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ZX-1 User Manual

1. ual wheelchairs HOW TOUSE THIS OPERATOR S MANUAL Read and follow all instructions warnings cautions and notes in this manual before operating the ZX 1 If there is any information in this manual that you do not understand or if you require additional assistance for setup or operation please contact Spinergy Failure to follow the instructions in this manual may void the warranty cause damage to the ZX 1 or cause personal injury WARNINGS CAUTIONS AND NOTES Warnings Cautions and Notes are used throughout this manual to identify potential conditions where the operator could be injured the ZX 1 could be damaged or just simply to make your experience with the ZX 1 a little better It is crucial that all Warnings and Spinergy SMP Cautions are followed WARNING e Indicates a potentially hazardous condi tion or situation Failure to comply with a warning may cause injury to operator e Indicates a condition or situation that could cause damage to equipment Failure to comply with a caution may cause equip ment damage Page 6 Z100080 NOTE Indicates a helpful condition or situation A note can make operating your ZX 1 more enjoyable and typically provide helpful tips Failure to comply with a note will not result in any equipment damage or injury to operator WARNING e Read and understand the product manual before operating the ZX 1 e Use extreme caution and avoid sudden stops or turns when tra
2. Position joystick forward until control sys tem beeps 3 Position joystick reverse until control sys tem beeps 4 Release joystick and listen for a long beep 5 ZX 1 is now unlocked SPEED CRAWL INDICATOR FLASHES Indicates speed of ZX 1 in crawl mode Possible Solution 1 See section ZX 1 Operates Slow 2 Seat is in elevated position 3 Contact authorized Spinergy representative for repair MODE SELECT LED FLASHES Indicates actuator s inhibited in one or both directions Possible Solution 1 Reset power to ZX 1 try again 2 Contact authorized Spinergy representative for repair CIRCUIT BREAKER TRIPPING ZX 1 circuit breaker continues to trip Page 40 Z100080 ZX 1 Operator s Manual Possible Solution 1 Recharge ZX 1 s batteries 2 Ifissue continues load test ZX 1 batteries 3 Ifbatteries test good battery charger may be the issue 4 Contact authorized Spinergy representative for repair SPEED CRAWL MODE WITH LITHIUM BATTERIES Possible Solution 1 Ifthe lithium batteries are low in voltage and the operator is traveling up a grade the system will automatically go into Crawl mode until a level ground is attained Spinergy SMP Page 41 Z100080 ZX 1 Operator s Manual LEAD BATTERY WIRING SCHEMATIC 110V A C Outlet mer A Kat Proximity en Circuit Breaker en Switch Figure 15 Spinergy SMP Page 42 Z100080 ZX 1 Operator
3. Spinergy SMP maintain your ZX 1 please contact Spinergy Spinergy will not be held responsible for personal injury or property damage resulting from a failure to follow this operator s manual ZX 1 FUTURE UPDATES AND MODIFI CATIONS Our Research and Development Quality Control and Engineering Teams have used the most current product specifications and product design information available to manufacture the ZX 1 Spinergy reserves the right to implement improvement or safety changes into our product lines when changes become necessary If future changes are implemented into our product lines there may be differences between the product you are using and instructions tables and graphics in this operator s manual Page 8 Z100080 ZX 1 Operator s Manual CONTACT SPINERGY For more information about our products and services or to send us your valuable comments contact Visit Our Website www Spinergy com Spinergy SMP Mailing Address 1914 Palomar Oaks Way Suite 100 Carlsbad CA 92008 U S A Page 9 Z100080 ZX 1 Operator s Manual I COMPONENTS AND SPECIFICATIONS The Main Components of the ZX 1 consist of e Armrest Brackets 2 e Arm Rests Left and Right e Anti Tilt Assembly e Power Module e Joystick Module e Batteries 2 e Clamshell Actuator e Caster Wheels 2 e Wheels 2 e Motors 2 ARM REST RIGHT ARM REST LEFT en ANTI TILT ASSEMBLY POWER JOYSTICK MODULE CLA
4. s Manual LITHIUM BATTERY WIRING SCHEMATIC Left Right 110V A C Motor Motor Outlet PM Charger B R B Black Proximity Battery i Circuit Breaker Battery Switch Figure 16 Spinergy SMP Page 43 Z100080 ZX 1 Operator s Manual WARRANTY ZX 1 WARRANTY POLICY LIMITED LIFETIME WARRANTY For the lifetime of your ZX 1 Power Add On from the date of purchase Spinergy will repair or replace at our option to the original pur chaser free of charge any of the following parts found upon examination by an authorized representative of Spinergy to be defective in material and or workmanship e Main Frame ONE YEAR LIMITED WARRANTY For one year from the date of purchase Spin ergy will repair or replace at our option to the original purchaser free of charge any of the following parts found upon examination by an authorized representative of Spinergy to be defective in material and or workmanship e Electronic Components e Joystick e Battery Charger e Air springs e Wheels e Motor Gearbox Assembly e Controller Shocks castor assemblies e Proximity switch Note e The LEAD Battery is covered by a separate six month warranty provided by the battery manufacturer The Lithium Batteries are covered by a three year Battery Warranty provided by Spinergy Inc The LEAD batteries are not war ranted by Spinergy WARRANTY EXCLUSIONS This warranty does not extend to those items which may require
5. wheels have cleared obstacle and ZX 1 is on level ground Page 27 Z100080 WARNING e Do not attempt to conquer a curb with a height greater than 2in Scm Failure to comply could cause ZX 1 to tilt and injury to operator e Do not operate ZX 1 backward down any step curb or other obstacle Failure to comply may cause ZX 1 to tilt and injury to operator INCLINES WARNING e Do not place ZX 1 in freewheel mode while on an incline or decline e Do not operate ZX 1 backward down an incline e Do not operate ZX 1 in a zig zag pat tern up or down slopes Do not operate ZX 1 on hazardous inclines such as snow ice wet leaves etc e Do not operate ZX 1 on any slopes regardless of surface type of greater than 6 e Failure to comply with any of the above warnings could cause injury to operator and damage to equipment Spinergy SMP ZX 1 Operator s Manual The ZX 1 is capable of navigating up and around most wheelchair access building ramps When operating the ZX 1 on wheelchair building access ramps slow ZX 1 operation during tight turns which require keen cornering skills Use caution when approaching any ramps or steep grades Reduce ZX 1 to lowest speed setting during ramp operations and perform wide turns around tight corners While operating ZX 1 on inclines keep ZX 1 moving if possible Operate ZX 1 pointed straight up or down any hills the ZX 1 is most stable pointed straight u
6. Figure 5 lt 0 inch es 4 w extension See Figure 5 lt 1 inch es 1 lt 2 inch es 2 lt 3 inch es 3 lt 4 inch es 4 lt 5 inche s 5 Anti Tilt Bracket Extension Spinergy SMP Figure 5 ZX 1 Operator s Manual ARM REST BRACKET ADJUSTMENT Adjust arm rest brackets as follows 1 Remove two nuts washers and screws on each arm rest bracket Figure 6 NOTE e It will help to have left and right armrests and cover removed during arm rest bracket positioning Place arm rest bracket in proper CG posi tion determined in Table 2 Secure both arm rest brackets to width bracket and anti tilt bracket using two nuts washers and bolts Figure 7 ARMREST BRACKET Figure 6 Page 16 Z100080 ZX 1 Operator s Manual ARM REST ANTI TILT BRACKET BRACKET SCREW 2 NUT AND WASHER 2 WIDTH BRACKET Figure 7 Anti Tilt Bolts ANTI TILT WHEEL HEIGHT ADJUST RIGIDIZER MENT BAR Adjust anti tilt wheels height as follows 1 INCH NOTE MINIMUM e This procedure only needs to be accom plished if anti tilt wheels are more than two inches below backrest rigidizer bar This procedure also must be accomplished if anti tilt wheels are closer than 1 inch D ANTI TILT WHEEL below the backrest rigidizer bar Figure 8 1 Completely open ZX 1 clamshell actuator by selecting mode select button on control panel and pushing joystick forward until clamshell actuator comp
