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ZCM1000

1. z PRECAUTIONS e Set the tape properly as described in these instructions If the end of the tape is folded when the tape is set the tape may jam at the tape outlet e This machine will cut virtually any type of pressure sensitive tape aluminum filament etc If tape is thicker than 05 or thinner than 03 test for compatibility e Because of tape differences elasticity stickiness etc some tapes may not cut at the set length If this occurs adjust the set length accordingly e f tape sticks to the blade remove the cutter unit clean with alcohol and apply silicone oil to the blade e To reduce jamming remove tape from machine when not in use SPECIFICATIONS weii Sato optional 1 1 25 1 5 3 Tape Length Set Limit 79 39 20 999mm 040 DC Motor for Tape Advancement and Tape Cut 18W Power Consumption Dimensions TROUBLESHOOTING When problems occur carry out the following procedures If the tape dispenser does not operate normally after following the troubleshooting procedures contact your supplier 1 If the motor does not drive e Check that the power cord is plugged in e Check that the power switch is turned on 2 If the tape does not cut e Make sure the cutter unit is set properly and clean 3 If the LED does not light e Check that the power cord is plugged in e Check that the power switch is turned on 4 f the tape does no
2. sensor Standard Accessory for Safety guard 117V Installed on 230V With 4 screws machines Need 507 S Standard Part zcM1000P901 901a Stopper to secure cutting head 22 Part Illustration f A gt gt Standard Part ZCM2000P601 Main Board Unit 2 lt for zcM2000 e I Standard Part Switch Button 3 Standard Part ZCM2000P612 memory for zcM2000 Please refer to STARTinternational com for details on modifications u Complete Parts kit to zcM1000PB B kit convert to B modification Complete Parts kit to zcM1000PNM NM kit convert to NM modification Complete Parts kit to zcM1000P504 S D kit convert to D modification Complete Parts kit to zcM1000P533 1 T kit convert to T modification zcM1000P550M C kit Part to convert to C modification 2 1000 154 C kit Part to convert to C modification zcM1000P550E E kit Part to convert to modification zcM1000P107D E kit Part to convert to modification Complete Parts kit to zcM1000PCR K kit convert to K modification 23 START International International START International 4270 Airborn Dr Addison TX 75001 USA Tel 972 248 1999 Fax 972 248 1991 service STARTinternational com www STARTinternational com 09 08
3. which will be applied to repair change For the full Warranty amp Repair policy please visit www STARTinternational com Do not leave the tape dispenser Do not drop the tape dispenser Do not use volatile liquids in direct sunlight or subject it to heavy shocks thinner benzine etc to clean the dispenser Wipe with dry cloth only Do not use the tape dispenser in Do not insert bars or plates Do not insert your fingers into humid or dusty places into the tape outlet this will the cutting head damage the blade FEATURES e f using automatic feed when one piece of tape is removed the unit will automatically feed and cut the next piece at the preset length The tape length is easily seen on the LED display and operation is simple press the CM key or MM key to set the length Setting limit 20mm to 999mm If a piece of long tape is needed press ADVANCE key for desired length then press CUT key to cut e blade unit can be removed and replaced easily Tape jamming is also easily fixed by removing the blade unit 3 START International DESCRIPTION OF PARTS AND FUNCTIONS REEL PRESSURE Knob CUTTER Latch POWER Switch FEED Roller e POWER Switch Press to turn power ON or OFF 123 The last digit indicates millimeters and the first two digits centimeters e LENGTH ADJUSTMENT Keys EI Press mm key to set tape length in mm Press cm key to set tape len
4. DING SCREW 4 X 3 SCREW 2 8 28 4 X 8 SCREW 2 Bac o CHANGE THE SEPARATING ROLLER 1 REMOVE TWO SCREWS 138 SEPARATING ROLLER RING RUBBER RINGS 2 GRIP RUBBER RINGS 3 LIFT ROLLER UNIT FROM TAPE UNIT 430 SEPARATING ROLLER GEAR 136 SEPARATING ROLLER UNIT ROLLER AND RINGS ONLY mm mm mm mm el ROLLER SHAFT SEPARATING ROLLER HOLDER UNIT x Numbers in balloons Goo represent the last digits in replacement part number When ordering ask for ZCM1000P _ 9 START International EXPLODED VIEWS PARTS BREAKDOWN FRONT HOLDER STRUCTURE FRONT HOLDER 3 UNIT 519 HOLDER 3 817 ROLLER PRESS UNIT 2 161 CUTTER HOLDING SPRING CUT LEVER SHAFT COLLAR 521 CUT LEVER LINER 2 CUT LEVER UNIT 2 520 CUT LEVER PRESS 2 FLAT GEAR 15 CUTTER GEAR UNIT 2 CUTTER GEAR COVER UNIT 2 WITH SENSOR COLLAR 2 FLAT GEAR SHAFT 13 FLAT GEAR SHAFT 14 FLAT GEAR 16 YELLOW 6x3 SCREW 3X8 SCREW 187 MOTOR UNIT Numbers in balloons Goo represent the last digits in replacement part number When ordering ask for ZCM1000P __ _ 10 EXPLODED VIEWS PARTS BREAKDOWN FEED STRUCTURE FEED ROLLER LEFT PLATE UNIT 2 MOTOR UNIT 4 BEARING 2 RIGHT PLATE UNIT 3 FEEDER ROLLER GEAR 2 TAPPING SCREW GEAR PLATE
