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Program - Commercial laundry equipment and service in Scotland

1. 47 5 6 STEP PROGRAMMING THE DRAIN STEP eee cece eene enne 56 6 OPERATION MENU M 59 6 STARTING 59 6 2 9WITGHING ON THE POWER ri tb 59 6 3 LOAD THE WASHING rrr prm rte ra ete eate da 59 6 4 PUI SOAP INTO THE SOAP DISPENSER certe rne ern etn een e nenne 59 6 5 STARTING A WASH PROGRAM cis L ERR aee IER aee sia 59 6 6 PROGRAMMING DELAY TIME 60 6 7 THE ACTIVE PROGRAM rr er t e i a a 60 6 8 ADVANCING A WASH 61 6 9 WASH 61 6 10 PROGRAM ireti 62 6 11 WATER FILL PROGESS terr v v i v e v e v ieee 62 6 12 55 v YE LEVA 62 6 19 COOLDOWN FUNG MON u econtra cae cn nen c ee eene e 63 6 14 SPRAY FUNCTION SERRE a EE 63 6 15 u u uuu 63 p 16 PAUSE ia 63 ec EP 63 6 18 OPEN SOAP 64 6 19 WAIT STA PE 64 6 20 HOW TO
2. U 73 Q WASH PROGRAM 11 WARM WASH 60 C eene nennen nennen nnns 74 Q WASH PROGRAM 12 COLOR WASH 40 eee ee nnne nnne 74 Q WASH PROGRAM 13 ECO BRIGHT WASH 90 C eene eene nennen 75 Q WASH PROGRAM 14 EXTRACTION LOW SPEED semen 75 Q WASH PROGRAM 15 EXTRACTION HIGH SPEED eene nere 75 E WASH PROGRAM 16 SPORT 60 irre eren e rene en nei erae ee een een x 76 E WASH PROGRAM 17 MOPS 6090 iiem etti arr thea ka SSS ER Ho EX LUE ERR EX ELE ERR EK EE ERE LE ERRARE 76 Q WASH PROGRAM 18 HORSE CLOTHS 40 eene ee enne enne nnns 77 9 WASH PROGRAM 19 JEANS 60 77 Q WASH PROGRAM 20 STARCHING nennen nn rennen nenne enne enne nnns 78 7 3 WASH PROGRAMS FORWASHNG MACHNESWITHFRONT SOAP DISPENSER 79 Q WASH PROGRAM 1 HOT WASH 90 C eter 79 Q WASH PROGRAM 2 WARM WASH 60 C 79 Q WASH PROGRAM 3 COLORED WASH 40 rene erties 80 Q WASH PROGRAM 4 BRIGHT COLORED WASH 30 aa 80 WASH PROGRAM 5 WOOLENS 15 G ca aed ne ERR LR ER CRETA 81 WASH PROGRAM 6 HOT 90
3. 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 41 ZECBRS 331N3 nueur qng 14 0 ob pue nuaw qng uieifo1g mau Buysajag P uonounj ejeudoidde ayy yaa uonaunj days ajeudoudde 12 NMOG 40 uounq 33844 way nuaw ay Ruioajas 818 10 pasul ppry uoysury days ejeudoudde ayy 128 aq 100 pue snuaui uonesi pue uoneanByuoa Burgsem Buipuadeq 10 Adoz uesu wesBo1g 198 i nuaj ayy 2 juawaja 1517 18uloue 438 35 10 anjea pasu nuaw days ayy 1x3 days ayeudoidde 181u3 es 20 1431 Young ssaiq 151 40438185 4 days ajeudoudde ayy as e 9815 ayy 181u3 as las auieu 1 4 ay 181u8 mau e 104 18quinN 1813 ac wy dais u Seg aun JO deis 38S eun uo ul 4 TT BABA t days 4 TT NEA weg reg sn gt gt lt gt dejs ure16044d
4. ea wed ute ea ON leubis zug umen ON leubis ON 124615 red 7 TN 124615 TN 12465 uiy YO aun ON jeufiis 385 au yO 385 aw JO 38S Bull 38S Bul JO 38S BULL JO 38S aul uo 38S aul uo nua sjuahiayag 3eg BIE uo Jag aul 38S all JO nua 334861818 s1uaBial q md nua sjuefuajaq nua squabiajaq 38S aul uo T Wd _ Wd T 4 T aed ueg 7 jaaa 7 Je e 18487 Wd lul lul T 7 9 dual 9 dual Do dwa mes lt gt penne gt Ge ee Ge 1 4 Gene Hed yseM d s TRR wxg nua gme weiboig wo14 do 9 E nuaj ansoufieig 9815 12885 P mis ES deis JPESSS G PI III useM jsn py pue 15 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 42 PROGRAMING 5 PROGRAMMING 5 1 GENERAL Specific functions have been implemented in the wash computer to allow a detailed programming QO Functions for the complete program Program Number Selecting the wash Program Name Insert or Modify the Name for the Program View Inspecting the Program settings without making changes Edit A
5. Off Liquid soap supply system Slection for a washing machine connected to a central liquid soap supply system Some washing machines are connected to a central liquid soap supply system which can only provide 1 washing machine at a time with liquid soap This central pump system is able to let Wait the washing machine before continuing the wash process until the central pump system is free to pump the liquid soap supply into the machine Heating for installations with limited power supply You can disable the heating system of the machine by an external signal The heating will switch on again and the wash process will continue as soon as the external signal is switched off Wait External signal suspends the whole wash process until the external signal gets switched off Time External signal stops the count down of washing process All functions of wash cycle continue When the external signal stops the count down will continue in a standard manner Off Soap Heating Wait Time 28 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC Menu Item Default Info Limits Door Position Dirty Tune 5 FXB only 0 9 Atthe end of the wash cycle the drum is automatically Door Position Hyg Tune 5 positioned for loading amp unloading By the value Door Position Dirty Tune amp Door Position Hyg Tune the angle between the drum door and cabinet door can be adjusted To allow ea
6. Faults Toolbox Exit 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 95 FAULTS MENU SERVICE FAULTS 96 Menu Item Info Software XXX Version 771 100 0 The software version number Menu Item Info View Fault Messages 1 Fault 1 YYYYYYYYYYYY 20 Fault E XXX YYYYYYYYYYYY check the last 20 fault messages from the Err log Fault 1 the last occurred error message Fault 20 the last 20 occurred error message E XXX The Error message number YYYYYYYYYYYY The Error message name If no messages are displayed this means that no Errors have occurred Erase Fault Messages No the Error log is reset by erasing the Fault Messages View Fault Statist The Fault Statistics are an accumulation of Error 1 No Drain 0 messages that have appeared over a long period With this information the technician has an indication on which parts an intervention should be needed the statistics are reset by the Reset Service Counts menu item in the toolbox menu The List with Statistics No Drain E37 Door Switch E6 E7 EB E9 No Fill E11 E40 No Heating E13 E14 Temp Sensor E25 Level Sensor E24 safety switch E3 Invert Com E27 E26 E28 E29 E72 E73 E74 E75 E303 E304 E305 Invert Alarm Invert OV Alarm PROGRAMOVAC MANUAL 54087
7. NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 30 EL 8 min W normal B 30 Step 1 Drain 1 min D Rinse 1 2 EH 2 min W normal Step 2 Drain 1 min D Rinse 3 1 2 3 min W normal D 30 Step 3 Final spin Spin 4 min H Slowdown x Tumble 30s W 55 55 Sequence 1 Final spin Spin Slowdown Tumble 3 min WASH PROGRAM 15 EXTRACTION HIGH SPEED W normal 30s W normal Soap Supply Sequence 1 2 Final spin Spin Slowdown Tumble 540876 E PUB DATE 18 AUG 2014 DOC 3 min PROGRAMOVAC MANUAL W normal OOO W e DENEN 30s W normal Soap Supply 85 WASH PROGRAM 16 SPORT 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 54 NL 6 min W normal 2230 Step 1 Drain 1 min L Rinse 1 2 NL 2 min W normal Step 2 Drain 1 min L Rinse 2 2 NL 2 min W normal Step 3 Drain 1 min L Rinse 3 1 NL 2 min W normal 3 30 Step 4 Final spin Spin 6 min H Slowdown X Tumble 30s W 5 55 WASH PROGRAM 17 MOPS 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 2 1 C NH 2 min W normal 1 30 Ste
8. 50 59 5 64 5 82 3 89 7 27 46 5 52 5 62 5 68 3 86 7 94 6 28 48 5 55 65 5 71 71 914 99 7 29 51 4 57 51 68 5 75 41 96 1 104 9 30 60 721 79 1 100 8 110 5 18 Economic Low Level Q Economic High Level PROGRAMMING MANUAL Normal Low Level Normal High Level 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION m Programmable water level units related to the amount of water in the tub Machine type FXB180 FXB240 7 8 9 144 14 1 10 16 7 17 24 11 19 7 2 20 5 d 12 22 6 24 2 ul x 13 26 28 1 f 14 29 4 32 Ac s 32 8 4 36 1 i 16 36 2 40 5 2 18 43 5 49 6 c 19 47 3 54 2 E 2 21 55 1 64 E gt 59 3 69 5 o 23 63 3 744 5 24 67 4 79 52 25 7154 84 6 26 75 7 89 7 27 80 1 95 3 28 84 4 100 7 2 29 88 8 106 1 30 93 5 0 111 6 Economic Low Level amp Normal Low Level Q Economic High Level Normal High Level 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 19 Programmable water level units related to the amount of water in the tub Machine type FS33 FS40 FS55 FS800 FS1000 FS1200 27 130 28 138 29 143 30 1500 145 162 31 1574 152 173 32 165 160 183 33 27 0 172 168 193 34 30 43 45 180 1807 200
9. Industrial washer extractors Freestanding high spin machines 7 kg 8 kg 11 kg 14 kg 18 kg 24 kg 28 kg 33 kg 40 kg 55 kg 80 kg 100 kg 120 kg Rigid mount machines 8kg 11kg 14kg meduim spin 18kg 24kg 28kg medium spin 18kg 24kg 28kg normal spin High spin hygienic barrier machines 18 kg 24 kg Y oO Original programming manual Xcontrol Plus 540876 E Publication date 18 Aug 2014 Machine type selection FREESTANDING HIGH SPIN WASHER EXTRACTORS RIGID MOUNT MEDIUM SPIN WASHER EXTRACTORS RIGID MOUNT NORMAL SPIN WASHER EXTRACTORS HIGH SPIN HYGIENIC BARRIER MACHINES Dry load capacity Machine type selection 7 kg 15 Ib FX65 8 kg 18 Ib FX80 11 kg 25 Ib FX105 14 kg 30 Ib FX135 18 kg 40 Ib FX180 24 kg 55 Ib FX240 28 kg 65 Ib FX280 33 kg 80 Ib FS33 40 kg 100 Ib FS40 55 kg 125 Ib FS55 80 kg 180 Ib FS800 100 kg 230 Ib FS1000 120 kg 2756 FS1200 8 kg 18 Ib RX80M 11 kg 25 Ib RX105M 14 kg 30 Ib RX135M 18 kg 40 Ib RX180M 24 kg 55 Ib RX240M 28 kg 65 Ib RX280M 18 kg 40 Ib RX180N 24 kg 55 Ib RX240N 28 kg 65 Ib RX280N 18 kg 40 Ib FXB180 24 kg 55 Ib FXB240 1 TABLE OF CONTENTS 1 TABLE OF CON
10. MACHINE INITIALIZATION DATA 122 FUNCTION LANGUAGE SERVICE INTERVALL BUZZER TIME ALLOW ADVANCE AUTOMATIC COOLDOWN WAIT FOR TEMP MANUAL OVERRIDE TEMPERATURE BALANCE WASH MOTOR ON TIME WASH MOTOR OFF TIME SMART MOTION HOT WATER HEATER TEMPERATURE TEMP OVERSHOOT PROTECTION MAX HEATING TIME MAX WATERFILL TIME OVERFILL DETECTION EXTERNAL WAIT CONTROL PREWASH SOAP INFO WASH LIQUID SOAP INFO PROGRAMMING MANUAL cold soft electrical phases 1 frequency 7 cold hard hot soft Laces kW thot water Listeam DATA ENTERED a2 Yes No Yes No Yes No Units Celsius Fahrenheit 96 Yes No DATA ENTERED ET Seconds Yes No Yes No Yes No Yes No Yes No CEP Seconds EEAS Seconds Yes No 950 1160 9 70 0 80 MM MEET Mt Minutes UPC Minutes p Units No LI Soap Heating Yes No Yes No 540876 E PUB DATE 18 AUG 2014 DOC IMPORTANT MACHINE TYPE PROGRAMMER Xcontrol Plus INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CE
11. The Password will not be requested if it has not been set Edit Password Insert a 4 digit numeric value to create a new New Password password No Password Select the menu item Password if you want to get rid of the Password Old Password To change the Password insert first the old Password then you are invited to create a new Password Exit Return to Advanced Menu PROGRAM LOCK MENU Each wash program can be locked individually When the program is locked it means no settings can be changed anymore It avoids that programs once created get changed by somebody else To get access to this menu a password is needed if it has been set Menu Item Default Info Limits Password None Enter a 4 digit value for the Password and press 0000 99999 ENTER N Attention The Password will not be requested if it has not been set Programs Unlocked Each program can be locked unlocked individually Unlocked Locked 1 90 INTENS Unlocked When the program is locked it means no Program 2 WARM 60 INTENS Locked settings can be changed anymore It avoids that programs once created get changed by 99 Program 99 Unlocked somebody else EXIT Edit Password New Password No Password Old Password Insert a 4 digit numeric value to create a new password Select the menu item No Password if you want to get rid of the Password To change the Password insert first the old Password then
12. n TROUBLESHOOTING 2 Check if the correct water inlet valves are See diagnostics Failure 11 Fill Failure functional If the cold water inlet valves are not functional or if the main cold water supply is not available and only hot water inlet valves are open and if the hot water supply has a temperature value above the programmed wash sequence value then the temperature of the wash bath will be too high 3 Check the water temperature If the temperature of the supplied hot water is too high decrease the temperature of the hot water 4 Check if the temperature sensor is functioning If the temperature sensor is defective replace the temperature sensor 5 Check if the heating contactor stays closed If the heating contactor stays closed Replace the check voltage to contactor coil heating contactor 6 Check the output relay that powers the heating If the relay stays closed and the relay is broken replace contactor the power board 7 Check the output relay that powers the heating If the relay is not broken but receives not allowed contactor signal from the wash computer replace the wash computer FAILURE 21 OVERFLOW FAILURE When the water level is raising above the maximum limit message 21 will be displayed DIAGNOSE 1 Check if the overflow hole and tube isn t blocked If the overflow tube is blocked repair the tube 2 Check if the drain tube isn t blocke
13. o 21 312 83 5 371 45 5 481 64 69 4 G FE 22 33 5 36 39 5 48 5 51 5 68 5 74 4 5 2 36 38 5 421 52 55 734 80 o G 24 38 5 40 5 45 55 58 5 7751 85 1 25 40 5 43 48 58 5 62 5 83 90 26 43 46 51 62 66 86 5 95 4 27 46 49 54 65 69 5 91 100 7 28 49 52 57 68 5 73 95 5 104 9 29 52 55 60 5 71 5 76 5 100 5 110 1 30 63 5 754 80 105 115 7 Economic Low Level amp Normal Low Level Q Economic High Level Normal High Level 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 17 Programmable water level units related to the amount of water in the tub Machine type RX80M RX105M RX135M RX180N RX240N RX280N RX180M RX240M RX280M 7 6 9 12 82 9 6 11 6 10 9 90 104 10 5 121 14 5 1 13 6 10 10 5 124 12 5 14 3 174 169 11 12 5 14 15 5 16 6 20 3 20 3 aq 145 16 17 5 193 23 6 244 Lum 1 16 18 20 217 27 31 27 8 5 14 24 8 31 3 31 8 5 27 5 34 6 35 8 5 16 25 30 5 38 6 40 2 D 17 251 27 51 317 33 8 42 6 44 6 Qc 31 85 40 44 54 5 59 E o 21 33 37 431 47 5 59 5 63 6 Gi 2 855 40 46 50 4 63 7 68 5 5 2 37 5 1 42 5 49 5 53 9 68 5 73 6 G 24 40 451 53 57 4 731 78 5 25 421 47 51 56 61 77 7 t 83 8 26 44 5
14. 35 33 46 49 189 191 212 36 36 50 53 200 201 224 37 39 54 0 570 2106 210 234 38 43 0 58 0 62 2210 219 242 o 39 47 0 62 66 229 228 251 40 514 66 70 237 237 264 5 41 55 70 76 245 249 275 c 42 59 74 0 824 256 264 290 dd 43 63 78 88 268 303 lt 44 67 83 95 315 0 o 45 700 88 101 7 285 298 325 46 74 93 0 107 293 305 334 47 78 305 350 48 83 105 122 0 316 3274 363 o 49 88 1112 130 340 372 0 50 93 138 342 348 383 g 51 970 123 144 353 358 392 52 101 128 50 860 368 94777 53 105 133 156 368 380 420 54 109 139 164 382 396 436 Lu 55 1144 145 1720 393 405 451 gt 56 119 152 181 401 2 415 460 e 57 123 158 188 410 425 471 4 58 127 164 195 420 439 480 59 132 4710 208 431 454 497 60 137 1751 210 445 467 514 61 142 179 218 453 481 524 62 148 184 226 462 490 533 63 153 191 233 471 6 500 542 E 64 158 198 240 2 483 509 560 E 65 163 205 248 495 525 576 66 168 2114 256 503 540 585 o 67 173 0 217 265 5114 553 594 o 68 179 224 274 520 567 604 69 184 229 280 533 578 620 70 189 234 0 287 546 587 637 7i 195 239 294 0 555 72 20
15. Step 3 Spin 1 min L Rinse 3 1 4 7 EH 6 min W normal 3230 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30s W 5s 5s 1 EH FX135 RX135M WASH PROGRAM 8 COLORED WASH 40 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 40 NL 1 20 min W normal 2 30 Step 1 Drain 30s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 1 2 7 EH 4 min W normal Step 3 Spin 1 min L Rinse 3 1 4 7 EH 6 min W normal 3230 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30s W 55 55 1 EH FX135 RX135M 72 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS WASH PROGRAM 9 BRIGHT WASH 30 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 30 NL 1 20 min W normal 2 230 Step 1 Drain 30s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Drain 1 min D Rinse 2 1 2 7 EH 4 min W normal Step 3 Drain 1 min D Rinse 3 1 4 7 EH 6 min W normal 3 230 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30s W 5s 5s 1 EH FX135 RX135M WASH PROGRAM 10 HOT WASH 90 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main w
16. WASH PROGRAM 13 ECO BRIGHT WASH 30 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 30 1 14 min W normal 2 30 Step 1 Drain 1 min D Rinse 1 1 2 7 EL 2 4 min W normal Step 2 Spin 1 min D Rinse 3 1 4 7 EL 3 4 min W normal 3230 Step 3 Final spin Spin 9 min H Slowdown X Tumble 30s W 55 55 1 EL FX135 RX135M 2 NL FX135 RX135M EH FX105 FX135 RX105M RX135M WASH PROGRAM 14 EXTRACTION LOW SPEED Soap Supply Temp Level 1 4 7 NH 3 min W normal 3230 Sequence Final spin Spin 30s W normal Slowdown Tumble WASH PROGRAM 15 EXTRACTION HIGH SPEED Soap Supply Sequence Temp Level 1 4 7 NH 3 min W normal 3230 Final spin Spin 30s W normal Slowdown Tumble 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 75 WASH PROGRAM 16 SPORT 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 54 C NL 6 min W normal 2230 Step 1 Drain 1 min L Rinse 1 1 2 7 NL 2 min W normal Step 2 Drain 1 min L Rinse 2 1 2 7 NL 2 min W normal Step 3 Drain 1 min L Rinse 3 1 4 7 NL 2 min W normal 35
17. eun p 4181eAA XEN 09 00 uon28101g 100us48A dua 2 09 duia 48 e AA 10H uonoj pewg 385 E JO 1010 38g Z 1004 ON einjeaduua jenueyy e1njeJaduda 10 Je AA UMOp OOD Moly das 5 jezzng 0005 Jenaj savas 951605 nua uonesieniut nuaj paaueapy uoneanBijuo nuaj aaas nuaj nuaw 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 3 BASIC DESCRIPTION OF CONTROLS 3 1 GENERAL CONTROL OFFERS 99 programmable programs including 20 pre programmed ones Control of signal voltages for external pumps or liquid supply dispensers Redistribution of the garments to avoid imbalance Automatic temperature balance during the water fill process Setting the machine options and configuration Multiple languages can be selected one at a time OPERATION THE FOLLOWING DATA IS DISPLAYED The selected program The active wash step The remaining program time Wash cycle progression bar Indication of wait for heat if selected Diagnostic messages OPERATION MENU A program can be manually Shortened Extended Stopped A pause can be programmed direct operation of selected componen
18. normal Step 4 Spin 1 min L Rinse 3 1 4 7 NL 4 min W normal 3 30 Step 5 Final spin Spin 9 min H Slowdown X Tumble 30s W 5 55 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 69 WASH PROGRAM 3 COLORED WASH INTENSIVE 40 Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 7 30 NH 5 min W normal 1230 Step 1 Spin 1 min L Main wash 2 3 6 8 40 NH 10 min W normal 2230 Step 2 Drain 30s D Rinse 1 1 2 7 NH 4 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 4 min W normal Step 4 Spin 1 min L Rinse 3 1 4 7 NL 4 min W normal 3230 Step 5 Final spin Spin 9 min H Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 4 BRIGHT WASH INTENSIVE 30 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 30 NH 10 min W normal 2 30 Step 1 Drain 30 sec D Rinse 1 1 2 7 NH 4 min W normal Step 2 Drain 1 min D Rinse 2 1 2 7 NH 4 min W normal Step 3 Drain 1 min D Rinse 3 1 4 7 NL 4 min W normal 3230 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30 sec W 5s 5s 70 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAM
19. 2014 DOC PROGRAMMING MANUAL 115 Err N Failure Failure Name Explanation 342 Er PTC PTC thermistor Overtemperature of motor PTC switch AU PTC must be PTC operation 1 Check if motor cooling fan if present functions normally 2 check for contact faults in the wiring see electrical scheme 343 Err PE2 Parameter storage Problem with parameter storage EEPROM failure If the error fault is persistent replace the inverter 344 Err CDO Output Current Current exceeded the output current detection level detection 345 Err IOH Inrush overheat Resistor inrush current limit circuit overheated 1 do not switch on off the inverter frequently 2 Wait some time 15min and try again 3 if the fault is persistent replace the inverter 346 Err SER Communication Communication problem on the RS485 terminals error connector 347 Err AIE Analog input error Overcurrent or overvoltage on input terminal 2 4 348 Err USB USB communication USB communication check time interval has elapsed error 349 Err OS Overspeed Speed exceeded the limit during encoder feedback control 350 Err OD Position error Too big difference between the position command and the position feedback during position control 351 Err EP Encoder phase Rotation command different than the motor rotation error direction 352 Err E 11 Opposite rotation Rotation direction of the speed command different than the deceleration estimated speed causi
20. 2014 DOC PROGRAMOVAC MANUAL 87 WASH PROGRAM 20 STARCHING Sequence R P M x Soap Supply 28 4 min W normal E j j gt 30 5s 5s Prewash wash Slowdown 88 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC 8 TROUBLESHOOTING 8 1 DISPLAY MESSAGES Various messages may appear on the display at the start during or at the end of a washing cycle In some specific cases an acoustic signal will alert the operator When an error occurs the machine will automatically go over to a safe state With the diagnostic program you can determine the problem This program will test the individual functions of the washing machine one by one 8 2 FAULT MESSAGES If a failure occurs the computer will display a diagnostic error message The program number and step at which the interruption has occurred are displayed The fault message itself contains a number and a corresponding text label by which it s easy to find the related information in the manual If UNLOAD is displayed the door can be opened Out Of Order Pr XX St YY Ask For Service Err ZZZ Fault Message XX the program number YY the program step number Err ZZZ the number of the occurred error Fault Message the text label of the error message 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 89 8 3 HOW TO HANDLE FA
21. ADVANCED Menu is designated for special optional applications 10 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION 3 3 HOW TO GET INTO THE SETUP MODE Press the SERVICE INFO button on the keypad v Press the Arrow Down Button several times until you see the screen with the Menu Selection To program mode press 0 SERVICE INFO To pogram mode Press 0 Press 0 the Zero button You will see the Main Menu Screen If a Password was enabled first you have to Enter the right Password To Program Mode gt Password How to leave a setup mode When the Menu screen is shown Press the SERVICE INFO button on the keypad Then you will return to Run Mode and SELECT CYCLE is shown 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 11 99 Wash Programs 99 Steps Program 1 Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Step 99 Wash Sequence Drain Extraction Sequence Tumble Sequence Program 2 Program 3 Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Tumble Tumble Sequence Sequence Program 99 Wash Sequence Drain Extraction Sequence Wash Seque
