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        NXS 150– Dual Voltage OPERATING MANUAL
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1.                    The equipment you have just acquired will give you entire satisfaction if you respect the operating and maintenance  instructions     Its design  the specification of the components and its manufacture are in accordance with the existing rules  French  standards  NF   ISO and CEI international injunctions  EEC general lines and CEN CENELEC standards     In this chapter  you will find safety rules in the use of electric arc welding power sources with coated electrodes   We give you hereunder a list of recommandations and obligations you have to respect     Safety rules must be observed  and particulary those relating to Decree 88 1056 dated November 14   1988  concerning protective measures against electric currents           2  ELECTROMAGNETIC COMPATIBILITY          2 1  DECLARATION OF CONFORMITY    NEXUS hereby declares that the machine object of this manual complies with the following European regulations      Electromagnetic compatibility    Rule 89 336 EEC of 3 05 89 modified by rules 92 31 EEC of 28 04 1992 and 93 68 EEC of 22 07 1993     Low voltage    Rule 73 23 EEC of 19 02 1973 modified by rule 93 68 EEC of 22 07 1993     and with the national legislation transposing them    NEXUS also declares that following harmonised standards have been applied     EN 50199  1995   Electromagnetic compatibility  CEM      Product norm for arc welding material   EN 50060  1990   Current source for arc manual welding with limited service     EN 60974 1  Security ru
2.                   NXS 150  ou Voltage          OPERATING MANUAL          Thank you for purchasing a Nexus quality product     This machine is a quality built modern inverter  and uses the latest  technology in power electronics    It should give you years of satisfaction  if the safety  operating and  maintenance instructions in this manual are complied with fully     In the interest of your safety and others  we strongly recommend you  read  very carefully  all chapters concerning safety and personal  protection  and all operating instructions  before using this machine     NEXUS reserves the right to make changes without previous notification  Illustrations   descriptions and characteristics are not contractually binding and do not engage the  responsibility of the supplier or manufacturer       USER S MANUAL       Page 2 20                   NXS 150 Notice NOT 083    Rev   00                Date   13 10 05       TABLE OF CONTENTS                                        WARRANTY POLICY STATEMENT          1  WARRANTY STATEMENT  a2  ry Rr Pe RI                  5  SAFETY   2  ELECTROMAGNETIC COMPATIBILITY                    eeeeee scene eene eene tane ta setas          ns      6   21  DECLARATION OF CONFORMITY ceecee                            6   22  INSTALLATION AND USB    triente teer i a E a ES               6   22 1  ASSESSMENT OF AREA                     ORE EU EE PORE E ERE EE ETUR TEE EE EO DET RO EY            7   2 22  METHODS OE REDUCING EMISSIONS            E e re 
3.   is gt  25         Let the machine cool  it will automatically start again       Insufficient cooling air    Clean the air inlets       Very dusty machine    Open the machine and blow it through       Fan doesn t start    Replace the fan          IMPROPER WELDING             Wrong electrode polarity    Use the right polarity according to the indications of electrode s  manufacturer                USER S MANUAL          Page 18 20                            17  WIRING DIAGRAM       i         PE    MAIN SUPPLY    110V   230VAC   50 60HZ               m      Current Adj   CURS             PRIMARY  RECTIFIER    MAIN  TRANSFORMER    MAIN        193211             FAN 12UDC           OUTPUT      OUTPUT    INDUCTOR    TITLE  NEXUS NXS 150     Dual Voltage  TITLE  110  230Volt    Document Number        Date  21 11 2005 EEE       Leengate Welding Group Ltd  Redfield Road  Lenton  Nottingham  NG7 2UJ    0044  0  115 986 7880    NEXUS reserves the right to make changes without previous notification  Illustrations  descriptions and  characteristics are not contractually binding and do not engage the responsibility of the manufacturer     