5. INSTALLATION UNIT WITH GEARS PRESSURE ROLLER CK COLLAR 2 SLC 154PP PRESSURE ROLLER REMOVING SENSOR UNIT 1 OPEN SENSOR UNIT FROM BLADE HOLDER UNIT 2 PRESS SENSOR UNIT FORWARD UP TO REMOVE FROM CUTTER HOLDER UNIT PRESS SENSOR UNIT FORWARD 15 COVER FOR NON CONTACT 560 1 SENSOR UNIT EM 526 OPEN SET BLADE HOLDER Numbers in balloons Goo represent the last digits in replacement part number When ordering ask for ZCM1000P ___ 11 START International EXPLODED VIEWS PARTS BREAKDOWN NOTE Parts grouped within broken lines can be purchased as complete assemblies Numbers in balloons represent the last digits in replacement part number When ordering ask for ZCM1000P ___ 12 Corresponding Parts ZCM2000 605 612 601 ZCM1000 102 504 The information contained in this Resource Guide along with additional maintenance and repair information videos and photos can be found online at www STARTinternational com START International 13 EXPLODED VIEWS PARTS BREAKDOWN BOTTOM PLATE WIRING TO CONTROL PANEL 111 TRANSFORMER 117V 112 TRANSFORMER 230V 2 4mm NUT 2 N FUSE HOLDER 120 FUSE N e 2 5 POWER SWITCH 206 2 CORD 230V CORD 117V CONTROL PANEL CONNECTIONS AUTO BUTTON AUTO FEED CONNECTOR 4 504 MAIN BOARD AND CONTROL PANEL CUT SENSOR MOTOR UNIT 4 FEED MOTOR UNIT 2 CUT TRANSFORMER N
6. P424 Flat Gear 14 lt Standard Part zcM1000P427 Feed roller gear 3 Standard Part zcM1000P428 Screw 4 8 Part to mount gear cover zeM1000P430 eParating roller Standard Part gear 2 1000 431 Cutter gear 2 unit Standard Part Cutter part gear 2 zcM1000P433 Po J Standard Part cover 2 unit 20 Part Part Name Illustration Notes Feed motor 2 1000 435 Red amp Brown Standard Part line uL zcM1000P501 e Standard Part Left zcM1000P502 1228 Standard Part Right 24271 zcM1000P5o3 SeParating roller Standard Part holder lt zcM1000P504 Standard Part Ce Standard Part zcM1000P507S Cutter holder SS Plastic Frame Only with NN Front Holes Cutter holder unit SS SE zcM1000P508S Plastic frame blades 2 with front holes zcM1000ps17 Roller pressure Standard Part unit 2 zcM1000P518 Front holder unit 3 Ris e eevee e frame motor zcM1000P519 Front holder 3 Vie ae Se Plastic frame only zcM1000P520 Cut lever press 2 l Standard Part zcM1000P521 Cut lever liner 2 Standard Part 21 START International Part Part Name Illustration Notes Separating roller M 2 Standard Part holder unit UNE with P138 roller rings gt Standard Part zcM1000P550S Auto feed cutter RAN with 3 flat pin unit m connector Complete Cutting Head zcM1000P555 Sensor cover Plastic frame only de Standard Part zcM1000P560 4 Sensor unit M connector frame
7. THE ORIGINAL RESOURCE GUIDE ELECTRONIC Product TAPE DISPENSER START International The information contained in this Resource Guide along with additional maintenance and repair information videos and photos can be found online at www STARTinternational com START International CONTENTS Read this resource guide before operating to ensure proper operation Keep this resource guide on hand for future reference Warranty Information 2 jo c 3 Features 3 Description g Parts and FUIICUOTIS mer e m akha kapaka 4 Operation 5 6 O li i MR 6 J Or er 7 Preventive Maintenance 8 Additional Imiormatem Tor ZCM Z000 Lu u a acis icit dc Ooh a Rt A ob 8 Exploded Views Parts 9 14 c MEMPHIS 15 23 WARRANTY POLICY FOR ZCM SERIES TAPE DISPENSERS START International warrants all parts on ZCM series tape dispensers against defects in design materials and workmanship for a period of 180 days Parts excluded from this are cutting blades silicone rollers and cutt
