
58. erminal command Ready for jogging JOG switches between the normal operation state and ready to jog state e Switching between the normal operation state and ready to jog state with the gro O keys is possible only when the inverter is stopped 2 Jog the motor While the or key is held down the motor continues jogging Releasing the key decelerates the motor to stop 3 Make the inverter exit from the ready to jog state and return to the normal operation state Press the o AN keys simultaneously The lower indicator above the JOG index goes OFF 3 3 5 Switching between the remote and local modes Available in FRENIC Eco MEGA The inverter can be operated either in remote mode or in local mode In remote mode which applies to normal operation the inverter is driven under the control of the data settings held in it whereas in local mode which applies to maintenance operation it is separated from the system and is driven manually under the control of the keypad e Remote mode The run and speed command sources are determined by source switching signals including function codes run command 2 1 switching signal and communications link operation signal The keypad cannot be used as a command source e Local mode The keypad is enabled as a run and speed command source regardless of the settings specified by function codes The keypad takes precedence over run command 2 1 switching signal communications link operation signal or
59. f motor parameters and decelerates to stop the motor after the end of tuning e In tuning while the motor is running P04 3 the inverter accelerates the motor up to around 50 of the base frequency starts tuning of motor parameters and decelerates to stop the motor Then it performs the same operation again for the second round of tuning Be careful at that time that the inverter automatically accelerates Time required for auto tuning differs depending on the tuning method specified by P04 and the motor capacity For details refer to the inverter s instruction manual Section 4 1 Running the Motor for a Test 3 7 Measuring the capacitance of DC link bus capacitor Each part of the inverter has its own service life that will vary according to the environmental and operating conditions As a function to judge the service life of parts the inverter can measure the capacitance of the DC link bus capacitor and issue an alarm when the measured value is 85 or lower of the initial capacitance at shipment The inverter obtains the capacitance of DC link bus capacitor by measuring the discharging time of the capacitor and calculating the capacitance value based on the measured value The discharging time of the DC link bus capacitor depends largely on the inverter s internal load conditions e g options attached or ON OFF of digital I O signals If actual load conditions are so different from the ones at which the initial reference capacitanc
60. found in the keypad s memory No Read operation has been performed since factory shipment or a Read operation has been cancelled or aborted e The data held in the keypad s memory has an error e There is a mismatch in inverter s model number e A Write operation has been performed while the inverter is running e The inverter is data protected e The Write enable for keypad command WE KP is OFF The function code data held in the keypad is incompatible with that in the inverter Either data may be non standard or a version upgrade performed in the past may have made the keypad or the inverter incompatible Contact your Fuji Electric representative Figure 3 27 Error Screens for WRITE If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error condition When Reset is complete the screen will go back to List of data copy operations 3 49 ENGLISH 3 Verify operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY 5 MAINTENANC 6 ALM INF 7 ALM CAUSE Es DATA COPY AV gt MENU SHIF KP INV READ KP gt INV WRITE KPSINV VERIFY KPDATA CHECK DATA COPY KP INV VERIFY Glo 75F1s 2 2 3 7 5F1S 4 DATA COPY VERIFY IDATA1 1NV DATA2 DATA3 DENFRA F D gt VERIFYING DATA1S INV DATA2 DATAS PLL ERROR DATA1 HJIFREQ cMD 1 KP 1 INV O Select the desired menu by moving the pointer Fj with N key Press key
61. g the Multi function Keypad Panel Remotely in Your Hand 2 2 ENGLISH 2 2 2 Mounting the multi function keypad After completion of interconnection mount the multi function keypad using the following procedure Be sure to turn the inverter power OFF beforehand E Mounting the multi function keypad directly on the inverter For FRENIC Eco MEGA only 1 If a remote keypad is mounted on the inverter remove it by pulling it toward you with the hook held down as directed by the arrows in Figure 2 4 Figure 2 4 Removing the Remote Keypad 2 Put the multi function keypad in the original slot while engaging its bottom latches with the holes as shown below and push it onto the case of the inverter arrow while holding it downward against the terminal block cover arrow D Latches a Terminal block cover Figure 2 5 Mounting the Multi function Keypad 2 3 E Mounting the multi function keypad on the panel 1 Cut the panel out for a single square area and perforate two screw holes on the panel wall as shown in Figure 2 6 Depth Unit mm 11 EGE EE HE A V tg mpn W X40 rin sgo PD TP GI J1 FWD REV STOP REM LOC COMM JOG HAND M3 x 12 To be provi
62. g the key Monitor page Item to be monitored See Table 3 8 Operation guide a a a a a a a a FWD REV STOP REM LOC COMM JOG HAND Figure 3 8 LCD Monitor Sample Detailed for the LED Monitor Item Note 1 These PID related items appear only when the inverter drives the motor under the PID control specified by function code J01 1 2 or 3 When a PID command or PID output is displayed the dot at the lowest digit on the LED monitor blinks when a PID feedback amount is displayed it is lit Note 2 This item appears only when the analog input monitor is enabled by any of function codes E61 to E63 Select terminal function Note 3 Note 4 This item appears only when the timer operation is enabled by function code C21 data 1 If the V f control is selected a zero 0 is displayed 3 13 3 3 4 Jogging inching the motor Available in FRENIC Multi MEGA To start jogging operation perform the following procedure 1 Make the inverter ready to jog with the steps below 1 Switch the inverter to Running mode see Section 3 2 2 Press the go N keys simultaneously The lower indicator above the JOG index comes ON Co e Function code C20 specifies the jogging frequency H54 and H55 H55 is available only in FRENIC MEGA specify the acceleration and deceleration times respectively These three function codes are exclusive to jogging operation Specify each function code data if needed e Using the input t
