SMAC Moving Coil Actuators Catalogue
Contents
1. The ability to do work and verify its accuracy at the same time Cylinder Linear amp Linear Rotary Actuators Linear Slide Q A Actuators CAL12 CAL36 CAL75 Stroke mm 10 Stroke mm 15 25 50 Stroke mm 15 25 50 Force N 1 5 Force N 12 41 Force N 25 150 LCA8 LCA16 LCA25 LCA31 LCA50 Stroke mm 10 25 50 Stroke mm 10 Stroke mm 10 200 Stroke mm 12 Stroke mm 25 50 100 Force N 2 6 4 Force N 6 13 Force N 7 4 22 Force N 38 Force N 40 110 LAL15 LAR15 LAL20 LAR20 LAR31 LAL35 LAR35 LAL55 LAR55 Stroke mm 15 Stroke mm 10 15 25 Stroke mm 30 50 Stroke mm 25 50 100 Stroke mm 50 100 150 Force N 5 Force N 5 4 12 Force N 11 20 Force N 6 31 5 Force N 13 40 LAL95 LAR95 LAL300 LAR300 LAL500 Stroke mm 15 25 50 Stroke mm 50 Stroke mm 25 50 Force N 65 185 Force N 202 Force N 500 LCS8 LCS25 LCS30 LCS50 LAS15 Stroke mm 10 25 50 Stroke mm 10 200 Stroke mm 10 Stroke mm 25 100 250 Stroke mm 15 Force N 2 6 4 Force N 7 4 22 Force N 4 6 Force N 30 110 Force N 5 LAS20 LAS20W LAS35 LAS55 LAS95 Stroke mm 10 15 25 Stroke mm 25 Stroke mm 25 50 100 Stroke mm 50 100 150 Stroke mm 15 25 50 Force N 8 7 5 5 Force N 19 Force N 6 31 5 Force N 13 40 Force N 65 1852. LAS300 Stroke mm 50 Force N 202 wvwyw smacl mca com Grippers GRP20 GRP35 GRP50 Stroke mm 10 Stroke mm 30 Stroke mm 30 Force N 8 Force N 25 26 Force N 35 45 XY Stages LXY15 LXY25 Stroke mm 15 Stroke mm 25 Force N 22 Force N 42 Controllers amp Amplifier LCC 10 LCC 11 LAC 1 LAC 26 LAC 25 LAC 45 Single axis brushless Single axis controller 2 axis controller with built 2 axis controller with built in 4 axis controller with built controller in amplifier amplifier in amp MAAC4 7 LAA 5 LAD 1 MIOE 8 8 Multi axis 4 Galil based Single axis amplifier Single axis smart driver Expansive I O module for controller LAC 1 LAC 25 and LAC 45 wwyw smacl mca com 3 The SMIAC Advantages e Absolute control over force position acceleration and velocity e Direct drive actuator therefore a very high degree of accuracy amp repeatability e Integrated position measuring system with glass scale and optical reader head no wear e Very long life cycle due to oversized linear guides e Force measurement through monitoring of current e Digital and analog in output channels e Ability to switch between operations force position and velocity mode at any time e Extremely high acceleration and velocity e Unique Soft Land function Programmable Features The actuator is totally programmable for force acceleration and velocity and
3. Airbag components Fuel Injector Plug Assembly part inside the fuel injector XYZ Mini CMM Internal and External Diameter Gauging Height Gauging Thickness Gauging Multiple Point Gauging Resolution 5um 0 0002 inch to 0 05um 1 968x10 inch Problem SMAC Advantage e Fully automate the verification process wwyw smacl mca com e Verifying the depth and diameter of 50um x 50um small pockets in a drum for cigarette manufacturing The previous inspection system included a vision system that measured the diameter of each hole but not the depth The depth could only be verified by manual spot checks e Precision amp contact measuring the previous system could only measure diameter but not the depth 23 Pick amp Place Tapping Screw Driver Application image with a LAR31 series linear rotary actuator 24 Problem e Different pick up height due to mechanical tolerances Pick amp Place Process Low throughput of the machine O a 2 O e e Position accuracy linear and rotary e v O 2 fe 2 E Constant force for positioning needed Softland 9 2 SMAC Solution e Finding the chip surface with the Soft Land function to avoid damages on the parts High speed positioning with a direct drive system sji A STROKE High resolution positioning up to 0 1 micron Up to 50000 counts revolution 0 007 degre
4. Actuators returned under this program are completely disassembled inspected and rebuilt to current operating standards wherever possible tested and returned within a few days for a reasonable charge typically 35 of standard list price For 90 days from date of shipment from our factory all rebuilt actuators carry the same guarantee as provided for new actuators SMAC products have been tested and found to be fully compliant with EN 50082 2 amp EN 55011 Group 1 Class A 26 www smac mca com Terms amp Conditions of Sale SMAC manufactures and sells actuators controllers and cables It has a standard warranty policy covering these products SMAC does not offer integration services These are the responsibility of SMAC distribution and their customers This means SMAC takes no responsibility for software programming mechanical designs and all other engineering involved in a project using SMAC devices SMAC may at its discretion offer technical recommendations or suggestions to help its customer the distributor on a particular application SMAC will only do this once a signed release of responsibility is received from its customer U S and world wide patents issued amp applied for SMAC improves its product line on a continuing basis Specifications and mechanical dimensions are subject to change without notice Please consult factory before proceeding with your design wwyw smacl mca com 27 North America SMAC Midwest MI
