DURAPULSE AC Drive User Manual
Contents
1. PID Setpoint O ffset Polarity P7 04 4 67 PID Setpoint Source P7 02 4 67 Proportional Control P10 02 4 78 Proportional Control P P7 20 4 69 PV 100 Value P7 01 4 67 PWM Carrier Frequency P2 08 4 27 Restore to Default P9 08 4 74 Reverse O peration Inhibit P6 03 4 58 Select M ethod for 2nd Accel Decel P1 07 4 21 Serial Comm Direction Command P9 28 4 76 Serial Comm External Fault P9 29 4 76 Serial Comm Fault Reset P9 30 4 76 Serial Comm JOG Command P9 31 4 76 Serial Comm RUN Command P9 27 4 76 Serial Comm Speed Reference P9 26 4 76 Skip Frequency 1 P1 10 4 22 Skip Frequency 2 P1 11 4 22 Skip Frequency 3 P1 12 4 22 Skip Frequency 4 P1 13 4 22 Skip Frequency 5 P1 14 4 22 Skip Frequency Band P1 17 4 22 Slip Compensation P2 01 4 25 Source of Frequency Command P4 00 4 40 Source of Operation Command P3 00 4 29 Start point for DC Injection P1 22 4 23 Stop Methods P1 00 4 18 Time O ut Detection P9 04 4 74 Time Out Duration P9 05 4 74 Torque Compensation Time Constant P2 03 4 25 Transmission Speed P9 01 4 73 Trim Mode Select P4 18 4 45 Trim Reference Frequency P4 17 4 44 Upper Bound for Integral Control P7 23 4 70 Upper Bound of Output Frequency P6 15 4 63 User Defined Display Function P8 00 4 72 Volts H ertz Settings P2 00 4 24 Parameters Lock 4 74 Parameters Memory Addresses 5 4 Parameters Restor2. 12 Capacitors recharge 6 2 Circuit Connections 2 11 Circuit Protection Devices 2 11 2 12 Communicating with AutomationDirect PLCs 5 14 CLICK Modbus Programming 5 23 Configure the PLC 5 19 DirectLO GIC Modbus Programming 5 38 Drive Parameters 5 19 Ethernet Connection 5 18 GS EDRV 100 Ethernet Interface 5 18 PLC Wiring Connections 5 14 Communicating with Third party Devices 5 67 ASCII 5 67 command code 5 70 Communication Protocol 5 2 5 69 data characters 5 70 Data Format 5 68 Entivity Studio 5 67 KEPSERVER 5 67 MODSCAN 5 67 RTU 5 67 Think amp Do Live 5 67 Communications Optimizing 5 74 Communications Delay 5 74 5 76 5 77 5 78 Communications Parameters Summary 5 2 Configuration Software A 47 Contactor 2 11 2 23 Contents Table of c 1 Control Circuit Terminals 2 20 Control Wiring Diagrams 2 21 Cooling Fans A 51 Copy Keypad Function 3 16 cUL 2 12 ET D DC Injection 4 23 Decrease Speed 4 30 4 34 Default Restore Parameters to Default 4 74 Digital Keypad 3 2 Dimensions 2 4 Display 3 2 Electronic Motor O perated Potentiometer 4 34 EMI Electro Magnetic Interference 2 12 EMI Input Filters A 29 Enclosure 2 3 Encoders A 42 Environment 1 10 2 2 Error Codes 5 11 Errors Keypad 6 7 Errors Serial Comm 6 7 Ethernet Interface A 45 Examples Analog Input Parameter Setup 4 46 External Base Block 4 30 4 33 External Fault 4 30 4 31 4 76 Externa
