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Fitted Equipment

1. Ll WATER CARRIER FILTER PUMP ACCUMULATOR TAPS dy DRAIN VALVES if fitted y gt NON RETURN VALVE DRAIN c VALVE HE WATER HEATER Water system schematic caravan with water tank AQUASOURCE FILTER amp HOSE FILTER PUMP ACCUMULATOR TAPS fh SCH dn TE DRAIN VALVES ue H NON if fitted i RETURN y VALVE gt SELECTOR DRAIN VALVE SE VALVE CH OVER WATER TANK FLow 7 WATER geg HEATER ISOLATION VALVE WHALE FRESH WATER INLET IF FITTED The hose and carbon filter assembly supplied with your caravan is to be connected to the water inlet on the exterior of your caravan to draw water from an external container Place carbon filter fitted to hose into water container Insert plug into wall socket and close lid to lock plug in place See image Adjust dust cover over water container opening Please note dust cover cover should not be secured to water container as air must be allowed to enter container to replace water being drawn out Ensure drain valves in water system and at water heater are in closed positions See page 40 for more detail Open one hot tap kitche
2. 65 POWER SUPPLY UNIT NE143RM The NE143RM power supply unit controls 230V AC power and provides 12V DC output as follows Mains 230V AC Mains Module with earth leakage protection and over current protection The NE143RM power supply units are designed to operate on a mains supply of 207V 253V AC for use with low continental voltages The 40 amp RCD gives protection against earth faults and also acts as the main switch The mains module then has three MCB s the ratings of which are appropriate to the appliances and circuits within the caravan For details of the circuits linked to each MCB please refer to the label positioned close to the NE unit Each MCB caries an indication of its nominal current rating and a table on page 55 of this handbook gives details of the loadings for each appliance It may not be possible to operate simultaneously all appliances linked to an MCB please also consider the total current loading relative to the 230V AC supply available to the caravan 12V DC The NE143RM power supply unit employs a fully automatic 12V DC charger which can operate with a wide range of 230V AC input voltages and provides a stable 66 output voltage even under load The unit can provide up to 18 amp 12V continuously The battery charger uses an algorithm which makes it possible to significantly reduce charging time and avoid permanent damage to batteries It starts charging at maximum current
3. Warranty and guarantee Cover 2 6 year body shell integrity guarantee Guarantee 2 3 year SuperSure manufacturer s warranty Warranty 2 General terms and conditions 00 cece eee 3 What to do if you require assistance 000000ee eens 5 Touring caravans annual service inspection record 6 Annual service inspection record StaMpS 7 All the illustrations and descriptive matter in this handbook are intended to give a general idea of the caravan Changing market and supply situations and our policy of continuous product development may prevent us from maintaining the exact specifications detailed in this handbook We therefore reserve the right to alter specifications as materials and conditions demand Dealers are not agents of Swift Group Limited the manufacturer of Swift Group caravans and have absolutely no authority to bind the manufacturer by any express or implied undertaking or representation WARRANTY AND GUARANTEE COVER All Swift Group caravans have a 6 year body shell integrity guarantee and a 3 year SuperSure manufacturer s warranty from the date of purchase or hire purchase which are subject to a chargeable annual service inspection and moisture survey Annual Service being carried out at an authorised Swift Group Service Centre Original VAT invoices must be retained as proof of Annual Services being carried out I
4. 33 SAFETY AND SECURITY NOHCE EE 36 lin Caseogf EE 36 Smoke El ET 36 Carbon Monoxide Alarm 37 Fire le UE EE 37 Chilches ea 38 Mentilation oia a dd eae 38 Kl LEE 38 Caravan ores arepe eeta e eaen A Ee den 38 Chassis NO e iaae nataas neite a pa ege Ed banal 38 Additional Security ooooonncccconconnnnnnnnononencnnnononnnnncnnncnnnnnnanennnnns 38 Security ChipS cccommosnnrinnnannas irradia aa eurie 39 Caravan INSUPANCE Eege ec duces REN sedis cinta see si saades 39 AL KO secure iMmobiliS er oococcconionionncnnconcncnnnonncnnnnnonana 39 FIRE Important Your attention is drawn to the notice affixed inside the caravan advising on fire precaution ventilation and what to do in case of fire IN CASE OF FIRE 1 Get everyone out of the caravan as quickly as possible using whichever exit is the quickest including windows Do not stop to collect any personal items 2 Raise the Alarm Call the Fire Brigade 3 Turn off the gas supply valve if it is safe to do so 4 Turn off the electricity supply at supply point SMOKE ALARM This is approved by The National Caravan Council The NCC requires that all new or used holiday homes sold by its members are fitted with a smoke alarm featuring an alarm silence facility Maintenance Test the smoke alarm every week e g when doing the vacuuming by pressing the test button for at least 10 seconds The alarm signal is a penetrating rapidly puls
5. DO NOT exceed the e Gross Vehicle Mass G V M on car plate Maximum Technically Permissible Laden Mass M T P L M on the caravan e Gross Vehicle Combination Mass Train Weight G V C M on car plate Maximum Permissible Towing Mass e Vertical Static Load on the caravan coupling Maximum Vertical Load on the car towball as specified by towing vehicle manufacturer STABILITY All our models are of a well balanced design and should be exceptionally good towers Most models have an AL KO stabiliser fitted as standard The common causes of poor stability include a Worn springs or loose spring fixings on the towing vehicle b Towing vehicle springs too soft c Insufficient noseweight d Nose of caravan is towing too high 19 Galvanised steel chassis Drilling of the galvanised steel chassis will invalidate the warranty and must not be done Towball The AL KO stabiliser is designed to be used with a swan neck fixed or detachable towball If you use a bolt on type towball you may need to replace your towball with a special extended neck towball If you have a bolt on type towball you should ask your dealer to check clearance around the towball to allow for the stabiliser to articulate The AL KO extended neck towball available from your dealer is approved and marked with the approval number EC 94 20 Failure to provide enough clearance around the towball may invalidate your stabilis
6. 177 ACCESSORIES Comer Steadies Corner Steadies are as stated for the purpose of steadying the caravan corners They are NOT J ACKS AND SHOULD NEVER BE USED AS SUCH The screw and pivot pins should be lubricated periodically to ensure their satisfactory operation See also J ack Operation Shock Absorbers All AL KO chassis have pre punched holes to accommodate Shock Absorbers in front of the axle On the Euro Axle System axle swing arms have a removable rectangular plastic cap exposing a slot to accommodate retro fit brackets for the Octagon Shock Absorbers See Accessory Price List Delta Axles have Shock Absorbers fitted as standard which MUST NOT BE REMOVED Stabilisers AL KO overruns can be fitted with a range of AL KO Stabiliser devices if not already fitted as standard dependent on the maximum gross weight of the caravan AL KO stabilisers operate on a friction type basis whereby friction pads grip onto a dry grease free towball It is important to note that the AKS range of stabilisers are suitable for use with swan neck fixed or detachable type towbars or the special AL KO Extended Neck Bolt On Towball We do not approve the use of any other bolt on type towball other than the AL KO Towball Failure to use 178 the correct towball may result in product failure and will invalid your warranty The AKS range is available in three different models The AKS 1300 is suitable for caravans up to a m
7. 3 Press worn out pad inwards and remove use punch and hammer Fig 31 2 4 Insert new friction pad from below after first re inserting shim washers if they were present and press in as far as it will go Fig 31 Item 4 Fig 32 Checking the efficiency of the front rear friction pads 1 Couple the AKS 3004 to the towball but do not activate the stabiliser 2 If a green indicator is visible on the handle then the AKS 3004 is in a new condition or the pads and towball are within the permissible limits Fig 33 Item 2 3 If only a red indicator is visible Fig 34 ltem 3 then this may have the following causes a AKS 3004 is okay but the towball has reached the lowest limit of 49 61mm b AKS 3004 shows signs of wear c Towball is in a new condition 60mm but the front rear friction pads show a high degree of wear Fig 31 Establish the diameter of the towball so that conclusions may be drawn as to the wear of the friction pads ball diameter must not be less than 49 61mm green 2 _ j S red 3 gt i red s d Ni w df FIN TH ey Fig 33 Fig 34 Friction Pad Replacement Front Rear only 1 Uncouple the AKS 3004 2 Remove the rubber soft dock pull up and off Fig 35 Item 1 amp Fig 36 3 Press the safety indicator outwards and secure with SW14 hex spanner not included Fig 35 Item 2 4 Remove cheese head screws
8. Caution If the coupling head is not correctly hitched onto the towball then the caravan trailer can become disconnected from the towing vehicle 164 Fig 14 red Tr green yan red ar ay Fig 15 Uncoupling Open the coupling handle and lift the coupling head from the towball When there are higher nose loads coupling and uncoupling can be made easier by using the jockey wheel Wear Indicator A wear indicator on the coupling head Fig 15 shows whether the wear limit of the towing vehicle s towball or the trailer coupling has been reached or not For this purpose hitch up the trailer to the towball and drive the unit for approx 500 m This will set the coupling head adjustment Following this check the wear indicator as follows If the green indicator is visible on the coupling with the coupling engaged Fig 15 the coupling head is in good condition or the wear on the towball is within permissible limits When the green indicator on the coupling handle is completely covered over and only the red portion is visible Fig 15 this could be caused by the following The towball has reached the lowest wear limit of 49 61 mm dia Both coupling head and towball are showing signs of wear Towball is in good condition with 50mm dia but the coupling head is showing an excessive level of wear Caution Under these circumstances the coupling head can become detache
9. In order to avoid material fatigue do not leave the flynet closed for a long time MIDI HEKI ROOF LIGHT WITH Intermediate position of the dome Check if the dome is locked OPERATING BAR By pushing the bar into the marked rest position two extra opening angles apart from the one in which the dome is fully opened can be chosen Opening the dome Opening closing the blind and fly net Le d R pa ji M Pull the end rod from the recessed part and gt push it in a position you desire Closing the dome Drive and rest position Push the bar with both hands on the right and left side in such a way that the hook bolt 1 locks the dome on the left and the right side and the bar lies on the push button 2 Both systems are adjustable in any position and Can be used independently from each other 141 Safety precautions e Repairs should be carried out by trained personnel only Inform a dealer in case of defects and malfunctions e Before starting off check the roof light for damage in the dome tension cracks and the opening mechanism which could arise owing to for example branches and other natural causes Do not step on the dome e Do not leave the vehicle without closing the roof light danger of burglary water penetration and wind Do not open in strong wind rain or snowfall 142 e Before opening remove sn
10. 127 PREPARING FOR USE STANDARD 1 Open the access door on the outside of your caravan or motorhome Remove the Waste Holding Tank by pulling the safety catch which holds the tank in place upwards Pull the Waste Holding Tank outward to the stop Tip it slightly and take the tank fully out Place the tank upright and turn the rotating emptying spout upwards The emptying spout ensures that the tank can be easily and hygienically emptied Remove the cap with the measuring cup inside from the emptying spout and pour the correct dosage of Thetford toilet fluid see product label into the holding tank This avoids unpleasant smells and keeps the inside of the tank clean Next add approximately 2 litres of water enough to ensure that the bottom of the Waste Holding Tank is covered For more information on Thetford toilet fluids see last page of the Thetford user manual Screw the cap back onto the emptying spout and turn back to its original position Note The Emptying Spout Measuring Cap is supplied in the same packaging as the Thetford user manual 128 WARNING NEVER ADD TOILET FLUID DIRECTLY VIA THE BLADE OR THE TOILET BOWL AS THIS COULD DAMAGE THE LIP SEAL OF THE WASTE HOLDING TANK ALWAYS POUR THE FLUIDS VIA THE EMPTYING SPOUT 6 Slide the Waste Holding Tank back into its Original position via the access door Make sure that it is secured with the safety catch Close the access door and lo
11. Problem Remedy Bowl does not drain when toilet is flushed Cassette is overfilled DO NOT REMOVE CASSETTE While inside the caravan turn flush knob anti clockwise to open valve blade and leave it in the open position Open access door on side of caravan Rotate pour out spout outward Place appropriate size container under spout cap Remove cap carefully Allow bowl contents to drain into container This will lower the water level in the bowl Replace cap and return pour out spout to stored position DO NOT REMOVE CASSETTE Go inside the caravan and turn the flush knob clockwise to close valve blade Now the cassette may be removed following the normal removal and emptying procedure Odours Use proper amount of holding tank deodourant specified on bottle Toilet tissue does not fit into compartment Since some tissues are supplied on larger rolls it may be necessary to use some tissue before storing into compartment Soiled bowl after flushing Partially fill bowl to cover soiled portion of bowl Next flush will dissolve waste Tip Leave valve blade open during use No power to add water to toilet bowl Check cassette safety sensor switch and fuse holder for proper engagement and operation Note Cassette has to be removed to reach switch and fuse Insert cassette and try adding water to toilet bowl Toilet can be flushed manually Add water Add water to bowl from a separate container Turn flush knob an
12. Replace shock absorber 176 Table 2 Coupling Heads Fault Cause Remedy Coupling does not engage onto ball Ball diameter too large Ball could be damaged or deformed Coupling head dirty or defective Change ball to correct size Fit new ball Clean amp Lubricate coupling and replace if necessary Difficulty in Uncoupling Ball damaged or deformed Coupling damaged or deformed Coupling head under pressure from damper Fit new ball Replace if necessary Pull forward a few inches to to relieve pressure Too much play in the Coupling damaged or deformed Replace if necessary coupling Ball too small Fit new ball Table 3 Overrun Devices Fault Cause Remedy Poor Braking Overrun shaft tight Overrun shaft corroded Body housing damaged Lubricate overrun shaft and replace any damaged parts Brakes Overheating During Towing Handbrake not fully released Braking system incorrectly set Incorrect attachment of breakaway cable Release handbrake Reset brakes as page 159 Ensure correct attachment as listed on page 170 or refer to Braked Trailers Use of Breakaway Cables sheet Handbrake Force Low Defective gas strut Incorrect setting of spring cylinder Replace gas strut Reset spring cylinder as page 159 Brakes Apply During Deceleration or Downhill Travel Overrun damper is defective Replace the overrun damper
13. Technical Data Type of gas Operating pressure Rated thermal output Gas consumption Product Indent Automatic Ignitor Power consumption Operating voltage Liquid gas propane butane 30mbar 28mbar butane 37mbar propane 3400W 30 280 g h No CE 0085AP0325 50 MA ignition 0 01 MA monitoring 3V CHANGING OF BATTERIES Changing the Batteries on the Automatic Ignitor Only change the batteries with the heater switched off Always insert new batteries at the beginning of the heating season Remove front of heater retaining screw located through centre of black grill Unclip front of heater slide up battery cover to reveal battery Change the batteries Observe plus minus Only use temperature resistant 70 C leak proof Mignon round cells LR 6 AA AM 3 Art no 30010 23600 Other batteries could lead to malfunctions 83 TEB FAN Always observe the operating instructions prior to starting The vehicle owner is responsible for the correct operation of the appliance Repairs are only to be carried out by an expert a Manual control e g for ventilation Adjust desired output at the control knob b Off or automatic operation heating with heaters Trumatic S 3002 K and S 5002 K c Automatic operation Heating The output steadily adjusts to 84 the respective heat emission of the heater The maximum output can be limited at the control k
14. The flames should burn quietly 4 For models fitted with spark ignition the THE GRILL MUST ONLY BE USED WITH with a blue green colour with no sign of procedure is similar except that the burner THE DOOR OPEN can be ignited by depressing the ignition yer ues button which is located on the fascia If e THE HEAT DEFLECTOR BELOW THE BUTANE Normally on initial lighting as the bumer has not lit within 15 seconds FASCIA SHOULD BE PULLED OUT small amount of yellow tipping will occur and the control knob should be released and PRIOR TO LIGHTING THE GRILL then slightly increases as the burner heats up the bumer left for at least 1 minute before NEVER ADJ UST THE HEAT DEFLECTOR IMPORTANT The control tap on this appliance a further attempt to ignite the bumer POSITION WITHOUT USING HAND operates both the grill and oven bumers To 5 For simmering turn the knob further PROTECTION I E OVEN GLOVES ensure Safe operation it is not possible to anti clockwise to the low rate position 117 Ensure gas cylinder supply is connected and turned on In the event of a gas smell turn off at gas cylinder mains and contact supplier To light Open door push in the control knob and turn to full rate see Fig 2 Hold alighted match or taper to the burner and push the control knob in and hold The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat procedure holding control kn
15. d Partially set with only the movement sensor active The alarm indicates arm disarm status by beeping One beep armed two beeps in quick succession disarmed 76 To part set the alarm modes c or d hold down the arm button until the desired mode has been selected Hold down and release after 2 long beeps mode c selected Hold down and release after 3 long beeps mode d selected Note if the arm button is continually held down the system will disarm and then repeat the above sequence PIR Movement Sensor The SAS210 Alarm System comes complete with a 120 x 360 Passive Infra Red movement sensor that detects body movement within the vehicle If you are leaving pets within the vehicle the system should be armed in mode c to prevent nuisance triggering Tilt Sensor The SAS210 Alarm System has an inbuilt tilt sensor that detects tilting of the vehicle during the hitching process If the tilt sensor is not set correctly the alarm will not arm and will indicate a fault by beeping 4 times in rapid succession During normal on the flat operation there is no need to alter the tilt sensor If the vehicle is parked on a steep slope it may be necessary to adjust the tilt sensor With the alarm disarmed while viewing the movement sensor lens move the tilt adjustment lever forward until the green light illuminates Note the position of the lever Now move the lever backwards and again note the pos
16. Caravan Tee iaa 12 Weights O o o aena datana Edein aaien 12 Towing Vehicle Tems 13 VV Le ET 13 Measurement of Noseweight o oooooooonccccccconocccccccncnonannnns 15 Type of Driving Licence Held AAA 15 Glossary amp Checklist AAA 15 Preparing for the Road occccococoncccccccnononocnncnnnnnnancnncnnnnonannnns 17 Checklist ica ti GER Eed needs 18 Loading amp Distribution ccccccconncnccnncnnnoncnnnnnonnnencnnnnnnnonnnncancnns 18 Ee Ile 19 KE 20 Pre tow CheckKliSE viii italia de dio 22 Moving OFF ue eege a liar ia 28 ReversiNhg iii ANNE unupa usini eaen Ree EN 29 Speed Limits ii aeae aae da de ene 29 Caravan Handling ooooooocccccconcnnccnccncnnnnncnn cn nono nannnnnnnnnnns 29 Motorway Driving ooooocccccccnocnccccnncnnnnncnn nono no ncnnnn nn nn nnnnnnnnnns 29 ALKO Spare Wheel Cartier Tips oooooccccccnononcccncconnnncncnnnnns 30 Changing a Wheel A 31 J acking AA 32 Stopping on a Hill A 32 Amvalon Sie ii aii hi wants hada ria tanana ng 32 THE CARAVAN TOWING CODE This Code of Practice contains recommendations jointly reviewed and agreed by the following organisations The National Caravan Council The Caravan Club The Camping and Caravanning Club The Caravan Writers Guild The Department for Transport Scope of the Code The Code applies to all trailer caravans of maximum laden weight not exceeding 3500 kg 7 700 Ibs overall width not exceeding 2 3m 7ft Gin approximate
17. EMPTYING WITH OPTIONAL FEATURES 19 Waste Holding Tank Multi Level Indicator The lower lamp indicates that the Waste Holding Tank is almost empty the middle lamp indicates that it is more than half full when the upper lamp lights up the tank needs emptying as it can only take 2 3 further uses Note The Waste Holding Tank Level Indicator will flash when the holding tank is not present In this case the toilet will not flush 20 Waste Pump Out System When activating the control panel this feature automatically lights up When the Waste Holding Tank Level Indicator illuminates press the Waste Pump Out button to 129 pump out the waste from the holding tank Into the vehicle s waste tank The button will flash while the waste is being pumped and will stop automatically after approximately 5 minutes when all waste has been transferred If the vehicle s waste tank is full the Waste Pump Out light will flash rapidly and no pump out will be possible until the central tank is emptied Check the level of the vehicle s waste tank on the vehicle s central console After the Waste Holding Tank has been emptied there will be approximately 1 5 litres of waste left in the tank This is normal Add 2 litres of water and a correct dosage of Thetford toilet fluids to the Waste Holding Tank IMPORTANT IT IS VITAL THAT THE CORRECT AMOUNT OF TOILET FLUID IS ADDED TO ENSURE THE PROPER BREAKDOWN OF THE WASTE IN THE HOLDING T
18. FAULT FINDING THE BOILER DOES NOT START 1 No LPG Incorrect type for conditions 2 Is the main tap fully open 3 If the boiler has not been operated for some time or if the gas cylinder has been changed it may take longer than normal to light the boiler 4 Check that the boiler is connected to the electricity supply gt 11V 5 Check that the fuse T for the boiler is intact 6 Check whether the electric connections on the boiler are securely in position If none of the above helps contact a service workshop THE HEATING CARTRIDGE IS NOT WORKING 1 Check that there is an electricity supply 230V to the heating cartridge 2 Check that the relays fitted to the boiler come on a slight click can be heard from the relays when the heating cartridge is switched on at the control panel If none of the above helps contact a service workshop WARRANTY Alde s warranty is valid for 3 years from the date of purchase of the caravan It covers material defects or manufacturing faults on the Alde heating system It does not cover frost damage normal wear and tear parts Antifreeze batteries or other consumables If you have a problem please contact your dealer or Alde UK direct NB Only genuine Alde parts should be used as replacement parts CONTROL PANEL FUNCTIONS AND SYMBOLS Applies to control panels with program version 38 06 17 or later see item 17 0 THE STANDBY AND ON POSITION OF
19. It is strongly recommended that a fire extinguisher is carried in the caravan For suitable types see Safety and Security Gas bottles Bottled L P gas is the most convenient portable source of fuel Two bottles are required for a constant supply An initial deposit is payable on each cylinder We recommend the use of 5kg or 6kg Propane or 7kg Butane bottles One position for use and one for storage only For detailed information see Services Gas Jack A suitable jack is essential screw scissor side mounted or air jack type Many car jacks are unsuitable Levellers Levellers help level the caravan from side to side before unhitching Proprietary products can be purchased from your Caravan dealer and need to be positioned as indicated by a spirit level Spare Wheel It is always advisable to carry a spare wheel with your caravan 15 Spirit Level A spirit level is extremely useful when siting the caravan Stabiliser Stabilisers help to dampen the side to side movement of the caravan One end fits to the cars towing bracket and the other end to the caravan See Stability Torque Wrench A torque wrench is the only way that the exact recommended torque can be achieved for wheel nuts and bolts See Preparing for the Road Towing Bracket Never use cheap alternatives obtain one manufactured by a reputable company complying with the relevant standards Any light passenger vehicle registered in the
20. NEW OWNER Name Address Please note that the benefit of any unexpired warranty cannot be transferred to the new owner until the change of ownership details above have been received 191
21. THE CONTROL PANEL In standby the functions which are activated in the boiler are shown and there is no background lighting in the display The control panel automatically goes to standby from the on position after two minutes if no buttons are pushed or if you step to standby left of On Off with the arrow keys Start the on position by pressing any button The background lighting comes on blue light and a function that can be set flashes Select a function that can be set with the arrow keys The settings are automatically saved 1 The control panel is on standby and the heater is switched off of an S 2 The control panel is on standby and the heater is operating On LAR S col 1 RESETTING THE SYSTEM 1 Press the Store Reset button for 10 seconds The control panel is reset to the factory setting Off 5 COU SN 0 sek Reset ED 2 The main breaker to the control panel is in the Off position Gas is on Electricity at 1kW and 22 C The pump is in automatic position The lower menu row is not lit up 2 START THE HEATER Start the heating in the caravan with the settings last used If you break the power to the heater the settings which were last used will automatically be used when the power comes back on 1 Press the button with the arrow until Off main breaker in the display flashes flashes of l Fa A S a Off 2 Pre
22. anniversary of the original date of purchase or hire purchase The sixth Annual Service must however be carried out before the expiry of the 72 month period from the original date of purchase or hire purchase Specific exclusions from the Guarantee Seams and panels requiring repair must be part of the original construction of the caravan and must not have been tampered with or repaired otherwise than by Swift Group Ltd or an authorised Swift Group Service Centre Also see general terms and conditions 3 YEAR SUPERSURE MANUFACTURER S WARRANTY WARRANTY The manufacturer will honour the Warranty for 36 months from the date of purchase or hire purchase provided that the caravan had an Annual Service within 90 days before or 60 days after each anniversary of the original date of purchase or hire purchase The third Annual Service must however be carried out before the expiry of the 36 month period from the original date of purchase or hire purchase In the first 12 months the Warranty will cover Faults arising from a manufacturing defect but not those which are a result of normal wear and tear or those which relate to replacement light bulbs Also not covered under the first year are faults resulting from accidental damage or damage caused by misuse of any component part of the caravan In years 2 and 3 the warranty will cover e Water system heater fresh water tank water pump water gauges
23. e Before removing the clamps switch off all appliances e No smoking is allowed in the area of the Battery Box e Use a soft cloth or sponge and a non acid abrasive detergent when cleaning the Battery Box and Soft Tray e To check if any acid is present in the Soft Tray simply press it softly A strong smell from the Soft Tray may also indicate spilled acid The battery can be filled again with acid collected from the Soft Tray Disposal through local drains is possible and legally permitted on condition that the acid is mixed with water equalling 50 times the amount of acid It is often possible to dispose of acid at gas stations Before the camping season or extensive travelling check the Soft Tray for faults and replace if necessary The cleaning of the Battery Box and Soft Tray should only be done after all power sources have been switched off in order to prevent a hazardous situations THETFORD WARRANTY 1 The Thetford Battery Box is warranted to the original purchaser for 3 years from the date of purchase 2 The warranty covers replacement of parts arising from defects and workmanship and from the inability of the Battery Box to perform its intended function 3 In case of a defect apply to original dealer or Thetford Service Center with proof of purchase 4 Defects which in our judgement occurred from misuse negligence or accident are not covered by the warranty In addition the warranty does n
24. reach as at home e g matches drugs etc VENTILATION All caravans comply with BS EN 721 The ventilation points on your caravan are fixed points of ventilation which are required by the European Standards All caravans have ventilation at high level and low level which have been calculated to suit the individual needs of your caravan High level ventilation is achieved by means of the roof lights and washroom roof ventilators The low level ventilators are positioned underneath the oven housing Some models with sliding doors have two vents located underneath the sliding doors Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points are checked and cleaned if necessary ona regular basis using a small brush and a domestic vacuum cleaner Additional night time ventilation is obtained 38 Fig A Chassis Number by releasing the window catches and placing them in the second groove Note the windows are not sealed from rain in this position As the ventilation levels are calculated to suit each models requirements there should be no modifications made which may result in reduced ventilation levels WARNING Do not obstruct ventilation Petrol Diesel Fumes The fitting of a tail pipe to your car exhaust will reduce the possibility of fumes entering your caravan through the ventilation points Note Never allow modification of electrical or LPG systems and
25. to choose the wished position and then rotate clockwise 2 DESCRIPTION OF THE CONTROLS Selection of the operating mode When turned on the system always waits 2 minutes before starting the compressor and sets to AUTOMATIC MODE To select one of the manual modes proceed as follows e Press the MODE amp SET key to scroll through the possible settings manual fresh air manual warm air ventilation automatic select the required mode while holding the key pressed down for two seconds until the selected mode is confinmed by the system warm air mode fresh air mode Set Point automatic mode light on off fan speed change mode light pause restart fan speed selected trasmission temperature selection 145 3 DESCRIPTION OF THE CONTROLS COTA CTN pay sualizaton AUTOMATIC The A V keys enables the user to change the PRE SET TEMPE RATURE AUTO In this mode the machine automatically controls the compressor the heater and the ventilation speed by comparing the SET TEM PERATURE with the internaltemperature MANUAL FRESH AIR The A V keys enables the user to change the PRE SET TEMPE RATURE The keys allows changing the VENTILATION SPEED Y In this mode the machine automatically controls the compressor and compares the SET TEMPERATURE with the internal tempe rature MANUAL WARM HAIR The A Y keys enables the user to change the PRE SET TEMPE RATURE The keys allow
26. Chassis Number Doors Entrance Ash Framed Doorscreen Driving Licence Electrical Control Panels Electricity Supply Arrival on Site Consumption Figures Generator Mains Inlet Cable Overseas Connections Power supply units Escape Paths M maintenance Fault Finding eee eee AL KO Running Gear Cassette Toilet Gas Fuses 12V Module Ges SUPPLY OENES cocrcinesnar n 50 Butane Connectio 52 Fault Finding 182 Flue Installations 52 Gas Bottles Hoses Precautions Propane Regulato Safety Advice Ventilation Generator Guidelines Glossary and Checklist Grill Habitation Relay Handling Heating Heki Rooflight 138 Hotplates Inboard Water Tanks Insurance J acking Points Jockey Wheel Levelling icii ioii 31 Loading and Distribution of Weight 18 149 Exterior 150 Interior 152 Modifications DIY 150 Winterisation Storage 153 117 28 185 Microwave Oven Motoring Associations Motorway Driving Moving Off Noseweloaht ccc eeeeeeeeee 15 Omnivent Rooflight 141 Oven 113 Overseas Electrical Connections 54 Owners O MO AEEA 184 Passengers KE Preparing for the Road 18 Loading amp Distribution of Weight 18 Other Considerations 17 Pre load Checklst 18 Pre tow Checklist and Hitch up AK3004 sta
27. Fault 12 Contact your dealer or a Thetford Service Centre Fault 13 Thermistor fails control automatically switches to Backup mode BOS Action Check if the connector above the fin on the inside of the cabinet is correctly plugged in If so contact your dealer or a Thetford Service Centre Fault 14 Display Board and Power board lost communication with each other Action Contact your dealer or a Thetford Service Centre 111 GUARANTEE CUSTOMER SERVICE AND LIABILITY Guarantee Thetford B V offers the end users of Thetford refrigerators a three year guarantee In the case of defects within the guarantee period Thetford will repair or replace the product In this instance the costs of replacement labour costs for the replacement of defective components and or the costs of the parts themselves will be paid by Thetford 1 To make a claim under this guarantee the user must take the product to a Service Centre recognised by Thetford The claim will be assessed here 2 If components are replaced during repair under guarantee these become the property of Thetford 3 This guarantee does not prejudice current consumer protection law 4 This guarantee is not valid in the case of products that are for or are used for commercial purposes 5 No claim under the guarantee will be accepted in the following circumstances the product has been improperly used or the instructions in the manual have not
28. Lock the caravan exterior door An assistant can help in the hitching operation by standing on the left hand side of the drawbar facing rear of car and extending an arm horizontally to indicate position of the coupling When reversing aim the towball of the car directly at the caravan drawbar Remove towball cover and keep in car Adjust the jockey wheel to ensure the cup is high enough to slide over the towball Release caravan handbrake Position cup over greased towball release safety catch and lift handle Fig B The bitch head is fitted with a visual indicator to show whether or not it is properly connected to the towball A green band will show immediately below the red indicator button on the hitch head when a proper connection has been made See Fig D Page 23 Fig B Safety Catch and Handle WARNING Serious damage will occur unless the locking button is depressed first and the handle lifted forward before the caravan is lowered manually This prevents the noseweight being transmitted through the locking button WARNING If the green band is showing when the hitch head is not connected to the towball there is a fault contact your Dealer Fig A Handbrake Fig B Checking Secure Attachment Fig D Hitch Head Visual Indicator Adjust jockey wheel to lower cup on to the ball A click indicates it is fully engaged Ensure locking button has retumed to its free positi
29. Pressure switched systems in caravans with an internal tank featuring a single pump with valve arrangement to cover all water system requirements 47 ed Ae INTERNAL TANK OPERATIONS PRESSURE SWITCHED SYSTEM When an internal water tank is fitted options exist to supply water to the taps and shower from either the internal tank or the external supply Before using the water system ensure that the drain valves both in the hot and cold circuit and adjacent to the water heater are in the closed positions Gee page 40 TO USE AN EXTERNAL WATER CARRIER TO SUPPLY THE TAPS Ensure that the external hose and filter assembly is connected and suspended in the external water container with water present Close the tank isolation valve on the mid right of the tank installation see diagram page 40 Tum the selector valve to the left of the tank installation clockwise to connect the extemal supply to the water pump Switch the pump switch to the ON position on the control panel If the taps within the caravan are closed the pump will run until the correct pressure is attained within the plumbing If the water system is being operated for the first time or from a drained condition air in the system will need to be expelled Opening the intemal 48 taps in the caravan will allow this to happen this should be repeated at the hot and cold position of each tap mixer until water is flowing freely in all ca
30. UK on or after August 1st 1998 S registered plate will require a type approved towbar and towball to 94 20 EC Failure to fit a homologated towbar and towball could result in a prosecution and invalidation of your insurance cover Always check with your car manufacturer or towbar manufacturer if in doubt Wooden Blocks Wooden blocks typically 25cm square and 2cm thick are ideal for placing under comer steadies and jockey wheel when the ground is uneven or soft Water Containers Two containers are required one to carry fresh water to the Caravan and one for waste water which needs to be disposed of properly Several 16 types are available including jerry cans folding cans and wheeled containers 12N amp 12S Sockets Two sockets designated 12N and 12S are fitted to your car to accept corresponding plugs from the caravan These are necessary to energise the road lights and caravan auxiliary circuits respectively 13 Pin Sockets alternative to 12N amp 12S One socket fitted to the car this energise the Road lights and caravan auxiliary circuits 12 Volt Battery A deep cycling heavy duty rechargeable leisure type battery should be purchased to provide back up power for lights and other electrical appliances See Battery The securing arrangements for the battery compartment require a leisure battery complying with EN 60095 2 in particular those with ledges for fastening to the lower edge of the long sides
31. and Use Regulation 1986 MOVING OFF Let the clutch in smoothly Allow more engine speed to produce the power to move the additional weight of the caravan Reduce wear and tear on clutch and transmission by taking extra care Change gears smoothly Try not to jerk the clutch REVERSING When the towing vehicle is reversing the overrun device shaft is pushing in applying the brakes via the overrun lever brake rod system bowden cables and the expander mechanism The backwards rotation of the brake drum causes the secondary brake shoe to collapse cancelling out the braking effect allowing the trailer to move backwards At the same time the transmission lever swings back and compensates for the entire travel When reversing up a slope or on a loose surface the brakes may apply themselves Correct maintenance and set up of the brakes will help prevent this Incorrect adjustment of the wheel brakes or Linkages will result in making reversing difficult Proficiency at reversing can only be achieved with practice and should be first attempted in a large open area Fig A SPEED LIMITS Normal road towing 50mph Motorways including dual carriageways 60mph CARAVAN HANDLING Allow for caravan being wider than car Do not bump kerb with caravan wheels CL CH PA Fig A Reversing A ech Di ees When passing other vehicles allow more than the normal clearance for driving so
32. and having a maximum height of 190mm and width of 175mm WARNING Your caravan dealer should be consulted if additional equipment is to be fitted as strong points may or may not be provided in the design Note Fitting additional equipment will reduce the caravan allowable payload Car Distilled water Extemal mirrors Fan belt Fire extinguisher Jack J ump leads Petrol can Socket set Spare bulbs Spare keys Spare wheel Tool kit Towball cover Tow rope Tyre pressure gauge Warning triangle Tyre Pump Caravan Awning pegs and poles Awning ground sheet Battery 12 volt charger Bucket Corner steady brace Corner steady pads Coupling lock Door mat Fire blanket Fire extinguisher Fresh water container Gas cylinder Useful memory aid for other items Gas regulator Jack Levelling boards Mallet Site caravan mains lead Spare bulbs Mandatory in E C Spare 12v fuses Spare gas hose Spare wheel Spirit level Toilet fluid Waste water container Wheel brace Personal After sun cream First Aid Kit Flannels Hairbrush and comb Make up etc Raincoats Toothbrush Toothpaste Scissors Shampoo Shaving kit Shoe cleaning kit Soap Sun tan oil Wellington boots Domestic Adhesive tape Air freshener Aluminium foil Ashtrays Bin liners Binoculars Bottle opener Breadboard Breadbin Brush and dustpan Butter dish Camera and films Carving knife Cassette recorder Chairs Clock Clothes br
33. and type of overrun device in question along with the ETI No which is stamped into the overrun device housing The ETI number for the Euro Overrun can be found on the handbrake lever See Fig 45 For Troubleshooting and Fault Finding please see Table 3 on Page 175 175 Trouble Shooting amp Fault Finding Table 1 Axles Fault Cause Remedy Poor Braking Linings worn or damaged Replace Brake Linings Brake Linings not bedded in Brake set up incorrect Will pass after braking a few times Reset Brakes as page 159 amp ensure system is lubricated Difficulty in Reversing Braking system set too tightly Auto Reverse lever too stiff Reset Brakes as page 159 Lubricate and free off Reverse Lever Brakes Overheating Incorrect setting Braking system not fully released Overrun lever stuck Damage or Corrosion to braking system Reset Brakes as page 159 Check Handbrake has been released amp the system is running freely Lubricate and free off Reverse Lever Check system as page 159 and repair or renew parts as necessary Handbrake Force Low Incorrect setting of the brakes Linings not bedded in Reset brakes as page 159 and lubricate as necessary Will pass after braking a few times Uncomfortable ride or Uneven Braking Loose braking adjustment Damper defective Axle shock absorbers defective Reset brakes as page 159 Check and replace damper if necessary
34. battery box is a screw on F type connector an adaptor to convert this to a push on co ax connector which may be required has been supplied with your Caravan Locate the primary TV position within the caravan At the 12V TV and SAT socket connect your TV to the output from the socket marked SAT with a suitable lead 2 Connect an external satellite dish to a decoder within the caravan The direct link uses F type interconnects throughout to allow the decoder and dish to communicate correctly Connect the dish to the socket in the battery box with a suitable lead The F type to co ax adaptor should not be used Connect the dish input connection on the decoder to the SAT socket on the 12V TV and SAT socket located in the primary TV location 3 Supply a signal from within the caravan to the exterior of the caravan Connect the output from your VCR or other device to the SAT connection on the 12V TV and SAT socket at the primary TV position Connect your receiving device TV or similar to the socket in the battery box with a suitable lead As can be seen from the simplified schematic when multiple TV locations are present in a van all of these receive signals from the TV aerial connection box Using adaptors and link cables which are readily available it may be possible to re direct a signal from the SAT connection at the primary TV location up to the aerial connection box to be the
