GPV13 User Manual 1-2014 V1
Contents
1. 6 gt GPV13 User Manual STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your St2. STANLEY CLOSED SPACE Inhalation of engine exhaust can be fatal Do not operate a damaged improperly adjusted power unit Never wear loose clothing that can get entangled in the working parts of the power unit Keep all parts of your body away from the working parts of the power unit Keep clear of hot engine exhaust Do not add fuel to the power unit while the power unit is running or is still hot Do not operate the power unit if gasoline odor is present Do not use flammable solvents around the power unit engine Do not operate the power unit within 3 3 ft 1 m of buildings obstructions or flammable objects Do not reverse tool rotation direction by changing fluid flow direction Allow power unit engine to cool before storing in an enclosed space Always keep critical tool markings such as labels and warning stickers legible To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and compl
3. GPV13 V SERIES HYDRAULIC POWER UNIT USER MANUAL Safety Operation and Maintenance 73417 1 2014 Ver 1 2 gt GPV13 User Manual STANLEY TABLE OF CONTENTS AFE NB OC X O 4 SAFETY PRECAUTIONS 2 menta ws E A E EMI IE E A IM MI 5 TOOLS HCKERS S TAGO aean certs pe eee A E E eee E pA E AA A T A E AEA EORR 6 AO ETYRE a E E EE E A E EE A E re ere 7 HOSE RECOMMENDA TONG cect eects ee caterer ese ce nde M putes secre 8 FIGURE Te TYPICAL HOSE CONNECTIONS esis oe gw gs eee 8 ursi US EEN rte care H 9 OPERATION act a EAS MM IM ME P EDDIE MEM UEM ME 10 FIGURE 2 PANEL CONTROL VADE cee ag patus etin ne ates csr see coe diu Uoc iacesud stus toate eee 10 FIGUBES HYDRAULIC CONNECTION 3 852 eee eee eunt rc MU dE MS 11 FIGURE 4 THROTTLE CONTROL LEVER diste ids eee ee nee aoe asec d ast an dduiedafMmciscd quu Ud a IEEE 11 FIGURE S ENGINE POINT screech et ces ee UI s ted U Sls tunm ccr ee 12 FIGURE O CHOKE EEV ER CT P 13 IGUBET PUBELEBYER aro E E E E E E A EE E A E E A 13 FIGURE 5 ORFEOFF SWITCH e 13 MAINTENANCE rroan pierre pes E E A A NEE ee 14 amp 17 TES HINGS TROUBLESHOOTING ied inueni ee eres cesse bein in ee ac ANEA E D EE E E 15 TROUSLESEIOOTIBIGO icu A e ient IMEEM MEL E EM DE ME 16 muzeld lu eM creer eres 17 IMPORTANT To fill out
4. See tool specification page for tool specific requirements STANLEY GPV13 User Manual 4 9 OPERATION PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with the unit 1 ENGINE CRANKCASE OIL LEVEL Always check the engine oil level before starting the engine Make sure the oil level is at the FULL MARK on the dipstick Do not overfill Use 4 stroke motor oil that meets or exceeds the requirements for API service classifications SJ or later as specified in the engine op erating and maintenance manual Refer to the engine manual for oil viscosity grade 2 ENGINE FUEL LEVEL Check the fuel level If low fill with unleaded gasoline with a minimum of pump octane of 86 or higher Refer to the engine manual for details 3 HYDRAULIC FLUID Check the sight gauge on the hydraulic fluid reservoir for the proper fluid level Use fluids meeting the following specifications VISCOSITY FLUID THICKNESS U S 50 F 450 SSU Maximum 100 F 130 200 SSU 38 C 27 42 C S 140 F 85 SSU Minimum 60 C 16 5 C S Min Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A amp B Pass Oxidation ASTM D 943 1000 Hours Minimum Pump Wear Test ASTM D 2882 60 mg Maximum The followin
