user manual toucan serie
Contents
1. NECTION DIAGRAM T ABLE Li_L2 F1 E2 K1 K2 K3 R2 51 MOTOR SEALTRANSFORMER SEALTRANSFORMER MAIN 1 TRI TR Brown 1 0 C f 5 a 00 L2 Fuse 10 AT 250 V 1 2 5 eo 1 3 llow A 3 FI F2 La 7 4 L1 3 il 4 4 of 1 KM3 v x iv N 3 i as olt 2 4 613 8 T4 olt x 155 ER 5 c c 016 12 417 3 3D 4 37 o 3 3 o 1S S amp 8 14 7 2 46 e Ler ae 2 le o 1 2 220 1 2 220 Vo s 7D c o o 13 o B B ER SUPPI V Oo R vacuum systems ekening 3 1 N ELMAN al Ve rva NM IKE S D nummer 1 2 e nummer 1 2350 1 VOOr Diagrams are shown for standard configurations Version 06 03 TDIG EN N L ELMAN systems 32 List of fuses Fuses are located where the power enters the component board see page 10 Fuses are been located on transformers control and seal see electrical drawing on page 32 Two fuses are placed on the control circuit see electrical drawing on page 32 Due to different mains voltages and machine models there is a variety of fuse types that can be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact the supplier or Henkelman BV2. A Caution to avoid fire and or other irreparable damage to the machine replacement fuses must always be of the same type with the same value as the fuses being replaced Voltage A Caution the maximum allowable voltage fluctuation is 10 of the official voltage stated on the machine tag Version 06 03 TDIG EN 33 ERROR CODES The control panel has various checks built in These checks and their notices are made to clearly indicate what the possible cause s could be why the machine or the packaging process is not operating as expected F1 When this code is displayed the normal packaging cycle has somehow been interrupted Examples a The lid of the machine has been closed but before the vacuum has been established and thus keeping the lid closed the operator opens the lid Now immediately the failure notice F1 will be displayed b Ifinatime controlled machine the gas flushing is programmed in such way that the vacuum disappears the lid will open without a sealing action This is an interruption of the normal cycle and F1 will be displayed The notice F1 will never be displayed at the start up of the machine only during operation F2 This code indicates that the sensor is not working properly During start up of the machine the condition of the sensor is being checked If the checked values are outside their scope the failure notice F2 will be displayed The notice F2 can only be displayed during the start up of the
3. vacuum systems USER MANUAL TOUCAN SERIE a Address Ye Uu 8 D9 15222 AE s Hertogenbosch Netherlands Post Box 2117 Address i mE 5202 CC s Hertogenbosch THe Netherlands i o eeM e O 73 621 3671 Fax 4131 0 73 622 1318 E mail info henkelman com Internet http www henkelman com This manual refers to the Toucan series The general instructions apply to the models in this category Henkelman B V cannot be held responsible for any damage caused by deviating machine specifications Version 06 03 TDIG EN This manual has been compiled with the utmost of care Henkelman B V accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual Henkelman B V is not liable for damages and or problems that arise from using spare parts that are not supplied by Henkelman B V Henkelman B V reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from Henkelman INTRODUCTION The TOUCAN Series has been specially developed for packing standing packages such as for fluids powders nuts etc Depending on the purpose in mind it is possible to construct the machine with the gassing option When you order the TOUCAN with a mould it is possible to create square packages However
4. aH NKEI N AN IMPORTANT MACHINE PARTS REGULAR EXECUTION 2 2 10 11 12 13 14 15 16 Oil drain plug Oil fill plug Oil sight Gas reducing valve optional Fuse holder with fuses Gas bottle connection optional NOTE max 1 Bar Machine tag The appearance of components and machines may differ from that shown in the images Version 06 03 TDIG EN 10 MANUAL TOUCAN SERIES aH NKE Mould in open position bags can now be placed or removed The appearance of components and machines may differ from that shown in the images Bi actve seal bar mounted to the lid Container mounting plate Container open bag can be placed Container closed cycle can started pep s Mould in closed position the cover can now be closed for starting the cycle In this position the products cannot be removed Version 06 03 TDIG EN 11 STARTING AND OPERATING THE MACHINE ON OFF SWITCH The ON OFF switch is used to switch the machine on and off NOTE The ON OFF switch does not completely shut off the voltage to the machine With TOUCAN the mains cord needs to be taken out of the wall socket to completely shut off the voltage Make sure that the voltage to the machine is completely shut off during breakdown and maintenance work When the machine is switched on with the ON OFF switch the pump only functions during the vacuum cycle STARTING THE MACHINE When the machine is connected and the master switch is switc
5. all residual oil can drain off After draining the oil drain plug is replaced FILLING UP OIL After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 25 TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker OIL TYPES AND AMOUNTS It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil See amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R O with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature contact the supplier or Henkelman BV Version 06 03 TDIG EN 25 Ambient Temperature Machine type Pomp Filling Standard Cold Hot Capacitity litre oil type type oil type oil 10 30 C 5 10 30 40 TOUCAN 42 021 m3 h 0 4 Viscosity VG 32 VM 32 VS 32 Machines are supplied with standard type oil Inspect and change oil exhaust filter There is one oil exhaust filter in the pump which absorb and filter oil
6. gasket and replace it when the gasket is damaged or stretched For instructions see page 29 Inspect the transparent lid if applicable When cracks visible turn off the machine immediately and contact the supplier or Henkelman BV Every Six Months m Replace oil at least once every 6 months Yearly Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 26 Contact the supplier for a professional service Four yearly Replace transparent lid m Replace membranes seal cylinder if applicable VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation Contact the supplier or Henkelman BV for more advice and information When the machine is fitted with a dust filter the filter should be checked regularly for fouling A fouled filter will result in a longer cycle possibly even a restriction of the maximum feasible end vacuum OT Conditioning Program J The conditioning program ensures that the pump is thoroughly rinsed During the program the pump and oil reaches operation temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperatur
7. gassing is not possible with a machine fitted with a mould To process flat bottom sacks with side impact the option Bi actie is recommended it provides an optimal result LIABILITY 1 We exclude all liability in so far as it is not provided for by law 2 Our liability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indirectly including business losses to movable or immovable property or to persons either at the other party or at third parties 4 Weare in any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 12 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him ca