63. he motor stopped tuning while the motor is running and tuning required depending on the drive mode Select the proper auto tuning type referring to the inverter s instruction manual Auto tuning procedure Set function code P04 at 1 2 or 3 and then press the key O INACTIVE 0 3 AV3DATA ADJUS Press Oo QO key to select data 1 2 or 3 preset to function code P04 0 INACTIVE fl AT STOP 0 3 AV3DATA ADJUS Press key to select the tuning mode Waiting for a run command AT STOP START BY RUN COMMAND Turn ON the run Give the specific run command Run forward or Run reverse command Note 1 Tuning the motor parameters Note 2 1 AT STOP EXECUTING End of tuning 1 AT STOP CLOSE BY RUN COMMAND OFF nn therun Upon turning OFF the run command while the run command f given by the keypad or the link operation is automatically turned OFF the lead through ends the tuning process and moves to the next function code JEJM1 SLP DRV Note Function codes displayed differ depending on the inverter AY gt CODE SHIFT model Figure 3 42 Menu Transition for Auto tuning Note 1 The factory default is Run forward for the key on the keypad To tune the motor parameters in the reverse direction change setting of the function code F02 3 64 Note 2 e In tuning while the motor is running P04 2 the inverter accelerates the motor up to around 50 of the base frequency starts tuning o
64. light alarm occurs the This mode allows you to set function code data and check a variety of information relating to the inverter status and maintenance Alarm Mode LCD monitors If an alarm condition arises the inverter automatically enters the Alarm mode In this mode you can view the corresponding alarm code and its related information on the LED and Codes that represent the causes of alarms that have been triggered by the protective function For details refer to Protective Functions in the inverter s instruction manual Figures 3 1 a and b show the status transition of the inverter between these three operation modes Power ON Run Stop of motor Monitoring of running status Figure 3 1 a Power ON f Run Stop of motor Detection of a light alarm Occurrence of N a heavy alarm Figure 3 1 b Release of a light alarm Setting of function codes Monitoring of various statuses 1 Occurrence of an alarm Display of alarm status Status Transition between Operation Modes in FRENIC Eco Multi Programming mode Configuration of function code data and monitor of maintenance alarm info and various status or 1 I I 7 I I z 1 d 1 I N I 1 a 1 1 I I F Press this key if x analarm has occurred I I I Release of a heavy alarm I I I I i Alarm mode Display of alarm status
65. light alarms Available only in FRENIC MEGA cecceceeceeseeeeereereeteeees 3 15 3 4 Programming Mode cc ccceeecceseeeeeeneeteteees 3 17 3 4 1 Setting function codes Menu 1 Data Setting 3 18 3 4 2 Setting up function codes quickly using Quick Setup Menu 0 Quick Setup 3 21 3 4 3 Checking changed function codes Menu 2 Data Checking 3 21 3 4 4 Monitoring the running status Menu 3 Drive Monitoring 3 22 3 4 5 Checking I O signal status Menu 4 I O Checking 3 26 3 4 6 Reading maintenance information Menu 5 Maintenance Information 3 31 3 4 7 Reading alarm information Menu 6 Alarm Information 3 37 3 4 8 Viewing cause of alarm Menu 7 Alarm Cause 0 0 eee 3 42 3 4 9 Data copying Menu 8 Data Copying 3 44 3 4 10 Measuring load factor Menu 9 Load Factor Measurement 3 54 3 4 11 Changing function codes covered by Quick setup Menu 10 User Setting 3 58 3 4 12 Performing communication debugging Menu 11 Communication Debugging 3 59 3 5 Alarm M de ien aan 3 60 3 6 Other Notes 2 30 5 e un ae Aaaa ANENE SEEK 3 63 3 6 1 Language selection Function code E46 3 63 3 6 2 Contrast adjustment Function code E47 3 63 3 6 3 Run command source Function code F02 3 63 3 6 4 Jogging operation
66. mote operation extension cable Category 5 standard is available as an option CB 5S 10BASE T 100BASE TX straight CB 3S or CB 1S depending on the distance Maximum 20m communication distance Connector RJ 45 connector See Table 4 3 Table 4 3 RJ 45 Connector Pin Assignment Description Remarks DC power source for the multi function keypad 5 V Reference potential Unassigned reserved RS 485 communication data RS 485 communication data Female port Male port Back of Multi function Keypad Note SW3 for the terminating resistor on the control circuit board in the inverter must be set to OFF open 4 3 Transmission Specifications Table 4 4 summarizes the transmission specifications Table 4 4 Transmission Specifications Specifications Remarks Area code No need to specify There is no need to specify function codes y01 through y10 for RS 485 Communications protocol Modbus RTU communication which will be ignored anyway Synchronization system Start stop Communication system Half duplex Communication speed 19200 bps Baud rate Parity Even parity Stop bit length Error checking 4 2 ZEA Yy FIRI Multi function Keypad TP G1 J1 ARiRe HAZ Instruction Manual First Edition December 2007 Second Edition January 2008 Fuji Electric FA Components amp Systems Co Ltd CORRMHAEO M