35. contain acid liquids which can cause severe injuries and damage when handled incorrectly Refer to the instructions on the battery e Use protective clothing and glasses when handling a leaking battery and avoid direct contact to the skin eyes and respiratory organ Should a battery leakage occur please act according to the instructions supplied by the manufacturer of the battery Act with caution as caustic substances are present in the battery No smoking is allowed in the area of the Battery Box Before removing a battery you should always check for spillages by touching the Soft Tray on the outside surface and sensing for any liquid spills If you think that liquid has been spilt you should ensure that the Soft Tray and battery are lifted together so that spillages will not occur Two hooks inside to keep battery terminals apart alternatively Velero strips may be placed on the terminal backs when no battery is inside Ix Foam strip s E x Battery D 1x 12V harness x Battery Box e A2 gegen Ix ID label e a 1 x CE socket 2 screws 1 x Mounting plate 2 bosses see a 6 screws instruction manual 2 x Hinge 2 x Hinge pin 1 x Clamping plate 1 x Door inner 10 metal serew clips gt x Door outer Safety label Smoking prohibited Ix ID label Safety label 220V 50 60 HZ 16 Amp max Soft Tray 69 INSTRUCTION WARNING e Use precaution when mounting the battery as batteri
36. cooling fins at the back of the refrigerator with plastic or paper The refrigerator cools optimally when air is allowed to move freely through the refrigerator To limit frosting on the cooling fins always cover liquid foods before placing them in the refrigerator always let hot food cool before placing it in the refrigerator never keep the refrigerator open longer than necessary Fitting racks Inside your refrigerator there are two or three storage racks You can adjust the racks to a convenient height by means of a simple click system e click the plastic bracket to the right short side of the rack turn the bracket into the horizontal position and insert the rack tipped in a sloping position into the refrigerator e place the short side without bracket into one of the grooves on the left wall of the refrigerator e place the short side with bracket in the corresponding groove on the right wall of the refrigerator turn the bracket downwards to fix it into the groove To move a rack turn the bracket upwards and remove the rack Place the rack at the required height in the way described above Securing products for driving The fitting racks in your refrigerator have a system for you to secure products while driving The system consists of a simple click and slide plastic strip To secure products on the rack while driving push the plastic strip as tightly as you can against the products on
37. corner steadies until they are in firm contact with the ground Fig C levelling Board DO NOT use the steadies as a jack they are only a means of stabilising the caravan Levelling pads or boards should be used under the steadies where the ground is soft or uneven In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes further adequate support should be applied so that the steadies do not take any undue strain Exterior Door To prevent distortion of the body the caravan must be always correctly sited and levelled Failure to site the caravan correctly may prevent the exterior door from closing properly 3 Unhitching Apply the caravan handbrake Lower the jockey wheel to the ground Disconnect the breakaway cable and road lighting plugs AKS3004 Release the stabiliser by lifting the red handle Then lift the exposed black handle forward until it clicks up at the same time winding down the jockey wheel to lift the caravan clear of the towing vehicle AK160 Operate the handle by depressing the locking button on the lever mechanism and lift the handle upwards and forwards at the same time winding down the jockey wheel to assist in lifting the caravan clear of the towing vehicle When this operation is complete replace towball cover and secure the 12N 12S or 13 pin cables in their storage cup s Park your vehicle alongside the caravan on the offside
38. figure will change as the charger is switched ON or OFF when 12V DC appliances are switched ON or OFF and as the state of charge of the caravan battery changes With the charger switched ON it is possible for the voltage shown to be up to 13 8V With the charger switched OFF or no 230V supply present and with the car selector switch in the VAN position the reading gives an indication of caravan battery voltage A voltage below 11V when no 12V DC appliances are operating would indicate the battery requires charging A voltage above 12V would indicate that the battery is in a good state of charge If a figure between 11V and 12V is shown the battery should be re charged if desired Maintaining a leisure battery in a good state of charge will assist in ensuring maximum service life for the battery NE183 CONTROL PANEL NE189 CONTROL UNIT LOW amp HIGH CONTROLS Press this key to turn the control amp panel ON Depending upon the software version either a momentary or longer 1 second or more press may be required to turn the control panel on In stand by mode without active controls the NE183 control panel with the NE189 control unit consumes a total of approx 40 mA Hold this key down for over 1 second to turn off the control panel reducing total consumption to just 1 mA If the leisure battery voltage drops below 10V for over 2 minutes the control panel turns itself off Starting the System will
39. fitted with Alde or Truma Combi water space heater equipment the switch marked WATER HEATER isolates the supply of 230V to the appliance and the switch marked SPACE HEATER is not used SEPARATE CHARGER If fitted the NE143 charger power supply unit is a fully automatic 12V DC charger which can operate with a wide range of 230V AC input voltages and provides a stable output voltage even under load The unit can provide up to 18 amp 12V continuously The battery charger uses an algorithm which makes it possible to significantly reduce charging time and avoid permanent damage to batteries It starts charging at maximum current until the battery reaches 14 4v then charging takes place at a constant voltage of 13 8v In this state the recharge current gradually decreases and the battery can be left permanently connected to the charger without causing it any damage The battery charger is fitted with circuitry which will protect it in the event of electrical or thermal overload Should the current draw exceed the rated output of the unit then it will begin shutting down This will probably be noticed as dimming of the 12V lighting On the removal of the excessive load the charger will automatically recover To protect against overheating there is an electronic 68 thermal protection circuit which will operate should the temperature of the unit rise above a Safe level If this happens then the output will shut of until the temp
40. flashes 5 on lasi Day Hour Min c 18 35 d Ext Autoe AutoOn Amp Menu 5 Press Store and the time you have set is stored The example shows Tuesday 08 35 on Iino Day Hour Min c OH 45 Ext Met AutoOn Amp Menu If the power to the panel is broken and the battery backup is not connected the clock must be set again Weekday 1 7 1 Monday 7 Sunday Hours 0 23 Minutes 0 59 13 EXTERNAL START Ext This function is used if you wish to start the heater in the caravan from outside To use this function it is necessary to have an installation 98 for external start see vehicle manual To activate extemal start first light up the lower menu row of functions see item 11 1 Press the button with the arrow until the Ext symbol flashes The OFF text is shown next to the temperature in the display on Jfadl4 E F F Reset 0 Wier AutoOn Amp Menu flashes 2 Press the On button The ON text is shown next to the temperature in the display AA DEJO on le sA UN ri O Side AutoOn Amp Menu flashes 3 Press the button with the arrow until the On symbol main breaker flashes Press Off flashes on l n4IA Q CC d Ext Autoe Auto On Amp Menu 4 Off and Ext are shown in the display when the panel returns to standby Extemal start is activated S Off When external start is activated the
41. function selected pump is in constant operation The function is disconnected in the factory setting This function limits the hot water supply particularly when there is little need of heat 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed step with the arrow key until PE is displayed Press On and constant pump operation is connected on JfrdolA PE gn US Off Ext Autoe AutoOn Amp Menu flashes 3 Press Off to disconnect constant pump operation Then press Store to leave the pump operation function 101 ER on limi ED Eg BI PE OFF d Ext Auiet AutoOn Amp Menu flashes AUTOMATIC TEMP INCREASE At 02 00 hours night time the boiler starts and works in accordance with Warm water item 5 if the clock is set The reason for this is to reduce the risk of legionella The function is disconnected in the factory setting 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed step with the arrow key until LE is displayed Press On and legionella is connected on lind LE UN d Ext Autoe AutoOn Amp Menu Oe flashes 3 Press Off to disconnect legionella Then press Store to leave the legionella function 102 on le AEA ED es LE OFF 5 d Ext Atert AutoOn Amp Menu flashes 18 FAULT MESSAGES Wh
42. if necessary Check the wear of the wheel brake linings every 10 000 Km or every 12 months through inspection hole Fig 5 and adjust if necessary Where continuous travel in hilly regions or high mileage is experienced earlier inspection and adjustment may be necessary 160 SPARE PARTS Spare parts are Safety critical parts For this reason when fitting spare parts in our products we recommend the use of original AL KO parts or those parts that we have explicitly approved The reliability safety and suitability of parts designed especially for our products has been determined using a special test procedure In spite of constantly monitoring the market we are unable to assess or vouch for other products If repair work or servicing is required AL KO have a large network of AL KO service stations throughout Europe To establish the correct spare parts required for your axle you should always quote the axle type axle identification plate Fig 1 page 156 and Spare Part Identification no ETI No which will be stamped onto the wheel brake or on the identification plate Fig 6 Please establish these numbers before contacting AL KO or a Service Agent The AL KO rubber suspension axle has been designed and developed to suit all types of road conditions and is maintenance free Three rubber elements are contained within an hexagonal axle tube These provide suspension and have inherent damping characte
43. of the above in which event it should be stated for whom he is acting The names and addresses of Approved Contractors in any locality there are over 10 500 in the UK can be obtained from Electricity Shops or direct from NICEIC Vintage House 37 Albert Embankment London SE1 7UJ Telephone 0171 582 7746 The names and addresses of members of the Electrical Contractors Associations can be obtained direct from ECA Esca House Palace Court London W2 4HY Telephone 0171 229 1266 ECA of Scotland 23 Heriot Row Edinburgh EH3 6EW Telephone 0131 225 7221 56 WARNING CURRENT CONSUMPTION IN THE CARAVAN MUST NOT EXCEED 16 AMPS OR THE PITCH PERMITTED MAXIMUM IF THIS IS LESS THAN 16 AMPS IT IS DANGEROUS TO ATTEMPT MODIFICATIONS AND ADDITIONS YOURSELF LAMPHOLDER PLUGS BAYONET CAP ADAPTORS SHOULD NOT IN ANY CIRCUMSTANCES BE USED OVERSEAS CONNECTION Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when connecting supplies abroad since the supplies can be of REVERSE POLARITY The significance of REVERSE POLARITY is that when equipment is switched off it may not be electrically isolated The only certain way of making equipment safe is to unplug it It is useful to have a means of checking polarity of the mains supply especially when touring overseas There are available several proprietary makes of equipment for testing polarity If it ca
44. of the refrigerator You should defrost the refrigerator as soon as the frost layer is about 3 mm thick Frost reduces the refrigerating capacity and life of your refrigerator Remove the ice cube tray and all food e Switch off the refrigerator Leave the refrigerator door open e Place dry towels in the refrigerator to absorb the water e Place trays containing hot water in the freezer compartment e After defrosting when the freezer compartment and condenser are frost free remove the towels and the water trays and use a cloth to dry off the refrigerator e Switch the refrigerator on again in the way described in section 4 1 Igniting and starting your refrigerator Important Do not use force or sharp objects to remove frost Do not try to accelerate defrosting by using for example a hair dryer Door locking mechanism Frost will form in the refrigerator if the door is not closed propery To determine whether the door closes propeny close the door with a piece of paper between the door and the refrigerator Pull at the piece of paper If you feel resistance the refrigerator door closes properly If you feel no resistance the door does not close properly Perform this test regularly on all four sides of the refrigerator door If you find that the door does not close properly check whether the door locking mechanism keeps the door properly shut Winter operation If you use the refrigerator when
45. opening or closing the AKS must only be operated by one person 2 Press stabiliser lever down by hand force only DO NOT use your foot or an extension bar this will damage the components Fig 29 3 When opening or closing the stabiliser lever please ensure your hand does not touch the coupling handle you may accidentally trap your fingers Fig 29 Noises whilst driving As a tule the friction pads of the AKS 3004 do not make a noise during driving Any clicking creaking or squeaking noises that do arise may be due to the following a Foreign bodies or dirt between the friction pad and tow ball b Dry operation of the drawshaft inside the overrun device c A detachable towball which has too much play in the locking mechanism 169 Remedial Action a Clean the tow ball and friction pads by lightly rubbing the surface 100 120 grit emery paper b Lubricate the drawshaft sleeve via the grease nipples In addition push the gaiter forward and grease DIN 51 825 KTA 3K the exposed part of the shaft Fig 30 c Visit a specialist workshop to have the ball holding area checked for damage and the locking mechanism for function If necessary change the towball 170 Servicing and Cleaning Friction Pad Replacement please replace one at a time 1 Uncouple AKS 3004 2 Remove protective caps Fig 31 Item 1 with the aid of a small screwdriver
46. second or third tooth is engaged a slight braking force is felt on the road wheels OVER ADJ USTMENT of either the wheel brakes or linkages will result in difficult reversing causing the wheels to lock up When parking the handbrake lever MUST ALWAYS be engaged into the fully upright position 90 This is to compress the spring within the spring cylinder and thereby create an energy store which will automatically engage the brakes further should the caravan move If difficulty is experienced in this operation try easing the caravan backwards with one hand while engaging the handbrake fully with the other This manoeuvre should not be attempted on a rearwards facing slope In this case wheel chocks should be used combined with the handbrake See page 170 for all handbrake operations 17 Finally if the road wheels have been removed re tighten using a calibrated Torque Wrench to 88 Nm 65 lbs ft on all M12 wheel bolts in sequence i e North South East West NOT clock or anti clockwise refers to steel rims only Remember to over tighten is just as dangerous as to under tighten as this can distort the wheel rims Avoid the use of power wrenches IMPORTANT The torque settings should be rechecked after 50 Km Wheel bolts should NEVER be lubricated Coupling Heads Combined Stabiliser Devices Your Caravan will be fitted with either a standard coupling head or a combined stabiliser coupling uni
47. settings should be re checked after 50 Km If other wheel bolts are used please ensure the torque settings are as follows M10 49 Nm 36 ft Ib M14 135 Nm 99 5 ft Ib M16 210 Nm 155 ft lb Special Note Aluminium Wheels For aluminium wheels use M12 x 1 5 pitch 26mm thread length 10 9 Grade 60 conical fixing The standard M12 x 1 5 60 Conical Wheel bolts are NOT SUITABLE for aluminium wheel rims Special wheel bolts should be used Jacks The Comer Steadies Should never be used to jack up the caravan When jacking becomes necessary use the AL KO Side Lift J ack or 2 Tonne J ack system NOTE It is essential that the car and caravan are hitched together before commencing jacking All AL KO chassis from 1992 onwards have 2 holes punched in the chassis members each side rear of the axle to accept the brackets for the J ack s See Accessory Price List Comer Steadies may be used for stability ONLY when the caravan is in the jacked position The caravan should never be lifted by jacking up under the chassis member Side Lift J ack 2 Tonne J ack If working under the caravan in an elevated position axle stands must be used for safety Wheel chocks for the opposite wheel s are also advisable J ockey Wheel Lubricate screw thread and wheel spindle periodically TN Spare Wheel Caniers Each caravan has a set of punched holes in the chassis member to facil
48. solution of warm soapy water windows can then be dried off with a leather Small scratches can be removed consult your dealer Catches and stays do not require any special attention or lubrication CONDENSATION What is condensation Condensation is the change of water from its gaseous form water vapour into liquid water Condensation generally occurs in the atmosphere when warm air rises cools and looses its capacity to hold water vapour As a result excess water vapour condenses to form droplets Why condensation occurs Condensation occurs when warm moist air meets a cold surface The risk of condensation therefore depends upon how moist the air is and how cold the surfaces of the vehicle are Both of these depend to some extent on how the vehicle is used Ina Caravan or Motorhome with a cold outside wall if the temperature of the wall falls below the dew point temperature it is quite normal for condensation to occur predominantly on the external walls When condensation occurs Condensation occurs usually in winter because the Caravan or Motorhome is cold and because skylights windows and doors are opened less and therefore the moist air cannot escape How condensation occurs Condensation occurs often for short periods in bathroom and kitchen areas because of the steamy atmosphere and quite frequently for long periods in unheated areas it also occurs in cupboards or corners of rooms where ventilation and
49. taps and shower heads e Heating system and components e Main proprietary items i e fridge toilet cooker e Chassis and associated parts e Auxiliary electrics excluding bulbs e Windows excluding window furniture and blinds In years 2 and 3 the warranty will specifically exclude e Al soft furnishings e Audio equipment e Microwave TV GENERAL TERMS APPLYING TO ALL THREE YEARS OF WARRANTY PERIOD Provided that the caravan is used only for its ordinary and intended purpose and has not been subject to any treatment or conditions which could not be reasonably foreseen by Swift Group Ltd the Warranty and Guarantee will be honoured subject to the following General Terms and Conditions which apply to all three years of the Warranty period and all six years of the Guarantee period The caravan is not covered for e The failure of a component for reasons of fair wear and tear e Damage resulting from accidents e Damage resulting from freezing over heating or fire e Misuse or abuse of the caravan or of any component e Tyres wheels and jockey wheels e Cosmetic finishes to kitchen sinks cooker tops vanity units shower trays e Normal deterioration corrosion intrusion of foreign or harmful bodies lack of servicing or negligence of any person other than the Swift Group Limited which causes stoppage of or impairment to the function of any component of the caravan e Replacement of parts which have r
50. terminal ON when should be OFF Action Contact your dealer or a Thetford Service Centre Fault 7 Senses gas output terminal OFF when should be ON Action Contact your dealer or a Thetford Service Centre Fault 8 AC mains supply is 20 below nominal Action Your controls are in manual AC mode but there is no power available Check if you plugged in the 230V connection if so the voltage supply on the 230V connection is to low contact the power supplier Fault 9 Gas lockout because flame fails to ignite after 30 seconds Action Your controls are in manual gas mode but the flame fails to ignite Check if your gas cylinder is empty or if one of the shut off valves is closed Select another energy source Reset the fridge 3 or 4 times in gas mode until flame ignites Contact your dealer or a Thetford Service Centre if problem isn t resolved Fault 10 No engine running signal is present and control is in Manual DC mode Action Your controls are in manual DC mode and the engine of your vehicle is not running The refrigerator can only cool on 12V when the engine of your vehicle is running Start the engine or select a different energy mode Fault 11 No energy source is available and control is in AUTO mode Action Your controls are in AUTO mode but no energy source is available Start the engine connect the 230V supply or open the gas supply and reset the refrigerator by turning it of and on again
51. text is shown next to the temperature on the display the display the display Pe flashes if flashes on Iirdl4 On On LRG on site a fh a ED Eze ED a DE col UN cell UN 220 OFF ee E 2 Switch off the gas heating by pressing the Off button The OFF text is shown 2 Switch off the warm water by pressing 2 Select gas heating by pressing the On the Off button The OFF text is shown button The ON text is shown next to next to the temperature on the display next to the temperature on the display the temperature on the display Sec flashes flashes On l ta AC on Lat on L ft a E cel fa ec er E ft p20 OFF 95 3 The gas heating symbol goes out when the panel returns to standby On 7 HEATING WITH ELECTRICITY 1237 To activate heating with electricity The greater the power the more rapid the heating will be 1 Press the button with the arrow until the electrical heating symbol flashes The OFF text is shown next to the temperature on the display flashes E 2 Select power 1kW 2kW or 3kW with the HOn or Off buttons The diagram shows that 3kW power has been selected some boilers are only equipped with 1 2kW 96 flashes on las ft ec 3 i ED Exe 3 The electrical heating symbol is shown when the panel returns to sta
52. that the fingers are central to the burners Fig 1 of the user instruction manual 113 Stoves Hob Always use the most appropriate size of bumer for the pan you wish to use Use pans with a flat base of minimum 100mm 4 ins diameter and maximum 200mn7 8 ins diameter which are stable in use Avoid old or misshapen pans as these may cause instability Important Any spillage of liquid should be cleaned away immediately to reduce the risk of fluid entering the appliance Ignition Push in the control knob and turn anticlockwise to the large flame symbol Keep the knob depressed and press the ignition button if fitted or use a hand held spark ignitor or gas lighter The knob must be held in for 15 20 seconds before releasing 114 ELECTRIC HOTPLATES Before using for the first time prime the hotplate switch it on without a pan to harden and bum off the coating Use a medium high setting for 3 5 minutes A non toxic smoke may occur To switch on turn the hotplate control knob to the required setting The high speed hotplate ring if fitted is identified by its central red spot this ring has a faster response time THE GRILL Note The door must be open when the grill is used Caution When the grill is being used accessible parts may be hot young children should be kept away Never cover the grill pan or grid with cooking foil or allow fat to build up in the grill p
53. the appliance with plenty of fresh water To sterilise the water we recommend Certisil Argento Other products particularly those containing chlorine are unsuitable In order to avoid the proliferation of micro organisms heat the Ultrastore to 70 at regular intervals Do not use the water as drinking water Important Operating Notes 1 If the cowl is positioned close to an opening hatch window keep this closed during operation See warning plate Always mount the cowl cover if the heater is not being used Non observation of this point can lead to the function of the appliance being impaired through water dirt or insects 2 The guarantee will be invalidated if this point is not observed Always remove the cowl cover prior to operating the water heater 3 If there is a defect in the electronics return the control Printed Circuit Board well padded If you fail to pack it correctly the guarantee will be invalidated Only use original Truma Ultrastore control P C B s as spare parts 4 If just the cold water system is being used without water heating the header tank becomes more vulnerable to frost damage Accordingly the contents should be drained by operating the safety drain valve This also applies when the caravan is in storage General Safety Notes In the event of leaks in the gas system or if there is a smell of gas Extinguish all naked flames e Do not smoke e Switch off the appliance and
54. the outdoor temperature is below 8 C install the Thetford vent winter storage cover on the ventilation grills The cover protects your refrigerator from excessively cold air The winter cover is a refrigerator accessory obtainable from your caravan dealer Tip It is advisable to use the winter storage cover if you are not going to use the vehicle for a long period of time Ventilation grating with winter cover IMPORTANT DO NOT USE THE WINTER STORAGE COVER IN TEMPERATURES GREATER THAN 8 C AS THIS CAN DAMAGE THE COOLING UNIT AT THE REAR OF THE FRIDGE Remove the covers and re fit when placing the vehicle back into storage Maintenance of gas equipment A qualified service engineer must maintain and inspect gas and electrical equipment It is advisable to have this maintenance work performed by a customer service centre Contact the Customer Service department of Thetford for a list of qualified parties Important European laws covering gas appliances and extractors prescribe observance of the following rules which are the user s responsibility e appliances that run on liquid gas must be inspected before being used for the first time and every year thereafter the gas burner must be cleaned at least once a year or more frequently if necessary e Ifa gas hose is used it must be checked annually This hose has a limited life and thus must be regularly replaced Check the h
55. the quantity temporarily for 30 minutes by increasing the water temperature from 50 C to 65 C When 30 minutes have elapsed the water temperature returns to 50 C and the symbol goes out When you have selected more warm water the circulation pump stops 1 Press the button with the arrow until the symbol for selecting warm water flashes The OFF text is shown next to the temperature on the display flashes on 1AA ft een OFF 2 Switch the warm water on by pressing the 0N button The ON text is shown next to the temperature on the display a Ra Off DE Off flashes on 1AA in 220 ON 3 The warm water symbol is displayed 3 The warm water symbol goes out when 3 The gas heating symbol is displayed when the panel retums to standby the panel retums to standby when the panel returns to standby E 6 a Re tad A 220 CD Es 5 If you want you can switch off more warm 6 HEATING WITH GAS A Do as follows to switch off the gas heating water before 30 minutes have elapsed Do as follows to activate heating with gas 1 Press the button with the arrow until the 1 Press the button with the arrow until the 1 Press the button with the arrow until the gas heating symbol flashes The ON warm water symbol flashes The ON gas heating symbol flashes The OFF text is shown next to the temperature on text is shown next to the temperature on
56. the rack In the storage space on the inside of the refrigerator door there are two unique Thetford bottle slides see illustration The slides prevent bottles from sliding around during driving Push the slide against the products in the door or place the products between the bottle slide 105 Freezer compartment Important The freezer compartment is unsuitable as a means of freezing food the freezer will maintain the temperature of already frozen food Use only drinking water to make ice cubes Do not place any other products in the Water freezes fastest with the thermostat 106 freezer compartment when you are making ice cubes at the highest setting Tip Make ice cubes at night when your refrigerator has more spare capacity Door locking mechanism The refrigerator door has an automatic locking mechanism The door locks automatically when you press it shut firmly This automatic locking mechanism also keeps the refrigerator door shut during driving For some models an additional security device is fitted below the refrigerator By pushing the locking bar over the pin when the door is closed you can be sure that the door does not open during your journey If you are not going to use the refrigerator for a prolonged period of time you can use the special storage latch of the door locking mechanism see illustration to prevent odours Rotate the hoo
57. the towing coupling Check noseweight Note Do not overload car boot Note Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan WARNING All heavy and or voluminous items e g TV radio etc must be stored securely before travelling Sensible Loading How to apportion it LIGHT ITEMS MEDIUM ITEMS HEAVY Fig A ITEMS e e Fig B Illustration of excessive deflection of vehicle s rear suspension Towing vehicle s rear suspension It is important that the towing vehicle s rear suspension is not deflected excessively by the noseweight on the tow ball If it is excessive the steering and stability will be affected Fig B The greater the towing vehicle s tail overhang the distance between the rear axle and the tow ball the greater the effect the noseweight will have on the towing vehicle s rear suspension After trying out the caravan it may be found that a stiffening of the rear suspension is necessary but note that this may give the towing vehicle a firmer ride when not towing There are a number of suspension aids available and advice should be sought on which to use and how to fit It is important to ensure that the caravan is towed either level or slightly nose down If you have any doubts about the suitability of your towbar for towing a caravan consult the towing bracket manufacturer
58. to achieve the best possible result from the principle of convected heat it is 89 important to allow air to circulate freely under bunks and behind backrests and wall mounted cabinets If the vehicle has a fitted carpet ensure that the carpet does not obstruct the air supply to the radiators It is just as important that cushions or blankets do not interrupt the flow of air behind backrests and wall cabinets MAINTAINING THE HEATING SYSTEM WINTERCAMPING While camping during the winter ensure that the flue is kept clear of snow and ice since the inlet air to the LPG boiler enters through the flue Do not start the LPG boiler until the flue is completely free of snow A flue extension part no 3000 320 for fitting on the roof is recommended for winter camping Convectors 90 THE LPG SYSTEM The LPG system should be checked regularly by a professional who will ensure that there are no leaks from connections or hoses LPG hoses should be changed according to national regulations maximum of five years Check the date stamp on the hose Hose has a propensity to dry out and crack To increase safety we recommend fitting an Alde leak gauge type 4071 as close as possible to the pressure reduction valve Leak gauge type 4071 THE HEATING SYSTEM Regularly check the heating system s fluid level in the expansion tank The level should be about 1cm above the minimum indicator
59. unit are not fitted An AM FM aerial is also omitted as DVB radio channels can be obtained on the TV unit via the roof mounted TV aerial DVB radio channels include many national radio stations but may not include local radio stations normally received on AM or FM wavebands Please see the instructions supplied with the TV for details of scanning for DVB TV and radio stations The number of channels available will vary according to area depending on the signal strength available at the location STATUS 530 DIRECTIONAL TV AND FM RADIO ANTENNA model dependant Firstly determine the approximate location of the nearest transmitter and whether the signals are horizontally or vertically polarized For assistance ask your site operator or check antennas in the vicinity 1 Loosen the Mast Locking Collar and Wall Bracket and raise the antenna Turn the mast to direct the Antenna towards the TV transmitter The RED spot on the bottom of the mast indicates the front of the Antenna 2 When receiving vertically polarized signals rotate the winder anti clockwise to cant the antenna through 90 DO NOT over tighten or use undue force on the winder DO NOT cant for vertically polarized signals with the TELESCOPICS EXTENDED 3 Switch ON the Power Pack and the RED LED will illuminate 4 Check the gain control switch is set to normal NML 5 Tune your television to the strongest signal You may need to adjust the di
60. until the battery reaches a voltage of LA AN then charging takes place ata constant voltage of 13 8V In this state the recharge current gradually decreases and the battery can be left permanently connected to the charger without causing it any damage The battery charger is fitted with circuitry which will protect it in the event of electrical or thermal overload Should the current draw exceed the rated output of the unit then it will begin shutting down This will probably be noticed as dimming of the 12V lighting On the removal of the excessive load the charger will automatically recover To protect against overheating there is an electronic thermal protection circuit which will operate should the temperature of the unit rise above a Safe level If this happens then the output will shut off until the temperature has dropped back to a safe level In addition to the mains module three switches are present on the front of the NE143RM NE143RM QNORDELETTRONICA Ke A mmm a m SS ZA Sa oo EN SPACE HEATER This switch can be used to isolate power to the 230V element on the Truma space heater This is in addition to the selection of OFF 500W 1000W or 2000W on the space heaters own control module WATER HEATER This switch controls 230V power to the Truma Ultrastore water heater This is the only means of turning the electric element in the water heater on or off CHARGER This switch controls the charg
61. use the first available power source from VAN CHARGER or CAR D Key with LED to tum ON OFF the PUMP The pump does not work when the control panel is off When the pump is working the LED is blinking Key for turning LIGHT group B on and off FIA Key with LED to MA connect disconnect the VAN Battery If the charger is not working and the VAN battery is not connected the system will go off Key for turning LIGHT group A on and off If the VAN Battery voltage remains under 10 0V more than two minutes the System will automatically disconnect the VAN Battery and the System will go OFF S a Key with LED to TR connect disconnect the CAR Battery If the charger is not working and the CAR battery is not connected the system will go off If the CAR Battery voltage remains under 10 5V more than two minutes the System will automatically disconnect the CAR Battery and the System will go OFF VIEWING The main screen always shows the internal temperature the time and date If there is a mains supply and the charger is working the display shows the icon 5 Press this key once to view Sa the water level in the fresh water tank 0 1 4 2 4 3 4 and 4 4 if connected with Control Unit HIGH The screen shown remains active for approx 30 seconds If connected with Control Unit LOW this page can be disabled in the PROGRAMMING section Press the key twice to view the voltage for the leisure and Car
62. your supplying dealer The after sales service at the factory is geared to support our dealer network as is the service provided by appliance manufacturers In the interest of safety replacement parts for an appliance shall conform to the appliance manufacturers specifications and should be fitted by them or their authorised agents 186 Note Please remember to quote chassis number when ordering any items from your dealer Customer Care Tel 01482 875740 Fax 01482 840082 NOTE The times for contacting Customer Care by telephone are 9am to 4pm Monday to Thursday 9am to 12 45pm Friday Swift Group Website www swiftleisure co uk Swift Group E Mail Enquiry enquiry swiftleisure co uk REPAIR FACILITIES Should you be unfortunate enough to suffer a major accident with your caravan it is comforting to know that we have a completely separate repair shop facility where their fully trained experts will under take all types of major damage repair work Repairs of a minor nature should be referred first to your local dealer The enjoyment of caravanning can be greatly enhanced by membership of one or more of the various caravanning motoring and holiday clubs Here are some useful addresses CARAVAN CLUBS The Caravan Club East Grinstead House East Grinstead West Sussex RH19 IUA Tel 01342 326944 www caravanclub co uk The Camping and Caravaming Club Greenfields House Westwood Way Coventry West M
63. 113 Spinflo Oven e Geo eR a E es 117 Using the Hob burners ccccecee cece cece e cee eee eeeaa eee ee ee eeeeeaaaaaeeeeeaee 117 Using the the En EE E 117 Using the the OVEN rissies eadi a iA aiai ia a ieai 118 Microwave Oven EE 118 Thetford Cassette C 200 CW amp C 200 CWE AAA 123 Thetford C250 CWE Cassette Toilet AAA 127 Extemal Barbeque Point 132 TV Al deco ins 133 Supplier Fitted Supplied Entertainment Equipment 134 Status 530 directional TV amp FM radio antenna WING omni directional TV antenna Bedding ME Cassette Blinds and FlySCreenS AA Doorscreen 139 Roof Lights and Windows A 139 140 Air Conditioning i edi rc 144 Ash Framed Doors 149 Tables i o 149 Shower ae 150 Fixing of Awnings 150 SAS210 MOBILE ALARM SYSTEM Using the latest microprocessor technology the SAS210 provides all year round protection for your caravan Please read all sections of these user instructions before attempting to operate the SAS210 If you are unsure of any of the following points please contact your local dealer or the manufacturer direct see point 5 on page 75 1 Operation AmyvDisarm The SAS210 Alarm System is armed and disarmed by pressing the button on the key fob remote controller The alarm has four modes of operation a Disarmed b Fully armed with internal movement sensor and tilt sensor active c Partially set with only the tilt sensor active
64. 138 DO NOT ALLOW THE BLIND OR FLYSCREEN TO RE COIL WITHOUT CONTROL e It is not recommended that blinds and or flyscreens are left in the down position for long periods or when travelling as this can result in fatigue of the spring e Clean the cassette side track and fabrics with mild detergent and water Lubrication of mechanism or spring is not required or recommended However if components should require cleaning use only WD40 or similar with fluff free cloth Other lubricants may result in damage to fabrics and plastics Tension Adjustment Remove plastic cover if fitted to locate tension lugs The tension lugs have a slot and are located in the cassette on a bayonet principle Insert screwdriver into slot ensure a good fit turn lug clockwise to allow the spring tension to push the lugs just free of the cassette Keep fingers away from screwdriver tip to avoid accidental injury Spring can now have more or less tension applied as required If in doubt of tension to be applied release all tension and re start In which case with blind fully wound on the roller apply 12 revolutions of lug factory setting Refitting is a reversal of removal procedure For more detailed information see manufacturers instructions Cassette Blind and Flyscreen Always hold the end rod in the middle When closing blinds slide the end rod of the flyscreen blind on to the end rod of the sun blind and engage To open
65. 22 is only permissible if the thread is locked or welded 4 The AKS 3004 cannot be used witha laterally attached reversing lever on the left side when facing direction of traffic 5 The towball must be free from grease paint and other residue otherwise the stabilising effect will be greatly reduced Fig 22 6 If friction pads become contaminated with grease they should be replaced The AKS 3004 should only be operated by one person when opening or closing the handle to reduce injury risks Preparation for coupling uncoupling The Stabiliser lever Fig 24 ltem 2 must be in the uppermost position Open Coupling Pull the coupling handle Fig 25 Item 1 up in the direction of arrow The coupling mechanism has an open position ie as long as the AKS 3004 is not placed on the ball the handle will remain open Put the opened coupling onto the clean towball The handle must now make an audible click and return to the flat position 167 Fig 26 168 Waming The coupling is correctly engaged when the green edge of the safety indicator button is visible Fig 26 Item 3 Stabiliser Unit To operate the Stabiliser once coupled to the towball simply press the stabiliser lever down as far as it will go Fig 26 Item 2 Uncoupling Pull the stabiliser lever handle up as far as it will go open the coupling handle and lift the AKS 3004 from
66. ANK ONLY USE THE SYSTEM WHEN THE TANK IS FULL USING THE SYSTEM TOO OFTEN ON AN EMPTY TANK CAN CAUSE DAMAGE TO THE PUMP WHICH COULD CAUSE THE SYSTEM TO FAIL CLEANING AND MAINTENANCE The toilet should be cleaned and maintained 130 regularly depending on the amount of use To clean Thetford toilets we advise using water and Thetford Bathroom Cleaner Note Never use bleach vinegar or other powerful household cleaners that contain these substances These may cause permanent damage to the seals and other toilet components Toilet Bowl Squirt Thetford Bathroom Cleaner into the toilet bowl e Flush the toilet bowl with water and wipe down the rest of the toilet with a damp cloth e Clean seat and lid The seat and lid can easily be removed Lift the seat and lid assembly and pull the round pins inside the assembly outwards from the pin holes After cleaning replace the seat and lid by positioning the round pins in front of the pin holes and push the lid and seat downwards To keep your flush water fresh and to prevent deposits from forming in your toilet bowl add a correct dosage of Aqua Rinse in your flush water tank if present on your toilet Tip For a really shining toilet dry with a soft dry cloth after cleaning Waste Holding Tank To keep your Waste Holding Tank fresh and clean Thetford has developed a number of different toilet fluids Thetford toilet fluids suppress smells reduce formation
67. ASSETTE C 200 CW Manual and C 200 CWE Electric FEATURES 2 3 4 4a 10 11 12 13 14 Access door 16 Removable seat and cover Rotatable bowl Valve blade handle opens and closes valve blade Flush handle activates the flush by lifting and pushing down the handle C 200 CWE Flush button activates flush Power supply for the waste level indicator two batteries type Penlite 1 5V AA alkaline Waste level indicator indicates when holding tank requires emptying Rotating pour out spout makes emptying holding tank easy and convenient Upper carrying handle Automatic holding tank vent vents the holding tank when the tank is inserted in the toilet This prevents under or overpressure in the holding tank Valve blade opener Sliding cover closes automatically when holding tank is taken out Guarantees optimal hygiene Valve blade Vent button vents the holding tank to avoid splashing while emptying Hand grip Waterfill door 123 CASSETTE C 200 CW AND C 200 CWE The toilet section of the C 200 includes a rotatable bowl removable seat and cover a console with a flush handle flush buttons a built in flush watertank and a waste level warning indicator The valve blade handle is located undemeath the bowl PREPARING FOR USE 1 Open access door pull retaining clip upwards fig 1 2 Remove holding tank by pulling straight out When holding tank hits
68. Aoc AutoOn Amp Menu flashes 5 Now adjust the stop time and press Store again The text field shows the required temperature and ON On lisia ID DN KDE HO Bi Wer AutoOn Amp Menu flashes 6 If you want the temperature change to be repeated daily select day O Auto C is shown in the display when the panel returns to standby 15 STARTING THE HEATER AUTOMATICALLY AutoOn This function is used if you want the heater to start automatically at a later time The heater works for 24 hours and then stops Automatic start is repeated the following week as long as the function is activated To activate the function you must first light up the lower row of functions See item 11 The function controls the panel s main breaker flashes The start time will be displayed Set the time in accordance with item 12 and press Store to store the settings OFF is shown in the display IFF DE on Jind DFF Ext Autoe AutoOn Amp Menu 3 Press the On button On is shown in the display and AutoOn flashes Set the panel s main breaker to OFF on les UN d Ex Atert Aug On Amp Menu flashes Press the button with the arrow until the AutoOn symbol flashes OFF is shown in the display To activate AutoOn press the On button or the Off button to close the function aw Y DES oh Dk gt 99 Whe