5. Switch from Low force contact point position to velocity Following error is triggered move to have low impact energy Moving Coil Technology Voice Coil At the heart of all SMAC actuators is the moving coil also described as a voice coil actuator The essential principle is the same as you will find in any permanent magnet loudspeaker The coil is enclosed in a magnet housing and by passing a current through the coil a magnetic field is generated The amount of force generated is governed by the equation FaNIB where F is the force generated N is the number of turns in the winding Constant is the current flowing through the winding and B is the magnetic flux Constant Therefore doubling I current doubles F Force CENTER POLE W WWw Ww sinNac NCca COIN 5 Electric Culinder The CA range of multi patented electric cylinders have been designed with the most demanding amp arduous of automation tasks in mind That s why they are ideal for high speed packaging labelling amp bottling applications pick amp place systems parts feeders amp electronic assembly machines along with many many others where the need for speed accuracy precision amp repeatability is paramount They have been designed to replace amp fit exactly where standard pneumatic cylinders are currently used but need continuous repair replacement amp maintenance due to high cycle rates shock amp wear
6. 3 0 XY TABLE L X Y GRIPPER G R P Part Number Examples LAS20 010 55 O NI U hb WN LAS20 linear slide 10mm stroke 24volt single coil 5 micron encoder LAL300 050 85 F LAL 300 linear actuator 50mm stroke 48volt double coil 5 micron encoder female rod end LAR55 100 75 MS MOD674 LAR55 linear rotary actuator 100mm stroke 48 volt single coil 5 micron encoder male thread spring mod 674 specification CAL36 015 55F3A CAL36 electric cylinder 36mm dia 15mm stroke 24volt single coil 5 micron encoder female shaft end flying lead and front mount NOTES Series will not have leading zeros e g LAL95 Stroke must include zeros e g 050 Spring must be specified as full return or counterbalance payload and orientation vertical or horizontal 8 www smac mca com U3003Na3 iW w O IIVHS Agg WNNIVA O9NIUdS SA SC SE SF z or mr z SIE 24 volt 6 coil 24 volt 3 coil 48 volt 6 coil 48 volt 3 coil 24 volt single coil 24 volt double coil 48 volt single coil 48 volt double coil 0 Sum 310g alBu s 210d RINA 1 O0um 0O 1um 0 0Syum 5 0um BLANK standard FEMALE MALE CUSTOM VACUUM SPRING Og payload vertical full return 50g payload vertical full return 100g payload vertical full return Og payload vertical counte
7. Suite 175 4595 Broadmoor Ave S E Grand Rapids MI 49512 Tel 1 616 554 5672 Fax 1 616 554 5762 Email smacmidwest tds net SMAC Midwest IL Tel 1 312 446 8643 Email haidos gmail com SMAC Mexico Tel 52 462 155 1 7 69 international 045 462 155 17 69 inside Mexico Email hlecona smac prodigy net mx SMAC South America Francisco De Olea 5760 CP 5147 Cordoba Argentina Cell 54 9 351 5147 863 E mail jmreynoso smac mca com ar 9807 Van Allen Way Carlsbad CA 92008 Tel 760 929 7575 Fax 760 929 7588 Email infto smac mca com www smac mca com National amp International Offices Europe SMAC Europe Ltd Ikon House Rutherford Way Crawley West Sussex United Kingdom RH10 9PB Tel 44 0 1293 520147 Fax 44 0 1293 539829 Email info smac mca co uk SMAC The Netherlands Steenovenweg 5 5708 HN Helmond Postbus 172 5700 AD Helmond Tel 31 0 492 472494 Fax 31 0 492 472600 Email info smac mca nl SMAC Germany Turnstr 22c 75228 Ispringen Tel 49 0 7231 8008 760 Fax 49 0 7231 8008 744 Email info smac mca de The information contained in this document may change without prior notice due to product improvements SMAC 2013 All Rights Reserved SMAC Switzerland En Chamard 55b CH 1442 Montagny pr s Y verdon Tel 41 0 79 629 17 49 Fax 41 0 86 079 629 17 49 Email martin frei smac mca ch Asia SMAC Japan Shinwa Bldg 2 6 8 Hamamatsu Cho Min
8. Force Peak force applied for duration shorter than 0 4 sec in one second interval force mode 40 of peak force continuous Force Mode The specified current may be applied continuously to generate the desired force However the recommended continuous force limit should be set in the control program In vertical operation the actuator rod will drop when power is cut off The rod in a lowered position may be damaged by other moving parts in the machine A return spring optional feature will keep the rod raised A safety lock out should be installed in the machine program to confirm the rod location before another interfering component can be moved SMAC actuators are equipped with these safety features e Limit switches indicate end of stroke e Index line home position used to monitor absolute position e Breakaway shaft optional Safety Considerations Unintentional full force may be applied continuously under the following conditions e missed target position e excessive friction e equipment malfunction i e jam If left undetected this can cause destruction of the coil in some units A servo program should perform the following checks regularly e Re home to assure target position has not shifted beyond end of stroke e Time outs to shut power down within 10 seconds of error detection e Following Error Limits software safety e Check limit switches e Check temperature sensor Mounting If the actuator
