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Electric motors, acutators

1. sine Waveform reconstruction technology PWM Pulse With Modulation PWM frequehcy i iri ii stes rette E andas QUEE EAE Edito ID LUE SHEET TER ERAT adjustable from 0 50KHz to 20 00KHz Overload CApACIY mM bali gle alieni 110 of nominal current in continuous duty dii per alia ai arie 130 of inverter nominal current for 300sec MNA 175 of inverter nominal current for 30 sec alal aaa labiale 250 of inverter nominal current for 3 sec Regeneration control during braking With braking module sys niki ret Te AJ de iii built into all 400 series inverters Regenerated power dissipation system sse by external resistance connected to terminals F and F Digital inputs No of digital InDUls nad A e aiai bet d OP vectus 6 standard 11 16 8 with optional 404S board I7 114 Input InSUlation omm RS optoinsulated if using an external power source Connection JOQIC MEM ems NPN or PNP vileilrculsumuos c r min 15Vdc max 30Vdc Programming I1 input with fixed run function and the others fully programmable InPUR TESISIANCE stoi M approx 3 6Kohm Activation disactivation times iii 10ms 20ms for impulse command Digital impulse inputs hedcheec ET RE 2standard 1with optional 404S bo
2. Pn cn Cmax Inmotor n Imagnet Krotor KP GAIN KI GAIN d in js ica Ace MEC par 1 10 1 par 1 1 2 size par 1 6 4 par 1 6 5 par 1 6 2 par 1 6 3 par 1 10 15 par 1 10 16 KW HP Nm 96 A A 96 Hz adim adim 96 96 ms 63 0 28 0 38 0 94 400 0 14 IP 3 87 0 65 0 7 7 245 0 100 0 40 63L 0 56 0 75 188 400 0 18 IP 3 85 0 30 0 13 13 173 0 76 3 40 71 0 56 0 75 1 88 4000 22 IP 3 85 0 15 0 21 21 1724 67 8 38 74L 143 15 375 4000 3 6 IR 5 81 8 10 5 25 25 144 9 61 2 40 80 113 15 375 4000 29 IR 5 74 0 16 3 31 31 130 6 63 0 75 80L 23 3 75 373 0 54 10 7 64 0 11 0 40 40 143 0 70 0 50 90 23 3 75 400 0 6 8 11 12 75 0 14 0 22 22 150 0 53 9 40 90L 53 72 17 6 4000 13 12 22 80 0 14 9 16 16 154 3 62 3 30 90M 33 45 110 4000 9 0 11 12 75 0 12 5 20 20 149 0 59 5 38 100 5 65 15 384 0 11 0 IL 15 73 0 9 8 36 36 139 6 56 8 30 100L 9 12 30 400 21 5 13 35 82 0 8 1 25 25 1444 56 9 45 112 6 8 21 400 147 12 22 77 0 73 32 32 151 7 64 7 35 112L 85 11 5 28 400 20 13 35 75 0 84 34 34 144 0 56 9 50 112X 10 8 147 36 346 6 22 0 13 35 70 9 57 27 27 124 9 57 7 80 112XL 16 22 53 400 0 34 14 50 78 0 73 26 26 150 4 70 0 80 132 140 19 0 45 400 0 30 0 14 50 72 0 7 8 29 29 135 1 60 5 110 132L 165 225 56 351 3 34 0 14 50 53 8 54 29 29 115 3 56 6 150 132XL 20 27 67 337 0 44 0 15 60 66 0 5 2 42 42 122 6 55 8 80 160 23 30 75 312 5 48 0 15 60 66
3. protected against short circuits max 500mA Encoder or sensor power supplies standard 12Vdc optoisolata protected against short circuits max 200mA optoisolata protected against short circuits max 500mA BOM OO H protected against short circuits max 200mA FODVAC made protected against short circuits max 200mA Protections Inverter Fault for electronic thermal cutout I x I x t by prolonged overload at terminals U V W n Fault for maximum peak current protection U V W Fault for programmable timeout threshold protection on output current at terminals U V W pata E Fault for short circuit across phases U V W and across phases earth W aan Fault for BUSDC overvoltage Fault for IGBT module overtemperature Allarm without faultfor lifespan end of BUSDC condensers Fault for short circuit at terminals F and F braking resistance connection PRIORE Fault for electriconic thermal cutout I x x t by prolonged overload w gee eee Fault for overspeed EE VER SIE ICE PEN Fault for electronic thermal threshold on prolonged overload RR RESTA ERE O ELECTRIC SHAFT only on code 400A EE Liana POSITIONER only on code 400A E E SERIO vie PEER PO I I
4. INVERTER 400 INV OUTPUT S POWER EMC FILTER CODE TE CABLE Pi Ra TOROID CODE SIZES SECTION mm oe eeromsowowo 0 0 mm e eromeowowo 1 1 ws Ls onmes o s E O wo Dm mom o s re e eromeowowo 0 es re e rarmonconronwro 1 ses s eroscowowe 0 ome o rarmonconronwro 1 ome ES 0 wee ES re es ramonconronwro 1 2 owe e rowan m a ss ms prom om om ss De mom e om ss LK p onem sm pre ses e ones soe pre ome e ones sor sox re NENNEN NN RT ses e RE mo rosone sn oe emos mmo meer wee When connecting several large section cables ROWAN can supply special terminals to make connections easier contact the Rowan Elettronica Technical Office Cat 400 INV GB page 15 on 40 Rowan Elettronica Harmonic distortion reduction inductances If harmonic distortion has to be reduced a three phase inductance can be supplied for installation between the power line and EMI rilter as shown in the diagram below MOTOR FOR INVERTERS WITH A Metal conduit BUILT IN EMI FILTER THREE PHASE INDUTTANCE FOR de orscreened cable ELIMINATE EXTERNAL FILTER HARMONIC DISTORTION
5. Bar 7 SENTE TO REDUCTON Z HL FILTER TT EPE dVid anti DOO EMI DOC FILTER PE FERRITE f he 200000000 exp Fe F W V U L3 L2 Li HE PE POWER TERMINAL BLOCK fuses PE BRAKING RESISTANCE Pm FAN LINE This inductance not only reduces harmonic distortion it offers the actuator better protection against line voltage dips and peaks in particular itreduces peak currents through the condensers in the inverter thereby lengthening its life span Table for combinations of harmonic distortion reduction induttances with inverters TABLE OF REDUCTION FILTERS FOR HARMONIC DISTORSION and CURRENT RIPPLE ON CONDENSERS MAXIMUM DIMENSIONS AND WEIGHT FILTER CODE MAXIMUM CURRENT A WEIGHT RZT 30A 0 28 RZT 60A 0 28 RZT 80A 0 20 400 INV POWER SIZE Maximum dimensions of 7 B harmonic distortion filers page 16 on 40 Cat 400 INV GB Rowan Elettronica dV dT reduction filters for motors The voltage supplying the motor connected to the inverter is generated by PWM technology this voltage is therefore formed by a impulse sequence of variable lengths The high speed increase in voltage of these impulses i e dV dt can cause of high dispersion currents through the motor power cables and throught the actual motor windings and from them to the actual housing The high dV dt also causes by the intrinsic inductance of the connecting cables high voltage peaks on the motor windings With
6. 1000uF 35V min over 25W C1 2000uF 35V min If no condenser C1 is installed a transformer with a 27VAC secondary winding must be used RECOMMENDED WIRING e e e C1 see N B D1 1A 400V R1 10R 4W R2 27R 4W C2 0 47 uF 63V Cat 400 INV GB page 27 on 40 Rowan Elettronica Motor installation conditions according to protection rating MOTOR WITH AXIAL FAN MOTOR WITH SCROLL FAN ze water sprays at max 60 FAN m angle FAN water sprays from all IP43 J g h dustfree environments p43 directions MOTOR J correctposition oforientabile MOTOR dustfree environments IP54 copriventilatore in p54 x correspondence to direction QT of sprays FAN psd MOTOR WITH AXIAL FAN DOME IP44 D ER from all MOTOR i IP54 dusty environments NON VENTILATED MOTOR Ne water sprays from all N r ra MOTOR ka ca FAN Nut P4 directions FAN OK for dusty environments IPA4 WT water sprays from all directions IP54 E LJ Motor for intermittent use MOTOR dusty environments x duty cycle 50 duty cycle IP54 M Motor power downrated by 2096 or A i maxoperation 1min 4 intermittent duty E standby 1 min Ventilation system and protection rating of motors and fans The table below provides the characteristics of standard fans mounted on G series motors and the characteristics of fan
7. 75 375 306 0 13 0 IL 45 62 0 7 0 35 35 132 0 113 0 25 112X 75 10 48 248 0 15 0 IL 15 62 4 4 9 35 35 123 4 118 0 30 112XL 10 5 145 70 251 0 22 0 12 22 67 0 5 2 45 45 117 5 112 5 30 132 9 12 60 264 0 21 0 12 22 63 8 5 6 50 50 117 6 100 0 45 132L 11 15 75 296 0 25 0 13 35 51 6 54 50 50 122 0 103 3 40 132XL 135 18 90 232 0 30 0 13 35 534 44 50 50 115 0 97 5 40 160 15 20 100 218 0 32 0 13 35 56 0 27 50 50 115 0 102 50 160L 22 30 150 238 0 47 5 14 50 47 0 3 9 20 20 110 0 103 5 44 160XL 28 38 190 230 0 58 0 15 60 29 0 6 6 50 50 111 0 110 0 60 CEE tics of motors refer to ambient temperature 40 C page 34 on 40 Cat 400 INV GB Rowan Elettronica Motor inverter combinations 3000 rpm 380 460Vac NOMINAL SPEED INVERTER SUPPLY L1 L2 L3 3000 rpm TYPICAL TORQUE CURVE 380 460Vac MOTOR CONNECTION 700 1 i 400 E c o y x e eo e te S 2 2 o o 600 ervizio continuo N N TRIANGLE COMMON PARAMETER SETTINGS 1000 2000 3000 4000 5000 6000 Velocita rpm Set Line voltage in par 1 1 1 LINE VOLTAGE Volts par 1 1 3 MOTOR NOM FREQUE 100 0Hz par 1 1 4 MOTOR NOM VOLTAG 410 V par 1 1 5 MOTOR POLES 4_POLES par 1 12 1 PWM FREQUENCY 5 00KHz
8. 8 9 10 11 12 13 14 15 16 17 18 19 20 PWM KHz 4 Cat 400 INV GB page 13 on 40 Rowan Elettronica DIMENSIONS AND WEIGHTS Dimensions and weights of inverters 400 P to 400 L vertical versions Mounting holes for 4MA screws Measurements inmm Dimensions and weights of inverters 400 2 to 400 F horizontal versions Mounting holes for 5MA screws pus IN SER sA EST EE m EN 4 doc Bac 205 480 gs to 2251 aso to wo Bj Measurements IDIEIF 400 680 1520 110 225x4 eso 170 wo in mm The number of C distances depends on the number of fixing holes On request Models 5 to F are available in a version with EXTERNAL SWITCHBOARD COOLING page 14 on 40 Cat 400 INV GB Rowan Elettronica ACCESSORIES for C400 INVERTER ANTI EMI LINE FILTERS Table of electrical characteristics and dimensions of external three phase anti EMI filters FILTER EMC FILTER DIMENSIONS CODE rrromienzio o se 108 ne rrRowssas00 25 so 155 252 rreowsonso so se 122 250 rreowsonsoo so er 157 300 rrmowizonaoo 120 110 219 305 rrmowisemaes 180 o ma 305 Anti EMI fiter dimensions Frmowsesmaes soo no 214 205 Ermowsooaaoo soo 180 sso sro Table of combinations for three phase anti EMI filters and ferrite toroids with inverters
9. 80 mA Activation disaciivationi LIMOS FREE 12ms page 10 on 40 Cat 400 INV GB Rowan Elettronica Analog inputs Dye X 10Vdc differential 12bit 14bit on request sampling time 1ms ju 10Vdc differential 4 20mA 0 20mA 12bit sampling time 5ms Li X 10Vdc 12bit sampling time 5ms AlS only on optional 404S board 10Vdc 10bit samplnig time 16ms Al6 AI7 AI8 AI9 only on optional 404S board 0 10Vdc 10bit sampling time 16ms Programming et fully programmable Analog outputs 12bit update time from 2 6ms only for FAST type associated variables to 6 6ms 12bit update time 6 6ms 8bit update time 20ms omo aer nC agio alal ail elica 10Vdc Ouiput CURLER oz 0 deka WER EAP G nnn max 10mA Programming niee oai o ian Alana lla lalla ia dalai fully programmable RS485 serial connection Standard protocols sea e dO lalla Paliano MODBUS RTU ROWAN Bau drale teet due e ir eid os 1200 2400 4800 9600 19200 38400 57600 76800 115200 TVS LIQUOR P nn R X X X optoinsulatedo Supply voltages 10Vdc 10Vdc for potentiometer power supplies esses nnne nnne nennen nnne nnne nns max 10mA 24Vdc for input or other device power supplies
