OPERATION AND MAINTENANCE MANUAL
Contents
1. OPERATION AND MAINTENANCE MANUAL E LI Y am bh i SS is TN BA Manual stacker with brake and lifting foot pedal Art 0143 ARo SMART EQUIPMENT TRANSLATION OF THE ORIGINAL INSTRUCTIONS DE FERU RE gt FEE h JE PRO ER EQUIPMENT ACCESSORIES PREFACE Please ensure you have read this manual before any operation TRANSLATION OF THE ORIGINAL INSTRUCTIONS It is compulsory to read this instruction manual before starting operation The guarantee that the machine will function and perform properly is strictly dependent upon the application of all the instructions contained in this manual O Operator Qualifications The workers in charge of using this machine must possess all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of its issuance shown in this page On the other hand the machine may also be subject to important technical changes in the future without the manual being updated Therefore contact FERVI for information about modifications that may have been implemented REV 2 November 2013 ME Page 2 of 33 E FEE CT RN FER a ACCESSORIES h J2. be carried out according to the following intervals e Every month or 100 hours of use e Every six months or 500 hours of use e Annually or every 1000 hours of use a FERVI J hd i PRO SMART EQUIPME depending on which of the two alternatives occurs first da Maintenance and inspection Maintenance and inspection work require expertise and experience and must not be performed by the operator but by a qualified technician 10 3 1 Monthly inspections or every 100 hours Monthly inspections or every 100 hours Component action Lifting chain Lifting cylinder Rollers and swivel wheels Check play replace bearings if necessary 10 3 2 6 monthly inspections or every 500 hours 6 monthly inspections or every 500 hours Component Atar Check the wear and tear of the grooves the play of the Fork carriage bearings replace if necessary Check the play between the forks and the fork carriage Clean the bearings and the surface check the wear and tear Drawbar ri greasing and lubricating if necessary Load rollers and swivel ahed Cleaning check the wear replace if necessary greasing 10 3 3 Annual inspections or every 1 000 hours Annual inspections or every 1 000 hours Replace hydraulic oil filters first replacement after 500 hours Hydraulic system clean pipes and connections control connections are tight and the seals tightening if necessary Brake Check pads and the wear of contact surfac
3. E PRO EI RUE CONTENTS L INTRODUCTION scarico 5 Bek o A gn o 6 2 2 GENERAL SAFETY WARNING cccccnsccnncecnssenesenneeneesenesenesenneennesenasenunens 7 2 1 Tech ical ASSISTANCE iiniosidan ii did 8 2 2 OtNErprovisions isaac ri A ici 8 3 TECHNICAL SPECIFICATIONS AND FUNCTIONS 111ssssrrssirianinzne 9 4 INTENDED USE AND DESCRIPTION OF THE MACHINE 111111100000 11 4 1 Safety GOVICES scie anicacicaacaneca nanni cane AA UA in 13 5 USE OF PERSONAL PROTECTIVE EQUIPMENT cccsccnesscnessennnsecnnsennueeens 14 5 1 Identification Plate and Pictograms 111xrsrrs1r111rriiiriiiisisisisisisiiiiiiiiiiiiiiiiiini 14 5 2 Maximum rated load capacity cccccscscncccssna E inno PRO iii sani 17 6 MISUSE AND CONTRAINDICATIONS 1 1 1111srrssirsssisazina ini iniiini 18 7 TRANSPORTING LIFTING AND MOVING ssssssss2s 2 20 7 1 Lifting the Truck Pallet aos A nann As ceceranctevecerccetecansissisassastassseievecnrsantennneads 20 8 COMMISSIONINGo oooococo o o occ ranma 21 8 1 Unpacking instructions aa Airone 21 8 2 Checking the machine O cc 21 T MACHINE OPER FO IN lt iii vv 22 9 1 Taking the load from a pile or from a shelf cccccccccccnnnnnnnn 23 9 2 alo EE PA SP re Per O 24 9 3 Releasing the load onto a pile or a shelf cccccccccccccccccccnnna 24 9 4 Park eee iii 25 9 4 1 LOCO ebraica 25 9 4 2 Unlocking of the Drakes 00ommmcccoc
4. FERVIE hd i PRO SMART EQUIPMENT MACHINES AND ACCESSORIES o Code Description Code Description Flat washer Chain Mobile roller Elastic ring Roller 01043 74 Bearing 01043 102 Steel bal Locking nut Forks Spring pin Elastic ring 01043 82 Bar 01043 109 Cover Load roller Bearing 01043 86 Safety pin 01043 112 Axle pin 01043 87 Bolt 01043 113 Roller pin 01043 88 Plate ET WIE ER EJNSNS NAN EESE E E EEAN SNpESSMNSSBbbBRNR Page 33 of 33
