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Manual - filler co.,ltd. is specialized in manufacturing

1. EN CI a N NY dads SMVLNI HILLER COS CYLINDRICAL FILLING MACHINE BAL 4007 CORRE MENE ment date 9 09 23 material FILLER 04 Aluminum alloy amp stainless steel List of Accessories HOPPER FM H50 50 LITERS WITH UNIT 316 COVER STAINLESS ITEM ARTICLE CODE DESCRIPTION REMARKS 1 STEEL EXTRUDING PIPE PF 06 3 PCS FM LO1 2 PCS STAINLESS STEEL 90 FM L02 1 PC STAINLESS STEEL JOINT CLIPPED FM L03 5 PCS INNER DIA RUBBER 1 INCH GASKET GASKET OF VALVE SET 5 PCS SPRING OF VALVE SET PF 05 3 PCS BACKUP 1 BAG O Ring FILLER 05 ITEM O OT O CO ho 3 ae N ILLUSTRATION ARTICLE V SEALS OF CYLINDER PIPE BACKUP SCREWS SCREW DRIVER HEXAGON WRENCH FILTER FIXTURE CYLINDER FIXTURE BOLT STAINLESS STEEL JOINT INTAKE HOSE CODE FM A04 FM A02 FM A03 CF 38 PF 23 PF 21 FM LO7 05 DESCRIPTION PCS 1 PC 1 SET 1 SET 1 PC ATTACHED ON THE INTAKE HOSE 5 DIA 1 FEET VACUUM PIPE 6mm 8mm REMARKS FILLER_06 ITEM ILLUSTRATION ARTICLE CODE DESCRIPTION REMARKS i TOOLBOX EM x 2 USER S FM B4001 1 SET MANUAL O O0 FILLER 07 War
2. Cylinder Quantitative Filling Machine Specification amp User s Manual BAL 4001 FILLER CO LTD TEL 886 2 2593 1616 886 2 2591 6873 FAX 886 2 2586 4587 http www filler com tw E mail filler filler com tw Directory A Specification Technical Capability D1 B Diagrammatic Structure 02 C Diagrammatic Dimensions 03 D List of Accessories 05 E Warnings amp Emergency Measures 08 F Control Panel Introduction 09 G Assembling Procedures 10 H Disassembling Procedures 14 Operation Procedures 17 J Setting Up Filling Parameters amp Function Mode 18 Warranty amp Proof of Purchase 20 L Maintenance amp Replacement Record Sheet 22 FILLER 00 Cylindrical Quantitative Filling Machine BAL 4001 Specification Dimensions 150cm X 70cm X 42cm Power Supply 110V 50 60HZ Filling Quantity 3ML 30 Liters Material Hopper 50 Liters Operated with air compressor 1 HP amp above Technical Capability 1 PLC system adopted easy setting precise filling from 3ml to 30L without parts change 2 Capable of deceleration setting filling velocity controlled automatically no foaming and
3. bling Procedures Please note Assemble the machine only in power off condition 1 Place the v seals of cylinder pipe 4 The concave should face outside 1 Then put on the lid of cylinder 2 and gasket fasten by the screw 3 Using the tool 5 in assistance when fastening the screw 2 Insert the cylinder pipe 1 to the machine the seal of cylinder pipe Is facing outside FILLER 10 3 Install the main part 1 to the machine and screw up with 4 screws 2 3 Please note the screw 2 should use the 6mm hexagon wrench and the screw 3 should use the 8mm hexagon wrench 4 Insert the valve into the main part 1 combine with the lid of valve 2 and fasten with the screw 3 Connect 4 and 5 by using the screw 6 ae NES 4 gt 5 There are two ways to fill the materials 1 put on the clipped rubber gasket 1 then fasten the 90 Stainless steel joint 2 with the clamp 3 FILLER 11 lt 2 gt put on the clipped rubber gasket 1 and insert the intake hose and then fasten with the clamp 3 Below is the photo of the head of intake hose 1 right photo is the separate view Please note when assembling the head of intake hose the screw 2 should face to the concave 3 then screw up Separate view Put on the clipped rubber gasket then fasten the hopper with the clamp 3 FILLER 12 6 Install the extruding pipe and fasten with the
4. eed Adjust key 5 to this function The speed will be same during each filling process FILLER 18 8 Deceleration Adjust key 5 to this function Filling speed will slow down during the filling process please refer to the page 18 item 2 9 Hand Adjust key 6 to this function please refer to page 17 item 10 10 Foot Adjust key 6 to this function please refer to page 17 item 10 11 Automation Auto Adjust key 7 to this function please refer to page 17 item 10 12 Single Adjust key 7 to this function please refer to page 17 item 10 13 Interval Intrvl Turning interval button to set up the interval time of each filling 0 10 sec 14 Filling No Setting Set up the filling times of each operation refer to the page 17 item 9 15 Counter Display the filling amount Set the number to zero before operating x Please contact us for further information in detail FILLER 19 One 1 Year Limited Warranty Worldwide Filler Co warrants their standard products against defects in their operation and non consumable materials under normal use for period of ONE 1 YEAR from the date of purchase by the original purchaser Warranty Period When non consumable hardware defect arises within the Warranty Period claim written in detail is to be received by Filler Co within 30 days of the date the defect was discovered At its option Filler Co will either 1 repair the hardware defect at no c