10. In addition to the technical departments Rowan Electronica has an efficient support organisation with Administration Accounts Sales Office Order Admin Office and Buying Office THE PRODUCTION single and three phase high speed AC motors and related one or two way actuators for speed and or torque control three phase AC motors for inverters Vector inverters and related motors Inverters for three phase asynchronous motors Single axis control instruments for electric axis loading in motion cutting in motion and positioner functions Soft starters for three phase asynchronous motors Speed regolators for three and single phase commercial fan motors both indipendent or multiple Three and single phase voltage regulators for resistive and inductive loads for DC power units Voltmeters ammeters with displays for readings and set thresholds by on off or PI outputs Interface boards for signal converting for setting proportional speeds between several motors for converting signals from temperature probes sensors loading cells Accessories for industrial automation such as safety devices boards for ramp generating thermoregulators photoelectric bars battery chargers and servo diameter instruments page 4 on 40 QUALITY Rowan Elettronica has received certification for its Quality System according to UNI EN 1SO9001 2000 keeping in line with the increasing demand to univocally guarantee qualit
11. SETTINGS N par 1 1 1 LINE VOLTAGE N in par 1 1 3 MOTOR NOM FREQUE 50 0Hz 100 a par 1 1 4 MOTOR NOM VOLTAG 360 V par 1 1 5 MOTOR POLES 4 POLES 0 1500 2000 2500 Cn N Set Line voltage in Volts x S e S e e o o Velocit rpm par 1 12 1 PWM FREQUENCY 5 00KHz Pn Cn Cmax Inmotor mn Imagnet Krotor KP GAIN KI GAIN pis ae a a Wee MEC par 1 10 1 par 1 1 2 size par 1 6 4 par 1 6 5 par 1 6 2 par 1 6 3 par 1 10 15 par 1 10 16 KW HP Nm A A Hz adim adim ms 63 0 18 0 25 1 25 400 0 07 IP 3 743 120 0 5 5 226 0 170 0 20 63L 0 37 05 25 400 0 1 2 IP 3 77 5 52 0 7 7 154 0 134 0 22 71 0 37 0 5 25 400 0 1 4 IP 3 738 30 0 10 10 155 0 123 5 20 71L 075 1 5 355 0 2 4 IP 3 70 0 16 0 22 22 137 0 128 5 24 80 0 75 1 5 400 0 24 IP 3 68 0 17 0 33 33 136 0 147 5 22 80L 15 2 10 363 0 3 6 IR 5 66 6 13 5 30 30 131 0 136 0 27 90 1 5 2 10 400 0 5 0 IR 5 90 0 10 0 20 20 210 0 154 0 20 90M 22 3 15 330 0 6 2 10 7 70 0 13 0 20 20 145 0 123 0 20 90L 35 47 235 384 0 9 0 11 12 80 0 15 0 20 20 140 0 128 0 20 100 3 4 20 400 0 8 0 11 12 87 0 14 0 20 20 165 0 140 0 20 100L 6 8 40 301 0 13 5 IL 15 70 0 8 3 25 25 135 0 120 0 20 112 4 55 27 5 313 0 10 0 11 12 65 0 5 5 30 30 127 0 114 0 20 112L 55
12. especially during their processing while in movement Cat 400 INV GB page 17 on 40 Rowan Elettronica Table of application characteristics of Rowan braking resistances FOR INSTALLATION IN SWITCHBOARD NOMINAL VALUES CAN BE APPLIED WITH 5 DUTY CYCLE MAX FOR EXTERNAL INSTALLATION MAX POWER CURRENT DUTY CYCLE 100 RESISTANCE Duty cycle par 1 13 4 RS TE RONE RESISTANCE par 1 13 2 5 sec ON Duty cycle TIPO GL CODE 115 sec OFF 5 sec ON NOMINAL CURRENT NOMINAL POWER 115 sec OFF par 1 13 3 NON NON VE NIEATED eee TENET IRA TER L NU ATED Loy fee 00 e SA RES 140R 600 ss s ses omm 9 7 4 es a e __ se a Le ewe eee p w wg CRF 70R 1K3W CRF 40R 2K2W CRF 30R 2K2W CRF 20R 2K2W CRF 15R 2K2W CRF 20R 4KW CRF 10R 4KW CRF 5R 4KW As a guideline the table indicates 2 typical installations for braking resistances and relevant power characteristics that can be used Installation in a switchboard This installation is usually used when the resistances are used intermittently with high but short peak currents at long intervals so that the temperature in the switchboard and its other components does not rise over their work limits in continuous duty In this case the nominal current and power can be applied with a 5 duty cycle Moreover the following installation conditions must be respected Resistances RES 140R 600 and RES 70R 600 in ceramic and protected by an ultra flat ca
13. 230 250 250 x 205x205 250x250 280x280 DF FLANGE DIAMETER 250 300 350 350 K 215 265 300 300 Y 260 315 365 TONGUE 8x7x40 10x8x 60 12x8x 80 12x8x80 D 24 24 l I 28 38 38 SHORT SHAFT E 50 50 l I 60 80 80 F M8 M8 l I M8 M10 M10 Tongue 8x7x35 8x7x35 I 8x7x40 10x8x 60 10x8x 60 P 12 M12 14 M12 SHORT FLANGE z 130 180 230 230 x 200 250x250 250x250 280x280 K 165 215 265 265 Weight kg 38 50 62 78 70 85 113 110 140 170 L The measurements in the table refer to the dimensions of no brake motors to conoscere the overall dimensions of motors complete with front brake add length to the measurement referrring to the brake dome in the table at the relevant paragraph In the case of rear brakes add length to delta I length in the same table A line driver encoder mounted on any of the motors will not change the dimensions Cat 400 INV GB page 25 on 40 Rowan Elettronica Description of motor with brake MOTOR WITH FRONT BRAKE In the standard version the Rowan motors can be equipped with a spring actuated brake by its support dome mounted on the front end of the motor In this case the motor shaft is lengthened to receive the brake dome that reproduces the normal flange conditions of the no brake version all the positive aspects of this assembly the load to brake proximity which makes the braking action extremely reliable and effective without interessare the whole length of the
14. 400 INV GB Rowan Elettronica Connecting the fan To locate the fan connection terminal block on the motor see the tables Dimensional drawings of no brake motors and positions of terminal blocks The fan characteristics are provided in the table Fan systems and protection ratings of motors and fans Power the fan even when the motor is shutdown so as to optimise cooling also during standby Dependant on the type of motor the fan connection can be found in the following types of terminal blocks 1121 1314156 THREE PHASE SCROLLFANS olololololo direct connection through base of fan motor REAR Da Q 0 9 E E BRAKE I ia 1 i Te 9 single phase THERMIC single phase I TL IT fan 220Vac PROBLE fan 220Vac 400Vac three 230Vac three phase line phase line LINE DRIVER encoder connector To locate the terminal block on the motor see the tables Dimensional drawings of no brake motors and positions of terminal blocks Standard Rowan G series motors are fitted with a LINE DRIVER encoder with a 12VDC supply voltage and 1000 impulses rev resolution On request encoders with different resolutions and a 5Vdc supply voltage can be supplied For a 5Vdc supply the inverter will also have to be modified for this voltage EEE The maximum speed that a motor can achieve depends over and above its mechanical limits also on the number of impulses rev of the en
15. ELECTRICAL DATA FRONT BRAKE DOME DIMENSIONS MOTOR BRAKE FRONT REAR BRAKE delta I E WEIGHT Measures are in mm len ht POWER BRAKING POWER BRAKING when into brackets they are out of standard g ABSORBED TORQUE ABSORBED TORQUE MEC G I o T F u Tongue mm w Nm w Nm kg 63 60 5 95 11 23 95 140 115 4x4x15 D 15 5 I I 9 63L 67 110 14 30 9 5 160 128 5 5x5x20 I 20 12 I I 12 8 71 67 110 14 30 9 5 160 128 5 5x5x20 l 20 12 1 I 14 71L 67 110 14 30 9 5 160 128 5 5x5x20 1 20 12 I 19 5 80 92 130 19 40 11 5 200 165 6x6x30 125 30 20 15 5 21 80L 92 130 19 40 11 5 200 165 6x6x30 130 30 20 15 5 28 5 90 92 130 24 50 12 200 165 8x7x40 90 30 20 20 8 26 90M 92 130 24 50 12 200 165 8x7x40 85 30 20 20 8 29 90L 92 130 24 50 12 200 165 8x7x40 85 30 20 20 8 32 45 40 30 16 33 4 100 100 180 28 60 14 250 215 8x7x40 80 50 60 uprated uprated I f 38 45 40 30 16 54 4 100L 100 180 28 60 14 250 215 8x7x40 85 50 60 uprated uprated i i 9 45 40 45 35 44 4 112 100 180 28 60 14 250 215 8x7x40 110 50 60 uprated uprated 4 E a3 45 40 45 35 54 4 112L 100 180 28 60 14 250 215 8x7x40 110 50 60 i j 55 uprated uprated 45 40 45 35 65 112X 100 180 28 60 14 250 215 8x7x40 110 50 60 uprated uprated d d 70 112XL 100 180 28 60 14 250 215 8x7x40 110 50 60 45 35 92 132 127 230 38 80 14 300 265 10x8x60 75 55 90 45 35 60 77 132L 127 230 250 38 80 14 16 300 350 265 300 10x8x60 80 55 90 45 35 60 102 132XL 127 2
16. SELLERS E ae INOSTRI CONCESSIONARI RIVENDITORI IN ITALIA IN ITALY I NOSTRI AGENTI OUR AGENTS Area Manager Sig VALSECCHI EDOARDO gt AREA di Como Lecco e Sondrio Sig VEZZARO SIMONE Aree di Mantova Cremona Bergamo Brescia Tel 3473457759 Tel 348 4529596 SECOM di Roberto Albino gt Piemontessa ced roce she sd Foe ai aa aa aiao o a i R Tel 335 6007341 VENETO TELMOTOR SpA LAZIO ATS Elettroforniture SRL ViaZanica 91 CASTALDIS R L Via Grande 121 24126BERGAMO BG id Lei 36022 CASSOLA VI Tel 0424 255500 Fax 0424255525 e mail info atssrl eu GRUPPO ELT SRL Via Bortolo Sacchi 5 36061 BASSANO DEL GRAPPAVI Tel 0424 566044 Fax 0424 566077 e mail commerciale blu elettrico com TRENTINO ALTO ADIGE CASA DEL MOTORE ELETTRICO SNC Loc Centochiavi 36 38100 TRENTO TN Tel 0461 821334 Fax0461 821334 LOMBARDIA SAROK DUE SRL VIA1 MAGGIO 9 11 20028 S VITTORE OLONA Ml Tel 0331423911 Fax 0331423942 e mail sarok2 tin it TECO SPA ViaA Grandi 43 E 25125 BRESCIA Tel 0303588700 Fax0303588750 e mail fomet tecogroup it EALL ESTERO ABROAD FRANCIA AT2ESARL 6 Rue des Cours Neuves Z A Peupleraie F 77135 PONTCARRE FRANCIA Tel 0033164660302 Fax0033 164660298 e mail info at2e com SVIZZERA INDUR ANTRIEBSTECHNIK AG Margarthenstrasse 87 Postfach CH4008 BASEL SVIZZERA Tel 0041612792900 Fax0041 612725181 e mail info indur ch
17. SPAGNA FAYOS DURAN SL C Jos Benlliure 47 bajo E46011 VALENCIA SPAGNA Tel 0034 617360072 Fax 0034 963671036 e mail fayosduran terra es PORTOGALLO MANUGAB Lda Travessa do Carregal Lt 2 R C DTO Rego D Agua Mazzares 2400LEIRIA PORTOGALLO Tel 0035144814589 Fax 0035 144814589 e mail manugab pluricanal net CROAZIA SABBADIN d o o J Bencaka 5 HR 10360 Sesvete Zagreb Croatia Tel 00385 12007775 Fax 00385 12007775 e mail sabbadin zg t com hr Ultima Modifica 06 05 08 page 38 on 40 Tel 035325111 Fax035319825 e mail info telmotor it EMILIA ROMAGNA FMI FORNITURE INDUSTRIALI S A S Strada per Baganzola 28 A 43100 Parma Tel 0521992200 Fax0521 987303 e mail fmi fmiparma it ITEINDUSTRIATECNOELETTRICA SRL Via Segantini 34 40133 BOLOGNA BO Tel 051386610 Fax051313449 e mail info ite it NUOVA RICCI SRL Via Volta 7 48022 LUGO DI RAVENNA RA Tel 054535648 Fax 054532387 e mail davidericci interfree it TOSCANA SAEMA SRL Via Venezia 91 93 59013 OSTE MONTEMURLO PO Tel 0574682944 Fax0574 682948 e mail saema saema it IURCHIA HASEL SANAYI MALZ VE MAKINE SANAYI TICARET Ltd Sti Ikitelli O S B Triko Cent 7 M Blok Nr 307 K k ekmece Istanbul TURKYE Tel 00902125490500 Fax00902126710440 e mail zihnicavus superonline com POLONIA GRADOS Dariusz Sewruk Grupy AK Polnoc 2 lok usl 8 00 713 WARSAW POLAND Tel 0048 226754806 Fax0048 600037