3. INDEX A AC Drive Cover 1 6 Dimensions 2 4 External Parts and Labels 1 6 Heat Sink Fins 1 6 Input M ode Switch Sink Source 1 6 Introduction to DuraPulse GS3 AC drive 1 3 Keypad 1 6 Model Number Explanation 1 5 Mounting Screw Holes 1 6 Nameplate Information 1 5 Nameplate Label 1 6 Purpose of AC drives 1 3 Selecting the Proper Drive Rating 1 3 Serial Communication Port 1 6 Specifications 1 7 Terminal Diagrams 2 13 Terminals braking 1 6 Terminals control 1 6 Terminals power 1 6 Ventilation Slots 1 6 Accessories 2 23 A la Braking Resistors A 20 Braking Units A 20 Configuration Cable A 48 Configuration Software A 47 EMI Input Filters A 29 Ethernet Interface A 45 External Accessories 2 23 Fans Cooling A 51 Feedback Card A 41 Fuses and Fuse Kits A 38 Keypad Cables A 48 Miscellaneous A 48 Part Numbering A 2 Reactors Line A 2 Remote Panel Adapter A 49 RF Filter A 37 Spare Keypad A 48 AFD 1 3 Air Flow and Minimum Clearances 2 3 Ambient Conditions 1 10 2 2 Analog Input Parameter Setup Examples 4 46 Auto Restart after Fault 4 58 Auto tune Procedure 3 14 AVERTISSEMENT w 2 Braking Resistor Dimensions A 24 Braking Resistors A 20 Braking Units A 20 1st Ed Rev D 05 2013 DURAputse AC Drive User Manual i 1 Index C Cable Configuration A 48 Cables Keypad A 48 Cables PLC Communication 5 14 thru 5 18 A 46 Canadian Electrical Code CEC 2
4. Rev D 05 2013 DURAPuLsE AC Drive User Manual i 7 Index i 8 DURAPuLse AC Drive User Manual Ist Ed Rev D 05 2013
5. e to Default Settings 4 74 1st Ed Rev D 05 2013 DURAputse AC Drive User Manual i 5 Index ET P continued Parameters Summary 4 2 Analog Parameters 4 7 Communications Parameters 4 12 Digital Parameters 4 5 Display Parameters 4 12 Encoder Feedback Parameters 4 14 Motor Parameters 4 2 PID Parameters 4 11 Presets Parameters 4 8 Protection Parameters 4 9 Ramp Parameters 4 3 Volts H ertz Parameters 4 4 Parameters available in firmware versions 4 2 PID Disable 4 30 4 35 PID Parameters 4 66 PID Setpoint Bits 4 30 4 32 PLC compatible ADC PLC modules B 2 PLC connections to ADC PLC modules B 8 PLC GS3 communicate with ADC 5 14 CLICK Modbus Programming 5 23 DirectLO GIC Modbus Programming 5 38 Power Circuit Terminals 2 13 Power Supply 2 23 Power Wiring Diagrams 2 18 Programming the AC Drive 3 5 Q Quickstart 3 6 R Reactor 2 23 Reactors Line A 2 Wiring Connections A 17 Recharge capacitors 6 2 Remote Panel Adapter A 49 Reset Speed to Zero 4 30 4 35 Resistor braking 2 23 Revision History of User Manual h 1 RF Filter A 37 S Safety Codes w 1 2 12 Canadian Electrical Code CEC 2 12 cUL 2 12 National Electrical Code NEC w 1 2 12 National Electrical M anufacturers Association NEMA w 1 National Fire Code w 1 UL 2 11 2 12 Safety Information w 1 w 3 Second Accel Decel Time 4 30 4 33 Serial Communication Port 1 6 4 76 5 14 5 67 Short Circuit Withs
6. l Fault Serial Comm 4 76 External Reset 4 30 4 31 F FA ISOCON 5 16 Fail safe w 1 Fault Messages 6 3 Fault Reset External DI 4 30 Fault Reset Keypad 3 3 Fault Reset Serial Comm 4 76 Fault tolerant w 1 Feedback Card A 41 Filter EMI 2 23 Filter RF 2 23 Firmware Version 4 2 4 76 Frequency Output 2 20 2 21 4 39 Function Keys 3 3 Fuses 2 23 Fuses and Fuse Kits A 38 i 2 DURAputse AC Drive User Manual 1st Ed Rev D 05 2013 Index G GFCI Ground Fault Circuit Interrupt 2 12 Grounding w 3 2 11 GS EDRV 100 5 18 H Hazardous Voltage 2 11 Heat 2 3 High Risk Activities