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MAN0805_XLe User Manual_8-22-07

1. HORNER Eas 1 SPECIFICATIONS L HE XE102 Specifications I General Specifications continued Digital DC Inputs Operating C C Inputs par Module 12 including 4 configurable Temperature 0 C to 50 HSC inputs Terminal Type Screw Type 5 mm Removable Commons per Module 1 Weight 12 oz 340 19 g Input Voltage Range 12 VDC 24 VDC CE R Absolute Max Voltage 35 VDC Max UL See Compliance Table at http www heapg com Support compliance htm Input Impedance 10 kQ Input Current Positive Logic Negative Logic Upper Threshold 0 8 mA 1 6 mA 2 Panel Cut Out and Dimensions Lower Threshold 0 3 mA 2 1mA Note Max panel thickness 5 mm Max Upper Threshold 8 VDC Refer to XLE User Manual MAN0805 for panel box information and a handy checklist of requirements Min Lower Threshold 3 VDC Note The tolerance to meet NEMA standards is 0 005 0 1 mm OFF to ON Response 1 ms ON to OFF Response 1 ms i 10 kHz Totalizer Pulse Edges HSC Max Switching Rate 5 kHz Frequency Pulse Width e 2 5 kHz Quadrature E __Digital Relay Outputs x Outputs per Module 6 relay ai F00 96 0mm Commons per Module 6 1 Max Output Current per Relay 3 A at 250 VAC resistive Ed Max Total Output Current 5 A continuous Max Output Voltage 275 VAC 30 VDC 1 Max Switched Power 1250 VA 150 W Contact Isolation to XLE La 3 622 92mm around 1000 VAC
2. No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 45 MAN0805 03 10 3 HSC Functions Register Map AI5 6 HSC1 AI7 8 HSC2 function Accumulator Quad 1 Acc function Accumulator AI9 10 HSC3 function Accumulator Quad 2 Acc AI1 1 12 HSC4 function Accumulator AQI1 2 AQ3 4 HSC1 Preset HSC2 Preset Clear HSC1 Clear HSC2 Clear Quad 1 Clear HSC3 Set Quad 1 Clear HSC4 Clear Quad 2 Set Quad 2 10 4 Pulse Width Modulation PWM Functions On units that support the PWM two dedicated outputs are available than can be configured for one of four modes of operation Those modes are Normal PWM HSC count PV and Stepper a Normal When either Q1 or Q2 is configured for Normal operation the digital output registers Q1 and Q2 drives that respective output b PWM When either Q1 or Q2 is configured for PWM the PWM function drives that respective output Both PWM channels may be individually enabled however when both PWM outputs are enabled both share the to the same output frequency with the low going pulses synchronized Otherwise each PWM s pulse width can be independently adjusted The PWMs require three parameters AQs to
3. Nominal Resolution Converter Type Delta Sigma 4 20 mA 0 10 Current Mode Max Error at 25 C 0 20 mA 0 10 0 10VDC 0 109 beso ee G 100 Q 35mMA Max Continuous excluding zero RTD PT100 1 0 C O 12 VDC Voltage Mode E 500 kQ 35mA Max Continuous Max Thermocouple Error After Warm Up Time of One Hour 0 2 40 3 below 100 C 10 V 20 mA 100 mV 32 000 counts full scale Conversion Speed Both Channels 10V 20mA 100mV 30 Times Second A full scale RTD T C 20 counts C Converted RTD Thermocouple 7 5 Times Second 10V 20mA 100mV 16 7mS Max Over Current Conversion Time per Channel RTD Thermocouple 66 7mS Open Thermocouple Detect Current Analog Outputs General Specifications Required Power Steady State 130 mA 24 VDC 0 10 VDC 0 20 mA Required Power Inrush 30 A for 1 ms 24 VDC Nominal Resolution 12 Bits Primary Power Range 10 30 VDC Update rate Once per PLC scan Operating Temperature 0 to 50 Celsius Minimum 10 V load 1kQ Storage Temperature 14 to 140 F 10 to 60 C Maximum 20 mA load Relative Humidity 5 to 95 Non condensing RTD Excitation Current 250 pA Number of Channels 2 Output Ranges Analog Outputs Output Points Required 15Hz hash noise filter Filtering 1 128 scan digital running average filter Maximum Error at 25 C excluding 0 1 Terminal Type Screw Type 5 mm Removable zero
4. i T 3 780 96 0 mm 2 264 57 5 mm 001XLE003 Figure 3 5 XLe Dimensions Note When the communication add on modules are installed such as Ethernet or Modem the depth of the product increase from 2 264 57 5 mm to 2 68 68 mm No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 18 21 August 2007 CH 3 MAN0805 03 3 6 Factors Affecting Panel Layout Design and Clearances arning It is important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors A convenient checklist is provided on page 19 a Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and 2 inches 50 80mm sides of cabinet Minimum Distance between base of device and wiring ducts If more than one device installed in panel box or on door Minimum Distance between bases of each device When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for XLe 1 5 inches 38
5. 353 21 4321 266 www horner apg com email techsupport hornerirl ie No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE A 21 August 2007 PREFACE MAN0805 03 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the XLe OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS XLe OCS module THIS WARRANTY SHALL NOT APPLY TO THIS XLe OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE H
6. Information in this document is subject to change without notice PAGE 82 21 August 2007 INDEX MANO0805 03 Log Data 30 Overview 29 View Capture 31 Removable Media Manager 30 RS 485 Biasing 24 RS 485 Termination 24 Safety Warnings Guidelines 9 Serial Comm Cscape Programming 24 Downloadable Protocols 24 Ladder Controlled 24 Overview 23 Ports 23 Wiring 23 Solid State Digital Outputs 35 Sub Menus 52 System Menu Details 53 Navigate Edit 53 Sytem Menu Overview 52 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Technical Support Contacts 80 Totalize 39 Toubleshooting Connecting Checklist 78 Troubleshooting Common problems 77 CsCAN Checklist 79 CsCAN Network 79 Local Controller I O 78 Local I O Checklist 78 Removable Media 80 Universal Analog Inputs 38 User Interface Editable Screen Objects 61 Ladder Based Navigation 60 Screen Navigation 60 Visual Overview of XLe and Topics 11 Where to Find Information 11 XEC 27 XMC 28 Information in this document is subject to change without notice MANO808 06 21 AUGUST 2007 PAGE 1 HE XE102 Specifications Installation XLE OCS Model HE XE102 Want More Information 12 Digital DC Inputs To download the XLE User f P M MAN f 4 Analog Inputs Medium Resolution a fe lag 6 Digital Relay Outputs document
7. compatible with XLe Card capacity is 256 MB or larger HE MR1 Media Card Reader for HE MC1 Portable device allows HE MC1 to be plugged into the USB port of personal computers as a portable hard drive HE X24 AS Power supply 100 240VAC or 140 340VDC Switching supply that outputs 1 5 A 3 A HE X24 AS AL at 24 VDC Mounts on Standard DIN rail Designed for X Family products HE X24 AL Power supply 100 240 VAC or 140 340 VDC Switching supply that outputs 1 5A 3A HE X24 AS AL at 24VDC Mounts on Standard DIN rail Designed for X Family products Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ 45 Programming Cable HE5000SW232 Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet HE500USB600 USB programming kit Includes USB to RS 232 adapter and 6 foot RS 232 cable with D sub connections Requires HES500CBL300 to program the XLe No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 14 21 August 2007 CH 2 MAN0805 03 2 4 Useful Documents and References The following information serves as a general listing of Horner controller products and other references of interest with their corresponding manuals numbers Visit our website see page 80 to obtain user documentation and updates Note This list is not intended for users to determi
8. 10V 20mA Default i d I i d I ANALOG OUTPUT SETTING MAIN MA2 V2 VOLTAGE OR CURRENT Default CURRENT VOLTAGE 20mA 10V ESCHER T C 100mV AA TI JP2 JP3 nics inks Hl sree eae AQ2 AO II II Default Ti T2 RTD PT100 Note When using JP4 output or JP2 JP3 JP2 JP3 inputs each channel can be independently configured For example JP2 can be I P l l configured for 10 V and JP3 can be configured Loo as an RTD MANO810 07 21 August 2007 PAGE 3 Specifications Installation HE XE105 b External DIP Switch Settings or Jumpers Settings 5 UO Register Map Some XLes have jumpers to set RS As seen when looking at the top of the XLE unit Refer to 485 port termination though most Section 3 for the location of the External Jumpers use DIP Switches Digital Inputs Output Fault Reserved Digital outputs Clear HSC1 accumulator to 0 Totalizer Clear HSC2 Quadrature 1 2 Accumulator 1 Reset to max 1 Factory Use The External Jumpers or DIP default none Switches are used for termination of HS the RS 485 ports The XLE is MJ2 Termination shipped un terminated default none MJ1 Termination To terminate select one of the default none jumpers shipped with the product and insert it based upon the option that is Factory U A Clear HSC3 Accumulator to 0 desired or select the switch and default ov Use BE Totalizer Clear HSC4 configur
9. 12 5 oz 354 36 Additional error for temperatures other than 25 C 0 01 C See Compliance Table at http www heapg com Support compliance htm Clock Accuracy is One Minute Month at 20C Highest usable frequency for PWM output is 65 KHz PAGE 2 21 August 2007 MANO810 07 HE XE105 2 Panel Cut Out and Dimensions Note Max panel thickness 5 mm Refer to XLE User Manual MAN0805 for panel box information and a handy checklist of requirements 3 622 92mm Note The tolerance to meet NEMA standards is 0 005 0 1 mm 3 622 92mm 001XLE002 i Es 3 780 96 0 mm re 3 780 96 0 mm 2 264 57 5 mm 001XLE003 3 Ports Connectors Cables Note The case of the XLE is black but for clarity it is shown in a lighter gray color DIP Memory Slot Switch J2 MJ2 1 0 RS 232 RS 485 dumper MJ1 RS 232 RS 485 NET 1 J1 CsCAN 1 0 Power 001XLE029 R2 Jumper To Remove Back Cover CAUTION Unscrew 4 screws located on Do not overtighten screws when the back of the unit screwing the lid back on Lift lid UO Jumpers Not Shown UO Jumpers JP are located internally To access remove back cover of unit Wiring Connectors J1 J3 I O Jumpers JP1 JP4 and External Jumpers RS 485 are described in the Wiring and Jumpers section of this document Power Connector CAN Connector Power
10. 622 Max Voltage Drop at Rated 0 5V 001 XLE002 Current umen 3 780 96 0 mm 2 264 57 5 mm See GE for No load 3 200 000 St Rated load 100 000 001XLE003 3 Ports Connectors Cables 300 CPM at no load Max Switching Rate 20 CPM at rated load Note The case of the XLE is black but for clarity it is shown in a lighter gray color Type Mechanical Contact To R move Back Cov r 8 DIP Response Time One BCE A Ge SE Unscrew 4 screws located on Switch Memory Slot Analog Inputs Medium Resolution the backotthe unit Lift lid Number of Channels 4 J2 0 10 VDC CAUTION Do not overtighten MJ2 10 Input Ranges 0 20 mA screws when screwing the lid RS 232 RS 485 Jumper 4 20 mA back on Safe input voltage range 0 5 V to 12V MI Input Impedance Current Voltage Mode VO Jumpers Not Shown 9282 RS 485 f q Clamped 0 5 VDC to 12 Mode 500kQ VO Jumpers JP are located VDC 1000 internally To access remove NET 1 Nominal Resolution 10 Bits back cover of unit J1 CsCAN Al full scale 32 000 counts 8 De Power SE Max Over Current 35 mA Wiring Connectors J1 J2 Conversion Speed All channels converted once per IO Jumpers JP1 JP2 and ladder scan External Jumpers RS 485 are Max Error at 25 C described in the Wiring and excluding zero 4 20 mA 1 00 dumpers section of this can be made tighter 0 25 0 20 mA 1 00 document b
11. PWM HSCx or stepper output Preset values may be modified during run time A preset value of zero disables resets the totalizer compare function output causing the output to remain low C Pulse In pulse mode the high speed input can measure the width or period of a pulse stream in one of four modes and provides a continuous indication of the last sampled value Width High 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is high Width High ie No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 41 MAN0805 03 Width Low 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is low H Width Low Period Rising Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the rising edge of the input III ___ Period from Rising Edge Period Falling Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the falling edge of the input _____ Period from Falling Edge d Quadrature Two HSC inputs are consumed for each of the two possible Quadrature counters For example selecting quadrature mode
12. RTD mV mA and V L 0 Ready Done Thermocouple In 0 10 V Analog Out EA l te T C RTD IN2 ae 100 mV TCT RTD IN2 7 GE E 100 mV 3 10 V 20 mA OUT RTD In 4 20 mA Analog Out 0V 20mA a _20mA OUT2 a 20 mA IN1 10 VIN1 20 mA IN2 0 10 V Analog In 0VIN2 _ Ground 10 V IN2 i NC Ground t 100mV Humpe 5 1oomv T E fo Re U i _ Gy 7 20 mA Analog In l L 20mA LOOP PWRO Note Loop Power LOOP Note Be sure to PWR requirements are wire 0 V to V1 as determined by the transmitter shown for proper specification operation PAGE 4 21 August 2007 MANO810 07 HE XE105 Specifications Installation 6 Digital Filtering for Analog Inputs 8 Safety The digital filter is updated once per conversion It is an IIR running average filter that emulates a simple RC filter The equivalent time constant is determined by the Filter Constant and the sum of the conversion times for the two channels The Filter Constant determines the weight given to the most recent conversion The following table lists the equivalent time constant for the three possible total conversion times which are dependent upon the two input mode selections This filter delay is in addition to the PLC scan delay Equivalent RC Time Constant in Seconds Nominal time to reach 63 of final value Total Conversion Time in Seconds Filter Constant 0 03 0 09 0 13 0 0 03
13. between the base of the XLe and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 20 21 August 2007 CH 3 MAN0805 03 NOTES No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 4 21 August 2007 PAGE 21 MAN0805 03 CHAPTER 4 ELECTRICAL INSTALLATION Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 80 to obtain datasheets user documentation and updates 4 1 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit di
14. discrete use the J1 and J2 following wire type or equivalent F Belden 9918 18 AWG or larger For shielded Analog UO wiring use the following wire type or equivalent Belden 8441 18 Jj AWG or larger JP2 For CAN wiring use the E JP1 following wire type or equivalent Belden 3084 24 AWG or larger 001XLE025 Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs eem Te 001XLE036 Negative Logic In x 12 24VDC C Positive Logic In XE102 J1 Orange Positive Logic In J1 Orange Digital In Terminal Analog In Connector EEN ING 8 Ni O LN GET as LOOP PWR Note Loop Power requirements are determined by the transmitter specification 001XLE017 JP1 Digital DC In HSC Positive Negative Logic Logic Default 001XLE026 Specifications Installation XE102 J2 Black pa XE102 _ Positive Logic Connector Name Digital In Relay Out C6 Relay 6 COM 230VAC CW R6 Relay 6 NO Se C5 Relay 5 COM R5 Relay 5 NO Sie C4 Relay 4 COM 25VDC R4 Relay 4 NO ae a C3 Relay 3 COM one K R3 Relay 3 NO C2 Relay 2 COM SE R2 Relay 2 NO 25VDC C1 Relay 1 COM ze R1 Relay 1 NO HN H4 HSC4 IN12 aoc H3 HSC3 IN11 2a0vac H2 HSC2 N10 salts A 12 24VDC OV ON J1 Ren 001XLE015 b UO Jumpers Settings JP1
15. following wire type or equivalent Belden 3084 24 AWG or larger oo1xLE082 Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs Te 001XLE036 Negative Logic In 12 24VDC C Positive Logic In 5 1 Wiring Examples og oe J1 Orange eee Terminal Les Connector o Oo o Wi TI ann Li BL INS BE BL N e z RL IN S O INS BL IN ee C ig NR ESCH 20mA LOOP Analog IN3 Analog IN4 Positive Logic In Digital In Note Analog In 001XLE067 XE102 J1 Orange Loop Power requirements are determined by the transmitter specification JP1 Digital DC In HSC Specifications Installation XE102 J2 Black G XE102 _ Positive Logic CORON Name Digital In Relay Out C6 Relay 6 COM Se lt x R6 Relay 6 NO seers C5 Relay 5 COM R5 Relay 5 NO RNG C4 Relay 4 COM 25VDC R4 Relay 4 NO E C3 Relay 3 COM Bo R3 Relay 3 NO C2 Relay 2 COM asovac R2 Relay 2 NO 25VDC C1 Relay 1 COM St R1 Relay 1 NO OR H4 HSC4 IN12 RONDO 7 H3 HSC3 IN11 230VAC H2 HSC2 IN10 aa 12 24VDC OV ON J1 Ren 001XLE015 5 2 UO Jumpers Settings JP1 JP2 JP2 Analog In A3 A4 Positive Negative Current Voltage Not Logic Logic ote 9 9 SOMA HES When using JP2 A3 A4 each oy channel can be indepen
16. same but have different pin assignments and functions Figure 5 1 MJ Serial Port Connector Table 5 1 MJ1 Serial Port Pin Assignments Pin Signal Signal Description Direction 1 RX TX RS 485 Receive Transmit Positive In Out 2 RX TX RS 485 Receive Transmit Negative In Out 3 CTs RS 232 Clear to Send Out 4 RTS RS 232 Request to Send In 5 NC No Connect 6 OV Ground 7 TD RS 232 Transmit Data In 8 RD RS 232 Receive Data Out Table 5 2 MJ2 Serial Port Pin Assignments Pin Signal Signal Description Direction 1 RX RS 485 Receive Positive In 2 RX RS 485 Receive Negative In 3 TX RS 485 Transmit Positive Out 4 TX RS 485 Transmit Negative Out 5 NC No Connect 6 OV Ground 7 TD RS 232 Transmit Data In 8 RD RS 232 Receive Data Out Signals are labeled for connection to a DTE device No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 24 21 August 2007 CH 5 MAN0805 03 5 4 RS 485 Termination Proper RS 485 termination minimizes reflections and improves reliability Both serial ports allow an internal 121 Ohm RS 485 termination resistor to be placed across pins 1 and 2 This can be done by installing a jumper Please refer to the XLE data sheet for jumper locations In any case only
17. settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 80 to obtain datasheets user documentation and updates 9 1 Overview The XLe is a compact unit that contains high density very versatile I O Using the I O properly requires wiring to the proper terminals configuring jumpers inside the XLe unit and configuring Cscape properly This section will offer some tips and suggestions to configure the I O properly For the register mapping of the I O refer to CHAPTER 13 9 2 Removing the XLe Back Cover Warning Power including I O power must be removed from the unit prior to removing the back cover Failure to do so could result in electrocution or damage to equipment Some I O configurations require jumper settings to be changed inside the XLe unit Examples of these settings are setting positive or negative logic on digital inputs or setting current or voltage on analog inputs Each XLe I O jumper is set to a factory default Refer to the data sheet for your XLe model to find the default setting to determine if a jumper change is necessary for your application To remove the back cover of the XLe remove the four 4 Phillips screws from the back of the unit It may help to place the XLe unit face down on a clean work surface Once the four screws are removed the back cover can be lifted straight off Figure 9 1 Removing the
18. 0 09 0 13 1 0 07 0 18 0 27 2 0 13 0 35 0 53 3 0 27 0 71 1 07 4 0 53 1 41 2 13 5 1 07 2 83 4 27 6 2 14 5 65 8 54 7 4 28 11 30 17 08 No filter delay reading is unfiltered conversion value 7 Thermocouple Grounding Schemes Ungrounded Thermocouples Ungrounded Thermocouples Alternate Shield Connection for Preferred Shield Connection for Unarounded Thermocouples Ungrounded Thermocouples L 6 L L Grounded Thermocouples Grounded Thermocouples Field Ground Potential Less Than Field Ground Potential Less Than Seven Volts AC Seven Volts AC Typical Shield Connection for Shields Connected at One End Only Grounded Thermocouples May be Used to Reduce Noise Grounded Thermocouples May Use the Ungrounded Thermocouple Shield Connections if the Shield is not Grounded at the Field End When found on the product the following symbols specify Warning Electrical A Warning Consult Shock Hazard user documentation WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating tol provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fus
19. 10mm 4 inches between bases of each device 101 60mm b Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference C Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 3 21 August 2007 PAGE 19 3 6 1 MAN0O805 03 d Orientation When panel mounted there are no orientation restrictions on the XLe However the orientation shown in Figure 3 3 provides for optimum readability of the screen and ease of use of the keypad When DIN Rail mounted observe the orientation shown in Figure 3 2 e Noise Consider the impact on the panel