7. Manual SHIPPING AND DELIVERY Using packing slip verify all items are included in shipment before operating your ZX 1 If you suspect an incomplete shipment contact Spinergy immediately Also if your shipment was damaged during transport save all packaging and contact responsible delivery company immediately OPERATOR S AGREEMENT DISCLAIMER By operating the ZX 1 each operator agrees to refrain from altering the ZX 1 in any way Operator must not modify the ZX 1 nor remove or alter any guards shields or other safety equipment on the ZX 1 As Spinergy continues to further improve products and designs retrofit kits or accessory kits may become available to enhance and preserve continued safe use of the ZX 1 Operator must also agree to install or arrange professional installation any retrofit kits provided by Spinergy as necessary Make certain to read this manual completely before operating the ZX 1 Spinergy is not responsible for damage or injury due to improper or unsafe use of the Spinergy ZX 1 Spinergy specifically disclaims responsibility for bodily injury and property damage that occurs during any use that does not comply with this manual or any federal state local laws or ordinances If you do not understand the instructions warnings cautions or notes presented in this owner s manual or if you do not feel comfortable performing any tasks necessary to adjust assemble disassemble operate or
8. extreme care when operating the ZX 1 ZX 1 operators should be aware of safety issues when taking prescribed or over the counter medication or when ZX 1 operator has specific physical limitations WARNING e If operator is taking medication consult a physician before operating ZX 1 Some medications may impair ability to operate ZX 1 safely Failure to comply may result in injury to operator or damage to equip ment ALCOHOL The ZX 1 user must exercise care and common sense when operating his her ZX 1 This includes awareness of safety issues while under the influence of alcohol Spinergy SMP ZX 1 Operator s Manual WARNING e Do not operate ZX 1 while under influ ence of alcohol Failure may cause injury to operator and damage to equipment CONNECTING ZX 1 TO WHEELCHAIR e ZX 1 can only be connected to a fixed camber tube rigid frame wheelchair ZX 1 can only be connected to a folding style wheelchair with the optional ZX 1 Swing Arm Attachment Failure to comply may cause damage to ZX 1 Connect to wheelchair as follows 1 Completely open ZX 1 clamshell actuator by selecting mode select button on control panel and position joystick forward until clamshell actuator completely lowers 2 Back wheelchair up flush against ZX 1 clamshell actuator NOTE e Wheelchair should be within one inch of open ZX 1 clamshell actuator to connect 3 Place ZX 1 into actuator control mode by pressing mode select button
9. movement or damage to the control system Every ZX 1 has a built in immunity or resistance to EMI The higher the immu nity level the greater the protection against EMI The ZX 1 has an immunity level of 20 V m WARNING e Avoid close proximity to EMI prone radio and TV stations Failure to comply could cause injury to operator during inad vertent movement e Do not modify ZX 1 without express authorization from Spinergy Failure to comply can cause injury to operator and increase susceptibility of the ZX 1 to EMI e Do not situate ZX 1 in a position of dan ger where possible EMI could cause unin tended movement Failure to comply could cause injury to operator or damage to equipment during unintended movement or brake release Page 30 Z100080 e Avoid close proximity to other electrical and alarm systems Failure to comply can cause damage to equipment in the event the ZX 1 disturbs performance of electrical devices or alarm systems EMI RFI RECOMMENDATIONS 1 Do not turn on or use hand held personal electronic communication devices such as cellular phones 2 way radios and CB radios while ZX 1 is powered on 2 Beaware of any nearby transmitters radio television microwave etc on ZX 1 travel route and avoid operating ZX 1 close to any of those transmitters 3 Power off ZX 1 if unit will be stationary for an extended time period 4 Do not modify or add accessories or com ponents to ZX 1 making the
10. or poor connection exists to bat tery Possible Solution Verify cable connections to battery are secure undamaged and or charge ZX 1 battery Malfunction Left motor has poor connection Possible Solution Verify cable connections to left motor are secure and undamaged Malfunction Left motor has short circuit to battery condition Possible Solution Contact authorized Spinergy representative for repair Malfunction Right motor has poor connection Possible Solution Verify cables connections to right motor are secure and undamaged Malfunction Right motor has short circuit to a battery condition Possible Solution Contact authorized Spinergy representative for repair Malfunction ZX 1 will not drive Possible Solution Verify charger is not still connected0 and cable is undamaged Malfunction Joystick fault Possible Solution Verify joystick is in center position before powering on control system Malfunction Control system fault indicated Possible Solution Verify cable connections at control system are secure and undamaged Malfunction Parking brakes have poor connection Possible Solution Verify parking brake and motor cable connections are secure and undamaged Verify control system cable connections are secure and undamaged Spinergy SMP Malfunction Excessive voltage has been applied to control system Possible Solution A poor battery connection may exist Verify battery cable connect
11. replacement due to normal wear and tear e Motor brushes e Abuse misuse accident or negligence e Battery fluid spillage or leakage e Tires and Tubes e Improper operation maintenance or stor age e Commercial use or use other than normal Note e Gradual deterioration in performance because the battery has been left in a dis charged state left in cold conditions for an extended period of time or worn out through heavy use is not covered Spinergy ZX 1 Warranty Registration Card ZX 1 Serial Number Date of Purchase BMS SN If applicable Dealer Customer Name Spinergy SMP Page 44 Z100080 A alcohol 23 anti tip wheels height 16 anti tip wheels width 16 arm rest bracket 16 B battery bar codes 39 battery charging 33 battery maintenance 33 braking 24 C cautions 6 center of gravity 16 cleaning 35 component specifications 10 components 10 connecting 25 contact 9 control panel 10 cornering 24 curbs 27 D disclaimer 8 disconnecting 24 doors 29 E elevators 29 emi 30 emi rfi recommendations 30 environmental factors 25 escalators 29 F first time use 15 Spinergy SMP ZX 1 Operator s Manual INDEX freewheel mode 24 G general safety 22 grass 27 gravel 27 H handling 15 horn button 12 I inclement weather 26 inclines 28 initial setup 15 introduction 6 J joystick 10 joystick module 10 joystick module placement 10 L lifts 31 loc