69. Causes i Unsuitable or unbalanced outfit ii Incorrect loading or weight distribution iii Excessive speed especially downhill iv Side winds v Overtaking vi Being overtaken by a large fast moving vehicle vii Erratic driving viii Insufficient tyre pressures ix Mixing radial and cross ply tyres Cures Cases of persistent snaking can be alleviated by the use of a stabiliser On the road If you do find your outfit snaking try to keep the steering wheel in a central position as far as possible decelerate and avoid braking if possible Types of tyres fitted The original tyres fitted by the manufacturer are suitable for towing at maximum speed of up to 81 mph 130 kph TYRES Caravan manufacturers choose the type size profile load carrying capacities and speed ratings to match the design masses of there vehicles adjusting the tyre pressures to suit Only change the type of tyres on your caravan on expert advice from the caravan manufacturer or tyre manufacturer TYRE MAINTENANCE Tread depth Pay special attention to the amount of tread remaining on your tyres and measure them regularly Always replace tyres before they reach the minimum legal limit of 1 6mm Periodically tyres should be rotated to equalise wear in the same manner as car tyres Pressures The caravan manufacturers plate fixed adjacent to exterior door and Technical handbook contains information about caravan loading and
70. Fig 35 item 3 Fig 36 using special torx tool 5 Press friction lining recess Fig 35 Item 4 inwards and pull down and out 6 Open coupling handle Fig 35 Item 8 7 Remove countersunk head cap screw using special torx tool Fig 35 ltem 5 Fig 37 8 Press friction pad inwards with a screwdriver and remove from ball cup 9 Fitment of new linings takes place in reverse Tighten screws 3 amp 5 to 5 Nm 10 Replace rubber soft dock insert top section first then bottom Important Maintenance and Cleaning Advice 1 The towball should be cleaned regularly to remove grease or other residue the use of Thinners White Spirit or Brake Cleaner is recommended otherwise the stabilising effect will be severely reduced Fig 35 L e Fig Lubrication Should lubrication of the stabiliser parts become necessary then the following must be observed a Clean all parts thoroughly b Areas may only be covered with a thin film of grease Fig 38 c Use multipurpose grease DIN 51825 KTA 3K Waming When lubricating ensure none gets into the friction pad or towball holding area If friction pads are contaminated they should not be cleaned but replaced The surface of the towball must be free of grooves rust or seizing marks Towballs coated with paint or similar must have this surface completely removed use 100 or 120 grain emery paper If
71. I3 COMMON RETURN E CAR BATTERY D FRIDGE RETURN le Ne SNC E FRESH WATER TANK ALLARM OPTIO 0YI1DA X3AD DNINNS ANTONI TaNvd au HLJIAS INSSI D IER NO SNIVA Sne aaen aaen TANK HEATER WATER HEATER Gs TOILET FAN HEATING SYSTEM soer Ers wv FRONT LIGHT cP FRONT LIGHT REAR LIGHT a REAR LIGHT AVINING LIGHT EXTRACT FAN socker RADI COMMON RETURN zm LIGHT D OR SOLAR PANEL YELLOW JP11 GREEN LEFT LIGHTS RIGHT LIGAS LEFT LIGHTS ADDITIONAL ROAD LIGET RIGHT INDICATORS Cu RETURN REVERSE LIGHTS RIGHT LIGHTS MON RETI REAR FDG LIGHT LEFT LIGHTS LEFT INDICATORS S LIGA IESSEN 50 70 63 NE190 CONTROL PANEL COMMAND ir Key with LED to enable disable the PUMP When the pump is working the LED is blinking ao Key with LED to connect disconnect the VAN Battery If the charger is not working and the VAN battery is not connected the system will not switch If the VAN Battery voltage remains under 10 0V more than two minutes the Syste
72. IPE BOOK ETC IN ANY OF THE AIR GAPS BETWEEN THE MICROWAVE AND THE INSIDE FACE OF THE MICROWAVE CABINET CLEAR AIR GAPS AT THE TOP BOTTOM AND BOTH ENDS ARE ESSENTIAL TO THE EFFICIENT OPERATION OF THE MICROWAVE MICROWAVE OVEN If factory fitted the specification is Make SHARP Model R209 Power supply SINGLE PHASE 230 240V 50Hz Microwave Power Consumption 1 21kW Input power 5 2A Output Power 800W IEC 60705 Frequency 2450 MHz Outside dimensions 460 W x 281 H x 360 D mm Cavity dimensions 322 W x 187 H x 336 D mm Oven capacity 20 litre Cooking uniformity Turntable diameter 272mm Weight Approx 12kg Internal capacity is calculated by measuring maximum width depth and height Actual capacity for holding food is less If fitting a Microwave DIY we recommend you purchase the above specification PACEMAKER IF YOU HAVE A HEART PACEMAKER CONSULT YOUR DOCTOR OR THE PACEMAKER MANUFACTURER PRIOR TO OVEN USE ADVISORY NOTE FOR USERS OF A MICROWAVE OVEN Microwave Ovens were originally introduced to re heat pre cooked pies etc Over the years people started using them for re heating ready made meals and now for they are used for cooking small amounts of food Most small microwaves and some large microwaves cease to cook the food when the microwave starts to overheat This often occurs when batches of food are cooked co
73. Not applicable Not applicable Lighting 230V based on 2x 40 W bulbs DO W 0 3 amp Not applicable Not applicable Lighting 12V based on 10 W bulb Not applicable 10 W 0 8 amp Not applicable Avtex 15 LCD TV 345 W 1 5 amp 43 W 3 6 amp Not applicable Pressure switched pump Not applicable 48 W 4 0 amp Not applicable Radio CD player Not applicable 12 W 1 0 amp Not applicable Omnivent position 1 Not applicable 15 W 1 2 amp Not applicable position 2 Not applicable 30 W 2 5 amp Not applicable position 3 Not applicable 50 W 4 0 amp Not applicable Air Conditioning unit 1200 W 5 25 amp Not applicable Not applicable Microwave factory fit 1200 W 5 3 amp Not applicable Not applicable Note These are approximate figures for guidance only 58 NE 171 Control Panel occoocccccoccncccnnonconncnnnnnnonnonanonanana 60 NE 183 amp NE189 Control Panel amp Control Unit 61 NE 190 Control Panel 20 0000 0 e cece cena eee ee sees cnn nnnnnnnnnns 64 NE 143RM Power Supply Unit AA 66 Consumer Unit cocinar cara dera 67 Separate Charger ccooooooccccccccnoocccccnononancnnnnnnnonnnnnnnnnnnnanancnnnnns 68 Nordelettronica 12V DC Distribution Unit 68 ELECTRICAL GE SS EQUIPMENT Battery A e 69 NE171 CONTROL PANEL CAR VAN SELECTOR SWITCH A car caravan selector switch is provided on this control panel and should be used in the following way CARAVAN VAN PO
74. O CARRY A CHILD TO A MAXIMUM OF 70KG 1 Release catches one at a time 11 STONE 2 Release press studs on the bed board 3 Grasp the bunk as shown and pull WARNING Use upper bunks for sleeping carefully in direction of arrows only with the provided protection 4 The bunk is designed to automatically against fall out in position move into the correct position 5 Where a bed board is fitted unfold and make sure it is secured by press studs when lifted into position The bed board is required to protect both the occupant 6 years of age these bunks are not and the window from damage during use palo Ji use by infants without of the bunk supervision WARNING Care shall be taken against the risk of fall out when the upper bunks are in used by children especially under 6 Locate safety boards 7 Arrange seat cushions as appropriate 137 KOMFORTROLLO BLINDS SEITZ Blinds and Flyscreens Flyscreen and blinds operate in the same manner The flyscreen can only be fully up or fully down but the blind also has an intermediate position To operate pull down by holding the fingergrip s gently ease towards the window to locate the catches To retract pull down easing away from the window to release the catches and guide to the required position ONLY OPERATE BY HOLDING THE FINGERGRIP S pulling on one side will cause uneven running and snagging
75. OLOUR DESCRIPTION PIN NO COLOUR DESCRIPTION 1 YELLOW LEFT FLASHER 1 YELLOW LEFT FLASHER 2 BLUE FOG HAZARD LIGHT 2 BLUE FOG HAZARD LIGHT 3 WHITE EARTH FOR 1 8 El WHITE EARTH FOR 1 8 4 GREEN RIGHT FLASHER 4 GREEN RIGHT FLASHER 5 BROWN RIGHT TAIL LIGHT 5 BROWN RIGHT TAIL LIGHT 6 RED STOP LIGHTS 6 RED STOP LIGHTS F BLACK LEFT TAIL LIGHT 7 BLACK LEFT TAIL LIGHT 8 ORANGE REVERSE LIGHTS 8 ORANGE REVERSE LIGHTS 9 BROWN BLUE CAR 9 BROWN BLUE CAR 10 BROWN RED FRIDGE 10 BROWN RED FRIDGE 11 WHITE BLACK EARTH FOR 10 11 WHITE BLACK EARTH FOR 10 12 NOT YET ALLOCATED 12 NOT YET ALLOCATED 13 WHITE GREEN EARTH FOR 9 13 WHITE GREEN EARTH FOR 9 Bulbs must be of correct wattage for the application See Service handbook WARNING Do not cause any road lighting to be obscured by the addition of any options or accessories to your caravan PASSENGERS Passengers are forbidden to ride in a caravan BREAKAWAY CABLES UK law requires that all caravans are fitted with a safety device to provide protection in the unlikely event of separation of the main coupling while in motion A device referred to as a breakaway cable fulfils this requirement and when fitted as on your caravan is mandatory Purpose To apply the caravans brakes if it becomes separated from its towing vehicle Having done this the cable assembly is designed to part allowing the caravan to come to a halt away from the towing vehicle Identification A thin steel cable with
76. OW The lower menu row can be used for such things as setting the clock external start night temperature automatic start of the heater To use the lower menu row you must activate it by doing as follows 1 Press the button with the arrow until the symbol for the lower menu row flashes 2 Light up the menu row by pressing the HOn button The lower row with symbols lights up on Lat ft O Ext Auto AutoOn Amp Menu 3 To switch off the lower menu row press the Off button when the symbol flashes Activated functions will be displayed even if the lower menu row is switched off on Lat 220 Si flashes 12 CLOCK O To set the clock first light up the lower row of functions see item 11 1 Press the button with the arrow until the clock symbol flashes on lind Day Hour Min 7 Se F m 8 O m ED Off Eq GN Ae AutoOn Amp Menu flashes 2 Press the YOn button Day flashes Use HOn or Off to set the weekday AA ED ka gt Off flashes l a LA Day Hour Min c 00 00 E Ext Autoe AutoOn Amp Menu 3 Step forward with the arrow key until the time is displayed Hour flashes Use On or Off to set the full hour AA GIS Ce Day Hour c 08 00 Ed Ext Autoe Auto On Amp Menu 97 4 Then step forward with the arrow key until the minutes are displayed Min flashes Use On and Off to set the minutes
77. RIME SPUTTERS No discharge motor runs Is the strainer clogged with debris Is there water in the tank or has air collected in the hot water heater Is the inlet tubing plumbing sucking in air at plumbing connections vacuum leak Is the inlet outlet plumbing severely restricted or kinked Proper voltage with the pump operating 410 For debris in pump inlet outlet valves or swollen dry valves Pump housing for cracks or loose drive assembly screws PUMP WILL NOT SHUT OFF RUNS WHEN TAP IS CLOSED Output side pressure plumbing for leaks and inspect for leaky valves or toilet For air trapped in outlet side water heater pump head For correct voltage to pump 10 For loose drive assembly or pump head screws Are the valves or intemal check vale held open by debris or is rubber swollen Pressure switch operation adjustment incorrect refer to shut off adjustment for switch NOISY OR ROUGH OPERATION For plumbing which may have vibrated loose Is the pump plumbed with rigid pipe causing noise to transmit Does the mounting feet that are loose or are compressed too tight For loose pump head to motor screws 3 long screws The motor with pump head removed Is noise from motor or pump head RAPID CYCLING Pressure switch shut off adjustment Water filter purifier should be on separate feed line For restrictive plumbing flow restrictors in taps sho
78. ROWN EZ wt RED NEUTRAL BLUE L EES 2 FLEXIBLE 3 CORE CABLE 2 5mm2 777 earm creevaveriow PZZD EARTH GREEN 8 YELLOW ge r EE VIEW OF VIEW OF VIEW OF VIEW OF TERMINALS SOCKET TUBES PINS TERMINALS S BLUE BROWN w s E LIVE NEUTRAL NeuTRAC Dve NEUTRAL fowr O_O 20 Ki NEJTRAL pa O SC NN LA EARTH tanith EARTH GREEN amp YELLOW GREEN amp YELLOW CABLE COUPLER WARNING IT IS ESSENTIAL THAT CONNECTIONS ARE MADE EXACTLY AS SHOWN IF TERMINAL MARKINGS ARE NOT IN ACCORDANCE WITH THE DIAGRAM THEY MUST BE IGNORED IF INDOUBT CONSULT A QUALIFIED ELECTRICIAN THE LEGAL LENGTH OF THE MAINS INLET CABLE IS 25 2 METRES WHEN IN USE IT MUST BE FULLY UNCOILED AND PROTECTED FROM TRAFFIC 57 TYPICAL APPLIANCE CONSUMPTION FIGURES 230 Volt 12 Volt LP Gas Appliance Item Watts Amperes Watts Amperes grams hour Refrigerator 115 W 0 5 amp Only when towing 12 17 5 g h Ultraheat Space Heater 500 W 2 2 amp 12 W 1000 W 4 5 amp 12 W 1 0 amp 30 to 280 g h 2000 W 8 5 amp 12 W Ultrastore Water heater 850 W 3 7 amp Not applicable 120 g h Cooker Hotplate 1 Not applicable Not applicable 161 g h Hotplate 2 Not applicable Not applicable 110 g h Hotplate 3 Not applicable Not applicable 73 g h Hotplate 4 800 W 3 5 amp Not applicable Not applicable Grill Not applicable Not applicable 117 g h Oven Not applicable Not applicable 125 g h Battery Charger 430 W 1 9 amp
79. SITION When in this position 12V DC power is available from the caravan battery to power all 12V circuits If the charger is switched ON the caravan battery will be charged up by the charger transformer unit CENTRAL POSITION When in this position with the charger switch ON power is provided to all 12V circuits via the charger transformer only With the charger off all 12V DC circuits are isolated 60 CAR POSITION The switch can be placed in this position should the caravan battery become discharged and a 230V supply is not available First of all the towing vehicle should be electrically connected with the caravan via the 12S connector Care is needed to avoid discharging the battery in the tow vehicle to an extent that the engine cannot be started Please note that when towing and using the 12V element of the fridge correct positioning of the car van selector switch may be required see details in the Towing Code section of this handbook PUMP SWITCH AND INDICATOR Included on this panel is a pump isolation switch The isolation switch illuminates the LED above the switch when in the on position The isolation switch is used to isolate the 12V DC power to the pump in the event of a pump fault or merely for use as a safeguard against unwanted pump operation BATTERY CONDITION METER The Red display on the control panel shows the voltage of the caravans 12V DC circuits measured at the control panel This
80. Y Automotive retailers including Hanford s Before carrying out any DIY work within the warranty period 3 5 years please check with your nearest Swift Group dealer or contact Supercare customer services on 01482 875740 for advice CARAVAN EXTERIOR Aluminium Panels The stove enamelled paintwork is very durable and easy to clean owing to the high gloss properties Plastic Panels GRP ABS These are used for front and rear panels and in some cases for the roof 152 Cleaning For both aluminium panels and plastic panels 1 Wash the caravan regularly with mild detergent Rinse with cold water and leather off 2 For better protection a similar coloured good quality car wax may be applied For sealed areas a mild soap is the best way to clean without affecting the sealant Acid or alkaline based cleaners or solvents should not be used WARNING Under no circumstances use any abrasive cleaning agents or solvents on the exterior panels Care should be taken as the silicon in some polishes can attack the rubber used on the exterior for seals and gaskets Mouldings All mouldings are of anodised aluminium and will retain their lustre for a long period if no abrasive materials are used to clean them Acrylic Windows Wash windows carefully as you would with the paintwork of your car do not scrub windows prior to removing surface dirt and film with a hose pipe trapped dirt could cause scratching Wash with a
81. a red plastic coating fitted with a means of attachment for connection to the towing vehicle Located directly beneath the coupling head Operation In the event of the main coupling of the Caravan separating from the towing vehicle the cable should be able to pull tight without any hindrance engaging the caravan brakes The breakaway cable should not become taut during normal use Correct procedure for use Regularly check the cable and clip for damage If in doubt contact your Swift Group dealer Make sure the cable runs as straight as possible and goes through the cable guide fitted underneath the caravan coupling head Determine whether or not the towing vehicle towbar has a designated attachment point i e a part specifically designated for a breakaway cable Where a point is designated on the towbar e Pass the cable through the attachment point and clip it back on itself figure 1 Do not clip directly onto the designated point figure 2 since the clip is not designed for use in this way Where there is no designated attachment point on the towbar Fixed ball Loop the cable around the neck of the towball in a single loop only See figure 3A and 3B Page 28 Detachable towball You must seek guidance on procedure from the towing vehicle towbar manufacturer or supplier Fig 1 Fig 2 27 Fig 3A Fig 3B 28 When the breakaway cable is attach
82. amage to the heater as a result of overheating Do not place inflammable materials near the heater Please observe these instructions for your own safety 3 When operating a brand new heater for the first time or after it has been idle for a lengthy period you may temporarily notice a slight smoke and smell We advise running the heater at full power and thoroughly ventilating the room 4 Any modifications to the appliance or the use of spare parts and accessories important for the operation which are not Original Truma parts or non observance of the instructions for installation and use will result in the guarantee becoming invalid and no liability will be assumed Furthermore the approval for operating the appliance will become invalid and in some countries also the approval for operating the vehicle TECHNICAL DATA Power supply 230 V 50 Hz Power consumption at power setting 500 W 2 2 A 1000W 4 5 A 2000 W 8 5 A Weight approx 2 kg ALDE COMPACT 3010 QUICK START GUIDE Use the Left lt and Right gt arrow keys to move across the symbols Highlight the required symbol so that it flashes You can then adjust the function Use the On and Off keys to adjust settings and turn functions On and Off On Off With On displayed the boiler is in standby mode and ready to be given commands With Off displayed the boiler is shutdown Select your desired room temperature 30 min hot wate
83. an as this creates a fire hazard Keep all flammable material away from the appliance To light the grill Push in the control knob and turn anticlockwise to the large flame symbol Keep the knob depressed and press the ignition button if fitted or use a hand held spark ignitor or gas lighter The knob must be held in for 15 20 seconds before releasing Detachable grill handle if supplied Place the handle shield uppermost over the edge of the grill pan at the recess and slide along to position centrally between the two locater bumps To remove the handle place the grill pan down and lift the handle slightly as you Slide it along the recess Using the grill Push in the grill pan until it locates centrally under the grill burner There are three different grilling positions as the trivet can be inverted to give a high or low position or it may be removed 1 The high trivet position is suitable for toasting bread 2 The low trivet position is suitable for grilling all types of meat 3 With the trivet removed the food is placed directly on the base of the grill pan eg when cooking dishes such as whole fish Always preheat the grill for 3 minutes for best results When you have finished grilling check the control knob is in the off position THE OVEN Caution When you are cooking keep children away from the vicinity of the oven Important A safety device stops the ignition being used when the o
84. and if in any doubt a qualified electrician consulted For cars equipped with 13 pin sockets an adaptor may be required if the caravan is fitted with a 12N AND 12S plug fitted to the caravan If so consult your dealer or qualified electrician The wiring allocations were changed in 1998 and it is important that you check the car to caravan connections are compatible prior to coupling up to the car WARNING Always disconnect the electrical connector between the towing vehicle and the caravan before connecting a low voltage supply to the caravan mains and before charging the battery EN 1648 1 All road lights must be in working order e Lenses and reflectors must be in good condition 26 12N AND 12S VIEWED FROM REAR OF PLUG 50 028 TUBES PINS yO y PINS O STRIPS rte 12N BLACK 12S GREY TERMINAL COLOUR _12N PLUG TERMINAL COLOUR _ 12S PLUG 1 YELLOW L H INDICATOR 1 YELLOW REVERSING LIGHT 2 BLUE REAR FOG LAMP 2 BLUE NO ALLOCATION 3 WHITE COMMON RETURN 1 7 El WHITE NEGATIVE PIN 4 4 GREEN R H INDICATOR 4 GREEN CONTINUOUS POWER SUPPLY 5 BROWN R H SIDE TAIL amp No PLATE LIGHT 5 BROWN NO ALLOCATION 6 RED STOP LAMP 6 RED FRIDGE 7 BLACK L H SIDE TAIL amp No PLATE LIGHT 7 BLACK RETURN FOR FRIDGE VOLTA J EAGER amp MULTICON FEDER 13 PIN PLUGS viewed from rear MULTICON VOLTA EAGER FEDER 13K PIN NO C
85. ant after cleaning Note Never use Vaseline or any vegetable oil except olive oil These may cause leakage or malfunction The lip seal is a part of the toilet that is subject to wear Depending upon the extent and manner of use the seals will become less effective and will need replacing periodically CLEANING AND MAINTENANCE FOR OPTIONAL FEATURES e Automatic Ventilation The filter of the Automatic Ventilation needs to be renewed periodically After approximately 4 full weeks of use the filter loses its absorption power e Pump Out Waste System To ensure optimal functionality of the Pump Out Waste System periodical maintenance of the tube and pump is recommended After emptying the Waste Holding Tank completely fill it with clean water and empty it again This will clean the pump and the hose Do this once every 3 weeks when on holiday This should ensure proper operation of the system WINTER OPERATION You can use your Thetford Cassette Toilet as normal in cold weather as long as the toilet is situated in a heated location If there is a risk of freezing we advise that the toilet is drained by following the instructions under Storage For environmental reasons the use of antifreeze such as that used in car radiators is not recommended STORAGE It is important that you follow the instructions below if you do not expect to use your Thetford toilet for a long winter period Activate the Control Panel by
86. appliances except by qualified persons at an authorised Swift Group dealership SECURITY Caravan theft The theft of a caravan can occur in the most unlikely circumstances from a motorway service area even from an owner s driveway Secure all windows and doors when your caravan is unoccupied even if only for a short length of time Chassis number Record your caravan chassis number which can be found on the front offside section of the drawbar Fig A or any of the eye level windows Make a note of this number in the space provided at the front of this handbook and make a separate note of the number to keep safe at home Additional security Consider fitting any device which might deter or prevent intrusion by thieves A hitch lock cover prevents towing of the caravan A wheel lock prevents towing of the caravan and removal of the wheel Customers are advised to identify their caravan with a method for subsequent identification if other forms of identification have been altered or removed Free crime prevention advice about securing your Caravan protecting your valuables property marking either at home or whilst on site can be obtained from the Crime Prevention Officer through your local Police Station Phantom satellite monitoring system Depending on model and specification your caravan may be fitted with a Phantom Tracker security device This device is fitted in a concealed location and linked to the a
87. ar fruit juices and salt and they can mark or damage stainless steel if they are left on the surface for any length of time Wipe any spillage immediately Sharp objects can mark the surface of stainless steel but will become less noticeable with time Electric hotplates Important Ensure that elements are switched off and cool before cleaning For normal cleaning use a clean damp cloth For heavy cleaning use a clean damp cloth or scouring pad with a cream cleaner Follow the circular grooved pattern on the hotplate Rinse off any cleansing agent thoroughly then switch on to a low medium setting for few minutes to dry When cleaning take care to avoid the red dot on the high speed hotplate if fitted SPINFLO OVEN operate both bumers at the same time 6 To tum off Tum the control know until the Using the hob bumers line on the control knob is aligned with the IMPORTANT Before using the appliances for dot on the contol panel Always make sure the first time remove all accessories and 1 Ensure gas cylinder supply is connected and the control knob is in the off position when packing in the grill and oven including any tumed on In the event of a gas smell tum off F 5 y y you have finished using the hotplate bumers surface protection film Le plastic coating at gas cylinder mains and contact supplier bie Clean all interior surfaces with hot soapy 2 Flame supervision Each bumer is IMPORTANT The two in line hob
88. araffin or flueless gas heaters at all b If drying damp clothes or towels open a window enough to ventilate the area and turn on the electric element of the space heater but do not hang items over the heater c Try to make sure that all areas are at least partially heated Condensation most often occurs in unheated areas d To prevent condensation the heat has to keep room surfaces reasonably warm It can take a long time for a cold caravan or Motorhome to warm up so it is better to have a small amount of heat for a long period than a lot of heat for a short time e Caravans and Motorhomes are left unoccupied and unheated and can get very cold Whenever possible it is best to put the heating on at a low level before setting off on a journey in the winter to pre heat the vehicle f In houses the rooms above a heated room benefit to some extent from heat rising through the floor In Caravans and Motorhomes this does not happen Caravans and Motorhomes use only carefully selected insulation materials but unlike most rooms at homes they have all outside walls so they lose heat through all walls as well as the roof and floor Even in a well insulated Caravan or Motorhome with reasonable ventilation it is likely during cold weather if the temperature is less than 10 C that condensation will occur Ideally the temperature should be kept about 20 C although this is not always possible Mould growth Any sign of m
89. arth fault develops or a person touches a live piece of equipment the leakage of current to earth should immediately operate the RCD Residual Current Device and trip the switch for this module to the OFF position This switch is only re settable after elimination of the fault To re set operate the switch as for the MCB s Periodically the RCD should be checked by operating the button marked T The unit should immediately switch to the OFF position If the unit does not switch off then a qualified electrician should be consulted If the unit does switch off the test is complete and the switch can be re set restoring the supply back to normal Three smaller switches feature on the lower part of the unit SPACE HEATER This switch can be used to isolate power to the 230V element on the Truma space heater This is in addition to the selection of OFF 500W 1000W or 2000W on the space heaters own control module WATER HEATER This switch controls 230V power to the Truma Ultrastore water heater This is the only means of tuming the electric element in the water heater on or off CHARGER This switch controls the charger within the NE143RM As previously stated the charger is fully automatic and does not require switching on or off in normal operation However if 230V input current is limited turning the charger off may allow use of other 230V appliances 67 Please note that H the caravan is
90. ating signal The alarm sounds as long as the test button is pressed or there is smoke in the 36 Test Button detector When the alarm goes off always check carefully to see that there is no fire and never remove the battery from the alanm except when changing it Always test the alarm immediately after a long period of absence Under the test button there is a red control lamp which twinkles once a minute This shows that the battery is correctly connected If the alarm does not sound when testing the battery must be replaced The alarm should be dusted and cleaned regularly with a slightly damp cloth In connection with annual battery change or when required e g false alarm clean and vacuum the alarm carefully using a soft brush Removing and Replacing the Alarm Carefully twist the alarm anti clockwise Replace as diagram above Battery Replacement The battery lasts approximately one year About a month before the battery is completely flat the alarm emits a short signal once a minute this is the signal that the battery needs changing The alarm works as normal during this time The battery should be 9 Volt batteries GP 1604 S A Eveready 522 216 Duracell MN1604 Always test the alarm after changing the battery WARNING Ensure that batteries are correctly installed Positive terminal to positive contact marked negative terminal to negative contact Reversing a battery in its compar
91. aximum gross weight of 1360 Kg the AKS 2700 up to 2700 Kg and the new AKS 3004 up to 2000 Kg Each Stabiliser can also be retro fitted with an AL KO Security Device and Safety ball to ensure maximum theft Deterrent please see our accessory price list for further details All Red coloured AL KO Security Devices have full TUV and Sold Secure Approvals and are available from most good caravan dealers or direct from AL KO Mail Order on 0800 074 4334 AKS 1300 amp Security Device AKS 2700 amp Security Device AKS 3004 amp Security Device Road Wheels In most instances the road wheels and tyres are supplied by the Caravan Manufacturer The condition of wheels and tyres should be checked regularly particularly for distortion of flanges and the wheel dish Wheels that are damaged or distorted or have wheel bolt seatings cracked or deformed must not be repaired or used in service these must be replaced Important Standard AL KO caravan chassis use M12 wheel bolts These must always only be tightened to the correct torque setting Steel wheels 88 Nm 65 lbs ft Alloy wheels 115 Nm 85 Ibs ft in sequence i e North South East West NEVER clock or anti clockwise ALWAYS use a Calibrated torque wrench do not use a corner steady brace power or electric wrench It is as dangerous to overtighten wheel bolts as it is to not tighten them sufficiently Important The torque
92. backlight will go out The function LED remains blue Press the mode selector switch and the LCD display backlight will show the setting for 10 seconds Pressing the mode selector switch successive times takes you through the menu in the following sequence Manual DC 12V manual gas manual mains voltage 230V Use the cooling level selector switch to control the temperature of the refrigerator When you press the cooling level selector switch the LCD backlight will light up and show the currently set temperature Every time you press the cooling level selector switch again you set the refrigerator one position cooler On reaching the coldest temperature the system will start again at the warmest temperature setting Ten seconds after release of the cooling level selector switch the system will switch off the LCD backlight Selecting electrical power manually Mains voltage 230V The LED wams you whenever insufficient voltage is available or if a fault occurs If this happens the LED will start flashing once per second and an error code is shown in the LCD display When sufficient current is available again or the fault has been resolved the LED will emit a steady blue light again Direct current 12V The LED wams you whenever your vehicle s engine is not running or if a fault occurs or if insufficient voltage is available If this happens the LED will start flashing once per second and an error code is
93. batteries The screen shown remains active for approx 30 seconds When the Battery Charger is working and no battery is connected a specific page will show the Battery Charger voltage NO BATTERY CONNECTED 12 3 V 61 The screen shown remains active for approx 30 seconds Display contrast can be adjusted by tuming the white pin on the back of the panel PROGRAMMING Hold down this key for over 3 seconds to enter the programming menu Use the arrow keys to change page Press the enter key ai repeatedly to enter the page and select the value to be changed The arrow keys are used to increase or reduce the selected value whereas the cancel C key is used to quit the function and save the figure The following pages are available Regulation of date and time Regulation and enabling of clock When the clock is enabled the main screen shows the icon The clock will sound for 30 seconds press any key to stop it Enabling of tank alarms fresh water tank empty When this happens a buzzer is generated and at the same time the display shows the tank viewing window The tank alarm does not work with the control panel off or the engine alternator running Enabling of flat Van and Car batteries Whenever the Van or Car battery drops 62 below 10V or 10 5 for over 30 seconds a buzzer is generated and at the same time the display shows the viewing window for battery v
94. be made of the temperature variation in several dishes requiring different temperatures may be cooked at the same time In this way maximum benefit can be obtained from the gas used to heat the oven Care should be taken not to overload the oven adequate spacing being used to allow free circulation for heat Cooking guidelines See user instructions Do s and Don ts DO read the user instructions carefully before using the appliance for the first time DO allow the oven to heat before using for the first time in order to expel any smells before the introduction of food DO clean the appliance regularly DO remove spills as soon as they occur DO always use oven gloves when removing food shelves and trays from the oven DO check that controls are in the off position DON T allow children near the cooker when in use Tum pan handles away from the front so that they cannot be caught accidentally DON T allow fats or oils to build up in the oven tray or base DON T use abrasive cleaners or powders that will scratch the surfaces of the appliance DON T under any circumstances use the oven as a space heater DON T put heavy objects onto open grill and oven doors Leaks If a smell of gas becomes apparent the supply should be tumed off at the cylinder IMMEDIATELY Extinguish naked lights including cigarettes and pipes Do not operate electrical switches Open all doors and windows to disperse any gas escape Buta
95. been followed 112 the product has not been installed in accordance with the instructions alterations have been made to the product the product has been repaired by a Service Centre not recognised by Thetford the serial number or product code have been changed the product has been damaged by circumstances outside the normal use of the product Liability Thetford is not liable for loss and or damage caused directly or indirectly by use of the refrigerator ENVIRONMENT Refrigerators manufactured by Thetford B V are PCB free Most of the refrigerator is recyclable If the refrigerator has reached the end of its service life contact your local waste processing company to dispose of the refrigerator in an environment friendly way Energy saving tips e Install the refrigerator and switch it on about 12 hours before you put anything in it Do not expose the refrigerator to direct sunlight At an ambient temperature of approximately 25 C you can let the refrigerator operate at the middle position of the thermostat both with gas operation and mains voltage e Store foods that have been pre cooled Open the door only briefly when you take things out of the refrigerator Defrost the refrigerator regularly STOVES HOBS GRILLS AND OVENS PLEASE READ THE MANUFACTURERS INSTRUCTIONS BEFORE OPERATING THE APPLIANCE WARNING When you are cooking it is essential to provide additional ven
96. been removed and replaced the torque of the wheel nuts should be re checked after approximately 15 miles of running See 8 above WHEEL BOLT TIGHTENING When refitting a wheel it is ESSENTIAL that the wheel bolts are tightened to the recommended torque figure and in the correct sequence The sequences necessary to correctly carry out this work on a 5 stud wheel is as follows 5 Stud al Fig A Fig B Side Lift J ack 31 J ACKING POINTS WARNING Only jack up your caravan when H is coupled up to the car with its handbrake applied and in 1st gear engine off Ensure that the jack is located in the correct position Le on the jacking bracket on the chassis for the AL KO side mounted jack Fig B Alternatively the reinforced axle mounting plate can be used as an altemative but the chassis member itself MUST NEVER be used as a jacking point All caravans are provided with the facility to fit AL KO side jacking points and although a scissor trolley or bottle jack may be used it is recommended that the side mounted AL KO J acking System should be used STOPPING ON A HILL Pulling off again can sometimes present a problem The easy solution is i Carry a good sized wedge shaped piece of wood with a rope or light chain attached ii Attach the other end of the rope to the nearside rear grab handle iii Place the wood behind the nearside caravan wheel iv Carefully revers
97. biliser Hitch up AK160 coupling Stability Towing Vehicle Rear Suspension Pullman Bunks Reading Lamp O2NM 148 Refrigerators Thetford Absorber 102 Repair Facilities o o mm 184 Reversing 29 Road Lighting 26 Rooflights 137 Safety and Security ee Satellite monitoring system Securty E Service Inspection Record Services Electricity Gas Water Shock Absorbers Shower Smoke Alarm Solar Panel Space Heaters Spares and After Sales Speed Limits Spinflo ove Stability Stopping on a Hill Stoves Hobs Grills and Ovens Thermal Insulation TP 5000 Thermostat i Thetford Absorber Refrigerator 102 Thetford Cassette C 200 Thetford Cassette C 250 Towing Code Towing Vehicle Terme Trade Associations ccececee Transformer C harger Unit Truma Space Heaters Truma Ultraheat Heating Truma Ultrastore Water Heater 76 VMertilatlon A EEEN E A EE 36 KE 40 Cleaning Portable water tanks 48 Hater cooccccccconnnonnnonnnononnnonnnnnnnonnno 76 Winter Maintenance and Storage 190 NOTIFICATION OF CHANGE OF OWNERSHIP If you sell your caravan please notify the change of ownership by completing this page detaching it and sending it to Swift Group Ltd Dunswell Road Cottingham East Yorkshire HU16 4J X DETAILS OF CARAVAN Model Chassis No CURRENT OWNER Name Address
98. burners on water to remove any residual protective controlled individually and is monitored by ee SE ce ed KE covering of oil and rinse carefully a thermocouple probe In the event of the 9 PP i i pans from 10cm to 22cm burner flames being accidentally WARNING Se erte E S the GE and do not attempt to re ignite the burner WARNING e ACCESSIBLE PARTS MAY BE HOT for at least one minute WHEN THE GRILL IS USED YOUNG GLASS LIDS MAY SHATTER WHEN CHILDREN SHOULD BE KEPT AWAY 3 To light Push in the control knob and tum to HEATED TURN OFF THE HOTPLATE full rate see Fig 2 Hold a lighted match or AND ALLOW IT TO COOL BEFORE e WHEN COOKING ALWAYS ENSURE taper to the burner and push the control CLOSING THE GLASS LID YOUNG CHILDREN ARE KEPT AWAY knob in and hold It is necessary to hold the REMOVE ALL SPILLAGE FROM THE SURFACE OF THE GLASS LID BEFORE OPENING knob depressed after the bumer has ignited or approximately 10 15 seconds to allow the thermocouple probe to reach temperature before releasing the knob Should the flame go out when the knob is released the Using the grill procedure should be repeated holding the knob depressed for slightly longer Ensure the gas cylinder is tumed on In the event of a gas smell tum off at the cylinder and contact supplier The bumers on this appliance have fixed aeration and no adjustment is required Depending on the gas being used the burners should flame as follows IMPORTANT PROPANE
99. cator drain tube down from top plug position and outward through door opening to drain water from the tank Empty the water fill funnel by pulling the bottle away from tank Remove the small water cap on the filler bottom allowing water to drain from the water funnel Not C 200 toilet Do not tighten caps this helps in keeping unit dry The pour out spout and vent plug can be removed Seals should be greased if necessary with acid free vaseline Recomissioning the Water System Fill the fresh water tank on the Thetford Cassette porta potti using a hose or jerrycan until the water in the funnel reaches the neck Tank capacity is 15 litres Aqua Rinse may be added to improve cleaning of bowl and flushing of unit Replace cap Swing back the water fill funnel until it touches the water tank Add Aqua Kem 100 ml into the Cassette or 120 ml if using Aqua Kem Bio through the pour out spout Add small amount of water through the pour out spout and replace the cap It is advisable after storage to flush the water system initially with a sterilising agent such as Milton and then with water repeating until the system is well flushed through Connect the pump Fill the system with water until water flows freely from the hot taps About 2 gallons of water will be required Close the hot taps Appliances Before starting caravanning after storage check all gas appliances and electrical points Note Preferably not less
100. ccurs as a result of the stronger gas bumer When using electrical only we recommend to set the fan control on position 3 manual or auto remembering to set the output level to 2000W ensure that the fuse protection for the power supply of the camp site is sufficient If more than 2kw are required heating up cold temperatures you must refer back using gas operations as the 230V electrical operation is a secondary heater only The electric heater can also be operated without the Trumavent fans WARNING Surfaces become hot in use guards provided do not give full protection to the young or elderly OPERATING INSTRUCTIONS Before operating the heater for the first time it is essential to observe the Operating instructions enclosed with the heater Control panel with thermostat a Rotary switch Off b Rotary switch On power settings 500 1000 2000 W c Rotary control knob for room temperature illuminated by green indicator lamp operation ruma Ultraheat Switching On Attention Before switching on ensure that the fuse protection for the power supply of the campsite is sufficient for the selected power setting b see Technical Data Important The electric feed line for the caravan must be fully unwound from the cable drum 1 To switch on tum the rotary switch to the desired output level b 2 Set rotary control knob c to the desired room temperature The ther
101. ck it Your Thetford toilet is now ready to use WARNING NEVER USE FORCE IF YOU CANNOT GET THE TANK BACK INTO PLACE EASILY THIS MAY CAUSE SERIOUS DAMAGE IF BLOCKAGE OCCURS ALWAYS CHECK IF THE BLADE HANDLE IS IN THE CORRECT CLOSED POSITION 7 For toilets with own Flush Water Tank Open the water filling door and fill the flush water tank with the correct dosage of Aqua Rinse This Thetford toilet fluid keeps the flush water fresh and improves the flushing Next fill up the flush water tank with clean water approximately 8 litres using a jerry can or hose Your toilet is now ready to use PREPARING FOR USE WITH OPTIONAL FEATURES 8 Automatic Ventilator Open the access door on the outside of your caravan and remove the Waste Holding Tank as described above Remove the filter housing cover and if no filter is present place a new filter into the filter housing Peel off the sticker lids on the filter Place back the cover of the filterhousing USING THE TOILET STANDARD 10 Turn the bowl to the desired position with the lid closed and using both hands 11 To activate the control panel press the flush button once The control panel display will stay activated for approximately 5 minutes Run some water into the bowl by pressing the flush button again briefly 12 The toilet may be used with the blade open or closed To open the blade slide the blade handle under the toilet bowl sideways After use ope
102. cleaning purposes All rubber seals should be dusted with talcum powder at least once per year The fly net and pleated sunscreen may be cleaned by using a soft brush or a damp cloth Tensioning SEITZ cassette blinds The spring in the SEITZ side and rear window fly screens are pre tensioned However it may be necessary in the future to adjust the tension The tensioning screw is positioned on the right hand top corner of the cassette Firstly remove the plug then adjust by rotating the screw clockwise Then replace plug Front end SEITZ window blinds fly screens are also pre tensioned it may also be necessary in the future to adjust the tension of these remove the left hand top comer cap Adjust the lower screw for the blind and A A A A ca 1030 400x600 ca 730 ca 1112 00x600 ca 12 the higher screw for the fly screen Care should be taken not to over tighten the springs The blinds should rewind without stopping or moving in a sluggish manner Cleaning Clean the cassette side tracks and fabrics with warm water and a mild detergent Avoid the use of cleaners with solvents or abrasives Documents User Guide and crank should be stored within the vehicle Spares Spare parts can be bought from your dealer THE OMNIVENT 12V ROOFLIGHT The Omnivent is a double glazed rooflight constructed from a synthetic ultra violet screened material Its side ope