5. For a more detailed explanation on the operation of the parking brakes see paragraph 9 4 The chain holding bracket ref 10 in Figure 4 prevents the lifting chain from whiplashing dangerously in the event it suddenly breaks The mechanical travel stop devices ref 11 in on the upper part of the mast limit the upstroke of the fork carriage preventing it from detaching and falling The load limiter constituted by a maximum pressure valve see Figure 6 ensures the trolley is not overloaded This valve ensures that the pressure inside the hydraulic circuit can not exceed the fixed set value determined by the maximum rated load capacity Figure 6 View of the limiter NN Page 12 of 33 A E Ni Nei NN Vi ACCESSORIES h JE PRO ER EQUIPMENT The Truck Pallet consists of a strong metal structure consisting of a pair of forks ref 3 that can be varied in height from ground level a lifting chain ref 6 connected to the fork carriage a lifting cylinder ref 5 driven by hydraulic oil under pressure two polyurethane rollers ref 4 which support the machine and allow translation a hydraulic unit controlled by a drawbar ref 2 that allows the forks to be raised and lowered a pair of swivel wheels ref 8 that allow the direction of travel to be set two pedal parking brakes ref 9 which when activated prevent the movement of the pallet 4 1 Safety devices The main safety devices present on the machi
6. ained herein in addition to the general precautions to be observed while working e Acquire full knowledge of the machine Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the equipment e Wear appropriate clothing for the job The operator must wear appropriate clothing so as to prevent the occurrence of unpleasant accidents e Maintain the machine with care Q Operating the machine The machine must only be used by qualified personnel trained to use the machine by authorized personnel E Page 6 of 33 E E ee FERNY ACCESSORIES h JE PRO SMART EQUIPMENT 2 2 GENERAL SAFETY WARNING Even if you are already familiar with the Sollevatore per pallet Art 0143 you must read this manual carefully to acquire full knowledge of the machine and the general precautions to be observed during operation Q Risks related to Using the Machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out r Risks related to Using the Machine Despite the implementation of all safety devices for safe use of the machine it is necessary to take note of all the accident prevention requirements highlighted in various parts of this manual Q Risks related to Using the Machine Every person who is responsible for the use and maintenance of the machine should first have read the instruction manual part
7. anciate sempre il carico su entrambe Inserire completamente le forche sotto il carico e non usate soltanto le punte Alzare i carichi pesanti a pochi cm da terra per non sbilanciare il transpallet nella movimentazione Non fare avvicinare personale non addetto nel raggio d azione del mezzo mentre in opera USO E MANUTENZIONE ALZARE posizionare la leva verso il basso MOVIMENTARE posizionare la leva al centro ABBASSARE tirare la leva verso l alto In condizione d uso normale il transpallet non soggetto a manutenzione DE FEV RE C SE otto ACCESSORIES PLATE IN ENGLISH PREVENTION OF ACCIDENTS The truck pallet must only be used by authorised and qualified personnel The truck pallet must be used appropriately according to the use for which it is intended Do not load the truck pallet beyond the maximum capacity specified on the plate Do not load the weight on a single fork but always balance the load on both Fully insert the forks under the load and do not use only the tips Raise heavy loads only a few inches off the ground to avoid unbalancing the pallet truck during movement Never allow unauthorized personnel within range of the machine while it is in operation OPERATION AND MAINTENANCE RAISE move the lever downwards MOVEMENT position the lever in the centre LOWER pull the lever upwards In normal condition of use the truck pallet is not subject to maintenance In case
