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1. 1 2 3 4 5 6 7 8 9 10 11 12 Tempo h Time h Temps h Zeit Std Tiempo h Tab 1 Technical specifications Barrier 6 15BPR BARRIER MODEL 615BPR RAP Beam max length m 2 0 Pump flow rate l min Rectangular Rectangular skirt articulated Round Types of beam L 7 l 0 Z TT Thermal protection for winding 120 Torque adjustment system standard by pass valves Operating ambient temperature 40 55 C Hood protective treatment cataphoresis Polyester RAL 2004 IP 44 Hood paint Protection class Weight Kg Upright dimensions LxHxP mm Power W Absorbed current A Power supply 230V 6 10 50Hz 2 ELECTRIC PREPARATIONS standard system Fig 2 Operator 615BPR Photocells Key operated push button Flashing lamp Receiver Loop Detector I e 99 99 1 To lay cables use adequate rigid and or flexible tubes 2 Always separate connection cables of low voltage accessories from those operating at 230v To prevent any interference whatever use separate sheaths 3 DIMENSIONS A Dimensions are in MM Fig 3 L dei l 0 Z TT 4 INSTALLING THE AUTOMATED SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automated system make sure the following conditions are observed e When moving the beam must not on any account meet any obstacles or overhead power cables e The soil must permit sufficient sta
2. 1 1 in eee eoe eene kaka kaka aka ka kak ka nn nun Dann ann ann ann KA KAK ku xa xa xa xak a ka xa xy a ka xa xa a a a ka ka a a 4 mm 41 PRELIMINAR OC EGR om n 4 Y 4 2 MASONRY FOR FOUNDATION PLATE E 4 O 13 INSTALLING E 4 Z 4 9 INSTALLING TAE BEAM court k aku xwin ni daa heb n ay ud k 4 L 4 5 INSTALLING AND ADJUSTING THE BALANCING SPRING AANEREN 4 SEENEN d 5 1 SPRINGS FOR RECTANGULAR BEAMS WITH SKIR aa 4 5 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT 4 5 9 SPRINGS FOR 615BPR RAPIDA RAPIDE eege ee 4 5 4 SPRINGS FOR ROUND BARS T 4 5 5 TRANSFORMATION FROM RIGHT TO LEFT VERSION cccccsececcseeeecsneeensnneeeeaneeesaaseessaaeessaneeeesaaeeesaneeesaneeeseanenesanaees 5 OSTAR FUP COP 5 6 4 ADJUSTING THE TRANSMITTED TORQUE se A a a kak a a a ka aa a ka a a a a a 5 6 2 ADJUSTING THE MECHANICAL TRAVEL LIMITS EEN Eka kk KE kak KAKA AA KK AA Ka KA A KAK KA KK kk A KK KAR HK KA u HK kak a a a ka a a a a a 5 6 3 ADJUSTING THE MAGNETIC TRAVEL LIMITS E EEE aka n ann n annu uan aka HEKA HK AA A HK AA u Ha ka Ha a ka xa ka aa kk aa kk ak a 5 6 4 AUTOMATED SYSTEM TEST e tia 5 7 MANDAL MODE OPERATION E 5 8 RESTORING NORMAL OPERATION MODE avisan iew u hn kun kanan We b arr ERR RN dd Ea a Ka Peu d tr d 5 7 AVAILABLE ACERS
3. Leggere completamente questo manuale di istruzioni prima di iniziare l installazione del prodotto Il simbolo evidenzia le note importanti per la sicurezza delle persone e l integrit dell automazione A Il simbolo richiama l attenzione sulle note riguardanti le caratteristiche od il funzionamento del prodotto Read this instruction manual to the letter before you begin to install the product Symbol highlights notes that are important for people s safety and for the good condition of the automated system LS Symbol draws your attention to the notes about the product s characteristics or operation Lire ce manuel d instructions dans son entier avant de commencer l installation du produit Le symbole met en vidence les remarques pour la s curit des personnes et le parfait tat de l automatisme Ey Le symbole attire l attention sur les remarques concernant les caract ristiques ou le fonctionnement du produit Vor der Installation des Produkts sind die Anweisungen vollst ndig zu lesen Mit dem Symbol sind wichtige Anmerkungen f r die Sicherheit der Personen und den st rungsfreien Betrieb der Automation gekennzeichnet LS Mit dem Symbol wird auf Anmerkungen zu den Eigenschaften oder dem Betrieb des Produkts verwiesen Lean completamente este manual de instrucciones antes de empezar la instalaci n del producto El s mbolo identifica notas importantes para la seguridad de las personas y para la integridad de la automaci n Ez El
4. THE INSTALLER GENERAL SAFETV OBLIGATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 For non EU countries to obtain an adequate level of safety the Stand ards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any defor mation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 F