5. check hydraulic lines and fittings for leaks kinks etc Do not use your hand to perform this check Change the hydraulic filter element every 100 hours of operation or 6 months which ever comes first Change more often if cold moist or dusty conditions exist Check oil cooler for debris Remove debris with air pressure 14 GPV13 User Manual STORAGE Clean the unit thoroughly before storage Do not use water pressure Always store the unit in a clean and dry facility If the unit will be stored for a prolonged period over 30 days add a fuel additive to the fuel tank to pre vent the fuel from gumming Run engine for a short period to circulate the additive Replace crankcase oil with new oil Remove the spark plug and pour approximately 1 ounce 30 ml of engine oil into the cylinder Replace the spark plug and crank the engine slowly to distrib ute the oil Check hydraulic reservoir for water If water is found change the oil and circulate it through the tool hose and tool See HYDRAULIC SYSTEM MAINTE NANCE earlier in this section Disconnect tool hoses STANLEY MAINTENANCE HONDA ENGINE MAINTENANCE MAINTENANCE Maintenance Schedule Regular Service Period Perform at every indicated month or operating hour interval whichever comes first Engine Oil Check Level Change Air Cleaner Check Clean Sediment up Oa S Spark Plugs CeavRexs o Spark arrester option
6. addition to this manual read and understand safety and operating instructions in the Engine Operation Man ual furnished with the power unit The GPV13 Hydraulic Power Unit will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the Power Unit Failure to do so could result in personal in jury or equipment damage e Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operation e Do not operate the power unit unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles ear head protection and safety shoes at all times when operating the power unit and a hydraulic tool e Do not inspect or clean the power unit while it is run ning Accidental engagement of the unit can cause serious injury e Always use hoses and fittings rated at 2500 psi 172 bar with a 4 to 1 safety factor Be sure all hose con nections are tight e Be sure all hoses are connected for correct flow di rection to and from the tool being used e Do not inspect hoses and fittings for leaks by using bare hands Pin hole leaks can penetrate the skin e NEVER OPERATE THE POWER UNIT IN A
7. is not being used move the lever to the idle position Manual full throttle control on the Honda engine is set by positioning the control lever shown in Figure 4 to the far left MANUAL THROTTLE CONTROL BRIGGS The Briggs engine speed is manually held at full throttle to maintain 8 gpm 30 lpm see below When a tool is not being used move the lever to the idle position GPV13 User Manual 4 11 OPERATION RECOIL STARTER MUFFLER AIR CLEANER FUEL TANK ENGINE SWITCH CHOKE LEVER STARTER GRIP HONDA ENGINE GPV135H02 Figure 5 FUEL VALVELEVER THROTTLE LEVER MUFFLER FUEL TANK AIR CLEANER FUEL VALVE LEVER THROTTLE LEVER ENGINE ON OFF SWITCH RECOIL START Shown above Figure 5 are the Honda and Briggs pri mary engine components referred to in this section Be come familiar with these components and read and un derstand the engine operation and maintenance manual Explosion and fire hazard before starting the engine and operating the power unit fore tie ai Checking the engine fuel level or refueling the engine when it is hot or running can result in an explosion and or fire that may result in death or serious injury Do not remove the fuel cap while the engine is running Do not add fuel to the tank while the engine is hot Do not fill the fuel tank to a point of overflowing 12 GPV13 User Manual STANLEY OPERATION NOTICE Before starting the engine make sure the thro
8. ANCE WITH YOUR SAFETY IC vVERSING CONNECTIONS MAY CAUS DEPARTMENT INSTRUC TIONS C t RATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION WTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT CONNECT OPEN C CENTER HYDRAULIC SYS OSS OF OTHER WYDRALK DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CALSE A LEAK OR amp ST BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP OYSTANOERS CLEAR OF YOUR WORK ARTA DO NOT EXCEED RATED WORKING PRESSURE Of HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST WEAR HEARING EYE FOOT HAND AND HEAD PRO ECTION O AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNE CHECK TOOL HOSE COUPLERS AND CONNECTORS DARY FOR DO NOT FEEL FOR LEAKS WAITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT N SEVERE PERSONA INJURY IMPORTANT IMPORTANT READ OPERATION MANUAL AND READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL OPERATION MANUAL TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR TOOL OPERATOR SEE OTHER SIDE SEE OTHER SIDE
