user manual filling machines
Contents
1. 3 Place machine on stable working table check to see if any components are noticeably loose Use supplied hex keys and screw drivers to tighten down loose components as necessary 4 Check to ensure the machine ground line is properly connected as shown below Machine Ground Revision A 5 Locate machine fuse holder and ensure fuse is installed as shown below FUSE LOCATION 6 Locate medium sealing ring that came with the accessory kit Remove clamp on top of selector valve and place medium sealing ring on top of flange Install hopper such that the medium sealing ring forms a flush sealing surface between hopper and selector valve Clamp hopper to selector valve MEDIUM SEALING Revision A 7 Install adjustor hand wheel handle with supplied screw drivers as shown below fr ADJUSTOR HAND WHEEL I SCREVV HANDLE IN PLACE ADJUSTOR HAND VVHEEL SLOTTED SCREW DRIVER HANDLE SCREW FLAT HEAD 8 Plug power cord and foot pedal into correct machine socket as shown below FOOT PEDAL POWER CORD FOOT PEDAL SOCKET SOCKET POWER CORD 15 Revision A 9 Remove all dust dirt impurities etc from inlet air connection port to avoid any possible damage to pneumatic components Connect air line to inlet air connection port on back of machine as shown below INLET AIR JI CONNECTION PORT CONNECT AIR LINE HERE XE 10 Connect power cord to a 220V 50Hz or2. 17 Revision A C Machine Filling Capacity Adjustments 1 Coarse adjustment loosen set screw on the filler indicator bracket and turn adjustor hand wheel to move the inductive switch position to the correct fill capacity this adjusts your filling capacity Precision adjustment Fine tune filling capacity for possible errors by adjusting fill amount against actual amount dispensed Lock the filler adjustor lock screw once desired filling amount and actual dispensed amount are equivalent Do not move the inductive switch while machine is running this may cause machine failure or incorrect measuremenis If the inductive switch is moved adjust the position again until the machine works as desired and then properly fasten the inductive switch INDUCTIVE SWITCH ADJUST FILL AMOUNT BY TURNING HANDLE ADJUSTOR BRACKET INCREASE FILL AMOUNT BY LOCK SCREW TURNING COUNTERCLOCKWISE i 4 _ DECREASE FILL AMOUNT BY I TURNING CLOCKWISE m a b mil F Hu m 6 e ees x Q T An mb Revision A D Machine Operation 1 After machine setup idle tuning and adjustments are complete the machine is now ready for use Please use the following control buttons according to your production needs to operate the machine Clean Green Button allows user to clean out the system s Automatic Manual Green Button allows user to operate in manual mode foot pedal or automatic mode without foot
3. salsa BBQ sauce tomato sauce cooking oil creamed potatoes mineral water juice shampoo lotions body scrubs detergent and so on Revision A Il Machine Features Universal outputting mouth dispense head for optimal product flow applicable to 60 125 4 1000mL models actual nozzle may vary by machine size Bracket keyway to elimate slippage between drive cylinder and rotating mechanical valve 1 EN 4 Standard english and metric food grade Viton rubber seals found at most USA industrial suppliers mechanical valve U cup seal made of durable food grade 90A Hard Nitrile rubber UL reocgnized foot pedal power cord and general electrical wiring Revision A Upgraded plugs and sockets for foot pedal and power cord Dual unit pressure gauge reading in both kg cm and psi Revision A Dual unit filling capacity label in both oz and mL IW 5t BDO 850 90i 950 H y ax 304 150 At 1 54 54 050 Gut 650 As 8 10 12 14 16 18 20 22 24 26 28 30 32 i E Assembly kit containing additional hardware and tools for machine setup and maintenance Revision A III Parts List dscz ss ssS S Syl c ss5 SB SB S S SIaoxzvzsuuu ual Machine Parts List Front Vievv Description Qty Machine Hopper Straining Ring Clamp Assembly Medium Air Cylinder AirT
