User manual (Sample) - Neweras Develop Limited
Contents
1. Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir Micro Hydraulic Generator Single Nozzles Turgo Turbine XJ50 3 0DCT4 Z User Manual Ver 1 1 Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir Bringing you a prosperous future with clean reliable and renewable energy Catalogue I IMPORTANT SAFETY INSTRUCTIONS 03 I Main Technical Performance Parameters 04 EL SUMMAN AA AA 05 TREY Ob O RD u FFF APA FFRI HYNA 07 2 Station Site andiinestallalipi ai iw AMYN YDAW SW NY NA NN 07 O 1c IDNO MO FAYN FR uuu 11 L reig eu S u TYF YNYR CY NEU ENI HYFRYD 12 DENG T NR YNN NN NY AA AA 12 6 Routine Faults Traat menitiu UI AAI aa 13 Ol CO PANG ua AA 13 aaen 1 MR MWYFWY FYRR EFYDD FFR FU FFRAE EF 14 ADDEna u APP NEHA HR RFC AIR 15 18 19 alo pa NA AA PAA PA OFTEN uu sunsu u 16 Append MM NEF AA 17 Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir I IMPORTANT SAFETY INSTRUCTIONS This manual contains important instructions that shall be followed during installation andmaintenance of the XJ50 3 ODCT4 Z To reduce the risk of electrical shock and to ensure the safe installation and operation of the XJ50 3 0DCT4 Z the following safety symbols are used to indicate dangerous conditions and important safety instructions WARNING This indi2. Skype chysir 1 Micro Hydro Station General Description The typical micro hydro generator station is as follows figure 1 which consists of earthwork inlet conduit construction unit room and drain etc the micro hydro generator electrical wires and the users wires Inlet Pipe 0 CE The work process is as follows Collecting the water of stream by reservoir the water inflow the pressure poor through the inlet conduit the go into the micro hydro generator which is installed in the unit room through the inlet pipeline force the runner to circumgyrate which drives the generator to generate electricity At eh same time the adjustment machine auto adjust the voltage and the frequency Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir to meet the requirements for power supply and then the user can use the electricity transmitted electrical wires 2 This kind of Micro hydro Generator is consisted of an inclined impulse turbine and a set of direct connected AC single phase three phase generator With the characteristics of small body lightweight simple structure reliable operation and convenient assembly and serving as the power source of lighting TVs and recorders it is most suitable for the households in mountain areas with scattered and small hydroelectric sources The consumers can do easily themselves the installation and operation This product has been thoroughly strengt
3. in the intake house and trash rack 2 The frame of unit should be injected water proof grease by using grease cup in every three month each time rotating for three times The upper bearing also should be added waterproof grease for every six months 3 The generator must be conducted the dry treatment before next start if it became wet 5 Service Rule 1 When the unit breaks down please handle it according to the Routine Faults Treatment List if only it has a slight error please send it to professionals or manufacturer if it must be dismantled 2 We will be responsible for the three guarantees of the unit for its quality faults during the first year s operation If its damage is due to the customer s misuse we may repair it on the condition of proper fee paid by user 3 We guarantee a long stable period of the spare parts supplying Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir 6 Routine Faults Treatment Low water volume when switch on the unit 1 There is foreign material blocking the nozzle Clear it 2 Open the valve to reject air The voltage meter display reading but thgThe fuse has been burned out replace it indicator and load lamp does not light The generator cannot be started Voltage can not be rose up 1 The water volume is too low increase it 2 Reduce the heavy load The fuse is burned out Short circuit Check and reparr it The load cannot be entirely
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5. carried The drop is too low Replace the nozzle by a large one if water volume is proper 7 Quick wear part 1 Single row radial ball bearing in lower end cover 3000W 305 2 Single row radial ball bearing in upper end cover 3000W 305 Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir Appendix I Bad Overflow Transhrack Fence Water Pipe Control Box kaka Wap Aqueduct Channel Forebay tank Intake weir Penstock Hydro powered workshop Power house containing turbine sA Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir Appendix II Micro Power Station Reference Look 15 Skype chysir Email chysir hotmail com MP 86 15002143331 Contact person Jack Chen Appendix III peol ore nBal JOUAN 2TE OA Gi O 4emdog arp He uq 90207 yeg kisa a kasa an fs am tasa mm isa gt Jania kasa mmm ti mm RL asa ins a kasa mm in mm in a tic uii es w w pro indu mdm 1989 JO PJouor blolelo ledc o PUIULIO 3u1 29UUO7 SILA 16 Skype chysir Email chysir hotmail com MP 86 15002143331 Contact person Jack Chen Appendix IV Add lubricant 2N 2I0 zgal3arxta aaruy ynoqg azgrm3g3
