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User`s Manual (StartUp) SH(NA)-081367-C

1. DotMatrixLED 1 Lighting bit data of the 1st row from the top 1strow En ES a DotMatrixLED2 Lighting bit data of the 2nd row from the top DotMatrixLED3 Lighting bit data of the 3rd row from the top DotMatrixLED4 Lighting bit data of the 4th row from the top DotMatrixLED5 Lighting bit data of the 5th row from the to DODOO DO OO OD OOO o EI ETC EI ETCTEZ salto P 7t row gt Q00000000000 00000000 DotMatrixLED6 Lighting bit data of the 6th row from the top DotMatrixLED7 Lighting bit data of the 7th row from the top Display example DotMatrixLED1 00023184 0010 0011 0001 1000 0100 EJ EN OO BI a EH aa E EMI DotMatrixLED2 00064A4C 0110 0100 1010 0100 1100 Ol O MOMO TII DotMatrixLED3 00020854 0010 0000 1000 0101 0100 a J fa BUSI O O DAA DotMatrixLED4 00021094 0010 0001 o000 1001 0100 COM 2000 BI m atixLED5 0002205E 0010 oo10 0000 0101 1110 imi ft EN ai DotMatrixLED6 00024244 0010 o100 0010 0100 0100 DotMatrixLED7 00027984 0010 o111 1001 1000 0100 6 MODULE STARTUP PROCEDURE 6 14 Troubleshooting 65 The Event History function displays the event information including error oc
2. Festara the Default Settings When CW Configurator can be connected to the actual system configuration the configuration can be read by selecting Online gt Read Module Configuration from PLC For modules of which configuration cannot be read drag each module from the Element Selection window and drop it on the Module Configuration Diagram To change Points Start XY Control PLC Settings or CPU Module Operation Setting at Error Detected set the parameters in System Parameter APPENDICES APPENDIX Appendix 2 How to Use MELSEC Q Series Modules 73 Considerations The modules requiring particular attentions are shown below For details refer to the manual for the module used BHigh speed input module When the module is used as a high speed input module select the following model in accordance with the ON OFF of a noise filter The module operates with the default setting when the ON OFF of the noise filter does not correspond to the ON OFF of the model QX40H QX40H NoiseF_ON QX40H NoiseF_OFF QX70H QX70H NoiseF_ON QX70H NoiseF_OFF QX80H QX80H NoiseF_ON QX80H NoiseF_OFF QX90H QX90H NoiseF_ON QX90H NoiseF_OFF When the module is used as an interrupt module select QI60 The module operates with the default setting when it is used with the noise filter set to OFF When multiple modules are used as an interrupt module set the
3. 0 M 00 Diagnostic test for Mode 1 to Mode 6 Performs the diagnostic test in the order from Mode 1 to Mode 6 1 M 01 Program memory data memory Reads data in the program memory and data memory and diagnostic test performs error detection Device label memory diagnostic test Writes reads test data to from the device label memory and checks by verifying the data 2 M 02 Ethernet diagnostic test Diagnoses the Ethernet port CH1 and CH2 status 3 M 03 SD memory card interface diagnostic Diagnoses the SD memory card slot status test 4 M 04 RS 232 diagnostic test Conducts a self loopback test of the RS 232 connector The wiring for self loopback is required 5 M 05 USB diagnostic test Diagnoses the USB connector status 6 M 06 Bus diagnostic test Writes reads verifies the memory of the internal bus and register 7 M 07 Dot matrix LED test Shows the dot matrix LED test display 6 MODULE STARTUP PROCEDURE 41 6 2 Performing Hardware Diagnostics 42 Performing diagnostics The following shows the procedure for hardware diagnostics Perform the following before the hardware diagnostics 1 Mount the modules Mount Power supply module and C Controller module on Base unit The hardware diagnostics can be performed even when C Controller module is not mounted on the CPU slot To perform the hardware diagnostics with the module mounted on the slot other than the CPU slot mount other CPU module on the C
4. Follow the procedures shown below to connect or disconnect a USB Mass Storage Class compliant device while the power is ON Failure to do so may cause data corruption in the USB Mass Storage Class compliant device Change the MODE SELECT switch operation to USB UNMOUNT or SD USB UNMOUNT before disconnecting the USB Mass Storage Class compliant device 57 Page 48 Switch Operation How to connect a USB device 1 Connect a connector of USB Mass Storage Class compliant device or USB cable to the USB connector 1 Firmly insert the connector to prevent it from falling out 2 The USB RDY LED 2 keeps flashing until the USB Mass Storage R12CCPU V READY ERROR Class compliant device is ready to be used BUSRUN CARDRDY SERRE 3 Oncethe USB RDY LED 2 turns ON the USB Mass Storage Class compliant device can be used How to disconnect a USB device 1 Checkthat no USB Mass Storage Class compliant device is R12CCPU V READY ERROR accessed BUSRUN CARDRDY sided 2 Hold the MODE SELECT switch in the SELECT position to unmount RS SD RD the USB Mass Storage Class compliant device The USB RDY LED 2 is flashing which indicates that process of unmounting USB Mass Storage Class compliant device is in progress and later upon successful completion the LED turns OFF 3 Disconnectthe USB Mass Storage Class compliant device or USB cable that is inserted to the USB connector The USB Mass Storage Class com
5. Controller module startup and the starting order of the tasks Program memory SD memory card 1 STARTUP CMD Describing the loading destination of a user program startup order etc 2 User program out A file specified in STARTUP CMD Considerations for creating a script file lllStarting user program Describe a command so that a user program is executed by activating the task 1 Task priority 100 to 255 lljSpecifying VX FP TASK option When specifying a VX FP TASK option for the third argument of taskSpawn in a script file specify 0x1000000 For details on the VX FP TASK option refer to the manual for VxWorks Starting with the VX FP TASK option specified for funcA function taskSpawn taskA 100 0x1000000 20000 funcA 0 0 0 0 0 0 0 Script file storage location A script file can be stored in the program memory and SD memory card Store the file in the root directory BA script file stored into both the program memory and SD memory card When a script file is stored in both memories the script file in the SD memory card has priority and the script file in the program memory is not executed Point In the system which has been operated by a script file stored in the program memory its processing can be switched for maintenance easily by installing an SD memory card in which a script file for maintenance work is stored 6 MODULE STARTUP PROCEDURE 6 12 Creating Script File 59 De
6. One SD memory card can be inserted in C Controller module O ry cards that can be used Available M itsubishi Electric Corporation s SD memory cards are as listed below NZ1MEM 2GBSD SD memory card 2 GB NZ1MEM 4GBSD SD memory card 4 GB NZ1MEM 8GBSD SD memory card 8 GB NZ1MEM 16GBSD SD memory card 16 GB For commercially available SD memory cards refer to the following Before using any commercially available SD memory card it is advised to check and ensure that the card has no impact on the control of the system TECHNICAL BULLETIN No FA A 0023 Precauions Use the format function of CW Configurator to format a SD memory card If any SD memory card other than the one listed above is used data in the SD memory card may be corrupted or a system shutdown may occur If C Controller module is powered OFF or reset or the SD memory card is removed while the card is being accessed data in the SD memory card may be corrupted Always power OFF or reset C Controller module or remove the SD memory card after the access to the card has been stopped 3 SYSTEM CONFIGURATION 3 5 Supported Module List 4 WIRING This chapter explains the wiring methods to C Controller module The bend radius of the cable near the connector or port should be at least four times longer than the cable s outside diameter 4 1 Ethernet Port This section explains the specification of usable Ethernet cable and its
7. MODE SELECT this switch movement until the desired operation is displayed on the dot matrix LED Hold the MODE SELECT switch 1 in the SELECT position The selected operation is performed The mode is switched to the normal operation mode by holding the MODE SELECT switch in the MODE position while selecting an operation EVENT Notifies an event to the user program Default Notification unmount 2 SD UNMOUNT Unmounts the SD memory card forcibly USB UNMOUNT Unmounts the USB Mass Storage Class compliant device forcibly SD USB Unmounts the SD memory card and USB Mass Storage Class compliant device forcibly UNMOUNT USER Displays contents specified by the user on the dot matrix LED Default Information display on the dot ERROR Displays an error code on the dot matrix LED matrix LED CH1 5 Displays IP address of the Ethernet port CH1 on the dot matrix LED CH2 5 Displays IP address of the Ethernet port CH2 on the dot matrix LED 1 The LED display scrolls horizontally right gt left to display the portion not appeared on dot matrix LED 2 The selected operation is registered in the behavior caused when holding the switch in the SELECT position and can be performed even in the normal operation mode 3 The character st
8. Bring to Front Power Supply Send to Back Input Module Status Setting Empty check gt Parameter fi Start XY Batch Input Default Points Batch Input Property Open System Parameter 4 m Base Cable Slot Model Name Consumption Current Total Consumption Current Total Drop Voltage Total I O Points R35B R35B 0 58A 3 394 6 5A 64 Point 4096 Point Power Supply R61P cpu R12CCPU V 1 26A 0 Empty 2 Slots Occupy n 1 RO4CPU 0 674 2 RJ71GP21 SX 0 88A 3 Result of Power Supply Capacity and 1 0 Points Check Y 22 3 SYSTEM CONFIGURATION 3 1 Overall Configuration 3 2 Multiple CPU System Configuration In this configuration multiple CPU modules are mounted and individual CPU module controls I O module and Intelligent function module For more details on multiple CPU system refer to the following manual MELSEC Q R Module Configuration Manual R12CCPU V R32MTCPU ROACPU READY ERROR 4 MITSUBISHI power _BUSRUNCARDROY READY READY Z ma ELECTRIC can RR ERROR ER BRDY PROGRAMRUN fa mis Us US CARDREADY PROGRAM RUN BEEN TN USEI RS SD RD RS 232 MTS R BATTERY 1 0 3 1 0 4 CARD READY o CARD ACCESS FUNCTION So So o ge APULL USB lt gt E 10BASE T 100BASE TX SPEED Er pu Supported CPU module Following are the CPU modules which can be used to configure a multiple CPU system in combination with C Controller module Programmable c
9. MELSEC data link function setting module lay as a tile when execute the CPU module find function at Restore the Default Settings Open the Module Configuration Diagram and select Online gt Read Module Configuration from PLC The system parameter has been set automatically and the actual system configuration is displayed on the Module Configuration Diagram Double click the CPU module I O module and Intelligent function module shown to display the parameter editor for the respective modules After setting the parameters click the Apply button to close the parameter editor RQ extension base unit MELSEC Q series extension base unit or modules mounted on these extension base units cannot be read For the modules unable to be read create the module configuration by dragging each module from the Element Selection window and dropping it on the Module Configuration Diagram 6 MODULE STARTUP PROCEDURE 6 8 Setting Parameters CW Configurator is not connected to the actual system configuration Create the module configuration manually to set parameters 1 Select a Base unit to be used from the Element Find POU ET WA a Selection window and drag and drop it on the Module AMAIA Festa te Configuration Diagram Ez mE 2 Drag respective modules to be used and drop it on the a Base unit placed in the diagram E 3 Select Edit gt Parameter gt
10. Not installed or unmounted status 7 RS SD RD LED Indicates data transmission reception status of the RS 232 interface ON Transmitting receiving data OFF Not transmitting receiving data 8 Dot matrix LED Displays the settings or results for the operation selection mode or hardware diagnostic mode The display can be controlled with a user program during the normal operation 9 SPEED LED Indicates the communication speed and link status for Ethernet ON orange Linking up 1000 Mbps ON green Linking up 100 Mbps OFF Linking down or linking up 10 Mbps 10 SD RD LED Indicates data transmission reception status with Ethernet ON Transmitting receiving data OFF Not transmitting receiving data 11 Ethernet port Port for connecting with Ethernet supported devices 12 RS 232 connector Connector for connecting with RS 232 supported devices 13 USB connector Connector for connecting with USB supported devices 14 Product information marking Displays the production information 16 digits of the module 15 RESET STOP RUN switch A switch to operate the hardware operating status RUN Changes the operating status of the module to RUN Status where output Y from a user program and writing to the buffer memory are permitted STOP Changes the operating status of the module to STOP Status where output Y from a user program and writing
11. 4 N Check that all LEDs turned OFF bad Set the MODE SELECT switch to the MODE position and keep it up to the step 6 A Put the RESET STOP RUN switch back into the STOP position a The BUS RUN LED turns ON and M 00 is displayed on the dot matrix LED o Putthe MODE SELECT switch back to the center position N Set the MODE SELECT switch to the SELECT position and select the desired diagnostic mode Every time the switch is set to the SELECT position the value of mode displayed on the dot matrix LED is changed Repeat this switch movement until the dot matrix LED displays the desired diagnostic mode Mode execution The following shows how to execute the selected mode MExecuting Mode 0 to 6 1 Set the RESET STOP RUN switch to the RUN position While Mode 0 or 1 is being executed the BUS RUN LED will be flashing and the current mode and its progress are displayed alternatively on the dot matrix LED Example M 01 diagnostic mode lt displaying alternatively gt 0050 progress 96 While Mode 2 to 6 is being executed the BUS RUN LED will be flashing and the current mode is displayed on the dot matrix LED 2 Checkthat the BUS RUN LED turns ON When the test is completed normally 0000 is displayed on the dot matrix LED 3 Turn the power supply OFF Point M Before performing the steps of mode execution put the RESET STOP RUN sw