8. ccocccccccccrnnrnrr 25 LO MAINTENANCE ari ivi iaia e 26 10 1 Daily inspections or every 8 AQU S ica 26 10 2 Verification tests daily or every 8 DOUFS occcccccccnnnnnnnnnnnnn 26 10 3 Long term maintenance and inspection programmes sss ss 2 5 525u2222 22 20 2 55 27 10 3 1 Monthly inspections or every 100 hOUrS occcccccooccccncnnnncn corr rr rr rr rr 27 10 3 2 6 monthly inspections or every 500 NOUFS occcccccccnnnncnnnncnnnnnncc rr 27 10 3 3 Annual inspections or every 1 000 NOUFS occccccoccccncnnnannrrrnc cr rr rr 27 LE IROUBLESACOCFING i cca 28 LZ DECOMMISSIONING coimas 29 12 1 Machine GOW RUIN irc ina 29 A Page 3 ot 33 E Du FEOS RE CES h JE PRO SMART EQUIPMENT EASAN 12 2 Disassembly and disposal of materials and components ccceeeeeeeeeeeesneeneeeeeeeeeeeeeeaes 29 13 REPLACEMENT PARIS ini 30 HA Page 4 of 33 FERVI mm li ACCESSORIES bd PRO SMART EQUIPMENT 1 INTRODUCTION This manual is delivered with the machine and it must be regarded as an inseparable part of it The manufacturer holds all ownership to material and intellectual property of this manual any disclosure or copying even partial of this publication without prior written consent is forbidden The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the machine Sollevatore per pallet Art 0143 and create a sense of responsibility and an understanding of the capabilities and
9. ck pallet by activating the parking brake as described in paragraph 9 4 6 Push the control lever for the lifting lowering of the forks downwards position b and raise the forks so as to lift the load from the pile shelf using the drawbar 7 Move the control lever for the lifting lowering of the forks to the centre into position a for transport see Figure 11 Lock the Truck pallet by releasing the parking brake as described in paragraph 9 4 8 Extract the forks and the load from the pile shelf by pulling the Truck backwards To this end use the handles located on the rear of the lifting mast operator side Q Moving the loaded truck Move the truck pallet slowly and with the utmost care 9 Lower the forks and the load to the ground or to the desired height by raising the control lever for the lifting lowering of the forks upwards into position c see Figure 11 and Figure 14 Figure 14 Lowering the forks Q Hydraulic actuators Slowly move the lever for the lifting lowering of the forks Page 23 of 33 DE FERU IN C FEE h JE PRO ER EQUIPMENT ACCESSORIES 9 2 Lifting the load A Tipping and or overturning The transportation of heavy loads must ALWAYS be done with the load in a low position max 30 cm from the ground A Tipping and or overturning The manual movement of heavy loads involves a risk of tipping overturning resulting from movements carried out quickly and without paying due attent
10. es replacing if necessary DN CO FERVI C ESS h JE PRO SMART EQUIPMENT RASUN 11 TROUBLESHOOTING The following table shows the type of defect problem possible causes and possible remedies for the malfunction The table is a useful aid for the maintenance technician when looking for problems with the machine Solution The forks do not toh Call customer service to fix the leak There is no oil in the tank rise Add hydraulic oil The forks rise slowly and then they lower Piston seals are worn or Replace the piston seals damaged Change the hydraulic oil Solid particles in the oil Please have customer support clean the delivery valve The forks rise in an irregular manner E Pac 28033 ll Og O gt U U gt p gt p gt p gt p gt p gt p gt peeeeeeeeIeIeIeeeIIIIIIeee gE I FERRER CO RE FER V ACCESSORIES h JE PRO ER EQUIPMENT 12 DECOMMISSIONING 12 1Machine downtime The truck pallet does not need to undergo specific conservation treatment if it is not used for long periods Just make sure that it is kept away from atmospheric agents 12 2Disassembly and disposal of materials and components If the machine is to be scrapped its parts must be disposed of separately Q Respect the environment Contact a specialist centre for the collection of metallic materials The structure of the Truck Pallet is made of iron some gaskets parts o of the wheels and the rollers are made of polymeric
11. ged on pallets or in normalized containers on flat smooth floors such as the floors of industrial warehouses with appropriate hardness and resistance capable of supporting the weight of the Truck Pallet plus the maximum rated load capacity The working environment must also be sufficiently lit to ensure maximum operational safety at least 50 lux are recommended The operating temperature is within the range 5 45 C Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom _ rl e x Y Figure 3 Close up of brakes and wheel guards ARA niii Titi ili 11 s fyi di TT Li EL ERP TTTS Doo ees TTT i J Freee fee sd 5 FER Figure 2 Overview Figure 5 Travel stop device Page 11 of 33 FERUT IE CP EE be PRO SMART EQUIPMENT ACCESSORIES Lifting control lever Drawbar pedal Drawbar Steering or guiding wheels Forks Parking brake Rollers Chain holding bracket Lifting cylinder Mechanical travel stop devices Lifting chain The pedal parking brakes ref 9 consisting of two moveable brackets are installed on the swivel wheels and protect the truck against the dangers arising from unwanted movement while parked and or during the lifting lowering of the load
