ASG Smart Torq User Manual - Forward Precision Tools + Machinery
Contents
1. Products for Assembly Smart Torq Pneumatic Controller 66522 Pulse Impact Unit Software Version 10039 9 16 03 66524 Direct Drive Unit Software Version 10041 7 16 03 OCTOBER 16 2003 ASG Division of Jergens Inc Jergens Way 15700 S Waterloo Road Cleveland OH 44110 3898 Tel 216 486 6163 Toll Free 888 486 6163 Fax 216 481 4519 E mail asginfo asg jergens com www asg jergens com Vi VII VIII Products for Assembly TABLE OF CONTENTS Introduction Electrical Safety Installation amp Air Supply Tool Compatibility Set Up MAIN MENU Programming Pset MENU Inputs Outputs Networking Service amp Warranty Service ADJUSTMENTS l INTRODUCTION amp OVERVIEW The Smart Torq controller by ASG has been developed to address the industry need for a controller that provides NIST traceable torque validation date and time stamped is easy to program and is available with common network ready hardware using industry standard protocols The Smart Torq provides precise torque control as well as multiple parameter set capability and poka yoke error proofing to standard pulse and impact tools Compact in design the Smart Torq provides operator feedback via a large digital display and tri color LED s for fastener counting parameter set identification and joint condition status There are OK NOK indicators for finished cycle or batch evaluation and an audible 108 db alarm for out2. N 9 YN 023 C02 NOTE It is best to install the correct software program to suit the type of tool being used Request 10041 eprom for direct drive tools Follow the steps below to program a Pset using the MANUAL method 1 Select the Pset desired 2 Set Count number of fastenings per Batch Cycle 3 CAL TRANSDUCER NOTE If a transducer is used the display will show the monitored reading on the MANUAL TEACH screen next to TQ If no transducer is connected press the NO option to advance to the MANUAL TEACH screen In the MANUAL TEACH mode the SIG value is defaulted to 075 and may be adjusted EITHER UP OR DOWN This will adjust the airflow pressure ratio to allow you to adjust torque level However a setting of 110 115 will most likely be the maximum unless your air supply is in excess of 90 psi and 50 scfm MANUAL SET UP There are five steps to setting up an application in MANUAL mode Run the tool on a sample fastener holding the trigger until the socket stops turning NOTE THIS STEP MAY TAKE UP TO 5 SECONDS In MANUAL mode the control of the tool shut off is left to the operator After manually stopping the tool measure the torque applied using the standard method as approved by your company If the torque measured is not correct adjust the SIG value using the UP DWN keys and retry until the torque desired is achieved Once the torque level is correct press the enter key Input the value measured to
3. brand you must disable the governor We offer the Smart Torq to error proof shut off tools contact your salesman or the factory V SET UP MAIN MENU The MAIN MENU will appear upon power up of the controller There are three functions under the Main Menu Use the UP DOWN key to scroll PARAMETER SETUP Under this selection the programming of applications takes place Refer to the Programming Sequence Chart in the center of this manual TIME DATE Using the UP and DOWN arrows as prompted on the display set the TIME and DATE to current CYCLE COUNT This feature may be used to signal when maintenance is due Using the display prompt set the cycle count warning monitor by pressing the up or down arrow keys Single keystrokes will increment the counter by one hundred while holding the key down will increment in 1000 counts 500 000 is maximum while a count of zero disables the alarm To Clear and reset the counter press the down button which will reset the counter to zero but will not disable the function Press the reverse back up key to return to the run display VI PROGRAMMING Pset MENU The PROGRAMMING menu is used to set up a Pset to an application By following the display prompts the user will setup the system through the defined steps There are two methods available to setup a Pset to an application DYNAMIC or MANUAL mode DYNAMIC mode is used when setting up a pulse tool and you have a transducer of t
