LDW 194 JMtI LDW 245 JMtI/A
Contents
1. Muffler 23 If the exhaust line is ascending and the sea water exit from the engine is under the waterline install a muffler and a non return siphon Sy Ss oo DIE D p 2 He ENS ie eret LA Muffler must hold a large volume of water included between the muffler and the exhaust exit 24 No return siphon Muffler Diesel system 1 Shut off solenoid Min 200 I h Suggested ARR 2 Fuel hose 1 Class ARR G Water separator prefilter 30 40 um Montatory 26 Fit a warning lamp in order inform in case of water presence in the fuel gt Use diesel clean and without presence of water 21 Extraction and ventilation engine room Bel ftung Entl ftung des Maschinenraums Mandatory 6 lo o lt min 176 cm2 min 15 BLOWER min 10 m min2. 28 Wiring box positioning Positionierung des Anschlusskastens 29 Vibration 22 222242222 2222 22 9 KX X ANA X XXX GLUES DD ODD RE L GD BET FTL V 2 30 Maximum inclinations permitted OL Maximum installation tilt Maximum running tilt Maximum side tilt LDW 245 20 20 31 Vibration mounts 32 Use those recommended by Lombardini Marine only Wrong fitting of the vibration damping mounts causes considerable engine vibrations and sets a limit to their duration Nut 1 in fig B makes it possible to adjust the engine at the rights inclination to the axis The upper lock nut 2 should then be firmly tightened see page 30 Thermostat Expansion tank Water pump gt Intercooler Exhaust line outlet Heat exchanger 0il filter and cooler Sea water pump Raw water filter
3. Reverse gear oil cooler coolant sea water Ld gearbox oil engine oil Diesel cooler Sea cock Water intake valve fuel 33 Pressure regulator High pressure pump lH edili ip Injectors Loos d d J B lt E Filter L _ k 1 TT Return line Feeding pump Tank Diesel oil cooler Prefilter Return manifold 34 Use 36 Carry out these operations while engine is off Carry out these operations while engine is cold Before starting Fill crankcase with oil Remove oil filler cap Prescribed lube Total Quartz SAE 10W40 Quartz Diesel 7000 10W40 Activa Diesel 7000 10W40 Pour the oil in and reassemble oil cap 37 Oil level check Remove dipstick Make sure that it is at maximum line if To check oil level wipe off dipstick with absorbent cloth or towel and check level not add oil Do not overfill 38 Reassemble dipstick Oil level above the upper threshold may cause seriously damage to the engine 39 Remove oil filler cap Pour the oil in and reassemble oil cap 40 Reduction reversing gear oil filling Prescribed lube TOTAL SAE 15W40 API CG4 ACEA E2 Total Rubia 4400 15W40 Oil level check Remove dipstick f r Check that level is at max Reassemble dipstick 41 Water drain from fuel prefilter Remove cap and let water drain from filter bottom
4. 17 Raw water system 18 Coupling flanges Propeller shaft Propeller Waterline 2 Water intake valve 3 Raw water strainer min 1 1 2 38 1 mm min 1 1 4 31 75 mm min 110 l min min 1 1 4 31 75 mm 7 M Lo 19 a Suction hose I 30 0 mm Use a semiflexible hose with steel core and smooth internal surface 20 Layout beneath the water line If sea water outlet is at height of less than 200 mm from the water line fit an air vent system Air vent Part A u iion mm a 22 2 Part B 21 22 Exhaust hose 90mm Non return valve Exhaust line must be linear and descending 1 engine installed suggested 2 engines installed mandatory Muffler must hold a large volume of water included between the muffler and the exhaust exit
5. 50 Total antifreeze 50 Water Fill unit level mark s Put tank cap back 86 Clean exchanger and intercooler tube bundles Timing belt replacement h 1000 3 Contact authorized service centers N LOMBARDINI aay Marine 87 1 6 months Sea water drainage from the pump See page 50 Oil sump and oil filter replacement See page 63 Fuel filter replacement See page 66 Storage Close suction and delivery outlets with tape Wrap engine with plastic and put it on a wood base If storage exceeds 6 months please contact Lombardini Marine authorized service centers 89 Battery not supplied Ground rubber mounted engines Never disconnect the battery while the engine is running In case of damage to the electrical system contact authorized service centers 90 N LOMBARDINI Marine Service 92 For spare parts and after sale assistance contact authorized Lombardini Marine service centers Tel No appears on service booklet and telephone directory Where it s possible and in the if the user can t reach the authorized service the personnel of service will assist you on place For any spare parts order please specify following details Engine type and serial number 4 pL Engine LOW 184 JMT Serial 483 Made im ITALY 93 Warranty clauses WARRANTY CLAUSES The engines manufactured by Lombardini Marine are cove