103. commended torque figures for the wheelbolts see pg 18 The axle type details shown on axle type plates must not be obscured or made illegible by application of any additional surface finish Operating Instructions Service Brake When the towing vehicle is braking or travelling down hill the overrun device shaft is pushed in dependent on the magnitude of the thrust on the shaft and presses on the overrun lever This acts on the bowden cables and expander mechanism which in tum expands the brake shoes applying the wheel brakes Hand Brake With the gas strut version pull the handbrake lever until upright With the spring cylinder version pull the handbrake lever right up to the last tooth The caravan is then braked IMPORTANT NOTE Please note that with the handbrake fully applied the caravan trailer is able to move backwards by 25 cms until the spring cylinder gas spring takes effect Maintenance and Cleaning Maintenance of Euro Plus Euro Compact and Euro Delta The above semi trailing axles come fitted with maintenance free wheel bearings greased and sealed for life and no adjustment is necessary NOTE The hub bearing is not protected against water ingress Check wheel brake linings for wear every 10 000 kilometers or Fig 5 every 12 months via the inspection hole Fig 5 Item 1 Adjust if necessary Where continuous travel in hilly regions or high mileage is experienced earlier inspe
104. ction and adjustment may be necessary NOTE The flanged hub nut located under the dust cap used to keep the brake drum in situ is a ONE SHOT NUT ie must only be used once If removed it must be replaced with a NEW flanged nut torqued to 290 10 Nm 21441 7 5 lbs ft A small amount of special mineral grease available from AL KO must be applied to stub axle thread prior to fitting the new flanged nut After fitting excess grease must be removed Ee with white sprit The rear hexagon cap head bolt located under the black plastic cap MUST NOT BE DISTURBED under any circumstance Interference with this nut will result in immediate tyre wear and damage to the 159 braking system and WILL INVALIDATE ALL WARRANTIES Should the rear nut accidentally be disturbed then the complete axle must be retumed to AL KO for resetting of the toe in and camber No attempt should be made to remove the bearing In the event of damage to the bearing or drum only the drum complete with bearing and circlip will be available as a spare No grease is used in the hub other than the mineral grease on the stub axle No grease should be placed in the DUST cap This is not a grease cap as used in all previous hubs Standard Axle Maintenance taper roller bearings After 1500 km or 6 months Have the axial play of the hub bearing checked and adjusted if necessary After 10 000 km or 12 months Check quantity and quality of grease renew
105. d from the towball and the caravan trailer can breakaway from the tow vehicle The coupling head and towball must therefore be checked IMMEDIATELY before future use Any faulty parts must be changed IMMEDIATELY All maintenance work should be carried out by AL KO Approved Workshops Operation For coupling types AK7 AK 10 2 or AK252 This type of coupling is normally fitted to trailers or older model caravans Coupling Up Push the safety lever Fig 16 Item 1 up with the index finger and lift the handle up and forwards Put the opened coupling onto the towball with the handle pulled up and in addition press down by hand The coupling will close by applying a light pressure Press the handle down by hand until the catch snaps out Fig 16 The coupling head is correctly engaged when the green cylinder part of the safety indicator is visible Fig 16 Item 2 of Fig 16 Fig 17 Caution It is most important to check that the coupling head is properly engaged on the towball each time Uncoupling Lift coupling handle fully and remove the coupling head from the towball Where there are higher nose loads coupling and uncoupling can be made easier by using the jockey wheel Wear Indicator If the handle reaches the back of the cutaway portion of the housing when the coupling head is engaged Fig 17 there will be play between the towball and coupling head Automatic re adjustment i
106. ded type Refer to installation manual Disconnect and inspect Seek service attention 182 WATER continued Problem Possible Cause Remedy Water flows from hot tap but has reduced flow from cold Cold water pipe kinked preventing flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked If a water filter is fitted the cartridge is exhausted Check and re route if necessary Disconnect pipes after 1st Y connector and check up to tap Refer to installation instructions Disconnect and inspect Replace cartridge Reduced flow from both hot and cold taps Battery condition low causing pump to run slowly If new taps have been fitted they may be restricting flow Pump needs servicing Partially blocked pump filter or in line filter if fitted Pump outlet pipe kinked restricting flow Water leak Check battery state of charge refer to electrical supply note Disconnect and check that they have at least 1 4 6 3mm bore Refer to pump servicing instructions Dismantle and clean if necessary Check and re route if necessary Check all water connections Reduced flow from either tap Y connector s fitted incorrectly Pipe kinking restricting flow Bore size difference in taps Refer to installation instructions Check and re route if necessary Use taps of equal bore size Warm water flows out of cold tap Hot water back feeding into cold line usually if mixer tap or si
107. den weight but not greater than the hitch capacity and at the same time suit the towing vehicle See section on Measurement of Nose Weight iii It is not recommended that you tow with just a battery spare wheel and gas bottles as this may exceed the the permitted nose weight Additional payload must be placed behind the axle to compensate for this TOWING VEHICLE TERMS Kerb weight Mass of Vehicle in Running Order The weight of the towing vehicle as defined by the vehicle manufacturer This is normally with a full tank of fuel with an adequate supply of liquids incidental to the vehicles propulsion without driver or passengers Fig A Car Caravan Weight Ratios without any load except loose tools and equipment with which the vehicle is normally provided and without any towing bracket Caravan to Towing Vehicle Weight Ratio The towing vehicle to caravan weight ratio can be determined by calculation and is equal to actual laden weight of caravan x 100 Kerb weight of towing vehicle THE LAW REQUIRES THAT CARAVANS amp THEIR TOWING VEHICLES amp THE LOADS THEY CARRY MUST BE IN SUCHA CONDITION THAT NO DANGER OR NUISANCE IS CAUSED Regulation 100 of the Road and Vehicles Construction and Use Regulations 1986 Power to weight ratio No hard and fast rules can be stated but here is a general guide a Conventional petrol engines with a Capacity up to approximately 1500 cc should be ad
108. e and in the event of the socket outlet in your home not being compatible with the plug supplied cut off the mains plug e Refit with a suitable type observing the wiring code given in To replace the mains plug on page 34 of the SHARP user instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ CAREFULLY AND KEEP FOR FUTURE REFERENCE 120 OVEN USE THE OVEN IS FOR DOMESTIC FOOD USE ONLY NEVER OPERATE THE OVEN WHEN EMPTY DO NOT LEAVE OR STORE ANYTHING INSIDE THE OVEN WHEN NOT IN USE NEVER ATTEMPT TO USE THE OVEN WITH THE DOOR OPEN IT IS IMPORTANT NOT TO FORCE OR TAMPER WITH THE DOOR SAFETY LATCHES NEVER OPERATE THE OVEN WITH ANY OBJ ECT CAUGHT IN THE DOOR DO NOT INSERT FINGERS OR OBJ ECTS IN THE HOLES OF THE DOOR LATCHES OR AIR VENT OPENINGS AS THIS MAY DAMAGE THE OVEN AND CAUSE AN ELECTRIC SHOCK o DJ DU bk WM H Oven lamp Control panel Door opening button Waveguide cover DO NOT REMOVE Oven cavity Coupling Door latches Door hinges Door seals and sealing surfaces 10 Power cord 11 Ventilation openings 12 Outer cabinet 13 Turntable 14 Roller stay IF WATER OR FOOD DROPS INSIDE THE AIR VENT OPENINGS SWITCH OFF THE OVEN IMMEDIATELY UNPLUG IT AND CALL A SHARP APPROVED SERVICE FACILITY SEE PAGE 34 OF THE USER INSTRUCTIONS NEVER MOVE THE OVEN WHILE IT IS OPERATING NEVER PLACE ANY OBJ ECT SUCH AS A TEA TOWEL ORNAMENT REC
109. e provided Fig 40 and connect it to attachment point provided on towing bracket Fig 39 Please refer to Braked Trailers Use of Breakaway Cables for further detail Fig 39 Caution The breakaway cable operates the handbrake emergency brake in the event of the caravan trailer becoming detached from the towing vehicle during towing For this emergency brake to work correctly it is absolutely essential that the following points are observed 1 The breakaway cable MUST run through the breakaway cable guide 2 The breakaway cable MUST NOT be wrapped around the jockey wheel as this disables the emergency brake Fig 41 3 The cable MUST run as straight as possible and not be restricted 4 Ensure the cable is long enough to allow for cornering and will not become taut or snag during use as this could result in the handbrake operating whilst towing Please refer to Braked Trailers Use of Breakaway Cables Information sheet supplied with your caravan trailer Fig 41 Overrun device fitted with Eye End Lock the eye end into the eye end jaw assembly and see operating instructions for vehicles fitted with eye end jaw assembly Overrun Device Fitted with 50 mm Coupling Head Connect trailer electric plug controlling lights and indicators etc into towing vehicle socket Wind the jockey wheel up fully and clamp securely in position ensuring that it does not foul the brak
110. e push button fully home and firmly press the handbrake lever back into the off position handbrake horizontal Servicing Every 10 000 15 000 Km or every 12 months Lubricate grease all sliding and moving parts of the overrun device as show in Fig 47 kenn Se Fig 47 Recommended lubricant General purpose grease to DIN 51825 KTA 3KA Servicing and care of hot dip galvanised parts The formation of white rust is only a surface coating and has no adverse effect on the anti corrosion properties of galvanising In order to minimise the potential for the formation of white rust the following precautions should be taken Ensure there is adequate air circulation when storing hot dip galvanised parts After winter journeys it is recommended that surfaces are washed with clean water Spare Parts Spare parts are safety critical parts For this reason when fitting spare parts in our products we recommend the use of original AL KO parts or those parts that we have explicitly approved The reliability safety and suitability of parts designed especially for our products has been determined using a special test procedure In spite of constantly monitoring the market we are unable to assess or vouch for other products If repair work or servicing is required AL KO have a large network of AL KO service stations throughout Europe To establish the correct spare parts required you should always quote the model
111. e rod or breakaway cable Ensure handbrake is fully off by pushing it fully down Figs 42 46 Remove wheel chocks if fitted and stow Safely Caution Failure to comply with this could result in the brakes overheating Coupling Up Euro Overrun Devices Fully retract J ockey Wheel inner tube so that it locks against J ockey Wheel outer tube Slacken J ockey Wheel Clamp handle and raise complete assembly through cutout in body to its highest position ensure it doesn t come into contact with the brake rod assembly fully tighten J ockey Wheel Clamp handle to ensure the J ockey Wheel is firmly held in position Fig 45 OPEN Fig 44 A En an D Fig 42 Fig 45 CLOSE OPEN Fig 43 173 Uncoupling All Types Secure caravan trailer by chocking both wheels Apply handbrake fully There are 4 different handbrake systems See Figs 42 46 With all four systems please observe the following Handbrake Lever With Gas Strut Fig 42 Ensure handbrake is fully applied as highlighted This will ensure that the gas strut will automatically re apply the wheel brakes if the trailer starts to roll backwards To Release Press the handbrake push button fully home and firmly press the handbrake lever back into the off position handbrake horizontal Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards Caut
112. e spare wheel e Customers should also ensure that the telescopic arms are kept well greased at all times to guarantee ease of operation Problem Wheel does not clear chassis when withdrawn Ensure the correct wheel carrier is being used by referring to the Technical Data Sheet If this is correct check the position of the wheel as above IMPORTANT NOTE if it becomes necessary to completely remove the carrier from the chassis remember that the washers and split pins are on the inside of the chassis as well as the outside CHANGING A WHEEL 1 Leave caravan hitched to towing vehicle and ensure handbrake is applied 2 Lower comer steadies as safety measure on the side that the wheel is being changed to stabilise the caravan 3 Use wheel brace to slacken off wheel nuts on the wheel to be changed 4 Position jack under the axle at the appropriate jacking point see fig B 5 J ack up the caravan until the wheel for removal is just off the ground 6 Remove the wheel nuts wheel trims and remove the wheel 7 Fit spare wheel and reverse the above procedure Ensure clean dry mating surfaces and clean dry bolt nut sealing areas 8 Tighten all five bolts according to Fig A to 88Nm 65lb ft for steel wheels or 115Nm 85Ib ft for alloy wheels using a torque wrench or have checked as soon as possible Ensure the correct wheel fixings are used as supplied with your caravan IMPORTANT When a wheel has
113. e supply flexible cable 4 Remove any cover from the socket outlet provided at the site supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point Note Use mains cable fully uncoiled and protect from traffic IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUPPLY FLEXIBLE CABLE DISCONNECTED AND ANY COVER REPLACED ON THE SOCKET OUTLET AT THE SITE SUPPLY POINT BEFORE DISCONNECTING THE FLEXIBLE CABLE FROM THE CARAVAN IT IS DANGEROUS TO LEAVE THE SUPPLY SOCKET OR SUPPLY FLEXIBLE CABLE LIVE Because touring caravans are generally left unused for long periods in the open it is strongly advised that the mains installation is inspected periodically to ensure that it is safe to use The IEE Wiring Regulations recommend that mains installations in touring caravans are re inspected every 3 years by a qualified person who should sign and issue a periodic inspection report NOTE The manufacturer recommends annual inspections Suitably qualified persons acceptable to the NCC to sign and issue inspection and completion certificates are an approved contractor of the National Inspection Council for Electrical Installation Contracting or a member of the Electrical Contractors Association a member of the Electrical Contractors Association of Scotland 55 e a qualified person acting on behalf
114. e the car slightly back down the hill the caravan will stop against the wedge and turn 32 v Drive forward since this attempt to move up the hill will now not involve pulling the full weight of the caravan until the car has gained some traction ARRIVAL ON SITE Note Check and observe site regulations MANOEUVRING YOUR CARAVAN BY HAND Note Care must be taken when manoeuvring your caravan into position Pressure placed on unsupported parts of front and rear GRP ABS panels may cause surface damage cracks to appear Use the grab handles provided 1 Selecting a pitch Do not pitch in such a position that your outfit will obstruct others coming in Try to choose an area which is dry reason ably level and preferably with a hard base If you have no alternative but to pitch ona slope ensure that for when you leave you are facing down the slope It is good practice to chock the wheels of the caravan when parked on a slope even though the caravan brakes are applied 2 Levelling the caravan Levelling must be carried out in both directions in order for the refrigerator and other equipment to function correctly This should be done before unhitching the caravan Levelling boards Fig C can be used to raise one side of the caravan by driving or reversing the caravan onto the boards Apply the handbrake and chock the wheels The positioning of the jockey wheel can be used to help level the caravan Lower the
115. eached the end of their effective working life because of age and or usage e Cleaning or adjustment of any assemblies e Towing other than by private cars or 4x4 vehicles used in place of cars e The cost of transporting towing or moving the caravan by any means or consequential costs relating to transportation to or from the place of repair which is the responsibility of the owner e Routine maintenance items which are part of the Annual Service including brake shoes one shot nuts lubricants AKS pads rubber gas hose the cleaning of the heater and fridge flues the replacement of gas jets the resealing and or replacement of shower room sealant and the adjustment and lubrication of locks The Warranty and the Guarantee will be invalidated if the caravan has been neglected misused modified used for hire or reward or any commercial use or has been used in competitive events The caravan will be deemed to have been neglected if it has not had an Annual Service or has otherwise not been serviced and maintained as required by this handbook The Warranty and the Guarantee only apply to caravans purchased and used within the UK and for continuous journeys abroad of no longer than 90 days per journey If any repairs are identified as being necessary during an Annual Service the caravan must be made available to an authorised Swift Group Service Centre within 6 weeks for the work to be carried out All new caravan
116. eated rubber However tyres do deteriorate with age which increases the risk of tyre failure and there are many ways in which this can be spotted e Cracking crazing on the side wall of the tyre caused by its flexing e Distortion of tyre tread Deformation of the carcass of the tyre There will also be a deterioration of the ride quality caused by vibrations through the tyre This may signify the tyres performance has been affected by age and should be investigated as soon as possible IT IS RECOMMENDED THAT TYRES ARE REPLACED AFTER 5 YEARS SERVICE INCLUDING THE SPARE Tyres that display signs of aging should be removed and not put to further use The effects of aging can be brought about prematurely in several conditions Tyres fitted as spare wheels may age prematurely If tyres on caravans are not in regular use they should be inspected before every journey several cleaning products may also harm the chemicals in the rubber However the age of a tyre will affect its safety and increase the risk of failure and you should inspect tyres for the signs of aging regularly THE TYRE LAW Tyre pressures Tyre pressures should be maintained at or within a very close tolerance of the recommended pressures Tyre tread depth and damage When tyres become worn or damaged they must be replaced There must by law be at least 1 6mm of tread depth across the centre 3 4 of the width of the tread throughout the entire circumf
117. ed Roof lights must be fully closed when towing Roof lights provide 12 500mn of fixed ventilation each WINDOWS To open press the knobs in the middle of the catches and turn through 90 Swivel the pane open as required To close the window open the window as far as possible and slowly close again turn the catches through 90 to close All opening windows have two catch positions The first position is for ventilation the second seals the window from ventilation and rain OPERATING INSTRUCTIONS FOR SEITZ C5 WINDOWS In order for the top hung windows to be opened all catches have to be open To do so press the button in the middle of the catch 1 and turn the handle 90 while still pressing the button 2 Leave the catches open otherwise the seal might get damaged when the window is closed and the catches would have to be opened again Push the pane outwards until the stays lock in position with an audible click with the pane at the required angle 1 Make sure that both stays are locked in place 139 In order to close the window push the pane to the maximum opening angle and let it descend slowly 2 Pull the window all the way down until it rests on the rubber seal and simultaneously turn the catches 90 It is possible to leave the window open in a ventilating position by fixing the lower edge of the pane with the catches to the groove in the plastic piece on the inn
118. ed check to ensure a that the cable cannot snag in use on the caravan coupling head jockey wheel stabiliser or accessory e g bumper shield cycle carrier etc b that there is sufficient slack in the cable to allow the towing vehicle and caravan to articulate fully without the cable ever becoming taut and applying the brakes C that it is not slack and can drag on the ground If left loose the cable may scrape along the ground and be weakened so that it subsequently fails to do its job The cable may also be caught on an obstacle when in motion thus engaging the caravan brakes prematurely Having followed this advice should you feel that a satisfactory coupling arrangement cannot be achieved consult your Swift Group dealer or towbar supplier MIRRORS The driver of the towing vehicle must have an adequate view of the rear If there is no rear view through the caravan it is essential that additional exterior towing mirrors are fitted This is mandatory in some European countries and drivers can face instant fines if extension mirrors are not fitted Caution Any rear view mirror must not project more than 200 mm outside a the width of the caravan when being towed b the width of the towing vehicle when driven solo Note Any rear view mirror fitted shall be e marked and cover the field of view as stipulated by type approval requirements Regulation 33 of the Road Vehicles Construction
119. ed 1 2w m k and which can achieve an average temperature difference of at least 35k between inside and outside temperatures when the outside temperature is 15 C ELECTRICITY As with electricity in the home care must be exercised when handling mains electricity Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers INSTRUCTIONS FOR ELECTRICITY SUPPLY On arrival at caravan site 1 Before connecting the caravan installation to the mains supply check that a both 12N 12S or 13 pin plug s and hitch have been disconnected from the towing vehicle once disconnected the 12N 12S or 13 pin plug s should be placed in the holder s provided to ensure protection against mechanical damage and the elements b the mains supply is suitable for your installation and appliances i e whether it is AC or DC and whether it is at the correct voltage and frequency c your installation will be properly earthed Never accept a supply from a socket outlet or plug having only two pins or from a lighting outlet and d any residual current device earth leakage circuit breaker in the mains supply to the caravan has been tested within the last month In case of doubt consult the site owner or his agent 2 MAKE SURE THAT THE SWITCH AT THE SITE SUPPLY POINT IS OFF 3 Lift the cover of the electricity inlet provided on the caravan and insert the connector of th
120. ed in its transit position fridge is on 12V operation and door lock is set all windows are fully closed and latched Never tow with windows on night setting Leave all curtains and blinds open to aid rear visibility gas cylinders are correctly positioned secured and turned off battery is secure and mains connecting cable is disconnected and stowed 12V distribution panel selector switch is set to the van position WARNING The fridge will only operate in transit when the 12V distribution panel selector switch is in the VAN position 18 Fig A Loading your caravan E CL V a aka Al De OR See WARNING Turn off gas appliances except those heating appliances designed to function while the vehicle is in motion WARNING Do not travel with televisions or microwaves in overhead lockers unless the appliance was supplied fitted to your caravan by the manufacturer LOADING AND DISTRIBUTION OF WEIGHT IN THE CARAVAN Do not exceed recommended maximum loading for your caravan 1 Load heavy items low down near the floor and mainly over or just in front of the axle s Fig A 2 Load evenly right to left so that each caravan wheel carries approximately the same weight 3 Do not load items at the extreme front or rear since this can lead to instability due to the pendulum effect 4 Load remainder to give a suitable noseweight at
121. ed in the compartment by the manual clamping plate This has to be screwed to the front of the box screw is enclosed in package Please ensure that the Soft Tray is pulled up tightly to remove creases before the plate is tightened The rounded edge of the clamp prevents damage to the Soft Tray Do not apply extreme force to the screw When disassembling follow this procedure in reversed order Note Always check the Soft Tray for acid first If found take safety precautions Such as protecting clothing body and especially the eyes In case of contact with acid immediately rinse with plenty of water Follow regulations concerning these chemicals Tip Generally car workshop and gas station employees are familiar with this matter When attaching the 220 230 volts cable on the CE socket the maximum recommended thickness of the cable is 10 mm When closing the door the attached cable is to be fed through the slot at the bottom right of the door Photo 1 CLEANING AND MAINTENANCE e Use protective clothing and glasses when handling a leaking battery and avoid direct contact to the skin eyes and respiratory organ Should a battery leakage occur please act according to the instructions supplied by the manufacturer of the battery Act with caution as caustic substances are present in the battery Always remove the battery and the power cable before carrying out any maintenance of the product
122. either the external container is empty or the internal tank overflows Progress can be monitored using the water level gauge on the control panel WHALE AQUASOURCE The Aquasource allows mains water to be connected to the caravan in place of the inlet hose and filter as shown on the water system schematics The Whale Aquasource can only be used with the Whale water inlet The hose features pressure reduction valves which reduce mains water pressure to a level which will prevent damage to the caravan water system If a pressure switched system is installed and the Aquasource is plugged in instead of the hose and filter the operation of the water system is unchanged The pump will still run when an intemal tap is opened or during a tank filling operation When using an Aquasource system do not sleep or leave the vehicle unattended without turning off the mains tap WARNING It is not recommended to tow with water in the onboard water tank as this could affect stability WARNING Do not under any circumstances connect your caravan to the mains water supply without the pressure reducer fitted Damage will occur to the caravan s water system GUIDANCE ON CLEANING PORTABLE WATER TANKS AND THE WATER SYSTEM IN TOURING AND MOTOR CARAVANS The water systems and in particular storage tanks in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning The symptoms caused by bacterial co
123. elf position between shelves to allow for circulation of air CLEANING Caution Any cleaning agent used incorrectly may damage the appliance Always let the appliance cool before cleaning Some cooking operations generate a considerable amount of grease This combined with spillage can become a hazard if allowed to accumulate on the appliance through lack of cleaning In extreme cases this may amount to misuse of the appliance and could invalidate your guarantee Do not use caustic pastes abrasive cleaning powders coarse wire wool or any hard implements as they will damage the surfaces All parts of the appliance can be safely cleaned with a cloth wrung out in hot soapy water Burner caps and heads Important Allow bumers to cool before cleaning Caution Hotplate burners can be damaged by soaking automatic dishwashers or dishwater powders liquids caustic pastes hard implements coarse wire wool and abrasive cleaning pastes 115 For the burners to work safely the slots in the bumer head where the flames bum need to be kept clear of deposit Clean with a nylon brush rinse and dry thoroughly Clean with a mild cream cleaner eg Cif or use a moist soapy Brillo pad Note Fixed bumers if fitted Some versions incorporate fixed burners These bumers are secured to the hob with 2 screws Fixed bumers must be cleaned whilst in position Make sure that the gap between the burner and the hotplate does n
124. en blue or aluminium bottles All these have a male left hand thread EXCEPT for Camping Gaz which has a special female right hand thread and Calor 7kg and 15kg and aluminium bottles which have a special clip on connection A 7kg bottle is recommended for butane gas use Continental bottles usually have a male left hand thread similar to but not identical with U K butane Butane is suitable for use at temperatures down to 2 C but will not work below that Propane Propane is supplied in Red or partly red bottles which have a female left hand threaded connector Scandinavian countries use the same connector Germany and Austria supply propane with a male connection Propane will work at temperatures as low as 40 C and is therefore suitable for all winter caravanning A 6kg bottle is recommended for propane gas use GAS SAFETY ADVICE WARNING If you smell gas or suspect a leak and if it is safe to do so isolate the gas appliances and tum off the gas bottles at the regulator Evacuate the caravan and ventilate Seek professional advice as to the cause of the leak WARNING Inside outlet sockets shall only be used with dedicated appliances i e equipment supplied with the Touring Caravan No gas appliance shall be used outside when connected to an inside socket Facts about LPG LPG is not poisonous Bi products are harmless There is danger if all air and oxygen were excluded Ventilation holes mus
125. en a fault occurs in the system the reason is shown in the display LOW BAT If the vehicle has a battery voltage of less than 10 5V the heater stops The heater is automatically reset when the voltage comes up to 11V FAN Faulty fan speed Automatic resetting after 5 minutes GAS OUT Gas finished Resetting by switching off and restarting the boiler in accordance with item 1 OHEAT 1 Overheating protection tripped To re set disconnect 12V from the boiler and connect again OHEAT 2 Thermostat tripped To re set disconnect 12V from the boiler and connect again WINDO Window open the boiler stops for gas Gas operation in the boiler starts when the window is closed Electrical operation functions Check the vehicle instructions to see whether this function is installed SERIAL There is a connection fault between boiler and panel Normally this is a mechanical fault in the connection between the heater and panel To re set break the main current and then start again 19 EMERGENCY START e Disconnect 12V and the cable to the panel on the heater e Connect a cable between 2 and 9 in the contact device on the heater e Connect 12V to the heater Now the heater starts with gas and 1kW Regulation of room temperature does not function constant pump operation TECHNICAL DATA Measurements Weights Boiler height 310mm Boiler depth 340mm Boiler width 510mm Weight 14kg without fluid Gas Propane Buta
126. environment bodies 1 Thermal exchange batteries 2 Water outlet holes are propery cleaned 148 CARE OF LAMINATE TOPS TABLES FURNITURE AND DOORS DO NOT use abrasives chemically treated cloths or aggressive detergents as these may cause damage DO NOT place hot objects on laminated surfaces Le tops tables Any temperatures 70 C and over will cause permanent damage Clean worktop surfaces furniture and door fascias with a soft slightly damp cloth dry off with a soft cloth ASH FRAMED DOORS In order to provide customers with the latest designs of door furniture it is possible due to the use of natural wood that warping may occur This should not detract from the correct functioning of items fitted in the caravan Information During the normal travelling vehicle vibration and flexing may cause some of the fumiture doors to become out of alignment For your convenience many hinges are adjustable TABLES Slide top of drawers out and fold back to form convenient table Fig A The pedestal table can be swung round for easy access to the seating and then re positioned afterwards Fig B Tables stored in the table storage compartment must be securely clipped into place whilst in transit CAUTION When erecting the free standing table be careful to avoid trapping fingers 149 NOT TO SCALE SHOWER When using the shower always ensure that the shower
127. equate for towing a caravan weighing around 85 of the kerb weight of the towing vehicle b Above 1500 cc such engines should manage a caravan weighing up to 100 of the kerb weight of the towing vehicle and still give adequate performance 13 Note The towing vehicle manufacturer s limit is in some cases less than the kerb weight Vehicles with automatic transmission may need an oil cooler fitting or the SAE rating of the gearbox oil increasing when towing The advice of the vehicle manufacturer should be sought Mass in Running Order Caravanners can use a public weighbridge to establish the mass in running order Note Weighbridges have varying weight tolerance levels Maximum Permissible Towing Mass The weight defined by the vehicle manufacturer as being the maximum that the vehicle is designed to tow Train Weight Combination Weight The maximum combined weight of the towing vehicle and trailer combination as specified by the towing vehicle manufacturer 14 Fig A Measuring Noseweight MEASUREMENT OF NOSEWEIGHT Noseweight may be measured using a propriety brand of noseweight indicator Such equipment is obtainable at your Caravan Dealer Note These indicators have a varying tolerance level Another simple method is to use bathroom scales under the coupling head with a piece of wood fitted between the coupling head and the scales of such length that the caravan floor is horizon
128. er frame Turn the catches 90 push the pane ca 10 mm outwards and lock the catch in the groove Care instructions Wash the pane only with mild suds and plenty of water or with the Seitz Acrylic Cleaner Use talcum powder for the rubber seals HEKI 2 ROOF LIGHT SEITZ The lift tilt roof light can be set in 3 positions by means of pneumatic springs Position 1 lifts the pane 12mm without allowing rain to enter the caravan Position 2 sets the pane to a 150mm opening and locks with a bar Position 3 opens the pane through 55 y 140 A fully adjustable flyscreen and black out screen are built into the inner frame The flyscreen can be drawn independently and the black out screen is variable for partial or full black out Forced ventilation functions via a brush lined duct instead of a ventilated pane A cover hood can be fitted for winter protection Heki 2 roof lights provide 13 200mn of fixed ventilation MINI HEKI ROOFLIGHT To open depress button and push bar upwards The rooflight has two open ventilation positions and a fully open position The blind and flynet operate independently of each other and are engaged by connecting to each other and sliding Heki care instructions Clean the blind only with a damp sponge Clean on a regular basis to avoid dust dirt particle build up as this can damage the blind material Use only water or with mild suds or a vacuum cleaner
129. er warranty AK160 coupling head If your caravan is fitted with an AK160 coupling head the Towball must be lightly greased Stabiliser friction pads The AL KO stabiliser uses friction pads inside the coupling head to clamp the towball These pads must be kept free from grease and contamination from the towball The friction pads should last approximately 50 000km 30 000 miles under normal use if correctly maintained 20 Suitable towing vehicles The caravan is manufactured for towing behind normal road cars and is not suitable for towing behind commercial vehicles It is strongly recommended that whenever a caravan is to be towed over rough terrain e g a farmer s field or track great care should be taken to ensure that no undue stress is placed upon the caravan via the hitch mounting i e reduce speed If in doubt please consult the chassis manufac turer and the towing vehicle manufacturer who will advise Touring caravans based on standard AL KO chassis can be towed by four wheel drive off road leisure vehicles providing the unit is used to tow in a like manner to a conventional road going car and driven in the same considered manner Towbar manufacturers should be consulted before towing an uncompensated twin axle caravan Snaking This is a term used to denote an unstable car and caravan combination where the caravan weaves from side to side often causing a similar swaying movement in the car itself
130. er within the NE143RM As previously stated the charger is fully automatic and does not require switching on or off in normal operation However if 230V input current is limited turning the charger off may allow use of other 230V appliances When this model of NE power supply unit is fitted a separate 12V DC fusing arrangement can be found at the front of the caravan layout as detailed on page 61 CONSUMER UNIT x MCB The consumer unit when fitted acts as the main switch for the caravan 230V system allowing isolation of all 230V circuits It forms part of a modular power system along with a 12V distribution unit and separate charger The unit gives both overload MCB and earth leakage protection RCD for the electrical supply in your caravan For normal operation all RCD and MCB switches on the unit should be in the ON position The three switches shown as MCB s Miniature Circuit Breakers take the place of conventional fuses but are more convenient Having too many appliances switched on at the same time will trip the MCB s This is a safety measure for appliance ratings see consumption table 230V column Additionally in the event of a fault the MCB will trip i e the switch will automatically move to the off position After eliminating the fault or reducing the load the MCB can be re set by switching back to the on position against the spring pressure in an upwards direction If an e
131. erature has dropped back to a safe level NORDELETTRONICA 12V DC DISTRIBUTION UNIT When the NE143RM power supply unit is fitted a separate 12V DC distribution unit can be found in the front bed area of the Caravan This unit is responsible for fusing arrangements for all 12V DC circuits in the Caravan Le fuses for internal lighting and appliances road lighting and also tow vehicle supplies Details of the circuits protected can be found in the electrical schematic contained within the service handbook Labelling on the distribution unit also identifies fuse allocation Automotive type blade fuses are mounted on the top face of the unit Only ever replace a fuse with another fuse of the same rating HABITATION RELAY To conform to European Safety Standards EMC all caravans have been equipped with a habitation relay This relay is actuated when the 12N 12S or 13 pin plugs are connected to the tow vehicles sockets and the car ignition is tumed on The relay automatically isolates all 12V equipment within the caravan excluding the fridges 12V power supply from the car THETFORD BATTERY BOX The Thetford Battery Box is intended to accommodate an auxiliary battery in your caravan The Battery Box has a CE socket to connect to a 230 V power supply Inside the Battery Box there is the option to fit several sockets and outlets PRECAUTIONS AND SAFETY INSTRUCTIONS Use caution when mounting the battery as batteries
132. erence of the tyre There must be no damage to the tyre body sidewalls or tread no bulges or cuts Tyre types It is illegal to mix tyres of a different construction on the same axle 21 Note Although the caravan may De fitted with the same type of tyre as the towing vehicle the pressures specified are different All charts show values for cars and are therefore not applicable for caravans Pressures displayed on tyre walls apply ONLY in North America and Canada Wheels Caravan wheel bolts should be tightened to a torque of 88Nm 65Ib ft on steel wheels or 115Nm 85Ib ft on alloy wheels and should be checked with the use of a torque wrench regularly Only use a spare wheel and tyre of the type and size provided with you caravan Wheel rims Both steel and Alloy wheel rims are the 5 5 size incorporating a double safety hump which conforms to European safety standards 22 Fig A Winding Corner Steady Fig B Safety Catch and Handle If in any doubt have your wheels checked by a competent tyre supplier Hitch head load capacity The maximum vertical static load which can be put upon the hitch head when connected is 100kg Please refer to the technical data in your handbook But see also vehicle manufacturers weight limits on towball loading PRE TOW CHECKLIST AND HITCH UP FOR AK 3004 STABILISER Check Gas Locker Battery Locker and Cassette Toilet doors are secure Check wheelnut
133. es EMPTYING The Waste Holding Tank has a capacity of 18 litres and requires emptying when the red light LED on the toilet control display lights up when the Waste Holding Tank only has capacity for approximately 2 more litres which is no more than two to three further uses Make sure that the blade is closed Open the access door located outside the vehicle pull the safety catch upwards and remove the Waste Holding Tank 16 Place the Waste Holding Tank in an upright position Pull Out Handle at the top Wheels at the bottom Slide the handle sideways to the front of the tank until it snaps out of its locked position 17 Pull the handle up and wheel the Waste Holding Tank to an authorised waste disposal point 18 Push the handle back into its locked position Turn the emptying spout upwards and remove the cap from the spout Hold the Waste Holding Tank in such a way that during emptying you can Operate the vent plunger with your thumb To empty the tank without splashing depress the vent plunger while emptying the tank After emptying rinse the tank and blade thoroughly with water WARNING DO NOT SERIOUSLY SHAKE THE TANK OR USE HIGH PRESSURE WATER CLEANERS THIS MAY CAUSE DAMAGE TO THE TANK S INTERIOR Note The vent plunger should only be depressed once the emptying spout is pointing downwards Prepare the toilet for re use if required Slide the Waste Holding Tank into the toilet and close the access door
134. es contain acid liquids which can cause severe injuries and damage when handled incorrectly Refer to the instructions on the battery No smoking is allowed in the area of the Battery Box e Please note that the CE socket has a max of 16 amp The Thetford Battery Box is designed for use with foot mounted batteries These are recognisable by the rim around the bottom edge of the battery This rim will locate against the back wall of the Battery Box and the angle metal bracket which is screwed into place when the battery is fitted The depth of the battery including rim should be between 173mm and 175mm e This product meets the latest version of the EN 1648 part 1 and 2 standard Before placing the battery inside the Battery Box the adjacent battery should be placed into the Soft Tray and rested on the ground adjacent to the Battery Box Carefully connect the electrical wires the red cable attaches to the pole and the black cable to the pole of the battery 70 Note Incorrect connection of the cables will cause a short circuit with potential hazardous consequences After mounting the terminals lift the battery together with the Soft Tray into the middle of the Battery Box compartment Push the Soft Tray with battery to the back of the Battery Box into the safeguard bulge If necessary shift the Soft Tray to the right or left until the battery is in place in the safety area see photo 1 The battery is locat
135. expansion tank either manually or using the Alde filling pump which both tops up and bleeds the system For manual filling unfasten the circulation pump nut R and lift the pump S out of the tank Slowly pour the glycol mixture into the tank Bleed the system Top up with more liquid if the level has fallen after bleeding Bleed a newlyfilled system regularly during the first days the heating system is in operation BLEEDING THE SYSTEM Depending on how the pipes have been fitted air pockets may form when the system is filled with glycol fluid A sign that there is air trapped in the system is that the heat released into the pipes only extends a metre or so from the boiler even though the circulation pump is operating In newly filled systems small air bubbles can form in the expansion tank creating a murmuring sound If the circulation pump is stopped for a few seconds the bubbles will disappear Bleeding If a bleeder screw is fitted to the outgoing pipe open this bleeder screw and leave it open until it starts to discharge water If the boiler is fitted with an automatic bleeder there is no need to bleed it manually Start the LPG boiler The circulation pump should be switched off Open the remaining bleeder screws in the system please refer to the instruction manual of the vehicle for their locations Leave the bleeder screws open until they start discharging fluid and then close them Star
