to User Manual
Contents
1. TUNES Gir Gi EB CR VI PBB PBDE EU BUE na NN LN x po x o DURE O SJ T11363 2006 X SJ T11363 20062. Figure 3 9 Deadman Switch The deadman switch is located on the rear panel It is a 3 position switch which is able to react to the following three operating statuses 1 OFF When the switch is not being pressed or is being pressed lightly 2 ON When the switch is being pressed with correct pressure 3 OFF When the switch is being pressed too strongly 3 5 2 Emergency Stop Button Emergency stop button Figure 3 10 Emergency Stop Button Robot TP 65M 2 l Integration ee ARN S The emergency stop button is located on the front panel Push the button can stop the robot operation immediately STOP Push the emergency stop button to stop operation RESET O Pull the emergency stop button to reset or O Turn the emergency stop button to rest Appendix A Safety Precautions Page 24 z e TA ESES l Integrationi Robot TP 65M A WARNING The precautions outlined in this chapter should be strictly followed Failure to follow these precautions may result in permanent damage to the Robot TP 65M A 1 Safety Precautions Please follow the safety precautions outlined in the sections that follow A 1 1 General Safety Precautions Please ensure the following safety precautions are adhered to at all times Follow the electrostatic precautions outlined below whenever the Robot TP 65M is opened Make sure the power is turned off and the pow
3. Teach Pendant with 4 wire Resistive Type Touchscreen Deadman Switch Emergency Button IP 64 Protection and RoHS User Manual Rev 1 01 7 October 2013 y OHS H S dv integration Corp Robot TP 65M Revision fore version laas 7 October 2013 1 01 Added Section 3 3 2 Robot TP 65M K Connection 17 June 2013 1 00 Initial release Robot TP 65M Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability design and function and does not represent a commitment on the part of the manufacturer In no event will the manufacturer be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer TRADEMARKS All registered trademarks and product names mentioned herein are used for identification purposes only and may be trademarks and or registered trademarks of their respective owners Page Ill l Integration vo Robot TP 65M LINRODUCLION a Urin E E vn 1 INE QUU
4. 2 AIOWEDNAAANON T 2 KoT ATUR ES E E OO 2 Ran AE OVI R EW 0 3 CIELI RO ees 3 14 1 1 LED Tndreatore 0 aiar eri 3 I L2 Peno ey 4 TAT RCONFANO EIEE A A a ii 6 IS DIMENSIONI 7 LOS TS TENESPECIRICA MONS TT aaa 8 Z RII 72 O4 EING Se co M crosta 10 PA EID a ie m ee ee 11 od Ta T Pu eer ee 12 SINSTADEALIODN Ge oo oe 13 SI ANTISSTATIC PR CAUTIONS 2 08 o om en cor ora We epa OS au eds sue eU cet 14 SZ INS PACE NPION PREC AU DONS nee aliante dillo qe 14 3 9 OS PEM CONNEC TON CO CSCO OCC 15 3 3 1 Robot TP 65M K ML Connection sn 15 3 3 2 Robot TP 65M K Connection sn 17 2 OSD Keypad BOIS se ee ee E 18 3 32 2 TOUCH CONNEC eO PER on on 18 LI VORO MIE RR 19 J2 AL able eal 1018 10 6 ea de dan ae ca de ie 19 SS OAR RY ING TE S S T M e ant T 21 2 9 EMERGENCY BUTTONS 55 em i emma ciale arnie attiene pae eni 22 PIZZO nes rene en E 22 Ke MMCT OCHO DIOP DUO iris 22 PAE NAM RR By XL Re eee naasi 24 Page IV Robot TP 65M DUI SABBISPRBONXUTIONS a qud EE 29 1 1 General Safety Precautions sss sees 2 20 ROL MEEE c 27 A 2 MAINTENANCE AND CLEANING PRECAUTIONS sise 21 A 2 1 Maintenance and CleaniNng etes cet een 24 We 26 B HAZARDOUS MATERIALS DISCLOSURE eee eee eee eee eee eee eee eee eene 29 B 1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS ROHS CO
5. be cleaned using a product specifically designed for the purpose In such case the product will be explicitly mentioned in the cleaning tips Below is a list of items to use when cleaning the Robot TP 65M Cloth Although paper towels or tissues can be used a soft clean piece of cloth is recommended when cleaning the Robot TP 65M Water A cloth moistened with water can be used to clean the Robot TP 65M Using solvents The use of solvents is not recommended when cleaning the Robot TP 65M as they may damage the plastic parts Vacuum cleaner Using a vacuum specifically designed for computers is one of the best methods of cleaning the Robot TP 65M Dust and dirt can restrict the airflow in the Robot TP 65M and cause its circuitry to corrode Cotton swabs Cotton swaps moistened with water are excellent tools for wiping hard to reach areas Foam swabs Whenever possible it is best to use lint free swabs such as foam swabs for cleaning Robot TP 65M Appendix B Hazardous Materials Disclosure Page 29 Integration Corp Robot TP 65M B 1 Hazardous Material Disclosure Table for IPB Products Certified as RoHS Compliant Under 2002 95 EC Without Mercury The details provided in this appendix are to ensure that the product is compliant with the Peoples Republic of China China RoHS standards The table below acknowledges the presences of small quantities of certain materials in the product a