6. 42 Before starting Prescribed coolant Remove cap and pour liquid into heat exchanger 50 Total antifreeze 50 Water Fill until level mark Coolant replenishing 43 Open the cock for seawater intake TM Intake pipes should be watertight otherwise the pump could get damaged Do not use sprays to make starting easier Turn the key to the first click The dashboard switches on 44 Start engine after about 10 Key always in on first position when engine is running 45 Check seawater outlet check If no water comes out of the exhaust pipe bring the engine to 1800 2000 rpm to Temperature Duration make pump priming easier Warm up as per sheet lt 20 C 10 20 C 0 C 0 C 5 C gt 5 C 5 Do not warm up the engine at idle speed Keep the engine at 1300 1500 RPM Check that there are no oil fuel or water leakages 46 After starting Driving positions Forward Neutral Reverse 47 Before stopping At idle speed for a few minutes 48 Key 0 position Remove the key from the switch Lower the cap of the switch 49 Detach the suction line from the sea water pump Remove the screws and the protection belts 50 Drain sea water from the pump temperature below 32 F Unscrew the 3 bolts which fix the raw water pump Remove screws and pump cover Unscrew the zinc and let the water drain Rotate 90 t
7. cv 132 3 180 176 4 240 Engine oil quantity J 255 7 0 Reduction reversing gear oil quantity 246 2 6 Dry weight with reversing gear Kg 284 3155 Cooling system capacity 75 8 5 Max Installation inclination a 10 10 Max Running inclination p 20 20 With TM 485 A reversing gear box 6 Sg EX 8282525 9202020 04 V With TM 485 A reversing gear box I ee RRHH est Overall dimensions LDW 194 JMTI u lt 2 lt U U gt O LDW 245 JMTI A 1095 EJ SIL Py LOL 665 222 310 IN 2 state so 527 2 A Ze K 7 STO aec With TM 485 A reversing gear box Eyebolt Intercooler Turbocharger protection Sea water pump Heat exchanger Oil filter and cooler Oil suction pump Upper cover Air filter Turbocharger Exhaust line outlet Oil filling cap Cooling fluid filling cap Fuel filter Eyebolt Belts protection Low pressure diesel oil pump Accelerator lever Oil dipstick Alternator 10 Identification De Luxe maxi panel Revolution counter Water thermometer 0il Thermometer or Gauge Voltmeter Hour counter LCD LDMBARDINI B Starte
8. LDW 194 JMTI LDW 245 JMTI A Installation Use maintenance MN OmBaRDINI I I I Marine This manual has been specially designed to provide you with all the necessary information to keep your engine perfectly efficient for many years Please read it carefully and follow precisely any described installation and maintenance operations Lombardini Marine service network shall in any case be at your complete disposal for any clarifica tions or advice LOMBARDINI MARINE Oil level check Reduction reversing gear oil filling Coolant replenishing Prescribed lube Total quartz SAE 10W40 Quartz Diesel 7000 10W40 Activa Disel 7000 10W40 Prescribed lube Total SAE 15W40 API CG4 ACEA E2 Total Rubia 4400 15W40 Prescribed coolant 50 Total antifreeze 50 Water CHARACTERISTICS OVERALL DIMENSION IIDENTIFICATION INSTALLATION MAIN CIRCUITS USE MAINTENANCE STORAGE SERVICE WARRANTY CLAUSES Pag Pag Pag Pag Pag Pag Pag Pag Pag Pag 16 33 35 54 88 91 94 Prior to starting read and follow instructions Failure to do so will make warranty void Accessory set supplied with the engine Request if not to supply cu F F TT ia gt OMBARDINI i i l 194 245 Cylinders N 4 5 Bore mm 82 0 82 0 Stroke mm 90 4 90 4 Displacement 1910 2387 R P M 3900 4200 Extreme power kw
