Home

CALPLUS™

1. Refresh Disconnect Z Figure 34 Components Tab Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 37 CalPlus Calibration and Bump Station The components screen lists all components installed in the instrument Highlighting and clicking Open allows information about that component to be viewed and modified see Figure 35 for more details Sensor Details 5 x Serial Number 0504522259 Gas Concentration EEk Type Co Alarm High 70 PPM Part Number 7120973 Alarm Low 35 PPM Position fi JK Cancel E Figure 35 Sample Sensor Detail Screen This screen allows the alarm set points as well as the calibration gas concentration for the instrument to be changed 8 Industrial Scientific DataLink v5 0 E _ o x General Options Components EventLog l Calibrations Bump Tests 0504784 028_23Jun2005_15 17 24xml 6 23 2005 3 17 24 PM 0504784 028_23Jun2005_14 21 26xml 6 23 2005 2 21 26 PM 0504784 028_23Jun2005_1421 14xml 6 23 2005 2 21 14 PM 0504784 028_23Jun2005_14 16 40xml 6 23 2005 2 16 40 PM Open File Bownload Print Update Refresh Disconnect Figure 36 Event Log Tab 38 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station The Event Log Tab lists all downloaded event logs for the connected instrument This screen also allows event logs to be downloaded from the connected instrument by simply clicking the
2. PEWA Messtechnik GmbH PE WA Weidenweg 21 58239 Schwerte OROG Tai orzenn MaS mmm Eimear CALPLUS CALIBRATION AND BUMP STATION for the GasBadge Product Line of Hand held Single gas Monitoring Systems Operation e Troubleshooting Part Number 17122565 For anl f Version Number 1 0 OF foreign language Versions O Release Date August 23 2005 this manual go to www indsci com CalPlus Calibration and Bump Station Table of Contents PAT AS ON CIVIC aen E E E A een 3 Warnings and Cautionary Statement cccccccccccccccccceeesseeeecccceeeeeeeeeseseeecceeeeeeeaaas 4 Unpack tie ISiUiMemt sssicceceacesedansseaveectneusicussetieetr ned alta tnlancecaeanediweedes 4 GCM ral Oe bal Oaea saasce a scanhadates Gove seeweduc dans Geaammeaaeeeasamaeacnhneeneceed ae uaeeee 5 DEY OUT O eee E teeta ac gos vector TEA 5 Calibration and Bump Station Hardware ccccccccccssssssssssssseseeeeeeeececeeeeeeeees 5 Operational States Startup Mode ssrin i e E 7 BUMD TOS leme ennn E E a 9 CanD 2110 0 Ree E EO 12 Operational States USB Connection cc ccesssseecccceeeeeeeeeeeeeecceeeeeeaaaes 15 PP i ee cates te ce aterm nei nie ot nd ae E E E 16 USB Communi Canons NCH aCe esi csccsdi ccocecauacionciceueebiesencon amie manne 18 Fece Ey 6 ODEIO sear a eet 18 Manual Setup Ol ie Slat Os sascsictscnencdonssisaonseencosunadinuessomnsdentendoaieadansetenentennsnea s 20 PIN EVD S Re ee Re a ee ee ee 22 PEA DO
3. If any of the Select Language screens are displayed the following table will address any user actions Select Language English OK A Espanol a OK Francals a OK Deutsch S OK Figure 27 Select Language Screens 30 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 21 User Actions During Select Language Screens English Espanol Francais or Select Language Results Deutsch Results Insert Not available Does not Not available Does not matter Instrument matter if instrument inserted if instrument inserted Remove Not available Does not Not available Does not matter Instrument matter if instrument not there if instrument not there Station advances to next language screen If on Deutsch screen station returns to Select Language screen Bump Button Station goes to the Exit screen Station saves the language shown as the default and takes user to Exit screen Both Buttons Both buttons pressed is Both buttons pressed is ignored Pressed ignored by the station by the station USB USB communications will be USB communications will be Command ignored ignored Calibrate Station goes to the English Button Press screen System Check If the bump button is pressed while the System Check screen is displayed the Exit screen is system displayed If the c
4. Print Events screen If the user presses calibrate Yes is selected the data is downloaded and sent to the printer port and Printing Events is displayed When the printing is finished the Print Buffer screen is displayed If Print Events Print OK or Printing Events is displayed the following table will address any user actions Printing Events Figure 22 Print Events Screens 22 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 16 User Actions During the Print Events Print OK and Printing Events Screens ier Acho Print Events Print OK Printing Events Results Results Results Insert Instrument Remove Instrument Bump Button Press Calibrate Button Press Both Buttons Pressed USB Command Version 0 8 p n 17122565 Not available Does not matter if instrument inserted Not available Does not matter if instrument not there Station goes to the Print OK screen Station goes to the Print Buffer screen Both buttons pressed is ignored by the station USB communications will be ignored Not available Does not matter if instrument inserted Not available Does not matter if instrument not there No is selected and station returns to Print Buffer Yes is selected and station prints the events and goes to Printing Events screen Both bu