18. energy Rowan Vector motor and actuator Pro s two way system with very high dynamic performance motor with squirrel cage rotor and not permanent magnet competitive price against brushless and direct current systems maintenance reduced to a minimum rewinding possible anywhere possibility of operatin directly powered by the mains line without actuator line driver encoder easily available on the trade extensive range of powers gt 0 1 to 70kW motor actuator assembly from one supplier Con s higher costthan Rowan high speed motor actuator and need for external resistances to dissipate braking energy Cat 400 INV GB page 5 on 40 Rowan Elettronica GENERAL CHARACTERISTICS OF THE VARIOUS VERSIONS OF THE C400 SERIES BASE FUNCTIONS 1 Rapid installation base parameters 2 Two built in parameter memories commutable on work memory for managing alternately two motors with a single inverter or to simply have 2 completely different parameter setups 3 EEprom memory key on USB type input to upload and download all setup and work parameters 4 Default parameters reset 5 Keypad with custom settings for display and setup for direct use as machine terminal 6 Programmable digital analog inputs and outputs 7 Input output expansion facility by auxiliary board 6 base digital inputs 8 on auxiliary board 3 base relay digital outputs auxiliary board with 5 static outputs 4 analog outputs on base board 4 analog input
19. errar ennt page 38 UNI EN ISO 9001 2000 ad Ce Cat 400 INV GB ff c US Caution ecoa Use of the equipment in any other way than specifically described in the user manuals is strictly forbidden ROWAN ELETTRONICA Srl shall not be held responsible for any imprecisions in this catalogue caused by copy and or printing errors Changes for product improvements can be made without notice The data and characteristics provided in this catalogue have a maximum tollerance of 10 Rowan Elettronica Srl product warranty is valid for 12 months and ex works Electrical equipment can create hazardous situations for persons and objects The user shall be held responsible for the installation of any equipment and conformity of said installation to statutory requirements CCC ZA page 3 on 40 Rowan Elettronica Rowan Elettronica S r l THE COMPANY Rowan Elettronica S r l was established in the Seventies to manufacture variable speed motors and actuators based on proprietory patents It has progressively developed and consolidated its standing thanks to the quality and reliability of its products and the high professionality and experience of its consultancy and assistence services growing from its first factory of 200m in Cresole di Caldogno VI to its current 3 000m which includes the manufacturing base and after sales assistance centre Rowan Elettronica has a highly specialised te
20. overload protection 5 NTC or PTC temperature display 6 Regulation direction reversal 7 Mininum or maximum feedback Alarm Fault with delay setting One function Specific regulator for compressors pumps fridge compartments 1 Operating level setting by 0 10V signal motion potentiometer potentiometer keypad 2 Retroazione by 0 10V 10V 4 20mA 0 20mA transducer 3 Minimum maximum speed and delay stop setting 4 Positive and negative regulation setting 5 Restart Delta pressure temperature setting 6 Proportional integral setting 7 3 SIF curve type settings for different loads e g pumps fans etc as already provided in scalar control 8 Overload start up 9 PTC NTC temperature read dispay 10 Overload speed reduction function setting 11 Speed reduction setting as a function of the oil or motor temperature and stop after pre set delay if the temperature does not return to range 12 Active run condition in stand by with too low temperature 13 Work hours memory 14 Oil change hours setting 15 Keypad customisation Cat 400 INV GB page 7 on 40 Rowan Elettronica Two Function Regulator for managing the advance reverse of a cutting assembly for marble wood metal etc The P I regulator controls the carriage motor speed to maintain a constant cutting motor current with the following solutions A dedicated inverter for direct control of the cutting motor speed and P I regulator that comman
21. shaft E The brake cannot be mounted on an existing no brake Rowan G series motor after it leaves the factory since this would require the replacement of the shaft The electromagnetic brakes mounted by Rowan on their motors are distinguished by their reliability and heavyduty construction in line with the characteristics of the motor The spring actuated brake operates with a 24V direct current and must have an independent power supply The spring actuated brake also known as safety brake engages its braking action when there is no power When it is powered by 24VDC the electromagnet compresses the springs thereby releasing the motor shaft inversely when there is no power the springs are released and the motor shaft is locked If necessary the braking action can be softened by calibrating the adjustment ring On request motors MEC 80 to MEC 160XL can be supplied with spring actuated brake fitted with manual release lever for the smaller motors that do not already have a manual release lever The spring actuated brake is primarily used as a safety brake in the event of a power failure in applications involving suspended or inertial loads such as overhead cranes loaders unloaders reciprocators large capacity trolleys The spring actuated brake has a standard IP54 protection rating The operating characteristics are maintained with the traferro set to 0 3 mm x 0 05 It should be noted that in some cases the installation of the spring actuated brak
22. the scope of reducing all the problems caused by dispersion currents and high overvoltages on the windings a range of dV dt reduction filters has been developed Their codes and relevant power sizes in addition to dimensions are given in the table below Table for combinations of inverters with dV dT reduction filters TABLE OF dV dt REDUCTION FILTERS reduction obtained dV dt lt 500V us MAXIMUM MAXIMUM DIMENSIONS AND WEIGHT 400 INV POWER PIETER CODE CURRENT A SIZE The dV dt reduction filters should always be used when the insulation class of the motor is not known or for motors that are not specifically constructed for combination with inverters Moreover the filters should be used whenever the cable length between inverter H and motor is over 15m The dV dt reduction filter has to be installed between the ferrite toroid and the motor straight after the toroid and as illustrated in the diagram on the previous Z8 page L i Maximum dimensons of dV dt reduction filters Electrostatic discharges ESD The inverter contains components that may be damaged by electrostatic discharge ESD Therefore it is important to observe the following recommendations do not touch the internal boards unless strictly necessary before handling the boards make sure the electrostatic in your body is discharged the boards must not come into contact with superinsulating materials e g textile fibres
23. 0 228 230Vac MAX CONTINUOUS POWERS xiu pun 183 219 270 308 APPLICABLE ON 7 OUTPUTS Pmotor 250 300 350 400 U V W 400Vac KW LINE Pmax 318 381 453 516 KVA MAX CONTINUOUS CURRENT AT INPUT L1 L2 L3 2 370 460 550 627 MAX CONTINUOUS CURRENT AT OUTPUTU V W LOCKING DRIVE MAXIMUM CURRENT AT OUTPUT U V W FUSES FOR INPUTS L1 L2 L3 460 550 655 746 1290 1540 1800 TYPE GL RAPID P gt 222 3000 BRAKING CURRENT IN CONTINUOUS DUTY 330 330 330 OUTPUT F F MAX BRAKING CURRENT OUTPUT F F 375 375 375 DUTY CYCLE 70 230Vac 1 15 1 15 1 15 MINIMUM BRAKING LINE RESISTANCE OUTPUT F F 400Vac 5 A LINE MAXIMUM POWER DISSIPATED 55 i di BY CONTAINER AT PWM 2KHz i COOLING FAN YES YES YES YES YES YES YES YES YES YES YES BUILT IN EMI FILTER YES NO NO NO NO NO NO NO NO NO NO Pmotor KW Typical power at shaft of a standard asynchronous motor Pmax KVA Maximum applicable power with cosfi 1 Inverter downrating according to PWM frequency 60 CEN 55 The maximum continuous powers provided in 2j the tables are permitted for PWM frequencies up to 5 KHz With greater frequencies the inverter must be downrated according to the graph on the right To set the PWM frequency consult the parameter group 0 r 1 12 PWM GENERATOR 5 6 Declassamento
24. 0 42 42 42 124 0 57 9 120 160L 34 45 113 337 0 67 0 6 5 87 64 2 48 25 25 125 7 61 2 100 160XL 42 57 143 292 0 75 0 17 106 37 0 67 4 4 100 0 55 0 170 L 1 With these combinations at 3000rpm from OHz to 55Hz the motors can take a 25 extra torque over the nominal torque Cn see andamento in TYPICAL TORQUE CURVES graph 2 Nominal characteristics of the motors refer to ambient temperature 40 C 3 The graph shows a maximum speed that not all motors can reach a questo riguardo see the table at paragraph MECHANICAL LIMITS OF ROWAN G SERIES MOTORS in this chapter Cat 400 INV GB page 35 on 40 Rowan Elettronica Codings for the G SERIES VECTOR MOTORS RTT TSTS n Te s pora eee THREE PHASE ASYNCHRONOUS MOTOR G SERIES MEC 90 4POLE 230 r G o 4 R s MA x F x 5 x 400VAC 50Hz SUPPLY ENCODERLD 2000 ilg ENCODER AXIAL FAN STANDARD B5 CONSTRUCTION IP 54 PROTECTION RATING NO R Power supply type 1 T three phase 13 Free digit for extra specifications X no extra specifications Motor series 2 12 Grado di protezione motore G G series with squirrel cage rotor 2 IP23 MEC class 3 5 IP54 6 IP54noventilation Ho KW 7 IP 54 liquid cooled A 63 0 25 0 18 63L 0 5 0 37 B 71 0 5 0 37 11 Construction details Q 71L 1 0 75 TS C 80 10 75 S left hand terminal block W 80L 2 V power terminal box cover with 2 D 90 2 1 cable glands V 90M 3
25. 110 e mail d sewrukQgrados pl PPHU PASTEL UL KU SLONCU 2 05 532 W LKAZALESKA POLAND Tel 0048 601391865 Fax 0048 227361507 e mail vulcano neostrada pl ROMANIA SC ESAIR SRL Sediul Social SOIMUS 160 37450 SOIMUS JUD HUNEDOARA ROMANIA Tel 0040 254221088 Fax0040 254221088 Mob 0040746053176 0040 788651788 e mail info esair ro NORVEGIA GW ELEKTRO Ltd MOLLERASEN 13 POSTBOKS 51 03165 TJOME NORWAY Tel 0047 90526560 Fax 0047 94762791 e mail gwQgwelektro no www gwelektro no Tel 0774379291 Fax0774370470 e mail castaldifabrizio virgilio it MARCHE TECNOFORNITURE ITALIA SRL Soc Un Via Pasubio 106 63039S BENEDETTO DEL TRONTOAP Tel 073576171 Fax 0735655266 info tecnoforniture it www tecnoforniture it PUGLIA TECNO UTENSILI SAS Corso Manzoni 11 70059 TRANI BA Tel 0883582615 Fax0883 502364 e mailo tecnoutensili tin it CALABRIA LA ROCCA ROCCO Via Prato S Irene 88022 CURIGA CZ Tel e Fax 0968 78395 e mail larcos libero it SARDEGNA ELETTROMECCANICA MATTA Snc di SANNA e CAMBARAU Viale Monastir 124 09122 CAGLIARI Tel 070284647 Fax 070 284649 elmatta tiscalinet it CANADA DYNA ELECTRIC MOTORS LTD 21 KENVIEWBLVD UNIT 21 BRAMPTON ONTARIO L6T 5GL CANADA Tel 001 905 7934569 Fax001 905 7934569 e mail infoQdynaelectricmotors com ARGENTINA HECTOR DANIEL F D ORIO 11 de Septiembre 5490 1653 VILLA BALLESTER BUENOS AIRES ARGENTINA Tel 0054 11
