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Siemens 505 ST-40 Catalogue

1. Configuring The SIMATIC ProTool Lite software is available for configuring the OP7 and OP17 operator panels The SIMATIC ProTool Lite is a subset of SIMATIC ProTool There are various constraints due to the functionality of the OP7 and OP17 Ordering data Order No OP7 PP operator panel OP7 DP operator panel OP7 DP 12 operator panel with mounting accessories 128 Kbyte Flash EPROM and backup battery with two built in interface ports IXTTY RS232C V24 1XRS485 422 MPI PPI PROFIBUDP LED backlit LCD 4lines 20cpi 8mm 3 in font size 6AV3 607 1JC00 0AX1 GAV3 607 15JC20 0AX1 GAV3 607 JC30 0AX1 OP17 operator panel with mounting accessories 128 kbyte Flash EPROM and backup battery OP17 PP operator panel OP17 PP operator panel OP17 DP 12 operator panel with three built in interface ports 2 x TTY RS232 C V 24 1 x MPI PPI PROFIBUS DP adjustable LED backlit LCD 4 lines 20 cpl 8 mm 0 31 in font size or 8 lines 40 cpl 4 5 mm 0 18 in font size GAV3 617 1JC00 0AX1 GAV3 617 1JC20 0AX1 GAV3 617 1JC30 0AX1 6 4 All of the configuration data are stored in the operator panel memory thereby off loading the programmable controller There are no problems using existing configurations implemented with ProTool Lite Please refer to Catalog ST 80 1 for further information Order No OP7 17 manual Configured with ProTool Lite Communications manual Description of how operator pa
2. Conversion time max Setting time e for resistive load ms e for inductive load ms Substitute values e Common mode interference Ucm lt Vpp AC 50 Hz Operating error limits over entire temperature range referred to rated output range Basic error limits operator error limits at 25 C referred to the rated output range Temperature error referred to rated output range Linearity error related to rated output range Repeat accuracy in settled state at 25 C referred to the rated output range Output ranges rated values mA Load impedence within rated range of the output e with common mode voltage 2 V max e with common mode voltage O V max e No load test e No Load voltage approx e Inductive load max Load impedence within rated range min of the output e Short circuit protection e Short circuit current approx e Capactive load max Destruction limit against voltages currents applied externally e Voltage at the outputs to M QV max e Current max Connection of the actuators 2 wire connection 4 wire connection measuring line Slot requirements Terminal block Dimensions W x H x D in mm in Weight approx 4 26 Siemens ST40 PROFIBUS DP Distributed O SIMATIC SC electronics modules 6ES7 123 1GB00 OABO 6ES7 123 1FBOO OABO 6ES7 123 1JBOO OABO 6ES7 123 1JAOO OABO 6ES7 124 1FAOO OABO 6ES7 124 1GA00 0ABO Connector pin assignments for the elctronics modules of the SIMATIC SC
3. Humidity Standard IEC 68 2 3 Ca Ensures that the product can operate in environmental conditions of 95 relative humidity non condensing of 60 C In addition the SIMATIC 505 controllers provide built in support for the 12 MBaud PROFIBUS DP Type O which is the new open standard for remote I O This provides connectivity to I O from other SIMATIC product lines as well as to Siemens drives and third party O PROFIBUS DP Slaves can be located up to 1200 meters from the controller when operating at 9 6 Kbaud or up to 100 meters at 12 Mbaud even greater distances with fiber optic cable Note For cabling connectors repeaters and other hardware components for PROFIBUS DP see siemens IK 10 catalog under PROFIBUS sections Mechanical shock test standard IEC 68 2 27 Ea Ensures that the product is immune to non repetitive shocks likely to be encountered during service Siemens ST40 SIMATIC 505 Controllers Controllers Specifications and Ordering Information SIMATIC 505 controllers can be divided into three types combination of analog loop control advanced mathematics functions and high speed sequential control to handle the process part of your plant e Integration platforms designed to enable mixed vendor VME solutions e PowerMath Coprocessor available soon built in floating point math coprocessor does high level math up to 150 times faster than our previous 555 controller
4. Selection of the OP and the PLC Cable The OPs require different hardware for different PLCs to communicate to Use the table below by finding the PLC that you wish to connect the OP to read across the columns to find the appropriate OP that is being used and read the cable part number in the box where the two intersect locate the PLC in row 4 locate the OP25 in OP column 6 and read the cable number GXV1 440 For example to find the 2KH32 If the box is empty cable between an OP25 and the communication option is a SIMATIC 545 RS 232 PLC not available Communications Table for TD17 OP3 5 7 15 17 25 27 37 amp TP27 37 i TD17 For this OP Communicate to OPS A2 OP7 PP OP7 DP OP7 DP 12 OP15 C2 OP17 PP OP17 DP OP17 DP 12 J OP25 27 37 TP 2737 6ES7 901 6ES7 901 OBFOO OAAO OBFOO OAAO 6ES7 901 6ES7 901 OBFOO OAAO OBFOO OAAO Siemens SIMATIC 6ES7 705 S7 200 PPI Port OAA0O 7BAD Siemens SIMATIC 6ES7 705 S7 300 400 MPI Port OAAOO 07BA0 Siemens SIMATIC S5 Programming Port Siemens SIMATIC 545 555 RS232 Port Siemens SIMATIC 545 555 RS422 Port Siemens SIMATIC 525 535 565 RS232 Port Siemens SIMATIC S5 505 S7 L2 DP 1 5MB Siemens SIMATIC S5 505 S7 L2 DP 12MB Allen Bradley SLC 5 03 04 DF1 RS232 Port Allen Bradley PLC5 DF1 RS232 Port Allen Bradley PLC5 DF1 RS422 Port Mitsubishi FX FXO RS232 Port Mitsubishi FX FXO RS422 Port AEG Modicon MODBUS RS232 Port Telemecani
5. Stationary wiring which We g PLC Siami a5 ET 200 Fig 3 6 Link to varying nodes PROFIBUS bus components Simple alignment procedure with flat cover 10 angles lets you replace electronic equipment fast if a fault OCCUIS 1 Status display uses LED s to show operating status Set transmission rate with interior switch 1 Protected against interfering ambient light by integrated natural light filter Enim ag PLI Dea aj ET 200 Sira A g ET Sik Fig 3 7 Links two segments Ordering data PROFIBUS ILM Infrared Link Module lets you link PROFIBUS nodes and segments without cables Order No 6GK1 503 0AA00 3 9 SIMATIC NET Industrial communications PROFIBUS bus components Application Design Ordering data PROFIBUS L2 OLM P3 Optical link module for plastic fiber optic conductors 3 channel version PROFIBUS L2 OLM P4 Optical link module for plastic fiber optic conductors 4 channel version PROFIBUS L2 OLM S3 Optical link module for glass fiber optic conductors 3 channel version The PROFIBUS OLMs feature A 9 pin subminiature D socket and 2 pin terminal block for connecting bus segments via an RS 485 interface An optical electrical converter Order No 6GK1 502 3AA10 6GK1 502 4AA10 6GK1 502 3AB10 For further information see Catalog IK 10 3 10 HOBBS PROCESS FIELD BUS P UEN PROFIBUS Optical
6. e Resolution Hardware requirements SIMATIC ProTool can be run on PCs minimum configuration Pentium processor 16 Mbtyes on the Windows 95 drive VGA graphics card Windows compatible pointing device e g mouse lightpen and Windows 95 amp NT or higher Recommended configuration Pentium processor 16 Mbyte RAM hard drive with 40 Mbytes free graphics card with Windows accelerator chip mouse CCFL backlit 640 x 480 pixels Monochrome or color Color TFT or STN e Active area W x H in mm in e MTBF background lighting Keyboard e System keys e Soft keys e Function keys e Direct keys 24 V 115 x 86 4 49 x 3 35 25 000 h Membrane keyboard 8 optional Diskette drive No 192 x 144 7 49 x 5 62 25 000 h 12 optional Optional Siemens ST40 SIMATIC human machine interface systems Machine level control and monitoring OP27 and OP37 operator panels continued Technical specifications continued Operator panel OP27 Interfaces e Serial interface SS 1 TTY 20 mA active passive RS 232C V 24 TTY 20 mA passive RS232C V 24 e Serial interface SS 3 X 27 RS4221A 485 TTY passive e Serial interface S7 MPI S7 300 PPI S7 200 e Keyboard MFII No No e Serial interface SS 2 Message system e Status messages e Fault messages e Length of message text lines x characters e Variables per message max 8 e Infotext per message max 7 x 35 characters
7. 120 230 V AC O to 40 V 85 to 264 V 3 to 16 mA Oe 25 ms 12 Mbit s 600 m TB6 AC 6ES7 132 0HF00 0XB0 16 Yes 120 230 V AC 0 5 A in groups of 4 Electronic 12 Mbit s 600 m OZ 0 5 HZ 1 AZ TB6 AC 6ES7 133 OHH00 0XBO 8 Yes 120 230 V AC Oto 40 V 85 to 264 V 3 to 16 mA 0 i0 25 ms 600 m 12 Mbit s 8 relay 2 high current and 6 low current Yes 120 V AC 24 to 150 V DC 4 A 2 connectionsO 2 A 6connections 16 A No OIZ 2 HZ 100 m TB6 AC Siemens ST40 i l ix i W J PA ad lt L y Li J om A 4 D y Di l SN JIN j IL m JI IL Distributed I O BIUS ma L eN RSA Ren E ET 200B continued fey fey nf RIJS DP PEF CO fi gt Electronics blocks mixed module continued Number of inputs Isolation Output voltage UE e Rated value e For signal O e For signal 1 Input current with Signal 1 Delay of inputs Cable length Data transfer rate Number of outputs Isolation Output voltage Ua rated value Output current e Total current per group Short circuit protection Switching Frequency e With resistive load e With inductive load e With lamp load cable length Terminal block Electronics blocks relay modules Number of outputs Isolation Output voltage Un e Rated value Output current Short circuit protection Data transfer rate Cable l
8. 4 40 Siemens ST40 PROCESS FIELD BUS mes SIMATIC Net DP AS Interface Link 20 e Small and efficient gateway between PROFIBUS DP and AS Interface e No additional power supply ye required draws its power from the AS Interface cable e Lets you take AS Interface segment into operation without running PROFIBUS DP System port for Profibus DP Master Design Functions Configuring Siemens ST40 e Small compact housing features IP 20 degree of protection e AS interface status display uses LEDs to show operating status on front plate The DP AS Interface link 20 Is both PROFIBUS DP slave according to EN 50170 and AS Interface master and connects PROFIBUS DP without difficulty With the DP AS Interface Link 20 you can access up to 248 binary elements in the AS Interface per DP Master 124 inputs and 124 outputs The DP AS Interface Link 20 is supported by TISOFT and SoftShop which include COM PROFIBUS from V 3 2 The manual also provides type files and PROFIBUS DP Distributed O Fig 4 10 DP AS Interface Link 20 e LEDs indicate operation readiness of connected and activated AS Interface Slaves e PROFIBUS slave address shown As a result it combines the advantages of PROFIBUS DP and AS Interface in an ideal way and within one installation You can operate the DP AS Interface Link 20 in the AS Interface standard operating mode M2 In this ope
9. 1000 m 3280 ft cabling Minimum order 20 m 65 6 ft e bus cable 6XV1 830 0AH10 e Bus cable halogen free 6XV1 830 0CH10 e buried cable 6XV1 830 3AH10 flame retardant e trailing cable 6XV1 830 3BH10 For further information see Catalog IK 10 Siemens ST40 3 5 SIMATIC NET Industrial communications PARLOR PROFIBUS bus components TOORME PROFIBUS fiber optic cables Application PROFIBUS fiber optic cables These fiber optic cables are Trailing glass fiber optic are supplied for the connec available with glass or plastic cable for indoor and tion of optical networks optical fiber conductors outdoor applications Standard glass fiber optic Plastic fiber optic cable for cable for indoor and indoor applications for outdoor applications PROFIBUS optical networks only For further information see Catalog IK 10 Ordering data Order No Order No SIMATIC NET 6XV1 820 5B BFOC pigtail set 6XV1 830 6BN50 glass fiber optic cable 2 xX 50m l standard format splittable set of 2 connectors plastic FO pre terminated with 4 BFOC cable with one BFOC connector fitted at one end for connecting OLM P to OLP socket connectors SIMATIC NET 6XV1 820 6B flexible fiber optic cable trailing format splittable pre terminated with 4 BFOC socket connectors Non precut assembled cables 5DX6 312 4AA01 CUPOFLEX simplex PVC UL 2 2 mm core for OLM 12M or OLP single fiber ring BFOC socket connectors 6GK1 901 ODA20 0AA0 fo
10. 2A Fuse 2 505 4108 yes 6 to 12 V DC 22 MA 1 505 4316 A 16 yes 4 14 to 53 V DC 15 mA 1 505 3532 32 yes 8 4 5 to 34 V DC 20A Fuse 1 505 4608 TRIAC yes 2 20 to 132 VAC 0 5 A Fuse 1 505 4808 TRIAC 8 yes 2 8 5 to 256 V AC QA Fuse 2 505 4116 16 yes 4 6 to 12 V DC 22 MA 1 505 4332 32 yes 8 14 to 30 V DC 15 mA 1 505 3708 4 5 to 34 V DC 2 0 A Fuse 2 505 4616 TRIAC 16 yes 4 20 to 132 V AC 0 5 A Fuse 1 505 4816 TRIAC 16 yes 4 8 5 to 256 V AC 2A Fuse 2 505 4132 32 yes 8 6 to 12V DC 22 MA 1 505 4408 A yes 2 164 to 256 V AC 20 mA 1 505 3716 16 yes 4 4 5 to 34 V DC 20A Fuse 2 505 4632 TRIAC 32 yes 8 20 to 132 V AC 0 5 A Fuse 1 505 4832 TRIAC 32 yes 8 8 5 10 256 V AC 2A Fuse 2 SIMATIC 505 I O Modules 505 4208 A 8 yes 2 79 to 132 V AC 15 MA r 505 4416 A 16 yes 4 164 to 256 V AC 20 mA 1 505 3732 32 yes 8 4 5 to 34 V DC Fuse 505 4216 A 16 yes 4 79 to 132 V AC 15 mA 1 505 4432 A 32 yes 8 164 to 256 V AC 20 mA 2 Zit SIMATIC 505 I O Modules Description and Ordering Information Continued Technical Specifications 505 4908 20 to 265 V AC 4 5 to 30V DC 505 4916 A 20 to 265 V AC 4 5
11. Comment Meets all requirements if installed mounted as installation instructions prescribe Meets all requirements Meets all requirements if it is installed in a lockable cabinet so that unauthorized persons cannot make changes to the memory Meets all requirements Note Testing for EMC compliance was performed on a typical 505 system installation The user may be required to take additional measures to insure that EMC emissions compliance is maintained in unusual situations or configurations Immunity EN50082 2 1995 standards The 505 equipment complies with 73 23 EEC which is The Council Directive relating to electrical equipment designed for use within certain limits Low Voltage Guideline The EN 60204 1 Safety of machines general require ment applies to electrical equipment on machines The following is provided to help clarify which of the EN 60204 1 criterion apply to SIMATIC 505 and how it complies B 3 Service Modernization Competent advice for modernization Maintenance Preventative maintenance Advice On all questions Our Services Support We help you to help yourself Stand by Service Service schedule according to needs Spare Parts High speed delivery service worldwide Round the clock service 365 days a year Inspection Telephone hotline to our specialists Preparation and integration of upgrade and alteration packages Specialist repair Repa
12. PROFIBUS Masters In a time of decentralizing processes PROFIBUS DP takes over the job of collecting distributed I O information as the fastest Fieldbus system For sensor push button functions you can choose the Actuator Sensor Interface AS i PROFIBUS DP is a protocol that runs at 12Mbit and provides an open standard for remote I O PROFIBUS DP I O SIMATIC 505 was the first major PLC to offer a built in connection to PROFIBUS DP I O at 12Mbit operation Since PROFIBUS DP is an open standard for remote O PROFIBUS Part 3 compliant slaves from all Siemens PLC lines as well as third party suppliers can now be connected to SIMATIC 505 PLCs 1 3 Introduction SIMATIC 505 Open to the future PROFIBUS PA 1 4 lf you ve ever been frustrated by the lack of solutions available from proprietary O or closed networks it s time you took a closer look at the SIMATIC 505 family of controllers Developed in response to the ever growing need for open standards and better connectivity SIMATIC 505 controllers support a complete networking solution from sensors to Management Information systems MIS Optimized top bottom connectivity allows you to select a networking implementation which best suits your manufacturing requirements For the high end of your automation needs SIMATIC 505 controllers provide connectivity to industry standard Ethernet SIMATIC 505 is fully PROFIBUS PA is the commu
13. VALVE SIM ATIC NET ASI Figure 1 8 System Architecture 1 14 Siemens ST40 505 system efesotomasyon com Contents Page 505 2 2 Introduction 2j2 Controllers 2 3 I O communications mounting racks 2 5 Power supply units 2 6 I O modules 2 7 Special modules 2 12 SIMATIC 575 2 13 Siemens ST40 2 1 SIMATIC 505 Programmable Controllers Introduction Introduction General technical specifications al The SIMATIC 505 control systems are highly compact We have used the latest Application Specific Integrated Circuits ASIC design and surface mounting technology to place more control in less space than ever This reduces panel space and system costs and at the same time increases reliability The SIMATIC 505 control systems are built in double Eurocard format and supplied in three DIN standard rack base sizes There are three types of SIMATIC 505 controllers e Classic all discrete oriented controllers the SIMATIC 525 and 535 e Process control oriented controllers the SIMATIC 545 and 555 e Integration platforms the SIMATIC 575 The 545 Lite is intended for small to medium sized applications re
14. between outputs Update time Power supply Slots Thermocouple RTD modules PPX Inputs Type Number Resolution Update time Input range Probe types Advanced features Open sensor detect Slots 505 2555 16 O to 5VDC O to 10VDC 5 to 5VDC 10 to 10 VDC O to 10VDC 20 to 20 mA 0 to 20mA 5 9 ms all 8 2 ms w filtering 13 bits bipolar 14 bits unipolar yes 140 Vrms CMRR 1 505 6208 A 8 yes Oto 10 V O to 20 mA 12 bit Max 56 ms 24 V DC 1 505 7012 8 differential bipolar Oto 10V O to 50 mV O to 20 mA input 15 bit output 12 bit 4 Oto 10 V O to 20 MA 100 V common mode voltage I500 V AC 20 ms input 24 ms for all outputs 24 V DC outputs only 1 505 2556 505 2557 Thermocouple RTD 16 16 16 bit 16 bit 20 ms all 20 ms all channels channels 55 to 55 mV J K T E R S L 100 ohm platinum Din J 120 ohm nickel h Cain Non Srey Nonm espe Averaging scaling Averaging scaling filtering peak and filtering peak and valley hold alarming valley hold alarming yes yes 1 1 505 7028 SIMATIC 505 I O Modules 505 6108 A 8 Oto SV 5 to 5V Oto 20 mA 10 to I0V 250 ms all channels 12 bits yes 1 505 7016 8 differential bipolar Oto 10V 0 to 50 mV O to 20 mA input 13 bit output 12 bit 4 unipolar isolated O to 10 V O to 20 mA 100 V common mode voltage I500 V AC 0 5 ms channel input 24 V AC DC outp
15. controllers and their logical representation in the SIMATIC PCS data base The package runs on any of siemens family of industrial programmers or any IBM PC AT XT or compatible PC e Integrates application design development testing documentation and maintenance e Windowing split screens pull down help screens embedded algorithms and fill in the blank forms e Sequential function chart SFC and continuous function chart CFC graphics based languages e State control and math text based languages e Multiple main and subordinate safe state SFCs with priority levels e Libraries of standard control algorithms SAMA Scientific Apparatus Manufacturers Association 1 11 Introduction TISOFT Application TISOFT is a complete the Siemens family of programming documentation industrial programmers PG and troubleshooting package or any IBM PC AT XT or for use with SIMATIC 505 compatible PC using MS programmable controllers DOS or Windows 3 1 The package runs on any of operating system Design TISOFT is designed for easy document PLC programs As your control needs use without sacrificing the Maintenance personnel who expand you may find the time saving features that are make changes on the factory need to use other members so vitally important to floor will find TISOFT of our programmable control experienced system easy to use Configurable family TISOFT maintains programmers From menu maintenance charts
16. develop small re usable software components which can be marketed separately and may be combined with other OLE 2 0 appllications the OLE DDE manager enables PG PC using standard applications such as HMI systems Excel 5 0 7 0 Visual Basic 4 0 Siemens ST40 Connection with PROFIBUS is achieved with bus connectors bus terminals CP 5511 e Type II PCMCIA card e Adapter with 9 pin sub D female Both CPs run under various software packages Owing to their similar architecture users can run identical functions of programming devices and PCs via PROFIBUS DP and the multipoint MPI interface Simple operation via plug amp play is possible thanks to the PCI architecture of the CP 5611 SMOGNIM DP Library CP 5611 CP 5511 PROFIBUS CP 5454 FMS SIMATIC 505 Fig 3 14 OLE DDE equipped with the OLE 2 0 or DDE communication feature to communicate with other programmable controllers e g with a SIMATIC PROFIBUS uses the FMS DP or S7 protocols T Gs OLE 2 0 DDE The CP 5x11 enable interfacing to PROFIBUS and MPI interface of the SIMATIC S7 M7 The CP 5511 enables the connection of SIMATIC PG 720 740 and notebook PCs Programming devices PCs equiped with PCI slots can be operated via CP 5611 on PROFIBUS connector for connection to PROFIBUS CP 5611 e Short PCI card 9 pin sub D female connector for connection to PROFIBUS CP 5511 and CP 5611 are supported by the follow
17. e Analog outputs Distributed O 6ES7 134 0HF01 0XB0 6ES7 135 0HF01 0XBO 12 Mbit s 12 Mbit s 100 m 100 m 4 10 V 10V 20 mA O 40 to 20 mA No 300Q 11 bit two s compl 1 ms channel 17 5 Electronic 2 wire system 2 wire and 4 wire systems TB8 TB8 TB2 DC TB2 4 DC TB4 DC TB4 4 DC TB6 AC 24V DC 120 230 V AC 18 3 IO SOW 85 to 264 V TB2 screw type Screw type terminals terminals TB4 spring type terminals Yes Yes 100 to 200 mA 60 to 210 mA O to 60 C O to 60 C 32 F to 140 F 32 F to 140 F IP 20 IP 20 235 x 130 x 50 235 x 130 x 59 9 1 x 5 07 x 2 3 9 1x 5 07 x 2 3 0 8 kg 0 8 kg Degree of protection Ambient temperature on vertical wall preferred mounting position e With horizontal mounting e With other mounting Relative humidity 24 V DC 18 5 10 ON Spring type terminals Yes 70 to 100 mA Oto 60 C 32 Flo 140 F IP 20 160 x 130 x 59 6 24 x 5 07 x 2 3 0 6 kg 0 to 60 C 32 F to 140 F 0 to 40 C 32 F to 104 F 15 t0 95 Connections Screw type and spring loaded RH severity level 2 in connections fixed wiring 3 wire accordance with IEC 1131 2 and 4 wire connections Atmospheric pressure 795 to 1080 hPa Galvanic isolation Yes between PROFIBUS DP and internal electronics Mechanical stress e Vibrations IEC 68 Part 2 6 Supply voltage 24 DC 10 57 Hz 120 230 V AC const amplitude 0 075 mm 57 150 Hz constant acceleration 1 g e Shock IEC
18. e Interfaces for all major PLC manufacturers e Easy to use editors e Integrates your applica tions quickly e Multi lingual on line language switching enables worldwide use e Worldwide Siemens service and support e Serial drivers for all SIMATIC PLCs standard 6 10 Of course it s open While the industry searches for standards Siemens again jumps to the front of the class WinCC easily integrates into your new or existing system and is a powerful basic component for any automation system WinCC A custom solution since every automation system is different WinCC was designed to be flexible to fit your needs Start with the core program and link individual applications to the WinCC function modules Configuration is easy and you have a solution that works for you Flexible and efficient We know your plant is dynamic so we ve built in expansion modules and scaleable software to make it easy to modify your applica tion WinCC provides across the board flexibility regardless if the application is for a single user or complex multi user systems Interface Software Simply the best Siemens offers a native visualization system based on the latest technology including Windows NT 4 0 and Windows 95 The true 32 bit processing system allows multi tasking with other applications respond ing quickly and efficiently to events and alarms Plus the data integrity is among the best in the
19. e SIMATIC 505 controllers e SIMATIC S7 300 and S7 400 controllers Optical Industrial twisted pair O Optical DTE Data transceiver terminal L Transceiver Terminating resistor Fig 3 3 Mixed Industrial Ethernet configuration equipment e SIMATIC S5 controllers e PCs and PGs e Certified systems of other manufacturers The SIMATIC network communicates with the SIMATIC 505 by the following methods Open communication by means of SIMATIC TF technological functions Communication via TCP IP protocol for easy intercon nection of SIMATIC 505 devices and for hook ups to PCs and HMI systems The necessary functions are already present in the CP operating system Active star coupler s E Fan out unit S V Communications are configured on the Communications Processor interface and invoked from the user application program in the PLC Siemens ST40 z pman SIMATIC NET Industrial communications DAJO PROFIBUS bus components PROFIBUS cables Application PROFIBUS cables are Double shielding makes supplied for the connection them especially well suited of SIMATIC networks for installation in industrial environments with high levels of electromagnetic interference Ordering data Order No Order No Electrical cable e Bus cable with PE sheath 6XV1 830 0BH10 2 wire shielded for the food industry Sold by the meter maximum unit size e Bus cable for suspended 6XV1 830 3CH10
20. e Status fault message buffer Circular buffer able to hold 512 entries Max Max Max 2000 2000 2 X 35 Process displays e Number Depends on RAM space e Character graphics Yes e Symbol sets 4 character sets e Pixel graphics e Dynamic objects Yes direct access to external editor e g input fields output fields I O fields date time fields symbolic I O fields bars curves shapes etc Ordering data Order No OP27 operator panel with 4 built in interface ports 2 x TTY RS232C v 24 1x X 27 TTY 1 x MPI PPI mounting accessories backup battery 2 Mbyte flash EPROM e Basic unit GAV3 627 1JKOO OAXO OP37 operator panel with 4 built in interface ports 2 x TTY RS232C v 24 1X X 27 TTY 1 x MPI PPI mounting accessories backup battery 4 Mbyte flash EPROM with passive STN color LCD e Basic unit ewith active TFT color LCD 6AV3 637 1LL00 0AX0 6AV3 637 1ML00 0AX0 OP27 OP37 manual e German e English e French e Italian e Spanish 6AV3 991 1AKOO OAAO 6AV3 991 1AKO0O OABO 6AV3 991 1AD0O0O OACO 6AV3 991 1AD00 O0ADO GAV3 991 1AD00 0AE0 Operator panel Infotext for input fields 7 x 35 characters 255 500 500 Recipes e Records per recipe e Entries per record On line languages 3 Password levels 9 Configuring tool SIMATIC ProTool configuring software running under MS Windows V3 1 or later Degree of protection NEMA 4 Dimensions in mm in e Front panel W x H 2
21. e without PG port e with PG port Mini fuse for terminal blocks 10 of each e TR5 T 1 6 A 125 V for TB1 DC TB1 4 DC TB DC TB8 e TR5 T 2 5 A 250 V for TB2 DC TB2 4 DC TB4 DC e TR5 T 1 0 A 250 V for TBG AC Shield connection element Auxiliary part for terminal block TB8 allows large area shield connection with analog signals Terminal elements for cable connection to the shield connection element 2 of each Shield diameter e2x2to 6mm e1x3to8mm e 1 x 4to 13 mm 6ES7 193 0CA10 0XA0 6ES7 193 0CA20 0XA0 6ES7 193 0CB10 0XA0 6ES7 193 0CB20 0XA0 6ES7 193 0CA30 0XA0 6ES7 193 0CA4X0 0XA0 6ES7 193 0CB30 0XA0 6ES7 193 0CB40 0XA0 6ES7 193 0CC10 0XA0 6ES7 193 0CD40 0XA0 6ES7 972 0BA10 0XA0 6ES7 972 0BB10 0XA0 6ES7 193 0DA00 OXAO 6ES7 193 0DB00 0XA0 6ES7 193 0DC00 0XA0 6ES7 193 0CD40 7XA0 6ES7 390 5AB00 0AA0 6ES7 390 5BA00 0AA0 6ES7 390 5CA00 0AA0 Electronics block with digital inp outp for 24 V DC 16DI 16 inputs width 160 mm 32DI 32 inputs width 235 mm e input delay 3 ms e Input delay 0 2 ms 32DO 32 outputs width 235 mm 16DO with 16 outputs e Output current 0 5 A 2A width 160 mm e Output current 2A width 235 mm 24DI 8DO with 24 inputs and 8 outputs width 235 mm e Input delay 3 ms e input delay 0 2 ms 8DI 8DO with 8 input and 8 outputs 160 mm width 8DI 8DO with 8 inputs and 8 outputs as well as integrated hardward disable of the outputs width
22. special function modules are not Supported by the DP RBC Each PROFIBUS DP node can have a maximum of 244 bytes of input and 244 bytes of output data Each byte supports 8 digital inputs or outputs Each analog point requires 2 bytes of data 505 6511 11 352 448 17 62 203 8 0 266 10 47 yes The internal power supply 5 1 t12 24 V DC is operated with an external feed voltage of 24 V DC 230 V AC Siemens ST40 Depending on the baud rate selected the PROFIBUS DP cable length can extend up to 100 meters at 12 Mbaud and up to 1200 meters at 9 6 Kbaud up to 100km by using repeaters 505 6516 16 512 448 17 62 203 8 0 266 10 47 no 2 5 SIMATIC 505 Power Supply Units Technical Specifications Power supply units Type 505 6660 505 6660 A B 505 6663 A Input voltage Rated value 85 to 132 V AC 85 to 132 V AC 20 to 30 V DC 170 to 264 V AC 170 to 264 V AC Output power Rated value 60 W 60 W 60 W Galvanic isolation yes yes yes Short circuit protection yes yes yes Redundant yes yes no 2 6 Siemens ST40 Description and Ordering Information Technical Specifications Digital input modules PPX Inputs Number Galvanic isolation in groups of Input voltage Input current 1 signal type Slots Digital input modules PPX Inputs Number Galvanic isolation in groups of Input voltage Input current 1 signal type Slots Dig
23. together with two dummy e ese foi elements plastic in ed aluminum to Plastic jacket PVC Ordering data Order No Order No SIMATIC NET industrial Length twisted pair wiring cable 2m 6 56 ft 6XV1 850 0BH20 Terminated 5m 16 4 ft 6XV1 850 0BH50 e 2x 2 wire incl one 9 pin 8m 26 2 ft 6XV1 850 0BH80 and one 15 pin mounted 12m 39 3 ft 6XV1 850 0BN12 connector 15 m 49 2 ft 6XV1 850 0BN15 for direct connection without 20 m 65 6 ft 6XV1 850 0BN20 patching of a terminal with a 30 m 98 4 ft 6XV1 850 0BN30 built in twisted pair transceiver 40 m 131 24 ft 6XV1 850 0BN40 or via a TPTR plug in 50 m 164 ft 6XV1 850 0BN50 transceiver 60 m 196 86 ft 6XV1 850 0BN60 70 m 229 67 ft 6XV1 850 0BN70 80 m 262 48 ft 6XV1 850 0BN80 90 m 295 29 ft 6XV1 850 0BN88 100 m 328 ft 6XV1 850 0BT10 For further information see Catalog IK 10 SIMATIC NET ETHERNET fiber optic cable Application SIMATIC NET fiber optic Fiber optic conductors for For SIMATIC NET FIBER cable is used to configure Industrial Ethernet networks OPTIC CABLE standard Industrial Ethernet optical are available in glass fiber format and SIMATIC NET networks only The fiber optic FLEXIBLE FIBER OPTIC conductor is the same CABLE trailing format as used for PROFIBUS see PROFIBUS section networks SIMATIC NET INDUSTRIAL ETHERNET transceiver Application The SIMATIC Industrial The metal die cast housing Ethernet transceiver is and special cable ground available wi
24. 0 512 Mbytes 3 5 1 44 Mbytes Language independent direct RLL programming amp status interface between the 386 ATM and the PLC 3 2 11 SIMATIC 505 Special Modules 2 12 Technical Specifications PPX Application Module Type Practical Support Baud Rates Port 1 Description Port 2 Description Port 3 Description Port 4 Description Technical Specifications Special modules PPX Application Update time Inputs Digital Analog Outputs Digital Analog Slots Adapter modules Type I O Number of Points for Adapter Update Time Power Requirements Type Module Number slots 505 2571 Program Port Expander Provides 4 additional communications ports which function like the program port on the CPU Special Function NITP TBP not supported 1200 2400 9600 19200 RS 232C male DB9 RS 232C male DB9 RS 422 female DB9 RS 422 female DB9 505 5100 Turbo Plastic module Provides a flexible integrated control system for injection molding machines Closed loop profiles for clamping pressure and velocity control are implemented ES 4 points O to 28 V DC 5 points O to 5 0 to 10 V DC 4 points 15 to 24 V DC 500 mA 4 points 10 to 10 V DC 5 mA 1 6MT Adapter 505 5190 6MT 5MT Discrete 256 inputs amp 256 outputs if located in local or remote base 208 inputs and 240 outputs if located in a 525 or 535 CPU distributed base 10ms 9 5VDC Class 2 4
25. 1024K binary statements Control relays Non retentive Retentive control relays 505 Remote I O Channel bases PROFIBUS DP Slaves PID loop Number Calculation rate loops 100ms Arithmetic functions trig functions Digital inputs outputs 8192 Analog input outputs 8192 Intelligent I O modules Remote rack distance 1000 4000m PCS Supervisory System SIMATIC 575 575 2104 832 Kbytes RAM 15 1121 G4 37 X trig functions 8192 8192 yes 1000 4000m yes SIMATIC 575 575 2105 832 Kbytes RAM 15 2 G4 50 X e trig functions 8192 8192 yes 1000 4000m yes SIMATIC 575 575 2106 1856 Kbytes RAM 15 112 64 50 X trig functions 8192 8192 yes 1000 4000m yes Networking Industrial Ethernet amp TCP IP Industrial Ethernet amp TCP IP Industrial Ethernet amp TCP IP TIWAY MODBUS TIWAY MODBUS TIWAY MODBUS PROFIBUS DP FMS PROFIBUS DP FMS PROFIBUS DP FMS PID loops 64 64 64 Analog alarm blocks Special function programs PowerMath Coprocessor 1575 can have either an optional 505 remote I O channel annex card PPX 575 2126 or a PROFIBUS DP annex card PPX 505 CP 5434 DP but not both Built in floating point math coprocessor enables math calculations to be 5 to 10 times faster than prior versions 2 4 Siemens ST40 There are four types of I O communication techniques for connecting 505 controllers to their I O e D
