Filtration & UV System - Aquamarine Water Treatment
Contents
1. 4 5 0 System Requirement sec 4 5 1 PIUMBING a ee eee ne ee 4 Bilal Connection Seisei OETA AES E R 4 SLZ Basle EE aed eee E AE ATRA 4 6 0 System Descripti M onapo 5 6 1 5 2 A ne 5 6 1 2 gt Activated Garbon Fillers ea 5 6 2 UN SyStemit nic Manistee A ae el ne 5 6 251 la ak re Reed alles at he 5 7 0 System Installation ric atescceencctee canes tuaretaneecuctes ties caabevseccestuceesantevecdertuaeees 5 7 1 PLACING feeds gate a ee ee ee eee ee Heady eee eee een ne eee 5 7 2 PUMO ces 5 7 3 Eleciricial a 5 7 4 UN Systeman ensi eae a ern ae Ye eg i et ee 6 TAN Gereral FUNCION edd E E EERE E ai 6 4 2 Installati2. Wade Bills Engineering Sales Lee Hodgins Engineering Sales Gary Farquar Service Aftersales Mathias van Rensburg Manufacturing John Patterson Electrical Rene Foxcroft Spares and consumables Aquamarine Water Treatment 122 Capricorn Drive Capricorn Park Muizenberg Cape Town South Africa Tel 021 788 53 41 Fax 021 788 53 86 www aquamarinewater co za 10 0 Consumables Generally the following consumables are required when operating these filtration and UV plants Description Part N Filters Big Blue 20 20 Micron APPBB20 20 Big Blue 20 Carbon Block 5 Micron CB20 5 Big Blue 20 5 Micron APPBB20 20 UV Lamp Quartz Sleeve for HC 720 910QT Quartz Sleeve UV Lamp 29 Watt for HC 720 T540 Consumption 2 12 pce per year 6 12 pce per year 2 12 pce per year If needed 8000 hr once a year File BBBUV_Manual doc Page 8 8
3. 3 Fit the replacement 20 Micron cartridge into the blue filter bowl 1 and 5 Micron in filter bowl 2 on BBBUV Model 4 Tighten blue filter bowls up onto the black filter cap in an anti clockwise direction with the spanner provided Note depending on sediment loading and water usage filters should be replaced every 1 6 months 8 1 2 Activated Carbon Cartridges Replacing Process 5 Loosen blue filter housings 1 with the filter soanner provided in a clockwise direction as shown in the photo previously 6 Remove the dirty filter and expose of it DO NOT TRY TO CLEAN FILTERS 7 Fit the replacement activated carbon cartridge into the blue filter bowl 2 8 Tighten blue filter bowl up onto the black filter cap in an anti clockwise direction with the span ner provided Note Depending on usage and possible chlorine levels carbon filters should be replaced every 2 6 months 8 2 UV System The U V lamp should be changes every 8000 hrs or at least once a year Contact Aquamarine Water Treatment c c for replacement parts See spare parts at the end Caution Ultra Violet light can cause severe eye problems blindness or skin problems similar to extreme sun burn File BBBUV_Manual doc 7 8 Filtration amp UV System Operation and Maintenance Manual 9 0 Troubleshooting Should you have a problem with a Filtration amp UV System please contact one of the following people at Aquamarine Water Treatment
4. Standard Ballast Quartz Sleeve System Requirements Plumbing Connections Feed Water Connection Fresh Water Connection 1050 mm 200 mm 900 mm 20kg BBUV 25kg BBBUV Big Blue 20 20 Micron Big Blue 20 Carbon Block Big Blue 20 5 Micron only on BBBUV 2700 HC 720 2 7 m3 h 1x230V 40W att T540 UV 6 UN 910QT 1 inch Female thread 3 4 inch Male thread Note Maximum Pressure on system max 4 0 bar Maximum Temperature on system max 35 C Drawing Basic Flow 230V 50Hz Outlet 3 4 male Inlet 1 female File BBBUV_Manual doc Page 4 8 Filtration amp UV System Operation and Maintenance Manual 6 0 System Description 6 1 Filtration 6 1 1 Micro Filter The polypropylene Micro Filters are designed to remove any particulate material such as iron rust scale algae etc The system comprises the following Micro Filters e 20 micron Big Blue Cartridge Melt blown Polypropylene e 5 micron Big Blue Cartridge Melt blown Polypropylene 6 1 2 Activated Carbon Filter The carbon filter is designed to remove unwanted tastes odours organics and Chlorine This filter needs to be replaced every 2 6 month or when any unwanted tastes or odours are detected The sys tem comprises the following Activated Carbon Filter e Carbon Block or GAC 20 inch Big Blue Cartridge 6 2 UV System 6