26. 1752 48 91 0 80 0 105 160 160XL 28 38 157 207 91 1704 96 87 0 86 0 150 170 NOTE 1 Nm 0 102 kgm To obtain PD as a function of inertial moment J considera PD 8J For the electromechanical characteristics of Rowan non standard 2 or 6 pole motors contact the Rowan Technical Office page 22 on 40 Cat 400 INV GB Rowan Elettronica Dimensional drawings of no brake motors and positions of terminal blocks MEC SERIES FROM 63 TO 100L O Cable gland for connecting three phase power to motor earth Cable gland for connectingo fan heat probe rear brake in special version Connector for connecting encoder Cable gland for connection three phase power to motor earth Cable gland for connecting fan heat probe rear brake in special version Connector for connectingo encoder Uma B5 MEC SERIES 52 EF gt I RD CELEE FT q x O Cable gland for connecting 2 Calbe gland for connecting three phase powerto motor earth fan Connectorfor connecting encoder Cable gland for connecting heat probe rear brake in special version SPECIAL VERSIONS ON REQUEST MOTORS WITH SCROLL FAN and 90 INLET MOTORS WITH SQUARE HOUSIN
27. 22 30 150 225 79 46 1460 40 91 0 80 0 105 140 160XL 31 42 210 277 99 57 1420 80 87 0 86 0 150 170 The 1p23 version of these motors have a 30 greater nominal torque WA dE lectrical data re UL MOTORS 240V 420V 60Hz 4 pole IP 54 ferred to with motors powered directly from 60Hz supply line EAE VALUES AT NOMINAL POWER MOMENT OF weicu MEC KW HP Nm Nm UNES ua pa piis zul COS phi kgm kg 63 0 15 0 2 1 04 1 75 1 2 1632 168 50 0 68 0 00031 5 7 63L 0 37 0 5 2 1 2 9 2 2 1632 168 50 0 70 0 00055 6 5 71 0 37 0 5 2 1 35 2 2 1704 96 55 0 70 0 00050 9 71L 0 75 1 4 2 5 4 4 2 1680 120 71 0 79 0 00149 14 5 80 0 75 1 4 2 15 5 3 8 1680 120 61 0 79 0 00120 14 80L 1 5 2 8 3 12 4 6 8 1704 96 74 0 70 0 00488 21 5 90 15 2 8 3 15 6 3 1740 60 74 0 70 0 00274 19 90M 2 2 3 125 23 10 1690 110 65 0 70 0 00356 22 90L 3 5 4 7 19 5 39 16 1704 96 74 0 72 0 00577 31 100 3 4 16 6 30 12 5 1716 84 72 0 71 0 00543 24 100L 6 8 33 2 50 24 1728 72 81 0 72 0 01154 45 112 4 5 5 22 8 34 16 1740 60 78 0 73 0 0105 33 112L 5 5 7 5 31 2 47 20 1728 2 75 0 72 0 0155 45 112X 15 10 41 5 83 26 1734 66 80 0 80 0 0210 61 112XL 10 5 14 58 1 116 39 1740 60 82 0 78 0 02731 78 132 9 12 50 90 34 1728 72 83 0 78 0 0395 59 132L 11 15 63 92 42 1740 60 87 0 77 0 0564 80 132XL 15 20 83 125 49 1740 60 90 0 81 0 0665 110 160 15 20 83 125 59 1752 48 89 0 77 0 0762 115 160L 22 30 125 187 80
28. 22 L smooth flange E 90L 4 7 3 5 C short rear F 100 413 K 100L 8 6 G 112 55 4 10 Motor construction ASTE 7 5 5 5 F B5 standard Y 112X 19 7 5 Z B3 standard e gt i S B3 B5 standard M E 432L 45 R B5 short shaft and flange N E 132XL 18 G BS standard shaft and short flange H BS short shaft and standard flange P 160 20 R 160L 30 22 B B3 short shaft X x 160XL 42 31 L B3 B5 short shaft and flange z M B3 B5 standard shaft and short flange P B3 B5 short shaft and standard flange A B3 special 200mm shaft 12MA thread L 40 Number of poles 4 Brake type and accessories o 2 2pole 4 4 pole a 6 6 pole M spring actuated brake L spring actuated brake release lever 5 A uprated spring actuated brake B uprated spring actuated brake release Three phase power supply lever R 230 400 I 125 220 X motor without brake V 400 690 Z 300 520 5 50Hz axial dome normal scroll normal scroll with 90 outlet uprated scroll uprated scroll with 90 outlet motor without fan Tipo trasduttore 7 LD 512i g encoder no zero LD 500i g encoder no zero LD 1000i g encoder no zero LD 1024i g 8 24V encoder no zero LD 1024i g 5V encoder with zero LD 2000i g encoder no zero LD 2000i g encoder with zero LD 1000i g encoder with zero LD 2000i g 5V encoder with zero LD 750i g encoder no zero no transducer X IOOCOU uw ug ou n X
29. 30 250 38 80 14 16 300 350 265 300 10x8x60 D 55 90 45 35 60 122 160 127 230 250 38 80 14 16 300 350 265 300 10x8x60 95 55 90 50 60 136 160L 127 230 250 38 80 14 16 300 350 265 300 10x8x60 95 55 90 50 60 170 160XL 127 230 250 38 80 14 16 300 350 265 300 10x8x60 l 55 90 50 60 180 TEMPERED SHAFTS Brake connection On the de Faros front brake the brake has a numbered 4 pin A MOTORWITH connector on the brake ome FRONTBRAKE Connect the brake to terminals 1 and 2 of the connector On the special version with rear brake the brake connection is available on the services terminal block mounted by the power terminal block see also the paragraph Dimensional drawings of no brake motors and positions of OD terminal blocks Power the brake at terminals 1 and 2 on the terminal block MOTORWITHREARBRAKE The brake operates with 24VDC The powers are indicated in the above table It is always good practice to connect a flywheel diode or an R C in parallel with the brake especially in proximity to appliances that are particularly sensitive to disturbance the diode has a better filtering effect but delays the brake release N B if using a transformer with a 24VAC secondary winding a levelling condenser C1 must be inserted duly sized for the brake powre and up to 25W C1
30. 47382897 Fax 0054 1147382897 e mail dorio control industrial com ar BRASILE MONCHERA DO BRASIL IMPORTACAO E EXPORTACAOLTda Rua Comend Al Simao Helow LOTES 2 3 QUADRA XIII G CIVIT 2 SERRA ES BRASIL Tel Fax 0055 2733285840 e mail maurobini mediterraneogranitos com br vendas monchera com br ASIA DAESHIN ELECTRIC IND CO Ltd 34 8 ANYANG 2 DONG MANAN GU 430 812 ANYANG SI GYEONGGI DO KOREA Tel 0082 314744051 Fax 0082 314744058 e mail daeshin paran com www candrive co kr DAESHIN ENGINEERING CO Ltd Leader Tower 527 1189 Wuding West Road Shanghai China Zip 200042 Tel 0086 21 62498602 Fax 0086 21 62498603 e mail sh daxineng com www daxineng com Cat 400 INV GB Rowan Elettronica Cat 400 INV page 39 of 40 Rowan Elettronica s VIA UGO FOSCOLO 20 36030 CALDOGNO VI ITALIA TEL 0444 905566 FAX 0444 905593 info rowan it http www rowan it
31. 85 330 360 430 355 480 IVV 95 95 160 160 160 L1 140 205 155 228 160 245 195 225 298 220 345 L2 168 230 180 253 185 270 235 265 337 260 383 L3 230 295 245 313 270 350 295 325 392 315 442 N 105 120 130 140 150 Nt 106 130 152 164 184 o 168 187 210 230 250 P 8 5 9 5 12 12 14 Sc NORMAL SCROLL 158 168 230 250 260 Scm UPRATED SCROLL I I I I I I I I Rc NORMAL SCROLL elbow I I I I I I I I I Rem UPRATED SCROLL elbow I I I I l l I I Te I I I I I I u 3 3 5 4 4 4 V 7 7 9 9 12 z 95 110 110 130 130 180 x 108x108 120x120 150150 155x155 205x205 DF FLANGE DIAMETER 140 160 160 200 200 250 K 115 130 130 165 165 215 Y 140 160 195 214 250 TONGUE 4x4x15 5x5x20 6x6x30 8x7x35 8x7x40 D I I 14 I 19 I 24 I AEE E I I I 30 I 40 I 50 I F I l l I M6 I M8 l M8 I Tongue l I I I 5x5x20 l 6x6x30 I 8x7x35 f P 8 5 9 5 9 5 9 5 12 SHORT FLANGE z 80 95 110 110 130 x 108x108 120x120 150x150 155x155 200 K 100 115 130 130 165 Weight kg 7 9 5 10 14 5 14 21 5 19 22 31 27 45 Notes on motor dimensions 1 length I referring to dimensions of the motors with axial fan 2 length I referring to dimensions of motors with axial fan dome 3 length I referring to dimensions of motors with normal scroll fan 4 length referring to dimensions of motors with normal scroll fan and 90 outlet 5 length I referring to dimensions of motors with uprated scroll fan 6 length I referring to dimensions of motors with uprated scroll fan and 90 outle
32. E 100 F 160XL F 7TUT B5VERSION E EE B5VERSION MOTORS 100L F 112 112L 112X MOTORS 63 63L 112XL 132 741 71L 132L 132XL 160 E i i 80 80L 160L 160XL 112XL 132 132L 132XL 160 i 160L 160XL B5 VERSION MOTORS 112L 112X 112XL 132 132L 132XL 90 90M 90L T m 100 100L B3 B5 112 VERSION p MOTORS 100L E 4 a 112 112L 112X UI 1 E 160 160L 160XL B3 B5 VERSION L L MOTORS E m 112L 112X 112XL caca 132 132L 132XL 160 160L 160XL Mechanical limits of the motors Lin order to avoid malfunctions or breakdowns in mechanical parts it is recommended that the motor speed does not exceed the mechanical characteristics given in the table below and set at parameter 1 3 1MAX MOTOR SPEED MAXIMUM SPEED COMPATIBLE WITH MECHANICAL CHARACTERISTICS OF MOTORS Rem 12000 12000 12000 12000 12000 12000 12000 12000 12000 12000 12000 9800 9800 Moreover the following minimum lifespan is estimated for the bearings mounted on Rowan Serie G Series three pase motors B3 construction motors minimum lifespan o
33. ER PIO E REGULATOR only on code 400R GR Motor with brake management in LIFTING systems LIFT function on all versions Ambient conditions Ambient t mperature z rzezi nici dei ae 5 C to 40 C Dissipator temperature 5 C to 70 C Storage temperature aaa ea la 25 C to 70 C Alitu dE sou UIDI M MIDI MEI AREE IU IM el ei nadia maximum 1000m a s l if above reduce load by 1 every 100m Protection ratihg os vas saves IP20 Relative hUMIONY ioa tiet tw dinge eren alare 5 to 95 condensate free Conformity to regulations and electromagnetic compatibility The actuators in the 400 series are designed for operation in industrial environments They have CE approval to EMC Directive 89 336 EEC under product standard CEI EN 61800 3 only if connected in compliance with the cabling system indicated in this manual atchapt 7 ELECTRICAL INSTALLATION For models without built in filter EMC directive conformity is only satisfied if connected to suitable filters supplied separately see Table of combinations for inverters with three phase anti E M I filters and ferrite toroids in Chapt 7 ELECTRICAL INSTALLATION Moreover they conform to B T Directive 73 23 EEC under EN 60439 1 and CEI EN 60204 1 CAUTION this product belongs falls under the restricted commercial class conform to EN 61800 3 In a household environment this product may cause radio interf
34. G snd SCROLL FAN Cm ONLY on MOTORS WITH AXIAL FAN MOTORS WITH PROTECTING DOME IP44 or IP54 Cat 400 INV GB NON VENTILATED MOTORS IP54 ONLY for INTERMITTENT 50 DUTY CYCLE MAX WORK TIME 1 min STANDBY 1min ES E WITHOUT E SV NORMAL MOTOR or WITH DYNAMO page 23 on 40 Rowan Elettronica Measurements of no brake motors from MEC 63 to MEC100L in mm MEC SIZE 63 63L 71 71L 80 80L 90 90M 90L 100 100L HP 0 25 0 5 0 5 1 1 2 2 3 4 7 4 8 KW 0 18 0 37 0 37 0 75 0 75 1 5 1 5 2 2 3 5 3 6 A 125 148 175 190 220 B 80 145 90 165 100 180 125 207 140 265 c 45 54 60 70 75 D 11 14 14 19 24 28 E 23 30 30 40 50 60 F M6 M6 Ma M8 M8 G 105 170 115 190 130 210 155 237 180 305 H 63 71 80 90 100 la see note 1 275 340 295 370 320 400 370 400 475 400 525 It see note 2 l I I I l l l I I l Ic see note 3 390 460 400 455 460 560 505 535 595 530 685 Icr see note 4 I I I I I I I I l Icm see note 5 l l I I f l l I I I l Icmr see note 6 i I I I f l I I I Isv see note 7 260 335 275 345 305 3
35. ISTANCES 45 2 raises tit ini ist ce e LER Ec SE DEAE Pes E oA sks steeds page 18 BRAKING RESISTANCE DIMENSIONS sse enne nennen nennen a aaa aaa page 19 INVERTER ORBER CODES petu e pe E DO ERR EE Saad Es SONS RU E alain page 20 G SERIES ASYNCHRONOUS MOTORS GENERAL TECHNICAL CHARACTERISTICS iii page 21 MOTORELEGCTRIGCAL DATA soccer dO p Re aa nete EE sey AE cA prune Luce ui page 22 DRAWINGS OF NO BRAKE MOTORS WITH MEASUREMENTS enne enne nnne page 23 MECHANICAL MEASUREMENTS OF NO BRAKE MOTORS page 24 25 DESCRIPTION OF MOTORS WITH BRAKE ii page 26 ELECTROMECHANICAL CHARACTERISTICS OF THE BRAKES AND THEIR CONNECTIONS page 27 MOTOR INSTALLATIONS ACCORDING TO PROTECTION RATING AND FAN SYSTEMS page 28 MOTOR INSTALLATION POSITIONS and MECHANICAL LIMITS esse ea eee oe anawa aaa saa waaeewaaca page 29 DESCRIPTION OF MOTOR CONNECTIONS ii page 30 31 COMPONENTS PARTS OF THE MOTOR ucraina page 32 GUIDE TO CONSULTING THE ABBINAMENTI MOTORE INVERTER COMBINATIONS TABLES page 33 MOTOR INVERTER COMBINATIONS 1500 rpm 380 460VaC rrenan renina page 34 MOTOR INVERTER COMBINATIONS 3000 rpm 380 460VacC iii page 35 CODINGS FOR G SERIES VECTOR MOTORS page 36 CODINGS G SERIES UL VECTOR MOTORS reatar rere e ren Easan nnn page 37 ROWAN PRODUCT DISTRIBUTION NETWORK nennen enne nnne