12. 2 for the manual method Spinergy SMP ZX 1 Operator s Manual they age The best way to prolong ZX 1 batteries is by proper charging technique Battery life is shortened each time charge discharge takes place Do not allow batteries to sit without charge after discharging Always recharge ZX 1 bat teries promptly after they are discharged If ZX 1 battery LED indicator reading seems to fall more quickly than usual ZX 1 batteries may be reaching the life cycle end READING BATTERY LED INDICATOR Monitor and charge batteries as follows e Battery LED indicator shows green yel low red batteries are charged e Battery LED indicator shows only yellow red charge batteries as soon as possible e Battery LED indicator shows only red steady flashing or flashing slowly charge batteries immediately e When the LED Indicator is showing one or two red lights the ZX 1 will issue an audible warning with five beeping sounds indicating that the Batteries will soon run out of Power e Ifthe ZX 1 Lithium Batteries are too low to operate the device there is enough Battery Backup Supply to De Clamp from the Manual Wheelchair Page 34 Z100080 ZX 1 Operator s Manual MAINTENANCE CLEANING TIRES Clean joystick module and joystick with a cloth dampened with diluted detergent Use care when cleaning joystick e Never use abrasive or spirit based clean ers Failure to comply may cause damage WARNINGS to componen
13. Avoid bumping or knocking ZX 1 control system especially the joystick Use care not to strike obstacles with the control system or joy stick while operating the ZX 1 Do not drop the control system WHEELCHAIR TRANSFERRING Undock ZX 1 from wheelchair and follow wheelchair manufacturer instructions for trans ferring from your wheelchair AIRLINE TRAVEL It is recommended when traveling with your ZX 1 that you disconnect the battery cables See Figure 14 Travel restrictions vary for lithium batteries based on the country that you are traveling in and the airline that you are using Please check with your local authorities on the required lithium battery air travel restrictions Steps to disconnect 1 Remove carbon fiber cover 2 Move controller and BMS away from the top of the batteries Figure 14 3 Disconnect all four 4 battery tab connectors shown in Figure 14 4 Place tab covers on battery tabs Figure 14 5 Replace controller with BMS on top of the velcro strap Figure 14 6 Replace carbon fiber cover Spinergy SMP ZX 1 Operator s Manual Figure 14 p s END lt _ lt Page 32 Z100080 ZX 1 Operator s Manual V BATTERY CHARGING AND MAINTENANCE BATTERY CHARGING Battery maintenance is the most important part of maintaining your ZX 1 Keeping batteries fully charged extends battery life Use the following guidelines to help keep ZX 1 batteries in optimum condition LEAD BATTERY BR
14. Circuit Breaker 38 Resetting Main Circuit Breaker 38 Battery LED Codes 39 049 Spinergy SMP Page 4 Z100080 ZX 1 Operates Slow 40 Speed Crawl Indicator is Steady 40 Speed Crawl Indicator Ripples Up and Down 40 Speed Crawl Indicator Flashes 40 Mode Select LED Flashes 40 Circuit Breaker Tripping 40 41 Wiring Schematic Lead 42 Wiring Schematic Lithtum 43 WARRANTY 44 ZX 1 WARRANTY POLICY Limited Lifetime Warranty 44 One year limited warranty 44 Warranty Exclusions 44 Spinergy SMP ZX 1 Operator s Manual Page 5 Z100080 ZX 1 Operator s Manual I ZX 1 INTRODUCTION Congratulations on the purchase of your new ZX 1 power add on The ZX 1 combines cutting edge technology with an attractive design that is highly functional in modern society Spinergy Inc understands you have chosen the premier power mobility device able to provide years of dependable operation and enhance quality of life by providing daily mobility to enjoy an active and exciting lifestyle Even though your new ZX 1 is designed to be both user friendly and provide maximum maneuverability in the tightest spaces it is important that every ZX 1 operator read understand and follow this manual in its entirety before operating the ZX 1 INDICATIONS FOR USE The ZX 1 is intended to provide enhanced mobility to disabled persons who are capable of operating a powered and manual wheel chair by providing powered mobility to man
15. EAK IN To break in ZX 1 batteries run down the batteries to half charge 4 5 times This will increase battery life and help the batteries retain their maximum charge Fully depleting your batteries will result in a shortened life span For daily use keep batteries fully charged For optimum performance plug in the off board charger after each use and charge 6 8 hours or overnight If operator will not use ZX 1 for more than a week fully charge the batteries then disconnect batteries from ZX 1 CHARGE THE BATTERIES The charger for all ZX 1 models is an off board charger To charge batteries connect charger to charger port just beneath joystick module Figure 2 BATTERY MAINTENANCE AGM batteries are used to operate the ZX 1 The batteries are maintenance free See page 31 for battery replacement instructions BATTERY LED INDICATOR The battery LED indicator displays remaining battery charge and control system status It indicates the ZX 1 is powered on Spinergy SMP READING BATTERY LED INDICATOR Monitor and charge batteries as follows e Battery LED indicator shows green yel low red batteries are charged e Battery LED indicator shows only yellow red charge batteries as soon as possible e Battery LED indicator shows only red steady flashing or flashing slowly charge batteries immediately WARNING e Do not operate control system when bat tery is nearly discharged Failure to comply ma
16. Failure to comply may cause injury to operator and damage to equipment DOORS Pass through doors as follows Determine whether door opens toward or away from ZX 1 operator Gently operate ZX 1 forward and push door open If door opens toward ZX 1 operator slowly operate ZX 1 backward to pull door open ELEVATORS Most modern elevators are equipped with door edge safety mechanisms which reopen elevator doors in case of obstruction TIGHT SPACES While using the ZX 1 operators will encounter obstacles requiring practice to negotiate smoothly and safely After maneuvering the ZX 1 through doors up and down ramps up and over curbs through grass and gravel and up and down inclines operators should soon be proficient When operating the ZX 1 be sure that nobody has any hands or feet in or around the clamp in order to prevent potential injury from occurring Page 29 Z100080 ZX 1 Operator s Manual ELECTROMAGNETIC AND RADIO FREQUENCY INTERFERENCE EMI AND RFI FACTORS All electrically powered vehicles including the ZX 1 are susceptible to Electromagnetic Interference Radio Frequency Interference EMI RFI This interference could result in abnormal unintended ZX 1 movement There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvi ous and easy to avoid Others are not apparent and exposure is unavoidable The sources of radiated EMI ca
17. MSHELL MODULE gt ge ACTUATOR sS BATTERY 2 CASTER WHEEL 2 WHEEL 2 MOTOR 2 ARM REST BRACKET 2 Figure 1 Physical Properties of Compatible Wheelchair The ZX 1 can be used with any manual wheel Camber tube must be mounted level with chair with the following characteristics wheelchair rear wheel axles e No obstructions under camber tube e Rigid frame with a horizontal round cam 24 25 26 wheelchair rear wheels ber tube Folding Chair Compatible with e 14 20 rear seat frame width Swing Arm Attachment Spinergy SMP Page 10 Z100080 e Minimum of 6 between camber tube and front caster wheels and footplate ZX 1 Operator s Manual Control System The ZX 1 control system consists of a joystick module and power module The joystick mod ule can be mounted on either armrest and the power module is mounted on the power base Figure 2 The Joystick can be unplugged from the device by depressing the tab on the two piece connector cable POWER MODULE The power module provides an interface between the joystick module motors batteries and clamshell actuator Figure 1 The power module is connected to the joystick through the communications cable It is also connected directly to each motor and connected to the batteries through the battery harness Figure 12 The battery harness has a 50 amp circuit breaker which protects the control system electronics from power surges JOYSTICK M
