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md4030 / md4035 fr compact damage tolerant life preserver (dtlp)

1. Wr o The seventh fold is made by folding the right half of the right lobe over top of the cylinder assembly at the edge of the attachment point to the protective cover An extra may be necessary to gather the contents over the area of the protective cover back panel If done correctly at this point all vertical folds on the right lobe are complete and the packaged inflatable cell assembly should fit within the width of the back panel of the protective cover Using your thumbs to crease a horizontal fold at the base of the inflator assembly fold the lower portion of the flaked inflatable cell assembly over top of the inflator assembly to make the eighth fold The bulk of the contents of this fold should be moved toward the outer breakopen zipper so as to allow this bulk to pull open during deployment The entire right lobe assembly should be folded over the back panel of the protective cover Ensure that the lever and lanyard have a clear sweep and pull path toward the center of the life preserver prior to closing the protective cover zipper closure The cover can be closed over the folded lobe assembly and the zipper can be closed and tucked into the cavity at the bottom of the lobe NOTE The zipper can be tucked into the cover and retrieved for easy access to the inflation system for inspection or configuration change If the zipper is pushed too far into the protective cover it may separate If this happens carefully re open the zipper
2. Open the three cell access zippers on the restraint layer to inspect the cell Pull each cell out of the lower access zippers to inspect the cells Check for condition of all Radio Frequency RF seams and bonding If any damage is found i e bubbling or burns in fabric breaks cuts or tears on weld the cell must be replaced Check to ensure that each cell has been inverted on itself to make a half cell shape CAUTION A non inverted cell will cause the device to perform other than as designed may cause device malfunction 40 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Check to ensure that each cell is on either side of the separator at the back collar of the restraint layer Carefully reposition the inflatable cells back into the restraint layer making sure that the mid section of each collar is on opposite sides of the collar baffle CAUTION Cells on the same side as the baffle may bind snag or deploy improperly and may cause device malfunction Check the restraint layer for physical damage and excessive wear e g abrasion holes cuts tears or checking If any damage is found the restraint layer must be replaced Check for integrity of both oral inflators Check to ensure locking ring operates freely Check for integrity of all grommets anchor patch assemblies and seam assemblies If any damage is found the respective restraint layer must be repl
3. Opening b After removing the black nylon cover the cylinder can be removed via the opening on the side of the Ballistic Pouch Grip the base of the inflator and unscrew the cylinder then remove it from the pouch see Figure 28 If the cylinder is pierced or under weight reject and replace the cylinder Figure 28 Re Arming the MD4035 FR with Ballistic Pouch Step b c To check that the inflator is fully operational remove the indicator tab and pull down on the lanyard and see if the piercing pin travels freely Both the head and lever should easily return to their original position see Figure 29 22 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 29 Re Arming the MD4035 FR with Ballistic Pouch Step c Piercina Pin Indicator Tab Pull Down d After exposure to salt water or excessive soiling rinse with fresh water to remove dirt and salt Completely dry before re arming e Carefully remove the cap nut and the upper sealing gasket Then remove the CO inflation device by lifting it off the inflation manifold valve see Figure 30 Remove the Ballistic Pouch Retention Strap from the Inflator Post Inspect the upper and lower sealing gasket still on manifold valve for integrity If defective deteriorated or cracked replace with a new gasket Figure 30 Re Ge the MD4035 FR with Ballistic Pouch Step e Retention Strap f
4. cloth and water only Cleaning materials or solvents shall not be used as it will cause damage to the fabric b Hand wash or sponge down an area of the protective container or restraint layer in warm 100 F soapy using mild laundry detergent fresh water then rinse with clean water If machine washing the protective cover or restraint layer use the gentle cycle with a mild detergent or soap c Hang dry the components in a well ventilated area which is free from direct sunlight Ensure the protective container restraint layer and inflatable cells are completely dry before reassembling d Reassemble the Compact DTLP 6 2 1 1 To avoid mildew hang dry the Compact DTLP after every use and be sure not to stow the product away while damp 6 3 TREATMENT AFTER IMMERSION 6 3 1 Whenever a Compact DTLP has been immersed in water it must be treated as specified below and then inspected in accordance with the current authorized servicing schedule 6 3 2 Fresh Water Immersion 6 3 2 1 Allow the Compact DTLP to dry naturally preferably in open air Caution Ensure that each component is completely dry before re packing 3 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 6 3 3 6 3 3 1 6 3 4 6 3 5 6 4 6 4 1 6 5 6 5 1 6 5 2 6 6 6 6 1 6 7 6 7 1 6 8 6 8 1 6 8 2 6 8 3 Salt Water Immersion Disassemble the components and rinse thoroughly
5. 0 psig can result in premature or catastrophic failure of the life preserver b Allow ten minutes for pressure stabilization then if necessary adjust the pressure to 2 0 psig c Hang the inflatable cell for two hours in an area where the ambient temperature can be maintained at or near a constant 22 C 72 F 5 d The cell is serviceable if after the two hour period the internal pressure in either chamber did not drop below 0 5 psig corrected for temperature if necessary Otherwise the cell has to be repaired or replaced NOTE Both chambers must be serviceable before the life preserver is to be considered usable e Evacuate the tested cell completely of all residual air and repeat steps a through e for the other cell f If there is evidence of leakage in any of the valves replace the suspect valve or bladder assembly and repeat process 7 8 CO INFLATION DEVICE TEST 7 8 1 MD4030 Automatic Inflator Test 1811 To test the inflation systems on each bladder perform the following a Ensure the status indicator on the inflator cap is green and review service life date b Disassemble inflator system see Section 4 1 or Section 4 2 as applicable Ensure the status indicator on the inflator body is also green 42 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 7 8 2 7 8 2 1 7 9 7 9 1 7 9 2 7 9 2 1 C d Reassemble inflator sys
6. Corp or Mustang Survival Inc 3810 Jacombs Road 1215 Old Fairhaven Parkway Suite C Richmond BC Bellingham WA 98225 Canada V6V 1Y6 USA Tel 604 270 8631 800 526 0532 Fax 604 270 0489 360 676 5014 E mail mustang mustangsurvival com or mustangusa mustangsurvival com WEB www mustangsurvival com 1 3 RIGHTS RESERVED Velcro is a trademark of American Velcro Inc 1 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 1 4 1 4 1 1 4 2 1 4 3 1 5 1 6 RESPONSIBILITIES The individual to whom the Compact DTLP is issued or assigned following internal training assumes responsibility for pre and post use inspections and for returning the Compact DTLP to the Maintenance Shop for periodic inspection and testing on required dates Each operational organization is responsible for the instruction and survival training of all Compact DTLP users in the following a b Fitting and operation of the Compact DTLP Use and operation of all Compact DTLP furnished eguipment accessories c Visual pre and post use inspections The Life Support Facility is responsible for a C d e f Periodic inspection and testing of the Compact DTLP NOTE The inspection interval should not exceed 360 days see Section 7 0 Inspection when first issued from a Supply Depot or contractor and prior to issue for service Maintenance cleaning
7. FR with Ballistic Pouch i Close the cover and re pack the life preserver per Section 5 0 Repeat process for the other lobes NOTE For additional clarity and instructions on how to pack the life preserver refer to the Packing Instructions in Section 5 0 24 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 5 0 5 1 5 2 5 2 1 Access Zippers DONNING AND PACKING INSTRUCTIONS GENERAL WARNING The MD4030 and MD4035 FR shall be worn with all life preserver components fully assembled The modules shall not be worn separately ASSEMBLY FOLDING AND PACKING INSTRUCTIONS To assemble fold and pack the Compact DTLP NOTE All location reference points in this section are based from the perspective of the person wearing the Compact DTLP i e right is the wearer s right side NOTE These instructions illustrate the life preserver when it is completely disassembled Disassembly of the life preserver is performed by following the instructions in reverse order a Lay the Compact DTLP and it s sub components out on a flat clean surface NOTE The bladders do not need to be removed from the restraint layer if the Compact DTLP has not been deployed If not deployed proceed to step h b Ifthe Compact DTLP is fully assembled remove the inflatable cells by unzipping the protective cover starting at the Velcro break out tab at the back of the collar