5. harge using new or refurbished replacement parts or 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product This Limited Warranty does not apply to the damage caused by failure to either 1 follow instruction relating to the product s use or 2 handle fill transmit wash clamp and or manufacture the materials that are feasible and agreed upon through product testing beforehand and under general industrial acceptance Except as provided in this Warranty and to the extent permitted by law Filler Co shall not be liable for any direct special incidental or consequential damages of any kind including but not limited to any expenses for removal or reinstallation resulting from a defect loss of use loss of revenue loss of actual or anticipated profits including loss of profits on contracts loss of the use of money loss of anticipated savings loss of business loss of opportunity loss of goodwill loss of reputation loss of damage to or corruption of material or any indirect of consequential loss or damage howsoever caused including the replacement of equipment and property any costs of recovering programming or reproducing any material stored filled transmitted handled washed clamped or used with Filler Co s products FILLER 20 Proof of Purchase Owner s Name Address Pu
6. m 5 Exhaust procedure a Put vessel under the extruding pipe b Adjust key 4 to supply function c Adjust key 6 to hand function or foot function d If by hand press start key if by foot step the pedal switch to exhaust the air Repeat step d until material extrude from the pipe f Repeat step d amp e for several times to make sure the air has been exhausted completely 6 Adjust Filling Parameters amp Function Mode Please see the page 18 19 Place vessel under extruding pipe 8 A Adjust key 4 to Q ty quantity function or Supply function B Adjust key 6 to Hand function or Foot function 9 Filling number setting filling quantity 300ml or less set filling number as 01 If filling quantity more than 300ml such 500ml please adjust filling quantity as 250ml and set filling no as 02 Machine will fill 2 times to reach 500ml 10 A If choose Hand function press start key Machine will start to fill quantitative volume that you set B If choose Foot function step the pedal switch C If choose Single press start key or step pedal switch each action for one time filling D If choose Auto automation press start key or step pedal switch machine will fill automatically Press start or step pedal switch again machine will stop 11 Repeat steps 6 amp 9 to continue the work N FILLER 17 Setting Up Filling Parame
7. nings This machine should be operated with air compressor and electricity please check if the voltage is appropriate before use Also check if the air compressor is connected with the machine In order to keep the action in good and normal situation please keep air pressure above 5kgcm 2 Must carefully read through instructions given in this User s Manual before operating this machine 3 Connect the ground wire along with the plug properly before use Never attempt to dismantle the ground wire 4 Avoid any careless operation at all time 5 Turn off the Power while it s not in use for a long time 6 Disassembling the main body of machine is strictly prohibited Action of such automatically results in warranty to be totally voided Emergency Measures Immediately unplug the power in case of any abnormal output continually performed by the machine Contact us right away for further assistance FILLER 08 Control Panel introduction 1 FILLING NO Power On Off Start On Off Interval time adjuster for Auto Quantitative Supply filling selecting key Filling speed Deceleration selecting key By Hand Foot selecting key Automatic Single filling selecting key Filling number setting 9 Filling amount counter 10 Filling speed adjusting button 11 Filling Deceleration adjusting button 12 Intake speed adjusting button NO right FILLER 09 Assem