8. er liners these parts are considered wear parts Labor to replace defective parts will be performed at no charge for the first 90 days after date of purchase Warranty does not cover transportation costs START International s sole obligation under this warranty is limited to repair replacement or credit of the purchase price at our option which do not properly perform the function for which they were designed Warranty repair is contingent upon STARTS examination and determination that alleged defects have not been caused by misuse abuse improper installation or application repair alteration accident or neglect in use storage transportation or handling The above warranty and remedy constitutes START International s sole liability hereunder and are in lieu and exclusive of all other warranties and remedies expressed implied or statutory including but not limited to those of merchantability and fitness for a particular purpose REPAIR POLICY Contact START INTERNATIONAL to determine nature of problem Furnish START with the following information 1 Who the unit was purchased from 2 Model number and serial number 3 Date purchased copy of invoice or packing slip required START will issue an RMA Return Material Authorization for the repair Return machine to START by freight insured and prepaid START will notify the customer if there is a repair charge A 25 00 evaluation charge will apply to all non warranty repairs
9. gth in cm Feeds tape to the preset length and cuts automatically TAPE LENGTH Display LENGTH ADJUSTMENT Keys RESET Key REVERSE Key CUT Key ADVANCE Key ADVANCE CUT Key AUTO SENSOR Switch SENSOR Plug SEPARATING Roller REVERSE Key Feed Roller reverses Use this key to change tape e ADVANCE Key Tape dispenses as long as key is pressed RESET Key Length display is reset to 20mm This key can be used as an emergency stop e CUT Key Press to cut tape uS e PRESSURE Knob Adjusts top roller to change pressure on tape OPERATION Using Automatic Feed 1 Plug in power cord and turn unit on 2 Set tape on the center of reel and stick the end of the tape onto the metal feed roller Press ADVANCE key until tape feeds through cutting unit If the tape will not feed through the cutter fold corners of the tape to form a triangle shape and re feed Fig A 3 Press CUT key to cut tape 4 Set the tape length Press MM key to set length of 0 9mm FOLD Press CM key to set length of 20 990 mm W e 5 Set PRESSURE knob e f tape curls or slips increase pressure e f tape creases decrease pressure 6 Turn sensor switch ON Tape will be fed to set length and cut When the piece of tape is removed from machine another piece will be fed and cut Turn sensor switch OFF when not in use Using ADVANCE CUT key With AUTO SENSOR switch OFF press ADVANCE CUT key Tape w
10. h 999 3 Set additional lengths as shown in 2 If only two lengths are needed record 999 as last length 999 length will not be memorized 4 After lengths set the display will flash 0 Press mm key to switch between 0 and 5 On 0 the machine will feed and cut the first set length until the M key is pressed then it will feed the second length until the M key is pressed and so on e On 5 the machine will feed and cut the recorded lengths in series When set correctly press and hold the M key until the display stops flashing The first preset length will be shown on the display and the unit is ready to use Ul 6 Programmed tape lengths will be fed and cut in order when using either the sensor unit automatic feed and cut or the ADVANCE CUT button 7 f RESET 20 key is pressed all of the memory will be erased EXPLODED VIEWS PARTS BREAKDOWN REMOVE BODY COVER AND BOTTOM PLATE TO REMOVE BODY COVER TO REMOVE BOTTOM PLATE 1 REMOVE AUTO FEED CUTTER UNITG50 D 1 REMOVE GROUND SCREW FROM BASE 2 REMOVE FOUR SCREWS REMOVE FOUR SCREWS FROM BOTTOM OF UNIT 228 2 3 REMOVE PRESSURE KNOB 3 REMOVE TWO SCREWS FROM BOTTOM OF UNIT 4 LIFT COVER FROM UNIT 4 REMOVE TWO SCREWS FROM FRONT OF BASE 106 PRESSURE KNOB 5205 AUTO FEED CUTTER UNIT NOTE CONNECTOR 4 200 1 CONNECTS TO OPEN SET CONTROL PANEL 1 233 3 X 8 SCREW 4 234 3 X 8 GROUN
11. ill be fed to set length and cut Using ADVANCE key Press ADVANCE key until desired tape length has been fed This key overrides the preset length Press CUT to cut tape Changing tape Press the REVERSE key The feed roller will rewind the tape away from cutter area Remove the tape manually In case of tape jam Press REVERSE key to remove tape from cutter area Rewind and replace tape on roller Also remove cutter unit to verity no tape is stuck on roller or cutter 5 START International OPERATION CONT D To Replace Cutter Unit Turn off auto sensor and power before removing cutter unit Pull sensor plug out then pull cutter unit forward while pressing the knob on the top of the unit Fig 1 To replace blades remove the two screws inside head Blade can then be lifted out and replaced Before remounting the cutter unit to the frame the lower blade must be bottomed out If it is not completely down use a screwdriver to lower it Fig 2 Remount the cutter unit by aligning the bottom of the unit then pushing in the top FIG 1 Replacing the Separating Roller Turn off the sensor and power before removing the separating oe roller Remove the cutter unit then remove the two screws Fig 3 remove roller holder grip rubber ring in the center of separating roller and pull Then remove the screws on the left and right of the roller holder and pull off shaft and gear Fig 4 Hes OOO