26. 200B diagnostics e Short circuits outputs e Bus errors i e faulty data transmission and e 24 V DC load voltage supply The diagnostic data is evaluated as follows e At the block by the dignostic LED on the ET 200B e At the block with direct connection of a programming device or PC with COM PROFIBUS parameterization software included in both TISOFT and SoftShop program ming packages e At the block with direct connection of an ET 200 handheld unit e Centrally via the CPU in the programmable controller with the STEP 5 and STEP 7 user program ET 200B with hardware disable One version of the digital 8DI 8DO modules allows the outputs to be disabled directly as a result of a parameterizable signal level of a corresponding input This allows a fast reproducible response to time critical events When an ET 200B is Parameterization connected to master modules not parameterized with COM PROFIBUS operation on third party master modules a fixed pre assigned GSD file can be loaded into the config uring tool of the third party manufacturer and can be used for simple parameterization of the station Siemens ST40 4 11 PARLOR l aaa li PROCESS FIELD BUS J SAJES ET 200B continued Technical specifications Electronics blocks digital inputs Number of inputs Isolation Input voltage Ue e Rated value e For signal 0 e For signal 1 Input current wit
27. 7421 Hardware Table for WinCC WinCC for Windows95 Hardware Requirements Minimum CPU Main Memory Graphics Hard disc EIDIE Others WinCC for WindowsNT 4 0 Hardware Requirements Minimum CPU Main Memory Graphics Hard disk SCSI Others Client Server Minimum Client Server Siemens ST40 Technical Specifications WinCC can execute on Af compatible computers with a 486 or Pentium processor The table on the left shows what you need for running WinCC under Windows 95 and Windows NT 4 0 Recommended Pentium 32 MB SVGA 2 MB 500 MB Free Disk Space CD ROM Recommended Pentium SVGA 2 MB 500 MB Free Disk Space CD ROM MOD EOD Streamer Recommended Pentium WindowsNT 4 0 Application Remarks Load Multimedia Remarks Multiprocessor Computing MPC for enhancing the performance of WinCC Server 32 MB depending on the number of data points Server 1GB Archiving Load Multimedia Archiving Remarks Windows95 or WindowsNT 4 0 workstation Pentium 6 11 WinCC Integrated Human Machine Interface Software Function Ordering Data Function Ordering Data continued Function 6 12 WinCC has a variety of drivers available for major control platforms Standard with all WinCC packages ltem Base Software Packages Runtime 128 Tags Runtime 256 Tags Runtime 1024 Tags Runtime 64K Tags Runtime amp Development 128 Tags
28. 8 inputs 50 to 50 mV RTD Calibration connector T C Users manuals thermocouple Manual for RTD Word input out modules TTL CMOS up to 28 V DC input TTL CMOS DC output Simulator Modules 32 inputs 32 LEDs 32 outputs 32 LEDs Isolated Interrupt input module 16 channel 8 channel interrupt 24 V DC 16 channel 8 channel interrupt 48 V DC 16 channel 8 channel interrupt 125 V DC Manual isolated interrupt High speed counter amp encoding module 4 inputs 4 outputs 50 KHz counting speed 4 to 28 V DC Manual high speed counter Very high speed counter amp encoding module 4 inputs 4 outputs 100 kHz counting speed 4 to 28 V DC Manual very high speed counter Basic module 2 RS 232 C 423 Interfaces 28 Kbyte memory 110 to 19 200 baud rate Battery for memory backup EEPROM for basic program Manual basic module 386 ATM module comprising CPU 80C386SX 4 Mbyte RAM 40 Mbyte hard disk 8 or 16 MHz operation MS DOS 3 3 Battery for memory backup Users manual Turbo Plastic module 5 analog inputs O to 5 0 to 10 V DC 4 analog outputs 10 to 10 V DC 4 digital output 15 to 24 V DC Manual Turbo Parison module 4 digital 5 analog inputs 4 digital 5 analog outputs Manual Siemens ST40 Order No PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX 505 701
29. A e 0 9 kW 1 8 to 2 5 A e 1 1 kW 2 2 to 3 2 A e 1 5 kW 2 8 to 4 0 A e 1 9 kW 3 5 to 5 0 A e 2 2 kW 4 5 to 6 3 A e 3 0 kW 5 5 to 8 0 A e 4 0 kW 7 0 to 10 A e 5 5 kW 9 0 to 12 A EM300 RS expansion module load feeder reversing starter e lt 0 06 kW 0 14 to 0 2A e 0 06 kW 0 18 to 0 25 A e 0 09 kW 0 22 to 0 32 A e 0 1 kW 0 28 to 0 4 A e 0 12 kW 0 35 to 0 5A e 0 18 kW 0 45 to 0 63 A e 0 21 kW 0 55 to 0 8 A e 0 25 kW 0 7 to 1 0A e 0 37 kW 0 9 to 1 25A e 0 55 kW 1 1 to 1 6 A e 0 75 kW 1 4 to 2 0 A e 0 9 kW 1 8 to 2 5 A e 1 1 kW 2 2 to 3 2 A e 1 5 kW 2 8 to 4 0 A e 1 9 kW 3 5 to 5 0 A e 2 2 kW 4 5 to 6 3 A e 3 0 kW 5 5 to 8 0 A e 4 0 kW 7 0 to 10 A e 5 5 kW 9 0 to 12 A 4 38 Order No 6ES7 141 1BF01 0XB0 6ES7 142 1BD11 0XB0 6ES7 141 1BF30 0XA0 6ES7 141 1BD30 0XA0 6ES7 142 1BD40 0XA0 6ES7 142 1BD30 0XA0 6ES7 144 1FB30 OXBO 6ES7 144 1GB30 0XBO 6ES7 144 1GB40 0XBO 6ES7 144 1JB30 OXBO 6ES7 145 1FB30 0OXBO 6ES7 145 1GB30 0XBO 3RK1 300 0BS00 0AA0O 3RK1 300 0CS00 0AA0 3RK1 300 0DS00 0AA0 3RK1 300 0ES00 0AA0 3RK1 300 0FS00 0AA0 3RK1 300 0GS00 0AA0 3RK1 300 0HS00 0AA0 3RK1 300 0JS00 0AA0 3RK1 300 0KS00 0AA0O 3RK1 300 1AS00 0AA0 3RK1 300 1BS00 0AA0 3RK1 300 1CS00 0AA0 3RK1 300 1DS00 0AA0 3RK1 300 1ES00 0AA0 3RK1 300 1FS00 0AA0 3RK1 300 1GS00 0AA0 3RK1 300 1HS00 0AA0 3RK1 300 1JS00 0AA0 3RK1 300 1KS00 0AA0 3RK1 300 0BS00 1AA0 3RK1 300 0CS00 1AA0 3RK1 300 0DS
30. CPU Remote base controller The RBC is an intelligent interface between remote I O bases and the 545 555 575 controllers The RBC is installed in the remote I O base SIMATIC 505 RBCs are available with either coaxial or shielded twisted pair cable This allows the 545 555 575 controllers to be compatible with remote I O bases RBCs using coaxial cable can be located up to 4000 m 13 200 ft from the PLC rack RBCs using shielded twisted pair can be located up to 1000 m 3 300 ft from the PLC rack Three models are available e Remote Base Controller RS485 PPX 505 6851 A e Remote Base Controller COAX PPX 505 6850 A 505 6504 A 8 128 256 286 11 25 203 8 0 266 10 47 no no 203 8 0 203 8 0 266 10 47 505 6508 e COAX to RS 485 converter PPX 505 6860 PROFIBUS DP Remote l O Connection This technique is used by the 545 555 575 PLCS Most 505 CPUs come with PROFIBUS DP built in Others require an optional annex card e PROFIBUS DP annex card PPX 505 CP5434 DP e PROFIBUS DP 505 RBC PPX 505 6870 The 505 PROFIBUS DP I O Channel supports up to 112 slaves drops of mixed analog and discrete modules The 505 PROFIBUS DP RBC can be installed in any 505 base to allow a 505 I O base to perform as a PROFIBUS DP I O node on any PROFIBUS DP system The 505 DP RBC has a serial port for remote programming when used on a 505 system only However SIMATIC 505
31. DC 2 V no load Ue 3V 0 5 A in one group 2A Electronic 100 Hz 0 5 AZ ez 100 m TB2 DC TB2 4 DC TB4 DC TB4 4 DC 1 230 V AC 24 V to 150 V DC available soon 4 12 6ES7 131 OBL00 0XBO 32 No 24 V DC 30 to 5 V 13 to 30 V 4mA 3 ms 12 Mbit S 100 m 18 5 to SOV 1A TB2 DC TB2 4 DC TB4 DC TB4 4 DC 6ES7 132 0BH11 0XBO 16 Yes 24 V DC 2 V no load Ue 3V 2 A in groups of 4 4x2A 4A Electronic 12 Mbit s 100 m 100 Hz 0 5 HZ 8 Hz TB2 DC TB2 4 DC TB4 DC TB4 4 DC 6ES7 133 O0BN11 0XBO 24 No 24V DC 30 to 5 V 13 to 30 V 4 MA 0 2 ms 100 m 12 Mbit S 8 Yes 24 V DC 2 V no load Ue 3V 0 5 A in one group 2A Electronic 100 Az OLSI 8 Hz 100 m TB2 DC TB2 4 DC TB4 DC TB4 4 DC PROFIBUS DP Distributed O 6ES7 131 0BL10 0XBO 32 No 24V DC 30 to 5 V 13 to 30 V 4 mA 0 2 ms 12 Mbit S 100 m 16 5 10 30 V 1A TB2 DC TB2 4 DC TB4 DC TB4 4 DC 6ES7 132 0BL01 0XB0 32 Yes 24 V DC 2 V no load Ue 3V 0 5 A in groups of 8 8x0 5A 2A Electronic 12 Mbit s 100 m 100 Hz OZ 3 MZ TB2 DC TB2 4 DC TB4 DC TB4 4 DC 6ES7 133 0BH01 0XB0 8 No 24V DC 30 to 5 V 13 to 30 V 4 mA ZAO E 100 m 12 Mbit S 8 No 24 V DC 2 V no load Ue 3V 0 5 A in one group 2A Electronic 100 mz Ors FZ CZ 100 m TB1 DC TB1 4 DC TB3 DC TB3 4 DC 6ES7 131 OHF00 OXBO 16 Yes
32. German English TF NET1413 Windows 95 consisting of CP 1413 and TF 1413 MS DOS Windows German English Various packages with different software are available A changeover to another operating system for example is possible with the same hardware using conversion packages Two protocols can be operated simultaneously Design The CP 1413 plugs directly into the SIMATIC programming device or an Al compatible PC and requires a short slot e ISA Card e 15 pin sub D female for connection to Industrial Ethernet Order No 6GK1 141 3AE00 6GK1 701 1AA00 0EA0 6GK1 141 3TH11 For further software options see Catalog IK 10 Siemens ST40 e Multiprotocol up to 2 protocols can be operated simultaneously for TF MAP S7 functions e Single protocol S7 functions SEND RECEIVE PG functions e Additional PC networks can be operated The module is connected to the 727 0 LAN cable e via a transceiver for the electrical LAN e via a plug in transceiver TPTR for ITP or e via the optical transceiver MINI OTDE for an optical LAN Functions The hardware and firmware on the module independently handle Layers 1 to 7a of the SIMATIC NET protocol Additionally contained in the module are configuring test and LAN management functions Data interchange between module and host memory takes place via a dual port RAM The data transfer between host Ordering data TF 1413 Wi
33. ITP connecting cable ITP cascading cable DTE e g PLC PC HMI etc 6XV1 850 2Bxxx or 6XV1 850 2CH10 vano YE 6XV1 850 0Bxx 727 1 connecting cable 6ES5 727 Doux 727 0 LAN cable 6ES5 727 0AA11 ITP connecting cable 6XV1 850 2Bxxx or wiring cable 6XV1 850 OBxxx Fiber optic cable 6XV1 820 5Bxxx INDOOR fiber optic cable 6XV1 820 7Bxxx Fig 3 17 Example of system configuration with OLMs and ELM for Industrial Ethernet Order No Ordering data OLM for Industrial Ethernet 6GK1 102 4A00 Optical link module with 3 ITP ports and 2 FO ports redundant power s upply and signaling contact ITP cascading cable 6XV1 850 2CH10 for Industrial Ethernet for cascading of link modules For further information see Catalog IK 10 SIMATIC NET ASGE active star coupler Application For further information see Catalog IK 10 1998 page 5 24 3 24 Ordering data ELM for Industrial Ethernet Electrical link module with 3 ITP ports and 1 AUI port redundant power supply and signaling contact The active star couplers constitute the star branch points of SIMATIC ETHERNET in conformity with IEEE 802 3 Their modular design permits flexible network configuration using different transmission media such as 1 Depending on length Order No 6GK1 102 5AA00 SIMATIC 727 0 bus cable triaxial Industrial twisted pair cable and Fiber optic cable or 727 1 connecting cables The optical signals ar
34. LA li FA l Enn le koi PO n ve f komi TA Ey a T n E fen B zz En ras e vye pe i 4 P e Di The ET 200M can also be configured with active bus modules This allows changing of S7 300 I O modules during Thanks to the wide range of modules the ET 200M is especially suitable for individual and complex automation tasks operation under power The ET 200M is a passive Operation of the remaining station slave on PROFIBUS DP Module continues with a maximum data transfer rate of 12 Mbit s The ET 200M is connected to the PROFIBUS DP via the IM 153 interface Fiber optic connection to PROFIBUS DP is possible via an OLM optical link module or an OLP optical link plug Various types of O modules can be plugged in depending on the quantity of framework of the master modules see table below IM 153 1 in ET 200M IM 153 2 in ET 200M S7 master module Function Usable modules PROFIBUS DP standard slave with expanded S7 functionality All S7 300 signal modules functions modules FM 350 FM 351 PROFIBUS DP standard slave with expanded S7 functionality All S7 300 signal modules and all function modules Fm s52 Other master modules Function Usable Modules PROFIBUS DP standard slave All digital and analog S7 300 signal modules PROFIBUS DP standard slave All digital and analog S7 300 signal modules 4 3 PROFIBUS DP Distributed O ET 2
35. NAVMAT P 9492 or IEC 68 2 34 Test Fdc with 0 04 g Hz 80 350 Hz and 3 dB octave rolloff 80 20 Hz and 350 2000 Hz at 10 min axis IEC 68 2 27 Test Ea Half sine 15g 11ms 1500 Vrms except where specified All parts of corrosion resistant material or plated or painted as corrosion protection IEC 801 Part 4 Level 3 MIL STD 461B Part 4 CS01 CS02 CS06 IEC 255 4 Appendix C EEC 4517 79 Com 78 766 Final Part 4 IEEE 472 2 5 kV IEC 801 Part 3 Level 3 MIL STD 461B Part 4 RS01 RSO2 IEC 801 Part 2 Level 4 15 kV General Specifications B 7 Conditions of Sale and Delivery Subject to the General Conditions of Supply and Delivery for Products and services of the Electrical and Electronics Industry and to any other conditions agreed upon with the recipients of catalogs Export regulations The products listed in this catalog may be subject to national or U S export regulations Any export requires approval by responsible authorities Information thereon can be obtained from our acknowledgments delivery notes and invoices 1998 Siemens Energy and Automation Inc The Automation Group s General Conditions for the Use of Software Products Against Once Only Payment shall apply to all software products The technical data dimensions and weights are subject to change unless otherwise stated on the individual pages of this catalog The illustrations are for reference only SIM
36. SC TB16SC terminal block This additionally allows discretely modular expansion with up to 16 digital and analog input output channels PERLO Eas eee eee eee l PROCESS FIELD BUS Mes 3 erminal block TB 16L Electronic Terminal block TB 16 SC 16 channels erminal block TB 16SC 16 channels lectronic nodules Terminal block TB 16SC Il 16 channels Finely graded modular I O IM SC PROFIBUS DP connection directly to the smart connect SC electronic modules The IM SC terminal block TB16IM SC accommodates 8 SC modules with up to 16 channels of digital or analog signals The TB 16IM SC is also expandable to the TB16SC which allows an additional 8 SC modules 4 15 22080 PROCESS FIE FIELD BUS BUS Sooo ET 200L continued Design Principle of operation Siemens ST40 PROFIBUS DP Distributed O Fig 4 7 Compact ET 200L I O station with 16 channels The compact ET 200L I O block consists of e A terminal block and e An electronics block Connection to PROFIBUS DP is integrated into the electronics block The ET 200L block I O unit is not expandable Terminal block The terminal block accommodates the electronics block The wiring is attached to the terminal block so no cables need to be separated when the electronics block is replaced The terminal block can be mounted on a standard DIN rail A
37. The OLP may be plugged into the PG interface of the PROFIBUS RS 485 repeater to the other segment of which several PROFIBUS slaves are connected via RS 485 no masters 3 11 PARLOR SIMATIC NET Industrial communications E Interface modules for PROFIBUS Hewson SIMATIC 505 CP5434 FMS Field Message Specification PROFIBUS FMS Communications Processor e PROFIBUS FMS master module for SIMATIC 505 exchange data with third party devices HMI drives other PLC s etc e Supports protocols to interface with S5 S7 PLC s 1 e Peerlink service high speed peer to peer communications between 505 PLCs of up to 100 V memory words every PLC scan e Supports up to 32 connections per module among any of 12 slaves on a single network e Supports up to 48 pre programmed SEND RECEIVE jobs triggered from PLC e High performance at a low price 1 Send Receive S7 functions Fig 3 9 505 PROFIBUS FMS Connectable systems Design Functions e SIMATIC 505 e The FMS plugs directly into 9 pin sub D female e Communication via the CPUs 545 555 the SIMATIC 505 local or connector RS 485 f following services 565 and 575 remote base that supports or connection to FMS Special Function PROFIBUS FMS S7 read write server only modules network Send Receive e 9 pin sub D male e The module can be connector RS 232 connected to PROFIBUS Configuring to connect PC with via an RS Wes busterminal e Win95 C
38. and analog modules can be plugged into the TBIG SC in a mixed arrangement The ET 200L SC can thus be adapted to any automation needed due to its bit modular functionality The ET 200L SC allows for highly modular adaptations for each station The communication is handled across PROFIBUS completely by the master interface module in the central controller and the integrated PROFIBUS DP interface in the ET 200L SC Accessories The connecting cable between the ET 200L SC and the TB16 SC is supplied with the TB16 SC terminal block Electronics block Labeling sheets suitable for laser printing are available as accessories All ET 200L terminal blocks have a two wire connection system As an option the three or four wire connection system is also possible by means of latching auxiliary terminals The electronics block contains the digital input and output channels The following digital electronics blocks are available e 16DI with 16 digital inputs e 16DO with 16 digital outputs 0 5 A e 32 DI with 32 digital inputs e 16DI 16DO with 16 digital inputs and 16 outputs 0 5 A each Shield terminals to connect the shield for analog signals are available as an additional accessory The terminal diagram required for wiring is printed on the electronics block When an ET 200L SC is connected to master modules not parameterized with COM PROFIBUS or STEP 7 third party master modules a GSD
39. between channels and SC bus Insulation tested with Permissable potential difference e between inputs and M Ucm Constant current for resistance type sensors Current consumption from supply voltate L Power losses of the module typ Interference voltage suppression for e Common mode interference e Series mode interference peak value of interference lt rated value of the input range Cross talk between the inputs at 50 Hz 60 Hz Operating error limits over entire temperature range referred to rated input range Basic error limits operating error limits at 25 C referred to the rated input range Temperature error referred to rated input range Linearity error related to rated input range Repeated accuracy in settled state at 25 C referred to the rated input range Measuring principle Intergration and conversion time resolution per channel e Parameterizable e Integration time ms e Conversion time ms e Cycle time ms e Interference voltage suppression for interference frequency f1 Hz e Resolution inc overrange representation in two s complement 20 MA 4 to 20 MA S7 form factor S5 form factor 10 V 1to5V 80 m V Type J K R C digit Input ranges rated value input resistence Permissable input current destruction limit Permissable input voltage for voltage input destruction limit 4 24 Siemens ST40 PROFIBUS DP Distributed 1 O Electronics modules analog input modules cont
40. business Easy to use With the integration of the Microsoft Win 95 GUI Graphical User Interface WinCC is intuitive and easy to use Using WinCC and its powerful tools you can reduce development time And your new operators will be experts with the system quickly Transparent to the automa tion system WinCC makes both the process and production transparent It shows current states and archive variations The graphics function modules link individual programs and allow you to see messages measured values recipes and reports Use it everywhere from machine construction to process automation Because you need a truly integrated HMI WinCC was designed to work in process automation production automation and in machine construction Its features are unmatched by the competi tion So take a few minutes and check out the following pages to get the details on why WinCC is the IHMI you ve been looking for Allin all this means that WinCC is a universal tool totally flexible and extremely powerful And because WinCC takes most of the burden off your shoulders you Can give your full concentration to your other automation tasks Siemens ST40 SIMATIC Human Machine Interface Software Application Of course you expect more from a market leader and Siemens makes sure you have that edge We ve set up the WinCC hotline to answer your questions about the product and also provide on site service 1 800 333
41. command lets you renumber all addresses simultaneously by copying logic and symbols to a clipboard You can shorten development time by re addressing portions of logic in the clipboard and validating them before pasting new routines back into the program Visit our website at www aut sea siemens com to get the latest information on Siemens automation products 1 2 Valuable characters 505 SoftShop features a totally customizable documentation window that provides instant access to the symbol label comment editor Now you can read and change information faster with virtually unlimited character capacity Optimize productivity by optimizing your environment User interfaces and displays can be completely customized by each user Tailor the logic display dialog boxes and text format to create your preferred on screen arrangement AS Garis FA Te pe L Ta pa pr Ban AL a Upgrade to 505 SoftShop for Windows and download improved productivity efficiency and performance zona Se There s always help on line 505 SoftShop tor Windows eliminates the need for bulky manuals Click on context sensitive assistance the moment you have a question using the on line help menu All the support you need Is literally at your fingertips The entire user manual is Just a keystroke or two away Take SoftShop for a test drive Download a trial version of the software from our website on the Int
42. differential analog Analog Output modules 8 outputs floating 24 V DC Manual Advanced Featured Analog Input modules 16 analog inputs differential 16 thermocouple inputs 16 RTD inputs Manual 505 2555 Manual 505 2556 Manual 505 2557 Order No PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX 505 4308 505 4316 A 505 4332 PPX PPX 505 4408 A 505 4416 A 505 4432 A 505 2590 A 505 3508 505 3516 PPX PPX 505 3532 505 3708 505 3716 PPX PPX 505 3732 505 4508 505 4516 PPX PPX 505 4532 505 4608 505 4616 PPX PPX 505 4632 505 4708 505 4716 PPX PPX 505 4732 505 4808 505 4816 PPX 505 4832 505 4908 505 4916 A 505 5417 PPX PPX 505 4932 A 505 5518 505 8105 2 505 6108 A 505 8105 2 505 2555 PPX 505 8130 1 505 6208 A 505 8105 2 505 2555 PPX PPX 505 2556 505 2557 505 8130 1 PPX PPX 505 8133 1 505 8134 1 Siemens ST40 Ordering data Analog Input output module 8 inputs O to 10 V O to 50 mV 4 outputs O to 10 V 8In 4QOut Bipolar User s manual Mounting racks bases 525 535 545 555 4 slots 128 I O points 8 slots 256 I O points 11 slots 352 I O points redundant 16 slots 512 I O points Special modules Thermocouple RTD modules 8 inputs 50 to 50 mV thermocouple
43. e Single Unit e Pitch unit Transmission rates Number of inputs Cable length unshielded Number of exp modules that can be connected Number of load feeders that can be connected Rated supply voltage for the electronics 1L e Polarity reversal protection e Short circuit protection Rated Load voltage 2L e Polarity reversal protection Pin Assignments female conn connector X1 Supply voltage L Input signal channel 4 Power supply ground Input signal channel O BE Output signal channel 1 Load power supply ground Output signal channel O RE Output signal channel 1 DO 4 x 24 V DC 2A 134 x 110 x 55 5 22 X 4 29 lt 2 14 1O07 X 110 x 59 417 X429 Xx 214 Up to 12 Mbit s 4 30 m 7 4 24 DC Yes Yes electronic ENN DIG No Assignments female Connector X2 Input signal channel 5 Input signal channel 1 Assignments female Connector X3 Input signal channel 6 Input signal channel 2 BM 141 basic module Current consumption from 1L supply voltage max Module power losses typ Input voltage e Rated value e For signal 1 e For signal 0 Input delay Input characteristic Connection of 2 wire BEROs Permissible no load current BM 142 basic module Total current for outputs per group e up to 20 C 68 F e up to 55 C 131 F max Current consumption from 1L max supply voltage Current consumption from 1L max load voltage Module power losses typ Sh
44. file can be created using COM PROFIBUS version 3 1 that will handle the modularity of the SC modules This GSD file can be loaded into a configuration tool of a third party manufacturer and can be used for simple parameterization of the station Siemens ST40 f3 f3 NS n a Ge ek JW pi f my J Em E ILI L f 2 s WY i ai w sa JL P J L I IL a L J 1 d L J l PROCESS FIELD BUS JI lI lI IL JI n 1 MERMA I Distributed E A KEN Kou me ET 200L SC continued ea Bary van ya pa a ee BF n FFT AAAI lechnical specifications ET 200 Electronics blocks digital inputs Number of inputs Input voltage UE e Rated value e for signal O efor signal 1 Input Current with signal 1 typ Delay of inputs Data transmission rate max Cable length max Sensor supply e voltage e current Terminal block Expansion Electronics blocks digital outputs Number of outputs Input voltage UA e Rated value e with signal 0 max e with signal 1 min Output current e with signal 0 max e with signal 1 max Aggregate count per group max Short circuit protection Data transmission rate max Cable length max Switching frequency e with resistive load max e with inductive load max e with lamps max Terminal block Expansion Electronics blocks mixed module Number of
45. have an AUI interface can be connected to the twisted pair network by means of TPTR The CP 1434 can be directly connected to an industrial MDI medium dependent interface for connecting the twisted pair cable 15 pin sub D socket connector with slide lock SIMATIC NET SSV 104 fan out unit serves to connect up to 8 terminals or communica tion processors to an Ethernet network via a SIMATIC transceiver or to the SIMATIC fiber optic network via an optical transceiver Can be used as e desktop unit or e 19 rack mount twisted pair network using the TPTR The TPTR is plugged into the device s AUI interface The 15 pin sub D plug connector of the industrial twisted pair cable can then be con nected to the sub D socket connector of the TPTR 6 Diagnostic LEDs For further information see Catalog IK 10 For further information see Catalog IK 10 3 21 SIMATIC NET Industrial communications Industrial Ethernet bus components SIMATIC NET OTDE BFOC optical transceiver Application i a J L Design Optical interface two BFOCS 2 5 socket connectors ST compatible Ordering data Order No MINI OTDE BFOC HIR 943 303 021 optical transceiver for connecting a terminal CP fan out unit or repeater to a fiber optic cable For further information see Catalog IK 10 OLM and ELM for Industrial Ethernet e Optimum configuration of the topology linear ring star e High avai
46. inputs Input voltage UE e Rated value e for signal O efor signal 1 Input current with signal 1 typ Delay of inputs Cable length max Data transmission rate max Number of outputs Isolation Output voltage UA e Rated value e with signal 0 max e with signal 1 max Output current e with signal O max e with signal 1 max Aggregate current per group max Short circuit protection Data transmission rate max Cable length max Switching frequency e with resistive load max e with inductive load max e with lamps max Terminal block Expansion Siemens ST40 4 21 L l LAW UJ DODAOACIDIIC D e FK jr si 1 N J NAJS ANS a ia JI m PROCESS FIELD BUS i 1 NI JI po ME gen FEN FAN jE E NAN EESE Ha I1U ID ZO ET 200L SC continued Terminal block Connection method Dimensions W x H x D in mm in Weight complete approx Current carrying capacity max Terminal block Connection method Dimensions W x H x D in mm in Weight complete approx Current carrying capacity max 1 Depth with electronics block and 7 5 mm DIN rail 2 Width including terminal block TB16 SC 3 No spring loaded terminals additional terminals not required Electronics modules digital inputs Number of inputs Cable length e shielded max Isolation e between channels and SC bus e between the channels Permissable pote
47. load voltage supply m Plugging and removing I O modules PROFIBUS DP Distributed O Connectors of unused slots must be protected with backplane bus covers and a bus module cover is inserted in the side of the last bus module The diagnostic data are analyzed as follows m At the source through diagnostic LED s on the ET 200M Centrally via the CPU in the programmable controller Configuration frame Parameterization frame per S7 300 I O module 15 bytes 5 bytes 10 bytes 20 bytes per parameterizable S7 300 I O module The PROFIBUS DP master must provide the required quantity of configuration and parameterization data A few masters have a restricted configuration and parameterization frame length On the S5 95U DP for example the maximum length of the configuration and parameterization frames is 32 bytes each This means in this example that up to 3 modules one of which may be parameterizable can be plugged into the ET 200M When the device is connected to master modules not parameterized with COM PROFIBUS or STEP 7 Operation on non Siemens master modules a fixed pre assigned GSD file can be created with COM PROFIBUS from Version 3 1 available soon see Catalog ST50 This file is then loaded into the configuring tool of the non Siemens manufacturer and can be used for simple parameterization of the station This allows use of COM PROFIBUS s user friendly plaintext par
48. nications compatible extension of PROFIBUS DP to include a transmission system which allows applications in the hazardous area The transmission system of PROFIBUS PA complies with international standard IEC 1158 2 PROFIBUS PA allows transducers and actuators In the hazardous area to communicate with the automation system over great distances With PROFIBUS PA the field devices are alSO powered via the data cable PROFIBUS DP DP PA coupler 24V PROFIBUS PA Non Ex version Ex version 1 lt 320 mA 1 lt 120 mA up to 30 field devices up to 10 field devices Figure 1 1 System configuration compliant with IEEE 802 3 standards which considerably reduces time spent on commissioning training and maintenance As the most widely implemented management level communications technology today Ethernet has been proven in thousands of manufacturing and office applications throughout the world The SIMATIC 505 Control System supports both the TCP IP and ISO MMS protocols assuring you of internationally supported connectivity options By offering the most EMI reliable and durable network components we enable your Ethernet Communications to work in an industrial enviroment i e Industrial Ethernet But that s not all SIMATIC 505 Modern field devices from production technology and the process industry have in addition to the measured value and manipulated variable many parameters these mus
49. operation of the module if desired In order for a PC to communicate with the 505 CP2572 module install an application software package on the PC Contact your distributor for details 10BaseT unshielded twisted pair cabling and FOIRL fiber optic cable 10baseT cabling can be attached directly to the 505 CP2572 via an 8 pin RJ 45 modular jack Other IEEE 802 3 media may be connected to the AUI Attachment Unit Interface port a user supplied transceiver The transceiver can be powered externally to conserve PLC backplane power Technical specifications Transmission rate Interfaces Ethernet Ports Serial Ports Supply voltage Power consumption via backplane bus e 5V DC e12VDC Construction e Module format e Dimensions W x H x D in mm e Weight e Space requirement Ordering data SIMATIC 505 CP505 CP2572 including configuring software and manual SIMATIC 505 CP2572 manual Connecting Cable for direct connection of a program ming device PC to the CP needed to configure the module See Catalog IK10 for further information Fig 3 18 SIMATIC 505 CP2572 10 Mbit s 1 EEE 802 3 10BaseT 8 pin Modular Jack RJ 45 1 EEE 802 3 AUI female DB 15 connector 10BaseT port auto selected if link Beat is present AUI power derived from PLC backplane or external power supply 1 RS 232C subset male BD9 connector DTE 1 RS 422 female DB9 connector 5 DC via backplane bu
