User Manual
Contents
1. CHANGING CUTTER BLADE 1 Remove tray carrier as described above 2 Use a flat head screw driver to remove one of the screws on either end of the cutter track 3 Replace old cutter with new 4 Replace and retighten screw 1 11 1208520003 CH R ackKadgindg amp company REPLACING AND CHECKING GASKETS If there are any gouges cuts or gaps in the gasket the gasket will have to be replaced Be sure to replace all the gaskets not just the piece that is damaged When reinstalling gaskets the gasket must be seated all the way down in the groove Do not stretch gasket when reinstalling After the new gaskets are installed place the tray carrier up side down on a flat surface and check to see if the newly installed gasket is even If not even depress or lift gasket to provide an even heat sealing surface 15 necessary to periodically check for a proper seal This can be done pull the film over the empty tray carrier sealing it like normal and pulling the film there is a proper seal the pattern on the film should be a complete outline of the edges of the tray 1 12 1208520003 OLIVER SYMPTOM Poor seal quality Platen does not heat up Film does not cut Film sticking to heater Shredding film TROUBLE SHOOTING CORRECTIVE ACTION Verify that the platen is heated and is at the correct temperature approximately 300 F Check to see if the platen is dirty Ch2. Grand Rapids Michigan U S A 49504 5298 USER S OPERATING AND INSTRUCTION MANUAL MODEL 1208 1208 N amp 1208 NLG HEAT SEALER MFG DATE MODEL NUMBER SERIAL NUMBER 1208S20000CV2 INDEX Operating Procedures Adjustment and Quality Technical Specifications Cleaning and Maintenance Changing Cutter Replacing and Checking Gaskets Trouble Shooting Electrical Fe el C ose ee see ares oe ees epee Tray Carrier Parts Lists W lia 050816 Warranty Procedure GEN 050817 Returned Parts Policy GEN 050818 1 1 1 3 1 4 pg 1 5 1 6 1 7 1 8 1 9 pg 1 10 1 12 pg 1 13 pg 1 14 pg 1 15 1 17 pg 1 18 1 19 1208520003 ER Oliver Packaging amp Equipment Company DESCRIPTION SPECIFICATIONS Description The Oliver Models 1208 1208 N and 1208 NLG Heat Sealers are designed and manufactured to ensure a user friendly operation of
3. Cam Pusher Cam Pusher LG Arm Arm LG Handle Arm Handle Arm LG Shaft Cam Shaft Cam LG Ring Retaining Lifter Cam Lifter Cam LG Plate Heater 115V Plate Heater 230V Plate Heater 120V LG Plate Heater 230V LG Retainer Spring Plate Spring Compression Spring Compression 100 MODEL 1208 amp 1208 N HEAT SEALER PARTS LISTS PART NUMBERS SHOWN IN BOLD ARE FOR 1208 PART NUMBER 1208 0001 1208 0001 002 1208 0001 0043 1208 0001 0053 6516 0020 1208 0009 1208 0009 002 1208 0005 1208 0005 101 1208 0006 1208 0006 101 1208 0007 1208 0007 001 1208 0010 1208 0010 001 5840 1280 1208 0008 1208 0008 002 1208 0033 1 1208 0033 101 1208 0033 102 1208 0033 103 1208 0019 7014 3106 7015 2200 1208520003 OLI V ER Oliver Packaging amp Equipment Company PARTS LIST CONTINUED 506 512 512 513 514 kk FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 Screw 1 4 Dla x 3 4 Shoulder Cover Electrical Cover Electrical LG Bushing Strain Relief Switch Rocker on off Tray Carrier Components 4560 0908 1201 1208 0021 002 1208 0021 003 5765 1076 5757 3313 See Pg 1 16 1208520003 Da eg gg H ta C Z mm Fach Ent OLIVER loh weg 9 Jc MODEL 1208 8 1208 TRAY CARRIER MODEL 1208 8 1208 N TRAY CARRIER PARTS LISTS ITEM PART DE
4. Oliver warrants that if any of the equipment other than part not manufactured by Oliver proves to be defective as defined below within one year after shipment and if Buyer returns the defective part to Oliver within one year Freight Prepaid to Oliver s plant in Grand Rapids MI then Oliver shall at Oliver s option either repair or replace the defective part at Oliver s expense LABOR Oliver further warrants that equipment properly installed in accordance with our special instructions which proves to be defective in material or workmanship under normal use within one 1 year from installation or one 1 year and three 3 months from actual shipment date whichever date comes first will be repaired by Oliver or an Oliver Authorized Service Dealer in accordance with Oliver s published Service Schedule For purposes of this warranty a defective part or defective equipment is a part or equipment which is found by Oliver to have been defective in materials workmanship if the defect materially impairs the value of the equipment to Buyer Oliver has no obligation as to parts or components not manufactured by Oliver but Oliver assigns to Buyer any warranties made to Oliver by the manufacturer thereof This warranty does not apply to 1 Damage caused by shipping or accident 2 Damage resulting from improper installation or alteration 3 Equipment misused abused altered not maintained on a regular basis operated car