12. ical Assistance For any problems or concerns please contact without hesitation the Customer Service Department of your dealer who has competent and specialized staff specific equipment and spare parts 2 2 Other provisions IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES The first thing to do when starting work is to check for the presence and integrity of the protections and the operation of the safety devices If any defect is encountered do not use the machine Even more so it is strictly forbidden to modify or remove guards safety devices labels and indication signs A Page 8 of 33 MACHINES AND 3 TECHNICAL SPECIFICATIONS AND FUNCTIONS Description unit of measurement Art 0143 TS TT TE C eaa l oo O rowne sd O Coneotgraviyastance mm__ woo mam wit om PAY sso angry 0 reteatmeter imm MP LT so O Siccngmmces meter imm so rm Tx sso eater turing rats rm E r_ lt uss0 OO spa quis i iso FER p ES E LA ACCESSORIES di VELI ANUAL LRD CIDO me mo i A DI f UTE nl i NI Ka lak ide a OE NZ Ain de A Figure 1 Overall dimensions of the machine MI Page 10 of 33 FSE 7 IE FER ACCESSORIES h d PRO SMART EQUIPMENT 4 INTENDED USE AND DESCRIPTION OF THE MACHINE The Manual stacker with brake and lifting foot pedal Art 0143 is a machine designed for the lifting and movement of loads arran
13. icularly the chapter dealing with safety It is recommended that the plant safety manager get written confirmation of the above Q Risks related to Using the Machine During all work phases with the machine you should proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses drilling or tapping Don t tamper with the safety devices equipping the machine T Risks related to Using the Machine Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as gloves and eye protection 1 Do not try to operate the machine at higher performance levels than those for which it was designed in particular regarding the size of the load to be lifted capacity 2 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique procedures 3 Replace worn or damaged parts check that the repairs and protection work correctly before operating Use only original spare parts 4 Make sure that the work environment is forbidden to children and non employees AAA Page 7 ot 33 ET TERY p eee er RASSSSSONIS 5 The company safety manager is responsible for monitoring the company s risk status according to Legislative Decree no 81 08 and subsequent modifications and amendments 2 1 Techn
14. ifting pump The return of the drawbar into position is ensured by a return spring see Figure 12 Figure 12 Close up of the spring Position c up Lower Pulling up the lever activates the lowering of the forks and therefore the load The speed of descent is controlled by a special valve in relation to the force used to operate the lever itself The maximum speed of descent is when the lever is decisively pulled all the way without applying gradual force MA Page 22033 HA FERRER CO RE FER V N ACCESSORIES h JE PRO ER EQUIPMENT 9 1 Taking the load from a pile or from a shelf 1 Push the Truck pallet toward the pile shelf 2 Push the control lever for the lifting lowering of the forks downwards into position b see Figure 13 to start lifting 3 Raise the forks to the desired height by executing a pumping motion with the drawbar To this end it is also possible to use the pedal located at the base of the drawbar itself see Figure 12 Stop pumping with the drawbar to stop lifting Move the control lever for the lifting lowering of the forks to the centre into position Figure 13 Lifting the a for transport see Figure 11 forks 4 Insert the forks under the load pallet or normalised container and push the truck forward Q Moving the Truck pallet forward Push the Truck pallet slowly and with the utmost care If necessary adjust the height of the forks using the drawbar 5 Lock the Tru