w 1 Increase Speed 4 30 4 34 Input Disable 4 30 4 35 Inspection and Maintenance 6 2 Installation 2 3 Inverter 1 3 J Jog 4 30 4 32 4 76 K Keypad 3 2 Copy Keypad Function 3 16 Manual Keypad Control 4 30 4 32 Write Parameter Settings to Drive 3 18 Write Parameter Settings to Keypad 3 17 Keypad Cables A 48 Keypad Spare A 48 L LCD Display 3 2 LED Indicators 3 2 Line Start Lockout 4 64 Lock Parameters 4 74 M Maintenance and Inspection 6 2 Manual Keypad Control 4 30 4 32 Marques de commerce w 2 Memory Addresses for Drive Status 5 11 Memory Addresses for Parameters 5 4 Minimum Clearances and Air Flow 2 3 Miscellaneous Accessories A 48 MODBUSRTU 5 14 5 19 5 23 5 38 5 67 Motors Single phase 2 12 Motors Three phase 1 3 2 12 Mounting Enclosu
7. oltage P2 05 4 26 Minimum Output Frequency P2 06 4 26 Minimum O utput Voltage P2 07 4 26 Momentary Power Loss P6 02 4 58 l 4 DURAputse AC Drive User Manual 1st Ed Rev D 05 2013 Index Parameters Detailed Listings continued Motor Auto Tune P0 05 4 16 Motor Base Frequency P0 02 4 15 Motor Base RPM P0 03 4 16 Motor Line to Line Resistance R1 P0 06 4 17 Motor Maximum RPM P0 04 4 16 Motor Nameplate Amps P0 01 4 15 Motor Nameplate Voltage P0 00 4 15 Motor No Load Current P0 07 4 17 Multi Function Inputs DI P3 01 P3 10 4 29 Multi Function Output RO P3 11 4 36 Multi Function O utputs DO P3 11 P3 14 4 36 Multi Speeds P5 01 P5 15 4 56 O ver current Stall Prevention during Accel P6 10 4 61 Over current Stall Prevention during Operation P6 11 4 61 O ver Torque Detection Level P6 08 4 60 O ver Torque Detection Mode P6 07 4 60 O ver Torque Detection Time P6 09 4 60 O ver Voltage Stall Prevention P6 05 4 59 O ver Voltage Stall Prevention Level P6 17 4 64 Parameter Copy P9 40 4 77 Parameter Lock P9 07 4 74 PID Deviation Level P3 18 4 38 PID Deviation Time P3 19 4 38 PID Feedback Gain P7 03 4 67 PID Feedback Loss O peration P7 27 4 71 PID Feedback Loss Preset Speed P7 28 4 71 PID Multi setpoints P7 11 P7 17 4 68 PID Output Frequency Limit P7 25 4 70 PID Setpoint Gain P7 06 4 67 PID Setpoint O ffset P7 05 4 67
8. on Protocol P9 02 4 73 Control Mode P2 10 4 28 DC Injection Current Level P1 18 4 23 DC Injection during Start up P1 20 4 23 DC Injection during Stopping P1 21 4 23 Decel 2 to Decel 1 Frequency Transition P1 09 4 21 Decel S Curve P1 04 4 20 Deceleration Time 1 P1 02 4 18 Deceleration Time 2 P1 06 4 20 Derivative Control D P7 22 4 69 Derivative Filter Time Constant P7 24 4 70 Desired Current P3 17 4 38 Desired Frequency P3 16 4 38 Desired Frequency 2 P3 20 4 38 Electronic Thermal O verload Relay P6 00 4 57 Encoder Control Output Limit P10 04 4 79 Encoder Loss Detection P10 05 4 79 Encoder Pulses Per Revolution P10 00 4 78 Encoder Type Input P10 01 4 78 Fault Records P6 31 P6 36 4 65 Feedback Signal Loss Detection Time P7 26 4 70 Firmware Version P9 39 4 76 Frequency Output FO Scaling Factor P3 30 4 39 Frequency Scale Factor P8 01 4 72 GS Series Number P9 41 4 77 Input Terminal for PID Feedback P7 00 4 66 Integral Control P10 03 4 78 Integral Control I P7 21 4 69 Jog Speed 4 55 Keypad PID Setpoint P7 10 4 68 Line Start Lockout P6 30 4 64 Loss of Al2 Signal 4 20mA P4 05 4 41 Lower Bound of Output Frequency P6 16 4 63 Manufacturer Model Information P9 42 4 77 Maximum Allowable Power Loss Time P6 12 4 62 Maximum Speed Search Current Level P6 14 4 62 Mid point Frequency P2 04 4 26 Mid pointV