5. SCRIPTION PART NUMBER 201 Carrier Tray 3 Compartment 1208 0013 500 202 Cushion White Silicone Extruded 6516 0028 203 Rod Film Holder 1208 0014 203 Rod Film Holder LG 1208 0014 001 204 Screw 10 24 x 1 STST Set 5843 2024 205 Pin 1 4 x 5 8 STST Dowel 5835 6474 206 Pin 3 16 x 1 2 STST Quick Release 5835 7800 207 Slitter T Slot 1208 0016 207 Slitter T Slot LG 1208 0016 002 FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 1 18 1208520003 7 e var Dale sarji e E e E k Oliver Packaging amp Equipment Company TRAY CARRIER PART LIST CONTINUED 208 209 210 211 211 212 212 Cutter Slide Stud 10 24 x 1 2 STST Weld Screw Rnd 6 32 x 3 8 STST Hold Down Film Hold Down Film LG Tube Film Tube Film 9903 5600 9843 5067 9843 5211 1208 0012 1208 0012 001 1208 0015 1208 0015 001 Tray carries do not come with stock units They are ordered separate and customized based on the tray that is being used in the sealing operation Cushions differ from tray carrier to tray carrier The cushion that is used is determined by the engineer during the design process FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 1208520003 Oliver amp Equipment Company E d d bee NIAI BS ce ton al EDI mm E al o oI XIn INVV Grana 5 5 Oliver Products Company
6. e film on the machine and thread film through the film hold down as shown below 1 5 1208S20003 Da eg gg H ta C Z mm Fach Ent OLIVER weg 9 Jc SET UP CONTINUED NOTE FILM SUPPLIED BY OLIVER PRODUCTS COMPANY IS WOUND WITH THE ADHEASIVE SIDE IN FEED FILM FROM THE TOP OF THE ROLL AS SHOWN IN DETAIL A Pele n FILM FROM TOP OF POLN FILM HOLD DOWN rout DETAILA 1 6 1208520003 Da eg gg H ta C Z mm Fach Ent OLIVER weg 9 Jc OPERATING PROCEDURES 1 Plug the power cord into a properly grounded outlet Avoid the use of extension cords There is a switch on the cover with a light which will illuminate when on NOTE It should take approximately 15 minutes for the machine to warm up to operating temperature 2 Slide tray carrier out until it stops 3 Place filled tray in tray carrier Make sure the food in the tray is not higher than the flange of the tray 4 Grasp the corners of the film and pull it straight across the tray going a 1 4 inch past the flange of the tray 5 Push tray carrier in gently until it stops 6 Pull handle down with both hands until it stops Hold the handle down for approximately 2 seconds 7 Lift the handle to its upright position 8 Pull tray carrier out 9 Apply pres
7. eck rubber gasket on tray holder for damaged or missing pieces Verify that the power cord is plugged into outlet Verify that there is power at the outlet Check that the film is threaded properly Be sure the film hold down bar is in place above the film Film is coming off the roll the wrong direction or improper threading Holding sealer down for more than 2 sec may cause this 1 13 1208520003 OULU 330 3084 Oliver 8 Equipment Company 369 211 Sixth Street NW Grand Rapids MI 49504 www oliverquality com ELECTRICAL 1 60 120 HEATER BLANKET Z AMPS SWITCH Seg ELECTRICS 1 60 230 SWITCH e e e 230 THERMO ATER npe b c WES c US AMPS s a60 400 WATTS 1 14 1208520003 Oliver amp Equipment Company 800 253 3893 J R 311 Sixth Street NW Grand Rapids MI 49504 www oliverquality com MODEL 1208 amp 1208 N HEAT SEALER er 1 15 1208520003 OI J V ER Oliver Packaging amp Equipment Company ITEM NO 001 001 002 002 003 004 004 101 101 102 102 105 105 106 106 107 108 108 901 501 501 901 504 505 505 REV 7 8 08 PART DESCRIPTION Frame Assembly Frame Assembly LG Spacer Front Spacer Front LG Cushion Gray Silicone Extruded Cover Cover LG