18. ODULE The joystick module provides operator interface for the control system The joystick module consists of a joystick control panel and programming charger port The joystick controls speed and direction of the ZX 1 Move joystick in the direction you wish to travel The further away from center you move the joystick the faster the ZX 1 will travel The joystick also controls engagement disengagement of the clamshell actuator while in actuator control Spinergy SMP JOYSTICK Pa CONTROL Pl PANEL nn CHARGER PORT Figure 2 JOYSTICK mode NOTE e The ZX 1 will only travel as fast as the limit set with the Speed Increase button CONTROL PANEL The Control Panel consists of e Battery LED Indicator e Power Button e Horn Button e Speed Crawl LED Indicator e Speed Decrease Toggle Button e Speed Increase Toggle Button Page 11 Z100080 e Mode Select Indicators e Mode Select Buttons BATTERY LED SPEED DECREASE _ S INDICATOR MODE nna M ZX 1 Operator s Manual SPEED CRAWL LED INDICATOR SPEED INCREASE INDICATOR MODE SELECT Figure 3 BATTERY LED INDICATOR The battery LED indicator displays control system status indicates the ZX 1 is powered on and also indicates remaining battery charge NOTE e The ZX 1 operates on two 12 volt batter ies and the battery LED indicator displays charge level of both batteries combined Spinergy SMP POWER BUTTON Th
19. ZX 1 Operator s Manual ZX 1 OPERATOR S MANUAL eae SPINERGY J Inc 1914 Palomar Oaks Way Suite 100 Carlsbad CA 92008 U S A WWW SPINERGY COM Local 760 496 2121 Spinergy SMP Page 1 Z100080 ZX 1 Operator s Manual Table Of Contents I ZX 1 INTRODUCTION 6 INDICATIONS FOR USE HOW TO USE THIS OPERATOR S MANUAL Warnings Cautions and Notes 6 PRODUCT INFORMATION Flammability Self Extinguishing Properties 7 SHIPPING AND DELIVERY OPERATOR S AGREEMENT Disclaimer 8 ZX 1 Future Updates and Modifications 8 CONTACT SPINERGY 049 II COMPONENTS AND SPECIFICATIONS 10 PHYSICAL PROPERTIES OF COMPATIBLE WHEELCHAIR 10 CONTROL SYSTEM 10 Power Module 10 Joystick Module 10 Joystick 10 Control Panel 10 Battery LED Indicator 12 Power Button 12 Horn Button 12 Speed Crawl Indicator 12 Speed Decrease Button 12 Speed Increase Button 12 Mode Select Buttons and LEDs 12 Programing Charger Port 12 III INITIAL SETUP AND ADJUSTMENTS 15 Ln INITIAL SETUP 1 First Time Use ZX 1 Setup 15 Center of Gravity for ZX 1 16 Spinergy SMP Page 2 Z100080 ZX 1 Operator s Manual Arm Rest Bracket Adjustment 16 19 Anti tilt Height Adjustment 16 19 Anti tilt Width Adjustment 16 19 Joystick Module Placement 20 IV OPERATING AND SAFETY 21 PRE RIDE SAFETY INFORMATION AND INSPECTIONS 2 General Safety 21 22 Pre ride Safety Check Daily Inspection 21 22 Weight Limitations 21 22 Peri
20. ZX 1 more susceptible to EMI RFI ZX 1 Operator s Manual During unintended movement or unintended park brake release power off ZX 1 as soon as it is safe Report all unintended movement incidents and unintended parking brake movements to Spinergy WARNING e Power off ZX 1 as soon as it is safe dur ing unintended or uncontrollable motion occurs or if unintended park brake release occurs Failure to comply could result in injury to operator e Power off ZX 1 if operator anticipates being seated for extended period of time This will prevent unexpected motion from inadvertent joystick contact and also elimi nate unintended EMI movement possibili ties TRANSPORTING ZX 1 TRANSPORTATION WARNING e Properly and securely stow ZX 1 during transportation Failure to comply could cause injury to persons or damage to equipment Spinergy SMP Avoid damage to cables during transportation and connection process When transporting ZX 1 equipped wheelchair make certain control system is well protected LIFTS FOR ZX 1 AND WHEELCHAIRS During travel some ZX 1 operators may choose to use a vehicle equipped lift to transport the ZX 1 Spinergy recommends understanding lift manufacturer s instructions before operating the lift with ZX 1 attached Page 31 Z100080 WARNING e Do not sit in ZX 1 equipped wheelchair while in a moving vehicle Failure to com ply could cause injury to ZX 1 operator HANDLING
21. adjustment can be opened closed by deflecting joystick forward or aft To re enter drive mode press either mode select button and joystick becomes the operator control stick NOTE e Once in actuator adjustment mode and clamshell actuator completely closes around wheelchair camber tube only allow aft wheelchair wheels to slightly raise off the ground Failure to comply will cause ZX 1 to operate in crawl mode PROGRAMING CHARGER PORT The programming charging port provides an interface for the battery charger The charging port is found on forward lower section of joystick control module Figure 2 Page 13 Z100080 ZX 1 Operator s Manual Table 1 COMPONENT SPECIFICATIONS Length 24 in Tires Solid Pneumatic Max Tire Pressure Shown on Tire Sidewall Tire Diameter 10 in Maximum Rider Weight Capacity 250 Ibs Ground Clearance frame transaxle 1 75 in 2 in Maximum Speed 3 5 mph 250lbs Operator Battery Range Using 2 12 Volt Batteries at 5 miles Minimum w Lead and 9 miles Minimu 250lbs with Lithium Batteries Maximum Slope 6 degrees Highest Curb Clearance 2 inches 50mm Batteries Lead 12 volt 15 Ah 2 AGM 5 hr capacity 12 75 ah Lithium LiFePO4 12 volt 15 Ah Battery Weight 17Ibs w Lead 10lbs w Lithium Weight Without Batteries 65 Ibs Weight With Batteries 82 lbs w Lead 75 lbs w Lithium Freewheel Mode Equipped Electronic Speed Control Equippe
22. d Brake Type Electromechanical Park Brake Charger Type Off board Spinergy SMP Page 14 Z100080 ZX 1 Operator s Manual HI INITIAL SETUP AND ADJUSTMENTS INITIAL SETUP FIRST TIME USE ZX 1 SETUP The ZX 1 contains an anti tilt feature Before using the ZX 1 for the first time ensure anti tilt wheels and arm rest brackets are set up and adjusted correctly WARNING e Do not operate ZX 1 without first adjust ing anti tilt feature to suit your wheelchair Failure to comply will cause wheelchair to tilt and injury to operator e Do not adjust your manual wheelchair to suit ZX 1 ZX 1 must be adjusted to suit wheelchair Failure to comply may cause wheelchair to tilt when disconnected from ZX 1 CENTER OF GRAVITY FOR ZX 1 Center of gravity CG for ZX 1 is directly correlated to the position of armrest brackets The distance from center of wheelchair rear axle to front edge of backrest vertical posts is the CG point Figure 4 Spinergy SMP e CG Figure 4 WARNING e Do not operate ZX 1 equipped wheel chair with a CG greater than five inches Failure to comply will cause wheelchair to tilt and injury to operator Use Table 2 and Figure 5 6 to determine CG for the ZX 1 Page 15 Z100080 Table 2 CG level Position of Measurement Adjustment Hole 1 forward hole lt 2 inche s 2 w extension See Figure 5 lt 1 inch es 3 w extension See