12. C Controller system O For details on a fail safe circuit for C Controller module refer to the following manual QA MELSEC iQ R C Controller Module User s Manual Application Design Precautions NWARNING O Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs in a part such as an I O control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ
13. Configuration Manual 2 Power ON the system Confirm the wiring and the supply voltage of the power supply before the system is powered ON 3 Initialize C controller module Initialize C Controller module Page 39 Initialization 4 Perform hardware diagnostics Check the hardware status of C Controller module Page 41 Performing Hardware Diagnostics Starting C Controller system 1 Insert SD memory card Insert an SD memory card to C Controller module as necessary Page 46 Inserting and Removing SD Memory Card 2 Mount modules and wire for each device Mount respective modules on Base unit and wire for each device QA MELSEC iQ R Module Configuration Manual 3 Power ON the system Check the following and turn ON the power supply The wiring and supply voltage of the power supply are in the required range C Controller module is placed into the STOP state 4 Createa project Create a project for C Controller module to be used with a personal computer on which CW Configurator has been installed Page 51 Creating Project 5 Connecting a personal computer to C Controller module Connect the personal computer on which CW Configurator has been installed to C Controller module Page 51 Connecting to Personal Computer 6 Set parameters Set the system parameter CPU parameter and module parameter Page 52 Setting Parameters When using the SD memory card function or when mounting Intelligent
14. ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
15. Event history T If the cause still cannot be identified by the step 1 to 6 perform the troubleshooting by symptom L4 User s manual for respective modules Application 6 MODULE STARTUP PROCEDURE 6 14 Troubleshooting 63 Checking with CW Configurator Use CW Configurator to check the errors occurred logs and to identify the cause of the error Detailed information cause of error and corrective actions can be checked CW Configurator has the following functions which support troubleshooting System monitor A function to display the module configuration detailed information for each module and an error status Module diagnostics A function to diagnose the operating status of each module module information existence of an error or error logs etc Event history A function to display the event information including error occurred on each module performed operations and error on the network For more details on the functions of CW Configurator refer to the following manual CW Configurator Operating Manual The System Monitor function displays the module configuration detailed information of each module and error status DO Diagnostics gt System Monitor m la lo ls E tor vor vos vor vos vos vor ry ood oaa ongo eosa ono 070 80 on E T Foint 33 Pont 22 Point 16 Point 18 Pont 13 Point 16 Point 16 Point 16 Faint RTIG
16. a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire O Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction O Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction O After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do nat insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction O After the first use of the product do not insert remove th
17. controller in an environment of frequent vibrations fix the module with a screw O Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the memory card slot Check that it is inserted completely Poor contact may cause malfunction O Securely insert an extended SRAM cassette into the cassette connector of a CPU module After insertion close the cassette cover and check that the cassette is inserted completely Poor contact may cause malfunction O Do not directly touch any conductive parts and electronic components of the module SD memory card extended SRAM cassette or connector Doing so may cause malfunction or failure of the module Wiring Precautions NWARNING O Shut off the external power supply all phases used in the system before installation and wiring Failure to do so may result in electric shock or cause the module to fail or malfunction O After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiri
18. function Displayed information Year month day hour minute second day of week automatic leap year detection Precision Daily error 5 86 to 3 35 seconds 0 to 55 C Daily error 1 71 to 3 35 seconds 25 C Allowable momentary power failure time Depends on the Power supply module 5 VDC internal current consumption 1 26 A9 External dimensions 106 H x 56 W x 110 D mm Weight 0 35 kg 2 SPECIFICATIONS 18 1 2 3 A file storage area in the device label memory For details on the memory configuration refer to the following manual LA MELSEC iQ R C Controller Module User s Manual Application Select appropriate USB Mass Storage Class compliant devices to be connected to observe the current consumption limit The current consumption of USB is not included 2 SPECIFICATIONS 19 3 SYSTEM CONFIGURATION This chapter describes the overall configuration and considerations for system configuration of C Controller system 3 1 Overall Configuration The overall configuration of C Controller system is shown below S Programmable controller CPU Motion CPU Controller module Controller module Main base unit Extension cable Power supply module I O module Intelligent function module Extension base unit RQ extension base unit Configure the system properly by observing the considerations Page 21 Consider
19. function module also set parameters other than the above LA User s manual Application for each module 7 Write parameters to C Controller module Write the parameters set with CW Configurator to C Controller module Page 54 Writing Parameters to C Controller module 8 ResetC Controller system Reset the system by one of the following methods Turning ON gt OFF the power supply e Resetting C Controller module Page 48 Switch Operation 6 MODULE STARTUP PROCEDURE 37 38 9 Check errors Check the READY LED and ERROR LED on C Controller module When any error occurred perform the troubleshooting In case of any errors caused by factors other than C Controller module refer to the manual for respective modules 10 Create user programs Create a user program Create a user program and debug it Page 55 Creating User Program e Create a script file 7 Page 59 Creating Script File e Register the user program and the script file in C Controller module Page 61 Registering User Program 11 Reset C Controller system Reset the system by one of the following methods Turning ON gt OFF the power supply e Resetting C Controller module Page 48 Switch Operation 12 Execute the program Change the operating status of the C Controller module to RUN state and confirm the BUS RUN LED turns ON Page 48 Switch Operation 6 MODULE STARTUP PROCEDURE 6 1 Initialization Initialize C Contro
20. number of modules to be used in I O Assignment Setting of the System Parameter Minterrupt module When multiple interrupt modules are used set the number of modules to be used in I O Assignment Setting of the System Parameter Check ihe latest error code with the System Monitor function since error codes for QD63P6 and QD60P8 G cannot be checked with the Module Diagnostic function When more than one error occurred refer to the buffer memory Set parameters in a user program because the positioning data parameter cannot be written to the module Check the latest error code with the System Monitor function since error codes for QD70P4 QD70P8 QD70D4 and QD70D8 cannot be checked with the Module Diagnostic function When more than one error occurred refer to the buffer memory error codes for each axis p control module Check the latest error code with the System Monitor function since error codes for the Q62HLC cannot be checked with the Module Diagnostic function When more than one error occurred refer to the buffer memory 74 APPENDICES APPENDIX Appendix 2 How to Use MELSEC Q Series Modules ce module Select the following model displayed on the Module Configuration Diagram QJ71FL71 QJ71FL71 T B5 F01 QJ71FL71 F01 QJ71FL71 B5 QJ71FL71 B5 F01 QJ71FL71 T QJ71FL71 T F01 QJ71FL71 B2 QJ71FL71 B2 F01 QJ71FL71 B2 F01 Select Online for Operation
21. 1 2015 04 14 12 06 19 258 Ai 2040 CPU module configuration error x READY On Green Olea Ero i ERROR Flashing Red BUS RUN Off CARD RDY Off USER Off USB RDY Off RS SD RD Off DotMatrixLEDT 00063080 lt i iH E Detail A DotMatrixLED2 00094992 DotMatrixLED3 00015496 Legend Major Moderate A Minor DotMatrixLED4 00026494 DotMatrixLED5 00044802 3on System configuration DotMatrixLEDB 00084892 information DotMatrixLED 000F 8080 Slot No 1 SW information Base No 0 Main base RESET STOP RUN switch STOP E MODE SELECT switch The number of CPU modules set in the system parameters 1 0 assignment setting Optional extra intation formation differs from the number of CPU modules actualy mounted DT pese ree The CPU module is mounted on the slot different from the one specified in the system atus oi memory cord ata instal parameters 1 0 assignment setting Correctly set the number of CPU modules including the empty setting in the system parameters in accordance with the number of CPU modules actually mounted gt A A A en Phi ter 98 Ge Ceste Fie EDot matrix LED information DotMatrixLED 1 to DotMatrixLED7 under LED information indicates the dot matrix LED display status The contents are displayed in hexadecimal notation and the lower 20 bits of each data are valid data
22. 1P QY82P Transistor high speed output module QY41H 1 0 combined module QH42P QX48Y57 QX41Y41P Interrupt module QI60 28 3 SYSTEM CONFIGURATION 3 5 Supported Module List Intelligent function module Analog digital converter module Q64AD Q68ADV Q68ADI Version B or later Channel isolated high resolution analog digital Q64AD GH converter module Channel isolated high resolution analog digital Q62AD DGH converter module with signal conditioning function Channel isolated analog digital converter Q68AD G module Channel isolated analog digital converter Q66AD DG module with signal conditioning function High speed analog digital converter module Q64ADH Digital analog converter module Q62DAN Q64DAN Q68DAVN Q68DAI Q68DAIN Q62DA Q64DA Q68DAV Q68DAI Version B or later Channel isolated digital analog converter module Q62DA FG Q66DA G High speed digital analog converter module Q64DAH Analog input output module Q64AD2DA Load cell input module Q61LD Current transformer input module Q68CT RTD input module Q64RD Channel isolated RTD input module Q68RD3 G Q64RD G Version B or later Thermocouple input module Q64TD Channel isolated thermocouple micro voltage Q64TDV GH Version B or later input module Channel isolated thermocouple input module Q68TD G H01 Q68TD G H02 Temperature control module Q64TCTTN Q64TCRTN
23. 6 st5 EZ 7 jet i 8 pen 9 fects io 9 9 z zZ El E 11 Jroc 10 E E gt iz nen gt 18 raga EU E y E 15 iet 1 Settings should be set as same when using multiple CPU End Cancel APPENDICES APPENDIX 70 Appendix 2 How to Use MELSEC Q Series Modules Switch Setting and Error Time Output Mode in I O assignment setting and intelligent function module parameters XZ Project window gt CCPU Parameter gt I O O Navigation window gt Parameter gt Module assignment settings gt Switch Setting Information gt module model name gt Module Parameter motom ES Cul Di Phass Multple of 1 Fo Counter Value Compar izon Function Selection _ Counter Valve Comparison Function Selection m 0m O Project window gt CCPU Parameter gt I O assignment settings gt Detailed Setting he Restore the Default Satires 1 Settings should be set as same when using multiple CPU DO Project window gt Intelligent Function Module gt module model name CCPU Parameter Network Pararneter ction Modul 100 D2 Switch Setting 38 Parameter APPENDICES APPENDIX 71 Appendix 2 How to Use MELSEC Q Series Modules 72 Minterrupt pointer setting In CW Configurator the setting for interrupt pointer is changed as follows Setting the S
24. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R C Controller Module User s Manual StartUp R12CCPU V SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels A WARNING and A CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury N CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Considerations for using this manual O Replace the terms used in the following pages in this manual with the terms shown on the right respectively Corresponding page SAFETY PRECAUTIONS CONDITIONS OF USE FOR THE PRODUCT and COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES 1 Programmable controller gt C Controller module 2 Programmable controller system gt
25. Ba pde m Rd RR ee nou 47 How to disconnect a USB device 47 6 5 Switch Operations denses A ad 48 11 RESET STOP RUN sWitch 000032 eer lead ee A e AA Ee Read eee 48 MODE SELECT switch operation sss ss desee tn 49 6 6 Creating Project cnccuecks e kon ou ch er RISPSEDEI EE e RIEN UNE METILDUNP DM PT IRI EE 51 6 7 Connecting to Personal Computer 51 6 8 Setting Parameters 328 2 eee eee R88 e pibus e ie e E RR e S gue aud lend ace see eve ie 52 6 9 Writing Parameters to C Controller module 54 6 10 Creating User Program oes Rr o y ai eae ee OL ace FR CN REOR ee ER E EA 55 Considerations for programming 0 cee IRI I ai E oaa 55 6 11 Checking VxWorks Image File n Re me ek x hee ER 6er REUS 58 6 12 Creating Script File shee cee creer RA 59 6 13 Registering User Program 44444ssusssssssses 61 File writing method eere aeret keh EREE s eb Rond pS aan a A des qu 61 6 14 Troubleshooting 2 o oce are is 63 Troubleshooting procedure lille RI HII A IM eens 63 Checking with CW Configurator 25 sese e oe E x a Ree ORE ERREX ESPERE 64 CHAPTER7 MAINTENANCE AND INSPECTION 67 7 1 Daily InSPectiol soii crc 67 7 2 Periodic Inspection ssec rur une nom n nca Rr x enm eum EE use mee EE E EAE e 68 APPENDI
26. E ES ES EST ESI EST EST ES EST ESI ES EST ESI EST ESTE ET ESTE EE BO omo la E mo odo E E BO LIBLUIEI Pattern 2 4th column ON Pattern 3 5th row ON E LICIBIEI 108108001081 00 00 0 0 0 0 0 0 0 081000105 0 0 0 081000 0 0 0 0 0 a E E 00m0 10810808105 00 008 0 5 0 0 5 5 0801 005 0 0 5 0 5 EIETCTESET TE aaa EE E EET E E E LICIBIEI E E E LICBEI Pattern 2 5th column ON Pattern 3 6th row ON Odo E OBOO E OBOO E ado E E El OBOO m OBOO E TE ES ES EST ESI EST EST ESI EST ESI ata ala E E LIBLUIEI E 3 Turn the power supply OFF Point Visually inspect the dot matrix LED and confirm no inactive dot exists on the LED If there is any inactive LED C Controller module may have its hardware failure Please consult your local Mitsubishi representative 44 6 MODULE STARTUP PROCEDURE 6 2 Performing Hardware Diagnostics Operation at error detection The error contents displayed at the time of error detection are shown below Dot matrix LED displays other than 0000 The ERROR LED start flashing and the value corresponding to the diagnostics on which an error occurred will be displayed at the time of error detection during diagnostics or settin
