TransTech III Manual
Contents
1. TECHNOLOGIES INC TRANSTECH Ill Transmission Service System User Manual Table of Contents ssa tri oaths Soares 4 System Features and FUNCIONS 5 enin bird a sir a EEE E E ccu E FR Qc CU a E uo MET E iiu EXER 1 1 Control Panel Features and 1 2 EM mew E PEU PU 1 3 KION i i CPU 1 4 eg 1 5 Safety Intormiatiolhi 2 1 Before VOU Begi Ve ve UV 3 1 First Time Operation E 3 1 TransmissSion Service Proc dure ss 4 1 Frequently Asked QUeSLIOHS iners oou vaio coa aa d devenue E 5 1 Troubleshooting and Additional Help ee 6 1 Appendix ian teeth ee ou de oua A 1 Maintenance PTOCOOUI GS sca otc tunc ctiam c A 1 Cleaning the Unit s Filter Screen A 1 Maintenance Score 3 Appendix B System Accessories ee B 1 PAN 2 916 gi S e a me TCR SR ALI Po B 1 s odis2. the machine other than automatic transmission fluid Improper use of transmission fluid can cause injury Over exposure can have harmful effect on eyes skin respiratory system and possible unconsciousness and asphyxiation Improperly blocked vehicles can move Set the parking brake and chock the wheels Moving vehicles can cause injury Moving engine parts The engine cooling fan will cycle on and off depending on the coolant temperature and could operate without the engine running Wear safety goggles Always keep objects clothing and hands away from the cooling fans and engine parts Moving engine parts can cause injury Hot surfaces are present during and after running the engine Do not contact hot surfaces such as manifolds pipes mufflers catalytic converters or radiators and hoses Hot surfaces can cause injury Catalytic converters become extremely hot Do not park a converter equipped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has been off for at least 45 minutes Catalytic converters can cause burns Cracked fan blade can become airborne Examine fan blades for cracks If found do not service the vehicle Flying objects can cause injury Batteries produce explosive gases and can explode resulting in injury Wear safety goggles when working on or near batteries Use in a well ventilated area Keep sparks and flames away from the battery
3. I WARNING AWARNING AWARNING AWARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting or disconnecting cooler lines or adapters Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fittings and adapters Wrap a shop towel around pressure fittings and adapters when disconnecting Avoid exposure to flames sparks hot engine parts and other ignition sources Explosion or flame or exposure to flammable liquid and vapors can cause injury Add the correct amount of automatic transmission fluid into the TRANSTECH S clean tank reservoir See chart below APPROXIMATED FLUSH CHART 4 Cylinder vehicle 10 12 quarts 6 Cylinder vehicle 12 14 quarts 8 Cylinder vehicle 14 16 quarts NOTE Quantity of fluid used per vehicle may vary depending on the condition of the fluid in the transmission being serviced Trucks and Step Vans may have a larger transmission therefore may use more fluid than specified in this chart Start engine let run until it reaches operating temperature turn engine OFF Locate and disconnect the cooler line at the easiest connection point a At cooler line connection to radiator Connection is usually accessible from the top corner of the radiator could be on either top side b At clamped rubber hose connection to transmission cooler connections are usually accessible f
4. s engine running the ENGINE START should be ON solid Check the transmission fluid level Feel the hoses for heat Heat in both hoses will verify good bypass flow from vehicle through the unit and back to vehicle Transmission fluid will automatically circulate in bypass mode when unit is not on If no bypass flow is indicated DO NOT BEGIN SERVICE If the ENGINE START alarm does not sound when the engine is started or the unit s alarm sounds and the ENGINE START light is flashing when the CHANGE FLUID is pressed bypass flow has not been achieved Bypass flow must be achieved by performing one or more of the following procedures a b or c Also See troubleshooting section page 5 1 steps 2 3 amp 4 for additional bypass flow information a Verify that the vehicle s parking brake 15 set then place the gear lever in neutral b Accelerate and hold the vehicle s engine to approximately 1 800 RPM Verify that the vehicle s parking brake is set press and hold the vehicle s foot brake firmly then place the gear lever in drive Transmission Filter Change If the vehicle s trans filter is to be replaced perform the following steps before removal of the trans oil pan If not go to step 8 after pushing the CHANGE FLUID button a Follow steps 1 6 press the DRAIN button on the unit s control panel Let the engine run until the unit s alarm sounds and the LOW VEHICLE FLUID and ENGINE STOP lights are flashing This means th