67. mum frequency from 58 0 Hz to 58 1 Hz 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Using the MW and keys move the pointer Fj to 1 DATA SET and then press the key which will display a list of function codes 3 Use the N and QO keys to select the desired function code group in this example F03 and press the B key which will display the screen for changing the desired function code data 4 Change the function code data by using the oO and QO keys Pressing the key causes the blinking digit place to shift cursor shifting The blinking digit can be changed 5 Press the key to establish the function code data The data will be saved in the memory inside the inverter The display will return to the function code list then move to the next function code in this example F04 If you press the key before the key the change made to data of the function code is cancelled The data reverts to the previous value the screen returns to the function code list and the function code F03 reappears 6 Press the key to go back to the menu from the function code list 240 QUICK SET 1 DATA SET 2 DATA CHECK 3 OPR MNTR AV3MENU SHIFY Select the desired menu by moving the pointer B with A Q key 0 QUICK SET E1 DATA SET 2 DATA CHECK 3 OPR MNTR AVSMEND SH Lew Press key
68. n Shows the content of the cumulative power ON time counter of the 2nd motor The display method is the same as that for MTIM1 above Eco Multi MEGA Cumulative run time of motor 3 Cumulative run time of motor 4 Shows the content of the cumulative power ON time counter of the 3rd motor The display method is the same as that for MTIM1 above Shows the content of the cumulative power ON time counter of the 4th motor The display method is the same as that for MTIM1 above Number of startups Number of startups 2 Shows the content of the 1st motor startup counter i e the number of run commands issued Counter range 0 to 65 535 times When the count exceeds 65 535 the counter will be reset to 0 and start over again Shows the content of the 2nd motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Number of startups 3 Number of startups 4 Shows the content of the 3rd motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Shows the content of the 4th motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Light alarm Latest Light alarm Last Shows the factor of the latest light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Pro
69. nction codes differ depending on the inverter model Table 3 15 Display Items for Maintenance Description E Multi Shows the cumulative run time during which the inverter was powered ON Cumulative run time When the total time exceeds 65 535 hours the counter will be reset to 0 and the count will start again co i vf DC link bus voltage Shows the DC link bus voltage of the inverter s N main circuit y 5 J y Max temperature inside Shows a maximum temperature inside the inerter the inverter every hour Max temperature of heat Shows the maximum temperature of the heat sink N sink every hour Max effective current Shows the maximum current in rms every hour V Shows the current capacitance of the DC link bus capacitor as ofthe capacitance at factory shipment Refer to the inverter s instruction manual Chapter 7 MAINTENANCE AND INSPECTION for details Capacitance of the DC link bus capacitor Shows the cumulative run time of the motor i f When the count exceeds 65 535 hours Cumulative motor run time FRENIC Eco Multi or 99 990 hours FRENIC MEGA the counter will be reset to 0 and the count will start again Remaining time before the Shows the time remaining before the next next maintenance for maintenance which is estimated by subtracting motor 1 the cumulative run time of motor 1 from the Note 1 maintenance interval specified by H78 Shows the product of the cumulative time of voltage b
70. nd Q keys 1 Set function code J02 at 0 W QO keys on keypad 2 Set the LED monitor to something other than the speed monitor E43 0 when the inverter is in Running mode You cannot modify the PID dancer position command with the O and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the command first switch to Running mode 3 Press the O or QO key The 7 segment LED monitor displays the PID dancer position command and the LCD monitor displays the related information including the operation guide as shown in Figure 3 4 The lowest digit blinks Means that the keypad command is effective Allowable range Operation guide A a a A a a a a FWD REV STOP REM LOC COMM JOG HAND Figure 3 4 Example of PID Dancer Position Command Configuring Screen Co On the LED monitor the decimal point of the lowest digit is used to characterize what is displayed The decimal point of the lowest digit blinks when a PID dancer position command is displayed the decimal point lights when a PID feedback amount is displayed Hein a Decimal point 3 9 ENGLISH 4 To change the PID dancer position command press the Q or QO key again The new setting can be saved into the inverter s internal memory as function code J57 data It is retained even if you temporarily switch to another PID command source and then go back to the via keypad PID command Furthermore you can directly co
71. nd viewing procedures are the same as those for usual frequency setting Table 3 5 Speed Frequency Command Manually Specified with O and Q Keys and Requirements Frequency Frequency setting Multi PERS ulti frequency PID control i command 1 via communications setting disabled Display during O QO key operation F01 link PID enabled PID output as final frequency command Manual speed command by keypad frequency setting Disabled Disabled Disabled PID enabled PID output as final frequency command Other than the above Manual speed command currently selected Disabled frequency setting 3 8 FO1 0 Link disabled i LE OFF Manual speed command 1 from keypad SS2 1 OFF PID disabled Frequency setting other Hz PID ON than above O Command via link O Multi frequency command Final frequency command PID output as frequency command E Make settings under PID dancer control To enable the PID dancer control you need to set function code J01 at 3 Under the PID control the items that can be accessed with the O and QO keys are different from those under the regular frequency control depending upon the current LED monitor setting If the LED monitor is set to the speed monitor the item accessible is a primary frequency command if it is set to any other data the item accessible is a PID dancer position command Configuring the PID dancer position command with the Oo a