27. F RUPIENT Uninstall THT ICEF OA BIT A WD Module Configuration Uninstall Sunol OPU Uninstall E JP Aid Uninstall 7 mb EventHistoy Enor Stetus Legend Uninstall A Meir A Motte Mier T Lise Acs JS 64 6 MODULE STARTUP PROCEDURE 6 14 Troubleshooting The Module Diagnostic function diagnoses the operating status of each module module status existence of an error or error logs etc It displays an error occurred detailed status causes and corrective actions so information necessary for troubleshooting can be checked In addition the error part on the parameter can be identified by selecting the error and click the Error Jump button On the Module Information List tab the current LED information or switch information of the corresponding module can be checked DO Select Diagnostics gt System Monitor and double click the corresponding module Module Name Production information SEE Messe Module Name Production information EEE Monitoring FE Dot matrix LED information v Ey Dot matrix LED information y RI2CCPU V I Stop Monitoring R12CCPU V Bene Error Information Module Information List Error Information Module Information List No Occurrence Date Status e Overview den pott 1 ei ru RC
28. Fix from the menu 4 Double click the module to display the parameter editor for the respective modules A POTAENZA E E Ethemet 1000BASE 1 RET 5 After setting the parameters click the Apply button to Ethernet interface module Fort 1 CC Link TE lec Erin close the parameter editor Lee Evora History Parameter settings from the navigation window Set the following parameters from the navigation window System parameter To change the number of slots of Base unit or the number of occupied points for a module as well as to configure the multiple CPU setting or synchronization setting the system parameter is set from the navigation window DO Navigation window gt Parameter gt System Parameter Module parameter of CPU module To use a built in Ethernet function for CPU module setting the module parameter for CPU module is required O Navigation window gt Parameter gt CPU module gt Module Parameter Memory card parameter To use any of the functions with SD memory card setting the memory card parameter is required O Navigation window gt Parameter gt CPU module gt Memory Card Parameter Multiple module parameters and module extended parameter Some of Intelligent function module may require parameter settings for multiple modules or module extended parameter setting O Navigation window gt Parameter gt Module Information gt each of Intell
29. I No for an interrupt module is not required Interrupt pointer of an interrupt module must be sequential numbers Set 151 to No 2 and 152 to No 3 when No 1 is set to 150 for example XZ Project window gt Parameter gt CCPU Parameter gt System settings gt Intelligent Function Module Setting gt Interrupt event settings DO Navigation window gt Parameter gt Module Information gt module model name gt Module Parameter ETS XZ Tool gt Intelligent Function Module Tool gt tool for each module Intelligent Function Module Tool is changed to the window shown below XZ Tool gt Module Tool List gt Q Series gt tool for each module APPENDICES APPENDIX Appendix 2 How to Use MELSEC Q Series Modules Setting procedure The setting procedure for MELSEC Q series module in CW Configurator is shown below 1 Create the module configuration in accordance with the actual configuration by dragging each MELSEC Q series module from the Element Selection window and dropping it on the Module Configuration Diagram 4Mpps Capable High Speed Counter Module Specifications Count input Differential line driver level Favorites History Modu 2 Set the parameters of each module
30. Mode Setting of Switch Setting The size setting of area 1 for the cyclic data set in bit units in Setting monitoring tools for the C Controller module changes to the setting in word units in CW Configurator interface module and MODBUS TCP interface module To set Start MODBUS Device No of MODBUS Device Assignment Parameter check the setting range in the manual in advance For Basic parameter starting method and MODBUS device assignment parameter starting method of Switch setting in Basic setting only Start with the user set parameters can be selected Write a program to set the automatic communication parameters as well as module parameters to which only Switch Setting is set in order to start with the default assignment parameters SLINK master module and AnyWire DB A20 master module When ARAS DB A20 master module is used select the following model displayed on the Module Configuration Diagram QJ51AW12D2 MELSEC Partner ge type extension base unit AnS series size Select the module which can be mounted on the actual each extension base unit on the Module Configuration Diagram When a Q series large type blank cover is used select the module mounted on the Q series large type blank cover APPENDICES APPENDIX Appendix 2 How to Use MELSEC Q Series Modules 75 76 Appendix 3 Handling of Batteries The battery used for C Controller module is shown below Lithium batte
31. PU slot Although an error may be detected on the mounted CPU module the hardware diagnostics can be performed 2 Check the wiring Check that the power supply cable is wired properly Do not connect any cable other than power supply cable 3 Make the necessary preparations for respective diagnostics 4 Power ON Check that the power supply voltage is within the range of the specifications Confirm that the RESET STOP RUN switch is put on the STOP position P tion required for each diagnostics Perform the following before starting each mode 0 to 7 of hardware diagnostics 0 Make all of the preparations required for Mode 1 to 6 1 Back up the data in the program memory data memory and device label memory 2 Check that no cable is connected to the Ethernet port 3 Check that no SD memory card is inserted 4 Connect a cable to the RS 232 connector The connector pin arrangement and cable connection are shown below 1 3 4 9 5 6 DR DSR 7 RS RTS 8 CS CTS ad 9 CI RI 5 Check that no cable is connected to the USB connector 6 No preparation required for this mode 6 MODULE STARTUP PROCEDURE 6 2 Performing Hardware Diagnostics Mode selection The following explains the procedure to select mode Set the RESET STOP RUN switch to the RESET position and keep it up to the step
32. Program 57 58 6 11 Checking VxWorks Image File Before debugging the user program confirm that the VxWorks image file version which is the same as that of C Controller module is specified for CW Workbench Specifying a different VxWorks image file prevents normal debugging VxWorks Same version VxWorks image file image file Personal computer C Controller module The checking methods for VxWorks image file are shown below EC Controller module side Check the upper two digits of the product information marking with the diagnostic function of CW Configurator or the rating plate on the side of C Controller module llPersonal computer side Check the file name of VxWorks image file specified with CW Workbench e R1I2CCPU V XX XX Upper 2 digits of product information 16 digits rks image files are not identical Obtain the VxWorks image file from C Controller module 1 Copy the VxWorks image file stored in the system memory SYSTEMROM OS IMAGEFILE of C Controller module to the personal computer by using FTP The default setting for FTP is as follows Login name target Password password 2 Configure the target server connection setting with CW Workbench 6 MODULE STARTUP PROCEDURE 6 11 Checking VxWorks Image File 6 12 Creating Script File Script file A script file STARTUP CMD is a file that describes the loading destination of a user program which starts at the time of C
33. Q64TCTTBWN Q64TCRTBWN Loop control module Q62HLC High speed counter module QD64D2 Multichannel high speed counter module QD63P6 AMpps capable high speed counter module QD64D2 Ll Channel isolated pulse input module QD60P8 G Multi function counter timer module QD65PD2 Positioning module QD70D4 QD70D8 QD73A1 QD70P4 QD70P8 Version B or later Positioning module with built in counter function QD72P3C3 CC Link LT master module QJ61CL12 Version B or later AnyWire DB A20 master module QJ51AW12D2 AnyWireASLINK master module QJ51AW12AL MODBUS TCP interface module QJ71MT91 MODBUS interface module QJ71MB91 FL net OPCN 2 interface module QJ71FL71 T QJ71FL71 B5 QJ71FL71 F01 QJ71FL71 B5 F01 QJ71FL71 QJ71FL71 B2 QJ71FL71 T F01 QJ71FL71 B2 F01 Version B or later AS i master module QJ71AS92 Version B or later Energy measuring module QE81WH QE84WH QE81WH4W QE83WH4W Insulation monitoring module QE82LG Blank cover QG60 1 Use the module with a serial number of which first five digits are 16082 or later 3 SYSTEM CONFIGURATION 3 5 Supported Module List 29 30 ctions HFL net OPCN 2 interface module The word block read write request messages using the message transmission function cannot be received The auto refresh function cannot be used SD memory card need to purchase separately
34. R LED 2 BUSRUN CARDRDY USER USBRDY flashes several times RS SD RD 3 Putthe RESET STOP RUN switch 1 back to the STOP position RESET RUN 0 STOP MODE SELECT Ko E Operate the RESET STOP RUN switch by fingertip Using tools such as a screwdriver may cause damage on the switch 6 MODULE STARTUP PROCEDURE 6 5 Switch Operation MODE SELECT switch operation With the MODE SELECT switch the mode can be switched between the operation selection mode and normal operation mode and the operation selected in the operation selection mode can be performed The notification unmount and information display on the dot matrix LED can be performed in the operation selection mode Make sure C Controller module is in normal operation before selecting its operation performing an operation The following shows how to select and perform the operation 1 Hold the MODE SELECT switch 1 in the MODE position RESET RUN KO STOP MODE SELECT 2 The selectable operation is displayed on the dot matrix LED In the operation selection mode the lighting status of LED display is reversed Put the MODE SELECT switch 1 back to the center Set the MODE SELECT switch 1 to the SELECT position Every time the switch is set to the SELECT position the value A of mode displayed on the dot matrix LED is changed Repeat
35. R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident O In an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse O Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction O For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accident
36. RRRSERESEESE 26 MELSEC IQR Seriesi e nc we ete s a Rete ties Rc a RR p Fen Em Eat leds 26 MEL SEC Q S ries 2 0 coded be prp A Eger bined Ae ee tae id 28 SD memory card need to purchase separately 30 CHAPTER 4 WIRING 31 4 1 iris d m x nous 31 4 2 25 232 interface asia d a E A a RUE 33 4 3 USB Connector 22 22 34 sau mira vienne dise banane ede ee een ee RR RR ees 34 4 4 HML GOT eoocoororrarrrrrrarirr ir A aE Tew ew Re 34 Connectionioute d lia ld rca e puc tl pda 34 CHAPTER 5 FUNCTION LIST 35 CHAPTER 6 MODULE STARTUP PROCEDURE 37 6 1 Initialization 0020 een disons one tay eke kee reserve 39 6 2 Performing Hardware Diagnostics 41 Hardware diagnostics tiMiNT coccion a ed a os ace e qu 41 DIAGNOSTICS IY DCS ns E ER dd de UN A ae 41 Performing diagnostics ph AR RE RR RU RU 42 Operation at error detection sso eco sido Rx ER RR dune ais dau ERE 45 6 3 Inserting and Removing SD Memory Card 46 How to insent a Card urere pre per ee cea be o a eie dose a 46 How to remove a Cards isset ct Heb aee dede b p tea Udo bg Rae icr addo ad 46 6 4 Connecting and disconnecting USB Mass Storage Class compliant Device 47 How to connect a USB d vice 2448808888 mu dan digue a heb hate RACE
37. TARTUP CMD OFF for normal operation Hardware failure occurred or resetting OFF for diagnostic mode Hardware diagnostic mode Indicates the error status ON A continuation error occurred or a major error occurred Flashing for normal operation A stop error occurred Flashing for diagnostic mode A hardware diagnostic error or initialization error occurred OFF Normal operation 8 BUS RUN LED Indicates the operating status ON for normal operation RUN state State where output Y from a user program and writing to the buffer memory are permitted ON for diagnostic mode Hardware diagnostic mode Flashing low speed Performing the hardware diagnostics configuring the module initialization setting or performing initialization Flashing high speed Program data memory shutdown completed status OFF STOP PAUSE state State where output Y from a user program and writing to the buffer memory are prohibited 4 CARD RDY LED Indicates the availability of SD memory card ON Accessible status Mounted status Flashing Mount processing or unmount processing OFF Inaccessible status Not inserted or unmounted status 5 USER LED The indication can be controlled with a user program 6 USB RDY LED Indicates the availability of USB Mass Storage Class compliant device ON Accessible status Mounted status Flashing Mount processing or unmount processing OFF Inaccessible status
38. X 69 Appendix 1 External Dimensions 444 3 m rh hn 69 Appendix 2 How to Use MELSEC Q Series Modules 70 Usable modules pins xq e qd A 70 Window changein GW Configurator 1 esci pesce E Ree AAA E ehe d oS Ra Ra do eie 70 if uegeree qr n E 73 Corisiderations iii A a A A eed e 74 Appendix 3 Handling of Batteries 1 4422240uuuuue a me dense 76 Transport QUIENES sico diiniita a a aad 76 Handling of batteries and devices with built in batteries in EU member states 76 Disposal of batterie S arraie n ii wee nere Dru fe tese nea maha 76 INDEX 78 REVISION S c sacr ate io Gna ERN ean Ro ern Sage et Er EIE UR 80 WARRANTY sehe EUREN de diesel idee eben deu Een qr euo eee keke bed 81 TRADEMARKS cai ken E urnas els RCM REOR ERE Rd wand Ranae ren P RR ER RR ee 82 RELEVANT MANUALS MELSEC Q R C Controller Module User s Manual Explains the performance specifications module startup Print book Startup procedure and troubleshooting of C Controller module e Manual SH 081367ENG this manual EPUB PDF MELSEC iQ R C Controller Module User s Manual Explains the functions devices and parameters of C Controller Print book Application module e Manual SH 081369ENG EPUB PDF MELSEC iQ R C Controller Module Programming Manual Explains the programming specifications and dedicated e Manual SH 081371ENG functio