9. having received notification of any faults Lombardini Marine shall consider itself exempted from all liability or obligations as set forth in European Directive 1999 44 EEC This warranty effective from 23 3 2002 cancels and replaces all other previous warranties and any amendments made to it shall be made in writing 95 ATTENTION For any law s effect the engine is not made to be installed by end user therefore possible conformity defects caused from installation will not be recognized if the installation is not made by workshop or authorized Lombardini Marine shipyard Lombardini Marine can modify data reported in this issue at any time Factory Sales Office 02100 Vazia Rieti Italia 42124 Reggio Emilia Italia AM MBARDINI Via E Greco Via Cav Del Lavoro Adelmo Lombardini 2 3 Tel 39 0746 220131 Tel 39 0522 934598 Marine tei 0746 221122 Tel 39 0522 935343 info lombardinimarine com sales lombardinimarine com www lombardinimarine com www lombardinimarine com A L ONIBARDINI A KOHLER COMPANY Capitale Sociale 44 000 000 00 euro int vers 42124 Reggio Emilia Italia Via Cav del Lavoro Adelmo Lombardini 2 Cas post 1074 Tel 39 0522 3891 Telefax 39 0522 389241 Telegr Lombarmotor www lombardini it Cod Fiscale N Iscr Reg Impr 01829970357 P IVA CEE code IT 01829970357 R E A 227083 Lombardini Marine is a division of Cod 0053027260 Revi
10. he pump group Reassemble gasket cap and screws Screw the 3 bolts which fix the raw water pump Reassemble the protection belts 52 During first 125 hours do not exceed 70 of maximum rated power 53 Maintenance Carry out these operations while engine is off Carry out these operations while engine is cold 55 Sump oil level check Remove dipstick Make sure the oil is at the maximum If level is under the minimum fill up 56 Remove oil filler cap Pour the oil in and reassemble oil cap Prescribed lube Total Quartz SAE 10W40 Quartz Diesel 7000 10W40 Activa Diesel 7000 10VV40 Clean fit in and remove dipstick 57 Check that level is at max 4 Reassemble dipstick 58 How to check reduction reversing gear oil level Remove dipstick L 3 If level is under the minimum fill up Remove oil filler cap 59 Pour the oil in and reassemble oil cap Y t Prescribed lube TOTAL SAE 15W40 API CGA ACEA E2 Total Rubia 4400 15W40 Clean fit in and remove dipstick Check that level is at max 60 Every 10 hours Coolant level check Remove the expansion tank cap If level is below reference mark fill up and put the cap on Prescribed coolant 50 Total antifreeze 50 Water 61 62 amp L A A Diri A arden End of the run in period See the scheduled maintenance book
11. lace with original Lombardini Marine hose Fit hose and clamps back in place 18 Every 250 hours or 1 year Visual check of alternator belt Remove the screws and the protection belts Check the belt NW belt must be in good condition without abrasions or fraying otherwise l change it 19 Replace the belt if worn Loosen the tightening belt Remove the belt and dispose of it in k x Replace by a Lombardini Marine accordance with applicable laws Er genuine belt Reassemble the belt E h Loosen the tightening belt 80 Reassemble the protection LDW 245 JMTI A Loosen the upper bolt of the a u ret Loosen the lower bolt of the tightening tightening belt 24 E 4I belt 81 Rotate the belt tightening pulley Tighten the upper bolt of the i t au SK Tighten the upper bolt of tightening belt at tightening belt 82 Remove cap and drain oil Remove oil filler cap How to replace reduction reversing gear oil level Prescribed lube TOTAL SAE 15W40 API CG4 ACEA E2 Total Rubia 4400 15W40 83 Pour the oil in and reassemble oil cap Check that level is at max 84 Coolant replacement Loosen hose clamp on engine oil cooler Detach the clamp from the exchanger and let the cooling liquid drain Fit sleeves and clamps back in place 85 Prescribed coolant Remove cap and pour liquid into the tank
12. let ccm mci LVENTHETIEN Every 250 hours or 1 year Sump oil replacement Remove oil using the hand pump Remove oil filler cap 63 Pour the oil in and reassemble oil cap Make sure oil is at maximum level Take the used oil to the appropriate Prescribed lube collection site Total Quartz SAE 10W40 Quartz Diesel 7000 10W40 Activa Diesel 7000 10VV40 64 Oil filter replacement Remove the filter and take it to the Replace with original Lombardini Ma appropriate collection site rine filter type Reassemble the filter 65 Detach the lower connector Remove the filter and take it to the appropriate collection site 66 Diesel filter replacement Den Sensor des Wasserbscheiders abschrauben Replace with original Lombardini Ma rine filter type Reassemble the filter Install the water level sensor Connect the lower connector 6 Every 250 hours or 1 year Visual check of sea water pump belt Remove the screws and the protection belts Check the belt 68 Replace the belt if worn Push toward the internal side of the engine the group Replace by a Lombardini Marine genuine belt Loosen the 3 bolts which fix the raw water pump Remove the belt and dispose of it in accordance with applicable laws Reassemble the belt 69 Press on the belt approx 10 kg a If flexure is over 1 cm strech the belt Push strongly the gr