9. cut Increase of maximum force amp acceleration 48 volt coil and double coil options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide 14 wry Smac mca com Specifications subject to change INI N 39104 SsnonuljuoDg uuu 99104 snonu uog HXMI ZIS By yuGioM od eGeyoA sse Buon 99103 WNWIXEN ue suop 99107 sse Buon 99103 WNWIXEN ue suop 39104 JUBIND WNWIXEN uiuado unui Xe Aj Q ERIN o oa os feos e oe ow ve oe e NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate We manufacture actuators to our suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions GRP20 1um standard and 0 1um optional GRP35 and GRP50 5um standard 1um 0 5um and 0 1um optional Increase of the maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of the force accuracy amp Extra long life linear guide lifetime Low friction linear guide XY Stages N N 9104 snonuuog 9104 snonuuog 6 34619 M Od a6ey0 HX AX 8ZIS SIXYy Jad 9X
10. guaranteed to meet the rigorous standards required during use Many years of experience has taught us that cheaper third party cables simply are not up to the task required They are in fact one the most common causes of all the technical problems experienced by our customers an Single Axis Controller Dual Axis Controller Amplifier Ameer eer ee oto LOD26 ee ee LAD26 casa LSD26 No cable required for No cable required for Ss LCA 5 single CAH LOD26 CAH LAD26 CAH LSD26 Nocable required for a cable required for Ma MAH LOD26 03 of lead option LAL1 Eau LAL20 mae Also need LAH LAL55 LAL300 TARIS AREO 5 LAR20 rara AFRATIE RAD26 LAH TRO Also need LAH LAR55 LAR95 2xLAL1 ae I vue LAL2O LAL35 LAH LTD26 03 Cae 7 LAL35 2 x LAL55 npas tartan je e emeso amaos og IN PRI IN RR RI evis o oo o o wea e eves ee e All cables are 3m standard optional 10m length is available Consult factory for other length Superflex is available as an option Suitable for robotic applications 1 Requires LAH PT30 25 Jumper to 25 pin cable or LAH PT30 26 Jumper to 26 pin cable as supplement 2 Old type of GRP50 requires LAH GRP26 03 cable 18 www smac mca com system Configuration LCA amp LA Series CPU RS232 cable I O analog single cable S4 Saan x Va External controller SMAC controller SMAC actuator Configuration with SMAC Controlle
11. is mounted vertically the shaft drops down when the actuator is powerless It is possible that other moving parts of the machine may damage the actuator at this position A return spring would hold the actuator in an upper position when it is powerless A safety function in your machine should check the actuator s current position before other components may move into the working area of the actuator 20 www smac mca com Individual Modifications Many of our standard actuators listed on previous pages are compatible with both add on options and modifications In addition to the standard vacuum and spring option SMAC can offer the following modifications subject to approval by the factory Linear Guide Options Increased rigidity and side load tolerance can be gained by using a higher specification wide guide Additionally in force sensitive applications we can fit a low friction guide Double Coil Integrating an extra coil can enhance both force and acceleration Custom Nose Bush An extended nose bush with increased side load tolerance are available on many models We can also offer scraper and wiper seals around the shaft to protect the bearings from excessive wear in harsh environments Custom Shafts In addition to the standard male female rod ends we can also offer options such as breakaway shafts and custom shaft diameters 10pm T I R Total indicator run out under 10um is available on se
12. 0 6 LCA16 010 8 LCA25 010 5 LCA25 010 6 LCA25 010 7 LCA25 010 8 LCA25 025 1 LCA25 025 3 LCA25 025 6 LCA25 025 8 LCA25 050 1 LCA25 050 3 LCA25 100 1 LCA25 100 3 LCA25 150 1 LCA25 150 3 LCA25 200 1 LCA25 200 3 LCA31 010 8 LCA50 025 7 LCA50 050 3 LCA50 050 7 LCA50 050 8 LCA50 100 3 fof falloff fa laf ae n 24 24 24 24 48 24 24 48 48 24 48 24 48 24 48 24 48 24 48 24 48 48 48 48 48 48 8 4 Consult factory 50x95x8 50x110x8 oos 2 osoa a oseo 2 tors LCA series N 29104 unwIxey 99104 SNonuNUuCD JUBJSUO 39104 yuan WNWIXEN 6y sse Bulaoyy By 446e M o az o 2 o 2 i 0 085 0 085 0 076 0 076 0 076 0 076 0 082 TBD 0 082 TBD TBD TBD TBD TBD TBD TBD TBD BD 5 Li oO 14 5 2 3 Li oO 14 5 100 100 150 150 oO 0 1 0 1 14 5 W 0 12 0 12 0 14 0 14 0 059 0 335 0 665 0 335 0 465 14 5 oO 3 5 5 5 14 5 8 5 0 7 O 0 Zo 50 10 10 10 10 10 10 25 29 25 25 50 50 00 00 12 5 4 50 50 50 6 3 3 00 OI N N N Oi O N N N V L gt loI IBn N e 100 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actu