39. a target C Controller module with CW Workbench the system failure stop such as user watchdog timer error may occur on C Controller module during the download if the program size is too large Take either of the following corrective actions in the case of system failure stop Increase the value of the watchdog timer with CW Configurator Load the program and debug in C Controller module interrupt processing delay During remote debugging with CW Workbench C Controller module may be in the state prohibiting an interrupt and therefore any processing called from an interrupt routine such as C Controller dedicated functions for ISR is not executed Interrupts that are expected to occur at the fixed interval including periodic timer interrupt Restarting C Controller module When a connection target C Controller module is restarted with CW Workbench connected CW Workbench automatically establishes the connection once the C Controller module has been started up At that time an error may occur since the system task which has been operating in the C Controller module is temporarily blocked To restart the connection target C Controller module ensure that CW Workbench is disconnected MMessage displayed on Host Shell Message s issued by VxWorks during Host Shell connection may be displayed For details on messages of VxWorks refer to the manual for VxWorks or the help of CW Workbench 6 MODULE STARTUP PROCEDURE 6 10 Creating User
40. according to the following procedure with attention to its direction Insert an SD memory card 1 straight into the SD memory card slot with its cutout pointed down Make sure it is not uplifted after inserting it 2 The CARD RDY LED 2 keeps flashing until the SD memory card is ready to be used 3 Once the CARD RDY LED 2 turns ON the card can be used 1 Checkthat no SD memory card is accessed 2 Hold the MODE SELECT switch in the SELECT position to unmount the SD memory card The CARD RDY LED 2 is flashing which indicates that process of unmounting SD card is in progress and later upon successful completion the LED turns OFF 3 Push the SD memory card 1 in once and pull it out straight The SD memory card can also be mounted or unmounted with a user program using C Controller module dedicated functions CCPU MountMemoryCard CCPU_UnmountMemoryCard _ Precautions Do not perform the following operations while accessing the files in an SD memory card Doing so may result in data corruption in the SD memory card or file system error Resetting C Controller module Powering ON gt OFF the system Unmounting the SD memory card Removing the SD memory card 6 MODULE STARTUP PROCEDURE 6 3 Inserting and Removing SD Memory Card 6 4 Connecting and disconnecting USB Mass Storage Class compliant Device This section explains the method for connecting disconnecting a USB Mass Storage Class compliant device
41. am accessing a USB Mass Storage Class compliant device implement processing to check if accessing to the USB Mass Storage Class compliant device is allowed and to retry Although a USB Mass Storage Class compliant device is automatically mounted when connected it may take several minutes for the device to be accessible depending on its format type or capacity 6 MODULE STARTUP PROCEDURE 6 10 Creating User Program Considerations for interrupt service routine Fully understand the restrictions on VxWorks the operating system of C Controller module in order to create a routine to be executed in an interrupt service routine ISR Setting an abnormal value to the argument of a function that is executed from an interrupt service routine or executing a function other than for interrupt service routine from an interrupt service routine may cause the operating system runaway In C Controller module C Controller module dedicated functions for ISR out of the dedicated function library can be used For details refer to the following manual LA MELSEC iQ R C Controller Module Programming Manual Point To execute the other dedicated functions provided by C Controller module with them synchronized with an interrupt create a user program with notification processing implemented and process it with the task Considerations for CW Workbench connection MError occurred during program download When a user program is specified and downloaded to
42. amming The following describes considerations for programming Considerations for creating user program BEndian format memory layout The endian format memory layout of C Controller module is little endian Compile a user program in the little endian format EVxWorks real time process RTP C Controller module does not support applications running in VxWorks real time process Create a user program as an application based on the VxWorks kernel MBuild property Add and set mlong calls to CC ARCH SPEC macro of the build property to compile a user program DO Select Project Explorer of CW Workbench and right click the respective project Select Properties gt Build Properties gt Variables gt Build spec specific settings gt CC ARCH SPEC MUser program execution Execute a user program by starting a task from the script file The system may malfunction if the user program is executed without the task being started 6 MODULE STARTUP PROCEDURE 6 10 Creating User Program 55 56 Maximum number of tasks The maximum number of tasks that can simultaneously be executed in or as user program s using the C Controller module dedicated functions and MELSEC data link functions is 180 If more than 180 tasks are executed simultaneously the system may not operate properly Startup of a task performing floating point operations Always specify the VX FP TASK option for the third argument of taskSpawn when activating t
43. an SD memory card to a program memory by using the command in script file A personal computer cannot be connected The same user program is registered in more than one C Controller module 1 Create files STARTUP CMD Script file to copy files to the program memory STARTUP ROM Script file to load a user program file out User program 1 Use any file name other than STARTUP CMD 2 Use arbitrary file name STARTUP CMD Copy the user program file out in the SD memory card to the program memory copy 2 file out 0 file out Rename the operational script file STARTUP ROM in the SD memory card to STARTUP CMD and copy it to the program memory copy 2 STARTUP ROM 0 STARTUP CMD STARTUP ROM Load the file out file from root directory in the program memory Id 1 0 0 file out Generate the func function under the default task name t1 The func function is already included file out file sp funcA 0 0 0 0 0 0 0 0 0 2 Write the created file to an SD memory card 3 Insert the SD memory card to C Controller module 4 Reset C Controller module or turn OFF gt ON the power supply 5 Check that the READY LED starts flashing The script file STARTUP CMD in the memory card is started 6 Check that the READY LED turns ON 7 Power OFF C Controller module and remove the SD memory card 8 Power ON C Controller module 9 Check that the READY LED starts flashing T
44. ations for system configuration 20 3 SYSTEM CONFIGURATION 3 1 Overall Configuration Considerations for system configuration The following describes the considerations for configuring the system ion specification Mounting position of a module Slot number 1 to 63 Maximum number of mountable Single CPU system configuration 63173 modules Multiple CPU system configuration 57 to 62 1 23 Maximum number of extension base units 7 Total extension cable length 20 m 1 Mount modules within the range of the number of I O points for the C Controller module used Page 18 SPECIFICATIONS 2 Modules can be mounted up to slot number 63 starting from the slot next to the one on which C Controller module at the right end is mounted For example when four C Controller modules are mounted on the CPU slot and slot number 0 to 6 the maximum number of mountable modules is 57 3 The number of mountable modules includes the empty slots Even if the number of I O points is set to 0 for an empty slot the slot is counted as one module 4 This is the total number of extension base units RQ extension base units and MELSEC Q series extension base units 5 When a MELSEC Q series module is used in the system the total cable length is 13 2 m Total cable length 20 m Seven extension base units at a maximum I estr ictions on the number of m
45. c CC Link start function cannot be used The standby master function cannot be used The remote I O net mode cannot be used The master station duplex function cannot be used The station based block data assurance function cannot be used MSerial communication module Only the nonprocedural protocol can be used BICC Link IE built in Ethernet interface module Neither the Ethernet function nor the CC Link IE Controller Network function can be used 3 SYSTEM CONFIGURATION 2 3 5 Supported Module List 7 MELSEC Q series The following table lists MELSEC Q series modules and extension cables that can be used for C Controller module To use a MELSEC Q series module refer to the following manual MELSEC iQ R Module Configuration Manual Base unit Extension base unit Q52B Q55B Q63B Q65B Q68B Q612B Extension cable QC05B QC06B QC12B QC30B QC50B QC100B Power supply module Q61P Q61P A1 Q61P A2 Q62P Q63P Q64P Q64PN Q61P D 1 0 module AC input module QX10 QX10 TS QX28 DC input module QX40 QX40 TS QX40 S1 QX41 QX41 S1 QX41 S2 QX42 QX42 S1 QX70 QX71 QX72 QX80 QX80 TS QX81 QX81 S2 QX82 QX82 51 DC high speed input module QX40H QX70H QX80H QX90H DC AC input module QX50 Contact output module QY10 QY10 TS QY18A Triac output module QY22 Transistor output module QY40P QY40P TS QY41P QY42P QY50 QY68A QY70 QY71 QY80 QY80 TS QY8
46. cations Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region CONSIDERATIONS FOR USE Considerations for the Wind River Systems product C Controller module has an embedded real time operating system VxWorks manufactured by Wind River Systems Inc in the United States We Mitsubishi make no warranty for the Wind River Systems product and will not be liable for any problems and damages caused by the Wind River Systems product during use of C Controller module For the problems or specifications of the Wind River Systems product refer to the corresponding manual or consult Wind River Systems Inc Contact information is availabl
47. curred on each module performed operations and error on the network Since the information collected before powering OFF or resetting can be saved it is used to identify the cause of abnormalities from past operations or error occurrence tendency The displayed information can be saved in CSV file format DO Diagnostics gt System Monitor gt Event History button Number of Events 23 FETE Refine Match Allthe Conditions Match Any One of the Conditions 1 Event Type Including Next 2 x af x Stat Refine 1 Clear Refine Conditions Occurrence Date Event Type Status Event Code Overview a 2014 11 05 19 12 26 377 System Q c0 Own station Data ink stop 2014 11 05 19 12 26 System 36 System System System System System la 00c10 Own station gt gt Data link stop CPU module stop error Own station gt gt Data link stop Link down Link down CPU module stop error T m uc beeebe am Legend Major amp Moderate Minor Waring Information Cause of data link stop 1 0 No 0000 NetworkNo 1 Cause of data link stop 0020 Station Number 1 Own station data link was stopped The Event History function is used in the following cases For checking error occurrence status for all modules and clarifying the causes of malfunction
48. e SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction O Do not touch the metal terminals on the back side of the SD memory card Doing so may cause malfunction or failure of the module O Do not touch the integrated circuits on the circuit board of an extended SRAM cassette Doing so may cause malfunction or failure of the module Startup and Maintenance Precautions NCAUTION O Do nat drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using O Startup and maintenance of a control panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock Lock the control panel so that only qualified maintenance personnel can operate it O Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Operating Precautions NCAUTION O When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modi
49. e on the following website Wind River Systems Inc www windriver com 10 INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC Q R series programmable controllers This manual describes the performance specifications procedures up to operation wiring and communication examples to use the module listed below Before using the product please read this manual and relevant manuals carefully and develop familiarity with the performance of MELSEC Q R series programmable controller to handle the product correctly When applying the example programs provided in this manual to an actual system ensure the applicability and confirm that it will not cause system control problems Please make sure that the end users read this manual Relevant product R12CCPU V COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals T1 MELSEC iQ R Module Configuration Manual LA Safety Guideline included in Base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product meets the requirements of the EMC and Low Voltage Directives compliance with the noise immunity
50. edJlnst CCPU DedicatedMInst The following dedicated instruction can be executed to C Controller module from respective modules D P GINT M P GINT MELSEC iQ R series The following table lists configuration devices in the MELSEC iQ R series system Base unit Main base unit R35B R38B R312B Extension base unit R65B R68B R612B Extension cable RQ extension base unit RQ65B RQ68B RQ612B RCO6B RC12B RC30B RC50B Power supply module R61P R63P CPU module Programmable controller CPU RO4CPU RO8CPU R16CPU R32CPU R120CPU Motion CPU R16MTCPU R32MTCPU 1 0 module AC input module RX10 DC input module RX40C7 RX41C4 RX42C4 Contact output module RY10R2 Transistor output module RY40NT5P RY41NT2P RY42NT2P RY40PTSP RY41PT1P RY42PT1P 1 0 combined module RH42C4NT2P Intelligent function module Analog digital converter module R60AD4 R60AD8 G R60AD16 G R60ADI8 RG0ADV8 Digital analog converter module R60DA4 R60DA8 G R60DA16 G R60DAI8 R6ODAV8 Simple Motion module RD77MS2 RD77MS4 RD77MS8 RD77MS16 High speed counter module RD62P2 RD62D2 RD62P2bE Positioning module RD75P2 RD75P4 RD75D2 RD75D4 CC Link IE Field Network module RJ71GF11 T2 CC Link IE Controller Network module RJ71GP21 SX CC Link module RJ61BT11 CC Link IE built in Ethernet interface module RJ71EN71 Serial communicati
