Panel saw Model DS User manual
Contents
1. Resetthethermal A thermal cut off is generally the outcome of a protection motor overload It is therefore evident to allow AB the motor to cool down To reset 1 Switch off the power supply is E a 2 Remove the cover from the electrical I cabinet at the rear side of the machine ep 3 Push back the black button B The red 000 B one A comes out The machine is reset 290 T Ask assistance If this method does not work ooo out a O Product related Problem Possible cause Solution The saw cut is not sat isfactory Saw blade sharpness is not opti mal Replace Refer to chapter 4 Maintenance Saw blade securing Tighten the saw blade again Cutting depth is inadequate Replace if necessary Saw blade squareness Dirty guides Clean The saw cut is not square Lower bar guides Frame is out of position Re adjust Refer to the Installa tion manual Saw unit squareness The dimensions differ Dirty guides Clean Stops not used Use the stops Wrong adjustments Cutting horizontally adjust the read out pegs Cutting vertically adjust the scale 24 User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 6 Additional deliveries User manual Model DS Version 1 02. User manual Model DS Version 1 0 15 Direction change over 3 3 Example 1 Example 2 16 The change over from vertical to horizontal cutting and vice versa is in fact the same procedure In one single flowing movement Pull the saw unit forward a little counterclockwise in a free position by forcing some resistance turn over the unit and push it clockwise back Vertical cutting EL CON SAWING TECHNOLOGY Vertical cutting starts from fixed marked positions meter points on the machine The examples below clarify this mode of operation Cut off a part with a width of 850 mm 1 Put the panel via the entry roller on the lower beam 2 Move the saw beam to 0 metres and lock this position A 3 Move the stop B to 850 mm and put the panel against it 4 Move the saw unit above the panel 5 Push Start to switch on the machine 6 Putthe saw blade into the panel pull it steadily downwards and take it out beneath 7 Push Stop to switch off the machine Cut off a part with a width of 2450 mm 1 Putthe panel via the entry roller on the lower beam 2 Move the saw beam to 2 metres and lock this position A 3 Move the stop B to 450 mm and put the panel against it 4 Continue with step 4 until 7 from example 1 User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY Stop with fine The stop give
3. Emergency stop Lower beam Saw beam Fixed meter point s Stop for vertical cutting Entry exit roller Mid fence system ZIO0TMUOOU gt 2 2 Characteristics Cutting restraints Saw unit with saw blade housing Cutting length mm 3 300 4 300 with mid fence Panel length mm maximum 3 300 4 300 3 000 minimum 200 200 200 Panel dimensions Ixw mm minimum 600 x 200 600 x 200 600 x 200 User manual Model DS Version 1 0 2 3 Standard machine Exhaust requirements Ambient conditions Type plate EL CON SAWING TECHNOLOGY Specifications Type 155 Type 185 Type 215 Dimensions Ixdxh 4510 x 1450 x 2265 4510 x 1450 x 2565 5510 x 1140 x 2865 mm mm mm Weight 700 kg 745 kg 865 kg Noise emission lt 75 6 dB A lt 75 6 dB A lt 75 6 dB A Cutting length 3300 mm 3300 mm 4300 mm Cutting height 1550 mm 1850 mm 2100 mm horizontal 2150 mm vertical Cutting depth 55 mm 55 mm 55 mm Saw blade diameters 250 mm bore 30 mm carrier pawls 7 mm pitch 42 mm Speed 5100 rpm Feed through Hand operated Power S6 3 kW Pressure P 6 lt P 10 bar Item Specification Connection 100 mm Minimum air speed 20 m s Under pressure 3500 Pa at 20 m s Item Condition Temperature T 5 T 40 Relative humidity 90 The standard Elcon type plate is attached to the saw unit and contains informati
4. ea 17 3 4 Horizontal CUMING suci titii Eee Mn vetu e dated Po tate ee tct radere ds 18 3 5 Additional utilities emm nennen nennen nnn nn nnne nennen 18 Panel Ine S ernn E desire 18 Mid fence SYStOM L022 cece ttre terete eee ee e ennemis inen nre se en nenen inen 18 Horizontal strip cutting 2 2 iicet eoo eese ere deles 19 Double cut SCOFINY ooooocccccconocccccinnnonnncccnn eine etnies serene nese nennen nennen eren rennen 19 Programming rail for repetitive dimensions ssesssssem 20 EL CON SAWING TECHNOLOGY Maintenance 4 1 Preventive actions ami dada ll 21 42 GOMECIVE acllohns ui a A T tdci 21 Troubleshooting 5 1 Diagnostics eased aAA EEEE ENEA EEEE AE EALE EEEE EEEE 23 5 2 Observed rregulatioris iie ree iii eii 23 Machine related ENTE m Tm 23 Reset the thermal protection ooooooconcinnnnonconcoocccnnnonnnnnnnnnnnnno non nnnncnnnnnn nan nennen 24 Product related nuncio ii ed ere etc do auda 24 Additional deliveries ELCON SAWING TECHNOLOGY About this manual The vertical panel saw model DS hereafter referred to as the machine is an Elcon product This user manual provides information about day to day use cleaning maintenance and repair If applicable the appendix includes information about the options that go with the standard machine Familiarize yourself with the content Follow the instructions Never change the order of h