136. fringed by special attachments then the use must be checked separately Clearances for Stabiliser Handle Fig 19 The area above the towball of the vehicle must be free from vehicle components or attachments A eg spare wheels platforms etc The clearance for the stabiliser handle must be at least 330 mm B the stroke movement D 85mm 100mm which equates to 440 mm when used in conjunction with an AL KO overrun Max 50 mm C clearance between the centre of the towball and top of the overrun assembly or fairing to ensure Fig 19 both coupling handle and stabiliser handle do not foul on operation Maintain the same clearances for other manufacturers overrun assemblies Not suitable for use with overrun devices which can revolve above 25 Fig 20 Swan Neck towbars fixed or detachable are suitable for use with the AKS 3004 providing they comply to EC Directive 94 20 and have the required minimum 60 mm clearance measured from the centre of the towball Fig 20 Fig 21 AKS 3004 Delivery Specifications Coupling handle Fig 23 ltem 1 Stabiliser Lever Fig 23 ltem 2 SAFETY WARNINGS 1 In accordance with EC Directive 94 20 couplings of type A 50 1 cannot be used see Fig 21 your warranty will be invalid if this type of towball is used 2 For UK use please use the extended neck towball type A50 X 3 A bolted in type ball coupling Fig
137. gas mode will flash to indicate that gas is 107 unavailable and an error code is shown in the LCD display Important It is prohibited to use gas to power the refrigerator while you are driving If a road accident results in a fire there is a danger of explosion It is prohibited to use gas to power the refrigerator in the vicinity of petrol stations If it takes longer than 15 minutes to refuel your vehicle you should switch the refrigerator off using the main switch A Switching off the refrigerator Push the main switch A The blue LED will go out The refrigerator is now completely switched off e Use the special storage latch on the door locking mechanism to fixate the open door This prevents unpleasant odours and mould in the refrigerator MAINTENANCE Regular maintenance is necessary to ensure the correct functioning of your refrigerator Cleaning Tip A good time to clean your refrigerator is straight after you have defrosted it e Clean the refrigerator with a soft cloth and mild detergent 108 Dust the refrigerator with a soft moistened cloth Use a brush or soft cloth to remove once a year any dust from the condenser at the inside of the refrigerator Important Do not use soap or aggressive detergents that are abrasive or soda based The removable interior components of the refrigerator are not dishwasher proof Defrosting Frost will gradually build up on the condenser
138. gas cylinder Open the windows Do not operate any electrical switches e Have the entire system checked by an expert Repair obs are only to be cartied out by an expert The following would invalidate the guarantee a Any alteration to the appliance including cowl b The use of non Truma spare parts accessories c Non observance of the operating instructions The operating pressure for the gas supply is 30mbar or 28mbar butane 37mbar propane and must correspond to the operating pressure of the appliance see name plate Do not operate the water heater when refuelling the vehicle and when in the garage During the initial operation of a brand new appliance or after it has not been used for some time a certain amount of fumes and a slight smell may be noticed for a short time Remedial action is to immediately run the heater at maximum output and to ensure adequate room ventilation If the bumer makes an unusual noise or if the flame lifts off it is likely that the regulator is faulty and it is essential to have it checked Technical Data Water contents 10 litres Water pressure up to max 2 8 bar Type of gas Liquid Gas propane or butane Operating Pressure 30mbar or 28mbar butane 37mbar propane Rated thermal output 1500W Gas consumption 120g h Heating time to approx 70 C Gas operation approx 35 mins Electrical operation approx 70 mins Gas and electrical o
139. ge poor or no servicing may cause the engine speed governor to run the genset engine too fast Therefore frequency and output voltage can rise above the specification of the machine data plate i e 230V at 50Hz this may cause damage to electrical electronic equipment such as battery chargers A generator should always be run for a few minutes prior to connection with the caravan or motorhome electrics to allow it to warm up and the output to settle to a steady level The AC output of generators is often derived from an AC alternator rectified to DC then inverted back to AC In essence this means the output sinewave may not be very smooth and may not run sophisticated electronics efficiently Some of the new wave of gensets are more sophisticated in their production of a sinewave output and are more suited to run electronic equipment If in doubt consult your genset dealer or manufacturer for advice 73 SAS Mobile Alarm System AA Truma Ultrastore Water Heater Truma S 3002 P and S 3002 Auto Space Heater oooccocoooccccoccccccoo 81 TEB Faf i ee dE ae 84 Truma Ultraheat for S 3002 P S 5002 and S 55 T Heaters cocinas 84 ALDE Compact 3010 Quick Start Guide cece eee 87 ALDE Compact 2010 A 88 RRR E ET 104 Thetford Absorber Refrigerators cccccconcccnnccnncnccnnncccnnnnnanancnnnnanicinns 104 Stoves Hobs Grills amp Ovens cocccocccoccocconcoocnoncnononanonnonanonncnanona
140. guide will be of assistance to you If you have a problem or enquiry with regards to your new caravan please follow these steps 1 Check the Owners Handbook paying particular attention to the fault finding advice at the back of the book 2 Contact your supplying dealer for assistance If you need to contact the Swift Group please be aware of the following 1 When contacting Swift Supercare please quote your name postcode and serial number of your caravan 2 In most instances the Customer Care Team will involve your dealer in resolving the issue you are experiencing 3 If you are contacting the company by email letter or fax the Customer Care Team will respond to you within five working days from the date of receiving the correspondence 4 Ifyou are calling the Customer Care Team please avoid where possible Mondays and lunch times 5 Please be aware that the Swift Group cannot send parts direct from the factory In all cases without exception your dealer must place the order for you TOURING CARAVANS ANNUAL SERVICE INSPECTION RECORD In order to comply with the warranty you must have your caravan inspected and serviced by an authorised Swift Group Service Centre at least once per year It is important that the Owner s Handbook is stamped on the appropriate page by the authorised Swift Group Service Centre Failure to do this will invalidate the warranty and the transfer of the warranty on the c
141. hange of ownership The inspection should take approximately two to four hours and will cover the areas dealt with in the annual service check list Any areas requiring service and or maintenance will be highlighted by your dealer and we recommend that you authorise any necessary work to be carried out NB It is essential to validate the warranty that an annual inspection be carried out by an authorised Swift Group Service Centre covering the items listed Damp and lamination test Coupling head and breakaway cable Jockey wheel Chassis and chassis to body security Corner steadies Tyres and tyre pressures Torque wheel nuts Brake rods and linkages Hub bearings brakes and brake shoes Handbrake operation and performance Suspension and shock absorbers if fitted 13 pin plug and cables Road lights wiring and reflectors Internal lights and 12V DC system 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Water heater gas and 230V AC if fitted Hob grill and oven if fitted Refrigerator 230V AC 12V DC and gas Gas system Water pump taps and water system Mains 230V AC system Windows and fittings Smoke alarm and battery Roof lights Furniture hinges stays etc Exterior locks and hinges Grab handle security All internal vents Oil seals Blinds and fly screens if fitted The Caravan Towing Code A 12 ScEOpe of the Code iii aa 12
142. he walls of a caravan Good ventilation is essential for the correct working of the absorber system Water in the ventilation grating can result in damage to the refrigerator Therefore we advise that you put the winter cover over the ventilation gratings prior to washing your vehicle Never expose the refrigerator to rain Never operate the refrigerator by gas while driving If a road accident results in fire there is a risk of explosion What to do if You smell gas close the valve of the gas bottle extinguish any naked flames do not switch on any electrical devices or lighting Open the windows and leave the room contact the Customer Service department of Thetford e You suspect a leak in the cooling system switch off the refrigerator extinguish any naked flames provide sufficient ventilation contact the Customer Service department of Thetford ABOUT YOUR REFRIGERATOR Your refrigerator has a cold space and a freezer compartment After starting up the refrigerator allow it to cool for at least eight hours before placing any food in it Cold space The cooling fins are located on the inside of your refrigerator The absorption system uses the cooling fins to withdraw heat from the refrigerator Therefore never place plastic or paper over the cooling fins Air must be able to circulate freely through the refrigerator so that heat can be extracted Important Do not cover the
143. heater will start with the latest settings and ON main breaker comes on If 12V is not connected to the heater the display will not light up until 12V is connected The extemal start function is still activated To switch off external start go to the Ext symbol in the on position and press the Off button 14 AUTOMATIC TEMPERATURE Auto C CHANGE This function is used when you wish to set automatic temperature change for example during the night In order to activate automatic temperature change first light up the lower row of functions see item 11 1 Press the button with the arrow until the symbol for automatic temperature change flashes The temperature and the OFF text are shown on the display on l na IA SL OFE d Ext Auto AutoOn Amp Menu flashes 2 Press the 4 0n button Set flashes and the OFF text is shown in the display Press On to activate the function ON is shown in the display SN d ExtAutoc Auto On Amp Menu flashes of fA A LA Set 3 Press the left arrow key The required temperature is displayed Then adjust the temperature by pressing the On or Off button on Jiro Set BU d Ext Autoe AutoOn Amp Menu flashes 4 Then press Store and the start time is displayed Adjust the start time the same procedure as in 12 and press the Store button flashes Ce 22 00 PS Cl OO Eu
144. hetford europe com PRECAUTIONS AND SAFETY INSTRUCTIONS Alerts The following alerts are used in this user s manual Waming danger of damage to the 104 Waming alerts the user to the Caution product or to the user if the user fails to carry out the described procedures carefully Non observance of the procedures may result in serious injury to the user or damage to the product Caution alerts the user to the possibility of damage to the product if the user fails to carry out the described procedures carefully Important Important denotes supplementary information for the user and alerts the user to potential problems Wamings This refrigerator must be installed according to the manufacturer s instructions and in compliance with local and national regulations Read this manual carefully before you start to use your refrigerator Always consult the warnings before you perform any maintenance or gas checks Repairs maintenance Never open or damage the cooling system The cooling system is pressurised and contains substances harmful to health Never attempt to repair gas extractor or electrical parts yourself They must be repaired by a qualified service engineer Contact the Customer Service department of Thetford for a list of qualified parties Always switch off the refrigerator before you perform any kind of maintenance or cleaning Use Never cover the ventilation grills in t
145. id THETFORD WARRANTY 1 The Thetford Cassette is warranted for one year from the date of purchase please fill in and return the warranty card The warranty covers replacement of defective or flawed parts and the inadequate performance of the toilet In case of a defect apply to an original dealer or Thetford Service Centre with proof of purchase Defects which in our judgement occurred from misuse negligence or accident are not covered by the warranty In addition the warranty does not apply if the product is installed or handled improperly or if other than the prescribed toilet fluids have been used or if the product has been altered in any way or has been repaired by unqualified persons or if the serial number and or date has been altered or removed Should the original buyer wish to return to us parts believed to be defective the parts should be sent prepaid If we find the parts defective and covered by warranty they will be repaired and retumed If warranty does not apply or has expired a nominal charge will be made Any transport costs are for the account of the owner Before retuming product or parts they should be properly cleaned in order to carry out inspection and repair 7 No other warranty is given and no personal representative is authorised to make any warranty other than that is contained herein THETFORD C250 CWE CASSETTE TOILET The Thetford Cassette Toilet is a high q
146. idlands Tel 0845 130 7631 www campingandcaravanningclub co uk MOTORING ASSOCIATIONS Automobile Association AA Fanum House Basingstoke Hants RG1 2EA Tel 0990 448866 www theaa co uk e mail customerservices theaa com RAC Motoring Services RAC House M1 Cross Brent Terrace London NW2 1BX Tel 0990 722722 www rac co uk Green Flag National Breakdown PO Box 300 1 Cote Lane Leeds LS99 2LZ Tel 0345 670345 TRADE ASSOCIATION National Caravan Council Catherine House Victoria Road Aldershot Hampshire GU11 1SS Tel 01252 318251 www martex co uk ncc e mail mail martex co uk CRIS HPI Equifax Dolphin House New Street Salisbury Wiltshire SP1 2TB Tel 01722 411430 422422 Swift Group Limited Dunswell Road Cottingham East Yorkshire HU16 4 X Tel 01482 875740 e mail enquiry swiftleisure co uk web site www swiftleisure co uk 2007 SWIFT GROUP LTD 187 188 ACCESSOMIES eea aasan 176 Aftersales Air Conditioning Alarm System e Alde Heating System 85 AL KO Running Gear 155 AL KO Spare Wheel Carrier Tips 30 Arrival On SME iedams Ash Framed Doors Awnings Barbeque Point Battery Bedding Blinds Blizzard Air Conditioners Brake Linkages Braking System Breakaway Cable Bunks Caravan Clubs Caravan Terms Carbon monoxide alarm Cassette Toilets CD MP3 Tuner Change of Ownership Chang a Wheel
147. in a cold tank The heating system should be filled with a mixture of water and glycol For preference use high quality readymixed glycol with inhibitor intended for use in aluminium heating systems If using concentrated glycol the mixture should consist of 60 water and 40 glycol If the heating system will be exposed to temperatures below 25 C the glycol content must be increased but not to more than 50 Any vessels used for the liquid must be spotlessly clean and the pipes in the heating system must be free of contamination This will prevent the growth of bacteria in the system The glycol mixture should be changed every second year since its ability to protect against corrosion for example will deteriorate The glycol content should be checked before topping up with new liquid This will ensure that the concentration of glycol in the mixture is not too high If the fluid level in the expansion tank falls for reasons other than evaporation please check all joints drain cocks and bleeder screws to ensure that they are not leaking If the glycol water mixture leaks out rinse with water and wipe up Never allow the heating system to stand empty of glycol FILLING THE SYSTEM WITH GLYCOL FLUID NB Any vessels used to carry the fluid must be spotlessly clean and the pipes in the system must be free of contamination This will prevent the growth of bacteria in the system The system is filled through the
148. in vertical position position f 4 The water heater is now drained directly to the outside via the safety drain valve Check that the water contents have been completely drained 10 litres Gas operating instructions Attention Never operate the water heater without water in it If the wall cowl is positioned close to an opening window or hatch in particular directly under it it must remain closed when the water heater is in use see warning plate 1 Remove cowl cover Eruma Ultrastore y a Rotary switch On Gas operation b Rotary switch Off c Rotary knob for temperature selection illuminated by green lamp Operation d Red indicator lamp Failure 2 Open gas cylinder and open quick acting valve in the gas supply line 3 Select required water temperature at rotary knob c infinitely variable from approx 30 to 70 C 4 Switch on water heater at the rotary switch a on the control panel green indicator lamp Operation lights up 5 If there is air in the gas supply line it may take up to a minute before the gas is available for combustion If the appliance switches to Failure during this period switch off the appliance wait 5 minutes and switch on again 79 Switching off gas operation Switch off the water heater at the rotary switch b Drain the water heater if there is a risk of frost If the water heater is not to be used for a
149. ion The brake rod must not be under tension bowed when the handbrake is disengaged otherwise the breakaway mechanism will not function Handbrake Lever With Spring Cylinder Fig 43 Apply handbrake fully ensuring that handbrake is in the vertical position This will ensure that the spring cylinder energy store is fully loaded and will automatically re apply the wheel brakes if the trailer starts to roll backwards 174 Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards Automatic Handbrake Lever Fig 44 Ensure handbrake is fully applied as highlighted This will ensure that the gas strut or spring cylinder will automatically re apply the wheel brakes if the trailer starts to roll backwards Caution If the handbrake is not fully applied as detailed above there is danger that that the trailer could roll backwards To Release Firmly push the handbrake lever back into the off position Handbrake horizontal Handbrake Lever With Spring Cylinder and Gas Strut Fig 46 normally fitted to commercial units Ensure handbrake is fully applied as described This will ensure that the gas strut or spring cylinder will automatically re apply the wheel brakes if trailer starts to roll backwards Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards To Release Press the handbrak
150. ipe Blocked in line filter of pump filter Air leak in suction line to pump Check Check wiring refer to pump manufacturers instructions Refer to pump manufacturers instructions Check connections Check pipes run Check starting inside freshwater tank Dismantle and clean Check for bubbles amp secure with clip Pump does not run Pump or tap incorrectly wired Pump fuse blown Battery disconnected Pump seized or overheated Pressure pump sensing switch may have failed Contacts may be faulty Wiring connections may be faulty On switched tap version microswitch could be faulty Refer to pump tap manufacturers instructions Check wiring connection and then replace with fuse of correct rating Check connections Refer to pump manufacturers servicing instructions Refer to pump manufacturers servicing instructions Check contacts in plug and socket are clean and making contact Check wiring connections Disconnect wires from microswitch and join together If the pump operates microswitch should be replaced Water flows from cold tap but not from hot Feed pipe to water heater incorrectly connected to the heater outlet Blockage in hot pipeline Heater inlet or outlet pipes kinked preventing flow Hot tap not connected Hot tap failed or blocked Heater non return valve jammed Refer to installation instructions Disconnect pipes and inspect Check and re route if necessary Ensure that hose is Carver recommen
151. ir in enabling the system to drain quickly 2 Remove any water filters fitted and replace with a short length of hose or empty filter cartridge this will ensure the filter is not affected by the disinfectant sterilant solution 3 Fill the system by using the pump with a disinfectant sterilant solution check that the solution at full strength appears at all taps showers Allow to stand for the recommended period of time 4 Drain the system completely 5 Thoroughly clean the outside of all taps connectors with a cloth soaked in the disinfectant sterilant 6 Flush the system through with clean drinking water until no traces of disinfectant sterilant can be detected at any tap 7 Replace the filter Suitable sterilising chemicals are available from your caravan dealer accessory shop chemist or home brew shops It is not however recommended to use bleach or sodium metabisulphite This guidance has been prepared with the kind co operation and assistance of The Environmental Health Department of The Borough Council of King s Lynn and West Norfolk WARRANTY Products are guaranteed from the date of purchase against defects in materials and workmanship If the unit proves faulty return it to your supplier with proof of purchase and purchase date Please note that frost damage is not a valid warranty claim The manufacturer retains the right to repair or replace the unit The manufacturer cannot be held respo
152. itate the fitting of a spare wheel carrier The assembly is of a strong lightweight construction and zinc plated for all weather protection There are 3 variants to suit most AL KO chassis record your tyre size on this booklet for future reference The carriers can be fitted for left or right hand operation and are easy to fit The telescopic frame tubes should be lubricated periodically RECORD YOUR SPARE WHEEL CARRIER INFORMATION HERE Caravan Make eg Abbey Caravan Model eg Spectrum 20 Year of Manufacture s es Tyre Size eg 175R 14 99 Dimension X iN mmm taken from following diagram ca 709 Measurement X Hole Cluster for Spare Wheel Carrier 179 VE 182 ET A E 184 Cassette Toilet icc cies ced cil dE 185 Useful Information occcocccnncccccccnnncnonncnnnnnannnanonnnnnnnnnnnnns 186 Owners CIU WEE 186 Spares and After Sales oooccccconccccnccnnnnncnnnnnnnnnonannnnnncnnnnnnnnns 186 Repair Facilities ee EEN 186 Caravan ClUDS cidad 187 Motoring ASSOCIATIONS ccoooncncccncnnnnnnnnnnnnnnnnnnnnncnnnonnnncnnnnnnnns 187 Trade ASSOC AION EEN 187 IC KEE 187 WATER Problem Possible Cause Remedy Water not flowing from any tap when operated but pump runs Freshwater tank empty Pump wired in reverse Pump not primed Pipe inlet or outlet pipe disconnected Pump pipes restricted by kinking Blockage in pump inlet or outlet p
153. ition of the lever when the green light illuminates Set the lever mid way between the two positions Remember to return the lever to the centre locked position when returning to on the flat use Alarm Siren When the alarm is triggered the siren will sound for 2 minutes Following the 2 minute period the alarm will then deactivate for 15 seconds then rearm The alarm siren can be turned off at any point by pressing the key fob button If the movement sensor caused the alarm trigger the alarm will give a standard two beeps in quick succession disarm indication If the tilt sensor caused the alarm trigger the alarm will give two beeps in quick succession followed by a further two beeps in quick succession Sleep mode The SAS210 Alarm System incorporates a sleep mode that extends battery life over a long period of time If a charged leisure battery is fitted and is supplying 12V to the alarm system the alarm will operate in standard quick response mode If the alarm is operating from the internal alarm battery only the alarm will operate in slow response battery saving sleep mode In this mode you will need to press and hold the arm disarm button for up to 3 seconds to arm or disarm the alarm 2 Key Fobs The SAS210 Alarm System comes complete with 2 key fob remote controllers If an additional controller is required these can be ordered from your supplier Key Fob Battery Replacement 1 Re
154. k filler that the plumbing is not connected Be sure that all faucets are left open to protect against damage to the plumbing Sanitizing Portable water systems require periodic maintenance to deliver a consistent flow of fresh water Depending on use and the environment the system is subject to sanitizing is recommended prior to storing and before using the water system after a period of storage SHURE FLO PUMP AND ACCUMULATOR ASSEMBLY Drive Assembly Valve Assembly Motor Upper Housing Switch Assembly SHURFLO RV FRESH WATER PUMP INSTALLATION AND OPERATION Shurflo s patented RV Fresh Water Pumps for drinking water were developed to delivery smooth consistent flow at all ranges of operation while drawing low current The balanced diaphragm design incorporates precision ball bearings for long life Each motor is equipped with an integral thermal breaker and all units are CE approved RV fresh water pumps are enclosed to prevent incidental moisture from entering however they are not intended for environment where splashed water is present When installed correctly RV Fresh Water Pumps provide years of quiet operation General Information Shurflo water pumps meet the essential health and safety requirements and are in conformity with the EU EMC directive 89 336 FEC as specified in EN 55014 1993 Shurflo realises that in many instances our pump is being installed as a replacement pump withi
155. k through 90 degrees and lock it in place using the strike plate MODEL NUMBERS Electrical ignition N30E N9SOE N100E N109E N110E N145E N175 amp N180 EES Electric Energy Selection the Electric version where the preferred energy source has to be selected manually no Auto function possible SWITCHING ON THE REFRIGERATOR control panel e It is recommended to clean the inside of the refrigerator before you switch it on e Let the refrigerator cool for at least eight hours before you place food in it for the first time Switching on the refrigerator Zog E T B EDAC ID E ei Auto Sch A Main switch on off B Mode selection switch C cooling level selection switch D Function LED E LCD display 1 Open the valve of the gas bottle 2 Open the taps of the gas supply Press main switch A The function LED will turn blue and all symbols on the LCD display will light up Use the mode selection switch to select the power supply that you want The LCD display will show the option you have selected Set the desired refrigerating cooling level by means of the cooling level selection switch C The LCD display will show the cooling level setting you have selected Use the main switch to switch the refrigerator on and off The function LED will turn blue The display LCD shows the most recent settings After 10 seconds the LCD display s
156. larm within the caravan No maintenance of the unit itself is required Should the device be activated by the alarm or other trigger the system will alert a dedicated call centre The call centre will then contact you via agreed telephone numbers and if appropriate may request you to obtain a crime number from the local police force The call centre will then directly with the police officer in charge in the relevant control centre to retrieve the caravan as quickly as possible It is important that separate documentation relating to the installation is reviewed when you receive your new caravan to ensure that the device is properly registered and correct contact details are held by the call centre Please be aware that an annual subscription charge is applicable to the continued use of the device and call centre and that any change of ownership or contact details should be passed to Phantom without delay For reference the contact phone number for Phantom is 0800 1074663 NOTE To ensure operation of the Tracker a leisure battery in a good state of charge must remain connected to the caravan at all times SECURITY CHIPS A special security chip is concealed within the body of every caravan This chip contains the individual identity of your caravan and can only be read by using a special decoder Your local police can obtain the use of a decoder by contacting C R I S on telephone no 01722 411430 CARAVAN INSURANCE I
157. le through the safety drain valve hose Check that all the water is emptied out about 7 10 litres Leave the valve in the open position until the next time the heater is used NB Check that the automatic check valve N is open and is allowing air to enter the heater when it is being drained and that the hose O is not blocked Closed Open THE HEATING CARTRIDGES All Compact 3010s are fitted with two 230V heating cartridges with a maximum output of either 2100 or 3150W Select the heating cartridge output on the control panel Always check that the input fuse of the vehicle has the correct amperage in relation to the selected output Note these ratings are for the boiler only 1050W requires a 6 amp fuse 2100W requires a 10 amp fuse 3150W requires a 16 amp fuse THE CIRCULATION PUMP A circulation pump is required to circulate the heated glycol fluid A 12V circulation pump is fitted in the expansion tank An optional 230V circulation pump can be fitted on the boiler Selection of circulation pump is made with a switch on the control panel The room thermostat on the control panel controls the circulation pump i e switches it on or off according to the amount of heat required SYSTEM TEMPERATURE The boiler is set to a system temperature of 80 C i e the temperature of the glycol fluid as it circulates in the heating system AIR CIRCULATION In order
158. let may be used with the blade open or closed Pull valve handle towards you to open fig 10 11 C 200 CW only After use open valve blade if still closed and flush lift the flush handle and press it down fig 11 After flushing close the blade by tuming the blade handle 11a C 200 CWE only After use open valve blade if still closed and flush press the flush button fig 11a After flushing close the blade by turning the blade handle The waste holding tank is located underneath the toilet and is removed for emptying from the outside of the vehicle through an access door A rotating pour out spout automatic holding tank vent air release valve valve blade carrying handles and hand grip are incorporated in the waste holding tank A sliding cover guarantees optimal hygiene EMPTYING THE HOLDING TANK The holding tank capacity is approx 17 litres and the tank should be emptied when the waste level indicator lights up The waste level indicator lights up when the holding tank contains more than 15 litres of waste CAUTION Do not allow the holding tank to become overfilled See trouble shooting section for emergency emptying procedure 12 Open access door and remove the holding tank The holding tank can only be removed when the valve blade is closed fig 12 13 Carry the holding tank to a normal household type toilet or other authorised disposal point Place the holding tank in vertical position and
159. lo Allow longer to get up speed to pass Allow for the outfit being twice its normal length Do not suddenly swing out Carry out all manoeuvres as smoothly as possible Use nearside wing mirror to check caravan has cleared when overtaking WARNING Take care not to foul or ground caravan chassis whilst traversing ramps or other obstacles IMPORTANT POINTS ESPECIALLY FOR MOTORWAY DRIVING 1 Caravans may not be towed in the out side lane of a three or four lane motor way Reg 12 2 of the Motorway Traffic England and Wales Regulations 1982 2 Reduce Speed i In high or cross winds ii Downhill iii In poor visibility 3 High sided vehicles cause air buffeting so extra care must be taken when passing or being passed As much space as possible should be given 29 ALKO SPARE WHEEL CARRIER TIPS The caravan needs to be jacked to the maximum lifting height NOTE The side lift jack has a maximum lifting height of 375mm and the scissor Jack a maximum lifting height of 340mm Ensure that the spare wheel fixing plate is moved along the telescopic arms so that the spare wheel sits as close to the inside of the chassis as possible Undo the small nuts and slide the side bracket along 30 This should be done without interfering with any pipe etc that may be present on the underside of the vehicle e Providing the above two things are done you should have ample clearance to remove th
160. longer period mount cowl cover non observance of this point can lead to the function of the appliance being impaired through water dirt or insects close quick acting valve in the gas supply line and close the gas cylinder There shall be no claim under guarantee if this point is not observed Always remove the cowl cover prior to operating the water heater Red indicator lamp Failure The red indicator lamp d lights up if there is a failure The reason for such an indication is for example no gas available or air in the gas supply system triggering of the excess temperature monitor etc To unlock switch off the appliance wait 5 minutes and switch on again In event of faults always contact the Truma Service on Tel 01283 511092 80 Electrical Operating Instructions Switch the switch on the control panel to On This indicates the electrical water heating element is operative When using the vehicle switches refer to operating instructions of the vehicle manufacturer or see switch labels Note The water temperature cannot be selected automatic temperature limitation at approx 70 C For a faster heating up period the appliance can be simultaneously operated with gas and electrical power Note The water tank in the Truma Ultrastore is made of high quality food proof stainless steel VA Use wine vinegar for de scaling the water supply Allow the product to react and then thoroughly flush out
161. lstery can be cleaned with a mild reputable upholstery cleaner It is recommended that the curtains and pelmets are specialist cleaned only The foam used in cushions is manufactured to meet fire regulations It requires time to return to its normal position after prolonged use Work Surfaces You should not stand very hot items on any of the work surfaces especially models with polycarbonate moulded sinks and drainers Cupboard Catches It is advisable to lightly oil all cupboard catches sliding bolts and hinges from time to time Kitchen Equipment All the thermoplastic parts in these areas have easy clean surfaces To ensure long life and to prevent damage you must not use any cleaning materials at all and ensure water temperatures do not exceed 70 C putting cold water in first is suggested After every use it is essential that you rinse with clean water only and wipe with a soft damp cloth Failure to follow these simple instructions may result in premature failure or cracking which will not be covered by any guarantees including extended warranties Bathroom Shower These products should be cleaned immediately after use Apply a warm mild soapy water solution with a soft cloth and rinse with clean water immediately Abrasive materials must never be used For stubbom stains Thetford Bathroom Cleaner is recommended as the use of other cleaners may harm these products cause premature failure and will invalidate the
162. ly Siren output Movement Sensor Range Current consumption Key Fob Range Battery Typical battery life 5 Spare Parts Service For spare parts local supplier contact details or other service information please contact Sargent Electrical Services Ltd 10 5 to 15V DC 250mA max 5 to 30 C 3 3Ah at 12V 9 months at 20 C 110 dB 10 120 x 360 x 8M lt 1mA typical gt 10M typical CR2032 Lithium Cell 1 year service desk on 01482 678981 during normal office hours 77 The instructions covering fitted equipment to your caravan were correct at the time of going to print Owners handbooks are updated annually and we take great care to try and ensure their accuracy However the Swift Group Limited cannot accept responsibility for any changes that may be made in specification or operating instructions to the equipment described in this section after the time of going to press Every care is taken to ensure that the information provided in this handbook is correct and easy to understand Separate manufacturers leaflets on many of the components are also included in the Owners Pack provided with this Caravan and we recommend that you compare the instructions in the handbook with the component manufacturers literature to ensure the information provided is as accurate as possible If you are in any doubt as to how to operate the equipment in your caravan please contact the component
163. ly and overall length not exceeding 7m 23ft approximately excluding the drawbar and coupling This is legally the maximum size of trailer that can be towed by a motor vehicle with a maximum gross weight of less than 3500 kg CARAVAN TERMS Mass in Running Order The mass of the caravan as stated by the Caravan manufacturer as new with standard fixtures and fittings Note Because of differences in the weight of materials supplied for the construction of caravans a tolerance has been allowed for in the Mass in Running Order weight 12 Maximum User Payload The maximum allowable weight to be put into the caravan whilst it is being towed This is made up of 3 sections Personal effects optional equipment and essential habitation equipment The user payload is the difference between the Maximum Technically Permissible Laden Mass and the Mass in Running Order Essential Habitation Equipment Those items and fluids required for safe and proper functioning of the equipment for habitation as defined by manufacturer of the caravan Personal Effects Those items which a user can choose to carry in a caravan and which are not included as Essential Habitation Equipment or Optional equipment Optional Equipment Items made available by the manufacturer over and above the standard specification of the caravan Maximum Technically Permissible Laden Mass The maximum weight for which the caravan is designed fo
164. m will automatically disconnect the VAN Battery E4 is blinking for 30 seconds cap Key with LED to connect disconnect the CAR Battery If the charger is not working and the CAR battery is not 64 connected the system will not switch If the CAR Battery voltage remains under 10 5V more than two minutes the System will automatically disconnect the CAR Battery E4 is blinking for 30 seconds rey When the main is connected and the Charger is working the LED is on When one of the battery is connected too the Charger is charging the battery connected Key to view the voltage of Y the system only main LED on the panel will show the chargers output Voltage Only CAR VAN LED the panel will show the battery voltage MAIN BATTERY LED the panel will show the system voltage When the NE190 Panel is connected to a System with water level if you push again the TEST the panel will show the Clear Water Level Pott 3 i ya a Uf GEZ 3 4 e H sl 7 After 30 second without any push button used the panel will switch off the number display and the LED will reduce the brightness af El be 1 When push again the indications will come ON When the engine is running all the load exception of the fridge will be switched OFF and the Leisure battery will be connected to the engine power generator The SYSTEM NE189 NE190 provide some information about typical fault Error 1 OVERLOAD PUMP i When
165. make sure that the c mpete nt service engineer batteries have been inserted observe correct fit battery cassette see changing batteries page 81 Attention A new O ring must always be installed after dismantling the exhaust duct 82 Thermostat Set the required room temperature at the control knob numbers 1 10 Foran average room temperature of approx 22 C we recommend setting 3 5 Without the Trumavent Fan switched on 4 83 With the Trumavent Fan Switching Off Set control knob to 0 If turning off for a long period of time close the quick acting valve in the gas supply line Close valve of gas cylinder Important Operating Notes 1 If the gas supply line is filled with air it may take up to a minute before the gas becomes available for combustion During this time depress the control knob and continuously operate the Piezo ignitor until the flame ignites 2 You will have to find out the exact thermostat setting yourself depending on how much heat you need Any alteration to the appliance including exhaust duct and cowl or the use of Spare parts and accessories which are important to the function of the heater and which are not original Truma parts as well as the non observance of the installation and operating instructions will lead to the cancelling of the guarantee and exclusion of liability claim During the initial operation of a brand new appliance a certain amount
166. manufacturer s service department on the telephone number shown on their component leaflet If you remain in any doubt please contact the Swift Group Supercare customer care service department on 01482 875740 78 Equipment Specification For details on type of equipment fitted in your Caravan please refer to the Sales Brochure or Dealer IMPORTANT To maximise the use and life of all fitted equipment in your caravan it is essential that any accompanying manufacturers literature is read fully All recommended maintenance and preparation procedures should be followed The information provided in this handbook is only intended as a guide If in any doubt consult your manufacturer appointed dealer particularly before attempting to install EXTRA EQUIPMENT NOTICE In the interest of safety replacement parts for an appliance shall conform to the appliance manufacturer s specifications and should be fitted by them or their authorised agent THE TRUMA ULTRASTORE WATER HEATER OPERATING INSTRUCTIONS Attention Before using for the first time it is essential to flush the entire water supply through with clean warm water Always mount the cowl cap when the water heater is not being operated Drain the water heater if there is a risk of frost There shall be no claims under guarantee for damage caused by frost When connecting to a central water supply rural or city connection or when using more powerful pumps a pres
167. mostat setting on the operating element 1 9 must be determined individually depending on the heating requirement and the type of vehicle For an average room temperature of about 23 C we recommend a thermostat setting of about 6 8 The electric heater can also be operated without the Trumavent fans If the heater is operated simultaneously with electricity and gas the electrical unit will switch itself off before overheating occurs as a result of the stronger gas bumer Switching off Switch the heating system off at the rotary switch a IMPORTANT OPERATING NOTES 1 Repairs may only be carried out by an expert 2 The heater s hot air outlet should under no circumstances be blocked Never hang clothes or similar in front of or on top of the heater to dry This could cause serious damage to the heater as a result of overheating Do not place inflammable materials near the heater Please observe these instructions for your own Safety 3 The performance of the room thermostat will be affected if temporarily covered or obstructed 4 When operating a brand new heater for the first time or after it has been idle fora lengthy period you may temporarily notice a slight smoke and smell We advise running the heater at full power and thoroughly ventilating the room 85 5 Any modifications to the appliance or the use of spare parts and accessories important for operation which are not original Truma parts of no
168. move the key fob from your key ring 2 Prise the casing apart near the key ring fixing slot 3 While holding the base part of the casing prise out the old Lithium battery and replace with a new CR2032 battery Ensure the terminal is located towards the outer case 4 Relocate the two casing halves and snap together 5 Refit the key fob onto your key ring 6 Remember to dispose of old batteries in accordance with local regulations 3 Battery The SAS210 Alarm System incorporates a 3 3Ah sealed lead acid battery that is charged from the vehicles 12V supply This battery has been selected to run the alarm without any external supply voltage for up to 9 months depending on ambient temperature initial charge The battery is fully charged when the alarm system is dispatched but may need further charging if the vehicle is stood for a number of months without a 12V supply to the alarm To charge the alarm battery either fit a fully charged leisure battery to the vehicle or connect the vehicle to the mains supply and switch on the 12V charger power supply The intemal battery should be replaced approximately every 3 years to ensure correct operation Replacement batteries can be ordered from your supplier Always dispose of old batteries in accordance with local regulations 4 Specification Control Box Supply voltage Supply current Operating temperature Battery capacity Operating time armed with no supp