4. between an OK fastening cycle and the following errors 7 RE HIT A RE HIT is determined to have occurred whenever the tool is applied to a pre tightened fastener An NOK will be displayed Cross thread Whenever the fastener cross threads into the hole this condition will alarm and display NOK SLIP STRIP or cam out If the fastener is striped or If the socket or screwdriver bit slips off of the fastener head the controller will stop the cycle and alarm this condition as an NOK Short cycle premature cycle abort 11 Defined as when the operator stops the cycle prior to completion of the fastening to final torque This sometimes occurs when the operator anticipates the end of cycle and let s go of the throttle trigger prematurely before the controller has shut off the tool NOTE The Smart Torq will ignore free air running of the tool This feature insures that only attempts to tighten fasteners are accounted for Vil INPUTS OUTPUTS I O The Smart Torq terminal strip is located internally on the bottom of the main board Certain remote connections are also accessible via the RJ45 P3 socket located on the right side of the controller and can be easily accessed using the ROI device available from ASG Standard I O is optically isolated and relay operated using dry contacts normally open The I O must be powered from a remote source Standard INPUTS are 1 Disable Part Not Presen
5. factory via email at asginfo asg jergens com or by fax at 216 481 4519 to obtain a repair number NO CONTROLLER WILL BE ACCEPTED FOR WARRANTY SERVICE WITHOUT THE REPAIR NUMBER DISPLAYED ON THE SHIPPING LABEL X ADJUSTMENTS Transducer Calibration The Smart Torg is designed to accept industry standard 2 Mv v strain gage torque transducers either rotary or stationary types These are generally supplied with four or six pin Bendix style connectors If the controller does not calibrate once the full scale at 2 Mv v setting is programmed check the following Cable and connections Millivolt rating of the transducer some are Mv v and will require a different full scale value Substitute a known good transducer to determine if the transducer is defective or operate the transducer on a portable meter to check its condition Should the transducer set up correctly but the torque value not agree with your MASTER Check that the full scale of the transducer is correctly entered Perform a CAL CORRECT routine o Perform a fastening cycle using a MASTER transducer for calibration o Press below the ASG logo o Press the DOWN key to enter the value from the MASTER transducer readout The readings from the Smart Torq and the MASTER will now agree Set up Problems During set up you may experience the inability for the controller to function during one of the process steps This is most likely due to either too much or too littl
6. is very soft or has a long rundown In this setting the tool will shut off automatically JOINT TYPE SOFT 10 Use the SOFT setting whenever the joint is too soft for the tool to reach full torque in the MEDIUM setting This setting will automatically shut the tool off JOINT TYPE MANUAL In this setting with the transducer still on the tool if using one run the tool on the application In the MANUAL LEARN mode the operator must stop the tool manually as soon as the fastener socket stops turning This will set the run time of the cycle REFER TO THE PROGRAMMING SEQUENCE CHARTS AT THE END OF THIS MANUAL FOR ASSISTANCE IN SETUP SETTING UP USING THE DIRECT DRIVE 10041 CODE Setting up a controller using the 10041 eprom code is similar to the MANUAL set up mode of the pulse tool 10039 code Follow the chart at the end of this manual for assistance The primary difference is the setting of the proper flow signal when prompted during the Pset programming sequence During the programming step of CHECK FLOW the display will tell you to RUN FREESPEED Simply run the tool in free speed while adjusting the flow screw located through the back cover access hole to obtain a reading of GOOD VI ERROR PROOFING Error proofing is one of the most important features of the Smart Torq controller Once an application has been set up the Smart Torq will control the torque applied and discern