8. it may separate If this happens carefully re open the zipper from the Breakout Tab reset the zipper and re close the assembly Re folding should not be necessary for this procedure if done with care WARNING Be sure the inflator on the left lobe is not sandwiched between folds Failure to ensure that the lever and lanyard have a clear sweep and pull path toward the center of the device may result in life preserver malfunction by failure to activate manually CAUTION Take care to re fasten the Velcro Breakout Tab on the collar carefully Failure to do so can cause the protective cover zipper to open prematurely 36 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 6 0 MAINTENANCE AND CARE 6 1 GENERAL 6 1 1 After immersion in water other than fresh clean water the Compact DTLP should be rinsed thoroughly To increase the life of the device it is recommended to launder the components of the Compact DTLP only when required 6 2 CLEANING 6 2 1 Laundering Procedures NOTE Do not dry clean Do not use bleach or other chlorine products Do not use fabric softeners Do not tumble dry Do not iron Do not dry in front of a radiator or other source of direct heat Do not store in a wet condition a Separate components protective cover restraint layer and inflatable cell Caution The inflatable cell should not be laundered Hand clean using a moist cotton
9. not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 2 2 INFLATABLE CELL 2 2 1 The inflatable cells are constructed using polyurethane coated nylon fabric MD4030 Shown Figure 4 Life Preserver Inflatable Cell 8 Oral Inflation Tube _ Bladder Access Zipper Anchor Points Secondary Inflator Assembly x Restraint Layer Secondary Breakopen Zipper Not e Shownin l Some Images Handle 2 2 2 The life preserver is comprised of two discrete inflatable cells which operate independent of one another Each inflatable cell folded and placed into one half of the restraint layer either right or left When both inflatable cells are activated the device functions to fill the entire restraint layer and operate as a fully functional Personal Flotation Device PFD providing a minimum of 65 lbs Buoyancy If only one inflatable cell is activated the cell will inflate into restraint layer providing approximately 35 Ibs half buoyancy Inflation of the second cell by pulling the beaded inflation handle or blowing into the oral inflation tube can provide the full functional buoyancy WARNING Inflating only one chamber may result in partial deployment and decreased buoyancy of the life preserver NOTE When configured for automatic operation the MD4030 Compact DTLP will inflate when submerged in wate
10. the inflation assembly are armed and ready for deployment by verifying indicator status and equipment arrangement Access to view the inflation systems can be made by using the lower lobe zippers on each side of the life preserver Check for a green inflator status indicator Warning The MD4030 positive indicator is green The MD4035 FR will have a green safety pin installed in the inflator If the MD4030 indicator is red it needs replacement 7 5 MAINTENANCE INSPECTION 7 5 1 Maintenance Inspections shall be performed by qualified life support technicians in accordance with this manual 7 5 2 Perform the following tests and inspections in this order a b C d e f Visible inspection of inflatable cells and restraint layer Perform the oral inflator valve test as per Section 7 6 Perform the inflatable cell test as per Section 7 7 Perform the CO inflation device test as per Section 7 8 Perform the CO cylinder weight test as per Section 7 9 Reassemble the Compact DTLP unit and perform the visual inspections as per Section 1 4 above 1 5 3 Visual Inspection of the Inflatable Cells and Restraint Layer 7 5 3 1 A visual inspection of the inflatable cells and the restraint layer shall consist of the following b Open the protective cover by separating the Velcro tab at the rear collar and pulling the zipper halves apart Ensure the life preserver inflatable cell is properly secured to the protective container
11. 35 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 10 0 ILLUSTRATED PARTS LIST Part Number Item Description 1 MD4035 FR Compact DTLP 65 Ib series Fire Retardant Manual Inflation Aviation Version with c212 2 MD4030 Compact DTLP 65 Ib series Fire Retardant Automatic Inflation Marine Version with c240 3 MD4030 Compact DTLP 65 Ib series Non F R Automatic Inflation Marine Version with DT c13 4 MA4085 MD4035 DTLP 65 Ibs Replacement Life Preserver Cover 65 lbs FR 4 Point Buckle c240 5 MA4085 MD4030 DTLP 65 Ibs Replacement Life Preserver Cover 65 lbs FR 4 point Buckle c212 6 MA4082 MD4035 DTLP 65 Ibs Replacement Bladder Halkey Roberts GE Inflation System No Dump Valve 7 MA4080 MD4030 DTLP 65 lbs Replacement Bladder Hammar 1F Inflation System No Dump Valve 8 MA4083 MD4035 DTLP 65 Ibs Replacement Life Preserver Restraint Layer Halkey Roberts 6F Inflation System Covert Bladder with No Dump Valve 9 MA4081 MD4030 DTLP Replacement Life Preserver Restraint Layer Hammar 1F Inflation system Covert Bladder with No Dump Valve 10 MA4090 MD4035 DTLP 65 Ibs Replacement Beaded Handle Assembly for Halkey Roberts Inflator 1 Pair Right amp Left 11 MA4089 MD4030 DTLP 65 Ibs Replacement Beaded Handle Assembly for Hammar Inflator 1 pair Right amp Left 12 MA4091 MD4030 DTLP 65 Ibs Replacement Manual Coversion Capsule and Neoprene Cover with Hole Mou
12. 5 2 The Ballistic Cylinder Protective Pouch may be attached to either the MD4030 or MD4035 FR Figure 7 MA4050 Damage Tolerant Ballistic Cylinder Pouch 2 6 BEADED CO INFLATION HANDLE 2 6 1 The beaded inflation handle is designed to be easily recognized and provide a positive grip for inflation of the preserver with cold wet or gloved hands MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 2 1 ORAL INFLATION TUBE 2 1 1 Each inflatable cell is equipped with an oral inflation tube and can be used to inflate or top up the cell 21 2 The oral inflation tubes can also be used to regulate pressure within the inflatable cells The relief valve is used to regulate the pressure within each cell and can be manually activated to evacuate the gas from the cell in the event of an emergency 2 8 RESTRAINT LAYER 2 8 1 The restraint layer is attached to the life preserver cover using an interlocking webbing and snap system at four points Four attachment points that interface with the cover are located on the restraint layer as shown in Figure 4 on The inflatable cells when folded and packed are contained within the restraint layer and may be accessed by means of the cell access zipper system and a Velcro patch located at the rear at the zipper ends at the rear collar 2 9 PROTECTIVE COVER 2 9 1 The outer protective cover is constructed of a heavy Cordura nylon cloth and i
13. Carefully remove the beaded handle assembly Remove the automatic inflator assembly see Step f Figure 37 then remove the inflatable cells from the restraint layer through the 3 inflatable cell access zippers Beginning with the removed inflatable cells both right and left ensure that each cell chamber is completely evacuated prior to proceeding Once all residual gas has been removed from the inflatable cell lay the inflatable cell flat and pull all significant wrinkles out of the evacuated cell If the cell has not been deployed it may still be in a half packed orientation If it is in the half packed position then skip to Step e Figure 36 as the inflatable cell can be evacuated without fully flattening the device in it s single layer Figure 33 Evacuated Inflatable Cell Step b MD4035 FR Shown Oral Inflator E Manifold Valve c Starting with the bottom lobe opposite of the inflator manifold and oral inflation tube begin to invert the inflatable cell on itself see Figure 34 Using the 25 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 fingertips grasp both sides of the inflatable cell wall at the bottom of the lobe and separate the inflatable cell walls under vacuum As the bottom edge of the lobe is drawn inward assist it further into the inflatable cell cavity by pushing with the tip of your fingers to begin the inversion of the inflatable cell on it
14. Center the hole on the Ballistic Protective Pouch tether strap over the inflator post to ensure it does not interfere with the sealing surface interface between the gasket and the inflator when inflator is attached Reinstall the CO inflation device and upper gasket Install a cap nut and tighten to a torque of 8 0 inch pounds using a calibrated torque wrench WARNING Ensure that the Ballistic Protective Pouch does not interfere with the seal between the Bottom Gasket and Inflator Body Failure to clear interference may result in leakage upon activation and malfunction 23 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 g With the manual lever in the up and ready position install the indicator tab into the inflator Insert the new unused CO cylinder into the inflator through the main Ballistic Protective Pouch opening threaded end first Slide the pouch down to expose the cylinder Rotate the cylinder clockwise to a tight fit into the inflator Manipulate the cylinder towards the center of the pouch so it is securely held in the cup area once it is secure see Figure 31 Do not over tighten as this can damage the internal gasket Figure 31 Re Arming the MD4035 FR with Ballistic Pouch Step g h Fold the Ballistic Protective Pouch around the cylinder and insert the assembly into the black nylon cover see Figure 32 Figure 32 Step h Re Arming the MD4035
15. G WE 42 lo COANFLATONDEVICE TEST an amen esa 42 19 CO CYLINDER INSPECTION AND WEIGHT TEST 43 GEAR an 45 ol e E ab ee naas 45 o2 IDENNASANON O RE E no eka Nae GA Ebi 45 8 3 PROTECTIVE COVER AND ATTACHMENT ASSEMBLY oom 45 IN agg ana 46 Sa INFCATABCE arse ne optic wesc ede bae 48 oo CO INA OR oa ee ee re 48 Oo RESTRAINT LA d EE 48 oo Ore Ra AA E E 48 g0 EENEG 50 9 1 MA4050 BALLISTIC CONTAINMENT POUCH coco Woman 50 9 2 MA4060 RE ARM KIT STANDARD FOR MD4030 oooooo W Wanna 50 9 3 MA4060 DT RE ARM KIT DAMAGE TOLERANT FOR MUDAOaU Jaa 51 94 MA4065 RE ARM KIT FOR MD4035 ECK tegen gunet eegend eEegb eege dEehEeEEen ENEE 51 10 0 ECU GERA MR ER PASS Sa 53 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 1 0 INTRODUCTION 1 1 GENERAL 1 1 1 The MD4030 and MD4035 FR Compact Damage Tolerant Life Preservers DTLP are each comprised of a life preserver and mounting assembly These devices are designed to be attached to the Pouch Attachment Ladder System PALS webbing found on most Modular Light weight Load bearing Equipment MOLLE including Body Armor carriers and tactical vests They are intended to operate in any scenario and are capable of functioning in the event of ballistic penetration or other damage to a single lobe This series of the DTLP are compact in profile and are designed primarily for use in threatening environments where the risk or potenti