5. configuration of this system may not be copied or passed on toa third party without permission from Aquamarine Water Treatment Note Prior to operating or servicing an Aquamarine Waiter Filtration amp UV System this user s manual must be read and fully understood Keep it and other associated in formation for future reference 2 0 Safety Precautions 2 1 General This system should be operated only by trained personnel During operation the system volume and certain line items are under pressure higher and or lower than atmospheric pressure Staff must comply with in this manual and the safety measures listed her own company in manipulating the sys tem Aquamarine will not be held liable for any damages injury or death that may result from the use of this equipment 2 2 Safety headings The safety section of this user s manual outlines the various safety headings used throughout this manuals text and are enhanced and defined below Note Indicates statements that provide further information and clarification Caution Indicates statements that are used to identify conditions or practices that could result in equipment or other property damage Warning Indicates statements that are used to identify conditions or practices that could result in in jury or loss of life Failure to follow warnings could result in serious injury or even death 2 3 Risks Associated with the UV System Incorrect operation or use for other than the intended p
6. the silicone O ring 5 seal Step 5 Once the system has been checked and rectified from leaks insert the UV lamp 4 into the stainless steel housing 7 Step 6 With the power disconnected carefully fit the lamp plug socket 3 onto the 4 pins lo cated on the UV lamp 4 and insert the UV lamp 4 all the way into the stainless steel housing 7 Step 7 At this stage the power can be turned on for a few seconds to insure the lamp is burning which is evident by a blue glow This must only be done for a few seconds after which the power must be turned off to avoid eye and skin exposure to the UV rays Step 8 Slip the plastic sleeve 1 over the securing nut 2 to conceal the UV lamp 4 and plug end 3 and to insure there is no risk of exposure to the UV rays Step 9 Once the UV lamp 4 has been concealed in step 8 the power can be turned on and the unit put into operation Always insure there is water flow or at least water in the stainless steel housing 7 before the power is switched on and put into operation File BBBUV_Manual doc Page 6 8 Filtration amp UV System Operation and Maintenance Manual 8 0 Maintenance 8 1 Replacing Filter Cartridges 8 1 1 Sediment Filtration Cartridges Replacing Process 1 Loosen blue filter housing 1 and 3 on BBBUV Model with the filter spanner provided a clockwise direction as shown in the photo below 2 Remove the dirty filter and expose of it DO NOT TRY TO CLEAN FILTERS
7. 2 1 Electrics U V lights generate heat which is dissipated by the flow of water over the tubes If this heat is allowed to build up failure of the seals could ensue and the units could leak on start up In addition the flow of cold water over the hot glass could cause the glass to shatter The warning lights will glow permanently when the unit is on line if a warning light goes out this indicates a lamp failure ballast failure or starter failure Contact Aquamarine Water Treatment c c for replacement parts See spare parts at the end The U V tubes should be replaced every 8000 hrs or at least once a year Always ensure that the by pass valve is fully closed when the unit is in operation This ensures that no contaminated water can by pass the system and mix with treated water Caution Ultra Violet light can cause severe eye problems blindness or skin problems similar to extreme sun burn Never connect the light up outside of its casing or look at it without protection 7 0 System Installation 7 1 Placing Firstly take the plant and secure it firmly in position on site Make sure to have at least 1 0 m free space to the left or right of the system determined by which end the UV lamp is inserted for mainte nance reasons 7 2 Plumbing Connect pipe work from the feed water tanks or the municipal supply lines to the inlet feed water connection Connect pipework from the clean water outlet to the clean water storage tank or point
