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Operation manual - HNP Mikrosysteme GmbH

1. O O sa O QODOOOOO D 5 a 83553555 SEEN Sms Mzr pump 5 O ONG f 3 GO rar a O Qes z o Sliac olk Io LIS sow 0 Q O O O in awon vd he GmbH eG Status LED Re serial interface of PC Connection of the micro annular gear pump mzr 11558X1 and the S BL control unit 1 Connect the motor cable to the 6 pole connector of the S BL control unit The pin configuration is indicated in table 10 and table 11 Connect the RS 232 port of the MCBL3006 with a free serial interface of a PC For this purpose use the delivered 9 pole null modem cable Put the potentiometer of the S BL control unit to zero position by turning it clockwise to the limit stop Connect the voltage supply 24 VDC This can be done with the integrated DIN connector or alternatively the 2 pole screw clamp 24 V GND Pay attention to the correct polarity You may now install the delivered software Motion Manager as described in the chapter 11 While connecting the DC voltage pay attention to the correct polarity otherwise electronics may be damaged Technical data subject to change without prior notice Last update August 2015 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 Remarks It is possible to adjust speed of the micro annular gear
2. Elmo Studio dosierung_e3 ehl lt mzr 7241_whistle_com4 dat_COM4 gt Al Elle Edit view Build Tools window Help lalxl Berig irel e mal Awa anual Free TIERE e com ajad GAUTOEXEC Programmstart nach Stromeinschalten m Me Motor aus UM 5 Positioniermodus IL 3 7 Input 3 High wird als logisch 1 ausgegeben EX 0 Position 0 setzen P 166666 Geschwindigkeit f r Positionierung while 1 Programmschleife end AUTO_I3 Autoroutine f r Input 3 if px gt 10 Abfrage AUTO_I1 schon aktiv return wenn ja Sprung in Programmschleife else wenn nicht beginne mit Dosierung MO 1 Motor ein wait 50 PR 100000 relative Position BG Begin until Ms 0 Positionierung bis Motor Einschwingen MO 0 Motor aus PX 0 Position 0 setzen end return Sprung in Programmschleife GAUTO_ER Autoroutine f r Errorabfrage OB 1 1 Digital Output auf logisch 1 gesetzt of D El Bist Debua Executing Program gt J Build Debug Find in Files 1 Find in Files 2 Communication Log int Colt a T Nf s s em For Help press F1 Software Elmo Studio Programming is described in detail in the documentation of the motion control manufacturer explained Some example programs for dispensing with the micro annular gear pump are included on the CD Last update August 2015 Technical data subject to change without prior not
3. Liquid water Liquid oil 16 mPas mzr 11550 mzr 11550 1200 Liquid water 1200 Liquid oil Viscosity 1 mPas a Viscosity 16 mPas 1000 1000 z a F a0 Ton 600 Speed rpm 2 600 Speed rpm 5 U z 6000 3 400 6000 2 400 PT sm 5000 4000 200 4000 200 3000 3000 2000 2000 0 1000 a en 0 20 40 60 80 0 10 20 30 40 Differential pressure bar Differential pressure bar Liquid methanol Liquid oil 100 mPas mzr 11550 mzr 11550 1200 Liquid methanol 1200 Liquid oil Viscosity 0 58 mPas Viscosity 100 mPas 1000 1000 T E E 800 E 800 E E g 600 Speed rpm 2 600 Speed rpm 6000 6000 8 400 5000 B EE 5 i rt 4000 4000 200 3000 200 3000 2000 2000 0 7 T 1000 0 r r r 0 0 10 20 30 40 0 20 40 60 80 Differential pressure bar Differential pressure bar figure 4 Flow charts of the micro annular gear pumps 1 0 Technical data subject to change without prior notice Last update August 2015 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 6 Technical data of the motor of mzr 11557 The micro annular gear pump mzr 11557 is provided with a 4 poles asynchronous servo motor with high dynamic The connection of the motor to a frequency converter is simple Data of capacity SDSGAXX 056 22 Rated power 240 Ww Max Stall torque 0 81 Nm Rated continuous current 0 86 A Rated voltage 390 V Rated frequency 100
4. Operation manual mzr 11557 mzr 11558 mzr 11558X1 9 4 Operation of micro annular gear pump with RS 232 interface Figure 41 60 In the velosity mode the velocity of the pump motor speed is adjustable An example for continuous delivery Command Description 1000 Rotation speed of 1000 rpm 3000 Rotation speed of 3000 rpm 0 Standstill of the pump speed O rpm FG Elmo Composer Smart_Terminal loj xj R Eile Edit view Communication Tools Window Help rE a Velocity Mode 7 WAS 58 aN B K mar 7241_whistie_com4_coms Enter Command 1V 3333 of Help Send Profile Noise Fiter Protections Limits Digital Fiters Custom Analog Input Inpu 4 gt I Enable Profil Smooth factor 0 Sec Apply wa TI nable Profile mooth factor mSec App r Acceleration Deceleration count sec 2 al Undo Acceleration 3 Deceleration Help Test Motiqaa _ E Direction Ca Stop Elmo Composer Speed adjustment Technical data subject to change without prior notice Last update August 2015 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11557 mzr 11558 mzr 11558X1 9 5 Operation of micro annular gear pump as stand alone application Figure 42 With the software Elmo Studio sequence programs are permanently save in the controller The programs start automatically when the supply voltage
5. If a pump which had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It is necessary in order to protect the employees and delivery staff Nature of media contact L explosive L oxidizing L sensitive to moisture _ toxic toxic byproducts _ radioactive pH value approx to L carcinogenic L microbiological other C irritant L corrosive R statements S statements Declaration Hereby I we affirm that the stated information is complete and correct Micro annular gear pump and accessories are shipped in conformity with the applicable regulations company Oms Mr title division name street no phone ZIP city e mail country city date authorized signature company stamp Last update August 2015 Technical data subject to change without prior notice 87 23 Supplement Operating manual mzr 11557 mzr 11558 mzr 11558X1 23 Supplement Drawings Manual of the motion controller S HV Manual of the motion controller S HP E optional Manual of the motion controller S HP M optional 88 Technical data subject to change without prior notice Last update August 2015 Manual SCA B4 70 10 V1 6 01 01 page 1 SCA B4 70 10 70V 10A The servo amplifier SCA B4 70 10 is a po
6. 2000 384 23 04 3000 567 34 02 4000 768 46 08 5000 960 57 60 6000 1152 69 12 Theoretical flow rate of the micro annular gear pump mzr 11558 The pressure which the pump has to generate is given by the construction of the fluidic system and the results of the hydrostatic pressure and the hydraulic resistants given by tubes contractions etc The viscosity of the pumping medium has an important influence on the volumetric efficiency The volumetric efficiency increases with higher viscosity according to the smaller disengagement through the gaps of the pump Cavitation is an effect which can result in a specific ceiling speed The reason for this is the static pressure reaching the steam pressure of the liquid in the inlet port of the pump In this state an increase of speed does not result in an increased flow rate The formation of gas prevents a sufficient feeding of the pump With increasing viscosity of the liquid e g gt 10 000 mPas the ceiling speed is lower The specific feature of the mzr pumps is their highly precise design as well as the guarantee of high accumulator pressure and high accuracy in flow rate and dosage Therefore space width and transverse space width of the rotors as well as the interspace to the adjacent case parts are in the range of just a few micrometers This precision is the condition to achieve a volumetric efficiency in the range of approx 100 Last update August 2015 Technical data sub
7. CEO 18 Service maintenance and warranty Operating manual mzr 11557 mzr 11558 mzr 11558X1 18 Service maintenance and warranty The maintenance of the micro annular gear pump should be carried out depending on the delivered liquid for lubricating liquids after 12 000 h working hours but not later than 24 months after the initial operation for non lubricating liquids crystallizing liquids or liquids containing particles after 5000 h working hours but not later than 12 months after the initial operation If during the first inspection no substantial wearout of the pump is observed the following inspection under the same working conditions should be performed after 8000 h working hours yet not later than 15 months following to the last inspection If during the first inspection the pump shows a particularly strong wearout the maintenance intervals should be readapted to the operating parameters In order to prevent a strong wearout of the pump the pump should be shut down properly after every application as described in the chapter 8 4 A supplementary flushing procedure with a neutral flushing liquid see chapter 8 3 also slows down the wearout process of the pump It is not allowed to open the micro annular gear pumps The warranty extincts with the expiry of the legal warranty period or with the opening of the pump Furthermore HNP Mikrosysteme cannot give any warranty of exchange for parts whose damage result from inco
8. EMC the SCA B4 70 10 is corresponds to the EC directives standards and regulations 89 336 EWG article 10 and appendix 1 EMV amended by 92 31 EWG and 93 68 EWG and meet the requrements with standard EN 61800 3 1996 if the following directions are observed usage of a zinc plated mounting plate well connected to earth mounting of the drive by usage of toothed washers usage of shielded cables to and from the unit large area contact of the shielding with zinc plated mounting plate motor housing properly connected to earth e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 01 01 page 3 2 specification 2 1 electrical data power supply voltage 11 70V DC Current impulse 20 A Current nominal 10A frequency of power output stage 49 kHz efficiency 95 bandwidth of current controller 2 5 kHz 2 2 inputs set value 10 10 V encoder input signals channel A B TTL max 100 kHz enable enable 8 30 V high active 2 3 outputs current monitor Monitor 0 5V A speed monitor monitor n 10 V nmax supervision output Ready Open Collector max 30 V DC auxiliary voltage source 15 V 20mA auxiliary voltage source 15 V 20 mA auxiliary voltage source 5 V 100 mA voltage supply for hallsensors and encoder 2 4 display 2 co
9. For micro annular gear pumps note the following Requirement for the intended operation is the operation according to the technical data and the manual Restrictions If the micro annular gear pumps are used at home in business or in commerce or in small businesses appropriate measures must be taken to ensure that emitted interferences are below the permitted limit a values Last update August 2015 Technical data subject to change without prior notice 7 5 17 Declarations of conformity Operation manual mzr 11557 mzr 11558 mzr 11558X1 17 Declarations of conformity The delivered micro annular gear pump falls within scope of the following EC directives Machinery Directive 2006 42 EC You may request the declarations of conformity for the micro annular gear pumps from us separately 76 Technical data subject to change without prior notice Last update August 2015 HNPIW HNP Mikrosysteme EC manufacturer s certificate following Machinery Directive 2006 42 EC We hereby declare that the following micro annular gear pumps of the high performance series mzr 11557 are intended for installation into another machinery plant and that start of operation is forbidden until it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product desc
10. Manual SCA B4 70 10 V1 6 01 01 page 8 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 speed monitor Monitor n 20 a speed monitor for supervisional purposes is integrated to the servo amplifier The output provides an analog signal voltage which is proportional to the motor speed It can be used for qualitative weighting of the dynamic of the drive system Output range 10 V 10 V Output impedance 10 kOhm Output proportionality 10V at maximum speed Output circuit speed monitor a no 7 18k supervision signal Ready Error 21 The ready signal is to show the status of the drive and can be used to provide a feedback signal to other devices and controls The open collector output is normally turned off which means the output is pulled to a positive level by an external connected resistor if there is no fault within the drive system In the case of a fault like under voltage overvoltage overheat or overcurrent the internal transistor is on the output is pulled to GND Input range max 30 V DC load current lt 20 mA any fault is stored and can be reset by enable off and on Output circuit ready error signal LERRER gt 8C847B Motor C 3 Motor B 2 Motor A 1 motor connection 5 V 100 mA 6 auxiliary voltage source for power supply of hallsensors and or incremental encoder 15 V 20 mA 14 15 V 20 mA 16 auxiliary voltage sourc
11. P2 Gain fine 0 P3 maximum speed at 100 set value of 10 V P4 Current limitation 100 P5 Offset 50 Internal potentiometer position To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply Programming the control unit or turn the potentiometer in O position that the pump not rotate 0 rpm Switch on in the DC power supply and start the micro annular gear pump Technical data subject to change without prior notice Last update August 2015 7 Motion Controller table 19 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Notice By an installation with the control unit SCA B4 70 10 please read the operating instruction of the control unit The speed range can change with the jumper on the control unit The motor of the micro annular gear pump mzr 11558 have 2 pole You can configure the control unit to control the speed with external potentiometer You can configure the control unit to control the speed with external potentiometer The speed range is to be set by jumper J10 and J11 One of four speed ranges is to be set Jumper s max speed J10 and J11 2500 rpm J10 5000 rpm J11 10000 rpm Speed range Skilled personnel may only do mounting and initial operating of micro annular gear pumps Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor Avoid in any case dry running of your micro annular gear
12. ength of the cable 3m lengthen to max 10 m table 3 Technical data of the motor Pin Description 1 motor phase A 2 n C 3 motor phase B 4 n C 5 motor phase C 6 n C table 4 Pin configuration of the motor supply 1 2 Technical data subject to change without prior notice Last update August 2015 1 General Information table 5 table 6 table 7 Pin z r r zsJo r T o n e gt Description ncoder voltage 5 V ncoder Hall sensor GND ncoder channel A ncoder channel A neg ncoder channel B ncoder channel B neg E E E E E E Encoder channel E ncoder channel neg Hall sensor voltage 5 V Hall sensor A Hall sensor B Hall sensor C Operation manual mzr 11557 mzr 11558 mzr 11558X1 Pin configuration of the motor connector Encoder Hall wire color brown green white black Description motor phase A motor phase B motor phase C screen optional Motor supply cable 3 poles wire color red pink yellow green blue brown grey white black Description Encoder voltage 5 V Hall sensors voltage 5 V Encoder channel B Encoder channel A Encoder Hall sensor GND Hall sensor A Hall sensor B Hall sensor C screen Pin controller S HV 6 6 7 8 9 10 11 12 earth screw Encoder Hall sensors cable 8 poles with controller S HV The encoder channel A and B are change together on the controller S HV Last update August 2015 Technical data subject to change without pr