15. ing PREVENZIONE INFORTUNI Il transpallet deve essere usato soltanto da personale esperto ed autorizzato Il transpallet deve essere usato in modo appropriato secondo l uso a cui destinato Non caricare il transpallet oltre la portata massima specificata sulla targhetta Non caricare il peso su di una sola forca ma bilanciate sempre il carico su entrambe Inserire completamente le forche sotto il carico e non usate soltanto le punte Alzare i carichi pesanti a pochi cm da terra per non Basic instructions regarding safety sbilanciare il transpallet nella movimentazione operation and maintenance Non fare avvicinare personale non addetto nel raggio d azione del mezzo mentre in opera USO E MANUTENZIONE ALZARE posizionare la leva verso il basso MOVIMENTARE posizionare la leva al centro ABBASSARE tirare la leva verso l alto In condizione d uso normale il transpallet non soggetto a manutenzione In caso di uso gravoso si consiglia di lubrificare le parti in movimento Maximum load capacity Alzata forche mm 90 1 600 Figure 9 Machine plate PLATE IN ITALIAN PREVENZIONE INFORTUNI Il transpallet deve essere utilizzato soltanto da personale esperto ed autorizzato Il transpallet deve essere usato in modo appropriato secondo l uso a cui destinato Non caricare il transpallet oltre la portata massima specificata sulla targhetta Non caricare il peso su di una sola forca ma bil
16. ion The assigned workers must therefore perform the manoeuvres of displacing the truck at low speed and with extreme caution Pull and or push the handles on the mast until the truck wheels begin to rotate Manoeuvre the truck using the drawbar 9 3 Releasing the load onto a pile or a shelf 1 Move the Truck pallet toward the pile shelf See point 9 2 Lock the Truck pallet by activating the parking brake as described in paragraph 9 4 3 Push the control lever for the lifting lowering of the forks downwards into position b See point 2 4 Raise the forks to the desired height by executing a pumping motion with the drawbar Stop pumping with the drawbar to stop lifting A Tipping and or overturning The lifting and moving of heavy loads should ALWAYS be done on flat horizontal and unyielding surfaces i e with sufficient hardness and strength to support the weight of the Truck pallet plus its maximum capacity Move the control lever for the lifting lowering of the forks to the centre into position a for transport 5 Lock the Truck pallet by releasing the parking brake as described in paragraph 9 4 6 Position the forks and the load over the pile shelf by pushing the Truck forwards See point 9 7 Lower the forks until the load is rest completely and stably on the pile shelf by pulling the lever for the lifting lowering of the forks upwards Q Supporting the load Always make sure that the load is resting pe
17. le maximum load capacity The greater the centre of gravity distance of the load the lower the permissible maximum load capacity The rating plate indicates the value of 1 000 kg that the Truck Pallet Art 0143 can lift up to a height of 1 600 mm for a uniformly distributed load on both forks with the centre of gravity 600 mm away from the fork carriage AAA Page 17 of 33 FER RE C h JE PRO ER EQUIPMENT ACCESSORIES 6 MISUSE AND CONTRAINDICATIONS The following actions described which obviously can not cover the entire range of potential possibilities of misuse of the machine are to be considered strictly prohibited A IT ISSTRICTLY FORBIDDEN To lift persons and or animals that could fall To lift loads while there are people near the machine To stand or pass under the raised forks To lift loads heavier than the maximum rating indicated on the plate To lift unbalanced loads with dimensions that exceed the set limits To load the forks only on one side or in one place The load must be evenly distributed on both forks To use the ends of the forks as levers to lift loads To load when forks when they are partially raised To use the truck on uneven rough surfaces and or surfaces that are not strong enough to support the load truck maximum rated load capacity To lift loads that can change their static configuration and or their centre of gravity To use the truck when there is a possibility of the load movi