6. cates a fact or feature very important for the safety of the user and or which can cause serious hardware damage if not applied appropriately Use extreme caution when performing this task NOTE This indicates a feature that is important either for optimal and efficient use or optimal system operation IG Business Qualified by the National Quality Supervision Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir H Turgo Turbine Unit Main Technical Performance Parameters Turbine Type Reted Head Rated Flow Power Efficiency Generator Type Rated Power Rated Voltage Rated Current FOCY Rated Rotational Phase P F Altitude Insulation Grade Antisepticise Grade Ambient Temperature Relative Humidity XJ50 3 0DCT4 Z 25 35 m 15 1 s Turgo Turbine 3 0KW 60 SF 3 0 4 3 0KW 120 V 25A 60Hz Conforms to the 1800r min IEC international electrician 1 0 committee lt 3000m standard B B IP44 29 C790 lt 90 Control Panel Short circuit Protection I Islanding Protection Safety Protection Over Load Protection Grounding Fault Protection Packing Material Fiberboard Packing Size 79X42 X59 cm Packing Weight Net Stated This product presents or the technical parameter revision is the technical improvement result no other explanation Note The modification of the product appearance or technical parameters which is a result of technique impro
7. hened in the special technical measures to good quality stable function and easy operation for women and children Much less investment may add more happiness to your family 1 Key Technical Data Water Head for installation 25 35m Flow m ls 0 015 Output Voltage v 120V AC 60HZ Output Power kw 3 0 2 Station Site and Installation 1 Power site selection The generic condition for selected power station site may show from the following four aspects Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir 1 1 The Selected power station site must be able to use the hydro energy economically it is necessary to meet the cost saving principles Generally the requested head is not lower than 50 meters 1 2 In selected power station sites topography geological and hydrological conditions should be relatively superior but also in the design and construction also is feasible The construction of micro hydropower station in the building materials Such as gravel etc using it should conform to the principle obtain raw materials locally as far as possible 1 3 The selected power station site is requested to approach as close as possible to the power supply and processing region in order to reduce the electric transmission equipment s investment and the electric power loss and also it is advantageous for the short distance management The suitable choice is to install the turbine in
8. le s to guarantee that sundries into the hydraulic turbine will not stop up the nozzle 2 2 5 The size of trash rack should be three times than pressure pipe s mouth size Its function is to guarantee there is enough water to make the turbine work normally and reduces the cleaning times when the trash rack of pressure pipe mouth is partly blocked by sundries 2 2 6 You should install the second trash rack at the entrance of forebay if there are many sundries in the canal You must clean up the sundries on the trash rack frequently when the unit is running 2 2 7 When you install the trash rack in the forebay it s inclination need to be 30 60 If you arrange it 90 it s easy to be blocked by sundries 4 The base structure may be built from local material You can make a round hole which has the diameter as same as the lower inner circle of the turbine frame by using cement wood board etc and fasten it in screw or round nail also it should be positioned horizontally The surface of drainage must be away from Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir the bottom of base for 20 30cm It must be covered with proper shelter to prevent from raining and sunlight when the unit is installed outdoors 3 Operation Method 1 Firstly check whether all components are completed and the intake of penstock is blocked 2 Then check whether the runner of turbine can be easily rotated and rota
9. n accident or need maintenance 2 1 4 It can adjust the water volume in a short time when the unit is started up or the load is changed the upstream water level changing scope is small If the available water current capacity is insufficient you can use the forebay to store water in the daytime and generate electricity at night 2 1 5 It can discharge the unnecessary water through the overflow gate to maintain the normal water levels and steady the head of hydroelectric power station 2 1 6 It can deposit the silt in the canal to reduce wear and tear of turbine 2 2 Matters need attention before forebay construction 2 2 1 The forebay s position should base on the position of pressure piping and the workshops position Choose a stable and solid foundation small Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir water permeable place which is close to workshop 2 2 2 The forebay should have a certain volume and water depth When the load of power plant changes it should be able to make the forebay s water level fluctuated to be smallest and should meet the requirements of sinking sand 2 2 3 The aerial drainage ability of the forebay s overflow gate ought to be able meet drain the maximum current capacity when all turbines rejected all load 2 2 4 When you install the unit you must certainly set up a trash rack in the water inlet the hole of trash rack s size is generally 1 3 of the hydraulic turbine nozz