4.  4  Equipotent bonding  Bonding of all metallic components in the welding installation and adjacent to it should be considered     However  metallic components bonded to the work piece will increase the risk that the operator could receive an  electric shock by touching these metallic components and the electrode at the same time  The operator should be  insulated from all such bonded metallic components     2 2 2 5  Earthing of the workpiece  Where the workpiece is not bonded to earth for electrical safety  nor connected to earth because of its size and    position  e g  ships hull or building steelwork  a connection bonding the workpiece to earth may reduce emissions in  some  but not all instances  Care should be taken to prevent the earthing of the workpiece increasing the risk of  injury to users  or damage to other electrical equipment  Where necessary  the connection of the workpiece to  earth should be made by a direct connection to the workpiece  but in some countries where direct connection is not  permitted  the bonding should be achieved by suitable capacitance  selected according to national regulations     2 2 2 6  Screening and shielding  Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of    interference  Screening of the entire welding installation may be considered for special applications           3  ELECTRIC SAFETY       3 1  CONNECTION OF THE WELDING POWER SOURCE TO THE NETWORK  Before connect
5.  V 230 V    PRIMARY    Single phase power supplie    110 V      13   230 V      13      Frequency    Maximum primary current    Maximum power consumption    Power factor  cos       SECONDARY  Off load voltage       Welding current range 3 120 3 150  Welding current at 35 96 150    Welding currentat 60   afl   gt          Welding current at_100                                            NN                                     NOTE    When the machine is supplied in 110V  the welding current is limited to 120A     lt           USER S MANUAL             Page 14 20                               CH NXS 150       Date   13 10 05  SETTING UP                                                 7  CONNECTION TO THE MAIN SUPPLY       The power source must be connected to a single phase 230V or 110V   50 Hz 60 Hz mains   ground with a  tolerance of     1396     It has built in over voltage protection  if the power supply is 110V  which allows engine driven generator supply    Main supply must be protected by fuses or circuit breaker according to the value l1e written on the specifications  of the power source           It is strongly suggested to use a differential protection for the operator s safety              8  CONNECTION TO THE GROUND       For the operator s protection  the power source must be correctly grounded  according to the International  Protections Norms      It is absolutely necessary to set a good ground connection installation with the green yellow leading of the power  c
6.  according to the manufacturer s    recommendations  If interference occurs  it may be necessary to take additional precautions such as filtering of the  public supply system  Consideration should be given to shielding the supply cable of permanently installed arc  welding equipment  in metallic conduit or equivalent  Shielding should be electrically continuous throughout its  length  The shielding should be connected to the welding power source so that good electrical contact is  maintained between the conduit and the welding power source enclosure     2 2 2 2  Maintenance of the arc welding equipment  The arc welding equipment should be routinely maintained according to the manufacturer s recommendations  All    access and service doors and covers should be closed and properly fastened when the arc welding equipment is in  operation  The arc welding equipment should not be modified in any way  except for those changes and       USER S MANUAL             Page 7 20                            Notice NOT 083  IX NXS 150     Date   13 10 05    SAFETY    4                                           adjustments covered in the manufacturer   s instructions  In particular  the spark gaps of arc striking and stabilising  devices should be adjusted and maintained according to the manufacturer   s recommendations     2 2 2 3  Welding cables  The welding cables should be kept as short as possible and should be positioned close together  running at or    close to the floor level     2 2 2
7.  ventilated place   Avoid any leakage by limiting the number of connections or couplings to a minimum        USER S MANUAL             Page 12 20                               NXS 150         Date   13 10 05  DESCRIPTION                                              5  GENERAL CHARACTERISTICS       NXS 150 welding machines have been designed as integrated and portable units using the latest techniques in  power electronics  based on an inverter process with IGBT  which enables the following       a considerable reduction of weight and volume      the dynamic control of the welding current      the specific protection of power components      a high power in a small space at a very low power consumption     NXS 150 unit allows two possibilities of mains power supply   110V or 230 V  It automatically senses the  input voltage value  smart link TM  without needing any switching by the operator     This machine has built in over voltage protection  only when its power supply connection is 110 Volts  which  allows engine driven generator supply        It allows stick welding with coated electrodes and TIG process with a valve torch           6  TECHNICAL CHARACTERISTICS                                                                DIMENSIONS   in mm         USER S MANUAL             Page 13 20                         NXS 150                   083                 00          Date   13 10 05             DESCRIPTION                      For ambient temperature   40        NXS 150 110