16. MUSTANG SURVIVAL MD4030 MD4035 FR COMPACT DAMAGE TOLERANT LIFE PRESERVER DTLP DESCRIPTION AND MAINTENANCE INSTRUCTIONS US PATENT 6 453 840 CDN PATENT 2 392 416 8 February 2010 Rev 2 0 Mustang Survival Corp Mustang Survival Inc 3810 Jacombs Road 1215 Old Fairhaven Parkway Suite C Richmond BC Canada V6V 1Y6 Tel 604 270 8631 Fax 604 270 0489 E mail mustang mustangsurvival com Bellingham WA USA 98225 Tel 1 800 526 0532 Fax 360 676 5014 WEB www mustangsurvival com E mail mustangusa mustangsurvival com MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 TABLE OF CONTENTS Oe Nie 2 06 eegen 1 Pes He ool ol on ee ee 1 e CONTACT eene 1 UC SIS E AT E RE 1 E RE SFONSIBLEIE aa aa Nan Me Aas ba 2 to CR NI LEE 2 CO Ae Seo 2 AO FEATURES do sind ation en an ane ana mana aan 3 21 GENERAL DESIGN AND CONSTRUCTION oooo o c innnnnnnnnnnnnnnnnnnnlkn ln 3 GC INFEAT BLE e Ener ee ee eee ban sana aka amanda ee ee naa 5 2 3 AUTOMATIC CO INFLATION DEVICE USED IN MD4030 ONLY moon 6 2 4 MANUAL CO INFLATION DEVICE USED IN MD4035 FR ONLY oo WWW 1 29 BALLIS HC CYLINDER PROTECTIVE POUCH memenangi nasi aoi 8 2 6 BEADED CO INFLATIONHANDUE cece ee ee eee eee ee ee ae eee eeaeeeeeeaaaeeeesaaeeeeesaaeeeeeeas 8 24 OTR CS I Te an ena eta 9 ZR OS UI APNG Ir ara aa anda alan Anas aa masa Ma Ga pa 9 29 Roket IVE SO sa 9 210 P
17. ONS Manual operation of the MD4030 or the MD4035FR life preserver is accomplished by grasping both beaded inflation handles located on the lower side of the protective cover Jerking sharply downwards rotates the operating lever of the CO inflator and forces the piercing pin to puncture the neck of the CO cylinder allowing the compressed gas to flow into the inflatable cell When configured for automatic operation the MD4030 will inflate upon submersion in water WARNING To achieve full deployment and performance both cells of the Compact DTLP must be fired The MD4030 can be configured manually by installing the MA7219 Manual Conversion Cap see Section 1 04 3 A protective neoprene cover is provided to encase the Manual Conversion Cap to prevent chaffing The MD4035 FR has no automatic inflation capability and must be manually activated When inflated the pressure of the expanding gas forces the break away zipper to separate automatically opening the protective container and allowing the cell to reach its fully inflated shape NOTE Carbon dioxide gas does not remain in the life preserver indefinitely Either of the oral inflator valves can be used as a means of compensating for normal cell leakage The oral inflators are also provided as an emergency back up in the unlikely event that the CO inflation device fails When configured the device has an optional half buoyancy secondary breakout mode which allows the device to be co
18. ROTECTIVE COVER ATTACHMENT BOINTIS mmm 10 SREL MRT EE 14 31 OPERATING INSTRUCTIONS oo W nan 14 e SE Ee le La Rent Nb ae 15 AT RE ARMING THE MD S0 daa on Ba Gani Ne one 15 42 RE ARMING THE MD4030 COMPACT DTLP WITH BALLISTIC CYLINDER PROTECTION 18 4 3 CONVERSION OF THE MD4030 BETWEEN AUTOMATIC AND MANUAL INFLATION 19 44 REARMING THE MD4O S9 FR aa 20 4 5 RE ARMING THE MD4035 FR WITH BALLISTIC CYLINDER PROTECTION Pouch 21 5 0 DONNING AND PACKING INSTRUCTION 25 G e e EE 25 5 2 ASSEMBLY FOLDING AND PACKING INSTRUCTIONS ooooooo WoW mn 25 CO MAINTENANCE AND CARE ae ata ai 37 o NA oreina en EN E E E EENE E eee ee EE E E 37 Oa e E E E ee E ee eee ere ere 3 693 IREAIMENI FA TEE IVE O No ba baba 3 OA ERICE enaeenaeanevenssnanteanaaanes 38 Oo WORK AE A ere ae KA esp An ee eee er aa 38 00 STORAGE naa Daan elsa 38 SS COP MEN KEL RE oem Peng Ra onani Ss aa 38 6 8 MAINTENANCE REPORTING Loco mninnnnnnlnnnnnnnnnnnnnnllln 38 7 0 INSPEC HONAND Wi WING ron oten er tee nba an bsa in sn onar Sasa 39 el REQUIREMENT eia E S R S 39 7 2 INSPECTION UPON RECEIPT FROM SUPPLY DEPOT sissssssesssseesesesrrerssrrressrrrrssrrrrssrrrrn 39 1 3 PRE USE AND POST USE INSPECTION 39 A VISUAL GPEC TION en Ra ai 39 7 5 MAINTENANCE INSPECTION oo mna 40 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Oo ORACINFLATOR VALVE TESI ee E 41 fa INECATABLE CELL TE
19. aced or inflatable cell must be repaired Check for the integrity of the secondary breakopen zippers and grommets as well as verification of the breakopen cable ties if applicable Remove the CO cylinder and ensure the cylinder has not been fired or pierced Perform the cylinder weight test per Section 7 9 Ensure the inflation systems are armed and ready for deployment by verifying indicator status Access to view the inflation systems can be made by using the lower lobe zippers on each side of the life preserver Check for a green inflator status indicator Warning The MD4030 positive indicator is green The MD4035 FR will have a green n safety pin installed in the inflator If the MD4030 indicator is red it needs replacement Re install the cylinder and check for security and correct installation of the CO inflation device Ensure the beaded CO inflation handle is properly attached to the operating lever of the CO inflation device Note any fraying at the attachment point and replace it if necessary Refold the inflatable cell and secure it within the protective cover see Section 5 0 Folding and Packing CAUTION Ensure that the cells are repositioned properly to prevent life preserver malfunction 7 6 ORAL INFLATOR VALVE TEST 7 6 1 Test both oral inflator valves for leaks a Inflate the inflatable cell chamber to a gauge pressure of 1 0 psig through the oral tube or until the cell feels hard to th
20. al damage to this life preserver s bladder may exist The DTLP provides a minimum of 65 Ibs of buoyancy when both bladders are inflated and is designed to self right an individual carrying eguipment in a face up position The device also offers a half buoyancy inflation mode using a 2 Stage Secondary Breakout Zipper that allows two modes of inflation for light or heavy kit duty WARNING Due to differing material densities of equipment carried the weight of the equipment may not be the same on landas it is in the water The life preserver should be tested with actual or simulated equipment to verify positive buoyancy Failure to do so may result in drowning Contact Mustang Survival Corp for more specific information regarding this requirement 1 1 2 The MD4030 is designed primarily for maritime operations where automatic inflation may be required When submerged in water this device automatically inflates and is designed to self right an unconscious user The MD4030 life preserver is universal in size and fit and uses an automatic inflator that can be converted between auto or manual settings 11 3 The MD4035 FR is designed primarily for over water aviation operations The MD4035 FR is inflated manually by pulling the beaded handle after successful egress from an aircraft The MD4035 FR life preserver is universal in size and fit 1 2 CONTACT For further information concerning this manual or the Compact DTLP contact Mustang Survival
21. and repair when required Ensuring that the device is properly armed and serviceable prior to issue Requisitioning and maintaining an inventory of spare parts Maintenance of inspection records of all Compact DTLPs TESTING All Compact DTLP s are tested to ensure the highest level of reliability and performance Mustang Survival offers superior quality under rigid QA standards which are certified to ISO 9001 FIT When a Compact DTLP is initially issued to personnel it shall be individually fitted to the wearer as fit may vary with equipment integration The wearer shall be fully instructed in the donning and adjustment procedures MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 2 0 2 1 2 1 1 Protective Cover Beaded Inflation Handles MD4035 FR Shown FEATURES GENERAL DESIGN AND CONSTRUCTION Mustang Survival MD4030 and MD4035 FR Compact DTLP s are designed to provide flotation in case of immersion in water minimizing the risk of drowning The MD4030 inflates automatically upon water submersion to a depth of approximately 4 to 6 inches water depth unless the Manual Conversion Cap is in use which disengages this feature The MD4035 can only be inflated manually by pulling its beaded handle inflation toggles Both are also designed to be worn over the top of body armor and in the event of direct ballistic penetration to one lobe have a redundant system th
22. at will provide a fully functional life preserver at a reduced buoyancy approximately 35 Ibs or half of design buoyancy The life preserver assembly consists of three major components a Inflatable Cells b Restraint Layer c Protective Cover Figures 1 through 3 list the features of the Compact DTLP NOTE All location reference points in this section are based from the perspective of the person wearing the Compact DTLP Figure 1 Component Locations Front View Water Ingress Grommets PA for Automatic Inflation MOLLE Vest Not included Adjustable Chest Strap Mounting Attachment Buckles Front amp Inflator Access Zippers 3 This document is for information purposes only It is not a controlled qgocumMment ang AY TOL UG CONSIOSISO Cur MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 2 Component Locations Profile View Breakopen Zipper Protective Cover H pp Narrow Neck Portion Beaded Over Shoulder Inflation Handle Mounting Attachment Mounting O e l Buckles Back Attachment Buckles Front oe Vest Not included MD4035 FR Shown Figure 3 Component Locations Rear View Protective Cover Velcro Tab Breakout Point Mounting Attachment Buckles Back MD4035 FR Shown MOLLE Vest Not included 4 This document is for information purposes only It is not a controlled document and may