6. 2 Step 3 Step 4 Step 5 Step 6 Step 7 Use box cutters a knife or a sharp pair of scissors that seals the top side of the external second box Open the external second box Use box cutters a knife or a sharp pair of scissors that seals the top side of the internal first box Lift the monitor out of the boxes Remove both polystyrene ends one from each side Pull the plastic cover off the Robot TP 65M Make sure all the components listed in the packing list are present integration Corp Robot TP 65M 2 1 1 Packing List The Robot TP 65M teach pendant is shipped with the following components Standard Robot TP 65M teach pendant If any of these items are missing or damaged contact the distributor or sales representative immediately Chapter 3 Installation Page 13 Robot TP 65M 3 1 Anti static Precautions A WARNING Failure to take ESD precautions during the maintenance of the Robot TP 65M may result in permanent damage to the Robot TP 65M and severe injury to the user Electrostatic discharge ESD can cause serious damage to electronic components including the Robot TP 65M Dry climates are especially susceptible to ESD It is therefore critical that whenever the Robot TP 65M is accessed internally or any other electrical component is handled the following anti static precautions are strictly adhered to Wear an anti static wristban
7. 65M gt Chapter 1 Introduction Integration Corp Robot TP 65M 1 1 Overview Figure 1 1 Robot TP 65M Teach Pendant The Robot TP 65M is teach pendant with a 6 5 4 wire resistive touchscreen The Robot TP 65M is designed for easy and simplified integration into robot arm applications 1 2 Model Variation The Robot TP 65M series has two models The model variation is listed below Robot TP 65M K ML one cable with a 37 pin military connector for connection Robot TP 65M L multiple cables for connection 1 3 Features The Robot TP 65M features are listed below High brightness LCD with LED backlight 4 wire resistive type touchscreen 6 meter long all in one cable allows easy installation Completely dust and splash proof IP 64 design One meter drop resistance 0 C 50 C extended operating temperature Allow users to program with 33 key membrane keypad r e Fe t d L integration Corp Robot TP 65M Equipped with an emergency stop and a 3 position deadman switch to provide safe operation 1 4 External Overview 1 4 1 Front Panel The front side of the Robot TP 65M is a flat bezel panel TFT LCD screen surrounded by a PC ABS plastic frame There are buttons and LED indicators located on the front panel The detailed information is described in the following sections Status indicators Key switch Manual Auto Teach E
8. MPLIANT UNDER 2002 95 EC WITHOUT MERCURY Ne 30 Ep integration Corp Robot TP 65M List of Figures Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 1 6 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Robot TP 65M Teach Pendant 2 2 qid a E ETA 3 D Nalcalore Oo ooo NE 3 FUNCHONISOVS e 4 near VIOW canili a A 6 Robot TP 65M Dimensions mm ee 7 Robot TP 65M K ML with Cable iii 15 37 pin Military Connector Pinout LocationNS cessere 16 Hobot TP 65M K with CableS 17 OSD Keypad Connector Pinout Locations cessere 18 Touch Connector Pinout Locations eeeee eec e eeeeeeee enne n nnne 18 VGA Connector Pinout Locations ee 19 HOOK Bere id Tel cia e iaia i 21 Carrying the Robot TP 65MI iios suni osisusuxveuauurva aa dar E rado 21 Re ITE 0 se 22 Figure 3 10 Emergency Stop Button sm 22 Robot TP 65M Table 1 1 LED Indicators Table 1 2 Function Key Descriptions Table 1 3 System Specifications Table 3 1 37 pin Military Connector Pinouts Table 3 2 OSD Keypad Connector Pinouts Table 3 3 Touch Connector Pinouts Table 3 4 VGA Connector Pinouts Table 3 5 Cable Pinouts Page VII re NEL PF r e Lo m ES sc IE l integration Corn qe Robot TP