8. 0    Welding process       connected techniques                   11 12 13 14                                                                Coated electrodes 10   MIG on heavy metals 10 11 12 13 14  MIG on light alloys 10 11 12 13 14 15  TIG on all metals 11 12 13 14          10 11 12 13 14 15  Air Arc gouging 10 11 12 13 14 15  Plasma cutting 11 12 13                            Depending on the conditions of use  the next highest or lowest category number may be used   The expression  heavy metals  covers steels  alloyed steels  copper and its alloys        The shaded areas represent applications where the welding processes are not normally used at present           CARE  Use a higher degree of filters if welding is performed in premises  which are not well lighted        USER S MANUAL          Page 11 20                               NXS 150 20    4 Date   13 10 05                SAFETY                               4 2  RISK OF INTERNAL INJURIES    GASES AND FUMES  Gases fumes produced during the welding process can be dangerous and hazardous to your health  Arc welding  works have to be carried out in suitable ventilated areas     Ventilation must be adequate to remove gases and fumes during operation  All fumes produced during welding  have to be removed as soon as they are given off  and as close as possible from the place they are produced to  be the most efficient     Vapours of chlorinated solvents can form the toxic gas phosgene when exposed to ultraviolet radiatio
9. 1 Cover   9 B00011 TH   Front fascia   10 B01062 Knob diam  23   11 010316 Strap   12 105890 Cable anchorage   13 L93213 Front panel PC board  B04015 Thermostat 80 C  J05004 PCB insulator 205 248   USER S MANUAL          Page 17 20                         Notice NOT 083    NXS 150          Rev   00          OG                   Date   13 10 05          MAINTENANCE                      15  MAIN PCB REF L93211       Connector J1  J5         Connector J2    Connector J3    Connector J4      Connector J6      110V   230V AC main supply  protected against over voltage on main supply  Protective earth connection   Connection for 12V dc fan  pin 1    pin 2      pin 1  amp  2   thermostat on diode    front panel flat cable connection    pin 1   maximum of front panel potentiometer  pin 2   cursor of front panel potentiometer  pin 3   electronic ground     minimum of front panel potentiometer    Connector J7    connector     Flat cable connection on front panel potentiometer corresponding to pin 1 2 and 3 of J6       16  TROUBLE SHOOTING             POSSIBLE CAUSES          CHECKING   REMEDY          GREEN AN    D ORANGE INDICATORS OFF  z NO SUPPLY       ON OFF main switch is OFF    Put the switch ON       Power supply cable is cut    Check cable and connections       No main supply    Check circuit breaker and fuses       Defective ON OFF main switch       Replace the switch          GREEN AND ORANGE INDICATORS ON    z WARMING UP       Duty cycle over rated  particulary if ambient  t
10. G or MIG inert gases     12   4 3 1  COMPRESSED GAS CYLINDERS u    Pre He rein ee e e p Eee fe ie tree eb ibn aan 12   4 3 2  PRESSURE RELIER VALVE          en pte E td rebote                        12       4 3 3  DETAILS ABOUT GASES          USER S MANUAL       Page 3 20                   NXS 150 Notice NOT 083    Rev   00                Date   13 10 05             TABLE OF CONTENTS                                     SETTING UP  7  CONNECTION TO THE MAIN SUPPLY ann een      15  8     CONNECTION TO THE GROUND sauna enden 15  9  PRELIMINARY PRECAUTIONS          15             10  DESCRIPTION       THE FRONT PANEL nee ia ER esp np EINE             RN ERU 16  11  DESCRIPTION OF THE BACK PANEL                 etie        16                                                                          16                          18   MAINTENANCE een 17  14  SPARBPARTS ss ee 17  15  MAINPCB REF L932 nenne 18        TROUBLE SHOOTING nennen ee 18  1  WIRING DIAGRAM nei ee 19  USER   S MANUAL             Page 4 20                   Notice NOT 083  5    NXS 150     Date   13 10 05    WARRANTY POLICY STATEMENT                                                       1  STATEMENT OF WARRANTY FOR NEXUS MACHINES       Limited Warrant     Elegante Welding Group Limited  the Supplier    warrants that  subject to the conditions  exclusions and limitations set  out in clause 8 of the Supplier s Terms and Conditions of Sale and in this Statement of Warranty  which shall operate in  conjunction with  