20. 4 3 Note The wiring examples show Positive Logic input wiring XE103 10 Name Specifications Installation External DIP Switch Settings or Jumpers Settings As seen when looking at the top of the XLE unit Refer to Section 3 for the location of the External Jumpers Factory Use default none MJ2 Termination default none MJ1 Termination default none Factory Use H default none MJ2 Termination default none MI Termination default none 001XLE037 R Wiring Examples XE103 10 J1 Orange Positive Logic Digital In IN1 IN2 IN3 IN4 INS ING IN7 IN8 HSC1 IN9 HSC2 IN10 HSC3 IN11 HSC4 IN12 Thermistor 1 Thermistor 2 Ground 001XLE061 XE103 10 J2 Black XE103 10 Name Positive Logic Digital Out Ground Vi No Connect 10 30VDC OUT12 OUT11 OUT10 OUT9 OUT8 OUT7 OUT6 OUTS OUT4 OUT3 OUT2 PWM2 OUT1 PWM1 V Supply for Sourcing Outputs 001XLE024 MANO848 02 21 August 2007 PAGE 3 Specifications Installation 5 Analog Conditioning 5 1 Filter Filter Constant sets the level of digital filtering according to the
21. Cscape is not communicating with the remote unit configured Controller Model and Network no forces indicates no I O has been forced No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 14 21 August 2007 PAGE 67 MAN0805 03 14 3 Establishing Communications The main method for communicating between Cscape and an XLe is RS 232 serial The XLe can communicate with Cscape using USB to serial adapters Ethernet CAN CsCAN or modems For communications other than RS 232 serial please refer to the manual that ships with the adapter hardware being used for programming Start by configuring Cscape to use the correct communications port This can be done using the Tools Options Communication Port dialog in Cscape Next connect the PC serial port to the port labeled MJ1 on the XLe If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CsCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the XLe p
22. No Pers ow m ot RX IN RX TX OUT i RX IN Wiring and Jumpers NO Po RI oO ION o 4 Wire according to the type of inputs outputs used and select the appropriate jumper option Wiring Specifications Location of I O jumper JP1 and wiring connectors For I O wiring discrete use the J1 amp J2 following wire type or equivalent Belden 9918 18 AWG or larger S JP1 Eesen For shielded Analog UO wiring use the following wire type or equivalent Belden 8441 18 AWG or larger J1 For CAN wiring use the following wire type or equivalent Belden 3084 24 AWG or larger oo1xte06a Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs 001XLE036 Positive Logic In a 12 24VDC C Negative Logic In 4 1 UO Jumper Setting JP1 Note The Cscape Module Setup configuration must match the selected I O JP jumper settings JP1 Digital DC Inputs Positive Logic CE Default Negative Logic aq 4 2 Some XLes have jumpers to set RS 485 port termination though most use DIP Switches The External Jumpers or DIP Switches are used for termination of the RS 485 ports The XLE is shipped un terminated To terminate select one of the jumpers shipped with the product and insert it based upon the option that is desired or select the switch and configure based upon the option that is desired
23. and standards need to be followed in the installation of this R0013 2 40268e 023 4 32483e 023 product R0015 1 24101e 018 2 23381e 018 a R0017 3 46655e 014 6 23979e 014 Adhere to the following safety precautions whenever any type of connection is R0019 5 69403e 010 1 02493e 009 made to th module R0021 5 62368e 006 1 01226e 005 R0023 0 0353121 0 0635617 Connect the safety earth ground on the power connector first before making R0025 163 878 326 981 any other connections When connecting to electric circuits or pulse initiating equipment open their 2 Load AI0001 into R0001 as a Real related breakers Do not make connections to live power lines 3 Perform the Real Math Expression Make connections to the module first then connect to the circuit to be monitored 4 R3 R11 R1 R13 R1 R15 R1 R17 Route power wires in a safe manner in accordance with good practice and local codes 5 Perform the Real Math Expression R5 Wear proper personal protective equipment including safety glasses and R3 R1 R19 R1 R21 R1 R23 R1 insulated gloves when making connections to power circuits R25 Ensure hands shoes and floor are dry before making any connection to a power line 6 Load R0005 result into another register such as Make sure the unit is turned OFF before making connection to terminals R0007 to save the temperature value Make sure all circuits are de energized before making connections Before ea
24. available on your PC or upload the application 3 Make sure the machinery connected to the XLe is in a safe state for firmware update see warning above 4 Start the firmware update by selecting File Firmware Update Wizard 5 The correct product type should be selected if it is not select the type of controller from the drop down list Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and comm port setting and try again 9 Firmware updates typically delete the user applications to ensure compatibility You will need to reload your application 10 Test the operation of the equipment with the new firmware before returning the XLe system to an operation mode ON 13 2 Backup Battery The XLe contains a run time battery monitor that checks the voltage of the internal lithium battery This battery is used to run the real time clock and maintains retentive registers when power is disconnected Under normal conditions the battery in the XLe should last 7 to 10 years Higher operating temperatures or variations in batteries may reduce this time 13 2 1 Indications the battery needs replacing The XLe indicates the battery is low failed or missing in a variety of ways At power up an error message is displayed indicating the low or missing battery The user program can monitor the battery using SR55 13 This bit will turn on if the battery is low or m
25. before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective Technical Support For assistance and manual updates contact Technical Support at the following locations North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie Specifications Installation MANO809 06 21 August 2007 PAGE 1 Specifications Installation E HORNER 1 Specifications Digital DC Inputs XLE103 xLE104 Digital DC XLE103 XLE104 Inputs per Module Commons per Module 12 including 4 configurable HSC inputs XLE OCS Model HE XE103 12 Digital DC Inputs 12 Digital Outputs 2 Analog Inputs Medium Resolution HE XE103 104 Specifications 4 1 24 including configurable HSC inputs Outputs per Module Commons per Module XLE OCS Model HE XE104 24 Digital DC Inputs 16 Digital Outputs 2 Analog Inputs Medium Resolution 12 including 16 including 2 2 configurable configurable PWM PWM outputs outputs 1 Input Voltage Range 12 VDC 24 VDC Output Type Sourcing 10 K Pull Down Absolute Max Voltage 35 VDC Max Absolute Max Voltage
26. condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life Specifications Installation All applicable codes and standards need to be followed in the installation of this product Adhere to the following safety precautions whenever any type of connection is made to the module Connect the safety earth ground on the power connector first before making any other connections When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floor are dry before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Before each use inspect
27. for HSC 1 will use HSC inputs 1 and 2 which correspond to A and B quadrature signals Therefore HSC 1 and 3 may be configured for quadrature input Alternately HSC 3 may be configured to reset HSC1 quadrature count on a marker input Quadrature mode works much like the totalizer except the accumulator will automatically increment or decrement based on the rotation phase of the two inputs See the following example for more details Quadrature inputs are typically used for reporting the value of an encoder Two modes are available for quadrature that select whether the accumulator counts up or down when the phase of input 1 leads input 2 Check your encoder s documentation to determine the output form it uses or try both modes to determine if the encoder counts up when expected No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 42 21 August 2007 CH 10 MAN0805 03 a 1 leading A lagging 90 phase Using the above waveforms and a HSC input configuration of Quadrature 1 leads 2 count up the accumulator will count up when 1 is rising and 2 is low 1 is high and 2 is rising 1 is falling and 2 is high and when 1 is low and 2 is falling This results in 4 counts per revolution So in order to determine the number of cycles the accumulator would have to be divided by 4 Three dif
28. functional such as counting or frequency measurement 9 7 Analog Inputs Note See the data sheet for the XLe model you are using for jumper settings and CHAPTER 14 for details on how to use Cscape to configure the digital filtering The analog inputs on the XLe allow voltage or current measurement from a variety of devices The voltage or current mode is set though jumpers on the unit and settings in Cscape Each channel can be separately configured for voltage or current mode The analog inputs have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 38 21 August 2007 CH 9 MANO0805 03 9 8 Universal Analog Inputs Note See the data sheet for the XLe model you are using for jumper settings and CHAPTER 14 for details on how to use Cscape to configure the digital filtering The universal analog inputs provide a high resolution very flexible interface for a variety of analog inputs These inputs include voltage current thermocouple RTD and millivolt Each channel can be configured separately using jumpers and configuration settings in Cscape Like the standard analog inputs these inp
29. group box allows the user to select the operating modes for each of the analog outputs The modes include the following 0 10V 0 20mA 4 20mA No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 74 21 August 2007 CH 14 MAN0805 03 NOTES No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 15 21 August 2007 PAGE 75 MAN0805 03 CHAPTER 15 MAINTENANCE 15 1 Firmware Updates The XLe products contain field updatable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required Warning Firmware updates are only performed when the equipment being controlled by the XLe is in a safe non operational state Communication or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipment damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode Steps for updating the firmware 1 Establish communication between Cscape and the controller using a direct serial connection to MJ1 2 Make sure your application is
30. ladder program energizes an alarm display coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned The switch display coil switches to the associated screen when it is energized Once it is de energized the screen remains until it is switched by the user or ladder Input_1 Force Screen 1 SE Screen 1 Input_2 Switch Screen 2 c T0002 S Screen 2 Figure 12 2 Force and Switch Coils in Ladder Programming No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 12 21 August 2007 PAGE 61 MAN0805 03 There is also a system register that can be used to for control based screen navigation SR1 can be read to determine the current screen or written to change the current screen Refer to the on line help in Cscape for more information on control based screen navigation 12 3 Using Editable Screen Objects When a screen contains editable objects the one of the objects will be selected by default Selected objects will be outlined with a dotted line The arrow keys can be used to navigate the editable objects and allow selection of an object to edit When the object to be edi
31. live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floor are dry before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective 8 Technical Support For assistance and manual updates contact Technical Support at the following locations North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie MANO810 07 21 August 2007 PAGE 1 Specifications Installation HE XE105 ion XLE OCS Model HE XE105 To download the XLE User Manual A 12 Digital DC Inputs 12 Digital DC Outputs MANO0805 refer to Technical 2 Analog Inputs High Resolution 2 Analog Outputs Support in this document HORNER for firmware version 11 82 and later ee Digital DC Inputs Digital DC Outputs Inputs per Module 12 including 4 configurable HSC inputs Outputs per Module 12 including 2 configurable PWM outputs Commons per Modu
32. on the top of the DIN rail 3 Press the unit into place and press the DIN rail clip up A small flat head screw driver can be used in the slot of the DIN rail clip if clearance is an issue Note The DIN rail connection does not provide an earth ground Refer to CHAPTER 4 for proper grounding information 3 3 Mounting Orientation 001XLE056 NOTE For panel or DIN rail mounting The orientation shown above provides for optimum _readability _of the screen and ease of use of the keypad CAUTION For DIN Rail mounting To prevent the unit from slipping off the DIN Rail do not install the unit on its sides as shown Be sure the DIN Rail is in the horizontal position Figure 3 3 Orientation of XLe OCS No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 3 21 August 2007 PAGE 17 MAN0805 03 3 4 Panel Cut Out For installations requiring NEMA4X liquid and dust protection the panel cutout should be cut with a tolerance of 0 005 0 1 mm The XLe is designed to fit 14 DIN panel openings There are a number of punches and enclosures designed to accommodate opening of this size 3 622 92mm m 3 622 92mm 001XLE002 Figure 3 4 XLe Panel Cut out 3 5 Dimensions 3 780 96 0 mm
33. oz 340 19 g Max Switching Rate 20 CPM at rated load CE Type Mechanical Contact UL See Compliance Table at http www heapg com Support compliance htm Response Time One update per ladder scan Clock Accuracy One Minute Month at 20C plus 10 ms Highest usable frequency for PWM output is 65 KHz Analog Inputs Medium Resolution Number of Channels 2 2 Safety 0 10 VDC Input Ranges oe s When found on the product the following symbols specify Safe input voltage range 0 5 V to 12V Input Impedance Current Warning Electrical Warning C Tt Voltage Mode a g N arning Consu Clamped 0 5 VDC to 12 Mode 500kQ Shock Hazard user documentation VDC 100 Q Nominal Resolution 10 Bits AI full scale 32 000 counts Max Over Current 35 mA WARNING To avoid the risk of electric shock or burns All channels converted once per always connect the safety or earth ground before making Conversion Speed ladder scan any other connections Max Error at 25 C WARNING To reduce the risk of fire electrical shock or excluding zero 4 20 mA 1 00 physical injury it is strongly recommended to fuse the voltage can be made tighter 0 25 0 20 mA 1 00 measurement inputs Be sure to locate fuses as close to the by adjusting the digital filter 0 10 VDC 1 50 source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fus
34. settings No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 9 21 August 2007 PAGE 37 MANO805 03 9 6 Digital Inputs Note See the CHAPTER 10 for high speed I O information and refer to the datasheet for XLe model you are using for details on jumper settings The digital inputs on the XLe are designed for low voltage DC inputs The inputs are designed to support both positive and negative input modes The mode is set by a jumper setting and a configuration parameter in Cscape All the inputs on the unit must be configured to the same mode Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs E 12 24VDC 001XLE036 Positive Logic In Negative Logic In Figure 9 4 Positive and Negative Inputs In positive logic mode a positive voltage applied to the input will turn the input The internal design of this mode is basically a resistor from the input to I O ground This mode is sometimes called sourcing In negative logic mode connecting the input to the I O ground or zero volts will turn the input on The internal design of this mode is basically a resistor from the input to the positive I O voltage usually 12 or 24 volts This mode is sometime called sinking Some of the digital inputs may support high speed input
35. the two devices physically located at the endpoints of the RS 485 network should be terminated 5 5 RS 485 Biasing RS 485 biasing passively asserts a line idle state when no device is actively transmitting which is useful for multi drop RS 485 networking Both serial ports allow internal 390 Ohm RS 485 bias resistors to be switched in pulling pin 1 up to 3 3V and pulling pin 2 down to ground The Set Serial Ports item in the System Menu see page 52 can be used to enable RS 485 biasing Also an application graphics screen that writes to SR164 can do the same thing Setting SR164 1 enables MJ1 biasing and setting SR164 2 enables MJ2 biasing If biasing is used it should be enabled in only one of the devices attached to the RS 485 network 5 6 Cscape Programming via Serial Port The XLE MJ1 serial port supports CSCAN Programming Protocol but MJ2 does not If a PC COM port is connected to the XLE MJ1 serial port Cscape can access the XLE for programming and monitoring 5 7 Ladder Controlled Serial Communication Using Serial Communication function blocks both MJ1 and MJ2 support Generic Modbus Master and Modbus Slave Protocols In addition external modems can be connected and accessed using Init Dial and Answer Modem function blocks 5 8 Downloadable Serial Communication Protocols Both MJ1 and MJ2 also support downloadable protocols such as Allen Bradley DF1 CSCAN Master GE Fanuc SNP and Modbus Master No part of this public
36. 0 8 7 Using Removable Media to View and Capture Screens 0 ccccceeceeeeeeeeeeeeeeeeeeeeeeteaeeeeaeeeeeeees 31 CHAPTER 9 GENERAL VOLETEN ECH 33 G Re EE 33 9 2 Removing the XLe Back Cover 33 9 3 Model and I O Overview ceeccccecceeeeeeeeeeeeeeeeeceaeeeeaaeeeeeeceaeeeeeaaesgeeeeseaeeesaaesseaeeseeeeescaeeeeaeseeneeees 34 9 4 Solid State Digital Outputs 200 2 cece eeee cence eee eee ae eter ee ca ae eeeeaeeeeee sage eeseaeseceeeeseaeeesaeeseaeeseneeee 35 9 5 Relay Outputs EE 35 26 Digtal MOUS EE 37 97 Awg len 37 9 8 Universal Analog Input 38 9 9 e E eis Huel EE 38 CHAPTER 10 HIGH SPEED UO HSC PWM scccsseeeeeeeeeeeeeeeseaeeesneeeneeeeseaesesaaeeaseeeeeeaeseseaesaseeeeeeeeess 39 10 1 COVEN VICW eege eebe 39 10 2 High Speed Counter HSC Funchons cece eeeeeeeeeeee eae eeeaaeseeeeeeseaeeeeaeeteeeeeeeees 39 10 3 HSC Functions Register Map 45 10 4 Pulse Width Modulation PWM Functions 0 eececeeeeeeeeeeeeeeeee erences eeseeeeeeeeeeneeeeesenaaeeeteneaees 45 c HSC High Speed CGoumter A 47 d leed Ge e 47 10 5 PWM functions register map 49 10 6 PWM Examples ss cies ce ie ae a ee a a eee 49 10 7 SPI Examples hei ia dae Ra lve ae awa aia ave ave deine ne 50 CHAPTER 11 SYSTEM SETTINGS AND ADJUSTMENT ccssseeceeeeeeeeeeeseeeenseeeeeeeeseseaeensneeeeseenss 52 11 1 System Menu OVErViCW eee ceeecececcceeeeeceeececeeeeeceaeeeeaaeseeeeeeeeeeeeeaeeeeeaeeseaeeesaeeeeaaeseeeeeeeeeeeeaes 52 11
37. 0 VDC 5 to 95 Non per ladder scan condensing Max Error at 25 C 4 20 mA 1 00 e excluding zero 0 20 mA 1 00 Ge 0 C to 50 C 0 10 VDC 0 50 H Additional error for Terminal Type Screw Type 5 mm temperatures other TBD Removable than 25 C CE e See Compliance Table at 160 Hz hash noise filter UL http www heapg com Support compliance htm Filtering 1 128 scan digital running average filter Weight 12 5 oz 354 36 g Clock Accuracy One Minute Month at 20C Highest usable frequency for PWM output is 65 KHz HE XE103 104 Want More Information To download the XLE User Manual MAN0805 refer to Technical Support in this document 2 Panel Cut Out and Dimensions Note Max panel thickness 5 mm Refer to XLE User Manual MAN0805 for panel box information and a handy checklist of requirements Note The tolerance to meet NEMA standards is 0 005 0 1 mm 3 622 92mm H 3 622 92mm 001XLE002 i 3 780 96 0 mm m 3 780 96 0 mm 2 264 57 5 mm 001XLE003 3 Ports Connectors Cables Note The case of the XLE is black but for clarity it is shown in a lighter gray color DIP Memory Slot MJ2 CsCAN 001XLE029 R2 Jumper To Remove Back Cover Unscrew 4 screws located on the back of the unit Lift lid CAUTION Do not overtighten screws when s