50. or partial system packages Siemens ST40 A 5 Series 505 575 Base Dimensions Installing 505 575 system hardware 505 System Chassis 0 85 L ORERE A A fer E 2 f 22 k he a i CE r ja i r wr i Siemens re ei SIMATIC PPX 505 6504 PRA 505 6506 PPX 505 6511 PPA 505 6616 10 47 8 97 266 228 Rack mounting brackets bs eee reye o back of unit for wall mounting a 1 47 37 oes B a Dimensions inches mm Base PPX Dimensions A inches mm Dimensions B inches mm 505 6504 8 10 206 8 69 221 505 6508 11 29 287 11 93 303 505 6511 17 70 450 18 34 466 505 6516 17 70 450 18 34 466 575 System Chassis 19 0 483 i 17 68 449 _ le 9 58 243 x No Rack or wall mount Dimensions inches mm Optional fan Mechanical outline diagram shows the physical dimensions of the PPX 575 2130 VMEbus base This base is designed to be mounted and operated in the horizontal orientation only A 6 Siemens ST40 C E Marks Page C E Marks B 2 Service B 4 Safety B 5 General Specifications B 6 Conditions of Sale and Delivery B 8 Siemens ST40 B 1 C E Marks Background Available soon B 2 As one of the principal elements of their internal market program the European Union EU is creating harmonized European wide standards in key product sectors which will replace divergent national standards For standards purpo
51. partial system packages Siemens ST40 A 3 SIMATIC 545 and 555 System with Remote O CPU PPX 545 1104 PPX 555 1103 On PPX 555 1104 a PPX 555 1105 a MEL PPX 555 1106 nth ARISING ure LI 505 Base ago n iO 0 Lt Shielded Twisted Pair Fil Mi n 505 Remote Base manke RBC PPX 505 6851 A Terminal Blocks TI500 Base a SYR Ta 0 07 a d fe Fee ELI Eg age 5 OS EIB Bele GEDE ENS SEE TI500 Remote Base Controller RBC PPX 500 5114 oun NG 1 5 Remote I O Bases maximum 3 300 feet max PLC to end 1000 m NOTE The part numbers in this illustration are piece part and or spare part numbers for a complete or partial system Refer to the price list section for the available complete or partial system packages A 4 Siemens ST40 SIMATIC 545 and 555 System with PROFIBUS DP I O CPU Mit 545 1104 505 Base PPX 555 1103 TA PPX 555 1104 iE PPX 555 1105 4 PPX 555 1106 li 5 lala AAA HN HOHH PROFIBUS DP Cable ey Base nil 505 DP Remote Base Controller 005 Base PPX 505 6870 A iil ai mi LAAT 112 Remote I O Bases maximum 100 meters maximum PLC to End 12 Mbaud 1200 meters maximum PLC to End 9 6 Kbaud NOTE The part numbers in this illustration are piece part and or spare part numbers for a complete or partial system Refer to the price list section for the available complete
52. protocol under Windows NT 4 0 German English S7 OPC server Windows NT 4 0 for PROFIBUS DP and Industrial Ethernet under Windows NT 4 0 German English OPC Client Applications ppop m PROCESS FIELD BUS P y a m ews PC other 2 Z HMI g systems ai W e S7 OPC Server S7 functions Industrial Ethernet SIMATIC S7 SIMATIC 505 Order no 6GK1 706 5DW12 3AA0 6GK1 706 0CW12 3AA0 Siemens ST40 SIMATIC NET Industrial communications Industrial Ethernet bus components SIMATIC NET ETHERNET 727 0 bus cable Application SIMATIC NET 727 0 bus The construction of its outer As a result it is ideally suited cable provides the option of conductor and its grounded for use in industrial environ configuring Ethernet shield render the SIMATIC ments subject to high networks with triaxial NET 727 0 impervious to high electromagnetic interference technology frequencies and immune to The aluminum shielding and outside interference the outer jacket of the SIMATIC NET 727 0 bus cable also make it suitable for buried installation Design Housing with degree of Three wire conductor Solid copper inner protection IP 20 superior to Ethernet bus conductor and multilayer Shielded coaxial cable cable for office and outer signaling cable conforming to IEEE 802 3 laboratory applications Solid aluminum shielding Outer jacket Ordering data Order No 727 0 bus cable 6ES5 727 0AA11 Sold by the meter
53. real time clock Definition of message oriorities Differentiation between first up and last up messages Classification of process Siemens ST40 The OP7 and OP 17 operator panels are designed for machine operation and monitoring They are easy to operate and user friendly Applications include Mechanical engineering applications Packaging systems Air conditioning systems Pit 24 user labeled function keys with 16 LEDs Built in interface ports for communications OP7 1 x TTY RS232C v 24 1 x RS485 RS422 MPI PPI PROFIBUS DP OP17 2 x TTY RS232C v 24 1 x MPI PPI PROFIBUS DP In addition to communica tions the OP7 and OP17 also support simultaneous connection of a printer variables into a maximum of 99 logical groups displays Infotexts for messages displays etc Alphanumeric setpoint entry with system keys User configurable printer listings Password protection Input limit verification User programmable user menus Introduction The OP7 and OP17 can be connected to The SIMATIC S7 200 S7 300 400 The SIMATIC S5 90U through S5 135U The SIMATIC 505 PLC systems Other PLCs soft keys PLC tasks for triggering PLC controlled actions Language selection Contrast control Printer connection via built in TTY RS232C v 24 interface 6 3 SIMATIC human machine interface systems Machine level control and monitoring OP7 OP17 operator panels continued
54. shooting Ethernet PROFIBUS FMS package for use with all and TIWAY Similarity to 520 530 530C 530T 520C TISOFT makes it easy to learn 525 535 545 555 560 565 for existing TISOFT users 575 Design SoftShop gives first time it also includes the latest SoftShop contains extensive users the familiar easy to use Windows environment to get them up to speed fast while giving experienced program mers easy access to a wealth of powerful features that the SIMATIC 505 is famous for This intuitive package has all the features you have come to expect from a Windows application such as toolbar instruction picks cut amp paste customized screen displays and customized printing but programming innovations like symbolic programming intelligent cut amp paste with rewire totally configurable program annotation amp documentation capability and last but not least simultaneous display of multiple configurable data status windows For our existing TISOFT users SoftShop will read all TISOFT files to make transition easy context sensitive on line help and a complete manual Requires Windows 3 1 or later amp MS DOS 6 0 or later or Windows 95 or NT Runs on a 100 compatible PC with a minimum of 386Dx33 processor 8MB RAM VGA monitor 20MB HDD space parallel port and a mouse recommended but not required supports H1 and TCP IP Ethernet PROFIBUS FMS TIWAY PLC nodes Ordering data SoftShop V2 1 is
55. supplied with ET200 COMM configurator software which is required in order to configure a controller using the PROFIBUS DP I O channel for remote I O The requirement of a hardware key is eliminated in corporate packages PPX SS505 6201 PPX SSSS505 6201 PPX SSSS505 6301 PPX SSSS505 6230 PPX SSSS505 6231 505 SoftShop Full System on 3 5 disks with H W key and Manual 8 User Site License Add 1 User to Site License Corporate License USA Additional manual set with COM PROFIBUS for corporate license Manuals and Accessories SoftShop User Manual with release 2 0 disks 545 555 575 Programming Reference Manual ET200 Distributed I O System Manual CABLE 545 555 TISOFT 9PF 9PF PPX SS505 8101 3 PPX 505 8204 2 PPX 505 8206 2 PPX 2601094 8001 Upgrade License The SoftShop package includes a dated H W key that will support new software releases dated up to 1 year after the purchase date The new releases may be downloaded free of charge or can be purchased on disks for a nominal handling charge The H W key can be field upgraded to add an additional year of upgrade service by ordering PPX SS505 UPG1 PPX SS505 UPG2 PPX SSSS505 UPG8 PPX SSSS505 UPG9 PPX SSSS505 UPG1 PPX SSSS505 UPG2 PPX SSSS505 UPG30 SoftShop 1 Year ULA In Warranty SoftShop 1 Year ULA Out of Date 8 User 1 Year ULA In Warranty 8 User 1 Year ULA Out of Date Add 1 User to Site ULA In Warranty Add 1 User to Site ULA Out of Date Corpora
56. three on line languages Printer connection through built in interface port Printing functions hard copy message printout The OP27 and OP37 operator panels are designed for user friendly machine operation and monitoring They can be used for the following tasks Display of status and fault messages and process variables Process variables are visualized in various formats such as output fields bars trends or status indicators Menu driven process control and monitoring e g via input Operators can use soft keys function keys and system keys to enter set points control actuators etc CCFL backlit LCD OP27 Monochrome or color resolution 320 x 240 pixels OP3IT Color resolution 640 x 480 pixels Built in interface ports for communications 4 interfaces 1x TTY active passive RS232C v 24 1x TTY passive RS232C v 24 1 X 27 TTY passive 1 x MPI PPI Process control using soft keys function keys or system keys Dynamic fields e g input output fields shapes bars and trends Static symbols can be incorporated into process displays in character or pixel graphics mode Infotexts for messages and variables Evaluation of machine status masking out of dynamic fields displays etc as a function of a given variable Applications include Mechanical engineering Packaging systems Air conditioning systems The operator panels can be connected to The
57. transfer rates of up to 12 Mbps Fig 3 4 PROFIBUS ILM Wirelss transmission of PROFIBUS data at close ranges lt 15m 49 ft Links individual nodes within one segment or links two segments Communicates with mobile nodes e g automated guided vehicle system AGVS Communicates with changing peers e g stations located in conveyors or production lines Lets you establish installations quickly Convenient if installation is only temporary e g for test installations EBODBB pa Sree pliss ae US The maximum permissible segment length for these additional data transfer rates is 100 m 328 ft Rotary switch for data transfer rate adjustment Order No 6ES7972 0AA00 0XA0 Replaces systems that are subject to wear e g collector rings and brushes Siemens ST40 metre popo li iy plito ian eos PROFIBUS ILM Design m l System configuration monomaster operation Saat tug E7300 Fig 3 5 Link to mobile nodes SIMATIC NET Industrial communications Sturdy cast aluminum housing features IP 65 degree of protection 2x2 pole terminal block located in housing cable led through heavy gauge conduit thread provides connection for PROFIBUS segment 4 pole terminal block located in housing cable led through heavy duty conduit connectors for supply voltage DC 24 V and signalling contact Ordering data see attached order data only Siemens ST40
58. unshielded two wire cable for data transmission and distribution of auxiliary power to sensors actuators Repeater 1 Actuator Sensor 2 il rou Slave ASIC F Feeder without AS Interface chip 1 As of now extenders cannot be used The SIMATIC 505 can easily collect data of an AS i bus using a DP AS i link Siemens ST40 PROFIBUS system Siemens ST40 SIMATIC NET Industrial communications PROFIBUS Process Field Bus is the network provided by Siemens to address the needs of field level communications By meeting the requirements of the European standard EN 50170 Vol 2 PROFIBUS ensures open connectivity of components and conformance with products from other manufactures PROFIBUS DP for high speed communications with distributed I Os PROFIBUS FMS for universal peer to peer Communications PROFIBUS PA Process automation A powerful protocol profile based on PROFIBUS DP with an intrinsically safe transmission system complying with international standard IEC 1158 2 PROFIBUS uses several transmission methods Electrical via twisted pair cables RS 485 technology Optical with glass or plastic fiber conductors immune to electromagnetic noise and suitable for use over large distances PROFIBUS electrical e Stations connected by bus terminals or bus connectors individual segments are interconnected by repeaters Maximum range 1200 m 3936 ft without repeaters 960
59. used to connect the PG to the operator panel for data transfer The SIMATIC ProTool configuring software includes the following features Windows 95 amp NT compatibility The operator control philosophy and the layout of the user interface are Windows oriented Pixel graphics configura tion in off line mode Mouse supported configur ing interface Enhanced presentation with drop down menus Fast access to functions using standardized and editor specific icons Object oriented symbolic programming 18 to 30 V DC 0 4 A 0 8 A 0 6 A 1 0 A 2 Mbyte flash EPROM on board 4 Mbytes Hardware clock 4 Mbyte flash EPROM on board 8 Mbytes For further information see Order Guide ST 80 6 6 DERDE Pelee Dor LIL ANA of Pour ecoteeies pis Wiedee Pele ai OE eid Be Ena bi De Bitre Aii CLM he pe acien and per don fa iphona o er BCH 1 ee AL ill ena sae ZE 7 n mee T i mg Hee ot yo A bimi am e T La Fig 6 1 SIMATIC ProTool configuring software Configuring interface as a classic Windows application Configuring of character graphics and pixel graphics symbols Importing of pixel graphics objects Verification of all inputs Cross reference lists Integrated on line help system Clear documentation of configuration data Clearly presented default forms Pixel graphics printout of process displays Operator panel Display LCD passive 320 x 240 pixels
60. 0 V DC with 8 relay contacts e 8DI 8DO with 8 inputs and 8 outputs for 0 5 A e 8DI 8DO with integrated hardware disable Siemens ST40 PROFIBUS DP Distributed O ET 200B continued Design continued The following digital electronics blocks are available for 120 230 V AC e 16DI with 16 inputs e 16D0 with 16 outputs for 0 5 A e 16 RO with 16 relay outputs e 8DI 8RO with 8 inputs and 8 relay outputs The following analog electronics blocks are available e 4 8Al with 4 8 inputs 80 mV 250 mV 500 mV 1000 mV Pt100 Ni100 thermocouples e 4A1 with 4 inputs 1 25 V 2 5V 10V O 4 to 20 mA e 4AO with 4 outputs 10V 10V 20 mA O 4 to 20 mA EBEBE Mes LI A compensation box is also required to connect thermo couples to analog electronics blocks Addressing The address of the compact ET200B I O station is set on the terminal block using two decimal switches The inputs and outputs of Principle of operation the compact ET 200B block can be accessed from the user program in the programmable controller in the same manner as the inputs and outputs of the central controller The communication across PROFIBUS is handled completely by the master interface module in the central controller and the integrated PROFIBUS DP interface in the ET 200B Trouble free ET 200B operation is verified by way of diagnostic functions The ET
61. 0 m 31 488 ft with repeaters depending on data transfer rate PROFIBUS optical e Star ring or linear bus topologies via optical link modules OLMS PROFIBUS DP Two wire cable Repeater Bus terminal Introduction PROFIBUS Fiber optic cable Optical Link Module OLM Data Terminal Equipment Fig 3 2 Sample configuration for a PROFIBUS network e Glass or plastic fiber cables as optical waveguides e Maximum length of network roughly 100 km 62 5 miles max distance between two OLMs 15 km 9 37 miles with the OLM S 1300 using monomode fiber The main features of PROFIBUS are Configuration per EN 50170 127 nodes up to 32 of these nodes programmable controllers programming devices and PCs for example can be active Software selectable data transfer rate 9 6 to12 000 Kbps The following equipment can be networked e SIMATIC 505 programmable controllers e SIMATIC S7 300 and S7 400 programmable controllers e SIMATIC S5 programmable controllers e Field devices with PROFIBUS interfaces e g ET 200 e SIMATIC HMI systems COROS e Drives SIMOCODE motor protection devices e SIMATIC PC industrial computers and SINUMERIK CNCs In addition to the available standard we offer additional communication functions on the same PROFIBUS network The SIMATIC S7 functions for optimized communications with HMI applications and S7 300 400 PLCs Communicati
62. 00 1AA0 3RK1 300 0ES00 1AA0 3RK1 300 0FS00 1AA0 3RK1 300 0GS00 1AA0 3RK1 300 0HS00 1AA0O 3RK1 300 0JS00 1AA0 3RK1 300 0KS00 1AA0 3RK1 300 1AS00 1AA0 3RK1 300 1BS00 1AA0 3RK1 300 1CS00 1AA0 3RK1 300 1DS00 1AA0 3RK1 300 1ES00 1AA0 3RK1 300 1FS00 1AA0 3RK1 300 1GS00 1AA0 3RK1 300 1HS00 1AA0 3RK1 300 1JS00 1AA0 3RK1 300 1KS00 1AA0 Ordering data Accessories for ET 200X Manual ET 200X distributed I O device German English French Spanish Italian Terminal connector for PROFIBUS DP Control and auxiliary voltage incl 2 heavy guage threaded joint connections and 1 blanking plug Cable e 5 Core unprepared for bus signals power supply oil resistant conditional resistance to welding can be used as trailing cable PUR sheath e 5 Core unpreprepared for bus signals power supply standard PVC sheath Circular connector M 12 for connecting actuators or sensors 5 pin Circular connector M 12 for connecting analog signals 4 5 pin shielding possible pre assembly possible 713 series Angular circular connector M 12 for connecting actuators or sensors 5 pin Y circular connector M 12 for dual connection of sensors via single cable Prepared Y cable for sensors and actuators Sealing caps M12 for covering unused inputs or input sockets poom Eee eee eee ee PROCESS FIELD BUS Mes Order No 6ES7 198 8FA00 8AA0 6ES7 198 8FA00 8BA0O Available soon Available soon Available soon
63. 00M continued Design continued Configuration with bus connector Configuration with active bus modules 4 4 Ekri en ann E a pi n ee me keu ME Fig 4 3 Configuration with bus connector The ET 200M expands up to 8 modules by a U shaped bus connector This allows variable mounting lengths for easier integration into your process m Module assembly Simply hang the modules onto the DIN rail swing them down and tighten the screws DIK im kar acte Bik fayi Di di TE na m Integrated backplane bus The backplane bus is integrated into the modules The modules are connected via bus connectors plugged into the rear of the housing Bac Pwi wee FAA sich Dus Oooh as BW PIM bas mci Ald eli EE m Fig 4 4 Active bus modules When the new module is plugged in it is automatically started up With an S7 400 as master removing plugging in of a distributed module is treated like removing plugging in of a centrally configured module An interrupt is generated in the CPU The active bus modules enable hot swapping of modules during operation E Time saving module replacement it is not necessary to interrupt operation for changing modules Operation simply continues with the remaining modules Fit del Cad Pahl SM HED bus moia With all other DP standard masters a signal is transmitted to the master via DP diagnostics Siemens ST40 DAN Mes E
64. 05 4032 A 505 4108 505 4116 PPX PPX 505 4132 505 4208 A 505 4216 A PPX 505 4232 A 8 inputs 16 inputs 32 inputs 8 inputs 16 inputs 32 inputs floating floating floating floating floating floating 14 to 30 V DC 14 to 30 V DC 14 to 30 V DC 164 to 256 V AC 164 to 256 V AC 164 to 256 V AC Digital output modules isolated 120vac 16 outputs 8 outputs 16 outputs 32 outputs 8 outputs 16 outputs 32 outputs 8 outputs 16 outputs 32 outputs 8 outputs 16 outputs 32 outputs 8 outputs 16 outputs 32 outputs 8 outputs 16 outputs 32 outputs floating floating floating floating floating floating floating floating floating floating floating floating floating floating floating floating floating floating 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 20 to 132 V AC 20 to 132 V AC 20 to 132 V AC 4 5 to 34 V DC 4 5 to 34 V DC 4 5 to 34 V DC 85 to 256 V AC 85 to 256 V AC 85 to 256 V AC Relay output modules 8 outputs 20 to 265 V AC 4 5 to 30 V DC 16 outputs 20 to 265 V AC 4 5 to 30 V DC 16 outputs 10 to 125 V AC 0 to 120 V DC 32 outputs 20 to 265 V AC 4 5 to 30 V DC High current Manual Digital 1 0 modules Analog Input modules 8 inputs floating Oto 5 V 5 to 5 V Manual analog module 16 analog inputs differential Manual
65. 0BX0 6AV63711CD040GX0 6AV63711CD040EX0 6AV63711CD040RX0 6AV63711CD040DX0 6AV63711CD040MX0 WINCCDVR505TCPIP 6AV63711CD040UX0 6AV63711CD040KX0 6AV63711CD040LX0 6AV63711CD040CX0 GAV63711EFO40AXO 6AV63711CB040AX0 6AV63711CA040AX0 GAV63921XA040ABO WINCCUG40 WINCCPACK40 WINCCSYSINT40 Siemens ST40 Ordering Data Page Ordering Information SIMATIC 505 7 2 System Components 713 Siemens ST40 7 1 Ordering Data SIMATIC 505 Ordering data Central units 545 96 Kbyte memory PROFIBUS DP port 1024 digital 1024 analog l O s 192 Kbyte memory PROFIBUS DP 2048 digital 1024 analog Os 555 384 Kbyte memory PROFIBUS DP 8192 digital 8192 analog Os 1840 Kbyte memory PROFIBUS DP 8192 digital 8192 analog Os 384 Kbytes memory PROFIBUS DP Powermath SmarTune 8192 digital 8192 analog Os 1800 Kbytes memory PROFIBUS DP Powermath SmarTune 8192 digital 8192 analog Os 525 535 2KW cpu board AKW cpu board 12KW cpu board Manuals English 525 535 545 555 Hardware for 525 535 545 555 Rel 3 1 System 545 1101 System Technical product description for 545 Programming reference manual Rel 3 1 505 Redundant I O User Manual 545 555 575 system manual Rel 4 0 545 555 575 program reference manual Rel 4 0 Power supply units 525 535 545 555 85 to 132 170 to 264 V AC 85 to 132 170 to 264 V AC redundant 20 to 30 V DC redundant l O communications I O channe
66. 1 1 505 6851 A 1 1 5 CPU Mbaud 505 6870 1 1 1 1 12 200 meters 00 meters 2 Mbaud 1 Greater distances can be obtained using Siemens fiber optic cabling 0 45mS K 8192 CPU 64 PID loops 2 RS232 multi processing approach In either case the control tasks are separated among the individual processors significantly increasing system performance Through this open architecture approach you have the capability to choose the modules that will best meet your application It all fits together when using the SIMATIC 575 as your integration platform Fitting it all together For industrial control applications that require state of the art VMEbus solutions the SIMATIC 575 is the integration platform that pulls it all together Whether you need motion control real time data an embedded PC machine vision inspection or even a specialty I O device the SIMATIC 575 is the integrated control solution that fits your application we Siemens ST40 2 13 SIMATIC 575 CPU Memory CPU Memory Size 575 2104 2105 Total Memory 832 KBytes Memory Type Ladder L Variable V Constant K Special S Compiled Special CS User U TMR CTR DRUMs Shift registers Table moves One shots 575 2106 Total Memory 1856 KBytes Memory Type Ladder L Variable V Constant K Special S Compiled Special SF User U TMR CTR DRUMS Shift registers Table moves One shots
67. 15 V AC RS 232C RS 232C TIWAY ports and RS 232C 423 host ports 220 V AC local line local line TIWAY ports and RS 232C 423 host ports 220 V AC RS 232C RS 232C TIWAY ports and RS 232C 423 host ports Personality Interface module Manuals Installation TIWAY system User s UNILINK secondary adapter 115 V AC local line local line TIWAY ports and RS 232C 423 host ports 115 V AC with twice RS 232C 432 host ports 220 V AC local line local line TIWAY ports and RS 232 432 host ports 220 V AC with twice RS 232 RS 232C host ports Manual English SIMATIC S5 PIM Manual UNILINK gateway for Honeywell amp Foxboro Manual TIWAY network interface module NIM for 505 PLC 5 V DC 2 local line ports 5V DC 2RS 232C ports Manual Modbus network interface module 5 V DC local line local line TIWAY ports and RS 232C 423 host ports Manual Upgrade Firmware Release 3 2 Peerlink module for 505 PLC 110 VAC local line local line TIWAY ports and RS 232C 423 host ports Manual for Peerlink module 3 30 Order No PPX 505 7111 PPX 505 7112 PPX 505 7113 PPX 505 7114 PPX 500 6224 PPX TIWAY 8106 PPX TIWAY 8101 PPX TIWAY 8121 PPX 500 7111 PPX 500 7112 PPX 500 7113 PPX 505 7114 PPX TIWAY 8102 PPX 500 6262 PPX TIWAY 8126 1 PPX TIWAY 8104 2 PPX 505 7339 PPX 505 7340 PPX TIWAY 8124 PPX 505 5184 PPX 505 8122 1 PPX 2601438 8009 PPX 505 7354 PPX TIW
68. 170 mm 16DI1 16DO with 16 inputs and 16 outputs width 235mm 8RO with 8 relay outputs 24 to 60 V DC width 160 mm Electronics Block with dig inp outp for 120 230 V AC width 235 mm 16DI with 16 inputs 16DO with 16 outputs 16RO with 16 relay outputs 8DI 8RO with 8 inputs and 8 relay outputs Electronics block with analog inputs outputs width 160 mm 4 8Al with 4 8 inputs 80 mV 250 mV 500 mV 1000 mV Pt 100 Ni100 thermocouples type J K L E N T V 4Al with 4 inputs 1 25 V 2 5 V 5 V 10 V 0 4 to 20 mA 4AO with 4 outputs 10 V 10 V 20 mA O 4 to 20 mA Labeling strips DIN A4 For electronics blocks 8DI 8DO 16 DI and 16 DO 10 of each For electronics blocks 32 DI 24 DI 8DO 32 DO and 16DI 16DO 7 of each For electr blocks 8 RO 10 of each For electr blocks 16 DO 2A 7 of each For electr blocks 120 230 V AC 7 of each For analog electr blocks 10 of each Manual for the ET 200B l O distributed station German English French Spanish Italian BOGU PROCESS FIE FIELD BUS BUS on j 6ES7 131 0BHO0O0O OXBO 6ES7 131 0OBL00 0XBO 6ES7 131 0BL10 0XBO 6ES7 132 0BL01 0XBO 6ES7 132 0BH01 0XB0 6ES7 132 0BH11 0XBO 6ES7 133 0BN01 0XBO 6ES7 133 0BN11 0XBO 6ES7 133 0BH01 0XBO 6ES7 133 0BH10 0XB0 6ES7 133 0BL00 0XBO 6ES7 132 0GF00 0XBO 6ES7 131 OHF00 0XBO 6ES7 132 0OHF00 0XBO 6ES7 132 0OHH00 0XBO 6ES7 1
69. 1842K bytes 1841K bytes 1840K bytes 1840K bytes 1840K bytes 100K bytes 108K bytes 16K bytes 28K bytes 32K bytes Siemens ST40 Description and Ordering Data Overview Power Supply Specifications Input Specifications AC input voltage Input voltage frequency Input Current maximum operating inrush overcurrent protection Input fusing Output Specifications Voltage Range 5 4 875 to 5 250 12 11 64 to 12 60 12 11 64 to 12 60 4 875 to 5 250 Veyi Run mode sal 3 to 5 volts Battery backup mode Dimensions The load power supplied by the 12 or 12 volt output must not exceed the power supplied by the 5 volt output i e with a 5 A load on the 5 V the load The PPX 575 6660 Power Supply provides up to 185 W to the VME base It operates on 110 VAC input voltage The PPX 575 6663 Power Supply provides up to 300 W PPX 575 6660 Power Supply 110 VAC 85 132 VAC 47 to 63 Hz 5 Arms 50 A peak for up to 100 ms fuse provided 8 A 250 VAC slow blow 3 AG fuse Current Rating 25A 3A 2A 1 A 100 mA 10 3 H x 6 3 D x 3 6 W current supplied by the 12 or 12 must not exceed 2A 245 V current draw must be reduced by the amount of the V The battery will maintain memory for a time inversely proportional to the current consumed e g 5Ah 4 mA 52 days assuming a fully charged battery saby CUrrent used SIMATIC 575 Power Supplies to the VME base It operates
70. 2 505 7016 505 8110 2 505 6504 PPX PPX 505 6508 505 6511 505 6516 505 7028 505 7038 PPX PPX PPX 2587705 8009 505 8111 3 505 8114 505 6308 PPX 505 6408 505 6010 505 6011 505 4317 505 4318 PPX PPX 505 4319 505 8123 1 505 7002 505 8113 2 505 7003 505 8127 1 505 7101 2587678 8010 PPX PPX 2587681 8028 505 8101 2 505 ATM 4120 2587678 8010 505 ATM MANL 3 505 5100 505 8117 2 505 5103 505 8118 1 Ordering Data and System Components SIMATIC 505 Order No Program Port Expander 4 serial port expander PPX 505 2571 Manual PPX 505 8131 1 Programming Tools 505 TISOFT programming software PPX PC505 6263 505 TISOFT upgrade rel 6 1 PPX PC505 UPG63 Manual for 505 TISOFT rel 6 1 PPX TS505 8101 7 Programming Reference for CPU rel 3 1 PPX 505 8104 5 Programming Reference for CPU Rel 4 0 PPX 505 8204 1 Comm ET200 Distributed I O User Manual PPX 505 8206 1 555 1101 1102 Rel 3 1 Firmwr Upg for RBE PPX 2587681 8035 RCC S W Rel 3 52 PPX 2587695 8029 RCC ASIC S W Rel 4 52 PPX 2587695 8030 505 500 A RBC Rel 3 0 Upgr PPX 2587695 8034 505 7201 Upg Rel 3 2 no Manual PPX 2587695 8038 545 CPU Rel 2 1 1 Firm Upg Kit PPX 2601099 8005 545 1102 Rel 3 1 Firmware Upg PPX 2601099 8006 Rel 3 2 Upgr Kit for 505 5184 PPX 2601438 8009 Accessories Cable 545 555 programming PPX 2601094 8001 Interface adapters to ZMT I Os PPX 505 7190 U
71. 2 1BB10 0AA0 6ES7 121 1FA00 0AA0 6ES7 122 1FA00 0AA0 6ES7 122 1HA10 0AA0 6ES7 123 1FB00 0ABO 6ES7 123 1JA00 0ABO 6ES7 123 1GB00 0ABO 6ES7 123 1JBOO OABO 6ES7 124 1FA00 0ABO 6ES7 124 1GA00 0ABO 6ES7 124 1FB50 0ABO 6ES7 123 1GB50 0ABO 6ES7 123 1GB60 0ABO Available soon Available soon 6ES7 120 0AH01 0AA0 6ES7 120 0BH01 0AA0 6ES7 120 1AH00 0AA0 6ES7 120 1BH00 0AA0 6ES7 120 2AH00 0AA0 6ES7 120 2BH00 0AA0 6ES7 192 2XX00 0AA0 6ES7 192 0AA00 0AA0 see IK 10 6ES7 130 1AA00 8AA0 6ES7 130 1AA00 8BA0 6ES7 130 1AA00 8CA0 6ES7 130 1AA00 8DA0 6ES7 130 1AA00 8EA0 4 29 PROFIBUS DP Distributed O ET 200X Application Design 4 30 Fig 4 10 ET 200X compact I O station The ET 200X is a distributed I O drop designed to the IP 67 NEMA 4X degree of pro tection Apart from the input output modules motor starts for any type of three phase AC load are also inte gral to the ET 200X Due to the high degree of orotection and to its rigidity ET200X is particularly suit able for use in the machine environment The ET 200X distributed I O drop comprises e One basic module and e Expansion modules Basic module The ET 200X basic module includes an integrated PROFIBUS DP connection input or output points and all power requirements PROFIBUS and power are wired to a waterproof screw terminal connector making field termination easy Basic modules are available in two different versions e
72. 2 4 A e Italian 6ES7 156 0AA00 8EA0 with degree of protection IP 65 to supply power to the AS Interface PROFIBUS bus connector 6ES5 760 2CB11 with degree of protection IP 66 67 AS Interface female connector 6ES7 194 5AA00 0XA0 for bus signals power supply to connect the AS Interface to the 12 pin with pin insert DP AS Interface link 4 44 Siemens ST40 Software Page TISOFT 5 2 Application Design Ordering Data 5 2 SoftShop S S SIMATIC APT 5 4 Application Design 5 4 Ordering Data 5 4 Siemens ST40 5 1 Software TISOFT Application Design Ordering data TISOFT is a complete programming documenta tion and troubleshooting package for use with all TISOFT is designed for easy use without sacrificing the time saving features that are so vitally important to experienced system programmers From menu driven screens to extensive on line help utilities TISOFT provides the tools that are needed to help you quickly and easily enter and document PLC programs SIMATIC 505 programmable controllers The package runs on an IBM PC AT XT or compatible PC running Maintenance personnel that make changes on the factory floor will find TISOFT easy to use Configurable maintenance charts and advanced troubleshooting aids help you monitor and control the machine process after the automation project is complete As your control needs expand you may find the under MS DOS 6 0 Windows 3 1 only Not suppor
73. 33 0HH00 0XB0 6ES7 134 0KH01 0XBO 6ES7 134 0HF01 0XBO 6ES7 135 0HF01 0XBO 6ES7 193 0BB00 0XA0 6ES7 193 0BD00 OXAO 6ES7 193 0BA00 0XA0 6ES7 193 0BC00 0XA0 6ES7 193 0BF00 OXA0O 6ES7 193 0BE00 OXAO 6ES5 998 4ET11 6ES5 998 4ET21 6ES5 998 4ET31 6ES5 998 4ET41 6ES5 998 4ET51 4 16 1 Input Output signals 24v DC ground Siemens ST40 2 Input Output signals 24v DC ground PE PROFIBUS DP Distributed O ET 200L Block I O not expandable Block I O expandable with SIMATIC Smart Connect One and Two point modular I O new Application Siemens ST40 ET 200L Electronics block PROFIBUS connection ET 200L SC Terminal block TB 16L Electronics block ET 2001 56 16 channels PROFIBUS connection 32 channels ET 200L SC IM SC Terminal block TB 16 IM SC Terminal block TB 16 IM SC PROFIBUS connection 16 channels Fig 4 6 ET 200L complete system 16 channels The ET 200L is a small Block I O complact I O station with ET 200L Not expandable enviromental rating IP 20 Modular I O The ET 200L is used ET 200L SC primarily in areas requiring few inputs outputs as well as in cases where space is restricted The ET 200L is a passive station slave connected to the PROFIBUS DP It is available with digital inputs or outputs in 3 form factors ET 200L terminal block with special electronics block expandable with one SIMATIC Smart Connect
74. 39 8007 2589739 8008 2589739 8010 2589739 8011 2589739 8012 2589739 8013 2589739 8014 2589739 8015 2589739 8016 2801 703 8007 575 2131 575 8101 5 575 8103 1 575 8104 1 575 8103 2 505 8201 1 Siemens ST40 Connectivity Data efesotomasyon com SIMATIC 505 SIMATIC 525 and 535 with Distributed I O SIMATIC 545 and 555 with Remote I O SIMATIC 545 and 555 with PROFIBUS DP I O SIMATIC 505 and 575 System Chassis Siemens ST40 Page A 2 A 3 A 4 A 5 A 6 A 1 SIMATIC 505 Local I O system I O Modules ta I O Base Power Supply 4 Slot PPX 505 6504 110 220 VAC 8 Slot PPX 505 6508 PPX 505 6660 16 Slot PPX 505 6516 24 VDC PPX 505 6663 CPU SIMATIC 525 PPX 525 1102 PPX 525 1104 SIMATIC 535 PPX 535 1212 SIMATIC 545 PPX 545 1103 PPX 545 1104 PPX 555 1105 PPX 555 1106 SIMATIC 555 A 2 Siemens ST40 SIMATIC 525 and 535 System with Distributed I O WO Channel Controller lOCC CPU I PPX 505 6830 PPX 525 1104 505 Base or PPX 535 1212 ay aa 1 an Shielded Twinax ey Base iit 505 Distributed Base Controller DBC 005 Base PPX 505 6840 ai 14 Distributed I O Bases maximum 1 300 feet maximum PLC to End NOTE The part numbers in this illustration are piece part and or spare part numbers for a complete or partial system Refer to the price list section for the available complete or