13. Hz Rated speed 2790 rom Max speed 6000 rom Rated power factor cos 0 71 moment of inertia 1 404 kgcm Protection class IP 55 Weight 4 kg table 2 Technical data of the motor Last update August 2015 Technical data subject to change without prior notice 1 1 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 7 Technical data of the motor of mzr 11558 The micro annular gear pump mzr 11558 is provided with an actuator equipped with a 2 pole brushless DC motor The DC motor uses a high dynamic and is recommendable for programmed dosage operations of the micro annular gear pump With a control unit it is possible to manage lower speed ranges down to 1 RPM The accuracy of dosage can be achieved better than 0 5 The connection of the motor to a control unit is simple Data of capacity Nominal voltage 42 VDC Max continuous current 10A Assigned power rating 386 W Max Stall torque 500 mNm Encoder HP Typ HEDL 5640 Cycles per revolution and channel 500 Operation range 1 6 000 rpm ax speed by 24 V 4 000 rpm operation range 42 V 7 000 rpm Terminal inductance phase phase 275 uH Protection class IP 54 Weight 3 1kg ale socket for motor supply Binder series 623 Type 99 4637 20 06 Female cable connector for motor supply Binder series 623 Type 99 4636 00 06 ale socket for Encoder Hall sensor Lumberg Typ SFV 120 Female cable connector for Encoder Hall Binder series 423 sensor Type 99 5130 15 12
14. Ni based sintered silicon carbide SSiC AlO ceramics Al O ceramics FFPM Kalrez Spectrum 6375 optional FPM EPDM 3 8 NPT internal thread lateral Technical data Flow rate Smallest dosage volume Max system pressure Differential pressure range 29 1152 ml min 69 1 I h 100 ul 60 bar 870 psi inlet pressure differential pressure 0 60 bar 0 15 bar dcy dcs 0 192 1152 ml min 69 1 I h 30 ul 60 bar 870 psi inlet pressure differential pressure 0 60 bar 0 15 bar dcy dcs 0 192 1152 ml min 69 1 I h 30 ul 60 bar 870 psi inlet pressure differential pressure 0 60 bar 0 15 bar dcy dcs Viscosity range Precision Pulsation Operating temperature Ambient temperature Store temperature caption table 1 0 3 1 000 mPas lt 1 6 theoretical 5 60 C 20 100 C dex 20 150 C hx 5 50 C 5 40 C 0 3 1 000 mPas lt 1 6 theoretical 5 60 C 20 100 C dcx 20 150 C hx 5 50 C 5 40 C Differing specifications on request 0 3 1 000 mPas lt 1 6 theoretical 5 60 C 20 100 C dex 20 150 C hx 5 50 C 5 40 C Technical data of the micro annular gear pump head mzr 11557 mzr 11558 and mzr 11558X1 The material properties of a liquid e g viscosity lubricating p
15. System Noise Noisy Quiet T Customize Test Step 3 Set Test Parameters Displacement ent Displacement ent Veeck Velocity Un i 50 J 0 RPM Z GmbeihFecier _Aceeiealion Count sec 2 DES JE Profiler Mode a fe f na Step Set Record Paremeters Record Hesolution Max Record Time Slope 180 0 pseczpoint 2 216 sec Import Data Export Data Show Transfer Function Run Auto Tuning an Figure 35 Tuning parameter of velocity loop Scope scope sdv lol xj Eile View Window Zoom Objects Analyze Help olsa Ex aJajalajaa om Le 0 25 Timelsec X 0 083 dx 0 0832 velacity 1769 1719 7 Figure 36 Windows scope motor velocity A The displacement during identification will be about 1002 cnt continue snc Figure 37 58 Advice window of motor rotation Technical data subject to change without prior notice Last update August 2015 9 Software Composer and Elmo Studio Option for S HP E Figure 38 Figure 39 Figure 40 Step 1 Selectthe Tuning Type Auto Tuning for Position Design kd Step 2 Select Auto Tuning Parameters Auto Tuning Mode Exper tuning for bounded Slowand s s 1 su Fastand Response Stabe aiM li Sensitive Fast and i fi Slow and System Noise Noisy Quiet T Customize Test Step 3 Set Test Parameters Step ent Speed Speed Unit em fiw RPM 7 Smooth Factor Acceleration count sec2 Deceleration I a 412555
16. XP and Windows 7 After a successful installation the program mzr pump controller can be found in the start menu under Programs HNP Mikrosysteme After the program has been initiated data such as the pump type mzr 2505 mzr 2905 mzr 4605 mzr 7205 and the gear reduction should be set The program enables to coordinate metering or continuous delivery tasks The operating parameters of the micro annular gear pump are set via included user interface The Dosage operating mode see figure 43 enables to set constant volumes in units such as ml mg or rpm as well as pauses for a fixed number of sequences or for continuous operation Each metering procedure will be configured according to the speed profile which is set for such values as Max velocity and the Acceleration The allowable speed values extend from 1 to 6000 rpm and the acceleration values from 1 to 2000 rotation s The metering procedure can be initiated with the Start button or by pressing the enter key The task may be stopped either with the Stop button or by pressing once again the enter key COM1 mzr Pump controller Pump Motor Pump type Encoder resolution Standard z Displacement volume B pl rev Reduction gear rore zi Max velocity 6000 pm Fluid density fi g en Acceleration 500 ev 2 Calib factor nom eff value fi Max cont current 500 m Max peak current 600 m r Pump mode Dosa
17. at sealing liquid tank Filter dirty Dirt or deposition in the pump Seal out of order Technical data subject to change without prior notice Action Check all power switches Fill the liquid tank Check motor Status of the pump with the software Motion Manager Check and clean the dosage needle Check the back pressure valve Check the start signal of the central control unit PLC Replace pump and send the pump to the manufacturer Check of the installation Check air pressure on tank Back pressure valve does not open Check the back pressure valve Air bubbles in fluid system tubings valves Change the tubings Prime the pump Prime the pump and the fluid system Flush the valve Clean flush or change the dosage needle Replace pump and send the pump to the manufacturer Replace pump and send the pump to the manufacturer Check Status of the pump with the software Motion Manager Try to get free the pump with negative prime speed 500 rpm for only 1 s Don t change the parameter of the motor with command FCONFIG LPC LCC Flush Flush Clean or flush the needle he pump with the syringe he valve Fill Prime the pump and the fluid system Flush the fluid system and check the fluid system for opening connections Change the filter Flush Flush he back pressure valve he back pressure valve Disconnect the pressure connection of the process liquid tank Disconnect the p
18. because of the cavitation effects dosage imprecision and even pump damage may occur A too small filter too little filtering surface may considerably decrease the volumetric efficiency of the micro annular gear pump What is more because of the cavitation effects dosage imprecision and even pump damage may occur Last update August 2015 Technical data subject to change without prior notice 3 1 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 7 Motion Controller Without a motion control unit you cannot start the micro annular gear pumps 7 1 Operation with frequency inverter for mzr 11557 The motor of the micro annular gear pump mzr 11557 is a 4 poles asynchronous motor For the operation of the pump a frequency inverter must be used In the case the micro annular gear pump was delivered together with a frequency inverter this is predefined already on a motor speed range of approx 300 to 6000 rpm Please observe al instructions to the frequency inverter e g Operation instructions and Mounting instructions A no observance of these instructions can destructed of the micro annular gear pump and the frequency inverter You adjust the parameters of the frequency converter to the assessment parameters of the motor If you not observe the assessment parameters can lead to a destruction of the motor General indications for initial operation Read the mounting Instructions and operating instruc
19. conservation liquid liquid CL Nature of gaseous the CL Fill in CL Desinstall the Let the gas through the pump Close the liquid New operation after i I ji a 1 End of conservation th congeniation I procedure Operation manual mzr 11557 mzr 11558 mzr 11558X1 Flushing cycle Selection of flushing liquid FL Right flushing liquid Is the pump resistant Flush the pump End of flushing cycle liquid CL yes Is the CL compatible with pump Is the CL compatible with the last FL procedure yes Legend FL flushing liquid mne of cL CL conservation liquid selection figure 17 Diagram of the shutdown procedure 48 Technical data subject to change without prior notice Drain the pump Selection of conservation Last update August 2015 4 see table 24 I geese ee ve see table 25 E se a ee Fa Se passe ese see table 26 Mn alia ae 3 4 see table 25 8 Start Up Shut Down Operation manual mzr 11557 mzr 11558 mzr 11558X1 8 4 1 Conservation If the micro annular gear pump operates at irregular intervals or for other reasons should be put out of operation for a longer period it should after service and flushing procedure see chapter 8 3 be filled in with a suitable conservation liquid The conservation liquid may be selected from the table 26 depending on the duration of the standstill and the resi
20. construction materials to the delivered liquids should be verified by the operator for each individual application Pumps handling non lubricating liquids have shorter service lives Other seal materials are available upon request Last update August 2015 Technical data subject to change without prior notice 23 4 Description of the micro annular gear pump Operation manual mzr 11557 mzr 11558 mzr 11558X1 4 4 figure 8 24 Fluidic connectors The micro annular gear pump head has an inscription on the front side see figure 8 The liquid inlet connection is marked with the letter S the liquid outlet connection with the letter D An arrow indicates the inherent turning direction of the shaft liquid inlet N s D liquid outlet suction side 4 pressure side oF a N Mikrosysteme J Indication of the turning direction and fluidic connections on the front of the micro annular gear pump The pump head has two inner threads for the connection of tube fittings The pump head is available either in a version for lateral connections with 3 8 NPT fittings Sealing plugs are inserted into the holes for the fluidic connections as protection against contamination during delivery The sealing plugs have to be removed before assembly of the fluidic connectors If the fluidic connectors are disassembled please re seal the threads with the cleaned sealing plugs as protection against particles Technical
21. data subject to change without prior notice Last update August 2015 5 Optional modules Operation manual mzr 11557 mzr 11558 mzr 11558X1 5 Optional modules The spectrum of applications of the high performance micro annular gear pump series may be expanded by using different additional modules The modules allow for special applications which could otherwise not be accomplished with a standard pump version The modules may be combined with each other and with almost all available pump heads and motor versions Heat insulation module extends the operating temperature range of the pump by protecting the motor from overheating Integrated inner canal system for fluidic tempering to regulate the temperature of the fluid containing parts of the pump The configuration of a given pump version should in each case be discussed with consideration to the specific requirements of the application Additional customized modules may be designed on demand 5 1 Heat insulation module The heat insulation module enables to deliver hot liquids up to temperatures of 150 C 248 C It comprises thermally insulating coupling components made of plastic PEEK located between the pump and the drive The drive should not be exposed to overheating For this reason the heat transfer from the pump to the drive should be limited An additional thermal barrier is provided by the plastic motor housing If the surrounding temperature rises the pump is work
22. e Input 2 e Input 3 e Input 8 Output 2 Output 3 nput 4 e e e e Input 7 Return e Output Return 2 3 e Output 4 e Output 5 e Output Return4 5 e Output 1 e Output Return 1 Connect the RS 232 port of the controller with a free serial interface of a PC For this purpose use the delivered adapter cable To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply Connector Feedback Feedback Cable S HP E CBL DFDBK PIN 1 green 10 yellow 2 pink 3 white 4 brown 5 orange 6 light blue 7 blue 8 red 14 black 15 purple grey Feedback Cable Connector J1 Elmo S HP E 1 0 cable PIN CBL CELIO1 1 orange 2 light blue 3 purple 8 black 4 grey 5 pink 6 blue 7 red 9 white yellow 10 white red 11 yellow 13 green 12 white black 14 brown 15 white O cable J1 2 3 4 Connect the power supply of 48 VDC on the connector Power amp Motor False connecting may cause severe malfunction or even destroy the Last update August 2015 Technical data subject to change without prior notice 39 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 electronic of the controller After switch on of the power supply during the initial phase of the S HP E the green LED power light on Isolated DC z 2 Powor Supply VP D i 1 3 l Lilt 1 i PR e i i IC u oe bile y i a DHe 8 f 4 er I hd i aa
23. e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V1 6 01 01 page 5 3 3 input for set value at use of external potentiometer min 10 kOhm for set value the wiper has to be connected to pin17 the others to pins 14 and 16 Pin 15 and 18 have to be connected and J 3 is to be removed at use of the internal set value via offset potentiometer pin 15 and 18 are left without connection and J3 is to be set 3 4 Timing jumper J2 sets the timing of the hall sensor logic to reach an adaptation to several motor types The setting belongs to the direction of the phases J2 changes the rotation sense of the electrical field 3 5 Phasing jumper J1 is for setting the phase shift of the signals of the hall sensors The correct value is to provide by the manufacturer of the motor see datasheet of motor 3 6 speed range the speed range is to be set by jumper J10 and J 11 One of four speed ranges is to be set The best result of speed control can be reached by setting the lowest acceptable range because of the resolution 4 commission 4 1 selection of power supply Any power supply can be used as long the minimal requirements listed below are fulfilled We recommend to remove the motor from the mechanical construction to avoid damage and danger by uncontrolled movements of Requirements to the power suppl
24. fine work in an additive way 4 adjust set value 0V and adjust potentiometer Offset until the motor stops to speed 0 Torquecontrol 1 adjust potentiometer Imax to required value of current limitation Important Refer to motor manufacturer s data sheet 4 5 commissioning select the required operating mode by setting the according jumpers on the left side of the unit Refer to the printing on the front plate Required selection of e operating mode input for set value timing phasing speed range connect motor control inputs e g set value enable and if necessary an additional encoder to the drive connect power supply enabling and adjustment referring to manual 5 description of function of inputs and outputs 5 1 5 1 1 S0H 4 In the pin number inputs Set value 17 18 the input for set value is internally connected to an differential amplifier input range of set value 10 V 10 V input impedance 20 kOhm definition of polarity positive set value Set value gt Set value negative set value Set value lt Set value Input circuit set value 11k ilk II 24 lik SOl 1 I Pe gt ilk 5 1 2 x N N enable 13 high potential at the input enable will activate speed torque control and voltage will be applied to the motor winding Leaving this input without connection or pulling it tho GND potential will result in disabling the