38. 00USB600 XLe units without Ethernet must use MJ1 for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted Local Controller and Local I O The system menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage Loaded firmware versions Loaded protocols Removable media access To view the system menu press the UP and DOWN arrow keys simultaneously See CHAPTER 11 for full details on the system menu diagnostic capabilities 16 2 1 Local I O Troubleshooting Checklist Ph Oreo Verify the controller is in RUN mode Check diagnostics to insure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to insure proper wiring Insure that hardware jumpers and software configuration for I O match Check data sheets for voltage and current limits Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some UO prob
39. 1 August 2007 PAGE 3 Specifications Installation 5 Filter Filter Constant sets the level of digital filtering according to the following chart Filter Constant Complete AT 0 20 40 60 80 100 Digital Filtering The illustration above demonstrates the effect of digital filtering set with Filter Constant on module response to a temperature change 6 UO Register Map Digital Inputs Output Fault Reserved Digital outputs Clear HSC1 accumulator to 0 Totalizer Clear HSC2 Quadrature 1 2 Accumulator 1 Reset to max 1 Clear HSC3 Accumulator to 0 Totalizer Clear HSC4 Quadrature 3 4 Accumulator 3 Reset to max 1 Reserved Analog inputs HSC1 Accumulator HSC2 Accumulator HSC3 Accumulator HSC4 Accumulator PWM1 Duty Cycle PWM2 Duty Cycle PWM Prescale PWM Period AQ AQI4 Analog outputs Note Not all XLe units contain the I O listed in this table A Start AQ1 PWM1 Duty HSC1 Frequency Cycle Preset ey AQ2 32 bit Value Frequency AQ3 PWM2 Duty HSC2 Accel Count Cycle Preset 32 bit AQ4 32 bit Value AQS PWM Prescale Run Count AQE 32 bit 32 bit AQT PWM Period Decel Count AQB 32 bit 32 bit Q1 Run K Ready Done I31 Error Scans XLE103 104 7 Safety When found on the product the following symbols specify Warning Electrical War
40. 1 Filter for an example file containing the above program Filter Constant sets the level of digital filtering according to the 7 3 Thermistor types following chart The HE XE103 10 with the given example ladder code supports Kele Engineering Precon Type III 10 KQ Filter thermistors It also directly supports the following 10 KQ Beta 3574 thermistors from Yellow Springs Constant Instruments YSI 44006 46006 E 44106 46031 D 44406 46041 2 44031 44907 45006 44908 O E 8 UO Register Map 0 20 40 60 80 100 Scans Registers Description Digital Filtering The illustration above demonstrates the effect of digital filtering set with Filter Constant on module 11 to 124 Digital Inputs response to a temperature change 132 Output Fault 125 to 131 Reserved It is recommended that the filter constant for the HE XE103 10 be set Q1 to WQ16 Digital outputs to a value of 7 This will minimize noise and jitter improve effective Q17 Clear HSC1 accumulator to 0 resolution and provide adequate speed for most temperature monitor Totalizer Clear HSC2 and control applications Q18 Quadrature 1 2 Accumulator 1 i i ER Reset to max 1 a Thermistor Linearization a19 Clear HSC3 Accumulator to 0 F Get e Totalizer Clear HSC4 Thermistors are measured using a half bridge circuit that exhibits g variable resolution and the associated increas
41. 11 1 94454e 028 3 50017e 028 R0013 2 40268e 023 4 32483e 023 R0015 1 24101e 018 2 23381e 018 R0017 3 46655e 014 6 23979e 014 R0019 5 69403e 010 1 02493e 009 R0021 5 62368e 006 1 01226e 005 R0023 0 0353121 0 0635617 R0025 163 878 326 981 AAQ4 AQ5 AQE Cycle 32 bit PWM Prescale 32 bit Preset Value 32 bit Run Count 32 bit AQ7 PAQE PWM Period 32 bit Decel Count 32 bit Q1 Run 130 I31 Ready Done Error 2 Load AI0001 into R0001 as a Real 3 Perform the Real Math Expression AR3 R11 R1 R13 R1 R15 R1 R17 4 Perform the Real Math Expression R5 R3 R1 R19 R1 R21 R1 R23 R1 R25 5 Load R0005 result into another register such as R0007 to save the temperature value Steps 2 though 5 can be on a single rung PAGE 4 21 August 2007 MANO848 02 XLE103 10 7 Safety When found on the product the following symbols specify Warning Electrical d Warning Consult Shock Hazard user documentation WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as clos
42. 2 System Menu Navigation and Editing cccccecceeeseeceeee cess eeeeeeeeeeeesaaeeseaeeseeeeeseaeessaeeseeeees 53 11 3 System Menu Details AAA 53 CHAPTER 12 USER INTERFACE ege geesde eege 60 12 1 ScreeniNavigatiOn DEE 60 12 2 Ladder Based Screen Navigation 60 12 3 Using Editable Screen Objects ceccceecceceeeceeeeeeeeeeeeceaeeeeaaeeeeeeeceaeeesaaeeesaaeeseaeeesaeeseaaeeeeeeesaas 61 CHAPTER 13 REGISTERS sioan onca seco EES dE 62 13 1 F gistersDetinithOns EE 62 13 2 Useful S and ASR registers etenn ea aa aaaea naa aa aeaa Hecke debbie edhe A Rana Raid ikad 63 13 3 Register Map for X e VO E 64 13 4 RROSOUPCO ln EE 65 CHAPTER 14 CSCAPE CONFIGURATION cccesecsseeeeeeeeeeeeeeesnaeeesneeeneeeessaeeesaesaeeeeeseesaseaeenseeeeneeaeas 66 14 1 MEIER 66 14 2 Cscape Status Bak een d ged SEA dderbe A Eelere eech EE 66 14 3 Establishing Corp plage uetres eg gegeekteduegteegeZeeE Eet gedd re araa a ee enaena a EE adt 67 14 4 Models ee elt EE 67 14 5 Reutte UC EE 67 14 6 Digital Input HSC Configuration ccccccccceeeeeeceeneeeceeeeeaaeeeeeeeseaeeesaaeeseaaeseeeeescaeessaaeseeneeeaas 68 14 8 Analog Input Configuration ccccccceeeceeceeeeeceeeeeaeeeeeeeeceaeeesaaeeseaeeecaaesesaaeedeaeeseeeesaeeeeaaeeeenees 72 14 9 Analog Output Confiouraton cee eeceaeeeeeaeseeeeeeseaeseeeeeseneeeseaeeesaeedeeeeseaeess 73 CHAPTER 15 MAINTE NA NC E eege ee cee dae Nace eege See 75 15 1 Firmware e 75 13 2 BackUp
43. 28 VDC Max Input Impedance 10 kQ Output Protection Short Circuit Input Current Positive Logic Negative Logic Max Output Current per point 0 5A Upper Threshold 0 8 mA 1 6 mA Max Total Current 4 A Continuous Lower Threshold 0 3 mA 2 1 mA Max Output Supply Voltage 30 VDC Max Upper Threshold 8 VDC Minimum Output Supply Voltage 10 VDC Min Lower Threshold 3 VDC Max Voltage Drop at Rated Current 0 25 VDC OFF to ON Response 1 ms Max Inrush Current 650 mA per channel ON to OFF Response HSC Max Switching Rate Analog Inputs Medium Resolution Number of Channels 1 ms 10 kHz Totalizer Pulse Edges 5 kHz Frequency Pulse Width 2 5 kHz Quadrature XLE103 XLE104 Input Ranges Safe input voltage range Input Impedance Clamped 0 5 VDC to 12 VDC Nominal Resolution AlI full scale Max Over Current Conversion Speed 0 10 VDC 0 20mA 4 20mA 0 5 V to 12V Current Mode 100 Q Voltage Mode 500k Q 10 Bits 32 000 counts 35 mA All channels converted once Min Load None OFF to ON Response 1 ms ON to OFF Response 1 ms Output Characteristics General Specifications Required Power Steady State Current Sourcing Pos logic 130 mA 24 VDC Required Power Inrush 30 A for 1 ms 24 VDC Primary Power Range Relative Humidity 10 3
44. 3 4 sets the number of cycles to occur within the acceleration phase The frequency of the cycles within this mode will vary linearly between the specified Start and Run frequency The Accel count must not equal 1 or an error is generated Setting this value to zero disables this phase e Run Count This value AQ5 6 sets the number of cycles to occur within the run phase The frequency of the cycles within this mode is constant at the specified Run frequency The Run count may be any value Setting this value to zero disables this phase e Deceleration Count This value AQ7 8 sets the number of cycles to occur within the deceleration phase The frequency of the cycles within this phase will vary linearly between the specified Run and Stop frequency The Decel count must not equal 1 or an error is generated Setting this value to zero disables this phase No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 48 21 August 2007 CH 10 MAN0805 03 The stepper provides two Boolean registers to provide stepper status Ready Done A high indication on this register I30 indicates the stepper sequence can be started i e not currently busy Error A high indication on this register I31 indicates that one of the analog parameters specified above is invalid or the stepper action was aborted before the opera
45. 40 60 80 100 Scans Digital Filtering The illustration above demonstrates the effect of digital filtering set with Filter Constant on module response to a temperature change 7 VO Register Map Digital Inputs Output Fault Reserved Digital outputs Clear HSC1 accumulator to 0 Totalizer Clear HSC2 Quadrature 1 2 Accumulator 1 Reset to max 1 Clear HSC3 Accumulator to 0 Totalizer Clear HSC4 Quadrature 3 4 Accumulator 3 Reset to max 1 Reserved Analog inputs HSC1 Accumulator HSC2 Accumulator HSC3 Accumulator HSC4 Accumulator PWM1 Duty Cycle PWM2 Duty Cycle PWM Prescale PWM Period Analog outputs Note Not all XLe units contain the I O listed in this table 8 Safety When found on the product the following symbols specify Warning Electrical 4 Warning Consult Shock Hazard luser documentation WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective
46. 5 8 Downloadable Serial Communication Protocols ccccccceceeeeeeeeeeee eens eeeeaeeeeaeeeseeeesaeeseeeeeeeees 24 CHAPTER 6 CAN COMMUNICATIONS ccccceceseseeseeeeeeeeeeeeeeseseeeneeeeeeaeeesnaesesneeeeeeeessesaseaeenseeeeeneeneas 25 fa ee 25 62 Port Liescrton saati iieiea sve caece ev aaa eian iE s UAAR ue E deeg NC 25 D WINN e tere ie Serta ele ele dhs ave evan lege Eed O O asl ege 25 6 4 Cscape Programming via CAN nnna 26 6 5 Ladder Controlled CAN Communication 26 6 6 Using CAN for I O Expansion Network WO 26 CHAPTER 7 COMMUNICATION OPTIONS ccceseccsseseeeeeeeeeeesesnaeenseeeeeeeeeseaeseseaeseneeeeseaesaseaesnsneeenseaeas 27 FAS ee EE 27 7 2 Ethernet COM Module XEC Option 27 7 3 Modem COM Module XMC Option cceccccecceeeeeeeeeee cece eeeeaeeeeeeeeeaeeeeeaeeseaeeeeeeessaeeseeeseeeeess 28 CHAPTER 8 REMOVABLE MEDIA 0 ccsseeesseeeeseeeeseeeeseeeeeeeeeesaeseseeeeneeeeseaeseseaeeaseaeeeeeeeseeseaseeeeeneenes 29 Bel ee 29 Eller IR e EE 29 8 3 Micro TREIE EE 29 8 4 Using the Removable Media Manager 30 8 5 Using Removable Media to Log Data 30 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 6 21 August 2007 PREFACE MAN0805 03 8 6 Using Removable Media to Load and Save Applications sseesseesseesseeseeerreenesnesnesriesrressnns 3
47. Back Cover No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 34 21 August 2007 CH 9 MAN0805 03 Once the back is removed the jumper selection can be changed The jumper settings are documented on each data sheet using a diagram such as Figure 12 2 below and a description of the jumper settings Figure 9 2 Example Jumper Diagram To re install the back cover place the cover back on the unit The DIN clip should be on the same side as the power connector Place the screw back into the hole and turn the screw slowly counter clockwise until it clicks into the threads This prevents the screw from being cross threaded Now turn the screw clock wise until the cover is firmly secured Repeat this process for all four 4 screws 9 3 Model and UO Overview Table 9 1 I O and Model Overview Solid State SC Universal Model Digital outputs inputs inputs Analog As Outputs Inputs HEXExx0 HEXExx2 v v v HEXExx3 v v v HEXExx4 v v vi HEXExx5 v v v v Table 9 1 shows the different types of I O included with the various XLe models Specific specifications jumper settings and wiring diagrams can be found on the data sheets attached at the end of the manual Descriptions and applications of the different type of I O can be found below No part of th
48. Baloy eyer orai ar SaR TAEA AT KAE EEVEE O SAREE NE ENAA AAR NAAA A 75 13 2 1 Indications the battery needs replachmg ne 75 13 2 2 Battery Replacement due iek uinie AEAEE VAT Ae AE EENS 76 CHAPTER 16 TROUBLESHOOTING TECHNICAL SUPPORT csceeeceseeesseeeeeseeeeeeeeeseeesenneeeesseeeas 77 16 1 Connecting to the E 77 16 1 1 Connecting Troubleshooting Chechklet 78 16 2 Local Controller and Local WO 78 16 2 1 Local I O Troubleshooting Checklet ne 78 16 3 GSCGAN EE 79 16 3 1 CsCAN Network Troubleshooting Checklet 79 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PREFACE 21 August 2007 PAGE 7 MAN0805 03 16 4 Rule e Ee TE TEE 80 16 5 Technical Support Contacts cccccccceeeseeceeeeeeeaeeeeeeeceeeecaaeeeeaaeseeeeecaeeeeaaeedeeeescaeeesaeeseaeeeeaees 80 i Gs eB A EEN 81 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 8 21 August 2007 PREFACE MAN0805 03 VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU The following map is provided to show you the major types of tasks needed to be performed and the key chapters in this manual you need to refer to for information and help Directions Major tasks are listed at the top of the map wi
49. D Figure 4 2 Power Connector Primary Power Port BESCH 4 PIN 1 PIN 2 PIN 3 001NX002 Figure 4 3 As Viewed Looking at the XLe No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 5 21 August 2007 PAGE 23 MANO0805 03 CHAPTER 5 SERIAL COMMUNICATIONS 5 1 Overview All XLE models provide two serial ports which are implemented with 8 pin modular RJ45 connectors and are labeled MJ1 and MJ2 The MJ1 serial port is normally used for XLE programming by connecting it to the COM port of a PC running Cscape In addition both MJ1 and MJ2 can be used for application specific communication using a variety of standard data exchange protocols 5 2 Port Descriptions The MJ1 serial port contains both a half duplex RS 485 interface and an RS 232 interface with RTS CTS handshaking Note MJ1 shares its serial port with the optional COM module so when an optional Ethernet or Modem COM module is installed and active the MJ1 connector is inactive The MJ2 serial port contains both a full duplex RS 485 interface and an RS 232 interface with no handshaking Both the MJ1 and MJ2 RS 485 interfaces provide switchable termination and bias resistors internally 5 3 Wiring Figure 5 1 along with Table 5 1 and Table 5 2 show how the MJ1 and MJ2 serial port pins are assigned Note MJ1 and MJ2 look the 8
50. E APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE XLe OCS module IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the XLe OCS module to appropriatel
51. E I O has four main portions that are covered in this chapter For additional information on I O refer the chapters covering General I O page 33 or High Speed I O page 39 in this manual No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 68 21 August 2007 CH 14 MAN0805 03 The four areas of I O configuration are Digital in HSC Digital out PWM Analog in Analog out 14 6 Digital Input HSC Configuration The following figure illustrates the Digital Input HSC Configuration dialog Digital Hsc Input Configuration m Digital inputs active mode Active high Note This setting must match that of the jumpers C Active low on the product Cancel m High Speed Counters Counts per Rev Type Mode 0 full 2 counts basis E Te Figure 14 1 Digital Input HSC Configuration Dialog The Active mode group box allows the user to select if inputs are active high Positive logic or active low Negative logic It is important that this setting match what the jumper settings are on the hardware The High Speed Counters group box contains all of the windows that are used for configuring the 4 available high speed counters on the XLE In configuring a counter the user needs to set the type mode and counts per rev The type drop down i
52. File System This means that a PC with a Micro SD compatible card reader can read files that have been written by the XLE and can write files that can be read by the XLE However the XLE does not support long filenames but instead implements the 8 3 filename format This means that all file and directory names must consist of up to 8 characters followed by an optional dot and an optional extension with up to 3 characters Directories and sub directories can be nested up to 16 levels deep as long as each pathname string does not exceed 147 characters No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 30 21 August 2007 CH 8 MANO0805 03 8 4 Using the Removable Media Manager The Removable Media Manager is an interactive XLE screen that performs the following functions Display number of total and free bytes Browse file and directory lists Delete files and directories Format a Micro SD card Load and save application programs View screen capture bitmaps The Removable Media Manager can be accessed via the System Menu see CHAPTER 11 or by using Cscape to place a Removable Media Manager object on an application graphics screen 8 5 Using Removable Media to Log Data Using Read and Write Removable Media function blocks an application ladder program can read and write XLE register data in the form
53. Guidelines When found on the product the following symbols specify d Warning Consult user documentation AN Warning Electrical Shock Hazard WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life e All applicable codes and standards need to be followed in the installation of this product e For I O wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger Adhere to the following safety precautions whenever any type of connection is made to the module e Connect the g
54. HORNER APG User Manual for HE XE102 HE XE103 HE XE104 HE XE105 XLe OCS 21 August 2007 MAN0805 03 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PREFACE 21 August 2007 PAGE 3 MAN0805 03 PREFACE This manual explains how to use the XLe OCS Modules Copyright C 2006 Horner APG LLC 59 South State Avenue Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CsCAN are trademarks of Horner APG Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of SanDisk Corporation For user manual updates contact Technical Support North America 317 916 4274 www heapg com email techsppt heapg com Europe
55. HSC3 Accumulator to 0 Q20 Totalizer Clear HSC4 Quadrature 3 4 Accumulator 3 Reset to max 1 Q21 to Q32 Reserved AI1 to AI4 Analog inputs Temperature deg rees C Resolution degrees C 55 1 05 PAIS AI6 AIT VAIB HSC1 Accumulator HSC2 Accumulator 35 0 36 AI9 AI10 HSC3 Accumulator 0 17 0 11 DATT Al12 HSC4 Accumulator 0 1 AAQ1 WAQ2 PWM1 Duty Cycle 0 13 AQ3 WAQ4 PWM2 Duty Cycle 0 22 AQ5 WAQ6 PWM Prescale 0 30 0 55 AQ7 WAQ8 AQY to WAQ14 PWM Period Analog outputs 0 85 Note Not all XLe units contain the I O listed in this table 1 35 Registers PWM HSC Stepper Best resolution is at 25 C 77 F With a constant 0 1 C resolution circuit the measurement range would only extend from 26 C to 76 C AQ1 Start Frequency Run Frequency PWM1 Duty HSC1 Cycle Preset Linearization must be performed by the user in the ladder application code using 26 AQ2 32 bit Value internal R registers per channel The example below uses R1 26 to linearize one channel AI1 Linearization consists of the following example steps AQ3 PWM2 Duty HSC2 Accel Count 1 Load the desired inearization coefficients into a table on First Scan using a Move Constant Data block Registers Real Degrees C Degrees F R00
56. JP2 JP2 Analog In A1 A4 Current Voltage Note 20mA 10 V When using JP2 A1 A4 each A1 am channel can be independently ne configured A4 ms Default 001XLE027 Note The Cscape Module Setup configuration must match the selected I O JP jumper settings c External DIP Switch Settings or Jumpers Settings Some XLes have jumpers to set RS 485 port termination though most use DIP Switches The External Jumpers or DIP Switches are used for termination of the RS 485 ports The XLE is shipped un terminated To terminate select one of the jumpers shipped with the product and insert it based upon the option that is desired or select the switch and configure based upon the option that is desired 5 Derating Operation po N oo As seen when looking at the top of the XLE unit Refer to Section 3 for the location of the DIP Switches or External Jumpers Factory Use default none MJ2 Termination default none MJ1 Termination default none Factory Use default none MJ2 Termination default none MI Termination default none 001XLE037 R1 XLE102 Relay Life Expectancy SS 2 3 4 Contact Current A MANO808 06 21 AUGUST 2007 PAGE 3 HE XE102 6 Filter Filter Constant sets the level of digital filtering according to the following chart Filter Constant Complete AT 0 20