75. 4096 32768 X TRIG 16 64 Series 505 0 15 bases 324 112 devices Ethernet TCP IP amp MMS TIWAY Modbus PROFIBUS DP 8 FMS AS I 1 RS 232 1 RS 232 422 485 No Requires optional Series 505 Remote I O card The number of devices or stations supported includes both master and slaves Requires optional PROFIBUS DP I O annex card on some models Siemens ST40 Introduction Figure 1 5 Recently introduced O devices include a Communication Port Expander PROFIBUS FMS interface TCP IP Ethernet adapter 120 VAC Isolated Input amp Output modules and a 16 Point Differential Analog Thermocouple and RTD Inputs with more devices planned in the future selection of available software tools including TISOFT with special function programming softShop Windows based programming SIMATIC APT for advanced process control Ethernet for easy third party human machine interface integration and the WinCC Integrated Human Machine Interface SIMATIC 555 384 1800 Kbytes 0 07 ms K 8192 8192 20480 32768 X TRIG 64 256 Series 505 15 bases 112 devices Ethernet TCP IP amp MMS TIWAY Modbus PROFIBUS DP amp FMS AS I 1RS 232 1RS 232 422 485 No Figure 1 6 SIMATIC 575 Advanced VME Controller Built in loops and alarms make programming a simple matter of plugging in critical values in a menu After entering those values the CPU handles all the calculat
76. 545 555 and 575 with 505 remote O channel support Design e The FIM plugs directly into the SIMATIC 505 and requires a single width slot e 9 pin sub D male connec tor to connect a SIMATIC programmer or an AT PC for loading protocols e 9 pin sub D female connector for connection to the CPU via the remote I O cable The FIM appears logically to the PLC as a distributed I O device the Technical specifications Transmission rate e PROFIBUS DP e Simple USS protocol Interfaces e connection to PROFIBUS e connection to 505 CPU such as remote I O e connection to PC PG Supply voltage Current consumption Permissible ambient conditions e operating temperature e transportation storage temp e relative humidity Construction e module format e dimensions W x H x D in mm e weight e space requirements Max number of static connections to be set up simultaneously Siemens ST40 backplane serves only for grounding and power e 9 pin sub D female connector RS 485 for connection to PROFIBUS for drive applications e The module can be connected to the PROFIBUS LAN cable via an RS 485 bus terminal for PROFIBUS or an RS 485 bus connector oran SF bus terminal for the optical PROFIBUS LAN glass e The remote I O base address and the protocol are set with mini rotary switches on the front plate 9 6 to 1 5 Mbit s 4 8 to 38 4 Kbit s 9 pin sub D female connector 9 pi
77. 545 1102 545 1103 545 1104 545 1111 555 1101 333702 complies with EMC Directive 556 1105 555 1106 505 2571 505 2555 A 505 2556 505 2557 505 2580 505 2590 A 505 CP2572 505 3508 505 3516 505 3532 505 3708 505 3716 05 332 505 4008 A 505 4016 A 505 4032 A 505 4108 505 4116 505 4132 505 4208 A 505 4216 A 505 4232 A 505 4308 505 4316 A 505 4317 505 4319 505 4332 505 4408 505 4408 A 505 4416 A 505 4432 A 505 4508 505 4516 505 4532 505 4608 505 4616 505 4632 505 4708 505 4716 505 4732 505 4808 505 4816 505 4832 505 4908 EN55011 1991 Class A EN 50082 2 1995 505 4916 505 4932 505 4908 A 505 4916 A 505 4932 A 505 5100 505 5103 505 5184 505 5190 505 5417 5052398 505 6010 505 6011 505 6108 A 505 6202 505 6204 505 6208 A 505 6308 505 6408 505 6504 505 CP5434 FMS 505 6508 505 CP5434 DP 505 6511 505 6516 505 6660 505 6660 A 505 6663 505 6830 505 6840 505 6850 A 505 6851 A 505 6860 505 7002 505 7003 505 7012 505 7028 505 7038 505 7101 505 7190 505 7201 505 7202 SUS 7339 505 7340 S05 54 505 7510 505 9201 505 9202 The products listed above comply with the requirements of the EMC Directive 89 336 EEC intended for use in industrial environments when installed in accordance with User Manual specifications and when installed in a grounded NEMA 12 or better metal cabinet Siemens ST40 1 13 Introduction SIMATIC PCS SIMATIC PCS is an integrated fam
78. 6 ES7 321 1BH50 0AA0 6 ES7 321 1BL00 0AA0 6 ES7 321 7BH0OO OABO 6 ES7 321 1EH01 0AA0 6 ES7 321 1FF01 0AA0 6 ES7 322 1BH01 0AA0 6 ES7 322 1BL00 0AA0 6 ES7 322 8BF00 0ABO 6 ES7 322 1EH01 0AA0O 6 ES7 322 1BF01 0AA0 6 ES7 322 1FF01 0AA0O 6 ES7 322 1HF01 0AA0 6 ES7 322 1HH00 0AAO 6 ES7 323 1BH00 0AA0 6 ES7 323 1BL00 0AA0 6ES7 331 7KF01 0ABO 6ES7 331 7KB01 0ABO 6ES7 332 5HDO1 0ABO 6ES7 332 5HB01 0ABO 6ES7 334 0CE01 0AA0 6ES7 321 7RDOO OABO 6ES7 322 5SD00 0ABO 6ES7 322 5RDOO OABO 6ES 331 7RD0O0O OABO 6ES 331 7SF00 0ABO 6ES7 332 5RD00 0ABO 6ES7 350 1AH01 0AE0 6ES7 351 1AH01 0AE0 6ES7 352 1AH01 0AE0 6ES7 374 2XH01 0AA0 6ES7 370 0AA01 0AA0 6ES7 307 1BA00 0AA0 6ES7 307 1EA00 0AA0 6ES7 307 1KA00 0AA0 1 Power feed through backplane bus 2 With S7 masters only 3 Intrinsically safe 4 8 Specs Requirements IESO 1 Slot 1 Slot 1 Sie 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot islet 1 Slot IESO 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot 1 Slot Slot 1 Sot 1 Slot 2 Slots 2 Slots 1 Slot 1 Sot Accessories 5 Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories
79. 68 Part 2 27 half sine 15 g 11 ms arta Siemens ST40 PROFIBUS DP Distributed O ET 200B continued Ordering data Terminal block TB1 DC with 3 tier screw type terminals for digital 24 V DC electronics blocks with a width of 160 mm e g 16DI TB1 4 DC with 4 tier screw type terminals for digital 24 V DC electronics blocks with a width of 160 mm e g 16DI TB2 DC with 3 tier screw type terminals for digital 24 V DC electronics blocks with a width of 235 mm e g 32DI TB2 4 DC with 4 tier screw type terminals for digital 24 V DC electronics blocks with a width of 235 mm e g 32Dl1 TB3 DC with 3 tier spring type terminals 1 for digital 24 V DC electronics blocks with a width of 160 mm e g 16DI TB3 4 DC with 4 tier spring type terminals for digital 24 V DC electronics blocks with a width of 160 mm e g 16DI TB4DC with 3 tier spring type terminals for digital 24 V DC electronics blocks with a width of 235 mm e g 32Dl1 TB4 4 DC with 4 tier spring type terminals for digital 24 V DC electronics blocks with a width of 235 mm e g 32Dl1 TB6 AC with 3 tier screw type terminals for digital 24 V DC electronics blocks with a width of 235 mm TB8 with spring type terminals for electronics blocks with analog inputs outputs analog terminal block Bus connection plug for PROFIBUS Max data trans rate 12 Mbit s degree of protection IP 20 with vertical outgoing cable
80. 6ES7 194 1AA00 0XA0 6ES7 194 1LY10 0AA0 Z Z specify length in meters 6ES7 194 1LY00 0AA0 Z Z specify length in meters 3RX1 667 Available from Franz Binder GmbH amp Co Postfach 1152 D 74148 Neckarsulm 3RX1 668 6ES7 194 1KA00 0XA0 Available from Lumberg GmbH amp Co Postfach 1360 D58569 Schalksm hle Federal Republic of Germany Automation Catalog 3 Franz Binder GmbH amp Co Postfach 1152 D 74148 Neckersulm Federal Republic of Germany Plug Connector Catalog Murr Elektronik GmbH Postfach 1165 D 71567 Oppenweiler Federal Republic of Germany Standard Catalog 3RX9 802 0AA0 Siemens ST40 BOOHER PROCESS FIE FIELD BUS BUS ion Jn ET 200X continued Ordering data continued Accessories for EM300 Load supply connector housing for EM 300 angular with heavy guage threaded joint connectors for power supply and transmission or for load connection Qty 10 Male insert for load supply connector 6 pin for power transmission and load connection Qty 5 Contact pins for male insert Qty 15 1 5 mm 2 5 mm Female insert for power supply 6 pin for power supply Contact sockets for female insert Qty 15 1 5 mm 2 5 mm Criminping tool for contact pins and contact sockets Extraction tool for contact pins and contact sockets Connecting cable for EM300 for transmitting power through to adjacent feeders 0 11m 2 5mm Sealing cap for unused load supply
81. 832 Kbytes w DP Slot 575 2105 SIMATIC 575 CPU 1 8 Mbytes w DP Slot 575 2106 8192 digital 8192 analog O Slot for 505 I O or PROFIBUS DP annex card 9 slot base with 1 spacing 575 2124 505 Remote I O annex card 575 2126 PROFIBUS DP I O annex card 505 CP5434 DP 16 slot base with 0 8 spacing 575 2130 32 pt input 110 V AC 575 4232 32 pt input 24 V DC 575 4332 16 in 16 out 24 V DC 575 4366 32 pt output 0 5 A 24 V DC 575 4532 16 pt output 110 V AC 575 4616 32 pt output 2 0 A 24 V DC 575 4732 16 pt output relay O 5 A 575 4916 Power supply 185 watt 575 6660 Power supply 300 watt 575 6663 All part numbers for manuals are for English versions Contact your Siemens Representative for manuals in other langages 7 4 Accessories 9 slot support rail 1 blank bezel Filler panel 0 2 Filler panel 0 4 Battery 4 V 5 AH I O connector Fuse 8 Amp for 575 6660 IC 68882 coprocessor Daisy chain jumper assembly J2 power connector Fuse kit 575 6663 0 8 blank filler panel 0 6 blank filler panel 16 slot mounting rails 575 2103 2104 rel 4 0 firmware upgrade Fan pack for 16 slot 0 8 base Manuals User manual 575 system rel 3 1 575 interboard communications spec 575 task codes manual 575 Rel 3 1 Int Comm User Manual User manual 545 555 575 Rel 4 0 system w PROFIBUS Order No 2589739 8001 2589739 8003 2589739 8004 2589739 8005 2589739 8006 25897
82. 96 x 192 11 54 x 7 49 282 x 178 x 59 11 x 6 94 x 2 3 with direct with direct keypad module keypad module and connecting diskette drive and cable connecting cable D 79 mm 3 08 Oto 50 C 4 to 45 ON 32 to 122 F 40 to 113 F 20 to 60 C 50 to 140 F 85 no permissible condensation 482 x 310 18 79 x 12 09 436 x 295 x 85 17 x 11 5 x 3 32 e Panel cut out W x H x D Ambient temperature Non operating temperature Relative humidity max Order No Communications manual Guide for connecting operator panels to programmable controllers English 6AV3 991 1BC06 2AB0 SIMATIC HMI ProTool configuring software for configuring the OP3 5 7 17 27 35 TP27 37 and TD17 with 8 Mbytes RAM on PCs multilingual screen forms German English French Italian or Spanish on CD ROM single license with configuring guide in German English French Italian Spanish 6AV9 620 1AA07 1AN0T Connecting cables See Catalog Siemens ST 70 PROFIBUS DP bus cable SeeCatalog Siemens ST 70 PROFIBUS DP bus connector for SICOMP PCs and OPs degree of protection IP 20 axial cable outlet 6GK1 500 0EA00 D 158mm 6 16 Depends on user memory Subject to the following export regulations AG N AL EC B Data memory available for records max 64 Kbytes and ECCN 4D96G Not usable simultaneously Siemens ST40 6 7 SIMATIC human machine interface systems Interface Cable Selection Guide
83. A 4X for purely digital modules Thermoplastic fiber glass reinforced Degree of protection Material Ambient conditions Temperature Temperature change Relative humidity Atmospheric Pressure Fon 0 w0 55 GST F From 15 to 95 Class 2 in acc with IEC 1131 2 From 795 to 1080 hPa Mechanical loading e Vibration Vibration tested in acc with IEC 68 Part 2 6 sine 10 Hz lt f lt 58 Hz const amplitude 0 075 mm 58 Mza f lt 150 MHZ const acceleration 5 g tested with 10 9 load feeders const acceleration 2 g Shock tested in acc with IEC 68 Parts 2 to 27 half sine 15 g 11 ms UL CSA FM e Shock Approvals Siemens ST40 4 31 PROFIBUS DP Distributed O ET 200X continued Technical specifications basic modules BM 141 basic module Dimensions W x H x D in mm in e Single unit e Pitch unit Transmission rates Number of inputs Cable length unshielded Number of exp modules that can be connected Number of load feeders that can be connected Rated supply voltage for the electronics 1L e Polarity reversal protection e Short circuit protection Rated Load voltage 2L e Polarity reversal protection max max max DI 8 x 24 V DC 134 x 110 x 55 5 22 X 4 29 X 2 14 TOY x 110 e554 X429 X 2 14 Up to 12 Mbit s 8 30 m 7 4 BENING No Yes electronic Z4VABE No Technical specifications basic modules BM 142 basic module Dimensions W x H x D in mm in
84. ATIC SINUMERIK SINEC are registered trademarks of Siemens AG APT and PCS are trademarks of Siemens Energy amp Automation Inc Windows is a registered trademark of Microsoft Corp All other trademarks belong to their respective owners B 8 We reserve the right to adjust the prices and shall charge the prices applying on the date of delivery Siemens ST40
85. AY 8127 2 Siemens ST40 PROFIBUS DP Distributed I O efesotomasyon com Overview Page Introduction 4 2 SIMATIC ET 200M 4 3 SIMATIC ET 200B 4 10 SIMATIC ET 200L 4 15 SIMATIC ET 200X 4 30 PROFIBUS DP AS i link 4 41 Siemens ST40 4 1 PROFIBUS DP Distributed 1 O Introduction Application 4 2 In conventionally automated plants I Os are plugged directly into the programmable controller Frequently this leads to extensive wiring with m High cabling costs and Reduced flexibility in the case of modifications and expansions Linking the components via an open standardized fieldbus system provides a solution to these problems in plants automated with SIMATIC programmable controllers A distributed configuration means The programmable controllers 1 O modules and field devices are connected over a single cable known as a fieldbus The I O modules can be installed in the immediate vicinity of the sensors and actuators The process signals can be converted and processed locally Programming can be carried out in the same manner as with conventional configurations The following can be connected to the PROFIBUS DP fieldbus Active stations The SIMATIC S7 300 400 SIMATIC M7 300 400 automation systems SIMATIC S5 115U H S55 135U S5 155U H and SIMATIC 505 programmable controllers as well as from other manufacturers Programming devices and Al compatible PCs m SIMAT
86. Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories Accessories 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 SOU 53 6 50 9 SOO 00 9 5 0 8 5 6 5 6 5 6 oan on Slot No 2 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slots 3 10 Slot 1 Slot 1 Slot 1 1000 1 MA 25 MA 10 mA 25 MA 55 mA 16 mA 29 mA 80 mA 90 mA 70 MA 184 mA 40 mA 100 mA 40 mA 100 mA 40 mA 55 mA 60 mA 60 mA 60 mA 60 mA 55 mA 80 mA 70 mA 70 mA 60 mA 120 mA 80 mA 160 mA 180 mA 100 mA 80 mA 5 MA PROFIBUS DP Distributed O Power Consumption from backplane bus Siemens ST40 PROFIBUS DP BEBE en ee eee eee PROCESS FIELD BUS ai Distributed I O EST Configuring ET 200M continued Accessories Ordering Data Order No Ordering Data Order No DIN Rail Labeling strip 6ES7 392 2XX00 0AA0 160 mm 6ES7 390 1AB60 0AA0 Label cover 6ES7 392 2X400 0AA0 482 mm 6E
87. Basic module with integral 8DI 24 V DC e Basic module with integral ADO 24 V DC 2A The modular design the high degree of protection and plug in connections throughout permit rapid and optimum adaptation to the control functions of a machine Even in the case of frequently changing requirements the equipment setup times can be significantly reduced by swapping and combining different basic and expansion modules Expansion module On the right hand side of the basic module up to 7 expansion modules can be connected via integrated plug in connections 6 of which can be load feeder modules for any AC loads On installation all signal leads and auxiliary voltages for the inputs and outputs are looped through the integrated backplane of each module The inputs and outputs themselves are connected to the actuators and sensors via standard 5 pin M12 connectors In the case of 8 channel digital inputs two inputs are assigned to the M12 connectors Thanks to a transmission rate of up to 12 Mbit s on PROFIBUS DP the ET 200X is also ideal for implementing extremely time critical applications EMERGENCY STOP concepts are easily implemented due to the separate auxiliary supply on the modular motor Starter The following expansion modules are available e Digital modules to a granularity of 4 or 8 Range Expansion module 8 DI 24 V DC Expansion module 4DI 24 V DC Expansion module 4 DO 2A 24 V
88. DC e Expansion module with load feeders Direct starter or reversing starter up to 400 V AC 9600 VAC to UL and CSA up to 5 5 kW incl protection functions circuit breaker Siemens ST40 OOOH PROCESS FIE FIELD BUS BUS zonn Mes ET 200X continued Design continued Principle of operation Parameterization Technical specifications Plug in electronic modules Connection method Transmission rate Galvanic isolation Supply voltage Supply current internal electronics and sensor supply for overall configuration eup to 40 C eup to 55 C Load current for ET200X eup to 40 C e up to 55 C For overall configuration with further looping several ET 200Xs eup to 40 C e up to 55 C Supply voltage for loads for overall configuration several load feeders e with core cross section of 1 5 mm max e with core cross section of 2 5 mm max max max max max max max e Analog modules to a granularity of 2 range Expansion module 2 Al 10V Expansion module 2Al 20 mA 4 DMU Expansion module 2Al 4 to 20 mA 2 DMU Expansion module 2 Al RTD PT 100 Expansion module 2 AO 10 V Expansion module 2 AO 20 mA 4 to 20 mA The user program that is executing in the programmable controller can access the inputs and outputs of the ET 200X I O drop in the same manner as the inputs and ouputs of the central controller When an ET 200X is conn
89. IC Human Machine interface HMI operator panel Passive stations ET200M L B C U and 505 RBC distributed I O S5 95U DP slave S5 115U S5 135U S5 155U and DP AS I link transceiver lan e eee eee eee PROCESS FIELD BUS mes S7 300 S5 95U DP slave ET 200B Hi sao A SIMATIC HMI OP wll SIMATIC 505 mist SIMATIC HMI OP Field devices EIST DP AS i Link S5 95U DP master Slaves Master PROFIBUS DP Fig 4 1 Example of a distributed I O configuration E Human machine interface Additional field devices as well as third party devices with slave interface module The following pages describe the distributed O stations the interface modules for PROFIBUS DP and the fieldbus itself Siemens ST40 OOOH PROCESS FIE FIELD BUE BUS ion Je ET 200M Application Design Siemens ST40 Fig 4 2 ET 200M modular I O station The ET 200M is a modular I O station for high density configuration with a degree of protection IP 20 It can be expanded with the signal function and communication modules of the S7 300 programmable controller The modular ET 200M I O station consists of IM 153 interface module Up to 8 I O modules of the S7 300 programmable controller m Power supply if required No definite slots are assigned to the I O modules The modules can be combined freely PROFIBUS DP Distributed O ki B 1
90. Length in m For further information see Catalog IK 10 SIMATIC NET ETHERNET 727 1 dropcable Application SIMATIC NET 727 1 have AUI interfaces It is also used to connect dropcable is used to connect transceivers fan out units switches repeaters and terminals equipped with AUI star couplers with AUI fan out units to Ethernet interfaces to Ethernet interface cards transceivers network components that Design Consists of 4 separately Has a 15 pin sub D plug shielded twisted pairs and a 15 pin sub D socket covered with an additional at each end overall shield Ordering data Order No 727 1 dropcable Length 3 2m 10 5 ft 6ES5 727 1BD20 10 m 32 8 ft 6ES5 727 1CB00 15 m 49 2 ft 6ES5 727 1CB50 20 m 65 6 ft 6ES5 727 1CC00 32 m 105 ft 6ES5 727 1CD20 50 m 164 ft 6ES5 727 1CF00 For further information see Catalog IK 10 Siemens ST40 3 19 SIMATIC NET Industrial communications Industrial Ethernet bus components SIMATIC NET Industrial Ethernet industrial twisted pair wiring cable Application SIMATIC NET industrial transceiver or via the TPTR twisted pair wiring cable is plug in transceiver to a used to connect a terminal twisted pair plug in unit in via its built in twisted pair the SIMATIC NET OLM ELM or star coupler ASGE Application 2x2o0r4x2 wires Each pair wrapped in Outer shield of tin plated plastic sheet and shielded copper wire braid on all Each wire pair stranded a with two thicknesses of pairs
91. Link Modules OLMS The PROFIBUS optical link modules can be used to Configure PROFIBUS optical networks of bus simple ring and star topology Interconnect PROFIBUS electrical and optical networks Construct PROFIBUS redundant fiber optic rings One 3 channel module or two 4 channel module fiber optic conductor interface pairs with standards BFOC socket connectors ST compatible for connecting fiber optic conductors PROFIBUS L2 OLM S4 Optical link module for glass fiber optic conductors 4 channel version PROFIBUS L2 OLM S3 1300 Optical link module for glass fiber optic conductors for long distances 3 channel version PROFIBUS L2 OLM S4 1300 Optical link module for glass fiber optic conductors for long distances 4 channel version The OLMS are available for both glass fiber and plastic fiber conductors They come in two versions Three channel module for linking two PROFIBUS segments via fiber optic conductors using RS 485 transmission technology or for configuring simple ring topologies Four channel module for configuring bus or star topologies or redundant optical rings The OLMs snap onto a DIN rail or flush mount using machine screws Order No 6GK1 502 4AB10 6GK1 502 3AC10 6GK1 502 4AC10 Siemens ST40 ie ee ga PROFIBUS optical link plug OLP SIMATIC NET Industrial communications PROFIBUS bus components Application Design Siemens ST40 Optica
92. MATIC APT Application Productivity Tool Application Design Siemens ST40 505 SoftShop is a complete Windows 3 12 NT and 95 programming documentation and trouble shooting package for use with all SoftShop gives first time users the familiar easy to use Windows environment to get up to speed fast while giving experienced programmers easy access to a wealth of powerful features the SIMATIC 505 is famous for This new package has all the features you have come to expect from a Windows application such as toolbar instruction picks cut amp paste SIMATIC APT Application Productivity Tool is an integrated control system design environment that uses computer aided software engineering CASE SIMATIC APT provides a natural means of mapping the physical process into the control system It encourages the partitioning of the plant processes into a hierarchical structure which is easier to understand and implement APT uses a graphical approach to design GRAFCET techniques are used for developing sequential logic APT also has a graphical representation for continuous control processes based on the SAMA standard Development of lower level control actions are simplified by using a library of devices and continuous function blocks that include internal interlocks and comprehensive auxiliary information 525 535 545 555 565 575 Programmable Controllers as well as all older 500 series m
93. NOTE The CPU has 23 552 control relays CRS The following are retentive 769 1024 1793 2048 2817 3072 3841 4096 4865 5120 5889 6144 6913 7168 7937 10240 2 14 Block Allocation Size 1K byxtes 1K bytes 1K bytes 1K bytes 1K bytes 1K bytes 1024 per block 64 per block 1024 per block 1024 per block 1024 per block Block Allocation Size 1K byxtes 1K bytes 1K bytes 1K bytes 1K bytes 1K bytes 1024 per block 64 per block 1024 per block 1024 per block 1024 per block Required per Block 3K bytes 1K bytes 1K bytes 1K bytes 1K bytes 1K bytes 5K bytes 3K bytes 1K bytes 2K bytes 1K bytes Required per Block 3K bytes 1K bytes 1K bytes 1K bytes 1K bytes 1K bytes 5K bytes 3K bytes 1K bytes 2K bytes 1K bytes Minimum Size 1K bytes 1K bytes OK bytes OK bytes OK bytes OK bytes 1024 64 1024 1024 1024 Minimum Size 1K bytes 1K bytes OK bytes OK bytes OK bytes OK bytes 1024 64 1024 1024 1024 Maximum Size 2104 2105 273K bytes 187K bytes 816K bytes 1840K bytes 816K bytes 816K bytes 20 480 2304 16 384 14 336 32 768 Maximum Size 1856K bytes 614K bytes 1841K bytes 1840K bytes 1840K bytes 1840K bytes 20 480 2304 16 384 14 336 32 768 Total Required for Maximum 2104 2105 819K bytes 817K bytes 816K bytes 1840K bytes 816K bytes 816K bytes 100K bytes 108K bytes 16K bytes 28K bytes 32K bytes Total Required for Maximum
94. Passive module Active module gt without slave ASIC with slave ASIC Repeater 1 Actuator Sensor 2 Ton Actuator sensor Ji E with slave ASIC Ni without Slave ASIC n F a AS Interface cable 1 As of now extenders cannot be used a e i Feeder without AS Interface chip Fig 3 12 Using DP AS interface Link 20 to interface PROFIBUS DP with AS Interface For further information please see section 4 PROFIBUS System connection for PC PG PROFIBUS system connection for PC PG CP 5412 A2 ISA e CP with its own microprocessor HARD NET e Interface software runs on the CP e PC host is relieved of communications tasks CP 5411 PCMCIA CP 5411 PCI e CPs without microprocessors SOFT NET e Entire protocol software runs on the PC host loading of the host Siemens ST40 e Multi protocol up to two protocols can be operated simultaneously for PROFIBUS DP PROFIBUS FMS S7 functions SEND RECEIVE e PG functions e Single protocol for PROFIBUS DP S7 functions SEND RECEIVE e PG functions contained in STEP 7 3 15 PARLOTEL PROCESS FIELD BUS SIMATIC NET Industrial communications Interface modules for PROFIBUS PERG CP 5412 communications processor for programming devices and PCs Personal computers with ISA Send Receive interface Introduction slots and the PG 740 760 FDL for peer to peer programming devices can be communication data c
95. Runtime amp Development 256 Tags Runtime amp Development 1024 Tags Runtime 8 Development 64K Tags Powerpack Tag Upgrades Powerpack RT 128 to 256 Tags Powerpack RT 128 to 1024 Tags Powerpack RT 128 to 64K Tags Powerpack RT 256 to 1024 Tags Powerpack RT 256 to 64K Tags Powerpack RT 1024 to 64K Tags Powerpack RT D 128 to 256 Tags Powerpack RT D 128 to 1024 Tags Powerpack RT D 128 to 64K Tags Powerpack RI D 256 to 1024 Tags Powerpack RT D 256 to 64K Tags Powerpack RT D 1024 to 64K Tags Drivers ALLEN BRADLEY DF1 ALLEN BRADLEY Comb sol GE SNP SNPX Mitsubishi MELSEC FX MODICON ModBus SIMATIC 505 Ethernet L4 SIMATIC 505 TCP IP SIMATIC PROFIBUS DP SIMATIC S5 Ethernet L4 SIMATIC S5 Ethernet TF SIMATIC S5 S7 PROFIBUS FMS Options WinCC Redundancy WinCC User Archives WinCC Server Option Miscellaneous WinCC Manuals WinCC Upgrade Ver 3 1 to 4 0 WinCC Lunch amp Learn 128 RT amp C WinCC System Integrator Program are drivers for SIMATIC S5 S7 and 505 as well as DDE Part Number GAV6 3811BC040AX0 6AV6 3811BD040AX0 6AV6 3811BE040AX0 GAV6 3811BF040AX0 6AV6 3811BM040AX0 GAV6 3811BNO40AXO GAV6 3811BP040AX0 GAV6 3811BQ040AX0 GAV6 3711BD000BX0 GAV6 3711BEOOOBXO GAV6 3711BFOOOBXO GAV6 3711BGOOOBXO GAV6 3711BHOOOBXO GAV6 3711BJOOOBXO 6AV6 3711BD100BX0 6AV6 3711BE100BX0 6AV6 3711BF100BX0 6AV6 3711BG100BX0 GAV6 3711BH100BX0 6AV6 3711BJ100BX0 6AV63711CD04
96. S 5412 Windows NT software for FMS protocol including configuring software running on CP5412 A2 under Windows NT 4 0 on CD ROM product information in German English DP Interface DP 5412 MS DOS Windows software for DP protocol and software for FDL interface including configuring software running on CP 5412 A2 under MS DOS from V6 2 and WfW from V3 11 On CD ROM 6GK1 702 5FH41 3AA0 6GK1 702 5FB41 3AA0 5GK1 702 5DA41 0EA0 Production information in German English DP 5412 Windows 95 software for DP protocol and FDL interface including configuring software running CP 5412 A2 on CD rom product information in German English 3 16 6GK1 702 5DH41 3AA0 The communications processors are plugged into a short slot on the programming device DP 5412 Windows NT software for DP protocol and FDL interface including configuring software running on CP 5412 A2 under Windows NT 4 0 on CD ROM Production information in German English S7 functions S7 5412 MS DOS Windows software for S7 functions including configuring software running on CP 5412 A2 under MOS DOS from V6 2 and WfW from V3 11 on 3 1 2 floppy disk product information in German English S7 5412 Windows 95 software for S7 functions including configuring software running on CP 5412 A2 on CD ROM product information in German English S7 5412 Windows NT software for S7 functions including configuring software run
97. S7 390 1AE80 0AA0 530 mm 6ES7 390 1AF30 0AA0 Front conn 20 pin screw contacts 6ES7 392 1AJ00 0AA0 830 mm 6ES7 390 1AJ30 0AA0 Front conn 20 pin spring loaded cont 6ES7 392 1BJOO OAAO 2000 mm 6ES7 390 1BC00 0AA0 Front conn 40 pin screw contacts 6ES7 392 1AM00 0AA0 Shield Element 6ES7 390 5AA00 0AA0 Cable compartment LK 393 6ES7 393 4AA00 0ABO Shield connecting terminal 2 pieces for 2 cables 2 to 6 mm 6ES7 390 5AB00 0AA0 for 1 cables 3 to 8 mm 6ES7 390 5BA00 0AA0 for 1 cables 4 to 13 mm 6ES7 390 5CA00 0AA0 Siemens ST40 4 9 eae ae PROCESS FIELD BUS Foun ET 200B Application Design 4 10 lierra binck Fig 4 5 The ET 200B is a small compact I O block with small mounting depth and degree of protection IP 20 Numerous analog and digital input output modules are available The compact ET 200B O consists of e Terminal block and e Electronics block The interface module to PROFIBUS DP is already integrated in the electronics block Terminal block The terminal block accommodates the electronics block The wiring Is attached to the terminal block thus no cables need be separated when the electronics block is replaced The terminal block can be mounted on flat surfaces or ona Standard DIN rail The unit can be mounted horizontally and vertically Compact ET 200B O block The ET 200B is primarily used in areas requiring few inputs outputs or where
98. SIEMENS SIMATIC 505 Controllers Catalog ST 40 Introduction system efesotomasyon com Networking Distributed I O Software Human Machine Interface Ordering Data Connectivity Drawings C E Marks WrnNnonouonnkh wlpP Introduction Contents Overview Introduction Software SIMATIC Human Machine Interface Quality SIMATIC PCS Siemens ST40 Page 13 1 4 van WAZ 1 13 1 14 1 1 Shortcut to savings Some decisions are intuitive Menu driven commands for all types of programming tasks Real shortcuts Tool bars Cut and paste Point and click Introducing the real Windows operating system for programing Siemens SIMATIC 505 series controllers The benefits are easy to see Import your existing TISOFT program tiles 505 SoftShop tor Windows supports the full family of processors and their programming instructions Includes 520 525 530 535 545 555 560 565 575 controllers The new 505 SoftShop simplifies all your programming activities with familiar Windows features and icons that make data entry and routine functions become just that routine TOOLBAR configurations are simplified with views that automatically change depending on CPU capacity and programming application And point and click options allow you to view multiple data windows insert sections of logic and validate logic already entered It s the logical thing to do An exclusive REWIRE
99. SIMATIC S7 200 S7300 400 The SIMATIC S5 90U through S5 135U The SIMATIC 505 PLC 525 535 545 555 5651 PC systems free serial link Other PLCS Communications through The built in programming device PG port of the 505 programmable controller The built in PROFIBUS DP port on appropriate 505 programmable controllers Password protection also for individual functions Recipe management The OP37 also has the following features Color LCD passive TFT option Higher resolution 640 x 480 pixels Extended operator functions provided by extra soft keys and function keys Diskette drive 6 5 SIMATIC human machine interface systems Machine level control and monitoring OP27 and OP37 operator panels continued Configuring Technical specifications Operator panel Supply voltage Power consumption without option eat 24 V DC typ eat 24 V DC max Memory e Firmware user memory e RAM Clock Windows based SIMATIC Human Machine Interface ProTool configuring software The Windows based SIMATIC ProTool software is available for configuring the OP7 17 27 37 and TP27 37 operator panels The configuration data are entered on a programming device PG or PC stored on hard drive or diskette and then transferred to the RAM of the operator panel During configuration there is no need for a connection between the PG or PC and the operator panel off line programming A cable is
100. Siemens ST40 4 27 PROFIBUS DP Distributed O PROFIBUS DP Interface IM SC Design i alfa f P j Eas PROCESS FIELD BUS BUS Fig 4 9 Compact I O unit ET 200L SC ET 200L with 32 channels The IM SC is a PROFIBUS DP interface module which plugs into the TB16 IM SC terminal block As for the ET 200L family the maximum transmission rate is 1 5 Mbit s A special DP connector with screw terminals is used for connection to PROFIBUS DP The connector is supplied with the IM SC Principle of operation The IM SC has the possibility of using fast analog modules Data transmission between the analog SC electronic module and the IM SC has been increased for that purpose Three analog modules of SIMATIC Smart Connect have a conversion time of less than 3 ms per channel 4 28 Terminal block TB16 IM SC The TB16 IM SC terminal block provides 8 slots for smart Connect electronic modules and can be extend ed by one TB16 SC terminal block Up to 32 SC channels are thus available for linking to PROFIBUS DP Mixed configurations with a low number of channels per station can be implemented at a low cost with the IM SC When an IM SC station is connected to master modules not parameterized with COM PROFIBUS or STEP 7 third party master modules a GSD file can The same auxiliary terminals can be latched onto the TB16 IM SC as onto the TB16 SC Actuators and sensors with