36. SLAVE MASTER ratio setting facility from 4 00000 to 0 00466 or directly in the resulting product format 3 Passage from electric axis positioner and vice versa by command from digital input 4 Encoder impulse quantity setting 5 Manual timing correction 6 Real measurement setting 7 Zero position search 8 Selection by binary logic digital inputs of 32 ratios formats pre set manually or by serial port POSITIONER function 1 Objective distance and real distance display settings with O to 3 decimal points 2 Motor encoder or external encoder reference 3 Relative positioning with or without zero setting 4 Absolute positioning 5 Ricerca di zero with or without pre slowdown 6 Speed change during positioning 7 Pre distance output 8 Piece counter function with stop at program end 9 Selection by binary logic digital inputs of 32 distance positionings 8 positioning speeds 8 positioning acc dec ramps all pre set by specific parameters all pre set manually or by serial port 10 Programmable outputs tolerance positioning zero search complete sync error piece counter program end 11 JOG commands 12 Distances memorised on shutdown 400R Regulator Zero function Universal regulator in feedback both for vectorial and scalar with 1 Feedback from 0 10V 10V signal 4 20mA 0 20mA by programmable analog input 2 Proportional integral regulator 3 Maximum and minimum speeds 4 NTC or PTC sensor motor
37. able 2 1 38 FIRMWARE VERSION var 2 1 38 XXX 00 Application SPEED speed control scalar vectorial var 2 1 38 XXX 01 Applications SPEED speed control scalar vectorial AXIS positioner electric axis var 2 1 38 XXX 02 Applications SPEED speed control scalar vectorial REGULATOR P I control var 2 1 38 XXX 03 Applications SPEED speed control scalar vectorial GEN_AFE sine generator var 2 1 38 XXX 04 HARDWARE RELEASE located in inverter at variable 2 1 40 HARDWARE VERSION PART CHARACTERISTICS ST NO KEYPAD RE EXTERNAL COOLING SF NO BRAKING VV VERTICAL VERSION E5 POWER SUPPLYAND ENCODER INPUTS 1 2 A 5VDC EE POWER SUPPLY AND ENCODER INPUTS 1 2 3 A 5VDC B404S A BOARD EX B404S A BOARD If no parts are required these 2 letters are omitted CUSTOM VERSION P CUSTOMINVERTER XX CUSTOMISATION CODE In the standard versions these 3 letters are omitted SUPPLY VOLTAGE 50 60Hz Supply voltages for inverters from P to 2 D 220 240VAC P 380 460 VAC Supply voltages for inverters from 3 to E D 220 240VAC E 380 400 415 VAC O 440 460 VAC W 690 VAC only 5 to E ACTUATOR POWER SIZES Applications SPEED speed control scalar vectorial CUSTOM1 custom application P R 0 1 L 2 3 4 5 6 6 5 7 8 85 9 A B C D E F Eepro
38. anagement low energy efficiency Direct current motors Pro s good efficiency with high one and two way performance zons oe wear demagnetisation low protection rating maintenance and rewinding on at specialist centres not recommended for oodstuffs Inverter for commercial motors Pro s low cost and use with standard commercial motors Con s poor dynamic perfomance limited speed variation field max 1 15 also due to the self ventilation ofthe commercial motor not usable in torque control and for axis positioning high repair costs for imported inverter Rowan high speed motor and related actuator Pro s heavyduty contruction low cost one two way actuator combined speed torque control facility high tolerance range on line voltage uniform torque operation even with locked rotor high variation field 1 50 high peak torque approx 2 5 times nominal torque medium to high dynamic performance external braking resistances unnecessary for braking energy dissipation Con s highertemperature in continuous operation underfullload needfortiming adjustmentto counteract line absorption larger in size for equivalent power against Rowan vector motors Brushless motor and actuator Pro s two way system with very high dynamic performance and compact size Con s high cost special motor with permanent magnet rotor not repairable unless by manufacturer demagnetisation with too high peaks Need for external restistances to dissipate braking
39. and brake dome VEISIONS sz alla alia A Alo wiwa z alia prese no brake RO NE RE with 24Vdc safety spring actuated brake front and rear shaft is locked with no power CONSIFUGHONS m cmt B3 footed B5 flanged B3 B5 footed and flanged I Lp sensere C3 2RS and 2Z Maximum speed issu nie teeth etr enit 3000rpm to 12000 rpm dependant on motor see table in this chapter Deom cq E below 70 dB Speed WANSOUCEN M standard without transducer on request Characteristics of transducers for use in speed feedback PY LINE DRIVER encoder PUSH PULL output Power SUDPIY m standard 12Vdc on request 5VDC IMPUISES TEV senat dat A az EA An A tan esd eee ede ess standard 1000 on request 3000 to 500 Ambientconditions Motor protection rating essen IP54 overal protection rating depends on type of fan connected On request MEC motors 160 160L 160XL can be supplied IP23 in this case the nominal torque is 30 greater than the IP54 version Ambient temperature E EE 15 C to 40 C Maximum motor temperature on external housing iii 70 C with ventilation 110 C without ventilation Altitude a s l 1000m over and up to a max 2000m the motor must be downrated by 196 every 100mt Relativ
40. ard N fencod r Zero INPUTS za za ze 2 only with optional 404S board Input Sulat uzna optoinsulated Connection aoro uu ALe ai line driver encoder push pull output Encoder supply voltage eiecti itin ea tena 12Vdc protected against short circuits 5Vdc on request Maximum TEQUENCY PE 125Khz Input resistance per Channel sci uit ini aaa approx 1 8Kohm Voltage for logic status 1 min 8Vdc max 16Vdc min 3Vdc max 6Vdc for encoder with 5Vdc supply on request Relay outputs hog M al 3 01 02 03 Programming z Rss sau fully programmable Relay COMACIS E ee one in NO and NC switching Contact Capacity AARD ii PE ER Ee PECES ii 0 5A 120Vac 1A 24Vac Aciivation diSaCtValion Ume S M SERASA NAS RE 5ms Digital outputs T Bro o lU ar te 5 04 05 06 07 08 only available with optional 404S board Output INSUIAUION EEEE optoinsulated if using external power source GONNEGCHON IOQIC sits ncaa NPN or PNP Programming einion adi MEE fully programmable Work Voltage aaa EEEE max 100Vdc Maximum SCUITOIN T
41. chnical staff who offer their tried and tested experience in the following departments the Electronics Research Laboratory which studies and creates new technological solutions equipped with anechoic chamber and all necessary instrumentation for measuring and testing electromagnetic compatibility the Technical Office which produces the printed circuit board masters and electrical wiring diagrams using cutting edge IT instruments and a high level of professio nalism and know how the Quality Management Department responsible for the co ordination of all activities concerning the Rowan Elettronica Quality System and supervision of the quality controls on all products entering and leaving the company the Mechanical Prototyping Department studies and creates new mechanical solutions and versions of non standard motors the Production Departments AC Actuators Inverters Instruments Interfaces DC actuators Motors which assemble and test all standard products the Automation Department where appliances equipment and switchboards recieve a high portion of standard Rowan products and thereby offering the possibility to verify every detail in the application of Rowan components particularly in their installation and improvement the Technical Assistance Consultancy Department widely appreciated for its disponibilit and puntualit on average staff dedicate approx 8 hours a day on telephone consulenza assistance
42. cial single phase modulated square wave function up to 2500 Hz Selezione di 4 different modulated output frequencies selezionabili by digital inputs Output voltage or current regulation by analog inputs or directly on keypad display Soft start with programmable voltage ramp AFE REGENERATOR function Suitable for the construction of electric power units and recovery with direct current intermediary circuit BUS DC if the system is connected to another C400S inverter actuating a motor that requires dynamic braking it allows an excess energy recovery by the line instead of dissipating the power through braking resistances Energy exchange with the mains line by AFE technology Active Front End which offers a considerable reduction in current harmonic distortion thanks to the sine waveform in both generation and regeneration and always having a unitary power factoro Programmable intermediary circuit voltage BUS DC Programmable generation current limit from line to BUS DC Programmabile regeneration current limit from BUS DC to line Line relay switch and BUS D pre load management by dedicated digital outputs Dedicated digital output to enable stard consensus of slave inverters connected by BUS DC For more details consults the 400S 400R and 400A manuals available on request page 8 on 40 Cat 400 INV GB Rowan Elettronica Digital control by keypad The new actuators of the 400 series have a keypad
43. coder consult the table below to find the maximum speeds possible with standard encoders In any event the maximum frequency of the encoder signals cannot be over 125 KHz However precision in speed control at low rev s improves with high resolution ecoders such as the 00 impulses rev The encoder power supply and phase signals are taken to the connector according to the wiring diagram below ENCODER 500 1000 2000 V RED p max imp rev WDE BLACK N a 50 MAXIMUM SPEED 3 ORANGE N L3 FP 0 12 000 6000 3000 gt YELLOW DE asa ue BROWN iJ et ow GREEN 7 i EG BR Caution ra s The standard encoders have bearings that support a maximum speed of 3000 rpm For higher speeds other types of encoder are required contact the Rowan Technical Office CONNECTOR Cat 400 INV GB page 31 on 40 Rowan Elettronica Component parts of the vector motor 48 21 8 13 10 14 15 20 16 4 6 11 This is a general parts list for a Rowan Vector Motor The list is given as a guidleine and includes all the main variants the above blow out refers to a typical 1 5kW B3 B5 motor with spring actuated brake and axial fan 1 gt FRONT SHIELD aluminium available in 2 versions FLANGED for motor versions B5 B3 B5 or with auxiliary electromagnetic brake FOOTED for motor versions B3 and B3 B5 2 gt FRONT AND REAR BEARINGS in C3 2RS 3 gt ANELLO SEGEER on Mec 63 71 and 80 motors only in version