4. pedal Stand by Red Button machine shutoff an AN PS mb 2 Automatic f Stand by KS NG e NG Revision A VI Service amp Maintenance Clean the air circuitry components thoroughly and often to prevent dust dirt or any other impurities from affecting the pneumatic performance of the machine Keep foreign and or sharp objects away from machine to prevent surfaces and components from being scratched or furthered damaged which could affect machine measurement calibrations t is recommended that all product be appropriately filtered prior to processing through machine To prolong the life of the machine and its pneumatic components it is highly recommended to us a clean filtered air supply for machine operation DO NOT operate machine without liquid or paste wet product in the hopper or without product cycling through the machine Failure to do so can result in damage to all internal rubber seals O rings and Gaskets DO NOT operate machine with products that are not in the liquid or paste form i e hard materials beaded materials pellets etc Failure to do so may result in permanent damage to machine To avoid corrosion contamination or further damage to machine and its surfaces it is recommended to regularly clean all components thoroughly Depending on your exact process use FDA or industry approved stainless steel cleaner for stainless steel components and FDA or industry appro
5. 110V 60Hz power supply Revision A B Machine Idle Tuning 1 Adjust the air pressure regulator as shown below to reach air pressure of 0 4 0 6 MPa 58 87 psi which is optimal for continual machine use 2 Press the optional Automatic Manual button to engage manual mode and run several filling cycles i Note Place a bucket or alternate contain under the outputting mouth nozzle during this step 3 Filling speed can be increased or decreased by the user to optimize production efficiency It is generally recommended to increase filling soeed when the piston cylinder is in vacuum or suction mode and to slow down when the piston cylinder discharge or filling mode Please refer to the following for fine tuning adjustments i Loosen the locking thumb nut on throttle valve ii Turn throttle valve counter clock wise to increase speed or clock wise to decrease speed ili Fasten locking thumb nut iv Usually adjusting the throttle valves on the main cylinder is all that is needed to control filling speeds MAIN AIR CYLINDER ADJUSTABLE THROTTLE VALVE FORWARD STROKE MAIN AIR CYLINDER ADJUSTABLE THROTTLE VALVE REVERSE STROKE OUTPUTTING MOUTH AIR CYLINDER NON ADJUSTABLE REVERSE STROKE OUTPUTTING MOUTH AIR CYLINDER ADJUSTABLE THROTILE VALVE FORWARD STROKE SELECTOR VALVE AIR CYLINDER ADJUSTABLE THROTTLE VALVE FORWARD STROKE SELECTOR VALVE AIR CYLINDER ADJUSTABLE THROTTLE VALVE REVERSE STEOKE
6. AC SDA25X30 60 125 amp 1000mL amp SDA50X50 5000mL Outputting Mouth Straining Ring Clamp Assembly Small Outputting Mouth Nozzle 7 Selector Valve Straining Ring Clamp Assembly Medium 60 amp 125mL Large 1000mL or X Large 5000mL Machine Base 10 Machine Base Leg 11 Reversing Cylinder Board 12 Main Cylinder Frontal Board 13 Machine Control Button Clean Green 14 Machine Control Button Automatic Manual Green 15 Machine Control Button Stand by Red F 7 F F 20 2 2 23 Main Air Cylinder AirTAC SC63X150 S 60 amp 125mL SC63X270 S 1000mL SC80X270 S 5000mL 7 s 2 N N Revision A 24 MENS faa 8 Machine Parts List Rear View Air Pressure Regulator AirTAC AFR2000 Air Lockout Check Valve Air Inlet Connection Port Fitting Filler Indicator Mark Index Adjustable Screw Rod Handle Piston Cylinder Board Air Connection Fitting Port Reverse Stroke for AirTAX SDA25X30 Adjustable Throttle Valve Forward Stroke for AirTAC SDA25X30 Reversing Cylinder Staff Bracket Selector Valve Base Mount Adjustable Throttle Valve Forward Stroke for AirTAC MAL32X50 CA tem No Revision A Cem Desin 1 ay Revision A Machine Parts List Rubber Seals _ 60 125 1000 Outputting Mouth O Ring Viton 5000 214 ER XE 125 1000
7. Leakproof Cylinder Shaft O Ring Viton Outputting Mouth Nozzle O Ring Viton 21 AS588A 218 1 5000 Small Sealing Ring Gasket 1 1 2 Metric 41 ID x 3 W EE X 125 1000 48 Selector Valve Cover O Ring Viton Piston O Ring Viton AS568A 332 EM 5000 Medium Sealing Ring Tri Clamp 2 1 2 60 125 Large Sealing Ring Gasket Tri Clamp 3 Viton 1000 1 Tri Clamp 4 5000 X Large Sealing Ring Selector Valve Core U Cup 25IDx330Dx5H 90A Nitrile Medium Sealing Ring Gasket Tri Clamp 2 1 2 Revision A 7 N MI x VAN A A T ku PA 4 FAN V k k Ne A i A j NA M l Y d Ni JA D I KEKA v AN ANM 73 d Yu j CN d a 1 wur d A 4 J A x k ah WAT j L 1 d N d LM a DwmNe bescipion E CO Mene A CO y Mene A MOE 11 Revision A IV Technical Data Faso men eran PPF soT PPF 1000 mea BB Filling Accuracy lt 1 Revision A V Setup amp Operation A Machine Initial Setup 1 Upon receipt of your new machine please unpack the machine and hopper to ensure all contents are included and that there are no evidential signs of damage to your product If you feel a component is missing or damaged please contact your supplier for immediate assistance 2 Locate the accessory kit and ensure all components listed in the parts list section of this document are included