22. OR MANUFACTURER NOTE THE PROGRAMMER USES CODES TO SELECT THE DIFFERENT PROGRAMMABLE MACHINES EXECUTIONS The model number on the machine doesn t indicate the machine type but must be linked with the description of the machine type letters 6 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC 2 2 SYMBOLS USED BUTTONS Y O START ADVANCE function STOP program interruption CONFIRM THE SELECTION ENTER CANCEL THE SELECTION MOVE UP MOVE DOWN SELECTION NO DECREASING THE TIME SEQUENCE SELECTION YES INCREASING THE TIME SEQUENCE INFO overview of available wash programs and program information SERVIS INFO servicing information DELAYED START FUNCTION the delay starts running upon the pressing of the start button NUMERIC KEYPAD 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL INTRODUCTION agezars P xg nuaj pa2ueapy ON xurqedos qeneds ON uoduj yuog ON 5 ON uodx3 eeg podwj podxg eeg 52 uoyeziqers JO 545 uajs s Bury 007 uoneiqie2 2 1 15 81295 deos 191059 uaur 128409 SPUN 4816AA XXXX bian 8813 pajaadxz3 1189 peo syun By syun
23. PAUSE When a signal has been programmed at the end of a wash sequence the machine will stop the Program and the message Pause Press Start to Continue will be displayed The buzzer will give a warning for the operator By opening the Soap Door the buzzer is switched off Front soap dispenser washing machines only Now the operator can add Soap By pressing the START button the PROGRAM will go on with the next Program step 6 17 STOP By pressing the STOP button the program is interrupted First the machine will go over to a safe state Then the message CONTINUE is displayed STOP the program is stopped A tumble sequence will be executed before the door can be opened START the program restarts the last active step and goes on with the rest of the program 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 63 6 18 OPEN SOAP BOX ONLY FOR WASHING MACHINES WITH FRONT SOAP DISPENSER By opening the soap dispenser door the Program is interrupted at once First the machine will go over to a safe state Then the message CLOSE SOAP DOOR is displayed Once the soap dispenser door is closed again the message CONTINUE will be displayed STOP the program is stopped A tumble sequence will be executed before the door can be opened START the program restarts the last active step and goes on with rest of the program It s recommended to program a pause sig
24. TAKE THE NECESSARY PRECAUTIONS IF THE DRAIN VALVE IS NOT FUNCTIONAL AND THERE IS STILL HOT WATER IN THE TUB AT THE END OF THE WASH CYCLE ON THE DISPLAY THE ACTUAL WATER TEMPERATURE AND LEVEL WILL BE DISPLAYED WAIT UNTIL THE WATER IS DRAINED AND UNTIL THE WATER HAS COOLED BEFORE ALL INTERVENTIONS AS HOT WATER CAN CAUSE BURNS If something goes wrong with the door lock the program will be finished immediately For safety purposes the door will stay locked A ATTENTION GO TO THE CHAPTER 8 TROUBLE SHOOTING TO FIND OUT MORE ABOUT ERROR HANDLING 6 21 HOW TO HANDLE POWER INTERRUPTIONS See Installation maintenance and user s manual 6 22 SPECIAL FUNCTION BUTTONS The Special Function buttons Info and Service are dedicated to supply the operator with more information about the wash programs and the wash machine functions 6 22 1 INFO Press the INFO button if you want to find out what a program looks like If no program is selected or running an overview of all available programs is displayed If a program is selected or running a detailed overview of all the program steps is displayed At each step are shown all the menu items You can leave the Info menu by pressing the INFO button again 6 22 2 SERVICE INFO Press the SERVICE INFO button if you want to inspect the actual water temperature and level At the Service info you can inspect the water temperature and water level th
25. W normal A 30 Step 1 Spin 1 min L Main wash 2 3 60 NL 10 min W normal 30 Step 2 Drain 30s D Rinse 1 2 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 2 NH 2 min W normal Step 4 Spin min L Rinse 3 1 2 NL 3 min W normal Dz30 Step 5 Final spin Spin 5 5 min H Slowdown X Tumble 30s W 55 55 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 79 WASH PROGRAM 3 COLORED WASH 40 Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 2 3 30 NL 5 min W normal A 30 Step 1 Spin 1 min L Main wash 2 3 40 10 min W normal 30 Step 2 Drain 30s D Rinse 1 2 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 2 NH 2 min W normal Step 4 Spin min L Rinse 3 1 2 NL 3 min W normal Dz30 Step 5 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 4 BRIGHT COLORED WASH 30 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 30 8 min W normal 30 Step 1 Drain 30 sec D Rinse 1 2 NH 2 min W normal Step 2 Drain 30 sec D Rinse 2 2 NH 2 min W normal Step 3 Drain 30 sec D Rinse 3 1 2 NL 3 min W normal Dz30 Step 4 Final spin Spin 4 min H Slo
26. data for For Info only function whole traceability cyce TRACEYBILITY intemal Traceability function whol E551 Traceability For Info only WNO S memory is full ey ene E560 Errors in communication Only in Advanced menu For Inf gpa ie wihUSBiieshdse OOM Data Export Import pem Softw Err Software Error Full stop safety time Any time 94 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING 8 5 SERVICE MENU In the Service menu you have some extra utilities The Software Version Number An overview of the 20 last failure messages Statistics for 10 general error messages An overview of the input states Switching On the Inverter for a technical intervention Reset Cycle Counter and Statistics Error Messages HOW GET INTO THE SERVICE MENU Initialization Program Service Configuration Advanced The SERVICE menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Turn the washing machine to the setup mode see 3 3 The Main menu is now available Press the ARROW DOWN button to select the SERVICE menu Press the ENTER button to make your selection Now you will see the Service Menu Screen Software version 771 100 0 Diagnostic prog
27. for soft warm water soft cold water A machine with main water inlet supplies is prepared for soft warm water soft cold water hard or recycled cold water Depending on this selection other inlet valves will be suggested at the final rinse sequence Depending on this selection other inlet valves will be programmed when the standard programs are loaded FS33 FS40 FS55 FS800 FS1000 FS1200 3 Drain Val 1 Inverted No If a drain valve 1 with inverted function normally closed No Yes apump is used on the machine then this item must be set to Yes Drain Valve 2 No Some machines function with water recovery are No Yes equipped with a second drain valve If this second drain valve is a normal Closed drain Valve then drain valve 2 must be Selected Yes Water Recycle Inlets 0 Front Soap Dispenser machines only 0 1 2 3 First select menu item Drain valve 2 By selecting Water Recycle Inlets 1 2 3 it s possible to program 1 2 3 extra water inlet valves 14 15 16 in the wash sequences extra outlet vales for water recycling combined with pump in the drain extraction sequences A Attention Some machines need additional electrical components to complete installation Water Recovery FS800 FS1000 FS1200 only two inlet valves of recycled water can be set Supply Sign A Box Front Soap Dispenser machines only Box Liquid If equipped with soap supply pump for supply signa
28. get rid of an existing program use the delete program function The complete program will be erased at once A confirmation is asked first to delete the old program new program you have to make use of Exit Return to Main Menu In the Advanced Menu it is possible to lock unlock each wash program individually If a program is locked a sign Locked is displayed in brackets next to the program number and it is not possible to change the wash programs Only the View function will be functional and the other functions to adjust the program will be disabled 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 45 5 4 STEP PROGRAM STEP FUNCTION 46 Edit Step Menu Prog 1 HOT INTENS gt Select Step N Add Edit Insert View Delete Exit Menu Item Info Select Step 1 Insert the desired step number Step 1 to 99 can be selected N Attention If the number is not accepted this means that the step is not available No Step number must be selected for Step function Add Step To create new programs a new extra step should be added at the end of the program Edit Step To change values and list elements from an existing step Insert Step A new step is inserted in between two existing steps If the number is not accepted this means there is no step with a step number inserted number 1 available A new step can only be inse
29. minute N ATTENTION FOR A SPRAY SEQUENCE IF A SUPPLY HAS BEEN PROGRAMMED THE SEQUENCE TIME CORRESPONDS WITH THE PROGRAMMED SUPPLY TIME Signal The signal should be programmed when a running wash cycle has to be interrupted The Buzzer will be activated to alert the operator For most cases the operator interrupts a program to fill the soap box an additional time The program interruption will always occur at the end of a step 24 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC 4 INITIALIZING THE MACHINE Initializing the machine goes in four steps 1 Install the machine mechanically See Installation Manual 2 Select the machine specific settings in the Configuration Menu 3 Select the operator specific settings in the Initialization Menu 4 Adjust standard Programs or create new Programs at the Program Menu ATTENTION THE INITIALIZATION SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY AN INCORRECT INITIALIZATION MAY CAUSE SERIOUS INJURIES AND SERIOUS DAMAGE TO THE MACHINE Z ATTENTION BEFORE MAKING CHANGES IN THE CONFIGURATION AND INITIALIZATION MENU READ THIS MANUAL CAREFULLY CHANGES YOU HAVE MADE WILL INFLUENCE THE WASH PROGRAM PROCESSES WE RECOMMEND BEFORE MAKING CHANGES TO CAREFULLY WRITE DOWN WHAT THE PREVIOUS SETTINGS WERE AS THE WASH COMPUTER IS USED FOR A WHOLE RANGE OF WASHING MACHINES AFTER THE INSTALLATION OF A NEW WASH COMPUTER YOU NEED TO PROGRAM MACHINE S
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32. of linen Do not insert any other materials than textile materials fabrics FAILURE 37 DRAIN FAILURE AT THE SPRAY SEQUENCE Failure 37 occurs when the electronic timer detects that the water is not drained after 3 minutes at the Spray Sequence DIAGNOSE 1 Check the drain tube of the washing machine If the drain tube is blocked repair the drain tube 2 Check the drain valve If the drain valve is defective replace the drain valve 3 Check the wiring When the drain valve is switched Off the drain valve should be open normal open If the wiring is damaged repair the wiring FAILURE 38 NO RECYCLE WATER Failure 38 occurs when the electronic timer detects that the Water Recycle tank is empty An Error message is generated to alert the operator that the washing machine has switched over to soft cold water as there is no water from the water recycle tank available Front soap dispenser machines only DIAGNOSE 1 Check the water level from the water recycle tank Add water to the water Recycle tank FAILURE 39 EMPTY SOAP SUPPLY BOX Failure 39 occurs when the electronic timer detects that the Soap Reservoir is empty To avoid that No Liquid Soap is added at the wash process the operator gets a warning when a Liquid Soap Supply Reservoir is almost empty DIAGNOSE 1 Check if the Liquid Soap Supply is empty Add Soap to the Liquid Soap Supply Syst
33. selection Configuration menu Incorrect signal for E80 SoapTimeOut liquid detergent Full stop tumble Whole cycle dispensing Wash Step E81 No Reheat Heating Failure Full stop tumble Traceability only Hl fai Full stop request for Wash Step ERE ta t er us Continue Traceability only Power No successful wash Info that the wash Abnormal Cycle Termination E83 an cycle has to be Interruption cycle termination repeated Traceability only Real Time Clock No End cycle E85 RTC Reset Bat or battery low For Info only Traceability only Communication fault machines with weighing E100 Weigh No Comm weighing system Full Stop Tumble system only Weight machine is machines with weighing E101 Weigh Low too OW Don t Start System only Weight machine is machines with weighing E102 Weigh High too high Don t Start system only Weight is not W E103 Weigh Balance balanced over 4load Don t Start with weighing cell s ystem only Weight on individual w E104 WeighOveroad load cell exceeds Full Stop Tumble weighing max ystem only E300 Specific Mitsubishi i E353 Mits Err inverter Alarm Full stop safety time Whole cycle E500 i i E525 Memory Err Memory Error Full stop safety time Any time 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 93 N Failure message Failure Action Fault occurrence Internal memory m E550 Error
34. tight 8 Check if the hose doesn t contain water If the air tube contains water remove the water and fix siphon the hose so that it doesn t work as a siphon 9 Check the continuity of the wiring 10 Check the output relay that powers inlet valves and the drain valve If the wiring is not continuous repair the wiring If the relay receives a command signal but is not closed replace the wash computer FAILURE 12 OVERFILL FAILURE If the target water level is X units above the target level then failure message 12 will be displayed The fault message will not be generated when the machine is advancing from a sequence with a high water level to a sequence with a low water level X level Overfill a value that can be programmed at the Initialization menu DIAGNOSE 1 Check if the water inlet valves are broken If the water inlet valves are broken clean or replace the water inlet valve diaphragms Lower the water pressure If the relay stays closed and the relay is broken replace the wash computer 2 Check if the water pressure is too high 3 Check the output relay that powers the inlet valve 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 105 In Case of Steam Heating If the steam has not enough heating power too low temperature the machine will be filled with too much water at the heating part This will result in an increased water energy an
35. time of the wash sequence will only start counting down from the moment that the target temperature was reached A ATTENTION WHEN THE MACHINES DO NOT HAVE ELECTRICAL OR STEAM HEATING NO WAIT FOR TEMPERATURE SHOULD BE SELECTED IN THE INITIALIZATION MENU 62 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC OPERATI ON 6 13 COOLDOWN FUNCTION AUTOMATIC COOLDOWN this function avoids thermal shock in the washing machine For Hot washes above 65 Cold water is added at the end of the step PROGRAMMED COOLDOWN this function is recommended to avoid the shrinking of the garments Water is drained and cold water is added bit by bit The temperature of the water in the tub will decrease slowly as a function of the programmed Cool down Sequence temperature and time 6 14 SPRAY FUNCTION The special product is injected while the drain valve is open and depending the programmed speed the drum will spin at distribution or low spin speed 6 15 UNBALANCE When the machine is badly loaded during the spin sequence then the safety switch or the overweight detection system will get activated The spin sequence will be interrupted and the garments in the drum will be redistributed The washing machine will try up to 5 times to redistribute the garments In case that this does not solve the unbalance problem the washer will reduce the maximum revolutions of the spinning sequence 6 16
36. you are invited to create a new Password Exit Return to Advanced Menu 38 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC TRACEABILITY MENU Traceability is a function to store wash cycle data outside the washing machine to be able to prove that the laundering process has been correctly executed In case of any failure the Wash Cycle must be stopped and there must be a warning that the wash cycle must be repeated correctly For more information about traceability see Trace Tech manual Menu Item Default Info Limits Enable Traceability No Yes No First you have to select Traceability to obtain the other No Yes menu items Traceability report Data A report can be created for each wash cycle Data DAQ DAQ Data DAQ saves all the wash cycle dataintothe Data PC DAQ memory of the programmer device If a PC is connected to the washer the data is sent to the PC and saved in its memory Data PC it continuously sends all wash cycle data to the PC where the data is stored PC Comm Timeout 15 sec Setting the time limit for establishing communication 0 999 sec with a PC PC Data Time Limit 60 sec Only for Traceability report Data PC 0 999 sec Setting of time limit for data transfer into the monitoring system Disable Traceability Errors No Err 81 and Err 82 can be switched off if they disturb to No Yes often the wash
37. 0 246 302 565 73 206 253 Z 310 74 212 261 318 75 216 266 326 76 220 272 0 334 77 225 278 343 78 230 282 350 79 235 287 358 80 240 292 366 Economic Low Level Normal Low Level Q Economic High Level Normal High Level PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION m Minimum Normal Low Normal High Maximum Machine type programmable Level Level programmable level Default value Default value level FX65 FX80 FX105 FX135 FX180 FX240 FX280 RX80M RX105M RX135M RX180N RX180M RX240N RX240M RX280N RX280M FXB180 FXB240 FS33 FS40 FS55 FS800 FS1000 FS1200 c CO I OO CO CO OO O Tab 3 5 A Programmable water Level 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 21 Low spin Wash Speed Spin Speed speed default default locking default RPM RPM RPM RPM 50 1120 91 149 250 50 1120 91 149 250 46 1035 91 149 250 46 1035 91 149 250 42 940 91 149 250 42 940 91 149 250 42 880 91 149 250 50 780 91 149 250 46 720 91 149 250 46 720 91 149 250 42 440 91 149 250 42 440 91 149 250 42 440 91 149 250 42 640 91 149 250 42 640 91 149 250 42 640 91 149 250 42 900 91 149 370 42 900 91 149 370 790 351 449 550 790 351 449 550 790 351 449 550 720 351 449 550 690 351 449 550 660 351 449 550 Tab 3 5 B Speed of mach
38. 1 13 problems can occur at the water fill process Level Normal The suggested water level depends on the machine See table 3 5 A Low Type RPM The suggested RPM depends on the machineType See table 3 5 B Detergents Menu Time selection for external liquid soap supplies 0 99 sec You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu Supply 1 8 0 sec 48 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING m Menu Item Default Info Limits On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 4 0 Min The Prewash Sequence Time 0 99 5 Min for 0 Minutes the Prewash sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been inter
39. 30 Step 4 Final spin Spin 6 min H Slowdown X Tumble 30s W 5s 5s WASH PROGRAM 17 MOPS 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 7 1 C NH 2 min W normal 1 30 Step 1 Spin 1 min L Main wash 2 3 6 8 60 NL 10 min W normal 2 230 Step 2 Drain 1 min L Rinse 1 1 2 7 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 1 4 7 NL 3 min W normal 3230 Step 5 Final spin Spin 6 min H Slowdown X Tumble 30s W 55 55 76 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAM 18 HORSE CLOTHS 40 C WASH PROGRAMS m Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 7 28 C NH 4 min W normal 1230 Step 1 Spin 1 min L Main wash 2 3 6 8 35 C NH 6 min W normal 2 230 Step 2 Drain 30 sec D Rinse 1 1 2 7 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 2 min W normal Step 4 Spin min L Rinse 3 1 4 7 NL 3 min W normal 3230 Step 5 Final spin Spin 4 min L Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 19 JEANS 60 NO PREWASH Sequence Inlet Temp Leve
40. 324 Err OP2 Option slot 2 Problem with the option in slot 2 or option contact fault 325 Err OP3 Option slot 3 Problem with the option in slot 3 or option contact fault 326 Err CTE PU short circuit Short circuit on the RS485 communication connector Check for short circuit in the communication cable 327 Err P24 24VDC short circuit Short circuit on the 24VDC power output PC terminal Check for short circuit on the inverter control terminals 328 Err MB1 Brake sequence error 1 329 Err MB2 Brake sequence error 2 330 Err MB3 Brake sequence ae S duri f the brake functi 381 En MBF equence errors during use of the brake function error 4 332 Err MB5 Brake sequence error 5 333 Err MB6 Brake sequence error 6 334 Err MB7 Brake sequence error 7 335 Err FIN Heatsink overheat See detailed explanation below 336 Err OSD Speed deviation Too big speed deviation during vector control excess 337 Err ECT Encoder signal loss Problem with the encoder signal 338 Err E 1 Option Occurs if there is a contact fault of the connector between alarm connector1 the inverter and the communication option or if the 339 Err E 2 Option communication option is fitted to connector 1 or 2 or if the alarm connector2 switch of the plug in option is not on the default setting 340 Err E 3 Option alarm connector3 341 Err ILF Input phase failure 1 phase of the 3 ph input was lost for more than 1 second Repair the 3 phase power supply 540876 E PUB DATE 18 AUG
41. 4 DOC INTRODUCTION m 8 6 DIAGNOSTIC PROGRAM u rr rre tetra 98 8 7 PROBLEM CHECK LIST e 102 8 8 EXTERNAL COMMUNICATION 5 103 8 9 EXPLANATION ERROR MESSAGES QA u t rie E e e EE TERR T AERE REG 103 9 SERVICE INFORMATION 119 9 1 mc 119 9 2 INFORMATION FOR SERVICE 119 9 3 PROGRAMMER CIRCUIT 120 9 4 INSTRUCTIONS FOR REPLACING THE PROGRAMMER 120 9 5 INSTRUCTIONS FOR INSTALLING NEW SOFTWARE een 121 10 SPECIFICATION OF YOUR 122 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 5 2 WARNINGS AND SYMBOLS 2 1 WARNINGS BEFORE OPERATING A MACHINE CONTROLLED BY AN ELECTRONIC PROGRAMMER READ THIS MANUAL INCORRECT USE CAN RESULT IN SERIOUS INJURIES OR DAMAGE TO THE MACHINE CONTROLS IGNORING INSTRUCTIONS CAN CAUSE AN INCORRECT MACHINE FUNCTION WHICH MAY RESULT IN INJURIES OR MACHINE AND OR LINEN DAMAGES This English version is the original version of this manual Without this version the instructions are incomplete Before installation operating and maintenance of the machine read c