9. Table 3 2 OSD Keypad Connector Pinouts 3 3 2 2 Touch Connector Figure 3 5 Touch Connector Pinout Locations mme esum epeo Robot TP 65M Table 3 3 Touch Connector Pinouts 3 3 2 3 VGA Connector 11 15 Figure 3 6 VGA Connector Pinout Locations a Shield RED 7 Shia Green Table 3 4 VGA Connector Pinouts 3 3 2 4 Cable Pinouts ele _ COLOR DESCRIPTION Power CRE Integration Corp Robot TP 65M S witch S witch Light green LED Enable DE nica CE TES Table 3 5 Cable Pinouts Robot TP 65M Es e l Integration one AR 3 4 Carrying the System The package comes with a belt for the user to carry the Robot TP 65M To use the belt follow the steps below Step 1 Locate the hooks on the four corners of the Robot TP 65M Figure 3 7 Figure 3 7 Hook Locations Step 2 Choose either two hooks to install the belt Step 3 Carry the Robot TP 65M as shown in Figure 3 8 wv 4 TRAE INS GS L wi WoO Figure 3 8 Carrying the Robot TP 65M Integration Corp Robot TP 65M 3 5 Emergency Buttons The Robot TP 65M teach pendant has a deadman switch and an emergency button which are provided to stop the robot automatically and safely when the operator can no longer operate the robot correctly with the teach pendant in the manual mode 3 5 1 Deadman Switch 2 contact 3 position deadman switch off on off
10. d Wearing a simple anti static wristband can help to prevent ESD from damaging the board Self grounding Before handling the board touch any grounded conducting material During the time the board is handled frequently touch any conducting materials that are connected to the ground Use an anti static pad When configuring the Robot TP 65M place it on an antic static pad This reduces the possibility of ESD damaging the Robot TP 65M Only handle the edges of the PCB When handling the PCB hold the PCB by the edges 3 2 Installation Precautions When installing the Robot TP 65M please follow the precautions listed below Power turned off When installing the Robot TP 65M make sure the power is off Failing to turn off the power may cause severe injury to the body and or damage to the system Certified Engineers Only certified engineers should install and modify onboard functionalities Robot TP 65M Anti static Discharge If a user open the rear panel of the Robot TP 65M to configure the jumpers or plug in added peripheral devices ground themselves first and wear and anti static wristband 3 3 System Connection The Robot TP 65M series has two models Robot TP 65M K ML and Robot TP 65M K The only difference of these two models is that the Robot TP 65M K ML has a 37 pin military connector while the Robot TP 65M K has multiple cables and connectors for connection The following sections descr
11. er cord is disconnected whenever the Robot TP 65M is being installed moved or modified Do not apply voltage levels that exceed the specified voltage range Doing so may cause fire and or an electrical shock Electric shocks can occur if the Robot TP 65M chassis is opened when the Robot TP 65M is running Do not drop or insert any objects into the ventilation openings of the Robot TP 65M If considerable amounts of dust water or fluids enter the Robot TP 65M turn off the power supply immediately unplug the power cord and contact the Robot TP 65M vendor DO NOT O Drop the Robot TP 65M against a hard surface Strike or exert excessive force onto the LCD panel O O Touch any of the LCD panels with a sharp object O In a site where the ambient temperature exceeds the rated temperature Integration Corp Robot TP 65M A 1 2 Anti static Precautions A WARNING Failure to take ESD precautions during the installation of the Robot TP 65M may result in permanent damage to the Robot TP 65M and severe injury to the user Electrostatic discharge ESD can cause serious damage to electronic components including the Robot TP 65M Dry climates are especially susceptible to ESD It is therefore critical that whenever the Robot TP 65M is opened and any of the electrical components are handled the following anti static precautions are strictly adhered to Wear an anti static wristband Wearing a simp