9. Level Check e Every 200 hours Remove Condensed Moisture Check For Leaks Kinks etc e Hydraulic Fluid Filter Repace Hyd Fluid Cooler Inspect amp Clean as necessary Every 50 hours NOTE 1 Service more frequently when used in dusty areas Hydraulics e P For additional maintenance information see the Briggs amp Stratton engine operator s manual that was supplied with the power unit 16 GPV13 User Manual STANLEY TESTING amp TROUBLESHOOTING GENERAL Tests and adjustments should be performed periodically to ensure the power unit is operating at maximum ef ficiency Stanley Circuit Tester Part Number 04182 is recommended This tester can be used to isolate prob lems in both the engine and hydraulic system prior to any power unit disassembly TESTING THE HYDRAULIC CIRCUIT The following tests can be performed to ensure that the hydraulic pump is supplying the correct flow and pres sure and that the system relief valve is operating prop erly During these tests make sure the engine is warm and operating smoothly If test results are not as specified refer to the troubleshooting table in this section for pos sible causes TESTING THE 5 GPM HTMA TYPE 1 OR 8 GPM HTMA TYPE II CIRCUIT To test the circuit proceed as follows 1 Set the throttle control lever to the far left or full throt tle position 2 Connect the Stan
10. O NOT REMOVE THIS TAG OVL SIHL AAOWSAY LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Ee SEE OTHER SIDE p EIQUE n Pn SEE OTHER SIDE 9Vl SIHL AAOWSY LON OG o He 2 I He W gt O Ww c He O zZ O a Shown smaller than actual size GPV13 User Manua
11. PV13 User Manual lt 17 TROUBLESHOOTING Problem causes Sowin asm asa Fluid blowing out of fiui reservoir vent Pump suction leak Check suction connections Tighten if necessary Hydraulic tool won t operate Incorrect hose connection to Make sure the tool hose circuit goes from left tool pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disconnect fittings Detach from hose connect set together and defective check for free flow Hydraulic fluid level low Check for correct fluid level Fill using the recommended fluid Pump coupling defective With the engine not running check the coupling between the pump and engine that itis engaged and is not damaged Caution Keep hands clear of rotating objects Relief valve stuck open Adjust or replace valve Suction hose kinked Make sure suction hose from fluid reservoir to pump inlet has a smooth curve Tool is defective Refer to tool manual 18 GPV13 User Manual STANLEY SPECIFICATIONS cis a C GPV135H02 Honda 13hp GPV138B02 Briggs and Stratton 13 5HP Capacity GPV135H02 OMG usce deaousaiczictesus intbsaasc d hiudesblgutisbdas cd Ug adus ciat ads uta pedum onds dsl U Gc Ro 15 24 Ipm 4 6 gpm Circuit Capacily GP V138B02 BHODS serrin niseni R aA ERU CMM UK AEREE 26 34 Ipm 7 9 gpm Circuit Pressure Range GPV135H02 and GPV138BO2 ccc
12. TMA EHTMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE 4 6 gpm 15 23 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TOOL TYPE TYPE Il 7 9 gpm 26 34 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 lpm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can
13. a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at 503 659 5660 and ask for a Cus tomer Service Representative GPV13 User Manual 4 3 STANLEY SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert an