25. gt CEL0018A aL S figure 14 Main power supply connection diagram The power supply of the controller S HP E should be 48 VDC With this power supply can be operated the micro annular gear pump with the entire speed range see chapters 1 3 and 7 3 5 You may now install the delivered software Composer as described in the chapter 9 40 Technical data subject to change without prior notice Last update August 2015 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 7 4 Operation with Controller S BL for mzr 11558X 1 The micro annular gear pump mzr 11558X1 with brushless DC motor and analog hall sensors as drive be delivered with the S BL control unit This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid On the delivered diskettes or CDs you will find a PC program operating under Windows that enables to program such parameters as speed acceleration and current consumption The delivery package comprises also a null modem cable for connection to a serial interface of a PC S BL control unit Type of control unit 4 Q servo amplifier ominal voltage U 24 V Power supply Us 12 30 V Residual ripple lt 2 ax continuous output current tontnious 4500 mA ax peak output current tik 6000 mA Speed range 10 5900 rpm nput No 1 input resistance 5 kQ ominal analog speed voltage range 10 V ominal dig
26. max 30 lt 20 10 45 C 10 80 C 20 80 rel hum 180 x 100 x 40 mm kHz V A kQ V A kQ mA Last update August 2015 Technical data subject to change without prior notice 33 7 Motion Controller Figure 10 table 18 34 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Conn ector C Ready Error 121 Monitor n 20 Monitor Set Value Set Value 10 kOhm 15V 20mA GND Signal 15V 20mA ALU a Ss Connector B Enable Hall C Hall B Hall A GND Signal Encod er B Encod er A 5V 100MA Connector A GND Power Vcc Power supply 48 VDC 10A Motor B Motor A 5 4 Motor C 3 2 1 Connection plan with controller S HV and micro annular gear pump mzr 11558 Initial operation procedure 1 Connect the motor cables with an motor control unit see Figure 10 2 Connect the DC power supply with 48 V to the control unit Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor 3 Insert the jumper J5 J6 and J7 for the encoder mode 4 Check the adjustment of the internal potentiometer potentiometer function potentiometer position P1 Gain course 5
27. 19053 Schwerin Germany The bottom line of this manual shows the issue and date of issue of this operating instruction Last update August 2015 Technical data subject to change without prior notice 5 1 General Information 1 3 View Constructive Specifications Displacement volume Measurements L x W x H Weight nternal volume Material pump case Material rotors aterial shaft aterial bearing aterial wetted functional parts Shaft seal Fluid connections mzr 11557 192 u 291 x 130x 171 mm approx 11 kg 85m alloy C22 2 4602 optional stainless steel 316L partially stabilized ZrO optional tungsten carbide Ni based sintered silicon carbide SSiC Al O3 ceramics AlO ceramics FFPM Kalrez Spectrum 6375 optional FPM EPDM 3 8 NPT internal thread lateral Operation manual mzr 11557 mzr 11558 mzr 11558X1 Technical data of the micro annular gear pumps mzr 11558 192 ul 301 x 130 x 129 mm approx 11 kg 8 5 ml alloy C22 2 4602 optional stainless steel 316L partially stabilized ZrO optional tungsten carbide Ni based sintered silicon carbide SSiC Al O3 ceramics AlO ceramics FFPM Kalrez Spectrum 6375 optional FPM EPDM 3 8 NPT internal thread lateral mzr 11558X1 192 ul 301 x 130 x 129 mm approx 10 kg 8 5 ml alloy C22 2 4602 optional stainless steel 316L partially stabilized ZrO optional tungsten carbide
28. 558_S mcl switchdosage_11558_e3_S mcl Overview of mcl sample programs Last update August 2015 Technical data subject to change without prior notice 69 12 Problems and their removal 12 Error 1 No function 2 Pump does not dose 3 Pump does not prime during bringing the dosage system into service 4 Motor works but pump does not pump 5 Pump does not pump but is filled with liquid 6 Dosage volume does not correspond with the datasheet or calculation 7 Liquid leaks out of the dosage needle dosage needle drops 8 Liquid leaks out of the sealing liquid needle 9 Dosage volume reduces over the time 10 Leak at the pump body 70 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Problems and their removal Possible cause of error No power supply o dosage liquid in the tank otor error Dosage needle blocked Back pressure valve does not work No signal for start dosage Pump error Pump does not suck Tubings leak o liquid in pump Air bubbles in fluid system tubings valves Valve not open Dosage needle blocked Coupling of the connection motor pump is loose Pump shaft is broken Particle in dosage liquid or pump blocked Back pressure valve not open Dosage needle blockade Air bubbles in fluid system tubings valves Air bubbles in fluid system and pump Filter dirty Back pressure valve not open Back pressure valve not closed Pressure at process liquid tank Pressure
29. 9 4125559 Step 4 Set Record Parameters Record Resolution Maz Record Time 360 0 psec point m 432 sec Import Data Export Data Show Transfer Function Run Auto Tuning 2 en Tuning parameter of position loop Scope scope sdv E oj x Eile View Window Zoom Objects Analyze Help plajas slelxj alalalalalalzilel lele 2 Position Position Command 100 0 25 Timelsec 0 083 dx 0 0832 Position 95 5 Windows scope motor positioning Setup Information xl The following parameters were e ae changed by Wizard sit aran High Position Reference Limit 999999990 these parameters Low Position Reference Limit 999999990 to the FLASH Application Peak Current A 6 000 peak Corknuous Current A 4 000 Click the lt Back gt COAG SONS ONE button to repeat the ee previous steps Bronie Mode OFF Click the lt Cancel gt Acceleration 3378313 button to exit Deceleration 3378313 WITHOUT saving KP Velocity Loop without Gain Schedule 0 0 KI Velocity Loop without Gain Schedule 0 0 Motion mode Position Mode Application Editor Setup Information After adjustment of controller parameters all parameters are saving with parameter Save all parameters Last update August 2015 Technical data subject to change without prior notice Operation manual mzr 11557 mzr 11558 mzr 11558X1 9 Software Composer and Elmo Studio Option for S HP E
30. Arming Hard Limit Hard Notify CAHOSEQ Capture Homing Sequence ADR Analog Direction Right NODEADRO iNode Address Load Peak Current Limit mA Load Continuous Current Limit m4 zi Send current configuration file to the motion controller Z figure 47 Transfer of the mcl files as parameter data When a window appears with the enquiry if the mcl files should be transferred to the Motion Controller answer by clicking on the Yes button In order to save the configuration and the programmed operation files in the EEPROM confirm the dialogue window with OK see figure 48 By this confirmation the program will be saved in the memory with a resident status and will be available for future operation Motion Manager 4 d A All previous settings will be saved to the EEPROM Settings are immediately active after POWER ON to controller Cancel figure 48 Storage confirmation 68 Technical data subject to change without prior notice Last update August 2015 11 Motion Manager software Operation manual mzr 11557 mzr 11558 mzr 11558X1 table 28 A diskette with sample mcl programms is delivered along with the Motion Manager At the delivery the pump has a standard program configuration Moreover a sample program that may be started with an external switch is available for discrete dosage tasks Pump type Standard program Sample program for dosage tasks mzr 11558X1 mzr 11
31. HNPIME HNP Mikrosysteme Operation manual for micro annular gear pump mzr 11557 mzr 11558 mzr 11558X1 HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Germany Telephone 49 385 52190 301 Telefax 49 385 52 190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update August 2015 Impressum Original instructions Copyright HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin All rights including translation reserved Without prior explicit written permission of HNP Mikrosysteme GmbH no part of this manual may be copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be followed Subject to change without notice Contents Operating manual mzr 11557 mzr 11558 mzr 11558X1 Contents Last update August 2015 oo oo oo 3 3 a ONDUARWNS General Information Application scope of the pumps Pump Model Designation Technical data of the micro annular gear pumps Measurements Flow charts Technical data of the motor of mzr 11557 Technical data of the motor of mzr 11558 Technical data of the motor of mzr 11558X1 Safety Lab
32. TCP IP Gateway Properties Select Communication Type ns 232 Properties m Port Setting Com Port Jcom2 7 Bit Per Second 19200 Parity None Data bits E Stop bits FE Flow Control None y Restore Defaults 7 Addto Network Cancel RS 232 interface properties 9 2 Creating a new application Figure 22 Following windows are to go through to create a new application Welcome to Composer Application x Intelligence ga Elmo is Simplicity Create a New Application 4 amp Open an Existing Application Open Communication Directly Load Network ala Welcome windows to Composer applications Operation manual mzr 11557 mzr 11558 mzr 11558X1 Last update August 2015 Technical data subject to change without prior notice 53 9 Software Composer and Elmo Studio Option for S HP E Figure 23 Figure 24 Figure 25 54 New Application name RS 232 Properties Flaw Central Selection of the relevant interface Subsequently run the automatic scan of the serial port System Data Base Adjustment of the motor data Technical data subject to change without prior notice Operation manual mzr 11557 mzr 11558 mzr 11558X1 Last update August 2015 9 Software Composer and Elmo Studio Option for S HP E Figure 26 Figure 27 Figure 28 Commutation Feedback Parameters Adjustment of th
33. achine is only ensured by its correct use as per chapter 1 in this operating manual The limit values given in the manual must not be exceeded in any case 2 9 General safety instructions Skilled personnel may only do mounting and initial operating of micro annular gear pumps The pump can achieve high pressures Use only the fluidic connections included in the delivery and be sure that fittings and tubes are permissible and specified for these pressures In order to decrease the pressure provide the system with a pressure control valve directing the excess liquid to the storage tank or back to the suction side In the case of blockage of the pressure side the operating pressure can multiply this can lead to the damage of downstream components Last update August 2015 Technical data subject to change without prior notice 1 7 2 Safety Operation manual mzr 11557 mzr 11558 mzr 11558X1 The micro annular gear pump is highly precise manufactured Any kind of contamination on the inside of the pump can cause damages Therefore we may ask you to ensure yourself that all fluidic leading parts are absolutely free from any kind of dirt dust or any other particles as these impurities may affect the function of the pump For operating of the micro annular gear pump the use of filters with a pore size of 10 um or smaller is required To connect the tubes of the pump remove the transport plugs and adapt them to the fittings whic
34. aff must be precisely regulated by the operator If the personnel do not have the necessary knowledge they must be trained and instructed accordingly This can be implemented if necessary by the manufacturer supplier on behalf of the machine operator In addition the operator must ensure that the content of this operating manual is fully understood by the personnel 2 3 Dangers from non compliance with safety instructions Non compliance with safety instructions can pose a danger not just to personnel but also to the environment and machinery Non compliance with the safety instructions can lead to the loss of all claims for compensation In detail non compliance can cause the following dangers examples Failure of important machine system functions Failure of prescribed methods for maintenance and servicing Danger to persons from electrical mechanical and chemical effects Danger to the environment from escaping hazardous substances 2 4 Safety conscious work The safety instructions listed in this operating manual the applicable national regulations for accident prevents and all internal working operating and safety regulations of the operator must be complied with 1 6 Technical data subject to change without prior notice Last update August 2015 2 Safety Operation manual mzr 11557 mzr 11558 mzr 11558X1 2 5 Safety instructions for the operator If hot or cold machine parts pose any danger these parts m
35. ase on the induction suction side and simultaneously decrease on the delivery side of the pump see figure 6 A homogenous flow is generated between the kidney like inlet and outlet x induction side ii delivery side Principle of the micro annular gear pump Operating principle of the micro annular gear pump Reciprocating and rotary pumps have a direct allocation to the fed amount of the displacement volume V of the pump and its actuator s number of revolutions n The displacement volume describes the volume which is theoretically fed with each revolution The coherence of the flow rate referring to the formula volumetric flow rate Q of the pump is Q Mo Va N The volumetric efficiency 7v shows the relationship between the actual and the theoretical flow rate The existing differences result from internal movement of the liquid during the operation Technical data subject to change without prior notice Last update August 2015 4 Description of the micro annular gear pump Operation manual mzr 11557 mzr 11558 mzr 11558X1 table 12 Example The pump head mzr 11550 has a displacement volume of 192 ul On the assumption that the volumetric efficiency is 100 the flow rate at a speed of 3000 RPM would be 576 ml min according to the above formula The table 12 shows theoretical flow rate values depending on speed expressed in ml min and l h RPM Q ml min Q l h 100 19 2 1 15 500 96 5 76 1000 192 11 52
36. ast update August 2015 16 EC Directive Operation manual mzr 11557 mzr 11558 mzr 11558X1 16 EC Directive A Directive or EC Directive is a legal instrument of the European Community addressing at the member states and forcing them to implement specific regulations or targets Leastwise micro annular gear pumps are covered by the scope of application of the following Directives The following directives are of importance for the user of the described micro annular gear pumps Low Voltage Directive 2006 95 EC The Low Voltage Directive is not relevant for micro annular gear pumps described in this manual because the supply voltage is limited to a maximum of 30 VDC Machinery Directive 2006 42 EC A micro annular gear pump is a machine and is consequently covered by this Directive However it may be a part of a machine or installation EMC Directive 2004 108 EC The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the Motion Controller of the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EC To our knowledge our products delivered to you do not contain substances or applications in concentrations that are forbidden by this directive No substances contain our products delivered to you after our current knowledge in concentrations or application the placing on the market in products according to the va