5. ELCON SAWING TECHNOLOGY Panel saw Model DS User manual Sl P Py j Machine Model DS Type 123 Order machine number 123456 Customer AaBbCcDdEeFf Date 03 2010 Version Final Version 1 0 Machinefabriek Elcon B V No part of this publication may be reproduced transmitted transcribed stored in any retrieval system or translated into any human or computer language by any means or in any form without the prior written permission of Elcon Elcon reserves the right to make changes without notice to both this manual and to its products described within this manual Nothing in this manual represents any contractual or other commitment on the part of Elcon and should not be taken as such All possible care has been taken in the preparation of this publication However if you find errors or would like to make suggestions for improvement then write to Elcon This manual was originally written in English If applicable a copy is available on written request Machinefabriek Elcon B V Visiting address Waaier 2 2451 VV Leimuiden P O 72 Tel 31 0 172 508891 Fax 31 0 172 507892 2450 AB Leimuiden e mail info elcon nl The Netherlands ELCON SAWING TECHNOLOGY Table of contents 1 Safety IEEE A eu be en 7 1 2 Warning SIQNS RR 7 Gl ssificati n 2 4 R aves 7 Signs on the machine uussssssnseeenenssnnnnnnnsnnnnnnn
6. e operations to be carried out Other accompanying documentation Quick start guide Information and procedures to get going quickly Installation manual Information about assembling and connecting the machine Commissioning form A tick off list used for end delivery SAWING TECHNOLOGY ELCON SAWING TECHNOLOGY 1 Safety 1 1 General WARNING Operation maintenance and repair activities are reserved to qualified persons only Do not modify the machine Do not remove any safety devices Obey the local statutory regulations 1 2 Warning signs Safety signs are attached to the machine to give safety information All safety signs are repeated and usually further explained in this manual Classification Safety signs are of the three internationally accepted types and described below Warning sign that identifies a hazard In this example Cutting danger Mandatory action sign that communicates an action to be taken to avoid a hazard In this example Put on protective gloves Prohibition symbol that defines a prohibited action In this example Do not use a forklift ee gt User manual Model DS Version 1 0 7 EL CON SAWING TECHNOLOGY Signs on the machine A High voltage Do not use a forklift truck Hand injury in the two cutting A directions Nd dh C Lift position 1 3 EC declaration of co
7. ionality The system is made up of modules that are built in every metre Use the knob A to pull out a mid fence module Touch the key B to let the module go in The use of the mid fence makes handling small panels more com fortable EL CON SAWING TECHNOLOGY El El El El e User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY Horizontal strip The repeat stop allows repetitive horizontal cutting strip cutting adjustable from 40 up to 500 mm Adjustment 1 Set the stop to a chosen value A i e 50 mm 2 Lock the stop with the knob B 3 Lower the runner C to the top of the panel 4 Lock the saw unit hand tight with the knob D Put the stop in the storage bar E if it is not used Double cut Scoring is a preliminary treatment that scoring provides chip free cutting The depth of the notch made by scoring is adjustable Adjustment on a waste panel 1 Turn the Allen screw A to set the depth 2 Make sure that the result is satisfactory 3 Repeat the setting if necessary This adjustment comes about by trial and error Vertical cutting t 1 Move the savv unit underneath the panel di 2 Push the device B up is sc