5. Download button To view an event log simply highlight the log file and click Open Figure 37 shows an example of an event log Gas Badge Plus 0504784 028 6 23 2005 3 17 24 PM Serial Number 0504784 028 Access Code 000 Type GasBadge Plus Calibration Interval 0 Days Part Number 18100050 1 Job Number M04784 Setup Technician VAP Setup Date 6 21 2005 Software Version 70 Operational Time 2 days 1 hours INSTRUMENT OPTIONS Confidence Indicator Enabled Yes Display gas readings on screen Yes Sensor SN Sensor Type Cal Gas Cal Gas Conc Low Alarm Hi Alarm TWA Alarm STEL Alarm 0504522259 co CO 100PPM 35PPM 70 PPM N A N A Total Run Time 2 days 1 hours 52 minutes 1 seconds Last Calibration 6 21 2005 1 27 10 PM Total Alarm Time 1 Minutes Alarm Event 1 Time 6 21 2005 3 38 37 PM Alarm Event 1 Peak 20 4 PPM Alarm Event 1 Duration 52 seconds Alarm Event 1 Hi Alarm Setting 20 PPM Alarm Event 1 Lo Alarm Setting 10 PPM Figure 37 Sample Event Log Data Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 39 CalPlus Calibration and Bump Station S Industrial Scientific DataLink v5 0 4 i i loj x General Options Components EventLoq Calibrations Bump Tests 6 0 2005 12 40 00 PFM Pass 6 0 2005 12 40 00 PM Pass Refresh Disconnect 2 Figure 38 Calibration Tab The calibration tab lists all calibration certificates for the select or connected instrument that have been d
6. LCD display has a software controlled backlight that is enabled when the station is performing a task 12345678 The two calibration station pushbuttons e Bump button Figure 2 Sample LCD Display e Calibrate button These buttons are used to initiate a bump test or a calibration on the installed instrument In addition they can be used to navigate through the setup screens for the calibration station Most of the navigation is controlled by simple button pushes NOTE Setup mode is only accessible by holding both of the buttons for an extended period of time Three software controller LEDs show the status of the installed instrument e Green Calibration or bump test passed e Amber Calibration or bump test in progress or charging e Red Calibration or bump test failed e NoLED Station Ready with no buttons pressed Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 5 CalPlus Calibration and Bump Station Figure 3 Calibration and Bump Station Hardware INDUSTRIAL SCIENTIFIC P CALIBRATE t Figure 4 LCD Display Panel NOTE The Calibration and Bump Station has a switch that signals the processor that an instrument has been installed or removed NOTE Placing an instrument on the calibration station does not initiate communications with the instrument Pressing one of the buttons will initiate the communications with the instrument 6 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalP
7. contains the software program interface that allows you to access and program the monitoring device from your PC The program is called the Industrial Scientific Accessory Software Suite The software must first be installed onto your PC before the monitoring device can be commissioned from the PC It is only necessary to perform this installation process one time on the target PC To install the software insert the software CD into the CD drive of the target PC The program should automatically start and begin the installation process If not use the RUN command from the start menu and select the INSTALL EXE program from the corresponding CD drive Follow the on screen instructions to complete the installation of the DAC software The Accessory Software Suite provides a user friendly interface for communication with and setting the parameters of the monitoring device Use the on line help feature to navigate the interface screens Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 33 CalPlus Calibration and Bump Station Using the PC Software The accessory software is a PC based interface program that works hand in hand with the GasBadge Plus DataLink and the CalPlus calibration and bump station The same software which consists of USB drivers and the application component is used for both the DataLink and the CalPlus devices After the application software and USB drivers are installed and configured the software interface pr
8. follow 20 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Print Events Print 5 Clear Buffer Buffer Nua Cal Days 30 Set Date select Language Figure 21 Setup Mode Flowchart If any of the screens in Figure 21 are displayed the following table will address any user action Table 15 User Actions During Setup Mode Screens User Action Result Insert Instrument Not available Does not matter if instrument inserted Remove Instrument Not available Does not matter if instrument not there Bump Button Press Station goes to the next screen Calibrate Button Station goes to the displayed screen s sub screen details Press in sub screen section Both Buttons Both buttons pressed is ignored by the station Pressed USB Command USB communications will be ignored Pressing the calibrate button will select the feature shown on the display Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 21 CalPlus Calibration and Bump Station Print Events If the calibrate button is pressed while the Print Events screen is displayed the Print OK screen is shown verifying the user s selection to download and print the saved data from the instrument Instrument must be installed to print the events from it If the user presses the bump button No is selected and the user is returned to the
9. in which case the user will be required to correct the interference at his own expense 44 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565