11. able  This will avoid discharges caused by accidental contacts with grounded pieces           If no earth connection has been set  a high risk of electric shock through the chassis of the unit remains possible              9  PRELIMINARY PRECAUTIONS       For the good operation of your welding power source  make sure that the air flow produced by the fan inside the  unit is not obstructed     Also try to operate in a non dusty area     Avoid all impacts  exposure to damp areas or excessive temperatures                       USER S MANUAL       Page 15 20                   NXS 150 Notice NOT 083    De Rev   00    Date   13 10 05  USING                                                          10  DESCRIPTION OF THE FRONT PANEL                                                    REPERE DESIGNATION  F1 Welding current knob  F2 Power terminal 4  F3 Warning indicator  F4 Power ON indicator  F5 Power terminal     REPERE DESIGNATION       B1 Input cable  B2 ON OFF main switch                            12  WELDING       Connect the power source to the main supply and the ground as explained in the chapter    Setting up      as para    6 and 7   The NXS 150 unit automatically recognizes the value of the power supply     Connect the ground cable and the electrode holder to the appropriate power connections    F2  and    F5   according to the electrode polarity being used  refer to the electrodes manufacturer s datasheets     Start up the power source with the switch ON OFF  B2     When 
12. and not in whole or in part to the exclusion of  each other   its products will be free of defects in  workmanship and materials  Should any failure to conform to this warranty within the warranty period applicable to the  Supplier s products as stated below  the Supplier shall  upon notification of such failure or defect and substantiation that the  product has been stored  installed  operated and maintained in accordance with the Supplier s specifications  instructions   recommendations and recognized standard industry practice  and not subject to misuse  repair  neglect  alteration or accident   correct such defects by suitable repair or replacement  at the Supplier s sole option  of any components or parts of the product  determined by the Supplier to be defective     The Supplier makes no other warranty  express or implied  than the warranties given in clause 8 1 of the Supplier s  Terms and Conditions of Sale and in this Statement of Warranty    These warranties are exclusive and  to the fullest extent permitted by law  in lieu of all others  including  but not limited  to  any warranty of merchantability  satisfactory quality or fitness for any particular purpose     Limitation of liability    Except in respect of any matters for which the supplier may not by law exclude or limit its liability   i  the liability of the Supplier with respect to  any contract  or anything done in connection with any contract such as the performance or breach thereof  or from the manufact
13. by allowing parallel welding current return paths  which may damage the earth circuits of other  equipment    Further guidance is given in IEC 62081  Arc welding equipment   Installation and use   under consideration      2 2 1  ASSESSMENT OF AREA    Before installing arc welding equipment the user shall make an assessment of potential electromagnetic problems  in the surrounding area  The following shall be taken into account      a  Other supply cables  control cables  signalling and telephone cables  above  below and adjacent to the arc  welding equipment     b  Radio and television transmitters and receivers    c  Computer and other control equipment    d  Safety critical equipment  e g  guarding of industrial equipment    e  The health of the people around  e g  the use of pacemakers and hearing aids   f  Equipment used for calibration or measurement     g  The immunity of other equipment in the environment  The user shall ensure that other equipment being used in  the environment is compatible  This may require additional protection measures     h  The time of day that welding or other activities are to be carried out     The size of the surrounding area to be considered will depend on the structure of the building and other activities  that are taking place  The surrounding area may extend beyond the boundaries of the premises     2 2 2  METHODS OF REDUCING EMISSIONS    2 2 2 1  Public supply system  Arc welding equipment should be connected to the public supply system