51. emory card or not RAS function Self diagnostic function Diagnoses any abnormality by C Controller module itself Error clear function Clears a continuation error occurred in batch Event history function Collects and saves the operation and error information of each module The saved event history can be viewed in chronological order Security function Prevents from data pilferage manipulation misoperation illegal execution due to an illegal access to the program assets saved in a personal computer or modules Access function using Cyclic transmission network module Performs data communication periodically between stations on a network using link devices Transient transmission Performs data communication with other station when the communication request is issued Communication with different network can also be performed Access function of each network Transmits data to the devices on the network via a Network module controlled by C module Controller module Ethernet communication Connection with MELSOFT product Monitors or tests C Controller module via Ethernet function or GOT Communication with SLMP Reads writes device data from to a personal computer or HMI using SLMP File transfer function FTP server Handles the files in C Controller module from a target device with the FTP client function Time setting function Configures the time setting on C Controller m
52. es to be used in the system select the ones that meet the specifications in the user s manual for the module used If not normal data transmission is not guaranteed Startup and Maintenance Precautions NWARNING O Do not touch any terminal while power is on Doing so will cause electric shock or malfunction O Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury or fire O Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION O When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents O Especially when
53. evices such as remote RUN STOP functions select Do Not Open in Program for Open Method Setting in the module parameters If Open in Program is selected an execution of remote STOP causes the communication line to close Consequently the CPU module cannot reopen the communication line and the external device cannot execute the remote RUN Installation Precautions NWARNING O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Precautions for using C Controller modules O Do not mount C Controller module on the right end of the base unit Attach a blank cover module RG60 to prevent entrance of foreign material such as dust when no module is mounted on the right side of C Controller module Installation Precautions NCAUTION O Usethe programmable controller in an environment that meets general specifications written in Safety Guidelines included in the base unit Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product O To mount a module place the concave part s located at the bottom onto the guide s of the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable
54. f both C Controller module and peripherals are met For information on the access via each Network module and the access using Ethernet communication refer to the following manual MELSEC iQ R C Controller Module User s Manual Application 3 SYSTEM CONFIGURATION 24 3 3 Peripheral Configuration 3 4 Supported Software Package List This section describes all software packages associated with C Controller module CW Configurator SW1DND RCCPU J SW1DND RCCPU E Version 1 004 or later CW Workbench SW1DND CWWR E EZ EVZ Version 1 004 or later CW Sim SW1DND CWWSIMR EZ Version 1 00A or later CW Sim Standalone SW1DND CWWSIMSAR E Version 1 00A or later Wind River Workbench Version 3 3 GX Works3 SW1DND GXW3 J SW1DND GXW3 E Version 1 007H or later GT Designer3 SW1DNC GTWK3 J SW1DNC GTWK3 E Version 1 126G or later MT Works2 SW1DNC MTW2 J SW1DNC MTW2 E Version 1 110Q or later 3 SYSTEM CONFIGURATION 3 4 Supported Software Package List 25 3 5 Supported Module List This section shows the system configuration devices supported by C Controller module For the dedicated instructions of respective modules which can be executed by C Controller module refer to the following C Controller module dedicated functions QA MELSEC iQ R C Controller Module Programming Manual CCPU_DedicatedDInst e CCPU_DedicatedGInst e CCPU Dedicat
55. fication may cause system malfunction damage to the machines or accidents O Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so can cause malfunction or failure of the module Disposal Precautions NCAUTION O When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual Transportation Precautions NCAUTION O When transporting lithium batteries follow the transportation regulations For details on the regulated models refer to the MELSEC iQ R Module Configuration Manual O The halogens such as fluorine chlorine bromine and iodine which are contained in a fumigant used for disinfection and pest control of wood packaging materials may cause failure of the product Prevent the entry of fumigant residues into the product or consider other methods such as heat treatment instead of fumigation The disinfection and pest control measures must be applied to unprocessed raw wood CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable contr
56. g Only flashing of the ERROR LED without dot matrix LED display means a system error 1 E010 Program memory data memory diagnostic test E020 Device label memory diagnostic test E030 E040 2 E050 Ethernet diagnostic test CH1 E060 Ethernet diagnostic test CH2 3 E070 SD memory card interface diagnostic test 4 E080 RS 232 diagnostic test 5 E090 USB diagnostic test 6 EOAO Bus diagnostic test EOBO E0CO EODO EOEO 1 An error may occur if a wiring cable is not connected properly Connect the cable or wire the cable correctly again and perform the diagnostics for Mode 4 The diagnostics or setting will be terminated at the time of abnormal completion Retry the diagnostics or setting If an error is detected after the abnormal completion C Controller module may have its hardware failure Please consult your local Mitsubishi representative 6 MODULE STARTUP PROCEDURE 4 6 2 Performing Hardware Diagnostics 5 46 6 3 Inserting and Removing SD Memory Card This section explains the method for inserting removing an SD memory card Follow the procedures shown below to insert or remove an SD memory card while the power is ON Failure to do so may cause data corruption in the SD memory card Change the MODE SELECT switch operation to SD UNMOUNT or SD USB UNMOUNT before removing the SD memory card Page 48 Switch Operation How to insert a card Insert an SD memory card
57. g language C language C C SD memory card slot Interface SD SDHC memory card Up to 16 GB Power supply 3 3 VDC up to 200 mA Ethernet port Number of channels 2 Interface 10BASE T 100BASE TX 1000BASE T Communication method Full duplex half duplex Data transmission speed 10 Mbps 10BASE T 100 Mbps 100BASE TX 1000 Mbps 1000BASE T Transmission method Base band Maximum segment length 100 m distance between hub and node Applicable connector for external RJ45 wiring Supported function Auto negotiation function automatic recognition of communication speed communication method Auto MDI MDIX automatic recognition of straight crossing cable IP version IPv4 supported RS 232 connector Number of channels 1 Interface RS 232 compliant Communication method Full duplex half duplex Synchronization method Asynchronous communication Transmission speed 9600 14400 19200 28800 38400 57600 115200 bps Transmission distance Up to 15 m Data format Start bit 1 Data bit 718 Parity bit 1 None Stop bit 1 2 Parity check Yes Even Odd None Sum check code Yes None Transmission control Flow control RS CS control USB connector Interface USB 2 0 compliant Connector Type A Transfer speed 480 Mbps High Speed Power supply Bus power 5 VDC up to 500 mA Complied standard USB Mass Storage Class Up to 2 TB Number of input output points 4096 points X YO to FFF Clock
58. he following tasks Atask performing floating point operations Atask calling a function that returns floating point value Atask calling a function that takes floating point value as an argument Activating the above task without the VX FP TASK option specified may cause the operating system runaway For more details on the VX FP TASK option refer to the manual for VxWorks For information on specifying the VX FP TASK option in a script file refer to the following section 5 Page 59 Creating Script File E Task execution in STOP or PAUSE status Even if the operating status of C Controller module is STOP or PAUSE the user program task does not stop Use the C Controller module dedicated function CCPU_GetCpuStatus to split the user program processing according to the operating status of C Controller module Priority of tasks to be executed Set the priority of a task to execute a user program as described below When access is not made with FTP during user program execution set the priority of the user program task to 100 or more 100 to 255 Operating with the priority set to O to 99 may cause improper operation of the system When access is made with FTP during user program execution the actual FTP processing task of C controller module is performed at the priority of 200 Set the priority of the user program task to 201 to 255 to access with FTP during user program execution Insert a wait processing such as taskDelay to the
59. he script file STARTUP CMD which has been copied to the program memory is started 10 Check that the READY LED turns ON The user program is executed 62 6 MODULE STARTUP PROCEDURE 6 13 Registering User Program 6 14 Troubleshooting This section explains the contents causes and corrective actions of various error which may occur during the system use For module specific troubleshooting refer to the manual for respective modules Poin tP In case of error occurrence saving a user program or device status etc will be useful for clarifying the factors of the error LA CW Configurator Operating Manual Troubleshooting procedure 1 Check the LED on Power supply module IL MELSEC iQ R C Controller Module User s Manual Application 2 Checkthe LED on C Controller module Q1 MELSEC iQ R C Controller Module User s Manual Application 3 Checkthe LED on respective I O modules or Intelligent function module LA User s manual for respective modules Application 4 Connect CW Configurator and start the system monitor function The module which causes error can be confirmed lt Page 64 System monitor 5 Select the module causing the error and start the Module Diagnostic function The cause and corrective actions can be checked 5 Page 65 Module diagnostics 6 If the cause cannot be identified by the Module Diagnostic function check the operation or error logs with CW Configurator to identify the causes Page 66
60. igent function module gt Module Extended Parameter or Module Parameter Point Settings with the module configuration diagram and settings by system parameter are used properly as follows depending on their usage Module configuration diagram Module specific information such as the number of occupied points is used without changing System parameter The number of slots of Base unit or the number of occupied points for a module is changed 6 MODULE STARTUP PROCEDURE 6 8 Setting Parameters 53 6 9 writing Parameters to C Controller module Write parameters to C Controller module YZ Online gt Write to PLC 1 Select system parameter CPU parameter and module Display Setting Related Functions LE soleciavomtes seta Ue CaA aaa C Bahn Merny B SD Monay ei db Hoi Recien Voie 2 Click the Execute button Module Name Data Name B d a Tile Last Charge Sizs Byte EL ije parameter 3 After writing to C Controller module is completed click 2014 11 27 204922 Not sat es the Close button O is s 2014 11 37 204323 Nt s s Display Memory Capacity V TENEIS Free Tere tta Free 0 3584KB Free 2030144 2030272KB The system parameter and CPU parameter are related to the operation of C Controller module The module parameter and module ex
61. itch back to the STOP position if the switch is in the RUN position 6 MODULE STARTUP PROCEDURE 4 6 2 Performing Hardware Diagnostics 3 MExecuting Mode 7 1 Setthe RESET STOP RUN switch to the RUN position 2 Setthe MODE SELECT switch to the SELECT position Every time the switch is set to the SELECT position the lighting status on the dot matrix LED switches O ON L OFF Pattern 1 All LEDs ON Pattern 3 1st row ON A AAA mamme E mm 098010 000 0 00 0 0 0 2 En Pattern 2 1st column ON Pattern 3 2nd row ON E E 00m0 O E E 00m0 O TE ES E EST ESI EST EST ESI EST ESI ES EST ESI EST ESTE lalala E E E 00m0 O LICIBIEI O El O LICIBIEI O LIEIBIEI O E E E LICBEI a Pattern 2 2nd column ON Pattern 3 3rd row ON 085 0101 080105 00 0 0 a BODO DO OOO OO ooo ng oodo 0850001 00 0 5 0 0 0 0 0 DTI CTETET 081000 0 0 0 0 0 0 0 Boo E O TET ES E EST ESI EST EST ESI EST ESI lalala LIBETLIDICIBSIEICITICDIHSEETCTETESIETETET BDODO DO OOO OO ooo dd obodo 2085000 0 0 5 0 0 0 080000 0 BB udi E E BOO E O E E ado E HH Pattern 2 3rd column ON Pattern 3 4th row ON E E BO OBOO BO OOO E E BO OOO BO OBOO T
62. l completion of the initialization the ERROR LED will be flashing and the READY LED and USER LED turn ON In the case of abnormal completion perform the initialization again Do not reset the module during the initialization of C Controller module Perform the initialization again if the module has been reset in error s after initialization After initialization the status of C Controller module will be as follows Default IP setting The registered script file stops to be executed The IP address for C Controller module is set to the default Page 31 Ethernet Port 1 The script file name is renamed as STARTUP BAK and deregistered Module initialization setting Default parameters are set to the data memory The program memory device label memory and data memory are formatted The security password is initialized Default password password 6 MODULE STARTUP PROCEDURE 6 1 Initialization 6 2 Performing Hardware Diagnostics Diagnose the hardware of C Controller module Hardware diagnostics timing The hardware diagnostics is used in the following cases Atthe time of first operation For troubleshooting Do not power OFF or reset C Controller module during the hardware diagnostics Doing so may cause abnormal startup of C Controller module If it does not start normally perform the initialization Diagnostics types The mode of hardware diagnostics is shown below