8. or Henkelman BV for more information about these programs The value of all active functions can be set for a certain time period The vacuum function gas flush function if installed and soft air function can be set in whole seconds up to a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds The value of the vacuum function and the gas flush function if installed can be set as a percentage of the vacuum This is the percentage of the under pressure in the vacuum chamber related to the outside pressure 1 atmosphere ATO 0 The maximum vacuum percentage setting of the vacuum function is 99 The minimum vacuum percentage setting of the gas flush function is 30 This means that the chamber is flushed with gas to 30 under pressure in relation to 1 atmosphere It is often expressed as 70 is flushed with gas 99 30 70 The time for the soft air function can be set on whole seconds max 99 seconds The time for the seal function can be set on 0 1 seconds max 6 0 seconds The digital sensor control comes standard with the VACUUM PLUS function The VACUUM PLUS function is a time operated additional vacuum function for setting extra time after reaching the 99 value of the vacuum function only applicable if 99 is set for the vacuum function This function provides additional vacuum time for vacuuming any trapped air out of the package MANUAL TOUCAN SERIES uem
9. so that the sticky part does not get stuck on the sides of the clamps but that the teflon extends over the top of the clamps Place the sealing bar back in the machine Ensure that the sealing beam is properly clicked onto the holders or that the screws are firmly screwed in Special remark bi active sealing system The sealing wire must be accurately placed on both beams so that the sealing wires line up with each other exactly during sealing See page 30 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds 28 SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for irregularities on the silicone rubber mainly caused by burning by the sealing wire If irregularities appear then the silicone rubber must be replaced Average maintenance cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights can be derived from this indication 1 Remove the old silicone rubber from the holder 2 Cuta new piece of silicone rubber the same size as the old one The same size is very important too short or too long will cause problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely and evenly placed in the groove It is also important that the su
10. supplier or Henkelman BV In the case of malfunctions always stop the machine and remove the power cable from the wall socket GENERAL MAINTENANCE It is essential that the machine is serviced regularly to guarantee operation and to keep the machine in optimal condition The maintenance schedule is clearly defined on page 24 The guarantee automatically expires due to overdue or sloppy maintenance Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected If there are doubts about the maintenance activities or if the machine fails to work correctly always contact the supplier or Henkelman BV TRANSPARENT LID if applicable Never locate the machine near a heat source This can cause damage to the lid cracks Never place hot sharp or heavy objects on the lid These can cause damage to the lid cracks in the long run Always clean the lid with solvent free cleaning agents Solvents can damage the lid Check at least once a week if there are cracks in the lid If cracks are visible in the lid then the machine must IMMEDIATELY be turned off and not used again until the lid has been replaced Continuing to work with a cracked lid can cause the lid to implode All guarantees and or liability expire in the case of accidents and or damage caused by working with a cracked lid Replace the transparent lid every 4 years as a precautionary measure as a standard maintenance interval
11. the cycle if activated The vacuum indicator light remains on after 99 is reached and during the time set for VACUUM PLUS During the VACUUM PLUS vacuum cycle a dot appears in the right lower corner of the large display Display during operation and program mode If the VACUUM PLUS time is activated during the selected program then a dot appears in the lower right hand corner of the large display during the operation and program mode If the functions are selected using the function selection keys then the indicator light in front of VACUUM comes on twice and the vacuum percentage and VACUUM PLUS time are shown consecutively Special Remark If the machine has the gas flush function implemented and the function is activated within the selected program then a dot appears in the lower right hand corner of the small display when selecting the program no Version 06 03 TDIG EN 16 8 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function Function in program mode Raise the value of the selected function within the program selected in the program mode 9 STOP Key Function during cycle Terminates the program cycle completely The cycle immediately switches to the decompression function Function in program mode Lower the value of the selected function within the program selected in the program mode 10 Vacuum meter Displays the p
12. vapours The filter will become saturated after a period of time and need to be replaced This is on average between 1 and 18 months When the filter are saturated it is no longer possible to achieve maximum vacuum Open rear or side of Screw the cover The filter is visible behind Release the tensioner machine for pump from the filter housing a tensioner with a spanner Place and tension the new filter take care that the gasket is correctly positioned in the housing Screw the cover back onto the housing Screw the back or side plate on the machine Remove tensioner and Take care that the filter gasket does not filter from the housing remain behind when removing the filter Pumps and housing can have a different appearance but the principle of replacing remains the same Take care that the correct type of filter is used for the pump type see page 30 for the correct type of filter for the type of pump It is advisable to have the suppler do this service Version 06 03 TDIG EN 26 SEALING SYSTEM MAINTENANCE All or some of the following sealing systems are possible in the it depents on the execution of the machine It is essential to know which sealing system is applicable to the relevant machine DOUBLE SEAL CUT OFFSEAL WIDE SEAL BI ACTIVE SEAL 2 x 3 5 mm seal I x 3 5 mm seal I x 8 0 mm seal 1 x 5 0 mm seal Ix 1 1 mm cut above and below single time setting Servicing the sealing bar is almost identical for all systems The seal qu