42. 6 E PUB DATE 18 AUG 2014 DOC TOOLBOX MENU TROUBLESHOOTING The purpose of the Toolbox Menu is to give support at technical interventions Menu Item Info View Input States 1 Input 1 On 20 Input 20 Off The Input states for Input 1 Input 20 The exact function of the inputs can be found on the electrical drawing of the washing machine programmer if the Input state is Off the Input signal is low if the input state is On the Input signal is high Imbalance Statistics Imbalance 1 05 0 31 gt 15 0 Current 110 0 413 Diagnostic information on imbalance of the machine Inverter Power Off By this function it s possible to switch on the power of the inverter if a technical intervention is needed A Attention SPECIAL CARE HAS BEEN TAKEN AT THE INITIALIZATION OF THE PARAMETERS OF THE FREQUENCY INVERTER THE MANUFACTURER IS NOT RESPONSIBLE FOR THE WRONG BEHAVIOR OF THE WASHING MACHINE IF THE OWNER HAS INSTALLED NEW PARAMETER SETTINGS IN THE INVERTER THAT DO NOT CORRESPOND WITH THE ORIGINAL SETTINGS AT THE FACTORY Brake On FXB machines only In case that a servicing intervention is needed replacement of belt this function can deactivate the motor break Reset Service Counts Once the washing machine has reached the total number of wash cycles like set at the Service Interval a warning is given at the end of each cycle until the Cycle Counter
43. 81 9 WASH PROGRAM 7 WARM WASH 60 82 Q WASH PROGRAM 8 COLORED WASH 40 C ence eene emere nennen 82 9 WASH PROGRAM 9 ECO BRIGHT COLORED WASH 30 83 Q WASH PROGRAM 10 SUPER HOT WASH 90 C 1 mener nnn 83 Q WASH PROGRAM 11 SUPER ECO WARM WASH 60 eene nnn 84 Q WASH PROGRAM 12 SUPER ECO COLOR WASH 40C eee 84 9 WASH PROGRAM 13 SUPER ECO BRIGHT COLOR WASH 390 85 Q WASH PROGRAM 14 EXTRACTION LOW SPEED semen nnne 85 Q WASH PROGRAM 15 EXTRACTION HIGH SPEED eene 85 LY WASH PROGRAM 16 SPORT 6076 ier n i e nr ri a e i i E Ha E SR 86 9 WASH PROGRAM 17 MOPS 60 C sssssssssssssseeeen eene nenne nennen nennen nnne Ea nns 86 9 WASH PROGRAM 18 HORSE CLOTHS 40 nennen 87 Q WASH PROGRAM 19 JEANS 60 C nennen 87 Q WASH PROGRAM 20 STARCHING 88 8 TROUBLESHOOTING i LUYA Ts 89 8 1 DISPLAY MESSAGES o59So099 nu S OO RN REM RII ERI ERR ROREM EEES 89 8 2 EAULT MESSAGES u rie d een e a S 89 8 3 HOW TO HANDLE FAULT MESSAGES eene nennen neret nennen 90 8 4 OVERVIEW 92 8 5 SERVICE MENU 95 4 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 201
44. ATER IS DRAINED AND UNTIL THE WATER HAS COOLED BEFORE ALL INTERVENTIONS AS HOT WATER CAN CAUSE SEVERE BURNS CARE MUST BE TAKEN THAT NOBODY GETS BURNED DUE TO HOT WATER 90 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING L ATTENTION THE ERROR MESSAGE TOO HOT CAN ALSO APPEAR AT THE END OF A CYCLE EVEN IF NO FAILURE HAS OCCURED AS AN EXAMPLE SUPPOSE A WASH PROGRAM WITH A HOT WASH AFTER THIS HOT WASH SEQUENCE NO SEQUENCE WITH A LOW WATER TEMPERATURE HAS BEEN PROGRAMMED AT THE END OF SUCH A WASH CYCLE THE TEMPERATURE IN THE TUB WILL STAY HIGH EVEN IF THERE IS NO WATER IN THE TUB AS A RESULT THE WASH COMPUTER WILL DECIDE THAT IT S NOT SAFE TO OPEN THE DOOR AS THE MEASURED TEMPERATURE INSIDE THE TUB IS TOO HIGH WITHOUT INSERTING COLD WATER INSIDE THE TUB IT CAN TAKE A LONG TIME BEFORE THE TEMPERATURE DROPS TO AN ACCEPTABLE SAFE LEVEL ONCE THE TEMPERATURE IN THE DRUM HAS DROPPED SUFFICIENTLY THE FAILURE MESSAGE WILL DISAPPEAR AND THE DOOR WILL BE UNLOCKED AUTOMATICALLY DEPENDING ON THE FAILURE TYPE THE COMPUTER WILL START A SPECIFIC PROCEDURE WHEN SAFETY IS INVOLVED Full stop tumble the program is stopped but will run the tumble sequence Full stop safety time the program is stopped and a safety time is started Don t start the program will not be started as long as the safety c
45. Atthe COOLDOWN sequence the Wash Computer makes use of a low water level and is draining the water automatically At the Spray sequence the Drain valve stays open Wet Cleaning selection Configuration menu It s possible to program a level below default minimum programmable level see table 3 5 A The heating will not be functional for a water level below the standard minimum programmable water level A ATTENTION FOR WOOLENS AND OTHER DELICATE LINEN A NORMAL HIGH WATER LEVEL IS RECOMMENDED THE ECONOMY WASH PROGRAMS SHOULD ONLY BE USED FOR LIGHTLY SOILED AND OR SMALLER VOLUMES OF LAUNDRY IN OTHER CASES THE PROGRAM WILL GIVE POOR WASHING QUALITY 16 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION Programmable water level units related to the amount of water in the tub Machine type FX65 FX80 FX105 FX135 FX180 FX240 FX280 8 145 11 1 4 104 1754 14 1 9 5 10 5 10 5 124 12 5 211 172 10 11 124 124 14 5 14 5 24 214 11 13 4 13 5 144 16 5 174 28 244 1 pus 12 14 5 15 5 16 Q 19 19 5 31 5 28 4 13 22 83 5 32 3 2 14 25 37 36 5 u c 15 28 414 412 o 16 031 5 45 44 8 5 D 17 23 5 25 5 271 32 5 34 5 48 5 49 9 D 18 25 5 27 51 29 5 36 19 27 5 29 5 0 32 39 2 29 815 341 42 51 44 5 59 5 64 9
46. E Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash No temperature can be programmed as a Rinse is only dedicated for cold water Menu Item Default Info Limits Inlet top soap dispenser front soap dispenser 11 12 17 12 3 Inlets can be programmed The suggested inlet valves are related to the temperature and the soap box to be used N Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process 11 2 3 4 7 11 12 Level Normal High The suggested water level depends on the machine Type See table 3 5 A RPM The suggested RPM depends on the machine Type See table 3 5 B Detergents Menu D E Supply 1 8 0 sec 0 sec Time selection for Soap Boxes hopper and external liquid soap supplies You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines liquid soap supplies must be switched on at the configuration menu 0 99 sec On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 se
47. EPROM memory This fault message means that not all dedicated inverter parameters have been loaded As a result the inverter will not work in a correct way IT IS NOT RECOMMENDED TO USE THE WASHING MACHINE AS THE INVERTER WILL FUNCTION WITH THE WRONG PARAMETERS SETTINGS DIAGNOSE 1 Check if the door is closed and locked If the door is not closed close the door If the door is not locked repair the door lock system 2 Check if the inverter is energized If the inverter is not energized check the power to the inverter see fault 27 3 Write the parameters once more into If the fault is persistent contact the manufacturer the inverter FAILURE 32 VERIFICATION FAULT INVERTER Fault 32 occurs if a wrong parameter is detected at the verification of the inverter parameters After writing the inverter parameters in the inverter the parameters are verified one by one to ensure that they have been correctly loaded This fault message means that at least one of the dedicated inverter parameters is wrong As a result the inverter will not work in a correct way DIAGNOSE 1 Check if the correct machine type If the wrong machine type is selected enter the right is selected in the Configuration Menu machine type 2 Check if the door is closed and locked If the door is not closed close the door If the door is not locked repair the door lock system 3 Check if the inverter is energized If the inverter is not
48. FINAL RINSE and SPRAY no Temperature can be programmed Programming the Water Inlet valves Depending on the programmed temperature the water inlet valves are suggested While the tub is filling with water the computer controls the water temperature By switching on and off the hot and cold water inlet valves the correct water temperature is obtained For machines with a Top Soap Dispenser you have to consider that by programming the water inlet valves at the same time you are also selecting the soap Box at which the soap must be added If you want to program a wash sequence with Cold Water only Cold Inlet Valves must be programmed Warm or Hot water Cold and Hot Inlet Valves must be programmed Top Soap Dispenser washing machines The cold water inlet valves Inlet Valve 1 corresponds with soap box for a Prewash Inlet Valve 2 corresponds with soap box for a Wash detergent Inlet Valve 3 corresponds with soap box for a Wash liquid soap Inlet Valve 4 corresponds with soap box for a Final Rinse Inlet Valve 7 is a direct Inlet Valve and speeds up the water fill process The hot water inlet valves Inlet Valve 5 corresponds with soap box for a Prewash Inlet Valve 6 corresponds with soap box for a Wash detergent Inlet Valve 8 corresponds with soap box for a Wash liquid soap How to select inlet valves EXAMPLE For a Prewash Programmable temperature 1 45 C Inlet Valve 1 cold and or 5 hot soap box fo
49. HANDLE FAILURE 1 64 6 21 HOW TO HANDLE POWER 1 65 6 22 SPECIAL FUNCTION BUT TONS iiv e oci e Route Reve Lv cuv inv ruga 65 6 23 EXTERNAE LIQUID SOAP BOXES itte i th eh t ERR au usa ERR u u us RE eG 66 6 24 AUTOMATIC WEIGHING SYSTEM OPTILOAD nme 67 6 25 SYSTEM WITH MANUAL ENTERING OF THE LINEN WEIGHT SMART LOAD 67 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 3 7 PRE PROGRAMMED PROGRAMS Ida E a Ku nu a ca 68 Z TO PEGEND ZE ED Un 68 7 2 WASH PROGRAMS FOR WASHING MACHINES WITH TOP SOAP DISPENSER 69 Q WASH PROGRAM 1 HOT WASH INTENSIVE 90 C 69 Q WASH PROGRAM 2 WARM WASH INTENSIVE 60 eene 69 Q WASH PROGRAM 3 COLORED WASH INTENSIVE 40 70 Q WASH PROGRAM 4 BRIGHT WASH INTENSIVE 390 C menn 70 Q WASH PROGRAM 5 WOOLENS 15 C eene nennen nennen nnne 71 LY WASH PROGRAM 6 HOT WASH 909C iiiiii Ta 71 9 WASH PROGRAM 7 WARM WASH 60 C nere nre as nne enne entere nnns 72 Q WASH PROGRAM 8 COLORED WASH 40 C 72 Q WASH PROGRAM 9 BRIGHT WASH 30 eene nennen nennen nns 73 Q WASH PROGRAM 10 HOT WASH 90 C
50. I7 The machine takes water by inlet 7 33 Drain 1 The water is drained by drain valve 1 34 Inlet 18 The machine takes water by inlet 8 35 Drain 1 The water is drained by drain valve 1 50 Tumble The tumble sequence Unload End of the Diagnostic Cycle Note The second drain valve will be opened if a second drain valve has been selected in the Configuration menu No number 2 is displayed at the sensor test as this takes only a fraction of a second Remark If is displayed at the motor test sequence then you can Advance Press START the test Sequence 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 99 Diagnostic test sequence for machines with front soap dispenser Test 2 For washing machines with 2 Main Water Supplies Test 3 For washing machines with 3 Main Water Supplies Test Test Info Explanation 2 3 1 1 Black display followed Door lock test locks and unlocks 5 x the door by a Text display gt Display test zt None Sensor test all wash machine sensors are tested 3 3 Motor Reverse Wash speed inverse direction high spin 4 4 Motor Stop gt Standstill motor 5 5 Motor Forward Wash speed same direction high spin 6 6 Motor Distribute Distribution speed same direction high spin 7 7 Motor Low Extract Low spin speed same direction high spin 8 8 Motor High Extract 2 High spin speed the drum is tur
51. ILURE 600 628 SOFTWARE ERRORS Software errors must never occur If a software error message occurs inform the manufacturer 118 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING L 9 SERVICE INFORMATION Z ATTENTION PROFESSIONAL REPAIRS IN ELECTRO INSTALLATION CAN BE CARRIED OUT ONLY BY SERVICE ORGANIZATION WITH PERMISSION GIVEN BY PRODUCER SUPPLIER IN CASE OF ANY MAINTENANCE OR REPAIR DISCONNECT THE MACHINE FROM SOURCE OF ENERGY AND WAIT UNTIL THE MACHINE COOLS DOWN OR DRAINS WATER PLEASE FOLLOW ALL INSTRUCTIONS IN THE MANUALS AND THE LABELS AND AS WELL AS VALID BASIC SECURITY LAWS IN ORDER TO PREVENT BURNS AND SCALDS AND INJURIES CAUSED BY ELECTRICITY 9 1 MAINTENANCE Remove dirt from the keyboard by a damp cloth after disconnection from the power supply Z ATTENTION DO NOT USE AGGRESSIVE SOAPS CAUSTIC CHEMICALS GASOLINE OR OTHER PETROCHEMICAL SUBSTANCES WHICH CAN DAMAGE THE KEYBOARD 9 2 INFORMATION FOR SERVICE Finding out the SW version Press the SERVIS button to display the service information Use the DOWN button and move to the SOFTWARE page Here you can find the SW version in the format 771 Please always state the SW version together with the machine s serial number and the purchase order code in any correspon
52. IVEN AS AN EXAMPLE ONLY FOR THE CREATION OF YOUR OWN WASH PROGRAMS CONTACT YOUR SOAP SUPPLIER 7 1 LEGEND WATER INLETS VALVES e Washing machine with top soap dispenser Inlet Valve 1 Cold Soft Water Soap Dispenser Compartment l Pre wash Inlet Valve 2 Cold Soft Water Soap Dispenser Compartment Wash detergent Inlet Valve 3 Cold Soft Water Soap Dispenser Compartment Wash liquid Inlet Valve 4 Cold Hard Water Soap Dispenser Compartment Last rinse Fabric softener Inlet Valve 5 Hot Soft Water Soap Dispenser Compartment l Pre wash Inlet Valve 6 Hot Soft Water Soap Dispenser Compartment Wash detergent Inlet Valve 7 Cold Hard Water Direct Inlet External liquid soap Inlet Valve 8 Hot Soft Water Soap Dispenser Compartment Wash liquid Machines with front soap dispenser Inlet Valve 1 Cold Hard water Inlet Valve 1 is not operational if no hard water is available Inlet Valve 2 Cold Soft water Inlet Valve 3 Hot Soft water WATER LEVEL NL Normal Low level NH Normal High level EL Economic Low level EH Economic High level WASH ACTION e Normal Wash Action 12 12 Seconds Action 3 3 Seconds Rest e Gentle Wash Action A 3 3 Seconds Action 12 12 Seconds Rest RPM REVOLUTIONS PER MINUTE W Washing Speed 32 50 RPM D Distribution Speed not changeable 100 RPM L Low extra
53. OAD If the output current of the inverter is abnormal high for some time the inverter will go into THT alarm state 1 Check if the power supply is sufficient high Repair the power supply and stable during extraction with load 2 Check if the drum rotates normally by hand Repair clean what is necessary no abnormal high friction 3 Check if the motor windings are OK Replace the motor DIAGNOSE FAILURE 307 THM ERROR MOTOR OVERLOAD If the motor current is higher than allowed for a longer time the inverter will activate the electronic overcurrent protection to prevent the motor from overheating and the inverter will go into THM alarm state 1 Check if the drum rotates normally by hand Repair clean what is necessary 2 Check if the motor windings are OK Replace the motor 3 Check if the fault is persistent If the fault is persistent contact the manufacturer DIAGNOSE FAILURE 309 OLT ERROR STALL PREVENTION The output frequency has dropped to minimum because of current limitation 1 Check if the power supply is sufficient high and Repair the power supply stable during extraction with load 2 Check if the drum rotates normally by hand Repair clean what is necessary no abnormal high friction 3 Check if the motor windings are OK Replace the motor DIAGNOSE FAILURE 313 315 OPT PUE ERROR OPTION FAULT PARAMETER UNIT LEAVE OUT If the inverter
54. OT be activated at the wash process Z ATTENTION IF FOR SOME SPECIAL APPLICATION MORE THAN 4 SUPPLIES MUST BE PROGRAMMED IN THE SAME SEQUENCE THIS CAN BE SOLVED BY PROGRAMMING THE SAME SEQUENCE TWICE ONE AFTER THE OTHER SPLIT THE WATER LEVEL SO IT WILL TAKE WATER FOR THE SECOND FILL say 60 100 STEP TIME AND THE NUMBER OF SUPPLIES OVER THE TWO SUBSEQUENT SEQUENCES PROGRAM DRAIN BETWEEN THE TWO SEQUENCES TO AVOID DRAINING THE WATER SET TEMPERATURE THE SAME FOR BOTH PARTS 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 23 Programming the Motor On and Off times for Reversing The standard Reversing Motor On and Off times at Wash speed is 12 Seconds On and 3 Seconds Off For Delicates and Woolens it s recommended to program a gentle wash action with a Reversing On time of 3 Seconds and an Off time of 12 Seconds Programming the Sequence time The sequence time starts running after the water level is reached If wait for Temperature has been selected the sequence time starts only running once the programmed temperature has been reached at the heating process For a Cooldown Sequence the programmed time corresponds with the time for decreasing the water temperature Recommendation At least a cooldown of 3 minutes must be programmed And to avoid the shrinking of the garments it s recommended to program the time so that the temperature will decrease with about 3 C for each
55. OVERRIDE AND ALLOW ADVANCE MUST BE SWITCHED OFF 6 11 WATER FILL PROCESS Depending on the water temperature the cold and hot inlet valves will be opened The water level is measured by an electronic water level sensor If the Temperature Balance function is enabled the Wash Computer will control the water temperature until the target temperature is reached For Hot wash programs extra heating will be required after the fill process to reach the programmed hot water temperature n the standard wash tables you will find a Normal Low and Normal High water level These are the standard water levels The Normal Low water level is used for the Prewash Wash and Soak sequence The Normal High water level is used for the Rinse and Final Rinse sequence The water level can only be programmed between two limits The lower limit is above the heating elements and the temperature sensor The upper limit is in the middle of the wash drum 6 12 HEATING PROCESS When No Wait for Temperature No Wait for Heat is selected The machine will heat until the time of the specific wash step is over or if the programmed temperature was reached Even if the programmed temperature is not reached the program will start the next sequence if the time of the sequence is over When Wait for Temperature Wait for Heat is selected The machine will heat until the programmed temperature is reached The programmed
56. PECIFIC SETTINGS INTO THE CONFIGURATION MENU SEE PARAGRAPH 4 2 AT THE INSTALLATION OF NEW SOFTWARE AFTER LOADING THE FACTORY SETTINGS SEE PARAGRAPH 4 2 YOU NEED TO CHECK THE DEFAULT SETTINGS ONE BY ONE TO FIND OUT IF THEY CORRESPOND WITH THE SETUP AS YOU PREFER THE CONFIGURATION AND INITIALIZATION OF THE WASHING MACHINE HAS BEEN DONE AT THE FACTORY FOR THE CREATION OF NEW PROGRAMS NO CHANGES HAVE TO BE MADE IN THE INITIALIZATION OR CONFIGURATION MENUS 4 1 INITIALIZATION MENU HOW GET INTO THE INITIALIZATION MENU The initialization menu can only be accessed when the machine is in standby the power is switched on but no program is started Select Cycle is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available The Initialization Menu is the first Menu 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 25 Initialization Servis Configuration Advanced Press the ENTER button to make your selection Now you will see the first menu item By pressing the ARROW DOWN or UP button you can select the menu items one by one Menu Item Default Info Limits Language English Language selection English Spanish French List Service Interval 3000 Number of cycles at which maintenance is required 1 9999 3000 top soap dispenser machines 9990 front soap dispenser machines 9999 the servicing i
57. RTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
58. Repair the power supply 4 Check if the drum rotates normally by hand Repair clean what is necessary 5 Check if the fault is persistent If the fault is persistent contact the manufacturer FAILURE 29 OV3 Mitsubishi TIME OUT Fault 29 occurs when the wash computer can not handle the OV3 Mitsubishi This fault is a specific fault of the frequency inverter caused by an overvoltage DIAGNOSE 1 Check if the correct machine type is selected at the Configuration menu If the wrong machine type is selected enter the right machine type 108 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING 2 Check if the dedicated inverter parameters Load the correct Inverter parameters have been loaded by the wash computer 3 Check if there was a high unbalance during Put always a full load in the machine drum extraction which can be caused by putting Do not put other material than textile linen fabrics only half loads in the machine in the machine 4 Check if the fault is persistent If the fault is persistent contact the manufacturer FAILURE 31 INITIALIZATION FAULT INVERTER Fault 31 occurs when something goes wrong while the wash computer writes the dedicated inverter parameters into the inverter E
59. S m WASH PROGRAM 5 WOOLENS 15 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 15 C NH 6 min W gentle 2 230 Step 1 Drain 30s D Rinse 1 1 2 7 NH 2 min W gentle Step 2 Drain 30 sec D Rinse 2 1 2 7 NH 2 min W gentle Step 3 Drain 30s D Rinse 3 1 4 7 NH 3 min W gentle 3230 Step 4 Final spin Spin 2 5 min L Slowdown X Tumble 30s W gentle WASH PROGRAM 6 HOT WASH 90 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 90 NL 1 20 min W normal 2 230 Step 1 Drain 30s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 1 2 7 EH 4 min W normal Step 3 Spin 1 min L Rinse 3 1 4 7 EH 6 min W normal 3 30 Step 4 Final spin Spin 9 min H Slowdown x Tumble 30s W 55 55 1 EH FX135 RX135M 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 71 WASH PROGRAM 7 WARM WASH 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 60 NL 1 20 min W normal 2 230 Step 1 Drain 30s D Rinse 1 1 2 7 EH 4 min W normal Step 2 Spin 1 min L Rinse 2 1 2 7 EH 4 min W normal
60. TENTS uuu IEEE ES UH EC 3 2 TC WARBNINGSt teet UMEN DIU IEEE 6 2 2 SYMBOLS USED uuu uuu usun te ee e dete eee e xn eeu epe e e YER ee e e a eR e Eve Va eee DR Ve vede eve Tee eee 7 3 BASIC DESCRIPTION OF CONTROLS u u 9 3 1 GENERAL 9 3 2 SPEGIFI E 10 3 3 HOW TO GET INTO THE SETUP ne e nanni 11 3 4 THE CREATION OF A WASH PROQGRAM nere tnn enn e n a nua 13 3 5 PROGRAMMING THE FUNCTIONS 15 4 INITIALIZING THE MACHINE UTI uM CLR 25 4 A INITIALIZATION MENU u uuu uu t ra Pr ru e et a e e rr e or vv ev eu hs 25 4 2 CONFIGURATION MEN D e 30 4 3 ADVANCED uu aaa eet rte een een ee eee rera e exa eve exa eva ep vu ave eva ke ERE UG 36 5 PROGRANMNNIINQG Ia I avara i kii co ha E wa YR o E Xo RS E Ru a 43 5 1 43 5 2 STEP D PROGRAM MENU irit eerte eren rmv roman eevee cera SL LES ie 43 5 3 STEP PROGRAM 44 5 4 STEP PROGRAM STEP 46 5 5 STEP PROGRAMMING THE WASH