13. oup toward the w e E Screw the 3 bolts which fix the raw external side of the engine water pump Reassemble the protection belts 70 Every 250 hours or 1 year Remove the screws and the protection belts Unscrew the 3 bolts which fix the raw water pump h 250 1 Year Check the sea water pump impeller 71 Remove screws and pump cover If the impeller is worn dispose of it in Replace with Lombardini Marine accordance with applicable laws genuine parts Reassemble impeller 72 Reassemble gasket cap and screws Screw the 3 bolts which fix the raw water pump Reassemble the protection belts 13 Air filter replacement Remove the filter and take it to the Replace with original Lombardini Ma appropriate collection site rine filter type Assemble the new filter 74 Lubrication of wastegate control lever Apply grease resistant to high temperature 1000 C on the pivot pin of wastegate Grease suggested TOTAL SPECIS CU 75 Check the zinc anodes Loosen plug and see if worn out 1 If the plug is worn dispose of it in accordance with applicable laws Replace with Lombardini Marine Put plug back genuine plug 76 Every 250 hours or 1 year Check cooling circuit sleeves Squeeze hoses to check for wear m Replace hoses if worn out Loosen hose clamps 71 Remove and throw hose away Rep
14. r switch Warning lamps Start Fuse 11 Identification De Luxe maxi panel 2 SN 145 5 1 5 12 13 RR BY 560966060609 LERRO LRR RSS SS 955555000 S 555 REEL 55 IK NE RE M16 183 135 RD AR 55560665095 OK e KEKE SKK K KD KRSS KSS L ISR KSS LI Q K N GEL i 9 5 Vibration mounts To accelerate 14 Accelerator lever Predisposed for C3 cable To decelerate Identification Reduction reversing gear technodrive TM 485 A Reverse reduction gear lever Oil filling cap P T O Installation When you design the engine room observe accessibility necessary for main tenance and repairs on the engine Also ensure that whole engine can be removed without damaging the structure of the boat Maintenance which requires accessibility Engine and gearbox oil draining and refilling Engine coolant draining and refilling Oil filter exchange Fuel filters exchange Air filter exchange Belts check and replacement Hoses check and replacement Raw water pump impeller replacement Strainer cleaning
15. red by a 24 months warranty beginning on the date of delivery to the first user in accordance with European Directive 1999 44 EEC and for at most 36 months from date of delivery to the manufacturer or shipyard of the two alternatives that which occurs first shall apply In the case of special applications requiring major alterations to the cooling lubrication supercharging and filtering circuits the special warranty clauses agreed in writing shall apply or the general clauses indicated above in the event of an application approval test certificate being produced issued by the Technical Department of Lombardini Marine Within the above time frame Lombardini Marine undertakes to make any repairs under warranty either directly or through authorized workshops The obligations of Lombardini Marine as indicated in European Directive 1999 44 EEC shall not be valid in the following cases Engines not installed and used in conformity with the instructions of Lom bardini Marine shown in the operator s and maintenance booklet Seals affixed by Lombardini Marine tampered with Engines repaired dismantled or modified by workshops not authorized by Lombardini Marine Fitting of not original Lombardini Marine spare parts Injection Systems damaged by unsuitable or polluted fuel Upon expiry of the 24 months period from the date of delivery of the engine to the first user without Lombardini Marine or its authorized workshops
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