13. 5 Soft air time 3 3 2 2 2 OFF OFF 2 OFF OFF Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gas flush system and or soft air decompression then these options will not be available on the control panel i Program 0 cannot be modified DIGITAL SENSOR CONTROL FACTORY SETTINGS Program 0 Final vacuum pressure 80 90 50 90 60 Vacuum plus time OFF OFF OFF OFF OFF Final vacuum pressure 50 80 80 30 after gas flush Sealing time 2 5 2 5 2 5 2 5 2 5 Soft air time OFF OFF 2 OFF OFF Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gassing system and or soft air ventilating then these options will not be available on the operating panel AT Program 0 cannot be modified CUSTOMER SETTINGS TO BE FILLED IN Program 0 Vacuum time Final vacuum pressure Vacuum plus time Gas flush time Final vacuum pressure after gassing Sealing time Soft air time Version 06 03 TDIG EN 38 REMARKS ON SPECIAL APPLICATIONS MACHINE WITH GAS FLUSH SYSTEM if applicable If the machine is equipped with the gassing system then the following remarks are important NEVER USE GAS MIXTURES WITH MORE THAN 20 OXYGEN AND OR OTHER EXPLOSIVE GASSES THIS COULD CAUSE FATAL EXPLOSIONS NEVER USE SEPARATE GAS BOTTLES WITH A MIXER WHEREBY ONE OF THE BOTTLES IS ONLY FILLED WITH OXYGEN MALFUNCTIONING
14. As soon as the required value is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remarks The minimal under pressure advised is 0 5 bar or 50 vacuum The minimum under pressure that can be set is 0 3 bar or 30 GAS FLUSH function can only be de activated OFF by manual programming Version 06 03 TDIG EN 21 F SEAL FUNCTION Can only be programmed manually For automatic programming the set time length will be run and the machine cycle will automatically carry on with the next function SOFT AIR FUNCTION STORE FUNCTION VALUES IN PROGRAM Digital Time and Sensor Control Time is increasing As soon as the desired setting is reached press the STOP VACUUM Key After this operation the machine cycle decompression Starts and the lid opens The values are automatically stored and control panel reverts automatically to the operation mode The machine is ready for use Remarks The soft air function can only be de activated OFF with manual programming SPECIAL REMARKS ON PROGRAMMING For Digital Sensor Control The value which is set for the gas flush function is the final vacuum percentage in the vacuum chamber after flushing gas For example the vacuum function is set to 99 and gas flush function is set to 60 This means that after the vacuum function the chamber will be flushed with gas until there is 60 vacuum and 40 actually 39 gas in de vacuum chamber For automati
15. Ni El N AN meer CONTROL PANEL LAYOUT 1 Small Display Displays active program in operating and program modes 2 Large Display Displays the current value of the active function during the program cycle or the set value of the selected function in operation or program mode 3 PROG 0 9 Keys Selects program number in operation or program mode 4 REPROG Key Switch from operation mode to program mode for setting function values and vice versa After setting new function value s within a selected program in program mode this key must always be used to store the new values for the program in memory 5 FUNCTION SELECT Key Selects function within selected program in operation and program mode The function is selected if the function light is on in front of the function description under the large display 6 CONDITIONING PROGRAM Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 24 7 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is selected during the operation or program modes Special Remark There is an additional time operated vacuum function available at digital sensor control the VACUUM PLUS function This function is not displayed on the panel The VACUUM PLUS function can only be activated if the standard vacuum function is set to 99 VACUUM PLUS function display during
16. OF THE MIXER OR IF THE OTHER BOTTLE IS EMPTY COULD CAUSE FATAL EXPLOSIONS All guarantees and or liability expire in the case of accidents and or damage caused by using oxygen or other explosive gasses The maximum gas pressure that can be set in the packaging is 35 0 35 bar on the vacuum meter This means that there is 65 gas and 35 vacuum underpressure in the packaging If a higher gas pressure results in insufficient seal quality contact the supplier or Henkelman BV for more information about connecting external seal pressure Henkelman recommends checking the pressure and amount of gas in the gas bottles regularly Ensure that the gas bottle s is are correctly anchored Always turn off the main cock on the gas bottle if the machine is not in operation or if the gas flush function is not active PACKAGING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces In this process the vacuum process must be carefully monitored only possible with transparent lid or lid with inspection window The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached Settings for programs for packaging liquid products can best be programmed using automatic programming see page 19 20 The saturation point of liquids is reached at a certain ratio line of low pressures and high temperatures see the example table for water b
17. Version 06 03 TDIG EN 7 LAI TFAIIC AANI MANUAL TOUCAN SERIES NKEI A AN y 5 VACUUM PUMP Regularly check the level and quality of the oil in the pump If there is too little oil or the quality of the oil is bad polluted replace or top up the oil before operating the machine see page 25 Let the pump conditioning program run at least one full cycle before replacing the oil see page 24 Use the right type of oil for the pump when replacing or filling up see page 26 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 24 For packing fluids we advise using the mentioned conditioning programme each day in order to prevent oxidation forming on the pump USE OF GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing too much oxygen Use thereof can cause risk of explosions Accidents and or damage caused by using abovementioned gasses voids all liability on the part of Henkelman BV as well as the guarantee The gas bottles must always be correctly secured If the gassing function and or the machine is not in use then the main cock of the gas bottle must always be closed The pressure of the pressure reducing valve on the gas bottle may NEVER be set to more than 1 atmosphere ATO A higher pressure may damage the machine For more information about the use of gas bottles consul
18. achine has stood idle for some time instructions page 24 2 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry 3 Place the vacuum bag on the platform of the chamber Adjust the height of the platform in such a way that the open side of the vacuum bag sticks out over the seal bar The bag however should never come outside the chamber 4 The vacuum bag must be placed without folds over the sealing bar 5 Inthe case of a gassing system the opening of the vacuum bag needs to be pulled over the gas pipes see illustrations If necessary adjust the height of the platform 6 Anumber of bags may be placed on the platform However the vacuum bags may not be placed on top of each other 7 Use the PROG key to choose the desired program See page 20 for instructions about programming 8 Close the lid and the machine automatically runs through the full cycle of all activated functions The lid opens automatically when the last function decompressed has been completed 9 If necessary the cycle can be partially or fully interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum gas flushing sealing or soft air decompression and automatically continues with