13. 0NS 39104 WNWIXEN JUB SUOD 39104 sse Buon 39104 WNWIXEN JUB SUOD 39104 6y sse Buon JUBLIND WNWIXeN NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 1um 0 5um and 0 1um optional for most units Consult factory for availability Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Specifications subject to change www smac mca corm 15 Multi Axis Systems SMAC is pleased to introduce its range of multi axis control solutions These systems are able to learn and follow a 3D contour or motion path with a high degree of speed precision accuracy and repeatability All combinations of SMAC actuators can be used linear linear rotary linear slide and XY stage axis Ideal applications are measuring and testing QC dispensing Bonding machining CNC scoring and cutting to name a few SMAC multi axis 3D systems are unique they enable total programmability of speed position and force all at the same time with an exceptional degree of accuracy and repeatability SMAC multi axis systems of
14. 7 48 250x110x55 LAL55 150 5 24 250x110x55 LAL55 150 7 48 250x110x55 LAL95 015 7 LAL95 015 8 LAL95 025 8 48 90x70x95 48 147x70x95 48 180x70x95 LAL95 050 7 LAL300 050 8 48 147x70x95 210x85x120 300x140x200 300x140x200 48 LAL500 025 8 48 LAL500 050 8 48 ele leje flele sefe fefete N JUEJSU0 99107 yuan WNwixey 6y sseyj Bulaoyy By 146a M N 29104 wnwxeny N 29104 snonunuop z 2 4 e fe e IC 3 a a 100 6 4 1 3 0 3 100 150 E LAL300 15 10 15 15 25 25 25 O O lt 3 D 3 E x e 25 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Linear actuators are also available as linear slides See page 14 Options amp Modifications Consult factory for availability Linear encoder resolutions Shaft ends Return spring Vacuum Extended nose bushing Increase of max force amp acceleration Increase of force accuracy amp lifetime Specifications subject to change 5um standard 1um 0 5um and 0 1um optional for most units Consult factory for availability Male Female Blank and Custom check availability of custom option Prevents the shaft from dropping
15. LAC 45 4 axis controller Built in amplifier Single phase brush motor Mode e Position e Velocity e Force e Gearing 12 48VDC 3amp cont per axis Gamp peak per axis Independent or coordinated 4 axis motion 8 opto isolated input output 1 analog output axis RS232 interface LAD 1 Smart Driver for single axis stepper input to servo output 24 48VDC RS232 Interface wvwyw smac mca com LAC 26 2 axis controller Built in amplifier 1st axis single phase brush 2nd axis brush brushless motor Mode e Position e Velocity e Force e Gearing 12 48VDC 3amp cont per axis Gamp peak per axis Independent or coordinated 2 axis motion 3 opto isolated input 2 opto isolated output 1 analog output axis RS232 interface MAAC4 7 4 axis brushed brushless controller Integrated high end amplifier Advanced math capability Circular interpolation Teach path function 24 48VDC 6amp cont per axis 10amp peak per axis 8 TTL input 7 TTL output RS 232 and Ethernet Interface MIOE 8 8 Expansive I O module for LAC 1 LAC 25 and LAC 45 24 48VDC 8 opto isolated input output 17 Cables Why Use SMAC Cables SMAC actuators are used in numerous high speed high cycle applications and are guaranteed for millions of cycles For this reason it is imperative that the cables used to connect with our actuators are capable of similar arduous duty cycles and life span Only cables manufactured by SMAC can be
16. Labeling The label applicator SMAC actuator matches the speed of the conveyor as the product comes through Adjustable speed and height for the different kind of products and then Soft Land with controlled force Capping of Bottles Cap rotates to engage slot Detect and report no obstructed nozzle Adjust force and torque show the different quality check capabilities such as cap height torque limit force required to press in and even check the clicks on child proof caps Parts Feeding 50 000 cycles hour 24 7 operation Scanning 1000 micro machined posts looking for cancer cells Achieved improving the process time from 8 hours to 15 minutes Precisely moving a lens for the microscope for fine focusing Achieved 10 cost down and gt 4 times faster processing speed Pull test on medical stent used in Catheters Automated screwing caps on a syringe Catheter Tube Welding Push Pull testing of Hypodermic Needles Measuring cells height in two conditions dry and saturated Measuring the amount of wear on a knee replacement plate over x amount of time Medical catheter assembly Soft contact lens moulding Measuring Thickness of Thin Flexible Glass Problem Accuracy of the current air cylinder LVDT and force control system Solution The customer used the Soft Land feature of the SMAC LAL20 in conjunction with a load cell mounted on the rod of the SMAC actuator The LAL20 is controlled by a dual axis LAC25 Glass Grinding Probl