5. 30 seconds d Re check fluid level repeat step c if necessary Stop engine and let cool off 1f necessary 12 Disconnect hoses from TRANSTECH and connect the vehicle s cooler lines to their original connection ports 13 Start the engine check cooler lines for leaks and re tighten as necessary 14 Step on the foot brake firmly then slowly shift the gear lever to Low Gear first gear then back to Park Do final check of transmission s fluid level 15 Empty waste fluid tank Frequently Asked Questions 1 How is the clean fluid tank completely emptied in order to change fluid type The TransTech clean tank can be completely emptied First connect the positive battery cable to a battery s positive post Connect the negative battery cable to the battery s negative post Install an adapter into either of the unit s hoses Push the CHANGE FLUID button The unit will beep three times Push the STOP button The COMPLETE light will now be on Insert the hose with adapter into a suitable container and tip the unit back until the LOW CLEAN FLUID light goes out Push the FILL button When the tank runs dry return unit to the upright position Pump will stop 2 The TransTech III seems to take longer to perform a service than when it was new If it appears that a service now takes longer inspect the clean tank filter screen for debris Refer to the unit s Filter Inspection on page A 1 3 How does the TransTech III know
6. Application Use with 080 0593 Optional Transmission Adapters The following adapters are available for the TRANSTECH III The adapters listed are not included with any configured adapter kits and are sold in sets PART amp NO APPLICATION Volvo 850 Application Volvo V 70 All Wheel Drive Male O Ring Type Flange Style Counterpart Adaptor 062 2062 062 2061 Male Side Note One O ring O Ring P N 080 3602 Volvo 850 Application Volvo V 70 All Wheel Drive Female receptacle Flange Style Counterpart Adaptor 062 2061 062 2062 Female Side Volvo S Series Application Male O Ring Type Push Lock Style Counterpart Adaptor 062 2064 Note Two O rings 062 2063 Male Side O Ring P N 080 2326 Volvo S Series Application Female Receptacle Push Lock Style Counterpart Adaptor 062 2063 062 2064 Female Side Optional Transmission Adapters Continued The following adapters are available for the TRANSTECH Ill The adapters listed are not included with any configured adapter kits and are sold in sets PART amp NO APPLICATION 062 2000 Male Side O Ring P N 080 3602 ve k S 080 0593 062 2005 Female Side 062 2010 Male Side O Ring P N 080 3402 gt d X 080 0593 2 062 2015 Female Side BMW Jaguar amp Mercedes 12 mm Male O Ring Type Flange Style Counterpart Adaptor 062 2005 BMW Jaguar amp Mercedes 12mm Female Receptacle Flange Ty
7. MPT 080 0593 General Application Use with 080 0592 200 0062 Flush tool canister Used to put flush chemicals into transmission cooler systems no dipstick trans 4 011 5014 Adapter sorter rack for drain tray Standard equipment after Jan 1 2006 ORDERING PARTS Parts for the unit may be ordered by calling Customer Service have your model and serial numbers available Call 800 841 8810 714 558 8810 Appendix Parts TRANSTECH Transmission System Service Parts Please refer to the part numbers below when ordering parts for this unit Part Description 010 0027 Wheel 8 x 1 75 010 0026 Hub cap Black Plastic 040 0604 Cap Nut gt ID Push On 040 0507 Axle Bushing Black Nylon 010 5500 Axle Rear Wheels 72 x 20 875 19 010 6100 Swivel caster 010 6101 Swivel caster with brake lock 010 5004 Hose bracket 010 5200 Overlay TRANSTECH II Version A 010 5602 Adapter Box with bottle 010 1052 040 1200 Screw 5 8 php x 6 for adapter box 040 2000 Flat washer 6 for adapter box 040 2200 Threaded Standoff for adapter box 010 6060 Reservoir cap 020 5331 Printed Circuit Board Version A 020 8043 Harness External Power 020 1214 Harness Internal Power 020 1601 Internal Light Fluorescent Lamp 020 5332 Fuse 10 Amp Fast Blow GMA Type 040 0612 screw Allen Head 74 20 x Handle 040 0613 screw Phillips stainless steel 6 32 Rear panel 040 0623 Screw Allen Head 8 32 x 5