8. FILTRATION amp UV SYSTEM Operation and Maintenance Manual Model BBUV 2700 BBBUV 2700 Aquamarine Water Treatment 122 Capricorn Drive Capricorn Park Muizenberg Cape Town South Africa Tel 021 788 53 41 Fax 021 788 53 86 www aquamarinewater co za Filtration amp UV System Operation and Maintenance Manual Table of Content 1 0 EE a a ee 3 2 0 Safety PreCAuUtiONS asesinan cece ce vee enana Eaa Enan airen ASE Eei aenea co 3 2 1 3 2 2 Safely NEAGINGS ES 3 3 0 4 4 0 4 4 1 sis weit tile eet een et eee eet diet etd din ate es 4 AAA Size and a Wath gen 4 leet a ce lene a aaaea 4 4 1 3 Ultraviolet Water
9. of use Maximum inlet pressure is 4 bar A pressure reducing valve will be required if the feed pressure exceeds 4 bar 7 3 Electricial Connect the power supply 220V 50Hz to the UV ballast File BBBUV_Manual doc Page 5 8 Filtration amp UV System Operation and Maintenance Manual 7 4 UV System 7 41 General Function The system is on and in operation when the power is switched on and the green light on the ballast 9 is illuminated A problematic bulb will be indicated by the red light on the ballast 9 illuminating and by a buzzing sound being emitted from the ballast 9 WARNING GERMICIDAL ULTRAVIOLET RAYS ARE HARMFUL TO EYES amp SKIN 7 4 2 Installation Process Caution Before attempting any maintenance insure the power supply is off Ultra Violet light can cause severe eye problems blindness or skin problems similar to extreme sun burn Step 1 Carefully insert the quartz sleeve 6 into the stainless steel housing 7 until it reach es the support spring on the opposite end Step 2 Slip the silicone O ring 5 onto the outside of the quart sleeve 6 until it makes con tact with the stainless steel threaded nipple Step 3 Screw the securing nut 2 onto the treaded nipple and tighten until the sealing face makes contact with the silicone O ring 5 Take caution not to over tighten as this can crack the quartz crystal sleeve Step 4 Pressurise the system and make sure there are no leaks from
10. on PrO ESSA a aeaaea 6 8 0 2 2 A A 7 8 1 Replacing Filter Cartridges 7 8 1 1 Sediment Filtration Cartridges Replacing 5 7 8 1 2 Activated Carbon Cartridges Replacing 7 8 2 UV Syste M aie die ea et 7 9 0 Troubleshooting nha eed 8 10 0 Consumables cceteecosdestuiveaaneeconces 8 File BBBUV_Manual doc Page 2 8 Filtration amp UV System Operation and Maintenance Manual 1 0 Introduction Congratulations on the purchase of your new Filtration amp UV System from Aquamarine Water Treat ment We thank you for your trust in us Treated with care and regular maintenance your new system will provide you many years of trouble free operation This user s manual outlines installation operation maintenance and troubleshooting details vital to the sustained performance of your system If your system is altered at the site of operation or if the feed water conditions change please con tact Aquamarine Water Treatment on 27 0 21 788 53 41 All rights regarding the design and
11. urpose may Endanger the health of the operator e Damage the unit and other equipment e Prevent efficient operation of the unit All persons concerned with the installation commissioning operation maintenance and repair of the unit must e Suitably qualified e Observe these Operating Instructions Take the time to read and understand the operating manual before attempting to use the system in order to ensure correct and safe operation 2 4 2 2 Ultra Violet Light Ultraviolet is electromagnetic radiation of wavelength 100 to 400nm It lies beyond the violet end of the visible spectrum and precedes the X ray Band UV systems work typically from 250 260nm The emissions in this band are invisible and highly damaging to eyes and exposed skin For this reason DO NOT ATTEMPT TO OPERATE THE UV LAMP OUTSIDE THE CHAMBER DO NOT ATTEMPT TO LOOK AT AN OPERATING UV LAMP File BBBUV_Manual doc Page 3 8 Filtration amp UV System Operation and Maintenance Manual 3 0 4 0 4 1 4 1 1 5 0 5 1 5 1 1 5 1 2 Labeling Do not remove any warning labels or system labels or direction arrows from the plant as they identify flows and warn against potential hazards Specifications System Specifications Size and Weight Length Width Height Weight excl Water Filtration Micro Filter Housing 1 Micro Filter Housing 2 Micro Filter Housing 3 Ultraviolet Water Sterilizer UV Type Flow Power UV Lamp
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