17. With the SMAC CA range these shortcomings are eradicated Linear e Stroke up to 50mm force up to 150N position encoder resolution 5um standard 1 and 0 1um option for most actuators e Programmable force position acceleration and velocity encoder permanent magnets moving coil CAL36 series center pole flex cable glass scale linear guide spline shaft rod end configuration per requirements 6 www smac mca com Linear and Linear Rotary Moving Coil Actuators Linear Rotary e Stroke up to 250mm force up to 500N e Multi turn servo motor torque up to 4 5Nm position encoder resolution 5um standard 1 velocity up to 5000 rpm resolution up to and 0 1um option for most actuators 132 000 increments per revolution e Programmable force position acceleration e Programmable force position acceleration and velocity and velocity rotary servo motor assembly rotary home index connector vacuum connection optional vacuum tubing optional flex cable moving coil magnet assembly with high strength neodymium magnets linear encoder with index rotary home sensor precision machined body with doweled mounting surface rod end configuration per requirements www smac mca com g MODEL SERIES STROKE CYLIINDER C A L 3 6 LINEAR A L30 O0 0 5 O L C A 2 5 O 1 O LINEAR ROTARY L A R 3 5 0 5 O SLIDE L A 5 5 10 O L C
18. __24 60x19025 48 6o05 24 60305 LCS25 025 8 48 60x13005 LCS25 050 1 24 60x155x25 LCS25 050 3 48 60x155x25 2 4 EES 0 Ea 48 24 48 48 48 48 48 NM MO Oo NO N N N LCS25 100 1 100 LCS25 100 3 100 LCS25 150 1 150 LCS25 150 3 150 LCS25 200 1 LCS25 200 3 LCS30 010 5 LCS30 010 7 LCS50 025 7 LCS50 050 7 LCS50 100 3 100 LCS50 250 3 N Consult factory 6 gt 1yBIon uano LUNLUIXEW 64 sse Bulaoyy Ta 0 025 0 21 0 085 0 085 0 296 a 14 5 1 6 1 7 r 0 885 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability LCS8 series 1um standard 0 1um optional LCS25 and LCS50 series 5um standard 0 5um 1um and 0 1um optional for most units Linear encoder resolutions Return spring Prevents the shaft from dropping during vertical operation when power is cut Increase of maximum force amp acceleration 48 volt coil and double coil options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide www smac mca com 13 Specifications subject to c
19. ato Ku Tokyo Japan 105 0013 Tel 81 0 3 5733 2450 Fax 81 0 3 5733 2470 Email smacjapan smac mca co jp SMAC Taiwan 1F 110 1 Cheng Gong Road San Chong City Taipei County Taiwan Tel 886 2 2974 9732 Fax 886 2 2974 3706 Email sales smac mca com tw SMAC Korea 427 18 1F ShinGok Dong UiJeongBu Si Gyeonggi Do Rep of Korea 480 838 Tel 82 70 8784 9006 Fax 82 31 851 6015 Cell 82 10 3934 9006 Email smac korea yahoo com SMAC China Shanghai Shanghai ZIZHU Science based Industrial Park 5004 5005 Room 5th Floor 2 Bldg 555 Dongchuan Road Shanghai 200240 Tel 86 0 21 6435 1661 Fax 86 0 21 3429 0092 Cell 86 0 133 1186 5359 Email smac sh 163 com SMAC Malaysia Tel 6012 7036618 Email tasahkheong99 yahoo com SS ST
20. ator in this list Linear actuators are also available as linear slides See page 13 Options amp Modifications Consult factory for availability Linear encoder resolutions Shaft ends Return spring Vacuum Extended nose bushing Increase of max force amp acceleration Increase of force accuracy amp lifetime 10 LCA8 series 1um standard 0 1um optional LCA16 LCA25 and LCA5O0 series 5um standard 1um 0 5um and 0 1um optional for most units Male Female Blank and Custom check availability of custom option Prevents the shaft from dropping during vertical operation when power is cut Vacuum through the shaft or on the shaft for pick and place applications For tighter shaft run out and higher side load onto the shaft 48 volt coil and double coil options are available for some units with 24 volt single coil Extra long life linear guide Low friction linear guide www smac mca com Specifications subject to change Linear Actuators LAL series uw HXMX 9ZIS LAL15 015 5 LAL20 010 5 LAL20 015 5 LAL20 015 6 LAL20 025 5 LAL20 025 7 LAL35 025 6 LAL35 025 7 24 120x58x15 24 65x85x20 24 65x115x20 24 65x115x20 24 65x115x20 48 65x115x20 24 135x90x35 48 135x90x35 LAL35 050 5 24 135x90x35 LAL35 050 7 LAL35 100 5 48 135x90x35 24 135x90x35 LAL55 050 5 24 250x110x55 LAL55 050 7 48 250x110x55 LAL55 100 5 24 250x110x55 LAL55 100
21. can operate in three different modes Force Mode Force Mode is open loop using no feed back from the encoder The actual position is still monitored but has no effect upon the output Velocity Mode Velocity Mode allows the actuating rod to be moved with a given velocity acceleration force and direction Typically used for a Soft Land routine Position Mode Position Mode will allow the actuating rod to be moved to various positions along the stroke using acceleration velocity and force It is possible to perform absolute relative and learned position moves What is a Soft Land The Soft Land is a routine which allows the actuator rod or gripper jaw to land on the surface of a component with a low programmed force This is particularly useful for handling delicate or high value components The routine consists of a controlled low force approach in velocity mode whilst the position error is constantly monitored Once contact is made the position error builds up until a pre programmed figure is reached resulting in the rod maintaining position on the surface of the component SOFT LANDING POSITION Ph died Ld Ey Press amp hold Soft Land y a a m lt ULI inta em lt ___ tOO IMMO Acceleration Start position move to pre position in high speed mode 4 www smac mca com Deceleration Velocity Increase in Move force to go waiting for to press amp following hold error