8. and never lay tools equipment or other conductive objects on the battery When is connecting to the battery make sure the unit s power switch is off Connect the positive lead of the unit to the positive lead battery first connect the negative lead of the unit to a solid ground point as far from the battery as possible Keep battery acid away from skin or eyes In case of eye contact flush with clean water for 15 minutes and get medical attention Before You Begin First Time Operation 10 NOTE This unit has been tested using Dextron Automatic Transmission Fluid and is ready for service after receiving inspection of the unit Use new oil above 50 degrees Fahrenheit Remember to send in your warranty card Check the output return hoses battery connections and all external components for damage Fill the unit s reservoir with a minimum of 14 quarts of new transmission fluid if you are going to perform a service now Otherwise use 8 quarts NOTE Do not leave oil standing above the 0 line of either tank overnight Connect two compatible adapters to each other secure tightly Attach the output return hoses together using the connected adapters After removing the male to male liquid adaptor from each of the units hoses if fresh out of shipping box Insert the Disposal hose into the unit s filler neck or into a suitable container if the unit has been used to service a vehicle previously Attach the unit s positive ba
9. both tanks to the 0 line Reset battery and try again No fluid is being received in unit S WASTE tank Check hose connections to adapters Check adapters for a kinked condition Check vehicle s fluid flow See Transmission Service procedure page 4 2 steps a b and c See steps 2 and 3 of this page The transmission fluid level 15 2 qts low Stop engine Oil is low enough not to measure on stick Press STOP button Once this will stop the alarm but not the unit s pump The unit will sound an alarm when fluid has reached the proper level and the START ON light will begin flashing Start engine the START ON LIGHT will go solid and service will continue Check adapters and hoses for a kinked condition Inspect clean tank filter See Appendix A page 1 The low level switch from the WASTE tank may have become disconnected previous to starting the service or failed to open during service Insert unit s Drain Hose into a waste oil recycling container Press EMPTY WASTE button Verify that the pump stops automatically and that fluid level 1s still visible though the visual level window at the 0 mark If not remove unit s back panel and check waste tank level switch wire yellow connections at switch and PCB The low level switch on the new fluid tank has become disconnected Remove unit s back panel and check the clean tank level switch wire white connections at switch and PCB 8 The unit performs poorly
10. ed E ee C 1 Dc MIRI ALD NU ste aed C 1 Ordering P Sls venei eee yh ideis ed Oo dub pid ince sank do uv atu ted C 1 Introduction Congratulations on your selection of the TRANSTECH III Transmission Service System By choosing this product you are acquiring the most technologically advanced method available for automatic transmission service and fluid exchange The TRANSTECH III System is a self contained system designed to connect to any automatic transmission through it s cooling system lines Once the unit is connected it can be used to drain the fluid from the vehicle s transmission for filter replacement and or to completely exchange the transmission fluid with new fluid without removing the vehicle s transmission fluid pan With the engine idling the unit will receive the used fluid expelled by the vehicle s transmission fluid pump through one of the hoses connected to the transmission cooling system and supplies new fluid through the second hose connected to the other side of the disconnected transmission cooling line It is recommended that a vehicle s transmission lubrication system be serviced every 15 000 miles Or according to the vehicle owner s manual to obtain the highest lubricant protection to reduce friction from internal transmission components and thus increa
11. fluid to the transmission See page 1 5 for more information H Low Clean Fluid Illuminates when clean fluid in the unit s clean tank is empty l Stop Stops alarm if alarm is sounding Stops pump if alarm 15 not sounding J Empty Waste Empties used waste fluid from unit s waste tank Left View Adapter Tray Stores machine s service adapters B Disposal hose Is inserted into the shop s fluid recycling container or into a suitable container for proper disposal of used transmission fluid Quick Coupler Secures the unit s Return hose connection to the adapter connected to the vehicle s transmission s cooling system D Fill neck Access for filling new transmission fluid into unit s clean tank Return Hose Connects to the transmission through its cooling system F Disposal hose Prevents excessive drainage from waste hose opens automatically check Valve when EMPTY WASTE button is pushed Not Shown Output Hose Quick Coupler Serial plate Battery Cables Right View EIE Connects to the transmission s cooling system Secures the unit s output hose connection to the adapter connected to the vehicle s transmission s cooling system Identifies the unit s model and specific manufacturer s production number Positive red and negative black battery connections Theory of Operations Descriptions of the various operations control buttons and indicators that make up the contr