7. of spec conditions With eight parameter sets allowing different counts and application set ups one tool can be set to perform various applications using its full torque range saving time and installation costs One or more tools can be attached to a single controller to cover a broad torque range or for repair station applications The Smart Torq controller is compatible with all major brands of industrial pulse tools and is available to control tools ranging from 1 4 drive to 34 sq drive regardless of torque requirement The standard software program controls pulse tools any non shut off pulse tool no need for shut off trim valves or pulse pack adjustments and impact wrenches The Smart Torq is available with software programs to control pulse or impact tools A unit is also available to control direct drive stall air tools such as clutch operated tools and tube nut wrenches Turn the unit on and the start up screen will give you the type of unit and the software version installed ll Electrical SAFETY The issue of operator safety is of maximum importance from both the attitude of ergonomic comfort as well as electrical safety ALWAYS INSURE THAT THE POWER CORD IS PLUGGED INTO A GROUNDED OUTLET THAT CONFORMS TO NATIONAL ELECTRIC CODE STANDARDS The Smart Torq controller operates from a wide range of electrical supply voltage It will operate from an input range of 100 VAC to 240 VAC and is self adjusting The power consumption of t
8. AN THREE TURNS OUT FROM THE FACTORY SETTING AS THIS MAY CAUSE THE SCREW TO COME OUT It is important to note that any adjustment to the airflow screw will require that the set up be performed from the first step over again Do not try to change the setting mid set up as this may cause the error proofing to malfunction OTHER CONCERNS The Smart Torq is designed to operate with no more than a 25 long 3 8 max dia air hose However the controller will adjust to any reasonable hose length provided that the pressure drop and restrictions don t affect the airflow volume With a longer hose the system will require a longer dwell time between fasteners If the time to restart the tool after running down one bolt and starting the next is too long shorten the hose RULE OF THUMB the shorter the hose the shorter the off reset time between fasteners 15 Smart Torq Programming Sequence PULSE IMPACT TOOL ALGORYTHM 10039 9 16 03 MAIN MENU PARAMETER SETUP MAIN MENU TIME DATE 05 23 03 11 50 CYCLE COUNTER UP SET DWN CLR CYCLE COUNTER COUNT 500 000 UP SET DWN EXIT SET TIME DATE MONTH 05 PARAMETER SETUP UP DYN DWN MAN MANUAL SET UP DYNAMIC SET UP SETUP PARAMETER PSET 01 CAL TRANSDUCER MAX XXX NM SET PARAMETER 01 COUNT XX CAL TRANSDUCER UNITS NM CAL TRANSDUCER USE TRANSDUCER UNITS NM UP YES DWN NO TORQUE ADJ UST CAL TRANSDU
9. CER TQ 000 0 SIG 075 MAX XXX NM CAL TRANSDUCER SET PARAMETER 01 CAL COMPLETE TGTQ 000 0 LEARN REHIT RUN TOOL SETUP PSET 01 TGTQ 000 LEARN PREVAIL RUN TOOL LEARN TGTQ RUN TOOL LEARN FREERUN RUN TOOL CHECK FLOW RUN TOOL J OINT TYPE TYPE HARD J OINT TYPE TYPE MEDIUM LEARN PREVAIL J OINT TYPE RUN TOOL TYPE SOFT LEARN FREERUN J OINT TYPE RUN TOOL TYPE MANUAL DYNAMIC LEARN RUN TOOL TEST SETTINGS TEST SETTINGS 000 0 CYCLE 000 0 CYCLE TQ XXX X PSET 01 TgTq XXX PSET 01 COUNT 00 XX OK COUNT 00 XX OK 16 Smart Torq Programming Sequence DIRECT DRIVE ALGORYTHM 10041 7 16 MAIN MENU MAIN MENU MAIN MENU MAIN MENU PARAMETER SETUP VOM 048 052 CYCLE COUNTER TIME DATE CYCLE COUNTER 2 PARAMETER SETUP UP SET DWN CLR UP PRGM DWN CLR SET TIME DATE CYCLE COUNTER MONTH 05 COUNT 500 000 SETUP PARAMETER PSET 01 CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER UNITS NM SET PARAMETER 01 COUNT XX USE TRANSDUCER UP YES DWN NO TORQUE ADJ UST TQ 000 0 SIG 075 FLOW RUN FREESPEED CHECK FLOW 25 FLOW LEVEL HI CHECK FLOW FLOW LEVEL GOOD CHECK FLOW FLOW LEVEL LOW SET PARAMETER 01 TGTQ 000 0 LEARN FREERUN RUN TOOL LEARN PREVAIL RUN TOOL LEARN RE
10. HIT RUN TOOL TgTq XXX 01 COUNT 00 XX OK 17 When in the RUN screen Press the ENTER key to access left key Press the BACK key to access right key Press and hold the BACK key Smart Torg RUN Menu 10039 9 16 amp 10041 7 16 XXX PSET 01 COUNT 00 XX OK MAIN MENU PARAMETER SETUP OVERRIDE UP OFF BATCH RESET to access UP YES DWN NO Press the hidden key below the ASG Logo to access MENU CHANGE DISPLAY CHANGE DISPLAY UP TGTQ DWN TQ MENU CAL CORRECT TQ 000 0 NEW TQ 000 0 MENU LOCK OUT LOCK OUT UP OFF DWN ON MENU REHIT STATUS REHIT UP OFF DWN ON MENU SLIP STRIP SLIP STRIP UP OFF DWN ON This option will change the display to read the measured ACTUAL TORQUE when a transducer is connected to the controller CAL CORRECT is used with DYNAMIC programming and the torque reading doesn t agree with whatever method the plant is using to check the joint Simply enter the torque value from the audit device into the NEW TQ XXX X line This will change the reading to agree with the torque audit device Activating the LOCK OUT will render the ENTER key inoperable This will prevent the operator from having access to the programming functions The ability to change between parameter set