22. during vertical operation when power is cut Vacuum through the shaft or on the shaft for pick and place applications For tighter shaft run out and higher side load onto the shaft 48 volt coil and double coil options are available for some units with 24 volt single coil Extra long life linear guide Low friction linear guide www smac mca com 11 uolnjosey oq eGeuoA 6 gt 1yBIon BOA AJeJ0 uw HXMX 9ZIS uw B40 wudu AjD0 8 N 29104 wnwxeny N 29104 snonunuop V N Jue SuOD 89104 015 5 120x58x15 015 5 115x65x20 030 5 140x80x34 7 40960 2000 O Ql O ay direct 40960 2000 0 085 500 5000 0 085 500 5000 175x78 8x36 4 190x90x35 190x90x35 O N oO 5 a 5 00 N C C C C C C C C C CIC C C gt gt gt gt gt gt gt gt gt 2 gt gt pu pu pu pu A A A A A A A AJ A CO CO Oi OI OI OI Oi w O amp N oO oO O O O O oO oO gt gt O oO NBloa le m lnialaAlTn wl soa at nia ql a FSIS lajol ajajaj N oo O D gt N K O oO O P O O D 00 P 00 gt A Q Si 9 O OI O ay 8 96x180x54 11 5 050 5 250x110x55 050 7 250x110x55 100 5 250x110x55 100 100 7 250x110x55 100 015 7 304x90x115 050 7 304x90x115 Ed 284x85x160 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further ex
23. em The grinding process produces a 125um finish with less than a 50um variation Damage to the glass at the beginning and end of the grinding cycle is caused by inadequate force control of the air cylinder which is driving the grind wheel The force required is 2 to 4 Newtons with a 5mm stroke Solution Customer was able to land softly on the glass panel and provide a constant force using the force mode of the LAL55 at both beginning and end of the stroke Glass Scoring V Cutting e Scoring Organic Light Emitting Display OLED which measures only 0 5mm thick by using CAL36 series of electric actuator Precise force control of less than 0 05N required Soft Land capability and low friction are key Glass Application Examples e Glass cutting de burring positioning e Glass scoring V Cutting for solar panels and LCDs e Chamfering and bevelling e Measuring surface profile wwyw smac mca com 29 The SMAC 12 Month Product Guarantee SMAC Corporation designs and manufactures advanced electric actuators All SMAC actuators are quality products specifically designed and built for long service Therefore all actuators appearing in this catalog are guaranteed for a period of twelve months from the original date of shipment from our factory The guarantee conditions are effective when a SMAC Actuator is connected via a SMAC or SMAC Approved cable connector and controlled by either a SMAC or SMAC Approved Controller If a customer wishes
24. es Controlled precise force Shaft run out 20um standard gt 10micron option Accurate repeatable positioning at 2 encoder counts Programmable force torque position and velocity in all axes I H lI I Il Pick amp Place Application Examples 1 ooms I ts00ms 1 1000ms 2000ms Die bonding PICK UP ROTATION PLACE 3 3 5Kg f Smart Card IC chip mounting Gauging amp sorting parts e e e e Handling small and fragile components Application 0 38mm Diameter Smart Tapping for a watch manufacture by using LAR35 050 55F The diameter of the part is about 3 5mm and the hole to tap is about 0 38mm Key Features e Precise force control e Soft Land capability e Precise position control e Verify thread as the part being tapped Application Simplifying the disc drive assembly system by replacing three devices with one linear rotary actuator Problem e Difficult to keep precise height alignment at pick and place locations e The manual tuning since the end of stroke is a physical adjustment and not programmable e The rotary axis is not able to determine position or the linear movement thus neither the pitch the number of rotations nor the first thread CCW can be confirmed e The cost of the combination an electric screw driver attached with 2 pneumatic slide can run up to US 10 000 The SMAC Advantage e SMAC linear rotary electric actuator is an all in one off the shelf solution A long stroke with fast approach S
25. fer a wide range of solutions with a number of highly flexible control interfaces LXY15 amp LAL95 LAL35 LAL95 amp LAS95 LXY15 amp LAS95 Controllers Amplifiers SMAC supplies a range of single and multi axis controllers together with stand alone amplifiers and stepper driven driver Controllers are programmed by mnemonic type command instructions via an RS 232 interface into NVRAM They require no supplementary software LCC 10 LCC 1 1 Single axis controller Built in amplifier Single phase 3 phase brushless motor Easy expansion to multi axis Mode e Position e Velocity e Force 24 48VDC 2amp cont 4amp peak 4 TTL input output 1 analog output 10 bit standard 16 bit optional as model LCC 11 RS232 and CAN bus interface Can be run as drive only 2 axis controller Built in amplifier Single phase brush motor Mode e Position e Velocity e Force e Gearing 12 48VDC 3amp cont per axis Gamp peak per axis Independent or coordinated 2 axis motion 4 opto isolated input output 1 analog output axis RS232 interface i LAA S Single axis amplifier 24 48VDC 3amp cont Gamp peak 10 Volt command input 3 amp output a gt LAC 1 Single axis controller Built in amplifier Single phase brush motor Mode e Position e Velocity e Force 12 48VDC 3amp cont 6amp peak 8TTL input output 3 analog input RS232 interface A ae CA 9 Ea EAA e