44. ds the external actuator of the carriage movement by means of a programmable analog output B dedicated inverter for direct control of the carriage motor speed by the P I regulator the motor current feedback is read by CT or 0 10V signal by a programmable analog input Salient functions 1 Cutting motor speed regulation 2 Jog function for manual traslazione movements 3 Manual advance reverse speed regulation with two motion potentiometer type pushbuttons 4 Automatic regulation by the same pushbuttons of cutting motor current 5 Passage from MANUAL to AUTOMATIC and vice versa maintaining the actual cutting current constant 6 minimum maximum current alarm settings 7 Alarm trip delay regulation C400G GEN_AFE GENERATER function Suitable for the construction of variable voltage and frequency power units S F generater with open loop voltage regulator or closed loop with backfeed by an external Vac Vdc converter applied on output parallel to load S F generator with open loop current regulator or closed loop with current feedbackby internal reference or by external lac Vdc current voltage converter applied in series to load used Types of power output available Three phase Single phase or Triple Single phase Types of modulated output wave form Sine Sinusoidale third harmonic or Square Output frequency range 1 0 to 800 0 Hz PWM commutation frequency range 0 5 to 30KHz max limit depends on size Spe
45. e e Ufer To f rt nani aan 5 to 95 condensate free Cat 400 INV GB page 21 on 40 Rowan Elettronica STANDARD MOTORS 230V 400V 50Hz 4 pole IP54 Electrical data referred to with motors powered directly from 50Hz supply line NL Nom the Cn VALUES AT NOMINAL POWER MOMENT WEIGHT ME KW HP Nm Nm T ANE dh S pe mb i COS phi kgm kg 63 0 18 0 25 1 25 2 1 1 2 0 7 1360 140 50 0 68 0 00031 7 63L 0 37 0 5 2 5 3 5 27 1 5 1360 140 50 0 70 0 00055 9 5 71 0 37 0 5 2 5 4 2 2 8 1 6 1420 80 55 0 70 0 00050 10 71L 075 1 5 6 5 4 6 2 7 1400 100 71 0 79 0 00149 14 5 80 075 1 5 9 3 8 2 2 1400 100 61 0 79 0 00120 14 80L 15 2 10 15 6 3 5 1420 80 74 0 70 0 00488 21 5 90 15 2 10 18 8 6 5 1440 60 74 0 65 0 00274 19 90M 22 3 15 27 12 7 1406 94 65 0 7 0 00356 22 90L 35 47 23 5 47 15 5 9 1430 70 74 0 72 0 00577 31 100 4 20 36 14 8 1430 70 72 0 71 0 00543 27 100L 8 40 60 22 13 1440 60 81 0 72 0 01154 45 112 55 27 5 41 17 10 1450 50 78 0 73 0 0105 38 112L 55 75 37 5 56 22 13 1440 60 75 0 72 0 0155 50 112X 75 10 50 100 26 15 1445 55 80 0 80 0 0210 62 112XL 10 5 14 70 140 38 22 1450 50 82 0 78 0 02731 78 132 9 12 60 108 38 22 1440 60 83 0 78 0 0395 70 132L 11 15 75 110 45 26 1450 50 87 0 77 0 0564 85 132XL 15 20 100 150 57 33 1450 50 90 0 81 0 0665 113 160 15 20 100 150 57 33 1460 40 89 0 77 0 0762 110 160L
46. e will cause a reduction in the standard shaft length as can be seen by the dimensions given in the table Electromechanical characteristics of the brakes for this reason and because the motors with brakes have extended shafts read carefully the paragraph Possible motor installation positions above all when applying lateral stresses to the shaft MOTOR WITH REAR BRAKE On request a special version can be supplied with a rear brake for sizes 80 90 90M 90L 100 100L 112 112L 112X 112XL 132 132L 132XL 160 160L 160XL This solution involves a reduction in braking capacity compared to standard In this case the motor compared to the standard version is lengthened by the delta I length as given in the table Electromechanical characteristics of the brakes FI NE MOTORWITH 4 FRONT BRAKE S O 4 EE EN I gt dai SPRINGACTUATED E BRAKE ADJUSTMENTRING ZA ENCODER delia FAN BRAKE DOME MOTOR WITH REAR BRAKE FAN SPRING ACTUATED BRAKE ENCODER page 26 on 40 Cat 400 INV GB Rowan Elettronica Electromechanical characteristics of the brakes REAR BRAKE
47. eatly appreciated in positioning systems The fluidity of the torque control also makes 400 inverter ROWAN VECTOR motors combinations the ideal soluzione in wind unwinding systems The control is optimised for the managements of ROWAN G SERIES VECTOR MOTORS however is is capable of managing any other asynchronous motor fitted with LINE DRIVER encoder APPLICATIONS Even in the 400 series Rowan Elettronica has followed the road towards integration of inverter applications that simplify installations even with complex functions In accordance with the integrated application the following 400 inverters are available 400S Inverters Inverters with SPEED application the inverter with only the basic speed torque control functionality 400A Inverters Inverter with SPEED and AXIS applications the AXIS application offers positioning and electric axis functions Inverters 400R Inverter SPEED and REGULATOR applications the REGULATOR application offers several functions applied to the P I regulator in managing for example compressors cutting machinery for marble wood etc On request customer specific versions can be supplied for CUSTOM applications FIELDBUS Allthe inverters in the 400 series have an RS485 serial port the MODBUS RTU serial protocolis used as standard with a frequency range of 1200 to 115200 baudrate PARAMETER TRANSFER On request an EEPROM KEY is available order code C411S A the key offers the facility to save all the inv
48. ed against short circuit signalled by an inverter block for FAULT 13 For sizes P to 2 no protection is provided so a fuse is recommended For safety reasons mount a fuse in series with the resistance with the capacity indicated in the table page 18 on 40 Cat 400 INV GB Rowan Elettronica Overall dimensions of resistances RES 140R 600 and RES 70R 600 2 types of flat resistances can be supplied for the same code 150 11 5 134 1 e ol S TYPE1 2 Measurements 8 in mm TETI o 120 a 81 CAVI DI COLLEGAMENTO a 57 TYPE 2 LI Measurements 70 in mm 105 Overall dimensions of resistances in containers CRF xxR xKxW RESISTANCE L CODE POWER CRF 30R 2K2W CRF 15R 2K2W CRFAOR 2K2W CRF 20R 2K2W 67 486 CRF 20R 4KW CRF 10R 4KW Measurements CRF 5R 4KW inim VENTILATORI Id SU RICHIESTA Versions available n p 1 1 t CRF xxR xKxW Standard non ventilated version CRF xxR xKxW V Standard ventilated version CRF xxR xKxW VL Standard ventilated version with fan fault signal relay Va Cat 400 INV GB page 19 on 40 Rowan Elettronica Inverter order codes Code C400 X xXx YY ATTIVE APPLICATIONS located in inverter as the digit to the right of the stop at vari
49. erence in this case the user must make appropriate measures Cat 400 INV GB page 11 on 40 Rowan Elettronica Table of electrical power characteristics of 400 series inverters from P to 6 400 INV POWER SIZES Pmotor 230Vac KW MAX CONTINUOUS LINE Pmax POWERS KVA APPLICABLE ON OUTPUTS Pmotor Pe 400Vac LINE Pmax MAX CONTINUOUS CURRENT AT INPUT L1 L2 L3 MAX CONTINUOUS CURRENT AT OUTPUT U V W LOCKING DRIVE MAXIMUM CURRENT AT OUTPUT U V W A A A FUSES FOR INPUTS L1 L2 L3 ES TYPE GL RAPID BRAKING CURRENT IN CONTINUOUS DUTY OUTPUT F F MAX BRAKING CURRENT OUTPUT F F DUTY CYCLE 70 230Vac MINIMUM BRAKING LINE RESISTANCE OUTPUT F F 400Vac LINE MAXIMUM POWER DISSIPATED BY CONTAINER AT PWM 2KHz COOLING FAN NO NO NO YES YES YES YES YES YES YES BUILT IN EMI FILTER YES YES NO NO YES YES YES YES YES YES Pmotor KW Typical power at shaft of a standard asynchronous motor Pmax KVA Maximum applicable power with cosfi 1 EMI FILTER Soon also available built in for these sizes page 12 on 40 Cat 400 INV GB Rowan Elettronica Table of electrical power characteristics of 400 series inverters from 6 5 to F IF 400 INV POWER SIZES 165 7 I8 18 5 I9 IA IBI ICI IDI IE PWM 5KHz 2KHz Pmotor 26 32 45 52 63 76 90 mo 147 170 20
50. erter parameters or vice versa transfer parameters from the key to the inverter FIELD OF APPLICATION OF THE VECTOR MOTOR traslazione and lifting systems involving high cycle rates loaders unloaders machine tool positioning spingle axis management with variation fields of 1 2000 jog advance systems for presses or other feeds with high cycle rates up to 0 1 seconds for positioning on a 100mm stroke wind unwind systems with high diameter variation fields extruders drawbenches presse eccentriche Marble cutting machinery Lifting systems lifts overhead cranes COMPARISON OF THE CHARACTERISTICS OF DIFFERENT SPEED CONTROL SYSTEMS The present state of the art the market offers many speed control solutions all differing in performance and price Here is a list of the some with their pro s and con s Satellite chain pulley and expansion type mechanical variators Pro s low cost and torque increase up to 3 times nominal with speed reduction Con s limited variation field maximum 1 6 inability to vary the motor settings when stopped slow variations slow remote management costly and imprecise high mechanical wear requiring frequent maintenance work and no two way analog signal management Hydraulic varitators Pro s theirheavyduty construction makes them suitable for difficult environments con s limited variation field high cost high noise levels not suitable for foodstuffs costly and slow two way m
51. f 2 years 8 work hours per day at 1500rpm considering the torsional load the tangential load and axial load B5 construction motors minimum lifespan of 2 years 8 work hours per day at 1500rpm only considering the torsional load For more details contact the Rowan Elettronica Technical Office Cat 400 INV GB page 29 on 40 Rowan Elettronica Description of motor connections Connecting a three phase supply to the motor To locate the terminal block on the motor see the tables Dimensional drawings of no brake motors and positions of terminal blocks di AT CQ cC 30 STAR CONNECTION Wo U2 V DELTA CONNECTION w2 U2 v2 pa ui vi w A U1 ivil Jw DALL AZIONAMENTO DALL AZIONAMENTO MORSETTI U V W MORSETTI U V W EARTH CONNECTION Q EARTH CONNECTION Q Na A Connecting the motor to a 400 series inverter in closed loop vectorial control by encoder The motor can be star or triangle connected regardless of the supply voltage since the inverter control is based on the absorbed current of the actual motor However the choice of connection related to the supply voltage does affect the motor s torque characteristics as illustrated in the diagams at paragraphs Motor inverter combinations So consult the tables in these paragraphs when choosing the possible torque characteristics according to the specific motore inverter combination in question In base alla torque characteristic scelta sara
52. for digitally setting the operating parameters General description ofthe keypad The keypad can be used to modify the operating parameters stored on an eeprom and display useful measurements for the processing such as the reference speed motor speed and frequency motor current the last fault and many other variables available in the various menus The keypad has a serial connection so that it can be remote connected to the panel on a control board at a maximum distance of 25 metres On request Rowan Elettronica can supply the cable for remote connecting the keypad _ Display field dedicated to Display field dedicated to the description ofthe selected the order number of the menus parameters variables selected menus parameters MOTOR NOM CURREN x 4 variables 1 1 2 10 0A Display field dedicated to the number value or string of the selected parameters or variables RUN Signal Led for actuator running and operating FAULT Dual function Signal LED flashing ALARM fixed INVERTER FAULT Consult chapt 17 FAULT AND ALARM INVERTER to see the cause of the alarm signal or inverter fault Programming pushbuttons M M the kepad comprises An alphanumeric backlit LED display with 2x16 characters Four pushbuttons with pressed touch confirmation Two signal LED S for RUN and FAULT The key functions B The ESCAPE button will retu