14. ctive clothing   gloves  aprons  safety shoes offer the additional advantage to protect the operator against  burns caused by hot pieces and spatter     This protective equipment should be kept in good order and checked on a regular basis   4 1 2  FACE AND EYES      It is absolutely necessary to protect your eyes against arc rays     Protect your hair and your face against sparks    The welding shield  with or without headset  is always equipped with a proper filter according to the arc welding  current  NS S 77 104   A 88 221   A 88 222 standards     In order to protect shaded filter from impacts and sparks  you have to add a plain glass in front of the shield    The helmet provided with your equipment  if requested  is equipped with a protective filter  When you want to  replace it  precise the reference and number of opacity degree of the filter  Use the shade of lens as recommended  in the instruction manual  opacity graduation number     Protect others in the work area from arc rays by using protective booths  UV protective goggles  and if necessary  a  welding shield with appropriate protective filter on  NF S 77 104   by A 1 5         USER S MANUAL             Page 10 20                         NXS 150 Notice NOT 083          Rev   00          Date   13 10 05       SAFETY                            Opacity gradation numbers and recommended use for arc welding          Current intensity in Amps                 40 80 125 175 225 275 350 450  60 100 150 200 250 300 400 50
15. ement of Warranty    1  shall become invalid in respect of any product of the Supplier if replacement parts or accessories are incorporated or  used in such product  which in the Suppliers sole judgement may impair the safety or performance of that product  or  if such product is sold by any non authorised person s    ii  do not cover fair wear and tear of any of the Supplier s  products  and  iii  do not apply to any consumable  parts of  or accessories for  any of the Supplier s products     Subject to the conditions  exclusions and limitations set out in clause 8 of the Supplier s Terms and Conditions of Sale and in  this Statement of Warranty  the warranty given in this Statement of Warranty shall remain effective in respect of any product  of the Supplier for the period of one  1  year from the date the Supplier delivers the product to the Purchaser  subject to   1  any  extension of such warranty period requested by the Purchaser and agreed to in writing by the Supplier  and  ii  any further  conditions  exclusions and limitations  over and above those set out in clause 8 of the Supplier s Terms and Conditions of Sale  and in this Statement of Warranty  which must be satisfied for the Supplier to provide its agreement to such extension and or  which shall apply during the period of such extension     Issue 3  November 2005       USER S MANUAL          Page 5 20                               Notice NOT 083  IX NXS 150     Date   13 10 05    SAFETY                        
16. es are marked according to standards  if consistent with the safety rules   They can be controlled either by you or by accredited firms     Maintenance and repair works of conduits and liners have to be properly carried out  Section VI  Art  47     Repair or replace all defective accessories     Check periodically that the electrical connections are tightened and do not heat        USER S MANUAL             Page 9 20                         Notice NOT 083  I NXS 150 u  P Date   13 10 05    SAFETY                                        3 5  RISKS OF FIRE AND EXPLOSION  Welding can cause risk of fire or explosion  You have to pay attention to fire safety regulation    Remove flammable or explosive materials from welding area     Always have sufficient fire fighting equipment      Fire can break out from sparks even several hours after the welding work has been finished           4  INDIVIDUAL PROTECTION       4 1  RISK OF EXTERNAL INJURIES  4 1 1  THE WHOLE BODY    Arc rays produce very bright ultra violet and infra red light  They will damage yours eyes and burn your skin if you  are not properly protected     The welder is dressed and protected according to the constraints his works impose him      Insulate yourself from the workpiece and the ground  Make sure that no metal piece  especially those connected to  the network  can come into contact with the operator      The welder must always wear an individual insulating protection  decree of 14 12 1988  article 3 3      Prote
17. ing your equipment  you must check that      The meter  the safety device against over currents  and the electric installation are compatible with the maximum  power and the supply voltage of the welding power source  refer to the instructions plates       The connection  either single phase  or three phase with earth can be effected on a socket compatible with the  welding power source cable plug     If the cable is connected to a fixed post  the earth  if provided  will never be cut by the safety device against electric  shocks      The ON OFF switch  if exists  situated on the welding power source  is turned off        USER   S MANUAL             Page 8 20                            Notice NOT 083  IX NXS 150     Date   13 10 05    