61. ULT MESSAGES A ATTENTION CHECK IN THE MANUAL TO SEE WHAT PROBLEM THE ERROR MESSAGE CORRESPONDS WITH ASK THE ASSISTANCE OF AN EXPERIENCED TECHNICIAN TO SOLVE THE PROBLEM ALL THE SAFETY PRECAUTIONS MUST BE FOLLOWED BEFORE EACH INTERVENTION You can overrule and erase fault messages by pressing the SERVIS button pressing the STOP or ENTER button switching the power off on opening the door fault 4 and 41 For safety reasons the door will not be unlocked if there is still water in the drum the water temperature is above 55 C the drum is still turning a safety time will be respected until the drum comes to a standstill there is a problem with the door lock system Each time at the end of the cycle the Wash computer will fulfill a safety test sequence If at the end of the cycle the safety conditions are not fulfilled the messages TOO HOT or WATER IN CAGE will be displayed TOO HOT WATER IN CAGE XX C XX C Level YY If the problem disappears the water has dropped below the safety level for spin or the water temperature has dropped below 55 C the Error message TOO HOT or WATER IN CAGE will disappear automatically ATTENTION IT S UP TO THE OPERATOR TO TAKE THE NECESSARY PRECAUTIONS IF THE DRAIN VALVE IS NOT FUNCTIONAL AND IF THERE IS STILL HOT WATER IN THE TUB AT THE END OF THE WASH CYCLE ON THE DISPLAY THE ACTUAL WATER TEMPERATURE AND LEVEL WILL BE DISPLAYED WAIT UNTIL THE W
62. ad cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell Verify if the value Expected Free Weight XXX in the Weighing Menu has still the correct value This value must correspond with the real total weight of the washing machine If the actual measured weight value gets out of range then the Diagnostic Error 102 will appear Weigh High Weight of weighing system is too high DIAGNOSE 1 Check the load cell wiring 2 Check the values for each individual load cell 3 Check if the signal conditioner amplifier module is still operational Repair the wiring Adjust the mounting of the load cell Replace the signal conditioner amplifier module FAILURE 103 WEIGH BALANCE Machines with weighing system only Failure 103 occurs when the measured weight is not equal divided over the 4 load cell s Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell FS33 FS40 FS55 load on each load cell must be in range 20 3096 FX180 FX240 FX280 load on each load cell must be in range 10 40 FXB180 FXB240 load on each load cell must be in range 10 4096 Weigh Balance Balance weighing system is out of order DIAGNOSE 1 Check the load cell wiring 2 Check the weight values for each individual load Cell 3 Check if the signal conditioner amplifier
63. al Step 2 Drain 1 min L Rinse 2 2 NL 4 min W normal Step 3 Drain 1 min L Rinse 3 1 2 EH 6 min W normal 30 Step 4 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 8 COLORED WASH 40 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 43 20 W normal 30 Step 1 Drain 30s D Rinse 1 2 4 min W normal Step 2 Drain 1 min L Rinse 2 2 NL 4 min W normal Step 3 Drain 1 min L Rinse 3 1 2 6 W normal D 30 Step 4 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5s 5s 82 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS m WASH PROGRAM 9 ECO BRIGHT COLORED WASH 30 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 34 20 W normal 30 Step 1 Drain 30s D Rinse 1 2 EH 4 min W normal Step 2 Drain 1 min D Rinse 2 2 NL 4 min W normal Step 3 Drain 1 min D Rinse 3 1 2 EH 6 min W normal 30 Step 4 Final spin Spin 4 min H Slowdown x s s Tumble 30s W 5s 5s WASH PROGRAM 10 SUPER HOT WASH 90 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Sup
64. alve Time 0 5 Min The Drain Sequence Time 0 15 0 Min for 0 Minutes the Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 56 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC THE EXTRACT SEQUENCE PROGRAMMING m Drain Extract No Drain Static Drain Reversing Drain Menu Item Default Info Limits Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 5 B Time 4 5 Min The Extract Sequence Time 0 15 0 Min for 0 Minutes the Extract sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu CQ THE NO DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain e The Drain Extraction part of the programmed step is skipped Attention For some specific functions Drain must be programmed Example If you want to program a Cool down Sequence then No Drain must be programmed between the Hot Wash and the Cool down Sequence Menu Item Default Info Limits Exit Return to Edit Program Menu CL THE STATIC DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain The drum is at standstill while the water is drained Menu Item Default Info Limits D
65. ash 2 3 6 8 85 1 14 min W normal 2 30 Step 1 Drain 1 min L Rinse 1 1 2 7 EL 2 4 min W normal Step 2 Spin 1 min L Rinse 3 1 4 7 EL 3 4 min W normal 3 30 Step 3 Final spin Spin 9 min H Slowdown x Tumble 30s W 5s 5s a EL FX135 RX135M 2 NL FX135 RX135M 3 EH FX105 FX135 RX105M RX135M 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 738 WASH PROGRAM 11 ECO WARM WASH 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 55 C EH 1 14 min W normal 2230 Step 1 Drain min L Rinse 1 1 2 7 EL 2 4 min W normal Step 2 Spin 1 min L Rinse 3 1 4 7 EL 3 4 min W normal 3230 Step 3 Final spin Spin 9 min H Slowdown X Tumble 30s W 5s 5s 1 EL FX135 RX135M 2 NL FX135 RX135M 3 EH FX105 FX135 RX105M RX135M WASH PROGRAM 12 COLOR WASH 40 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 6 8 40 1 14 min W normal 2230 Step 1 Drain min L Rinse 1 1 2 7 EL 2 4 min W normal Step 2 Spin 1 min L Rinse 3 1 4 7 EL 3 4 min W normal 3230 Step 3 Final spin Spin 9 min H Slowdown X Tumble 30s W 5s 5s 1 EL FX135 RX135M 2 NL FX135 RX135M 3 EH FX105 FX135 RX105M RX135M 74 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS m
66. ay TRM module see electrical scheme for motor protection tripped TRM module was only used on certain machines with MCB controller and A500 inverter 313 Err OPT Option See detailed explanation below 314 Err PE Corrupt memory Memory was overwritten too many times Replace inverter 114 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC TROUBLESHOOTING Err Failure Failure Name Explanation 315 Er PUE PU leave out See detailed explanation below 316 Err Ret Retry no over The max number of retries after fault reached The actual inverter error code that causes the problem and which should be solved is stored just before Err 316 in the error log 317 Err CPU CPU Fault Communication error of built in CPU Replace inverter 318 Err E 6 CPU Fault 6 Internal fault If the fault is persistent replace the inverter 319 Err E 7 CPU Fault 7 Internal fault If the fault is persistent replace the inverter 320 Err IPF Instantaneous Power failure between 15 and 100ms Check for bad power failure contacts in the power circuit Repair the power supply 321 Er UVT Under voltage Supply voltage too low Check jumper 1 322 Err LF Output phase Phase open detected on inverter output Check for bad failure contacts or defect open motor windings 323 Err OP1 Option slot 1 Problem with the option in slot 1 or option contact fault
67. c The wash action motor Off Time Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Time 2 0 Min The Rinse Sequence Time for 0 Minutes the Rinse sequence will be skipped programmable in steps of 0 5 Minutes 0 99 5 Min Signal No When a signal is programmed a pause will be introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted No Yes 52 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING m THE FINAL RINSE SEQUENCE Washing machines with top soap dispenser Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash e No temperature can be programmed as a Last Rinse is only dedicated for cold hard water Menu Item Default Info Limits Inlet top soap dispenser M I7 3 Inlets can be programmed 11 2 3 4 7 inlets The suggested inlet valves are related to the 14 temperature and the soap box to be used A Attention 4 inlets If you insert other inlet valves than the suggested ones problems can occur at the water fill process Level Normal The suggested water level depends on the machine See table 3 5 A High Type RPM The suggested RPM depends on the machine Type See table 3 5 B Detergents Menu Time selection for external liqu
68. ce Time 0 15 0 Min for 0 Minutes the Static Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 58 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC EDEN 6 OPERATION MENU 6 1 STARTING UP Z ATTENTION BEFORE STARTING UP THE FIRST TIME BE SURE THAT THE MACHINE IS WELL INSTALLED SEE INSTALLATION MANUAL MAKE SURE THAT THE CONFIGURATION AND INITIALIZATION MENU HAVE THE RIGHT SETTINGS SEE CHAPTER 4 6 2 SWITCHING ON THE POWER The display lights up when you switch on the power If the machine is ready to be started Select CYCLE is displayed 6 3 LOAD THE WASHING MACHINE Open the door and load the laundry into the drum When the drum is loaded close the door 6 4 PUT SOAP INTO THE SOAP DISPENSER 9 Put the correct amount of soap into the soap dispenser Washing machines with top soap dispenser At the wash sequence it depends of the pre programmed water inlets in which 548221 the soap dispenser you have to add soap Washing machines with front soap dispenser 22227 At the wash sequence it depends of the pre programmed soap supply signals in which boxes A B C D or E you have to add soap See paragraph 3 4 for more information 6 5 STARTING A WASH PROGRAM Up to 99 programs can be selected The first 20 are the standard Wash programs you can find in this manual at Pa
69. ch The door switch is a normal open contact If the door switch is broken or malfunctions replace the door switch FAILURE 7 FAILURE OF DOOR LOCK CLOSING When the washer is operating the door switch system is continuously checked for safety reasons If during the wash cycle the electronic wash computer detects that the door lock switch is not closed then the machine immediately stops all its functions The door will stay locked DIAGNOSE 1 Check the door lock wiring If the wiring is not continuous repair the wiring 2 Check in the programmer device the correct function of door locking and unlocking outputs and also of the input into the switch for locking the door Replace the switch or the programmer device based on the result of output input inspection above FAILURE 8 DOOR LOCK CLOSING FAILURE IN THE BEGINNING OF CYCLE The washing machine will not start a new process when the door is not locked after pressing the START button Failure message 8 will be generated each time the door lock sequence could not be finished once started DIAGNOSE 1 Check door handle for damage traces and centering against door lock If handle is damaged replace hanle If not good centered center door against door lock 2 Check if the input connector DL door lock is connected If the input connector DL door lock is not connected connect connector DL 3 Check the correct func
70. ction speed standard 400 RPM High extraction speed 625 1165 RPM depending on the machine capacity 68 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS 7 2 WASH PROGRAMS FOR WASHING MACHINES WITH TOP SOAP DISPENSER FOR THREE WATER TYPES COLD SOFT COLD HARD HOT NOTE WASH PROGRAMS FOR TWO WATER TYPES COLD AND HOT ARE THE SAME AS THE PROGRAMS FOR THREE WATER TYPES THE ONLY DIFFERENCE BEING THAT THE INLET VALVE 7 ISN T USED WASH PROGRAM 1 HOT WASH INTENSIVE 90 Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 7 30 NH 5 min W normal 1230 Step 1 Spin 1 min L Main wash 2 3 6 8 90 NH 10 min W normal 2230 Step 2 Drain 30s D Rinse 1 1 2 7 NH 4 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 4 min W normal Step 4 Spin 1 min L Rinse 3 1 4 7 NL 4 min W normal 3230 Step 5 Final spin Spin 9 min H Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 2 WARM WASH INTENSIVE 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 1 5 7 30 NH 5 min W normal 1230 Step 1 Spin 1 min L Main wash 2 3 6 8 60 NH 10 min W normal 2230 Step 2 Drain 30s D Rinse 1 1 2 7 NH 4 min W normal Step 3 Spin 1 min L Rinse 2 1 2 7 NH 4 min W
71. cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen must be washed again after repairing the problem The Error message is only for information purposes and at the end of the wash cycle the operator will get a warning the wash cycle must be repeated DIAGNOSE See Extra Error message that shows the cause of the failure FAILURE 85 RTC LOW BATTERY Failure 85 occurs when there is no battery available at the real time clock or if the power of the battery is too small to make the real time clock run correctly DIAGNOSE Replace the CPU board FAILURE 95 WATCH DOG If the watch dog has been activated message 95 is logged in the Error log register If this occurs often ask the help of a technician FAILURE 100 WEIGH NOCOMM Machines with weighing system only Failure 100 occurs when the communication between wash computer and signal conditioner weighing system amplifier module is interrupted At the status Screen you can see if the communication with the weighing system is operational Yes Weigh NoComm No communication with weighing system DIAGNOSE 1 Check if the power supply of the signal Repair 24 Vdc power supply conditioner weighing system is available 2 Check if the connectors on both sides of the Connect the connectors on the wash computer communication cable are still connected and Signal conditi
72. d If the drain tube is blocked repair the drain tube 3 Check the water inlet valves If the water inlet valves are broken replace the water inlet valves 4 Check the output relay that powers the water If the relay stays closed and the relay is broken inlet valve replace the wash computer FAILURE 24 DEFECTIVE LEVEL SENSOR If the level sensor is broken then fault 24 will be displayed The sensor is checked shortly after the start of cycle and then during whole wash cycle progression DIAGNOSE 1 Check the level sensor visually If you see some damage replace the wash computer 2 If the fault is persistent Replace the wash computer be sure there is no drain problem FAILURE 25 DEFECTIVE TEMPERATURE SENSOR When the temperature sensor is broken then fault 25 will be displayed The sensor is checked shortly after the start of cycle and then during whole wash cycle progression The error message can only be erased when the temperature drops under 55 DIAGNOSE 1 Check if the temperature sensor is connected The Female connector must be connected with the on the PCB Board Male connector T of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle position If the earth wire is no
73. d supply consumption It s strongly recommended that the heating installation works with enough heating power A simple solution can also be to reduce the programmed target water level As less steam will be required the normal water level should be reached In the initialization menu it is also possible to increase the maximum level of overfill to avoid the error message not recommended FAILURE 13 HEATING FAILURE If the heater elements are not functioning message 13 will be displayed The message is generated when the temperature is not raising at least with 3 C in 10 minutes time DIAGNOSE 1 Check if the heating contactor is activated If the heating contactor is not activated repair the wiring or replace the contactor 2 Check if the heating elements are heating If the heating elements are not heating Repair the wiring or replace the defective heater elements 3 Check if the temperature sensor is functioning If the temperature sensor is defective replace the temperature sensor 4 Check the output relay that powers the heating contactor If the relay is broken replace the wash computer FAILURE 14 HEATING TIME FAILURE When after x minutes the target temperature is not reached for a machine set as wait for heat Message 14 will be displayed x the programmed Max heating time in the Initialization Menu DIAGNOSE 1 Check if the programmed Max Heating time in t
74. dence with the manufacturer or when making any enquiries with the manufacturer 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 119 9 3 PROGRAMMER CIRCUIT BOARD CPU board O O Bed Gee o Es board om zu 927133 zu ZUM o ozay ZM 92139 62135 o TT k 2 olesssssssss o o Flo Fig 9 3 A WARNING CONNECTION TO THE WRONG VOLTAGE SUPPLY MAY CAUSE SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE ELECTRONIC PARTS AND TO THE WASHING MACHINE ITSELF Voltage 200 240 Vac 50 60 Hz Power max 20 VA Outputs 24 relays Serial interface RS485 2 wire networking between wash computer and external device PC Computer Display LCD display 9 4 INSTRUCTIONS FOR REPLACING THE PROGRAMMER BOARDS Switch off the main power supply Open the cover plate of the washing machine I O boards and remove the small hose from the water level sensor the two securing screws Insert a new electronic programmer into the machine and secure it by the screws Reconnect all the connectors and put the little hose back on the level sensor Close the cover plate of the washing machine Now you can Switch On the power supply The display should illuminate Remove the connectors from the
75. djusting a Program New Creating a New Program Copy Making a Copy of an existing Program Delete Erase the Program Exit Leave the Program Menu Functions for the program steps Step Number Selecting the Program Step Add Adding a Program Step at the end of the program Edit Adjusting the Program Step Insert Adding a Program Step between two other steps View Inspecting the Step settings without making changes Delete Deleting a Step Exit Leave the Program Step Menu Follow the flowchart step by step 5 2 STEP PROGRAM MENU HOW TO GET INTO THE PROGRAM MENU The Program menu can only be accessed when the machine is in standby the machine is powered up but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Press the ARROW DOWN button to select the Program Menu 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 43 Initialization gt Program Servis Configuration Advanced Press the ENTER button to confirm your selection Go to gt 5 3 STEP PROGRAM FUNCTIONS Select Program N 1 Name HOT INTENS View Edit New Copy Delete Exit Menu Item Info Select Program 1 Insert the desired program number Program 1 to 99 can be selected Na
76. doesn t receive requests from the wash computer no serial communication after some time about 10 30 seconds the inverter will go into OPT PUE alarm state 1 Check at the end of the wash cycle if the Replace the contactor if the problem is persistent power supply contactor of the frequency inverter switches is switched off on all phases The OPT PUE ERROR can happen occasionally by a very short general mains power supply interruption Due to the power interruption the inverter was not able to reset itself correctly gt In such case the contactor must not be replaced The Inverter must be reset by a longer power interruption DIAGNOSE FAILURE 335 FIN ERROR COOLING FIN INVERTER OVERHEAT If the heatsink temperature of the inverter crosses it s max allowed operation temperature the inverter will go into FIN alarm state 1 Check if the cooling fan of the inverter Replace the cooling fan on the inverter on the if present rotates normally heatsink of the inverter 2 Check if the cooling fan in the washer that Replace the cooling fan of the washer takes fresh air to the inverter s environment if present rotates normally 3 Check if the heatsink or the cooling fans are Clean what is necessary not clogged with dust dirt so that fresh air can circulate freely 4 Check if the ambient temperature of the Take care that the ambient temperature is within the washer is within the specified limits specifi
77. ds 99 minutes The machine will only stop heating when the programmed temperature has been reached 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 27 Menu Item Default Info Limits Max Water Fill Time 10 Min A diagnostic message is generated by the wash computer when the water hasn t reached the programmed level in 10 Minutes Err 11 Attention If 99 minutes has been selected NO error message will be generated at all even if the heating time exceeds 99 minutes The machine will only stop filling when the programmed water level has been reached 5 99 Min Overfill Detection 5 units A diagnostic message is generated by the wash computer when the water has reached the programmed level 5 units Err 12 A Attention It S strongly recommended that the heating power of the steam installation has enough power to heat the bath quickly Otherwise the tub will be filled with extra water and an error message will occur that the machine takes more then 5 units extra water This will also increase the water energy and detergent supply consumption To solve the problem in another way reduce the programmed target water level so that less energy is needed to heat up the bath and with the extra water of the condensed steam you will wash with a normal amount of water FS33 FS40 FS55 10 units FS800 FS1000 FS1200 25 units 3 25 units External Wait Control
78. duced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted No Yes 54 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING THE SPRAY SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash Water or Liquid is injected at Distribution or Low Spin Speed e No standard water inlets can be programmed in this function e The liquid will be injected based on soap supply programming Menu Item Default Info Limits RPM The suggested RPM depends on the machine Type See table 3 5 B Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve Detergents Menu Time selection for Soap Boxes hopper and external 0 99 sec Box A B D E 0 sec liquid soap supplies The Spray sequence only functions with 1 Supply Supply 1 8 0 sec If you have programmed more then 1 supply an error message will be generated Put the time of the supplies back to zero until not more than 1 non zero time value is remaining If No supply has been programmed the Spray sequence will be skipped Liquid soap supplies must be switched on at the configuration menu Signal No When a signal is programmed a pause will be Yes introduced at the end of the Wash Step This allows the operator to add soap for the ne