72. nfigure the command with function code J57 e Even if multi frequency is selected as a PID dancer position command SS4 or SS8 ON you still can set the command using the keypad e When function code JO2 is set to any value other than 0 pressing the AN or QO key displays on the LED monitor the PID dancer position command currently selected while you cannot change the setting The LCD monitor displays the same as for the PID process control Tip Table 3 6 Primary Frequency Command Specified with O and QO Keys and Requirements PID control PID ral Mode ne LED Monitor Multi frequency With A i Q i selection Remote command SV E43 SS4 SS8 l an eys J01 J02 PID command by keypad Other than 0 ON or OFF Other than 0 PID command currently selected Em Configuring the primary frequency command with the Oo and Q keys under PID dancer control When function code F01 is set at 0 O Q keys on keypad and frequency command 1 Frequency setting via communications link Disabled Multi frequency setting Disabled is selected as a primary frequency command you can modify the primary frequency command using the ANA and QO keys if you specify the LED monitor as the speed monitor while the keypad is in Running mode Note that you cannot modify the primary frequency command using the AN and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the frequency setting first switch to Running
73. nfirm the I O check data for the desired item 5 Press the key to go back to the menu Figure 3 17 shows an example of the LCD screen transition starting from Menu 4 I O Checking 3 27 ENGLISH QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving the pointer with Oo amp key DATA SET DATA CHECK OPR MNTR IZO CHECK AV gt MENU SHIF Press amp key to establish the desired menu Input signals at the control circuit terminal block TRM X2 X6 Highlighted when short circuited FWD X3 X7 Normal when open REV X4 X8 x1 x5 X9 EN Note The number of applicable terminals differs depending on 17 0 CHECKE the inverter model Input signals via communications link See Note 1 on page 3 30 LNK X2 X6 XF Highlighted when 1 X3 X7 XR Normal when 0 REV X8 RST x1 x5 XQ Note The number of applicable terminals differs depending on IYO CHECKER the inverter model Output signals Highlighted when ON Normal when OFF Note The number of applicable terminals differs depending on the inverter model I O signals hexadecimal See Note 2 on page 3 30 Input signals at the control circuit terminal block Output signal Input signals via communications link See Note 1 on page 3 30 Analog input signals 0 OV Input voltage at terminal 12 0 OmA Input current at terminal C1 0 OV Input voltage at terminal V2 PATI 5 9_ Analog outp
74. ng on setting of the function code S06 Display with ON OFF of the LED segment or In hexadecimal format The content to be displayed is basically the same as that for the control I O signal terminal status display however XF XR and RST are added as inputs Note that under communications control I O display is in normal logic Active ON using the original signals that are not inverted Note 2__1 O status hexadecimal Each I O terminal is assigned to one of the 16 binary bits bit O through bit 15 The bit to which no I O terminal is assigned is considered to have a value of 0 The I O status is thus collectively expressed as a four digit hexadecimal number 0 through F as shown in Table 3 14 Digital input terminals FWD and REV are assigned to bits 0 and 1 X1 through X9 to bits 2 through 10 and EN to bit 11 respectively Each bit assumes a value of 1 when the corresponding signal is ON and a value of 0 when it is OFF For example when signals FWD and X1 are ON while all the other signals are OFF the status is expressed as 0005H Digital output terminals Y1 through Y4 are assigned to bits O through 3 Each is given a value of 1 when it is short circuited to CMY or a value of 0 when its circuit to CMY is open The status of relay output terminal Y5A C is assigned to bit 4 which assumes a value of 1 when the contact between Y5A and Y5C is closed The status of relay output terminal 30A
75. ops Doing so could cause electric shock Wiring AWARNING Do not operate the switches buttons with wet hands Doing so could cause electric shock Before opening the cover of the inverter to mount the multi functional keypad turn OFF the inverter and wait for at least five minutes for models of 22 kW or below or ten minutes for models of 30 kW or above Further make sure that the LED monitor is turned OFF the charger indicator is OFF and the DC link bus voltage between the terminals P and N has dropped below the safe voltage level 25 VDC using a circuit tester or another appropriate instrument Otherwise electric shock could occur In general sheaths of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Otherwise an accident or electric shock could occur Disposal ACAUTION e For disposal treat the multi function keypad as industrial waste Otherwise injuries could occur Others AWARNING e Never attempt to modify the multi function keypad or inverter Doing so could
76. or and H47 Initial capacitance of DC link bus capacitor hold right values Shift to Menu 5 Maintenance Information and confirm that the relative capacitance ratio to full capacitance is 100 Note If the measurement has failed 0001 is entered into both H42 and H47 Remove the factor of the failure and conduct the measurement again 3 65 ENGLISH Hereafter each time the inverter is turned OFF it automatically measures the discharging time of the DC link bus capacitor if the above conditions are met Periodically check the relative capacitance of the DC link bus capacitor with Menu 5 Maintenance Information in Programming mode Note The condition given above produces a rather large measurement error If this mode gives you a lifetime alarm set H98 Maintenance operation back to the default setting Bit 3 Select life judgment threshold of DC link bus capacitor 0 and conduct the measurement under the condition at the time of factory shipment Note f the multi function keypad is mounted the inverter does not measure the discharging time automatically since the inverter s conditions are different from the ones applied at shipment 3 66 Chapter4 SPECIFICATIONS 4 1 General Specifications Table 4 1 summarizes the general specifications of the multi function keypad TP G1 J1 Table 4 1 General Specifications Specifications Remarks Enclosure Front side IP40 Rear side IP20 Environment Indoor only