63. less terminals terminals terminals terminals Connector Check for the cable connector The cable connector is not Connect the connector without looseness looseness loose looseness 4 LED status POWER LED Check the lighting status The LED is ON Troubleshooting by symptom Power supply Failure if itis OFF L3 MELSEC iQ R C module Controller Module User s READY LED Check the lighting status inthe The LED is ON Manual Application BUS RUN state Failure if its is OFF ERROR LED Check the lighting status The LED is OFF Failure if it is ON or flashing Dot matrix LED Check the lighting status The LED turns ON and OFF I O indicator LED I O module Check the lighting status 1 O signal is ON The LED is ON I O signal is OFF The LED is OFF KA User s manual Application for each module 7 MAINTENANCE AND INSPECTION 7 1 Daily Inspection 67 68 7 2 Periodic Inspection This section describes items that must be inspected once or twice every six months to a year Also check this items when the equipment has been relocated or modified or wiring layout has been changed 1 Ambient Ambient Measure the temperature by 0 to 55 C Create the environment that environment temperature using a thermometer satisfies the acceptance criteria Ambient humidity Measure the humidity by using 5 to 95 RH a hygrometer Atmosphere Measure corrosive gases No corro
64. ller module in the following cases Atthe time of the first operation C Controller module does not start by execution of the script file registered in the program memory The user name password set to C Controller module has been forgotten The data in the program memory device label memory and data memory is deleted during the process of initialization Back up all necessary data in advance Procedure for initialization Confirm that the RESET STOP RUN switch is positioned at the center i e on the Stop position at first 1 Putand hold the MODE SELECT switch 1 on the MODE position RESET RUN 0 STOP MODE SELECT 2 Power ON C Controller module The BUS RUN LED 2 R12CCPU V turns ON and M 00 is displayed on the dot matrix READY ERROR BI CARDRDY Es LED 2 USBRDY BH RS SD RD z 3 Release the MODE SELECT switch 1 and put it back to the center position E 4 Setthe MODE SELECT switch 1 to the SELECT RESET RUN 2220 B n To EHE B position Every time the switch is set to the SELECT re eS E E E position the value of mode displayed on the dot matrix To LED is changed Repeat this switch movement until ORO O OOOO 0011 is displayed
65. m errors using the watchdog timer which is the internal timer of C Controller module Clock function Manages the time for the functions performed by the system such as date for the event history function Remote operation function Changes the operating status of C Controller module with CW Configurator or user program or by an external device using SLMP 1 0 module Intelligent function module access function Controls the I O module and Intelligent function module s which are controlled by C Controller module by creating a user program using C Controller module dedicated functions and MELSEC data link functions Interrupt function from module Performs an interrupt routine by an interrupt request from input module Intelligent function module or interrupt module Fixed cycle processing function Performs refresh with a module such as Network module and performs data communication with an external device Inter module synchronization function Performs synchronous control among each module Output mode setting of STOP to RUN Sets the output Y mode when the operating status of C Controller module is switched from STOP to RUN Memory card function Boot operation Transfers files stored in SD memory card to the CPU built in memory when powering OFF gt ON or resetting C Controller module Enable disable the use of file data on memory card Sets whether to use files data stored on a m
66. memory card 17 18 30 SD RD LED x ye me UR EE 16 SPEED LED usa cn da ERES RES 16 MEMO 79 REVISIONS The manual number is given on the bottom left of the back cover February 2015 SH NA 081367ENG A First edition April 2015 SH NA 081367ENG B MAdded or modified parts Section 3 2 Section 3 5 May 2015 SH NA 081367ENG C MAdded or modified parts COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES TERMS Chapter 1 Chapter 2 Section 3 2 Section 3 3 Section 4 3 Section 6 4 Section 6 5 Section 6 10 Japanese manual number SH 081366 C This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual O 2015 MITSUBISHI ELECTRIC CORPORATION 80 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solel
67. method The following methods are available to write files Write files using the FTP function from a personal computer Write files using copy command in script file from the SD memory card The following shows the user program registration procedures by using each method above ng from a personal computer Use the FTP function in order to write files to a program memory from a personal computer 1 Create files STARTUP CMD Script file to load a user program file out User program 1 Use arbitrary file name STARTUP CMD Load the file out file from root directory in the program memory Id 1 0 0 file out Generate the func function under the default task name t1 The func function is already included in the file out file sp func 0 0 0 0 0 0 0 0 0 2 Power ON C Controller module 3 Connect the personal computer to C Controller module 4 Write the files to the program memory by using the FTP function The default setting for FTP is as follows Login name target Password password 5 Reset C Controller module or turn OFF ON the power supply 6 Check that the READY LED starts flashing The script file STARTUP CMD is executed 7 Check that the READY LED turns ON The user program is executed 6 MODULE STARTUP PROCEDURE 4 6 13 Registering User Program 6 Jistering from SD memory card In any of the following cases files can be copied from
68. n Set the same value for the network portion of the IP addresses for the target device to be connected and the Ethernet port Set the different value for the network portion of CH1 and CH2 on the Ethernet port A message to the target device including response packets such as ping is sent responded from the Ethernet port that has IP address of which network portion is the same Considerations for connection Considerations for connection to Ethernet device are shown below When the C Controller module has been replaced and also IP address has been changed then reset the Ethernet device too If the Ethernet device holds the Ethernet address MAC address of the communication target continuous communication may not be performed since the module replacement and IP address change will change the Ethernet address MAC address Perform the troubleshooting in accordance with the manual for the Ethernet device when an error occurred on the Ethernet device When Telnet or Shell of CW Workbench is connected to C Controller module an event error message may be displayed once VxWorks detects a network error For details on the displayed event message refer to the manual for VxWorks Please ask Wind River Systems Inc for any event message which cannot be handled 4 WIRING 4 1 Ethernet Port 4 2 RS 232 Interface This section explains the specification of RS 232 interface and its wiring The RS 232 interface specifications t
69. ng Precautions NCAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Poor contact may cause malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Check the interface type and correctly connect the cable Incorrect wiring connecting
70. nother Cut off the lead portion of the battery which is attached on the surface of the printed circuit board with RS 232 connector using a tool such as nippers and remove the battery Dispose of the battery in accordance with the disposal regulations of local governments APPENDICES APPENDIX Appendix 3 Handling of Batteries 77 INDEX B U BUS RUN LED 16 USB connector 16 18 USB RDY LED orcas iaa soe ES C USER LED 12 22 rg mate date duel its CARD RDY LED 16 D Dot matrix LED sucum aeneus 16 41 E ERROR LED 2542426424 a dame 16 Ethernet cable 31 Ethernet port msc drama 16 18 External dimensions 18 H Hardware diagnostics 37 41 42 l Initialization 39 Inserting removing an SD memory card 46 Internal current consumption 22 P address a ec aaa 32 M MODE SELECT switch 16 N Number of input output points 18 Number of mountable modules 21 O Operating status 48 Operation selection mode 49 P Product information marking 16 R READY LED 35 cum aa dd va 16 RESET STOP RUN switch 16 RS SD RD LED 24 3 sisazeuta sad dame 16 RS 232 connector 16 18 33 S Script file csse ur sek ed 59 SD
71. ns of C Controller module EPUB PDF CW Workbench CW Sim Operating Manual Explains the system configuration specifications functions e Manual SH 081373ENG and troubleshooting of CW Workbench CW Sim EPUB PDF CW Configurator Operating Manual Explains the system configuration parameter settings and e Manual SH 081382ENG operation methods for the online function of CW Configurator EPUB PDF This manual does not include detailed information on the following General specifications The number of mountable modules Installation environment and mounted position of the module For details refer to the following manual MELSEC iQ R Module Configuration Manual Note that the following terms in the left column shall be replaced with the one in the right column Programmable controller C Controller module Programmable controller system C Controller system Dedicated function library C Controller module dedicated functions MELSEC data link functions For details refer to the following manual MELSEC iQ R C Controller Module Programming Manual e Manual has the following features Required information can be cross searched in multiple manuals Other manuals can be accessed from the links in the manual The hardware specifications of each part can be found from the product figures Pages that users often browse can be bookmarked e Manual refers to the Mitsubishi FA electronic book man
72. o connect to a target device are shown below 1 CD DCD Data carrier detect X 2 RD RXD Received data lt 3 SD TXD Transmitted data gt 4 ER DTR Data terminal ready gt 5 SG Signal ground 6 DR DSR Data set ready A 7 RS RTS Request to send gt 8 CS CTS Clear to send 9 CI RI Ring indicator lt Use the following product as a connection cable connector D sub connector Solder connection type DDK Ltd 17JE 13090 02 D8C CG The specifications of fixing screws are as follows e Connector mating screw 4 40UNC Tightening torque range 0 15 to 0 20 N m Make sure that RS 232 connection cable shield is single point grounded Do not short circuit the FG and SG signals of the RS 232 connection cable When the FG and SG signals are connected inside of the peripheral device do not connect the FG signal to C Controller module For connection method of peripheral device check the specifications of the peripheral device for connection Areception error may occur on the target device connected to C Controller module when the power supply for C Controller module or the target device is turned ON or OFF A reception error occurs on the target device when the system on the target device side is booting while C Controller module is transmitting data to the target device When an error occurred on the target de
73. odule by collecting time information with the specified timing from the time information server SNTP server connected to LAN Telnet function Performs remote debugging of C Controller module with Telnet tool on a personal computer Security function Applies the optimal security according to the network environment by restricting the access to C Controller module for each communication route Multiple CPU system function Out of group I O fetch Accesses a module not controlled by CPU module to import the input output X Y or access the buffer memory of Intelligent function module Operation setting Configures operation settings for the multiple CPU system function Data communication between CPU modules Performs data communication among CPU modules of a multiple CPU system Interrupt from other CPU Restarts the user program that is waiting for an interrupt event Issuing an interrupt to other CPU Issues an interrupt to other CPU from the user program of C Controller module 5 FUNCTION LIST 35 MEMO 5 FUNCTION LIST 36 6 MODULE STARTUP PROCEDURE This chapter explains the startup procedure and program execution of C Controller module Perform the hardware diagnostics when the C Controller module is used for the very first time Performing hardware diagnostics 1 Mount C Controller module Mount Power supply module and C Controller module on Base unit QA MELSEC iQ R Module
74. oller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical appli
75. on module RJ71C24 RJ71C24 R2 RJ71C24 R4 Channel isolated RTD input module R60RD8 G Channel isolated thermocouple input module R60TD8 G Temperature control module R64TCTT R64TCRT Re4TCTTW Re4TCRTW Blank cover RG60 26 3 5 Supported Module List 3 SYSTEM CONFIGURATION Restrictions BICC Link IE Field Network module The module cannot be used as a relay station for the data link transmission function or the routing function To use either of those functions use a CC Link IE Field Network master local module controlled by a programmable controller CPU as a relay station An interrupt sequence program cannot be started t cannot be used as a submaster station The dynamic routing function cannot be used The IP packet transfer function using the Ethernet port of C Controller module are not available MCC Link IE Controller Network module The module cannot be used as a relay station for the interlink transmission function and the routing function To use either of those functions use a CC Link IE Controller Network module controlled by a programmable controller CPU as the relay station An interrupt sequence program cannot be started The dynamic routing function cannot be used The IP packet transfer function using the Ethernet port of C Controller module are not available BICC Link module An interrupt sequence program cannot be started The automati
76. on the dot matrix LED El ESL TES ESL TEES ELE TCTCTESEESI ESTER TESTES cs TET EL ETETET ETE EIEIL TES COELI EI CT 0 a m ESL TES BOOM BOCBOBCOBOCOBOCOOBOC 00 aa DOBOOOO 5 Set the RESET STOP RUN switch 3 to the RUN Kon position The selected mode is executed The BUS RUN STOP R12CCPU V LED 2 will be flashing during initialization MODE SELECT ERROR To BUY SRDRDY USB RDY RS SD RD 6 Confirm that the BUS RUN LED 2 turns ON and R12CCPU V Nia Ai READY ERROR 0000 is displayed on the dot matrix LED and reset C Ty CARDRDY Controller module USBRDY RS SD RD 7 The initialization is performed by resetting the module The READY LED 5 will turn ON and the BUS RUN RDRDY LED 2 and USER LED 4 will be flashing during the SSBRDY Fa EAT RS SD RD initialization 8 Upon normal completion of the initialization the BUS OR RUN LED 2 and USER LED 4 turns OFF and the 5 ELL CARDROY READY LED 5 starts flashing USER USBRDY RS SD RD 9 Reset C Controller module 6 MODULE STARTUP PROCEDURE 6 1 Initialization 39 40 MM ode selection 10 0010 Default IP setting 1 0011 Module initialization setting Abnormal completion of initialization process Upon abnorma