14. al Clean D 0 Valve Clearance Checea l o Fuel Tank and Strainer Cem o Fuel Line Check Replace if 2 2 Necessary iis p Hydraulic Fluid Level Check e Remove Condensed Moisture T e 1 Check For Leaks Kinks et dedo T o Hydraulic Fluid Filter Replace l e Hyd Fluid Cooler Inspect amp Clean as necessary Every 50 hours NOTE 1 Service more frequently when used in dusty areas ICS Hydraul 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual For additional maintenance information see the Honda engine operator s manual that was supplied with the power unit GPV13 User Manual lt 15 STANLEY MAINTENANCE BRIGGS amp STRATTON ENGINE MAINTENANCE Maintenance Schedule Regular Service Period First 5 Every 8 Every 25 Every 50 Every 100 Annually Hours Hours or Hours or Hours or Perform at every indicated month or i Replace or Daily Annually Annually Annually operating hour interval whichever comes first Engine Oil Check Level Change o le oe fJ ee Air Cleaner Clean Pre Cleaner Clean ty Air Cooling System Clem fo 5 Spark Plugs ClemReadjut Finger Guard Clan e Muffler amp Controls Clean e Hydraulic Fluid
15. anley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA D
16. cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet CLASSIFICATION AAAA 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar 2495 psi 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements
17. cccceccecseceeeeeeeeeeeseeesseseeseeeeeees 1015 2000 psi 70 140 bar Length GPV135H02 and GPV139SBUZ aaiactemudinudeuidsimtidamaddamdaduSodpupsa eniai iaaa 780 mm 30 7 in Width GPV 135H02 and GPV 138B02 stesieinstsacccdtannscoacscetansuiainentaetnacenda vaticuciendabstaideasieasiaeusdaysibenedaauctiliasies 510 mm 20 1 in Height GPV135H02 and GPV 138602 ciiicssncsunws cnicoodeasecuaamestateuwantieite douuwnddesunccniaineciaweiededensimdedesdwonds 600 mm 23 6 in Weight GP V135H02 and P V135BU02 ssaciziiiuu sueta eaaet au mtb i AEA AAR a ftra 75 kg 166 Ib HTMA EHTMA Category GPV T39HO 2 Pi YY m Type 1 EHTMA Class C Category GPV T38B0Z I n Type Il EHTMA Class D FOW NG RN T 20 Ipm 5 gpm or 30 Ipm 8 gpm Nominal SS SG NE 103 bar 1500 psi Max TS SS Goss 1 025 Usus oseiatiqncaiSeide AE Use Coon E a a Ri i 155 bar 2250 psi Sound Power LEVE l MEET v 101 Lwa lile nierien ni seed need aa E E E EA EEEE R N A GPV13 User Manual lt 19 STANLEY STANLEY Hefei INTACA Science Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601 http www intaca cn
18. d signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel ea 4 gt GPV13 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the equipment These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual In
19. g fluids work well over a wide temperature range allow moisture to settle out and resist biologi cal growth that may occur in cool operating hydraulic circuits These fluids are recommended by Stanley Hy draulic Tools Other fluids that meet or exceed the speci fications of these fluids may also be used e Chevron AW MV 32 e Exxon Univis J 26 e Mobil D T E 13 e Gulf Harmony AW HVI 150 32 e Shell Tellus T 32 METRIC 10 C 95 C S 10 gt GPV13 User Manual e Texaco Rando HD AZ e Union Unax AW WR 32 e Terresolve EnviroLogic 132 4 HYDRAULIC CONNECTIONS The recommended hose length is 25 ft 8 m with a 1 2 inch 12 7 mm inside diameter The hoses must have a working pressure rating of at least 2500 psi 175 bar Each hose end must have male thread ends compatible with HTMA or EHTMA HYDRAULIC TOOL MANUFAC TURERS ASSOCIATION quick disconnect fittings NPT type threads See Figure 3 Figure 2 Panel Control Valve Facing the panel control valve see Figure 2 the left male quick disconnect fitting is the PRESSURE FLUID OUT fitting marked with P The right female quick dis connect fitting is the RETURN FLUID IN fitting marked with T QUICK DISCONNECT COUPLERS HTMA approved quick disconnect couplings are in stalled to hydraulic hoses so that the direction of oil flow is always from the male to the female quick disconnect as shown in Figure 3 Quick disconnect couplings and hose fittin