53. inding Power SUPPLY fasts ansia cela ea ap three phase Voltages available 125 A 220A 230 A 400 A 270A 470A 300A 520A 400A 690A FFOQUENCY casal E 50Hz POES X asa standard 4pole on request 2 pole 6 pole Maximum temperature MD C S 180 C Insulation tropicalized to class H with vacuum process to guarantee greater protection from the environment and date ete i lower noise levels thanks to a more efficiently compacted pack Protections qe trip heat probe with N C contact opening at 150 C U acest nas usados contact capacity 1A 230VAC Rotor ug ea squirrel cage free of touching parts i e heads brushes rings Cooling TYPE forced ventilation independent to motor speed Fans MOUMEJ we RR c DR dada uo xg velada pour biz axial 230Vac single phase IP23 protection rating Isis REA NC UR EAD G N scroll 230Vac single phase IP44 protection rating P axial 230 A 400 A three phase IP54 protection rating Mechanical characteristics Maternal M aluminium for housing shields
54. lare functions with extra upgraded functions 1 Flying start no delay in acquiring residual speed 2 Oscillation free torque limitation even at zero rev s 3 Fluid rotation from 0 8 rpm 4 Speed torque control from 4 to 2 quadrants 5 Max 20ms start stop activation time 6 0 10V Programmable analog output proportional to real motor speed 7 0 10V Programmable analog output proportional to real motor torque 8 Programmable threshold on real motor torque 9 Encoder impulsi rev setting for 100 to 5000 speed feedback without breaks in continuity 10 Max encoder frequency of 125KHz 11 Encoder fault emergency Lift Function for overhead cranes Lift function in vectorial control 1 Peak torque from zero rev s with minimum at twice the nominal torque 2 Brake command sequence management 3 Encoder overload or fault safety 4 Automatic selection of maximum frequency on defluxed motors according to load 5 Restart from stop position without motion transitors page 6 on 40 Cat 400 INV GB Rowan Elettronica Lift function with S F scalar control in HT function 1 Peak torque from mininum 5Hz by 2 2 times the nominal torque 2 Brake command sequence management with release commanded by nominal current 3 Possibile slight softening on brake release 4 Automatic maximum frequency selection on defluxed motors depending on load ELECTRIC AXIS function 1 Two encoder inputs for master slave 2
55. m E Rowan Elettronica Motors Actuators Accessories and Services for Automation 400 SERIES INVERTERS and VECTOR MOTORS dus CATALOGUE ENGLISH dated 06 05 2008 Rowan Elettronica page 2 on 40 Cat 400 INV GB Rowan Elettronica CONTENTS ROWANELETTRONICA THE COMPANY migrene eienen pe Ei b ei page 4 THE PRODUCTION st oai naci A l oret page 4 THE QUALITY waza e Rr ett n eerie page 4 AN INTRODUCTION TO THE 400 SERIESINVERTERS iii page 5 VERSIONS OF THE 400 SERIES INVERTERS CA00S SPEEB zost ta baiser Ie Me E LC NI CU e Ar E I at SS dm E page 6 7 C4AO0A AXISY ice page 7 C400R REGULATOR itii eiecti ere A bte Loc Ere ea ala page 7 8 e uei page8 DIGITALGONTROLBYKEYPAD e tede tp ete ala pre a toe dee ai sc co cie Ee ie es page 9 TECHNICAL CHARACTERISTICS uranio A A rece c epo Satine cte nk e a eiua EXE aan ER LESE KOGO Pd FR page 10 11 ELECTRICAL POWER CHARACTERISTICS ereta arara aa inneren nnne nnn page 12 13 DIMENSIONS ANDWEIGHTS erreari oko tient estat eene untra sp EA wo secta ka La epa anette eps a eese peed iin page 14 ACCESSORIES FOR C400 INVERTER ANTIEMIEINEEIETERS iieri tecti etae dore nites Fee ind OO ki nenas EP ERE Vr pes Bee a dre de a page 15 HARMONIC DISTORTION REDUCTION INDUCTANCES ii page 16 dV d T REDUCTION FIETEROS nih tiere aeter rn Cet san De e Xe acilia page 17 BRAKING RES
56. m key order code Code CAMS A page 20 on 40 HARDWARE RELEASE Cat 400 INV GB Rowan Elettronica G SERIES THREE PHASE ASYNCHRONOUS MOTORS General characteristics of motors Rowan three phase motors with squirrel cage rotor have sufficient characteristics to be defined as special motors for vectorial inverters in fact they have been designed for use in combination with Rowan vectorial inverters The particularly heavyduty construction independent ventilation heat cut and high insulation are come of the characteristics that ensure the reliability of the motor with performance levels that are unquestionably among the best available on the market To complete this the vacuum impregnation of the winding pack ensures partial attenuation of the typical humming of frequency controls Rowan vector motors are sized to MEC standards of the equivalent series and are therefore perfectly interchangeable with equivalent power commercial asynchronous motors Rowan vector motors can even be operated directly from the line power supply thereby guaranteeing even though at a fixed speed their operation without actuator In this case make a star or triangle connection depending on the motor ID plate and supply line data as with any standard asynchronous motor The maximum speed will naturally depend on the number of poles the motor has Technical characteristics of the motors Stator w
57. nal power of the motor Power at NOMINAL SPEED and nominal torque Cn Cn Nominal torque of the motor in continuous duty at nominal power Pn corresponding to 100 in the graph Cmax maximum torque in intermittent duty as a of the nominal torque of the motor Cn This is also the maximum setting accepted at par 1 10 1 MAX TORQUE Inmotor nominal current of motor in continuous duty at nominal torque Cn This must also be set at par 1 1 2 MOTOR NOM CURREN INVERTERDATA SIZE the power size of the 400 series inverter In nominal output current to inverter in continuous duty at terminals U V W Imagnet magnetising current to set at par 1 6 4 VECT MAGNET CURR Krotor motor rotorica constant to set at par 1 6 5 ROTOR COSTANT KP gain proportional gain of speed regulator to set at par 1 6 2 KP GAIN Ki gain integral gain of speed regulator to set at par 1 6 3 KI GAIN Adapt Perc Torq torque adaption settings displays against nominale to set at par 1 10 15 ADAPT PERC TORQ Adapt Torq Nm real torque in Nm adaption settings displays to set at par 1 10 16 ADAPT TORQ Nm Acc minimum acceleration time to take the motor from 0 rpm to NOMINAL SPEED Cat 400 INV GB page 33 on 40 Rowan Elettronica Motor inverter combinations 1500 rpm 380 460Vac NOMINAL SPEED INVERTER SUPPLY L1 L2 L3 1500 rpm 380 460Vac TYPICAL TORQUE CURVE MOTOR CONNECTION STAR C servizio continuo COMMON PA RA ME TER
58. possibile conoscere the type of motor connection to make and the data settings of the base parameters for the inverter initial start up TORQUE Connecting the motor directly to the power supply line a In this case the motor ID plate specifications must be respected as TORQUE 35955 5595 5e for any other normal asynchronous motor z The choice of connection should therefore be based on the power supply e g a standard Rowan motor 230Vac star and 400Vac triangle will be star connected to a 400Vac line M E NOMINAL When using a direct power connection the motor torque will have p CURRENT similar characteristics to the diagram to the right l EE cd n SYNCHRONISM SPEED SPEED Connecting the heat probe To locate the terminal block on the motor see the tables Dimensional drawings of no brake motors and positions of terminal blocks The heat probe is a N C contact that opens when the motor winding temperature rises above 150 C this safety limit corresponds to H class 180 C It is used as an emergency for the run relay accounting for the fact that the maximum contact capacity is 1A 230VAC Dependant on the type of motor the probe connection can be found in the following types of terminal blocks 1 ABEBBE 1 2 13 4 olojolo o o olo o o REAR E BRAKE SI e LET EAN THERMIC THERMIC THERMIC PROBLE PROBLE PROBLE page 30 on 40 Cat
59. rn to the initial menu or the higher level P The PROGRAM button opens the submenus accesses and memorises parameter modifications The UP button scrolls FORWARD through the variables and to increase the setting towards positive values of variables when modifying parameters The DOWN button will scroll BACK through the variables displayed and reduce settings toward negative values of the variables when modifying parameters Cat 400 INV GB page 9 on 40 Rowan Elettronica TECHNICAL CHARACTERISTICS Inverter power at terminals L1 L2 L3 Three phase Supply voltage curia iet et bee from 180VAC to 270VAC standard voltage 220 240VAC M RN from 320VAC to 460VAC standard voltages 380 400 415VAC PEE from 320VAC to 490VAC standard voltage 380 460VAC only for models 400 P to 400 2 Sri Mele SIDA RONNIE i ni ii ie iu from 380VAC to 506VAC standard voltages 440 460VAC EE from 560VAC to 760VAC standard voltage 690VAC only from 400 5 and above Motor output U VW Types of motor combinations een asynchronous three phase squirrel cage ROWAN G vector motors Motor control DroceSS wee wikia RR S F SCALAR alia pln Ge PEEP nae gh fae PE RULE P L wp alia VECTORIAL FOC BY ENCODER Output VONAGC e X 0 to 100 of supply voltage Output TRE QU CACY ERE D EE 0Hz 800Hz WAV elor wsz
60. s on base board 5 on auxiliary board 8 Dead time compensation low speed 9 Automatic PWM frequency change with low high speed 10 PWM frequency regulation from 500Hz to 20KHz 11 Two programmable speed thresholds 12 One programmable current threshold 13 Flying start function 14 10 Fault history with times 15 Line dip management to limit machine stops 16 Service alarms display 17 Electronic overload protection on inverter motor and braking resistance 18 Direct current braking 19 RS485 serial protocol Mod Bus RTU max baudrate 115200 with special write read buffers allowing to transmit receive several parameters or variables in a single message more details are available in the 400TS user manual available on request 20 Three maximum speed field options 21 Seven fixed speed options 22 Three acceleration three deceleration ramp options 23 Motor polarity selection 24 Motor rated voltage setting 25 Speed test functions 26 Jog functions 27 5V 10V 15V 24V output voltages for alimentazione comandi and transducer powers 28 12V isolated power supply for encoder 5V by special order 29 PTC sensor motor overload protection SCALAR FUNCTION 1 Three different S F curve settings 2 HT High Torque function locked shaft start 3 Restart after fault management 4 Slip compensation 5 Maximum current limitation rapid and slow VECTORIAL FUNCTION This function offers all the sca