5. ref B and the seeger ring fig 9 ref C Rotate the rocker Position the piston from the left side and secure it with the screw fig 9 ref D and the seeger fig 9 rif E you had removed Tighten the connection fig 9 ref F Re lock the operator Dismantle the container of the control unit and re install it on the left of the hood using the existing holes Change over the connectors of the travel limit sensors J6 and J9 on the 596 615BPR board 6 START UP 6 1 ADJUSTING THE TRANSMITTED TORQUE Fig 10 To set the hydraulic system controlling transmitted power turn the two by pass screws fig 1O The red screw controls closing movement torque The green screw controls opening movement torque To increase torque turn the screws clockwise To reduce torque turn the screws anti clockwise 6 2 ADJUSTING THE MECHANICAL TRAVEL LIMITS Fig 11 Adjust the position of the beam to maximum closing and opening positions using the travel limit mechanical stops as shown in fig 11 ref 1 6 3 ADJUSTING THE MAGNETIC TRAVEL LIMITS The point where the automated system begins to make the slow down movement can be modified by moving the magnetic cylinder inside the seat located on the two arms of the rocker in the motion unit fig 11 ref 2 6 4 AUTOMATED SYSTEM TEST Fig 12 After installation apply the danger warning sticker on the top of the upright Fig 12 Check operating efficiency of the automated system and all
6. s mbolo llama la atenci n sobre las notas relativas a las caracter sticas o al funcionamiento del producto Lees deze instructiehandleiding helemaal door alvorens het product te installeren A Het symbool is een aanduiding van opmerkingen die belangrijk zijn voor de veiligheid van personen en voor een goede automatische werking A Het symbool vestigt de aandacht op opmerkingen over de eigenschappen of de werking van het product ing a LOOTA Photo Hamo IF a P qdirras Qkin Cdk cb Gift e Gto cb Y BY PASS BLOCCA LOCK BLOQUE VERRIEGEI BLOQUEAR VERGRE A Vo SBLOCCA UNLOCK DEBLOQUE ENTRIEGELT DESBLOQUEAR ONTGRENDEL Ili p AE l io l ing a LOOTA Photo Hamo IF a P qdirras Qkin Cdk cb Gift e Gto cb Y BY PASS BLOCCA LOCK BLOQUE VERRIEGEI BLOQUEAR VERGRE A Vo SBLOCCA UNLOCK DEBLOQUE ENTRIEGELT DESBLOQUEAR ONTGRENDEL Ili p AE l io l INDEX CE DECLARATION OF CONFORMITY FOR MACHINES leise einen ka kaka kaka aka KA ka aka kaka KA KAK rr 2 Nd ele RE 2 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS uk 3 1 1 MAXIMUM USE CORVE 3 2 ELECTRIC PREPARATIONS standard E E CC TD 3 S DIMENSIONS C 3 4 INSTALLING THE AUTOMATED SYSTEM
7. SORIES pM ia 5 10 MAIN HEAD G Ea i xor 6 77 E 6 Notes on reading the instruction Read this installation manual to the full before you begin installing the product The symbol A indicates notes that are important for the safety of persons and for the good condition of the automated system The symbol IFF draws your attention to the notes on the characteristics and operation of the product ENGLISH Address CE DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 2006 42 EC Manufacturer FAAC S p A Declares that Barrier mod 615BPR Via Calari 10 40069 Zola Predosa BOLOGNA ITALY e is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 2006 42 EC e conforms to the essential safety requirements of the other following EEC directives 2006 95 EC Low Voltage Directive 2004 108 EEC Electromagnetic Compatibility Directive Furthermore the manufacturer declares that the machinery must not be put into service until the machine into which it will be integrated or of which it will become a component has been identified and its conformity to the conditions of Directive 2006 42 EEC and subsequent modifications assimilated in Italian National legislation under DLgs No 17 of 27 01 2010 has been declared Bologna 01 02 2010 The Managing Director A Marcellam fu WARNINGS FOR
8. Thebeamandtherelevant balancing spring must be ordered by referring to the sales price list The 615BPR automated system was designed and built for controlling vehicle access Do not use for any other purpose 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS Fig 1 foundation plate barrier upright control board emergency release torque adjustment screws double acting piston travel limit screw M12 nut blocking the tie rod rocker 1 7 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency F E g Ihe 615 BPR automated system can operate non stop at a use frequency of 50 To ensure efficient operation operate in the work range under the curve Important The curve is obtained at a temperature of 20 C Exposure to the direct sun rays can reduce use frequency down to 2096 oil filling plug breather screw balancing spring spring adjustment tie rod hydraulic power pack travel limit sensors travel limit magnets 969 6 69 6 962 O amp 6 9 9 OO Calculation of use frequency The percentage of effective work time opening closing compared to total time of cycle opening closing pause times Calculation formula Ta 4 Tc F X 100 Ta Tc Tp Ti e Duty cycle Fr quence d utilisation where Ta opening time Tc closing time Tp pause time Ti interval time between onecomplete cycle and another