SAFETY                                           32  WORKING AREA    The use of arc welding implies a strict respect of safety conditions with regard to electric currents  Decree dated  14 12 1988         is necessary to check that no metal piece accessible to the operators and to their assistants can come into direct  contact with a phase conductor and the neutral of the network  In case of uncertainty  this metal part will be  connected to the earth with a conductor of at least equivalent section to the largest phase conductor   Make sure that all metal pieces that the operator could touch with a non insulated part of his body  head  hands  without gloves on  naked arms      is properly grounded with a conductor of at least equivalent section 
18. les for electric welding material   Part 1  welding current sources     EN 50192  1995   Arc welding material     plasma cutting systems     22  INSTALLATION AND USE    The machine object of this manual complies with the European regulations about electromagnetic compatibility  89 336 CEE  It also complies with EN 50199 standard  Electromagnetic compatibility  product standard for welding  machines     The user is responsible for installing and using the arc welding equipment according to the manufacturer s  instructions        USER S MANUAL             Page 6 20                            Notice NOT 083  IX NXS 150     Date   13 10 05    SAFETY    4                                     If electromagnetic disturbances are detected  then it shall be the responsibility of the user of the arc welding  equipment to resolve the situation with the technical assistance of the manufacturer  In some cases this remedial  action may be as simple as earthing the welding circuit  see Note  In other cases it could involve constructing an  electromagnetic screen enclosing the welding power source and the work complete with associated input filters  In  all cases electromagnetic disturbances shall be reduced to the point  where they are no longer troublesome     NOTE   The welding circuit may or may not be earthed for safety reasons  Changing the earthing arrangements  should only be authorised by a person who is competent to assess whether the changes will increase the risk of  injury  e g  
19. n dk en quenti      bna as 7   2 22      PubliciSupply Syslem   oett                    7   2 2 2 2  Maintenance of the arc welding                              4                               7   22 23   Weldine cablesu      anbietet oet te iter      8   22 24   Bquipotental bonding    ein ener ene tee                 8   2235   Barthug Of the WOPKpIeCe  e iei in             8   2 22 6      Screening  and Shiel din Wyss iiec entier          bl        i eee ae  8   3                             o                       8   3 1  CONNECTION OF THE WELDING POWER SOURCE TO THE NETWORK                 eere 8   52     WORKING AREA    cette esent Fee          9   3 3    INTERVENING creerea tir rette IE EXE EE FREE              EUH REESE REPE ERE EXE ES PR E Rege ERE Rep eR        9   S MEUS IUS                                       9   3 37   RISKS     OF FIRE AND EXPLOSION        eier PEE E PEE eS               10   4  INDIVIDUAL PROTECTION                      crees eere        netos etas eta seta                                   ease ta                                                    10   4 1  RISK OF EXTERNAL                                             enne enne nne en nnne          10   4 1 1  THE WHOLE  BODY ital u avin eite cita eren bebe bu        10   4 1 2           EYES                                          deerit sede Meri eis rA      EN 10   42     RISK OP INTERNAL INJURIES          In Re in Bee ENTE ee ERE PER 12   4 3  SAFETY IN THE USE OF GASES  welding with TI
20. n from an  electric arc     4 3  SAFETY IN THE USE OF GASES  WELDING WITH TIG OR MIG INERT GASES     4 3 1  COMPRESSED GAS CYLINDERS  Compressed gas cylinders are potentially dangerous  Refer to suppliers for proper handling procedures     No impact  secure the cylinders and keep them away from impacts     No excess heat  over 50         4 3 2  PRESSURE RELIEF VALVE  Check that the pressure relief screw is slackened off before connecting to the cylinder     Check that the union is tight before opening the valve of the cylinder  Open it slowly a fraction of a turn   If there is a leak  NEVER tighten a union  which is under pressure  but first close the valve on the cylinder   Always check that hoses are in good condition     4 3 3  DETAILS ABOUT GASES    Gas and gaseous mixtures containing less than 20  of          If these gases or mixtures take the place of the oxygen in the air  there is a danger of asphyxia  An    atmosphere containing less than 1796 oxygen is dangerous     hydrogen and hydrogen based combustible gaseous mixtures  These are very light gases  In the case of leaks  they collect under the ceiling     Provide for ventilation at ceiling level     These are also inflammable gases  The flame of hydrogen is almost invisible  There is therefore a risk of  burns     Air hydrogen and oxygen hydrogen mixtures are explosive in the following proportions     4 to 74 5 96 of hydrogen in air     4 to 94   of hydrogen in oxygen     Store the bottles in the open or in a well