8. Revision A USER MANUAL FILLING MACHINES SINGLE HEAD 60 125 1000 5000 mL Table of Contents General Machine Information Applications Il Machine Features II Parts List IV Technical Data V Setup amp Operation a Machine Initial Setup b Machine ldle Tuning c Machine Filling Capacity Adjustments d Machine Operation Vl Service amp Maintenance VII Failure amp Recovery Revision A 4 6 7 11 12 13 19 13 16 17 18 19 20 21 23 Revision A L General Machine Information 4 Applications The semi automatic pneumatic series filling machines are the latest of advanced designs that offer precise filling options ideal for the home restaurant industrial shop or any other setting requiring containment of liquid or paste wet products A gravity fed design that utilizes vacuum pressure with instant drip free cut off allows the machine to operate efficiently and avoid unnecessary waste and power consumption With the majority of the components made from high quality food grade stainless steel rest assured that this machine will reliably dispense sanitary product for years to come The table top machine design allows for portable use as a single entity or easy configuration in an assembly line which will prove extremely versatile in the pharmaceutical food and chemical industries Examples of product that can be dispensed include but are not limited to sweet chili sauce
9. tent Filling Filling speed is too fast adiust and slovv dovvn the filling speed Measurement l l 3 des 2 1 2 3 Worn electromagnetic valve or inductive switch contact supplier for replacement 1 2 3 Jk Provisions 1 Contact a professional or your supplier if you are unable to clean service or otherwise maintain the machine 2 Never change or swap the air tubes on the machine this will cause the machine to not operate or become permanently damaged 3 Before cleaning servicing or otherwise maintaining the machine stop operation and unplug power and air supply 21 Revision A Electrical Circuitry Schematics L Le PE E re Air Circuit Schematic for Pneumatic Components PPF Series Air Pressure Air Compressor Pressure Gauge Regulator Outputting Mouth Air Electromagnetic Selector Valve Cylinder Valve Air Cylinder Main Air Cylinder 22 Air Circuit Schematic for Pneumatic Components LPF Series Air Pressure Air Compressor Pressure Gauge Regulator Outputting Mouth Air Electromagnetic Cylinder Valve Main Air Cylinder Revision A 23
10. ved cleaner for non stainless steel components Clean components with a lint free cloth If machine is to be without use for a long period of time place it in a dry location remove and clean all components thoroughly and cover the machine 20 Revision A VII Failure amp Recovery Failure Mode Recovery Mode 1 Check and ensure power supply is properly connected 1 Pilot lamp doesn t shines 2 Check and ensure all air tubes are properly connected and machine cannot start l 3 Check and ensure foot pedal is properly connected running 4 Check and ensure machine fuse is properly installed 1 Low air pressure Please adjust the air pressure regulator Cylinder moves slowly and 2 2 Mechanical interference ensure all components are assembled correctly reciprocating motion l Air cylinder could be damaged contact supplier for replacement shows fatigue 4 Damaged electromagnetic valve contact supplier for replacement Power and air supply are Adjust the position of inductive switch es connected but machine Damaged electromagnetic valve contact supplier for replacement will not operate Damaged piston piston cylinder or air cylinder contact supplier for replacement Mechanical chucking Blocked outputting mouth Damaged leakage proof cylinder change the cylinder nozzle Air pipeline is wrong connected Damaged leakage proof cylinder 6 Leaking Components 2 Damaged gasket change the leakage proof piston gasket Inconsis
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