37. cetone 0 benzene 0 benzyl alcohol 0 butanol 0 dimethyl sulfoxide DMSO 0 0 ethanol 0 0 isopropanol 0 0 methanol 0 0 methylethylketone MEK 0 0 styrene 0 toluene 0 1 water 0 0 xylene 0 1 benzine petroleum ether 0 0 oil fine mechanics oil 0 0 Legend 0 good suitability 1 suitability 2 conditional suitability 3 labile Resistance of the sealing materials depending on the flushing liquid solvent Technical data subject to change without prior notice Last update August 2015 8 Start Up Shut Down Operation manual mzr 11557 mzr 11558 mzr 11558X1 8 4 Shutdown of the micro annular gear pump In order to shut down a mzr pump the following steps should be followed Flush the pump with a filtered and particle free flushing liquid solvent as described in the chapter 8 3 After the flushing procedure decrease speed of the pump to O rpm Fill the pump with a suitable conservation liquid see chapter 8 4 1 Remove the pump from the system see chapter 8 4 2 By proceeding as shown in the diagram see figure 18 you may prepare the pump for a longer standstill Last update August 2015 Technical data subject to change without prior notice 47 8 Start Up Shut Down End of test operation Drain the pump Pump requires flushing Flushing cycle i Delivery of solvents Is the pump clean manipulated liquid Selection of conservation
38. change without prior notice 45 8 Start Up Shut Down table 24 Warning table 25 46 Nature of the delivered liquid Oils fats plastifierss Solvents polar nonpolar Other organic liquids Refrigerating and cooling agents Neutral water y solutions Basic solutions Organic acids Weak mineral acids Strong mineral acids Sf gt OlaOIN aD mR WIN 0 _ Strong oxidizing liquids 1 Paints varnishes adhesives Operation manual mzr 11557 mzr 11558 mzr 11558X1 Flushing time min 15 20 5 10 10 15 15 20 20 25 25 30 30 40 25 30 35 45 35 45 50 60 Suitable flushing liquid isopropanol ethanol acetone benzine petroleum ether isopropanol ethanol isopropanol ethanol isopropanol ethanol isopropanol ethanol DI water deionized water isopropanol ethanol DI water DI water DI water not specified for further information please contact HNP Mikrosysteme Selection of the flushing liquid solvent and the duration of the flushing procedure depending on the delivered liquid Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 25 UHMWPE O ring material FKM EPDM FFKM Viton 3 0 0 1 3 0 0 2 0 1 0 0 3 0 0 0 0 0 0 0 0 2 0 0 3 1 0 1 3 1 2 3 0 0 0 0 2 3 0 0 3 0 0 3 0 not specified Shaft sealing PTFE Teflon graphite Flushing liquid reinforced a
39. changed description of function of J2 V1 6 01 01 changed description of the error output e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com
40. ction plan with controller S HP E Last update August 2015 Technical data subject to change without prior notice 3 7 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 Initial operation 1 Connect the power cables with a motor control unit figure 12 Connection plan power cable Connector Cable Description Connector Power amp LIY OY 3 x 1 5 mm 6 poles Motor motor S HP E M1 brown Phase A 1 M2 green Phase B 3 M3 white Phase C yellow green screen table 21 Power cable figure 13 Connecting the power cable 38 Technical data subject to change without prior notice Last update August 2015 7 Motion Controller table 22 Tabelle 1 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Cable LIY C Y 12 x 0 14 mm white grey brown blue red pink black green red blue grey pink purple yellow n c IN7 INRET OUTRET2 3 OUT4 OUT5 OUTRET4 5 OUT1 OUTRET1 Description Hall sensor C Hall sensor B Hall sensor A GND 5 V Hall Encoder Encoder Channel A neg neg neg Encoder Channel A Encoder Channe Encoder Channe Encoder Channe Connector 12 poles motor ole w r r z mya TQ Encoder ChannelB E no function Function Programmabl Programmab Programmab Programmabl Programmabl Programmab Programmabl Programmabl General Inpu Programmab Programmab Programmabl Programmabl Programmabl Programmabl e Input 1
41. d supply please observe the following technical data The maximal pressure of the heat transfer liquid should not exceed 15 bar Note that a pump head with integrated inner channel system can not be mounted on a drive system for standard pump head Thermal element Type MT 1 5 Thermal element Type L Fe CuNi DIN 43710 Temperature measuring range 0 to 400 C Diameter of the sensing device 1 5 mm aterial 1 4541 mzr 11558 Double jacket material stainless steel 302 nlet 2 x 1 8 NPT inside 90 distance Operating temperature range 20 to 150 C ax pressure max 15 bar table 14 Technical data of the integrated inner canal system for fluidic tempering 26 Technical data subject to change without prior notice Last update August 2015 5 Optional modules Operation manual mzr 11557 mzr 11558 mzr 11558X1 5 3 Heating device E7micro The heating device JETmicro has been designed for use with the heating module Actual value Nominal value Heating on No importance No importance No importance ncrease the temperature Decrease the temperature Hand Blinks during temperature set in the manual input mode Ada Ada display blinks during the automatic control adjustment AL Alarm display not configured no importance sensor failure Actual value nocn display OPER cLa sensor reverse polarity With 2 or the nominal temperature may be set Power supply 90 230 VAC Shock pr
42. de of the micro annular gear pump to ensure its secure operation The recommended filter pores or mesh size should not exceed 10 um The penetration of particles or swarf that could cause a blockage or damage to the pump can only be avoided by using an adapted filter HNP Mikrosysteme offers a choice of standard filters covering a broad spectrum of applications You may count on our assistance for the selection of the most suitable one In order to select the best adapted filter such operating parameters as flow rate viscosity and degree of pollution of the liquid will be needed An increase in at least one of the mentioned terms will require the use of a bigger filtering element or the pressurization of the delivered liquid In case no suitable filter for high viscosity liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at all Alternatively an already filtered liquid may be used Because filters have a large internal volume it is recommended to fill in the filter and the suction tube with already filtered liquid in order to avoid dry operation of the pump during the startup Warning Please control regularly the filtering elements for pollution Cleanse regularly the filter or replace it with a new one A polluted filter may considerably decrease the volumetric efficiency of a pump Furthermore
43. e encoder data System Definitions and Limits Adjustment of the driver parameter Logic Input General Purpose General Purpose Ignore Ignore Ignore Ignore Ignore Ignore Adjustment of the digital inputs Operation manual mzr 11557 mzr 11558 mzr 11558X1 Last update August 2015 Technical data subject to change without prior notice 55 9 Software Composer and Elmo Studio Option for S HP E Figure 29 Logic Output xj Select Function Behaviors and Logic Level Signal Function behaviors Logic level Please review the following system default parameters and change them if necessary These parameters define the system behavior when reaching limits Wrong parameter s will affect the safety of the next step s A Operation manual mzr 11557 mzr 11558 mzr 11558X1 Qutput1 General purpose Output2 General purpose Output3 General purpose Output4 General purpose Output General purpose Low Low Low Low Low g lt Zur ck Weiter gt Abbrechen Hilfe Adjustment of the digital outputs 9 3 Adjustment of controller parameter Figure 30 56 The controller parameters of the controller must be set for the operation of micro annular gear pump If the controller settings are noted with an uneven running of the motor tuning of the controller a further optimization will be carried out The contro
44. e for use as reference voltages by setting the set value by the means of an external potentiometer e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 01 01 page 9 6 troubleshooting symptom operating mode causes repair motor all power supply voltage lt 11 V check power supply does not enable not active check level at pin 14 turn set value OV check set value current limitation adjusted too low check potentiometer adjustment max speed range too low check potentiometer adjustment n max wrong operation mode check jumper setting bad connections check connectors wrong wiring check wiring no speed speed control encoder signals check signals and sequence control encoder feedback speed control hall feedback gain adjusted too low check potentiometer adjustment gain coarse and gain fine 7 dimensions e motion Gesellschaft tur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V1 6 01 01 page 10 8 versions of text V1 2 07 99 expanded version V1 5 06 00 additional description of input and output signals encoder set value error enable monitor supplementary information of EMC
45. e pump may float in direction of the drop of pressure through the pump If necessary provide back pressure valves see accessories Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals A short phase of dry running when setting the pump into operation is negligible Do not disassemble the micro annular gear pump in case of malfunction contact our service personnel of HNP Mikrosysteme immediately to be helped Protect the micro annular gear pump and the electric actuator from shock and at zero impact The actuators may be protected against moisture dust and perspiration The permitted electrical data of the actuators may not be exceeded Notice that especially the accurate set polarity of the distribution voltage is required if not the control unit can be destroyed Technical data subject to change without prior notice Last update August 2015 3 Transportation and Storage Operation manual mzr 11557 mzr 11558 mzr 11558X1 The surface temperature of the actuators can exceed 60 C 140 F in full load You might want to provide protection to avoid accidental contact which will cause burns on your skin 3 Transportation and Storage 3 1 Shipping The pumps are shipped from the factory in such a manner that they are protected against corrosion and against shocks In addition inlets and outlets are plugged with protective plugs This measure is necessary to securely prevent foreig
46. ear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration should be sent directly to the supplier or to the company designated by the supplier A second copy of the declaration must be attached to the shipment documents 21 3 Shipment The following instructions should be observed for the shipment of the micro annular gear pump drain any remaining liquid from the pump flush the pump with an adapted flushing liquid remove the filter elements from the integrated or loosely delivered filters all the openings should be air tight plugged return the pump in the original packing 86 Technical data subject to change without prior notice Last update August 2015 22 Declaration of media in contact with the micro annular gear pump and its components Operating manual mzr 11557 mzr 11558 mzr 11558X1 22 Declaration of media in contact with the micro annular gear pump and its components Type of the device Pump type serial number article no Operating hours running time Number of delivery note or delivery date Reason of return Contact with media liquids The micro annular gear pump was in contact with and has been rinsed with Product info sheet Material Safety Data Sheet L yes L no Please attach file or is available on the following web site www
47. ect to change without prior notice Last update August 2015 7 Motion Controller If unknown faults appear or an uncertainty arises from appearing faults in Operation manual mzr 11557 mzr 11558 mzr 11558X1 the working with the pump immediately shut down the micro annular gear pump at first 7 2 Operation with Controller S HV for mzr 11558 table 17 We deliver the micro annular gear pump mzr 11558 with the controller S HV Over this controller can be control the speed of the motor and the flow rate of the pump Electrical parameter of the controller S HV Power supply Max continuous Current Max peak Current Velocity Range Inputs Set value Encoder signals Enable Display Outputs Current monitor Monitor Speed monitor monitor n Supervision output Ready Technical Data Temperature range Humidity range Dimensions Us cont nput resistor Voltage signal Channel Logic level Frequency range Logic level Enable 2 colour LED Output voltage range proportional factor Output resistor Output voltage range proportional factor Output resistor Input voltage range current operation storage non condensing LxBxH Values are different for each pump type Technical Data of the controller S HV 48 11 70 10 20 50 6000 20 10 A B TTL max 100 low 0 0 5 high 8 30 high active green Ready red Error 10 0 5 10 10 0 5 10
48. ective and Standards for controller S BL Table 2 74 Comformity was proven by proof of compliance with the following harmonized standards by the company Dr Fritz Faulhaber EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments These standards prescribe certain standardised tests for the emitted interference and interference immunity tests The following tests are required due to the connections on the controller Generic Standard on Emitted Description Interference EN 55011 05 98 A1 08 99 A2 09 02 Radio disturbance characteristics Generic Standard on Interference Immunity EN 61000 4 2 05 95 A1 4 98 A2 02 01 Electrostatic discharge immunity test EN 61000 4 3 04 02 A1 10 02 Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 09 04 Electrical fast transient burst immunity test EN 61000 4 5 03 95 A1 02 01 Surge immunity test EN 61000 4 6 07 96 A1 02 01 Immunity to conducted disturbances induced by radio frequency fields EN 61000 4 8 09 93 A1 02 01 Power frequency magnetic field immunity test Standards Summary All tests were conducted successfully Technical data subject to change without prior notice Last update August 2015 16 EC Directive Operation manual mzr 11557 mzr 11558 mzr 11558X1 16 1 2 Information on use as intended