23. ator Inflator Body Sealing Ring e Dispose of the used inflator body assembly This assembly may or may not have the Damage Tolerant Ballistic Pouch Figure 18 Re Arming the MD4030 Step e Red Indicator Trash 16 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 f Using the inflator assembly from the MA4060 or MA4060 DT Re Arm Kits check that the new inflator body indicator is green Insert the new inflator body with CO cylinder assembly pointing upward inside the Inflatable PFD see Figure 19 The MA4060 DT cylinder assembly will be encased in a Ballistic Pouch Let the sealing ring rest on the adapter around the four lugs Figure 19 Re Arming the MD4030 Step f Green Indicator Caution Do not turn the center shaft g Now check the new manual automatic cap as follows see Figure 20 1 Is the single point status indicator showing green 2 Is the expiration date OK If YES is the answer to both guestions then proceed as follows If the answer is NO to either guestion get a new cap Figure 20 Re Arming the MD4030 Step g Water Inlet Valve Single Point Indicator h Hold the CO cylinder through the fabric of the Inflatable PFD Position the replacement cap with the water inlet valve poi
24. ble b Weigh the cylinder assembly with a scale which is accurate to 0 1 gram The cylinder assembly will consist of either of the two following configurations 1 DT Config cylinder inflator body adhered to cylinder ballistic pouch shrink tubing and adhesive label or 2 Non DT Config cylinder inflator body adhered to cylinder and adhesive label The measured weight should not be lower than the gross weight printed on the adhesive label Cylinders not meeting the gross weight specifications should be retained only for training or test purposes and must be clearly marked NOT FOR SERVICE Inspect the interface for damage and any visible cylinder surface for nicks or dents Inspect the integrity of the Ballistic Pouch Assembly for degradation of any nature Verify that the status indicator on the inflator body is green Cylinders or any aspect of the assembly showing any damage or red status should be properly disposed of Reassemble inflator system and verify inflation system is properly armed see Section 4 1 or Section 4 2 as applicable 43 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 7 9 3 MD4035 FR Cylinder Weight Test Inspection 7 9 3 1 To inspect the cylinder perform the following a Remove the CO cylinder see Section 4 4 or Section 4 5 as applicable b Weigh the cylinder with a scale which is accurate to 0 1 gram The measured weight
25. cylinder is pierced or under weight reject and replace the cylinder If a Damage Tolerant Ballistic Cylinder Pouch is present skip to Section 4 5 for Re Arming instructions 20 This document is for information purposes only It is not a controlled document and may not de consiaerea current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 25 Step a Re Arming the MD4035 FR b To check that the inflator is fully operational remove the indicator tab and pull down on the lanyard and see if the piercing pin travels freely Both the head and lever should easily return to their original position see Figure 26 Figure 26 Step b Re Arming the MD4035 FR Piercing Pin Indicator Tab c After exposure to salt water or excessive soiling rinse with fresh water to remove dirt and salt Completely dry before re arming d Carefully remove the cap nut and the upper sealing gasket Then remove the CO inflation device by lifting it off the inflation manifold valve Inspect the upper and lower sealing gasket still on manifold valve for integrity If defective deteriorated or cracked replace with a new gasket e Reinstall the CO inflation device and upper gasket Install a cap nut and tighten to a torque of 8 0 inch pounds using a calibrated torque wrench f With the manual lever in the up and ready position install the indicator tab into the inf
26. ded or Nomex aramid thread All seam repairs stitching and joining shall use a single needle lockstitch 8 to 10 stitches per inch 25 mm Securely backstitch all ends of stitching including breaks in thread not less than 0 5 inch 12 mm Any raw edges of aramid fabric which become exposed as a result of repairs must be surged using a four thread serger 10 to 12 stitches per inch 25 mm to prevent unravelling The construction of all Compact DTLP units use e Je inch seam allowances There shall be no sewing repairs to the inflatable cell Damage Treatment Cut away and patch singed burnt or worn areas of the protective container See Section 8 4 5 for Protective container fabric patching procedure NOTE Damaged areas in excess of 50 mm 2 inches in diameter should be returned to the manufacturer for repair or replacement 8 4 4 8 4 4 1 8 4 5 8 4 5 1 8 4 5 2 Repair Materials The full description and part numbers of the materials required for repairs are detailed in section 9 0 of this manual Protective Cover Fabric Patching The fabric color in the following example may not reflect the actual protective container fabric color To patch minor tears and holes on the protective cover fabric a Clean the area around the tear of foreign material See Figure 50 Figure 50 Patching Step a 46 This document is for information purposes only It is not a controlled document and may not be considered curre
27. e touch Ensure the oral tube is locked in the open position CAUTION Inflation of the unsupported cell i e not within the restraint layer over 2 0 psig can result in catastrophic failure of the life preserver 41 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 b Place a small amount of soapy water solution on the stem opening Use care to prevent the entry of water into the valve A bubbling of the soap solution indicates leakage c To check the oral inflation valve for blockage lower the pressure in the inflatable cell chamber to 0 5 1 0 psig Open the air passage by pushing the valve inwards and then blow by mouth through the oral inflator valve The effort required to inflate the chamber should not be excessive and the valve must close tightly when the oral inflation is halted d Consider the valve non serviceable if it fails either test and replace the inflatable cell 7 7 INFLATABLE CELL TEST 1 0 1 There are two independent inflatable cells Prior to any inflatable cell test it is imperative that the opposite chamber is first evacuated of all residual gas or air 7 7 2 To test each inflatable cell a Slowly inflate the cell through the oral inflation valve using moisture oil free pressurized air Inflate to a gauge pressure of 2 0 psig 140 cm 56 inches of water Caution Inflation of the unsupported cell i e not within the restraint layer over 2
28. es one located on each inflatable cell A 35g carbon dioxide CO cylinder is threaded into each inflator The cylinder may or may not be fitted with a Damage Tolerant Ballistic Cover The MD4035FR can be inflated pulling on the beaded handle A green safety pin is visible on the outer portion of the inflator body and locks the inflation lever to prevent accidental inflation The safety pin is easily broken when intentionally pulling on the beaded handle See Re Arming Instructions in see Section 1 04 4 or Section 1 04 5 as applicable Warning The MD4035 FR Compact DTLP will not inflate automatically when submerged in water and can only be deployed by the activation using the beaded handle and inflation lanyard MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 6 MD4035 FR Manual CO2 Inflation Device CO Cylinder Damage Tolerant Ballistic Pouch and Cover Manual Inflator Lever in the Up and Ready Position Indicator Tab Indicator Tab Lanyard Lever in the Up and Manual Inflator Ready Position Beaded Handle 2 5 BALLISTIC CYLINDER PROTECTIVE POUCH 2 5 1 Each inflatable cell is equipped with a Ballistic Cylinder Protective Pouch MA4050 Patent Pending by Pacific Safety Products The pouch is designed to contain the cylinder in the event of catastrophic cylinder failure and prevent the cylinder from becoming a hazardous projectile 2
29. esult in malfunction of the life preserver by improper deployment of the inflatable cell WARNING Failure to close the access zippers on the restraint layer could result in malfunction or catastrophic failure of the life preserver caused by improper restraint Figure 36 Placement of the Inflatable Cell into the Restraint Layer Step e MD4035 FR Shown Restraint Layer Baffle f For the MD4035 FR only Once the access zippers have been closed on the restraint layer the inflator assemblies can be re mounted onto the manifold valve on each cell Ensure that a new bottom gasket and top gasket are used if the existing components are old or show any degradation Using a 9 16 socket and calibrated torque wrench install the cap nut and tighten to a torque of 8 0 inch pounds Repeat the same process for both inflator assemblies on each inflatable cell For the MD4030 only The procedure is 27 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 identical to the MD4035 FR seguence listed above except the inflator does not reguire re mounting Repeat the same process for both inflator assemblies on each inflatable cell NOTE For additional clarity and instructions on how to assemble the inflator assembly refer to the Re Arming Instructions in Section 4 0 Figure 37 Mounting the Inflator Assembly Step f MD4035 FR Shown g Assemble the components of the life
30. from the Breakout Tab reset the zipper and re close the assembly Re folding should not be necessary for this procedure if done with care NOTE Ensure the inflator handle lanyard is tucked into the cover to avoid creating a snag hazard CAUTION Failure to fold the 2 Stage Breakopen near the breakopen zipper may cause incomplete breakout and potential bladder damage WARNING Failure to ensure that the lever and lanyard have a clear sweep and pull path toward the centre of the device may result in life preserver malfunction by failure to activate manually MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 45 Packing Folds 7 amp 8 Right Lobe Step o MD4030 Shown p Packing the left lobe is similar but not identical to packing the right lobe The ninth fold first on the left lobe is made by flake folding the narrow region similar but opposite to the third fold The tenth fold is similar and opposite to the fourth fold Once these flake folds are in place the left lobe zipper can be partially closed over the area in order to contain the folds being cautious not to catch the restraint layer in the slider on closing NOTE The entire folded assembly of each lobe is required to be contained within the footprint area of the back panel of the protective cover Use this panel as a reference area when packing the life preserver 33 This document is for inf