79. e FX65 The machine type was set by the manufacturer and it List cannot be changed Machine type setting can only be Are You Sure No done on a newly installed control board which has not been No Yes configured yet Select the right machine type Look at Machine Name Plate at the rear of the washing machine Confirm selection of the machine type A Attention Reset Defaults must only be executed for each new installed wash Computer and after selecting a new machine type to ensure correct EEPROM memory configuration A Attention MAKE SURE THAT YOU HAVE SELECTED THE CORRECT MACHINE TYPE OTHERWISE THE MACHINE WILL NOT FUNCTION PROPERLY Reset Defaults No All the Initialization and Configuration Menu Settings No Yes will be reset to its default Factory settings Should only be used at SETUP of a new wash computer Are You Sure No Yes Confirm that you want to Reset Defaults A Attention Reset Defaults must only be executed for each new installed wash Computer and after selecting a new machine type to ensure correct EEPROM memory configuration A Attention BE SURE YOU WANT TO ERASE THE OLD SETTINGS AS THEY CAN T BE RECAPTURED 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 31 Menu Item Default Info Limits Brightness Display 12 The brightness of the display is changed by adjusting 1 20 the contrast of the optimal viewing angle A Attent
80. e cover plate Switch the machine power supply on If the software is compatible with the previous software the new software can be used without re initialization You have to clear all the error messages in the Service menu if you want to make a correct inspection of the functioning of the new installed software If the software is not 100 compatible with the previous software version A message which says New SW version will appear followed by a prompt to enter a password for initialisation of the Configuration Menu In Configuration Menu select Reset Factory Setting This is explained in Chapter 3 Basic Description of Controls Go through the Menu items of the Configuration and Initialization Menu one by one to ensure that all the settings do correspond with the ones you prefer All the Custom Settings will be lost 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 121 10 SPECIFICATION OF YOUR MACHINE MACHINE DATA type serial number voltage water supply heating ELECTRONIC DATA Programmer type serial number of the CPU serial number I O board software version software date keyboard MACHINE CONFIGURATION DATA FUNCTION MACHINE TYPE BRIGHTNESS DISPLAY SUPPLY VOLTAGE TOTAL INLETS DRAIN VALVE 2 WATER RECYCLE INLETS LIQUID SOAP SUPPLY MINIMUM LEVEL START SUPPLY TEMPERATURE FULL HEATING WET CLEANING
81. e number of cycles that have been accumulated service due the actual wash machine states at the running wash cycle By pressing the ARROW DOWN button you will see all the menu items You can leave the Service info by pressing the Service info button again 6 22 3 INLETS 1 2 3 4 5 6 7 8 f during a process in operation you want to open a water inlet move in the Service Info menu to the last page and activate the desired inlet valve by pressing the corresponding button of the buttons numbered 1 to 8 INLET 1 2 3 4 5 6 7 8 Only functional at a running wash sequence The corresponding inlet valve will be opened while you are pressing the button 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 65 A ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE ACTIVE SO IT CAN OCCUR THAT YOU CAN T ACTIVATE THE INLETS 6 22 4 DRAIN f during a process in operation you want to open the draining valve move in the Service Info menu to the last page and activate the draining by pressing the button O Only functional at a running wash sequence The drain valve will be opened for the time you are pressing the button 6 22 5 HEATING f during a process in operation you want to activate the heating move in the Service Info menu to the last page and activate the heating by pressing the button 9 Only functional at a running wash sequence The contactor of the heating will re
82. ed limits see installation manual 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 117 FAILURE 500 525 MEMORY ERRORS If a memory error occurs then something is going wrong with the EEPROM Try to reload the washing Programs Check for source of electrical noise FAILURE 550 TRACEABILITY WRITE The failure 550 is a failure of the wash computer internal memory This failure message appears after a failed attempt to write the Traceability into the internal memory Change the CPU control board Traceability function can be switched off in the Advanced Menu FAILURE 551 TRACEABILITY FULL The failure message 551 is displayed if the Traceability data fill up the internal memory of the wash computer The Traceability data need to be cleaned utilizing a PC software As a consequence of the failure no data of the wash cycle can be saved Traceability function can be switched off in the Advanced Menu FAILURE 560 USB NOT FOUND The error message is displayed when an attempt to read from or write on a USB flash disk fails FAILURE 561 FILE NOT FOUND The error message is displayed when the respective file is not found during an attempt to read from a USB flash disk FAILURE 562 EXPORT FAILED The error message is displayed when an attempt to write onto a USB flash disk fails FAILURE 563 IMPORT FAILED The error message is displayed when an attempt to read from a USB flash disk fails FA
83. ed when the operator selects the freestanding machine option i e machine with a safety switch on a rigid mount machine i e machine without a safety switch POSTUP 1 Check the machine name plate placed on the back of the machine Select the right machine type in the Configuration Menu FAILURE 80 TIME FOR DISPENSING LIQUID DETERGENTS IS OUT Failure 80 occurs when the On Hold Signal of the Liquid Supply Central Dispensing System stays high for more then 1 hour At Input 16 of the wash computer the Liquid Supply Central Dispensing System sends a High signal that makes that the washing machine waits at the Wash Sequence to add Liquid Supply until the Liquid Supply Central Dispensing System has pumped its liquid supplies inside the washing machine When the On Hold signal is LOW the wash program is NOT put On Hold When the On Hold signal is HIGH the wash program is put On Hold In normal operation the On Hold Signal of the Liquid Supply Central Dispensing System must not stay high for more then 1 hour as otherwise the machine will not finish the running wash cycle anymore DIAGNOSE 1 Check if the Central Soap Dispensing System operates correctly Repair Liquid Supply Central Dispensing System in case of failure 2 Check if the wiring of the input signal Hold is not damaged If the wiring is damaged repair the wiring 3 Check the wash computer Inputs can be checked one by one i
84. em FAILURE 41 SERVICE DUE WARNING Failure 41 occurs when the cycle counter of the Electronic timer has reached the Programmed Value for Service due The fault message will be erased by opening the door If the cycle counter has not been reset the message will appear again at the end of the next wash cycle DIAGNOSE 1 Check the cycle counter in the Service info You can reset the cycle counter in the Service menu Menu 110 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC F TROUBLESHOOTING FAILURE 42 NO NETWORK CONNECTION Failure 42 occurs when there is No Network Connection available For more information about the networking see manual TRACE TECH DIAGNOSE 1 Check the network cable 2 Check the USB RS485 converter If the network cable is broken replace the network cable If the converter is out of order replace it FAILURE 43 WRONG VOLTAGE RANGE SELECTION Failure 43 occurs when the wrong Voltage Range has been selected in the Configuration menu Depending on the machine type and the inverter type certain Voltage ranges are not allowed DIAGNOSE 1 Check the Machine Identification plate at the back of the machine Select the same Voltage range in the Configuration menu as on the Identification plate of your washing machine Menu Item C Supply Voltage PORUCHA 44 INCORECT SELECTION OF MACHINE TYPE Failure 44 is display
85. ence E29 OV3 OP time ou Full stop safety time At spin sequence Initialization fault E31 Load Par frequency inverter Dont start When setting up parameters 92 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING N Failure message Failure Action Fault occurrence Verification fault E32 Verify Par frequency inverter Dont start At loading parameters parameters E35 Wrong Softw Wrong software Don t start New software version version Unbalance Reduction of spinning E36 Imbalance detection system sequence revolutions Spinning sequence activated For Info only Drain failure at the E37 No Drain Spr Spray Sequence Full stop tumble Spray Sequence 8 No Recycle The Tank with recycle Warning at the End Wash step water is empty Front soap dispenser Mach only The Soap Supplies E39 Out of Soap are running Out of For Info only Wash step Soap Service Due For Info only E41 Service Due Warning Open door reset End cycle No Network 42 Connection Connection For Info only Data Transfer Networking Wrong Voltage 4 Voltage Par Range Selection Make correct selection Configuration menu Incorrect selection 44 of machine type Make correct
86. energized check the power to the inverter see fault 27 4 Write the parameters once more If the fault is persistent contact the manufacturer into the inverter FAILURE 35 WRONG SOFTWARE VERSION When totally new software that isn t backward compatible with previous software versions is loaded then the software will detect that the old and new software s are not compatible You have to reconfigure the Wash Computer See Chapter 4 N ATTENTION ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE WASH COMPUTER BY LOADING THE FACTORY SETTINGS 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 109 FAILURE 36 THE LINEN IS NOT CORRECTLY DISTRIBUTED IN THE STAGE BEFORE THE START UP OF THE SPINNING SEQUENCE This error occurs when the linen is incorrectly distributed in the washer during the distribution stage before the transition from distribution revolutions into high revolutions In case that the unbalance detection system is activated the machine attempts to redistribute the linen better If there still is unbalance in the machine it lowers the revolutions of the spinning sequence based on the unbalance magnitude This function prevents machine overload by uneven distribution of the filled in linen and thus increases the service life of the machine DIAGNOSE 1 Unbalance may be caused by inserting only half the linen load into the machine Always fill in the machine with a full load
87. et valves related to the temperature and the soap box to be used N Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process 11 18 11 13 Level Normal Low The suggested water level depends on the machine Type See table 3 5 A RPM The suggested RPM depends on the machine Type See table 3 5 B Detergents Menu Box A B C D E Supply 1 8 0 sec 0 sec Time selection for Soap Boxes hopper and external liquid soap supplies You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines Liquid soap supplies must be switched on at the configuration menu 0 99 sec On Time 12 sec The wash action motor On Time The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 10 Min The wash action motor Off Time The suggested default values can be adjusted at the Initialization menu 1 99 minutes Time 1 0 Hour The Soak Sequence Time for 0 Hour the Soak sequence will be skipped programmable in steps of 0 1 Hour 0 25 5 Hour Signal No When a signal is programmed a pause will be intro
88. grammer device based on the result of output input inspection above FAILURE 11 FILL FAILURE Failure 11 occurs when the water level has not reached its target level in x minutes x fill time a value that can be programmed at the Initialization Menu A ATTENTION The rubber hose must be fixed with a flexible clamp on the electronic water level sensor DIAGNOSE 1 Check if the programmed Max fill time in the Initialization menu is acceptable 2 Check if the external water valves are open If the water flow is very slow increase the value for the Max fill time The default value is 10 minutes If the water valves are closed open the water inlet valves 3 Check if the water inlet valves are not blocked by dirt If the water inlet valves are blocked by dirt clean the water inlet valves or replace the water inlet valves 4 Check the coil of the water inlet valves If the coil of the water inlet valve is electric open replace the coil or the complete water inlet valve Check the drain valve If the drain valve is defective replace the drain valve 6 Check if the rubber hose for measuring the If the hose is not well mounted install the rubber hose water level is well mounted on the properly electronic level sensor and on the drain valve 7 Check if the hose on the electronic sensor If the air hose is not air tight replace the air tube is air
89. has been reset RTC Time 77 The Time value of the Real Time Clock XX Hours YY Minutes ZZ Seconds RTC Date AA BB CC The Date value of the Real Time Clock AA Day BB Month CC Year Adjust Clock Set the correct Date and Time for the RTC Hour XX Minutes YY Day AA Month BB Year cc Exit Return to Service Menu 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 97 8 6 DIAGNOSTIC PROGRAM The purpose of the diagnostic program is to test the wash machine functions one by one HOW GET INTO THE DIAGNOSTIC MENU The Diagnostic menu can only be accessed when the machine is in standby the power is switched on but no program is started Select Cycle is displayed Turn the washing machine to the setup mode see 3 3 The Main menu is now available Press the ARROW DOWN button to select the Service menu Select the Diagnostic Program menu at the Service menu Service menu Select diagnostic program gt Diagnostic Prog Diagnostic Cycle Press START if you want to start the diagnostic program gt Program No Exit 98 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC rr TROUBLESHOOTING TEST SEQUENCE Diagnostic test sequence for machines with top soap dispenser Display test and door lock test Sensor test Motor test Test of outputs for external liquid detergent pumps Water fill heating a
90. he Initialization menu is acceptable If the machine has a small heating capacity increase the value of the Max heating time The default is 60 for machines with big heating capacity 2 Check if the heating resistors are heating If the heating resistors are not heating Repair the wiring or replace the defective heater elements 3 Check the water temperature If the hot water supply temperature is too low increase the temperature of the hot water 4 Check if the temperature sensor is functioning If the temperature sensor is defective replace the temperature sensor FAILURE 15 TOO HOT When the water temperature is 15 above the target temperature message 15 will be displayed For evaluation of the problem you can follow the water temperature of the bath on the display of the washing machine by pressing the Service Button on the keypad DIAGNOSE 1 Check if correct water inlet valves have been programmed If only hot water inlet valves have been programmed and if the hot water supply has a temperature value above the programmed wash sequence value then the temperature of the wash bath will be too high Choose the correct water inlet valves for the wash sequence when you create or adjust the parameters of the wash program Don t program only hot water inlet valves but also cold ones 106 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC
91. higher than when litres are selected The system measures the exact amount of water in litres when litres are selected In case that litres are selected it might occur that there won t be sufficient amount of water as required for the pre wash because dry linen may absorb large amount of water This problem may be solved by selecting Linen absorption correction An increased amount of water will then be fed into the washer for the pre wash cycle Units Litres No Yes Automatic Level Adjust Automatic Soap Adjust No No If the amount of weighed load in the washing machine is smaller then the capacity of the washing machine then the washing machine will run automatically with a reduced amount of water This will reduce the water consumption of the washing machine Similar like Automatic water Level Adjustment also the time value of the liquid soap signal is adjusted in relation with the amount of weighed load which will reduce the liquid soap consumption of the washing machine No Yes No Yes Scale Stabilization This item is used for stabilisation of the displayed weight value during the weighing process 3 15 Calibration coefficient 100 This item serves the purpose of manual finishing of calibration weighing system 80 120 Exit Return to Advanced Menu TILTING SYSTEM Menu Item Default Info Limits Tilting system Off Tilting syste
92. ialization menu 1 99 sec Off Time 3 sec The wash action motor Off Time Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Time 7 0 Min The Wash Sequence Time for 0 Minutes the Wash sequence will be skipped programmable in steps of 0 5 Minutes 0 99 5 Min Signal No When a signal is programmed a pause will be introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted No Yes 50 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING m 9 THE COOLDOWN SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash e After a Hot wash you can program a Cool down Sequence to avoid temperature shock and shrinking of the garments e The drain step after the Hot wash must be put on NO DRAIN e No inlets are programmable machine with three water inlets inlet 7 is the standard inlet machine with two water inlets inlet 1 is the standard inlet e The water level can t be programmed as the process of adding and draining water doesn t allow this Z ATTENTION DO NOT PROGRAM A DRAIN SEQUENCE BEFORE A COOLDOWN SEQUENCE Menu Item Default Info Limits Temperature 60 C The water temperature 1 60 C RPM The sugges
93. id soap supplies 0 99 sec You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Liquid soap supplies must be switched on at the configuration Menu Supply 1 8 0 sec On Time 12 sec The wash action motor On Time 1 99 sec Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The wash action motor Off Time 1 99 sec Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu Time 2 0 Min The Final Rinse Sequence Time 0 99 5 Min for 0 Minutes the Final Rinse sequence will be skipped programmable in steps of 0 5 Minutes Signal No When a signal is programmed a pause will be No Yes introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 53 Q THE SOAK SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash Menu Item Default Info Limits Temperature 40 C The water temperature 1 45 C Inlet top soap dispenser front soap dispenser 11 17 12 13 The suggested inl
94. ines with frequency inverter 22 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION Programming the Wash Speed Standard reversing wash speed is between 40 and 50 RPM Verify exact value at table 3 5 B For some special applications the drum should only turn very slowly Speed Limits The minimum programmable wash speed is 10 RPM The maximum programmable wash speed is 40 60 RPM depending on machine size C Programming Extraction speed Extraction 150 1165 RPM Between 90 and 150 RPM Verify exact value at table 3 5 B it s not allowed to program a steady speed as the machine could VIBRATE TOO MUCH Speed Limits Check table 3 5 B with the minimum and maximum speed limits The limits differ depending on the maximum allowed g force at high spin for each washing machine type Programming Supplies Up to 4 Supplies can be programmed at the same time in a sequence For front soap dispenser washing machines supplies A B C D and E have to be programmed to inject the soap by the boxes If Liquid soap pumps have been installed on the washing machine then these pumps will be activated by programming a time value for the corresponding supply signal 1 2 3 4 5 6 7 8 Time Limits The maximum programmable time is 99 Seconds If the time is 0 Seconds then the supply will N
95. ing the 4 Imbalance transition from Skip continue Spin distribution into spin sequence Safety switch E5 Tilt High Sp activated at high Full stop safety time High revolutions revolutions E6 Door Switch Door switch failure Full stop safety time Whole cycle E7 Door Coil Door lock failure Full stop safety time Whole cycle Door lock failure in e E8 Door Start the beginning of cycle Don t start In the beginning of cycle Door lock opening E9 Door End failure at the end of Don t start End cycle cycle T Full stop request for E11 No Fill Fill failure Continue While filling Failure due to water overfill water level After filling or during the filling E12 OverFill above the pre set Full stop tumble procedure value E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full Stop request for While heating continue E15 Too Hot Too Hot Full stop tumble While heating E21 OverFlow Water level too high Full stop tumble Antar filling or curing tha tilling procedure E24 Level Sens Detective level Continue Don t start Before start up sensor Defective 25 temperature sensor Continue Don t start Before start up Undefined E26 Mitsub Code frequency inverter Full stop tumble Whole cycle error code Communication E27 Invert Com fault inverter Full stop safety time Whole cycle E28 THT time THT Time out Full stop safety time At spin sequ
96. ion The washing machine can only operate correctly if the Inverter Menu right inverter same as washing machine has been set in the Configuration menu Select the right inverter Look at Machine Name Plate on the rear of the washing machine H Supply Voltage XXXXXXX Seed the Supply Voltage as shown on the List Machine Name Plate Inverter Type The frequency inverter will be selected by default lt Check Inverter Type A Attention The washing machine can only perform properly if the inverter contains the right list of inverter parameters By the wash computer it is possible to load the list of parameters in the inverter Make sure that the correct Supply Voltage has been selected first A Attention Loading parameters is only required after installing a new inverter Load the inverter Parameters Load Param Door must be closed No Yes 2 Are You Sure No Check if the SETUP is correct Parameter List Version machine type inverter type softw version Confirm that you want to load the inverter Parameters Check status screen while parameters are loaded Sending Param 0 100 Verify Param 0 100 32 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC Menu Item Default Info Limits Total Number of Inlets 2 A washing machine can be delivered with 2 or 3 main 2 3 water Inlet supplies A machine with 2 main water inlet supplies is prepared