9. accessories connected fo if Hand the User s Manual to the Client explain correct operation and use of the barrier and indicate the potentially dangerous areas of the automated system 7 MANUAL MODE OPERATION Fig 13 If the barrier has to be moved manually due to a power cut or fault of the automated system use the release device as follows Fit the standard triangular key Fig 13 in the lock and turn it anti clockwise through 1 turn Open and close the barrier manually 8 RESTORING NORMAL OPERATION MODE To prevent an involuntary impulse from activating the barrier during the manoeuvre before restoring normal operation switch off power to the system and turn the triangular key clockwise until it stops and then remove it 9 AVAILABLE ACCESSORIES SKIRT KIT Fig 14 The skirt kit increases visibility of the beam It is available in lengths from 2 m to 3 rn A If a skirt kit is installed the balancing spring must be adapted FORK SUPPORT The fork has two functions itpreventsthe beam when closed from bending or splitting if its end is stressed by extraneous forces it allows the beam to rest when closed and thus prevents the profile bending downward Fig 15 POSITIONING THE FORK SUPPORT FOUNDATION PLATE WITH RECTANGULAR BEAM A To position the foundation plate of the fork support refer to fig 16 where PI barrier foundation plate P2 fork support foundation plate L beam length in m
10. bility for the foundation plinth e There must be no pipes or electrical cables in the plinth excavation area e If the barrier body is exposed to passing vehicles install if possible adequate means of protection against accidental impact 4 2 MASONRY FOR FOUNDATION PLATE Fig 4 1 Make a foundation plate as shown in fig 4 referred to clayey soil 2 Wall the foundation plate as shown in fig 4 supplying one or more sheaths for routing electrical cables Using a spirit level check if the plate is perfectly level Wait for the cement To set 4 3 INSTALLING THE UPRIGHT Fig 5 1 Remove the cover unscrewing the screws securing it to the upright 2 Using the four nufs and washers supplied secure the upright on the foundation plate as shown in fig 5 Remember that the hatch of the upright should normally face the building 4 4 INSTALLING THE BEAM Fig 6 Fig 7a Fig 7b The 615BPR automated system is always supplied in the right hand version for left hand installation see chapter 5 5 1 Makesure thatthe rod of the piston secured to the rocker is completely extended corresponding to the beam s vertical position 2 Remove and store the breather screw as shown in fig 6 IMPORTANT moderately tighten the pocket securing screw max 30Nm A 4 5 INSTALLING AND ADJUSTING THE BALANCING SPRING Fig 8 1 Checkifthebalancingspringmatchesthetype of beam installed see chapter 5 2 While keeping the beam in vert
11. ical position assemble the tie rod and spring as shown in fig 8 3 Release the operator see chapter 7 and position the beam at45 then adjust the tie rod and setthe spring until the weight of the beam is balanced in that position 4 Restore normal operation as described in chapter 7 5 BALANCING SPRINGS The 615 BPR automated system requires a balancing spring for the beam which must be ordered separately The spring varies according to length and type of beam rigid skirt or articulated Consult the tables below to see if the spring matches 5 1 SPRINGS FOR RECTANGULAR BEAMS WITH SKIRT BALANCING SPRING rectangular beam beam with skirt 1315 2315 1315 2315 721008 sol zs e 2s s 236 286 721008 Prof 3 w s Le 5 6 355 moy so sus ETT 5 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT s xm mmm e with foot and foot Poo mee 185 2885 72005 zo mue 75 EZ eene Leer so mea TT 5 3 FOR 615BPR RAPID BALANCING SPRING rectangular round beam beam 1315 2315 1315 2315 721008 5 4 SPRINGS FOR ROUND BARS BALANCING SPRING m O e 1500 3000 721008 6 8001 4000 721005 4001 5000 721006 5 5 TRANSFORMATION FROM RIGHT TO LEFT VERSION Fig 9 Procedure for converting a right hand version to left hand Release the operator Loosen the connection fig 9 ref A Provisionally remove the piston securing screw fig 9