31. h the closure 295 The protective covers zipper on the MD4030 utilizes separate sliders on each half of the container to allow for inspection of inflator status 2 9 6 The beaded inflation handle lanyard passes through the hole in the cover and is attached to the inflator 2 9 7 The cover has an adjustable chest strap that permits adjustable lobe displacement 2 10 PROTECTIVE COVER ATTACHMENT POINTS 2 10 1 The life preserver is intended to be secured to the users Modular Load Carrying Equipment MOLLE Vest using the provided buckles The attachment points secure the protective cover and life preserver to the front 2 and back 2 of the vest Figure 9 Compact DTLP Mounting System Attachment Points Attachment P Points 4 MD4030 Shown 2 10 2 The female portion of the buckle is designed to mount to MOLLE systems but allow easy removal of the life preserver to reconfigure for mission profiles Placement of the attachment points should be done in a manner that 1 does not interfere with other mounted equipment 2 provides secure fit so that the life preserver is attached as close to the torso as possible 3 the attachment points are accessible 2 10 3 After mounting each attachment point can be adjusted until tight and the life preserver is secure The excess strapping can be secured using the keepers provided The harness should be properly fitted to the user s vest to ensure proper performance of the l
32. ife preserver 10 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 10 Half Loop Female Buckle Attachment to MOLLE Webbing NOTE When properly donned the smallest portion of the inflatable should be on top of the shoulder in the neck area The back collar should be off the neck and positioned down the back for optimum comfort Warning The life preserver should not be worn on the inside of a ballistic vest to avoid injury during inflation The life preserver is designed to take damage and perform as reguired and should be configured on the outside of any tactical ensemble 2 10 4 The life preserver bladder and protective cover are attached and can be separated to perform maintenance 11 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 11 Webbing and Snap Attachment System at the Collar Step a Pull the Dot Snap Fastener Bladder Anchor Strap Bladder gt W 12 Anchor Points 210 5 The strap mounted on the life preserver restraint layer is fed through the corresponding anchor point assembly s pass through on the protective cover see Figure 11 The strap is then fed back through the adjacent life preserver restraint layer anchor
33. in humidity or excess moisture The MD4030 can be inflated manually by pulling the beaded inflation handle Each inflator is marked with an expiration date and includes a status window indicating the condition of the inflator and cylinder Green indicates the device is ready for use See Re Arming Instructions in Section 1 04 1 or Section 1 04 2 as applicable WARNING When fitted with a Manual Conversion Cap P N MA7219 theMD4030 Compact DTLP will not inflate automatically when submerged in water MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 5 MD4030 Automatic Manual CO2 Inflation Device SHOW MA7219 Damage Tolerant Hydrostatic Inflator Cap Ballistic Pouch CO Cylinder Water Inlet Valve Cylinder Weight Labe Black Locking Ring nflator Cap Yellow Inflator Cap Cap Locking Ring l Manual Tabs Automatic Override Lanyard nflator Cap Interface Status O Indicator K w n Indicator Tab Inflator X Lanyard aA YN NA Beaded pate COA Handle Indicator Tab Beaded Inflation L Handle NO NP 2 4 MANUAL CO INFLATION DEVICE USED IN MD4035 FR ONLY 2 4 1 The MD4035 FR incorporates a manually operated inflator The operating components of the manual inflator Halkey Roberts 6F Manual Inflator are shown in Figure 6 242 The MD4035 incorporates one manual inflator on each inflatable cell There are two manual inflation devic
34. lator Screw the new CO cylinder hand tight into the inflator Do not over tighten as this can damage the internal gasket g Close up the cover and re pack the life preserver per Section 5 0 Repeat process for the other lobe NOTE For additional clarity and instructions on how to pack the life preserver refer to the Packing Instructions in Section 5 0 4 5 RE ARMING THE MD4035 FR WITH BALLISTIC CYLINDER PROTECTION POUCH To re arm the MD4035 FR Compact DTLP with Ballistic Cylinder Protection Pouch the cylinder must be manipulated in and out of the Ballistic Cylinder Pouch assembly The MA4065 Re Arm Kit can be used for either configuration with or without the Ballistic Cover Pouch a In order to access the inflator system partially unzip the cover Carefully open the cover and unfold the bladder To avoid inadvertent inflation detach the beaded handle while re arming Note the relevant components to be used for this assembly an uncompromised 21 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Ballistic Containment Pouch MA4050 and inflation components as displayed in the illustration below See Figure 27 NOTE The inflatable cell shown in the following section is not the same as the MD4035 FR but however is adequate for instruction and illustration Figure 27 Ballistic Pouch Installation Instructions Step a MD4035 FR Config Only Cylinder Access
35. layer is permitted under any circumstance The proper work area is defined in Section 6 5 of this document Qualified personnel should only perform repair and overhaul of the Compact DTLP No special tooling is required to service or maintain these products The service and maintenance reporting procedures are governed by the user s preference or existing systems IDENTIFICATION OF DEFECTS Defects should be identified in accordance with the inspection and testing procedures detailed in Section 7 0 PROTECTIVE COVER AND ATTACHMENT ASSEMBLY Any harness or protective cover failing inspection should be repaired using the following guidelines a Replace missing components from parts inventory b Clean heavily soiled areas using mild soap and water and a soft non abrasive nylon or synthetic bristle brush Cleaning agents or solvents must not be used Re sew worn broken or missing stitching o p Replace damaged fasteners e Replace corroded or damaged metal parts f Damaged or underweight CO cylinders must be disposed of and replaced g Damaged fabric components shall be replaced repaired or patched Those repairs requiring sewing shall be done in accordance with the following section 45 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 8 4 8 4 1 8 4 2 8 4 3 8 4 3 1 SEWING All repairs involving sewing should be done with nylon CSB bon
36. ms listed under the Maintenance Inspection Section 7 3 7 3 1 7 4 1 4 1 14 2 7 4 2 1 PRE USE AND POST USE INSPECTION The individual to whom the Compact DTLP is issued or assigned should carry out a visual inspection of the life preserver prior to and after each use The visual inspection should consist of the steps outlined in Section 7 4 2 only VISUAL INSPECTION A visual inspection by the user of the Compact DTLP shall ensure the integrity and condition of the protective cover Visual Inspection of the Protective Cover A visual inspection of the protective cover shall consist of the following a Ensure the unit is dry b Check for the presence of all components c Check for excessive wear or damage to the material particularly stiffness discoloration burns tears abrasions and frayed or separating edges d Check for separation of seams and broken or missing stitching e Ensure all components are intact and free from damage or corrosion f Ensure buckles are intact and operating properly g Ensure all adjustment straps operate freely and smoothly 39 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 h Ensure the beaded CO inflation handle is intact and properly secured to the protective cover i Ensure the life preserver protective cover is properly secured at the Velcro tab found at the back collar zipper terminal j Ensure
37. n the case of the MD4035 FR treated with a fire retardant coating that meet the requirements of ASTM D 6413 2 9 2 The cover incorporates a zipper closure system that can be opened via the break away point at the back of the collar or at either end lobe using the sliders Figure 8 Protective Cover Inflator Front Back Access Velcro Tab x Breakout Point Grab Strap Mounting Loop Zippers Mai Adjustable seh Chest S Product est Strap Label Mounting Bladder Beaded Attachment Anchor Inflation Buckles Points Handle Mount Water Ingress Grommets eile for Automatic Inflation MD4030 Shown ee Pocket 29 3 The protective cover is attached directly to any MOLLE system The protective cover houses the life preserver providing a compact protective 2 9 4 The restraint layer is attached directly to the inside of the protective cover with a webbing and Snap attachment system The cell is neatly folded and packed within the cover which is secured in the closed position with a system of slide fasteners and a Velcro tab The tail 9 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 ends of the slide fastener tapes are protected by tucking the tails into the lower openings of the secured protective cover to finis