21. to the  biggest supply cable of the ground clamp or welding torch  If more than one metal ground is concerned  they need  to be all interlinked in one  which must be grounded in the same conditions   Unless very special care have been taken  do not proceed to any arc welding or cutting in  conductive enclosures  whether it is a confined space or the welding machine has to be left outside  Be even more  prudent when welding in humid or non ventilated areas  and if the power source is placed inside  Decree dated  14 12 1988  Art  4     3 3  INTERVENING     Before carrying out any internal checking or repair work  check that the power source has been separated from the  electrical installation by locking and guard devices      The current plug has to be taken out  Provisions have to be taken to prevent an accidental connection of the plug  to a socket      Cut off through a fixed connecting device has to be omnipolar  phases and neutral   It is in the  OFF  position and  cannot be accidentally put into operation      Maintenance works of electrical equipment must be entrusted to qualified people  Section VI  Art  46      3 4  MAINTENANCE  Check the good state  insulation and connection of all the equipment and electrical accessories  plugs and flexible  supply cables  cables  NF A 32 510   conduits  connectors  extension cables  NF A 85 610 and CENELEC HD  433   sockets on the power source  ground and electrode holder clamps  NF A 85 600    These connections and mobile accessori
22. ure  sale   delivery  resale  or use of any of the Supplier s products  whether arising out of contract or tort  including negligence  or under any warranty or  otherwise  shall not  except as expressly provided in clause 8 of the Supplier s Terms and Conditions of Sale and or this Statement of Warranty   exceed the price of the products upon which such liability is based  and  ii  The Supplier shall not under any circumstances be liable for any  special  indirect or consequential loss or damages  such as  but not limited to  loss or damage of purchased or replacement products  or any  claims brought by customers of any distributor of the Supplier s products  the  Purchaser   for service interruption  The remedies of the  Purchaser set out in clause 8 1 of the Suppliers Terms and Conditions of Sale and in this Statement of Warranty in respect of any breach of the  warranties given in clause 8 1 of the Supplier s Terms and Conditions of Sale and in this Statement of Warranty are exclusive and  to the fullest  extent permitted by law  in lieu of all other rights and remedies available to the Purchaser under contract  at law or in equity  No employee   agent or representative of the Supplier is authorised to change any of the warranties given in clause 8 1 of the Suppliers Terms and Conditions  of Sale and or in this Statement of Warranty in any way  or grant any other warranty     The warranties given in clause 8 1 of the Supplier s Terms and Conditions of Sale and in this Stat
23. you start the power source  the orange indicator  F3  illuminates but goes out immediately if no failure has  been found    The green indicator  F4  illuminates and indicates that the machine is live    Adjust welding current with potentiometer  F1    Place the electrode on the piece you have to weld in order to strike the arc     Arc force control  Adjustment of arc force control is not possible  but it is optimised for welding with a large range of rutile and basic  electrodes        USER S MANUAL             Page 16 20                            fe    4          NXS 150    Notice NOT 083          Rev   00                MAINTENANCE    Date   13 10 05                         13  MAINTENANCE             CAUTION   BEFORE OPENING the unit  disconnect the power source from the mains  Voltages are high and    dangerous inside the machine        In spite of their robustness  NEXUS power sources require some regular maintenance   Once every 6 months  more often in dusty surroundings       the machine must be blown through with dry  oil free compressed air      check for continuity all electrical connections     J Check all cable connections  including ribbon cables     14  SPARE PARTS                                                                               ITEM REFERENCE DESCRIPTION   1 105822 Black back frame   2 V01002 Fan 12Vdc supply   3 B05025 ON OFF main switch   4 105801 Chassis   5 105812 Black front frame   6 E10207 TH  Main PCB   7 T18107 Complete inductor   8 10583
    
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