57. LE NET1 port allows the XLE I O to be economically expanded and distributed A variety of SmartStix Modules is available for this purpose No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 7 21 August 2007 PAGE 27 MAN0805 03 CHAPTER 7 COMMUNICATION OPTIONS 7 1 Overview To supplement the built in MJ1 and MJ2 serial ports see CHAPTER 5 additional communication options are available This is accomplished by installing a COM module internal to the XLe controller Currently there are two COM modules available for this purpose Ethernet XEC and Modem XMC Note MJ1 shares its serial port with the optional COM module so when an Ethernet or Modem COM module is installed and active the MJ1 connector is inactive Internal to the XLe there is a CPU board and up to two installed modules Models XE000 and XE100 have no installed I O or COM modules All other models have an I O module in Slot 1 and can have a user installed COM module in Slot 2 This chapter briefly describes both the Ethernet and Modem COM module options For detailed information regarding these modules please refer to the individual documents provided with the modules 7 2 Ethernet COM Module XEC Option An Ethernet COM module can be installed to allow Cscape programming of an XLe over a Local Area Network or over the Internet I
58. MAN0805 03 16 4 Removable Media 16 4 1 Basic Troubleshooting Description Action Yle dose notread media card The media card GER formatted with the Make sure the project file is saved as a Dom XLe will not download project file file and not a een file 16 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice INDEX 21 August 2007 PAGE 81 INDEX Accessories 13 Analog Inputs 37 Analog Outputs 38 Back Cover Removal 33 Battery Backup 75 Replacement 76 Warnings 76 When to Replace 75 CAN Comm Cscape Programming 26 I O Expansion Network I O 26 Ladder Controlled 26 Overview 25 Ports 25 Wiring 25 CE 10 Com Port Rediretor 27 Communication Options Ethernet COM Module XEC 27 Modem COM Module XMC 28 Overview 27 Compliance CE 10 Csape Program Via Serial Port 24 Cscape Analog In Configuration 72 Analog Out Configuration 73 Configuration Procedures 67 Count per Rev 69 Digita In HSC Configuration 68 Digital Out PWM Configuration 70 Establishing Communications 67
59. Models Supported 67 Overview 66 Status Bar 66 Devices to Connect to XLe 12 Digital Inputs 37 Dimensions 17 Duty Cycle Examples 49 50 Ethernet COM Module XEC 27 Features 12 Firmware Updates 75 General I O Overview 33 Ground Testing for Good 21 Ground Specification 21 MAN0805 03 Grounding Locations of Information 10 Grounding Definition 21 High Speed Configure Inputs 39 Frequency 39 High Speed PWM Overview 39 I O Register map for XLe 64 Jumpers Example 34 Map Major Tasks Key Chapters 8 Micro SD Cards 29 Installing Removing 29 Micro SD System 29 Model I O Overview 34 Modem COM Module Option 28 Mounting Orientation 16 Mounting Requirements 15 DIN Rail Mounting 16 Panel Door Mounting 15 Panel Box Clearances 18 Grounding 18 Noise 19 Orientation 19 Temperature 18 Panel Box Shock and Vibration 19 Panel Cut out 17 Panel Design Checklist 19 Panel Layout Clearances 18 Primary Power Port 22 Pulse 40 PWM Examples 49 50 Frequency Formula 45 47 Highest UsableFrequency 65kHz 50 Maximum Usable Frequency 65kHz 50 Registers 49 Quadrature 41 References Useful documents 14 Register Map for XLe I O 64 Registers S SR 63 Definitions 62 IO 64 Resource Limits 65 Relay Outputs 35 Removable Media Load Save Applications 30 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc
60. Q1 2 PWM2 AQ3 4 sets the width of the output signal by specifying the number of internal PWM counter counts that the output is maintained high The duration of each count is determined by the prescaler value Each PWM channel has its own duty cycle count parameter Setting the period count to 1000 and the duty cycle count to 500 results in a duty cycle of 50 percent Changing just the duty cycle count to a value of 250 results in a duty cycle of 25 percent Duty Cycle At controller power up or during a download the PWM output is maintained at zero until both the Period count and the Duty cycle count are loaded with non zero values When the controller is placed in stop mode the state of the PWM outputs is dependent on the PWM State on Controller Stop configuration This configuration allows for either hold last state or specific prescale period and duty cycle counts Specifying zero for either the period or duty causes the PWM output to remain low during stop mode Note that the nominal output driver turn on time delay to reach 50 output is 25 microseconds Therefore this limitation should be considered when determining both the minimum pulse width and the duty cycle accuracy of the application No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 47 MAN0805 03 C
61. The XLE controller has a built in System Menu which lets the user view System Settings and make adjustments To start the System Menu press the 4 and keys at the same time or set SR3 to 1 which will display the Main Menu as shown in Figure 11 1 Then use the J and keys to select a Main Menu item and press Enter to display the item s Sub Menu Sub Menus Network Ok Yes Network ID 253 Network Baud 125 KB Use YT to adjust Contrast E E E E Use gt to adjust Model XE104E Mode Idle Scan Rate mS 0 0 Lcl Net Use 0 0 All Net Use 0 0 Ladder Size Config Size 8 Graphics Sz 8 String Size 8 Bitmap Size 8 Text Size 8 Font Size 8 Protocol Sz 8 SMS Msg Sz 8 Firmware Rev 11 59 CPLD Rev 1 5 Self Test Ok System RAM System BIOS Firmware Logic Error User Program User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery O OOOO o e mi OO e e e oe A OO OO 0O Main Menu Set Network ID Set Network Baud Set Contrast View Status Veiw Diags View I O Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Screen Removable Media ESC to Exit Note The XLE display shows up to 6 lines of text at a time For System Menu screens that contain more than 6 lines of text use the 4 and keys to scroll the display Slot 1 I O XEx04 Slot 2 I O XEC No part of this publicati
62. Up Connect to Earth Ground Use the CAN Connector when Apply 10 30 VDC using CsCAN network Screen lights up Specifications Installation Memory Slot Uses Removable Memory for data logging screen captures program loading and recipes Horner Part No HE MC1 Serial Communications MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications 1 Connect IN IN 4 Wiring and Jumpers Wire according to the type of inputs outputs used and select the appropriate jumper option Wiring Specifications Location of UO jumpers JP and wiring connectors For I O wiring discrete use the J1 J3 following wire type or equivalent Belden 9918 18 AWG or larger For shielded Analog I O wiring use the following wire type or equivalent Belden 8441 18 J1 AWG or larger For CAN wiring use the following wire type or equivalent Belden 3084 24 AWG or larger J3 eege Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs HE egen Positive Logic In Negative Logic In 12 24VDC a UO Jumpers Settings JP1 JP4 Note The Cscape Module Setup configuration must match the selected UO JP jumper settings JP1 Digital DC Inputs g P Analog In Settings Positive Logic Negative Logic Al Al2 2 mm mm o
63. adder program Config Size x ss Number of bytes in application I O configuration Graphics Sz x Number of bytes in application graphic screens String Size xX Number of bytes in application string table Bitmap Size X Number of bytes in application bitmaps Text Size x Number of bytes in application text tables Font Size x Number of bytes in application font tables Protocol Sz x Number of bytes in application downloaded protocols SMS Msg Sz x Number of bytes in application SMS protocol configuration Firmware Rev xx yy Current firmware version CPLD Rev x y Current CPLD Complex Programmable Logic Device version Self Test Ok All power on self tests passed Fault One or more power on self tests failed No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 11 21 August 2007 PAGE 55 MAN0805 03 View Diags The View Diags Sub Menu displays up to 14 System Diagnostics all of which are not editable The Net Errors Network State Network ID and Dup Net ID System Diagnostics only appear for XLE models that have CAN ports XE1xx The first five System Diagnostics are critical If any of them indicate a Fault condition the XLE will not enter or remain in Run mode and the problem must be investigated and corrected System Ram Ok System RAM power up self test passed Fault System RAM power
64. al outputs QG Global Digital Output Specially defined single bit outputs that go to the network R General Purpose Register Retentive 16 bit registers No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 13 21 August 2007 PAGE 63 S System Bit MAN0805 03 Single bit bit coils predefined for system use SR System Register 16 bit registers predefined for system use T Temporary Bit Non retentive single bit registers 13 2 Useful S and SR registers Table 13 1 Common S Regisiter Definitions Register Description S 1 Indicate First Scan S2 Network is OK S3 10mS timebase S4 100mS timebase S5 1 second timebase S6 UO is OK ST Always ON S8 Always OFF S9 Pause n Load soon S10 Pause n load done S11 UO being forced S12 Forcing is enabled S13 Network I O is OK S16 Ethernet COM module is OK Table 13 2 Common SR Register Definitions Register Description ASR This register displays controls the current user scrollable screen Setting this 7 register to 0 displays no user screens SR2 This register displays controls the current alarm screen SR6 This register displays the average scan rate of the controller in tenths of 7 milliseconds 123 12 3 mSec SR44 This re
65. all cables for breaks or cracks in the insulation Replace immediately if defective Technical Support For assistance and manual updates contact Technical Support at the following locations North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie MAN0852 02 21 AUGUST 2007 PAGE 1 HE XE102 10 I 1 IORNE R Specifications XLE OCS Model 12 Digital DC Inputs 2 10k Thermistors 2 Analog Inputs Medium Resolution 6 Digital Relay Outputs HE XE102 Specifications Digital DC Inputs 12 including 4 configurable Inputs per Module HSC inputs Commons per Module 1 Input Voltage Range 12 VDC 24 VDC Absolute Max Voltage 35 VDC Max Input Impedance 10 kQ Input Current Positive Logic Negative Logic Upper Threshold 0 8 mA 1 6 mA Lower Threshold 0 3 mA 2 1 MA Max Upper Threshold 8 VDC Min Lower Threshold 3 VDC OFF to ON Response 1 ms ON to OFF Response ims HSC Max Switching Rate 10 kHz Totalizer Pulse Edges 5 kHz Frequency Pulse Width 2 5 kHz Quadrature Digital Relay Outputs Max Output Current per Relay Outputs per Module 6 relay Commons per Module 6 3 A at 250 VAC resistive HE XE102 10 Specifications Installation Want More Information To download the XLE User Manual MANO805 refer to Technical Support in t
66. arker reset operation is enabled when HSC3 is configured for Marker type Once selected one of several modes is available for marker operation These modes can be sub divided into two groups of marker operation Asynchronous modes ignore the quadrature inputs and reset the quadrature accumulator to zero on the configured edge rising falling or both These are the most common settings used When configuring asynchronous mode selections are prefixed with the word Async No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 43 MAN0O805 03 Synchronous modes synchronize the reset or set to the selected quadrature input and the selected marker polarity Figure 10 1 below indicates which mode to select based on the markers timing diagram Consult the documentation provided with your encoder to determine the marker pulse timing Note that the Marker input is sampled within 50 micro seconds of the associated quadrature edge It is left to the user to determine if this meets the time constraints of the measured drive Note that if the Marker input pulse consecutively spans more than one of the specified edges quadrature decoding operation is unpredictable Sync mode selection Waveforms Clockwise Rotation gt High Reset on 2 rising High Reset on 1 falling High R
67. ation may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 6 21 August 2007 PAGE 25 MAN0805 03 CHAPTER 6 CAN COMMUNICATIONS Note For additional CAN information refer to the CAN Networks manual MANO799 on our website See page 80 for our website address 6 1 Overview Some XLE models XE1xx provide a CAN networking port which is implemented with a 5 pin connector labeled NET1 Like the MJ1 serial port the NET1 port can be used for XLE programming by connecting it to the CAN port of aPC running Cscape The NET1 port also allows the XLE to exchange global data with other OCS RCS controllers and to access remote Network I O devices SmartStix Modules 6 2 Port Description The XLE NET1 port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the NET1 port is powered by an internal isolated power supply external CAN power is not required 6 3 Wiring Figure 6 1 and Table 6 1 show how the NET1 port pins are assigned Note The V connection is not required on the XLe The XLe network port is self powered Supporting devices can require this connection and this pin can be used to land the extra wire required for those devices Figure 6 1 NET1 Port Connector Table 6 1 NET1 Port Pin Assignments Pin Signal Signal Description Direction 1 V CAN Gr
68. be set for operation These parameters may be set at run time e Prescale Count The prescale AQ5 6 count sets the resolution of the internal counter used for generating the PWM output The prescale count 1 is a divisor applied to a 16MHz clock that drives the internal PWM counter For the highest resolution PWM output this value should be set as low as possible 0 provides a 1 16 micro second resolution Both the Period and Duty cycle pulse width are based on counts of the internal PWM counter The frequency of the PWM output is calculated using the following formula 16 000 000 Frequency Pr escaleCount 1 xPeriodCount No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 46 21 August 2007 CH 10 MAN0805 03 Period Count This value AQ 7 8 sets the period of the output signal by specifying the number of internal PWM counter counts before the cycle is reset larger count results in a smaller frequency The duration of each count is determined by the prescaler value This parameter affects the Period of both PWM outputs See the previous formula to see how the prescale and period counts create an output frequency For example setting the PWM for 1 us resolution prescale 15 and a period count of 20 000 would result in a 50 Hz output m Period Duty Cycle Count This value PWM1 A
69. c HSC High Speed Counter When either Q1 or Q2 is configured for HSC operation HSC1 or HSC2 totalize functions are extended to allow respective direct output control based on a comparison of the current count and a preset value PV See totalize in the HSC section above for more information d Stepper Function When Q1 is configured for Stepper the stepper function is enabled at the Q1 output Only one stepper function and output is available Note that when Q1 is configured for stepper operation Q2 operation is limited to direct digital output The Stepper requires five parameters AQs to be set for operation These parameters may be set at run time but are latched when the stepper is commanded to start e Start Frequency cycles per second This value AQ1 sets the frequency for the first cycle during the acceleration phase and the frequency of the last cycle during the deceleration phase When an acceleration or deceleration count is specified the Start Frequency must be greater than 0 and must not exceed the run frequency or an error is generated e Run Frequency cycles per second This value AQ2 sets the frequency for the last cycle during the acceleration phase the consistent frequency during the run phase and the frequency of the first cycle during the deceleration mode The Run Frequency must be greater than 0 and must not exceed 5000 cycles sec or an error is generated e Acceleration Count This value AQ
70. ch use inspect all cables for breaks or cracks in the insulation 7 Steps 2 though 5 can be on a single rung Replace immediately if defective PAGE 1 HE XE103 10 Want More Information To download the XLE User Manual MAN0805 refer to Technical Support in this document MANO848 02 21 August 2007 Specifications Installation XLE OCS Model HE XE103 10 t 12 Digital DC Inputs 12 Digital Outputs 2 10K Thermistor Inputs HORNER 1 Specifications 2 Panel Cut Out and Dimensions HE XE103 10 Specifications Note Max panel thickness 5 mm Digital DC Inputs XLE103 10 ES XLE103 10 12 including 4 configurable Outputs per 12 including 2 configurable HSC inputs Module PWM outputs Commons per 1 Commons per 1 Module Module Input Voltage Range Absolute Max Voltage Refer to XLE User Manual MANO805 for panel box information and a handy checklist of requirements Inputs per Module Note The tolerance to meet NEMA standards is 0 005 0 1 mm 3 622 92mm 12 VDC 24 VDC Output Type Sourcing 10 K Pull Down Absolute Max Voltage Output Protection Max Output Current per point Max Total Current Max Output Supply Voltage Minimum Output Supply Voltage Max Voltage Drop at Rated Current Max Inrush 35 VDC Max 28 VDC Max 3 622 92mm 10 kQ Short Circuit 001XLE002 Input Impedance Positive Logic Negative Logic Inpu
71. crewing the lid back on UO Jumpers Not Shown UO Jumpers JP are located internally To access remove back cover of unit Wiring Connectors J1 J4 I O Jumpers JP1 3 and External Jumpers RS 485 are described in the Wiring and Jumpers section of this document 001CAN005 Power Connector CAN Connector Use the CAN Connector when using CsCAN network Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up PAGE 2 21 August 2007 MANO0809 06 XLE103 104 Section 3 continued Memory Slot Uses Removable Memory for data captures program loading and recipes Horner Part No HE MC1 logging screen Serial Communications MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications MJ1 Pins MJ2 Pins 8 No No 1 RX IN RX TX OUT RX IN 4 Wiring and Jumpers Wire according to the type of inputs outputs used and select the appropriate jumper option Location of UO jumpers JP and wiring connectors J1 J4 Wiring Specifications For UO wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger For shielded Analog I O wiring use the following wire type or equivalent Belden 8441 18 AWG or larger For CAN wiring use the Ji following wire type or equivalent Belden 3084 24 AWG or larger J3 w
72. dem COM module standard Cscape Serial and Modem function blocks can be used No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 8 21 August 2007 PAGE 29 MANO0805 03 CHAPTER 8 REMOVABLE MEDIA 8 1 Overview All XLE models provide a Removable Media slot labeled Memory which supports standard Micro SD Flash memory cards Micro SD cards can be used to save and load applications to capture graphics screens and to log data for later retrieval 8 2 Micro SD Cards When the Micro SD card format was introduced it was originally called TransFlash Cards labeled either Micro SD or TransFlash with up to 2 0 GB of Flash memory are compatible with the XLE Memory slot The XLE Memory slot is equipped with a push in push out connector and a Micro SD card can be safely inserted into the Memory slot whether the XLE power is On or Off To install a Micro SD card Align its 8 pin gold edge connector down facing the front of the XLE unit as shown in Figure 8 1 then carefully push it all the way into the Memory slot Ensure that it clicks into place To remove the Micro SD card Push down on the top of the card gently to release the spring The card pops up for removal Figure 8 1 Installing Removable Memory Card 8 3 Micro SD File System The XLE Micro SD Memory slot uses the PC compatible FAT16