12. how much fluid to put into a vehicle The TransTech III takes the amount of new fluid in the clean tank flushes it through the transmission and returns an equal amount of old used fluid in the unit s waste tank leaving the transmission with all new clean fluid at the same level it started with Reference the chart on page 4 2 step 1 4 What should I do when the machine will not perform a service First refer to the Trouble Shooting section on page 5 1 If you are still unable to correct the problem call MotorVac Technical Support at 1 800 841 8810 for assistance 5 I have to monitor the TransTech III during a service Although the Trans Tech III is designed to free up the operator s time it is advisable to remain within earshot of the unit to monitor any warning beeps should they occur 6 On what vehicles can the TransTech III be used Any vehicle with transmission cooler lines that will allow the unit to adapt to it Bear In mind that the unit 1s not designed to service large heavy duty vehicles such as buses and large trucks with Allison transmissions etc The Industrial TransTech should be used on these larger vehicles 7 Does the TransTech III generate pressure that could damage a vehicle in any way The Trans Tech III 1s designed to match the vehicle s rate of flow and will not harm any vehicle s transmission This unique patented feature 1s found only on TransTech units Troubleshooting and Additional Help Re
13. or 060 3800 5 16 Female Flare x 1 4 MPT General Application Use with 060 1700 062 0170 3 8 Female Flare x 1 4 MPT General Application Use with 060 1800 062 0180 Deluxe Adapter kit 200 3101A TransTech Service Unit The most common applications are listed below other applications may apply PART amp NUMBER DESCRIPTION 5 16 Male Tube with Locking Quick Connect Dodge Ford Vehicles Use with 060 1400 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles Use with 060 1500 1 2 Open End Hose Chrysler V 10 Diesel Use with 062 2040 1 2 Male Tube with Locking Quick Connect Chrysler V 10 Diesel Use with 061 1550 3 8 Male Tube with Locking Quick Connect G M 95 amp up Vehicles Use with 060 1500 Replaces 062 2050 062 2066 _ SER 16mm x 1 5 Bubble Flare M 2 j European Vehicles Use with 060 1500 060 2600 D eluxe Adapter Kit 200 3101A Continued 060 2402 i 4 Witt s OU 060 2740 per 060 2741 060 2742 062 4301 080 0592 14mm x 1 5 Banjo Euro Asia Vehicles Use with 060 2740 14mm x 1 5 Banjo Bolt Euro Asia Vehicles Use with 060 2402 14mm Washer Euro Asia Vehicles Use with 060 2740 14mm x 1 5 Cap Nut Euro Asia Vehicles Use with 060 2740 Ford Retaining Clip 2003 amp up Navigator amp Excursion Locks the 060 4300 in position Use with 060 1500 MQD X 1 4 FPT General
14. the WASTE tank needs to be emptied The unit will lock out all functions until the EMPTY WASTE button is pushed allowing the waste tank to empty STOP e Will turn off an alarm without stopping the machine when an alarm sounds during the CHANGE FLUID mode when pushed only once Will stop the pump and revert the system to bypass mode and clear the memory with the alarm sounding when pushed twice in succession or when pushed without the alarm sounding NOTE If the unit needs to be stopped completely while an alarm is sounding press the STOP button TWICE The first press will stop the alarm and the second press will stop the pump Safety Information and Precautions DANGER Vehicle exhaust gases contain Carbon Monoxide which is a colorless and odorless lethal gas Only run engines in well ventilated areas and avoid breathing exhaust gases Extended breathing of exhaust gases will cause serious injury or death WARNING Exhaust gases moving parts hot surfaces are present during and after the vehicle s engine is running Read and understand the operator s manual before using the TRANSTECH Service system When using petroleum products always refer to the MSDS sheets and manufacturer s instructions for the proper procedure to handle emergency medical treatment cleanup handling and storage requirements Improper use of the TRANSTECH Transmission Service System or exposure to exhaust gases can cause injury Spil