101. T 200M continued Design Configuration with active bus modules Principle of operation Configuring and parameterizing Calculation of the required frame length for configuring and parameterization frame Siemens ST40 There are various bus modules available for configuring the ET 200M These are mounted on special rails E BM PS IM bus modules for power supply and IM 153 BM 2x40 bus modules for 2 I O modules with 40mm width BM 1x80 bus modules for 1 1 0 modules with 80mm width The input outputs of the modular ET 200M station can be accessed from the user program in the automation system in the programmable controller in the same manner as the inputs and outputs of the central controller The communication across PROFIBUS is handled completely by the master interface module in the central controller and the IM 153 interface modules An EX dividing panel is available as an accessory that can be inserted between each bus module m Simple assembly The bus modules are swung onto the DIN rail butted side to side and secured with lateral plug in connectors The modules can then be swung onto the bus modules and screwed into position establishing contact with the bus modules connector Correct ET 200M operation is verified by way of diagnostic functions The ET 200M diagnoses m Module faults m Short circuits outputs m Bus errors i e errored data transfer m 24 V DC
102. T40 Introduction Quality Quality is at the center of everything we do DIN ISO 9001 includes areas such as responsibility the quality assurance system contract review design control document control purchasing identification and traceability process control inspections inspection media inspection status handling of defective products correction measures materials handling stocking packaging and dispatch Quality Our quality management system completely fulfills the requirements of the DIN ISO 9001 standard identical to EN 29 001 and ISO 9001 Meticulous attention to detail and continuous monitoring are necessary on a daily basis to produce SIMATIC products of the quality that you the user have come to expect The certificates are available l in several languages Our quality management guag system assures that all of our employees achieve an optimum level of quality in their respective areas of responsibility 505 System CE Declaration of Conformity Siemens Industrial Automation Inc 3000 Bill Garland Road Johnson City TN 37601 Manufacturer s Name Manufacturer s Address Siemens AG Automation Engineering Department AUT 125 Postfach 1963 D 92209 Amberg Germany Manufacturer s Agent declares that the product Product Name SIMATIC 505 System Model Numbers 505 7016 505 ATM 4120 555 1103 505 CP 1434TF 555 1104 525 1102 525 1104 535 1212 545 1101
103. TIC NET Terminated glass fiber optic glass fiber optic cable cable is available in the ee See following increments 1 m to 20 m 3 28 ft to 65 6 ft 1m 3 28 ft depending on the total gt 20 m to 50 m 65 6 ft to 164 ft 2m 6 56 ft length 50 m to 100 m 164 ft to 328 ft 5m 16 4 ft gt 100 m to 500 m 328 ft to 1640 ft 10 m 32 8 ft gt 500 m to 1000 m 1640 ft to 3280 ft 50 m 164 ft Siemens ST40 3 7 SIMATIC NET Industrial communications PROFIBUS bus components RS 485 IP 20 repeater for data transfer rates of up to 12 Mbps Application Design Ordering data RS 485 IP 20 repeater 24 V DC IP 20 housing for data transfer rates of up to 500 Kbps RS 485 IP 65 repeater 24 V DC IP 65 housing for data transfer rates of up to 500 Kbps Repeater in IP 20 housing Two terminal blocks for segment connection Order No 6GK1 510 0AC00 6GK1 510 0AD00 For further information see Catalog IK 10 PROFIBUS ILM infrared link module Wireless PROFIBUS link for all protocols Sturdy construction features IP 65 NEMA 4 15 m 49 ft range Application 3 8 The RS 485 IP 20 repeater connects two PROFIBUS bus segments to a maximum of 32 stations using RS 485 technology It expands the data transfer rate capability of PROFIBUS to include speeds of 3 6 and 12 Mbps Terminal block for power supply 24 V DC external Interface for PGs and PCs RS 485 IP 20 repeater 24 V DC for data
104. You know the story all too well increasing competitive pressure and more demanding control strategies make choosing the right automation control system more important and challenging than ever Today it s no longer feasible to have different controllers for different applications Flexibility is as important in automation control as capability And no product exemplifies those traits better than the SIMATIC 505 family of advanced controllers from siemens affordability 505 controllers feature such high performance capabilities as the largest mid range memory and the fastest scan time available New generation 555 controllers will soon be the first PLC to offer built in auto loop tuning So they ll easily handle both large process programs and high performance machinery PLC familiar platform Built in control for continuous batch and discrete control applications is also provided as standard Plus a comprehensive selection of pre programmed PID algorithms make sophisticated closed loop programming a snap Over the years continuous oroduct development has kept the entire 505 family at the forefront of control technology From their unique ability to handle both process and discrete control applications with equal competency to the open connectivity of their standard PROFIBUS network SIMATIC 505 controllers can help you stay ahead of your competition Figure 1 4 SIMATIC 555 Each PID loop i
105. ability 12 31 95 Low Voltage 12 31 96 Machinery 12 31 94 Incidental Product covered by the new approach directives cannot be sold into the EU without the CE mark after the implementation dates listed above Siemens ST40 EC Regulation 89 336 EEC Commonly known as the EMC Directive General Notes to the Manufacturer of Machines EN 60204 1 Paragraph 4 Paragraph 11 2 Paragraph 12 3 Paragraph 20 4 Siemens ST40 Products which have the CE marking meet the requirements of the EC regulations 89 336 EEC Elektromagnetische Vertaeglichkeit Electomagnetic Immunity Usage Industrial Electrical Equipment of Machines Corresponding to EN 60204 as Referred to by 89 392 ECC commonly known as the Machinery Directive The SIMATIC 505 automation system is not a machine in the sense of the EC regulations for machines Subject Criterion General Requirements Digital input output interface Programmamble controls Voltage tests General Information C E Certification of SIMATIC 505 The SIMATIC 505 products can be used in industrial applications since they meet the following requirements Emissions EN50081 2 1993 That s why there is no declaration of conformity concerning the EC regulations for machines 89 392 ECC However when used to automate a machine The SIMATIC 505 is part of the electronic equipment of the machine and therefore must meet minimum
106. al channel 3 Input signal channel 2 Output signal channel 3 Output signal channel 2 DI 8 x 24 V DC S87 x 110 533 4 29 214 60 x 1110 xX 55 234 4 29 x 2 14 4 max 30 m to ena max 16 mA PAN ee 13 10 30 V O 0 5 V 1 216 4 6 ms In acc with IEC 1131 Type 2 Possible max 1 5 mA DO 4 x 24 V DC 0 5A Of X 110 x 55 33 X 4 29 X 2 14 S0 x 110 x 553 2 X429 x 2 14 4 30 m 2A 2A 2 1 W 28 5 MA 6 MA Yes electronic 0 5 A at 24 V DC 0 1 MA 100 FZ 0 5 HZ I AZ Assignments female View of the fem Connector X4 with pin nos Input signal channel 7 Input signal channel 3 Input signal channel 3 Output signal channel 3 1 Please note Channel 1 and channel 3 must only be used on an X1 or X2 female connector or an X3 or X4 female connector Siemens ST40 4 33 kn in yn mye an on V af LILI yi L A VID Na ian LVA San it H VOS DNUOocUT CIS LIV AW ny 1 Tf PROCESS FIELD BUS I fi 1 1 L UN pum T Distributed I O PE BIUS I L eN Ren RN man a vE vm ET 200X continued EM 144 expansion module EM 144 expansion module Analog value representation Galvanic isolation configurable Measuring and conversion principle Dimensions W x H x D in mm in Conversion time per channel e Single unit Parameterizable e Pitch unit Resolution incl overrange Connection of inputs ouputs Overrange Weigh
107. ameterization There is no need of hexadecimal code inputs in the manufacturer s configuring tool 4 5 PROFIBUS DP Distributed O ET 200M continued Technical specifications Connection method Degree of protection Ambient temperature on vertical wall preferred mounting position e With horizontal installation e With other installation Relative humidity Technical specifications Transmission protocol Data transfer rate Address space Number of modules Interfaces e Isolation voltage e Connection to PROFIBUS Output current Ordering data I O modules DIN rail accessories RS 485 bus connector for PROFIBUS Manual ET 200M distributed I O station with description of the S7 300 signal modules German English French Spanish Italian DIN rail for active bus modules for up to 5 active bus modules Length 19 530mm 4 6 Screw type and spring loaded method hard wired IP 20 O to 60 C O to 40 C 15 to 95 RH severity level 2 in accordance with IEC 1131 2 PROFIBUS DP per EN 50 170 12 Mbit s automatically recognizes the bus system transfer rate 128 bytes for inputs 128 bytes for outputs 8 500 V 9 pin sub D female connector 90 m A for PROFIBUS DP interface See Catalog ST 70 Section 3 See IK10 6ES7 153 1AA00 8AA0 6ES7 153 1AA00 8BA0O 6ES7 153 1AA00 8CA0 6ES7 153 1AA00 8DA0 6ES7 153 1AA00 8EA0 6ES7 195 1GA00 0XA0 6ES7 195 1GF30 0XA0 Atmosph
108. amp FMS 16 32 64 no 545 1104 192 Kbytes RAM EPROM 192 O Kbytes 192 59 0 16 ms 32768 28671 4096 16 112 64 37 0 0 X trig functions 2048 1024 yes 1000 m 4000 m Industrial Ethernet amp TCIP IP TIWAY MODBUS PROFIBUS DP amp FMS 64 555 1103 1104 384 1920 Kbytes RAM EPROM 256 O Kbytes 384 1920 123 635 0 07 32768 28671 4096 15 112 64 50 0 0 X trig functions 8192 8192 yes 1000 4000 m Industrial Ethernet amp TCIP IP TIWAY MODBUS PROFIBUS DP amp FMS 64 SIMATIC 555 555 1105 1106 384 1800 Kbytes RAM EPROM EEPROM 256 1800 Kbytes 384 1800 123 600 0 07 32768 28671 4096 15 112 128 50 128 256 trig functions 8192 8192 yes 1000 4000 m Industrial Ethernet amp TCIP IP TIWAY MODBUS PROFIBUS DP amp FMS 256 512 1023 yes with optional PROFIBUS DP I O annex board built in floating point math coprocessor enables math calculations to be 5 to 10 times faster than prior versions Siemens ST40 2 3 SIMATIC 505 Controllers Controllers Specifications and Ordering Information continued yo rE ELI i k m LI z i i i I F l x lil i a dat Le Technical Specifications CPU PPX Main memory for program and data 2 bytes 1 statement Memory Configuration Total Kbytes Ladder Program Kbytes Execution time per
109. amp Power Supply or from 5TI Special Function 1 505 5103 Turbo Parison module Provides a flexible integrated control system for blow molding machines It can control up to 4 die heads and 2 accumulators or rams 1 to 32 ms user configurable 5 points O to 10 V DC 4 points 15 to 24 V DC 500 mA 4 points 10 to 10 V DC 5 mA 1 7MT Adapter 505 7190 ZMT Analog 128 in local or remote base only 1 to 32 ms user configurable Does not operate in a distributed base Every scan if so configured 12 5VDC Power Supply or PM550 Power Supply Special Function 1 Siemens ST40 Application Function The SIMATIC 575 Industrial Controller is the integration platform that maximizes the performance of your control application Through a standard VMEbus this powerful system lets you take advantage of intelligent off the shelf modules that specifically match your needs while eliminating the integration bottlenecks found in many dedicated systems The SIMATIC 575 industrial controller is the perfect integration platform for your application The perfect integration platform Start with a proven foundation The SIMATIC 575 controller combines the proven advantages of the SIMATIC 545 PLC with the inherent flexibility of VMEbus This industrial control system incorporates the user friendly TISOFT programming language and higher level capabilities of SIMATIC APT Technical Specification
110. an ASGE star coupler Order No HIR 943 426 001 Used in Ethernet LANs the link modules support both linear structures with OLMs or ELMs via fiber optic or industrial twisted pair ITP cables and reduncant optical ring structures with OLMs only via fiber optic ports Siemens ST40 SIMATIC NET Industrial communications OLM and ELM for Industrial Ethernet continued Electrical interface of the OLM and ELM e 3x9 pin sub D female connectors for ITP cables Design OLM optical interface e 2 x BFOC female connectors for glass fiber Various network structures can be implemented with the OLMs ELMs e Linear structures with OLMs or ELMs via fiber optic or ITP cables LAN expansion depends on cascading depth Network Topologies e Redundant ring structure with OLMs or ASGE star coupler via fiber optic ports LAN expansion depends on cascading depth Electrical ITP AUI signaling contact Optical BFOC connectors 2X2 Diagnostics LEDs are provided for diagnostics and indicate the following events e Collisions in the Ethernet LAN e Receipt of data packets e Link status no error error standby in redundant systems Siemens ST40 Industrial Ethernet bus components ELM electrical AUI interface The signaling contact can be used to relay a digital signal to controllers or human machine interface systems for evaluation Connection e via 727 1 connecting cab
111. and the same appearance and driven screens to extensive advanced troubleshooting ease of use for all of our on line help utilities TISOFT aids help you monitor and controllers so retraining provides the tools that are control the machine process IS not required needed to help you quickly after the automation project is The software is delivered with and easily enter and complete axtensive documentation Human Machine Interface SIMATIC Human machine HMI systems are becoming The SIMATIC HMI operator Ni i i i l w interface devices HMI increasingly important for all panel is configured using a n WA levels of control operation SIMATIC ProTool or SIMATIC angs ProTool Lite configuration sume n Clarity and AN Opera S software under Windows a rt ience hand in hand with the ae conven HMI family in this field Consistent application of the ees WYSIWYG principals what of application l i you see is what you get The HMI system requests unambiguous icons and the process data needed for drop down menus lend the i its configured displays from software an easy to follow am the SIMATIC programmable display layout which cuts ki controller The data are programming and a transferred automatically configuration time drastically L no SIMATIC programming The integrated system of s overhead is required on line helps plus the index Ton and search functions further FFE r p EP yo simplify operation Se E 1 12 Siemens S
112. ard wiring run can be siemens and third parties can be integrated into your control schemes far easier than ever before You also have direct connectivity to AS i at the sensor actuator level from PROFIBUS By simply incorporating the AS i Link Module you re able to take advantage of AS i s inherent labor installation and maintenance savings and give yourself more I O choices Plus its high speed transmission capabilities make AS i the perfect reduced to 520 feet with an 81 savings in wire a 60 savings in screw terminals and a 50 savings in I O cards And thanks to the combination of fewer terminations a less complicated system Introduction solution for an environmentally hardened high performance network at the sensor actuator level And as with PROFIBUS AS i is an open technology so you re able to incorporate solutions from Siemens as well as third parties Together these features add up to a distributed I O integration platform that s hard to beat now and in the future and the system s ability to identify and locate problems maintenance and troubleshooting are far easier to accomplish Excerpted from Control Engineering May 1996 Cahners Publishing 1 5 Introduction Open solutions Unlimited choices As a distributed I O integration platform SIMATIC 505 controllers with SIMATIC NET SINEC PROFIBUS provide the vendor independent network lines between SIMATIC NET In
113. art 2 Equipment Requirements and Tests 1995 Information concerning product reliability and compliance to the IEC or other standards can be provided upon request Contact your Siemens Energy 8 Automation Inc distributor CSA Certified process control equipment lf you need assistance in contacting your distributor call 800 964 4114 or write to the Customer Services Center at the following address siemens Energy amp Automation Incorporated 3000 Bill Garland Road P O Box 1255 Johnson City TN 37605 1255 Attention Customer Service Center Siemens ST40 Physical and Environmental Specifications Table B 1 Physical and Environmental Specifications Models Operating temperature Storage temperature Relative humidity Pollution degree Vibration Impact Shock Isolation inputs to controller Corrosion protection Electric Noise Immunity Conducted noise Radiated noise Electrostatic discharge Siemens ST40 PPX 545 1103 CPU PPX 545 1104 CPU PPX 555 1103 CPU PPX 555 1104 CPU PPX 555 1105 CPU PPX 555 1106 CPU PPX 575 2104 CPU PPX 575 2105 CPU PPX 575 2106 CPU PPX 505 6850 A Coax Dual Media RBC PPX 505 6851 A RS 485 Dual Media RBC PPX 505 6870 505 PROFIBUS DP RBC 0 to 60 C 32 to 140 F 40 to 70 C 40 to 158 F 5 to 95 noncondensing 2 IEC 664 664A Sinusoidal IEC 68 2 6 Test Fc 0 15mm peak to peak 10 57 Hz 1 0g 57 150 Hz Random IEC 68 2 34 Test Fdc
114. ax rated current Adjustment ranges e Thermal overload release e Instantaneous electromagnetic overcurrent release Starter combination short circuit proof Mechanical endurance Contactor e Direct starter e Reversing starter Utilization category in acc with VDE 0660 Part 102 and IEC 947 4 1 Max output of AC motors Rated optional current le Mechanical endurance Power connector pin Power connector view assignment front elevation Power socket pin assignment PROFIBUS DP Distributed 1 O Power socket view front elevation Siemens ST40 4 37 PROFIBUS DP Distributed O ET 200X continued Ordering data Basic modules BM 141 basic module DI 8 x 24V DC BM 142 basic module DO 4 x 24 V DC 2A Digital expansion modules EM 141 expansion module DI 8 x 24V DC EM 141 expansion module DI 4 x 24 DC EM 142 expansion module DO 4x 24 V DC 2 A EM 142 expansion module DO 4 x 24 V DC O 5 A Analog expansion modules EM 144 expansion module Al2 x 10V Al2 x 20 mA 4 Dr MU Al2 x 4 to 20 mA 2 Dr MU Al2 x RTB EM145 expansion module AO2x 10V AO 2x 20 mA 4 to 20 mA EM 300 DS expansion module Load feeder direct starter e lt 0 06 kW 0 14 to 0 2A e 0 06 kW 0 18 to 0 25 A e 0 09 kW 0 22 to 0 2 A e 0 1 kW 0 28 to 0 4 A e 0 12 kW 0 35 to 0 5A e 0 18 kW 0 45 to 0 63 A e 0 21 kW 0 55 to 0 8 A e 0 25 kW 0 7 to 1 0A e 0 37 kW 0 9 to 1 25A e 0 55 kW 1 1 to 1 6 A e 0 75 kW 1 4 to 2 0
115. cks that include internal inter locks and comprehensive auxiliary information PPX APT 6201 T PPX APT 6202 T PPX APT 6204 T PPX APT 8100 PPX APT 8200 T CASE technology to provide an object oriented design environment for the SIMATIC 505 programmable controllers APT also provides a link between the Separate safe state sequen tial function charts SFC provide alternate control action for emergency situations The safe state SFCs have flexible return to normal paths to match the process operating proce dures Extensive validation functions are included to quickly trap invalid and missing configurations MAITT a test language interpreter is included for writing tests and validating control logic The principal features are e Supports sequential continuous safe state parallel batch control strategies and process partitioning Integrates application design development individual controllers and their logical representation in the SIMATIC PCS data base The package runs on an IBM PC AT or compatible PC testing documentation and maintenance Windowing split screens pull down help screens embedded algorithms and fill in the blank forms sequential function chart SFC and continuous function chart CFC graphics based languages State control and math text based languages Multiple main and subordinate safe state SFCs with priority levels Libraries of standard control algor
116. connectors Manual operating unit for EM 300 DS RS with 0 5 m connecting cable and plug Order No 3RK1 902 0AA0 3RK1 902 0AB00 3RK1 902 0AC00 3RK1 902 0AD00 3RK1 902 0AE00 3RK1 902 0AF00 3RK1 902 0AGOO 3RK1 902 0AH00 3RK1 902 0AJ00 3RK1 902 0AK00 3RK1 902 0AL00 3RK1 902 0AM00 PROFIBUS DP Distributed O Ordering data continued Order No Spare parts Labeling strips for labeling the inputs and outputs and as equipment designation 20 sheets of 40 labels 8 x 10 mm 6ES7 194 1BA00 0XA0 The components required for preassembling the load supply connectors are listed in the table below For load supply voltage connection 1 female insert 3 contact sockets 1 5 mm 2 5 mm 1 Flexible 4 core Cu cable 1 5 mm 2 5 mm 3 conductors PE 1 load supply connector housing For load connection 1 male insert 3 contact pins 1 5 mm 2 5 mm Crimping tool for contact pins sockets if required soldering is possible as an alternative Siemens ST40 4 39 PROFIBUS DP HRO ze ee mn PROCESS FIELD BUS 7 Distributed O f BYUS Dimensional diagrams ET 200L 200X SC SIMATIC SC IM SC Finely graded I O module IM SC with TB 16 IM SC Dimensions in mm Modular ET 200X I O station Basic module Modular ET 200X I O station Dimensions in mm Expansion module Modular ET 200X I O station Dimensions in mm EM 300 expansion module en oe i n on
117. ction of 2 wire BEROs e Permissible no load current EM 142 expansion module Dimensions W x H x D in mm in e Single Unit e Pitch unit Number of outputs Cable length unshielded max Total current for outputs per group eup to 20 C max e up to 55 C max Module Power Losses typ BENE IDIC 16 te S10y 3 to 5 V 1 210 4 6 ims In acc with IEC 1131 Type 2 Possible 1 5 MA DO 4 x 24 V DC 2A 7 X 110 x 55 33 X 4 29 X 2 14 60 x 110 55 234 X 4 29 X 2 14 4 SOR 6A 4A 2 1 W Current consumption from backplane bus 1L max 28 5 mA Current consumption from backplane bus 2L max 12 mA without load Short circuit protection for ouputs Output current e at signal 1 e at signal O Switching frequency e for resistive load e for inductive load e for lamp load Pin Assignments female conn connector X1 L Input signal channel 4 Power supply ground Input signal channel O FE expansion moauile L Input signal channel 4 Power supply ground Input signal channel O PE expansion module Output signal channel 1 Load power supply ground Output signal channel O Assignments female Connector X2 Input signal channel 5 Input signal channel 1 Input signal channel 1 Output signal channel 1 Yes electronic 2 A at 24 V DC 0 5 MA 100 Hz Oz 1 AZ Assignments female Connector X3 Input signal channel 6 Input signal channel 2 Input sign
118. dustrial Ethernet at the upper and medium automation levels SIMATIC NET PROFIBUS for PLCs drives valves and computers at the cell and field levels and SIMATIC NET AS i at the sensor actuator level These networks operate together in perfect coordination and provide for the complete interconnection of your plant Figure 1 2 DP PA Coupler Sensor Actuator Direct Connection 1 6 Human Machine Interface HMI Drives MICRO MASTER Rack I O 505 Remote O AS i Siemens ST40 Supervisory Control SIMATIC PCS Process Control System S Modular I O E 200M Industrial Ethernet TF or TCP IP JJ PROFIBUS SIMATIC S7 Family of Controllers S7 200 300 400 AS Interface AS i Data Transfer DP AS I Link Siemens ST40 1 7 Introduction SIMATIC 505 The controller for all control functions Outstanding performance over a broad range of applications Powerful process control solutions 1 8 Figure 1 3 SIMATIC 545 Far more than a PLC the 505 family of advanced controllers including the SIMATIC 545 555 and the 575 are equally adept at meeting your most demanding control neeas Without compromising The SIMATIC family of controllers became the world s largest selling line of PLCs by delivering performance that exceeds expectations SIMATIC 505 continues that tradition by oroviding sophisticated orocess control in a
119. e Windows applications for TF protocol S7 functions e Available for all Windows derivatives e Uses an existing installed protocol such as TF or S7 functions n x a G by ta amp rr l OLE 2 0 DDE zZ 6 O SIMATIC NET OLE DDE manager Simple Application Programmers Interface SAPI TF library S7 functions CP 1413 CP 1411 CP 1511 austral Ethernet CP 1430 CP 343 1 CP 443 1 CP 343 1TCP CP 443 1TCP SIMATIC S5 SIMATIC S7 300 SIMATIC S7 400 Fig 3 22 OLE DDE Manager Application With Windows 3 x Windows 95 and Windows NT the OLE object linking and embedding communications interface for user software makes it possible to combine software components component ware with other OLE 2 0 applications OLE 2 0 offers the facility for developing small repeatedly used software components which can be marketed separately and combined with other OLE 2 0 applications The OLE DDE manager can be used to enable programming devices and PCs with standard applications such as HMI systems EXCEL 5 0 Word for Windows 6 0 or Visual Basic 4 0 OPC server Applications Standardized open vendor independent interface e OPC capable Windows applications S7 functions e For Windows NT 4 0 e Efficient data interchange e Simultaneous utilization of two or more servers by one client application e Simultaneous utilization of two or more clients on one
120. e regenerated completely in the star coupler Siemens ST40 The SIMATIC 505 CP2572 Ethernet TCP IP Adapter is a single wide I O module serving as a LAN Local Area Network interface module for SIMATIC 505 PLC s Programmable Logic Controllers The 505 CP2572 provides connectivity to Ethernet local area networks and allows the PLC to communi cate with other network nodes using the transmission ControlProtocol Internet Protocol TCP IP Using the 505 CP2572 other devices Connectable systems e SIMATIC 505 CPUs 525 535 545 535 565 and 5 5 Design e The SIMATIC 505 CP2572 plugs directly into the basic unit or an expansion unit and requires one slot e Date interchange via TCP IP Ethernet Transmission Control Protocol Internet Protocol e Use as server and client e Diagnostic utilities provided e RFC 1006 Protocol for communications with S7 PLC s Available soon e Provides two serial ports which function as additional PLC program ports NITP protocol for the local PLC or another PLC on the network The ports may be used to configure the module e Full set of front panel diagnostic LEDs e 2 front terminals for external power supply for AUI interface Functions The SIMATIC 505 CP2572 communications processor independently handles data traffic via Industrial Ethernet The CAMP and NITP protocols are supported seen from the PLC the SIMATIC 505 CP2572 is considered as a special Sie
121. e Space requirement Configuration software 3 26 Functions The SIMATIC 505 CP1434 TF Ethernet communications processor independently handles data traffic over the Industrial Ethernet seen from the PLC the SIMATIC 505 CP1434 TF is considered as a special module occupying eight input and eight output bytes in the CPU address area All types of variables as well as data blocks can be transferred via Ethernet to other stations All 7 layers of the ISO 10 Mbit s 15 pin sub D female 9 pin RS 232 423 male 5V via backplane bus 22 W jumper E1 fitted 10 W jumper not fitted 0 1 W Oto 60 C 40 to 70 C 5 to 95 double Eurocard 40 x 266 x 184 0 4 kg 2 slots SIMATIC 505 CP1434 TF configuring software La ia a Fig 3 19 SIMATIC 505 CP1434 TF Ethernet communications processor reference model are implemented on the module Layers 1 to 4 comply with international standards SIMATIC NET AP is used for Layers 5 to 7a the techno logical functions are available for Layer 7b e Communication using the TF protocol e Simple data interchange between SIMATIC PLCs e Kemote programming over the LAN is possible Ordering data SIMATIC 505 CP1434 TF including configuring software and manual SIMATIC 505 CP1434 TF on a 3 1 2 floppy disk configuring software for MS DOS Windows SIMATIC 505 CP1434 TF manual English Connecting cable for direct connection of prog
122. e actuator sensor interface can be used as a sub network for PROFIBUS DP In this manner the advan tages of PROFIBUS DP and AS Interface can be ideally combined into a common bus system The DP AS Interface link can be mounted anywhere and in any position e Connection to PROFIBUS DP via 12 pin round con nector e Connection to AS Interface via 4 pin plug M12 AS Interface adapter 4 43 PROFIBUS DP Distributed I O VERLU DP AS Interface link IP67 continued Technical specifications Data transfer rate Permissible ambient conditions PROFIBUS DP Max 12 Mbit s e Operating temperature 25 C to 60 C AS Interface bus cycle time 5 ms with 31 slaves e Transport storage temperature 40 C to 70 C Interfaces e Relative humidity 95 at 25 C e Connection to PROFIBUS 2 X 12 pin connectors Constructional design 24 V supply e Dimensions W X H X D e Connection to AS Interface 1 X 4 pin plug in mm 205 X 80 X 57 Supply voltage 24 V DC e Weight 800 g Current consumption e DP part 24 V DC 100 mA e AS Interface part 70 MA Ordering data Order No Ordering data Order No DP AS Interface link 6ES7 156 OAA00 0XA0 Manual to connect the AS Interface DP AS Interface link to PROFIBUS DP e German 6ES7 156 0AA00 8AA0 Stabilized AS Interface power 6EP1 632 1AL01 Engien 6ES7 156 0AA00 8BA0 supply SITOP power special line e French 6ES7 156 0AA00 8CA0 DC DC supply e Spanish 6ES7 156 0AA00 8DA0 24 V 30 V max
123. e also excellent for training purposes Input Output 92 32 ee 32 1 1 505 7003 505 7002 To control process variables position velocity flow that the CPU cannot control due to timing constraints 2 quadrature counters 24 bits 4 up down counters 16 bit Oto 65 535 up down or quadrature software selectable Oto 65 535 up down or 16 777 215 quadrature software selectable 50 KHz maximum 100 KHz maximum 40 duty cycle 100 duty cycle 8 us 11 us 3 9 us 4 1 us 4 counting inputs 4 to 28 V DC 6 counting inputs 4 to 28 V DC 4 control outputs 8 control outputs 2 1 505 7101 Complex math data handling or external device interfaces 2 RS 232 6 423 110 19 200 baud selectable 28 Kbytes battery backed 28 ASCII characters 128 1024 ASCII characters 1 505 7202 Provides connectivity to SIMOREG SIMOVERT drives PROFIBUS DP I O and SAMMS Motor controllers from 545 555 and 575 CPU s except 545 1103 Number of FIM s CON 15 Number of Drops FIM 15 16 Max Communication Speed PROFIBUS DP 1 5MBaud All Others 38 4 K Baud Slots 1 Siemens ST40 Description and Ordering Information Continued Technical Specifications 386 ATM module PPX Application Design CPU RAM Operating system HD drive Floppy drive Drivers Siemens ST40 SIMATIC 505 I O Modules 505 ATM 4120 High performance computing 80C386SX socket for 80C387SX math processor 4 Mbytes DRAM MS DOS 5
124. ectors Ex and non Ex versions of the DP PA link are also possible by combining the IM 157 with Ex or non OEx versions of the DP PA coupler This modular system can be expanded to up to 5 PA lines for the intrinsically safe version up to 2 PA lines for the non intrinsically safe version the IM 157 via a 9 pin sub D female connector The PROFIBUS DP interfaces of the DP PA couplers used in the DP PA link have no function a Non intrinsically safe versions 4 screw terminals of the DP PA couplers in use for connection to PROFIBUS PA Intrinsically safe version 2 screw terminals of the DP PA couplers in use for connection to PROFIBUS PA _ The remaining design data are the same as for the DP PA coupler Siemens ST40 EBOBE pei air pios AAVGIN DP PA coupler and DP PA link continued Ordering data DP PA coupler For transmission system transition from RS 485 to IEC 1158 2 e Intrinsically safe version Ex e Non intrinsically safe version Non Ex IM 157 Interface module for DP PA link DP AS Interface Link 20 The benefits of the AS Interface in a 505 environment can be easily used by a DP AS i Link PROFIBUS DP AS Interface gt power supply AS Interface gt power supply SIMATIC NET Industrial communications Interface modules for PROFIBUS Order No 6ES7 157 2AD00 0XA0 Available soon Available soon SIMATIC 505 CPU DP AS Interface LINK 20