18. limitations of the means entrusted to the operator As the machine is entrusted to experienced and skilled operators the following machine must be perfectly known by the operator if you want it to be used safely and effectively Operators must be properly trained and prepared so make sure that this manual is read and consulted by the staff responsible for commissioning operation and maintenance of the Sollevatore per pallet This is to make all operations the safest and most effective possible for those who carry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Prior to installation and use of the Sollevatore per pallet authorised personnel shall e carefully read this technical document e know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risks that exist while working with the Sollevatore per pallet The manufacturer waives any and all responsibility for damage to people and or things caused by non observance of the instructions in this manual The Sollevatore per pallet was designed and built with mechanical guards and safety devices designed to protect the
19. material The a pump contains hydraulic oil In this regard differentiate the materials PR according to their nature with the assistance of specialist companies LIA authorized for waste disposal in compliance with the requirements of the law LAY AA Page 29 of 33 Du FERU RE CES h d PRO SMART EQUIPMENT GOSSES 13 REPLACEMENT PARTS Figure 16 Exploded view of the hydraulic lifting unit MA Page 30 033 HA FF E ee VI ACCESSORIES h JE PRO El RWI Code Description Code Description 01043 00 Cylinder body 01043 32 Adjustable bolt 01043 01 01043 33 Oil return rod 01043 02 Copper washer 01043 34 Locking nut Plain bearing Elastic ring Plain bearing 01043 12 Cylinder piston rod Nylon ring End nut 01043 17 Rubber pin Rubber pin Spring Nylon roller 01043 21 CI 01043 23 Composite washer 01043 55 Pin 01043 24 01043 56 Steel cable 01043 25 Steel ball Y 7 5 01043 57 Chain 01043 26 01043 58_ Chain lock 01043 27 Copper washer 01043 59 Adjustable bolt 01043 28 Right valve 01043 60 Adjustable nut 01043 29 01043 61 Rubber pin 01043 30 01043 62 Extension spring 01043 31 Oil return piston o MMI TECZCZAlJHWi R RDRIRRARIH NILR RDLN5s BEEIS bb Page 31 of 33 DN CFERVI I CP ESS h d PRO SMART EQUIPMENT EASAN P ZI IN ip i ULI 113 Figure 17 Exploded view of the Truck pallet Art 0143 I Page 32 of 33 I
20. ne are The pedal parking brakes The crush resistant guards on the steering wheels drawbar side The anti shearing mesh on the mast The chain holding bracket of the lifting chain The mechanical travel stop device on the upper part of the mast The load limiter The identification plate indicating the maximum load capacity The crush resistant guards on the steering wheels ref 8 in Figure 3 prevent the operator s feet from being crushed and or knocked by the wheels when moving the truck In any event the operator is required to wear safety shoes The anti shearing mesh on the mast prevents the hands and fingers of the operator assigned to operate the truck from being crushed between the moving parts of the mast when using the truck AAA Page 13 of 33 MACHINES AND FER E 5 USE OF PERSONAL PROTECTIVE EQUIPMENT A Use of PPE ALWAYS use appropriate personal protective equipment PPE such as e Crush resistant safety gloves e Overalls or aprons e Safety shoes Figure 7 Personal Protective Equipment 5 1 Identification Plate and Pictograms pi pmi AO III Il tj HF Iii AR iii a F i T flrs Hd a a LIA i TE L e e vw Figure 8 Pictograms NI Page 14 of 33 MACHINES AND CP IE FERVI h d PRO SMART EQUIPMENT ACCESSORIES JFERVE Via del Commercio 81 The name and address of the 41058 Vignola MO ITALY manufacturer CE Mark
21. ng accidentally To turn the drawbar at a right angle to stop the truck To use the truck as a jack for lifting vehicles To leave the loaded trolley unattended To perform sudden manoeuvres with the truck loaded To allow untrained staff to use the trolley To use the trolley when not psycho physically fit to do so To use the truck without due care To use the truck for purposes other than those for which it was designed To operate the truck under unforeseen environmental conditions To use the truck in the event of insufficient lighting A Avoid Dropping to Protect Feet from Crushing Keep your feet away from the wheels and the frame of the Truck Pallet during travel both with or without a load A Use in private areas e It is prohibited to use the Truck pallet on public roads e The Truck pallet is not authorised for use on public roads It can only be used in private areas MA Page 180433 HA MACHINES AND I VFERVIEI ACCESSORIES e YY PRO SMART EQUIPMENT A Danger of explosion e It is forbidden to use the Truck pallet in areas where there is a risk of explosion This can result in very serious damage e The Truck pallet is not equipped for use in areas where there is a risk of explosion A Crushing people IT IS PROHIBITED TO TRANSPORT PEOPLE Serious injury may result from the transport of persons Do not allow anyone to stand near the moving Truck pallet Maintain a safe distance between the t