38. nfigured for light or heavy equipment operational loads The device can be armed with any combination of either or both inflators set to automatic or manual activation and with or without secondary 2 stage breakout within operational and physical restrictions and capabilities The adjustable chest strap permits the use of variable lobe separation to allow for variable equipment integration This strap adjustability will effect the performance of the life preserver when deployed into the water CAUTION When the lobes are separated the freeboard floatation and self righting characteristics of the life preserver will likely be compromised 14 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 4 0 RE ARMING INSTRUCTIONS 4 1 RE ARMING THE MD4030 Warning The automatic hydrostatic inflator used with the MD4030 is stamped with an expiration date A Mustang Survival Re Arm Kit MA4060 or MA4060 DT shall be used when replacing the inflator upon use or expiration Use of other Re Arm Kits may result in failure to operate and will void the product s warranty Re arm instructions are included with each kit NOTE The Damage Tolerant bladder will operate with or without the Ballistic Pouch The MD4030 can be configured with the pouch for extra protection or without the pouch in lower threat or training scenarios The Ballistic Pouch when used with the auto hydrostatic infla
39. nt when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 b Cut a square or rectangle in the damaged fabric slightly larger than the hole see Figure 51 Figure 51 Patching Step b c Cuta patch of the original material being repaired exceeding the hole in size by not less than 37 mm 1 inch d Apply the fabric patch to the outside layer of the protective container and ensure that the weave corresponds to that of the material surrounding the repair area e Single stitch the patch to the fabric 6 mm 1 4 inch from the edge of the hole see Figure 52 Figure 52 Patching Steps c d and e Patch stitched to the outside layer of the liner f Roll an edge of the patch under itself and single stitch approximately 12 mm 7 inch from the original stitch 47 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 8 5 8 5 1 g Repeat this for each edge of the patch until it is secured see figure 53 Figure 53 Patching Steps f and g 12 mm 1127 h Repair closely grouped small holes or tears with one large patch rather than several small ones INFLATABLE CELL Use the Inflatable Cell Test see Section 7 7 to determine if
40. ntenance of the Compact DTLP MAINTENANCE REPORTING Maintenance performed on the Compact DILP assembly shall be logged and reported as the user s system requires Compact DTLP units deemed not suitable for service shall be destroyed There is an Inspection Block on the collar portion of each inflatable cell that allows the test information type date signature to be recorded on the Compact DTLP There is also an exterior pocket on the back of the Protective Cover that is designed to hold a Maintenance Service Card as well 38 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 7 0 7 1 7 1 1 7 2 7 2 1 INSPECTION AND TESTING REQUIREMENTS The Compact DTLP shall be inspected at the following intervals as deemed appropriate by the user s specific inspection requirements a Inspection upon receipt from the supply depot b Visual inspection before issue use and upon return of the Compact DTLP to the user s issuing facility c Periodic maintenance inspection not to exceed 360 days Frequent use requires more frequent maintenance inspections d Inspection after every CO or oral inflation e Inspection whenever the integrity of the Compact DTLP is in question INSPECTION UPON RECEIPT FROM SUPPLY DEPOT An initial inspection shall be performed by qualified life support technicians upon receipt from the supply depot This inspection shall include all ite
41. nting to the right and press firmly onto the inflator body and sealing ring see Figure 21 17 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 21 Re Arming the MD4030 Step h WARNING Ensure that the Ballistic Pouch assembly does not interfere with the seal between the Inflator Cap and Body Failure to clear interference may result in leakage upon activation and malfunction i While pressing FIRMLY onto the inflator body turn the BLACK locking ring clockwise into the locked position see Figure 22 Pull on the cap to make sure it has locked onto the inflator body Figure 22 Re Arming the MD4030 Step i Black Locking Ring j Check To see that the single point status indicator on the cap is green the pull to inflate lanyard is present and attached and that the locking ring is locked k Close up the cover and re pack the life preserver per Section 5 0 Repeat process for the other lobes NOTE For additional clarity and instructions on how to pack the life preserver refer to the Packing Instructions in Section 5 0 4 2 RE ARMING THE MD4030 COMPACT DTLP WITH BALLISTIC CYLINDER PROTECTION When re arming the MD4030 Compact DTLP with Ballistic Cylinder Protection using MA4060 DT Re arm Kit the procedure is identical to the instructions listed above For Re Arming Instructions refer to Section 4 1 18 This document is for informa
42. nts to Hammar Inflator 13 MA4088 c240 MD4035 DTLP 65 Ibs Replacement Harness Loop Attachment Assembly Female Buckle Set of 4 Connects to 4 Point Cover Color Foliage Green 14 MA4088 c212 MD4030 DTLP 65 Ibs Replacement Harness Loop Attachment Assembly Female Buckle Set of 4 Connects to 4 Point Cover Color Coyote 15 MA4093 Replacement Manual Halkey Roberts 6 F Inflator with Upper amp Lower Gasket HD 7718 9 MD4035 Only 16 MA4065 Rearm Kit MD4035 17 MA4060DT Rearm Kit with Ballistic Protection Cover for CO2 Cylinder MD4030 18 MA4060 Rearm Kit No Ballistic Protection Cover for CO2 Cylinder MD4030 19 MA4050 Ballistic Containment Pouch with Cover MD4035 20 MA 159 Bulk Replacement Safety Pins 100 Box MD4035 21 MA7128 CO2 Cylinder MD 4035 53 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 54 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Actual Re Arm Kits may vary from Images Shown 55 This document is for information purposes only It is not a controlled document and may not be considered current when printed
43. ontact Mustang Survival to obtain the following Compact DTLP accessories 9 1 MA4050 BALLISTIC CONTAINMENT POUCH 9 1 1 The MA4050 Ballistic Containment Pouch may be used with the MD4035 FR NOTE The Ballistic Containment Pouch for the MD4030 is included in the MA4060 DT Re Arm Kit Figure 54 MA4050 Ballistic Cylinder Pouch MD4035 FR ONLY 9 2 MA4060 RE ARM KIT STANDARD FOR MD4030 9 2 1 The MA4060 Re Arm Kit is the Null or Non Damage Tolerant Cylinder Replacement Kit for the MD4030 Compact DTLP This kit is an economic option that removes the extra protection afforded to the cylinder assembly and is suggested for use in low risk or training purposes The MA4060 Re arm Kit includes the following Hammar inflator cap 33 gram CO cylinder with inflator body re arm service key and re arm instructions The Beaded Inflation Handle Assembly and Manual Conversion Cap is re used 9 2 2 Two re arm kits will be required if both inflators are fired 50 This document is for information purposes only It is not a controlled GE E E ee Sl eae el GEES eS document and may not be considered curr MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 55 MA4060 Re Arm Kit for MD4030 only R 9 3 9 3 1 The MA4060 DT Re Arm Kit is the DT or Damage Tolerant Cylinder Replacement Kit for the MD4030 Compact DTLP This re arm kit provides protection to the cylinde
44. ormation purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 46 Packing Folds 9 amp 10 Step p Left Lobe MD4030 Shown q The next two folds are similar to the right lobe and secured by the 2 stage zipper Figure 47 Packing Fold 11 12 Step g Left Lobe MD4030 Shown r The thirteenth fold halves the left lobe preparing it for folding into the container Figure 48 Packing Folds 13 Step r Left Lobe MD4030 Shown 34 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 I s The remainder is folded into the container and secured by the closure zipper Figure 49 Packing Fold 14 Step s Left Lobe MD4030 Shown NOTE The zipper can be tucked into the cover and retrieved for easy access to the inflation system for inspection or configuration change If the zipper is pushed 35 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 too far into the protective cover
45. patching or replacement is required NOTE There shall be no repairs to the inflatable cell It is an essential life support component and must be replaced if found defective in any way 8 6 8 6 1 8 7 8 8 1 CO INFLATOR The CO inflator is not repairable and must be replaced when proven defective See Section 4 1 or Section 4 2 as applicable for MD4030 automatic CO inflation device Re Arming Instructions and Section 4 4 or Section 4 5 as applicable to replace the MD4035 FR CO inflation device RESTRAINT LAYER NOTE There shall be no repairs to the restraint layer It is an essential structural component and must be replaced if found defective in any way CO CYLINDER The carbon dioxide CO2 cylinder must be replaced when it fails the weight test as detailed in Section 7 9 has a red status indication MD4030 or when there is damage to the cylinder neck sealing disc threads or the surface of the cylinder Use either Re Arm Kit MA4060 Standard or MA4060 DT Damage Tolerant for the MD4030 and Re Arm Kit MA4065 for the MD4035 FR 48 This document is for information purposes only It is not a controlled document and may not be considered current when printed 49 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 9 0 ACCESSORIES C
46. pe With the zipper tape separated move each slider to the center back area of the collar in the vicinity of the Velcro breakout tab Carefully open the Breakout Tab to attach each slider to the other side of the zipper tape Attention should be given to keep the zipper assemblies centered on both sides of the tape Once the zippers have started to close the teeth the Breakout Tab can be re closed to prevent deployment 29 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 41 Packing Breakout Zipper Fasten Step k MD4030 Shown E g y ns 5 S A EI ty DE H WH _ l Continue packing the right lobe The third and fourth folds are made at the upper narrow region on top of each other see Figure 42 Once these folds are in place the right lobe zipper can be partially closed over the area in order to contain the folds being cautious not to catch the restraint layer in the slider on closing CAUTION When backing up the zipper use caution not to catch the restraint layer in the teeth or slider to prevent tearing of the restraint layer Figure 42 Packing Folds 3 amp 4 Narrow Collar Step I MD4030 Shown m There is a zipper on the edges of the bottom of each lobe see Figure 43 This is the attachment fo