19. ag in such a way that a flat bottom is formed Place the empty bag into the opened mould Press the empty bag completely downwards for optimal packaging Now shake or pour the product into the bag Make sure that the bag does not get filled too far 4 Depending on the type of product it may be necessary to lift the package a few times to allow the product to sink down into the bag 5 Pay attention to hygienic conditions during this operation The packaging material the product and hands must be clean and if possible dry 6 Now fold the upper part of the vacuum bag shut and close the mould 7 Close the mould by again lifting it and pulling it towards you 8 The vacuum bag should be placed without folds against the seal bar 9 When packaging products with a mould gassing is not possible 10 Depending on the model of the container a number of packages can be made simultaneously I With the PROG key select the desired programme See 20 for instructions on programming 12 Close the cover and the machine runs automatically through the full cycle of all installed functions The cover opens automatically when the last function decompression is finished 3 If so desired or required the cycle can be wholly or partly interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key only interrupts the active function vacuum sealing or soft air decompression and continues automatically to
20. ag is being placed e Place the vacuum bag neatly and not properly and or correctly on the sealing bar smoothly on the sealing bar Ensure that correctly sealed the opening of the bag is always within The sealing time is too long or too short the vacuum chamber The silicone rubber in on the silicone Adjust the sealing time longer or shorter holder is damaged or worn Replace the silicone rubber The teflon tape is damaged Replace the teflon tape The inside of the vacuum bag opening is Clean the vacuum bag s opening contaminated There is too much gas in the package Check this by setting the gas function to the OFF position The amount of gas in The gas bottle is empty or nearly empty Replace the gas bottle the vacuum bag is The gas bottle is still closed Check if the valve on the gas bottle is insufficient optional closed If so open it Gas flush time is too long or too short Shorten or extend the gas flush time The gas flush pressure is incorrectly set Check if the manometer or the secondary pressure of the gas is set to 1 atmosphere 1 ATO WARNING The pressure of the gas mixture may never be more than 1 atmosphere ATO In the case of other problems or questions contact the supplier or Henkelman BV Version 06 03 TDIG EN 37 DIGITAL TIME CONTROL FACTORY SETTINGS Program 0 Vacuum time 30 25 20 15 10 30 25 20 20 15 Gas flush time OFF OFF OFF OFF OFF 5 5 10 15 15 Sealing time 29 49 25 25 29 25 29 Zo 29 72
21. ality is partially dependent on the maintenance of the sealing bar and contra bar silicone holder The main maintenance activities are the daily cleaning of the sealing bar and the silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The average maintenance cycle of the sealing bar teflon tape sealing wire is at least once every 3 months This indication refers to regular use of the machine on average 5 hours per day and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication Version 06 03 TDIG EN 27 Replace sealing wire and teflon tape Remove teflon tape Unscrew and remove sealing wires Replace the teflon tape Screw down new wires onto clamping plate Pull wires taught using a pair of pliers and a vice and screw the wires down on the clamping plate Version 06 03 TDIG EN 10 11 12 13 Remove the sealing bars from the holders by releasing the click system or by unscrewing the screws bi active Remove the teflon tape from the sealing bar The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and pulling the wires from the grooves Remove the teflon tape that is attached to the top of the sealing bar and
22. at the user can do himself The following page contains a breakdown of these activities A IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Remove the plug from the wall socket or put the master switch in the O position fthe machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact the supplier or Henkelman BV fthe machine is equipped with a gas flush system then always close the main tap during standard maintenance activities Always take care that the pressure on the pressure reducing valve on the gas bottle is never higher than 1 atmosphere ATO before during and after the maintenance activities A higher pressure may cause irreparable damage to the machine NEVER use flammable gasses or gas mixtures containing oxygen When cleaning transparent lids if applicable NEVER use cleaning agents containing solvents Check at least once a week if there are cracks in the lid In case of cracks turn off the machine immediately and contact the supplier or Henkelman BV High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off opening of the pump This would cause irreparable da
23. c programming Ensure that all functions are activated in the selected program Activation means that the function in the program is assigned a value If the value is OFF then that means that the function is not activated and will not be included in the automatic programming cycle For machines with optional gas flush function If a program is setup with the active gas flush function then this is indicated by a dot in the lower right hand corner of the small display when selecting the program in the operation mode For machines with optional sensor control If a program is setup with the active VACUUM PLUS function then this is indicated by a dot in the lower right hand corner of the large display when selecting the program in the operation mode If the function s value is OFF then it can only be activated using manual programming Contact the supplier or Henkelman BV for more information about programming Version 06 03 TDIG EN 22 MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 5 hours per day then a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and th
24. de teflon tape 0305515 length sealing beam 5 cm Double Seal 2 x 3 5 mm round wire 0305000 2 wires length of sealing beam 15 cm Cut offseal 1 x 3 5 mm round wire 0305000 1 wire length of sealing beam 15 cm 1 x 1 1 mm round wire 0305010 1 wire length of sealing beam 15 cm Broad Seal 1 x 8 0 mm flat wire 0305025 1 wire length of sealing beam 15 cm Bi Active Seal 2 x 5 0 mm flat wire 0305020 1 wire length of sealing beam 15 cm Silicone Rubber Silicone 17 x 8 0320200 length silicone holder 1 x 8 0 mm flat wire 0305025 1 wire length of sealing beam 15 cm LID GASKET HENKELMAN MODELS REFERENCE LENGTHS PER MODEL in cm TOUCAN 42 0320215 TOUCAN 42 190 Lengths specified are always a little longer and must be cut to the correct length Version 06 03 TDIG EN 30 TECHNICAL SPECIFICATIONS MODEL VACUUM LID HOUSING DIMENSIONS PUMP FINAL CHAMBER VACUUM mm m h TOUCAN SERIE 42 Stainless Transpaent Stainless 490x490x750 021 99 80 Steel Steel Specifications can deviate from optional models Standard ambient temperature 5 C 30 C For deviating ambient temperatures see page 24 for special oil specifications Maximum use per day TOUCAN 5 hours per day Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Gas bottle connector diameter if applicable Maximum pressure gas bottle connector if applicable Sound level Version 06 03 TDIG EN Maximu