169. movement of air is restricted What is important Two things are particularly important To provide ventilation so that moist air can escape To use the heating reasonably How can you prevent condensation Provide ventilation so that moist air can escape a Good ventilation of kitchens when washing cooking or drying damp clothes is essential Use the electric element of the space heater will help when washing cooking or drying damp clothes and particulary when the windows show signs of misting up b If there is no mains electric supply and therefore you cannot use the electrical element of the space heater open the skylights or windows slightly but keep the door closed as much as possible c After showering keep the bathroom window or skylights open and shut the bathroom door long enough to dry off the room d In all other areas provide some ventilation Fixed ventilation is provided in accordance with BS EN 721 1998 this is through skylights and heki roof lights in the roofs and from ventilators through the floor under cookers doors and in bed boxes it is important not to block these Too much ventilation in cold weather is uncomfortable and wastes heat All that is needed is a very slightly opened window or skylights Opening a skylight or heki rooflights partially or windows opened to about 1cm opening will usually be sufficient Provide reasonable heating a Do not use of portable p
170. n an existing system The following guidelines should be considered to achieve optimum pump operation Mounting The pump can be at the same level or below the water tank It may be positioned above the water tank if needed as it is capable or a 6 ft 1 8m vertical prime Horizontal inlet tubing will allow priming to 30 ft 9m The pump should not be located in an area of less than one cubic foot 0 03m unless adequate ventilation is provided Excessive heat may trigger the integral thermal breaker and interrupt operation When the temperature drops the breaker will automatically reset and start the operation The pump may be mounted in any position The mounting feet are intended to isolate the pump from the mounting surface over tightening flattening or use of oversized screws will reduce the ability to isolate vibration noise Winterizing If water is allowed to freeze in the system serious damage to the plumbing and the pump may occur Failures of this type will void the warranty The best guarantee against damage is to completely drain the water system However non toxic antifreeze for fresh water available at local RV centres may be used CAUTION Do not use Automotive Antifreeze to winterize drinking water systems Such solutions are highly toxic Ingestion may cause serious injury or death To properly drain the system perform the following Drain the water tank If the tank doesn t have a drain valve
171. n be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection WARNING Never allow modifications of electrical or LPG systems and appliances except by qualified persons 230V MAINS ELECTRICAL EQUIPMENT POWER CONSUMPTION Note It is possible that the 230v mains electrical equipment may not all operate simultaneously A typical UK motorhome site mains hook up point provides a maximum output of 10 amps and on some continental sites the available output may be as low as 5 amps If your loading exceeds the site supply it may trip the site circuit breaker Please check the available mains supply with your site operator Similarly loadings on each circuit breaker within the caravan should be observed A label positioned close to the MCB s will identify which appliances within the caravan are fed from which MCB Consulting the table on page 55 in conjunction with this label will give an indication of which appliances can and cannot site supply allowing be operated simultaneously WIRING OF CONNECTING CABLE AND CARAVAN MAINS INLET PITCH SUPPLY OUTLET CABLE PLUG 0 VIEW OF VIEW OF VIEW OF RMINALS SOCKET TUBES PINS TERMINALS BLACK D WD wg NEUTRAL neutral T uye BROWN BLUE NEUTRAL LIVE Co 00 ive NEUTRAL AL EARTH FARIN E EARTH p lt GREEN amp YELLOW GREEN amp YELLOW SES FLEXIBLE WIRING FIXED WIRING gt ZA uve B
172. n distributed to other TV positions within the caravan Please remember that as the number of connections increases the quality of the signal reduces 133 SUPPLIER FITTED SUPPLIED ENTERTAINMENT EQUIPMENT Audio visual equipment may have been fitted by your dealer or supplied with the caravan depending on the specification of the caravan Although not specific below are details of the types of equipment which would be fitted as appropriate to the specification of the caravan CD MP3 TUNER WITH AUXILIARY INPUT Where provision has been made in the fumiture to install a head unit similar in appearance to that fitted in the dashboard of a Car The unit operates as a CD player and FM AM radio In addition MP3 files stored on a CD can be read and played by the unit An auxiliary input on the front of the unit allows a separate MP3 player to be connected from that players headphone socket A separate lead may be required Speakers mounted in the front locker of the Caravan are connected to this head unit for a stereo sound output A retractable AM FM aerial on the side of the caravan or concealed in furniture with the head unit enables reception of radio stations LCD TV DVD CD MP3 DVB UNIT When a combination 15 LCD TV is supplied with the caravan the features within the TV replace those otherwise catered for by an automotive head unit As a result locker 134 mounted speakers and a dedicated position for a head
173. n monoxide CO poisoning can mimic many common ailments and may easily be confused with flu or simple tiredness Symptoms to look out for include tiredness drowsiness headaches giddiness nausea vomiting pains in the chest breathlessness stomach pains erratic behaviour visual problems ANYONE WITH THESE SYMPTOMS SHOULD IMMEDIATELY TURN OFF ALL APPLIANCES AND SEEK MEDICAL ATTENTION MAINTAINANCE The alarm should be cleaned using a vacuum or soft brush No detergents should be used to clean the casing FIRE EXTINGUISHER It is recommended that a 1kg 2lb minimum Capacity dry powder fire extinguisher be carried inside your caravan at all times When using a dry powder extinguisher it is suggested that the caravan be evacuated until the powder has settled to avoid inhalation A fat pan fire should not have a fire extinguisher aimed at it It should be smothered with a fire blanket WARNING Provide one dry powder fire extinguisher of an approved type or complying with ISO 7165 of at least 1kg Capacity by the main exterior door and a fire blanket next to the cooker Familiarise yourself with the instructions on your fire extinguisher and the local fire precaution arrangements 37 ESCAPE PATHS It is important that you do not block escape paths to emergency exits with obstructions or hazards CHILDREN Do not leave children alone in the caravan in any event Keep potentially dangerous items out of
174. n observance of the instructions for installation and use will result in the guarantee becoming invalid and no liability will be assumed Furthermore the approval for operating the appliance will become invalid and in some countries also the approval for operating the vehicle The mains element on the space heater is designed for supplementary heating It is not recommended to run along side the gas for prolonged periods of time TECHNICAL DATA Power supply 230 V 50 Hz Power consumption at power setting 500 W 2 2 A 1000 W 45A 2000 W 8 5 A Weight approx 2kg BUTTERFLY OUTLETS The butterfly plate may be opened or closed to control the quantity of air and may also be twisted around to control direction 86 For uniform distribution outlets nearest the heater should be closed more than those further away Blown air The air ducting outlets are generally of the butterfly type and may be opened or closed by adjusting the butterfly valves Twisting the disc in its housing directs the flow in the direction required One outlet on each leg of the air ducting layout must be kept open at all times Switching off Push slide switch a to the OFF position IMPORTANT OPERATING NOTES 1 Repairs may only be carried out by an expert 2 Under no circumstances should the hot air outlet be blocked Never hang clothes or similar in front of or on top of the heater to dry This could cause serious d
175. n sink within caravan With 12V power available to appliances within the caravan switch the pump ON OFF switch on the control panel to the ON position Water will flow from the open tap after filling the water heater This can take a few minutes if the heater is empty The water may be at first grey in colour which is quite normal the discolouration is due to harmless media being flushed out of the new filter cartridge When water is flowing smoothly close hot tap and open cold tap to expel any remaining air in the system Repeat this at each tap shower mixer in the caravan The system is now ready for use Hose can be inserted into plug groove See image to keep filter off ground while refilling water container Keep socket lid shut at all times when plug is removed When the caravan is left unattended or water supply has been allowed to empty to prevent the pump running continuously which can cause pump damage turn the pump switch on the control panel to the OFF position A pack containing two replacement filters product code WF3000 is available Filters will need to be replaced after filtering 3000 litres approx 33 days of normal use These filters are not designed for removing bacteria and should not be used on water supplies of an unknown bacterial quality Take care to retain the o ring seal when replacing filters FLO ET AUTOMATIC WATER SYSTEM PUMP FEATURES Self Priming Dry Ru
176. n the blade if still closed and flush the toilet by pressing the flush button for several seconds if necessary re activate the control panel Close the blade after use IMPORTANT WARNING NOTICE IF YOUR TOILET HAS ITS OWN FLUSH WATER TANK PLEASE MAKE SURE THAT YOU DO NOT TRAVEL WITH A FLUSH WATER TANK THAT IS TOO FULL DO NOT TRAVEL WITH WATER IN THE TOILET BOWL FAILURE TO ADHERE TO THIS NOTICE MAY RESULT IN WATER DAMAGE TO YOUR CARAVAN OR MOTOR HOME USING THE TOILET WITH OPTIONAL FEATURES 13 Electric Blade Push the electric blade button on the control display to electrically open or close the blade In the case of failure you can manually open or close the blade by sliding the small handle under the toilet bowl sideways 14 Automatic Ventilator The ventilator automatically starts when the control panel is activated by pressing the flush button and will automatically shut off after approximately 5 minutes The Automatic Ventilator Indicator will flash until automatic shut off occurs If you want to stop the ventilator press the Automatic Ventilator button If you want to re start the ventilator press the button again the LED will start flashing again 15 Flush Water Tank Level Indicator only for toilets with own flush water tank When the Flush Water Tank Level Indicator lights up refill the flush water tank as only about 1 5 litres of water is left in the tank which is sufficient for approximately 2 flush
177. n the unusual event that a fault develops and you need to claim under this Warranty and Guarantee your first contact should normally be made through the dealer from whom the caravan was purchased 2 In certain circumstances arrangements can be made to have the claim dealt with by a different authorised Swift Group Service Centre see final paragraph below for details It is the responsibility of the Purchaser to deliver the caravan to and collect the caravan from the Service Centre for all warranty work During the warranty period subject to the exclusions set out in this section of the handbook and provided the warranty claim is authorised by the manufacturer Swift Group Limited the authorised Swift Group Service Centre will repair or at the option of the manufacturer replace all defective parts of the caravan at the expense of the manufacturer Swift Group Ltd reserves the right to examine the caravan prior to commencement of repairs or replacement of parts 6 YEAR BODY SHELL INTEGRITY GUARANTEE GUARANTEE The Guarantee extends to the following items Body leaks and delamination water ingress through any permanently sealed seam joints or delamination of panels and floor being part of the original manufacturer s construction The manufacturer will honour the Guarantee for 72 months from the date of purchase provided that the caravan has had an Annual Service within 90 days before or 60 days after each
178. n this location does not exceed 20 amps WARNING Switch off all appliances and lamps before disconnecting the battery Smoking is prohibited around the battery compartment To preserve the life of your leisure battery and charger please observe the following i Do not leave all 12V lights powered at the same time as this will drain your leisure battery more rapidly ii If all 12V lights must be powered together ensure the battery is in circuit Le selector switch in the van position and that the battery charger is turned on 72 iii For optimum performance use the transformer charger unit with a leisure battery attached BATTERY It is recommended that a good quality rechargeable leisure battery is always in circuit when the system is in use A deep cycling heavy duty 12V battery should be purchased to provide power for lights and other electrical appliances A proprietary brand leisure battery with a minimum of 85 Amp capacity is recommended Note 85 Amp batteries and above should be checked dimensionally before purchasing to ensure fitment within the battery compartment as brands vary in size It should be remembered that batteries suitable for the electrical demands of a caravan differ in design from those for use with a car and whilst the system may operate with a car battery it is strongly recommended that only a leisure type battery maintained in good condition is used The battery should be kep
179. n you get to the vehicle and AutoOn is activated de activate AutoOn so that the heater does not stop after 24 hours the boiler cannot be switched off when AutoOn is activated You can then step back with the left hand button in the settings and press Store in all positions 16 LOAD MONITOR Amp This function is used if you do not want the 230V fuses to become overloaded If the vehicle s total current consumption exceeds the set value the boiler s electrical power will be automatically reduced On account of voltage variations and tolerances one can select various control levels for example for 6A fuse one can choose either 5 6 7 Amp setting If the fuse does not hold select a lower set value The function is disconnected in the factory setting To activate the function you must first light up the lower row of functions see item 11 1 Press the button with the arrow until the Amp symbol flashes OFF is shown in the display on l adIA DFF d Ext Autoe Auto On Wi Menu flashes 100 2 Press the Off button to activate and set the function The following values can be set with 4 0n or Off buttons 5 6 7 9 10 11 15 16 17 on Lat d Ext Autoc AutoOn Amp Menu 3 Amp is shown in the display when the panel returns to standby 17 MENU Menu In the Menu setting one can activate a number of functions To activate the function you must first light up
180. nd shiny appearance As the galvanising cures during the initial 2 3 month period this will gradually change to a mediunydark grey colour This grey finish is the ideal giving the correct protective coating During this curing period the surface should be protected to avoid possible wet storage stain in the form of a soft light coloured porous oxidation layer If the chassis members are in contact with any salt deposits from roads this should immediately be washed off with a high pressure washer Salt attracts moisture allowing the surfaces to remain wet this prevents curing and also allows formation of wet storage stain It is recommended that the chassis components are washed off using a pressure washer on an annual basis especially after winter usage to avoid undesirable build up of salt and dirt deposits The galvanised chassis should not be painted or subjected to any other protective treatment Should the galvanising become superficially A damaged exposing the steel core this should be cleaned and treated with a Cold Galvanising Spray obtainable from vehicle accessory outlets Damage to chassis members through impact 157 etc MUST NOT be straightened or welded Damaged chassis members MUST be replaced Drilling or Welding of Parts or Accessories The chassis is designed and built to precise tolerances and must not be drilled or welded except in accordance with certain AL KO Accessory Operating Instr
181. ndard OPERATION To operate the jack insert the metal J ack Collar into the lower edge of the bracket SERVICES O 42 Typical Water Schematic Drawing oooocccccccnnnnnccnnnnnnnnnancnnnnns 42 Whale Fresh Water Inlet if Ted 43 Flojet Automatic Water System PUMP ccooooccccccncnnnancnnnnnnnancnns 43 Shure flo PUMP EE 45 Inboard Water Tanks and On line Water Gvstemmg 47 Whale Aqua SQUICO ENNEN EEN 49 GaS EE 51 Typical Gas Schematic Drawing cccccooncccccnonnnnncnnncnnnnnnnncnnnnns 51 General INFOnMAtION cccoonocnccnnnnnnnncnnnonononenncancnnnnnnnnnn cnn nn 52 Types Of GAS iii a dd ne 52 Gas Safe y AQUI cian carino coria rines 53 Thermal Insulation Heating AA 54 Electricity annia e aa da ee 55 Instructions for Electricity SUpply ccoooncccccccnnncnncnnnnnnnanancnnnnns 55 Overseas ConpecChon nana 55 Wiring of Connecting Cable and Caravan Mains Inlet 57 Typical Appliance Consumption Fioures 58 WATER Connection of services is dealt with under the separate headings In all cases users should become familiar with the equipment manufacturers instructions Advice and leaflets if not supplied with the Caravan can be obtained from the suppliers of the equipment Before making connections of any description to the caravan or its equipment ensure that ALL equipment is turned off 42 Water system schematic caravan without water tank AQUASOURCE FILTER A HOSE
182. ndby DOES On DAY ecu Do as follows to switch off heating with electricity 1 Press the button with the arrow until the electrical heating symbol flashes flashes on lindGAng ei ED Exa ccl d 2 Switch off the electrical heating by pressing the Off button until all power steps have gone out The OFF textis shown next to the temperature on the display on limaLANr CERNI ecO DFF S 3 The electrical heating symbol goes out when the panel returns to standby ED k29 1D On QT 1 pel 8 CIRCULATION PUMP Q This symbol is displayed when the circulation pump is operating 12Vpump or 230V pump When heating is required in the vehicle the pump starts automatically The boiler selects the 230V pump if one is installed in the system When the 230V is disconnected from the vehicle the 12V pump is automatically selected The symbol will light up even if the pump is defective On A D 220 9 230V CONNECTION This symbol lights up when 230V is Y connected to the vehicle On RAO ft Off 10 TEMPERATURE This symbol shows the indoor temperature in the caravan in intervals of 0 5 C fi This symbol shows the temperature outside the caravan in intervals of 1 C To use this function an outdoor temperature sensor must be installed 11 WORKING WITH THE CO LOWER MENU R
183. ne Output 1 3 3kW 3 8kW Consumption 245g h 2759 h Output 2 5 5kW 6 4kwW Consumption 4059 h 460g h Pressure l 28 30 37 mbar ls 30 mbar Volume Pressure Temp Liquid volume radiator water Liquid volume warm water Max pressure radiator water Max pressure warm water System temperature 230V Output element Output element 2 or 3kW 12V DC Current consumption 3 5 litre 8 4 litre 0 05MPa 0 5 bar 0 3MPa 3 0 bar max 85 C 1 x 1050W 1 x 2100W 1 amp max Fuse 3 15 amp 3 15amp 103 THETFORD ABSORBER REFRIGERATORS This user s information is for N112 N145 N175 8 N180 models of Thetford absorption refrigerators It explains how to use your refrigerator correctly and safely Read the manual carefully before using the refrigerator for the first time to obtain a quick overview of how to operate and use the refrigerator Thetford absorption refrigerators are specially designed to store fresh and frozen food and make ice cubes in caravans and campers The control panel allows you to select the preferred energy source and cooling level Different energy sources allow you to use your refrigerator under different conditions Thetford absorption refrigerators belong to category C11 gas appliances that must be installed so that the combustion area is isolated from the living space To find out more about how your absorption refrigerator works visit the website at www t
184. ne P ropane gas is heavier than air any escaping gas will therefore collect at low level The strong unpleasant smell of gas will enable the general area of the leak to be detected Check that the gas is not escaping from an unlighted appliance Never check for leaks with a naked flame leak investigation should be carried out using a leak detector spray SHARP R209 MICROWAVE OVEN Please refer to the appliance manufacturers handbook regarding OPERATION COOKING ADVICE AFTERCARE and GUARANTEE WARNING THE DOOR OUTER CABINET OVEN CAVITY TURNTABLE AND DISHES WILL BECOME VERY HOT DURING OPERATION TO PREVENT BURNS ALWAYS USE THICK OVEN GLOVES ELECTRICAL CONNECTION Do not allow water to come into contact with the power supply cord or plug e Insert the plug properly into the socket 119 Do not connect other appliances to the same socket using an adaptor plug e If the power supply cord is damaged it must be replaced by a Sharp approved service facility or a similarly qualified person to avoid a hazard When removing the plug from the socket always grip the plug never the cord as this may damage the power supply cord and the connections inside the plug e If the plug fitted to your oven is a rewireable type and in the event of the socket outlet in your home not being compatible with the plug supplied remove the plug properly do not cut off e Ifthe plug fitted to your oven is a non rewireable typ
185. ngle outlet hot and cold taps being used Fit non return valve in cold supply near tap If pump motor runs steadily and will not stop Battery voltage may be too low below 10 5 volts Check that there is water in the container Adjust switch and or re charge battery Check all connections in pipework 183 GAS heating Over gassed Problem Possible Cause Remedy Hob does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Air in pipe Purge system Refer to hob manufacturers instructions Oven does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Air in pipe Purge system Refer to oven manufacturers instructions Space heater or central No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Check exhaust outlet is clear Turn off appliance wait 2 minutes and try again Air in pipe Purge system Refer to space heater or central heating boiler manufacturers instructions Fridge does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Air in pipe Purge system Refer to fridge manufacturers instructions Water heater does not No gas Check level of gas in bottle light Check gas bottle valve is on Check gas taps are on Air in pipe Purge system Refer to water heater manufacturers instructions 184 CASSETTE TOILET
186. nning Soft Noise Absorbing Mounts Snap in Port Fittings Built in Bypass Less Pulsation Corrosion Resistant Materials Meets ISO 8846 SPECIFICATIONS Motor Permanent Magnet Ball Bearing Totally Enclosed CE Models are fully suppressed Pump Three chamber diaphragm design Get priming up to 9 feet suction lift Pump able to run dry without damage OPERATION With pump switch off and battery fully charged fill water tank open all faucets then tum pump switch on Water will begin to flow When the water is free of air turn faucets off Remember you are filling the water heater and pipes When all valves are shut off pump will stop Should pump fail to stop tum switch off and see the trouble shooting 43 ed Awe TROUBLESHOOTING WARNING BEFORE SERVICING PUMP TURN OFF PUMP AND DRAIN WATER FROM SYSTEM Failure to prime Motor operates but no pump discharge Restricted intake or discharge line Air leak in intake line Debris in pump Punctured pump diaphragm pump leaks Crack in pump housing Motor fails to tum on Loose wiring connection Pump circuit has no power Blown fuse Pressure switch failure Defective motor Pulsating flow Restricted pump delivery Check discharge lines fittings and valves for clogging or undersizing Pump fails to tum off after all fixtures are closed Empty water tank Insufficient voltage to pump low battery Punctured pump diaphragm pump leak Defective pressure
187. nob as required The regulating between this value and slow running is carried out automatically The quantity of air can be individually adjusted at the air flap f for warm air distribution In centre position 50 of the warm air is distributed to each outlet Use the fan duct with 72 mm and if the fan ducts are of different lengths or on sides with a greater heat requirement This means that the air output can be used to the full on this side By adjusting the air flap f the quantity of air can be increased individually This means that the air out put on the other side is reduced If the air output drops or the operating noise increases the fan impeller wheel may be severely soiled Cleaning with switched off appliance We recommend removing dust which has collected on the heat exchanger and base plate of the heater and on the impeller wheel of the Trumavent fan once a year before the heating season starts Clean the impeller wheel carefully using a brush or tooth brush TRUMA ULTRAHEAT ADDITIONAL ELECTRIC HEATING FOR TRUMATIC S 3002 P S 5002 AND S 55 T HEATERS Function description Truma Ultraheat is an additional 230V electric heater for the LPG heater models Trumatic S 3002 S 5002 Heater operation is basically possible with gas only electricity only or simultaneously with electricity and gas When using simultaneously the electrical unit will switch itself off before overheating o
188. not be operated when refuelling the vehicle When washing the vehicle take care not to get water in the roof vent THE DOMESTIC HOT WATER HEATER The boiler is fitted with a built in warm water heater with a volume of approx 8 5 litres fresh water The warm water heater can produce around 12 litres of 40 C water per half hour at a cold water temperature of 10 C If the heating cartridges are used instead of gas for heating the boiler the Capacity is slightly reduced Always rinse out the heater before it is used particularly if it has not been in operation for some time NB The hot water is not intended for drinking or cooking When the heater is in continuous use it should be emptied approx once a month to ensure that a new air cushion is formed in the heater The air cushion is essential for absorbing pressure surges in the heater For emptying specially adapted boilers as well as any other freshwater systems in the vehicle please refer to the manufacturers instructions NB The warm water heater should always be drained of fresh water when there is a risk of frost and when the caravan is not in use The warranty does not cover frost damage Draining the heater using the combined safety drain valve 1 Switch off the freshwater pump 2 Open all water taps 3 Then open the safety drain valve by raising the yellow lever M to a vertical position 4 The heater will now drain directly below the vehic
189. note that you cannot open the gas supply until the nozzle has been inserted In the interest of safety all external hose lengths should be kept to a minimum and attachments secured correctly WARNING Care should be taken when using the external barbeque point Never barbeque next to an awning or tent WARNING The caravan barbeque point should only be used as an outlet point for gas never connect a gas bottle direct to the outiet CARAVANS WITH TV INLET IN BATTERY BOX Models equipped with TV points in the battery box have the facility to take an external signal and supply that signal to TV points within the caravan Depending upon model there are two ways of achieving this CARAVANS WITH SCREW ON F TYPE CONNECTION IN BATTERY BOX e mm 4 r F TYPE SOCKET IN BATTERY BOX F TYPE INTERCONNECT PRIMARY TV LOCATION SECONDARY TV LOCATION Caravans equipped in this way feature a direct link from the connection point in the battery box to an auxiliary connection point at the primary TV position within the caravan The primary TV position is that which also features an AV outlet plate see later text The direct link can be used to 1 Supply an external signal caravan site TV feed to the primary TV position Connect the socket in the battery box with a suitable lead to the appropriate socket on the caravan site supply post As the connector in the
190. nsecutively Overheating is caused by a number of factors The heat generated within the Microwave The Heat generated by an adjacent Oven Hob of Fridge Freezer Radiator etc The Heat generated in the environment due to the heating system and or lack of ventilation etc The mounting of the microwave ina housing It has been proven in independent tests that even when placed on a worktop in an open household kitchen environment a microwave will switch off or the Magnetron will reduce 121 its output when the microwave starts to overheat This fact is exacerbated in a Caravan or Motorhome as space is at a premium The microwave has to be placed in a cabinet to maximize the space available for all the family activities that take place in the modern Caravan and Motorhome The housing also secures the microwave whilst travelling Frequently the above results in the Microwave being mounted above an Oven Hob or a Fridge Freezer When the Sharp Microwave starts to overheat the magnetron automatically reduces its output but the Microwave still looks the same The Light will stay on the turntable will continue to rotate the cooling fan will still operate and the timer will continue The above means that times quoted in recipes should be used for guidance only It is essential when cooking with any microwave that the food is examined to ensure that it is fully cooked before eating 122 THETFORD C
191. nsible for claims arising from incorrect installation unauthorised modification or misuse of the product The above does not affect your statutory rights q p vuam ISOLATOR VALVE TEST POINT EE OVEN GREEN BBQ POINT s 3 7 ql L MODELSPECIFIC e NO waren RED A D x l SPACE HEATER WHITE THE ABOVE SCHEMATIC IS ONLY A REPRESENTATION co X APPLIANCES MAY VARY TO THOSE FITTED TO YOUR VEHICLE Ei E CN FRIDGE BLUE OFF oN Typical gas schematic drawing 51 GAS GENERAL INFORMATION Gas Bottles Bottled Liquified Petroleum Gas LPG is the most convenient portable source of fuel for your caravan Make sure that heating and cooking appliances and the gas cylinders are switched off before you move the caravan Regularly check flexible gas hose joints and connections for tightness Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers Only use gas bottle cylinders that are located within their dedicated position within the front gas bottle housing never extend hose hose lengths must not exceed 400mm Regulator Your caravan is supplied with a wall mounted gas regulator plumbed inside the gas bottle compartment The regulator and all appliances work at a harmonised 30mb pressure which work with Butane and Propane gas Pressure
192. nstructions carefully before using the boiler These instructions are approved for The Alde Compact 3010 boiler fitted in caravans motor caravans and buildings in accordance with CE no EMC e5 02 0138 845 BP 0003 Installation and repairs may only be carried out by a professional National regulations must be adhered to BOILER DESIGN The boiler consists of three eccentrically fitted cylinders heat exchanger water jacket for the heating system and outermost water jacket for hot water The two outer pipes and their ends and connections are made of stainless steel while the heat exchanger is made of aluminium 88 The heat exchanger is divided into two semi circles The bumer is located in the upper half being the combustion chamber and the combustion gases are expelled through the lower half The bumer unit is fitted on the end of the heat exchanger It consists of a combustion fan bumer solenoid valve and intake exhaust connections Two heating cartridges are fitted to the water jacket of the heating system Maximum output is 2 or 3 kW depending on model DESCRIPTION OF FUNCTIONS USING LPG When LPG operation is selected on the control panel the combustion fan starts When the fan speed is correct it signals the circuit board that the boiler can be lit The circuit board sends ignition sparks to the sparkplug at the same time as it sends electricity to the solenoid valve which opens to allow gas in The b
193. ntamination are not purely limited to gastro intestinal diseases but may also manifest themselves as ear nose throat eye or skin infections It is therefore important that you carry out the following procedure prior to using the caravan each time even if you boil or filter all water you use for drinking Separate Water Containers 1 All water remaining in the container should be disposed of so that the container is empty 2 The outside of the container should be thoroughly cleansed and washed down to remove any dirt dust or other contaminant Water at a suitably hot temperature containing an appropriate detergent is recommended for this purpose 3 Water should be put in the container swirled around then emptied out 4 The container should then be totally filled with water containing an appropriate sterilant solution and allowed to stand for the recommended contact time e g Milton for 15 minutes 50 5 The solution should be emptied from the container 6 The opening of the container should be cleaned thoroughly with an appropriate prepared wipe impregnated with a sterilant 7 The container should be inverted whilst stored overnight if possible 8 The container must be filled with mains water only and mains water only should be used for the above cleaning procedure 9 On no account should garden hoses be used to fill water tanks For Systems 1 Drain down the system open all taps to allow a
194. ob for slightly longer For models fitted with spark ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open and if the bumer has not lit within 15 seconds the control knob should be released and the grill left for at least 1 minute before a further attempt to ignite the burner On first use of the grill it should be heated for about 20 minutes to eliminate any residual factory lubricants that might impart unpleasant smells to the food being cooked An non toxic smoke may occur when using for the first time so open any windows and turn on mechanical ventilators to help remove the smoke Although the grill does heat up quickly it is recommended that a few minutes pre 118 heat be allowed Flame Failure Device FFD The grill burner is fitted with a flame sensing probe which will automatically cut off the gas supply in the event of the flame going out In the event of the bumer flames accidentally being extinguished tum off the bumer control and do not attempt to re ignite the bumer for at least one minute It is normal for the flames on this bumer to develop yellow tips as it heats up particularly on Butane A reversible grill pan trivet enables the correct grilling height to be achieved Fast toasting trivet in high position Grilling sausages trivet in high posi
195. of fumes and a slight smell may be noticed for a short while Remedial action is to immediately run the heater at maximum output and to ensure adequate room ventilation In winter before switching on the heater remove all snow from the cowl Inspect the exhaust duct and all connections at regular intervals and always whenever there is a blowback misfire It is essential that the exhaust duct is installed so that it slopes upwards over its whole length and is securely fixed with several clamps Never place any object on the exhaust duct since this could result in damage The exhaust duct connection to both the heater and the cowl must be finm and well sealed Do not operate heaters with incorrectly fitted or damaged exhaust ducts 8 Never allow the warm air outlet on the heater to be obstructed in any way For instance never hang washing on or in front of the heater to dry Misusing your heater in this way could cause serious damage from overheating Do not place flammable objects near the heater Please follow these guidelines in the interest of your own safety 9 If the bumer makes an unusual noise or if the flame lifts off while buming it is likely that the regulator is faulty and it is essential to have it checked 10 Cleaning with switched off appliance It is recommended that at least once a year before the heating season starts you remove any dust that has collected on the heat exchanger base plate
196. of gas promote breakdown of toilet waste and increase the life span of a mobile toilet See page 46 of the Thetford user manual for more information matrix We advise a thorough cleaning of the Waste Holding Tank once each season Next to using Thetford s Cassette Tank Cleaner the powerful cleaning agent for the periodical cleaning of the Waste Holding Tank of your toilet we suggest the following e Remove the removable mechanism from the Waste Holding Tank by tuming it anti clockwise and rinse it under a tap Remove the cover plate from the Automatic Pressure Release Vent by prising it up using a small screwdriver Use one hand to push the Automatic Pressure Release Vent open while holding the float of the Automatic Pressure Release Vent on the inside of the tank with the other hand Push the float upwards turn it 180 degrees and remove it from below Remove the rubber seal underneath the float Rinse the float and rubber seal under a tap Replace the Pressure Release Vent using the same method in reverse The rubber seals in the toilet the lip seal the mechanism seal the automatic pressure release vent seal and the cap seal should be regularly cleaned with water and treated with Thetford High Grade Seal Lubricant This will ensure that the seals remain flexible and in good condition If the toilet is not to be used for any length of time it is important to treat the seals with Thetford High Grade Seal Lubric
197. oltage The battery alarm does not work with the control panel off or the engine alternator running Enabling of key beeper Programming dimmer level of the LED after 50 seconds without any operation on the Panel all the LED light will be reduced At any press the light come On again ADDITIONAL FUNCTION The SYSTEM NE183 NE189 provides some information about typical fault OVERLOAD PUMP When the pump tries to work but there is a problem in the pump circuit If the Pump is changed please use the same type otherwise some false waming will be displayed OVERVOLTAGE If an overvoltage coming from the battery charger is detected the battery and the loads will be disconnected NO CONNECTION The communication system between the Control Panel and the Consumer Unit is not working LOW BATTERY Starting the System but all the available power source are lower then 9 0 V MEMORY BATTERY On the back of the NE183 control panel there is a buffer battery LITHIUM 3V CR2032 to maintain the time and various programming functions if 12V energy supply for the PCB fails 20 68l 2 b 109 SH _68 4N SEL HIS suowysseq ze vu 8 aog EECH 7 VOINOULLATA CY ONG wg ECH E Ei 003308 907217 100 EES Vor ALi 3507 EECHER 200 1003309 31198 DI IESELEN T00 CONTROL PANEL cp REVERSE LIGHTS S CARAVAN REFRIDGERATIR
198. on Secure caravan handbrake Fig A Connect breakaway cable emergency braking device in the form of a noose to suitable anchorage point on towbar DO NOT attach to towball Gee page 27 Ensure that the jockey wheel is fully wound up and properly located in the slots then release the clamp handle lift the whole unit as high as possible and retighten the clamp handle Note Ensure jockey wheel locates in recess provided Carelessness could result in damage to the A frame cover Take hold of the caravan under the rubber gaiter behind the coupling and lift to ascertain whether the caravan is properly attached Figs B D Lock hitch if possible see Safety and Security page 36 Connect 7 pin plugs to car sockets ensuring there is enough loose cable for cornering Fig C Page 23 Check all car and caravan roadlights are working Check round the caravan for anything left behind Release caravan handbrake adjust all mirrors from driving seat and proceed 25 ROAD LIGHTING For your information the wiring diagram of the 12N and 12S connectors is shown opposite These should be checked regularly and if in any doubt consult a qualified electrician For cars equipped with 12N 12S sockets an adaptor may be required when a 13 pin plug is fitted to the caravan If so consult your dealer or qualified electrician The wiring diagram of the 13 pin connectors is shown opposite This should be checked regularly
199. open all taps allowing the pump to operate 15min ON 15 min OFF until the tank is empty Open all the taps including the lowest valve or drain in the plumbing and allow the pump to purge the water from the plumbing then tum the pump OFF Using a pan to catch the remaining water remove the plumbing at the pump s inlet outlet ports Turn the pump ON allowing it to operate until the water is expelled Turn OFF power to the pump once the plumbing is emptied DO not reconnect pump plumbing Make a note at tank filler as a reminder Plumbing is Disconnected 45 AR Ae All taps must be left open to guard against any damage TROUBLESHOOTING Vibration induced by road conditions or transporting can cause plumbing or pump hardware to loosen Check for system components that are loose Many symptoms can be resolved by simply tightening the hardware Check the following items along with other particulars of your system PUMP WILL NOT START BLOWS CIRCUIT Electrical connections fuse or breaker main switch and ground connection Is the motor hot Thermal breaker may have triggered it will reset when cool Is voltage present at the switch Bypass the pressure switch Does the pump operate Charging System for correct voltage 10 and good ground For an open or grounded circuit or motor or improved sized wire For seized or locked diaphragm assembly water frozen 46 WILL NOT P
200. or door open Leave furniture doors and lockers open to allow air to circulate fully 155 Condensation Condensation will occur when humidity levels rise Correct heating and ventilation will help reduce this When cooking or in wet inclement weather increased ventilation through windows and rooflight will be required Soft Fumishings Clean and dust the upholstery and if possible remove before placing the caravan into winter storage Alternatively stand the cushions on their edges to allow circulation of air This will reduce the possibility of dampness from condensation Keep curtains or blinds closed to minimise fading of fumiture If the blinds and or flyscreens remain down for a prolonged period of time re tensioning of the springs will be necessary before re use Wheels and Tyres Do not store in one position with partially deflated tyres The tyre walls will suffer and do present a real danger of blow outs especially when travelling at faster speeds than are allowed in the UK The wheels should be turned every couple of weeks or even better the wheels removed and the caravan placed on winter wheels or axle stands If you are removing the wheels follow the jacking procedure for changing a wheel Check your tyres regularly for signs of age and deterioration particularly wear cracking 156 and blistering If in doubt consult a reputable tyre fitter Water System Remove chopping board from b
201. ose regularly for cracks splits and ageing If in doubt replace the hose Pay attention to the maximum life of the hose and replace it in time as advised by the manufacturer or in conformance with local regulations e For replacement a gas hose approved in accordance with the local regulations must be used Position the hose so that it can rotate is not kinked and will allow Due to the limited life of the gas hose it must be installed so that replacement is possible Maintenance checklist This refrigerator will give you many years of trouble free use if you simply run through the following checklist regularly keep the refrigerator clean see section 7 1 of the user instruction manual Cleaning defrost the refrigerator as often as is necessary See section 7 2 of the user instruction manual Defrosting e check the door closing mechanism regularly see section 7 3 of the user instruction manual Door locking mechanism make sure that the ventilation grills are not blocked Regularly clean the ventilation grills Vent screen The vent has a vent screen to prevent bugs from entering the combustion area of the refrigerators These vents need to be cleaned regularly to insure a good airflow When the refrigerator performs poor because of external circumstances such as extreme ambient temperatures the vents can be removed to improve the airflow and improve the cooling performance of the refrigerato