11. TRIP SLIP OFF CYCLE ABORT amp BATCH COUNT STATUS Serial Port RS 232 port standard DB connector date time PsetZ TgTq TQ COUNT OK NOK Interface Two Line 0 44 LCD backlit 16 Character per line Four button keypad Up Down Menu amp Reset Reverse Sixteen 16 tri color LED Fastener COUNTING STATUS indicators Eight 8 LED Parameter Application set indicators BATCH STATUS OK NOK lights OVERRIDE button one touch for full power no control reverse hold down for Batch clear reset Ethernet optional Separate IP address with buffered memory provides asynchronous network communication Supports standard WINDOWS based TCP IP 10baseT protocol Connector is female RJ 45 19 DeviceNET optional Power Supply optional Operating Conditions Humidity Temperature Weight Dimensions 4 or 8 Byte packet selectable Supports both polled and change of state communication 24 VDC isolated and independent for Device NET requirements or to provide powered Device NOTE Grounding is per single network standard with shield connected to V terminal to prevent ground loop noise 0 95 non condensing 0 to 50 degrees Celsius 32 122 F approximately 4 kg 10 Ibs 8 wide X 12 high X 6 deep ASG M Products for Assembly 20
12. TgTq Target Torque of the application Dynamic torque setting When setting up several torque settings start with the highest torque you will use After setting the above values there are five steps to setting up an application LEARN TGTQ RUN TOOL Run the tool on the application holding the trigger until the system stops the tool NOTE THIS STEP MAY TAKE UP TO 15 SECONDS WAIT UNTIL THE CONTROLLER SHUTS OFF THE TOOL AND THE DISPLAY SHOWS CYCLE COMPLETE The LEARN TGTQ process will dynamically adjust the airflow to the tool and monitor the transducer torque signal during the sample run The controller will stop the tool when the torque signal reaches the target value programmed into the selected parameter set This process is a Closed Loop control cycle CHECK FLOW RUN TOOL Run the tool in free air The display will then read Check Flow on the top line and on the bottom line it will read Level XX and show 2 digits such as 10 or 12 Run the tool again this time on a previously tightened bolt and readings This second reading should be at least 3 counts less that the reading obtained running the tool free Press the enter key to move to the next screen LEARN REHIT RUN TOOL Cycle the tool on the previously tightened bolt LEARN FREERUN RUN TOOL Operate the tool in free air until the controller stops it LEARN PREVAIL RUN TOOL Run the tool on the application to allow the controller to Learn the joint c
13. e airflow signal and is indicated by the controller not automatically accepting a reading If you have first determined that the supply air pressure and volume is sufficient 90 psi 50 scfm proceed with the following 14 FLOW SIGNAL ADJUSTMENT SCREW Through a small hole in the back cover there is a Phillips 1 adjustment screw that can be user adjusted to obtain better airflow signal This flow adjustment will reduce or enlarge the orifice through which the airflow passes NOTE It is common for this adjusting screw to hiss and will not cause the controller to malfunction However should the screw come out during adjustment it will be necessary to remove the back cover to replace it A small amount of thread sealant or Teflon tape is required to seal and hold the screw in place This airflow adjustment screw operates over a range of 6 7 turns from full in to full out The FACTORY setting is 4 turns out from seated This default setting will operate 80 of the common size tools from 9 80 Nm If using tools smaller or larger make adjustments as per the following instruction In general very small tools require that the screw be rotated clockwise in one turn increments until the problem goes away Large tools such as 1 2 impacts and large pulse tools generally those over 100 Nm may require that the screw be rotated counter clockwise in one turn increments until proper operation is obtained DO NOT UNSCREW MORE TH