15. 8 Control Panel 050 1000 Screen filter inline gt MPT Pp 050 3001 Check valve disposal hose 200 8665 Output Return hose assembly Clear braided ONE 080 0236 Female Quick Disconnect 74 barb Brass 080 6009 Hose Clamp Crimp Style Steel 200 8612 Disposal hose assembly 200 9001 Pressure Gauge Assembly 0 160 psi 050 0011 Gauge Only 050 1915 Lens Only 200 8223PL Operators Manual 200 8906 Quick Reference Card 200 3100 Adapter Kit Standard 200 3101 Adapter Kit Deluxe ORDERING PARTS Parts for the unit may be ordered by calling Customer Service have your model and serial numbers available inside U S A Canada 800 841 8810 714 558 4822 Contact your local MotorVac distributor
16. 9 When first connected to a battery the 10 units lights all flash on and off and gives a steady tone Unit starts working normally then all the lights flash on and off and oil may come out of waste hose or reverse directions in service hose Check all hoses and wires for cuts or frays Check cabinet for dents or impact markings Verify that the tank filter screen has recently been cleaned Refer to the maintenance log in Appendix A to view dates of services performed Verify good battery voltage 12 5 volts and connection Unit will not operate off a booster pack Connect to a new fully charged battery and try again Remove back panel unsnap fluorescent lamp from clip Follow wires to connector and disconnect both wires to lamp Reset battery connection and start service over If service works replace lamp ADDITIONAL HELP Please verify that items above have been reviewed before calling for additional assistance In the unlikely event that problems persist with the unit call Technical Support have your model and serial numbers available before you call Remember to send in your warranty card U S A 800 841 8810 714 558 4822 Canada Contact your local MotorVac distributor Appendix Maintenance Maintenance Procedures The following maintenance procedures should be performed on a routine basis l Carefully clean the exterior with a soft cloth to keep the cabinet looking new Check
17. System Accessories Standard Adapter kit 200 3100A TransTech Service Unit The most common applications are listed below other applications may apply PART amp NUMBER DESCRIPTION 1 4 Male Bump Tube Most Asian Vehicles 5 16 Male Bump Tube Most Asian Vehicles 060 1100 att _ 3 8 Male Bump Tube Most Asian Vehicles 060 1200 1 4 Open End Hose Most Asian Vehicles 5 16 Open End Hose Most Asian Vehicles 3 8 Open End Hose Most Asian Vehicles 060 1500 Hose Clamp 7 8 1 0 max 060 0450 General Application Standard Adapter Kit 200 3100 A Continued 5 16 Flare 7 16 24 Domestic Vehicles Use with 062 0170 3 8 Flare 5 8 20 Domestic Vehicles Use with 062 0180 5 SAE Flare European Vehicles Use with 061 0605 p 5 16 Male Flare Deep Ford Vehicles 062 0100 Use with 062 2060 or 062 0110 in old kits 5 16 Female Flare Deep Ford Vehicles Use with 062 0100 Replaces 062 0110 3 8 Male Flare Deep Ford Vehicles Use with 062 1034 or 062 0130 in old kits 3 8 Female Flare Deep Ford Vehicles Use with 062 0120 Replaces 062 0130 Standard Adapter Kit 200 3100A Continued PART amp NUMBER QT DESCRIPTION Y MQD X 3 8 FPT 080 0594 General Application Use with 080 0595 MQD X 3 8 MPT 080 0595 General Application Use with 080 0594 5 SAE x 6 SAE Union 061 0605 European Vehicles Use with 062 0140
18. at the transmission has emptied most of the fluid from the transmission s fluid pan Stop engine Press Stop button once NOTE Do not disconnect the power cord from the battery or move the Trans Tech CAUTION Do not let the engine run for more than one minute after the Low Vehicle Fluid light has lit indicating a low fluid level in the transmission Letting the transmission run for an extended period of time without fluid can cause serious damage to internal components b Replace or clean the vehicle s transmission fluid filter and reinstall the transmission s oil pan following outside manufacturer s recommendations Press the CHANGE FLUID button The unit will begin filling the vehicle s transmission corresponding to the amount of fluid previously emptied into the unit s WASTE tank d Start the vehicle s engine as soon as the beep tone sounds and the ENGINE START light flashes Continue with the service until all fluid has been exchanged and the unit stops automatically The COMPLETE light will come on and unit will beep continuously until STOP is pushed 11 Let engine run for one minute then check the transmission s fluid level If level is low a When complete light is on and the low clean fluid light is on Press and hold the FILL button for 10 15 seconds b Re check fluid level repeat step if necessary If level is high When complete light is on press and hold the DRAIN button for 10