8. rchase Date Model Ee gt ogg O Manufacturer Filler Co LDT Model BAL 4001 n MK ego o In practical terms 1 We warrant this machine with quality of performing steady operation in normal use based on existing industrial standard according to its design for one year counting from the date of purchase 2 Parts that are considered consumables such as Filling Pipe Hand held extension Pipe Intake Pipe etc are not covered under this warranty 3 Parts amp labor will be charged additional if the breakdown of machine is due to following e Unauthorized disassembling of the machine Unauthorized operation based on instructions NOT included in User s Manual Inappropriate power supply voltage applied Damage from rats insects poor working condition and natural disasters Accident caused by failure in following instructions on assembling disassembling and cleaning procedures for example sinking soaking machine into water FILLER 21 Maintenance Record Sheet Signature Maintenance Date FILLER 22 Replacement Record Sheet Remarks Initiation Date Replacement Material Date FILLER 23
9. screw 2 Right photo is the separate view separate view FILLER 13 Dissembling Procedures Please note Disassemble Only In Power Switch Off Condition 1 Adjust the button hand foot to the hand operation 2 Confirm that no material was left in the hopper Then loosen the clamp to disassemble the hopper 1 Ihe right photo is the separate view 1 The separate view 3 Take the hopper 3 or the hose 2 away Above is the disassemble of intake hose and below is the disassemble of hopper above 1 ue FILLER 14 4 Loosen the clamp 1 that has been fixed on the 90 stainless steel joint and take it out According to the chart 3 and 4 to loosen the joint of screw and the valve 5 Loosen 4 screws 1 2 of the main part Using the 6mm hexagon wrench to loosen the screw 1 and 8mm hexagon wrench to loosen the screw 2 Then take out main part FILLER 15 6 Take out the cylinder pipe from the machine 1 Loosen the screw 2 and the lid of cylinder 3 Finally take out the v seal of cylinder pipe Assistance by tool 5 when loosen the screw FILLER 16 Operation Procedures Remember to always turn the Motor off when you re away from the machine 1 At first check if all parts are properly assembled 2 Pour material into hopper 3 Turn the power on 4 Slide the switch of air filtration adjusting valve Please note the air pressure should be kept above 5kgc
10. spilling during rapid filling work 3 Cylinder made of stable and low friction material ensures no contamination efficiently fills any liquid and sticky material 4 Alternative parts included hopper for sticky material and general materials are filled by auto sucked of machine 5 No blind corner design no remnants easy to maintain clean and re assemble 6 Suitable for food industries cosmetics industries pharmacy etc FILLER 01 Diagrammatic Structure QUANTITATIVE HOPPER CONNECTION SENSOR DECELERATION MAIN PART CYLINDER VALVE 2 CYLINDER OF FILLING VALVE OF MATERIAL SUPPLYING N le FES FIXED SCREW OG 2 4 7 NN l SENSOR OF Fl RETURN TO ZERO EXTRUDING PIPE gt FILLING SPEED ADJUSTING INNER CONSTRUCTION 9 BUTTON OF EXTRUDING PIPE E vad INTAKE SPEED CONTAINER PLATE O ADJUSTING HEIGHT ADJUSTABLE BUTTON fl FILLING DECELERATIO ADJUSTING ADJUSTING BOLT OF CONTAINER PLATE VALVE SET 1 N PEDAL SWITCH SOCKET ADJUSTING VALVE EXTRUDING PIPE 2 ped POWER INPUT FILLER 02 Diagrammatic Dimensions NOLLV ad THOHG O TAVINI ATS 1010 E 885 MOVABLE FILLER 03 1550 1030 FILLER CO LTD CYLINDRICAL FILLING MACHINE BAL 4007 ment date 97 09 23 material Aluminum alloy amp stainless steel 425 610 T 120 730
11. ters amp Function Mode Three buttons on right panel 1 Filling Speed Speed This is the function to adjust the filling speed Turning this button to adjust filling speed fast or slow Filling Deceleration Deceleration This function is to slow down the filling speed during the filling process and avoid material to soout when approaching the top of vessel Move the deceleration sensor to set the quantity For example if move the sensor to 100ml filling speed will decelerate after reaching 100ml Please note the deceleration sensor can t surpass the position of quantitative sensor or the deceleration doesn t work When sensor s position at O means no deceleration Inhale speed Inhale This is the function to adjust the inhale speed Turning this button to adjust inhale speed fast or slow Left side panel amp others 4 Filling quantity sensor Move the quantitative sensor to the quantity number that you need Filling quantity can be set from 3ml 300ml If the quantity is bigger than 300ml ex 400ml please adjust filling quantity and filling number ex set filling quantity as 200ml and filling no as 02 Please refer to the page 17 item 9 Quantitative filling Q ty Adjust key 4 to this function Machine will fill quantitative by each operation Supply Adjust key 4 to this function Press start button to fill the material will be filled continually until release this button Sp

Manual - filler co.,ltd. is specialized in manufacturing

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