73. dently U 1 configured A3 Rm on A4 mm oa Default 001XLE026 Default EE Note The Cscape Module Setup configuration must match the selected I O JP jumper settings 5 3 External DIP Switch Settings or Jumpers Settings Some XLes have jumpers to set RS 485 port termination though most use DIP Switches The External Jumpers or DIP Switches are used for termination of the RS 485 ports The XLE is shipped un terminated To terminate select one of the jumpers shipped with the product and insert it based upon the option that is desired or select the switch and configure based upon the option that is desired 6 Derating As seen when looking at the top of the XLE unit Refer to Section 3 for the location of the External Jumpers Factory Use default none MJ2 Termination default none MJ1 Termination default none Factory Use default none em LD MJ2 Termination default none Lo LD MJ1 Termination default none EJ 001XLE037 R1 XLE102 Relay Life Expectancy EE Operation x104 NUUA DOGODO 2 3 4 Contact Current A PAGE 4 21 AUGUST 2007 MAN0852 02 HE XE102 10 Specifications Installation BE The expression rung may be copied substituting AI0002 and RO00011 for AI0001 and 7 Analog Conditioning R0007 and used to linearize the second channel Contact Horner APG Technical Support 7
74. drature Contains the following Async reset on rising edge Async reset on falling edge Async reset on both edges High reset on 1 rising Low reset on 1 rising High reset on 1 falling Low reset on 1 falling High reset on 2 rising Low reset on 2 rising High reset on 2 falling Low reset on 2 falling Marker Grayed out No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 70 21 August 2007 CH 14 MAN0805 03 14 7 Digital Output PWM Configuration The following figure illustrates the Digital Output PWM Configuration dialog Digital PWM Output Configuration i x Q1 Q2 if Ge Normal C PWM 2 HSC1 Output C HSC2 Output Stepper PWM State on Controller Stop Pw 1 Duty Cycle default fo T Hold Last State Pw 2 Duty Cycle default fo E Hold Last State Pw Prescale default fo E Hold Last State PWM Period default fo T Hold Last State m Output State on Controller Stop 1 2 3 4 5 6 7 8 Al al al al al al al al GI al lil ajajaja Legend H OFF H e UN L Hold Last State Cancel Figure 14 2 Digital Output PWM Configuration Dialog The Q1 and Q2 group boxes allow the user to specify the operation of the multi function outputs The PWM State On Controller Stop group box contains it
75. e XLe Maintenance and Support No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 12 21 August 2007 CH 2 MANO0805 03 2 2 Connectivity to the XLe The XLe has tremendous capabilities for connecting to a variety of devices The diagram below shows some examples of devices that can be used with the XLe Other OCS Devices Other OCS Devices 2 2 Smart Stix UO Serial Drives OPC Server Bar Code Readers Printers SCADA OPC Servers Serial I O Sensors Indicators Alarms Encoders Pumps Relays Solenoids Figure 2 2 Visual Overview of Types of Devices that can be connected to XLe Features of XLe The XLe is an all in one industrial control device It combines control user interface I O and networking into a single integrated package Unique features of the XLe include Bright graphical LCD display Display of complex graphical objects including trends gauges meters and animations Advanced control capabilities including floating point multiple auto tuning PID loops and string handling capabilities Removable media for up to one gigabyte of storage of programs data logging or screen captures CsCAN networking port optional for communication with remote I O other controllers or PCs Configurable serial protocols for communication to drives PLCs or other serial peri
76. e again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life All applicable codes and standards need to be followed in the installation of this product Adhere to the following safety precautions whenever any type of connection is made to the module Connect the safety earth ground on the power connector first before making any other connections When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floor are dry before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Be
77. e again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life PAGE 2 21 AUGUST 2007 MAN0852 02 HE XE102 10 3 Panel Cut Out and Dimensions Note Max panel thickness 5 mm Refer to XLE User Manual MANO805 for panel box information and a handy checklist of requirements Note The tolerance to meet NEMA standards is 0 005 0 1 mm EI j E y E N 2 3 780 96 0 mm N N m H t L m 3 622 92mm 001XLE002 rz 3 780 96 0 mm 2 264 57 5 mm wei 001XLE003 4 Ports Connectors Cables Note The case of the XLE is black but for clarity it is shown in a lighter gray color To Remove Back Cover DIP Memory Slot Unscrew 4 screws located Switch on the back of the unit Lift lid J2 CAUTION Do not MJ2 vo overtighten screws when RS 232 RS 485 Jumper screwing the lid back on MJ1 UO Jumpers Not Shown R572321 RS 485 UO Jumpers JP are located internally To access remove NET 1 back cover of unit J1 CsCAN 1 0 Pow
78. e associated I O board s jumper setting for the Digital DC inputs polarity If Negative logic is configured when using these functions the opposite edge polarity must be selected in the mode parameter a Frequency In frequency mode the frequency of the input signal is written to the accumulator in terms of Hertz cycles second When using frequency mode four update selections are provided which specify the width of the sample window Note that selecting a shorter sample window provides a quicker measurement faster response but lowers the frequency accuracy resolution and increases the minimum frequency measurement limit b Totalize In totalize mode the accumulator is simply incremented each time the input transitions in a specific direction Totalize mode is configurable to specify the edge rising or falling on which the accumulator is incremented hf he Rising Edge Signal Falling Edge Signal No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 40 21 August 2007 CH 10 MAN0805 03 Three different options are available to reset the current count They are e Configured reset value When configuring the Totalize function a value may be specified under the Counts per Rev column When the totalizer accumulator reaches this value 1 the accumulator will reset to zero on the next count Speci
79. e based upon the option that Quadrature 3 4 Accumulator 3 Reset to max 1 Reserved Analog inputs HSC1 Accumulator HSC2 Accumulator HSC3 Accumulator HSC4 Accumulator is desired MJ2 Termination default none MI Termination default none c Wiring Examples Note The wiring examples show Positive Logic input wiring 001XLE037 R1 XE105 J2 Black Positive Logic XE105 J1 Orange Positive Logic PWM1 Duty Cycle O ONI O Digital In Digital Outputs FR Duty Cycle INS e rescale E PWM Period N4 Ho Se 3 Analog outputs N5 o 10 30VDC Note Not all XLe units contain the UO listed in this table ee Se N7 24 HSC17 Ce ee egisters I Steppe CS pay SACH PWM1 Duty HSC1 oe a GC Les Tee H Cycle Preset bo 7 R i ESCH Ho Sat AQ2 32 bit Value Frequency IN11 e keet AQ3 PWM2 Duty HSC2 ma HSC4 Le lge S Cycle Preset p SS nit Wi Laws Gesi AQ4 32 bit Value T 5 r eee AQS Riu Run Count No fens AQE 32 bit Connect 32 bit i TOAD d erio ecel Coun AQT PWM Period Decel Count 001XLE007 CEA AQB 32 bit 32 bit XE105 J3 Orange S Analog In Analog Out AAN Run rcr RoN Note A total of 2 Analog Inputs can be used T C
80. e editable The values shown below are the default values Note that if Gtwy is set to 0 0 0 0 Ethernet communication will be confined to the local network Addr 192 168 254 128 IP Address for installed Ethernet COM module Mask 255 255 255 0 Net Mask for installed Ethernet COM module Gtwy 0 0 0 0 Gateway device IP Address for installed Ethernet COM module Set Time Date The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is automatically calculated from the Date setting Note that Time and Date are split into three editable fields each Use or gt to select a field and then use or to edit the field Time 10 21 36 Current time hours minutes seconds in 24 hour format Date 22 Jun 2006 Current date day month year Day Thursday Current day of week calculated from the Date setting Note After changing the Ethernet Addr Mask or Gtwy the XLe must be power cycled or reset before the changes take effect No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 58 21 August 2007 CH 11 MANO0805 03 Removable Media The Removable Media Sub Menu displays the Removable Media Manager see CHAPTER 8 After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear No Micro SD card has been installed in the Memo
81. e to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life All applicable codes and standards need to be followed in the installation of this product Adhere to the following safety precautions whenever any type of connection is made to the module Connect the safety earth ground on the power connector first before making any other connections When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes seat proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floor are dry
82. ed measurement Q20 Quadrature 3 4 Accumulator 3 range Reset to max 1 Q21 to Q32 Reserved Temperature degrees C Resolution degrees C A to Al4 Analog inputs 55 1 05 AI5 AI6 HSC1 Accumulator 35 0 36 AI7 AI8 HSC2 Accumulator 15 0 17 AI9 AI10 HSC3 Accumulator 5 011 A111 A112 HSC4 Accumulator 25 0 1 45 0 13 VAQI1 WAQ2 PWM1 Duty Cycle 65 0 22 AQ3 WAQ4 PWM2 Duty Cycle 85 0 30 VAQS WAQG PWM Prescale 105 0 55 AQ7 AQEB PWM Period 125 0 85 AQY to AQ14 Analog outputs 145 1 35 Note Not all XLe units contain the I O listed in this table Best resolution is at 25 C 77 F With a constant 0 1 C resolution 9 Technical Support oo measurementrange EE Se For assistance and manual updates contact Technical Support at the following locations Linearization must be performed by the user in the ladder application North America Europe code using 26 internal R registers per channel The example below uses R1 26 to linearize one channel OAI Linearization 317 916 4274 353 21 4321 266 consists of the following example steps www heapg com www horner apg com geg email techsppt heapg com email techsupport hornerirl ie 1 Load the desired linearization coefficients into a table on 10 Safety Precautions for Installation and Connections to XLe First Scan using a Move Constant Data block Registers Real Degrees C Degrees F R0011 1 94454e 028 3 50017e 028 All applicable codes
83. ems that allow the user to specify how the PWM outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped Note that the PWM outputs are set to the OFF state at power up and during program download and remain in that state until the unit is placed in RUN No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 14 21 August 2007 PAGE 71 MAN0805 03 The Output State On Controller Stop group box contains items to allow the user to specify how the remaining digital outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 72 21 August 2007 CH 14 MANO0805 03 14 8 Analog Input Configuration The following figure illustrates the Analog Input Configuration dialog Analog Input Configuration x Channel 1 2 0 10 DI Cancel Channel 2 0 10 v Channel 3 Channel 4 E Filter Constant D Figure 14 3 Analog Input Configuration Dialog The Channel x drop down windows allow the user to specify the mode for each analog input to opera
84. er 001XLE029 R2 Wiring Connectors J1 J2 Jumper VO Jumpers JP1 JP2 and External Jumpers RS 485 are described in the Wiring and Jumpers section of this document Memory Slot Uses Removable Memory for data logging screen captures program loading and recipes Horner Part No HE MC1 Power Connector CAN Connector Serial Communications Power Up Use the CAN Connector when MJ1 RS 232 RS 485 Use Connect to Earth Ground using CsCAN network for Cscape programming and Apply 10 30 VDC Application Defined Screen lights up Communications MJ2 RS 232 RS 485 Use for Application Defined Communications Specifications Installation MANO0852 02 21 AUGUST 2007 PAGE 3 HE XE102 10 Serial Communications MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications MJ1 Pins MJ2 Pins OUT TX 5 Wiring and Jumpers Wire according to the type of inputs outputs used and select the appropriate jumper option Location of I O jumpers JP and wiring connectors J1 and J2 Wiring Specifications For UO wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger For shielded Analog I O wiring use the following wire type or equivalent Belden 8441 18 Au J2 AWG or larger JP2 JP1 For CAN wiring use the ae
85. er program screws when screwing the lid back on the back of the unit Lift lid Max Error at 25 C reading ambient Operating Temperature 0 C to 50 C UO Jumpers Not Shown I O Jumpers JP are located Screw Type 5 mm internally To access remove back cover of unit Removable Additional error for reading ambient TBD temperatures other CE than 25 C Terminal Type Wiring Connectors J1 J4 I O Jumpers JP1 3 and External Jumpers RS 485 are described in the Wiring and Jumpers section of this document See Compliance Table at http www heapg com Support compliance htm 160 Hz hash noise filter 1 128 scan digital running average filter Filtering Ge 001CANO05 Weight Clock Accuracy One Minute Month at 20C Highest usable frequency for PWM output is 65 KHz 12 5 oz 354 36 9 Power Connector CAN Connector Use the CAN Connector when using CsCAN network Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up PAGE 2 21 August 2007 MANO848 02 XLE103 10 Section 3 continued Memory Slot Uses Removable Memory for data captures program loading and recipes Horner Part No HE MC1 logging screen Serial Communications MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications No
86. eset on 2 falling High Reset on 1 rising SYNC SYNC IT SYNC IT SYNC IT While not displayed in this figure modes for low level inverse logic are also supported for each state Figure 10 1 Sync pulse mode illustration No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 44 21 August 2007 CH 10 MAN0805 03 The accumulator is reset to zero on the specified edge if rotation is clockwise as shown in figure 10 1 above However if rotation is reversed the accumulator is alternately set to Counts per rev 1 on that same physical edge When direction is reversed that same physical edge is seen by the internal decoder as having the opposite edge polarity as shown below Direction ei p HSC1 HSC2 Async Reset on rising edge Async Reset on falling edge Async Reset on both edge High Reset on 1 rising Clockwise Rising Counter Falling Low Reset on 1 rising Clockwise Rising Counter Falling High Reset on 1 falling Clockwise Rising Counter Falling Low Reset on 1 falling Clockwise Rising S Counter Falling High Reset on 2 rising Clockwise Rising Counter Falling Low Reset on 2 rising Clockwise Rising i Counter Falling High Reset on 2 falling Clockwise Rising Counter Falling Low Reset on 2 falling Clockwise Rising Counter Falling
87. et AQ1 2 50 duty cycle count Set AQ5 6 15 prescale count Set AQ7 8 100 period count Example 2 To get a 50 Duty Cycle on PW1 and 90 Duty Cycle on PWM2 1 kHz waveform Set AQ1 2 500 duty cycle count Set AQ3 4 900 duty cycle count Set AQ5 6 15 prescale count Set AQ7 8 1000 period count Example 3 To turn PWM 1 output ON all the time Set AQ1 2 Same value as AQ7 8 duty cycle count Set AQ5 6 Any value prescale count Set AQ7 8 Non Zero value period count Example 4 To turn PWM 1 output OFF all the time Set AQ1 2 0 duty cycle count Set AQ5 6 Any value prescale count Set AQ7 8 Any value lt or gt 0 period count No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 50 21 August 2007 CH 10 MAN0805 03 10 7 STP Examples Example 1 10 000 000 steps control sequence The following example starts at 2 5 kHz and ramps up to 5 kHz during the first 1 000 000 steps Then it runs at 5 kHz for the next 8 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Set AQ1 2500 Hz Start Frequency Set AQ2 5000 Hz Run Frequency Set AQ3 4 1000000 Steps Accel Count Set AQ5 6 8000000 Steps Run Count Set AQ7 8 1000000 Steps Decel Count Example 2 5 000 000 steps control sequence The following
88. example starts at 0 5 kHz and ramps up to 1 kHz during the first 2 000 000 steps Then it runs at 1 kHz for the next 2 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Set AQ1 500 Hz Start Frequency Set AQ2 1000 Hz Run Frequency Set AQ3 4 2000000 Steps Accel Count Set AQ5 6 2000000 Steps Run Count Set AQ7 8 1000000 Steps Decel Count Example 3 6 000 000 steps control sequence The following example starts at 50 Hz and ramps up to 250 Hz during the first 150 000 steps Then it runs at 250 Hz for the next 5 500 000 steps Finally during the last 350 000 steps it slows to a stop Set AQ1 50 Hz Start Frequency Set AQ2 250 Hz Run Frequency Set AQ3 4 150000 Steps Accel Count Set AQ5 6 5500000 Steps Run Count Set AQ7 8 350000 Steps Decel Count Note The highest usable frequency is 65 KHz for the PWM output No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 51 MAN0805 03 NOTES No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 52 21 August 2007 CH 11 MANO0805 03 CHAPTER 11 SYSTEM SETTINGS AND ADJUSTMENTS 11 1 System Menu Overview
89. ferent options are available to reset or set the current count They are Configured Counts per Rev value When configuring the quadrature function a value may be specified under the Counts per Rev column When rotation produces an increasing count the quadrature accumulator resets to zero on reaching the Counts per Rev count Alternately when rotation produces a decreasing count the quadrature accumulator is set to Counts per Rev 1 on the count following zero Specifying zero for this value allows the totalizer to count through the full 32 bit range before resetting For example if your encoder outputs 1024 counts per revolution the value of 1024 can be entered into the configuration for Counts per rev This will result in a counter that produces counts in the range of 0 to 1023 Ladder control Setting registers Q17 or Q19 resets quadrature HSC 1 or quadrature HSC 3 respectively with no additional configuration Setting registers Q18 or Q20 sets quadrature HSC 1 or quadrature HSC 3 respectively to Counts per Rev 1 Direct digital input control HSC3 Marker When HSC input 1 and 2 are used for quadrature inputs an additional choice of marker input becomes available for HSC input 3 The marker input is typically part of an encoder or motion system that signals when a cycle of motion is complete When the marker input is triggered the accumulator is reset to zero or to Counts per rev 1 based on rotation direction M
90. fined as either bits or words 16 bits Multiple registers can usually be used to handle larger storage requirements For example 16 single bit registers can be used to store a Word or two 16 bit registers can be used to store a 32 bit value Below is a list of the type of registers found in the XLe AlI Analog Input 16 bit input registers used to gather analog input data such as voltages temperatures and speed settings coming from an attached device AQ Analog Output 16 bit output registers used to send analog information such a voltages levels or speed settings to an attached device AIG Global Analog Input Specially defined 16 bit input registers that come from the network AQG Global Analog Output Specially defined 16 bit output registers that go to the network D Display Bit The are digital flags used to control the displaying of screens on a unit which has the ability to display a screen If the bit is SET the screen is displayed l Digital Input Single bit input registers Typically an external switch is connected to the registers IG Global Digital Input Specially defined single bit inputs that come from the network K Key Bit Single bit flags used to give the programmer direct access to any front panel keys appearing on a unit M Retentive Bit Retentive single bit registers Q Digital Output Single bit output registers Typically these bits are connected to an actuator indicator light or other physic
91. following Filter Constant Complete AT Scans Digital Filtering The illustration above demonstrates the effect of digital filtering set with Filter Constant on module response to a temperature change It is recommended that the filter constant for the HE XE103 10 be set to a value of 7 This will minimize noise and jitter improve effective resolution and provide adequate speed for most temperature monitor and control XLE103 10 The expression rung may be copied substituting AI0002 and R00011 for AI0001 and RO0007 and used to linearize the second channel Contact Horner APG for an example file containing the above program 5 3 Thermistor types The HE XE103 10 with the given example ladder code supports Kele Engineering Precon Type Ill 10 KQ thermistors It also directly supports the following 10 KO Beta 3574 thermistors from Yellow Springs Instruments YSI 44006 46006 44106 46031 44406 46041 44031 44907 45006 44908 6 UO Register Map Registers Description 11 to 124 Digital Inputs 132 Output Fault l25 to 131 Q1 to Q16 Reserved Digital outputs Q17 Clear HSC1 accumulator to 0 Totalizer Clear HSC2 applications 5 2 Thermistors are measured using a half bridge circuit that exhibits variable resolution Thermistor Linearization and the associated increased measurement range Q18 Q19 Quadrature 1 2 Accumulator 1 Reset to max 1 Clear