12. ibe the system connection and connector pinouts of these two models 3 3 1 Robot TP 65M K ML Connection The Robot T P 65M K ML has a 6 meter cable with a 37 pin military connector to be connected to a robot controller 6 meter cable with a 37 pin connector Figure 3 1 Robot TP 65M K ML with Cable The pinout locations and pinouts of the 37 pin connector are described below Robot TP 65M Figure 3 2 37 pin Military Connector Pinout Locations Pinno oescnrerion Pinno oscmenon Boe fa a meme s EEC e memes m quem s CES EE s ECS EE NS m uem s TS m mw e oee Robot TP 65M z e l Iintegration Corp Table 3 1 37 pin Military Connector Pinouts RS 2 5V Copper Shielding Mesh 3 3 2 Robot TP 65M K Connection The Robot TP 65M K has following cables and connectors for connecting to a robot controller OSD keypad connector PS 2 ouch connector DB 9 male VGA connector DB 15 male Cables O Monitor power EMG Key switch 3 way switch LED Or O XS Q OSD Keypad Connector PS 2 gt Cables VGA Connector DB 15 Male Touch Connector DB 9 Male Figure 3 3 Robot TP 65M K with Cables The pinout locations and pinouts of these connectors are described in the following sections Integration Corp Robot TP 65M 3 3 2 1 OSD Keypad Connector 5 6 1 2 Figure 3 4 OSD Keypad Connector Pinout Locations i DESCRIPTION
13. irection J3 Z Motion in Z direction J4 Rx Rotation around X axis J5 Ry Rotation around Y axis J6 Rz Rotation around Z axis F1 to F6 are function keys These function keys can be Shit switched to F7 to F12 by pressing the Shift key san Use the Start button to start the motor Servo Use the Servo button to enable or disable servo If enabled the Servo LED indicator on the top of the front panel will light up Use the Lock button to place the robot in machine lock Use the MOD button to switch between joint X Y or tool coordinate mode Use the Menu button to bring up the menu list Table 1 2 Function Key Descriptions Ai NOTE Most of the front panel function buttons are active only when using the optional operator HMI Human Machine Interface integration Corp 1 4 2 Rear Panel Robot TP 65M The rear panel provides access to the deadman switch Refer to Figure 1 5 Hook Rubber edge protectors Figure 1 5 Rear View Non slip Design 2 contact 3 position OFF ON OFF enabling switch with rubber boot E Robot TP 65M 1 5 Dimensions The Robot TP 65M dimensions are shown below Figure 1 6 Robot TP 65M Dimensions mm Integration Corg Robot TP 65M 1 6 System Specifications The technical specifications for the Robot TP 65M systems are listed in Table 1 4 Touchscreen 4 wire resistive type touch screen Touch controller Penmo
14. le anti static wristoand can help to prevent ESD from damaging any electrical component Self grounding Before handling any electrical component touch any grounded conducting material During the time the electrical component is handled frequently touch any conducting materials that are connected to the ground Use an anti static pad When configuring or working with an electrical component place it on an antic static pad This reduces the possibility of ESD damage Only handle the edges of the electrical component When handling the electrical component hold the electrical component by its edges z e TA ESES l Integrationi Robot TP 65M A 1 3 Product Disposal CAUTION Risk of explosion if battery is replaced by and incorrect type Only certified engineers should replace the on board battery Dispose of used batteries according to instructions and local regulations Outside the European Union If you wish to dispose of used electrical and electronic products outside the European Union please contact your local authority so as to comply with the correct disposal method Within the European Union EU wide legislation as implemented in each Member State requires that waste electrical and electronic products carrying the mark left must be disposed of separately from normal household waste This includes monitors and electrical accessories such as signal cables
15. mergency stop button dual circuit Arrow keys Moving direction keys Cancel OK to control 6 axis robot arm Speed Shift Function keys Start Servo Lock Mode Menu Figure 1 2 Front View 1 4 1 1 LED Indicators There are several LED indicators located along the top of the LCD screen Figure 1 3 Power Ready Auto Servo Enable E E 8 amp Figure 1 3 LED Indicators The descriptions of each LED indicator are listed below LED Indicator Robot TP 65M On the robot is turned on and ready to be operated On the Robot TP 65M is in Auto mode On the servo is enabled Off the servo is disabled On the deadman switch is pressed Off the deadman switch is not pressed Table 1 1 LED Indicators 1 4 1 2 Function Keys The function keys are located on the front side of the Robot TP 65M Figure 1 4 Figure 1 4 Function Keys The function keys are described in Table 1 2 Use the arrow keys to move the cursor on the screen ok Use the OK button to confirm Robot TP 65M Cancel Use the Cancel button to cancel Speed Use to decrease the speed Use to increase the speed aap Use the Stop button to stop the operation Moving Direction Use these keys to drive the robot arm manually in a designated Keys direction The user have to hold down the deadman switch at the same time when using these keys J1 X Motion in X direction J2 Y Motion in Y d