14. ed in or to display the TgTg target torque as programmed CAL CORRECT o Provides an easy calibration adjustment to an independent system or torque wrench REHIT STATUS o The controller defaults to include the use of REHIT as an error By turning this feature off the controller will ignore any rehit condition SLIP STRIP o The controller defaults to include the use of SLIP STRIP as an error By turning this feature off the controller will ignore any SLIP STRIP condition CYCLE DELAY o This setting will determine the off time between the end of one run down and the resetting of the tool for the next cycle A default value of 02500 will keep the tool off for about one 1 second prior to allowing the operator to press the trigger for the next fastener If this is too slow adjust by using the UP DWN buttons the value down to approximately 1000 1200 Any lower may be too quick and may not allow the operator enough time to release the trigger A higher value will cause the tool to reset slower 2 LOCK OUT o Activating this option will lock out the program keys from the operator allowing only Pset selection and Reverse Override PARAMETER SETUP MAN ual The MANUAL mode is used whenever No transducer is available RESIDUAL static torque setting is desired The application has wide joint rate variations The application has high prevailing torque When setting up a direct drive tool using the standard pulse tool software
15. haracteristics during fastener rundown Turn the bolt or nut by hand until about 1 to 1 1 2 times the diameter of the thread is left to run down DYNAMIC LEARN RUN TOOL In this final step with the transducer still on the tool run the tool on the actual application The controller will learn the signature of the application using closed loop control based upon the transducer measurement After the tool shuts off the Pset is programmed NOTE The Smart Torq control system will monitor the transducer during this step and will run the tool until the TgTq is achieved through closed loop control IF THE JOINT IS VERY SOFT THIS MAY TAKE UP TO 5 OR MORE SECONDS When this cycle time is too long the selection of a higher torque capacity tool is recommended The TEST SETTINGS screen will appear and is used to test the set up while allowing the operator to use the back up key to go back and adjust any settings if the results obtained in the TEST SETTINGS mode are not correct Use this screen to check for proper error detection ONCE YOU PRESS THE ENTER KEY NO FURTHER ADJUSTMENTS ARE ALLOWED IF CHANGES ARE REQUIRED YOU MUST GO BACK TO THE PARAMETER SETUP SCREEN IN THE MAIN MENU AND START OVER The Pset is now programmed and ready for production use By lightly pressing below the ASG logo the following options will be displayed CHANGE DISPLAY o This allows selection of displaying either the TQ from a transducer if one is plugg
16. he proper range connected to the controller MANUAL mode is used when a transducer isn t used or when setting up the direct drive program Rotary Torque Transducers The Smart Torq is designed to utilize Industry Standard type rotary torque transducers The transducer connector port is at the bottom of the controller next to the air outlet Many rotary transducers are not suitable for pulse tools and NONE are suitable for impact wrenches Make certain that the range of the transducer being used is capable of handling the torque output of the tool being applied and that it is pulse tool rated If you should desire to use a Crane Electronics Ingersoll Rand or Atlas Copco rotary transducer auto identification type contact your salesman to obtain the proper WALLABY adapter This will allow use of these common rotary torque transducers Stationary torque transducers may also be used for calibration and set up in the MANUAL mode as well as for use with impact tools WARNING Be certain that the transducer load cell is rated at 2 Mv v and that the full scale rating of the device is sufficient for the maximum torque output of the tool being used PARAMETER SETUP DYN amic Select the Pset desired Set Count number of fastenings per Batch Cycle Check the units and the maximum full scale of the transducer NOTE Smart Torq will automatically check and set the ZERO and MAX values of the transducer connected Enter the