125. ength Switching frequency e Resistive e Inductive Terminal block Electronics blocks analog inputs outputs Number of inputs Input ranges Isolation Input resistance e Voltage measurement e Current measurement Resolution Measuring and conversion principle Encoding time Overrange 1230 V AC 61 V to 150 V DC available soon Siemens ST40 4 13 ET 200B continued Electronics blocks digital inputs Analog inputs output continued Data transfer rate Cable length Number of outputs Output ranges Isolation Load resistance Resolution Conversion time Overrange Short circuit protection Type of connection Terminal block Terminal block and Electronics block Supply voltage e Rated value e Permissable range including ripple Connection method Isolation between electronics block and PROFIBUS DP Current consumption with 24 V DC e Internal logic approx Ambient temperature Degree of protection Dimensions WxHxD in mm in Weight complete approx Transmission rate max Suitable electronics blocks 6ES7 134 0KH01 0XB0 12 Mbit s 100 m 2 wire and 4 wire systems TB8 TB1 DC TB1 4 DC TB3 DC TB3 4 DC 24V DC 18 5 to 30 V TB1 screw type terminals TB3 spring type terminals Yes 100 to 170 mA Oto 60 C 62 F 1 1140F IP 20 160 x 130 x 59 624 0X23 0 6 kg 12 Mbit s Digital inputs e Digital outputs e Digital inputs outputs e Analog inputs
126. eric pressure Mechanical stress e Vibrations Supply voltage e Rated Value e Permissable range including ripple Power failure buffer Current consumption at 24 V DC Output Voltage Output current at 5 V DC Degree of protection Ambient temperature Dimensions WxHxD in mm in Weight Active bus modules e BM PS IM for power supply and IM 153 incl 1 bus module cover e BM 2x40 bus module for 2 1 O modules with 40 mm width e BM 1x80 for 1 I O module with 80 mm width Covers Pack of 4 backplane bus covers and 1 bus module cover Ex dividing panel HOOD PROCESS FIELD BUS PROCESS FIELD BUS SAJES 795 to 1080 hPa IEC 68 Part 2 6 10 57 Hz Const amplitude 0 075mm 57 150Hz constant acceleration 1g IEC 68 Part 2 27 Half sine 180 11 MS 24 V DC 20 to 30 V 5 ms 625 mA 5 V DC 1 A for backplane bus IP 20 0 to 60 C 40x125x120 1 56x4 8x4 68 0 35 kg 6ES7 195 7HA00 0XA0 6ES7 195 7HB00 0XA0 6ES7 195 7HCOO OXA0O 6ES7 195 1JA00 0XA0 6ES7 195 1KA00 0XA0 Siemens ST40 izd CO AD Mes IM 153 Interface module for ET 200M Ordering data IM 153 1 Interface module 1 Slave interface module for connection of an ET 200M to the PROFIBUS DP IM 153 2 Interface module 1 Slave interface module for connection of an ET 200M to the PROFIBUS DP RS 485 bus connector for See IK10 PROFIBUS 6ES7 153 1AA02 0XBO 6ES7 153 2AA00 0XB0 1 For suitable m
127. ernet at www aut siemens com 505 COMPS NBLE Siemens ST40 Programmable Controllers Siemens ST40 At Siemens we are committed to helping you solve your total plant control problems not just in the areas traditionally assigned to programmable controllers but also in process control applications and in plant Supervision The SIMATIC 505 line offers the best of two types of controllers Classical programmable logic controllers PLCs designed to handle typical upstream and down stream applications like material handling palletizing and packaging and advanced controllers which provide a unique combination of analog loop control automated loop tuning advanced mathematical functions and high speed sequential control to handle the process part of your plant The SIMATIC 505 provides a single I O structure and programming language so that you can expand easily Training is minimized and spare parts holding optimized Intelligent I O modules For many special functions processing power is distributed even further to intelligent I O modules These are used to handle devices like bar code readers or servo drives easily without impacting the controller s response time since all plants are not created equal we offer a family of compatible process and programmable controllers human machine interfaces and supervisory systems which let you select just the elements you need to solve your automation prob
128. g frequency e with resistive load max e with inductive load max e with lamps max Terminal block Electronics blocks mixed module Number of inputs Isolation Output voltage UE e Rated value e For signal O e For signal 1 Input current with signal 1 typ Delay of inputs Cable length max Data transmission rate max Number of outputs Isolation Output voltage UA e Rated value e With signal O max e With signal 1 min Output current e With signal O max e With signal 1 max Aggregate current per group max Short circuit protection Data transmission rate max Cable length max Switching frequency e with resistive load max e with inductive load max e with lamp max Terminal block max Siemens ST40 A 19 PROFIBUS DP Distributed O ET 200L SC Design Principle of operation and parameter assignment 4 20 PROCESS FIELD BUS Foun Fig 4 8 Compact ET 200L SC O station ET 200L with 32 channels The design of the ET 200L SC is the same as that of the ET 200L it comprises a terminal block and an electronics block In contrast to the ET 200L it can be expanded with a Smart Connnect terminal block TB16 SC Connection to PROFIBUS DP is already integrated into the electronics block Smart Connect terminal block TB16 SC The TB16 SC allows 8 Smart Connect SC modules with up to 16 digital and analog input output channels Digital
129. h respect to water tigh ness and is suitable for temperatures from O C to 60 C In order to function as a transceiver between the two bus systems the DP AS Interface link has the functionality of an AS Interface master towards the AS Interface and the functionality of a PROFIBUS DP slave towards the PROFIBUS DP Like all other components of the ET 200 distributed I O system the DP AS Interface link is an integral component of the STEP 7 and COM PROFIBUS parameterization software PROFIBUS DP Distributed O The DP AS Interface link connects the PROFIBUS DP to the AS Interface with degree of protection IP 65 The DP AS Interface link can be connected to the any PROFIBUS DP master capable of transferring 32 bytes of parameterization messages e g IM 308 C 55 95U DP master or SIMATIC S7 With the DP AS Interface link The diagnostic LEDs for the PROFIBUS DP and the AS Interface section are located on the housing surface The bus station address for the PROFIBUS DP can be set on DIL switches or using an EEPROM The ET 200 hand held unit can be used to set the address via the EEPROM Up to 31 AS Interface slaves can be connected to the DP AS Interface link Thus from the perspective of the PROFIBUS DP the DP AS Interface link is a modular slave with up to 31 modules Information to support configuring can be called using context related help when applying the parameterization software th
130. h signal 1 Delay of inputs Data transfer rate Cable length Sensor supply e Voltage e Current Terminal block Electronics blocks digital outputs Number of outputs Isolation Output voltage UA e Rated value e With signal O e With signal 1 Output Current Total current per group Short circuit protection Data transfer rate Cable length Switching frequency e With resistive load e With inductive load e With lamp load Terminal block Electronics blocks mixed module Number of inputs Isolation Input voltage Ue e Rated value e For signal 0 e For signal 1 Input Current with signal 1 Delay of inputs Cable length Data transfer rate Number of outputs Isolation Output voltage UA e Rated value e With signal O e With signal 1 Output Current e Total current per group e Total switching current Short circuit protection Switching Frequency e With resistive load e With inductive load e With lamp load Cable length Terminal block 6ES7 131 OBH00 0XBO 16 No 24V DC 30 to 5 V 13 to 30 V 4 MA 216 9 mS 12 Mbit s 100 m 18 5 to 30 V 0 5 A TB1 DC TB1 4 DC TB3 DC TB3 4 DC 6ES7 132 0BH01 0XBO 16 No 24 V DC 2 V no load Ug 3V 2x2Aand6x0 5A per group 4A Electronic 12 Mbit s 100 m OO RZ orsiz 8 Hz TB1 DC TB1 4 DC TES3EBE 1B34PC 6ES7 133 0BN01 0XB0 24 No 24V DC 30 to 5 V 13 to 30 V 4mA 3 ms 100 m 12 Mbit s 8 Yes 24V
131. h the Coordination PROFIBUS DP bus system The SIMATIC 505 system is already integrated with the SIMATIC human machine interface The HMI system requests process data from the SIMATIC 505 programmable controller Data transfer is controlled by the operating system no additional user programming overhead is needed system integration Numerous features ranging from a unified database and symbology to the use of the same user friendly Windows oriented interface simplify the use of HMI systems Operator panels OP These panels can be used For fast intervention right at to the machine e g to deal with faults enter setpoints display machine data and modify machine specific parameters Siemens ST40 Design Function SIMATIC human machine interface systems OP7 OP17 operator panels Application ye te Be pa n m The OP7 and OP17 operator panels incorporate the following features Degree of protection NEMA4 front panel Built in flash EPROM for configuration data 128 Kbytes LED backlit LCD Membrane keyboard with 8 OP7 24 OP17 function keys OP7 Eight permanently labeled function keys which can be used as soft keys Four function keys with LED S The following functions are available to the user Display of process variables Management and editing of status and fault messages Date and time stamp in messages both OP7 and OP17 have an internal
132. ily of products that provide a global solution at all levels of process automation including plant operations plantwide communications engineer ing control and field I O OTHER PLANT AREAS LAB QUALITY PRODUCTION FINANCE SUPERVISORY SUPERVISORY OPERATOR OPERATOR ENGINEERING zz Optional Redundant M edia SIMATIC NET Ethernet li SIMATIC SIMATIC SIMATIC 55 115U S5 135U 545 SIMATIC 555 l Redundant Control Node VM Ebus Integration Platform SIM ATIC S5 155H SIM ATIC 575 pen SIMATIC NET PROFIBUS DP Tl MENM CONTROL TRANSM ITTER SOLENOID
133. ing packages eSOFTNET DP Windows 95 NT 4 0 for PROFIBUS This package allows to make use of DP functions eSOFTNET S7 Windows 95 NT 4 0 for PROFIBUS This package allows to make use of S7 functions For order information see Catalog IK 10 Tan SIMATIC NET OLE DDE Manager Simple Application Programmers Interface SAPI DP Protocol FMS Protocol S7 Functions CP 5412 A2 CP 342 5 343 5 CP 443 5 SIMATIC S7 300 SIMATIC S7 400 The main task of the OLE DDE manager is to integrate Windows applications offered on the market into the automation environment For order information see Catalog IK 10 Olt SIMATIC NET Industrial communications Interface modules for PROFIBUS OPC Server Introduction OPC OLE for process control is an operation with Windows NT as an extension of the COM component object model communication interface and DCOM distributed component object model for the user software The basic principle of OPC is that OPC client applications communicate on a standardized open and therefore vendor independent interface with the OPC server Facility for linking to existing OPC capable Windows applications Office 97 or HMI systems are on the market 3 18 Winncc Office 97 DP OPC Server DP Protocol PROFIBUS _ ee ET 200 SIMATIC 505 SIMATIC 5 Fig 3 15 System configuration OPC Servicer Ordering data DP OPC server Windows NT 4 0 for PROFIBUS DP
134. inued Permissable input voltage for resistance thermometers and constant current inputs outputs destruction limit Connection of signal sensors e for voltage measurement as 2 wire transducers as 4 wire transducers e or resistance measurement with 4 wire connection Characteristic linearization Temperature compensation Filtering of the measured values Stage None Weak Medium Strong Slot requirements Terminal block Dimensions W x H x D in mm in Weight approx Siemens ST40 4 25 fT TA D fA DD NI D C TVD l R 0 F li mw lt m J CS LI J u L J l I a y ra A i VI Non J Ji WL ii ll LI LI S i ch WZ YY kann i IL JI PROCESS FIELD BUS 1 1 IL IL IL IL IL NFN nal Ve Distributed I O f MBWONSI ja l oo 2 te ki ET 200L SC continued Technical spe cifications S IMATIC Smart Connect SC electronics modules continued Electronics modules analog output modules Number of outputs Cable length e Shielded max Supply voltage of the electronics L e Reverse polarity protection Isolation e between output channel and SC bus Isolation tested with Permissable potential difference e between reference point of the load max and QV Ucm e between S and QV Ucm Current consumption from supply voltage L max Power losses of the module max e Resolution incl overrange
135. ions for you saving you considerable time training and money SIMATIC 575 832 1800 Kbytes 0 09 0 45 ms K 8192 8192 20480 23552 X TRIG 64 VME 16 bases 112 devices Ethernet TCP IP amp MMS TIWAY Modbus PROFIBUS DP amp FMS AS I 1RS 232 1RS 232 422 485 Yes 1 9 Introduction The latest technology 1 10 A flexible integration platform for the toughest problems Whether your application calls for motion control real time data an embedded PC machine vision inspection or even a specialty I O device the SIMATIC 575 holds the key to your best selection of solutions To begin with the 575 combines the open protocol of PROFIBUS DP with high speed VME backplane data sharing This advanced capability allows for multiple CPUs and third party local base cards In short it s the integration platform that brings it all together virtually any commana any time on the fly For added performance you may choose from specific task oriented O modules ris Le m Lan DE Figure 1 77 SIMATIC 575 VME Controller and or a multi processing approach The 575 s multi processing capability allows segmentation of your process while maintaining total integration over the VME backplane Whatever your need at whatever the level the SIMATIC 575 with VME and PROFIBUS DP is the ultimate open platform Siemens ST40 SoftShop Application Design SI
136. ir service Supply of all necessary utilities Fast response Spare parts management Functionality expansion User support for configuration start up introduction phase etc Central spare parts service Modernization Repairability Maintenance Increased fault tolerance Advice Competent assistance from a single source Your Advantages Support Fast information service Stand by Service Service during your operating hours Spare Parts Reduced spare parts stocking costs Access to the Access to our latest technology worldwide Easy Reduced maintenance Less downtime Less downtime personnel costs Minimized training times The rigor of everyday industrial life places high demands on equipment especially on complex products and systems Through painstaking care and attention they can be made to run faultlessly day after day month after month But failures can never be ruled out completely When this happens you may find yourself out on your own On the other hand you may receive prompt support maybe you will even be able to eliminate the fault before it leads to a stoppage B 4 budgeting intrastructure On site training Reduced personnel costs for your personnel With Siemens you always have the right partner We can support you in all matters relating to automation You can rely on us for know how at the highest level up to date and close at hand With u
137. istributed I O connection e Remote I O connection e PROFIBUS DP connection e AS i actuator sensor bus connection Distributed I O connection This technique is only used by the 535 PLC The Distributed O communications system consists of two modules e O channel controller IOCC PPX 505 6830 e Distributed Base Controller DBC PPX 505 6840 The IOCC is installed in the SIMATIC 535 local base The DBC is installed in the distributed base Up to 14 DBCs can be connected in a daisy chain configuration The last DBC can be located up to 396m 1300 ft away from the IOCC Remote I O connection This technique is used by the 545 555 575 PLCs The remote I O communications system consists of two modules e Remote channel controller RCC e Remote base controller RBC Technical Specifications Mounting racks bases Type PPX Slots Number of I O slots I O points Width Depth Height Dual media power supply SIMATIC 505 WO Communications Mounting Racks Remote channel controller The RCC controls all communications between the 545 555 575 PLCs and their remote I O bases e The 545 555 575 PLC has the RCC built into the CPU board as standard This RCC port supports up to 2048 digital points or a mixed configuration of up to 1024 digital and 1024 analog points These O points can be located on up to 16 remote bases The last RBC can be located up to 1000 m 3 300 ft from the
138. it requires a bus connector with terminating resistor e g GES7 972 0B L 20 OXA0 Accessories Labeling sheets DIN A4 suitable for laser printing are available as accessories The terminal blocks come with 2 wire connections as Standard Optional supplementary latching terminals enable the use of 3 or 4 wire connections The diagnostic data are evaluated as follows e At the block by the diagnostic LED on the ET 200L e Centrally with programming devices or PC with the COM PROFIBUS or STEP 7 parameterization software e Centrally via the CPU in the programmable controller A 17 PROFIBUS DP Distributed O When the device is connected to master modules not parameterized with COM PROFIBUS or STEP 7 operation on third party master modules a fixed pre assigned GSD file can be created with COM PROFIBUS from Version 3 1 Parameter assignment Connection method Data transmission rate Isolation This file is then loaded into the configuring tool of the third party manufacturer and can be used for simple parameterization of the station Relative humidity Atmospheric pressure Mechanical stress e Vibration Supply voltage Type of protection Ambient temperature on vertical wall preferred mounting position e With horizontal installation e With vertical installation Eiectronios blocks digital inputs blocks digital inputs o Number of inputs Isolation Inpu
139. ital output modules PPX Outputs Number Galvanic isolation in groups of Supply voltage Output current 1 Short circuit protection Slots Digital output modules PPX Type Outputs Number Galvanic isolation in groups of Supply voltage Output current 1 Short circuit protection Slots Digital output modules PPX Type Outputs Number Galvanic isolation in groups of Supply voltage Output current 1 Short circuit protection Slots 505 4008 A yes 20 to 56 VAC 28 mA 1 505 2580 Isolated 16 yes 95 to 132 VAC 7 MA 505 2590 A Isolated 16 yes 20 to 132 VAC 20A Fuse 505 4508 sourcing yes 2 4 5 to 34 V DC 0 5 A Fuse 505 4708 sourcing 8 yes 2 4 5 to 34 V DC 2A Fuse 505 4016 A 16 yes 4 20 to 56 V AC 28 mA 1 505 4232 A 32 yes 8 79 to 132 V AC 15 mA 1 505 3508 4 5 to 34 V DC O 5 A Fuse 1 505 4516 sourcing 16 yes 4 4 5 to 34 V DC O 5 A Fuse 1 505 4716 sourcing 16 yes 4 4 5 to 34 V DC 2A Fuse 2 1 With blown fuse detection and reporting to the PLC Siemens ST40 505 4032 A 32 yes 8 20 to 56 V AC 28 MA 1 505 4308 14 to 30 V DC 15 mA 1 505 3516 16 yes 4 4 5 to 34 V DC O 5 A Fuse 505 4532 sourcing 32 yes 8 4 5 to 34 V DC O 5 A Fuse 1 505 4732 sourcing 32 yes 8 4 5 to 34 V DC
140. ith 2 outputs 2A Qty 2 e 1DI with 1 input AC 115 230 V e 1DO with 1 output AC 115 230 V 1A e 1DO with 1 relay out DC AC 5 A e 2Al with 2 inputs 10V 1to5 V e 1Al with 1 input PT 100 e 2Al with 2 inputs 4 to 20 mA 20 mA e 2Al with 2 inputs thermo e 1AO with 1 output 10V e 1AO with 1 output 4 to 20 mA e2Al 10V HS e 2Al 4 to 20 mA HS 2 wire transducer e 2Al 4 to 20 mA HS 4 wire transducer e 1 24 V DC counter 40 kHz e 2Al 4 to 20 mA HA Terminal block for SIMATIC SC to expand an ET 200L SC to accommodate up to 8 SIMATIC SC electronic modules incl connecting cable to ET200L SC TB 16 SC e 8 SC slots screw type terminals e 8 SC slots spring loaded terminals Supplementary terminal for TB16 SC of SIMATIC SC 1 row e Screw type terminals e Spring loaded terminals 2 rows e Screw type terminals e Spring loaded terminals Labeling sheet for electronic modules of the SIMATIC SC DIN A4 per sheet 72 single width strips and 12 double sidth strips with O 1 and 2 LED windows as well as 6 sets of different strios for supplementary terminals Shield terminal elements for SIMATIC SC for cable connection to the shield connection element 8 of each shield diameter 4 to 6 mm RS 485 bus connector Manual ET 200L distributed I O station and SIMATIC Smart Connect German English French Spanish Italian Order No 6ES7 121 1BB00 0AA0 6ES7 122 1BB00 0AA0 6ES7 12
141. ithms see ST 45 SIMATIC PCS Catalog for details on APT SAMA Scientific Apparatus Manufacturers Association Siemens ST40 SIMATIC Human Machine Interface Systems WinCC Integrated Human Machine Interface Software efesotomasyon com Page SIMATIC Human Machine Interface Introduction 6 2 Machine level control and monitoring Operator panels OP7 OP17 6 3 Operator panels OP27 TP27 OP37 TP37 6 5 Cable Selection Guide 6 8 WinCC Integrated Human Machine Interface 6 10 Software Introduction Application Function Ordering Data 6 11 Siemens ST40 6 1 SIMATIC human machine interface systems Introduction Introduction 6 2 The more complex auto mated processes become the greater the need for process oriented human machine communication The SIMATIC Human Machine Interface family is a perfected range of user friendly human machine interfaces HMIs suitable for use with SIMATIC 505 programmable controllers The range extends from low end operator panels to complete operator control and process monitoring systems with pixel graphics capability a ki efesotomasyon com The complete coordination between SIMATIC 505 and SIMATIC products and their full integration in the system substantially simplifies the application of these HMis SIMATIC HMI systems can be connected directly to the SIMATIC 505 CPUs Process control monitoring over large distances can be implemented wit
142. l controller IOCC Distributed base controller DBC Remote channel controller RCC coaxial w modems Remote channel controller RCC w 485 comm shielded twisted pair Remote base controller RBC RF mode Remote base controller RBC RS485 mode RF RS 485 I O Channel Converter Remote Base Controller PROFIBUS DP PROFIBUS DP Annex for 545 1108 575 2104 2105 2106 l O modules Digital Input modules isolated 120vac 16 inputs 8 inputs 16 inputs 32 inputs 8 inputs 16 inputs 32 inputs 8 inputs 16 inputs 32 inputs fiz floating floating floating floating floating floating floating floating floating 20 to 56 V AC 20 to 56 V AC 20 to 56 V AC 4to15V DC 4to15V DC 4to15V DC 79 to 132 V AC 79 to 132 V AC 79 to 132 V AC Order No PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX 545 1103 545 1104 555 1103 555 1104 555 1105 555 1106 525 1102 PPX PPX 525 1104 535 1212 505 8103 545 555 8101 2 545 8101 4 PPX PPX 545 8103 3 505 8104 5 505 8125 2 PPX PPX 505 8201 1 505 8204 1 505 6660 505 6660 A B 505 6663 A 505 6830 505 6840 560 2126 B 560 2127 B 505 6850 A 505 6851 A 505 6860 PPX PPX 505 6870 505 CP5434 DP 505 2580 505 4008 A 505 4016 A PPX PPX 5
143. l link plugs OLP are a simple means for configuring optical PROFIBUS networks with ring topologies single fiber ring with plastic FO cables The transmission integrity of PROFIBUS networks is greatly enhanced by using fiber optic instead of twisted pair cables This makes the network immune to interference by electromagnetic noise and over voltage substantial cost savings are achieved by using easy to install plastic fiber optic cables Additional grounding measures are not required The compact connector is plugged directly into the 9 pin sub D female connector on the PROFIBUS slave power is supplied via DTE The OLP is connected to the optical single fiber ring via 2 simplex connectors 1 Max 1 5 Mbaud usage Ordering data PROFIBUS OLP Optical link plug for configuring optical single fiber rings with plastic FO including 2 simplex connectors and installation instructions Fig 3 8 PROFIBUS optical link plug OLP Simplex cores are used as plastic optical fiber Simplex cores oreassembled with a BFOC connector at one end pigtails are available for connecting the OLM P to the single fiber ring Connection of up to 10 PROFIBUS slaves per single fiber ring 1 OLP per slave Order No 6GK1 502 1 AA00 For further information see Catalog IK 10 Connection of PROFIBUS masters and further PROFIBUS network segments via the electrical channels of an OLM P3 or an OLM P4
144. lability can be achieved with redundant power supply and redundant ring structure e Rapid and simple installation standard DIN rail and easy startup e Function monitoring via signalling contact e Repeater functional features SIMATIC NET link modules for industrial Ethernet enable the flexible low cost assembly of Ethernet LANs in compliance with IEEE 802 3 with fiber optic cables and coppers conductors Application The link modules are suitable for operation in a system with distributed connection density 3 22 The SIMATIC NET MINI OTDE optical transceiver is used to connect a terminal to an optical network and to configure a fiber optic link between two terminals The CP 1434 can be directly connected to an optical a Connection Fiber optic cable containing graded index fiber type 62 5 125 mm compatible with EEE Wall mounting For the MINI OTDE Hl klod ee eg Fig 316 OLMand ELM The link modules offer multiple connection options in one unit The OLMS optical link modules have both electrical and optical interfaces the ELMS electrical link modules are a version with only electrical interfaces network using the MINI OTDE The MINI OTDE can be plugged directly into the terminals AUI interface It can be permanently installed by means of the wall mounting and connected with 727 1 dropcable 802 3 FOIRL directly connectable to the ECFL2 fiber optic interface card of
145. lash firmware configuring Mbyte D RAM Mbyte S RAM battery backup Kbyte Interfaces Port for external keyboard Port for mouse Power Supply Current typ max Hardware clock Protection front back Dimensions mm front plate W x H cut out dim W x H x D Enviroment temperature e operation vert mounted e operation hor mounted e transportion storage Humidity Features Alarm system SIMATIC human machine interface systems Machine level control and monitoring TP27 STN 320 x 240 57 monochrome 8grey levels or color 8 col Touch matrix yes 80486 33 Mhz 1 2 128 IF1 A TTY active passive RS232 C IF2 TTY active passive RS232 C IFS IF1 B RS 422 RS 485 LPT1 0 4 A 0 7 A at 24 V yes battery backup IP65 IP20 212 x 156 203 x 147 x 65 O to 50 C O to 40 C 20 to 60 C lt 85 non condensing TP37 TET G40 x 480 10 4 color 8 colors Touch analog resistive yes 4 Power HD Busy Disk Temp Pentium 100MHz 2 8 128 IF1 A TTY active passive RS232 C IF2 TTY active passive RS232 C IF3 RS 422 RS 485 TTY passive IF1 B RS 422 RS 485 LPT1 TTL parallel backwards PS2 backwards PS2 24 V DC 18 30 V prot ag rev voltage 1 3 A 2 0 A at 24 V yes battery backup IP65 IP20 335 x 275 ca 310 x 248 x 123 4 to 45 C not possible Oto 60 C lt 95 non condensing All numbers listed below represent the maxi
146. le and fan out unit e via TPTR to ITP e via MINI OTDE to the optical network The 24 V supply is provided via a terminal block Redundant power supply configurations are supported OLM s and ELM s can be directly interconnected with the ITP cascading cable 1m long via an industrial twisted pair e Combination of OLMs ELMs with star couplers max cascading depth and residual cable length depend on configuration e Purly electrical structures with ELMs LAN design according to configuration rules e Combination of OLMs ELMs in fiber optic and coaxial segments LAN design according to configuration rules 1 max 11 OLM in line or ring configuration extension of the topologies with Multi LAN switch MR 8 03 for line and star structures LAN planning must always take into account the rules in the manual of ITP Networks for Industrial Ethernet and the Ethernet Manual The signal contact is signaling of the statuses can activated as soon as at least be masked port wise via a one of the following errors switch OCCUTFS A fiber optic port can also be e Long term faults in the switched to the redundant module mode e Failure of at least one of the two power supplies e Link status of at least one fiber optic or ITP port faulty 3 23 SIMATIC NET Industrial communications Industrial Ethernet bus components OLM and ELM for Industrial Ethernet continued Data terminal equipment
147. lem one step ata time Human machine interfaces From simple timer counter access modules to sophisticated color graphics systems we offer a complete range of industrially hardened human machine interfaces HMI NETworking With the various machine and process control functions handled by the controllers themselves Industrial Ethernet and PROFIBUS can be used to network the individual controllers to a central supervisory computer or a central controller Industrial Ethernet is a protocol that runs on a standard 10Mbit Industrial Ethernet network and offers both peer to peer and host Services Industrial Ethernet TCP IP is a protocol that runs on a standard 1OMbit Ethernet network and offers both client and server services In applications where product movement is involved it is often necessary to synchronize the operation of several PLOS The high speed inter PLC communication required to do this is handled by PROFIBUS FMS SIMATIC Programmable Controllers Overview The keystone of this distributed approach is ease of use By applying the latest in high technology hardware and software to each control element siemens has made plant control easier to design install and maintain leaving you more time to concentrate on your process PROFIBUS FMS Field Messaging Specification Is a protocol that uses the PROFIBUS open standard 12 Mbaud network to provide peer to peer communication between
148. ler using extensive parallel wiring and input output modules This means that each sensor or actuator is PROFIBUS DP AS Interface power supply AS Interface gt power supply Fig 3 1 3 2 Actuator sensor 2 with slave ASIC Communications over a single data bus The field proven SIMATIC NET bus type networks are used to network SIMATIC 505 programmable controllers Features of the SIMATIC networks Compliance with national and international standards Designed for industry Open systems automation components from other vendors can be integrated into the communications network connected to the input output modules with its own cable AS Interface allows replacing of this wiring harness by a simple two wire cable commonly used by all sensors or actuators m SIMATIC m 505 CPU DP AS Interface LINK 20 Passive module without slave ASIC with slave ASIC Active module 2 SIMATIC NET industrial communications offers its users the following networks providing increasing levels of performance AS Interface an open technology for connection of actuators and sensors to an intelligent bus sytem PROFIBUS EN 50170 for low end and mid range applications Industrial Ethernet to ISO standards Ethernet IEEE 802 3 for the topend performance range For further information see Catalog IK 10 A significant feature of the AS Interface technology is the use of a common
149. ll mounting positions are permissible in addition to horizontal mounting The inputs outputs of the compact ET 200L l O block can be accessed from the user program in the programmable controller in the same manner as the inputs and outputs of the central controller The communication across PROFIBUS is handled completely by the master interface module in the central controller and the integrated PROFIBUS DP interface in the ET 200L A total of 4 terminal blocks are available for the ET 200L e 16 channels with screw type terminal or spring type terminals e 32 channels with screw type terminal or spring type terminals Electronics block The electronics blocks contain the digital input and output channels The following digital electronics blocks are available for 24 V DC e 16 DI with 16 digital inputs e 16 DO with 16 digital outputs 0 5 A e 32 DI with 32 digital inputs e 32 DO with 32 digital ouputs 0 5 A e 16 DI 16DO with 16 digital inputs and 16 outputs 0 5 A each Trouble free ET 200L operation is verified by way of diagnostic functions The ET 200L diagnostics e Bus errors i e errored data transfer e Modules faults and e 24 V DC load voltage supply PROFIBUS DP station address The address of the ET 200L station is set on the electronics block by way of two rotating switches Termination of the bus system cable If the ET 200L is used at the end of a bus segment