8. elessly or used in abnormal conditions 4 Equipment used in conjunction with products of other manufacturers unless such use is approved Oliver Products in writing 5 Periodic maintenance of equipment including but not limited to lubrication replacement of wear items and other adjustments required due to installation set up or normal wear 6 Losses or damage resulting from malfunction The foregoing warranty is in lieu of all other warranties expressed or implied AND OLIVER MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE REGARDING THE EQUIPMENT COVERED BY THIS WARRANTY Oliver neither assumes nor authorizes any person to assume for it any other obligations or liability in connection with said equipment OLIVER SHALL NOT BE LIABLE FOR LOSS OF TIME INCONVENIENCE COMMERCIAL LOSS INCIDENTAL OR CONSEQUENTIAL DAMAGES GEN 050816 3 lage mine DS Ee Eum i S as Kass pm On AC 300 Oliver Packaging amp Equipment Company 800 253 3893 E d a Ch i kk Mote MIN al E l Tx Lr WARRANTY PROCEDURE If a problem should occur either the dealer or the end user must contact the Customer Service Department and explain the problem The Customer Service Manager will determine if the warranty will apply to this particular problem If the Customer Service Manager approves a Work Authorization Number will be generated and the appropriate service agency w
9. ill perform the service The service dealer will then complete an invoice and send it to the Customer Service Department at Oliver Products Company The Customer Service Manager of Oliver Products Company will review the invoice and returned parts if applicable and approve for payment GEN 050817 P FEL D E alee eet JPG Os Wasa Rok sp p x Oliver Packaging amp Lompany E d A Ce en MINI Ga ptn al EH et 7 J WL SEL Xia il Paez J RETURNED PARTS POLICY This policy applies to all parts returned to the factory whether for warranted credit replacement repair or re stocking Oliver Products Company requires that the customer obtain a Return Material Authorization RMA number before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handling of all returned parts To obtain an RMA number contact the Repair Parts Deptartment toll free at 800 253 3893 Parts returned for re stocking are subject to a RE STOCKING CHARGE Thank you for your cooperation Repair Parts Manager Oliver Products Company GEN 050818
10. iscarded Under different operating conditions it may be necessary to increase or decrease the sealing time This is done by varying the length of time the operating handle is in the down position Holding the handle down longer makes the seals stronger Although a stronger seal may cause shredding or tearing of the film when removing film from tray 1 8 1208520003 TECHNICAL SPECIFICATIONS Temperature Range Factory preset to approx 300 F Weight 18 lbs 1208 1208 N and 20 16 1208 NLG Electrical 120 230 volts AC USA 2 4 Amps 50 60 Hz Finish White Pebble Stainless steel Max roll diameter 2 OD Max roll width 8 875 1208 1208 N 10 500 1208 NLG Max tray size 8 625 x 6 5 1208 1208 N 10 25 x 8 5 1208 NLG Handle pull down 15 to 200 1208 1208 N 20 to 1208 NLG Dielectric breakdown 1250 for one second Constructed of White HDPE Stainless steel Aluminum 1 9 1208520003 CLEANING These cleaning recommendations are not meant to replace plant standard manufacturing procedures or regulatory requirements Ifthe machine has been in operation allow the unit to cool before cleaning e Tray carrier is NOT recommended for automatic dishwashers CAUTION CAUTION HOT The heated platen is HOT Caution must be used to prevent injury from heated platen WARNING e Make sure the unit has been unplugged for a minimum one hour before cleani
11. l caution and warning labels affixed to the machine 3 Always unplug the machine before cleaning or servicing 4 Use only proper replacement parts 5 Wear proper personal protective safety equipment if necessary 6 Keep hands away from moving parts of the machine while it is operating 7 n addition to these general safety instructions please follow the more specific safety instructions provided throughout the rest of this operating and instruction manual DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE 1 4 1208520003 D Alwar L Fa ipa D P Fait OLIVER ap ES d d be Vd BASIC MACHINE 5 SET UP Before proceeding further take a moment to familiarize yourself with the identification of the machine components as shown in the illustration below POWER SWITCH OPERATING HANDLE FILM CUTTER FILM HOLD DOWN FILM ROD TRAY CARRIER SET UP 1 Carefully remove the Model 1208 from the box Check to make sure the order is complete and it has not been damaged during shipment 2 Place the unit in a suitable location which provides an adequate working space The location must be sturdy level and capable of holding 18lbs per machine 3 Remove all packaging materials and shipping restraints such as plastic ties and tape 4 Raise the handle to full extension 5 Place film rod into the center of the roll of film 6 Plac