61. s that can be mounted on request it also gives the standard and on request protection ratings page 28 on 40 MEC MOTOR PROTECTION MOTOR SIZE RATING FAN FAN SUPPLY FAN FAN SUPPLY PROTECTION 50 60Hz PROTECTION 50 60Hz RATING RATING single phase NORMAL single phase iiis A 230Vac SCROLL 230Vac single phase NORMAL single phase Tra IEA 230Vac SCROLL 230Vac single phase NORMAL single phase 80 30 A 230Vac SCROLL 230Vac 90 90M IP54 single phase single phase 90L 100 230Vac 230Vac 100L 112 IP54 single phase single phase 112L 230Vac 230Vac 112X IP54 single phase single phase 112XL 230Vac 230Vac single phase Ihres phase 132 132L IP54 anita 230V triangle 400V star single phase three phase Ba IP54 230Vac 230 400Vac single phase Bree phase 160 IP54 Epa 230V triangle 400V star single phase ihres phase 160L IP54 Fert 230V triangle 400V star single phase three phase 160XL IP54 Fari 230V triangle 400V star Cat 400 INV GB Rowan Elettronica Possible motor installation positions STANDARD MOTORS MOTORS WITH FRONT BRAKE ALSO IN REAR BRAKE VERSION N B OUTPUT ONLY with JUNCTION OR REDUCTION B3 VERSION Sm MOTORS B5 VERSION E MOTORS F F 63 63L 71 71L 80 80L 90 90M 90L 100 100L 112 112X 112L 112XL132 132L 132XL 160 160L 63 63L 71 71L 80 80L 90 90M 90L EE
62. s with brake 4 gt fan CONED BAFFLE aluminium 5 gt MOTOR SHAFT C40 steel normally supplied in the following versions STANDARD SHAFT for B3 or B5 motors without brake LONG SHAFT for motors fitted with auxiliary electromagnetic brake SHORT SHAFT tempered steel with reduced endpiecedimensioni dell estremit di uscita 6 SQUIRREL CAGE ROTOR 7 gt STATOR HOUSING comprising FINNED HOUSING with alloggiamento for power terminal block Aluminium F91 STATOR PACK iron STATOR WINDING iron 8 gt POWER TERMINAL BLOCK for connecting motor windings with cover 9 gt FEET for versions B3 or B3 B5 10 HEAT PROBE IN WINDING 11 COMPENSATIONRING 12 REAR RING for bearing support 13 SERVICE TERMINAL BLOCK for connecting dinamo tachimetrica fan and heat probe 14 ENCODER WITH CONNECTOR 15 INDEPENDENT FAN for motor cooling with two types available Axial and Scroll 16 FAN HOOD for axial fan not mounted on motors with scroll fans where instead of the fan hood the fan support is mounted 17 ELECTROMAGNETIC SPRING ACTUATED BRAKE or safety brake with no power it locks the motor SHAFT on request the spring actuated safety brake can be fitted with a manual release lever 18 gt FLANGED BRAKE DOME DISK separate from brake dome 19 only on motors Mec 90 100 112 and 112L 19 BRAKE DOME aluminium 20 REARSPACER 21 ENCODER JUNCTION page 32 on 40 Cat 400 INV GB Rowan Elettronica Guide to consul
63. sing have to be firmly attached with a good contact onto the component support plate of the switchboard Resistances CRF xxR xKxW housed in an IP22 container in the non ventilated version must be mounted vertically as indicated in the diagrams on the next page External installation This installation is used when in continuous servie the maximum possible power has to be dissipated on the braking resistances whether ventilated or not The current and power characteristics in continuous duty 100 duty cycle indicated in the table refers to the following installation conditions Resistances RES 140R 600 and RES 70R 600 have to be attached to a cooler capable of discharging 0 5W C N B Under these conditions the outside temperature of the flat resistance can reach approx 300 C Adequate protection must be mounted against accidental contact Resistances in IP22 containers in versions non ventilated CRF xxR xKxW and ventilated CRF xxR xKxW V must be mounted vertically as indicated in the diagrams on the next page N B Under these conditions the outlet air temperature at the container slots can reach approx 250 C adequate protection must be mounted against accidental contact L Tre ohmic value of the braking resistance must never be lower than The MINIMUM BRAKING RESISTANCE AT OUTPUT F F given in the tables with the power characteristics of the 400 series inverters On inverters sizes 3 to F the F and F output is protect
64. staff The test manual among other important indications also specifies the auxiliary equipment required for the test which also undergo periodical controls and calibrations the step by step sequence of tests and the standard setup For the motors the test procedure includes VERIFICATION OF RESISTENCE IMPEDENCE INSULATION 2000V VERIFICATION OF CHARACTERISTICS in no load operating conditions this step tests characteristics such as absorption and noise levels and functionality of any other related components such as tachymetric dynamo brake encoder fan etc Cat 400 INV GB Rowan Elettronica AN INTRODUCTON to the 400 SERIES INVERTERS GENERAL CHARACTERISTICS The inverters in the 400 series are frequency converters RN to control the speed and torque of three phase asynchronous motors in general and especially the ROWAN G SERIES VECTOR MOTORS They are the natural evolution ofthe tried and tested 330 series and the result of years experience in applications covering all sectors of automation The same drive can use 2 types of motor control S F scalar and Vectorial FOC S F scalar An open loop control for standard asynchronous motors offering excellent performance especially in locked rotor start ups thanks to its HIGH TORQUE function Vectorial FOC Encoder based closed loop control based on FOC technology The vectorial control provides excellent precision in controlling speed and thrustdynamics thatis gr
65. t 7 length I referring to dimensions of motors without fan page 24 on 40 Cat 400 INV GB Rowan Elettronica Measurements of no brake motors from MEC 112 to MEC 160XL in mm MEC SIZE 112 112L 112X 112XL 132 132L 132XL 160 160L 160XL HP 5 5 7 5 10 14 12 15 20 20 30 42 KW 4 5 5 7 5 10 5 9 11 15 15 22 31 A 230 285 320 B 140 180 330 240 255 300 300 c 75 90 120 D 28 38 42 42 E 60 80 110 110 F Ma M10 M10 G 180 220 370 290 305 350 350 H 112 132 160 la see note 1 420 490 560 640 560 610 690 615 705 810 It see note 2 I 1 I I I 1 1 Ic see note 3 580 655 725 855 780 830 930 870 960 1060 Icr see note 4 I I l I I I 820 760 845 950 Icm see note 5 630 705 775 I 810 860 940 905 995 1100 Icmr see note 6 I l 1 I I I 760 845 950 Isv see note 7 400 475 545 625 560 610 690 510 590 690 IVV 160 210 210 210 210 260 L1 250 325 543 473 315 362 445 355 440 545 L2 288 362 580 510 400 450 530 470 550 655 L3 375 450 670 600 510 560 650 580 665 760 N 160 190 230 Nt 205 245 276 o 277 322 390 P 14 14 16 16 Sc NORMAL SCROLL 272 322 342 420 Scm UPRATED SCROLL 322 I 352 1 420 Rc NORMAL SCROLL elbow I I l I I l f 570 Rcm UPRATED SCROLL elbow I l I I 1 610 Tc I l I I l 1 I u 4 4 4 v 12 12 14 14 z 180
66. ting the Motor inverter combinations tables The tables in the following pages provide all the electromechanical characteristics of the base combinations of the vettoriale control inverter with a Rowan motor for rated speeds of 1500 rpm 3000 rpm and a supply voltage of 380 460Vac These tables should also be used to obtain the parameters necessary to set up the vectorial control The tables give the following data NOMINAL SPEED the speed of the motor at the nominal power Pn and nominal torque Cn TYPICAL TORQUE CURVES a graph showing 2 typical torque curves as a function of the motor speed Cmax curve of the maximum torque of the motor without actuator limitation C continuous duty curve of the torque available in continuous duty The graph is merely a guideline and reflects the average characteristics of all Rowan G series motors To receive specific graphs for each motor contact the Rowan Technical Office INVERTER POWER SUPPLY AT L1 L2 L3 the voltage that has to be supplied to the inverter at terminals L1 L2 L3 MOTOR CONNECTION The motor connection that has to be followed for all the combinations in the table COMMON PARAMETER SETTINGS The parameter settings that are the same for all combinations par 1 1 1 LINE VOLTAGE par 1 1 3 MOTOR NOM FREQUE par 1 1 4 MOTOR NOMVOLTAG par 1 1 5 MOTOR POLES par 1 12 1 PWM FREQUENCY par 1 10 1 MAX TORQUE MOTORDATA MEC MEC size of the motor Pn Nomi
67. x CUADAVOZZCO page 36 on 40 Cat 400 INV GB Rowan Elettronica Codings for G SERIES VECTOR MOTORS to UL standards Au eere Power supply type 1 Free digit for extra specifications T three phase 13 X no extra specifications Motor series 2 12 Motor protection rating G G series with squirrel cage rotor 5 IP54 6 IP 54 non ventilated MEC Class s 7 IP54liquid cooled A 63 I 63L Q 71L C 80 X none W 80L S left hand terminal block D 90 V 90M E 90L K 100L F B5 standard se 112 Z B3 standard Hs die S B3 B5 standard Y 112X R B5 short shaft and flangei J i 112XL G BS standard shaft and short flange L _ 132 H B5 short shaft and standard flange alia B B3 short shaft B 192XL L B3 B5 short shaft and flange P 160 M B3 B5 standard shaft and short flange R R 160L P B3 B5 short shaft and standard flange X 160XL A B3 special shaft 200mm thrd 12MA L 40 Number of pe 4 4pole M spring actuated brake L spring actuated brake release lever X no brake Winding voltage and hertz 5 and AX 240V at 60Hz 230 400V at 50Hz co Fan type and accessories A axial c normal scroll NB motors MEC E K H J N only mount Transducer type 7 scroll fans L LD 500i g encoder M LD 1000i g encoder P LD 2000i g encoder Cat 400 INV GB page 37 on 40 Rowan Elettronica tout ROWAN ELETTRONICA S 2 ESA E AGENTS RE
68. y levels in implementing company procedures With regards to Rowan product quality this is a list of the main company control procedures Quality control of goods on arrival carried out by specialist staff who strictly fulfill the procedures and test methods established for each single type of component a continous thread of information is maintained with suppliers on material conformity and the possibility of improving aspects of performance and reliability Quality control on products on dispatch every productis individually tested according to specific procedures On completion of the test each article is given a serial number that guarantees its traceability and identification at any time For example in electronic products sector the test procedu re prescribes HEATING CYCLE to verify the efficiency of the components mounted on the boards at the temperature range defined for their functions SPECIAL RESIN TREATMENT FOR BOARDS to prevent any malfunctions caused by humidity in the switchboards within the statutory limits VIBRATION TEST to verify that the components are correctly and solidly anchored in place at worse conditions that quelle normalmente accepted for the construction of quadri elettrici GENERAL BOARD TEST CYCLE in real operating conditions As each board enters the production line it is assigned a test manual containing the procedures that are then rigorously and integrally carried out by the assigned technical

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