150. mable controllers the safety area by tested fail safe programmable controllers e The entire plant is served by tested fail safe programmable controllers 3 Controllers for predominantly high risk equipment such as furnaces e The entire control system uses fail safe technology Important note Even where a high degree of safety has been built into an electronic control system with for example multi channel design it is nevertheless of utmost importance that the guidelines in the operating instructions be strictly adhered to since the failure to do so may either hinder existing safety precautions or create additional hazards B S General Specifications Agency Approvals The SIMATIC 505 is designed to meet both domestic and international standards An overview follows In addition the system complies with applicable requirements of Verband Deutscher Elektrotechniker VDE 0160 Electrical Equipment except 220 VAC Input Modules No PPX 505 44XX B 6 Agency Approvals All controller models and power supply UL Listed industrial control equipment FM approved Class Div 2 Haz Loc UL Canada Listed Except 505 2555 2580 2590 2571 2556 2557 2572 Applies to 505 2555 2580 2590 2571 2572 2556 2557 series 505 products have been developed with consideration of the standards for programmable controllers as described in EN61131 2 Programmable Controllers P
151. mens ST40 SIMATIC NET Industrial communications Interface modules for Industrial Ethernet SIMATIC 505 CP2572 Ethernet TCP IP communications processor on the network can acquire data from the PLC send data and programs to the PLC and exercise supervi sory control over the PLC operation In addition the PLC can use the facilities of the 505 CP2572 to send messages to another node on the network The 505 CP2572 attaches to all Ethernet media specified by IEEE 802 3 including 10Base5 thick coaxial cable 10Base2 thin coaxial cable module occupying 2 input woras and 6 output words in the CPU address area Data blocks V memory can be transferred via the Ethernet LAN to other stations Remote programming over the LAN is possible e In Server Mode the module responds to PLC commands embedded in the TCP IP packet e In Client Mode the module can initiate a TCP IP message with another node on the network Client activity is the basis of peer to peer communications e In Serial Redirect Mode the module routes data received at a serial port on the module to another node on the network For example a PC running TISOFT could download programs to other PLC s on the network Configuring The 505 CP2572 module itself requires no customer programming All configura tion options can be set by module switches and a serially attached personal computer Optionally PLC logic can control the
152. mum number for the individual features The total number is limited by the size of the User Memory event messages alarm messages messages length lines x char number of registers per message help texts with messages message buffer Recipes number of recipes recipe memory Kbyte data records per recipe entries per data record Screens number of screens max pixel graphic symbol graphic character fonts dynamic objects help texts with inputs Online languages Password levels Configuration software Ordering data Description TP 27 Touch Panel With 3 built in interface ports 1x RS232C 1xTTY 1x MPI 422 485 Mono Color TP37 Touch Panel With 4 built in interface ports 2x TTY RS232C 1xTTY 1x MPI PPI 422 485 Active TFT Color Siemens ST40 2000 2000 A5 8 7 x 35 char 512 messages in FIFO 255 Maximum 448 flash plus maximum 384 Kbyte submodule 500 500 300 importing pixel graphic objects from standard drawing packages during configuration yes 1 3 Input Output Input Out put Date Time Symbolic Input Symbolic Output Analog representation such as bargraphs and trends etc 7 X 35 char 3 9 SIMATIC ProTool runs under MS Windows 95 Part Number 6AV3 627 1NK00 0AX0 6AV3 627 1QK00 0AX0 6AV3 637 1PL00 0AX0 6 9 WinCC Integrated Human Machine Introduction Introduction e Windows NT4 0 and Windows 95 look and feel e IHMI Integrated Human Machine Interface
153. n sub D female connector 9 pin sub D female connector RS232 5 V DC via backplane 35Wat 5VDC O Cto 60O C 40 C to 70 C 5 to 95 Double Eurocard 20 x 266 x 170 300 g 1 slot 16 Functions e Communication via the e DP interface also now available on most 505 CPU s See Section 2 p j i i Fig 3 10 505 Field Interface Module FIM Configuring The communications protocol for the particular application is selected with a switch on the front of the module No additional configuring software is required following services distributed O I O communication between SIMATIC PLCs and PROFIBUS DP field devices slaves using the PROFIBUS DP protocol Up to 16 slave stations can be connected and each can exchange up to 164 input output bytes e USS Protocol Ordering data Order No SIMATIC 505 FIM field interface module for connecting the SIMATIC 505 to PROFIBUS including manual PPX 505 7202 SIMATIC 505 FIM manual PPX 505 8124 5 3 13 SIMATIC NET Industrial communications IRQPP Interface modules for PROFIBUS D BYUS DP PA coupler and DP PA link e Bus coupling of PROFIBUS DP 45 45 Kbit s and PROFIBUS PA Fig 3 11 DP PA link coupler Application Modular design DP PA Intrinsically safe version The maximum overall 3 14 coupler and DP PAlink in S7 300 design with swivel mounting onto a flat rail with screw fixing The DP PA cou
154. ndows 95 Software for TF protocol and PG functions including configuring software runs on CP 1413 under Windows 95 on CD ROM German English TF NET1413 Windows NT consisting of CP 1413 and TF 1413 Windows NT 4 0 and PG functions including configuring software German English TF 1413 Windows NT Software for TF protocol including configuring software runs on CP 1413 under under Windows NT 4 0 on CD ROM German English SEND RECEIVE PG functions e Additional PC networks can be operated e Real time synchronization system and CP 1413 is handled by operating system related interface drivers Communications in the SIMATIC NET system are carried out using the technological functions or S7 functions hes l Se Figure 3 20 CP1413 Order No 6GK1 701 1TH41 3AA0 6GK1 141 3TB11 6GK1 701 1TB41 3AA0 3 27 SIMATIC NET Industrial communications Interface modules for Industrial Ethernet CP 1511 communications processor e PCMCIA card for industrial e Executable with SOFTNET Ethernet packages and PC networks e Allows connection of PG e PG functionality 720 to Industrial Ethernet e Interfaces for AUI industrial twisted pair RJ 45 for office applications System interfacing to e SIMATIC PGs with PCMCIA port e Notebooks with PCMCIA slot Fig 3 21 CP 1511 with adaptor Design The CP 1511 can be operated in any computer with a slot complying with the PCMCIA 2 0
155. nected to master modules not parameterized with COM PROFIBUS or STEP 7 third party master modules a GSD file can be created using COM PROFIBUS Version 3 1 that will handle ET 200X expansion modules e Digital inputs outputs e Analog inputs outputs e Load feeders M12 circular connector with standard pin assignments for sensors actuators max 12 Mbit s Yes between PROFIBUS DP and internal electronics and between outputs and internal electronics ZANDE PROFIBUS DP Distributed O Thanks to the fax transmission rate of up to 12 Mbit s even the fastest machine functions can be implemented Connection to PROFIBUS DP An ET 200X drop only occupies one PROFIBUS address on the bus A separate O address can be assigned to each module ET 200X is completely standardized in accordance with EN 50170 for PROFIBUS DP and can therefore be used on all standardized masters Communication across PROFIBUS is performed by the master interface in the central controller and the integral PROFIBUS DP interface in the ET 200X drop This GSD file can then be loaded into a configuration tool of a third party manufacturer and be used for simple parameterization of the station This allows use of COM PROFIBUS s user friendly plaintext parameterization There is no need for hexadecimal code inputs in the manufacturer s configuring tool IP 65 NEMA 4X for ET 200X with load feeders IP 66 IP 67 NEM
156. nels can be connected to programmable controllers GAV3 991 1AE05 0AB0 English GAV3 991 1BC06 0AB0 Configuring software GAV9 620 1BB07 1A E 0 T SIMATIC ProTool Lite 4 0 for configuring the OP and OP17 Executable on PC s using Windows 95 amp Windows NT and higher multilingual screen forms available in German English French Italian and Spanish single license on CD with configuring guide in German English French Italian Spanish PROFIBUS DP bus cable PROFIBUS DP bus connector for SIMATIC HMI OP degree of protection IP 20 axial cable outlet See Catalog Siemens ST 70 6GK1 500 0EA00 Please refer to Catalog Siemens ST 80 1 or the SIMATIC HMI Order Guide for further information on connecting cables Siemens ST40 OP27 OP37 operator panels Application Design Function Siemens ST40 SIMATIC human machine interface systems Machine level control and monitoring ie E TF i The OP27 and OP37 operator panels incorporate the following features Rugged die cast aluminum housing with membrane front panel Degree of protection NEMA 4 front panel Low mounting depth Built in flash EPROM for firmware and user data Membrane keyboard Keys resistant to oil grease and commercial cleaning agents The following functions are available to the user Display of process variables Management and process ing for status and fault messages Language selection
157. ning on CP 5412 A2 under Windows NT 4 0 on CD ROM product information in German English PG functions PG 5412 MS DOS Windows software for PG from STEP5 V6 5 running on CP 5412 A2 under MOS DOS from V6 2 and WfW from V3 11 on 3 1 2 floppy disk product information in German English PG5412 Windows 95 software for PG from STEP5 V6 5 and STEP7 V2 1 running on CP5412 A2 on CD ROM product information in German English PG5412 Windows NT software for PG from STEP7 V3 2 running on CP 5412 A2 under Windows NT 4 0 on CD ROM product information in German English The CP 5412 is equipped with different software programs for different protocols Order No 6GK1 702 5DB41 3AA0 6GK1 702 5CA41 0EA0 6GK1 702 5CH41 3AA0 6GK1 702 5CB41 3AA0 6GK1 702 5PA41 0EA0 6GK1 702 5PH41 3AA0 6GK1 702 5PB41 3AA0 Note All 5412 software packages can only be operated with authorization Siemens ST40 EBOBE poo men pei iie OOS SIMATIC NET Industrial communications Interface modules for PROFIBUS CP 5511 and CP 5611 communications processors Introduction Fig 3 13 CP 5511 and CP 5611 Design Functions OLE DDE MANAGER Application With Windows 3 x Windows 95 and Windows NT the OLE Object Linking and Embedding communication interface allows the user software to combine software components component ware with other OLE 2 0 applications OLE 2 0 offers the means to
158. ntial difference e between different circuits e between ground and input Insulation tested with Power losses of the module typ Status indication Input voltage e Rated value efor signal 1 e for signal O e Frequency Range Input current e with signal 1 e with signal O Delay of inputs e at O to 1 e at 1 to O e Input characteristic after connection of 2 wire BERO s e Permissable quiescent current Slot requirements on TB16SC Terminal block Dimensions W x H x D in mm in Weight approx 1 When 2 electronics modules are switched in parallel IEC 1131 2 type 2 is achieved for 120 V AC 4 22 Siemens ST40 PROCESS FIELD BUS Il If II eR peze Y MIG YJ L S jj gro 3 l MEN KEN ET 200L SC continued Electronics modules digital output Number of outputs Cable length e Shielded max Supply voltage of the relay L e Reverse polarity protection Rated load voltage L L1 e Permissible frequency range Isolation e between channels and SC bus e between channels e between channel and relay supply voltage Permissible potential difference e between different circuits e between ground and output e between ground and relay supply voltage e between ground or relay supply voltage and the output Insulation tested e between ground and relay supply voltage e between ground or relay supply voltage and the output Current consumption from relay su
159. odels Supports all CPU instructions and functions customized screen displays and customized printing It also includes the latest programming innovations like symbolic programming intelligent cut amp paste with rewire totally configurable program annotation amp documentation capability and last but not least simultaneous display of multiple configurable data status windows technology to provide an object oriented design environment for the SIMATIC programmable controllers APT also provides a link between the individual separate safe state sequential function charts SFC provide alternate control action for emergency situations The safe state SFCs have flexible return to normal paths to match the process operating procedures Extensive validation functions are included to quickly trap invalid and missing configurations MAITT a test language interpreter is included for writing tests and validating control logic The principal features are e Supports sequential continuous safe state parallel batch control strategies and process partitioning Introduction wr For our existing users softShop will read files in TISOFT format to make transition easier softShop contains extensive context sensitive on line help and a complete manual softShop offers programming over Ethernet TIWAY and PROFIBUS FMS softShop allows remote programming across TCP IP Ethernet PLC nodes
160. odules see the configuring aids for ET 200M Siemens ST40 Manual for the ET 200M distributed I O station with description of S7 300 signal modules German English French Spanish Italian PROFIBUS DP Distributed O 6ES7 153 1AA00 8AA0 6ES7 153 1AA00 8BA0O 6ES7 153 1AA00 8CA0 6ES7 153 1AA00 8DA0 6ES7 153 1AA00 8EA0 A 7 PARLOR l aaa PROCESS FIELD BUS a SAJES onfiguring ET 200M Ordering data IM 153 1 interface module Digital Input 16 x 24V DC 16 x 24 V DC source input 32 x 24 V DC 16 x 24 V DC 16 x 120 V AC 8 x 120 230 V AC Digital Output 16 x 24 V DC O 5 A 32 x 24 V DE TOA 8 x 24 V DE 0 5 A 16 x 120 V AC 0 5 A 8x 24V DE 2A 8 x 120 230 VAC 1 A 8 x relay output 16 x relay output Digital 1 0 8DI 8 DO 24 V DC 0 5 A Order No 16 DI 8 DO 24 V DC 0 5 A Analog input 8 x 9 to 14 bits sign 2x 9 to 14 bits sign Analog output 4x 11 bits sign 2 x 11 bits sign Analog I O 4 inputs 2 outputs Ex digital input 3 4x24V DC Ex digital output 5 4x 24 V DC 10 mA 4x 15 V DC 20 mA Ex analog input 3 4x 10 to 15 bits sign 8 4 for thermocouples Pt100 Ex analog output 4x 15 bits Function modules FM 350 1 counter module 2 FM 351 positioning module 2 FM 352 elect cam control 2 Simulator module Dummy modules Power supply PS 307 2A PS 307 5A PS 307 10A 6ES7 153 1AA02 0XBO 6 ES7 321 1BH01 0AA0
161. on either 110 or 220 VAC input voltage depending on the position of the user accessible jumper selector PPX 575 6663 Power Supply 110 220 VAC jumper selectable 85 132 170 264 VAC 47 to 63 Hz 8 A rms 50 A peak for up to 100 ms fuse provided 10 A 250 VAC slow blow 3 AG fuse Current Rating 35 A 6 A 4A 1 A 100 mA 10 3 H x 6 3 D x 3 6 W NOTE The backplane termination consumes 1 0 A from the 5 V supply Siemens ST40 SIMATIC 575 VME Discrete I O Modules Description and Ordering Information Technical Specifications Discrete Input Modules PPX Inputs Number Galvanic Isolation In groups of Voltage Range Input Current Type 1 Module Width Discrete Output Relay Modules PPX Outputs Number Galvanic Isolation In groups of Voltage Range Output Current Type 1 Short Circuit Protection Module Width Discrete Input Output Module PPX Inputs Number Galvanic Isolation In groups of Voltage Range Input Current Type 1 Outputs Galvanic Isolation In groups of Short Circuit Protection Module Width 2 16 575 4232 32 yes 8 79 to 132 VAC 4 0 to 15 mA alg 575 4616 16 yes 4 79 to 132 VAG 1 0 amp Fuse Ae 575 4366 16 yes 8 14 to 36 VDC 0 5 Amp 16 8 Fuse ake 575 4332 32 yes 8 14 to 36 VDC 2 0 to 15 mA ale 575 4532 32 yes 8 4 5 to 36 VDC 0 5 amp Fuse ala 575 4732 32 yes 8 4 5
162. on function blocks CFBs for simple data block transfers to S5 and S7 300 400 PLCs SEND RECEIVE interface 3 3 SIMATIC NET Industrial communications Introduction Industrial Ethernet bus system 3 4 The access method used by the Industrial Ethernet network is CSMA CD carrier sense multiple access with collision detection as standardized in IEEE 802 3 Ethernet To enable you to use a well known Ethernet communication on the factory floor we offer reliable and FM rated equipment as well as an extended shielding grounding concept i e Industrial Ethernet Industrial Ethernet offers a number of transmission options Industrial Ethernet electrical The Industrial Ethernet electrical bus network uses triaxial cable 50 ohms as its transmission medium Industrial Twisted Pair is a type of double shielded waveguide PROFIBUS cable 727 1 connecting cable wiring cable twisted pair cable which is especially well suited for industrial applications and which is offered as an adjunct and alternative to conventional bus cabling for the connection of data terminal equipment Industrial Ethernet optical The optical variant of Industrial Ethernet cable uses fiber optic cable as its transmission medium and is based on a star topology The Industrial Ethernet electrical network and optical network can be mixed The following equipment can be connected to the Industrial Ethernet network
163. onfiguration tool configuration software for network and data for PROFIBUS iar transfer configuration or an RS 485 bus e Configure over direct serial connector connection or over FMS network Technical specifications Transmission rate e PROFIBUS Interfaces e connection to PROFIBUS FMS e connection to PC PG Supply Voltage Permissible ambient conditions e operating temperature e transportation storage temp e relative humidity Construction e module format e dimensions WxHxD in mm Distances e Supports cable distances amp communications rated from 100 meters at 12 Mbaud up to 1200 meters at 9 6 Kbaud Even greater distances can be obtained with fiber optic cables 3 12 9 6K to 12 Mbits s 9 pin sub D female connector 9 pin sub D male connector RS232 5 V DC via backplane 0 C to 60 C 40 C to 70 C 5 to 95 Double Eurocard 20 x 266 x 170 Ordering data SIMATIC 505 FMS Communications Processor for connecting the SIMATIC 505 to PROFIBUS FMS including manual SIMATIC 505 FMS manual PPX 505 CP5434 FMS PPX 505 8129 1 Siemens ST40 BEBE JBW SIMATIC 505 FIM field interface module SIMATIC NET Industrial communications Interface modules for PROFIBUS an e PROFIBUS DP master module for SIMATIC 505 a e Master module for data interchange with drives e SAMMS e SPI Note PROFIBUS DP master port is Connectable systems e SIMATIC 505 CPU
164. only a small mounting depth is available The following terminal blocks are available e Terminal blocks for 24 V DC with screw type terminals TB1 DC TB1 4 DC TB2 DC TB2 4 DC e Terminal blocks for 24 V DC with spring type terminals TB3 DC TB4 DC TB3 4 DC TB4 4 DC elerminal block for 120 230 V AC with screw type terminals TBG AC e Terminal block for analog electronics blocks with spring type terminals TB8 There are terminal blocks for 3 wire and 4 wire connection In the case of 3 wire connection the input output signals are assigned to one terminal block The 24 V supply voltage 24 V DC ground is applied to the 2nd and 3rd terminal strips Terminal blocks with 4 tier terminals also have a chan nel by channel PE connec tion in the 4th terminal strip PROFIBUS DP Distributed O The ET 200B is a passive station slave connected to the PROFIBUS DP fieldbus The maximum data transfer rate is 12 Mbit s Electronics block The electronics blocks contain the digital and analog input and output channels The following digital electronics blocks are available for 24V DC e 16DI with 16 inputs e 32D1 with 32 inputs input delay 3ms or 0 2 ms e 16DO with 16 outputs for 2A 0 5 A or 2A e 32DO with 32 outputs for 0 5 A e 24DI 8DO with 24 inputs and 8 outputs for 0 5A input delay 3 ms or 0 2 ms e 16DI 16DO with 16 inputs and 16 outputs for 0 5 A e 8RO 24 V to 6
165. onnected via the CP 5412 blocks A2 communications processor to PROFIBUS in order to communicate with the SIMATIC programmable controllers Different protocols can be used to network via S7 functions for optimized data exchange between S7 and PC applications PG functions for SIMATIC S5 S7 Retrofit kits are available PROFIBUS to permit the use of F EMS f communications processors A peer to peer using other operating l systems DP for high speed low overhead communications to distributed I O For further information see Catalog IK 10 Design Ordering data CP 5412 Communications processor for conecting a PC PG to profibus CP 5412 and SOFTNET for PROFIBUS manual description of the FMS DP S7 functions Send Receive FDL configuring tools e German e English FMS Interface FMS 5412 MS DOS windows software for FMS protocol including configuring software running on CP5412 A2 under MS DOS from V6 2 The CP 5412 has its own microprocessor and is equipped with One 9 pin sub D socket for connection to PROFIBUS via the RS 485 bus terminal Order No 6GK1 541 2BA00 6GK1 971 5CA00 0AA0 6GK1 971 5CA00 0AA1 6GK1 702 5FA41 0EA0 and WfW from V3 11 on 3 1 2 floppy disk production information in German English FMS 5412 Windows 95 software for FMS protocol including configuring software running on CP 5412 A2 on CD ROM product information in German English FM
166. ort circuit protection for outputs Output current e At signal 1 e At signal O Switching frequency e For resistive load e For inductive load e For lamp load Connector X4 Output signal channel 3 Output signal channel 2 max max Assignments female BRA P PROCESS FIELD BUS PROCESS FIELD BUS SAJES DI 8 x 24 V DC 180 mA 3 5 W 24V DC 13 tor SOU 3 to 5 V 1 2 to 4 8 ms in acc with IEC 1131 Type 2 possible 1 5 mA DO 4 x 24 V DC 2A GA 4A 180 mA 12 MA 4 W Yes electronic 2 Acat 24 DC max 0 5 mA 100 Tz OS rz 1 AZ View of the fem with pin nos Input signal channel 7 Input signal channel 3 Output signal channel 3 1 Please note Channel 1 and channel 3 must only be used on an X1 or X2 female connector or an X3 or X4 female connector 4 32 Siemens ST40 BEBE l PROCESS FIELD BUS 7 SAJES ET 200X continued PROFIBUS DP Distributed I O Technical specifications expansion mod EM 141 expansion module Dimensions W x H x D in mm in e Single Unit e Pitch unit Number of inputs Cable length unshielded max Module Power Losses typ DI 8 x 24 V DC B7 X 110 x 55 9 3 X 4 29 X 2 14 e0 x 110 x 59 234 X 429 X 2 14 8 30 m 15 WV Current consumption from backplane bus 1L max 16 mA Input voltage e Rated e for signal 1 e for signal O Input delay Input characteristic Conne
167. overrange Conversion time of the analog signal path Setting time e for resistive load e for capacitative load Operating error limit over entire temperature range referred to input range PROFIBUS DP Distributed 1 O 4 35 PROFIBUS DP Distributed I O Analog output Output ranges rated values Load impedence capacitative load Short circuit protection Short circuit current Permissible input voltage destruction limit Connection of actors 2 wire connection 4 wire connection measuring cable Analog output Output ranges rated values parameterizable Load impedence inductive load Current output no load voltage Permissible input current destruction limit Connection of actors 2 wire connection Analog output AO 2 x 10V Analog output AO 2 x 20 mA 4 20 mA 4 36 Siemens ST40 Application Installed dimensions W x H x D in mm in e Single unit e Module width Weight kg e Direct starter EM 300 DS e Reversing starter EM 300 RS Rated supply voltage for the electronics 1L Rated load voltage 2L Total current for load feeders efor connection of 1 5 mm e for connection of 2 5 mm Current consumption e from backplane bus supply voltage 1L e from load voltage 2L without handheld unit Main circuit e Rated operating voltage Ug in accordance with DIN VDE 0106 Part 1014 in accordance with CSA and UL e Rated power Assignment type Circuit breaker Tripping class M
168. pler can be extended to become m two screw terminals for connection to PROFIBUS PA The DP PA coupler is always at the end of the PA cable The terminating mounting depth is 130 mm and height 125 mm The width of the Im 157 is 80 mm The total width of the DP PA link depends on the number of DP PA couplers a DP PA link resistor integrated in the used DP PA coupler housing is always active Connection to Housing in degree of In both versions the PROFIBUS DP only at ten E protection IP 20 2 Versions of the DP PA coupler Non hazardous area non Ex version with up to 400 mA output current for the PA cable Hazardous area Ex version with up to 90 to 120 mA output current The PA cable of the Ex version can be used in the hazardous area The DP PA coupler itself must be installed outside the hazardous area The maximum overall mounting depth is 130 mm and height is 125 mm The width of the DP PA coupler is 80 mm Four pin screw terminals for connection of the 24V DC 9 pin sub D female connector for PROFIBUS DP Non intrinsically safe version 4 screw terminals for connection to PROFIBUS PA shield connection of the PA cable also serves as a strain relief DP PA link E The DP PA link is formed by the IM 157 interface module and one or more DP PAcouplers hazardous or non hazardous area version All components of the DP PA link are intercon nected via standard bus conn
169. pply voltage L Power losses of the module typ Status indication Output voltage e with signal 1 min Output current e with signal 1 Rated value Permissable range for O to 40 C for 40 to 60 C Permissible impulse voltage max e with signal O residual current max Output delay with resistive load eat O to 1 max e at 1 to O max Size of the motor starter max Zero crossing Lamp load max Thermal constant current Minimum load current Internal contact circuit Switching frequency max e Mechanical max e with resistive load max e with inductive load according to IEC 947 5 1 max DC 13 AC 15 OC 13 AC 15 max e with lamp load max Short circuit protection of the outputs Slot requirements Terminal block Dimensions W x H x D mm Weight approx Siemens ST40 A n AN 1 5 Vr NOUA j if pI 2 L p Yi j l y l J b NLS Distributed N J continued 4 23 A gen gn 4 F D epe pai fri Fay f MN PR 2 IB l l ki 5 F Ue lay OY Ur VEN 1 ll Tf PROCESS FIELD BUS OO BW n Distributed I O DUGI 4 JIE i ET 200L SC continued Technical specifications SIMATIC Smart Connector SC electronics modules continued Electronics modules analog input Number of inputs Cable length e Shielded max Supply voltage of the electronics L e Reverse polarity protection Isolation e
170. que TSX17 RS485 Port Telemecanique TSX 47 67 87 107 RS485 Port 6XV1 440 2AH32 6XV1 440 1EH50 6XV1 440 2AH32 6XV1 440 2KH32 6XV1 440 1MH32 6XV1 440 2LH32 6GK1500 OEAOO 6XV1 440 2KH32 6XV1 440 2LH32 6XV1 440 2LH32 6XV1 440 2PR32 6XV1 440 2RH32 6XV1 440 1KH32 6XV1 440 1EH32 6XV1 440 2AH32 6XV1 440 2KHS32 6XV1 440 1MH32 6XV1 440 2LH32 6GK1500 OEAOO 6GK1500 OEAOO 6XV1 440 2KHS32 6XV1 440 2LH32 6XV1 440 2VH32 6XV1 440 2PR32 6XV1 440 2RH32 6XV1 440 1KH32 6XV1 440 1EH32 6XV1 440 1EH50 This is a point to point cable with no additional socket To use standard MPI cable refer to the ST70 catalog This will allow multiple devices to be connected to the S7 300 400 PLC This is for ADJUST or UNI TELWAY This is for a 545 1102 CPU For 545 1101 CPU s use 6XV1 440 2MH32 This is the bus connector only with no additional socket L2 cable must be ordered separately Note S5 AS511 OP communication is not supported by all S5 CPU s To communicate to these CPU s use SIMATIC S5 FAP Affected CPU s are e 115U 945 e all 155U processors Contact Technical Services at 1 800 333 7421 for cabling information for these CPU s 6 8 Siemens ST40 SIMATIC HMI Technical specifications Operator panel Display Resolution pixels display dimension color Keyboard type Virtuell keyboard for alpha inputs LED display Processor Memory F
171. quiring discrete and analog control Large discrete applications can be handled by the 545 For more complex or process Safety and reliability The SIMATIC 505 family uses the IEC 65A and DIN 41494 design standards for industry and process control equipment Insulation Standard IEC 801 Part 2 Level 4 Ensures that the product is protected against the discharge of static electricity to15 kV control applications there is the 555 This top of the range controller is equipped to handle special mathematical functions PID loops alarms and high level language orograms The 545 is also designed to handle complex process control applications but of smaller dimensions The 575 controller facilitates multi vendor multi controller solutions The SIMATIC 505 controllers are supported by a complete range of digital analog and intelligent I O modules thereby optimizing the handling of thermocouples RTD inputs high speed and special devices The analog I O modules are galvanically isolated The SIMATIC 505 controllers communicate to the remote or distributed I O racks bases using a 1 Mbps coaxial or twisted pair cable As a result I O racks bases can be located up to 4000 m 15 000 ft from the controller eliminating the need for multiple cable runs and reducing installation costs Temperature cycle Standard IEC 68 2 14 Nb Ensures the product can operate in changing ambient temperatures from O to 60 C
172. r ET 200L and ET 200L SC 16 channels 1 row e screw type terminals e spring loaded terminals 16 channels 2 rows e screw type terminals e spring loaded terminals 32 channels 1 row e screw type terminals e Spring loaded terminals 32 channels 2 rows e screw type terminals e spring loaded terminals Labeling sheet for ET 200L SC with 10 stripes DIN A4 each for e 16 channel electronics blocks incl supplementary terminals e 32 channel electronics blocks incl supplementary terminals 1 Occupies 1 slot in TB16 SC 2 Occupies 2 slot in TB16 SC Siemens ST40 Order No 6ES7 131 1BHOO OXBO 6ES7 131 1BLOO OXBO 6ES7 132 1BH0OO OXBO 6ES7 132 1BLOO OXBO 6ES7 133 1BL00 0XBO 6ES7 131 1EH00 OXBO 6ES7 132 1EHO0OO OXBO 6ES7 133 1EHO0O OXBO Available soon 6ES7 133 1JHOO OXBO 6ES7 131 1BL11 0XBO 6ES7 131 1BL11 0XBO 6ES7 132 1BH11 OXBO 6ES7 133 1BL10 0XBO 6ES7 138 1 XL00 0XBO 6ES7 120 0AH50 0AA0 6ES7 120 0BH50 0AA0 6ES7 193 1CH00 0XA0 6ES7 193 1CH10 0XA0 6ES7 193 1CL00 0XA0 6ES7 193 1CL10 0XA0 6ES7 193 1CH20 0XA0 6ES7 193 1FH20 0XA0 6ES7 193 1FH50 0XA0 6ES7 193 1FH30 0XA0 6ES7 193 1FH60 0XA0 6ES7 193 1FL20 0XA0 6ES7 193 1FL50 0XA0 6ES7 193 1FL30 0XA0 6ES7 193 1FL60 0XA0 6ES7 193 1BH00 0XA0 6ES7 193 1BL00 0XA0 PROFIBUS DP Distributed O Ordering data SIMATIC SC electronic modules for terminal block TB16SC e 2D with 2 inputs Qty 8 e 2DO with 2 outputs 0 5A Qty 8 e 2DO w
173. r fiber optic cable Specify standard or trailing CUPOFLEX duplex PVC UL 5 DX6 322 4AA01 2 2 mm core for OLM12M networks in in line and star structure Indoor fiber optic cable For order information see Catalog IK 10 Indoor fiber optic cable splittable precut preassembled with 4BFOC connectors CUPOFLEX BFOC PVC simplex 5DX8 021 8AA cable PVC UL 3 6 mm 0 14 in for OLM P single fiber rings Max length 65 m 213 2 ft CUPOFLEX BFOC PVC twin 5DX8 031 8AA cable UL 3 6 mm 0 14 in for OLM P networks in bus and star topologies Max length 65 m 213 2 ft For length key see following page 3 6 Siemens ST40 EBBOBEO SIMATIC NET Industrial communications GENS PROFIBUS bus components Length data on SIMATIC NET glass fiber optic cable and SIMATIC NET PROFIBUS plastic connecting cable Length key Glass fiber optic cable Plastic connecting cable Length in m Order No Extension Length in m Order No Extension Multiplication factor x length Length number number Multiplication 0 1 m 33 ft Length number m l factor 1 m 3 28 ft 1 10 m 32 8 ft 2 100 m 328 ft 3 Length O 0 4 number 1 1 5 2 2 6 3 3 7 4 4 8 5 5 0 6 6 1 T 7 2 8 8 3 0 0 4 ai 1 5 2 2 6 3 3 7 4 4 8 5 5 6 6 A 7 8 8 Lengths containing the Lengths containing the number 9 are not number 9 are not permitted permitted Maximum length 650 m 2132 ft Example Example Length 160 m 525 ft 6XV1 Length 50 m 164 ft SIMA
174. ramming device PC to the CP Configuring Transport links application links and the parameters required for handling the technological functions are configured on a PC PG using configuring software based on MS DOS Windows The configuration data is stored in the RAM of the CP or in the EEPROM PPX 505 CP1434 TF PPX 505 CONF 1434 2 PPX 505 8126 2 PPX 201094 8001 Siemens ST40 HARD NET SOFT NET SIMATIC NET Industrial communications Interface modules for Industrial Ethernet Industrial Ethernet System connection for PC PG CP 1413 ISA e CP with its own microprocessors e Protocol software runs on the CP e PC host is relieved of communications tasks CP 1411 ISA CP 1511 PCMCIA e CPs without microprocessors e Entire protocol software runs on the PC host Loading of the host CP1413 communications processor Loadable firmware Multi protocol capability Interfaces for TF MAP S7 functions SEND RECEIVE Communications software for MS DOS Windows 3 11 Windows 95 Windows NT and UNIX System interfacing to Al compatible PCs SIMATIC programming devices Ordering data TF interface TF NET1413 MS DOS Windows consisting of CP 1413 and TF 1413 MS DOS Windows German English TF 1413 MS DOS Windows Software for TF protocol and PG functions including configuring software runs on CP 1413 under MS DOS from V5 0 and Windows from V3 0 on 3 1 2 floppy disk