202. ot apply if the product is installed or handled improperly if the product has been altered in any way has been repaired by unqualified persons or if the serial number and or date has been altered or removed As the Battery Box is manufactured from polypropylene it is resistant to temperatures up to 60 degrees Centigrade Installing the battery box ina position where it will be exposed to higher temperatures will invalidate the warranty and could lead to an adverse effect on the product Thetford products considered to be defective may be returned prepaid directly to Thetford Any items received which are judged by Thetford to be covered under warranty will be dealt with accordingly Defective products not considered to be covered by warranty will incur repair handling and return carriage costs No other warranty is given and no personal representative is authorised to make any warranty or assume liability by words or action under any warranty other than that is contained herein 71 BATTERY INSTALLATION Under normal circumstances it should not be necessary to remove the battery other than for routine inspection of terminals and topping up WARNING Explosive gases may be present at the battery Take care to prevent flames and sparks in the vicinity Your caravan has been fitted with an in line fuse between the battery terminal and strip connector It is recommended that the fuse rating fitted i
203. ot become blocked with grease Glass parts if fitted DOOR PANELS FACIA PANEL HOTPLATE LID Do not use abrasive cleaners or polishes Use a mild cream cleaner eg Cif Rinse thoroughly and dry with a soft cloth The inner door glass panel can be removed for cleaning open the door wide hold the bottom and top edges and slide out When replacing the glass panel hold it level and straight with the grooves in the door trims before sliding back in Painted plastic and gold coloured parts DOOR FRAME amp HANDLES CONTROL KNOBS Only use a clean cloth wrung out in hot soapy water 116 J ANE A Foi CH D Si H d ai Fig 1 Chrome Plated Parts Vitreous enamel parts GRILL PAN HEATGUARD OVEN GRILL COMPARTMENT S HOB SPILLAGE WELL PAN SUPPORTS Use a mild cream cleaner Look for one that has the Vitreous Enamel Council s recommendation seal eg Cif Chrome plated parts Fig 1 GRILL GRID SHELVES SHELF RUNNERS Do no use abrasives or polishes Usea moist soap pad eg Brillo Shelf runners can be removed for cleaning Grasp the runners and slide out of the hanging holes as shown in fig 1 Stainless steel surfaces stainless steel models only Only use a clean cloth wrung out in hot soapy water and dry with a soft cloth Do not use undiluted bleach or any products containing chlorides as they can permanently damage the steel Some foods are corrosive eg vineg
204. ould growth is an indication of the presence of moisture and if caused by condensation gives warning that heating or ventilation may require improving 153 New vehicles New Caravans and Motorhomes often take a long time before they are fully dried out because of moisture in the materials used in the manufacture While this is happening they need extra heat and ventilation At least during the first winter trips and may require more heat than they will need in subsequent winters journeys Allowance should be made for this WARNING Do not wash your caravan with a high pressure washer as these can permanently damage the seals of your caravan Changing Exterior Bulbs ALWAYS REPLACE LIKE FOR LIKE For individual replacement bulb specification refer to your Service Handbook Generally road lighting bulbs can be easily replaced by unscrewing and removing the lens from the exterior of the caravan however once the high level brake lamp is removed from its housing there are further screws to undo at the back of the lamp to gain access to the bulb housing CARAVAN INTERIOR Follow these guidelines to ensure your investment is receiving the very best attention 154 Side Walls Roof Lining A simple wipe over with a damp cloth and a very mild detergent is all that is needed Soft Fumishings Should be vacuumed occasionally to remove grit and sand and help to keep its smart appearance and ensure long life The upho
205. oven shelf in the required position and close the door Set control knob to approximately gas mark 5 and heat the oven for about 30 minutes to eliminate any residual factory lubricants that might impart unpleasant smells to the meals being cooked A non toxic smoke may occur when using for the first time so open any windows and tum on mechanical ventilators to help remove the smoke 5 Although the oven does heat up quickly it is recommended that a 10 minute pre heat should be allowed The oven should be up to full temperature in about 15 20 minutes 6 To turn off Tum the control knob until the line on the control knob is aligned with the dot on the control panel 7 Shelf The shelf has been designed to allow good circulation at the rear of the oven and are also fitted with a raised bar to prevent trays or dishes making contact with the back of the oven To remove a shelf pull forward until it stops raise at front and remove Oven temperature control The temperature in the oven is controlled by a thermostatic gas tap and is variable over the range 130 C to 240 C Approximate temperatures for the settings on the control knob are shown in the table below The temperatures indicated refer to the centre of the oven and at any particular setting the oven will be hotter at the top and cooler towards the base The variation between top and centre and centre to bottom is approximately equivalent to one gas mark Good use can
206. ow ice dirt etc from the dome e Malfunctions are to be repaired by an approved dealer at once e Do not use caustic detergents danger of tension cracks in the dome Before setting off close the dome and check the locking mechanism e Avoid high speed maximum speed recommended is 130km h Do not close the blind more than 2 3 during the day danger of heat accumulation Before starting off open the blind The function of the ventilation optional is only ensured if the gap between vehicle roof and dome is free of snow and dirt The protection foil on the dome is not weatherproof and has to be removed after installation Care instructions e Clean the dome with Seitz acrylic cleaner e Opaque spots and light scratches on the dome can be removed with the Seitz Acrylic Polish and the Seitz Special Polishing Cloth e Use talcum powder regularly 4 times yearly to care for the rubber seals e Clean the blinds only with water and mild soaps suds or a vacuum cleaner The guarantee becomes null and void if the care and safety instructions are not followed MAINTENANCE Care Never use aggressive or corrosive cleaners The acrylic cover and the frame is to be cleaned only with damp cloth and with mild cleaner that does not contain solvents or abrasives Take care that water does not get into the motor and into its electrical wiring The ventilation grids of the inner frame can be removed for
207. owl All single lever mixer taps including the shower mixer should have the lever moved to the central position and lifted to the open position for hot and cold Locate the system drain valves if fitted mounted above the floor Rotate the handle clockwise on each to the open position Drain water heater Open yellow handle on inline valve adjacent to water heater Valve is open when handle is vertical Drain water tank Open tank isolation valve Valve is open when handle is inline with body of valve Run pump for a short time to assist purging water from pipework Remove shower head Let the shower hose drain into the shower tray and then return to holder The pump manufacturer recommends that after draining the caravan the plumbing connection at the outlet from the pump should be disconnected This can be done by unscrewing the fitting which connects the plumbing to the accumulator With a suitable container present to collect any remaining water the pump should then run for a short time This ensures that the majority of water is removed from the pump head which will minimise the risk of frost damage to the pump Before recomissioning the system reverse all above actions See Taps in Services section The Thetford Cassette porta potti is easily winterised for storage Empty the fresh water tank using the drain tube fresh water tank level indicator level indicator on electronic models only Pull the lever indi
208. peration approx 20 mins Power consumption 12V Ignition 0 17A Heating Up 0 08A Standby 0 04A Power consumption 230V Heating Up 3 7A 850W Weight empty 6 7Kg THE TRUMA S 3002 P S 3002 AUTO SPACE HEATER INSTRUCTIONS FOR HEATERS FITTED WITH AUTOMATIC IGNITOR OR PIEZO IGNITOR Switching On 1 Open the valve on the gas cylinder Open quick acting valve in gas supply line 2 Tum control knob to thermostat setting 1 10 and press it down as far as the stop At the same time keep operating the Piezo ignitor rapidly until the flame ignites 3 Keep the control knob depressed for a further 10 seconds to allow the safety pilot to operate 4 Piezo only Watch through the flame window for another 10 seconds to make sure that the flame does not go out through air in the supply pipe caused by the valve being closed or changing the cylinder Attention Always wait at least 2 minutes before attempting to re ignite otherwise there is a risk of blowbacks misfiring This also applies if a working heater goes out has to be re lit 81 a Control knob b Integrated control panel for Trumavent fan TEB c Piezo ignitor or automatic ignitor d Flame observation window e Name plate remove casing f Thermostat probe In the case of left handed installation the parts are arranged on the other side Automatic Ignitor 3 Repairs are only to be carried out by a Prior to first ignition
209. pling head Brake shoe inspection bung Brake rod tarwheel adjustment actess Abutment Tension Dar Spring cylinder Balance bar Fig 10 Breakaway cable Bowden cable BRAKE RIGGING FOR SINGLE AXLES FAN Dees 1 FOR SEI X CABLE ABUTMENT WELDED TO AXLE TUBE 4 M30 LOCKNUT 700109 2 40 BALL NUT 2088890006 3 BRAKE ROD Fig 12 162 Brake Linkages It is recommended that all brake linkage threads are lightly greased for protection Fig 11 13 14 15 16 towing shaft Note Over adjustment to the long ball nut Fig 12 Item 2 could induce movement of the inner brake cable reducing the effective clearance of the brake shoes If the overrun lever will not make contact it is possible the two lock nuts forward of the spring cylinder are incorrectly adjusted Loosen the nuts and adjust brake rod as above Figs 10 amp 12 Adjust the two locking nuts forward of the spring cylinder Fig 10 on some chassis a single Nyloc nut is used to give 1 mm of clearance on the spring cylinder This cylinder the energy store for the handbrake operation must be able to rotate ONLY not slide on the brake rod Fig 12 If the overrun assembly is fitted with a gas strut handbrake then no spring cylinder is fitted therefore ignore this paragraph CORRECT ADJ USTMENT of the linkage is checked by operating the handbrake lever so that when the
210. pressing the flush button Open the blade and press the flush button until water stops flowing into the bowl Close the blade Open the access door on the outside of your caravan or camper and empty the Waste Holding Tank at an authorised waste dump Follow the instructions for cleaning and maintenance To allow the Waste Holding Tank to dry do not place the cap back on the emptying spout of the tank 21 If the toilet has its own flush water tank place a sufficiently large bowl under the drain tube to catch the remaining water from the flush water tank and remove the drain plug When no more water exits put the drain plug on the drain tube put it back in its original position and close the access door If the toilet is connected to the vehicle s water tank please follow your vehicle s instructions for draining the central water system If your toilet is optionally featured with a Waste Pump Out System take out the Waste Holding Tank and completely clean it see Cleaning and Maintenance After cleaning fill it with water put it back and empty it via the waste pump out system Repeat this twice Thetford warranty refer to the Thetford user handbook 131 CARAVANS WITH EXTERNAL BARBEQUE POINT Models equipped with an external barbeque point can be used to power any gas appliance suitable for the gas used in the Caravan at the working pressure shown on the label in the barbeque outlet box Please note when using
211. r booster with this function On the circulation pump for the heating is turned off Select On to operate the boiler LPG Select 1kW or 2kW to operate the boiler on 230V Electric Indicates that the circulation pump is operating for central heating Indicates that 230V is supplied to the boiler PRE START CHECKS Ensure the system is filled with Glycol before starting the boiler check the expansion tank level The fluid should be 10mm above the minimum mark when cold Ensure adequate LPG Propane 230V and 12V supplies are connected and turned on The control panel should be active and display the 230V connection symbol Tum the boiler Om using the control panel then scroll across and raise the desired room temperature to 30 C The circulation pump symbol should appear Visually check in the expansion tank that the pump is operating e Scroll across and tum on the 2kW electric heater using the panel Wait for 10 minutes and check that the upper flow pipe on the boiler is getting hot The bottom return pipe may also be warm e Scroll back and tum on the gas burner using the control panel You might not be able to hear it start so visually check the flue outside to confirm the boiler is operating Wait for 10 minutes and check the lower return pipe on the boiler It should now be hot and the boiler fully operational 87 ALDE COMPACT 3010 ed Please read these i
212. r guidance only Specific awning sizes must be confirmed with the dealer or awning manufacturer prior to purchase MAINTENANCE Modifications 152 Caravan EXterior iii ean aia ee 152 Caravan terior EE 154 Winterisation Storage A 155 Alko Running Gear ccc cece ee ee tener ee nono na ncnnnnnnnn nan 156 Care and Maintenance cccccncncncnnnonncnnnnnnnnnnnnnonnnnnnonancnnnnnnnns 157 le TIV DOS ee A dee Ee EE EEN 159 Spare Par cua aid 160 Braking System AdCjUStMentS cece eeeee cece eeeeeeeee cea eeeeeeeeeae 161 AK160 AK300 and AK350 Operation 164 AKS 3004 Operation ccccccononncnnccnccnnannnncnnncnnannnnnnonnnnanannnnnnnos 166 Trouble SNOOUNG DEE 176 PAC COCSSOMOS iii Nehg 178 Comer Steadi s citrico 178 Shock ADSOMDETS re 178 SAD INISGNS EE 178 Road WEE 178 J ockey Wheel AANEREN ENNER 180 Spare Wheel Calie S coccccconcccccnonnnnncnnnnoncnnnnnnnnnnnannnnnnncnnnnnnnns 180 MODIFICATIONS DIY WORK Owners need to be aware that canying out DIY modifications to your caravan may in certain instances invalidate the warranty cover and could also affect the safety and structure of the caravan WD40 IS NOT RECOMMENDED FOR EXTERNAL OR INTERNAL USE WD40 attacks paintwork and sealants If a lubricant is required for Interior hinges Sliding door tracks Bottle box hinges Exterior door hinges Plastic tracking etc We recommend Ambersil 40 this is readily available from most DI
213. r normal use when being towed on a road laden This mass takes into account specific operating conditions including factors such as the strength of materials loading capacity of tyres etc WARNING Under no circumstances should the maximum technically permissible laden mass of this caravan be exceeded Upgrading of maximum technically permissible laden mass The standard declared MTPLM quoted in the specification handbook and on new caravan weightplates maybe of lower value than the maximum possible If extra user payload is required an upgrade maybe available model dependant this must be requested via your dealer If required you will be issued with the following i New weightplate giving upgrade weight detail ii New NCC Certificate declaring the upgraded MTPLM iii Manufacturers letter confirming the upgrade for that Vehicle Identification Number Note Tyre pressures may increase when upgrading Nose weight That part of the static mass of the caravan supported by the towing device on the rear of the towing vehicle Notes i When measuring the noseweight it is important that the caravan is fully loaded Do not place extra items indiscriminately into the caravan after this adjustment has been made ii The caravan is intended to be towed slightly nose heavy The nose weight can be adjusted by distribution of the load within the caravan The nose weight should be approximately 7 of the actual la
214. rating mechanism allows a completely free central opening with built in fixed ventilation when closed Red Switch Mode of Operation Induction IN DEE Expel OUT OUT Black Switch Speed Control 1 2 and 3 Omnivents give no fixed ventilation when set on induction RED BLACK SPEED 143 B2200 AIR CONDITIONER 1 HOWTO USE THE AIR CONDITIONER The air conditioner performance can be improved by taking some simple measures e Improve the thermal insulation of the vehicle by closing any opening and by covering any glassed surfaces with reflecting curtains e Avoid opening doors and windows unnecessarily e Select the most suitable temperature and speed Properly direct the air flaps To prevent troubles and minimise risks for people take the following precautions e Always wait some minutes at least 3 before attempting to tum the air conditioner on after turning it off to prevent damage to the compressor Do not obstruct the air inlets and outlets with cloths paper or other objects e Do not introduce your hands or other objects into the openings Do not spray the air conditioner with water e Keep flammable substances away from the air conditioner Adjusting the air direction Position the air diffusing flaps to direct the air to the desired position In order to balance the airflow it s necessary to rotate the centre knob anti clockwise
215. rection of the mast to achieve the best quality picture 6 Secure by tightening the Mast Locking Collar and Wall Bracket REMOVING THE ANTENNA A permanently fitted Status can be easily removed leaving only the Mounting Foot and rubber gaiter 1 Unplug the antenna from the Power Pack 2 Loosen the Mast Locking Collar and Wall Bracket and lift off whilst feeding out the cable 3 Push the Blanking Cap supplied into place IMPORTANT The Blanking Cap is a temporary seal and is not for long term use WING OMNI DIRECTIONAL TV ANTENNA model dependant This is a plug and play antenna only suitable for use with televisions The pinnacle on the roof cannot be removed 220 Vac D 2 12 Mee AT36 Te E SA o 3x 9 y Gaiter Mounting Foot Central Sleeve Mounting Plate Foam Seal 135 BEDDING Sleeping bags and continental quilts can be compressed into small spaces and can be ready to use in minutes LOWER SINGLE BEDS ASSEMBLY Figs A B 1 Unroll bed slat bundle and place between the recess in both seats 2 Arrange seat cushions as appropriate DOUBLE BED ASSEMBLY Fig C 1 Grip front of slatted bed and walk backwards until bed is fully extended 2 Arrange seat cushions as appropriate 136 PULLMAN BUNKS BUNKS ARE DESIGNED T
216. regulation system in this vehicle has a fixed working pressure of 30 mbar with a flow rate of 1 5 kg h and complies with the requirements of EN 12864 annex D Note Regulator valves should always be in the OFF position when towing 52 Fig A Gas Bottle Compartment Gas Regulator CR Gas Hoses A high pressure hose or pigtails as they are being called must be used with the new style regulator Fig B LPG bottles e Propane Butane and Camping Gaz cylinders all have varying bottle adaptor connections It is important to check you have the correct hose and adaptor to suit your gas bottles Push on hoses are no longer permitted under the new regulations The new high pressure hoses have threaded connections and must be securely attached to the regulator and to the gas bottle Ensure that there is a constant rise in the flexible gas hose between the gas bottle outlet and the regulator elbow WARNING Inspect flexible gas hose s regularly for deterioration and renew as necessary with the approved type in any case no later than 5 years after the date of manufacture marked on the hose WARNING Ensure hoses do not become entangled in door mechanism Cylinder compartment All cylinder compartments have two universal plastic mouldings fitted to the floor of the compartment that are designed to fit both steel and BP Gas Light cylinders TYPES OF GAS Butane Butane is supplied in the U K in gre
217. ristics Figs 7 8 9 show the deformation of the rubber elements at the extremes of suspension movement The axle is designed to ride with the suspension drop arm at or slightly below the horizontal position For Trouble Shooting amp Fault Finding please see Table 1 on page 174 Fig 7 Rebound or Free Position Fig 9 Maximum Bump AL KO BRAKING SYSTEM ADJ USTMENT 1 Ensure the towing shaft with coupling head is pulled FULLY FORWARD Fig 10 Release the handbrake to the FULLY OFF position If the handbrake will not go down the whole way because of the fairing or any other obstruction then the fairing must be cut away and or the obstruction removed to achieve this desired position It will not be possible to set up the braking system properly when the handbrake is not in the FULLY OFF position Fig 10 J ack up one side of the caravan using the AL KO Side Lift J ack System see J ack Operating Instructions Remove the inner plastic bung from the backplate to expose the starwheel adjuster access Figs 10 amp 11 ALWAYS rotating the road wheel in the forward direction NEVER backwards adjust the starwheel with a suitable screwdriver in the direction of the arrow embossed on the backplate until there is resistance in the wheel rotation Fig 11 Slacken off the starwheel adjuster until the road wheel turns freely in the FORWARD direc
218. rotate pour out spout upwards fig 13 14 Remove the spout cap Grasp unit by upper carrying handle nearest to pour out spout Place other hand on upper rear hand grip so that vent button can be depressed with the thumb while emptying This ensures a smooth outflow of the tank contents fig 14 Note Only depress the vent button when pour out spout is pointed downwards Rinse the holding tank with clean water For preparing for use again see steps 1 to 7 CLEANING AND MAINTENANCE The lipseal and the seal of the automatic vent are made of rubber and therefore these parts need regular maintenance depending on frequency of use once or twice a month 125 Lipseal Remove the sliding cover Open the valve blade by turning the blade opener knob anticlockwise Clean the seal with water Dry the seal and grease with silicone spray oil or vegetable oil Seal of automatic vent Tum the automatic vent 60 anticlockwise and remove gently Clean the seal with water Dry the seal and grease with silicone spray oil or vegetable oil To clean the holding tank empty the tank and rinse with clean water Use a mild soap to clean toilet bowl seat and cover as well as exterior of toilet unit and holding tank NOTE Do not use strong household detergents or cleaners that contain chlorine solvents or acid contents WINTERING STORAGE The Thetford Cassette C 200 CW CWE is easily winterised for storage Emp
219. rs STORAGE If you do not expect to use your refrigerator for a lengthy period carry out the following actions Remove all food Switch off the refrigerator Clean the refrigerator as described in Section 7 1 Cleaning Shut off the gas tap to the refrigerator Leave the door of the refrigerator ajar using the special door closure hook storage position e Place the winter protection on the ventilation grill 109 TROUBLESHOOTING If your refrigerator does not refrigerate properly or will not start run through the following checklist If this fails to solve the problem please contact the Customer Service Department in your country see the addresses at the back of this manual Check whether you have followed the instructions in chapters 4 5 or 6 of the user instruction manual Switching on the refrigerator Check whether the refrigerator is on a level surface e Check whether the refrigerator can be used with an available energy source 110 Problem refrigerator will not work on gas Possible cause Action you can take a Gas bottle is empty a Replace the gas bottle b Valve of the gas bottle or one of b Open the valve of the gas bottle the shut off valves is closed or shut off valve s Problem refrigerator will not work on 12V DC Possible cause Action you can take a 12V fuse is defective a Fita new fuse Camper gt fuse box of camper Car gt f
220. s tyre pressures and tyre conditions Fully raise all four corner steadies Fig A Pick up any levelling pads or levelling boards Check rooflights vents are securely closed Switch off gas supply and change over to electricity if required Lock the caravan exterior door An assistant can help in the hitching operation by standing on the left hand side of the drawbar facing rear of car and extending an arm horizontally to indicate position of the coupling When reversing aim the towball of the car directly at the caravan drawbar Remove towball cover and keep in car Adjust the jockey wheel to ensure the cup is high enough to slide over the towball Fig A Handbrake Fig B Checking Secure Attachment Release caravan handbrake Position cup over the ungreased towball release and lift forward the large red stabiliser handle Fig B lift forward the exposed smaller black handle Fig B until it clicks up The hitch head is fitted with a visual indicator to show whether or not it is properly connected to the towball A green band will show immediately below the red indicator button on the hitch head when a proper connection has been made See Fig D WARNING If the green band is showing when the hitch head is not connected to the towball there is a fault contact your Dealer Adjust jockey wheel to lower cup on to the ball A click indicates it is fully engaged Ensure black handle has re
221. s changing the VENTILATION SPEED x Y In this mode the machine automatically controls the compressor and compares the SET TEMPERATURE with the internal tempe rature VENTILATION keys allows changing the VENTILATION SPEED The system only operates the fan inside the vehicle Ze In this mode compressor and heater do not run Pressing the light key the light on the airconditioner diffuser is switched on The light works also when the remote control is off in this case on the display will appear only the light symbol Alarm Visualisations e When the display shows the ON symbol and the timer symbol flashes the system is waiting 2 minutes from the last compressor stop elapse 146 4 TECHNICAL DATA Description ment unit Refrigerant gas type quantity g R407C 460 Refrigerating yield Watt h 2050 Cooling consumption w 910 Heating capacity w 1200 Electrical rating 230 50 Protection degree IP X4 Conditioned air volume n h 380 Max internal volume of the vehicle with insulated walls m 25 Weight kg 34 147 Ster IS 5 TROUBLES CAUSES SOLUTIONS Q Operations to be carried out by the user 2 Operations to be carried out by authorised personnel 6 EXTRAORDINARY MAINTENANCE 7 RECYCLING For the best performance of your air Regarding disposal and recycling follow the conditioner have you dealer workshop clean national or local regulations To this end it thoroughly before use address to the authorised
222. s must be registered with the Swift Group Ltd within 6 weeks of purchase as new The benefit of this Warranty and Guarantee may be transferred to a new owner if the caravan is sold provided that the caravan has been serviced by an authorised Swift Group Service Centre in accordance with the requirements of this handbook and details of the change of ownership have been supplied to Swift Group Ltd using the change of ownership form set out in this handbook Failure to notify Swift Group Ltd of a change of ownership within 30 days of such a change will invalidate the Warranty and Guarantee You have legal rights under UK law governing the sale of consumer goods This Warranty and Guarantee does not affect your legal rights The name and address of the warranty and Guarantee provider is Swift Group Limited Dunswell Road Cottingham East Yorkshire HU16 4JX To make a claim under this Warranty or Guarantee contact the Swift Group Service Centre which supplied your caravan Alternatively details of your nearest authorised Swift Group Service Centre can be obtained by contacting the Swift Group Customer Care Department on 01482 875740 or enquiring on our website www swiftleisure co uk WHAT TO DO IF YOU REQUIRE ASSISTANCE Congratulations on purchasing your new caravan We are confident that you will enjoy many happy holidays However should you have an enquiry or require assistance with a problem we hope that this
223. s no longer possible and the assembly will need inspecting Caution Under these circumstances the coupling head can become detached from the towball and the caravan trailer can breakaway from the tow vehicle The coupling head and Z towball must therefore be checked IMMEDIATELY before future use Any faulty parts must be changed IMMEDIATELY All maintenance work should be carried out by AL KO Approved Workshops 165 Servicing amp Cleaning Lubrication Points Fig 18 Clean Towball Lightly grease or oil ball socket joints and bearing points as appropriate General purpose grease to DIN 6 51825 KTA 3K For Troubleshooting and Fault Finding please see Table 2 on Page 175 Operating Instructions for AKS 3004 REGULATIONS 1 The AKS 3004 must be used in conjunction with 50 mm dia towballs which conform to EC Directive 94 20 DIN 74058 or local equivalent 166 2 Suitable for attachment to drawbars or approved overrun braking equipment for single and tandem axle caravan trailers with a minimum weight of 200 Kg and a maximum permissible weight of 2000 Kg 3 EC design approval has been given to the AL KO AKS 3004 coupling under permit No el 94 20 0930 00 RESTRICTIONS OF USE 1 The trailer coupling may only be connected to towing vehicles where the clearances for the stabiliser can be observed in accordance with EC Directive 94 20 DIN 74058 If these clearances are in
224. screen is fully closed thus avoiding water spray on unprotected areas Table Storage To avoid damage care must be taken when removing tables from their stored position Where two tables are stored together in a low level storage area care should be taken to remove the table positioned opposite the hinged edge first 150 12V READING LAMP WARNING 12v reading spotlamps generate high temperatures when in use the body lens bulb may become very hot NEVER make directional adjustment in the direction of flammable materials Le curtains nets or blinds FIXING OF AWNINGS In order to avoid puncturing the outer skin of the caravan wall it is recommended that awning poles are fixed to your caravan using load spreading eyelet pads or rubber sucker pads Attaching awning brackets and associated fixings to your caravan by using mechanical methods which pierce the outer skin of the caravan wall can allow water ingress which will invalidate the product warranty Important Care must be taken when using an awning as poles and suckers can cause damage to exterior side panels Awnings should be taken down in strong winds to protect the side panels from cosmetic damage and dents from the awning poles Note Awnings should be kept ventilated when discharging products of combustion exhaust into them Awning Sizes Due to the various awning types and sizes the awning sizes provided in the Service and Warranty Handbook are fo
225. ses TO USE THE INTERNAL WATER TANK TO SUPPLY THE TAPS Check the water level gauge on the control panel to confirm the water level within the tank Close the tank isolation valve on the mid right of the tank installation see diagram page 40 Turn the selector valve to the left of the tank installation anti clockwise to connect the supply from the internal tank to the water pump Switch the pump switch to the ON position on the control panel If the taps are closed within the caravan the pump will run until the correct pressure is attained within the plumbing system If any of the taps are open water will flow from those taps as soon as the pump is switched on unless the system is being run for the first time or from a drained condition TO FILL THE INTERNAL TANK Ensure that the external hose and filter assembly is connected and suspended in the external water container with water present Open the tank isolation valve on the mid right of the tank installation see diagram page 40 Turn the selector valve to the left of the tank installation clockwise to connect the external supply to the water pump Ensure all of the taps within the caravan are in their closed positions Switch the pump switch to the ON position on the control panel Water will now be drawn from the external container by the internal pump and forced into the internal tank Water will flow into the tank until
226. shings towels and clothing away from the appliance Parts of the appliance may be hot during or immediately after use Allow sufficient time for the appliance to cool after switching off When opening the appliance door take care to avoid skin contact with any steam which may escape from the cooking Do not use aluminium foil to cover the grill pan or put items wrapped in foil under the grill as this can create a fire hazard Do not use the oven with the door inner glass panel removed glass oven doors only If the cooker has a storage compartment below the oven this should only be used to store oven fumiture Do not store any flammable materials in this compartment When cooking with fat or oil never leave unattended Turn pan handles inwards so they are out of reach of children and cannot be caught accidentally Glass lids may shatter when heated turn off all burners before shutting the lid Models without ignition button For safety reasons we recommend the use of a hand held spark ignitor or gas lighter to ignite the burner rather than a match or taper which could allow burning debris to fall behind the appliance When you have finished cooking check that all controls are in the off position THE HOB Caution Do not use foil on the hob as it creates a fire hazard e Glass lids may shatter when heated turn off all bumers before shutting the lid e Note When positioning the pan support ensure
227. shown in the LCD display Once the engine is running or the fault has been resolved or sufficient voltage is available again the LED will again emit a steady blue light Powering with gas Waming Flammable material must be kept away from the rear of the refrigerator e For selection of gas type see the information plate inside your refrigerator For the pressure regulator model see the information plate inside your refrigerator and the table at the back of this booklet The type of gas container and its location must be in compliance with the most recent regulations Ensure that the unit is installed in a location with good ventilation and make sure that the ventilation openings in the gas container storage location remain open The changing of the gas container must be done outside in the open air and out of reach of any possible sources of ignition e Itis prohibited to use gas to power the refrigerator while you are driving e Itis prohibited to use gas to power the refrigerator in the vicinity of petrol stations Selecting gas operation manually If the flame cannot be lit within 30 seconds the gas supply will stop and gas mode will be switched off The LED start flashing every second and an error code is shown in the LCD display The gas mode can be reset only if the refrigerator is switched off If you switch the refrigerator on again and the gas mode is still not working the LED of the manual
228. sk involved in using LPG is that any leaking gas may ignite and explode Since LPG is heavier than air any leaking gas will collect at the lowest point LPG contains no toxic substances but breathing in concentrated gas may have a certain anaesthetising effect and can also result in shortness of breath and symptoms of suffocation These symptoms quickly disappear if the sufferer breathes in ordinary air or oxygen Naturally it is inadvisable to inhale either LPG or exhaust fumes To make it easier to detect gas leaks a substance with a distinctly rank smell has been added COMBUSTION Complete combustion of LPG only generates carbon dioxide CO2 and water vapour just like the air we exhale A good supply of air is essential to ensure complete combustion The flame should bum with a weak blue colour the centre of the flame should be blue green LPG is extremely environmentally compatible and does not generate any soot during complete combustion It can be stored in cylinders for an unlimited time period without any deterioration of quality 92 PRESSURE The LPG burner usually works at a lower pressure than that in the cylinder Low pressure 0 50 mbar and intermediate pressure 50 mbar 2 0 bar are created by allowing the gas to pass through a reduction valve High pressure over 2 0 ban is unreduced pressure mainly used in camping equipment Low pressure and intermediate pressure are always reduced pressure
229. ss the On button On main breaker in the display flashes af DiI flashes on Jindica ft COU 3 The settings are ready On main breaker is shown in the display when the panel returns to standby On HUEN col EN C4 93 3 SWITCH OFF THE HEATER 1 Press the button with the arrow until On main breaker in the display flashes flashes on liad Mm eel El 2 Press the Off button Off main breaker in the display flashes 3 The settings are ready Off main breaker is shown in the display when the panel returns to standby e 2 cUL 94 4 SET THE TEMPERATURE l YOU WANT IN THE VEHICLE The temperature of the vehicle can be set from 5 C to 30 C at intervals of 0 5 C 1 Press the button with the arrow until the symbol for selecting temperature flashes The temperature shown is the temperature which is set at present in this case 22 0 C flashes on tag lA gel 4 2 Increase the temperature by pressing the On button Lower the temperature by pressing the Off button The diagram shows that we have set the temperature OS Off at 25 0 C flashes Ge on lisi 15 ly Dk JO ft 250 3 The settings are complete and the boiler is working at the set temperature 5 WARM WATER PR If you need more warm water you can increase
230. sure reducer must be used which prevents pressures of greater than 2 8 bar occurring in the Ultrastore Filling the Truma Ultrastore with water e Lever position Closed f Lever position Drain Fig 1 1 Check that the safety drain valve in the cold water intake is closed Lever should be in the horizontal position position e 2 Open the hot tap in the bathroom or kitchen with pre selecting mixing taps or single lever fittings set to hot 3 Switch on power for water pump main switch or pump switch Leave the tap open to let air escape while the water heater is filling The heater is filled when water flows out of the tap Residues of frozen water can prevent filling if there is a frost The water heater can be defrosted by switching on the heater for a short period max 2 mins Frozen pipes can be defrosted by heating the room Note If just the cold water system is being used without water heater the heater tank is also filled up with water In order to avoid damage through frost the water contents must be drained by activating the safety drain valve also when the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Draining the water heater 1 Disconnect power for water pump main switch or pump switch 2 Open hot water taps in bathroom and kitchen 3 Open safety drain valve Lever
231. switch Low flow and pressure Air leak at pump intake Accumulation of debris inside pump and plumbing 44 Wom pump bearing excessive noise Punctured pump diaphragm pump leaks Defective motor SYSTEM CARE AND MAINTENANCE Winterizing Allowing water to freeze in the system may result in damage to the pump and plumbing system Non Toxic antifreeze for potable water may be used with Flojet pumps Follow manufacturers recommendations For specific winterizing and drainage procedures refer to page 49 Do not use automotive antifreeze to winterize potable water systems These solutions are highly toxic and may cause serious injury or death if ingested 1 Drain the water tank if fitted Open tank drain valve You may use the pump to drain the tank by opening all the faucets in the system Allow the pump to operate until the tank is empty Do not operate the pump more than 15 minutes continuously 2 Open all faucets and purge the water from the plumbing system Turn power to the pump off Be sure that all the water from the drain lines are drained Remove quick connect inlet and outlet fittings from the pump and turn the pump on to pump out remaining water from the pump head Be sure to have a catch pan or a rag under the pump to prevent water from spilling Turn the pump off once the plumbing is empty Leave the fittings disconnected from the pump until the system is ready to be used again Make a note on your tan
232. t WARNING Do not use independent portable gas appliances inside the vehicle WARNING A BBQ point inlet valve if fitted must only be used for the connection of portable LPG appliances 53 Ay Always read individual appliance instructions VENTILATION All ventilation complies with BSEN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen which leads to the formation of the highly poisonous gas carbon monoxide Carbon Monoxide is odourless colourless and tasteless and will rapidly cause unconsciousness and death with little or no warning prior to collapse THERE IS NO DANGER WHEN ADEQUATE VENTILATION IS PROVIDED Roof mounted Flue installations All flue installations should be inspected once a year throughout their length for corrosion Flues should be replaced if any sign of perforation is found Ensure that the replacement is of an approved type CLOSED OPEN Fig A 54 CONNECTION Ensure that the gas regulator hose is correctly connected to the gas cylinder in gas bottle compartment and that the hose connection is tight Gas bottles must be fully located seated at the base of the bottles and restrained by the strap provided in the dedicated compartment position Straps are positioned to suit 6kg and 7 kg bottles WARNING If using cylinders other than those recommended
233. t If your caravan is fitted with an AKS 1300 Stabiliser please request Part No 1385106 for full operating instructions If fitted with AKS 2700 request Part No 1385107 Safety Precautions Always ensure that the coupling head is properly connected to the tow vehicle s towball every time you couple up If this procedure is not carried out correctly the caravan trailer may become detached from the towing vehicle Maximum possible articulation of the coupling head must not exceed 25 o vertically and 20 o horizontally see Fig 13 If exceeded components will be overloaded and the operation of the assembly adversely affected Fig 13 163 Operation For Coupling types AK160 AK300 AK350 Coupling Up Open coupling handle To do this pull the coupling handle up Fig 14 in the direction of the arrow The coupling mechanism has a fixed open position ie as long as the coupling head is not placed on the ball the coupling will remain open Put the open coupling onto the towball The coupling handle automatically and audibly clicks into position In the interests of safety press the handle down by hand Fig 14 The coupling head is correctly connected when the green cylinder part of the safety indicator is visible when viewed from the side Fig 14 ltem 2 The coupling mechanism is correctly engaged when the coupling handle can no longer be pressed down any further by hana
234. t the circulation pump and let it run for a while Check that the pipes and radiators around the vehicle are heating up If they still fail to heat up try the following Single axle caravan Stop the circulation pump Lower the front of the caravan as far as possible Leave it in this position for a few minutes to allow the air to travel upwards in the system Open the bleeder screw at the highest point Leave it open until it discharges glycol fluid Raise the front of the caravan as far as possible and repeat the procedure in this position Then position the caravan horizontally and start the circulation pump Check that the pipes and radiators around the vehicle are heating up Motor caravan or twin axle caravan The easiest way to bleed the heating system is to place the vehicle on a sloping surface or to raise one end of the vehicle using a jack Bleed the system as described above ABOUT LPG THE PROPERTIES OF LPG LPG is a petroleum product formally known as liquid petroleum gas It is mainly made up of propane and butane gas The advantage of propane is that it remains gaseous at temperatures as low as 40 C while butane loses effectiveness at 10 C For this reason propane is used in colder countries The cylinders contain LPG both in liquid and gaseous form When the cylinders are filled the pressure tums the gas into liquid When the cylinder valve is opened the LPG 91 becomes a gas again The ri