12. ng 15 important that the surface of the heater platen is kept clean and smooth Regularly clean the OLIVER Model 1208 with a mild cleaner and a damp cloth food product comes in contact with the surface of the platen it tends to burn on and become hard This results in an irregular surface on the face of the platen which can result in poor seals If this happens it will be necessary to remove this contaminate material When cleaning care must be taken to avoid scratching or gouging the surface of the platen DO NOT SCRAPE THE SURFACE OF THE PLATEN WITH SHARP OBJECTS AND AVOID THE USE OF METAL TOOLS The use of plastic or soft metal scouring pads such as SCOTCH BRITE or CHORE BOY provides a safe and effective means of cleaning the platen Be sure to wipe all surfaces with a sanitizing agent after cleaning e f it is necessary to the clean the platen while it is still hot although not recommended be sure to use something such as a hot pad glove to protect your skin 1 10 1208520003 7 e var Dale sarji e E e E k CH Oliver Packaging amp Equipment Company CLEANING PROCEDURES 1 Remove tray carrier by pushing the carrier in lifting the tray carrier straight up and then pull out 2 Wipe down tray carrier and gaskets with a standard cleaning solution 3 Tip the machine up on its side and then wipe off the heated platen 4 Wipe sides top and handle of the machine 5 Replace tray carrier
13. producing film lidded trays with a cost effective approach The manually operated machine operates with a 115 or 230 V A C outlet The machine was designed to be a compact to limit the amount of table needed to operate Specifications Space Requirements Shown with Standard Options Model 1208 amp 1208 N Dimensions are Approximate 20 3 8 AT FULL EXTENSION 11 1 2 11 7 8 MAX HEIGHT Shipping Weight 22 lbs approximate Net Weight 18 lbs approximate 1 2 1208520003 Lose ER PS C Fa pees mm OLIVER weg 9 Jc DESCRIPTION SPECIFICATIONS CONTINUED Specifications Space Requirements Shown with Standard Options Model 1208 NLG Dimensions are Approximate 30 5 16 AT FULL EXTENSION Shipping Weight 24 Ibs approximate Net Weight 20 105 approximate REV 12 18 06 1 3 1208520003 D Alwar L Fa ipa D P Fait OLIVER ap ES d d be Vd GENERAL SAFETY INSTRUCTIONS ITIS ESSENTIAL THAT ALL OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IMPROPER INSTALLATION MAINTENANCE OR OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY 1 Read this manual before attempting to operate your heat sealer Never allow an untrained person to operate or service this unit 2 Observe al
14. sure to the film hold down bar with index finger and with the other hand gently slide the cutter from one side to the other The cutter works from both directions In addition the blade works better with a minimal amount of pressure applied 10 Remove tray from tray carrier 11 Repeat steps 4 thru 11 CAUTION IT IS NOT RECOMMENDED TO LEAVE THE MACHINE ON WHEN IT WILL BE OUT OF OPERATION FOR AN EXTENDED PERIOD OF TIME 1 7 1208520003 Jd i i ro C E m Eu CH V Oliver Packaging amp Equipment Company ADJUSTMENT AND QUALITY Your OLIVER Model 1208 was tested at the factory using Oliver trays and film NOTE e THE TEMPERATURE CANNOT BE ADJUSTED BY THE OPERTATOR e THE PRESSURE CANNOT BE ADJUSTED BY THE OPERATOR The heater platen temperature is factory set at approximately 300 degrees Fahrenheit Contact the Oliver Service Department if you suspect the heated platen temperature is not correct 15 necessary to periodically check for a proper seal This can be done by pull the film over the empty tray carrier sealing it like normal and pulling the film If there is a proper seal the pattern on the film should be a complete outline of the edges of the tray A poor seal will occur if the product in the tray contaminates the tray flange Moisture will have the same affect on the seal Trays that have irregular flanges or are deformed also seal poorly Defective trays should be d
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