175. rating mode the data bits of the slaves are accessible GSD files Operation of the AS Interface does not require any special setup procedures or access to PROFIBUS e PROFIBUS DP bus error and diagnostics information displayed e One momentary pushbutton lets you toggle operating condition adopt existing settings and set PROFIBUS slave address The following master calls are supported e Edit address e Write parameters e Read configuration data e Set configuration mode e Continue current configuration 4 41 PROFIBUS DP Distributed O DP AS Interface link 20 continued PROFIBUS DP Passive module i without slave ASIC AS Interface 5 f power supply a ram 1 AS Interface 7 Passive module gt AAA without slave ASIC power supply Qo AS Interface cable BOGU Mes SIMATIC 555 CPU LI DP AS Interface LINK 20 Active module with slave ASIC F Repeater 1 II Actuator Sensor 2 J l I without Slave ASIC mo An eeder without AS Interface chip Fig 4 11 Using DP AS Interface Link 20 to interface PROFIBUS DP with AS Interface Technical Specifications AS Interface bus cycle time PROFIBUS transmission rate Supported AS Interface master profiles Configure AS Interface Interfaces e AS Interface connection e PROFIBUS port Supply voltage e from AS Interface cable Current Consumption e From AS Interface cable Current car
176. res necessary to avoid or overcome faults are determined from the risk presented by the equipment This means that beyond a certain level of danger the basic safety measures listed above are no longer sufficient Additional measures Such as dual channel control tests check sums etc must be implemented for the controller and a certificate of approval obtained Distinction between safety areas and non safety areas Almost all plants contain components which perform safety tasks e g emergency off switch safety guards two hand controls In order to avoid treating the entire control system as a high safety risk a distinction is generally made between a safety area and a non safety area In the non safety area no special demands are made of controllers since the failure of electronic compo nents does not endanger the plant nor personnel In the safety area however only controllers or circuits which meet the relevant regulations can be used The following distinctions are generally made in practice 1 Controllers with few safety features e g machine controls e The programmable controller takes over the function of machine controller while the safety requirements are imple mented by conventional non electronic means 2 Controllers for applications with a balance of safety and non safety require ments e g chemical plants cable cars e The non safety area is served by standard program
177. rs The programmable controller or the PLC in which the open and closed loop control functions are executed has full access to the field devices via cyclic and acyclic messages The configuring station or PC can communicate with the field devices only via acyclic services lf necessary the configuring station can write parameters into the field devices via acyclic messages or read diagnostic data The two network components DP PA coupler and DP PA link are available for the transition from the PROFIBUS DP RS 485 to the PROFIBUS PA IEC 1158 2 transmission system Their use is governed by the automation requirements Siemens ST40 Prepared for the future A distributed I O integration platform Savings you can count on Siemens ST40 One of the most important control trends today is the use of acontroller as a distributed I O integration platform whether your application calls for rack modular block or third party I O or the SIMATIC S5 S7 or 505 controllers the open protocol of PROFIBUS DP makes the best solution easy PROFIBUS DP also enables you to integrate a wider variety of automation products than ever before Now drives valves weigh scales and more from both When compared to a traditional hard wired 4 20 mA system the proven labor installation and maintenance savings of standard networks is remarkable For example an actual installation has demonstrated that a 2 500 foot h
178. rying capacity of 5V DC Profibus port Heat Loss Installation Degree of protection Environment e Operating temperature in horizontal position in vertical postion e Transportation and storage temperature e Relative humidity Construction e Module format e Dimentions W x H x D in mm e Weight Ordering Data DP AS Interface Link 20 network interface PROFIBUS DP AS Interface with type of protection IP 20 Manual for the DP AS Interface Link 20 Includes Type files and GSD files e German e English e French e Italian 4 42 5 ms for 31 slaves max 12 Mbit s M2 with buttons located on front plate 7 pole terminal block 9 pin D sup socket connector matches AS Interface specification max 200 mA max 90 ma 3 7 W Snap on DIN rail or screw mounted IP 20 0 C to 60 C 0 C to 45 C 40 C to 70 C 95 at 25 C 37 200 mounting technology 90 x 80 x 60 approx 200 g Order No 6GK1 41S 2AA 00 6GK1 971 2DS00 0AA0 6GK1 971 2DS00 0AA1 6GK1 971 2DS00 0AA2 6GK1 971 2DS00 0AA4 Siemens ST40 P LI er er PROCESS FIELD BUS Mes DP AS Interface link IP67 Application Design Principle of operation Configuring Siemens ST40 Fig 4 12 DP AS Interface Link IP67 The DP AS Interface link consist of a rugged die cast aluminum housing with degree of protection IP 66 67 It conforms to the standard Enclosures for Electrical Equipment UL 50 Type 4 wit
179. s 12 V DC via front terminals for AUI 6 W without AUI 0 5 W standard AUI double Eurocard 20 x 266 x 170 0 3 kg 1 slot PPX 505 CP2572 505 8132 1 PPX 2601094 8001 3 25 SIMATIC NET Industrial communications Interface modules for Industrial Ethernet SIMATIC 505 CP1434 TF Ethernet communications processor Designed for Industry e Handling of message communication up to and including Layer 7 of the ISO 7 layer model e The CP1434 TF fully relieves the PLC of communications tasks e Interfaces TF MMS interface Layer 7 Transport interface Layer 4 PC PG interface e Remote configuring over the LAN Connectable systems e SIMATIC 505 CPUs 525 535 545 555 565 and 575 Design e The CP1434 TF Ethernet communications processor plugs directly into a basic unit or expansion unit it requires two slots e 15 pin sub D female connector for connection to Industrial Ethernet via transceiver with the 727 1 connecting cable e 9 pin RS 232 423 male connector for connection to PCs and programming devices Technical specifications Transmission rate Interfaces e for Industrial Ethernet e for PG PC Supply voltage Power consumption via backplane bus e 5 VDC e 5 VDC Permissible ambient conditions e Operating temperature e Transportation and storage temperature e Relative humidity Construction e Module format e Dimensions W x H x D in mm e Weight
180. s Central Processing Unit RLL scan time User memory Global memory Physical I O Any Mix Regulatory control Analog alarms Communication ports Number of Annex cards supported CPU Remote Bases With optional PPX 575 2126 505 Remote I O Channel Annex Card Remote Bases I O channel update PPX With optional PPX 505 CP5434 DP I O Channel Annex Card Max number of Slaves Max slave distance 9600 Kbaud 12 Mbaud Max I O Channel Update PPX PPX 575 2104 0 9mS K 832Kb 64Kb 8192 CPU 64 PID loops 64 PID loops 1 2 RS232 2 RS422 1 SIMATIC 575 System Application Productivity Tool to help you solve the most demanding applications quickly and easily Plus it allows complete connectivity with the SIMATIC 505 S5 and S7 families of I O and intelligent modules for a solution that meets your current requirements and will let you take advantage of future technology Multiple masters improve data exchange The multiple master strategy of the SIMATIC 575 industrial controller improves data exchange Whether the modules you incorporate into the system are manufactured by Siemens or from other vendors the SIMATIC 575 allows free exchange of control information making it a true integration platform For added performance you may choose specific task oriented modules or a 575 2105 0 45mS K 832Kb 64Kb 8192 CPU 575 2106 1856Kb 64Kb 28 128 128 2 RS232 2 RS422 2 RS422
181. s Specifications e Classical programmable controllers designed to handle typical upstream and downstream applications like material handling palletizing and packaging e SmarTune Auto loop tuning available soon Providing integrated automatic tuning of PID loops All types are compatible in their I O structure and programming language so that you can expand easily Training is minimized and spare parts holding optimized e Advanced controllers which provide a unique Technical Specifications CPU SIMATIC 545 SIMATIC 545 SIMATIC 555 PPX Main memory for program and data 2 bytes 1 statement Max EPROM EEPROM size Memory Configuration Total Kbytes Ladder Program Kbytes Execution time per 1024K binary statements Control relays Non retentive Retentive control relays 505 Remote I O Channel bases PROFIBUS DP I O slaves PID loop Number of standard loops Calculation rate loops 100ms Number Fast Loops 5ms SmarTune PID Loops Arithmetic functions Digital inputs outputs Analog input outputs Intelligent I O modules Remote rack distance Networking Total PID loops Analog alarm blocks Special function programs PowerMath Coprocessor 545 1103 96 Kbytes RAM EPROM 96 O Kbytes 96 30 0 33 ms 4096 3072 1024 16 32 0 0 ara Sy Ay oe 1024 1024 yes 1000 m 4000 m Industrial Ethernet amp TCIP IP TIWAY MODBUS PROFIBUS DP
182. s service means a lot more than just repair We provide support for all Siemens automation products systems and large scale plants such as SIMATIC and SIMATIC NET We also offer you advice and support stand by services help you to expand your plant provide maintenance supply spare parts and modernize your equipment Our service range is modular in design with each module complementing the next right up to the total solution This means less risk for you and you don t have to pay for services that you don t even need Our aim is to keep you satisfied and allow you to get the best from your invest ments in automation We have built up an experienced team for exactly this purpose with 5700 service personnel around the world Your local Siemens sales office will be happy to answer any of your queries In the United States call 1 800 964 4114 to be directed to the sales office nearest you For technical assistance in the United States call 423 461 2522 outside the U S call 49 911 895 7000 Siemens ST40 The information given below is of a predominantly fundamental nature and applies regardless of the type of SIMATIC electronic control system Reliability The reliability of SIMATIC programmable controllers and components is increased to a high level by taking the following extensive and cost intensive measures during development and manufacture e Use of high quality components e Wor
183. s capable of multiple alarm functions to warn operators of out of limit conditions or to automatically initiate corrective action The 505 CPUs can even alert you with an alarm that warns of a broken transmitter a feature unique in its field Siemens ST40 Discrete control that s built for speed Advanced programming made simple Technical specifications CPU User memory Boolean scan time Digital I O points Analog I O points Timers counters Control relays Arithmetic PID Loops Local I O Series 505 remote l O PROFIBUS DP I O 2 Communications Local communication Ports Multiprocessor First and foremost SIMATIC 505 controllers are designed to be fast To handle your sequential control needs SIMATIC 505 CPUs will execute 1000 words of Boolean logic in as fast as 0 068ms K fast even by specialized controller standaras Combine our exceptional scan time performance with your choice of specialized interrupt handling modules or high speed analog modules and you get system response times that are more than comparable to dedicated machine controllers Whatever your need closed loop PID control floating point math advanced mathematical functions or simplified process programming through high level languages the entire SIMATIC 505 family of controllers greatly simplifies your solutions It all starts with a comprehensive SIMATIC 545 96 192 Kbytes 33 0 16 ms K 1024 2048 1024 1024 4096
184. ser manual PPX 505 8115 2 to 6MT I Os PPX 505 5190 User manual PPX 505 8116 1 Field interface module PPX 505 7202 to SIMOREG amp SIMOVERT amp ET200 User manual Rel 3 3 PPX 505 8124 5 Connectors for I O modules Side access 1 piece PPX 2587705 8010 Front access 1 piece PPX 2587705 8011 Battery for 525 560 565 CPUs amp 545 1101 PPX 2587678 8005 Batt 545 1103 1104 555 1103 1104 PPX 2587678 8010 EPROM 8 x 32 Kbytes for 525 535 CPU PPX 2587681 8012 8 x 32 Kbytes for 525 535 CPU EEPROM 8 x 128 Kbytes for 545 or 555 545 or 555 User EE Prom 8x256 Kbytes Fuses Kit 3 A 125 V 5 pack for 505 45xx Kit 3 A 250 V 5 pack for 505 48xx Kit 3 A 250 V 5 pack for 505 46xx Kit 3 A 250 V 5 pack for 505 6660 505 Fuse holder for power supply Screws 10 pack for 505 base Blank bazels single width 5 pieces for base Manual for I O Modules 505 Programming manual for 505 500 English all CPUs prior to PROFIBUS DP Manual SPF Programming User Manual 505 Redundant I O PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX PPX 2587681 8020 2587681 8022 2587681 8030 2587679 8012 2587679 8013 2587679 8014 2587679 8015 2587704 8001 2587705 8001 2587705 8003 505 8105 2 505 8104 5 2592901 0008 505 8125 2 7 3 Ordering Data and System Components SIMATIC 505 Ordering data Order No 575 SIMATIC 575 CPU 832 Kbytes memory 575 2104 SIMATIC 575 CPU
185. server application For ordering information see OPC PROFIBUS Siemens ST40 which have the OLE 2 0 or DDE communications mechanism to communicate with other programmable controllers such as SIMATIC Protocols TF or S7 are used for Industrial Ethernet The main task of the OLE DDE manager is to link Windows applications available on the market to the field of automation Ordering data Order No Overall packages OLE DDE Manager Software for FMS DP TF protocol and S7 functions for linking Windows applications to SIMATIC NET automation systems with product information and installation instructions under Windows NT 4 0 or Windows 95 on CD ROM German English 6GK1 705 0AW13 3AA0 For further information see Catalog IK 10 e OPC OLE for process control is in operation with Windows NT as an extension of the COM component object model communication interface and DCOM distributed component object model for the user software e The basic principle of OPC is that OPC client applications communicate on a standardized open and therefore vendor independent interface with the OPC server Facility for linking to existing OPC capable Windows applications Office 97 or HMI systems on the market 3 29 SIMATIC NET Industrial communications TIWAY Communications network 115 Kbaud HDLC Ordering data UNILINK host adapter 115 V AC local line local line TIWAY ports and RS 232C 423 host ports 1
186. ses there are two classes of products in the EU regulated and unregulated Products which are subject to these new harmonized standards are referred to as regulated products For regulated products the EU has set out the guidelines for harmonized European wide standards in a number of directives commonly Known as new approach directives which center on the health and safety aspects of these products The new approach directives are not standards They are government mandated essential requirements Standards are developed from the new approach directives by three European regional standards organizations CEN European Committee for Standardization CENELEC European Committee for Electrotechnical Standardization ETSI European Telecommunication Standards Institute These bodies have stated their intention to adopt and implement existing international standards of the ISO and IEC wherever possible To date numerous new approach directives have been fully adopted covering such diverse areas as toys machinery construction products and medical devices New approach directives require the affixing of the CE Conformite Europeenne indicating that the product has met all legal requirements of pertinent EU legislation Of the existing EC new approach directives there are two which are important to PLC products and one that is incidental Electromagnetic Compat
187. st case design of all circuits e Systematic and computer controlled testing of components supplied by subcontractors e Burn in of LSI circuits e g processors memories etc e Measures to prevent static charge from building up when handling ESD sensitive circuits e Visual checks at key stages of manufacture e In circuit testing of all modules i e computer aided testing of components and their interaction with other components in the complete circuit e Continuous heat run test at elevated ambient temperature over a period Siemens ST40 Safety Safety of Electronic Control Equipment of several days e Careful computer controlled final testing e Statistical evaluation of failures during testing to enable the immediate initiation of suitable corrective measures e Monitoring of the major controller components through on line tests parity checking in RAM watchdog for the CPU etc These basic safety requirements are sufficient to avoid or overcome the majority of possible faults Hazard Risk In all cases where the occurrence of faults can result in personal injury or material damage special measures must be taken to ensure the safety of equipment and its use special regulations relating to equipment exist for these types of applications and they must be observed when designing a control system Wherever electronic control systems have a responsibility to ensure safety the measu
188. standard Two adapters are supplied One adapter is designed for connection to RJ 45 and the other one provides a connection to triaxial cable AUI and an industrial twisted pair Functions The CP 1511 is an Ethernet card which can be operated in any programming device PC with a free PCMCIA Type Il slot The CP 1511 offers the following accesses e Layer 2 Interfacing for PC networks in an industrial enviroment e Ebene 4 und Ebene 7 In conjunction with the SOFTNET packages for Industrial Ethernet the CP 1511 offers a low cost access to Industrial Ethernet such as SIMATIC S5 S7 Ordering data Order No CP 1511 6GK1 151 1AA00 PCMCIA card for connecting programming devices PCs to Industrial Ethernet including 2 adapters for AUl industrial twisted pair and RJ45 For SOFTNET Packages see Catalog IK 10 3 28 lt has the following interfaces e 15 pin sub D female for AUI connection e 15 pin sub D female for industrial twisted pair There are no jumpers on the module it can be configured entirely by software SOFTNET S5 and SOFTNET PG for Industrial Ethernet contain ODI drivers for the CP 1511 In conjunction with all SOFTNET packages for Industrial Ethernet except UNIX the CP 1511 can be used ina PG 720 for remote programming PG functions Siemens ST40 SIMATIC NET Industrial communications Interface modules for Industrial Ethernet OLE DDE manager e OLE 2 0 and DDE capabl
189. t Operating error limit Interrupts over entire temperature range Number of differential inputs referred to input range Cable length shielded Analog input Input range Input resistance Permissable input voltage destruction limit Connection of signal sensors for voltage measurement Analog input Input range Input resistance Permissable input voltage destruction limit Connection of signal sensors for current measurement e as 2 wire transducers e as 4 wire transducers Analog input Input range Input resistance Permissable input voltage destruction limit Short circuit protection Short circuit Current Load impedence of signal sensor Connection of signal sensors for current measurement e as 2 wire transducers e as 4 wire transducers Analog input Input range Input resistance Linearization of characteristic Permissibile input voltage destruction limit Measured current Connection of signal sensors for voltage measurement e as 2 Wire Connection e as 3 Wire Connection e as 4 Wire connection 4 34 Siemens ST40 ETE 200 X continued Pin Analog input Al 2 x 10 V EM 144 expansion module Analog value representation configurable Dimensions W x H x D in mm in e Single unit e Pitch unit Connection of inputs ouputs Weight Interrupts Number of differential inputs Cable length shielded Siemens ST40 EM 144 expansion module Galvanic isolation Resolution incl
190. t Voltage UE e Rated value e For signal O e For signal 1 Input current with signal 1 typ Delay of inputs Data transfer rate Cable length Sensor supply e Voltage e Current Terminal block max max Electronics blocks digital inputs Number of inputs Isolation Output voltage UA e Rated Value e With signal O e With signal 1 Input current with signal 1 typ Delay of inputs Data transfer rate Cable length Terminal block max max 4 18 Siemens ST40 am J RD i f2 A ia F Ji JW 1 PROCESS FIELD BUS WR Distributed O LI l JUSU HS J ET 200L continued Electronics blocks digital outputs Number of outputs Isolation Output voltage UE e Rated value e With signal O max With signal 1 min Output current e With signal O max e With signal 1 max Aggregate current per group max Short circuit protection Data transmission rate max Cable length max Switching frequency e with resistive load max e with inductive load max e with lamps max Terminal block Electronics blocks digital outputs Number of outputs Isolation Output voltage UA e Rated value e With signal 1 max Output current e With signal O max Load current per output max Short circuit protection Data transmission rate max Cable length max Switchin
191. t be changed during startup and operation for example to optimize the interface to the measured value sensor In addition to the previous cyclic services acyclic services were therefore introduced with PROFIBUS PA these allow the changing of parameters of the devices during operation In cyclic data communication all output values control commands PROFIBUS DP DP PA link allows modular expansion 1M 157 with up to 5 couplers Ex version a up to 2 couplers non Ex version Non Ex area up to 30 field devices Ex area up to 3 X 10 field devices controllers have expanded their global connectivity with the innovation of an integrated PROFIBUS DP port as well as with an available PROFIBUS FMS board PROFIBUS is an internationally accepted standard adopted by hundreds of leading manufacturers around the world and is readily accepted as the open architecture solution of the future With a remarkable 12 Mbaud communication speed PROFIBUS enables peer to peer communication FMS and gives remote I O the same performance of local I O DP and with PROFIBUS you re not tied down to a single type or one manufacturer s offering of I O are written into field devices and all input values measured values are read out of the field devices The procedure is so far the same as with PROFIBUS DP An additional acyclic message can then be sent to read the settings of the field devices or change paramete
192. te ULA In Warranty Please contact factory for additional individual multiple user and corporate license options ULA Upgrade License Agreement Siemens ST40 5 3 Software APT SIMATIC APT Application Productivity Tool Application Design Ordering data SIMATIC APT Software License and Manual Set Rel 1 7a SIMATIC APT Software Upgrade with Manual Set Rel 1 7a SIMATIC APT Software Rel 1 7a with Manual Set single user access key and CP 1413 network card Compatible with both SIMATIC 505 and SIMATIC S5 controllers over Ethernet network Manuals system Overview for APT Software English User for APT Software Programming Reference for APT Software Set for APT Software Rel 1 7a 5 4 SIMATIC APT Application Productivity Tool is an integrated control system design environment that uses Computer Aided software Engineering SIMATIC APT provides a natural means of mapping the physical process into the control system It encour ages the partitioning of the plant processes into a hierarchical structure which is easier to understand and implement APT uses a graphical approach to design GRAFCET techniques are used for developing sequential logic APT also has a graphical representa tion for continuous control processes based on the SAMA standard Develop ment of lower level control actions are simplified by using a library of devices and continuous function blo
193. ted on Windows 95 or NT need to use other members of our programmable control family TISOFT maintains the same appearance and ease of use for all of our controllers so retraining is not required The software is delivered with extensive documenta tion supports H1 Ethernet PROFIBUS FMS TIWAY PLC nodes TISOFT is available in both single user and multiple user kits all supplied on 3 5 disks Version 6 3 is required for controllers using the PROFIBUS DP I O Channel Single user TISOFT Rel 6 3 Full System with COM ET200 TISOFT Rel 6 3 Upgrade Package with COM ET200 PPX PC505 6263 PPX PC505 UPG63 Note TISOFT Rel 6 3 requires an IBM compatible computer with 80386 or better processor 2MB RAM memory total 540K RAM available conventional memory 10 megs available hard disk space 3 5 floppy disk drive RS 232 serial communications port and MSDOS 6 0 or later The COM ET200 Configurator software included with TISOFT 6 3 is required in order to configure a controller using the PROFIBUS DP I O Channel for Remote I O This package requires an IBM computer with 80386 33 or better processor 6 megs RAM memory 5 megs available hard disk space 3 5 floppy drive MSDOS 6 0 or later MS windows 3 11 5 2 Siemens ST40 Software SoftShop Application 505 SoftShop is a complete Programmable controllers Windows 3 12 NT or 952 and PROFIBUS DP IO programming documenta Supports programming over tion and trouble
194. th either one ing provides exceptional or two interfaces as immunity to EMI and RFI necessary for connecting interference subscribers to the network via 727 0 bus cable Design Die cast aluminum housing SIMATIC clamp with N The SIMATIC NET One or two 15 pin sub D coaxial socket connector transceiver can be plug connectors for for connection to the mounted on the clamp connecting terminals SIMATIC network ae system is already 3 20 Siemens ST40 SIMATIC NET Industrial communications Industrial Ethernet bus components 6GK1 100 0AJ00 SIBUKO Package 2 6GK1 100 0AB00 SIBUKO Package 6 with transceiver one interface mounting equipment and mounting guide German English French For further information see Catalog IK 10 SIMATIC NET industrial twisted pair plug in transceiver Application Design AUI interface for connec tion to the terminal 15 pin sub D plug connector Industrial twisted pair 6GK1 100 0BA00 plug in transceiver TPTR for connecting an industrial twisted pair cable to the AUI interface of a terminal SIMATIC NET SSV 104 fan out unit Application Design Built to the specifications of IEEE 802 3 8 AUI interfaces SIMATIC SSV 104 fan out unit with 8 interfaces 6GK1 104 0AA00 Siemens ST40 with transceiver two interfaces mounting equipment and mounting guide German English French Devices that do not have a built in industrial twisted pair transceiver but do
195. the three or four wire connection system can thus be connected The TB16 IM SC is supplied with both screw terminals and spring terminals be created using COM PROFIBUS 3 1 that will handle the modularity of the SC modules This GSD file can be loaded into a configuration tool of a third party manufacturer and can be used for simple parameterization of the station Siemens ST40 PY lle CO C a Mes ET 200L complete system Ordering data Electronics block for ET 200L with digital inputs ouputs for 24 V DC e 16DI e 32DI e 16DO e 32DO e 16DI DO for 120 V AC e 16DI e 16DO e 8DI 8DO 16DO relay output e 8DI DO relay output Electronics block for ET 200L SC digital and analog expandability with digital inputs outputs e 16DI e 32DI e 16DO e 16DI DO IM SC PROFIBUS DP connection for TB16IM SC incl screw terminal connector for DP connection and power supply Terminal block for ET 200L and ET 200L SC to accommodate electronics blocks or electronic modules TB16IM SC e screw type terminal e spring loaded terminals TB16L e 16 channels screw type term e 16 channels spring loaded terminals TB32L e 32 channels screw type terminal e 32 channels spring loaded term TB16L AC e 16 channels screw type terminal Terminal block for ET 200L SC to accommodate 8 SIMATIC SC electronics modules expandable by 1 SIMATIC SC TB16SC Supplementary terminal fo
196. to 30V DC Relay output modules Voltage range Outputs Number 8 16 Current 2 A per point 2 A per point 3 A per point 24 V DC Total relay contact resistance 300 m ohm 250 m ohm Short circuit protection Fuse Fuse Slots 1 1 505 4317 24 VDC 505 4319 125 VDC Interrupt modules Rated Voltage Input Voltage Range 10 30 VDC Number of Inputs 16 16 Non Interrupt 08 08 Interrupt 08 08 Slots 1 1 Galvanic Insulation In Groups Of 1 1 112 5 137 5 VDC 505 4932 A 20 to 265 V AC 4 5 to 30V DC 32 2 A per point 250 m ohm Fuse 2 505 5417 10 to 125 V AC O to 120 V DC 16 1 A per point 50 m ohm Fuse 1 1 The 505 5518 has a jumper selectable RC or snubber circut across each output contact that suppresses arcing reduces noise and greatly extends contact life when switching heavy inductive loads 2 8 505 5518 S 20 to 265 V AC 10 to 54 V DC 5 A per point 240 VAC 100 m ohm Fuse 1 Siemens ST40 Description and Ordering Information Continued We Siemens ST40 Technical Specifications Analog input modules PPX Inputs Number Input ranges Update time Resolution Galvanic isolation Slots Analog output modules PPX Outputs Number Galvanic isolation Output ranges Resolution Conversion time Supply voltage Rated value Slots Analog input output modules PPX Inputs Number Range Resolution Outputs Number Range Isolation between inputs
197. to 36 VDC 2 0 amp Fuse lle 575 4916 Relay 16 yes 4 4 5 to 36 VDC 20 to 265 VAC 2 0 A Resistive 1 0 A Inductive AC 0 88 Inductive DC Fuse Ae Siemens ST40 SIMATIC NET Industrial Communications efesotomasyon com SIMATIC NET Introduction PROFIBUS bus components Interface modules for PROFIBUS The following section provides an overview of Siemens Industrial Ethernet bus components SIMATIC NET components and capabilities Please refer to the SIMATIC NET Catalog IK10 for complete details and additional products available Interface modules for Industrial Ethernet TIWAY Communications network Siemens ST40 Page 3 2 3 5 3 12 3 19 3 25 3 30 3 1 SIMATIC NET Industrial communications Introduction Introduction Productivity in manufacturing greatly depends on the flexibility of the automation systems used It is easier to keep large plants that extend over wide areas flexible If they are controlled by a number of distributed automation systems And distributed control requires good data communications Bus systems have proven to be the most economical solution in large industrial plants They offer the following advantages Reduced cabling costs Easy expandability AS interface AS i The AS Interface is a networking system for binary sensors and actuators at the lowest field level Process signals originating on site are usually transmitted to the control
198. uts only 1 505 7038 Thermocouple RTD 8 8 14 bit 0 003 ohm I9 bit 250 ms 120 ms per active input 50 to 50 mV J K T E R S N 100 ohm 200 ohm no 500 ohm platinum 120 ohm nickel 10 ohm copper no 2 9 SIMATIC 505 I O Modules Description and Ordering Information Continued Technical Specifications Word input output modules PPX Application Function Inputs TD mn a Update time Power supply Slots Technical Specifications Simulator modules PPX Application Function Simulation points Indicators LED Slots Very High speed counter amp PPX encoding module High speed counter module PPX Application Design Number of counters Counting range Counting speed Minimum pulse width on time Minimum pulse width off time Inputs Outputs Slots Basic module Application Design Number of interfaces Transmission rate Memory size Memory buffers Input Output Slots Fieldbus interface module PPX Application 2 10 505 6308 505 6408 Interfacing the PLC to input devices such as thumb wheel switches analog to digital converters and many other devices that use multi parallel word codes such as BCD Gray code or other binary codes Input Output WE CMOS lt 28 V BC TIL CMOS DC 8ms 16ms 20 to 30 V DC 20 to 30 V DC 2 2 505 6010 505 6011 Debugging ladder logic programs monitoring output points or directly controlling input points They ar

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