49. elling of instructions in the operating manual Staff qualification and training Dangers from non compliance with safety instructions Safety conscious work Safety instructions for the operator Safety instructions for maintenance inspection and assembly work Unauthorised conversions and spare parts manufacturer Improper modes of Operation General safety instructions Transportation and Storage Shipping Transportation Interim storage Description of the micro annular gear pump Operating principle of the micro annular gear pump Construction Construction materials Fluidic connectors Optional modules Heat insulation module Integrated inner canal system for fluidic tempering Heating device JETmicro System integration Check before installation Mounting of the micro annular gear pump General instructions for the assembly of the liquid supply network Assembly instruction for tubing and accessories Technical data subject to change without prior notice 17 17 17 17 19 19 19 20 22 23 24 25 26 27 28 28 28 28 29 Contents Operating manual mzr 11557 mzr 11558 mzr 11558X1 6 5 7 1 7 2 7 4 8 1 8 2 8 4 8 4 1 8 4 2 8 5 8 6 9 1 9 2 9 3 9 4 9 5 9 6 10 11 11 1 11 2 11 2 1 12 13 14 15 16 16 1 16 1 1 16 1 2 Filter selection and use Motion Controller Operation with frequency inverter for mzr 11557 Operation with Controller S HV for mzr 11558 Operat
50. f the Motion Manager diskettes are not available and you have received for example the mzr pump control software you may still download this program from the following web site www fau haber de Here the latest version is always available in German and English Download Motion Manager Install the software Motion Manager by starting the program Setup on the Diskette 1 After the installation the Motion Manager program may be loaded from the Faulhaber Motoren folder from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered null modem cable 11 1 Direct drive control figure 45 In the Motion Manager software the input commands may be sent directly to the drive This enables to execute the movement commands and to modify the drive parameters J Faulhaber Motion Manager MOMAN Bl File Edit Commands Terminal Analysis Configuration Help Send 2 Enter command Ee ao History File Upload Connection to node 0 Online Motion Manager software for direct control of the drive Last update August 2015 Technical data subject to change without prior notice 65 11 Motion Manager software Operation manual mzr 11557 mzr 11558 mzr 11558X1 66 The commands are entered in the field Enter command The button Send will send the command to the dri
51. ftware Technical Data of the controller S HP E Technical data subject to change without prior notice 48 20 55 10 20 lt 1s 30 6 000 800 9600 Baud 8 Bit 1 Stop Bit RxD TxD GND keine Handshake Signale 10 12 24 High 2 10 14 bit Aufl sung A A B B A max 5 A B C 0 1 Low 2 5 5 high 200 5 30 5 200 0 40 C 20 85 C 20 90 rel hum 150 x 105 x 25 4 mm IP20 640 g mA mA rpm MHz mA mA mA Last update August 2015 7 Motion Controller Warning Warning Warning gt HEE figure 11 Operation manual mzr 11557 mzr 11558 mzr 11558X1 The control unit S HP E permits an easy startup of the pump with following interfaces Power supply over connector Interface RS 232 over connector alternative CAN Bus over separate connector Prepared separate cable for the motor and the encoder hall sensor with electrical connectors useful for initial setup and an example for installation in control cabinet Status display over LED When commissioning with the controller S HP E note the attached technical descriptions Follow the enclosed instructions Without a motion controller is the micro annular gear pump not set in operation Make sure that the polarity of the supplied direct current is correct otherwise electronics will be damaged Can ann SAN SHED sm Conne
52. ge Quantity fi oo ul ad Continuous flow Pause fi 00 ms Number of repetitions fi I endless figure 43 Setup window of the Dosage operating mode In the Continuous flow operating mode see figure 44 continuous flow rates in units such as ml min g min and rom may be set Operation of the micro Last update August 2015 Technical data subject to change without prior notice 63 10 Software mzr pump controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 annular gear pump may be initiated with the Start button or by pressing the enter key for the indicated Duration value Checking of the endless box will put the pump to continuous operation The Stop button or pressing of the enter key once again will stop the delivery If you check the Potentiometer box speed may be set by turning the potentiometer knob in the front of the control module or on the terminal box The input of the Fluid density enables to convert units of weight to the given volumes or to the given flow rates expressed in volume units Remark if you are only working with volumes the indication of the fluid density will not be necessary and the standard value 1 can be left COM1 mzr Pump controller m Pump Motor Pump type mzr 2905 Encoder resolution Standard Displacement volume B ul rev Reduction gear none Max velocity 5000 pm Fluid density fi gie Acceleration 500 ev Ca
53. h are found in the delivery volume see assembly instructions for fluidic connections Pay attention to the correct assembly of your fluidic connections on the micro annular gear pump head to keep up the indicated flow direction Should you intend to use the pump in reverse operation modus we may ask you to contact one of our Applications Consultants at HNP Mikrosysteme as this kind of operation is not possible in every range of application If you intend to use aggressive corrosive or poisonous etc pumping media you are obligated to take care of the appropriate safety precautions in accordance of law and regulations Information about media constancy is given by best knowledge of HNP Mikrosysteme According to the variations of parameter referring to the variety applications we are not able to take a warranty upon these specifications The rotary shaft seals used in the micro annular gear pump avoid in standard operation the leaking of media from the micro annular gear pump Micro annular gear pumps are technically sealed but not hermetic sealed so that gases may escape from the pump or lead into the pump Take measures of precaution to avoid damages on close by equipment and avoid pollution of the environment in case of disengagement Be careful to assemble the micro annular gear pump so that disengaging fluidic media may not leak into the motor or the control unit in case of malfunction In standstill the medium in th
54. her a particular liquid is suitable for this function or not please ask the manufacturer of the liquid or HNP Mikrosysteme 44 Technical data subject to change without prior notice Last update August 2015 8 Start Up Shut Down figure 16 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Flushing cycle Selection of flushing liquid FL Right flushing liquid Is the I pump see table 25 resistance of the sealing material resistant RENE P E E S A EA aa 1 Bee a cy ee u ead 1 Flush the pump amp 4 see table 24 Selection of the flushing liquid Men acts ne he EEI E E ee Nee EE N eer pes ae pe Eh En oe ate en Drain the pump End of flushing cycle Diagram of the flushing procedure Liquids that remain in the pump may crystallize coagulate or lead to corrosion and as a consequence impair the work of the micro annular gear pump Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 25 The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 25 The indicated flushing liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability Regulations concerning use of substances dangerous to health should be followed Last update August 2015 Technical data subject to
55. ial oils waxes and esters antifreezers antiseptic agents acetone o o o solvent for a number of organic compounds unlimited solubility in water dissolves natural and synthetic resins fats oils and commonly used plastifiers ethanol o o o solvent for organic compounds fats oils and resins fine mechanics cleansing and protective action dissolves fats tar rubber or oil adhesive substances protects against corrosion hydraulic oil lubricating and preserving properties Warning may resinate or deteriorate with time nitrogen o is not a solvent may leave deposits after drying out air is not a solvent may leave deposits after drying out compressed air Legend good suitable o satisfactory bad inadequate table 26 Selection of the conservation agent In order to prevent dust particles and foreign bodies from penetrating into the pump or the conservation agent from leaking out please secure the liquid input and output openings with the delivered protective plugs or screws Water or Dl water should not be used as conservative liquids They germinate already after a few days and build a biofilm which can later block the pump 8 4 2 Dismantling of the system Put the drive out of operation by turning down speed to O rpm and by switching off the voltage supply Make sure that the procedure described in the chapter 8 3 has been completed Now that the pump has been
56. ice 6 1 9 Software Composer and Elmo Studio Option for S HP E 9 6 Problems and their removal with controller S HP E Error LED does not light up Possible cause of error No power supply LED lights Motor does not rotate Control is not responding Wrong interface wrong cable assignment Operation manual mzr 11557 mzr 11558 mzr 11558X1 Action Check all power switches Using the software for error check of the controller berpr fen ob am PC die richtige Schnittsteller verwendet wird ggf umstecken oder EPOS die richtige Schnittstelle mitteilen Check the wiring correct if necessary Motor hums whistles or swinging Controller parameters are not optimal Controller parameters to check see Regulation tuning in the separate manual control table 27 Excerpt error control S HP E 62 If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop the operation of the pump without delay and contact the manufacturer Technical data subject to change without prior notice Last update August 2015 10 Software mzr pump controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 10 Software mzr pump controller Install the delivered software mzr pump controller from both diskettes by starting the program Setup on the diskette Disk 1 The delivered software is compatible with Windows 2000 Windows
57. ing over a longer period or the manipulated liquid features a high temperature convection cooling of the motor is recommended Last update August 2015 Technical data subject to change without prior notice 2 5 5 Optional modules Operation manual mzr 11557 mzr 11558 mzr 11558X1 5 2 Integrated inner canal system for fluidic tempering The integrated inner canal system for fluidic tempering permits active tempering of the pump head in the operating temperature range from 20 C 4 F to a maximum of 150 C 302 F The module consists of a double casing covering the pump head and a thermoelectric couple type J whose mode of integration varies depending on the pump size Oil water or adapted cooling liquids may be used as thermal liquids If you are not sure which heat transfer liquid is the best adapted in your case HNP Mikrosysteme will help you find the suitable one The thermal liquid ports 2 x 1 8 NPT inside are displaced by 90 The inlet for the heat transfer liquid is situated at the suction side and the outlet is on the delivery side see figure 9 heat transfer liquid inlet liquid inlet suction side heat transfer liquid outlet drill for thermoelectric couple doubl i liquid outlet Pye rie delivery side figure 9 Micro annular gear pump head integrated inner canal system for fluidic tempering This heating module is not certified for use in areas exposed to explosion hazards Before connecting the liqui
58. ion The entire liquid supply system has been checked for leakage Is it possible to stop the pump by an emergency switch if an unexpected malfunction occurs at the startup 8 2 Startup of the micro annular gear pump Switch on the voltage supply The micro annular gear pump can now be put into operation by turning on the potentiometer knob or by sending a nominal external voltage signal Start the filling in of the pump at low or middle speed 1000 3000 rpm Starting the pump in dry condition might lead to damage of functional components of the pump Therefore it is necessary to have the pump primed prefilled and also in further operation please ensure a continuous supply of liquid Dry running of the pump has to be avoided The user is liable for damages caused by any consequence with the non compliance of this instruction 8 3 Flushing procedure after use After each service the micro annular gear pump should be carefully flushed with a non corrosive filtered and particle free flushing liquid see table 24 and table 25 During flushing procedure the pump should operate at a speed of about 3000 rpm and if possible against a low pressure that can be obtained by using a restrictor a capillary or similar The flushing liquid must be compatible with the delivered liquid and suitable for solving the remaining liquid rests Depending on the application for example water or isopropanol may be used If you have doubts whet
59. ion Manager software Operation manual mzr 11557 mzr 11558 mzr 11558X1 11 2 Programming of the control The control of the micro annular gear pump may be adapted by the user to a specific task by means of an easy programming language The program files are available in the ASCII code and have by default the mcl extension which stands for motion controller language Various parameters of the drive such as the maximal speed the acceleration the number of rotations the allowable current load and the parameters of the Pl controller may be programmed with this language Furthermore it is possible to program short movement sequences which will be saved in the internal memory of the drive and then autonomously executed 11 2 1 Transfer of a mcl file to the drive The existing mcl files may be loaded to the file editor window using the menu command File Open in the program window GF auihaber motion Manager Lo File Edit Commands Terminal Analysis Configuration Help Save Save as Print Printer Setup Exit Open an existing File figure 46 Menu file open The required mcl file may be selected and loaded via the file selection window see figure 46 By using the menu command Terminal Transfer configuration file the mcl file will be transferred to the drive see figure 47 Last update August 2015 Technical data subject to change without prior notice 67 11 Motion Manager sof
60. ion with Controller S HP E for mzr 11558 Operation with Controller S BL for mzr 11558X1 Start Up Shut Down Preparing for operation Startup of the micro annular gear pump Flushing procedure after use Shutdown of the micro annular gear pump Conservation Dismantling of the system Problem shooting Return of the micro annular gear pump to the manufacturer Software Composer and Elmo Studio Option for S HP E Use application of CD Creating a new application Adjustment of controller parameter Operation of micro annular gear pump with RS 232 interface Operation of micro annular gear pump as stand alone application Problems and their removal with controller S HP E Software mzr pump controller Motion Manager software Direct drive control Programming of the control Transfer of a mcl file to the drive Problems and their removal Accessories for microfluidic systems Non liability clause Service and maintenance EC Directive Electromagnetic Compatibility EMC EMC Directive and Standards for controller S BL Information on use as intended 31 32 32 33 41 44 44 44 47 49 51 51 52 53 56 60 61 62 63 72 72 72 73 74 75 Technical data subject to change without prior notice Last update August 2015 Contents Operating manual mzr 11557 mzr 11558 mzr 11558X1 Last update August 2015 17 18 19 20 21 21 3 22 23 Declarations of conformit