77. on to the orientation of the connector 2 Pullthe cable slightly and check that it is connected properly 3 Checkthe lighting status of the SPEED LED on the port to which the Ethernet cable is connected The time required from when the cable is connected to when the SPEED LED turns ON may vary Normally the LED turns ON in a few seconds However it may take longer because the linking up processing is repeated due to the conditions of devices on the line If the SPEED LED does not turn ON check if the cable has any failure llDisconnecting procedure 1 Pull out the Ethernet cable while pinching the retaining clip of the connector 4 WIRING 4 1 Ethernet Port 31 32 IP address setting The IP address setting method is shown below llSetting IP address To use the Ethernet port s set the IP address with CW Configurator XZ Module Parameter gt Own Node Settings gt IP Address Do not set the IP address for C Controller module with a user program The network may be no longer functional properly The default value is set to the IP address for C Controller module before shipment and after initialization Ethernet port CH1 192 168 3 3 Ethernet port CH2 No setting llChecking method of IP address The IP address set to C Controller module can be checked with the operation selection mode For more details on the operation selection mode refer to the following section gt Page 48 Switch Operatio
78. ontroller CPU RO4CPU R08CPU R16CPU R32CPU R120CPU Motion CPU R16MTCPU R32MTCPU C Controller module R12CCPU V Restriction A multiple CPU system cannot be configured when programmable controller CPU controls any of the following Intelligent function modules RJ71EN71 CCIEC e RJ71EN71 E CCIEC Combination of CPU module Combination in a multiple CPU system is as follows For details on the combination of CPU modules other than C Controller module refer to the manual for respective CPU modules Not available Programmable controller CPU CA MELSEC iQ R Module Configuration Manual 0 to 3 Motion CPU OA User s manual for relevant CPU modules C Controller module 0to3 0 to 3 0to3 3 SYSTEM CONFIGURATION 2 3 2 Multiple CPU System Configuration 3 3 3 Peripheral Configuration The configuration with peripherals is shown below User program development environment Personal computer for maintenance CW Workbench Telnet function CW Sim FTP function SNTP server SD memory card USB device USB Mass Storage Class compliant device Various networks via Network modules CC Link IE Controller Network CC Link IE Field Network CC Link HMI GOT CW Configurator USB devices can be used for C Controller module with the firmware version 03 or later Insert or connect peripherals to C Controller module so that the specifications o
79. ountable modules The modules which have the restriction on the number of mountable modules are shown below CC Link IE Controller Network module 8 32 CC Link IE Field Network module 8 32 CC Link IE built in Ethernet interface module CC Link module 8 32 Interrupt module MELSEC Q series 1 4 1 When selecting a module of which setting is configured with the dedicated instruction from Module Configuration Diagram there is no 2 restriction on the number of mountable modules When setting an interrupt pointer to be used with CW Configurator there is no restriction on the number of mountable modules Up to 64 modules can be mounted 3 SYSTEM CONFIGURATION 21 3 1 Overall Configuration eration for internal current consumption Consider the system to be used so that the internal current consumption of the entire system is less than the rated output current of Power supply module The total internal current consumption can be checked with CW Configurator Ki e Configuration rc n fa BR View x iDPm e LR met EEG Oe y im 1 OO M E ea ea 26 e ami DOE Sm Be a Find POU A55 la X ar Display Target All Main Base NUS Im Extension Base z RQ Extension Base PLC CPU n Delete Process CPU ZH C Controller Motion CPU
80. pliant device can also be unmounted with a user program using C Controller module dedicated functions CCPU UnmountMemoryCard 6 MODULE STARTUP PROCEDURE 47 6 4 Connecting and disconnecting USB Mass Storage Class compliant Device 48 Precauions Do not perform the following operations while accessing the files in a USB Mass Storage Class compliant device Doing so may result in data corruption in the USB Mass Storage Class compliant device or file system error Resetting C Controller module Powering ON OFF the system Unmounting the USB Mass Storage Class compliant device Disconnecting the USB Mass Storage Class compliant device 6 5 Switch Operation This section explains the method for changing the operating status of C Controller module RESET STOP RUN switch The operating status of C Controller module can be changed using the RESET STOP RUN switch By setting the switch to the RUN position the operating status is changed to RUN Status where output Y from a user program and writing to the buffer memory are permitted By setting the switch to the STOP position the operating status is changed to STOP Status where output Y from a user program and writing to the buffer memory are prohibited Operating the switch with the following procedure resets C Controller module 1 Hold the RESET STOP RUN switch 1 in the RESET RI2ZCCPUV position RE ERROR 2 Check that all LEDs tum OFF after the ERRO
81. program memory Id 1 0 0 DirA fileA out Load the fileB out file from DirB directory in the SD memory card Id 1 0 2 DirB fileB out Generate the funcA function under the default task name t1 The funcA function is already included in the fileA out file sp funcA 0 0 0 0 0 0 0 0 0 Generate the funcB function under the default task name taskB The funcB function is already included in the fileB out file taskSpawn taskB 120 0 5000 funcB 10 0 0 0 0 0 Since the maximum number of arguments can be specified for one command is 12 up to seven arguments will be given to the function entry specified with taskSpawn example funcB The task will not be activated if eight or more arguments are specified for the function entry specified with taskSpawn example funcB 6 MODULE STARTUP PROCEDURE 6 12 Creating Script File 6 13 Registering User Program This section explains the procedure outline of user program registration 1 Describe the loading destination of the user program which starts at the time of C Controller module startup using the script file STARTUP CMD 2 Write the script file and user program file to C Controller module 3 Reset C Controller module or turn OFF gt ON the power supply User program files can be stored in any memories that can store files To register by overwriting close the file before overwriting it Overwriting with the file opened may fail File writing
82. recautions for using C Controller modules O n refresh parameter settings the device Y cannot be specified for the link output LY refresh device or the remote output RY refresh device Therefore C Controller module holds the device status as is even after the module status is changed to STOP Design Precautions NCAUTION O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise O During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating O After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or do not reset the CPU module while the settings are being written Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so may cause malfunction or failure of the module When changing the operating status of the CPU module from external d
83. ring output with the C Controller module dedicated function CCPU SetDotMatrixLED is displayed In addition when this operation is selected again after switched to other operation the previously shown character string will be displayed 4 The latest error is displayed is displayed when no error occurred 5 When the IP address is not set is displayed 6 MODULE STARTUP PROCEDURE 6 5 Switch Operation 49 BPerforming the notification unmount in the normal operation mode The last selected operation out of notification unmount in the operation selection mode is registered as the operation performable by holding the switch in the SELECT position By holding the MODE SELECT switch in the SELECT position the registered operation can be performed even in the normal operation mode 1 Hold the MODE SELECT switch 1 in the SELECT position Por 2 The operation selected in the operation selection mode is STOP MODE SELECT performed o By setting the MODE SELECT switch to the SELECT position once during the normal operation the operation that is currently selected is displayed on the dot matrix LED display Even while performing the operation among the information display on the dot matrix LED the operation among the notification unmount can also be performed 6 MODULE STARTUP PROCEDURE 50 6 5 Switch Operation 6 6 Creating Project Create a project by starting CW Configurator DO Projec
84. ry built into the device Non hazardous material The buttery replacement shall be charged Please consult your local Mitsubishi representative Transport guidelines When transporting lithium containing butteries they should be handled in accordance with the transportation regulations Products are packed in compliance with the transportation regulations prior to shipment When repacking any of the unpacked products for transportation make sure to observe the IATA Dangerous Goods Regulations IMDG International Maritime Dangerous Goods Code and other local transportation regulations For details please consult the shipping carrier used Handling of batteries and devices with built in batteries in EU member states For details on handling of batteries in EU member states refer to the following manual LA MELSEC iQ R Module Configuration Manual Disposal of batteries C Controller module has a built in lithium battery secondary battery Prior to disposing of C Controller module follow the procedure below to dispose of the built in battery 1 Liftine 9 X portion on the side of C Controller module and remove the front cover Remove the front cover 2 Remove the printed circuit board from the case Remove the printed circuit board APPENDICES APPENDIX Appendix 3 Handling of Batteries Enlarged view 3 4 Remove five board fixing screws M2 from the board Detach the printed circuit board from one a
85. ry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products
86. s O Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not write any data to the system area and write protect area of the buffer memory in the module Also do not use any use prohibited signals as an output signal from the CPU module to each module Doing so may cause malfunction of the programmable controller system For the system area write protect area and the use prohibited signals refer to the user s manual for the module used Design Precautions NWARNING O f a communication cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Incorrect output or malfunction due to a communication failure may result in an accident O To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures To maintain the safety against unauthorized access via the Internet take measures such as installing a firewall P
87. scription of command Only one command can be described in one line Up to 12 arguments can be specified for one command llDescription of comment statement Describe at the beginning of a line There is no limit on the number of characters in a comment statement llExecuting C functions Describe the function declaration portion on C source code as follows extern C Function declaration portion Description in a script file allows the following operations Copy registration of a user program to the program memory Formatting the program memory Commands described in a script file are the same as contents described in a startup script file for VxWorks For more details refer to the manual for VxWorks ample lescription The following shows an example to load a user program in the program memory and SD memory card from a script file in the program memory Storage file Program memory 10 STARTUP CM Script file to load a user program D 0 DirA fileA out User program funcA function has been already included SD memory card 2 DirB fileB out User program funcB function has been already included lilTask contents 1 Default tN N71 2 Default 100 Default 20000 bytes funcA None 2 taskB 120 5000 bytes funcB Specified First argument 10 llExample of script file description STARTUP CMD Load the fileA out file from DirA directory in the
88. sive gases 2 Power supply voltage check Measure a voltage between the 85 to 264 VAC Change the power supply terminals of 100 200 VAC and 15 6 to 31 2 VDC 24 VDC 3 Mounting status Looseness and Touch the module to check for The module must be mounted Fix the module with screws If backlash the looseness and rattling securely the module is loose retighten the screws Attachment of dirt Check visually No dirt or foreign material is Remove any dirt or foreign and foreign material attached material 4 Connection status Terminal screw Check for the terminal screw The terminal screws are not Retighten the terminal screws looseness looseness loose Clearance between the solderless Check the clearance between the solderless terminals The proper clearance has been provided between solderless Provide the proper clearance between the solderless terminals terminals terminals Connector Check for the cable connector The cable connector is not Connect the connector without looseness looseness loose looseness 7 MAINTENANCE AND INSPECTION 7 2 Periodic Inspection APPENDIX Appendix 1 External Dimensions EN RIZCCPUV 0000 vt Y A 98 110 APPENDICES APPENDIX Appendix 1 External Dimensions 69 Appendix 2 How to Use MELSEC Q Series Modules This section describes how to use MELSEC Q series modules Usable module For the modules which can be used refer
89. special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 81 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered trademarks or trademarks of SD 3C LLC VxWorks is either a trademark or a registered trademark of Wind River Systems Inc in the United States MODBUS is a registered trademark of Schneider Electric SA ARM is a registered trademark of ARM Limited or its subsidiaries in the EU and other countries All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies DD ESA 82 SH NA 081367ENG C 1505 KWIX MODEL R CCPU U IN E MODEL CODE 13JX11 MITSUBISHI