92. fore each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective 9 Technical Support For assistance and manual updates contact Technical Support at the following locations North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie
93. fying zero for this value allows the totalizer to count through the full 32 bit range before resetting e Ladder control Setting registers Q17 20 reset HSC1 4 respectively with no additional configuration When these registers are asserted the associated totalizer accumulator is reset and held at zero level sensitive See also Section 10 6 e Direct digital input control HSC1 and HSC2 only HSC3 l11 and HSC4 l12 may be configured as hardware digital reset signals for HSC1 and HSC2 respectively To enable these inputs as reset signals specify the type as Totalize Reset note that the corresponding Totalize HSC must be previously configured before this option is available The direct digital reset controls are edge sensitive with the edge polarity configurable Maximum direct digital reset latency is 100 us The totalize function also supports an option which compares the current accumulator value with a supplied Preset Value PV which is provided through a AQ and drives a physical digital output based on the that comparison e This option available for HSC1 and HSC2 only drives Q1 or Q2 output point respectively once the associated totalizer accumulator reaches or exceeds the PV value To enable this function the corresponding PWM function output Q1 or Q2 must be configured for HSCx Output Note that Q1 and Q2 are PWM function outputs that may be configured independently as one of the following standard digital output
94. gister displays the seconds from the real time clock SR45 This register displays the minutes from the real time clock SR46 This register displays the hours from the real time clock SR47 This register displays the day of the month from the real time clock SR48 This register displays the month from the real time clock 1 January 12 December SR49 This register displays the four digit year from the real time clock SR50 This register displays the day of the week from the real time clock 1 S Sunday 2 Monday 7 Saturday SR56 This register displays the current key being pressed on the controller keypad SR57 This register displays controls the LCD backlight 0 OFF non zero ON SR175 Status of the removable media This register shows the amount of free space on the inserted removable media SE S in bytes This is i 32 bit value This register shows the total size of the inserted removable media in bytes ona OTAS i This is a 32 bit value No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 64 21 August 2007 CH 13 MAN0805 03 Table 13 2 Common SR Register Definitions This register is a bit mapped indicator of the advanced alarm manager Each SR181 bit shows if a group has an unacknowledged alarm For example if bit one is ON there is an unacknowledged alarm in gr
95. he Target Controller Current User File Modified Indicator indicates that the file in indicates who is logged the selected window has been modified but has for security purposes not been saved Ready UserNONE HE XEd CSCAN Madd bag Lod Tag2R rofocss MOD Controller Model Network Model Confirmation Communications Status indicates the current status of the pass through Connector D Controller Model indicates the controller model for which the program in Cscape is configured e Local xx indicates the Network ID of the XLe to which the Cscape program is physically connected through its e Network indicates the type of network that the program serial port It can serve as a pass through device to other in Cscape expects to use e g CSCAN nodes on the network e Model Confirmation provides the following e Target yy R indicates the Network ID of the device with indications which the Cscape program is exchanging data Note The Local unit and Target unit can be the e _ Model the actual Target Controller matches the same unit or they can be separate units configured Controller Model and Network The following are status indicators D Model Not the actual Target Controller does not match the configured Controller Model and Network R Running D Do l o D Model there may have been a change since the I Idle last time the Target Controller was compared to the
96. his document Number of Channels Input Ranges Input Impedance Clamped 0 5 VDC to 12 VDC Nominal Resolution AI at 10K Ohm Conversion Speed Max Error at 25 C reading ambient Additional error for reading ambient temperatures other than 25 C Filtering Thermistor Inputs Medium Resolution 2 10K OHMThermistor Half Bridge 9 59K ohm pulled up to 4 8 VDC 10 Bits 15 008 counts All channels converted once per ladder scan 0 5 F or 0 3 C Using specified linearization in ladder program TBD 160 Hz hash noise filter 1 128 scan digital running average filter General Specifications Max Total Output Current 5 A continuous Required Power 130 mA 24 VDC setting to 3 Additional error for temperatures other than 25 C TBD Filtering 160 Hz hash noise filter 1 128 scan digital running average filter Max Output Voltage 275 VAC 30 VDC Steady State Max Switched Power 1250 VA 150 W Required Power Contact Isolation to XLE Inrush SDA Or TMEO ZENDE 1000 VAC ground Primary Power 10 30 VDC Max Voltage Drop at Rated 05V Range Current Relative Humidity 5 to 95 Non condensing Expected Life i Operating 8 s See Derating section for GE 2 an Temperature tae chart Terminal Type Screw Type 5 mm Removable ae 300 CPM at no load Weight 12
97. ined state By default digital outputs turn off For more information on stop state see the configuration chapter for Cscape settings The digital outputs feature an output fault bit 132 will turn on if any of the outputs experience a short circuit over current or the output driver overheats 9 5 Relay Outputs Relay outputs are designed to switch loads that typically have high voltage or current requirements or require isolation that relays provide The design of the XLe does not require external coil power for the relays to functions The relays will activate anytime the XLe is powered There are several factors that should be considered when using relays No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 36 21 August 2007 CH 9 MAN0805 03 Relay Life Relays are mechanical devices that have a long but limited life Typically the switching more current limits the life of relays Please check the data sheets at the end of this manual for expected relay life Current Temperature De Rating Products containing relays often have total current limits based on the ambient temperature of the application Please see the product data sheet for current temperature de rating information for relays Fusing External fusing is generally required to protect the relays devices and wiring from shorts o
98. ior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 2 21 August 2007 PAGE 11 MAN0805 03 CHAPTER 2 INTRODUCTION 2 1 Visual Overview of XLe and Topics Covered in this Manual Removable Media See page 29 General I O See page 33 High Speed UO See page 39 CAN Comm See page 25 Mechanical Installation See page 15 Electrical Installation See page 21 Figure 2 1 Visual Overview of XLE and Topics of Interest Covered in the User Manual 2 1 1 Where to Find Information about the XLe a Datasheets The datasheets are the first documents you need to refer to for key information related to specific XLe models A datasheet is provided in the box with your unit The datasheets for all XLe models are attached to the back of this manual on our website and they are also available individually on the web Datasheets contain pin outs jumper settings and other model specific information b User Manual This manual provides general information that is common to XLe models and can be downloaded from our web Visit our website see page 80 to obtain user documentation and updates Four main types of information are covered in the manual Safety and Installation guidelines instructions Mechanical and Electrical Descriptions of hardware features Serial ports Removable Media Communication Options etc Configuration and Use of th
99. is publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 9 21 August 2007 PAGE 35 MANO0805 03 9 4 Solid State Digital Outputs Solid state digital outputs are generally used to activate lamps low voltage solenoids relays and other low voltage and low current devices The digital outputs used on the XLe are sourcing outputs This means the output applies a positive voltage to the output pin when turned ON When turned off the output applies approximately zero volts with respect to the I O ground 10 30VDC V F k7 J4 A me L TT Figure 9 3 Typical Output Wiring The digital outputs used in the XLe have electronic short circuit protection and current limiting While these electronic protections work in most applications some application may require external fusing on these outputs The digital outputs in the XLe are typically controller via Q bits in the register mapping Some of the outputs are designed for high speed applications and can be used for PWM or frequency output applications Please see the data sheet and the chapter on High Speed UO for additional information When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predeterm
100. issing The system menu also contains a battery status message under the diagnostics sub menu see the chapter on System Settings and Adjustments No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 76 21 August 2007 CH 15 MAN0805 03 13 2 2 Battery Replacement Warning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture Warning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries arning Do not make substitutions for the battery Be sure to only use the authorized part number o replace the battery The XLe uses a CR2450B coin lithium battery produced by a variety of manufactures Below are the steps to replace the battery Soo ON 11 Make sure the user program and any data stored in retentive memory is backed up Disconnect all power from the XLE unit including I O power Remove the four screws on the back of the XLe unit and remove the back cover Remove the I O board if present by lifting it straight up Remove the old battery It may require a small flat blade screwdriver to lif
101. itive Logic 001XLE047 001XLE037 R1 Digital In oo J1 XE103 XE104 1 Orange Name o 2 N2 de 13 IN3 12 24VDC Be l4 IN4 to 15 IN5 gt l6 IN6 17 IN7 ren 18 IN8 too H1 HSC1 INQ rec H2 HSC2 IN10 f H3 HSC3 IN11 Note H4 HSC4 IN12 o Loop Power requirements A1 Analog IN1 20MA 4 are determined by the A2 Analog IN2 Loop 4 aoe transmitter specification ov Ground PWRY o tovoc 001XLE046 XE103 104 J2 Black J2 xE103 XE104 Positive Logic XE104 J4 Orange Black G d Digital Out Positive Logic roun Se Digital Out V V 10 30VDC g No OUT13 J2 KE Connect L romt T 10 30VDC an lt 5 Leer Orange XE104 t a LOAD J4 Q8 OUTS _ A Q15 OUT15 Q7 OUT7 if sore Q14 OUT14 LOAD Q6 OUT6 ae A TOAD Q5 OUT5 TORS Q4 OUT4 L hs Q3 OUT3 t Q2 OUT2 PWM2 Meez Q1 OUT1 PWM1 r LOAD V Supply for Sourcing Outputs DS 001XLE024 J3 XE104 J3 Orange Orange Aos Positive Logic 113 IN13 Digital In 114 IN14 115 IN15 116 IN16 117 IN17 118 IN18 119 IN19 Go IN20 12 24VDC ne 121 IN21 122 IN22 123 IN23 124 IN24 DN Ground MANO809 06 2
102. layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the XLe and noisy devices such as relays motor starters etc f Shock and Vibration The XLe has been designed to operate in typical industrial environments that may inflict some shock and vibration on the unit For applications that may inflict excessive shock and vibration please use proper dampening techniques or relocate the XLe to a location that minimizes shock and or vibration Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met See Table 3 1 Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the XLe Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance
103. le 1 Commons per Module 1 Input Voltage Range 12 VDC 24 VDC Output Type Sourcing 10 K Pull Down Absolute Max Voltage 35 VDC Max Absolute Max Voltage 28 VDC Max Input Impedance 10 kQ Output Protection Short Circuit Input Current Positive Logic Negative Logic Max Output Current per point 0 5A Upper Threshold 0 8 mA 1 6 mA Max Total Current 4 A Continuous Lower Threshold 0 3 mA 2 1mA Max Output Supply Voltage 30 VDC Max Upper Threshold 8 VDC Minimum Output Supply Voltage 10 VDC Min Lower Threshold 3 VDC Max Voltage Drop at Rated Current 0 25 VDC OFF to ON Response ims Max Inrush Current 650 mA per channel ON to OFF Response ims Min Load None 10 kHz Totalizer Pulse Edges OFF to ON Response ims HSC Max Switching Rate 5 kHz Frequency Pulse Width ON to OFF Response ims 2 5 kHz Quadrature Output Characteristics Current Sourcing Pos logic Analog Inputs High Resolution Number of Channels 2 Thermocouple Temperature Range 0 10 VDC Input Ranges 30 en Selectable 100mV 1652 F to 328 F 900 C to 200 C and J K N Ee 752 0 F to 400 0 F 400 C to 240 C 10 VDC 0 5Vto 15V 1382 0 F to 346 0 F 750 C to 210 C Safe input voltage range 20mA 0 5Vto 6V 2498 0 F to 400 F 1370 C to 240 C RTD T C 24 VDC Thermocouple Common Mode Range 10V 10V 20mA 100mV 14 Bits RTD Thermocouple 16 Bits B R S 2912 F to 32 0 F 1600 C to 0 C
104. le System uses bitmap files with a BMP extension to store XLE graphics screen captures To view a captured XLE screen use the Removable Media Manager to find and highlight the desired BMP file and then press Enter To capture an XLE screen turning On the assigned Screen Capture Control Register will capture the current XLE graphics screen and write it to the Micro SD card using the assigned Screen Capture Filename Before capturing an XLE screen Cscape must first be used to assign a Screen Capture Conirol Register and Filename in the application To do this first open the Graphics Editor by selecting the View Edit Screens item on the Cscape Screens menu Next select the Screen Capture item of the Graphics Editor Config menu and then enter a Control Register and Filename No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 32 21 August 2007 CH 8 MAN0805 03 NOTES No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 9 21 August 2007 PAGE 33 MANO0805 03 CHAPTER 9 GENERAL UO Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper
105. lems are only a result of a mistake in the ladder program ARNING Setting outputs ON in Do I O mode can result in injury or cause machinery to engage in an unsafe manner depending on the application and the environment No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 16 21 August 2007 PAGE 79 MAN0805 03 16 3 CsCAN Network For complete information on setting up a CsCAN network refer to CAN Networks manual MANO799 by visiting our website page 80 for the address to obtain documentation and updates Network status node ID errors and baud rate in the controller system menu are all in reference to the CsCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting Refer to CHAPTER 11 for full details on the system menu 16 3 1 CSCAN Network Troubleshooting Checklist 1 Use the proper Belden wire type or equivalent for the network as specified in MANO799 2 The XLe does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix I O 3 Check voltage at both ends of the network to insure that voltage meets specifications of attached devices 4 Proper termination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed acro
106. n addition the Horner OPC Server can be installed on a PC to allow other standard PC applications such as database and spreadsheets programs access to XLe register data The Ethernet COM module supports both 10 BaseT 10 MHz and 100 BaseTx 100 MHz as well as both half and full duplex communication Both the connection speed and the duplex are auto negotiated Although the physical connection between the Ethernet COM Module and the Local Area Network is done using a standard Ethernet cable CAT5 or better with RJ45 modular plug a Serial Port Tunnel protocol is employed that makes the Ethernet COM Module appear as a serial port to Cscape or OPC Server software running on the PC On the XLe end of the Serial Port Tunnel the Ethernet COM module should be properly configured using the XLe System Menu see CHAPTER 11 This configuration consists of making Ethernet the Default Programming Port and setting its target IP Address Net Mask and optionally the Gateway IP Address The Gateway IP Address is required if the XLe will be accessed from outside the Local Area Network e g the Internet On the PC end of the Serial Port Tunnel the PC should be connected to the Local Area Network or to the Internet and a Com Port Redirector driver must be installed on the PC and properly configured The Com Port Redirector allows multiple virtual PC serial ports to be created and each one can be assigned to a different target device IP Address thus all
107. ncludes the following options Disabled Frequency Totalize Pulse Quadrature Marker Only available in counter 3 if counter 1 is set to quadrature No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 14 21 August 2007 PAGE 69 MANO0805 03 The mode drop down items are set according to the type selection The Counts Per Rev window is enabled disabled according to the type selection as well The following table shows what is available with each type selection Table 14 1 Count Per Rev Type Mode Counts Per Rev Grayed out Displays lx to indicate to the user that the input devoted to the high speed counter eae is just dumb I O and its location RELITIVE to acre the I O map Enabled Contains the following 1 sec Frequency 100 msec Grayed out 10 msec Scan resolution Enabled Contains the following Enabled Value Totalize Rising edge can be 0 gt Falling edge Oxffffffff Hex Enabled Contains the following Width high 1 usec Counts Pulse Width low 1usec Counts Grayed out Period rising edges 1usec Counts Period falling edges 1usec Counts Enabled Contains the following Enabled Value Quadrature 1 leads 2 count up can be 0 gt 1 leads 2 count down Oxffffffff Hex Enabled Only available in counter 3 and only when counter 1 is set to qua
108. nding on model Controllers Per Network 253 b User Screen Ladder Code 256 k No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 66 21 August 2007 CH 14 MAN0805 03 CHAPTER 14 CSCAPE CONFIGURATION 14 1 Overview XLe hardware is programmed with a Windows based PC application called Cscape This application can be used to program configure monitor and debug all aspects of the XLe unit Please see the on line help provided with Cscape for additional details 14 2 Cscape Status Bar When the XLe is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been established between the XLe and the Cscape program Components of the Cscape Status Bar are explained in Figure 4 1 Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e H Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The e f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e if Unknown there may have been a change since the last time the program in Cscape was compared to t
109. ne which products are appropriate for their application controller products differ in the features that they support If assistance is required refer to Technical Support page 80 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 3 21 August 2007 PAGE 15 MAN0805 03 CHAPTER 3 MECHANICAL INSTALLATION Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 80 to obtain datasheets user documentation and updates 3 1 Overview The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit 3 2 Mounting Requirements XLe products can be mounted through a panel or on DIN rail 3 2 1 Mounting Procedures Installed in a Panel Door Slot for Clip 001XLE055 001XLE004 Figure 3 1 Panel Mounting of the XLe and Close up View of Back Once the panel design has been comple