61. ior notice 13 1 General Information 1 8 table 8 table 9 table 10 14 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Technical data of the motor of mzr 11558X1 The micro annular gear pump mzr 11558X1 can alternatively be driven with a brushless DC motor with analog hall sensors It is characterized by higher dimensions and a wider speed range which covers entirely the speed range of the micro annular gear pump and shows a longer service life than a brushed DC motor Performance parameters Nominal voltage Max continuous torque Power No load speed at 9 V Max continuous current Terminal resistance phase phase Terminal inductance phase phase Speed Ambient temperature ale socket for motor windings Female cable connector for motor windings ale socket for Hall sensor cable Female cable connector for Hall sensor Type of Hall effect sensor Length connection cable Technical data of the brushless DC motor pin Description 36V 191 9 mNm 201 W 10 450 rpm 6 29 A 0 445 Q 143 uH 1 6000 rpm 30 125 C Binder Series 623 Type 99 4637 20 06 Binder Series 623 Type 99 4636 00 06 Lumberg Type SFV 50 6 Binder Serie 423 Type 99 5114 09 05 analog 2m motor phase A n C motor phase B n C motor phase C oalu IP wInm MG Pin configuration of the motor supply wire colour Description brown motor phase A green motor phase B white
62. ital speed PWM signal low 0 0 5 high 4 30 V requency range 100 2000 Hz Output Input No 2 Error state max Ug 30 mA no error switched to GND programmed as input low 0 0 5 high 3 5 Us V Input No 3 TTL logic level low 0 0 5 high 3 5 30 V PLC logic level low 0 7 high 12 5 30 V Program memory 6 6 kBytes Values limited in the control unit with corresponding software table 23 Technical data of the S ND control unit The control unit permits an easy startup of the pump with the possibility to connect the voltage supply to the delivered DIN socket the possibility to connect the voltage supply with screw clamps a8 pole screw clamps connector assembly for the motor cable speed set with potentiometer analog voltage signal 0 10 V for speed control at the screw clamps 9 pole connection plug for the RS 232 interface error output with status LED programmable also as trigger input with screw connections tumbler switch S1 for the connection of digital input No 3 of the motor control unit Last update August 2015 Technical data subject to change without prior notice 4 1 7 Motion Controller external voltage supply IE 24VDC 5A switch S1 Operation manual mzr 11557 mzr 11558 mzr 11558X1 Startup of the micro annular gear pump with the S BL control unit speed regulation e 4 figure 15 42
63. ject to change without prior notice 2 1 4 Description of the micro annular gear pump Operation manual mzr 11557 mzr 11558 mzr 11558X1 4 2 figure 7 22 Construction The micro annular gear pump consist of the pump head coupling assembly motor and bracket see figure 7 cable connector motor Fluid a bracket outlet D lt lt Ol x pump head Design of the micro annular gear pump mzr 11558 Technical data subject to change without prior notice Last update August 2015 4 Description of the micro annular gear pump 4 3 Construction materials table 13 Wetted parts Rotor materials Operation manual mzr 11557 mzr 11558 mzr 11558X1 mzr 1155x hy tungsten carbide Ni based Control plates tungsten carbide Ni based Pump case material alloy C22 2 4602 bearing material tungsten carbide Ni based shaft material tungsten carbide Ni based Static sealing material FFPM Kalrez Spectrum 6375 mzr 1155x hs tungsten carbide Ni based tungsten carbide Ni based stainless steel 316 L tungsten carbide Ni based tungsten carbide Ni based FKM EPDM optional EPDM FFPM Kalrez Spectrum 6375 Distance washer PTFE PTFE Construction materials of the wetted parts rotor material tungsten carbide The resistance of the construction materials to the delivered liquids should be verified by the operator for each individual application The resistance of the
64. lib factor nom eff value fi Max cont current 500 m Max peak current 500 m m Pump mode C Dosage Flow rate 5 ml min x Duration 2 fs x I endless I Potentiometer figure 44 Setup window of the Continuous flow operating mode The Calibration factor enables to find the relation between the actually delivered quantities or flow rates actual value and the set up quantities or flow rates nominal value The calibration factor is specific to every pump and each application case and therefore should be determined by the user as according to the volume or weight of the delivered fluid The calibration factor may be calculated according to the following formula Desired quantity _ Desired delivery value Actual quantity Actual delivery value Calibration factor In practice due to the high precision of the system the calibration factor value will only slightly exceed 1 64 Technical data subject to change without prior notice Last update August 2015 11 Motion Manager software Operation manual mzr 11557 mzr 11558 mzr 11558X1 11 Motion Manager software The Motion Manager software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on two diskettes The program may be installed on a PC running under Windows 2000 Windows XP or Windows 7 operating systems I
65. lid requirements forbade to the Directive WEEE Directive 2002 96 EC All materials and liquids haveto be recycled in accordance with the relevant regulations Electrical parts can not be disposed of as household waste They R Disposal of micro annular gear pumps has to be environmentally sound E have to be delivered to designated collection points Last update August 2015 Technical data subject to change without prior notice 73 16 EC Directive Operation manual mzr 11557 mzr 11558 mzr 11558X1 REACH regulation EC No 1907 2006 HNP Mikrosysteme is not a manufacturer or importer of chemical substances subjected to registration but in terms of regulation a downstream user As downstream user we conduct the necessary communication with our suppliers to ensure future deliveries of all components necessary to us We will notify you of all relevant changes in our products their availability and the quality of parts products delivered by us within our business and coordinate the appropriate action in individual cases with you Previous inspection did not show any limitation in the supply of material from our upstream suppliers 16 1 Electromagnetic Compatibility EMC Electromagnetic compatibility is defined as the ability of a electric or electronic device to function satisfactorily as intended in its electromagnetic environment without introducing intolerable electromagnetic disturbances in that environment 16 1 1 EMC Dir
66. ller settings can be easily implemented on the following window There are steps that are mandatory for the achievement of a fully adjusted and tuned servo drive If this is not the first run of the wizard you may de select any of the steps to meet your specific need Step 1 Step 2 Step 3 Step 4 Jf Tuning Position Loop Step5 X Skip Tuning Dual Loop Jf Tuning Current Loop J Establishing Commutation lt Zur ck Adjustment of controller parameter Technical data subject to change without prior notice Abbrechen Hilfe Last update August 2015 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11557 mzr 11558 mzr 11558X1 Tuning Current Loop Figure 31 Start Autotuning Establishing Commutation Figure 32 Start commutation test Attention Figure 33 Advice turning the motor shaft Ml Message i Figure 34 Message with status Last update August 2015 Technical data subject to change without prior notice 57 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11557 mzr 11558 mzr 11558X1 Tuning Yelocity Loop x Step 1 Select the Tuning Type Auto Tuning for Speed Design X Step 2 Select Auto Tuning Parameters Auto Tuning Mode Expert tuning for bounded z Ri Slowand s s 1 1 1 1 4 4 4 Fastand ct Stable Sensitive Fastand ss Slow and
67. lour LED green ready red error 2 5 weight with terminal connector 650 g 2 6 dimensions LxWxH 180 x 100 x 40 mm 2 7 temperature operation 10 45 C range storage 40 80 C 2 8 humidity range non condensing 20 80 rel hum 3 preparing Required selection of e operating mode timing phasing input for set value speed range e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V1 6 01 01 page 4 3 1 operating mode operating mode Jumper setting active potentiometers minimal connection of control inputs Torque Control 4 Gain nmax Imax Offset 6 9 13 17 18 Hall 7 8 9 Encoder 5 6 7 Imax Offset 6 13 17 18 3 2 connecting diagrams Minimalbeschaltungsvariante zur Erstinbetriebnahme Connector C End Signal Betriebsart Torque Regelung Hall Regelung Connector C Ready Error 21 Monitor n 28 Monitor 1 19 Set value 18 Set value 17 150 20mm s Gnd Signal 15 15U 20mm 14 Connector B Isironversorauns 11 7 U DC 15 20m Connector B Enable Hall C Hall 8 Hall A Gnd Signal Encoder 8 Encoder A Connector A Pover Gnd Be 11 78U DC Motor C
68. m particles and dirt 6 4 Assembly instruction for tubing and accessories Particles or soiling can block or impair the function of the micro annular gear pump Please check that all wetted parts of the fluidic system are clean Clean these parts in case before mounting the pump Please check whether there are swarfs in the screw connections pollution remaining in reservoirs or soiling in valves pipe work or filters Assembly of the tubing and piping system 1 Please cut the tubing rectangular with a hose cutter If metal pipes are used an intensive cleaning procedure is necessary After machining the pipes have to be cleaned and flushed very carefully Smallest swarfs within the fluidic system can cause failure of the micro annular gear pump 2 Connect the fittings with the tubing respectively the pipe work according to the attached installation instruction Please note that the correct assembly of tubes respectively pipes with the pump head is a necessary condition to secure the right direction of flow When you want to operate the pump in reverse direction please contact HNP Mikrosysteme since this is not possible in any application 3 The thread of the fitting should be wrapped with 2 3 layers of PTFE tape and screwed in the NPT thread see table 16 First manually then tightened with to 34 wrench turns Last update August 2015 Technical data subject to change without prior notice 29 6 System integration Operation ma
69. motor phase C Cable 3 poles of the motor supply Technical data subject to change without prior notice Last update August 2015 1 General Information table 11 Operation manual mzr 11557 mzr 11558 mzr 11558X1 pin Description A Hall sensor GND B Hall sensor sensor voltage 5 V D i OB C Hall sensor A aie He D Hall sensor B a PA E Hall sensor C SAP Pin configuration of the hall sensor connector Last update August 2015 Technical data subject to change without prior notice 1 5 2 Safety Operation manual mzr 11557 mzr 11558 mzr 11558X1 2 Safety Comply with the general safety instructions listed in this safety section and also with the special safety instructions listed under the other main sections 2 1 Labelling of instructions in the operating manual The safety instructions are listed in this operating manual which if not complied with can cause danger are specially labelled by Danger symbol Non compliance poses danger for persons High voltage Non compliance poses danger of symbol electrical shock Warning symbol Non compliance poses a risk to the machines The name plate mounted on the pump must be complied with and be maintained in a clearly readable condition 2 2 Staff qualification and training The operational maintenance inspection and assembly staff must evidence the appropriate qualifications for these works Areas of responsibility competencies and monitoring of the st
70. n bodies from penetrating into the pump s interior 3 2 Transportation To avoid transport damage the transport packaging must be protected against shocks HNP Mikrosysteme guarantees that the shipped goods are in perfect condition at the time of delivery The pumps must be immediately checked for transport damage once the pumps have been received If damage is noted the shipper responsible and the pump manufacturer must be informed immediately 3 3 Interim storage The following points must be obeyed for storing the pumps Do not store the pumps in wet or damp rooms Protective plugs must be left screwed in Store temperature see according section 1 3 of this manual Last update August 2015 Technical data subject to change without prior notice 1 9 4 Description of the micro annular gear pump Operation manual mzr 11557 mzr 11558 mzr 11558X1 4 4 1 figure 5 figure 6 20 Description of the micro annular gear pump Operating principle of the micro annular gear pump Micro annular gear pumps are positive displacement pumps They contain two rotors bearing slightly eccentrically to each other an externally toothed internal rotor and an annular internally toothed external rotor see figure 5 Due to their cycloid indenting the rotors remain interlocked at any time forming during rotation a system of several sealed pumping chambers As the rotors revolve around their offset axis the pumping chambers incre
71. nual mzr 11557 mzr 11558 mzr 11558X1 Clean the internal and external Make sure the internal and Wrap the PTFE tape around the screw screw threads leaving no residues external screw threads are not thread clockwise beginning with the dented or deformed second pitch of screw thread The PTFE tape should be wrapped Cut the PTFE tape off and wind The PTFE tape should not stick out over tightly around the screw thread the end of the tape tightly around screw thread because pieces can be cut approx two times 720 the screw thread off and get into the system table 16 Use of PTFE Tape 4 The suction line should be installed ascending to the pump for better degassing The suction line should be designed as short as possible The inner diameter of the suction line should be large to guarantee good priming of the liquid At the planning of the pipe system take care of possibilities for degassing 5 Operate the micro annular gear pump always with a filter with a pore size of 10 um or smaller The filter prevents that particles or solids penetrate into the pump what can cause major damage 6 Avoid dry running of the pump Make sure that the liquid flow is not interrupted 30 Technical data subject to change without prior notice Last update August 2015 6 System integration Operation manual mzr 11557 mzr 11558 mzr 11558X1 6 5 Filter selection and use In majority of cases it is recommended to integrate a filter on the suction si
72. o surrounding objects or environment will be damaged Install the micro annular gear pump only in places that fulfill the required conditions for safe pump operation The motor must be protected against humidity dust or sweat 6 3 General instructions for the assembly of the liquid supply network Please always cut the tubing at a right angle with an adapted hose cutter If metal tubes are used an intensive cleansing procedure will be necessary After machining the tubing has to be cleansed and flushed throughoutly The smallest piece of swarf within the liquid delivery system may cause failure of the micro annular gear pump Please note that correct integration of the tubing with the pump head is a necessary condition to ensure the right direction of flow If you wish to operate the pump in a reverse direction please contact HNP Mikrosysteme since it is not possible in every case 28 Technical data subject to change without prior notice Last update August 2015 6 System integration Operation manual mzr 11557 mzr 11558 mzr 11558X1 In order to protect the interior of the pump from pollution the pump heads are delivered with protective plugs They should be put on when the pump is at a standstill For the best performance the suction tube should be as short as possible and have a large internal diameter In most cases the pump should be operated with a filter featuring pores that do not exceed 10 um The filter protects the pump fro