26. hange 6 gt yuGioeM uw HXMX 9ZIS 6y sse Bulaoyy LAS15 015 5 120x58x15 LAS20 010 5 24 85x65x20 LAS20 015 5 24 65x115x20 LAS20 025 5 24 85x65x20 LAS20W 025 6 24 75x135x21 LAS35 025 6 24 135x90x35 0 122 0 13 1 1 LAS20 2 2 25 3 3 LAS35 025 7 48 150x90x35 LAS35 050 5 24 135x90x35 LAS35 050 7 48 135x90x35 LAS35 100 5 24 135x90x35 100 0 13 LAS35 100 7 48 135x90x35 100 0 1 50 50 100 LAS55 050 5 24 250x110x55 LAS55 050 7 48 250x110x55 LAS55 100 5 24 250x110x55 LAS55 100 7 48 250x110x55 100 LAS55 150 5 24 250x110x55 150 0 4 LAS55 150 7 48 250x110x55 150 0 31 LAS95 015 7 48 90x70x95 15 0 25 LAS95 015 8 48 147x70x95 LAS95 025 8 48 180x70x95 LAS95 050 7 48 147x70x95 48 210x85x120 15 0 5 25 0 5 50 0 25 5 gt 09 W z o oO 7 do gt Je je e ele ela ele felefelelele m ow NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 20 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 1um 0 5um and 0 1um optional for most units Consult factory for availability Return spring Prevents the shaft from dropping during vertical operation when power is
27. ized Standard Superflex Full return Counter balance Standard Long life Controller or Amplifier Location Cable I O Smart Driver Built In External at m Standard flying lead Number and TTL 24V Yes No Payload Weight gram gram Weight gram dd Size LxWxH LxWxH iner ia Skane Relation to Stee Wi Remake p Fixed Push only Other 22 www smac mca com Sample Applications Switch Test Application Examples Automotive switch test Cell phone keypads membrane keypads Touch screens Valves sensors and relays PC Keyboards ATM keypads Springs door latches etc The SMAC Advantage Verify hysteresis and switch differential Accurate simulation of human motion profiles Combined force and position measurement High speed life testing 1 000 000 cycles in 8 hours QA reporting functions to verify 100 test Verification of Oversized undersized thread Number of threads Cross thread Thread depth No thread or dislocated thread Pitch measurement Shallow blocked hole Switch Tes DiacemMe n ped E To Dita 7 Ma ee eee error ei APM II ane eT zoo a Restore Fmin 100 ae 100 Force in grams 50 100 200 300 Position in Microns i E Screw thread parameters Major Diameter Pitch Diameter Minor Diameter Increase of torque gear ratio or higher rotary encoder resolutions are available Measuring Bore Gauging and Groove Inspection
28. oft Landing function at both linear and rotary positions Constant accurate force control while threading Monitoring the torque and pitch verification Good shallow cross or no threads as well as the precision of the thread are detected through linear position feedback e SMAC provides this at 50 less the cost of the previous method wwyw smMmac mca com Cup Dispensing High speed dispensing at 400 per minute High speed longer life and quiet operation Bottle Filling Excellent flexibility in motion profile and speed of the filling process based upon the material and container size De blister Automates dispensing of tablets gently from foil and plastic containers Key points of using SMAC actuators are long life speed force and stroke control along with quiet operation Pills are not damaged and stay in recovery container due to force control Zero compressed air required Bottle Rejecting Diverting and Multi lane Sorting SMAC can reject or divert one container only at line speeds over 1200 containers minute Movement of container is smooth fast and gentle with unique soft land feature Container will not tip over because of force and velocity control Efficient Liquid Nitrogen Dosing SMAC s unique Soft Land function prevents damage to the valve when closing which increased valve s life time This will increase uptime and make the end user more profitable High Speed on the Fly
29. planation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions Sum standard 1um 0 5um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum For pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of max force and 48 volt coil and double coil options are available for some units with 24 volt single acceleration coil Increase of torque gear ratio Alternative geared motors are available for some units Rotary encoder resolution Consult factory for higher resolution Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Torque and velocity can vary based on your specific application 12 wry Ssmac mca com Specifications subject to change oq e6eoA V N D S lt x I 3 3 50x95x8 50x110x8 N 29104 unwIxey LCS8 010 6 LCS8 025 2 LCS8 050 2 LCS25 010 5 LCS25 010 6 LCS25 010 7 LCS25 010 8 LCS25 025 1 LCS25 025 3 LCS25 025 6 EES 24 __24 55e 24 so 24 emsa 48 so 48 eoma