12. l De beschrijvingen in deze handleiding zijn niet bindend FAAC behoudt zich het recht voor op elk willekeurig moment de veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie of commerciele eisen waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven zonder zich daardoor te verplichten deze publicatie bij te werken SINCERT FAAC S p A Via Calari 10 40069 Zola Predosa BO ITALIA CERMET Tel 0039 051 61724 Fax 0039 051 758518 DI GESTIONE www faac it REG N 085 www faacgroup com UNI EN 150 9001 2000 732387 Rev F
13. m A L 195 in mm Dimensions are in mm Fig 16 POSITIONING THE FORK SUPPORT FOUNDATION PLATE WITH ROUND BEAM To position the foundation plate of the fork support refer To fig 16A where PI barrier foundation plate P2 fork support foundation plate L beam length in mm A L 375 in mm Dimensions are in mm Fig 16A ARTICULATION KIT Fig 17 The articulation kit makes it possible to articulate a rigid beam to a maximum ceiling height of 3 m see specific instructions If the articulated kit is installed the balancing spring must be adapted L 7 l 0 Z TT END FOOT Fig 18 The end foot allows the beam to rest when closed and thus prevents the profile bending downward If a foot is installed the balancing spring must be readjusted 10 MAINTENANCE Whenever doing maintenance always check correct settings of the by pass screws system balancing and efficiency of safety devices The automated system does not require any type of oil topping up 11 REPAIRS For any repairs contact FAAC s authorised Repair Centres L 7 Er 0 Z TT Le descrizioni e le illustrazioni del presente manuale non sono impegnative La FAAC si riserva il diritto lasciando inal terate le caratteristiche essenziali dell apparecchiatura di apportare in qualunque momento e senza impegnarsi ad aggiornare la presente pubblicazione le modifiche che essa ritiene convenienti per miglioramenti tecnici o per
14. of the automated sys tem The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Check atleast every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permit ted AUTOMATED SYSTEM 615BPR The 615BPR automated system consists of an aluminium beam with reflex reflectors and a steel upright subjected to cataphoresis treatment and painted with polyester paint The upright houses the hydraulic operator and the electronic control unit The operator which moves the beam consists of a hydraulic power pack and a double acting cylinder The system is supplied with an adjustable torque limitation systern It also includes a device stopping the beam in any position and a handy manual release command for use in case of power cuts or faults
15. or non EU countries to obtain an adequate level of safety the Stand ards mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3 mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended Make sure that a differential switch with threshold of 0 03 A is fitted upstream of the system 14 15 Make sure that the earthing system is perfectly constructed and con nect metal parts of the closure to it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping thresh old must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do not in any way modify the components
16. qualsiasi altra esigenza di carattere costruttivo o commerciale The descriptions and illustrations contained in the present manual are not binding FAAC reserves the right whilst leaving the main features of the equipments unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication Les descriptions et les illustrations du pr sent manuel sont fournies titre indicatif FAAC se r serve le droit d apporter tout mornent les modifications qu elle jugera utiles sur ce produit tout en conservant les caract ristiques essentielles sans devoir pour autant mettre jour cette publication Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich FAAC behalt sich das Recht vor ohne die wesentlichen Eigenschaften dieses Gerates zu verandern und ohne Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen technisch bzw konstruktiv kommerziell bedingte Verbesserungen vorzu nehmen Las descripciones y las ilustraciones de este manual no comportan compromiso alguno FAAC se reserva el derecho dejando inmutadas las caracter sticas esenciales de los aparatos de aportar en cualquier momento y sin compro meterse a poner al d a la presente publicaci n todas las modificaciones que considere oportunas para el perfec cionamiento t cnico o para cualquier otro tipo de exigencia de car cter constructivo o comercia

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