73. of function of inputs and outputS uunssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 6 HWOUDIESNOOUNG 2 222 2 8 ee ee a ee eat 9 Ulmenslons ta ee 9 versions Of It vince hee ich eee he hehe eh eens 10 Safety notes skilled personnel installation and commissioning have to be done only by skilled personnel laws The user has to ensure the correct installation of the servo amplifier and additional equipment according to valid laws and rules remove load for first commissioning the motor should run with free shaft which means without load additional safety components electronic components are not free of failure or damage Therefore plants have to be installed with additional device and installation protecting components A safe and stable state has to be ensured in the case of damage of some devices wrong handling cable disruption and other cases of any kind of malfunction repairs repairs have to be done only by authorized distributors or at the manufacturer Unauthorized opening and improper repairs of the device may cause danger to the user and the plant danger care about having no power supply voltage all around the plant during installation of the device Never touch any voltage carrying components maximum input voltage the input power supply voltage must not exceed 70 V DC Voltages exceeding 70 V or reversed connection will destroy the unit ESD do not touch any of the contacts of the device
74. omposer by starting the program Setup on the CD After the installation the Composer program may be started from the folder from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered RS232 COM cable All chapters described below are explained very detailed in the documentations of the controller manufacturer 9 1 Use application of CD Figure 19 52 Load the application contained on the CD with the default parameters of the micro annular gear pump Open Existing Application xl Suchen in program_example 7 e a Ea O dosage dosage flush dosage_flush_readysignal potentiometer Dateiname mzr 11508_cello_15 60_com2 dat Dateityp Binary Files dat Close r Communication Info 5_232 COM2 19200 bit sec Parity None ee Disconnected Chanos Application Name mzr 11508_cello_15 60_com2 dat Download Z Open Existing Application The serial port RS 232 can change with button Charge The communication opens via button Download The program in the EEPROM of the controller is deleted after a prior notice Technical data subject to change without prior notice Last update August 2015 9 Software Composer and Elmo Studio Option for S HP E Figure 20 Figure 21 Establish Communication x Select Communication Type
75. oof plug 3 m long Electrical connection 10 pole bush insert 16 A 250 V Heating Sensor L N Zone 1 1 6 2 7 Zone 2 Option 4 9 5 10 table 15 Pin configuration of the heating device Last update August 2015 Technical data subject to change without prior notice 2 7 6 System integration Operation manual mzr 11557 mzr 11558 mzr 11558X1 6 System integration 6 1 Check before installation Inspect the pumps for potential damage during the shipment see chapter 3 2 Please check if the right pump type has been delivered as according to the following points Compatibility with the delivered liquid Viscosity range Pump performance displacement volume dosage volumes operating pressures Operating temperature range If you notice any difference between the required and the delivered pump type please contact HNP Mikrosysteme Do not put the pump into operation without prior approval 6 2 Mounting of the micro annular gear pump The micro annular gear pump is mounted on an angle support with M5 screws The favored mounting position of the micro annular gear pump is horizontal However if the pump has to be operated vertically the motor must be located above the pump head in order to prevent the liquid from entering into the motor Install the pump in such a way that in case of failure no liquid can enter the motor or controller Take precautions that in case of leakage n
76. pump as this may especially damage the seals Filling the pump with liquid before you start the pump For filling use a syringe Last update August 2015 Technical data subject to change without prior notice 3 5 7 Motion Controller Operation manual mzr 11557 mzr 11558 mzr 11558X1 7 3 Operation with Controller S HP E for mzr 11558 table 20 36 We deliver the micro annular gear pump mzr 11558 with the controller S HP E This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid Electrical parameter of the controller S HP E Power supply ax continuous Current ax peak Current Speed range ax motor power nterface RS 232 nterface CAN Software Input Digitale Eing nge Analoge Eing nge Encodersignale Hallsignale Output Digital output Voltage 5 V Encoder Voltage 5 V Hall sensors Voltage 5 V Auxiliary Technical Data Temperature range Humidity range Dimensions Weight Temperature range Us Idauer Imax after RS 232 standard after DSP 301 DSP 402 Composer Elmo Studio D programmab Voltage signa Input resistor programmable Voltage signal Channel Frequency range Channel programmable Voltage Max Current Voltage Max Current Voltage Max Current operation storage non condensing LxBxH Values limited in the control unit with corresponding so
77. pump with the potentiometer without the need to connect the serial interface With the analog nominal value input connection clamps AnIN and GND it is possible to adjust speed of the pump with a standard signal 0 10 V For this purpose it is necessary to plug the jumper on the S BL control unit from the AnalogPoti to the AnalogExtern The serial interface does not need to be connected In case of an overcurrent error the green status LED on the S BL control unit turns red The standard programs memorized in the motor control unit may be started with the tumbler switch S1 Basic sample programs are shown in the chapter 9 For more advanced programs please refer to the user manual for Motion Controller MCBL3006 Last update August 2015 Technical data subject to change without prior notice 43 8 Start Up Shut Down Operation manual mzr 11557 mzr 11558 mzr 11558X1 8 Start Up Shut Down 8 1 Preparing for operation After the liquid supply system had been completed please check once again the operating conditions of the micro annular gear pump as according to the following points Are the inlet and outlet tubes correctly connected Is the entire liquid supply system clean that means free of particles foreign bodies pollution or swarf Has a filter been installed on the suction side Has a sufficient amount of the right liquid been supplied The pump does not run the risk of a dry operat
78. quids should be previously discussed with the pump manufacturer The micro annular gear pumps must not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body Micro annular gear pumps exclusively are provided for use in the industrial area A private use is excluded The micro annular gear pumps must not be used in aircrafts and spacecrafts or other vehicles without prior consent of the manufacturer Data concerning resistance of the pumps to the manipulated liquids have been elaborated according to the best of HNPM s knowledge However operating parameters varying from one application case to another no warranty for this information can be given Information given in this manual does not release the customer from the personal obligation to check the integrity correct choice and suitability of the pump for the intended use The use of the micro annular gear pumps should be conform with technical norms and regulations in force If you wish to receive more information than comprised in this operating manual please contact directly HNP Mikrosysteme 4 Technical data subject to change without prior notice Last update August 2015 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 2 Pump Model Designation This manual is valid for the micro annular gear pumps mzr 11557 and mzr 11558 manufactured by HNP Mikrosysteme GmbH Bleicherufer 25 D
79. ressure connection of the sealing liquid tank Change the filter Flush the pump or send the pump to the manufacturer for cleaning Send the pump to inspection to the Last update August 2015 12 Problems and their removal Error 11 Leak of the fluid connections 12 Status of the pump cannot be checked or calibrated 13 Over temperature 14 Over current 15 Under voltage 16 Over voltage table 29 Trouble shooting guide Operation manual mzr 11557 mzr 11558 mzr 11558X1 Possible cause of error Flangeless ferrules leak No contact connection to the pump Motor control out of order Pump surface dirty Pump works heavy Pump works heavy Back pressure valve not open Particle in dosage liquid Supply voltage lt 12 VDC Supply voltage gt 28 VDC Action manufacturer Change the flangeless ferrules Check the power supply of the pump Check the connection of the zero modem cable between PC and dosage system or try to use a new cable Switch the power supply for a short time OFF and then ON to start the motor control again Clean the pump surface Flush the pump Dosage needle damage replace the needle Dosage needle blockade clean or flush the needle Flush the back pressure valve Flush the pump Check the power supply voltage Check the power supply voltage If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears plea
80. ribed above to the following standards in terms of applied directives Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please note the safety instructions in the manual Mr Lutz Nowotka HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin is authorised to compile the technical file according to Annex VII A Date 04 April 2011 Signature manufacturer Dr Thomas Weisener CEO HNPIW HNP Mikrosysteme EC manufacturer s certificate following Machinery Directive 2006 42 EC We hereby declare that the following micro annular gear pumps of the high performance series mzr 11558 are intended for installation into another machinery plant and that start of operation is forbidden until it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristic
81. ries mzr is a registered trademark of HNP Mikrosysteme GmbH Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro annular gear pumps and housings are protected by assigned patents DE 198 43 161 C2 EP 1115979 B1 US 6 520 757 B1 EP 852674 B1 US 6 179 596 B1 EP 1354135 Patents pending DE 101 46 793 US 10 466 792 DE 10 2004 052 866 In the US Europe and Japan additional patents are pending Last update August 2015 Technical data subject to change without prior notice 85 21 Safety information for the return of already employed micro annular gear pumps and components Operating manual mzr 11557 mzr 11558 mzr 11558X1 21 Safety information for the return of already employed micro annular gear pumps and components 21 1 General information The operator carries the responsibility for health and safety of his her employees The responsibility extends also to employees not belonging to the company that have a direct contact with the micro annular gear pump and its components during repair or maintenance works The nature of media liquids coming into contact with the micro annular gear pump and its components must be specified in the corresponding declaration form 21 2 Declaration of liquids in contact with the micro annular gear pump The staff performing the repair or maintenance works must be informed about the condition of the micro annular g
82. roperty particle content corrosiveness impacts the technical data and the lifetime of pumps Under appropriate conditions the characteristic values may be increased or decreased Technical data subject to change without prior notice Last update August 2015 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 If you intend to operate the pump out of the range of the above given specification please consult the manufacturer Modifications may be necessary to ensure successful operation Otherwise the pump or the system may be damaged seriously Last update August 2015 Technical data subject to change without prior notice 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 4 Measurements 3 8 NPT figure 1 Dimensions of the micro annular gear pump mzr 11557 3 8 NPT figure 2 Dimensions of the micro annular gear pump mzr 11558 8 Technical data subject to change without prior notice Last update August 2015 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 figure 3 Dimensions of the micro annular gear pump mzr 11558X1 Last update August 2015 Technical data subject to change without prior notice 9 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 5 Flow charts
83. rrect use For service and maintenance please return your micro annular gear pump to HNP Mikrosysteme You will find the address on the cover of the present operating manual The declaration of liquids having had contact with the micro annular gear pump and components must imperatively be completed The nature of the liquids must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage Sealings rotors and shaft are parts that undergo wear and will be replaced by HNP Mikrosysteme GmbH during maintenance depending on their degree of wear Last update August 2015 Technical data subject to change without prior notice 83 19 Contact persons Operating manual mzr 11557 mzr 11558 mzr 11558X1 19 Contact persons Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 385 52 190 349 Service and maintenance Mr Steffen Edler Phone 49 0 385 52 190 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 385 52 190 346 84 Technical data subject to change without prior notice Last update August 2015 20 Legal information Operating manual mzr 11557 mzr 11558 mzr 11558X1 20 Legal information Marks Teflon is a registered trademark of DuPont Viton is a registered trademark of DuPont Dow Elastomers Microsoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other count
84. s in terms of product liability Please note the safety instructions in the manual Mr Lutz Nowotka HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin is authorised to compile the technical file according to Annex VII A Date 04 April 2011 Signature manufacturer Dr Thomas Weisener CEO HNPIW HNP Mikrosysteme EC manufacturer s certificate following Machinery Directive 2006 42 EC We hereby declare that the following micro annular gear pumps of the high performance series mzr 11558X1 are intended for installation into another machinery plant and that start of operation is forbidden until it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please note the safety instructions in the manual Mr Lutz Nowotka HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin is authorised to compile the technical file according to Annex VII A Date 04 April 2011 Signature manufacturer Dr Thomas Weisener