12. t advance e Check if the tape is jammed at the roller or in the cutter unit e Check that the tape is set properly 5 If the auto sensor does not work e Check that the sensor plug is plugged in e Check that the sensor switch of cutter unit is on e Check that the sensor part of the cutter unit is not stained 6 If the tape advancing does not stop e Check that the tape is centered If not set the tape at the center of the feed roller so that the sensor will see the tape 7 START International PREVENTIVE MAINTENANCE WEEKLY Remove cutting head Clean and look for missing roller rings Replace as needed MONTHLY Remove blade spring and blades to inspect cutter liners Place drop of silicone oil on each liner or replace if worn Inspect feed roller and blades for tape tragments or adhesive buildup Clean with alcohol ADDITIONAL INFORMATION FOR ZCM2000 MEMORY Key The reverse key on the ZCM1000 is changed to the MEMORY M key on the ZCM2000 The reverse function can be accessed by pressing the FEED key and the M key at the same time This function is for changing tape Setting Memories 1 Press and hold the M key until the LED display flashes 2 Using the cm and mm keys set the desired length for first cut A The mm key controls the millimeter setting 1 digit B The cm key controls the centimeter setting 2 digits Ex 125mm 12cm and 5mm C Press key to record memory The display will then flas
13. tandard Part Power cord Standard Part 2088 For 117 USA Plug type Powercon Standard Part zcM1000P206 2 For 230V Plug type zcM1000P215 Sensor unit cover Standard Part Standard Part 1000229 BEIM To mount front holder Standard Part zcM1000P229 Screw 3 14 To mount control panel 17 START International Part Part Name Illustration Standard Part zcM1000P230 Screw 2 6 3 To mount motor Gold color Standard Part 2 1000 231 Screw 3 10A To mount cutter gear cover zcM1000P232 Screw 3 5 Standard Fan To mount cutter spring zcM1000P233 Screw 3 8 a zcM1000P234 Screw 3 8 mo qund zcM1000P237 Screw 4 6 2 1000 245 Advance Cut Standard Part button zcM1000P246 cm Button Standard Part 2 1000 247 mm Button Standard Part zcM1000P248 Cut Button Standard Part zcM1000P249 Advance Button Standard Part zcM1000P250 Standard Part reset Part Part Illustration Notes zcM1000P251 Reverse Button Standard Part Standard Part Special coated blades Blade set 2 1000 254 5 Upper amp Lower Standard Part Special coated blades zcM1000P256 Top Blade Holder Standard Part zcM1000P257pp Plade spring Standard Part with comb zcM1000P258 Blade liner Right mE Standard Part Flat gear shaft 14 19 START International Part Part Name Illustration Notes Standard Part Collar 2 Standard Part zcM1000
14. umbers in balloons Goo represent the last digits in replacement part number When ordering ask for ZCM1000P _ 14 Part Part Name Illustration Notes Transformer 2 Standard Part 117V A on 117 Volt Machines Transformer 2 Standard Part 230V CE A on 230 Volt Machines Standard Part zcM1000P113 Screw 4 8 To hold transformer on base zcM1000P114 Nut with washer Standard Part 4mm zcM1000P115 c Standard Part zcM1000P116 Rubber feet Standard Part 15 START International Notes Standard Part Used with P138 Standard Part Standard Part Part Part Name Illustration zcM1000P118 zcM1000P120 zcM1000P121 zcM1000P124 Separating roller unit zcM1000P136 Separating roller ring zcM1000P141 Roller shaft zcM1000P142 Screw 3 20 zcM1000P150 Screw 3 25 2 1000 138 Standard Part To Mount to P136 Standard Part Standard Part To Mount feed roller Standard Part 5 teeth for less pressure ZCM1000P154PP5 Pressure roller 5T Pressure roller Standard Part collar zcM1000P155 ser Part Part Name Illustration zcM1000P161 Standard Part spring M zcM1000P164 Standard Part spring 2 1000 178 Earth spring gt Standard Part zcM1000P182 Flat revet Standard Part Cutter motor ZcM1000P187 Yellow amp Blue 4 Standard Part line zcM1000P200 1 Standard Part 3 pins 2 zcM1000P204 Pinion gear S

ZCM1000

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