77. or displays the PID process command and the LCD monitor displays the related information including the operation guide as shown in Figure 3 3 The lowest digit blinks Means that the keypad command is effective ENGLISH Allowable range Operation guide A a a a a a A a FWD REV STOP REM LOC COMM JOG HAND Figure 3 3 Example of PID Process Command Configuring Screen Co On the LED monitor the decimal point of the lowest digit is used to characterize what is displayed The decimal point of the lowest digit blinks when a PID process command is displayed the decimal point lights when a PID feedback amount is displayed Hr 2 Decimal point 4 To change the PID process command press the Oo or Q key again The new setting can be saved into the inverter s internal memory 3 7 Tip The PID process command will be saved either automatically by turning the main power OFF or only by pressing the key You can choose either way using function code E64 Available in FRENIC Eco MEGA e Even if multi frequency is selected as a PID process command SS4 or SS8 ON you still can set the process command using the keypad e When function code J02 is set to any value other than 0 pressing the O or QO key displays on the LED monitor the PID process command currently selected while you cannot change the setting The LCD monitor displays the following Hz A V r min m min kW X10 minsec PID v v v v v v v v y
78. ory default EL For the list of function codes subject to Quick Setup by factory default refer to the inverter s instruction manual Chapter 5 FUNCTION CODES The LCD screen transition from Menu 0 is the same as with Menu 1 Data Setting Basic key operation Same as the basic key operation for Menu 1 Data Setting 3 4 3 Checking changed function codes Menu 2 Data Checking Menu 2 Data Checking in Programming mode allows you to check function codes together with their data that have been changed The function codes whose data have been changed from factory defaults are marked with By selecting a function code and pressing the key you can view or change its data The LCD screen transition from Menu 2 is the same as with Menu 1 Data Setting except for the different screen listing function codes as shown below Function code Changed Function code data Vy ENGLISH mea 195 V DATA CHECKIN 4 Operation guide scrolling horizontally to display the function of each key Figure 3 15 Function Code List Screen Basic key operation Same as the basic key operation for Menu 1 Data Setting 3 21 3 4 4 Monitoring the running status Menu 3 Drive Monitoring Menu 3 Drive Monitoring in Programming mode allows you to check the running status during maintenance and test running Available function codes differ depending on the inverter model Table 3 12 Drive Monitoring Display It
79. panel or any other device instead of an inverter you need the following accessories and parts Accessories Parts Type or Specifications Remote operation extension cable Note 1 CB 5S CB 3S or CB 1S Choice of three lengths 5 m 3 m and 1 m Screws M3 x O Note 2 Two screws required to be provided by the for mounting the multi function keypad customer Note 1 Alternatively you can use an off the shelf 10BASE T 100BASE TX LAN cable straight type that meets the ANSI TIA EIA 568A Category 5 standard maximum length 20 m Note 2 Use the screws of the length just right for the panel See Figure 2 6 2 1 2 2 Mounting the Multi function Keypad 2 2 1 Three ways of installation use You can install and or use the multi function keypad in one of the following three ways E Mounting it directly on the inverter see Figure 2 1 For FRENIC Eco MEGA only E Mounting it on the panel see Figure 2 2 E Using it remotely in your hand see Figure 2 3 Multi function keypad Multi function da keypad a FRN15F1S 2J b FRN37F1S 2J Figure 2 1 Mounting the Multi function Keypad Directly on the Inverter Panel a Multi function keypad back Inverter nt eypa yP Inverter Remote operation Screws for fixing Remote operation extension cable or LAN cable multi function keypad extension cable or LAN cable Figure 2 2 Mounting the Multi function Keypad on the Figure 2 3 Usin
80. played will switch back to the display of the alarm code E Transition to Programming mode Note 2 in Figure 3 41 To change function code data for investigating alarm causes or removing alarm factors press the key while alarm information is displayed Then the inverter enters the Programming mode in which you can use a variety of features including function code data change E Resetting alarm Note 3 in Figure 3 41 When you remove the cause of the alarm and press the key the alarm condition will be reset and the inverter will go back to the Running mode Programming mode Running mode Note 3 Occurrence of an alarm Alarm mode KP CONNECTOR PRGYPRG MENU RESETSRESET v Note 1 WO ALM INF Fot1 Tout Vout TRQ Ca 7 Figure 3 41 Screen Transition in from Alarm Mode 3 62 3 6 Other Notes The language selection and contrast adjustment of the multi function keypad can be made with function codes as detailed in Sections 3 6 1 and 3 6 2 respectively The keypad is available in two types multi function keypad TP G1 O00 and remote keypad which differ in the points given in Sections 3 6 3 through 3 6 6 3 6 1 Language selection Function code E46 Function code E46 selects the language of the multi function keypad as listed below Data for E46 TP G1 J1 TP G1 C1 Japanese Chinese English English German Japanese ae a Spanish ee E 3 6 2 Contrast adjustment Function cod