85. se stop the operation of the pump without delay and contact the manufacturer Last update August 2015 Technical data subject to change without prior notice 71 13 Accessories for microfluidic systems Operation manual mzr 11557 mzr 11558 mzr 11558X1 13 Accessories for microfluidic systems The accessory range for the liquid delivery systems of HNP Mikrosysteme comprises complementary equipment such as hoses tubes fluid fittings filters and non return valves that are best adapted to your micro annular gear pump We will eagerly share our long date experience as far as component selection is concerned 14 Non liability clause 15 72 HNP Mikrosysteme GmbH shall not be liable any damage resulting form the non respect of instructions comprised in this operating manual It belongs to the user to check the integrity the correct choice and the suitability of the product for the intended use It remains at the responsibility of the user to conform to all laws rules and regulations in force This applies above all to the treatment of aggressive poisonous corrosive and other dangerous liquids Service and maintenance For service and maintenance you have the possibility to send your micro annular gear pump to HNP Mikrosysteme the address is found on the cover of this manual In measures of the service package seals and other parts subject to wear are exchanged Technical data subject to change without prior notice L
86. stance of the pump to the manipulated liquid The indicated conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 18 presents a diagram of conservation agent selection Remark This diagram is repeated as a part of the figure 17 shutdown procedure of the micro annular gear pump After the cleansing procedure the pump should be filled with a suitable conservation agent You will find a choice of possible conservation agents in the table 26 Selection of conservation liquid CL CL OEE E E ee RAUHNERS I adequate 4 see table 26 Selection of the conservation agent bee eee ew ew ew ew 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ee ee a yes Is the CL compatible RR SS RSP SSS ee ASR Raa Se SS SRS SSeS with pump z see table 25 Resistance of the sealing material p Is the CL compatible with the last FL End of CL selection figure 18 Diagram selection of conservation liquid CL Last update August 2015 Technical data subject to change without prior notice 49 8 Start Up Shut Down Operation manual mzr 11557 mzr 11558 mzr 11558X1 g 2 3 gt Q ge c aD 2 Beo So 2 2 z Ho aaa aa ao m A B 25 2 g eh 5 tw rey 5 ES vo oo x fe a Liquids os sts 382 55 8 2 8 q as UST OB ao E gt a isopropanol o o o solvent for organic compounds cosmetics essent
87. stopped you may remove it from the system Protect the inlet and outlet openings of the pump with adapted protective plugs or screws 50 Technical data subject to change without prior notice Last update August 2015 8 Start Up Shut Down Operation manual mzr 11557 mzr 11558 mzr 11558X1 85 Problem shooting If the pump stops operating abruptly or has difficulties with starting operation please undertake the following steps Try to liberate the micro annular gear pump by turning the potentiometer knob back and forth or by connecting an analog voltage via the control software by pressing with a syringe a suitable flushing liquid see table 24 and table 25 through the micro annular gear pump by changing the operating direction of the pump If these measures turn out to be ineffective please contact the service staff of HNP Mikrosysteme see chapter 19 and send the pump back to the manufacturer for inspection You should under no condition try to disassemble the pump by yourself This may cause damage to the pump components and consequently annul your warranty claims 8 6 Return of the micro annular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integra
88. ted or loosely delivered filters protect all openings against dust with the delivered protective plugs or screws return the pump in its original packing The service personnel which carries out the repair should be informed about the condition of the already used micro annular gear pump This is done by means of the Declaration of media in contact with the micro annular gear pump and its components see chapter 16 This form may also be downloaded from the web site www hnp mikrosysteme de download The Declaration of liquids in contact with the micro annular gear pump and its components must imperatively be filled in The nature of liquid which entered into contact with the micro annular gear pump and its components must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage Last update August 2015 Technical data subject to change without prior notice 5 1 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11557 mzr 11558 mzr 11558X1 9 Software Composer and Elmo Studio Option for S HP E The Composer software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on CD The program may be installed on a PC running under Windows 2000 Windows XP and Vista operating systems Install the software C
89. tions before you start working Please observe all safety information given Please observe the technical data When working on live controllers the valid national regulations for the prevention of accidents e g VBG 4 must be observed The electrical installation must be carried out in compliance with the corresponding regulations e g cable cross sections fuses PE connection Additional notes and information can be obtained from the corresponding Instructions Please observe the maximum permissible motor cable length Connect the internal motor thermal contact NC The motor has to be attached into delta connection at the use of a one phases frequency inverter All operations must be carried out only by qualified and skilled personnel when the low voltage machine is at standstill and when the machine is de energized and protected against unintentional restart This also applies to auxiliary circuits e g brake encoder separate fan Check safe isolation from the supply Take the frequency inverter into operation Parameterize the frequency inverter with the permitted parameter of the micro annular gear pump Set the max output frequency to 200 Hz Set the V f rated frequency 100 Hz Save all changed parameter Enable the controller Set point selection e g changes the speed of the micro annular gear pump via potentiometer at terminals 32 Technical data subj
90. tware Operation manual mzr 11557 mzr 11558 mzr 11558X1 Dj Faulhaber Motion Manager MOMAN File Edit Commands Terminal Analysis Configuration Help Ti BB g E Disconnect Motion Controller Connection settings Enter command Transfer program file Receive program file vs000 Compare program files Transfer configuration file Receive configuration file History mzr 4605 mel File mzr 4605 mcl Title Standard MCL file for micro annular gear pump mzr 4605 Description Speed is controlled by potentiometer of the connection panel Hardware Connection panel Date 2001 11 06 Copyright 2001 HNP Mikrosysteme GmbH Parchim Germany HE Important Turn the potentiometer on the connection panel into zero position by turning clockwise to the right stop motion device Then transfer this file with menu command Terminal Transfer configuration file to the pumg Save the transferred settings into the EEPROM Source For Yelocity Set command velocity with potentiometer on the connection panel Enable Drive Continuous Mode Switches motor back to Continuous Mode from any of the additional rr Motor Type EC Motor 3564K024B C Power On Homing Sequence Error Output Switches to Fault Output Mode Disable Program Asynchron Answer activated Hard Polarity Hard Blocking Hard Direction Left direction of rotation is blocked Load Homing Speed Home
91. unit Input circuit enable e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V1 6 01 01 page 7 5 1 3 encoder A 7 5 1 4 encoder B 8 the inputs encoder A B are to be connected to the corresponding outputs of the encoder in operating mode speed control with encoder feedback Input circuit encoder 5U 5U 14 5 1 5 Hall A 10 5 1 6 Hall B 11 5 1 7 Hall C 12 Inputs for the Hall effective sensors of the motor The correct connection regarding phase sequence and phase relation is essential Input circuit hall effective sensors 5U 5U 5 1 8 power gnd 5 ae LE 5 1 9 Vcc 4 power supply connection caution DO not connect Vcc or Power Gnd to the outputs Motor A B or C ra a 5 2 outputs 5 2 1 current monitor Monitor I 19 a current monitor for supervisional purposes is integrated to the servo amplifier The output provides an analog signal voltage which is proportional to the motor current the monitor output is short circuit proof Output range 10 V 10 V Output impedance 10 kOhm Output proportionality 0 5V A Output circuit current monitor 5U 5U e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com
92. ust be protected on site against contact Leaks e g from the shaft seal of dangerous conveyed goods e g explosive toxic hot must be guided away in such a manner that no danger is present for persons and the environment Legal requirements must be complied with Danger posed by electrical energy must be excluded 2 6 Safety instructions for maintenance inspection and assembly work The operator must ensure that all maintenance inspection and assembly work is carried out by authorised and qualified specialist personnel who are sufficiently familiar with this operating manual In general work on the machine should only be implemented when it is at a standstill The procedure described in this operating manual to stop the machine must be complied with in full Pumps or aggregates that convey media hazardous to health must be decontaminated Immediately after work is complete all safety and protection equipment must be remounted restarted Before commissioning the points listed in the Initial start up section must be noted 2 7 Unauthorised conversions and spare parts manufacturer Conversions or modifications to the machine are only permitted following consultation with the manufacturer Original spare parts and accessories authorised by the manufacturer ensure safety The use of other parts may annul the liability for any resulting consequences 2 8 Improper modes of Operation The operating safety of the delivered m
93. ve for execution see figure 45 The commands may be given alternatively in capital letters or low case The drive will ignore excess space characters An example for continuous delivery Commands Description SORO Operating mode RS 232 Set the nominal speed via the RS 232 interface V1000 Rotation speed of 1000 rpm VO Standstill of the pump speed O rpm V6000 Speed value 3000 rom SOR1 Analog input of the operating mode setup of the nominal speed with the potentiometer knob or by connecting an external voltage signal to the analog input An example for discrete dosage Command Description SORO Operating mode RS 232 set the position via RS 232 interface LR10000 Load a relative position of 1000 to the control unit 10 000 10 rotations Remark 1000 steps 7 rotation M Execute the task start positioning LR20000 Load a relative position of 2000 to the control unit 20 000 20 rotations M Execute the task start positioning SOR1 Analog input operating mode Set nominal speed with potentiometer or by connecting a voltage signal to the analog input In case of the mzr 11558X1 micro annular gear pumps 1 revolution of the rotor corresponds to 1000 steps The gear reduction is to be considered while using a gear reduction module For more details concerning the operation of the Motion Manager please read the online program help Technical data subject to change without prior notice Last update August 2015 11 Mot
94. werful PWM module for brushless DC motors with an output range up to 700 Watt Three operation modes are integrated e Torque control e Speed control by digital encoder feedback e Speed control by hallsensors The required operation mode is to be selected from the front side of the module by setting jumpers This SCA B4 70 10 servo amplifier is protected against over current overheat and short circuit of the output stage against each other or to the power supply By the usage of advanced technology and power MOS FETs a high efficiency up to 95 Due to the wide range of power supply voltage between 11 to 70 V DC the SCA B4 70 10 can be used very flexible with different kinds of power supplies within many applications The robust aluminum case has been constructed for different methods of mounting it therefor a fast integration is screw terminals and a durable controller design allow a fast and straightforward commissioning e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V1 6 01 01 page 2 contents ONDARON h 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 Safety noles 2 3 ae nennen sl 2 SDECIHICATON ir ee ee een ara aY 3 POV Deal IMG zes 222 ae Pah os ces ccc a ee ace a Dr A 3 CONTAINS SHON oes caso sess ea seen bee eae ec sesh eth eee 5 description
95. y Service maintenance and warranty Contact persons Legal information Safety information for the return of already employed micro annular gear pumps and components General information Declaration of liquids in contact with the micro annular gear pump Shipment Declaration of media in contact with the micro annular gear pump and its components Supplement Technical data subject to change without prior notice 76 83 84 85 86 86 86 86 87 88 1 General Information Operation manual mzr 11557 mzr 11558 mzr 11558X1 1 General Information This operating manual contains basic instructions to be followed during integration operation and maintenance of an mzr micro annular gear pump For this reason it is necessary to read it carefully before any handling of the device The present manual should always be kept at the operation site of the micro annular gear pump In case assistance is needed please indicate the pump type visible on the housing 1 1 Application scope of the pumps The micro annular gear pumps described in this manual are suitable for continuous delivery and discrete dosage of watery solutions solvents methanol oils lubricating liquids paints and varnishes as well as many other liquids If you intend to treat any aggressive poisonous or radioactive liquids you must conform to safety measures as according to the regulations in force Any project concerning handling of corrosive li
96. y output voltage min 11 V DC max 70 V DC residual voltage lt 5 output current 10 A nominal 20 A peak 4 2 funktion of potentiometers potentiometer function turning ccw turning cw Gain coarse gain adjustment decreasing increasing Gain fine gain adjustment decreasing increasing N max maximum speed atset value decreasing speed increasing speed of 10 V max current limitation decreasing min 0 3A increasing max 10 A Offset adjustment n 0 at Motor turns cw motor turns ccw set value 0 4 3 presetting of potentiometers original delivered servo amplifiers are adjusted to uncritical values and for easy adjustment by the user 4 4 adjustment Hallcontrol 1 adjust max set value e g 10 V and turn potentiometer n max cw til the Digital Encoderregelung required speed is reached 2 adjust potentiometer Imax to required value of current limitation Important Refer to motor manufacturer s data sheet e motion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 6 3 turn potentiometer Gain slowly cw until the required gain is reached Important If the motor turns rough is vibrating or makes noise turn potentiometer ccw again until the instability of the system is obsolete The potentiometers Gain coarse and Gain

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