23. e power button applies power to the control system electronics which supplies power to the motors and clamshell actuator e Do not use the power Button to stop the ZX 1 unless there is an emergency Failure to comply could result in damage to the control system electronics Page 12 Z100080 HORN BUTTON The horn button will provide a beep sound while depressed SPEED CRAWL LED INDICATOR The speed crawl indicator displays maximum speed and crawl mode indication for the ZX 1 There are five speed settings 1 illuminated LED is the lowest speed and 5 illuminated LEDs is the highest speed This gauge also indicates if ZX 1 speed is being limited or if control system is locked SPEED DECREASE BUTTON The speed decrease button decreases maximum speed setting SPEED INCREASE BUTTON The speed increase button increases maximum speed setting WARNING New operators must operate ZX 1 on lowest speed setting 1 or 2 LEDs illuminated Failure to comply could result injury to operator or damage to equipment MODE SELECT BUTTONS AND LEDS NOTE e After depressing either mode select button mode select indicator will illuminate indicat ing ZX 1 is in engagement mode Spinergy SMP ZX 1 Operator s Manual Pressing either mode select button will place ZX 1 into actuator adjustment mode or drive mode ZX 1 is in actuator adjustment mode when mode select indicator is illuminated Figure 3 Clamshell actuator
24. essories have been pre approved by Spinergy for use specifically with ZX 1 Failure to com ply could cause injury to operator and damage to equipment e Do not place ZX 1 into free wheel mode while ZX 1 is in use ensure ZX 1 is in a safe location on flat ground before entering free wheel mode Failure to comply could cause injury to operator e Do not operate ZX 1 on public streets or roadways Failure to comply could cause injury to operator damage to equipment or traffic citation from local law enforcement OUTDOOR DRIVING SURFACES The ZX 1 is designed to provide optimum stability under normal operating conditions Normal operating conditions are considered dry level surfaces composed of concrete blacktop or asphalt However Spinergy recognizes there are also times when ZX 1 operators will encounter alternative surface types For this reason the ZX 1 can also handle packed soil grass and gravel as well The ZX 1 may be used safely on lawns and in park areas Whenever possible try to avoid the following terrain and situations e Avoid driving on uneven terrain and or soft surfaces e Avoid tall grass that may become lodged in ZX 1 running gear e Avoid loosely packed gravel and sand Spinergy SMP ZX 1 Operator s Manual e Avoid operating ZX 1 in fresh or salt water e Avoid using ZX 1 at the edge of a stream lake or ocean A safe rule to stand by is If you feel unsure about a driving surface avo
25. ge 20 Z100080 ZX 1 Operator s Manual IV OPERATING AND SAFETY PRE RIDE SAFETY INFORMATION AND INSPECTIONS GENERAL SAFETY Follow manual provided by your wheelchair manufacturer In addition to wheelchair operator s guidelines Spinergy recommends the following guidelines for safe operation of a ZX 1 equipped wheelchair 1 Study and obey all local pedestrian traffic rules 2 Verify a path clear of traffic and always proceed with extreme caution 3 Always remember that wheelchair height pedestrians are difficult for vehicles to see and operate the ZX 1 accordingly WARNING e The following safety checks must be read and performed before operating the ZX 1 power add on Failure to comply may result in injury to operator and damage to equipment Spinergy SMP PRE RIDE SAFETY CHECK DAILY INSPECTION l Check tires and solid caster wheels verify tires and wheels do not contain flat spots and are properly seated on rims WARNING e Maintain proper air pressure as shown on tire sidewall in PSI BAR kPa at all times Do not under or overinflate ZX 1 tires Failure to comply could result in injury to operator or damage to tires e Inflate ZX 1 drive tires using regulated air source with attached pressure gauge Failure to comply may cause tire to explode and injury to operator Verify pneumatic tires are properly inflated as shown on tire sidewall Verify ZX 1 power up and battery level displays g
26. gy SMP ZX 1 Operator s Manual 6 Place new batteries in frame compartment use only sealed AGM non spillable batter ies that meet DOT CFR 173 159 d IATA Packing Instructions 806 and IATA Provi sion A67 7 Fasten strap tightly around both batteries ensuring batteries stay properly seated in frame compartment BATTERY RECYCLING DIRECTIVE 91 157 EEC Return used batteries to authorized battery recycling center for disposal in accordance with Battery Directive 91 157 EEC WARNINGS e Make sure to tighten strap so batteries are secure e Connect battery harnesses to both batter ies Match red cable to red battery tab and black cable to black tab e Reinstall carbon fiber cover e Charge batteries before use See Battery Charging on page 33 Page 37 Z100080 ZX 1 Operator s Manual VI TROUBLESHOOTING TROUBLESHOOTING YOUR ZX 1 MAIN CIRCUIT BREAKER A 50 amp main circuit breaker reset button is located on the power base Check the 50 amp breaker and reset if ZX 1 stops operating If the main circuit breaker has tripped some causes might be e Driving up a long steep hill e Driving over a curb e Run down batteries e Wet batteries or Electronics e ZX 1 or components become too hot e Low tire pressure When operating the ZX 1 battery voltages are reduced and battery current must increase to satisfy the motors demand This effect can cause a heavy current draw that may also trip the ma
27. id it INCLEMENT WEATHER PRECAU TIONS The ZX 1 control system uses industrial grade components throughout ensuring reliable operation in a wide range of conditions ZX 1 operators can further improve control system reliability by keeping extreme exposure to a minimum e Do not expose control system or other ZX 1 components to damp conditions for prolonged periods Failure to comply could cause damage to components Avoid exposing ZX 1 to inclement weather conditions If operator is caught in rain snow severe cold or heat while operating ZX 1 calmly proceed to shelter at earliest opportunity Once at adequate shelter thoroughly dry and clean ZX 1 before storing charging or operating again WARNING e Store ZX 1 in a dry and clean location Failure to comply could cause injury to operator and damage to equipment Page 26 Z100080 e Never sit on ZX 1 equipped wheelchair in freewheel mode Never disengage motor from gearbox while operating ZX 1 Always make certain ZX 1 is not in free wheel mode before turning on the ZX 1 Failure to comply could cause damage to equipment and injury to operator Use caution while operating ZX 1 in rain snow salt mist on icy slippery surfaces Fail ure to comply could cause damage to equip ment GRASS AND GRAVEL The ZX 1 performs well on grass gravel and hills However the operator must follow parameters presented in this manual for suc cess Common sense is always y
28. in circuit breaker RESETTING MAIN CIRCUIT BREAKER If the main circuit breaker trips as a result of low batteries or because of a temporary overload it is acceptable to reset the circuit breaker as follows 1 Wait at least ten minutes for the control system electronics to return to normal operating temperature Spinergy SMP 2 Power off ZX 1 3 Press main circuit breaker to reset 4 Power on ZX 1 e If the main circuit breaker continues to trip there is probably an underlying elec trical fault that needs attention Do not continue to reset the main circuit breaker without correcting the underlying electrical issue If the lithium batteries are low in voltage and the operator is traveling up a grade the system will automatically go into Crawl mode until a level ground is attained BATTERY LED CODES If a system trip occurs operator may count number of bars on battery LED indicator that flash Refer to the battery bar code troubleshooting chart for a list of self diagnostic actions Table 3 If malfunction still remains after performing possible solution contact authorized Spinergy representative for repair NOTE e Left and right component positions are identified with operator seated in wheel chair connected to ZX 1 Page 38 Z100080 ZX 1 Operator s Manual Table 3 Battery LED Codes Number of S Corresponding Malfunction and Possible Solution Displayed Malfunction Battery requires charging