81. pletion Completion screen automatically appears Completion screen Indicates that Read operation has completed successfully To go back to List of data copy operations press key Figure 3 24 Screen Transition for READ 3 46 ERROR DATA1TEINV DATA2 DATAS Bun ERROR IDATATCINY DATA2 DATA3 PERF RES If you press key during Read operation the operation under way will be aborted and this Error screen will appear Note Once aborted all the data held in the keypad s memory would be deleted If a communication error is detected between the keypad and the inverter this Error screen will appear Figure 3 25 Error Screens for READ If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error condition When Reset is complete the screen will go back to List of data copy operations 3 47 ENGLISH 2 Write operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY 5 MAINTENANC 6 ALM INF 7 ALM CAUSE Es DATA COPY AV gt MENU SHIF KP INV READ KP gt INV WRITE KP INV VERIFY KPDATA CHECK DATA COPY KP gt INV WRITE 1 Po 75F1s 2 3 DATA COPY WRITE DATA1 IDATA2 gt 1NV DATA3 DPA F D gt WRITING DATA1 DATA2 gt INV DATA3 nun WRITING END DATA1 IDATAZ gt 1NV DATAS3 DATA COPY Select the desired menu by moving the pointer Fj with N key Press key to establish the desired menu List of
82. rm and alarm history on the detailed alarm info screen the information on the inverter running status at the time the alarm occurred Power ON Menu screen Alarm list screen Detailed alarm info QUICK SET screens DATA SET DATA CHECK OPR MNTR WAERTE IZO CHECK 1 Er2 1 MAINTENANC 2 0C1 20 ALM INF 3 0C2 ALM CAUSE DATA COPY LOAD FCTR USER SET COMM DEBUG omar ooarwoN O 9 Figure 3 19 Configuration of Screens for ALM INF Screen samples for viewing alarm info The alarm list screen shows the current alarm and alarm history ENGLISH Symbol Alarm code No of alarm occurrences 0 1 0H2 Cause use latest amp No of occurrences 1 Er2 Cause last amp No of occurrences 2 0C1 Cause 2nd last amp No of occurrences 3 0C2 Cause 3rd last amp No of occurrences Description Alarm history latest Alarm code and the number of occurrences Alarm history last Alarm code and the number of occurrences Alarm history 2nd last Alarm code and the number of occurrences Alarm history 3rd last Alarm code and the number of occurrences 3 37 Table 3 16 Alarm Information Displayed On the detailed alarm info screen you can view the information on the inverter running status at the time an alarm occurred Table 3 16 lists the alarm information displayed on the LCD monitor for ALM INF Multi MEGA Output frequency Output frequency before slip compensation P
83. s Link functions o code Option functions Optional functions Functions for optional features Note Note The o codes appear only when the corresponding option s is mounted on the inverter E Function codes requiring simultaneous keying To modify the data for function code FOO data protection H03 data initialization or H97 clear alarm data simultaneous keying of A keys or 6o keys is required E Changing validating and saving function code data when the invert is running Some function codes can be modified while the inverter is running whereas others cannot Further depending on the function code modifications may or may not become effective immediately For details refer to the Change when running column in Section 5 1 Function Code Tables in Chapter 5 of the inverter s instruction manual 3 18 Basic configuration of screens Figure 3 12 shows the LCD screen transition for Menu 1 Data Setting A hierarchy exists among those screens that are shifted in the order of menu screen function code list screen and function code data modification screens On the modification screen of the target function code you can modify or check its data Power ON Menu screen Function code list screen QUICK SET SITIDATA PRTC DATA SET Function code data DATA CHECK BEEIFREa cMD 1 modification screens OPR MNTR 170 CHECK MAINTENANC fMORIMAX Hz 2 KP FWD ALM INF 0 3 A
84. sired measurement mode by moving the cursor with O key Press key to establish the desired measurement mode Measurement duration specification Default 1 hour To go back to Mode selection press key Set the duration by using N and 3 keys ENGLISH Press key to establish the duration and start measurement Measurement in progress remaining time displayed When the measurement is in progress the remaining time is displayed and counting down Pressing the B key during measurement forcibly terminates the measurement When the measurement duration has elapsed the measurement stops with the results displayed Measurement complete Max output current Average output current Average braking power The preset measurement duration reverts to the default Figure 3 34 Screen Transition for LOAD FCTR Limited duration measurement mode 3 55 2 Start to stop measurement mode Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 9 LOAD FCTR by moving the pointer with the oO and Q keys 3 Press the key to get the measurement mode selection screen 4 Select the START gt STOP mode by moving the pointer BY with the oO and QO keys 5 Press the key to establish the measurement mode The start to stop measurement mode requires the
85. t heeded can result in the product not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents I This icon indicates a reference to more detailed information Table of Contents Preface E Safety precautions se How this manual is organized neeenneennne iii Chapter 1 BEFORE USING THE MULTI FUNCTION KEY PAD ans a R 1 1 Acceptance Inspection 1 2 Inverters with which the Multi function Keypad Interfaces Snae i ieda 1 1 Chapter 2 INSTALLATION AND INTERCONNECTION 2 1 2 1 Accessories and Parts Required for Interconnection Sann 2 ee 2 1 2 2 Mounting the Multi function Keypad 2 2 1 Three ways of installation use 2 2 2 2 2 Mounting the multi function keypad 2 3 Chapter 3 OPERATION USING THE MULTI FUNCTION KEY PAD 22 2 2 en 3 1 3 1 LED Monitor LCD Monitor and Keys 3 1 3 2 Overview of Operation Modes 3 4 8 3 Running Mode 3 5 3 3 1 Configuring the frequency command and PID commands 4444444 ne nennen 3 5 3 3 2 Running or stopping the motor 3 11 3 3 3 Monitoring the running status on the LED MONON ee ern ande 3 12 3 3 4 Jogging inching the motor Available in FRENIC Multi MEGA nnenne 3 14 3 3 5 Switching between the remote and local modes Available in FRENIC Eco MEGA 3 14 3 3 6 Monitoring