16. nd is applicable to China RoHS only A label will be placed on each product to indicate the estimated Environmentally Friendly Use Period EFUP This is an estimate of the number of years that these substances would not leak out or undergo abrupt change This product may contain replaceable sub assemblies components which have a shorter EFUP such as batteries and lamps These components will be separately marked Please refer to the table on the next page Robot TP 65M Part Name Toxic or Hazardous Substances and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Pb Hg Cd Chromium Biphenyls Diphenyl Ethers CR VI PBB PBDE Printed Circuit Board xe pp o E ppp o aen fx JO P fe fe Power Supply Assemblies pe fo J p e pP e This toxic or hazardous substance is contained in all of the homogeneous materials for the part is below the limit requirement in SJ T 11363 2006 X This toxic or hazardous substance is contained in at least one of the homogeneous materials for this part is above the limit requirement in SJ T11363 2006 ee E l integrationCorp Robot TP 65M RoHS RoHS B ERSE HHR R S T A ANNEXE AU
17. or power cords When you need to dispose of your display products please follow the guidance of your local authority or ask the shop where you purchased the product The mark on electrical and electronic products only applies to the current European Union Member States Please follow the national guidelines for electrical and electronic product disposal A 2 Maintenance and Cleaning Precautions When maintaining or cleaning the Robot T P 65M please follow the guidelines below A 2 1 Maintenance and Cleaning Prior to cleaning any part or component of the Robot TP 65M please read the details below Robot TP 65M Except for the LCD panel never spray or squirt liquids directly onto any other components To clean the LCD panel gently wipe it with a piece of soft dry cloth or a slightly moistened cloth Never use alcohol to clean the external chassis The interior of the Robot TP 65M does not require cleaning Keep fluids away from the Robot TP 65M interior Be cautious of all small removable components when vacuuming the Robot TP 65M Turn the Robot TP 65M off before cleaning the Robot TP 65M Never drop any objects or liquids through the openings of the Robot TP 65M Be cautious of any possible allergic reactions to solvents or chemicals used when cleaning the Robot TP 65M Avoid eating drinking and smoking within vicinity of the Robot TP 65M A 2 2 Cleaning Tools Some components in the Robot TP 65M may only
18. unt DMC6000 LED Indicators Five LEDs Power Ready Auto Servo Enable Keys Moving direction OK Cancel Speed Shift Function Keys Fl F6 Start Servo Lock MOD Menu Stop Cursor Keys Emergency Stop Button For B contacts four circuit outputs forced disjunction type Deadman Switch 3 position switch off on off two circuit outputs Mode Selector Switch 3 position Auto Manual Teach keylock switch Video Input VGA 1 0 Touch Interface RS 232 Power Source 12 V DC input Keypad Control Interface PS 2 OSD Control Software OSD Construction Material PC ABS plastic front frame Front Panel Color Gray Pantone 8405C 3 32 kg Dimensions W x H x D mm 281 x 200 x 83 Operating Temperature 02C 509C 252C 652C Storage Temperature Humidity lt 90 no condensing IP 64 compliant 6 side a L Robot TP 65M 2 131 Integration Corp Vibration MIL STD 810F Drop Survival 1 m 38 inches four corners two sides Power Requirement 12V DC Table 1 3 System Specifications Chapter 2 Unpacking Page 10 Robot TP 65M 2 1 Unpacking To unpack the Robot TP 65M follow the steps below A WARNING The front side LCD screen has a protective plastic cover stuck to the screen Only remove the plastic cover after the Robot TP 65M has been properly installed This ensures the screen is protected during the installation process Step 1 Step
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