8. nformity Certification The machine is CE certified It means that the machine complies with the essential requirements concerning safety and hygiene The directives that have been taken into consideration in the design are listed in an enclosed document 1 4 Intended use The machine is designed and manufactured to cut panel material horizontally from the left to the right or vertically from top to bottom All other or additional use will be considered to be not in conformity with the purpose Item Specification Material Sheet work such as wood fibre and block board plywood synthetic mate rial formica and the like This specification excludes processing solid wood If any doubt contact your supplier 8 User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 1 5 Emergency stop Protective cover Signs on the machine Cutting restrictions Exhaust Thermal cut off 1 6 User manual Model DS Version 1 0 Safety devices The machine is provided with one emergency stop button A on the control unit Hit the button in case of an emergency The power supply will be interrupted immediately The machine has no main switch Use this button as such if neces sary In case of opening the cover of the saw housing the electrical power supply will be interrupted immediately The signs on the machine are part of the safety provisio
9. nish with a dry cloth Upper and lower ver Clean Use light oil Every 50 100 hours tical saw beam and finish with a dry guides cloth Dust scrapers on the Soak in light oil Every 100 hours top rail CAUTION A Do not apply oil or grease to the chains Anyhow do not apply oil to a machine part unless this is speci fied explicitly 4 2 Corrective actions Machine part Check Action Frequency Saw blade Sharpness Replace If required Motor Running out time Contact your sup Regularly plier if this time goes beyond 8 seconds User manual Model DS Version 1 0 Explained in this section 21 EL CON SAWING TECHNOLOGY 1 Turn the screws A a quarter to open the saw house Use a screwdriver or a coin 2 Hold the flange B with the supplied tool C 3 Loosen the socket head screw D 4 Replace the savv blade The mortise joint assures a correct placement Only install savv blades that corre spond vvith the specifications of Elcon Refer to section 2 3 Specifi cations 22 User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 5 Troubleshooting 5 1 Diagnostics Repair work is reserved to qualified persons only Also refer to chapter 1 Safety LED indicators in the back side of the control unit show the status of the electronic functions From top to bottom Colour Description 1 Green On the saw beam is locked ver
10. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn san 8 1 3 EC declaration of conformity Certification enne 8 JM III o eona 8 1 5 Safety SS eene menneen nennen nene nn innen nnns nennen nnne enne 9 inte nolo 9 Protective cover esssssssssssssse enne nennen ER 9 signs n the machine nda ke lea 9 Cutting restrictions eee nnne nennen enne nre nennen nnns 9 EKS US 5 ei 9 Thermal cut off O coccion nc 9 1 6 Disposal A eececeeeeeeeeaseceeeeanaaeceeeeeseaesddeeeeeeneeeceeeseseeeees 9 2 Description 2 1 Overview AAA co O oser 11 AO AAA rn 11 Cutting reSWMAMIS S A AR O ME coc 11 23 SOpecificatio Sl A I UL 002 LLL Lee eee ees 12 Standardiinachiiie Amm EN A O MA LB sees 12 Exhaustlfiequitigingliis Ma EM WEN RR EP occ 12 Amibient Conditi ns m rese 12 Type platemem em QM B BN EL E A cc 12 24 Control unit 8 8 XA O o ocio 13 3 Operation 3 1 OQVEIVIEN RM A A IO 15 32 uiua m 15 Personal Satety eek 15 O 15 Direction change over u a 16 3 3 Vertical cutting sssssssssssssseeeeee ene eene nennen eerrn EAA nr enne rrr nennen nennen 16 Example eee ERE 16 BET ga 9 SP RRER cre iii ERE aan ae 16 Stop MI fine CUMING 2 u
11. ns They must not be covered over or removed and must be legible during the entire life of the machine Check this regularly Replace or repair signs that have become illegible or damaged Horizontal cutting Red spots on the rulers indicate a not allowed linear measure Use the panel lifters to by pass this problem Referto chapter 3 Operation Vertical cutting If the saw beam is not fixed in a pre defined position the motor will not start The machine is equipped with a provision to connect an exhaust system When installed properly this system starts up at one go with the machine The machine is protected against overheating l e if the power consumption exceeds the factory setting the motor stops running Disposal The use and maintenance of the machine includes no environmental dangers Most parts can be disposed in the regular way The lead parts inside this machine require special disposal LER ENVIRONMENT Make sure to comply with local legislation regulations instructions and f precautions concerning health safety and environment Dismantle the machine as follows Have an expert supervise the dismantling process Dismantle the machine in easy to handle parts Dispose the dismantled parts according the regulations ELCON SAWING TECHNOLOGY User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 2 Description 2 1 Overview Control unit