110. ning Consult Shock Hazard user documentation WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life All applicable codes and standards need to be followed in the installation of this product Adhere to the following safety precautions whenever any type of connection is made to the module Connect the safety earth ground on the power connector first before making any other connections When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to
111. nnt Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs P P 001XLE036 Positive Logic In Negative Logic In e 12 24VDC C a UO Jumpers Settings JP1 JP3 Note The Cscape Module Setup configuration must match the selected UO JP jumper settings JP1 Digital DC Inputs Positive Logic CE Default Negative Logic aq JP3 CURRENT OR VOLTAGE INPUTS Note 20mA 10VDC When using JP3 A1 A2 A i 2 SSC each channel can be Alle ale independently configured A2 3 pen External DIP Switch Settings or Jumpers Settings Specifications Installation Some XLes have jumpers to set RS 485 port As seen when looking at the top of the XLE unit Refer to termination though most use DIP Switches The External Jumpers or DIP Switches are used for termination of the RS 485 ports The XLE is shipped un terminated MJ2 Termination default none To terminate select one of the jumpers shipped with the product and insert it based upon the option that is desired or select the switch and configure based upon the option that is desired c Wiring Examples Factory Use A default none MJ1 Termination APL default none ER Section 3 for the location of the DIP Switches Jumpers PFI XE103 104 J1 Orange Note The wiring examples show Positive Logic input wiring Pos
112. o the Main Menu or press Enter to edit the highlighted System Setting If Enter is pressed the System Setting s value will be highlighted indicating that it is ready to be modified When modifying a System Setting s value use either the arrow keys gt J ft or the numeric keys to select a new value The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings In addition to edit a single numeric digit use the or gt key to select the digit and then either press a numeric key or use J or to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit 11 3 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID The Network ID Sub Menu only appears for XLE models that have CAN ports XE1xx This Sub Menu displays two System Settings of which only Network ID is editable Network Ok Yes NET1 connected to a CAN network and functioning properly No Not ready to communicate on CAN network Network ID 1 to 253 This node s CsCAN Network ID must be unique on network Set Network Baud The Network Baud Sub Menu only ap
113. ode Clock Error Ok Time and date have been set Warning Time and date need to be set UO System Ok I O configuration matches the installed I O and COM modules Warning I O configuration needs updating to match installed modules Battery Ok Backup battery operating properly Warning Backup battery needs to be replaced No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 56 21 August 2007 CH 11 MAN0805 03 View I O Slots The View I O Slots Sub Menu displays two System Settings both of which are not editable Internal to the XLE there is a CPU board and up to two installed modules Models XE000 and XE100 have no installed I O or COM modules All other models have an I O module in Slot 1 and can have a user installed COM module in Slot 2 Depending on which I O module is installed and which I O module has been configured by Cscape one of the following six System Settings should appear for Slot 1 Slot 1 I O Empty No I O module installed or configured Slot 1 Unsupported Unsupported I O module installed Slot 1 I O Missing No I O module installed but an I O module is configured Slot 1 1I 0 XExyy yy I O module installed but no I O module configured Slot 1 1 0 XExyy yy I O module installed but another I O module configured Slot 1 I O XExyy yy I O module installed and configured pro
114. of comma delimited files with a CSV extension These files are compatible with standard database and spreadsheet PC programs In addition an application ladder program can use Rename and Delete Removable Media function blocks to rename and delete files 8 6 Using Removable Media to Load and Save Applications A special file type with a PGM extension is used to store XLE application programs on Micro SD To load an application from Micro SD to the XLE use the Removable Media Manager to find and highlight the desired PGM file and then press Enter To save an application from the XLE to Micro SD open the Removable Media Manager in the System Menu and press the F4 function key The application will be saved in a file called DEFAULT PGM in the Micro SD root directory Note Saving an application to Micro SD can only be done from the System Menu and is not available on a Removable Media Manager object that was placed on an application graphics screen by Cscape Cscape can also save an application directly to a Micro SD card which is plugged into the PC s Micro SD compatible card reader by selecting the Export to Removable Media item on the File menu No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 8 21 August 2007 PAGE 31 MAN0805 03 8 7 Using Removable Media to View and Capture Screens The XLE Fi
115. on may be reproduced without the prior agreement and written permission of Horner APG Inc Figure 11 1 System Menu Information in this document is subject to change without notice Sub Menus Port ks None Loaded Port ZZ None Loaded Fkeys Momentary Sys Fn enable Yes Use LT to adjust Dflt Dom Port MJ1 232 MJ1 RS485 Bias No MJ2 RS485 Bias No Set Ethernet Enet Use Vt to adjust Addr Mask Gtwy 192 169 254 128 259429525940 0 0 0 0 Reset required to enable changes 10 21 36 22 Jun 2006 Thursday Time Date Day Use Vt to adjust each field Saver enable Yes Timeout min 15 Popup Status oft Update Time mS 5 Max graphics time In the log scan Media Directory No Card CH 11 21 August 2007 PAGE 53 MAN0805 03 11 2 System Menu Navigation and Editing As mentioned above the System Menu is started by pressing the J and fT keys at the same time Then either press ESC to exit the System Menu or use the J and keys to select an item and press Enter to display the item s Sub Menu A Sub Menu generally shows a of list of System Settings and their values After opening a Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired the 4 and keys can be used to select a different System Setting to be edited At this point either press ESC to exit the Sub Menu returning t
116. or agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 11 21 August 2007 PAGE 57 MAN0805 03 Set Fkeys The Set Fkeys Sub Menu displays two System Settings both of which are editable Fkeys Momentary K1 10 bits go On amp Off as F1 F10 are pressed amp released Toggle K1 10 bits toggle each time F1 F10 are pressed SYS_Fn enable Yes Reset and all clear system functions enabled No Reset and all clear system functions disabled Set Serial Ports The Set Serial Ports Sub Menu displays three System Settings all of which are editable and one optional item For the Dflt Pgm Port System Setting only MJ1 232 can be selected unless either an Ethernet XEC or a Modem XMC COM module is installed Also the Set Ethernet Enet item only appears if an Ethernet COM module is installed DI Pom Port MJ1 232 MJ1 RS232 port is the default programming port Enet Ethernet COM module is the default programming port Modem Modem COM module is the default programming port MJ1 RS485 Bias No MJ1 RS485 bias resistors are not switched in Yes MJ1 RS485 bias resistors are switched in MJ2 RS485 Bias No MJ2 RS485 bias resistors are not switched in Yes MJ2 RS485 bias resistors are switched in Set Ethernet Enet Select and press Enter to setup the Ethernet COM module Set Ethernet Enet The Set Ethernet Enet Sub Menu displays three System Settings all of which ar
117. ound 2 CN L CAN Data Low In Out 3 SHLD Shield Ground 4 CN_H CAN Data High In Out 5 NC No Connect No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 26 21 August 2007 CH 6 MAN0805 03 6 4 Cscape Programming via CAN The NET1 port supports CSCAN Programming Protocol If a PC has a CAN interface installed via PCI card or USB and the PC CAN port is connected to the XLE NET1 port Cscape can access the XLE for programming and monitoring In addition the XLE supports single point programming of all XLE and other OCS RCS devices that are connected to a CAN network If the PC COM port is connected to the XLE Mu1 serial port see CHAPTER 5 the XLE can act as a pass through gateway allowing Cscape to access all XLE and OCS RCS devices that are attached to the CAN network 6 5 Ladder Controlled CAN Communication Using Put and Get Network Words function blocks the NET1 port can exchange digital and analog global data with other XLE or OCS RCS devices nodes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 6 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the X
118. oup one This register is a bit mapped indicator of the advanced alarm manager Each SR182 bit shows if a group has an active alarm For example if bit one is ON there is an active alarm in group one For additional information on system bits and registers refer to the on line help found in Cscape 13 3 Register Map for XLe I O Table 13 3 I O Register Map for XLe Registers Description l1 to l24 Digital Inputs 125 to I31 Reserved I32 Output Fault Q1 to Q16 Digital outputs Q17 Clear HSC1 accumulator to 0 Q18 Totalizer Clear HSC2 Quadrature 1 2 Accumulator 1 Reset to max 1 Q19 Clear HSC3 accumulator to 0 Q20 Totalizer Clear HSC4 Quadrature 3 4 Accumulator 3 Reset to max 1 Q21 to Q32 Reserved AI1 to Al4 Analog inputs AI5 AI6 HSC1 Accumulator AIT AIB HSC2 Accumulator AII AI10 HSC3 Accumulator AI11 Al12 HSC4 Accumulator AQ1 YAQ2 PWM1 Duty Cycle AQ3 YAQ4 PWMe2 Duty Cycle AQS YAQE PWM Prescale AQT AQEB PWM Period AQY to AQ14 Analog outputs Note Not all XLe units contain the I O listed in this table No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 13 21 August 2007 PAGE 65 MAN0O805 03 13 4 Resource Limits Opt CsCAN Ee Optional depe
119. owing access to Ethernet COM modules in multiple XLe controllers After installing and configuring both the Ethernet COM module and the Com Port Redirector Cscape or OPC Server software should be set up to communicate to one of the virtual serial ports at which point they should function as if a real PC serial port was connected to the XLe MJ1 serial port No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 28 21 August 2007 CH 7 MAN0805 03 7 3 Modem COM Module XMC Option A Modem COM module can be installed to allow Cscape programming of an XLe over a dial up network In addition the application ladder program can take control of the modem for application specific modem communication The Modem COM module supports the standard AT command set and can connect to the dial up network at speeds up to 14 4 KBaud Connection speed is auto negotiated The Modem COM module connects to the dial up network phone line via a cable with a standard RJ11 modular plug To enable Cscape programming via a dial up network the Modem COM module should first be configured as the Default Programming Port using the XLe System Menu see CHAPTER 11 Doing this puts the Modem COM module in auto answer mode so Cscape can call the XLe via a remote modem To program the ladder application to communicate via the Mo
120. pe with a blank project Check Local If I idle R run or D do I O shows next to Target number then communication Target I R D is established to the target controller Communication is not established to the target controller Check node ID of ie Target controller and set Target to match Make sure local connection is established No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 78 21 August 2007 CH 16 MAN0805 03 16 1 1 Connecting Troubleshooting Checklist 1 2 3 16 2 Programming and debugging must use MI Controller must be powered up Assure that the correct COM port is selected in Cscape Tools Options Communications Port Assure that a straight through non null modem serial cable is being used between PC and controller Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape Make sure the COM port of the PC is functioning An RS 232 serial loopback and Microsoft HyperTerminal can determine positively if the COM port is working Or connect to an alternate device to determine if the port is working Successful communications with USB to serial adapters vary If in doubt Horner APG offers a USB to serial adapter Part number HE5
121. pears for XLE models that have CAN ports XE1xx This Sub Menu displays just one System Setting and it is editable Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1 MB 1 MBaud CAN network No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 54 21 August 2007 CH 11 MANO0805 03 Set Contrast The Set Contrast Sub Menu displays just one System Setting and it is editable Contrast E E E E Current display contrast setting View Status The View Status Sub Menu displays up to 17 System Settings The Lel Net Use and All Net Use System Settings only appear for XLE models that have CAN ports XE1xx Only the Mode System Setting is editable Model XExyyz 5 or 6 character Model number of this XLE unit xis 1 for models that have a CAN port O no CAN port yy indicates the installed I O module 00 no I O module z indicates the installed COM module N no COM module Mode Idle XLE is in Idle mode Dolo XLE isin Do I O mode Run XLE is in Run mode Scan Rate mS 0 0 XLE is notin Run mode 0 1 to 999 9 Average number of mS for each ladder scan Lcl Net Use 0 0 to 100 0 CAN network bandwidth used by this XLE node All Net Use 0 0 to 100 0 CAN network bandwidth used by all nodes Ladder Size x Number of bytes in application l
122. perly Depending on the COM module that is installed and the COM module that has been configured by Cscape one of the following six System Settings appears for Slot 2 Slot 2 I O Empty No COM module installed or configured Slot 2 Unsupported Unsupported COM module installed Slot 2 I O Missing No COM module installed but a COM module is configured Slot 2 1I 0 Xzc Z COM module installed but no COM module configured Slot 2 1I 0 Xzc Z COM module installed but another COM module configured Slot 2 I O Xzc Z COM module installed and configured properly View Protocols The View Protocols Sub Menu displays two System Settings both of which are not editable As mentioned in CHAPTER 5 both the MJ1 Port 1 and MJ2 Port 2 serial ports support downloadable protocols To assign a downloadable protocol to an XLE serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 or Port 2 or both In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for both Port 1 and Port 2 Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned to MJ2 Protocol version Blank or version of the protocol assigned to MJ2 No part of this publication may be reproduced without the pri
123. pherals Full featured built in I O including high resolution analog thermocouple RTD high speed counters PWM outputs and relays depending upon the XLe model used Cscape programming software that allows all aspects of the XLe to be programmed and configured from one integrated application Optional communication add on modules that allow additional capabilities such as Ethernet or modems No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 2 21 August 2007 PAGE 13 MAN0805 03 2 3 Required and Suggested Accessories The following list contains a sampling of required and suggested XLe accessories Visit our website see page 80 to view updates on new products and accessories Note The XLe is not shipped with a programming cable in the box To obtain a programming cable order HES500CBL300 Part Number Table 2 1 XLe Accessories Description 10 100 Ethernet option kit field installable Kit includes all parts necessary for internal installation within the HE XEC XLe case including a deeper plastic back cover adapted for Ethernet operation HE XMC 14 4 k Telephone modem option kit field installable Kit includes all parts necessary for internal installation within the XLe case including a deeper plastic back cover adapted for modem operation HE MC1 Removable Media card
124. r overloads Warning To protect the module and associated wiring from load faults use external 5 A fuse s as shown Fuses of lower current or fusing for the entire system need to be in place to assure the maximum current rating of the unit is not exceeded arning Connecting high voltage to any UO pin can cause high voltage to appear at other I O pins 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 12 24VDC _ OV ON J1 C 001XLE015 Protection for Inductive Loads Inductive loads can cause reverse currents when they shut off that can shorten the life of relay contacts Some protective measures need to be determined by an engineer Below you will find recommendations that will work for many applications If you have additional questions on protection from inductive load consult an application engineer or Technical Support page 80 DC Loads General purpose diode IN4004 in reverse bias across the load AC Load MOV Harris V140xxx for 120V V275xx for 220V Output State on Controller Stop When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined state By default relay outputs turn off For more information on stop state see the configuration chapter for Cscape
125. reen safety earth ground first before making any other connections e When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines e Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes e Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits e Ensure hands shoes and floor are dry before making any connection to a power line e Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections e Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 10 21 August 2007 CH 1 MAN0805 03 1 2 Grounding Grounding is covered in various chapters within this manual For grounding specifications and testing for a good ground refer to page 21 For panel grounding refer to 18 1 3 CE Compliance To check for compliance and updates visit our website at http www heapg com Support compliance htm No part of this publication may be reproduced without the pr
126. ress the UP and DOWN keys on the XLe simultaneously to enter the system menu The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit To change the Target ID of Cscape use the Controller Set Target Network ID dialog 14 4 Models supported At the time of printing Cscape 8 00 supports all models and options offered in the XLe line For the latest version of Cscape or compatibility information contact Technical Support page 80 14 5 Configuration An overview of configuration 1 Start the configuration by selecting the Controller UO Configure menu item 2 If the XLe is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 If the XLe is not connected press the Config button to the right of the top of the unit This allows the base CPU to be selected Select either XLE Cscan or XLE No Net from the type drop down box 5 Once the type of XLE is selected the model drop down box will provide the XLE model numbers from which to choose from 6 Once the XLE CPU is selected press OK to exit the dialog and configure the I O that is present in the first slot 7 The I O configure dialog Specifically the Module Setup tab provides 4 buttons to configure all of the I O Go through each area of I O and configure it 8 Once done configuring the I O OK out of configuration dialogs Configuring the XL