20. gs are selected so that additional fittings such as reducer or adapter fittings are not required If adapter fittings are used they must be approved steel hydraulic fittings meeting a minimum operating pressure rating of 2500 psi 172 bar Do not use galvanized pipe fittings or black pipe fittings DO NOT OVERTIGHTEN THE FITTINGS STANLEY OPERATION CONTROL PANEL PRESSURE HTMA 1 2 INCH FEMALE QUICK DISCONNECT COUPLER RETURN 3 HTMA 1 2 INCH MALE QUICK DISCONNECT me COUPLER 1 2 INCH MALE PIPE HOSE END 1 2 INCH I D HOSE 25 FT LONG WITH 2500 PSI 172 BAR RATING AND 4 TO 1 SAFETY FACTOR PRESSURE RETURN 1 2 INCH MALE PIPE HOSE END HTMA 1 2 INCH FEMALE QUICK DISCONNECT COUPLER E HTMA 1 2 INCH MALE QUICK DISCONNECT COUPLER ADAPTER 3 8 INCH MALE PIPE x 8 SAE O RING PRESSURE RETURN Figure 3 Hydraulic Connections STANLEY CONTROLS The power unit provides one circuit with an oil flow of 5 gpm 20 Ipm up to 2000 psi 140 bar GPV135H02 or 8 gpm 30 Ipm up to 2000 psi 140 bar GPV138B02 One hydraulic tool can be connected to the tool circuit The circuit is activated by moving the control lever on the power unit to the ON position THROTTLE CONTROL The power unit is equipped with a manual throttle See below Figure 4 Throttle Control Lever Honda MANUAL THROTTLE CONTROL HONDA Engine speed is manually held at full throttle to maintain 5 gpm 20 lpm When a tool
21. l 4 7 STANLEY HOSE RECOMMENDATIONS suonoeuuo eso eoid eunDi lt lt lt MO 14 z 5 E 2 O NANLIY l 2 e u MO14 gt gt gt u of q af Ii y JXNSSJHd 0 8 00L 9c 09 67 9L l 8 0 dn Gz 0 dn 09 67 QL EL S4 oog emsei 6e ve Dunes eA eA jared uuejs s oineJp Au WNW Lm owe wmm s Do eu oup o enb onesod unum unu su osz emsed o 96 EM ee ele eee Ls wer aes sw ss SraW Gems ses evar suoneotdde somo fue 10 pesn oq 10u pous sn we wwu o e ou n sn oe mea e es T o EM Pro ameutuuo nosh eq o popuenul si euo suy olneupAy 104 pesn 9q oj pepueiul s yeyo siu i 99usguuJoJJed 00 WNWIXEW eJnsue O S4 oog uag amp el G 0 dn ogadn Ob 6L S OL G m om Lore sees o eendoood wana o eanesord Dol oJnssaJd Sul uunj9J d89y o1 p pu u 9Je suoi Lan oe wa o m eom scan evs or epueuucoe eseul udi omu Jed sion SYOLONGNOD 1VOIW12313 YVAN ASN LON OQ Pp e1g 19q 4 40 pIEJg 9JIM SOH 9AHonpuo wud6 eynuiui sed suojjeb uo peseq sy pu lj ias T os CT un on ae eoan onan vest er soy snoue Jo siejoueip esou unuu sXonJJ 13exong API 104 plesg JeqiJ SOH 9Anonpuo2 uoN paye pepueululoo9J SMOUS juBu OU O yey oul snes Bun UN meungepss swbveveson Hio SO HNO9 olintupfH 0 00 STANLEY 8 gt GPV13 User Manual H
22. ley Circuit Tester across the hose ends where the tool would normally be connected 3 Fully open the tester restrictor valve counterclock wise 4 Start the engine and allow it to run until warm STANLEY 5 With the engine at full operating speed the test flow gauge should read 4 6 gpm 15 23 lpm on GPV135H02 or 7 9 gpm 26 34 Ipm on GPV138B02 6 Slowlyturnthe restrictor valve clockwise while watch ing the pressure gauge The flow rate should stay at 4 6 gpm 15 23 lpm as the pressure gauge reaches 1900 2000 psi 131 138 bar on GPV135H02 or 7 9 gpm 26 34 lpm as the pressure gauge reaches 1900 2000 psi 131 138 bar on GPV138B02 7 At 1900 2000 psi 131 138 bar the relief valve should begin to open The pressure at which the re lief valve just begins to open is commonly referred to as the cracking pressure At the cracking pres sure the flow rate should start to drop because the relief valve is allowing fluid to bypass to the hydrau lic reservoir The cracking pressure is preset at the factory and if it is not within the above range the relief valve must be re set as follows a Therelief valve is located behind the dash pan el in the valve manifold assembly Use an open end or box end wrench to loosen the nut on the relief valve b Use an Allen wrench to adjust the relief valve Turn clockwise to raise the pressure and coun terclockwise to reduce the pressure c Tighten the nut and retest G