29. ions are secure and undamaged Malfunction Communication fault indicated Possible Solution Verify joystick cable connections are secure and undamaged Page 39 Z100080 ZX 1 INOPERATIVE ZX 1 will not operate Possible Solution 1 Verify freewheel levers are set to engaged positions 2 Verify main circuit breaker is engaged Reset circuit breaker as necessary 3 Verify speed adjustment is at desired set ting 4 Verify power is on 5 If malfunction remains contact authorized Spinergy representative for repair ZX 1 OPERATES SLOW ZX 1 will not travel at full speed or does not respond quickly enough Please also see page 38 Possible Solutions 1 Verify aft wheelchair wheels are just slightly above ground level if aft wheel chair wheels are too high ZX 1 will oper ate slowly 2 Verify battery condition is acceptable 3 Verify maximum speed setting 4 If adjusting speed setting does not repair the malfunction contact authorized Spin ergy representative for repair SPEED CRAWL INDICATOR IS STEADY Speed Crawl indicator shows steady Possible Solution 1 Normal condition display may vary slightly based on control system program ing Spinergy SMP ZX 1 Operator s Manual SPEED CRAWL INDICATOR RIPPLES UP AND DOWN Indicates control system is locked Possible Solution 1 Set power to on maximum speed crawl indicator will be rippling up and down 2
30. ir centered into ZX 1 base with clamshell actuator still in open position 7 Align ZX 1 anti tilt wheels with wheel chair backrest vertical posts Figure 11 VERTICAL ae POST rn N WHEEL Ik ns Figure 11 8 Once desired width is achieved tighten four cross member allen bolts Figure 8 JOYSTICK MODULE PLACEMENT The joystick module comes pre installed on right armrest but may be configured on either the left or right armrest Page 19 Z100080 Remove and Install joystick on opposite side as follows l 2 Remove cover from ZX 1 base Disconnect joystick module cable from power module Figure 12 Remove Velcro straps securing joystick module cable to armrest Figure 12 Loosen bolt securing joystick module bracket clamp in armrest and slide clamp out of armrest Figure 12 CLAMP SCREW 4 VELCRO STRAPS JOYSTICK CABLE 2 Spinergy SMP l POWER MODULE x y gt i BRACKET tan SCREWS x Figure 12 ZX 1 Operator s Manual Remove cap from opposite armrest and re install on armrest without joystick module installed Figure 12 Attach joystick module to joystick module bracket using two bracket screws Figure 12 Secure cable to armrest using Velcro straps Figure 12 Connect joystick module cable connector to power module Figure 12 Install cover to ZX 1 base CAP JOYSTICK MODULE gt Pa
31. king 23 locking zx 1 23 M main circuit breaker 38 maintenance 35 maximum speed profile indicator 14 mode select buttons and leds 12 modifications 15 N notes 6 O operating 22 outdoor driving surfaces 26 P packing list 6 Page 45 Z100080 physical limitations 21 power module 10 pre ride safety check 21 prescription medication 23 profile indicator 12 programing charger port 10 R ramps 28 rfi 30 S safety 21 shipping and delivery 6 speed profile decrease button 12 speed profile increase button 12 Spinergy SMP ZX 1 Operator s Manual stairs 29 steps 27 T tight spaces 29 tires 35 transferring 32 transporting 31 troubleshooting 38 U updates 6 W warnings 6 warranty 44 weight limitations 21 Page 46 Z100080 ZX 1 Operator s Manual 1914 Palomar Oaks Way Suite 100 Carlsbad CA 92008 U S A MediTech Strategic Consultants B V Maastrichterlaan 127 6291 EN Vaals THE NETHERLANDS Ph 31 43 306 3320 Fax 31 43 306 3338 Spinergy SMP Page 47
32. letely opens NOTE e It will help to have left and right armrests and cover removed during anti tilt wheels height positioning Spinergy SMP Page 17 Z100080 ZX 1 Operator s Manual HEIGHT BRACKET VISIBLE HOLES Figure 10 Spinergy SMP Page 18 Z100080 2 Remove rear gas spring bolt 3 Reposition anti tilt height adjustment bracket so that anti tilt wheels are between 1 and 2 inches below backrest spacer bar Figure 7 4 Install two nuts and washers securing anti tilt height bracket Figure 7 5 Remove two anti tilt shock nuts 6 Re install gas spring 7 Install two anti tilt shock nuts 8 Perform anti tilt width adjustment ANTI TILT WHEEL WIDTH ADJUST MENT Adjust anti tilt wheels width as follows Anti tilt wheel width adjustment procedure must be performed before ZX 1 use Failure to comply may cause damage to equipment 1 Completely open ZX 1 clamshell actuator by selecting mode select button on control panel and pushing joystick forward until clamshell actuator completely opens Fig ure 3 Spinergy SMP ZX 1 Operator s Manual 2 Remove cover e It will help to have left and right armrests removed during anti tilt wheels width posi tioning 3 Remove four cross member allen bolts Figure 9 4 Remove spacer bar by removing bolts at each end of bar Figure 10 5 Widen adjustable cross member as neces sary to fit width of wheelchair 6 Manually back wheelcha
33. lways make certain ZX 1 is not in freewheel mode before turning on the ZX 1 Failure to comply could cause damage to equipment and injury to operator To disengage the motor from the gearbox Turn the freewheel lever outward To engage the motor to the gearbox and exit freewheel mode Turn the freewheel lever inward CORNERING WARNING e When cornering sharply reduce speed and maintain stable center of gravity Fail ure to comply could cause injury to opera tor and ZX 1 to tilt MANUALLY RELEASING If the ZX 1 completely runs out of battery power the actuator pin Figure 13 must be pulled to mechanically release the clamp from holding the camber tube If lithium batteries see page 34 Figure 13 Page 24 Z100080 While the ZX 1 is equipped with front and rear caster wheels excessively high cornering speeds can still create tilting hazard Factors which create tilting conditions include but are not limited to 1 Cornering speed 2 Steering angle how sharply ZX 1 is turned 3 Uneven road surfaces 4 Inclined road surfaces 5 Operating from an area of low traction to an area of high traction such as passing from a grassy area to a paved area espe cially at high speed while turning 6 Abrupt direction changes or swerving High cornering speeds are not recommended If while operating the ZX 1 operator senses a tilting condition simply reduce speed and steering angle or lessen the sharpness of
34. n be broadly classified into three types 1 Hand held portable transceivers transmit ters receivers with the antenna mounted directly on the transmitting unit Examples include citizens band CB radios walkie talkie security fire and police transceiv ers cellular telephones and other personal communication devices NOTE e Some cellular telephones and similar devices transmit signals while they are ON even when not being used 2 Medium range mobile transceivers such as those used in police cars fire trucks ambu lance and taxis These usually have the antenna mounted on the outside of the vehicles 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antennas towers and amateur HAM radios NOTE e Other types of hand held devices such as cordless phones laptop computers AM FM radios TV sets CD players cassette players Spinergy SMP and small appliances such as electric shav ers and hair dryers so far as we know are not likely to cause EMI problems to your ZX 1 Every power wheelchair or power assist device can resist EMI up to a certain level also known as its immunity level The higher the immunity level the less the device is at risk of interference An immu nity level of 20V m is understood to provide sufficient protection from the sources encountered on a daily basis In some cases these waves can cause unin tended