25. e enables any moisture in the pump to evaporate minimising the risk for rust spots The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the large display will display moving lines The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil Version 06 03 TDIG EN 24 MANUAL TOUCAN SERIES E H Changing Oil Filling The oil level and oil quality must be checked at least once a week The oil inspection window serves this purpose Fill up the oil level if it is too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months TOURAN 42 Take care to use the correct type of oil for the pump drainage A Beware of hot oil fumes during 1 Oil fill plug 2 Oil drain plug 3 Oil inspection window CAUTION when unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath When the oil has drained tilt the machine slightly so that
26. e right to zero and the lid opens automatically 9 The product is packed In the model with mould the mould should first be brought into the opened position before the and ready to remove products can be removed PROGRAM MODE The program mode is used to change the function values within the programs See page 20 for instructions on programming OTHER MODES The control panel also includes a service mode The conditioning program see page 24 for the pump and the operation hours counter are the functions most used in this mode Operation Hours Counter One of the service functions is the operation hours counter in order to be able to automatically indicate regular service requirements This functions sets the number of hours that the pump runs per 10 hours Once the number of hours set has been exceeded the message OIL appears on the display see page 12 The machine can still be used as usual but the message will keep reappearing on the display The factory setting for the program operation hours counter is OFF turned off The following steps can be followed to activate the operation hours counter or to reset it per 10 hours will be displayed for about 2 seconds After 2 seconds the originally set number of hours will be displayed per 10 hours When the operation hours counter is turned off the number of operating hours will not be displayed instead the message OFF will immediately appear after pressing the key for 3 second
27. elow The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less Henkelman recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum can be achieved for the product Saturation point of water relation between the pressure and temperature of the water Vacuum pressure 1000 800 600 400 200 100 50 20 10 5 2 mbar Boiling Point Temperature C 100 94 86 76 60 45 33 18 T 2 13 Version 06 03 TDIG EN 39 MAINTENANCE SCHEDULE NOTES Carried out by What done Remarks whom Version 06 03 TDIG EN A L 40 MANUAL TOUCAN SERIES E H Removal tools front panel With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots at the bottom side of the front panel Now lift it a little and pull it towards you Version 06 03 TDIG EN 41
28. er The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left Version 06 03 TDIG EN 17 4 Gas flush function if installed 5 Seal function 6 Soft air decompression function if installed 7 Decompression function 8 The product is packed and ready to remove Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts decreasing to the right When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the soft air function starts to slowly ventilate the vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right After ending the seal function or the soft air function if installed the decompression function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of t
29. he functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically In the model with mould the mould should first be brought into the opened position before the products can be removed Description of the program cycle for digital sensor control Select the program number with the PROG key and the small display If the selected program is programmed with the active gas flush function then a dot appears in the lower right hand corner of the small display If the selected program is programmed with the active VACUUM PLUS function then a dot appears in the lower right hand corner of the large display 2 Close the lid 3 Vacuum function 4 VACUUM PLUS function if activated 5 Gas flush Function if installed Version 06 03 TDIG EN Make sure that in the model with mould the machine is always set on closed position The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display incrementing percentage vacuum until the percentage set max 9996 and a dot in the lower right hand corner if the VACUUM PLUS function is activated Vacuum meter starts increasing to the left The machine continues vacuuming the chamber after 99 value is reached The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set max 99 sec and a dot in the lowe
30. hed to 1 if applicable then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the large display before control panel switches to operation mode The first code indicates the model of the machine The second code indicates the control software version Note both codes on page 4 as they are important for the supplier or Henkelman BV when making enquiries and or if any problems arise After switching to operation mode the machine is ready for use If the machine is new or has been unused for a longer period of time then it is advisable to run the pump conditioning program 15 minutes to heat up and clean the pump For instructions on the conditioning program see page 24 After switching to the operation mode the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client or supplier can activate it as a reminder for regular maintenance activities When OIL is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it More information on how to set or turn off the operating hours counter can be found on page 19 Version 06 03 TDIG EN 12 OPERATING STEPS FOR THE STANDARD MACHINE 1 Turn the machine on with the ON OFF switch Heat up the pump with the condition program when m
31. ine is put into operation This manual contains relevant information and instructions for starting up maintenance and applications If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires Henkelman BV wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer can always approach the supplier or Henkelman BV ENVIRONMENT The machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump Place the machine on a flat level floor This is essential for problem free operation of the machine Enough space must be left around the machine for good decompression The space must be at least 5 centimetres The ambient temperature in which the machine is operated must be between 5 C and 30 C When operating the machine in other ambient temperatures the user must contact the supplier or Henkelman BV for advice NEVER place the machine directly next to a heat source or a steaming device for example a combi steamer dishwasher or stove POWER GROUNDING Check that the voltage stated on the machine tag is the same as the mains voltage Check the direction which the pump is turning when the machine is connected to a three phase power source Always connect the machine correctly to an earthed socket to avoid danger for fire or e