235. t be kept clear at all times LPG has been given a smell by the manufacturers in order to identify leaks Awning Spaces LPG Appliance Exhaust There is no danger of pollution of an enclosed awning space by the LPG exhaust from a refrigerator venting into it as awning spaces are generally well ventilated Space heaters may produce sufficient exhaust to pollute the awning space if it is totally enclosed from a general comfort smell and hygiene point of view In the extreme case there could be a build up of carbon dioxide to a dangerous level Caravan owners are advised to allow some fresh air circulation in the awning space when such appliances are in use PRECAUTIONS a Never look for a leak with a match Always use a soap solution or its equivalent when testing connections Do not operate any electrical apparatus whatsoever especially light switches If the leak is not obvious the caravan should be evacuated and qualified personnel consulted b Avoid naked lights when connecting or changing a cylinder c Check the flexible hose frequently d The gas is heavier than air and therefore sinks to the lowest point e Keep bottle gas containers outside and protected against frost If they must be kept inside make sure they are well away from heat WARNING Do not use appliances with a different working pressure to 30mbar WARNING Maintain adequate spacing of Al y combustible materials from sources of hea
236. t is recommended that the caravan and its contents should be insured against theft It is essential to check with your car insurance company to ensure you are covered when towing your caravan AL KO SECURE IMMOBILISER The AL KO immobiliser is fitted as standard on some models optional on others When fitted the 4 part kit specified below is supplied with your caravan Your kit will contain Part A Box containing security components consisting of Loft High security locking bolt Loft High security locking bar socket key loff Barrel lock 2off Barrel lock keys Instruction manuals in CD and paper format Security registration card and reference number Part B Wheel specific insert assembly consisting of Red coloured wheel insert lozenge assembled with the locking bar and circlip Part C Loft Wheel spanner Part D Kitbag 39 YOU MUST REGISTER YOUR KEY WITHIN ONE MONTH OF THE DATE OF PURCHASE SHOULD YOU FAIL TO DO THIS YOU WILL NOT BE ABLE TO ORDER A SPARE KEY Within your AL KO kit will find an exclusive security number Please register your card by telephoning 0870 7576788 or 0044 1926 818500 You will need to provide a password and provide an answer to a prompting security question Make a note of your password and keep it in a safe place Keep your registration card safe Take your registration card with you when you are travelling with the caravan Al
237. t topped up at all times Note Some models may have more than one 12V socket fitted the 6 Amps indicated is available from the 12V socket provided no other 12V socket is used at the same time SOLAR PANEL CONNECTION POINT A connection point has been included in the caravan electrical hamess to take a 12V supply from an aftermarket solar panel or similar device to the caravan leisure battery The solar panel must provide a fused and regulated output in order to connect to this point The connection point can be found inside the caravan adjacent to the battery box in close proximity to the battery box fuse Through the floor close to the battery box is a cable pass through allowing a pair of wires from an externally located device to pass from exterior to interior to meet the connection point This cable pass through will be capped both internally and extemally with a cable entry gland A kit of parts is available from your caravan supplier which provides the mating half of the connection point The White rectangular connector found inside the caravan is a two way J ST LR type connector For further assistance in identifying the connection wire colours leading to the connector are detailed in the wiring schematic in your caravan service book GENERATOR GUIDELINES Lack of regular servicing can be the cause of most generator problems gensets under 2kW are mainly dependent on engine speed for output frequency and volta
238. tach Once the appropriate light fitting has been accessed the tube should be twisted along its length to release the tube and allow it to be lifted from the fitting e Please see the bulb replacement chart for details of the type of tube fitted In addition different colour temperatures of bulb are available For a consistent appearance replace tubes with those of equivalent colour temperature This will be stated on the fitted tube in the format 4200K or similar WINTERISATION STORAGE This is probably an opportune moment to arrange for the caravan to have its annual service at your appointed dealer The following applies wherever your caravan is stored particularly during the winter months Do not park near trees or larch type fences due to possible wind damage Keep any grass around the floor of the caravan short to maintain air flow and stop any possible damp getting into the caravan It is advised that the caravan is ventilated regularly throughout the winterisation storage period opening windows doors and rooflights when possible General All moving parts should be checked for free operation Clean all cooking appliances and refrigerator Lubrication should be carried out at the points illustrated in the general notes on chassis maintenance page 155 Charge up the on board battery every 2 months Check alarm battery condition every 2 months and charge if necessary Leave the refrigerat
239. tal with the jockey wheel raised clear of the ground Fig A Noseweight can be adjusted simply by distribution of weights in the caravan Always lower jockey wheel before entering the caravan and then raise before measuring again See Loading Note The height of the towball on the towing vehicle when laden is also critical WARNING Do not lift the coupling head by hand when hitching the caravan to the car Always raise and lower the coupling head by winding the handle on the jockey wheel up and down TYPE OF DRIVING LICENCE HELD In order to be able to tow a caravan a driver must hold a Category B licence Those car drivers who passed their tests prior to 1 J anuary 1997 would have automatically obtained Category B E However anyone who passed their test after 1 january 1997 will need to take a further test in order to obtain a Category B if they wish to tow a car and caravan combination whose train weight exceeds 3 500kg or up to 4 250 if the caravan is less than 750kg or if the caravan s Maximum Technically Permissible Laden Mass exceeds the unladen weight of the car Note The unladen weight of a car is normally less than the kerbside weight GLOSSARY amp CHECKLIST Awnings Can consist of just a simple top sheet but may extend to a five sided frame tent attached to the side of the caravan Fire blanket approved to BS 6575 is ideal for dealing with fat pan fires self Fire extinguisher
240. than once a year the electrical installation should be inspected and tested by a qualified electrician After storage it is advisable to air the caravan and clean throughout especially cooking appliances and the refrigerator Replace the bedding and wheels if they were removed for storage Important Always follow the manufacturers recommended procedures after use of fitted equipment in the caravan and before storing for any length of time ALKO RUNNING GEAR CARE amp MAINTENANCE INSTRUCTIONS FOR YOUR AL KO CHASSIS AND COMPONENTS General Information The AL KO lightweight chassis has been perfected by many years of research and development supported by an exhaustive test programme Manufactured from high quality steel the chassis has extra deep sections to provide strength at points of maximum stress Large elongated holes are punched in the longitudinal chassis members to reduce weight to a minimum Each hole incorporates a return flange to maintain the required strength and provide rigidity in the extra deep sections The chassis frame is of a bolted construction which allows replacement of individual parts should the need arise The chassis is Hot Dipped Galvanised This is regarded as one of the best forms of corrosion protection It does however require minimal maintenance in certain circumstances and should if properly maintained last the lifetime of the vehicle When new the chassis is of a bright a
241. the blind push the end rods towards the darkening blind to the edge and disengage the end rods Now move the end rod of the flyscreen back by hand do not let it recoil OPERATING INSTRUCTIONS FOR SOFTROLLO BLINDS Closing Grab the end bar in the middle and push the blind and flynet together or singly blind lower end bar downwards until the required position is reached Opening Push the end bar of the flynet and or of the blind upwards Care instructions Clean the blind only with a damp sponge Clean on a regular basis to avoid dirt particle build up as this can damage the blind material Use only water or with mild sudsor a vacuum cleaner In order to avoid material fatigue do not leave the flynet closed for a long time DOORSCREEN When drawing or releasing the doorscreen Care should be taken not to let it spring back freely this may result in damage to the screen or its fittings Always pull the doorscreen close to the centre It is not advisable to pull close to the top or bottom as this will cause snagging and uneven running Caution When opening or releasing the doorscreen care must be taken to avoid trapping fingers Do not allow the doorscreen to slam open The door flynet operates independently of the door by sliding across the door threshold ROOF LIGHTS When opening the roof lights care must be taken to release the locking mechanism as the unit is rais
242. the lower row of functions see item 11 To step between the various functions use the arrow keys OFFSET Temperature adjustment With this function you can calibrate the temperature on the panel if you notice that the temperature the stabilised room temperature does not correspond with the temperature shown on the panel 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed adjust the temperature displacement with On or Off 4 5 C in intervals of 0 5 C on l nd IA I Eee 5 UF UD q Ext Autoc AutoOn Amp Menu flashes 3 Press Store to leave the OFFSET function on IALA OF g PEO Off d Ext Autoe AutoOn Amp Menu flashes PUMP 12V PUMP AU The12V pump is used in the PU 12 setting even if 230V is connected In the PU AU position the 230V pump works and when 230V is disconnected the 12V pump starts The PU AU function is activated in the factory setting 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed step with the arrow key until PU AU is displayed Press On and PU 12 is displayed on J DU GPS d Ext Autoe Auto On Amp Menu 3 Press Off and PU AU is displayed Press Store to leave the pump function on l adIA ALI ED Exa PU d Ext Autoe AutoOn Amp Menu flashes SERVICE With this function one can see what
243. the outlet that the fitted regulator will allow a maximum of 1 5kg per hour of gas to be taken from the gas bottle Therefore the consumption of gas from both the appliances within the caravan and the appliance connected to the barbeque point cannot exceed a total of 1 5kg per hour at any one time If you are in any doubt please consult your dealer for advice To use point proceed as follows 1 Fit male nozzle from despatch kit to your barbeque or appliance ensuring a gas tight joint The work should be carried out by a competent person if in any doubt consult your dealer 2 Open box lid by pulling tab on bottom edge and lifting Remove red cover cap 3 Insert male nozzle on appliance into female coupling push firmly until click is felt 132 4 Open gas locker on caravan ensure gas bottle tap is open and supply is connected to regulator Turn isolation tap behind barbeque point to open so that the tap handle is in line with the flow direction of the gas 5 Returning to barbeque point turn red knob until it is in line with the flow direction of the gas 6 Light and operate appliance to its instructions 7 When operation of extemal gas appliance has finished turn red knob in barbeque box so that it is at right angles to the flow of gas to isolate the appliance 8 Release the appliance hose and nozzle by pushing back the collar of the coupling 9 Replace red cover and close lid of barbeque point Please
244. the pump tries to work but there is a problem in the pump circuit If this message is displayed all the push button will be disabled for 5 seconds If the Pump is changed please use the same type otherwise some false warning will be displayed Error 2 OVERVOLTAGE An overvoltage is detect from the battery charger the battery and the loads will be disconnected E 3 Error 3 NO CONNECTION L E Mm Py The communication system between the Control Panel and the Fuseboard is not working cow Error 4 LOW BATTERY Starting the System but all the available power source are less then 9 0 V E 5 Error 5 TANK LEADS PROBLEM The connection between the Tank Sensor and the Fuseboard is in the wrong sequence or one lead is broken SOLAR PANEL ALLARM OPTION NEGATIVE EE JP BLACK CONTROL PANEL cr 13 A NORDELETTRONIC 434758420 E TEL EES Deseri T2313 z Fe JP11 GREEN mm JPG RED Fe FRIDGE AWNING WIGHT SWITCH ADDITIONAL ROAD LICHT A TA
245. the required adjustments to tyre pressures which should be followed for safety Tyre pressures should always be checked and corrected prior to each journey It is vital that tyre pressures are maintained at the levels recommended by the manufacturer to ensure maximum tyre life safety and handling characteristics Over or under inflating tyre is likely to seriously impair their performance and may prejudice the safe use of the vehicle Over inflation increases overall tyre diameter decreases the amount of tread in contact with the road decreases sidewall flexibility and affects road adhesion Under inflation decreases overall tyre diameter increases sidewall flexing generates higher tyre operating temperatures and difficult vehicle handling characteristics Running an under inflated tyre may cause premature tyre failure Both over and under inflation adversely affect tyre life Treads Keep tyre treads clean of stones and other foreign bodies and check regularly for damage to the tread and sidewalls It is vitally important that any damage is checked out by a tyre expert and any necessary repairs or replacements are carried out immediately Tyre valves Check tyre valves carefully Ensure the caps are in place free from dirt debris and that there is no evidence of cracking or damage to the valve stem Tyre Aging Rubber compounds used in tyres contain chemicals that help to slow down the natural aging process of untr
246. the stop tilt front end downwards slightly and remove fig 2 3 Position tank vertically and swivel pour out spout upwards fig 3 4 Remove the cap of the pour out spout Add required quantity of toilet fluid through pour out spout then add approx 2 litres of water through the spout to cover holding tank bottom Replace cap and return pour out spout to its original stored position fig 4 Note Warmer weather or longer intervals between emptying the waste tank may require additional toilet fluid Use only Thetford toilet fluid to achieve the best results Caution Never add toilet fluid directly into toilet bowl 124 5 Slide the holding tank into position through access door fig 5 6 Make sure the holding tank is secured by the retaining clip fig 6 7 Open the waterfill door and add 50 ml of Aqua Rinse Aqua Rinse results in a better flush and improves the hygiene of the toilet Then fill the watertank with fresh water using a jerrycan or a hose Tank capacity is 7 litres fig 7 OPERATION 8 Turn the bowl in the most comfortable position fig 8 9 C 200 CW only Before using the toilet it is recommended to flush some water into the bowl by lifting and pressing down the flush handle fig 9 9a C 200 CWE only Before using the toilet it is recommended to flush some water into the bowl by pressing and releasing the flush button fig 9a 10 The toi
247. the towball With larger nose loads coupling and uncoupling can be made easier by using the jockey wheel to assist lifting Please Note The friction pads Fig 27 1 2 3 are pressed against the towball and hence generate a stabilising damping force These pads are therefore subject to wear over time however they will have a long service life circa 30 000 Miles provided they are well maintained and kept free of grease dirt Fig 27 Checking the efficiency of the left right friction pads 1 Couple up AKS 3004 2 Open Stabiliser lever Fig 28 ltem1 3 Close Stabiliser lever until resistance is felt ie friction pads are in contact with the ball but not yet under pressure 4 If the arrow on the arm Fig 28 Item 4 is before or on the marked area Fig 28 ltem 2 the friction pads are still as new See A Fig 28 5 The arrow on the arm should lie between the marked area on the soft dock See B 6 If the arrow on the plate reaches or passes the marked area on the soft dock then the friction pads need replacing See C Please Note It is not necessary to adjust the friction pads Manoeuvring For easier manoeuvring on campsites etc pull the stabiliser lever to the up position Please do not use the stabiliser lever as an manoeuvring handle Please use the handles on the Caravan or fit the AL KO manoeuvring handle to your jockey wheel available separately 1 During
248. the user must ensure these are adequately supported ventilation openings must not be obstructed and the cylinders must not cause damage to other fixtures and fittings located in the compartment Open ended gas hoses must always be protected from dirt and insects Before turning on the gas supply at the regulator ensure that all gas operated equipment in the caravan is turned off All gas equipment except barbecue is supplied through a central Gas Manifold System which has individual isolation taps for each appliance Fig A as follows RED WHITE Water Heater Space Heater BLUE Fridge GREEN Oven YELLOW Barbecue if fitted Note the extemal barbecue point is fed from the main feed through a built in integrated isolation valve See schematic layout for details THERMAL INSULATION HEATING Your caravan has been designed to achieve a thermal insulation and heating level for specific climatic conditions when tested according to the procedure in EN1645 1 The classifications are as follows GRADE 1 A caravan with an average thermal transmittance u that does not exceed 1 7w rk GRADE 2 A caravan with an average thermal transmittance u that does not exceed 1 7w m k and which can achieve an average temperature difference of at least 20k between inside and outside temper atures when the outside temperature is 0 C GRADE 3 A caravan with an average thermal transmittance u that does not exce
249. this is not done increased towball wear will occur and may cause damage to the AKS 3004 components In Winter carefully spray only the visual indicator with de icer ed E CH AL KO SECURE IMOBILISER Refer to the User Instructions Kit supplied 171 Overrun Devices In the importance of Safety please familiarise yourself with the operation of this overrun device BEFORE using your caravan trailer Safety Precautions When parking your tow vehicle and caravan trailer on site you must apply the caravan handbrake If the unit is parked but disconnected from the tow vehicle it is strongly recommended that each wheel is chocked using AL KO or suitable wheel chocks If a detachable type drawbar is fitted as with catering trailers the drawbar must not be removed from the trailer with the hand brake applied Caution Please note when parking the caravan trailer the wheelbrake auto reverse mechanism will allow the caravan trailer to travel backwards for approximately 25 cm please allow sufficient clearance when parking Operation AL KO overrun devices are a mechanical type using a hydraulic damper Coupling Up Manoeuvre towing vehicle or trailer to coupling point 172 Overrun devices fitted with 50 mm coupling head Fully open coupling head handle and secure hitch onto the towball See page 20 coupling up Thread the breakaway cable through the breakaway cable guid
250. ti clockwise to open valve blade Turn clockwise to close valve blade Cassette cannot be removed Check for obstacles under retaining clip Depress retaining clip several times to check operation Remove cassette Flush knob and valve blade in partial open position Close valve blade by moving knob clockwise CAUTION If valve blade is open during cassette removal severe damage to system can occur Never force insertion or removal of the cassette tank Valve blade mechanism sticks or is hard to open Spray light film of silicone on blade Major unit malfunction Contact your original Caravan Dealer 185 OWNERS CLUB The Owners Club is a completely independent organisation run for the benefit of the caravan owners They have numerous rallies during the year in various parts of the country and every third year there is a Works Rally where owners have the opportunity to visit the factory Apart from the friendliness and companionship the Club generates it is also actively engaged in charity work for those less fortunate than ourselves The address of the Secretary of the Owners Club can be obtained from Supercare SML Ltd Tel 01482 875740 or from the Swift Group website SPARES AND AFTER SALES SUPERCARE There are numerous items available from your dealer ranging from door catches through to spare wheels and touch up paints Please note that all after sales enquiries must be directed through
251. tilation such as opening windows near the grill cooker and oven WARNING When using cooking or heating appliances surfaces and handles may become hot Care should be taken and if necessary hand protection used WARNING Extra care should be taken when accessing the locker above the hob especially whilst the hob is in use Always be aware when opening the locker door objects could fall out onto cooking pans causing injury BURNER IGNITION The hotplate lid must be open for the hotplate grill or oven burners to ignite The ignition should not be operated for more than 15 seconds If after 15 seconds the bumer has not lit stop operating the ignition open the compartment door and wait at least 1 minute before attempting to ignite the bumer In the event of the burner flames being accidentally extinguished turn off the burner control and do not attempt to re light the burner for at least 1 minute SPARE PARTS When ordering spare parts please give the following information so the appliance can be correctly identified 1 The name of the appliance from the facia and its colour 2 The model number and the serial number of the appliance from the data badge BE SAFE NOT SORRY Warning Good ventilation is essential to the continuing safe operation of all gas appliances Do not allow any ventilation openings to become accidentally or deliberately blocked Keep all flammable materials Such as curtains furni
252. tion Grilling steak bacon trivet in high position Grilling chops etc trivet in low position Slow grilling trivet removed 9 To turn off Turn the control knob until the line on the control knob is aligned with the dot on the control panel Always make sure the control knob is in the off position when you have finished grilling IMPORTANT e The pan supplied with the appliance is multi functional for use either whilst grilling or when using the oven e The handle design allows removal or insertion whilst the pan is in use Using the oven 1 Ensure gas cylinder supply is connected and tumed on In the event of a gas smell turn off at gas cylinder mains and contact supplier To light Open door push in the control knob and tum to gas mark 9 Hold a lighted match or taper to the bumer and push the control knob in and hold The bummer should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat the process holding control knob for slightly longer For models fitted with spark ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the oven left for at least one minute before a further attempt to ignite the burner 4 Place the
253. tion Fig 11 Check the adjustment at the end of the brake cable where it is secured to the 10 11 12 abutment bracket welded to the centre of the axle When the inner cable is pulled out it should extend between 5 and 8 mm Fig 12 On tandem axles a double abutment bracket is fitted to the front axle ONLY 8 Repeat for other wheel or wheels 9 On tandem axles the brake cables from the rear axle should pass over this axle and cross over each other before being connected to the abutment bracket on the front axle Ensure the balance bar compensator is being pulled evenly Figs 10 amp 12 Excessive movement to this bar double on tandem axles would indicate possible incorrect adjustment if appropriate repeat step No 7 Fig 12 Check the brake rod support bracket fixed to the floor IS supporting the brake rod evenly The brake rod MUST ALWAYS run straight NEVER bent or curved under any fittings On tandem axles using the double balance bar a brake rod support tube Part No 228827 MUST ALWAYS be fitted on the end of the brake rod passing through the centre aperture on the abutment Remove the slack in the brake rod by adjusting the long ball nut rear of the balance bar ensuring the overrun lever makes contact with the end of the 161 BRAKE LINKAGE DIAGRAM Rotation direction Handbrake Rubber sprung forwards tever axle Axle side Overrun lever plate Cou
254. tment will immediately drain the battery and could damage the smoke alarm WARNING The electronic test button provides a full test of the unit s functionality DO NOT try to test the alarm with a naked flame as this may present a potential fire hazard WARNING Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard WARNING Appliances such as cookers must not be used for heating CARBON MONOXIDE ALARM WHERE A CARBON MONOXIDE ALARM HAS BEEN FITTED READ THE FULL USER INSTRUCTIONS PROVIDED WITH THE UNIT AS USER INSTRUCTIONS VARY What to do if the alarm sounds If the alarm sounds Call the emergency services Immediately move to fresh air outdoors or by an open door window Do a head count to check that all persons are accounted for Do not re enter the nor move away from the open door window until the emergency services have arrived and the vehicle has been aired out The alarm returns to its normal condition Never restart the source of a CO problem until it has been fixed NEVER IGNORE THE ALARM NEVER REMOVE THE BATTERY WITHOUT REPLACING CO ALARMS DETERIATE WITH AGE AND MUST BE REPLACED NO LATER THAN EVERY 5 YEARS CARBON MONOXIDE Known as the silent killer Carbon Monoxide is an invisible odourless and tasteless gas What are the symptoms of carbon monoxide poisoning Early symptoms of carbo
255. tumed to its free position Secure caravan handbrake Fig A Connect breakaway cable as described on page 27 Ensure that the jockey wheel is fully wound up and properly located in the slots then release the clamp handle lift the whole unit as high as possible and retighten the clamp handle Note Ensure jockey wheel locates in recess provided Carelessness could result in damage to the A frame cover Fig D Hitch Head Visual Indicator 23 Take hold of the caravan under the rubber gaiter behind the coupling and lift to ascertain whether the caravan is properly attached Figs B amp D Ensure the hitch is secured by checking the visual indicator see page 23 Connect 7 pin plugs to car sockets ensuring there is enough loose cable for comering Fig C ensuring they wont drag on the ground Check all car and caravan roadlights are working Check round the caravan for anything left behind Release caravan handbrake adjust all mirrors from driving seat and proceed PRE TOW CHECKLIST AND HITCH UP FOR AK 160 COUPLING HEAD Check Gas Locker Battery Locker if fitted and Cassette Toilet if fitted door s are secure Check wheelnuts tyre pressures and tyre conditions Fully raise all four corner steadies Fig A Page 22 Pick up any levelling pads or levelling boards Check rooflights vents are securely closed Switch off gas supply and change over to electricity if required 24
256. ty remaining fresh water into the bowl by activating the flush handle up and down C 200 CW or by pressing the flush button C 200 CWE Once pump has been cleared and water flow has stopped completely release into waste tank Remove waste tank and empty contents in normal way To evacuate any remaining water from the fresh water tank place a container underneath the drainplug and remove drainplug 126 When procedure has been completed replace drainplug and waste holding tank fig 15 Clean the seals and grease them after drying see cleaning and maintenance Leave the blade of the holding tank open Do not replace cap on the pour out spout to ventilate the holding tank Also grease the seal of the pour out spout cap COLD WEATHER USE The toilet can be used in cold weather conditions provided that the toilet is in heated surroundings If this is not the case you Can use a nontoxic antifreeze propylene glycol or an antifreeze such as those used in car radiators Add the antifreeze to the water in the tank Add the quantity specified in the instructions paying due regard to the safety instructions HIGH ALTITUDE AND WARM WEATHER USE Pressure may build up in the holding tank if the tank is not inserted while driving at high altitudes or in warm weather conditions The automatic holding tank vent will vent the tank when there is over or under pressure High temperatures may require additional Thetford toilet flu
257. uality product The toilet forms an integral part of your caravan or motorhome bathroom thanks to its functional design which combines modem styling and ease of use The C 250 Cassette Toilet is manufactured from high quality synthetic materials which makes it a durable user and maintenance friendly toilet The toilet is made up of two parts a permanently fixed part and a Waste Holding Tank that is accessible from the outside The removable Waste Holding Tank is located under the toilet bowl and can be removed via a door on the outside of the caravan or motorhome The Thetford Cassette Toilet is the solution to the sanitary problem in your caravan or motorhome These instructions cover the C 250CWE this has its own flush water tank PARTS a Removable Seat and Lid b Swivelling Toilet Bowl c Blade Handle d Flush Button e Waste Holding Tank Level Indicator f Water Filling Door only if toilet has own flush water tank g Rotating Emptying Spout h Automatic Pressure Release Vent i Sliding Cover j Removable Mechanism k Vent Plunger D Pull Out Handle m Wheels n Blade Opener o Access Door to Waste Holding Tank OPTIONAL FEATURES p Electric Blade q Automatic Ventilator r Waste Pump Out System s Waste Holding Tank Multi Level Indicator t Flush Water Tank Level Indicator only if toilet has its own flush water tank CONTROL PANEL
258. uctions Failure to comply will invalidate all warranties Independent Suspension The AL KO rubber suspension is designed and developed to suit all types of road conditions and is maintenance free Three rubber elements are contained within a hexagonal axle tube These provide suspension and have inherent damping Characteristics Only the hubs and wheel brakes require attention see axle section Loadings on Coupling Heads Overrun Assemblies and Axles The permitted nose weights of the coupling head stabiliser overrun assembly and drawbars must never exceed the lowest value stamped on the assemblies The maximum axle loading is that stamped on the plate Fig 1 example axle plate located in the centre of the axle facing rearwards DO NOT ATTEMPT TO REMOVE AS THIS WILL VOID THE PLATE The third line down marked Capacity is the 158 maximum permitted axle loading and must not be exceeded The caravan manufacturer may have stated a lower maximum loading weight on the plate fitted adjacent to the entrance door AL KO KOBER Limited SOUTHAM CV47 OAL A rl Order CHA402248 Qty 1ot2 Cust Swift Group Lid Caravans Date 3 May 05 Type 8850 10 Rated Over 25 kph J 400 CHA402248 10 1 2 Fig 1 Capacity 1000 kg 400 this then becomes the maximum permitted load and must not be exceeded We recommend you record the Axle details for future reference It may be possible if req
259. uired for the caravans MTPLM to be upgraded Your caravan dealer will require the following details from the axle plate Example of information ref Fig 1 e Order CHA402248 Qty 1of2 e Date 3 May 05 Type B850 10 e Capacity 1000E Loading Loads to be carried in the caravan should be placed directly over or as close as possible to the axles otherwise the handling will be impaired Maximum gross weight as advised by the caravan manufacturer must not be exceeded without approval from AL KO Maximum loading is defined as the difference between ex works weight and the permitted total weight Load Too Far Forward Fig 2 Steering and braking ability reduced Increased loading on the rear axle and chassis of the tow vehicle Load Too Far Back Fig 3 High skid risk together with poor braking effect Fig 4 Load Over Axle Fig 4 Optimum road holding together with maximum braking effect Exceptionally heavy loads should packed directly over the axle Attention should be paid to the legal regulations regarding the permitted pressure exerted by the towbar on the towed unit AXLE TYPES Safety Precautions No welding is permitted on AL KO Axles It is important that the wheel and hub brake drum are compatible This mean that the PCD wheelbolts and inset must all be compatible with both the hub brake drum and the wheel rim Particular attention must be paid to the re
260. unted with a Shure Flo accumulator The Shure Flo accumulator tank is a bladder type pressure storage vessel and or pulsation dampening device designed to hold water under pressure The accumulator tank provides additional water storage to assist the pump in meeting the total demands of the system It extends pump life by eliminating pump pulsation on off The accumulator also makes small amounts of water available at a moments notice without cycling the pump To work with the 30psi pump installed the accumulator pressure should be set at 18psi 5psi and before installation the accumulator is factory set with a pre charge of 20psi During the life of the accumulator the pre charge pressure should not require frequent adjustment but checking the pressure annually is advisable The accumulator is fitted with a Schreider valve on the top of the chamber which allows the pre charge pressure to be checked and or adjusted The pressure can be checked with a tyre pressure gauge and adjustments can be made if necessary with a bicycle hand pump Please note that the pre charge pressure of 20psi must not be exceeded for long term storage or during system non use INBOARD WATER TANKS AND ON LINE WATER SYSTEMS Please refer to the water system schematic on page 40 with reference to these instructions Two model specific systems are in use Pressure switched systems in caravans with no intemal water tank as already described
261. urner ignites and a sensor transmits a signal back to the circuit board that the boiler is lit and the ignition spark stops The bumer keeps burning until the boiler thermostat or the room thermostat reaches the set temperature reading Should the boiler go out for any reason the sensor is activated and a new attempt is made to start the boiler in about 10 seconds USING THE HEATING CARTRIDGE Electrical operation is selected on the control panel the 12 volt relays on the circuit board trip allowing the 230 volt supply to reach the electrical elements The heating cartridge is controlled in the same way as the gas boiler WARM WATER When only warm water is required for example during the summer no settings need to be made the boiler will look after this function automatically The pump will only start when the temperature in the vehicle is lower than the set temperature see item 4 Control Panel If the vehicle temperature is higher the pump will not start IMPORTANT INFORMATION The boiler must not be started if there is no glycol in the system e The LPG boiler and heating cartridge may be operated in parallel The heating system may be heated up without the warm water heater being filled with fresh water e Always switch off the main isolator for the boiler when the vehicle is not being used Always drain the warm water heater of fresh water if there is a risk of frost e The LPG boiler must
262. use box of car b Battery is empty b Test the battery and charge it Problem refrigerator will not refrigerate sufficiently Possible cause Action you can take a Insufficient ventilation for the refrigerator a Check whether the ventilation gratings are covered b Thermostat set too low b Increase the setting of the thermostat c Too much ice on the condenser c Check whether the refrigerator door shuts properly and defrost the refrigerator d Too much hot food stored simultaneously d Let the food cool off first e Gas burner is dirty e Have the gas burner cleaned f Door does not shut propery f Check the door closing mechanism Control Panel Diagnostics Refrigerators with a LCD control panel have a special diagnostics area which displays an error code if there is a fault Fault 1 AC heater current is measured to be 75 below nominal current Action Contact your dealer or a Thetford Service Centre Fault 2 DC heater current is measured to be 75 below nominal current Action Contact your dealer or a Thetford Service Centre Fault 3 AC heater is ON when it should be OFF Action Contact your dealer or a Thetford Service Centre Fault 4 DC heater is ON when it should be OFF Action Contact your dealer or a Thetford Service Centre Fault 5 Senses flame when gas should be OFF Action Contact your dealer or a Thetford Service Centre Fault 6 Senses gas output
263. ush Clothes line Coat hangers Coffee percolator Coolbox Colander Crockery Cruet Corkscrew Cutlery Dish cloth and brush Dusters and polish Disposable cloths Egg cups Electrical extension lead Floor cloth Fly spray Food Food mixer Frying pan Glasses Grill pan Jugs Kettle Kitchen roll Kitchen tools Litter bin Matches Measuring jug Milk jug Mixing bowl Needles and thread Oven gloves Pegs Piezo Gas lighter Potato peeler Pressure cooker Radio Rubbish bin Salad shaker Saucepans Scissors Sieve Sugar bowl Shopping bags Sleeping bags Tea pot Tea strainer Tea towels Table cloths Table mats Television Tin opener Tissues Toilet paper Torch Towels Toys amp Games Vacuum cleaner Washing up bowl Documents Bail Bonds some Euro countries Bank and credit cards Caravan Certificate Cheque book CRIS document Driving licence Green Card Insurance some Euro countries Maps and guides Money MOT Certificate Vehicle Registration Documents 17 PREPARING FOR THE ROAD PRE LOAD CHECKLIST Caution Never enter the caravan without first lowering the four corner steadies with the brace provided BEFORE LOADING CHECK loose articles are stowed securely Do not stow tins bottles or heavy items in overhead lockers prior to towing all lockers and cupboard doors are closed and secured all bunks are secure all rooflights are closed and secured main table is stor
264. values from the heater are displayed The values are updated once per second 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed step with the arrow key until SE is displayed Press On to see the various values Off can also be used on lind JE flashes The values shown during service are FA revolutions The speed of the fan divided by 2 SH temp Warm water temperature HE temp Operating temperature OH If the overheating protection has been tripped On or alternatively Off HS X Software version in the heater PS X Software version on the panel I Amp Guideline value shown in steps of 0 5 A WI Window breaker on off ES External start on off 10 RS Heater information only for ALDE BUTTON SOUND With this function you can connect or disconnect the button sound to the buttons The button sound is disconnected in the factory setting 1 Press the button with the arrow until the Menu symbol flashes Press On 2 When OF is displayed step with the arrow key until Sn is displayed Press On and the button sound is connected on L Go DN Ds 5 H O es Aert AutoOn Amp Menu flashes 3 Press Off to disconnect the button sound Then press Store to leave the button sound function on Jak on UFF ED Esta E Ext Autoe Auto On Amp Menu flashes CONSTANT PUMP OPERATION With this
265. ven door is closed Do no use foil on the oven shelves as this creates a fire hazard and can hinder circulation of heat Keep all flammable material away from the appliance To light the oven 1 Open the oven door and turn the control knob anticlockwise to the required gas mark Push in and hold in the control knob and either press the ignition button if fitted or use a hand held spark ignitor or gas lighter 2 Once the bumer has lit close the oven door and hold the knob in for 15 20 seconds 3 If the flame goes out the flame sensing device cuts off the gas supply to the burner To light the oven again wait for 3 minutes then repeat the above procedure To turn off Push in the control knob and turn clockwise ee pac AA A Preheating The oven must be preheated for 10 minutes when reheating frozen or chilled food and we recommend preheating for all yeast mixtures batters souffl s and whisked sponges Using the oven The shelf positions in the oven can be altered If you prefer darker cooked results cook on a higher shelf For paler results use a lower shelf The cake tray and roasting tin that are supplied with this appliance are the largest which can be used for good results and even baking Extra shelves tins or trays can be ordered from your supplier Place food items on the tray and position the tray on the centre of the shelf leaving one clear sh
266. warranty Thetford Bathroom Cleaner is available from most caravan dealer shops Furniture A simple wipe over with a damp cloth should be all that is required Polishing with a proprietary brand of wax polish enhances and maintains furniture in showroom condition It must be remembered that because the frames of the doors are made of ash which is a natural product they can be affected by temperature and humidity and may bow under certain conditions As conditions change they should revert to their original positions Kitchen Drainer and Cutting Board You should not stand hot items on to the removeable plastic kitchen drainer To wash use only warm soapy water do not use chemicals and bleach The round wooden kitchen cutting board can be lightly brushed with vegetable oil to enhance it Changing interior bulbs remove the lens or lampshade to access the bulb ALWAYS REPLACE LIKE FOR LIKE For individual replacement bulb specification refer to your Service Handbook Locker Header Fluorescent Tube Replacement Ensure power supply to light is switched off e Open locker light is mounted above Locate fixing screws orientated towards ceiling and remove e In the case of a side locker a small furniture component onto which the light fitting is secured can now be removed e In the case of an upper welsh dresser or similar a larger component carrying all the lights from above that piece of furniture may de
267. ways keep your registration separate from the lock SAFETY INFORMATION Always secure the caravan against rolling away chock or couple to a towing vehicle Never leave Secure parts key adaptor registration card in the caravan Always remove AL KO Secure before moving the caravan After any attempt of theft has been made on a locked AL KO Secure the caravan 40 must be inspected at an AL KO Approved Service Workshop Always keep the key in a safe place Keep the lock set and registration card separate from the key The lock parts and key do not have a registration number therefore keep the registration card in a safe place Caravans with twin axles have two locks keep each lock set in a separate place The sets are not interchangeable AL KO OPERATING INSTRUCTIONS READ THE AL KO OPERATING INSTRUCTIONS AND ACT IN ACCORDANCE WITH THEM INSTRUCTIONS FOR GENERAL USE FOLLOW ALL SAFETY INSTRUCTIONS AS WELL AS THE WARNING INFORMATION IT IS RECOMMENDED FOR EASE OF FIT THAT A SIDE LIFT J ACK BE USED KEEP THE OPERATING INSTRUCTIONS THE AL KO SIDE LIFT J ACK SUPPLIED AS STANDARD ON SPECIFIC MODELS ONLY The AL KO Side Lift J ack has been specifically developed to aid the often difficult process of changing a wheel on caravans It is suitable for fitment to the AL KO chassis from appropriate bracket mounting holes have been pre punched into the longitudinal members as sta
268. wer heads LEAKS FROM PUMP HEAD OR SWITCH For loose screws at switch or pump head Switch diaphragm ruptured or pinched For punctured diaphragm if water is present in the drive assembly LIMITED WARRANTY Shurflo warrants its RV Duty Fresh Water Pumps to be free of defects in workmanship and materials under normal use for two years beginning with the purchase date of the unit This warranty does not extend to any Shurflo products which have been misapplied impropeny installed or altered outside the Shurflo factory Accessories amp Fittings Shurflo s warrants its accessories and fittings to be free of defects in workmanship and materials under normal use for one year beginning with the purchase date of the accessory or fitting This warranty does not extend to any Shurflo products which have been misapplied and or improperly installed All Products Shurflo is not responsible nor will it reimburse for labour necessary to remove and reinstall a pump and or fittings and accessories if found defective Shurflo s obligation under this warranty policy is limited to the replacing or repairing whichever it deems advisable any such part which is retumed to Shurflo s factory with transportation charges pre paid and which upon Shurflo s inspection is found defective under the terms of this warranty SHURE FLO ACCUMULATOR 181 2xx In the majority of installations the Shure Flo pump is mo

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