86. t watt hour data as input watt hour kWh x function code E51 The range of display is 0 001 to 9 999 Values exceeding 9 999 are expressed as 9 999 Shows the start up times remaining before the next maintenance which is estimated by subtracting the number of start ups from the preset start up count for maintenance specified by H79 The display method is the same as for REMT1 above Eco Multi Count of RS 485 errors COM port 1 Note 3 RS 485 error content COM port 1 Note 3 Note 4 Shows the total number of errors that have occurred in RS 485 communication COM port 1 since first power ON Shows the latest error that has occurred in RS 485 communication COM port 1 in a code Count of RS 485 errors COM port 2 Note 3 RS 485 error content COM port 2 Note 3 Note 4 Shows the total number of errors that have occurred in RS 485 communication COM port 2 since first power ON Shows the latest error that has occurred in RS 485 communication COM port 2 in a code Count of option errors Option error code Shows the cumulative count of errors detected during optional communication with option installed Shows the latest error that has been detected during optional communication in a code ROM version of the inverter ROM version of the keypad Shows the ROM version of the inverter as a 4 digit code Shows the ROM version of the keypad as a 4 digit code ROM version of
87. tective Functions Shows the factor of the last light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions Light alarm 2nd last Light alarm 3rd last Shows the factor of the 2nd last light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions Shows the factor of the 3rd last light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions 3 33 ENGLISH Table 3 15 Display Items for Maintenance Continued Count of option 1 communications errors Option 1 communications error code Count of option 2 communications errors Description Shows the total number of errors that have occurred in the option connected to the A port Eco Multi Option 2 communications error code Count of option 3 communications errors Shows the code of the error that has occurred in the option connected to the A port Shows the total number of errors that have occurred in the option connected to the B port Option 3 communications error code Shows the code of the error that has occurred in the option connected to the B port Shows the total number of errors that have occurred in the option connected to the C port Shows the code of the error that has occurred
88. to establish the desired menu FOODATA PRTC Press key to go back to Menu ZIBEIFREQ CMD 1 no meryOPR METHOD Pye AVF Select desired function code by moving the cursor with W O key OH DATA PRTC ZBOBIFREQ CMD 1 ZFOPR METHOD FO3MAX Hz AV3F Press key to establish the desired function code 58 MHz 25 0 500 0 AV3DATA ADJUS Press N Q key to change function code data 58 OHz 58 Press key to establish the function code data 25 0 500 0 AVDDATA ADJUS Press key to cancel change of data Figure 3 14 Changing Function Code Data 3 20 3 4 2 Setting up function codes quickly using Quick Setup Menu 0 Quick Setup Menu 0 QUICK SET in Programming mode allows you to quickly set up a fundamental set of function codes that you specify beforehand Whereas at shipment from factory only a set of function codes predetermined as quick setup items is registered you can add or delete some function codes using 10 USER SET The set of function codes covered by Quick Setup is held in the inverter not the keypad Therefore if you mount your keypad onto another inverter the set of function codes held in the new inverter is subject to Quick Setup If necessary you may copy the set of function codes subject to Quick Setup using the copy function Menu 8 Data Copying If you perform data initialization function code HO3 the set of function codes subject to Quick Setup will be reset to the fact
89. tus and run command source For the upper ones see Section 3 3 3 Hz A V r min m min kW X10 minsec PID v v Y v v v v v v v v Running status Rotational direction Operation guide ENGLISH A a a a A a A a FWD REV STOP REM LOC COMM JOG HAND Figure 3 6 Display of Running Status The running status and the rotational direction are displayed as listed in Table 3 7 Table 3 7 Running Status and Rotational Direction Status Direction Display Meaning Arun command is present or the inverter is driving the motor Running stats Arun command is not present and the inverter is stopped Forward rotation being commanded Rotational direction Reverse rotation being commanded The inverter is stopped 2 When function code E45 LCD monitor item selection is set at 1 The LCD monitor displays the output frequency output current and calculated torque in a bar chart The lower indicators show the running status and run command source For the upper ones see Section 3 3 3 Hz A V r min m min kW X10 minsec PID v v v v v v v v v w v Fout lout_ TRQ Output frequency Output current Calculated torque a A a a a a a a FWD REV STOP REM LOC COMM JOG HAND The full scale maximum value for each parameter is as follows Output frequency Maximum frequency Output current 200 of inverter s rated current Calculated torque 200 of rated torque generated by motor Figure 3 7 Bar Chart 3
90. ual in a safe place until the multi function keypad is discarded m Safety precautions ENGLISH Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual AWARNING Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in death or serious bodily injuries ACAUTION Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Operation AWARNING Be sure to install the terminal cover or the front cover before turning the power ON Do not remove the covers while power is applied Otherwise electric shock could occur Do not operate switches buttons with wet hands Doing so could cause electric shock If the retry function has been selected the inverter may automatically restart and drive the motor depending on the cause of tripping Design