97. l Time R P M x Soap Supply Main wash 2 3 6 8 52 NL 8 min W normal 2 30 Step 1 Drain 1 min D Rinse 1 1 2 7 NH 3 min W normal Step 2 Spin 1 min L Rinse 3 1 4 7 NH 3 min W normal 3230 Step 3 Final spin Spin 6 min H Slowdown x Tumble 30s W 5s 5s 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 77 WASH PROGRAM 20 STARCHING Sequence R P M x Soap Supply 28 4 min W normal E j j gt 30 5s 5s Prewash wash Slowdown 78 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS m 7 3 WASH PROGRAMS FOR WASHING MACHINES WITH FRONT SOAP DISPENSER WASH PROGRAM 1 HOT WASH 90 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 2 3 30 NL 5 min W normal A 30 Step 1 Spin 1 min L Main wash 2 3 90 NL 10 min W normal 30 Step 2 Drain 30s D Rinse 1 2 NH 2 min W normal Step 3 Spin min L Rinse 2 2 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 1Q NL 3 min W normal 30 Step 5 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 2 WARM WASH 60 C Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 2 3 30 C NL 5 min
98. l be switched Off 1 8 before the end of the hot wash sequence Attention In case of a hygienic program 100 must be selected FS33 FS40 FS55 FS800 FS1000 FS1200 67 1 100 Wet Cleaning No Selection Wet Cleaning allows to program water levels below the standard minimum programmable levels The heating will not be functional for a water level below the standard minimum programmable water level No Yes Ultrabal Settings 10 FX machines only Setting the limit of unbalance detection during the spinning sequence 10 15 Non barrier Model No FXB machines only Medical Barrier Washers If the machine is used as a non barrier model loading and unloading at the same side then Yes must be selected Yes Erase All Wash Prog Are You Sure No No Allows erasing all the wash programs at once To be used only at the installation of a new wash computer and if you want to ensure that no old programs stay in the memory of the wash computer anymore All the memory Blocks will be cleared one by one Attention Erase All Wash Programs must be executed for each new installed wash Computer to ensure correct EEPROM memory configuration No Yes 34 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC Menu Item Default Info Limits To use the 20 wash computer Standard Wash programs these standard programs must be loaded into the Wash Progra
99. ls B D amp E the signal must be set liquid then NO pulse will interrupt the soap supply signal Supply Sign A corresponds with the First Soap Box Supply Sign E corresponds with the Fifth Soap Box Liquid Soap Supply No Some washing machines function with external Liquid Yes soap supplies and others do not To program External Liquid soap supplies at the Program Menu this selection must be Yes 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 33 Menu Item Default Info Limits Min Level Start Sup 0 units Soap Supply signals are only started when the pre set Minimum water level Start Supply has been reached Minimum programmable level see water consumption table 3 5 A 0 Minimum progr level Temperature Celsius Select Celsius or Fahrenheit depending if you prefer that the temperature is displayed in degrees Celsius or degrees Fahrenheit Celsius Fahrenheit Full Heating 19 This function allows to reduce the energy consumption at long hot washes When the heating has reached the programmed target temperature heating will be restarted when the bath temperature goes below the temperature hysteresis Full Heating 100 96 the heating will be restarted until the end of the hot wash sequence Full Heating 1 the heating will not be restarted once the target temperature has been reached Full Heating 67 96 the heating wil
100. m Memory of the wash computer Choose the language of the Wash Program name List The Wash Program name shows to the operator the Load Program 1 20 No type of wash process No Yes Load Program 20 No A confirmation is asked to load Standard Programs No Yes Standard programs 1 20 see chapter 7 It is also possible to load 37 dedicated programs Load Standard Programs No No Yes Language English N Attention After selecting a different machine type best is to load again the Standard Programs in memory this to avoid that the washing machine runs with wrong water levels drum speed Each washing machine in the serial RS485 washing 1 255 machine communication network must have a unique Communication Address Master Slave N Attention If 2 or more machines have the same Communication Address the communication network will not function Communication Addr 255 properly Return to Main Menu Exit 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 35 4 3 ADVANCED MENU Some special wash computer applications are only accessible by the Advanced Menu In the advanced menu you can find the not frequently used optional and special applications HOW TO GET INTO THE ADVANCED MENU The Advanced menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the se
101. m setting A Off tilting system is off 1 One side tilting system 2 Both side tilting system Oif 1 2 Stabilization Time 25 operation Time delay for complete system stabilisation after tilting 10 300 sec Exit Return to Advanced Menu 40 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC DATA EXPORT IMPORT Menu Item Default Info Limits Data Export No All wash programs and washer settings are copied from No Yes the control board internal memory onto USB flash disk The USB flash disk must be inserted in the USB connector Programs Import No All wash programs are copied from USB flash disk into No Yes the control board internal memory The USB flash disk must be inserted in the USB connector Wash programs can only be copied into the washer from the same model of washer e g from FX65 machine into another FX65 machine Conf Import No Settings of the machine are copied from USB flash disk No Yes into the control board internal memory The USB flash disk must be inserted in the USB connector Settings can only be copied into the washer from the same model of washer e g from FX65 machine into another FX65 machine Exit Return to Advanced Menu SPECIAL Menu Item Default Info Limits SoapLink Comm No This item activates communication with dispensing PLC No Yes System Exit Return to Advanced Menu
102. m turns for 12 seconds 1 99 Sec Recommended 3 Sec for Gentle wash action suggested values for the program menu Motor Off Time 3 Sec At normal wash action drum is stopped for 3 seconds 1 99 Sec Recommended 12 Sec for Gentle wash action suggested values for the program menu FS800 FS1000 FS1200 5s off time Smart Motion No This option decreases the drum R P M during water No Yes filling therefore the laundry absorps water more quickly and washing efficiency increases FS33 FS40 FS55 FS800 FS1000 FS1200 Yes Hot Water Heater Temp 60 The Hot Water Heater Temperature should correspond 50 80 with the hot water supply of the washing machine The value of the hot water supply temperature is required to obtain a correct bath temperature at the water fill process Temp Overshoot Prot 0 96 To avoid temperature overshoot at steam heating 0 30 96 the value is the reduced temperature at which the heating is switching off before reaching the target value In the tub cold and hot water gets mixed and if after 30 seconds the programmed target temperature is not reached the heating will be started again Max Heating Time 60 Min A diagnostic message is generated by the wash 10 90 Min computer when the water hasn t reached the programmed temperature in 60 Minutes Err 14 Attention If 99 minutes has been selected NO error message will be generated at all even if the heating time excee
103. main activated for the time for which you hold the button pressed N ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE ACTIVE SO IT CAN OCCUR THAT YOU CAN T ACTIVATE THE HEATING 6 22 6 SPEED ADJUST f during a process in operation you want to change the rotational speed revolutions of the drum move in the Service Info menu to the last page and after having pressed the dot button enter a new rotational speed number of revolutions You can adjust the drum speed by inserting a new value The speed limits will be respected depending on the washing machine type N ATTENTION ALL THE SAFETY FUNCTIONS WILL STILL BE ACTIVE SO IT CAN OCCUR THAT YOU CAN T CHANGE THE SPIN SPEED 6 23 EXTERNAL LIQUID SOAP BOXES If the washing machine is connected with external soap pumps a signal from the soap supply reservoir can be connected to the washing machine computer If the Soap box is almost empty then the diagnostic message Err 39 out of soap will be shown on the display of the Wash Computer So the operator does not have to check the soap supply reservoirs continuously to avoid washing without soap 66 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC OPERATI ON 6 24 AUTOMATIC WEIGHING SYSTEM OPTILOAD FX180 280 and FS33 1200 machines be equipped with an automatic weighing system When the door is open a screen with a weighing scale is displayed The o
104. me The Program Name gives info about the type of wash Program With the ARROW LEFT and RIGHT button you can select the character position With the ARROW UP and DOWN button you can select the desired character By pressing the ENTER button the dashes will disappear 44 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING m Menu Item Info View In Program View you can look to the Program Settings without making any changes Edit Editing a program is changing the program by selecting a new element from a list or by changing values in an existing program You can also add insert or delete steps in an existing program New To create a new program you have to make use of the add step function By adding steps the program will grow step by step A confirmation is asked first to delete the old program Copy Sometimes it s easier to make a copy of an existing program and to make some small changes to the copied program A confirmation is asked first to delete Copy From Program N XXX the old program Insert the desired program number from which you want to copy the program N Attention The standard programs can be selected at the program numbers 101 120 Program number 101 corresponds with program 1 Program number 102 corresponds with program 2 Program number 120 corresponds with program 20 A confirmation is asked first to delete the old program Delete Old Program To
105. module is still operational Repair the wiring Adjust the mounting of the load cell so that there is again optimal balance Replace the signal conditioner amplifier module FAILURE 104 WEIGH OVERLOAD Machines with weighing system only Failure 104 occurs when during wash cycle load on one load cell is over 1000 kg Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell This function is protecting the load cell against mechanical overload The load cell s are over dimensioned and can handle big dynamic forces Nevertheless the wash computer will protect the weighing system and stop the wash cycle in case big mechanical forces occur due to mechanical failure in the washing machine Weigh Overload Dynamic Overload Weighing System DIAGNOSE 1 Check for mechanical problems Repair mechanical problems on the washing machine 2 Check the load cell wiring Repair the wiring 3 Check the weight values for each individual load cell Adjust the mounting of the load cell 4 Check if the signal conditioner amplifier module is still operational Replace the signal conditioner amplifier module 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 113 FAILURE 300 353 MITSUBISHI INVERTER ALARM MESSAGE Always make sure you have the correct inverter parameter settings in the i
106. ms You can recognize a list element by the LEFT and RIGHT ARROW symbol at the right side on the display The arrow down symbol on the display points to the last Menu Item EXIT 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 47 SELECTING THE WASH PART ireo e f you have selected Add Step Edit Step or Insert Step you Type Prewash 5 have to select the wash sequence now e Depending on the machine type with top or front soap dispenser you have more or less sequences available Washing machines with top soap dispenser Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash Washing machines with front soap dispenser Wash Cooldown Rinse Soak Spray No wash e For a new step as a default the first displayed function is the Wash sequence Now by pressing the ARROW LEFT or RIGHT button you can select the desired sequence Press the ENTER button to confirm e You can also use the ARROW DOWN bution if you accept the pre programmed default value THE PREWASH SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash Menu Item Default Info Limits Temperature 40 C The water temperature 1 45 Inlet The suggested inlet valves are related to the temperature and the soap box to be used top soap dispenser 1 15 A udin 11 18 front soap dispenser 12 13 If you insert other inlet valves than the suggested ones 1
107. n the Service menu If the input of the wash computer is not functional replace the wash computer FAILURE 81 NO REHEAT Traceability only Failure 81 occurs when the heating is not restarted at the wash sequence when the water temperature of the bath is below its normal programmed value When the temperature drops below the predefined temperature limit of a hygienic wash cycle the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen must be washed again after repairing the problem with the heating system DIAGNOSE Check Diagnostics Failure 13 Heating Failure and Failure 14 Heating Time Failure 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 111 FAILURE 82 NO REFILL Traceability only Failure 82 occurs when the water filling is not restarted at the wash sequence when the water level of the bath is below its normal programmed value When the water level drops below the predefined water level limit of a hygienic wash cycle the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution This means that the linen must be washed again after repairing the problem with the water fill system DIAGNOSE Check Diagnostics Failure 11 Fill Failure FAILURE 83 CYCLE FAIL Traceability only Failure 83 occurs when the wash
108. n valve water recycling system the selection if external liquid pumps have been connected to the washing machine the selection if the temperature must be displayed in degrees Celsius or degrees Fahrenheit the selection Full Heating the selection of Wet Cleaning very low programmable water levels the selection of the minimum level start supplies The INITIALIZATION Menu is designated for the selection of the displayed Language programming the Service due value the selection of the Buzzer time interval the selection of the Advance function the selection of the Wait for temperature function the selection of the Manual override function the selection of the Temperature balance function programming the Default Motor On and Off times for reversing wash action the selection of the Automatic Cool down function programming the Boiler temperature hot water supply programming the Temperature Overshoot Protection value programming the Maximum Heating time value programming the Maximum Fill time value programming the Maximum Level overfill value The SERVICE Menu is designated for the inspection of the error messages log register and the list with statistics activating the power of the frequency inverter the inspection of the functionality of the electric input signals resetting the Cycle counter The DIAGNOSTIC Menu is designated for running a Diagnostic Program The
109. nal if you want to fill the same soap box twice while the program is running 6 19 WAIT STATE t can occur that the normal machine operation has been interrupted and that you have to wait until the Wash Computer allows you to go on You can recognize the wait state by a display that shows WAIT and a decreasing counter This will occur when the power has been switched off and on at a running wash cycle As the software doesn t know how fast the motor was spinning a delay time is respected before the machine can be restarted 6 20 HOW TO HANDLE FAILURE MESSAGES When a failure has been detected by the Wash Computer a failure message is generated to inform the operator about the problem Out Of Order Pr XX St YY Ask For Service Err ZZZ Fault Message XX The Program number YY The Step number Err 222 The error number Fault Message The name of the error message At the upper line the program number and step number of the interrupted program are displayed The message UNLOAD will inform you if it s allowed to open the door Safety conditions If there is still water in the drum or if the temperature is too high it s not possible to open the door The messages WATER IN CAGE or HOT will be displayed together with the level and the temperature 64 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC OPERATI ON Z ATTENTION IT S UP TO THE OPERATOR TO
110. nce Drain Extraction Sequence Wash Sequence Drain Extraction Sequence Step 99 Wash Sequence Drain Extraction Sequence Tumble Sequence Available Wash Sequences Prewash Wash Cooldown Rinse Final Rinse Soak Spray No Wash AVAILABLE DRAIN EXTRACTION SEQUENCES DRAIN EXTRACT NO DRAIN STATIC DRAIN REV DRAIN 12 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION m 3 4 THE CREATION OF A WASH PROGRAM A Wash Program is built up step by step Each step always consists of a Wash sequence and a Drain Extraction sequence Programming the Wash sequence First choose the type of Wash sequence Washing machine with Washing machine with front or side Soap top soap dispenser Dispenser LI PREWASH WASH WASH COOLDOWN COOLDOWN RINSE RINSE SOAK FINAL RINSE SPRAY SOAK No WASH SPRAY No WASH Then program all the related functions of the sequence The available functions are Temperature Water Level Water Inlet Valves The Wash Speed The Reversing Interval times Supplies Sequence Time length of step Drain valve 1 2 Pause Signal You will notice that each step has default settings This feature is very helpful as most of the newly created programs will not require changes to be made to the suggested values 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 13 Programming the Drain
111. nd drain test BASIC Diagnostic Wash program Test Info Explanation 1 Black display followed Door lock test locks and unlocks 5 x the door by a Text display Display test ide None Sensor test all wash machine sensors are tested 3 Motor Reverse Wash speed inverse direction high spin 4 Motor Stop Standstill motor 5 Motor Forward Wash speed same direction high spin 6 Motor Distribute gt Distribution speed same direction high spin 7 Motor Low spin Low spin speed same direction high spin 8 Motor High spin gt High spin speed 9 Motor Stop Free run or controlled deceleration 15 Detergents 1 8 The external liquid detergent pumps get activated one by one 20 Inlet 11 The machine takes water by inlet 1 21 Drain 1 The water is drained by drain valve 1 22 Inlet 12 The machine takes water by inlet 2 until the safety level for heating is reached Heating activated only if Wait temp on 23 Drain 1 2 The water is drained by drain valve 1 24 Inlet 13 The machine takes water by inlet 25 Drain 1 The water is drained by drain valve 1 26 Inlet 14 The machine takes water by inlet 4 27 Drain 1 The water is drained by drain valve 1 28 Inlet 15 The machine takes water by inlet 5 29 Drain 1 The water is drained by drain valve 1 30 Inlet 16 The machine takes water by inlet 6 31 Drain 1 The water is drained by drain valve 1 32 Inlet
112. ng overload 353 Err E 13 Internal circuit error Problem with an internal circuit replace the inverter This option or function is not used If you have this error anyway do the following 1 2 Reload the inverter parameters If the fault is persistent replace the inverter DIAGNOSE FAILURE 300 301 302 OC ERRORS OVERCURRENT 1 Check if there is no short circuit on the output of the inverter loose wire of motor cable motor windings screws or other loose parts inside the motor terminal box Repair the short circuit 2 Disconnect the motor cable from the inverter and try again If you still have the error with motor cable disconnected replace the inverter DIAGNOSE FAILURE 303 304 305 OV ERRORS OVERVOLTAGE If the DC voltage on the capacitors is too high the inverter will generate OV error 1 Check if there was a high unbalance during extraction which can be caused by putting only half loads in the machine Put always a full load in the machine drum 2 Check if the supply voltage is not too high Reduce the supply voltage 3 Check if the fault is persistent If the fault is persistent contact the manufacturer 116 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC M M M M M M M M M M M TROUBLESHOOTING DIAGNOSE FAILURE 306 THT ERROR INVERTER OVERL
113. ning away from the soap box 9 9 Motor Stop Free run or controlled deceleration 20 Inlet 11 The machine takes water by inlet 1 21 Drain 1 The water is drained by drain valve 1 20 22 Inlet 12 The machine takes water by inlet 2 until the safety level for heating is reached Heater Heating activated only if Wait temp on 21 23 Drain 1 2 The water is drained by drain valve 1 22 24 Inlet 13 The machine takes water by inlet 3 24 26 Supply A gt Supply A is activated for 30 26 28 Supply B Supply B is activated for 30 28 30 Supply C gt Supply C is activated for 30 30 32 Supply D Supply D is activated for 30 32 34 Supply E gt Supply E is activated for 30 50 50 Tumble The tumble sequence Unload End of the Diagnostic Cycle Note The second drain valve will be opened if the second drain valve has been selected in the Configuration menu No number 2 is displayed at the sensor test as this takes only a fraction of a second Remark If is displayed at the motor test sequence then you can Advance Press START the test Sequence 100 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING BASIC Diagnostic Wash program Sequence Supply Inlet Temp Level Washaction Time Front Top Fro