22. operator user from possible injury It is strictly forbidden to modify or remove guards safety devices and caution labels If you do so temporarily for example for the purposes of cleaning or repair make sure that no one can use the machine Modifications to the machine carried out by the user must be considered their sole responsibility therefore the manufacturer waives any and all responsibility for any damage caused to persons and or property resulting from maintenance performed by unqualified personnel and in a manner unlike the operating procedures shown below FER p eee ME er RASSSSSONIS GRAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine Q Pay attention This highlights behavioural rules to prevent damage to the machine and or the occurrence of dangerous situations A Residual Risks This highlights the presence of dangers that cause residual risks to which the operator must pay attention in order to avoid injury or damage to property 1 1 Preface For safe and easy operation of the Sollevatore per pallet this manual must be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Even if already familiar with the Sollevatore per pallet it is necessary to follow the instructions cont
23. or the execution of maintenance operations refer to the complete drawings and the list of components found in the relative chapter of this manual 10 1Daily inspections or every 8 hours Daily inspections Component Action Truck Pallet Clean when necessary Check for leaks If any leaks are detected do not use the Hydraulic system Truck pallet Check for any damage attachment and excessive wear Wheels rollers Check for wear and any foreign bodies Remove any foreign body found Labels Make sure they are complete and legible Do not use high pressure cleaners and or solvents to clean the Truck Pallet Do not use wire brushes 10 2Verification tests daily or every 8 hours Q Testing area Perform the verification tests in an area clear of people animals and obstacles If any malfunctions are detected isolate the Truck pallet immediately and inform your supervisor Daily verification tests Component Action Drawbar steering Check operation and that there is no play Lubrication Parking brakes Check brakes on a horizontal surface Raise or lower the forks The hydraulic system should stop when the limit positions have been reached Check the movement of the chains hoses and pulleys during operation Hydraulic system MA Page 260133 HA MACHINES AND ACCESSORIES o 10 3Long term maintenance and inspection programmes In addition to daily safety checks regular checks and maintenance must
24. rfectly on the pile or on the shelf The load must have all four corners supported and be perfectly stable HA Page 24033 HA FERRER CO RE FER VI N ACCESSORIES h JE PRO EI RUE 8 Extract the forks from under the load when it has been deposited on the pile shelf by pulling the Truck backwards To this end use the handles located on the rear of the lifting mast operator side 9 Lower the forks to the ground or to the desired height by raising the control lever for the lifting lowering of the forks upwards into position c See point 8 9 4 Parking brakes 9 4 1 Locking of the brakes To engage the parking brake press the pedal fully down on the swivel wheels see Figure 15 Figure 15 Brake pedal O Supporting the load Always ensure that the parking brake pad rests completely on the tread of the swivel wheel so as to achieve stable and safe braking 9 4 2 Unlocking of the brakes To release the parking brakes lift the pedal off the swivel wheels repeat the procedure for locking in reverse A Tipping and or overturning In any event DO NOT apply the brake when the Pallet truck is on sloping surfaces AA Page 25 of 33 Du FERU SS CP EEES Da 8 PRO SMART EQUIPMENT ACCESSORIES 10 MAINTENANCE The purpose of this chapter is to provide all the information on maintenance procedures and frequency that the Truck Pallet requires Maintenance and repairs must be performed b ualified personnel F