17. he controller is less than 1 amp at 110 VAC The chassis as well as the enclosure is grounded through the power cord The internal power requirements of the Smart Torq controller are at or below 12 VDC and employs a CE approved power supply that is UL listed DO NOT DEFEAT THE GROUNDING PIN ON THE PLUG OR SUBSTITUTE A CABLE THAT DOES NOT CONFORM TO THE POWER AND SAFETY REQUIREMENTS OF THE SYSTEM Ill INSTALLATION amp AIR REQUIREMENTS The controller is designed for mounting to a stable surface or bracket by bolting it via the four flanged mounting holes It should be mounted in a vertical manner and not more than 30 degrees off of vertical The dimensions for mounting are Air Supply Requirement In general the supply line that is sufficient to run the tool being used is adequate to power the Smart Torq controller A supply of compressed air that is filtered and dry is required For the Smart Torq a minimum of 90 psi 6 Bar and 50 SCFM 1500 liters minute is required for full range operation However the controller will operate below this level with reduced efficiency If the air pressure and volume are insufficient the performance of the tool will suffer and the full torque range of the tool will not be realized If the controller does not receive sufficient air volume the tool may operate erratically and the controller will indicate NOK on the display The Smart Torq is designed to operate with a maximum air hose length of 25 fee
18. s and to override for continuous reverse operation remains Use this option to disable the REHIT error function This will disable error indication on a REHIT but slip strip and early cycle abort will remain enabled 10039 code only NOTE DISABLING REHIT WILL ALLOW THE COUNTING OF DOUBLE HIT FASTENERS Use this option to disable the SLIP STRIP error function This will disable error indication on a SLIP STRIP but rehit and early cycle abort will remain enabled 10039 code only NOTE DISABLING SLIP STRIP WILL ALLOW THE COUNTING OF STRIPED FASTENERS 18 This setting will determine the off time between the end of one run down and the resetting of the tool for the next cycle A default value of 02500 will keep the tool off for about one 1 second prior to allowing the operator to press the trigger for the next fastener If this is too slow adjust by using the UP DWN buttons the value down to approximately 1000 1200 Any lower may be too quick and may not allow the operator enough time to release the trigger A higher value will cause the tool to reset slower MENU CYCLE DELAY CYCLE DELAY DELAY 02500 Specifications Power Source Universal 100 240 VAC 50 60 Hz Pneumatic Source min 50 scfm 6 bar pressure 87 psi Inputs Outputs Opto isolated and relay dry contacts up to 48vdc 120 vac 10 amps with screw lug terminals Error Proofing OK NOK for acceptable cycles vs REHIT CROSS THREAD S
19. t 2 Batch Clear Input terminals 3 4 amp 5 are used to select between the different Parameter Sets according to the following table 3on 4off 5off Pset1 3 off 4 5off Pset2 3on 4on Pset3 3 off 4off 50n Pset4 3on 4off 5on Pset5 3 off 4on 5on Pset6 3on 4on Pset7 All three inputs off returns the controller to manual keypad selection Standard OUTPUTS are Batch NOK Batch OK Cycle Cycle NOK ax odes P3 Connector The RJ 45 connector located toward the middle of the board opening on the side of the controller is designed to provide access to the following functions through a Remote Operator Interface called the ROI p n 10140 Cycle reject indicator light UP button 12 2 DWN button OVERRIDE button o NOTE Remote Batch Reset is available by holding the OVERRIDE button for one 1 second then pressing the UP button once Vill NETWORKING The Smart Torg is available with four networking or communication options RS 232 Serial Bus The serial bus is ported through a DB9 connector located on the right side of the enclosure The serial output supports standard ASCII format and will send out packet information after each fastening cycle as follows O6JUNO3 12 45 27 PSET 1 TGTQ 035 0Nm TQ 035 2 Nm COUNT 02 05 EtherNET TCP IP This optional card is accessed via an RJ45 located on the right side of the enclosure Ready to accept