19. fer to the list below in the unlikely event that you have problems with your TRANSTECH III Transmission Service System Problem 1 Unit does not power up no LEDs are lighted 2 Unit does not sound the start up alarm 3 start up alarm sounds and an intermittent alarm sounds 30 40 seconds after pressing the Change Fluid button 4 Unit stops and alarm sounds 30 40 seconds after pressing the Drain button 5 A fast intermittent beep sounds during the Transmission Service Procedure and the ENGINE STOP light is flashing 6 The level in the transmission is 2 Qts low after service 7 New fluid is above the 2at line but the LOW CLEAN FLUID light is ON Solution Polarity is reversed on vehicle battery connection Check connection to battery for a loose condition Inspect fuse Buss GMA 10 amp fast blow on back of PCB No fluid pressure 16 reaching the machine See Transmission Service Procedure page 4 2 steps a b and c Also see steps 3 and 4 of this page Secure all PCB connectors Fluid flow from vehicle is very low but enough pressure 4 psi minimum As Change Fluid is pressed service ports are opened and pressure drops below 4 psi This will trigger the alarm Verify good bypass flow See Transmission Service Procedure page 4 2 steps a b and c See steps 2 amp 4 of this page Verify that hoses are not kinked Verify that unit was not left with oil in tanks overnight If so empty
20. led transmission fluid on an engine can ignite Avoid exposure to flames sparks hot engine parts and other ignition sources Always keep fully charge fire extinguisher nearby The extinguisher should have a class B rating and be suitable for gasoline chemical and electrical fires Cleanup any oil spills immediately Dispose of contaminated cleanup material according to governing environmental laws Never look directly into the air induction plenum or carburetor throat when the engine is operating Always verify hose connections to the transmission s oil cooler lines before starting the vehicle s engine Explosion or flame or exposure to flammable liquid and vapors can cause injury Flammable liquid transmission fluid can splash out of reservoir when filling or when unit is being moved Always keep Reservoir Cap secure except when filling reservoir Explosion or flame can cause injury Transmission cooling systems may maintain residual pressure in connection lines to and from transmission and cooler radiator even after the engine has been turned off Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fitting and adapters Chemicals can cause harmful byproducts do not add any chemicals to TRANSTECH s reservoir tank Use only approved automatic transmission fluid Do not swallow or ingest any chemicals Use with adequate ventilation Avoid breathing vapors Do not store chemicals
21. ol panel are listed below OFF MODE e When the unit is connected to power an alarm will sound indicating power up and the ENGINE START light will be flashing e When the vehicle is started the unit will sound an alarm indicting that fluid and pressure from the vehicle have reached the machine and the ENGINE START light will go steady on It is now ready for service SERVICE MODE e Push DRAIN button to perform a drain pan service on vehicle The unit will automatically rout the used fluid from the vehicle s transmission into the unit s WASTE tank until the transmission is empty Refer to the Transmission Filter Change on page 4 4 Push CHANGE FLUID button to perform a fluid exchange The unit will rout the used fluid from the vehicle s transmission into the unit s WASTE tank and supply an equal amount of new fluid from the unit s CLEAN tank into the transmission During the service the DRAIN FILL and ENGINE START lights will be on steady DRAIN MODE e After service is complete COMPLETE light is on if transmission level needs to be lowered push the DRAIN button Fluid will drain only as long as the button is pressed flow will stop when the button is released FILL TOP OFF MODE Push FILL button after service is complete or COMPLETE light is on see step below Fluid will flow into the vehicle s transmission only as long as button is pushed e If pressed at beginning of or during service feature will n