32. intenance parts TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAMS gt ERROR CODES PNEUMATIC DIAGRAMS PROBLEM SOLVING _ __ __ lt FACTORY SETTINGS CONTROL __ eene SPECIAL APPLICATIONS Machine with gas flush system Packaging liquid products MAINTENANCE SCHEDULE NOTES mmHmHH ee REMOVAL FRONT PANEL Version 06 03 TDIG EN N C d C N 11 13 18 21 MANUAL TOUCAN SERIES H A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data This information is necessary if the supplier or Henkelman BV is contacted concerning questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data 1 MACHINE TYPE 2 MACHINE NUMBER MACHINE NO 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes first appear on the large display in succession before control panel switches to operation mode The first code indicates the model of the machine and the second code indicates the control software version Write both codes in the space below 4 CODE 1 Version 06 03 TDIG EN 4 A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL First read this manual carefully before the mach
33. lectrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it Replace the power cable immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine If the machine is stationary for long periods then the power should always be disconnected Version 06 03 TDIG EN 5 MANUAL TOUCAN SERIES NI EL AN VACUUM PUMP Check before starting the machine if there is oil in the pump see page 25 NEVER start the machine without oil in the pump Use the right type of oil for the pump see page 26 After moving and or transporting the machine always first check the oil level before re starting operation When starting the machine for the first time or after a lengthy idle period first run the conditioning program before operating the machine see page 24 A When packing powders or similar products a suction filter may have to be placed on the pump In case of doubt ask your dealer for additional information Depending on the specification of the product and the use intensity the filter can be placed externally When packing fluids or fluid containing products a fluid separator may have to be placed In case of doubt ask your dealer for additional information CONNECTING THE GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing
34. m fluctuation 10 of the official registered voltage TOUCAN diameter 6 mm 1 ATO lt 70 DB 31 ELECTRICAL DIAGRAMS Control Current Diagram TOUCAN series 2 8 c 12 14 INPUT NPL CO MP GAS SEAL SEAL 2 SOFTAIR DECOMP NP _VOLT 24_VOL CONTACTOR VALVE V ACTOR CONTACTOR ALVE LVE USI K1 Y2 K2 K v4 Y MAIN CONNECTOR PC BOARD 2 4 5 8 J 10 A y 12 13 5 02 6 02 7 02 8 025 9 05 10 05 11 0 12 05 13 0 14 05 15 0 aie ee cre ia Ep m y co a Li t NC 8 15 gt 11 1 12 1 13 1 14 1 15 1 4 5 g 1 JA g Al a A JA E ze oen s gt Ul E dE i A La Kol A S1 1 4 Yo A A o AB KZ MAL V 54 Ls 5 1 5 6 5 2 se Bs sees SA COM 5 35 5 6 5 2 5 5 gt Keyboard i Goa AAR Ban HH HHE ekening nurr B 7 Hz HENKELMAN r s Fuse PSOmAT Rev olerantic rije maten Fi W 2 250 1 RE Revisie Datum Ini DIN m ang q Verval JOT Power Circuit Diagram TOUCAN 42 1 2 3 4 5 MAIN_SUPPLY MAIN FUSES CONTACTOR_SEAL e CONTROLE TRANSFORMER Temp 4 V 3 18 0
35. machine Rp This code will be displayed when the operating panel is not able to get the correct memory data needed for starting up This for instance could be caused by a voltage drop in the power supply If this code is displayed the starting of the machine is being stopped and an operator action is required The operator has 2 choices 1 Switch the machine off and on again to check if it can get the correct memory this time try once more 2 Pressthe Reporg button By pressing this button the machine will use the default settings are programmed by Henkelman default settings and all programs will be overwritten with these default settings The notice Rp can only be displayed during the start up phase of the machine If one or more of these above notices are frequently displayed we recommend to immediately contact your dealer Version 06 03 TDIG EN 34 PNEUMATIC DIAGRAMS TOUCAN serie GaS A IES N SS SO RS SOAS AACS SAAC RRS LLAEZA Diagrams are shown for standard configurations Version 06 03 TDIG EN CJ Seal cylinder Vacuumpump Vacuumgauge Gas val Seal valve SOF var valy Devac valve Datum ve CoptionaD 2 I C CNN ONO jun NL Pd vervang van UUU 35 yaar PROBLEM SOLVING PROBLEM Machine does not work Machine does not work Control panel is on Final
36. mage to the pump Larger services must always be carried out by an authorised supplier The TOUCAN machines are designed for a maximum of 5 hours operation per day The supplier or Henkelman BV cannot be held responsible for any malfunctions or defects if these operation time limits are clearly exceeded without consultation The machine must be moved or transported in an upright position The machine may NOT be tilted as it can cause damage to the pump The supplier or Henkelman BV cannot be held responsible for any malfunctions or defects if the maintenance instructions in this manual are not followed Contact the supplier or Henkelman BV if there are any doubts or questions about maintenance or malfunctions Version 06 03 TDIG EN 23 STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth m Make sure that no cleaning agents containing solvents are used Make sure that no high pressure cleaner is used Weekly n Check the oil level and replace or fill up oil when the oil is turbid or the oil level is too low For instructions see page 25 s Activate the conditioning program for the pump at least once a week Inspect the sealing bar for damage Replace teflon tape sealing wire if the seal quality is no longer sufficient or if the teflon tape sealing wire is no longer tight and straight on the sealing bar For instructions see page 28 Inspect the lid
37. press the REPROG key to switch into programme mode The programme number now starts to blink on the small display VACUUM FUNCTION Digital Time Control Time is increasing As soon as the vacuum meter gets to 1 press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark Digital Time Control Let the vacuum function run 2 to 4 seconds longer after reaching 1 on the vacuum meter so that trapped air in the packaging is also extracted Digital Sensor Control The percentage vacuum increases As soon as the value 99 is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark If full vacuum is not required press the STOP VACUUM Key when the required value has been reached VACUUM PLUS FUNCTION only with digital sensor control Digital Sensor Control Time is increasing Press the STOP VACUUM Key at the required time The machine cycle automatically switches to the following function Remarks The VACUUM PLUS function can only be de activated OFF by manual programming The VACUUM PLUS function will only run when VACUUM function has been set at 99 GAS FLUSH FUNCTION optional Digital Time Operation Time is increasing As soon as the vacuum meter gets to the required under pressure press the STOP VACUUM Key The machine cycle automatically switches to the following function Digital Sensor Control The percentage vacuum decreases