9. re w 3 Multi Speed Bits 4 30 4 32 N National Electrical Code NEC w 1 2 12 National Electrical Manufacturers Association NEMA w 1 1 2 National Fire Code w 1 N etwork Adapter FA ISOCON 5 16 Notes 1 2 O Optimizing Communications 5 74 Overload Protection 4 57 1st Ed Rev D 05 2013 DURAputse AC Drive User Manual i 3 Index ET P Parameters 4 1 Parameters Communications Parameters Summary 5 2 Parameters Detailed Listings 4 15 2nd Analog Input Gain P4 16 4 44 2nd Analog Input O ffset P4 15 4 43 2nd Analog Input O ffset Polarity P4 14 4 43 2nd Source of Frequency Command P4 13 4 42 2nd Source of O peration Command P3 31 4 39 Accel 1 to Accel 2 Frequency Transition P1 08 4 21 Accel S Curve P1 03 4 19 Acceleration Time 1 P1 01 4 18 Acceleration Time 2 P1 05 4 20 Analog Input Gain P4 03 4 41 Analog Input O ffset P4 02 4 40 Analog Input O ffset Polarity P4 01 4 40 Analog Input Reverse M otion Enable P4 04 4 41 Analog Output Gain P4 12 4 42 Analog O utput Signal P4 11 4 41 Auto Adjustable Accel Decel P6 06 4 60 Auto Restart after Fault P6 01 4 58 Auto Voltage Regulation P6 04 4 59 Auto torque Boost P2 02 4 25 Backlight Timer P8 02 4 72 Base Block Time for Speed Search P6 13 4 62 Block Transfer Parameters P9 11 P9 25 4 75 Braking Voltage Level P6 18 4 64 Communication Address P9 00 4 73 Communicati
10. tand 1 7 2 12 Software Configuration A 47 Source Select 4 30 4 35 Special Symbols 1 2 Notes 1 2 Warnings 1 2 Specifications Control Circuit Terminals 2 20 Main Circuit Wiring Terminals 2 17 Specifications GS3 AC Drives 1 7 Speed Hold 4 30 4 34 Status Addresses 5 11 Status Monitor 5 11 Status of the Drive Keypad Display 3 4 Storage Conditions 2 2 Supplemental Publications 1 2 National Electrical M anufacturers Association NEMA 1 2 T Table of Contents c 1 Technical Support l 2 Terminal Diagrams 2 13 Trademarks w 1 Troubleshooting 6 3 i 6 DURAputse AC Drive User Manual 1st Ed Rev D 05 2013 Index UL 2 11 2 12 Underwriters Laboratories Inc 2 12 User Manual Revision History h 1 V VFD 1 3 W Warning M essages 6 7 Warnings w 1 w 3 1 2 2 11 Warranty Information w 1 Wiring Diagrams control circuit 2 21 Wiring Diagrams power circuit 2 18 Wiring Specifications 2 17 Wiring Warnings w 3 2 11 Wiring 1st 2nd Source Select 4 35 Wiring Braking Resistors 2 18 Wiring Braking Units 2 18 Wiring Digital Output 4 36 Wiring EMI Filters A 36 Wiring External Fault 4 31 Wiring Feedback Card GS3 FB A 42 Wiring Line Reactors A 17 Wiring Multi Speed PID SP 4 32 Wiring Relay Output 4 36 Wiring RF Filters A 37 Wiring Start Stop Direction 4 29 W rite Parameter Settings to Drive 3 18 W rite Parameter Settings to Keypad 3 17 Ist Ed
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