91. ut signals FMA 0 OV Output voltage at terminal FMA FMA 0 OmA Output current at terminal FMA FMP 0 OV Average output voltage at terminal FMP FMP Op s Pulse rate at terminal FMP 17 0 CHECKA ERI A Q Some screens differ depending upon the specifications even on the same inverter models See Table 3 13 3 28 I O signals option in hex See Note 2 on the next page Di o 0000H Input signal Do 0 0000H Output signal X7 kp s Pulse rate signal Weite 9 O PG pulse rate option P1 p s A B phase signal from reference PG Z1 p s Z phase signal from reference PG P2 p s A B phase signal from slave PG Z2 p s Z phase signal from slave PG 1170 CHECKER O O 32 vV Input voltage at terminal 32 c2 mA Input current at terminal C2 AO V Output voltage at terminal A0 cS mA Output current at terminal CS IYO CHECKERI A Analog I O signals option Common operation items To access the target data switch to the desired page using the AN and QO keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 17 Screen Transition for I O CHECK ENGLISH 3 29 Note 1_ Input status at terminals via communications link Input commands sent via RS 485 communications or other communications options can be displayed in two ways dependi
92. y enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 3 OPR MNTR by moving the pointer BY with the oO and Q keys 3 Press the key to display the screen by one page for Operation Monitor 4 Select the page for the desired item by using the o and K keys and confirm the running status information for the desired item 5 Press the key to go back to the menu Figure 3 16 shows an example of the LCD screen transition starting from Menu 3 Drive Monitoring 3 23 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY QUICK SET DATA SET DATA CHECK OPR MNTR AV gt MENU SHIFY Foti 60 99Hz Fot2 61 99Hz lout 8 49 A Vout 199 OV CN s_v TRQ 99 Fref 60 OOHz FWD IL LU M1 VF OPR_MNTREZEEKG SYN 1800 r min LOD 60 OOr min LIN 60 OOm hnin LSC 60 00m min TLB TRQB OPR MNTREIEER O P 500000p E 750000p dP 250000p MODE O STOP Select desired menu by moving the pointer EJ with O key Press key to establish the desired menu Output frequency before slip compensation Output frequency after slip compensation Output current Output voltage 12 Page in operation guide Vv means that this page continues to the next page Calculated torque Frequency command Running status See Table 3 12 Motor speed Load shaft speed Line speed Constant peripheral speed
93. y enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed ENGLISH 2 Select 6 ALM INF by moving the pointer BY with the O and QO keys 3 Press the key to get the Alarm list screen which displays information on the four most recent alarm conditions alarm code and the number of occurrences for each alarm condition 4 Select the alarm condition to be displayed by using the O and QO keys 5 Press the key to display the alarm code on the LED Monitor and the screen by one page for the status data at the time of the alarm on the LCD Monitor 6 Select the page for the desired item by using the Q and Q keys and confirm the status data for the desired item 7 Press the key to go back to the alarm list Press the key again to go back to the menu Figure 3 20 shows an example of the LCD screen transition starting from Menu 6 Alarm Information 3 39 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY OPR MNTR 170 CHECK MAINTENANC ALM INF AV gt MENU SHIFY 071 0H2 1 Er2 2 0C1 3 0C2 ALM INF 071 0H2 1 Er2 2 0C1 Fot1 54 32Hz lIout 8 49A Vout 199V TRQ 99 ALM IN Fi v Fref 60 O0Hz FWD IL LU TIMES 14h SL M1 DTV V 2 7 Org Select the desired menu by moving the pointer Ej with N key Press key to establish the desired menu Alarm cause latest and no of occurrences Alarm c
94. y fv lv Output current Output current Output voltage Calculated torque Output voltage Motor output torque Frequency command Running direction Frequency command Forward Reverse Stopped Current limit Undervoltage Voltage limit Torque limit Current limiting Undervoltage detected Voltage limiting Torque limiting Shows the cumulative power ON time of the inverter When the total time exceeds 65 535 hours the display will be reset to 0 and the count will start again Cumulative run time Speed limiting Speed liit Rotation direction limiting V f control without slip compensation Dynamic torque vector control Drive control VF SC V f control with slip compensation Vector control without speed sensor VC PG Vector control with speed sensor Shows the cumulative count of times the motor has been started the inverter run command has been issued When the total count exceeds 65 535 the display will be reset to 0 and the count will start again Number of startups Shows the DC link bus voltage of the inverter s main circuit DC link bus voltage Temperature inside the i Shows the temperature inside the inverter inverter Max temperature of Shows the maximum temperature of the heat heat sink sink ON OFF status of input signals of the terminals FWD REV X1 to X9 EN Highlighted Input signals at the when short circuited normal when open
95. y of function codes E20 to E24 and E27 data 98 enables the inverter to output the LALM signal on that terminal upon occurrence of a light alarm EERE a 3 I_ IIL Hz A V r min m min kW X10 minsec PID yvovrywvrvioy vY y vo vY v Means that a light alarm has occurred Running status Rotational direction Indicator indexes Operation guides Means that a light alarm has occurred Figure 3 10 Display of Light Alarm J For details of the light alarm factors refer to the FRENIC MEGA Instruction Manual Chapter 6 TROUBLESHOOTING 3 15 ENGLISH E How to check a light alarm factor If a light alarm occurs 4 4 appears on the LED monitor To check the current light alarm factor enter Programming mode by pressing the key and select LALM1 on Menu 5 Maintenance Information For details of the menu transition of the maintenance information refer to Section 3 4 6 Reading maintenance information It is also possible to check the factors of the last three light alarms by selecting LALM2 last to LALM4 3rd last E How to remove the current light alarm cu After checking the current light alarm factor to switch the LED monitor from the 4i indication state back to the running status display e g output frequency press the key in Running mode If the light alarm factor has been removed the L ALARM disappears and the LALM output signal turns OFF If not e g DC fan lock th

Remote Keypad TP-G1-J1 Instruction Manual INR-SI47-1261a-JE

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