38. r right hand corner The vacuum meter will very slowly increment to the left hardly noticeable Remark can only be activated with a vacuum function whereby the value is set to the maximum of 99 Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing percentage vacuum until the set percentage min 30 Vacuum meter starts decreasing to the right 6 Seal function When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same 7 Soft air decompression After ending the seal function the soft air function starts to slowly ventilate the function if installed vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right 8 Decompression function After ending the seal function or the soft air function if installed the decompression function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to th
39. ressure in the vacuum chamber See the following table for the relationship between the vacuum meter and the percentage vacuum Position Vacuum vacuum meter percentage 11 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine OPERATION MODE When the machine is turned on the machine switches to operation mode after displaying the two codes see page 4 The operation mode is the standard setting of the control panel for packaging products Set values cannot be modified in operation mode With the PROG key and function selection keys the set values within the various programs can be viewed If the machine is ready to package a product the product is already in the chamber then all that needs to be done is to choose the program PROG key and close the lid The program cycle starts automatically running through the set functions in the program Description of the program cycle for digital time control 1 Select the program number with the PROG key and the small display If the selected programme is programmed with the active gas flush function then a dot appears in the lower right hand corner of the small display 2 Close the lid Make sure that in the model with mould the machine is always set on closed position 3 Vacuum function The machine starts to vacuum the chamb
40. rface of the silicone rubber is smooth after it is in place and is shows no signs of tension Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential for achieving a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid gasket weekly for tears or damage Average maintenance cycle for lid gasket is at least once every 6 months This indication refers to regular use of the machine on average 5 hours a day and with standard products No rights can be derived from this indication Ensure that the ends of the lid rubber connect up closely De length of the new lid gasket is determined by using the old gasket If the lid rubber is too short or too long it can cause problems closing the lid or leak The rubber must be placed evenly and without tension in the holder The ends must be cut straight and must be laid tightly against each other to avoid leakage Version 06 03 TDIG EN 29 LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPs HENKELMAN MODELS 021 m h TOUCAN 42 STANDARD OIL OILFILTER OILEXHAUSTFILTER Henkelman Liters Henkelman Henkelman Amount reference 021 m3 h VG32 0439510 0 40 50 60Hz 0939005 1 SEAL SYSTEMS HENKELMAN PARTS SPECIFICATIONS REFERENCE QUANTITY Teflon tape 46 mm wi
41. rry out activities on i e make modifications to the supplied product 5 If we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property 6 Ifthe other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee for as long as the situation is occurring The stipulations of the guarantee and liability are part of the general terms and conditions of sale which will be sent to you if requested Version 06 03 TDIG EN 2 CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE 8 6 CONTENTS INSTRUCTION __ MACHINE REGISTRATION WARNING LABELS _ ___ IMPORTANT MACHINE PARTS STARTING UP AND OPERATING mmHRIRHImHHeeemeeeHHHHyns ON OFF switch Master switch Sleeperfunction Start machine Standard operating steps MACHINE CONTROL PANEL Control panel versions Control panel layout Operation mode Program mode Other modes Operation Hours Counter PROGRAMMING Manual programming Automatic programming MACHINE MAINTENANCE General Important before and during maintenance Standard maintenance schedule Vacuum pump maintenance Conditioning Program Seal system maintenance Silicone holder and lid gasket maintenance List of ma
42. s D Press the FUNCTION SELECT Key for at least 3 seconds After 3 seconds the number of operating hours The original setting can be modified using the and keys between 0 and 99 hours If set to 0 then the next time OFF will automatically be displayed The new settings are stored by using the REPROG Key The actual operation hours are then also reset to zero After pressing the REPROG key the control panel automatically switches over to operation mode Version 06 03 TDIG EN 19 PROGRAMMING The function values in a selected program number can be changed using either manual or automatic programming For units range and limits of the function values refer to the previous chapter MACHINE CONTROL PANEL 10 programs can be selected and set number 0 to 9 Note program 0 cannot be programmed The values in this program are set for service and reference use MANUAL PROGRAMMING Starting situation machine is in normal operation mode and the lid is open Select the correct program with PROG 0 9 key for setting function values Program number is displayed on the small display Press REPROG key to switch into program mode The program number now starts to blink on the small display Select the required function for programming with the FUNCTION SELECT Key The indicator lights will turn on for the active functions when selected Remark on Seal function for option 1 2 cut offseal At option 1 2 cut offseal the indicator SEAL ligh
43. stick a new piece of teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth Cut a new peace of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm 6 inches If 2 sealing wires or an extra cut off wire is on the sealing beam then a second sealing wire or cut off wire must of course be cut Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom Place the sealing bar top down in a vice and pull the sealing wire or wires through the other side of the groove s on the sealing beam Pull the wires tight with a pair of pliers and screw them down at the same time Ensure that the wire wires is are pulled taught and straight with the help of a pair of pliers before the wires are screwed down It is handy to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing beam in the vice and stretch the wire wires by pressing down the bar Cut off the extruding wire end s on both ends after having screwed it tight Cut a piece of teflon tape as long as the sealing bar plus about 5 cm 2 inches Stick the new teflon tape straight over the new sealing wire wires Ensure that the teflon is straight on the sealing bar and that the sticky part is stuck on the side Ensure that the teflon is stuck on the bar smoothly and without folds Cut the teflon tape off