47. point effectively lacing the two bodies together see Figure 12 Figure 12 Webbing and Snap Attachment System at the Collar Step b a d 45 EEN E CA 5 Ye e EE Leg Wi Be pt Y P d i A ie 2 10 6 The webbing is then turned over the second pass through loop and attached to the pull the dot snap socket mounted on the assembly see Figure 13 Once the snap dome is secured the excess webbing can be tucked back into the loop assembly Repeat the same process other mounting points on the life preserver In the case of the lower lobes there are two anchor points to assist with in water performance by preventing inflated lobe rotation WARNING Failure to close both snap and webbing assemblies on each lobe may result in improper flotation performance and malfunction of the life 12 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 13 Webbing and Snap Attachment System at the Collar Step c 1 3 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 3 0 3 1 3 1 1 3 1 3 3 1 4 OPERATION OPERATING INSTRUCTI
48. preserver When the inflatable cell assembly has been attached to the restraint layer the device is ready for arming and packing Ensure the secondary donning strap has been placed inside the elastic retainer pouch Step g Both oral tubes should be locked open to allow inflation after deployment Lay the device out flat on the table Figure 38 Life Preserver Step g MD4030 Shown h Ensure the device is properly armed see Section 4 0 for Re Arming Instructions Once the inflators are armed the device is ready for folding Begin the folding procedure with the back collar Fold 1 is made by folding the top half of the collar over the bottom half of the lobe The fold line should be at the rear attachment points between the restraint layer and protective cover 28 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 39 Layout and Packing Fold 1 Back Collar Step i MD4030 Shown j The second fold is made by folding the top tip of the collar back over on top of the first fold The Velcro Breakout Tab at the back can be used to temporarily hold the folded assembly in place while the next steps are completed Figure 40 Packing Fold 2 Back Collar Step j MD4030 Shown k Remove each slider from one side of the zipper ta
49. r assembly and is suggested for use in high threat operations The MA4060 DT Re arm Kit includes the following Hammar inflator cap 33 gram CO cylinder with inflator body and Damage Tolerant Pouch Assembly re arm service key and re arm instructions The Beaded Inflation Handle Assembly and Manual Conversion Cap is reused 9 3 2 Two re arm kits will be required if both inflators are fired Figure 56 MA4060 DT Re Arm Kit for MD4030 only zz ga Re Arm Kit may not be as Shown 9 4 MA4065 RE ARM KIT FOR MD4035 FR 9 4 1 The MA4065 Re Arm Kit is the standard Cylinder Replacement Kit for the MD4035 FR Compact DTLP This re arm kit is used for either Damage Tolerant or Non Damage Tolerant configurations The MA4065 Re arm Kit includes the following 35 gram CO cylinder green safety pin and re arm instructions The Beaded Inflation Handle Assembly and Damage Tolerant Ballistic Pouch is reused 51 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 9 42 Two re arm kits will be required if both inflators are fired Figure 57 MA4065 Re Arm Kit for MD4035 FR only 52 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD40
50. r the secondary breakout and is optional for functional operation of the DTLP Ifthe secondary breakout zipper is used the device can be configured to operate as an approximately 35 Ib floatation device with a single cylinder operation and optional 65 Ib floatation device with the second cylinder operation Without this secondary breakout zipper the device functions only as a 65 Ib floatation device The 30 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 secondary breakout zipper forms a smaller restraint layer and is designed to pop open to the full restraint layer upon the activation of the second or both cylinders It is armed by closing the right edge to the left edge of the lobes to each other by closing the zipper from bottom to top and running the slider to the top of the chain If closed properly the inflation device and inflation indicator should still be visible and the edges of the lobe are folded on the opposite side of the device Once closed the device can be secured with the cable tie s provided in the re arming kits see Note below Excess cable is not recommended to be trimmed NOTE When operating in normal or hot environments two cable ties are likely necessary for proper 2 Stage deployment When operating in cold envi
51. r to a depth of at least 4 inches 2 2 3 Normal manual or automatic inflation by carbon dioxide gas CO2 from a stored cylinder fully inflates either chamber Either chamber may be inflated by mouth and provides redundancy in the event one of the chambers is damaged requires topping up or fails to operate for any reason Air can also be vented using the same valve to provide lower pressure cells for additional comfort or mobility 2 2 4 When inflated the cell forms a yoke around the back of the user s neck extending into two lobes down the user s chest 2 25 A Secondary Donning Strap is provided on the top of the right lobe This strap is stored in an elastic pouch and can be extracted to provide a more secure attachment Once extracted the 5 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 2 2 6 221 2 2 8 2 3 2 3 1 2 3 2 strap should be passed through loop on the top of the left lobe around the back and reattached to the buckle on the top of the right lobe The strap can be adjusted to secure the lobes against the waist and improve flotation characteristics Each side also has a secondary breakopen zipper along the edge of lower lobe This zipper provides the feature that the device can be configured in an optional half buoyanc
52. ronments only the use of a single tie is necessary Breakout performance is variable with operating temperature and operational altitude as changes will effect the operating pressure of the device NOTE The secondary breakout zipper is optional of which provides two inflation modes half buoyancy device and full buoyancy 65 Ib device The DTLP operates only in a 65 Ib device mode without this feature utilized CAUTION Omition of the cable tie with the secondary breakout zipper will cause the device to operate without this feature The zipper is designed to easily separate at both top and bottom upon inflation immediately after the inflation pressure releases the cable tie when properly secured WARNING Use of a cable tie other than the components provided in the re arm kit may cause inflation failure or catastrophic malfunction Figure 43 Packing Folds 5 amp 6 Right Lobe Step m MD4030 Shown Back Side 2 Stage Breakout Zipper MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 n Next the Beaded Inflation Handle and lanyard can be passed through the end of the zipper tail underneath the zipper tape loop between the end that is tack sewn and the adjacent fixed end The assembly can be pulled through carefully and attached to the Snap locations on the back side of the protective cover Figure 44 Packing Right Lobe Inflation Handle Step n MD4030 Shown
53. self Continue to invert the left lobe until it is completely pushed into the inner cavity of the right lobe Flatten the lobe by ensuring that the left lobe is forced into the extremities of the right inflatable cell The cell can then be evacuated and the inner lobe tips can be folded inward again to create minimal resistance during deployment see Illustration in Figure 34 Depending on the configuration the inflation assembly may be required to be installed and with the Manual Cap engaged in the case of the MD4030 and the oral tube locked closed to promote this lobe tuck process Once the inflatable cell is flattened the finished external shape will be exactly half of the initial inflatable cell shape Repeat the same process for the second inflatable cell NOTE Both inflatable cells are identical and only differ by how they are packed into the restraint layer Each inflatable cell can be substituted for one another i e right for left or vice versa as long as it passes inspection and testing criteria outlined in Section 7 0 CAUTION Proper operation of the device depends on the proper packing sequence Complete evacuation flattening of the inflatable cell and careful folding will ensure proper deployment Figure 34 Inflatable Cell Inversion Sequencing Left to Right Step c MD4035 FR Shown d Once both inflatable cells are inverted into half inflatable cell shapes they will be placed opposite each other to make up
54. should not be lower than the gross weight marked on the cylinder Cylinders not meeting the gross weight specifications should be retained only for training or test purposes and must be clearly marked NOT FOR SERVICE c Inspect the cylinder threads for damage the visible cylinder surface for nicks dents or ballooning and the cylinder neck sealing disc for scratches or punctures Cylinders showing any damage should have the gas released under control and then are disposed of as scrap d Replace the CO cylinder and verify inflation system is properly armed see Section 4 4 or Section 4 5 as applicable 44 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 8 0 8 1 8 1 1 8 1 2 8 1 3 8 1 4 8 1 5 8 1 6 8 2 8 2 1 8 3 8 3 1 8 3 2 REPAIRS GENERAL Damaged Compact DTLP s shall be repaired in accordance with the following procedures Qualified repair personnel can perform some repairs with adequate facilities All major repairs shall be conducted by the manufacturer unless otherwise authorized by Mustang Survival Corp This section provides information to assist with minor or emergency repairs to the Compact DTLP and related components The protective cover and restraint layer are load bearing components and not repairable If damaged beyond serviceable condition they shall be properly disposed of WARNING No repair or sewing alteration of the restraint