35. o release and adjustment levers engage properly Ensure arms operate and lock in securely Inspect charger AC power cord for dam age Replace if necessary Ensure all wheels are free of debris Inspect electrical components for signs of corrosion Replace if corroded or damaged Verify all labels are present and legible Replace if necessary WARNINGS e DO NOT attempt to stop a moving wheelchair with wheel locks Wheel locks are not brakes Spinergy SMP e DO NOT stand on any part of the ZX 1 including the frame e DO NOT over inflate tires e ALWAYS use caution when transferring in or out of wheelchair when connected or not connected to ZX 1 Every precaution should be taken to reduce transfer distance Be certain wheel locks are engaged and ZX 1 power is turned off to prevent wheels from moving Page 22 Z100080 ZX 1 WHEELCHAIR COMPATIBILITY NOTE e The ZX 1 was designed to be compatible with a variety of ultra light rigid frame wheelchairs and folding manual wheelchairs with a moveable swing arm camber tube from different manufactures The ZX 1 increases mobility and versatility of a manual wheelchair The ZX 1 selection and purchase is the responsibility of the wheelchair operator and or healthcare provider If you would like additional assistance determining wheelchair compatibility please contact Spin ergy PRESCRIPTION MEDICATION AND PHYSICAL LIMITATIONS ZX 1 operators must exercise
36. odic Checks 21 22 OPERATING ZX 1 2 ZX 1 Wheelchair Compatibility 23 N Prescription Medication and Physical Limitations 23 Alcohol 23 Connecting ZX 1 to Wheelchair 23 Disconnecting ZX 1 from Wheelchair 24 Braking 24 Freewheel Mode 24 Cornering 24 Unlocking ZX 1 Manually 24 Locking ZX 1 Electronically 25 Unlocking ZX 1 Electronically 25 ENVIRONMENTAL FACTORS 2 Safety First 25 Outdoor Driving Surfaces 26 Nn Inclement Weather Precautions 26 Grass and Gravel 27 OPERATIONAL SKILL DEVELOPMENT 2 Steps and Curbs 27 Inclines 28 Ramps 28 Stairs and Escalators 29 Doors 29 Spinergy SMP Page 3 Z100080 ZX 1 Operator s Manual Elevators 29 Tight Spaces 29 ELECTROMAGNETIC AND RADIO FREQUENCY INTERFERENCE 3 EMI and RFI Factors 30 EMI RFI Recommendations 31 TRANSPORTING ZX 1 3 Transportation 31 Air Travel with Lithium Batteries 32 Lifts for ZX 1 and Wheelchairs 31 Handling 32 Wheelchair Transferring 32 ee V BATTERY CHARGING AND MAINTENANCE 33 BATTERY CHARGING 3 Battery Break in 33 Charge the Batteries 33 SS Battery Maintenance 33 Battery LED Indicator 33 Reading Battery LED Indicator 34 MAINTENANCE 3 Cleaning 35 Tires 35 STORAGE INSTRUCTIONS 3 Short Term Storage 36 Ln N Long Term Storage 36 BATTERY REPLACEMENT INSTRUCTIONS 3 To replace batteries 37 Battery Recycling Directive 91 157 EEC 37 en VI TROUBLESHOOTING 38 TROUBLESHOOTING YOUR ZX 1 3 Main
37. on control panel 4 Position joystick aft until clamshell actua tor closes completely and rear wheels of Page 23 Z100080 manual chair are just slightly off the ground 5 Press mode select button again to place ZX 1 back into drive mode 6 On control panel toggle mode select but ton back to operational mode 7 ZX 1 equipped wheelchair is ready for use DISCONNECTING ZX 1 FROM WHEEL CHAIR WARNING e Do not disconnect wheelchair from ZX 1 on an incline Failure to comply may cause injury to operator Disconnect ZX 1 from wheelchair as fol lows 1 Completely open ZX 1 clamshell actuator by selecting mode select button on control panel and position joystick forward until clamshell actuator completely lowers 2 Power off ZX 1 3 Manually operate wheelchair forward away from ZX 1 BRAKING The ZX 1 is equipped with two brake systems The first one is electromagnetic When the joystick returns to the center position the ZX 1 slows down When the ZX 1 comes to a stop a disc park brake is automatically activated FREEWHEEL MODE Each motor on the ZX 1 is equipped with a freewheel lever that can set the ZX 1 into freewheel mode The freewheel lever disengages the motor from the gearbox and enables the drive wheel to roll freely Spinergy SMP ZX 1 Operator s Manual WARNING Never sit on ZX 1 equipped wheelchair in freewheel mode Never disengage motor from gearbox while operating ZX 1 A
38. our best pro tection ZX 1 Operator s Manual WARNING e Avoid loose gravel Failure to comply could cause ZX 1 to become unstable and cause injury to operator or damage to equipment e Avoid long or high grass Failure to com ply could wrap around ZX 1 axles and cause damage to equipment OPERATIONAL SKILL DEVELOPMENT STEPS AND CURBS Proceed with extreme caution when operating ZX 1 near raised surfaces unprotected ledges and drop offs such as curbs porches and stairs Always approach any obstacle straight toward the obstacle perpendicular to be conquered Riding over curbs or obstacles can cause tipping and serious bodily harm If you have any doubt that you can safely cross any curb or obstacle ALWAYS ASK FOR HELP Be aware of your riding skills and personal limitations Develop new skills only with the help of a companion Navigate Over Curb or Obstacle as follows 1 Approach curb or obstacle slowly ensuring Spinergy SMP ZX 1 is traveling straight toward perpendicular the obstacle 2 Increase forward speed just before the front wheelchair wheels contact obstacle 3 Reduce forward speed after rear wheels clear obstacle Navigate Down Curb or Obstacle as follows 1 Approach curb or obstacle slowly ensuring ZX 1 is traveling straight toward perpendicular the obstacle 2 Reduce forward speed just before front wheelchair wheels contact obstacle 3 Increase forward speed only after rear
39. p or straight down hills If stopping becomes necessary slowly resume operation and accelerate cautiously On decline operate ZX 1 in a forward direc tion only If ZX 1 begins to accelerate faster than desired release joystick and allow ZX 1 to completely stop Once ZX 1 is at rest gen tly push joystick forward to complete con trolled descent RAMPS Perform the following steps when operating ZX 1 UP any ramp curb or incline 1 Lean forward in ZX 1 seat to move your center of gravity forward for maximum stability and safety NOTE e If the ramp has a switchback good cor nering ability is required Page 28 Z100080 2 Maneuver ZX 1 so wheels take a wide swing around corners of ramp 3 Ifyou must stop your ZX 1 while driving up a ramp apply gentle and steady forward power pressure to the joystick 4 Accelerate gently after stopping on any incline Perform the following when proceeding DOWN any ramp curb or incline 1 Keep ZX 1 speed setting to the slowest speed 2 When coming to a stop release joystick lever slowly and smoothly WARNING e Do not drive down an incline in reverse Failure to comply may cause injury to operator STAIRS AND ESCALATORS The ZX 1 is not designed to travel up or down stairs or escalators Always use an elevator Pinch point Keep hands clear during operation Spinergy SMP ZX 1 Operator s Manual WARNING e Do not operate ZX 1 on steps or escala tors