22. ot work Alarm will beep You must first have the COMPLETE light on get a COMPLETE light when not doing a service engine off first RESET the batte connections then push the CHANGE FLUID button the unit will beep three times then push the STOP button The COMPLETE light will now be on EXAMPLE When checking the transmission s fluid level before beginning the service and the level in the transmission is of a quart or lower to TOP OFF you must first get the complete light on see step above Then push and hold the FILL button until the correct level is reached on the transmission dipstick The alternative action would be for the technician to add the correct amount of fluid manually to the transmission before beginning the service LOW CLEAN FLUID The light will be on when the CLEAN FLUID tank is empty down to the zero mark COMPLETE The COMPLETE light will turn on at end of service or when the STOP button is pressed during the service The unit will automatically revert to bypass mode ENGINE START ON The light will flash if the engine needs to be started or if fluid flow needs increased The light will be on solid when the engine is running indicating good flow from the vehicle ENGINE STOP OFF The light will flash if the engine needs to be stopped turned off After the engine 15 stopped turned off the light will be on steady EMPTY WASTE The light will be on when the used fluid in
23. pe Counterpart Adaptor 062 2000 BMW Jaguar amp Mercedes 10mm Male O Ring Type Flange Style Counterpart Adaptor 062 2015 BMW Jaguar amp Mercedes 10mm Female Receptacle Flange Style Counterpart Adaptor 062 2010 Optional Transmission Adapters Continued The following adapters are available for the TRANSTECH III The adapters listed are not included with any configured adapter kits and are sold in sets PART amp NO APPLICATION 080 0593 ALLISON 1000 DURAMAX Female O Ring Flange Style Counterpart Adaptor 062 2069 d A 062 2068 Female 080 2328 O Ring P N 080 6014 ALLISON 1000 DURAMAX Male Receptacle Flange Type Counterpart Adaptor 062 2068 N ADAPTOR for SATURN with SPIN ON TRANSMISSION FILTER 062 2065 050 0077 030 3101 Note O Ring not included with adaptor Please remove o ring from the old filter and install in the adaptor Note The center hole is 34 ID x 20 thread Note Pull O Ring from pitch oll filter amp install in the 062 2065 adaptor Optional Transmission Adapters Continued The following adapters are available for the TRANSTECH III The adapters listed are not included with any configured adapter kits and are sold in sets PART amp NO APPLICATION Low Flow Transmission Pressure Adaptor 080 0592 6 SAE Flare European Vehicles 062 0140 Use with 061 0605 MQD X 1 4
24. rom the under side of the vehicle cooler is usually in front of radiator At cooler line connecting to the transmission Connect the FLOW DIRECTION INDICATOR LOOP H adapter to the previously attached cooler line adapters NOTE The ball valve must be in the CLOSED position The valve handle is at a right angle to flow See photo Part 2200 8099 Patent Pending Attach the unit to the vehicle s battery by connecting the unit s red battery clip to the positive battery terminal and connecting the black battery clip to a solid ground point as far from the battery as possible The ENGINE START light will be flashing Start the vehicle s engine Note the direction of flow dirty oil from the cooler lines right or left side of the adapter After determining direction of flow rotate the valve handle 90 counterclockwise OPEN Transmission flow is now in the closed loop or bypass mode and fluid is circulating from the vehicle through the unit and back to the vehicle Attach the units hose marked DIRTY OIL to the side of the H adapter that indicated flow from the vehicle dirty side Attach the hose marked CLEAN OIL to the side of the adapter that indicated flow to the vehicle Must use male to male liquid adaptor Once unit s lines are connected to the adapter CLOSE the H adapter valve handle See photo The unit is now in bypass mode and is ready to begin service 10 With the vehicle
25. se the efficiency and life span of the transmission to it s maximum Please study this Operators Manual to become thoroughly familiar with the TRANSTECH III Transmission Service System IMPORTANT The TRANSTECH Ill Transmission Service System is designed to work EXCLUSIVELY with Automatic Transmission Fluid Use of any chemical during this process may cause operational failure of the TRANSTECH Ill System and voids the manufacturer s warranty See warranty card for details Overview This manual contains all the information you need to use the TRANSTECH III System Please make sure all technicians using the unit read this manual and have it within easy reach whenever the unit is being used The following is a quick reference to the information in this manual System Features and Functions This chapter describes the TRANSTECH III Transmission Service System s Switches Lights and Connections Safety Information Adhere to the safety guidelines in this chapter at all times Before You Begin Follow the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the unit to drain the vehicle s transmission oil pan and or to exchange the fluid completely Frequently Asked Questions Helpful information to common questions Troubleshooting and Additional Help Turn to this chapter in the unlikely event you have problems with