55. tem and verify inflation system is properly armed see Section 4 1 or Section 4 2 as applicable Repeat process for both bladder valve assemblies MD4035 FR Manual Inflator Test To test the inflation systems on each bladder perform the following a b h Remove the CO cylinder see Section 4 4 or Section 4 5 as applicable Ensure the green safety pin is in place Remove and pull the beaded inflation handle several times to ensure smooth and free operation of the operating lever Check that there is a minimum of a 3 0 mm protrusion of the piercing pin This is reguired to ensure that the piercing pin will pierce the CO cylinder sealing disc when the inflator valve is in the operated activated position If the protrusion is less than 3 mm the device must be replaced Return the operating lever to the ready position Replace the green safety pin Replace the CO cylinder and verify inflation system is properly armed see Section 4 4 or Section 4 5 as applicable Repeat process for both bladder valve assemblies CO CYLINDER INSPECTION AND WEIGHT TEST All carbon dioxide CO2 cylinders or their respective assemblies should be weighed and inspected regardless of whether they are new or previously fitted cylinders that appear to be serviceable MD4030 Cylinder Weight Test Inspection To inspect the cylinder perform the following a Disassemble inflator system see Section 4 1 or Section 4 2 as applica
56. the left and right inflatable cells see Figure 35 The left inflatable cell will have the manifold and oral tube assemblies 26 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 facing toward the work table and the right inflatable cell will have these assemblies facing away from the table Figure 35 Layout of the Half Inflatable Cell Shapes Step d MD4035 FR Shown Oral Inflator Right Inflatable Cell e Beginning with the right inflatable cell place one of the inflatable cells into the restraint layer through the right lobe access zipper Feed the oral tube and inflator assemblies through the respective pass throughs on the right lobe these should be on the top face of the restraint layer on the same side of the inflation system Push the inflatable cell out to the seams of the restraint layer so that the entire assembly is flattened Ensure that the top end of the inflatable cell is on the top side of the baffle in the collar section of the restraint layer see Figure 36 Repeat the same process for the second inflatable cell except ensure that the top end of the inflatable cell is on the bottom or opposite side of the baffle in the collar of the restraint layer Close all 3 access zippers on the restraint layer WARNING Failure to place the inflatable cells on opposite sides of the separation baffle in the collar section of the restraint layer may r
57. tion purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 4 3 CONVERSION OF THE MD4030 BETWEEN AUTOMATIC AND MANUAL INFLATION The following procedures are used when converting the MD4030 Compact DTLP from automatic to manual modes The MD4030 may be changed back to its automatic mode by removing the conversion cap and reversing the procedure Warning When configured for manual only operation the MD4030 will not inflate on water contact unless the wearer activates the inflator a Partially open the Compact DTLP zipper on one lobe to provide access to the inflator assembly b Position the conversion cap over the inflators hydrostatic valve opening The conversion cap s metal clip should be placed along the top of the inflator s hydrostatic valve see Figure 23 Secure the conversion cap to the inflator s hydrostatic valve by applying pressure to the cap at the metal clip Figure 23 Mounting Manual Conversion Cap Instructions c A hole cut into the neoprene Anti Chafing Cover is used to secure the cover over the face of the Inflator Assembly while the pocket fits over the end of the Manual Conversion Cap see Figure 24 19 MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 Figure 24 DTLP Life Preser
58. tor CANNOT be re used once the cylinder is fired and must be replaced with either Re Arm Kit as appropriate a To access the inflator system open the cover s break away zipper halfway See Figure 14 Carefully open the cover and unfold the bladder To avoid inadvertent inflation detach the beaded handle while re arming Hold the CO cylinder through the fabric using one hand Figure 14 Re Arming the MD4030 Step a b Insert the metal key between the black locking ring and labeled yellow cap Turn the key counter clockwise see Figure 15 Figure 15 Re Arming the MD4030 Step b e LN 3 mr toner AN ay p Locking Ring Key 15 This document is for information purposes only It is not a controlled document and may not be considered current when printed MUSTANG SURVIVAL MD4030 MD4035 Compact DTLP Description and Maintenance Instructions 8 February 2010 Rev 2 0 c Turn the black locking ring counter clockwise and lift off the cap yellow inflator operating head per Figure 16 Unhook the inflation lanyard and beaded handle from the grommet pulled through it s own loop secured to the grommet Dispose of the used cap and keep the beaded lanyard assembly for the new inflator Figure 16 Re Arming the MD4030 Step c Cap d Sgueeze the sealing ring to elongate and remove the inflator body assembly through the sealing ring see Figure 17 Figure 17 Re Arming the MD4030 Step d Red Indic
59. ver Mounting Conversion Cap Anti Chaff Cover Conversion Capsule ae Neoprene Anti Chafing Cover Hole for I Inflator Fit d Close the cover and re pack the life preserver as per Section 5 0 Repeat process for the other lobe Warning Converting only one inflation system to manual only operation does not change the entire system Both inflation systems must be converted to Manual Mode in order to prevent deployment upon contact with water The reverse is also applicable If only one inflator is armed in Automatic Mode the device will not function properly 4 4 RE ARMING THE MD4035 FR Warning Use a Mustang Survival Re Arm Kit MA4065 for this procedure Use of other Re Arm Kits may result in improper operation or failure to operate and will void the product s warranty NOTE The Damage Tolerant bladder feature of the DTLP will operate regardless of use of the Ballistic Pouch The MD4035 can be configured with the pouch for extra protection or without the pouch in lower threat or training scenarios The Ballistic Pouch when used with the manual inflator CAN be re used once the cylinder is fired a To access the inflator system partially unzip the cover Carefully open the cover and unfold the bladder To avoid inadvertent inflation detach the beaded handle while re arming If the Damage Tolerant Ballistic Cylinder Pouch is not used or present simply unscrew and discard the used CO cylinder see Figure 25 If the
60. with clean fresh water Allow the Compact DTLP components to dry naturally in open air Caution Ensure that each component is completely dry before re packing Chlorinated Water Immersion Immersion of the Compact DTLP in chlorinated water is not recommended If the Compact DTLP is immersed in chlorinated water use the same washing procedure as for salt water immediately following immersion SERVICE LIFE The Compact DTLP s service life is determined on condition rather than age Compact DTLP s may remain in service as long as they are properly maintained and all test and inspection results are satisfactory WORK AREA The work area where inspection and maintenance of the Compact DTLP is performed should be clean smooth and flat so the Compact DTLP will not snag tear or otherwise be punctured or damaged The work surface should also be cleared of all non essential equipment and materials The working surface should be free of harmful contaminants such as oil grease acids or solvents Work areas subject to wide temperature variations should be avoided STORAGE The life preservers shall be stored in the following manner a The Compact DTLP shall be stored in a cool dry area where an even temperature can be maintained b The Compact DTLP shall not be stored in direct sunlight and must be kept free from petroleum products acids or other damaging contaminants EQUIPMENT REQUIRED No special equipment is required for mai
61. y flotation mode in addition to the standard 65 Ib inflation mode See packing instructions for more details NOTE Not all images clearly show the secondary breakout feature A webbing and snap assembly is used to attach the cover to the restraint layer Webbing straps are used secure the restraint layer to the protective cover pull the dot snaps This provides a secure anchor of the restraint layer to the protective cover The Compact DTLP is designed to provide a minimum buoyancy 65 Ibs 289 N when fully inflated with two cylinders of carbon dioxide CO2 gas stored in ambient temperatures above 0 C 32 F The MD4030 utilizes two 33 gram cylinders and the MD4035 FR uses two 35 gram cylinders AUTOMATIC CO INFLATION DEVICE USED IN MD4030 ONLY The MD4030 incorporates an automatic inflator The operating components of the automatic inflator Hammar 1F Auto Inflator are shown in Figure 5 The MD4030 can be configured for manual only operation by installing the Manual Conversion Cap P N MA7219 The MD4030 incorporates one automatic inflator on each inflatable cell A 33 gram carbon dioxide CO2 cylinder is threaded into each inflator The cylinder may or may not be fitted with a Damage Tolerant Ballistic Cover Each automatic inflator needs to be submerged in at least 4 inches 10 cm of water to open a pressure valve releasing a firing mechanism and automatically inflating the PFD The MD4030 will not inflate prematurely due to ra

md4030 / md4035 fr compact damage tolerant life preserver (dtlp)

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