20. t 7 5 meters to the tool The air hose should be a 3 8 10 mm inside diameter with no restrictions fittings smaller than 1 2 inside diameter Prevent any unnecessary restrictions elbows swivels etc from being installed between the controller and the tool Install the Smart Torq controller onto an airline with an air filter before the air inlet to the controller If an in line lubricator is used it must be installed after the controller between the outlet and the tool It must be a free flowing design and not smaller than 3 8 npt Plug the power cord into a grounded outlet IV TOOL COMPATIBILITY The Smart Torq controller is compatible with all major brands of industrial pulse tools and direct drive pneumatic tools and is available to control tools ranging from 1 4 drive to 1 sq drive regardless of torque requirement The Smart Torq will flow up to 40 SCFM and will generally operate pulse tools up to 120 Nm For all tools rated over this level you should contact ASG Customer Service Department 888 483 6163 The Smart Torq doesn t require a shut off tool a signal port amp signal tube or even a built in transducer to control and error proof up to 8 applications Should you desire to control existing tools with the Smart Torq and the tools are shut off type you will first need to adjust the shut off mechanism to its maximum setting or otherwise disable it If the tool has an internal governor such as the Cooper CLECO
21. the SET PARAMETER TgTq screen LEARN FREERUN RUN TOOL Operate the tool in free air until the controller stops it LEARN PREVAIL RUN TOOL Run the tool on the application to allow the controller to Learn the system characteristics during fastener rundown LEARN REHIT RUN TOOL Rerun the tool on the fastener that was just run down under the LEARN TGTQ step Hold the trigger until the system shuts off the tool SET JOINT TYPE This selection will be based upon the rate of the joint If the fastener is free running and the joint rate is hard like metal to metal no washer or gasket or like a spark plug application select the HARD setting Most pulse tool applications will use the MEDIUM setting unless the joint is very soft In this case either select SOFT or go to the MANUAL setting option In MANUAL the operator will stop the tool when the socket fastener has stopped rotating Select from the four options by pressing the UP DWN keys NOTE ALWAYS select the HARD setting for direct drive tools This will insure the most favorable shut off and best ergonomic condition JOINT TYPE HARD This is the default setting If your results are low in torque when this setting is used try the MEDIUM or SOFT setting before raising the SIG value In HARD the tool will shut off automatically JOINT TYPE MEDIUM The MEDIUM setting is usually the most common setting for pulse tools and impact wrenches unless the joint
22. your program the EtherNET card will operate using standard protocol and can be configured to utilize your communication software program Contact your distributor or the factory for assistance in implementation DeviceNET The Smart Torq will act as a standard node under the DeviceNET proprietary protocol when this option is installed PFCS Daimler Chrysler This optional communication protocol and hardware is available from your distributor if the controller is being shipped to an approved facility Request more networking information from ASG Customer Service 888 486 6163 IX SERVICE amp WARRANTY The Smart Torg is relatively service free in that there is no scheduled adjustments or maintenance needed Insure that the air supply is clean and filtered and that any lubricator is installed between the controller and the air tool as oil can foul the main valve and render the controller inoperable Should service be required contact your local distributor or the factory at ASG Division of Jergens Inc Jergens Way 15700 S Waterloo Road Cleveland OH 44110 3898 Tel 216 486 6163 Toll Free 888 486 6163 13 Fax 216 481 4519 E mail asginfo asg jergens com www asg jergens com The standard WARRANTY term is one 1 year from date of purchase ASG warrants the Smart Torg free from defects in materials and workmanship and will repair or replace the defective part s FOB the factory To obtain WARRANTY SERVICE contact the
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