44. t an authorised gas supplier WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage EIE Insert the plug firmly into the mains wall socket TO PROVIDE THE CONTINUED PROTEC TOM GAINST RISK OF ELECTRIC SHOCK CONNECT TO PROPERLY GROUNDED OUTLETS ONLY A Always connect the machine to an earthed wall socket ALWAYS IHSCONNECT THE MACHINE FROM POWER SOURCE BEFORE REMY SERVICE PANEL oniy Always remove the plug during maintenance or when the machine is not in use for extended periods WARNING IT 15 STRICTLY FORBIDDEN TO USE COXYGENM Os NEVER use flammable gasses or gas mixtures containing too much oxygen Use thereof can cause risk of explosions A Accidents and or damage caused by using abovementioned gasses void s all liability on the part of NOT HIGHER THEN 1 _15 Henkelman BV as well as the guarantee GAS SEAL Version 06 03 TDIG EN 8 MANUAL TOUCAN SERIES aH NKEI N AN IMPORTANT MACHINE PARTS REGULAR EXECUTION 1 2 TOUCAN SERIE Seal bar mounted on seal cylinder shaft by click system Silicone holder mounted to the lid Gas nozzle optional Lid seal Platform Fixation srew for platform Control panel Vacuum gauge ON OFF switch Oe a ee et The appearance of components and machines may differ from that shown in the images Version 06 03 TDIG EN 9 MANUAL TOUCAN SERIES
45. the next function The STOP key interrupts the entire cycle and goes immediately to the decompression function 10 After cycle completion the packed product or products can be removed from the machine 11 If the machine is equipped with a cut off sealing system then the remaining flap on the vacuum bag can be torn off SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrupted at all times Stop active function press I VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct size and good quality vacuum bags Maximum 75 product filling in vacuum bag Place vacuum bag fold free over sealing bar silicone holder use correct height from the platform in the chamber Place vacuum bag far enough over gas nozzles for gas flush so that no gas is lost and the bag does not move during gas flushing Version 06 03 TDIG EN 13 WORKING METHOD WHEN USING THE MOULD 1 Switch the machine on with the ON OFF switch Allow the pump to warm up by means of the conditioning programme if the machine has not been used for a long time see instructions on p 24 2 Place the mould in the opened position This is done by lifting the mould and tilting it slightly backwards 3 The mould has been fabricated exclusively for specifically sized block bottom bags So make sure that the right bags are being used Fold out the lower side of the block bottom b
46. the next function The STOP key interrupts the full cycle and continues immediately to the decompression function 14 Before the packages can be removed the mould needs to be opened again 15 The mould should always be placed in closed position before the machine is closed in order to prevent damage Version 06 03 TDIG EN 14 MACHINE CONTROL PANEL CONTROL PANEL VERSIONS General Digital Time Control Digital Sensor Control Version 06 03 TDIG EN The digital control panels are implemented with 9 pre select programs that can be individually set with different function values to be able to pack different products Program 0 can not be set and is used for servicing and testing A program cycle is the complete program of set functions that the machine runs through to package a product The control panels are designed with a operation mode and a program mode The operation mode is used during operational activities for selecting the program number with the required program cycle The set values of the function program can also be seen in the operation mode but not changed The program mode is used to change the function values within the programs The control panels are implemented standard with an automatic conditioning program for the regular maintenance of the pump and two STOP keys for complete cycle interruption or for only active function interruption There are also a number of built in service programs Contact the supplier
47. too much oxygen There is a danger of explosion when using the aforementioned gasses Accidents and or damage caused by using abovementioned gasses void all liability on the part of Henkelman BV as well as the guarantee The gas bottles must always be correctly secured If the gas flush function and or the machine is not in use then the main cock of the gas bottle must always be closed The pressure of the pressure reducing valve on the gas bottle may NEVER be set to more than 1 atmosphere ATO A higher pressure may damage the machine The diameter of the hose nipple connector for the gas bottle is 6 mm The connector is at the rear of the machine an option the machine can be fitted with a gas throttle valve This is recommended specifically for packing powders For more information about the possibility gas on the TOUCAN series consult a HENKELMAN BV For more information about the use of gas bottles consult an authorised gas supplier Version 06 03 TDIG EN 6 A IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the supplier or Henkelman BV The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the
48. ts up twice when selected The first time is for setting the seal time and the second time for setting the cutting time Remark on option Digital Sensor Control At option sensor control the indicator VACUUM lights up twice when selected The first time for the vacuum function vacuum percentage The second time for the vacuum plus function time duration see page 15 Digital Time Control Set the amount of time required for the selected function by using the and keys Digital Sensor Control Set the percentage of vacuum required or the amount of time required for the selected function by using the and keys Remarks Set values are displayed on the large display The functions vacuum plus sensor control gas flush and soft air can be turned off in the programme if required For turning off a function press the key until OFF appears on the large display Repeat steps C and D for setting other function values Press the REPROG key after setting all relevant functions to store the changes in the program The control then automatically switches back to operation mode and the machine is ready for use The newly set values are now the new default values Version 06 03 TDIG EN 20 AUTOMATIC PROGRAMMING Starting situation machine is in normal operating mode and the lid is open Select the correct programme with the PROG 0 9 Key for setting function values The programme number is displayed on the small display Then
49. vacuum is insufficient The machine builds up a vacuum slowly Version 06 03 TDIG EN CAUSE The plug is not plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt The control transformer 24 V fuse is burnt The micro switch which is activated when the lid is closed needs adjustment or is faulty There is an internal malfunction The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the bottom of the vacuum chamber is partially blocked The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated SOLUTION Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult supplier Extend the vacuum time Check the oil level and fill up if necessary Note the type and quantity Check the extraction hole on pollution Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult the supplier Consult the supplier Replace the oil exhaust filter Consult the supplier 36 The vacuum bag is The vacuum b
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