114. nnection between the PC and machine Check also if you have selected the right machine communication address 8 9 EXPLANATION ERROR MESSAGES FAILURE 2 DRAIN FAILURE Failure 2 occurs when the electronic timer detects that the water is not drained after 3 minutes in a Drain or Spin Sequence The failure message is displayed at the end of the cycle DIAGNOSE 1 Check the drain tube of the washing machine If the drain tube is blocked repair the drain tube 2 Check the drain valve If the drain valve is defective replace the drain valve 3 Check the wiring If the wiring is damaged repair the wiring When the drain valve is switched Off the drain valve should be open normal open FAILURE 3 SAFETY SWITCH ACTIVATED This error occurs when the safety switch gets activated at revolutions lower than the distribution level l e in the wash rinse soak sequence etc but not during the extract sequence The error is generated when the safety switch is switched more then 10 times for a short period of time or for a period over 20 seconds DIAGNOSE 1 Check if the safety switch is broken If the safety switch is broken replace the safety Make sure shipping braces are removed switch 2 Check the position of the safety switch If the safety switch is not correctly mounted install the safety switch properly 3 Check the wiring the contact of the safety If there is no continuity repair the wiring swi
115. nnector as it must be e if the transformer is broken replace the wash computer Check the wiring and the voltage at the power Connector If the transformer is still OK change the Fuse e if the display is lighting up verify if the input signals or the 16Vdc Supply Signal are touching the cabinet The display is illuminated but it s difficult to read the text on the display e the brightness is not Ok e Change the value for Brightness Viewing Angle in the Configuration Menu until you get a bright display The display just shows Bootloader but the application does not run e There is no SW loaded in the application Load the application software from the USB flash drive The machine is not responding on pressing the keyboard buttons e no button is functional e there is no beep signal when the buttons are pressed e check if the connector of the keyboard is well connected e check if the connector of the keyboard is well connected The machine is not behaving as expected e if the wrong machine type is selected the wrong outputs will be activated e check if the right machine type is selected in the Configuration Menu A program is started but the outputs are not activated e check if connector is connected e connect the connector at the correct position Wait is displayed and a counter is counting down e this is a wait state caused by a power interru
116. nt Top Front MI Wash Wash B 22307 3 4 5 22268 40 NL 12 R23 6min w ep Drain Drain 30s D Rinse 1 Rinse 1 2 5 6 12 7 NH 12 R23 1 5 min W Step 2 Spin Spin 1 min L SESS Final Rinse Rinse2 C 3230 166 4 7 12 3 2min w ep Spin Spin 4 5 min H Slowdown 1 min Tumble A 12 R 3 30s w Error messaqes e f the computer detects some problem during the Diagnostic Help Program a diagnostic error message is generated e Check also the Error Log List in the Service menu e Check the error handling and explanation of the error messages 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 101 8 7 PROBLEM CHECK LIST Problem Cause Solving the problem When the power is switched on the display is not illuminated e no external power e the emergency button is activated the power connector is not connected on the board the power connector is inverse connected the fuse on the wash computer has burned e disconnect the input connector A amp B e The connector between the CPU and the I O board of the wash computer is either absent or incorrectly pushed in Switch on the external power supply verify the external power to the machine deactivate the emergency button e connect the power connector e check the wiring and connect the co
117. nterval is ignored Buzzer Time 5 Sec The time the Buzzer is beeping at end of wash cycle 0 99 while Unload is displayed Allow Advance Yes The Advance function allows to Skip a Sequence or No Yes to extend amp decrease the time of a sequence Automatic Cooldown Yes Automatic Cooldown selection Yes see info Wait for Temperature Yes Wash Process time is put on Hold as long as the No Yes programmed temperature hasn t been reached Once the temperature has been reached the wash cycle time will decrease Activates special functions in the Servis Info menu No Yes The operator can directly operate the water inlet drain heating and spin speed functions A Attention The particular functions can only be used if the safety conditions are fulfilled For example if there is no water in the drum the heating function cannot be activated Manual Override Yes 26 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC Menu Item Default Info Limits Temperature Balance No The right water temperature at the water fill process is No Yes obtained by switching the cold and hot water inlet valves For high temperatures extra heating will be required after the fill process For some special customer applications it is allowed to switch off the automatic Temperature Balance control FS33 FS40 FS55 FS800 FS1000 FS1200 Yes Motor On Time 12 Sec At normal wash action dru
118. nverter especially when you have replaced an inverter If you are not sure go to the Configuration menu and select Inverter set the correct machine type and supply voltage and load the parameters from the wash computer to the inverter once more If the correct parameters are not in the inverter all kind of inverter alarms may occur See also inverter manual available on request for more info Err N Failure Failure Name Explanation 300 Err OC1 Overcurrent See detailed explanation below 301 Er OC2 Overcurrent See detailed explanation below 302 Er Overcurrent See detailed explanation below 303 Err OV1 Overvoltage See detailed explanation below 304 Er OV2 Overvoltage See detailed explanation below 305 Er OV3 Overvoltage See detailed explanation below 306 Err THT Inverter overload See detailed explanation below 307 Er THM Motor overload See detailed explanation below 308 Err FAN Fan stopped Repair the cooling fan clean or replace if necessary 309 Err OLT Stall prevention See detailed explanation below 310 Err BE Brake transistor Short circuit in brake transistor circuit Power off immediately Replace the inverter 311 Err GF Ground fault Output overcurrent to ground 1 Check the motorcable and motor for ground faults 2 Disconnect the motorcable and try again If you still have the error replace the inverter 312 Err OHT Ext thermal relay External thermal rel
119. omplete instructions thoroughly which means the following manuals Original Programming Manual and Original Installation maintenance and user s manual Follow these instructions and keep them handy for later use A machine must be installed by following the Original Installation maintenance and user s manual Before the first machine start it must be initialized and tested by a qualified worker The electric service line must not be affected by other electrical loading A nominal voltage if loaded or not must work in the range 10 with a maximum permanent frequency deviation of 196 or a short time one at 296 of a given frequency Connecting or starting the machine at an incorrect voltage can damage the programmer The machine must not be exposed to high humidity or extreme high and low temperatures Do not tamper with the controls INSTRUCTIONS IN THIS MANUAL DO NOT COVER ALL DANGEROUS SITUATIONS IT IS UP TO THE USER TO HANDLE THE MACHINE CAREFULLY The manufacturer has the right to change specifications in this manual without prior notice All the stated information is only for informative purpose and must be considered as general It is not possible to present all the specific data of the device NOTE EVERY CIRCUIT BOARD HAS A SERIAL NUMBER AND THE CODE OF THE BOARD Picture 9 3 THE MODEL AND SERIAL NUMBER OF THE MACHINE MUST BE MENTIONED IN ALL CORRESPONDENCE OR INQUIRIES ADDRESSED TO THE DISTRIBUTOR
120. onditions are not fulfilled WHEN SAFETY IS NOT INVOLVED Full stop request for continue a request to Continue the program is displayed Skip continue the actual cycle step is skipped and the program continues with the next step Continue the program continues SPECIAL CASES For E11 Fill Time failure and E14 Heating time failure after overruling and erasing the failure message you can restart or stop the sequence as Continue will be displayed Possible cause water supply inlets closed decreasing capacity of the heating elements Fault 31 Initialization fault inverter and 32 Verification fault inverter indicate that the frequency inverter is not loaded with the correct parameter settings the washing machine can be damaged when the inverter is functioning with the wrong settings Do not use the washing machine before a technician has inspected the problem Fault 41 Service Due will occur over and over again until you have reset the cycle counter See Paragraph 8 5 how to reset the cycle counter 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 91 8 4 OVERVIEW N Failure message Failure Action Fault occurrence E2 No Drain End Drain failure Full Stop tumble Draining Whole cycle revolutions Til Fault Full stop tumble under the distribution revolutions level Safety switch activated dur
121. oner 3 Check the connection at the RS232 TTL Connect the connectors at the RS232 TTL converter converter 4 Check the wiring for continuity Repair the wiring FAILURE 101 WEIGH LOW Machines with weighing system only Failure 101 occurs when the measured weight is much smaller then in normal operation Check the load cell Weighing Calibration screen Advanced Menu to obtain more info about the functionality of each individual load cell Verify if the value Expected Free Weight XXX in the Weighing Menu has still the correct value This value must correspond with the real total weight of the washing machine If the actual measured weight value gets out of range then the Diagnostic Error 101 will appear Weigh Low Weight of weighing system is too low DIAGNOSE 112 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING 1 Check the load cell wiring Repair the wiring 2 Check the values for each individual load cell Adjust the mounting of the load cell 3 Check if the signal conditioner amplifier module Replace the signal conditioner amplifier is still operational module FAILURE 102 WEIGH HIGH Machines with weighing system only Failure 102 occurs when the measured weight is much higher then in normal operation Check the lo
122. p 1 Spin 1 min L Main wash 2 3 60 NL 10 min W normal 2 230 Step 2 Drain 1 min L Rinse 1 2 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 2 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 1 NL 3 min W normal 3230 Step 5 Final spin Spin 6 min H Slowdown X Tumble 30s W 55 55 86 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAM 18 HORSE CLOTHS 40 C WASH PROGRAMS m Sequence Inlet Temp Level Time R P M x Soap Supply Prewash wash 2 3 28 C NH 4 min W normal 1230 Step 1 Spin 1 min L Main wash 2 3 35 C NH 6 min W normal 2 230 Step 2 Drain 30 sec D Rinse 1 2 NH 2 min W normal Step 3 Spin 1 min L Rinse 2 2 NH 2 min W normal Step 4 Spin 1 min L Rinse 3 1 NL 3 min W normal 3230 Step 5 Final spin Spin 4 min L Slowdown x Tumble 30s W 5s 5s WASH PROGRAM 19 JEANS 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 52 NL 8 min W normal 2230 Step 1 Drain 1 min D Rinse 1 2 NH 3 min W normal Step 2 Spin 1 min L Rinse 3 1 NH 3 min W normal 3230 Step 3 Final spin Spin 6 min H Slowdown x Tumble 30s W 5s 5s 540876 E PUB DATE 18 AUG
123. perator is invited to press the 0 number button TARE to put the scale 0 kg By pressing the 0 button the message Reference weight is set to 0 is shown The operator loads the machine and can follow on the display how much linen is put in the washing machine If the load exceeds the capacity of the washing machine the wash computer shows Overload message At the bottom of the display is shown a progress bar as simple indicator how much linen has been loaded By closing the door the display with weighing information is replaced by the display to select a wash cycle 6 25 SYSTEM WITH MANUAL ENTERING OF THE LINEN WEIGHT SMART LOAD If you now the weight of the linen load e g you weight it before washing you can activate the function of manual entering of the linen weight Advanced menu Weighing If the door is open there is shown Okg as the linen load weight on the display Enter the weight value When you close the door you will be able to select a wash cycle Depending on the entered weight value of the linen you can enable an automatic setting of the water consumption and liquid soap supply 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 67 7 PRE PROGRAMMED PROGRAMS The Wash Computer contains 20 pre programmed Standard Wash Programs Standard Programs 1 to 20 Programs 21 to 57 are dedicated N ATTENTION THE PRE PROGRAMMED PROCESSES ARE G
124. ply Main wash 2 3 90 EL 10 min W normal B 30 Step 1 Drain 1 min L Rinse 1 2 EH 2 min W normal Step 2 Drain 1 min L Rinse 3 1 2 3 min W normal D 30 Step 3 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5s 5s 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 83 WASH PROGRAM 11 SUPER WARM WASH 60 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 60 10 min normal B 30 Step 1 Drain 1 min L Rinse 1 2 EH 2 min W normal Step 2 Drain 1 min L Rinse 3 1 2 EH 3 min W normal Dz30 Step 3 Final spin Spin 5 5 min H Slowdown x Tumble 30s W 5 5 WASH PROGRAM 12 SUPER ECO COLOR WASH 40 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 40 10 min W normal B 30 Step 1 Drain 1 min L Rinse 1 2 EH 2 min W normal Step 2 Drain 1 min L Rinse 3 1 2 3 min W normal Dz30 Step 3 Final spin Spin 5 5 min H Slowdown x 5 Tumble 30s W 5 5 84 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAM 13 SUPER ECO BRIGHT COLOR WASH 30 C WASH PROGRAMS WASH PROGRAM 14 EXTRACTION LOW SPEED
125. process Exit Return to Advanced Menu WEIGHING MENU Menu Item Default Info Limits Weighing System No No without weighing system No Auto Auto Automatic linen weighing system Manual Manual manual entering of the linen weight Main units kg The weight unit may be displayed in kg or as a kg 96 percentage value of the machine capacity Main units correspond to the largest figures on the display Help units The weight unit may be displayed in kg or as a kg percentage value of the machine capacity vypnuto The secondary units correspond to the smallest figures on the display Load Cell Calibration Load cell calibration shows current weight which is applied to each oft the load cells When the sign Calibrated appears in the middle of the screen it means that the calibration process has finished For further information please read the weighing system manual 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 39 Menu Item Default Info Limits Expected Free Weight XXXX This value states the weight of the washer This value is used to verify correct function of the weighing system In case that the currently measured weight is out of range a diagnostic error appears 0 9999 Water Level Correct Linen Absorpt Units No Water consumption programmable in units or litres In case that units are selected the water consumption is
126. programmer boards including the connector between the CPU and The CPU board of the programmer can be removed after you have unscrewed the securing screws The I O board of the programmer remove including the bearing sheet metal after you have losened 120 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC _ TROUBLESHOOTING Z ATTENTION MAKE SURE THAT THE SMALL HOSE OF THE LEVEL SENSOR IS CORRECTLY SECURED BY A FLEXIBLE CLAMP IF THE HOSE IS NOT AIR TIGHT THEN THE LEVEL SENSOR WILL NOT MAKE A CORRECT MEASUREMENT MAKE SURE THAT YOU DON T DAMAGE THE FLEX CABLE OF THE KEYPAD WHEN YOU PUT THE WASH COMPUTER BACK INTO THE MACHINE 9 5 INSTRUCTIONS FOR INSTALLING NEW SOFTWARE Switch the machine power supply off Open the cover plate of the washing machine Insert a flash drive containingn the software into the USB connector E of the CPU board The programmer board can recognize flash discs with FAT 32 file system only Switch the machine power supply on The display shows information that the software is being copied from the flash drive into the programmer board When the copying is finished a prompt to remove the flash drive from the CPU is displayed Switch the machine power supply off and remove the flash drive Close the washing machin
127. ption or a safety sequence at the end of the process e wait until the counter has reached 0 do not switch off on the power again as you will restart the counter Unload is displayed and the Door is Open e Check if the Door Switch is still closed e f the Door Switch is broken replace the Door Switch Wrong water level e check if the programmed water levels are the correct ones e check if the right machine type is selected in the Configuration Menu you have changed the machine type but the standard water levels do not change e set the right water levels select the right machine type in the Configuration Menu e the standard water levels can only be reinitialized by programming new values or by loading the Standard Wash programs again The drum is not turning No error message will be generated e Check if the belt is broken e Check the applied motor voltage e Check if the motor is still functional e Check the Inverter Check the tension of the belt or replace the belt e repair the motor power supply circuit e change the motor if needed e send a request for more info to the manufacturer 102 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC TROUBLESHOOTING 8 8 EXTERNAL COMMUNICATION PROBLEMS The machine communicates with the PC TraceTech SW via the RS485 line If the external communication is not working check the co
128. r a Prewash and or 7 cold direct Inlets For a Wash Programmable temperature 1 92 C Inlet Valve 2 cold and or 6 hot soap box for a Wash detergent and or 7 cold direct Inlets For a Rinse Inlet valves 1 2 7 cold No detergent is added For a Final Rinse Inlet valve 4 soap box for a Final rinse and or 7 cold direct inlets 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 15 ATTENTION FOR MACHINES WITH LIQUID SUPPLY PUMPS DIRECT WATER INLET VALVE 7 MUST BE PROGRAMMED BECAUSE THE LIQUID IS ADDED AT THE DIRECT WATER INLET CHANNEL FOR WASHING MACHINES WITH WATER RECYCLING THE WATER RECYCLING SUPPLY MUST BE CONNECTED TO INLET VALVE 5 OR 7 Front or side soap dispenser washing machines The cold water inlet valves Inlet Valve 1 Cold Hard Water or Recycled Water Inlet Valve 2 Cold Soft Water The hot water inlet valve Inlet Valve 3 Warm Soft Water N ATTENTION FOR A FRONT SOAP DISPENSER WASHING MACHINE TO ADD SOAP THE SUPPLIES MUST BE PROGRAMMED Programming the water level Water level Limits See table 3 5 A The values are different for each machine type Minimum value above the heating elements and the temperature sensor Maximum value half the wash drum Normal Low Level Normal High Level The Normal Low Level is recommended for the PREWASH WASH and SOAK sequences The Normal High Level is recommended for the RINSE and FINAL RINSE Sequences
129. ragraph 7 2 7 3 Insert the program number Press the START button If there is no program available for a specific program number INVALID is displayed 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 59 6 6 PROGRAMMING A DELAY TIME 87 Enter the selected Program Number Press the Dot button The Delay time message will be displayed The door must be closed first Now you can insert the value for a delay time DELAYED START gt First insert a value for the Hours then insert a value for the Minutes gt The minimum delay time is 1 minute 00 01 The maximum delay time is 99 hours 59 minutes 99 59 By pressing the START button the delay time will start to decrease The Door will be locked immediately Once the delay time is over the wash cycle will start automatically The Delay Time Sequence can be interrupted by pressing the Stop button The program will return to the Start Up menu SELECT CYCLE 6 7 THE ACTIVE PROGRAM The cycle time will decrease minute by minute and gives you an indication how long it will take before the cycle is finished A Progression bar shows the progression of the wash cycle and the active wash step 60 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC OPERATI ON Progression bar Be esj E TET ET Program Wash program Remaining time number name wash program 6 8 ADVANCING A WASH PROGRAM Pre
130. rain Valve 1 Only available on washing machines with both 1 2 a normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 5 B Time 0 5 Min The Static Drain Sequence Time 0 15 0 Min for 0 Minutes the Static Drain sequence will be skipped programmable in steps of 0 5 Minutes Exit Return to Edit Program Menu 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 57 AN Attention It s not recommended to program a spin sequence just after a Static Drain Sequence At a Static Drain sequence the garments are not distributed around the drum while the water is drained When the spin sequence starts the garments are a big imbalance and the imbalance tilt function will be activated THE REVERSING DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain The drum is reversing while the water is drained Menu Item Default Info Limits Drain Valve 1 Only available on washing machines with both a 1 2 normal Open and normal Closed Drain valve RPM The suggested RPM depends on the machine Type See table 3 5 B On Time 12 sec The mechanical action motor On Time 1 99 sec The suggested default values can be adjusted at the Initialization menu Off Time 3 sec The mechanical action motor Off Time 1 99 sec The suggested default values can be adjusted at the Initialization menu Time 0 5 Min The Static Drain Sequen