90. standards for Ethernet cable RS 232 cable and USB cable is required llEthernet cable For a twisted pair cable to be connected to the connector of 10BASE T 100BASE TX 1000BASE T use a shielded twisted pair cable MRS 232 cable For RS 232 cable be sure to ground the shield part of a shield cable CONTENTS SAFETY PRECAUTIONS 2 0 02 29x dnb bp one e pia ted 1 CONDITIONS OF USE FOR THE PRODUCT fe 22234 rr ee page she OER Oe ea entree DNS dus 9 CONSIDERATIONS FOR USE 32 3m ved ee ver on nt ee oh sor Uo ec Ug Aegre ey Rare nn See 9 INTRODUCTION 2232 depre eerie Rare e Rope rand AA A Je tun deg td cunt 10 COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES 10 RELEVANT MANUALS 2 020 asus tape tbe REV A date eed e ee RU DE E PONE ee 13 TERMS eso atu idend NE ERE EL au I Eee DIE 14 CHAPTER1 PART NAMES 15 CHAPTER2 SPECIFICATIONS 18 CHAPTER3 SYSTEM CONFIGURATION 20 3 1 Overall Configuration s sesia o nerd ten ei 20 Considerations for system configuration 21 3 2 Multiple CPU System Configuration ne rk ss ie a ES 23 Supported CPU MOQule ooocccc ehh rer 23 Combinationiot CPU modul cocida Dre Matas ta 23 3 3 Peripheral Configuration sese keep hore eR US ERO de Ree e Roe 24 3 4 Supported Software Package List 25 3 5 Supported Module List 2 2 2222 o i ku ru Rr Reha c BE
91. t gt New Creation procedure Series Type 1 Select the C Controller module to be used in Type and click the OK button 6 7 Connecting to Personal Computer This section explains the procedure to have direct connection between a personal computer and C Controller module Connection procedure Ethernet Connect a personal computer with C Controller module with an Ethernet cable Select Online gt Specify Connection Destination from the menu of CW Configurator On the Specify Connection Destination screen click the CPU Module Direct Coupled Setting button 1 Select the connection method to C Controller module and click the Yes button Click the Communication Test button 2 on the Specify Connection Destination screen to check the connection to C Controller module is available 6 MODULE STARTUP PROCEDURE 6 6 Creating Project 51 52 6 8 Setting Parameters Set parameters for the system and for respective modules onfigur onnected to the actual system configuration Read the actual system configuration to the Module Configuration Diagram of CW Configurator to set parameters O Navigation window gt Module Configuration 2 Pow CPU 0 i 25 3 4 5 8 7 8 9 10 11 E E of Ex E Name Settir Operation Related Setting tell RAS Setting E E Routing Setting Es f Service Settings 1
92. tended parameter are related to the use and operation of I O module or Intelligent function module 6 MODULE STARTUP PROCEDURE 54 6 9 Writing Parameters to C Controller module 6 10 Creating User Program A user program is created by using VxWorks standard API functions and functions implemented on C Controller module in accordance with the specification of VxWorks For programming method of VxWorks standard API functions refer to the manual for VxWorks of the following version VxWorks Version 6 9 For details on the dedicated function library that can be used by C Controller module refer to the following manual LA MELSEC iQ R C Controller Module Programming Manual Point For details on sample programs please consult your local Mitsubishi representative Programming procedure The program creation procedure is shown below For information on project creation and programming method refer to the following manual LA CW Workbench CW Sim Operating Manual 1 install CW Workbench on a personal computer 2 Start CW Workbench and check that VxWorks image file version of the personal computer is the same as that of C Controller module Led Create a project A Configure the setting to use the dedicated function library a Program for a user program 9 Write the created user program and the script file to C Controller module N Debug the user program with CW Workbench Considerations for progr
93. the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to the MELSEC iQ R Module Configuration Manual For Ethernet cabl
94. to the buffer memory are prohibited RESET Resets the module The switch operation for each operating status is shown below For initialization 5 Page 39 Initialization For hardware diagnostics 5 Page 41 Performing Hardware Diagnostics For operation selection mode I Page 48 Switch Operation 16 MODE SELECT switch A switch to select the hardware mode The switch operation for each operating status is shown below For initialization Page 39 Initialization For hardware diagnostics 5 Page 41 Performing Hardware Diagnostics For operation selection mode 5 Page 48 Switch Operation 1 PART NAMES 17 SD memory card slot A slot to insert an SD memory card 18 Slot cover 2 A cover for the SD memory card slot and switches Open this cover to insert remove an SD memory card or to operate the switches 1 Operate the switches by fingertip Using tools such as a screwdriver may cause damage on the switches 2 Close the cover unless inserting removing an SD memory card or operating the switches to prevent foreign material intrusion such as dust 1 PART NAMES 17 2 SPECIFICATIONS The performance specifications of C Controller module are shown below Hardware Endian format Little endian MPU ARM Cortex A9 Dual Core Memory Work RAM 256 MB capacity ROM 12 MB Backup RAM 4 MB Software Operating system VxWorks Version 6 9 Programmin
95. to the following section 5 Page 26 Supported Module List Window change in CW Configurator Setting items in Setting monitoring tools for the C Controller module used for MELSEC Q series are changed to the following windows in CW Configurator Parameter items For parameter setting method on CW Configurator refer to the following manual MELSEC Q R C Controller Module User s Manual Application Points Start XY and PLC Operation Mode at H W Error in I O assignment settings DO Project window gt CCPU Parameter gt I O O Navigation window gt Parameter gt System assignment settings Parameter gt I O Assignment Setting VO Asserment Multiple GPU Setting S5ynchr tre Rem Lis Boot Mourne tots Prin Chaneecriiond E Base Mode De BS Ge hina Besa oa site Vode Hare Mode Sete Setting Ports Stat Lo E 3 Aa a de O Project window gt CCPU Parameter gt I O assignment settings gt Detailed Settings reges o oo fees CPU Operation L Error Tine R Control se Type Model Name oup Mode Mode tW a equ o ceu cru zj 1 Jogo inteligent dear 50 z 2 hey z x 3 22 PRES Y 5 Jaca X z z
96. uals that can be browsed using a dedicated tool 13 14 TERMS Unless otherwise specified this manual uses the following terms Base unit A generic term for the main base unit extension base unit and RQ extension base unit C Controller module A generic term for MELSEC Q R series C Controller module C Controller module dedicated function A dedicated function library offered by C Controller module It controls C Controller module CPU module A generic term for MELSEC iQ R series CPU module CW Configurator A generic product name for model names SWnDND RCCPU n indicates version CW Workbench An abbreviation for Engineering tool for C Controller module CW Workbench CW Sim An abbreviation for VxWorks simulator that can operate and debug the C Controller module programs on a personal computer with CW Workbench installed without connecting to the actual machine target Dedicated function library A generic term for C Controller module dedicated functions and MELSEC data link functions GOT An abbreviation for the Mitsubishi Graphic Operation Terminal 1 0 module A generic term for input module output module I O combined module and interrupt module Intelligent function module A generic term for modules which has functions other than input and output such as A D converter module and D A converter module MELSEC data link function A dedicated function library offered b
97. user program to let the actual FTP processing operate when setting the priority of the user program task to 100 to 200 Communication with a target device via Ethernet Check the port number being used in C Controller module in advance using the VxWorks standard netstat command to communicate with a target device by Ethernet communication Do not use any port number that has already been used Normal communication may not be performed if used llProcessing when no response is returned from a function The response from a function may not be returned when an error occurs on C Controller module Design a user program take into account the possibility of no response from the function The error occurrence status can be checked using the C Controller module dedicated function CCPU_GetErrinfo Memory fragmentation Allocating and deallocating memory frequently may cause improper operation of the system due to memory fragmentation BRestrictions on MELSEC data link functions A path for MELSEC data link functions does not support to be shared among multiple tasks Make sure to manage a path opening closing for each task Considerations for using VxWorks standard API functions e Use the C Controller module dedicated function CCPU SysClkRateSet to change the system clock rate and do not use the VxWorks function sysClkRateSet Doing so results in unstable VxWorks operation MAccess to USB Mass Storage Class compliant device To create a user progr
98. vice take the corrective actions in accordance with the manual for the target device 4 WIRING 4 2 RS 232 Interface 33 4 3 USB Connector This section explains the specification of usable USB cable and its wiring USB cable Use a USB cable supplied with the USB Mass Storage Class compliant device The type of cable connector connectable with the USB connector is type A Preventing USB cable from falling out Connected cable can be fixed to the hole for fixing band 1 of the module by using a fixing band recommended specification width 6 to 9 mm thickness 1 mm or less 1 4 4 HMI GOT This section explains the connection method of GOT to C Controller module Connection route C Controller module can be connected to GOT by following route Connection using Ethernet port Connection via Network module Connection using Ethernet port Connect to GOT by using the Ethernet port CH1 and CH2 Connection via Network module Connection to GOT is available via following Network modules CC Link IE Controller Network connection CC Link IE Field Network connection CC Link connection Via intelligent device station G4 For connection method via network refer to the manual for Network module to be used 34 4 WIRING 4 3 USB Connector FUNCTION LIST This chapter describes the functions of C Controller module Program monitoring function WDT Monitors and detects hardware and user progra
99. which occurred on the facilities equipment For checking when and from where a parameter of a user program has been changed For checking if any unauthorized access from a third party has been tried For more details on the function or information collected with the event history function refer to the following manual MELSEC iQ R C Controller Module User s Manual Application 66 6 MODULE STARTUP PROCEDURE 6 14 Troubleshooting 7 MAINTENANCE AND INSPECTION This chapter describes items that must be maintained or inspected daily or periodically to use C Controller module properly and in optimal condition at all times 7 1 Daily Inspection This section describes items that must be inspected daily 1 Mounting status of Looseness Check that mounting screws The Base unit has been Retighten the screws Base unit are not loose and the cover is securely fixed not dislocated 2 Mounting status ofa Looseness Check that the module is The module has been securely Fix the module fixing hook module mounted and the module fixing mounted securely on the Base unit hook is fixed securely 3 Connection status Terminal screw Check for the terminal screw The terminal screws are not Retighten the terminal screws looseness looseness loose Clearance between Check for the clearance The proper clearance has been Provide the proper clearance the solderless between the solderless provided between solderless between solder
100. wiring The following shows the specifications of the cables that can be used for connection with peripherals by using the Ethernet port CH1 and CH2 Cables compliant with IEEE802 3 10BASE T 100BASE TX 1000BASE T standards can be used 1000 Mbps Category 5e or higher Category 5e 100 Mbps Category 5 or higher Category 5 or 5e 10 Mbps Category 3 or higher Category 3 to 5e da high speed communication 100 Mbps 1000 Mbps with 100BASE TX 1000BASE T connection a communication error may occur due to high frequency noise generated from a device other than C Controller module depending on the installation environment When configuring a network system take the following measures on C Controller module side to eliminate the influence of high frequency noise Do not install the twisted pair cables together with the main circuit or power lines or bring them close to each other Make sure to place the twisted pair cable in a duct n the environment where the cable is susceptible to noise use the shielded twisted pair cable STP cable In an environment where the system is susceptible to noise include a retry processing in the user program Change the target device to be connected to C Controller module to the one which communicates at 10 Mbps and decrease the data transmission rate EConnecting procedure 1 Insert the Ethernet cable into the C Controller module connector until it clicks with an attenti
101. y C Controller module It is used to access other CPU modules as a connection target via network or in a multiple CPU system Network module A generic term for the following modules CC Link module CC Link IE Controller Network module CC Link IE Field Network module Power supply module A generic term for MELSEC iQ R series power supply module R12CCPU V An abbreviation for R12CCPU V C Controller module SD memory card A memory card that is compliant with the SD standards designed and developed by the SD Association Target device A generic term for a personal computer GOT other CPU modules and others connected to CPU module for data communication USB Mass Storage Class compliant device A USB device that is compliant with the standard for recognizing as a memory device USB Mass Storage Class VxWorks A product name for the real time operating system manufactured by Wind River Systems Inc 1 PART NAMES This chapter explains the part names of C Controller module R12CCPU V R12CCPU V READY ERROR READY ERROR BUSRUN CARDRDY BUSRUN CARDRDY USER USBRDY USER USBRDY RS SD RD RS SD RD RESET RUN o 12 STOP MODE SELECT o is hi SD RD 18 1 PART NAMES 15 16 1 2 READY LED ERROR LED Indicates the operation mode ON Normal operation mode Flashing low speed Initial processing Executing the script file S
102. y at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by indust

User`s Manual (StartUp) SH(NA)-081367-C

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