25. ruck people and obstacles to allow sufficient time to stop WATCH OUT FOR PEDESTRIANS Pay attention to the forks when turning while in movement Make sure there is enough space to pass through without hitting pedestrians Be careful not to trap people between the pallet and fixed obstacles walls shelves etc DI FERVI RE CP bed PRO SMART EQUIPMENT BOASSON 7 TRANSPORTING LIFTING AND MOVING The lifting of the Truck pallet for the purposes of transport can be done via a crane or other lifting equipment of suitable capacity 7 1 Lifting the Truck pallet A Insufficient load capacity e Ensure that the capacity of the lifting machinery and lifting accessories used is sufficient If the Truck pallet tips or falls during the lifting operations it may cause a serious accident For lifting harness the Truck pallet using suitable lifting accessories of sufficient capacity polyester straps steel cables chains etc Pass the lifting accessories below the upper beam of the mast and then attach them to the hook of the lifting equipment see Figure 10 Figure 10 Lifting the Truck pallet Transportation requires industrial vehicles such as trucks lorries etc The trolley is equipped with wheels so when moving it make use of its directional and movement capabilities MA Page 20 0433 HA FERVI be PRO SMART EQUIPMENT MACHINES AND ACCESSORIES e 8 COMMISSIONING 8 1 Unpacking ins
26. s of heavy use it is recommended to lubricate the moving parts In caso di uso gravoso si consiglia di lubrificare le parti in movimento Lotto n Atto di costruzione 2013 Articolo 0143 Portata massima kg 1000 Baricentro mm 600 Year of construction 2013 Article 0143 Maximum capacity kg 1000 Centre of gravity mm 600 Fork height mm 90 1 600 cui ma Fork dimensions mm 560 1 150 Alzata forche mm 90 1 6 Empty weight kg 200 Dimensione forche 560 mm 1 150 Peso a vuoto kg 200 HA Page ico33 HA Mesa E A Vi ACCESSORIES h JE PRO ER EQUIPMENT 5 2 Maximum rated load capacity Always check the data on the information plate and in particular that concerning maximum load capacity before lifting the load To be able to correctly interpret the identification plate it is important to be clear about the relationship between the maximum lifting height load and centre of gravity e the load capacity is the maximum weight of a load with centre of gravity at a certain distance from the fork carrying plate which can be raised up to a certain height e the centre of gravity distance is the distance between the rear of the load and the centre of gravity where it is assumed the entire mass of the load itself is concentrated e the lifting height is the distance between the upper surface of the lifting forks on which the load rests and the ground The greater the lifting height the lower the permissib
27. tructions Before disposing of packaging check that no parts of the machine including the user manual or other documentation are going to be thrown away da Standard packaging Packaging materials plastic bags polystyrene foam etc must not be left within reach of children as these are potentially dangerous 8 2 Checking the machine Before each use check that the structure chains forks and parking brakes are in perfect condition and that there is absence of oil leakage Perform a lifting test empty before it is actually used AA Page 21 of 33 FERUT DE PERI dh SMART EQUIPMENT A ACCESSORIES 9 MACHINE OPERATION A Moving loads manually The manual handling of heavy loads always implies a risk of crushing resulting from mishandling The workers involved must proceed according to the operating procedures and safety instructions described in this manual and must be supplied with the necessary accident prevention equipment anti crushing gloves and shoes On the drawbar of the Truck Pallet there is a control lever which can be moved to the following three positions as shown in Figure 11 e POSITION c up LOWER e POSITION a centre TRANSPORT e POSITION b down RAISE Position a centre Movement transport The drawbar is completely free to allow the transportation manoeuvres of the Truck pallet to be carried out Position b down Raise Moving the drawbar down will activate the l
Download Pdf Manuals
Related Search