131. rmal cooldown sequence is to avoid the shrinking of the garments Takes more time See Chapter 5 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 29 4 2 CONFIGURATION MENU This electronic wash computer has been specially constructed for a wide range of washing machines For that reason it must be individually set up with important parameters for various machine types Basic machine adjusting is made in the factory N WARNING ONLY A QUALIFIED TECHNICIAN SHOULD CHANGE THE CONFIGURATION SET UP AN INCORRECT CONFIGURATION CAN CAUSE INJURIES AND SERIOUS MACHINE DAMAGE HOW TO GET INTO THE CONFIGURATION MENU The configuration menu can only be accessed when the machine is in standby the power is switched on but no program is started SELECT CYCLE is displayed Switch the machine to the setup mode see chapter 3 3 The Main menu is now available Press the ARROW DOWN button to select the Configuration Menu Initialization Program Servis gt Configuration Advanced Press the ENTER button to make your selection For the Configuration Menu a Pass Word is required Configuration Menu gt Password Insert 3 2 1 and Press the ENTER button Now you will see the first menu item By pressing the ARROW DOWN or UP button you can select the menu items one by one 30 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC Menu Item Default Info Limits Machine Typ
132. rol Target Time Time A Strict Temperature Control B Temperature Calibration Offset Fig 4 3 Water Heating graphs B Temperature Calibration Offset The temperature sensor of the washing machine can be calibrated with an external temperature measurement device as reference The temperature sensor value can be adjusted in a range of 5 For normal washing machine use such calibration is not required Menu Item Default Info Limits Strict Temp Control No The Strict Temperature Control of the wash computer No Yes makes that the fabrics is washed at same value like the programmed target temperature Temp Calib Offset 0 By changing the Temperature Calibration Offset value 5 0 5 the water temperature sensor value is adjusted so that it gets equal with the value of an external reference temperature sensor Hygienic Water Level No This option activates the mode of more accurate checks No Yes of the required water level during the washing procedure Exit Return to Advanced Menu 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 37 PROGRAM MODE LOCK MENU The access to the Program Mode can be locked by a password It means that without password you can t have access to the Main Menu Screen Menu Item Default Info Limits Password None Enter a 4 digit value for the Password and press 0000 99999 ENTER Attention
133. rted between two available steps View Step Before making changes in a wash program it s recommended to have a look at the actual settings by the view function No changes can be made at the View Step function Delete Step An existing Step in the program disappears when it s deleted A confirmation is asked first before deleting the Old Step Exit Return to Program Menu PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING m 5 5 STEP PROGRAMMING THE WASH PART name Wash Spin part Program 1 HOT INTENS This paragraph gives a detailed explanation about programming the Wash Sequences Each program step contains a wash part and a drain spin part First the wash part must be selected item by item can be programmed Next the drain spin part must be selected item by item can be programmed See step Without making changes you can watch item by item by pressing the ARROW DOWN or UP button If you want to make changes Insert a new value Enable or disable a Setting by pressing the YES or NO button Select a list element by pressing the ARROW LEFT or RIGHT button You always need to confirm by pressing the ENTER button Each time you add or insert a new step default values have been pre programmed So with less effort complete programs can be programmed See also chapter 3 for a general explanation concerning the creation of wash progra
134. rupted 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 49 THE WASH SEQUENCE Prewash Wash Cooldown Rinse Last Rinse Soak Spray No wash Menu Item Default Info Limits Temperature 60 The water temperature 1 92 C Inlet top soap dispenser front soap dispenser 12 13 16 18 12 13 The suggested inlet valves related to the temperature and the soap box to be used N Attention If you insert other inlet valves than the suggested ones problems can occur at the water fill process 11 18 11 13 Level Normal Low The suggested water level depends on the machine Type See table 3 5 A RPM The suggested RPM depends on the machine Type See table 3 5 B Detergents Menu Box A B C D E Supply 1 8 0 sec 0 sec Time selection for Soap Boxes hopper and external liquid soap supplies You can program up to 4 supplies at the same time If you have programmed more then 4 supplies an error message will be generated Put the time of the supplies back to zero until not more than 4 non zero time values are remaining Box A B C D E are only available on Front Soap Dispenser machines Liquid Soap Supplies Must Be Switched On At The Configuration Menu 0 99 sec On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Init
135. sequence After programming the Wash sequence next program the Drain Extraction sequence DRAIN EXTRACTION No DRAIN STATIC DRAIN REVERSING DRAIN Then program all the related functions of the Drain Extraction sequence The available functions are Sequence Time length of step Speed Drain valve 1 2 As you will notice it s also possible to skip a sequence between two other sequences by programming No WASH or No Drain Example The No drain sequence should be programmed between a wash and a cool down sequence N ATTENTION A MORE DETAILED EXPLANATION FOR THE SPECIFIC SEQUENCES CAN BE FOUND IN CHAPTER 5 The Tumble sequence The wash cycle will always end with the Tumble sequence The tumble sequence takes 30 Seconds then the program is finished and the door can be opened The Tumble sequence cannot be skipped 14 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC INTRODUCTION 3 5 PROGRAMMING THE FUNCTIONS Limits To ensure the correct functionality of the washing machine you have to program values within certain limits If you program a value that falls below the minimal or above the maximal programmable limit then the new value will not be accepted and the previous value stays valid Programming the Water Temperature Limits Minimum value 1 Maximum value 45 C for the PREWASH and SOAK and 92 C for the WASH sequence For RINSE
136. sier loading amp unloading Prewash Soap Info Yes Selection whether the information on soap dosage for No Yes prewash should be shown or not Wash Liquid Soap Info Yes Selection whether the information on liquid soap No Y dosage for the main wash should be shown or not Main Water Pressure High Front Soap Dispenser machines only Low Medium If the main water supply pressure is low it can High happen that the plastic soap boxes don t fall during the water intake sequence In this case you should select Main Water Pressure Low main water inlet is closed before the plastic soap box falls down High gt the main water inlet stays open Step info No Selection whether the current operating step shall be No Yes viewed on the display Exit Return to Main Menu Automatic Cooldown e To avoid mechanical temperature shock and to extend the life time of your washing machine after a hot wash cold water is injected bit by bit As a result at the end of the hot wash the temperature will be lowered to about 65 The automatic cooldown function will only be functional if a hot wash with a temperature above 65 has been programmed and if a cold water inlet valve is programmed in the next step When a Cooldown sequence has been programmed the automatic cooldown will not function e The automatic cooldown differs from a normal cooldown sequence The purpose of a no
137. ss the ARROW RIGHT button to increase the wash sequence time Press the ARROW LEFT button to decrease the wash sequence time Press the START button to skip the current step 6 9 WASH TIME Once the program has been started the remaining cycle time is displayed The clock symbol indicates whether the time of the running cycle is being counted down or not If the clock symbol is not flashing it means that the cycle time is not being counted down The time for which the symbol is not flashing is the extra time The total wash time programmed time 1 the extra time 2 3 4 5 1 The programmed time of the processes 2 The extra time for taking water 3 The extra time for draining if the water is not drained in 30 sec and the extended drain time is started 4 The extra time for heating if Wait for temperature is selected 5 The extra free run time at the end of the spin sequence 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 61 6 10 PROGRAM END The time on the display counts down until O At the end of the cycle the door lock is released the display shows the UNLOAD message and it is possible to open the door unload the laundry Open the door and unload the machine The Message UNLOAD will be erased and the machine is ready to start a new program SELECT CYCLE is displayed A ATTENTION IN CASE OF HYGIENIC DESINFECTIVE WASH PROGRAMS IN THE INITIALIZATION MENU MANUAL
138. t at the middle position put the of the connector earth wire in the middle position of connector T 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 107 5 Check the PCB board visually If you see some damage replace the wash computer 6 If the fault is persistent Replace the wash computer Be sure that the problem is related to the PCB board and not to a defective temperature sensor FAILURE 26 UNDEFINED MITSUBISHI FREQUENCY INVERTER ERROR CODE Occurs if the inverter gives an error message which is not recognised by the wash computer FAILURE 27 COMMUNICATION FAULT INVERTER This fault will only occur when there is no communication between the wash computer and the inverter The wash computer is sending requests to the inverter and the inverter is sending answers to the wash computer If the wash computer is not receiving the answers within 5 seconds then fault 27 will be displayed DIAGNOSE 1 For a new inverter or wash computer Check if the right machine type and Washing machine power supply have been selected When the Inverter parameters are loaded at the Configuration menu make sure that you have selected the right machine type and washing machine power supply 2 Check if the door is closed and locked If the door is not closed then the inverter can not be powered Close the door If the door lock is broken repair the door lock system 3 Check if the inver
139. tch is normally closed Check connector pins for loose connections 4 Check whether the washer is not overloaded Do not exceed the specified machine capacity by the filled in linen 5 Check the springs If damaged replace them FAILURE 4 THE LINEN IS NOT CORRECTLY DISTRIBUTED IN THE STAGE WHEN THE MACHINE STARTS UP THE SPINNING SEQUENCE This error occurs when the linen is incorrectly distributed in the machine when it switches from distribution revolutions into high revolutions or during the spinning sequence at low revolutions If the safety switch is activated the machine first attempts five times to redistribute the linen in the drum and carry out the spinning sequence If the safety switch gets activated 5 times the spinning sequence will be skipped This function will protect the machine against overload and assures the normal lifetime of the washing machine DIAGNOSE 1 Check the position of the safety switch If the safety switch is not correctly mounted install the out of balance switch properly 2 If this failure occurs often Use a fully loaded drum A completely filled drum produces less unbalance than a drum that is only filled for 1 3 3 Check the wiring if there is no bad If there is a bad connection repair the wiring connection The saftey switch is a NC contact 4 Check whether the washer is not overloaded Do not exceed the specified machine capacity by the filled in linen 5 Check
140. ted RPM depends on the machine Type See table 3 5 B Drain Valve 1 Only available on washing machines with both normal Open and normal Closed Drain valve 1 2 On Time 12 sec The wash action motor On Time Gentle wash action 3 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Off Time 3 sec The wash action motor Off Time Gentle wash action 12 sec The suggested default values can be adjusted at the Initialization menu 1 99 sec Time 7 0 Min The programmed time time needed to decrease the water temperature Once the programmed temperature has been reached the next Sequence will be started for 0 Minutes the Cooldown sequence will be skipped programmable in steps of 0 5 Minutes A Attention If a short time is programmed the water temperature will decrease fast Recommendation Program 1 minute for each 3 C temperature drop Example For a hot wash of 90 C and a Cooldown Sequence of 60 C a time of about 30 C 3 C 10 Minutes should be programmed for the Cooldown Sequence 0 99 5 Min Signal No When a signal is programmed a pause will be introduced at the end of the Wash Step This allows the operator to add soap for the next step A buzzer signal warns the operator that the cycle has been interrupted No Yes 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 51 Q THE RINSE SEQUENC
141. ter is energized If the inverter power LED is not illuminated measure if there is supply voltage at the inverter input terminals Repair the power supply If the supply voltage is OK and the power LED is not illuminated replace the inverter 4 Check if the fuses are still operational If the fuses are blown up replace the fuses 5 Check if the safety inverter contactor is activated If the safety contactor is broken replace the contactor 6 Check if the connectors on both sides of the communication cable are still connected Connect the connectors on the wash computer and the inverter 7 Check the wiring for continuity Repair the wiring 8 Check if the output relays that activates the safety inverter contactor is functional If the relay is broken replace the wash computer FAILURE 28 THT Mitsubishi TIME OUT Fault 28 occurs when the wash computer can not handle the THT Mitsubishi fault of the frequency inverter This fault is a specific fault of the frequency inverter caused by an over current DIAGNOSE 1 Check if the correct machine type is selected at the Configuration Menu If the wrong machine type is selected enter the right machine type 2 Check if the dedicated inverter parameters have been loaded by the wash computer Load the correct Inverter parameters 3 Check if the power supply is sufficient high and stable during extraction with load
142. the springs Check the springs 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 103 FAILURE 5 SAFETY SWITCH ACTIVATED AT HIGH REVOLUTIONS Failure 5 occurs when the safety switch is activated during high spin This failure indicates that there will probably is a mechanical defect DIAGNOSE 1 Check the position of the safety switch If the safety switch is not correctly mounted install the out of balance switch properly 2 Check the springs and the other mechanical parts that fix the drum If you see a broken mechanical part replace the broken part 3 Check the wiring if there is a bad connection If there is a bad connection repair the wiring 4 Check that the washing machine is installed correctly and stable Adjust the supports at the bottom of the washing machine FAILURE 6 DOOR LOCK CLOSING SWITCH FAILURE When the washer is operating the door switch system is continuously checked for safety reasons If during the wash cycle the wash computer detects that the door switch is not closed then the machine will immediately stop all its functions The door will stay locked DIAGNOSE 1 Check the good functioning of the door switch at the inputs menu If the input is not functional replace the wash computer 2 Check the continuity of the wiring If the wiring is not continuous repair the wiring 3 Check the well functioning of the door swit
143. tion of the door lock closing switch If the door lock closing switch is broken or doesn t function correctly replace it 4 Check the door lock wiring If the wiring is not continuous repair the wiring 5 Check in the programmer device the correct function of door locking and unlocking outputs and also of the input into the switch for locking the door Replace the switch or the programmer device based on the result of output input inspection above 104 PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC M M M M M M M M TROUBLESHOOTING FAILURE 9 FAILURE OF DOOR LOCK OPENING AT THE END OF CYCLE At the end of a cycle the door switch coil is switched off an the door lock switch must open its contact In case that at the end of a cycle the door lock switch does not change its state for the period of 3 minutes this error is entered into the machine statistics and into the error message log DIAGNOSE 1 Check the functioning of the door lock closing switch 2 Check the door lock wiring 3 Check in the programmer device the correct function of door locking and unlocking outputs and also of the input into the switch for locking the door If the door lock closing switch is broken or doesn t function correctly replace it If the wiring is not continuous repair the wiring Replace the switch or the pro
144. ts water valves etc Program overview Service information HARDWARE AND SOFTWARE OF THE WASH COMPUTER Easy operation by a comprehensive keypad The hardware contains 2 electronic board The wash computer with graphic LCD display The control software of the washing machine is stored in the internal memory of the wash computer and it can be easily adjusted USB flash drive The Wash Programs are kept in EEPROM memory non volatile memory 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 9 3 2 SPECIFIC The PROGRAM Menu is designated for the creation of a specific name for a wash program the creation and implementation of a new wash program step by step editing a wash program step by step inserting and deleting steps in the wash program copying a wash program deleting a wash program inspecting the wash program by the view function The CONFIGURATION Menu is designated for the selection of the machine type loading the default factory settings for the CONFIGURATION and INITIALIZATION menu the selection of the Brightness of the display the selection of the power supply voltage of the washing machine loading the frequency inverter parameters erasing all the programmed wash programs reset Wash program EEPROM memory loading the standard wash programs the selection of the number of wash machine water supply inlets the selection of a second drai
145. tup mode see chapter 3 3 The Main menu is now available Select the Advanced Menu after turning it on in the Configuration menu Main menu Initialization Program Servis Configuration p Advanced The advanced menu contains a list of extra menu s with special functions 36 1 2 3 4 5 6 7 8 9 Advanced menu Hygienic Cycle Program Mode Lock Program Lock Traceability Weighing Tilting Data Export Import Special Exit PROGRAMMING MANUAL 540876 E PUB DATE 18 AUG 2014 DOC HYGIENIC CYCLE MENU A Strict Temperature Control In normal operation the washing machine heating system works with a temperature control hysteresis below the programmed target temperature value This corresponds with line 1 at the fig 4 3 Some washing machine operators want a strict temperature control in case of hygienic wash cycles Example this means when 70 C is programmed the linen must be washed at a temperature that doesn t drop below 70 This solution is possible by switching on the Strict Temperature Control function In this case the wash computer works with a temperature control with a hysteresis above the programmed temperature value See line 2 at the fig 4 3 Strict Temperature Control is not applicable for delicates and woollens and will not work for a programmed temperature 30 Water Water Temperature Temperature 2 Strict Temperature Cont
146. wdown x Tumble 30 sec W 5s 5s 80 PROGRAMOVAC MANUAL 540876 E PUB DATE 18 AUG 2014 DOC WASH PROGRAMS m WASH PROGRAM 5 WOOLENS 15 C NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 15 NH 6 min W jemn Bz30 Step 1 Drain 30s D Rinse 1 2 NH 2 min W jemn Step 2 Drain 30 sec D Rinse 2 2 NH 2 min W jemn Step 3 Drain 30s D E Rinse 3 1 2 NH 3 min W jemn 30 Step 4 Final spin Spin 2 5 min L Slowdown X Tumble 30s W jemn WASH PROGRAM 6 HOT WASH 90 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 90 EL 25 min W normal 30 Step 1 Drain 30s D Rinse 1 2 EH 4 min W normal Step 2 Drain 1 min L Rinse 2 2 NL 4 min W normal Step 3 Drain 1 min L Rinse 3 1 2 s EH 6 min W normal D 30 Step 4 Final spin Spin 5 5 min H Slowdown X Tumble 30s W 5s 5s 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMOVAC MANUAL 81 WASH PROGRAM 7 WARM WASH 60 NO PREWASH Sequence Inlet Temp Level Time R P M x Soap Supply Main wash 2 3 60 20 W normal 30 Step 1 Drain 30s D Rinse 1 2 EH 4 min W norm
147. xt step A buzzer signal warns the operator that the cycle has been interrupted 9 THE NO WASH SEQUENCE Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash e In case of a No Wash Sequence the wash function of the programmed step is skipped Goto gt 540876 E PUB DATE 18 AUG 2014 DOC PROGRAMMING MANUAL 55 5 6 STEP PROGRAMMING THE DRAIN STEP This paragraph gives a detailed explanation about programming the Drain Extraction Sequences After programming the wash step the drain extraction step still has to be programmed N ATTENTION YOU DON T HAVE TO PROGRAM A DRAIN SEQUENCE BEFORE AN EXTRACTION SEQUENCE AS THE WATER WILL AUTOMATICALLY BE DRAINED AT THE EXTRACTION SEQUENCE SELECTING THE DRAIN EXTRACTION STEP Depending on the machine type you have more or less functions ws e For a new step the first sequence that is displayed is Type Drain lt gt the Drain sequence default e Select the desired Drain step sequence from the list by pressing the ARROW LEFT or RIGHT button Press the ENTER button to confirm your selection e You can also use the ARROW DOWN button if you accept the pre programmed default value Q THE DRAIN SEQUENCE Drain Extract No Drain Static Drain Reversing Drain Menu Item Default Info Limits Drain Valve 1 Only available on washing machines with both 1 2 a normal Open and normal Closed Drain v

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