30. r balance 50g payload vertical counter balance 100g payload vertical counter balance Flying Lead Pigtail Front Mount standard Base Mount LCA series only Check availability CA and LCA series only CA series only oq abe xo uw 8403S By 1yBIon uw 7 x eQ 8ZIS 9910 24 WNWIXEN 9IUEJSUO 99104 yuan LUNLUIXEA 6y sse Buon N 29104 snonugquo9 omaso a foes a e fos om 24 24 2 x 24 48 2 48 48 2 NOTE SMAC requires that each CA series unit must be operated at less than suggested duty cycle Please see page 20 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Encoder resolutions CAL12 series 1um standard 0 1um optional CAL36 and CAL75 series 5um standard 0 5um 1um and 0 1um optional for most units Shaft ends Male Female Blank and Custom Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Mount Face mount standard foot mount or threaded mount CAL12 series only Specifications subject to change www smac mca com 9 uw HXMX 9ZIS fells aoa LCA8 010 6 LCA8 025 2 LCA8 050 2 LCA16 01
31. rs CAL Series Flying lead 3m standard Extra length to Max 10m CAL Series Actuator SMAC controller Configuration for Flying Lead Cable External Servo or Stepper Non SMAC controller Voltage Command or Step Dir SMAC actuator LCC 10 controller used as drive only LAA 5 amplifier or LAD 1 smart driver Configuration with Non SMAC Controllers CAH LOD26 03 3m standard Pigtail Extra length to Max 10m 0 5m standard j CAL Series Actuator SMAC controller or Non SMAC Controller Configuration for Pigtail Cable www smac mca com 19 Installation Guideline Duty cycle SMAC requires that all units must be operated at less than 40 maximum duty cycle This does not apply to CA series and can be calculated as follows of max force applied x of cycle time it is applied duty cycle For example e 100 force x 40 of cycle time 40 duty cycle e 60 force x 50 of cycle time 30 duty cycle e 40 force x 100 of cycle time 40 duty cycle Recommendation from SMAC is that the duty cycle must not be exceeded over a one second time period NOTE Failure to observe this duty cycle recommendation may result in the actuator sustaining damage through overloading Overloading will overheat the coil and may cause deformation or an impact on the magnet housing All CA series units must be operated at less than below suggested duty cycle Continuous
32. to use a cable connector or controller which is neither manufactured by nor qualified approved by SMAC SMAC offers a test and qualification service to the customer Once tested and approved the standard SMAC guarantee applies Please contact your local SMAC branch for details This guarantee is limited to a one time replacement or rebuilding of any actuator which should fail to operate properly Actuators must be returned with transportation prepaid and received at our factory within the guarantee period They will be returned to the customer at the expense of SMAC No claims for labor material time damage or transportation are allowable Actuators damaged as a result of misapplication by the customer are excluded from this guarantee The guarantee does not apply to loss or damage caused by fire theft riot explosion labor dispute act of God or other causes beyond the control of SMAC SMAC shall in no event be liable for remote special or consequential damages under the SMAC guarantee or under any implied warranty The above guarantee is our manner of extending the engineering and service resources of the SMAC organization to assure our customers long and continued satisfaction The SMAC Rebuild Program Actuators no longer covered by the SMAC guarantee can be rebuilt under the SMAC rebuild program Our continued research and development program extends the life of our actuators making them even more reliable under adverse operating conditions
33. veral linear rotary models Rotary Increased torque gear ratio can be gained by using alternative geared motors or direct drive motors Higher rotary encoder resolutions are optional Please consult factory for availability If a longer life rotary is required then we can fit a brushless rotary motor Flying Lead Instead of the standard chassis connector we can offer a flying lead option The flying lead is standard for all the CA and LCA series actuators Cable Options Whenever an SMAC actuator is mounted to any 3rd party device such as a gantry or multi axis robot SMAC strongly recommends that a superflex cable is used Cable lengths with a standard of 3 meters up to a maximum of 10 meters can be offered www smac mca com 21 Select Your Actuator In order to select the correct actuator for your application following parameters should be known Machine Function Mount Details a _ _ Mount surface Space Available mm x y z Axis side surface Actuator side surface Orientation Environment Horizontal Vertical rod down Vertical rod up Debris Dust Vapor Temperature Harsh Cleaning Chemicals Specifications mew Rot Moving part Rod Slide Rod Length Full Retract mm Tip Male Female Blank Custom Material requirement Vacuum through shaft Yes No Thread of shaft Standard M Special Features Plating Cable Spring Linear Guide Standard Black anod
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