23. re below 2 Hydraulic fluids are thicker in cold weather There fore it is recommended that the engine be run at low idle long enough to bring the fluid temperature up to a minimum of 50 F 10 C 3 Ifthe tools and tool hoses are cold it is recommend ed to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the tool circuit control lever is in the OFF position 2 Allow the engine to idle for approximately one min ute and move the engine switch to the OFF position GPV13 User Manual lt 13 MAINTENANCE ENGINE MAINTENANCE Follow the maintenance schedule and general mainte nance instructions in the engine maintenance and op eration manual furnished with the power unit Also see maintenance schedule on pages 15 amp 16 HYDRAULIC SYSTEM MAINTENANCE Check hydraulic fluid level daily Add fluid per speci fications in this manual See HYDRAULIC FLUID under the section titled OPERATION Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5 gal 20 container through the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the en gine off immediately Allow the fluid to sit long enough for the water to settle to the bottom of the container Slowly pour the fluid back into the hydraulic tank avoiding the water at the bottom of the container Each day
24. ttle control lever is at the far right or idle position START UP 1 Check the engine oil level 2 Check the hydraulic oil level in power unit 3 Check that the engine fuel tank is full 4 Ensure the throttle control lever is at the far right or idle position 5 Move the choke lever to the CLOSED position as shown in Figure 6 Honda pictured below see figure 5 for Briggs choke location CHOKE LEVER S z e CLOSED Ne Figure 6 Choke Lever Honda 6 Move the fuel valve lever to the ON position as shown in Figure 7 see figure 5 for Briggs fuel valve location FUEL VALVE LEVER Figure 7 Fuel Lever Honda 7 Position the engine ON OFF switch to the ON posi tion as shown in Figure 8 see figure 5 for Briggs on off switch location STANLEY ENGINE SWITCH Figure 8 ON OFF Switch Honda 8 Pull the starter grip on the recoil starter until you feel resistance Then pull firmly upward Do not allow the starter grip to snap back against the engine Return it gently 9 After the engine starts allow it to warm up Gradu ally adjust the choke until it is in the open position 10 Connect hoses and the tool as described on pages 7 and 8 11 Move the tool circuit control lever to the ON position 12 When finished operating the tool move the tool cir cuit control lever to the OFF position COLD WEATHER STARTUP 1 Use the procedures described under START UP and then follow the procedu
25. y with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person GPV13 User Manual 4 5 TOOL STICKERS amp TAGS V SERIES Hydrauli GPV 13 Power Pack N O Use in well ventilated areas only Exhaust contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm Contact with high pressure fluid at leak or burst resulting from improper handling operation or maintenance will cause oil injection to body Engine exhaust and other surfaces of tool may be hot Avoid accidental contact with hot surfaces Allow tool to cool before maintenance or storage All ators must read understand and follow ALL safely procentlions and operating bastractions Safety Tag wire tied to power unit found in owner s manual before operating tool DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CER a DO NOT LUFT OR CARRY TOOL BY THE HOSES DO TES AS NON CONDUCTIVE WHEN USI MYDRALRLIC OT us OSE DO NOT USE KNKED TORN OR TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HC PIOUS BDURY 3 MAKE SURE HYDRALULH G HOGE LABELED AND CERTIFIED AS NON NECTED TO THE NE ON OR NEAR ELE 4 SYST NOSE amp MAINTAINED AS NON CONDUCTIVE THE MOSE IR SHOULD SE REGULARLY TESTED FOR ELE rc C MUST DE CONNECTS HEN LEAKAGE IN ACCORD
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