127. ry slot No Card Micro SD card is installed but it is still initializing Initializing Micro SD card is installed and initialized but contains no files Dir Empty Directory Micro SD card is installed and initialized and it contains files FILENAM2 FILENAM3 Shows size of highlighted file or shows lt DIR gt if directory is highlighted FILENAM4 Shows date the file or directory was created or last modified FILENAM5 Shows time the file or directory was created or last modified Scrollbar only appears if displayed directory contains more than five files and or directories Shows up to five file or directory names at a time If the Removable Media Manager displays files or directories as in the last example above there are several options available If gt is pressed the number of total and free bytes is displayed Then pressing lt returns to the normal file and directory display If a soft key on either side of the display is pressed a pop up window appears on the right side of the display showing the function key options as follows Delete Delete the highlighted file or directory DelAll Delete all files and directories Format Format the Micro SD card SavPgm Save XLE application to DEFAULT PGM Cancel Cancel current operation back up one screen Pressing the soft key again or pressing ESC returns to the normal file and directory display If a directory name is highlighted pressing Enter will s
128. sruption often caused by radio frequency RF interference 4 2 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Horner APG recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device 4 3 How to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER SH 1 GROUND f FH DISCONNECTED FROM SERVICE CORE EES EEN I KE ALS 7 a GROUND ROD o 8 METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 22 21 August 2007 CH 4 MANO0805 03 4 4 Primary Power Port Table 4 1 Primary Power Port Pins Pin O 10 30 VDC_ supply
129. ss the CAN_HI and CAN_LO terminals 5 Measure the resistance between CAN_HI and CAN_LO If the network is properly wired and terminated there should be around 60 ohms 6 Check for duplicate node ID s 7 Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN_HI and CAN_LO 8 Make sure the baud rate is the same for all controllers on the network 9 Assure shields are connected at one end of each segment they are not continuous through the network 10 Do not exceed the maximum length determined by the baud rate and cable type 11 Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length 12 Network should be wired in straight line fashion not in a star pattern 13 In applications requiring multiple power supplies make sure the V of all supplies is connected together and to earth ground at one place only 14 In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add additional nodes and or distance to the network and protect the signal against noisy environments The Horner APG repeater is part HE200CGM100 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 80 21 August 2007 CH 16
130. steeeeeeeeeeeneeeseaeenseeeeeeeeeseaaesaseeeeeeeeeseaesaseenenseeeees 15 Ca WE TEE 15 3 2 Mounting e Ce UTC ETC 15 3 2 1 Mounting Procedures Installed in a Panel Door 0 2 eeececeeeeeeteeeeeeeneeeeeeeeeeeeeaeeeeeeenaeeeeee 15 3 2 2 Mounting Procedures Installed on DIN Hal 16 3 3 Mounting Orientation cece ccc cece eeeceeeeeee cae eeeaaesaaeecaaeeeeaaesaeeceaeeesaaesseaaesgeeeesneeeseaeeeeeeeenenees 16 3 4 Panel Gut Outix hia iinet othe EE lt cetaceans ei ote tes 17 20 DIMENSIONS ees geesde geet en daa dhs Senedd cece napa ead ees 17 3 6 Factors Affecting Panel Layout Design and Clearances ss sssssrersssrrnssrrr rest rnnnsrtnnnnrnn nnne nen n 18 3 6 1 Panel Layout Design and Clearance Checker 19 CHAPTER 4 ELECTRICAL INSTALLATION ccccccsssesseeeeeeeeeseeesesneeeeneeeeseaesesaeenseeeeeneeeaseaeenseeeneeeeas 21 IT Grounding Definitio Nasii ana ste aaa aa e aa a aaa Aa Aa OAE aa OKE EIET 21 4 2 sGround SPeCIICALIONS EE 21 4 3 Howto Test for Good Ground 0 cccecececeeceeceneeeeeaeeeeeeeceeaeeesaaeeseaeeseeeeecaaeeesaaeseeeeeescaeeesaeeseneeeeaees 21 4 4 Primary ower POM rrera arar EEE ege eege header 22 CHAPTER 5 SERIAL COMMUNICATIONS cccccscccceseeeeseeeeeeeeeseeeeseaeenseeeeeeeesesnaeeaseeeeneeeesseseneeeenseaees 23 DML ee 23 S2 ele te EE 23 ed ie EE 23 5 4 Rull e EE 24 50 E e EE 24 5 6 Cscape Programming via Serial Port 24 5 7 Ladder Controlled Serial Communication 24
131. t Current Upper Threshold 0 8 mA 1 6 mA 4 A Continuous 0 3 mA 2 1mA 30 VDC Lower Threshold Max Upper Threshold Min Lower Threshold OFF to ON Response Current ON Or 1 ms Min Load Response 3 HSC Max 10 kHz Totalizer Pulse Edges OFF to ON SC 5 kHz Frequency Pulse Width Switching Rate 2 5 kHz Quadrature Response 0 25 VDC 650 mA per channel s 3 780 96 0 mm 2 264 57 5 mm Ports Connectors Cables Note The case of the XLE is black but for clarity it is shown in a lighter gray color Thermistor Inputs Medium Resolution Number of 2 Channels Input Ranges Safe input voltage range Input Impedance ON to OFF XLE103 10 Response DIP Memory Slot Switch Output Characteristics General Specifications Current Sourcing Pos logic 10K OHM Thermistor Half Bridge Clamped 0 5 VDC to 12 VDC Nominal Resolution AI at 10K Ohm 9 59K ohm pulled up to 4 8 VDC 10 Bits 15 008 counts Required Power Steady State 130 mA 24 VDC Required Power Inrush 30 A for 1 ms 24 VDC Primary Power Range 10 30 VDC All channels converted once 5 to 95 Non Jumper To Remove Back Cover CsCAN Power 001XLE029 R2 Conversion Speed Relative Humidity condensing CAUTION Do not overtighten Unscrew 4 screws located on per ladder scan 0 5 F or 0 3 C Using specified linearization in ladd
132. t it from the holder Dispose of the battery properly see the above warning on disposal regulations Slide the new battery into the holder Make sure the battery is inserted with the proper polarity The top tab of the battery holder should contact the positive terminal of the battery Place the I O board back into the case by aligning the connecting and pressing straight down Place the back cover back on the unit Place the screw back into the hole and turn the screw slowly counter clockwise until clicks into the threads This will prevent the screw from being cross threaded Now turn the screw clock wise until the cover is firmly secured Repeat this process for all four 4 screws Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support page 80 E 001XLE054 Figure 15 1 Replacing the back up battery No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 16 21 August 2007 PAGE 77 MANO0805 03 CHAPTER 16 TROUBLESHOOTING TECHNICAL SUPPORT CHAPTER 16 provides commonly requested troubleshooting information and checklists for the following topics Connecting to the XLe controller Local controller and local UO CsCAN Network Removable media In the event tha
133. t this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 16 1 Connecting to the XLe Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window Local 253 Target 253 R no Forces In general the Target number should match the Local number The exception to this is when the controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape If a number shows next to Local then communication is established to the local Local controller Cscape is unable to access the COM port of the PC This could mean that Cscape is configured for a COM port that is not present or that another program has control Local No Port of the COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the Local No Com controller This typically occurs when the controller is not physically connected Unknown communication error Close Cscape power cycle the controller and Local reopen Csca
134. te The Channel x drop down windows are enabled disabled according to which model is being configured All of the models have the following modes available 0 10V 0 20mA 4 20mA On model 005 channels 3 and 4 also have the following modes available 100mV PT100 DIN RTD 1 20 C Type J Thermocouple 1 20 C Type K Thermocouple 1 20 Sai Type N Thermocouple 1 20 Ke Type T Thermocouple 1 20 C Type E Thermocouple 1 20 C Type R Thermocouple 1 20 C Type S Thermocouple 1 20 C Type B Thermocouple 1 20 C The Filter Constant provides filtering to all channels No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 14 21 August 2007 14 9 Analog Output Configuration The following figure illustrates the Analog Output Configuration dialog PAGE 73 MANO0805 03 Analog Output Configuration x m Output value on STOP 1 Goto fa V Hold Last Value 2 Goto fo IV Hold Last Value Output Mode 0 10 0 10 Figure 14 4 Analog Output Configuration Dialog The Output value on Stop group box contains items that allow the user to specify how the analog output channels behave when the controller is stopped The outputs can either hold their value or default to a value when the controller is stopped Cancel The Output Mode
135. ted is selected press the Enter button This enters the objects editing mode The most common editable object is the numeric object When in edit mode a cursor appears on one digit of the editable field Use the direction keys and gt to move to the cursor to the desired position Use the and 4 keys to increment or decrement the digit or enter the number data with the alphanumeric keys The value chosen by the operator can not exceed the minimum or maximum set by the user program If the user tries to exceed the maximum point or enter a value below the minimum point the value does not change Note If the XLe displays gt gt gt gt gt gt in a numeric field the value is too big to display in the field or is above the maximum for an editable field If the XLe displays lt lt lt lt lt lt in a numeric field the value is too small to display or is below the minimum for an editable field For addition information on a specific object please see the on line help in Cscape No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 62 21 August 2007 CH 13 MAN0805 03 CHAPTER 13 REGISTERS 13 1 Register Definitions When programming the XLe data is stored in memory that is segmented into different types This memory in the controller is referred to as registers Different groups of registers are de
136. ted using the criteria and suggestions in the following sections use the following steps to panel mount the XLe 1 Remove all connectors from the XLe unit 2 Press the DIN rail clip up to make passing the unit through the cutout easier 3 Make sure the gasket is installed on the XLe and is free from dust and debris Check that the corners of the gasket are secure 4 Pass the unit through the panel 5 Insert the each of the four 4 mounting clips into the slots in the XLe case One clip should be installed on each corner Lightly tignten each screw so the clip is held in place 6 Tighten the screws on the clips such that the gasket is compressed against the panel No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 16 21 August 2007 CH 3 MAN0805 03 3 2 2 Mounting Procedures Installed on DIN Rail Top Clip Note Mount the XLe with the DIN Rail in the horizontal position to avoid slippage DIN Rail Clip Figure 3 2 DIN Rail Mounting of the XLe The XLe is designed to clip onto standard 35 millimeter DIN rail If your installation requires liquid or dust protection make sure the XLe is placed in an appropriate sealed panel when mounting on DIN rail Use the following steps to mount the XLe on DIN rail 1 Move the DIN rail clip to the lower position 2 Clip the Top Clips
137. th the key chapters listed beneath that you need to consult in order to perform the tasks FIRST STEP of ANY TASK DATASHEET Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 80 to obtain updates to datasheets and user documentation QUICK START INSTALLATION PROGRAMMING TROUBLESHOOTING Safety Compliance Safety Compliance Safety Compliance Safety Compliance page 9 page 9 page 9 page 9 Introduction Introduction Introduction Introduction page 11 page 11 page 11 page 11 Mechanical Installation System Seitings Maintenance page 15 page 52 page 75 Electrical Installation Cscape Configuration Troubleshooting page 21 page 66 page 77 Serial Comm User Interface page 23 page 60 CAN Comm Removable Media page 25 page 29 Communication Options General I O page 27 page 33 High Speed UO General I O page 39 page 33 Registers page 62 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 1 21 August 2007 PAGE 9 MAN0805 03 CHAPTER 1 SAFETY COMPLIANCE 1 1 Safety Warnings and
138. tion PWM Output functions The HSC functions include frequency totalizing pulse width and quadrature measurement The PWM functions include traditional PWM with variable rate and duty and a stepper limited functionality with variable acceleration and deceleration rates To determine function availability refer to the associated model s Specification Installation sheet Digital DC Input Output sections This chapter describes the operation of these high level I O functions For configuration details of these functions see Cscape Configuration page 66 10 2 High Speed Counter HSC Functions On units that support the HSC four dedicated inputs are available than can be configured for one of four modes of operation Those modes are Frequency Count totalize Pulse width or period pulse and Quadrature measurement For some modes more than one HSC input may be consumed The measurement value is provided to ladder in a Al register see mapping below Note that while the high speed input circuitry has a resolution of 1 us measured edge transitions must not occur faster than 100 us for accurate measurements Keep in mind that pulse width measurements utilize both the rising and falling edges of the waveform thus the pulse width must exist longer than 100 pS Note that the edge polarity selection in the mode parameter for the totalize and pulse width functions Digital HSC Input Configuration assume Positive Logic regardless of th
139. tion was complete This register is cleared on the next start command if the error was corrected The stepper requires one discrete register Q1 to control the stepper action Setting this register starts the stepper cycle This register must remain set to complete the entire cycle Clearing this register before the cycle is complete aborts the step sequence and sets the error bit Note that setting the PLC mode to Stop while the stepper is in operation causes the stepper output to immediately drop to zero and the current stepper count to be lost Note that stepper output level may cause damage or be incompatible with some motor driver inputs Consult drive documentation to determine if output level and type is compatible No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 49 MAN0805 03 10 5 PWM functions register map PWM1 Duty Cycle 32 HSC1 Start Frequency bit Preset Value Run Frequency PWM2 Duty Cycle 32 HSC2 Accel Count bit Preset Value 32 bit PWM Prescale Run Count 32 bit 32 bit PWM Period Decel Count 32 bit 32 bit Run Ready Done Error 10 6 PWM Examples All of the PWM examples use the following formula 16 000 000 Frequency Pr escale 1 xPeriodCount Example 1 To get a 50 Duty Cycle 10 kHz waveform on PWM1 S
140. up self test failed System BIOS Ok System BIOS power up self test passed Fault System BIOS power up self test failed Firmware Ok Firmware power up self test passed Fault Firmware power up self test failed Logic Error Ok All executed ladder instructions are legal for loaded firmware Fault A ladder instruction not supported by firmware was found User Program Ok Ladder program and UO configuration loaded successfully Fault Ladder program or UO configuration not loaded or load failed The last nine System Diagnostics are informational If any of them indicate a Warning condition the XLE can still enter and remain in Run mode but the problem should be investigated and corrected User Graphics Ok Application graphics objects loaded successfully Fault Application graphics objects not loaded or load failed W Dog Trips 0 Watchdog timer has not tripped since the last power up x ss Number of times watchdog timer has tripped Net Errors D No CAN network bus off errors have occurred x Number of CAN network bus off errors that have occurred Network State Ok At least one other node was found on the CAN network Warning No other nodes were found on the CAN network Network ID Ok This node s CAN Network ID is in the range 1 to 253 Warning This node s CAN Network ID was out of range at power up Dup Net ID Ok This node s Network ID is unique on the CAN network Warning This node s Network ID is duplicated in another n
141. uts have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input 9 9 Analog Outputs Note See the CHAPTER 10 for high speed I O information and refer to the datasheet for XLe model you are using for details on jumper settings The analog outputs on XLe devices provide high resolution voltage or current outputs The voltage or current selection is controlled with jumpers and configuration settings in Cscape Note that each channel can be separately configured for voltage or current mode When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined value By default analog outputs are set to a value of zero For more information on Stop State see CHAPTER 14 for the configuration chapter for Cscape settings No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 10 21 August 2007 PAGE 39 MAN0O805 03 CHAPTER 10 HIGH SPEED UO HSC PWM 10 1 Overview In addition to the compliment of simple analog and digital I O several of the XLE I O modules support High Speed Counting HSC UO functions and may also support Pulse Width Modula
142. witch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice CH 11 21 August 2007 PAGE 59 MAN0805 03 NOTES No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PAGE 60 21 August 2007 CH 12 MAN0805 03 CHAPTER 12 USER INTERFACE 12 1 Screen Navigation The screen navigation on the XLE is quite flexible Basic methods will be described here Control programming can be used to create complex screen navigation techniques One form of screen navigation is the Jump Screen graphics object This object is typically tied to a soft key One of the four keys to the sides of the display Pressing the soft key will switch to the screen that is programmed Screen jumps can also be triggered on other keys or based on control logic for more advanced applications ei 5 ia EI Figure 12 1 Typically Screen Jump Object 12 2 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation Coils can be tied to D registers to make them screen coils These coils have two modes switch and alarm If the
143. y adjusting the digital filter 0 10 VDC 1 50 Ge SS SEH Memory Slot Additional error for TBD EEN seen See temperatures other than 25 C gging HUES Gees program loading and recipes Filtering 160 Hz hash noise filter Horner Part No HE MC1 1 128 scan digital running S 7 e i CANG i i ower Connector onnector E mm filter Serial Communications Required Power PS WI RS 232 RS 485 Use for power Up Use the CAN Connector when Steady Stat 130 mA 24 VDC Cscape programming and Connect to Earth Ground using CsCAN network eray Sate EE Application Defined Apply 10 30 VDC deer ower or 1 ms Communications Screen lights up Primary Power 10 30 VDC MJ2 RS 232 RS 485 Use for Range Application Defined Relative Humidity 5 to 95 Non condensing Communications Clock Accuracy One Minute Month at 20C Highest usable frequency for PWM output is 65 KHz PAGE 2 21 AUGUST 2007 MANO0808 06 HE XE102 Serial Communications MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications Pin MJ1 Pins MJ2 Pins No Connect con SE IN OUT Ce D CSS Rap RTS E IN OUT S TX 4 Wiring and Jumpers Wire according to the type of inputs outputs used and select the appropriate jumper option Wiring Specifications Location of I O jumpers JP and wiring connectors For I O wiring
144. y design the end system to appropriately integrate the XLe OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice PREFACE 21 August 2007 PAGE 5 MAN0805 03 Table of Contents VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU ccsecsseesseeeeseeeees 8 CHAPTER 1 SAFETY COMPLIANCE 1 0 ssccssseeceseeeeseeeeseeeenseeeesaaesasneeenseeeseaesesaaesasneeensaeseseaesaseeeenseenees 9 1 1 Safety Warnings and Guidelines AAA 9 Ta GOUNGING hvt ee EEE E aes A tesa ete TE E ba ccr alice a Be 10 L CECOM Ee 10 CHAPTER 2 INTRODUCTION eee ee an oaae eede aee etape a Eade ee e Ee ea ao aean aeaa 11 2 1 Visual Overview of XLe and Topics Covered in this Manual 11 2 1 1 Where to Find Information about the Ve 11 22 Gonnectivity to the EE 12 2 2 Features of EE 12 23 Required and Suggested Accessories cccecceeececeeeeceeeeeeeaeeeeneeeceaeeesaaesseaeeseeeesaeeesaeeseneeseaees 13 2 4 Useful Documents and Heierences 14 CHAPTER 3 MECHANICAL INSTALLATION 0 ccccesces

MAN0805_XLe User Manual_8-22-07

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