10. ted in by hand to ensure the voltage meter has readings put the output switch in OFF position 3 For the first starting the output switch should be put in the voltage stabilized control position A then open the gate to let water out from small to large observe the readings meter till 120v or so continue enhancing water volume the voltage device is reliable if the reading keep still At this time the load can be connected then adjust the water volume to hold the output of 120v or so Once the stabilizing device break down put the switch in B then the voltage of unit will be under manual controlled you may follow the next procedure to control by valve 4 During the operation the load should be kept stable as possible as can be Don t shut off the load suddenly or else the high voltage will burn out the rest load if you must is connect the load you may decrease water to small volume at first then disconnect the most part of load when the voltage has dropped to below 120v you must do as this even you run the unit under the using of Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir voltage stabilizing device 5 lt need only close the valve to switch off the unit when the load has been stable after first operation the power switch may hold on so that you may adjust voltage up to 120v directly for next running 4 Maintenance 1 To check and clean the mud and foreign material blocking
11. the place where is drainage conveniently and not to be destroyed and submersed by the mountain torrents If the hydroelectric power station site is selected on the hillside you should equip the facility to against mountain torrent and the rolling stones 1 4 The selected power station sites should make full use of existing hydraulic structures For example irrigation canal s falling water or irrigation reservoir s flow and so on 2 Construction of the pressure forebay The pressure forebay forebay for short is a pool which is connected between the irrigation conduit and a pressure pipe The forebay is composed of the Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir reservoir the trash rack the gate the overflow and so on 2 1 In micro hydropower station the forebay has the following several functions 2 1 1 The forebay can lead the water from the water diversion canal inflow to the pressure piping If there are several turbine units and also supply water to these Various pressure piping separately it will be allocated enough water to these Various pressure piping 2 1 2 Using trash rack to prevent tree roots weeds and silt in the irrigation conduit to enter the pressure piping and hydraulic turbine In winter it can prevent the entrance of pressure piping freezing 2 1 3 It can prevent the current of water to enter the pressure piping when the pressure piping or the hydraulic turbine have a
12. vement Will not be announced additionally _4 Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com Skype chysir II Summary Greet you to use XJ series of micro hydro generator unit This series of generator unit consists of the XJ series of turbine and SF series of Rear Earth Permanent Magnet brushless synchronization generator which includes 20 types of single and three phases generator unit whose power output is from 200W to 100KW The user can chose the type fits for the amount of coulomb and the flows of the water head The series of units is provided with the automatism control voltage and frequency The user can turn on or off the electric appliances TV sets recorders etc as wish on condition that the amount of coulomb does not exceed the nominal power output and the user will feet it as convenient as the electrical net Before you use the generator units please make sure that you read this instruction manual carefully And you choose the installation position of units ditch construction the inlet conduit installation the electrical wire span and the adjustment of generator unit by the direction of the professional After the generator unit can work continuously or in preset time you had better arrange the career man to do some manage work and maintenance according to the instruction manual and the safety electrical precautions Contact person Jack Chen MP 86 15002143331 Email chysir hotmail com
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