12. on about the items below Type Model AMP Current A NR Machine serial number FREQ Frequency Hz A D Year of production P Power consumption kW Saw blade diameter mm N Speed rpm VOLT Voltage V CE logo User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 2 4 Control unit A B and C are standard positions The positions D until G are reserved for options identifiable by a term or an icon Position H is the fixed place for the option Digital read out A Emergency stop button Digital read out User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 3 Operation WARNING A Operation work is reserved to qualified persons only Keep clean the immediate vicinity of the machine to prevent dust explosion Clear up the daily vvaste and dust Also refer to chapter 1 Safety 3 1 Overvievv Control unit Emergency stop Stop for horizontal cutting Saw beam Saw unit with saw blade housing Mid fence system with pull in out mechanism Stop for vertical cutting oaonmoou gt 3 2 Preliminary Personal safety Put on appropriate protective clothes DE O Start up 1 Connect the plug to an electrical outlet if not already done 2 Release the emergency stop button by turning Now the machine is in working order
13. ore position 3 Putthe saw blade into the panel pull it steadily upwards and take it out at the top The result is a chip free notch 4 Push the device down is cut position 5 Putthe saw blade into the panel again pull it steadily downwards and take it out beneath Horizontal cutting works out in the same way Scoring from the right to the left Cutting from the left to the right User manual Model DS Version 1 0 19 Programming rail for repetitive dimensions 20 For horizontal cutting the programming rail provides the possibility to lock extra stops for repetitive dimensions 1 Move the saw unit to the chosen value and lock this position 2 Push in the catch A 3 Loosen the nearest displaceble stop B inside the rail move this stop against the pin catch A and fasten it again Use an Allen key EL CON SAWING TECHNOLOGY User manual Model DS Version 1 0 ELCON SAWING TECHNOLOGY 4 Maintenance WARNING A Maintenance work is reserved to qualified persons only Also refer to chapter 1 Safety 4 1 Preventive actions Machine part Check Action Frequency Guides For dirt Clean Do not use Daily compressed air Brass scrapers For a build up of dirt Clean Every 50 hours Horizontal saw unit Clean Use light oil Every 50 hours guide on both sides and fi
14. s the possibility to fine tune the tuning set value to a certain extent 1 Fold up the flip D against the ruler 2 Move the stop to a chosen value and lock this position with the lever A 3 Fine tune this value with the roller C and lock the new precise value with the lever B 4 Fold down the flip again To use the maximum margin turn the roller to a position in the mid dle User manual Model DS Version 1 0 17 3 4 3 5 Panel lifters Mid fence system Horizontal cutting Cut off a part with a height of 850 mm 1 Put the panel via the entry roller on the lower beam against the stop A 2 Move the saw unit to 850 mm and lock this position B 3 Move the saw beam to the left of the panel 4 Push Start to switch on the machine 5 Putthe saw blade into the panel pull it steadily to the right and take it out at the end 6 Push Stop to switch off the machine Put wedges in the saw cut It pre vents the upper part from bending Additional utilities Red spots on the rulers indicate a not allowed linear measure Use the panel lifters to by pass this problem Fold up the panel lifters A one by one Take into account that the distance changes for 20 mm see the sticker on the saw unit An alternative optional method to by pass the problem is to move the back frame The mid fence with end stop is in fact the lower beam at a higher level with the same funct
15. tically 2 Green Not used 3 Green H V switch On vertical cutting position Off horizontal cutting position 4 Red On the emergency stop circuit is active 5 Green On during normal operation Off Stop is pushed 6 Green Off during normal operation On Start is pushed 7 Green Reserved for the option Automatic shifting back frame 8 Green Not used 9 Yellow Indication power supply 24 V DC 5 2 Observed irregulations Machina related Problem Possible cause Solution The indicator on the control unit is Off The emergency stop button is activated Release the E stop and push Reset No voltage Check replace the fuses The savv housing is not closed properly Close The thermal protection is out Reset Explained in this section Fuse 1 has gone Replace The saw beam is not blocked Block Pushing Start is inef The saw beam is not blocked Block fective vertical cut ting The saw unit is set to cut hori zontally Turn over the saw unit Pushing Start is inef fective horizontal cut ting The saw unit is set to cut verti cally Turn over the saw unit User manual Model DS Version 1 0 23 ELCON SAWING TECHNOLOGY
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