26. the cabinet for dents or impact markings if found inspect for damaged components 2 Check all hoses and wires for cuts or frays 3 Clean the unit s filter screens after every 100 services or 6 months which ever comes first See the next section for procedure Cleaning The Unit s Filter l Disconnect power harness from any power source 2 Remove the eight Phillip head screws from the unit s back panel Unsnap the flourescent lamp from back panel and set back panel aside 3 Locate the bell shaped plastic filter housing found at the top of each tank A clear plastic 2 hose runs from each filter housing to a pump NOTE Clean one filter at a time 4 Remove the lock clip from the bell shaped plastic filter Hold the bottom half of the filter while rotating the top half of the filter counter clockwise until the four lock tabs clear Then separate the two pieces by lifting up the top half of the filter Use a fine pick or bent pin to pull screen away from the filter housing Clean screen 6 Assemble in reverse order NOTE Use caution not to pinch o ring on reassembly ps Enter initials date and a check mark in the appropriate boxes of the Maintenance Record at the end of the chapter Maintenance Record Use the following table to keep a record of maintenance performed on the unit DRAIN FLUID CLEANED CLEAN EXT CHECK HOSES TANKS FILTERS CABINET AND WIRES OTHER Initial Date v 1121 TransTech
27. ttery clip to vehicle s 12 volt battery connect the black 7 battery clip to a solid ground point as far from the battery as possible Press and release the CHANGE FLUID button to start the pump The alarm will beep three times Allow the unit to pump 4 quarts of transmission fluid into the waste tank then press STOP The COMPLETE light will come on Press the EMPTY WASTE button let unit run until it stops automatically Make sure Disposal hose is in filler neck or suitable container Press the DRAIN button several times to release pressure within the output return hoses Gauge should read Zero Disconnect power to machine and check units new fluid level Add fluid if necessary before beginning service See line 2 Reinstall the male to male adapter in the hoses The unit is now ready to perform a service See service instructions for procedure NOTE Steps 3 8 must be performed BEFORE first time operation and or any time the unit s waste fluid reservoir is completely drained of fluid Transmission Service Procedure Follow the steps below to connect the unit to the vehicle s transmission cooler lines Make sure the vehicle has at least 1 8 tank of fuel before beginning this process IMPORTANT Do not perform the transmission service if the vehicle s engine oil or coolant level is low If necessary add motor oil and or coolant Do not perform service if new transmission fluid is below 50 degrees Fahrenheit
28. your TRANSTECH III System or need additional help Appendices Maintenance Accessories and Parts The appendices contain routine maintenance procedures for the TRANSTECH III System such as cleaning the filter screen lists of available accessories replacement parts and the Material Safety Data Sheet System Features and Functions The front of the TRANSTECH III cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows MioTrorVac Front View Control Panel Features and Functions TRANSTECH WII TRANSMISSION SERVICE SYSTEM CLEAN FLUID AUTOMATIC TRANSMISSION FLUID ONLY _ COMPUTER CONTROL some oo A Change Fluid Begins service Starts exchanging new fluid for used fluid NOTE With DRAIN FILL and ENGINE START light on service is in progress B Drain Drains fluid from vehicle s transmission When performing filter change an alarm will sound when the transmission is empty C Low Vehicle Fluid Illuminates when fluid from the vehicle in service 15 low or empty D Complete Illuminates when service is complete or the stop button has been pressed E Engine Start Flashes when the vehicle s engine needs to be started Is on solid when the vehicle s engine is running and good flow is seen from the transmission F Engine Stop Flashes when the vehicle s engine needs to be stopped Is on solid when the vehicle s engine is OFF G Fill Top Off Adds
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