40. reen If battery level displays yellow or red charge ZX 1 as necessary before use WEIGHT LIMITATIONS The ZX 1 operator weight limit is 250 lbs The wheelchair to be used in conjunction with ZX 1 is also rated for a maximum weight capacity as determined by the manufacturer Page 21 Z100080 e Do not exceed maximum weight capacity including operator and any accessories mounted to wheelchair and ZX 1 power add on Failure to comply may cause dam age to ZX 1 power add on PERIODIC CHECKS Inspect Adjust Weekly 1 Check tires and ensure they are between 32 36 psi for the Standard tires and between 36 40 for the Off Road tires Clamshell actuator is secured to wheel chair camber tube Inspect tires for flat spots and wear Ensure clamshell actuator and caster wheels are secure Tighten or replace if necessary Ensure wheels and casters are free of debris Inspect Adjust Monthly 1 Ensure wheel nuts and hardware are secure on all wheels OPERATING ZX 1 Ww ZX 1 Operator s Manual Ensure no excessive side movement or binding occurs when chair wheels are lifted Ensure hardware securing crossmember and all other adjustment hardware are secure Inspect for any loose hardware on the wheelchair and ZX 1 Ensure all wheels are free of debris Inspect Adjust Periodically 1 Ensure wheelchair rolls straight no exces sive drag or pull to one side Ensure arms are secure but easy t
41. sm e Do not store where heavy objects could potentially fall on top of or against the ZX 1 ZX 1 Operator s Manual e Do not place heavy objects on top of the ZX 1 LONG TERM STORAGE Follow all instructions for Short Term Storage and the following e When storing for one week or more fully charge batteries and then disconnect batter ies by disconnecting battery harnesses from both batteries e When storing for extended periods of time it is recommended that you charge the bat teries periodically to ensure proper perfor mance BATTERY REPLACEMENT INSTRUCTIONS A battery wiring diagram is included in this manual pages 42 for Lead and 43 for Lithium Spinergy SMP Page 36 Z100080 WARNINGS Batteries are heavy see Specifications table If unable to lift that much weight be sure to get help Use proper lifting tech niques and avoid lifting beyond your capacity e Do not mix old and new batteries Always replace both batteries at the same time e For safety reasons only sealed AGM non spillable batteries that meet DOT CFR 173 159 d IATA Packing Instructions 806 and IATA Provision A67 shall be installed in the ZX 1 TO REPLACE BATTERIES Turn off power to controller Remove carbon fiber cover Unplug battery harnesses from both batter ies can be difficult Remove strap that secures batteries to frame compartment Remove both batteries from frame com partment Spiner
42. the turn LOCKING ZX 1 ELECTRONICALLY Lock ZX 1 as follows ZX 1 Operator s Manual 1 While the control system is powered on depress and hold the power button 2 After 1 second control system will beep 3 Release the power button 4 Position joystick forward until control sys tem beeps 5 Position joystick backward until control system beeps 6 Release joystick listen for long beep 7 ZX 1 is now locked UNLOCKING ZX 1 ELECTRONI CALLY Unlock ZX 1 as follows 1 Using power button toggle control system on maximum speed crawl indicator rip ples up and down 2 Position joystick forward until control sys tem beeps 3 Position joystick backward until control system beeps 4 Release joystick listen for long beep 5 ZX 1 is now unlocked ENVIRONMENTAL FACTORS SAFETY FIRST When operating ZX 1 during daily activities operator may encounter situations which require practice to master It is helpful to take ample time to successfully maneuver through doorways elevators wheelchair ramps and over moderate unpaved terrain The more the ZX 1 is used the more skill the operator will develop Spinergy SMP Below are some precautions tips and other safety considerations to familiarize ZX 1 operators on the safest operation methods Page 25 Z100080 WARNING e Do not modify ZX 1 without prior autho rization from Spinergy Do not use acces sories with the ZX 1 unless acc
43. ts e The wheel rims are split rims and will come apart if nuts are loosened or removed Do not loosen or remove any of the five nuts securing two halves of rims together Failure to comply may result in injury or death If control system becomes contaminated with food or drink clean off immediately e DO NOT over inflate tires Clean tires with ordinary kitchen cleaners and a damp cloth Do not use solvents on tires Solvents can cause the tire material to break down or become too soft STORAGEINSTRUCTIONS Proper storage habits should be routinely wear amp tear to your ZX 1 Sensitive exercised to prevent damage and avoidable electronics are used in the construction of the Spinergy SMP Page 35 Z100080 ZX 1 that can be damaged due to improper storage Follow good judgment and the following instructions WARNING e Failure to store the unit properly will cause damage to the electronics SHORT TERM STORAGE If the ZX 1 is being stored for a short period of time it should be stored in a clean dry and warm location Care should be taken to keep the ZX 1 covered from direct moisture If the ZX 1 does get wet remove cover and allow to dry thoroughly before turning on power Never store where extreme temperatures are possible Never attempt to charge a frozen bat tery A cold or frozen battery should be warmed for several days prior to charging e Turn power off e Store in location safe from theft or vandal i
44. veling up or down inclines e Reduce speed when traversing down inclines traveling over obstacles or rough terrain e Do not attempt to stop a moving wheel chair using wheel locks e Keep hands fingers and any other body parts clear of moving parts to avoid injury e Always turn power OFF before transfer ring in out of wheelchair e Maximum safe incline is 6 degrees ZX 1 Operator s Manual e Fuse rating is 50 Amps Do not replace with a lower rated higher rated or slow blow fuse Fuse is located above batteries attached to frame e Maximum weight of user not to exceed 250 Ibs e Maximum curb height 2 NOTE e Minimum distance on fully charged bat tery is 5 miles for Lead Batteries and 9 miles for Lithium Batteries based on the max occupant weight rating of 250lbs e Breaking distance is approximately 1 ft Disclaimer Minimum distance can be effected by occupant weight terrain weather tire inflation tire type as well as several other specific factors PRODUCT INFORMATION Product Name and Model ZX 1 Power Add On Common Name Manual Wheelchair Power Add On Rx Use Only Federal law restricts this device to sale by or on the order of a physician Spinergy SMP FLAMMABILITY SELF EXTINGUISH ING PROPERTIES All components contained in the ZX 1 pass the self extinguishing flame retardancy tested to the Class 1 Flame Spread per ASTM E 84 specification Page 7 Z100080 ZX 1 Operator s
45. y leave operator stranded in an unsafe position without power NOTE e The ZX 1 operates on two 12 volt batter ies and the battery LED indicator displays charge level of both batteries combined e ZX 1 power capacity will take time to learn based on use habits of each operator Much like the fuel gauge on a car the bat tery LED indicator will give the operator a great indication of how much power is remaining When powering on the control system battery LED indicator displays estimated remaining Page 33 Z100080 battery charge The battery will give a more accurate reading about a minute after operating the ZX 1 The charge capacity of ZX 1 batteries will vary based on the following e Terrain Slopes and Mileage during opera tion e Battery Temperature e Battery Age The above factors affect travel distance of the ZX 1 All batteries gradually lose capacity as Lithium Ion Battery Option If your ZX 1 is equipped with the Lithium Battery Option All of the same conditions apply for the LEAD Batteries except for Note The Initial charging of the Batteries should be Charged for a minimum of 24 hours continuously This allows the two Batteries to Properly Balance The Lithium Battery option s Battery Management System includes a feature that keeps enough reserve power in the case that you continue to use your ZX 1 until it runs out of power If this feature isn t working to release clamshell see page

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