10. value for that date time variable is reached then it starts over at the min value for the particular date time variable Station saves the value for the date time variable and advances to the next date time screen If Minute is displayed station goes to Select Language screen Both buttons pressed is ignored by the station USB communications will be ignored INDUSTRIAL SCIENTIFIC 29 CalPlus Calibration and Bump Station Select Language If the calibrate button is pressed while the Select Language screen is displayed the English screen is shown This allows the user to select English as the default language by pressing the calibrate button after which the Exit screen is displayed Pressing the bump button will display the Espanol selection While Espanol is displayed pressing calibrate will select Spanish as the default language and display the Exit screen Pressing the bump button will display the Francais screen which allows the user to select French as the default language By pressing the calibrate button French is selected and the Exit screen is displayed Pressing the bump button will display the Deutsch screen allowing German to be selected as the default language Pressing the bump button will display the Select Language screen Pressing the calibrate button will select German as the default language and display the Exit screen
11. 26 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 Calibrate Station goes to the Clear Button Press OK screen CalPlus Calibration and Bump Station Setting Next Cal Day Cal Days 30 If the calibrate button is pressed while the Cal Days screen is displayed the 30 Days screen Cal Days is shown allowing the user to increase the number of days until the next calibration by 30 pressing the bump button The number 30 will increase slowly in increments of 1 then faster while the bump button 1s held The rollover point is set at 365 days after which the counter restarts at 1 If the user presses calibrate the new number of days that is displayed will be saved into memory 30 and the Set Date screen is displayed A If Cal Days or 30 is displayed the following O K table will address any user actions Figure 25 Cal Days Screens Table 19 User Actions During Cal Days or 30 Screens Cal Days Results 30 Screen Results ilable D l Insert Not available Does not Not available Does not matter if matter if instrument Instrument eee instrument inserted inserted ilable D Remove Not ENA ab A ES Not available Does not matter 1f matter 1f instrument not Instrument fete instrument not there Station will increment the days until Bump Button Station goes to the Set next cal by one for each press until Date screen 365 is reached then the counte
12. 3 21 00 PM 33 PPM Pass 35 PPM 0 PPM Figure 41 Sample Bump Tests Data Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 41 CalPlus Calibration and Bump Station Trouble Shooting Diagnosing Common Problems Problem Display is blank Unit resets Instrument continually fails bump test or calibration Internal Printer is not working No communication to PC CalPlus does not communicate with instrument CalPlus PC software will not connect to instrument 42 Likely Cause s e No power to the instrument e Display is damaged e Internal error Cycle the power If problem persists contact factory e Ensure calibration gas is connected and the bottle is full e Ensure paper is in printer and printer ribbon is in place e Ensure application software and both USB drivers are installed on PC Ensure USB cable is plugged in e Ensure IR ports on both CalPlus and instrument are clean from dirt and debris e Ensure instrument is placed in instrument bay e Ensure IR ports on both CalPlus and instrument are clean from dirt and debris INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Performance Specifications Table 25 Performance Specifications Category Specification Operating Temperature Range 0 C to 50 C Storage Temperature 20 C to 60 C oak 0 80 RH up to 31 C decreasing REESE Hurmgiy Range linearl
13. L E oae E T E E EE 24 CE BOO aa aE E NR 26 setine Next alDay Cal Days O suas arednonciessosulansasensesevaisenusemmasiont nuances 27 SODI eoa E EAE A E A ENOT 28 Sole CEAO 0 Fe 2 Eae E N ON 30 SVS EEC NECK arrean E E OEE ET EE 31 ES a EATE EEE ANENA EEA E S T E N E TA T A EE 32 Install the DataLink Admin Console DAC on the PC sssnnnenonssesseeennnnssssssseeeeens 33 Usine the PO SONWANE R 34 Trouble S hooi sensis a E E 42 Performance Speci NCA ONS irais a 43 2 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Hardware Overview External USB Printer Interface Interface Power Connector Figure 1 Hardware Overview of the CalPlus Calibration and Bump Station Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 3 CalPlus Calibration and Bump Station Warnings and Cautionary Statements AN WARNING Read and understand this manual before operating AN CAUTION For safety reasons this equipment must be operated and serviced by qualified personnel only AN WARNING Failure to perform certain procedures or note certain conditions may impair the performance of this product For maximum safety and optimal performance please read and follow the procedures and conditions listed below e Never cover or insert foreign objects into the alarm signal opening The opening must remain clear and free of foreign objects otherwise any alerts made during an alarm state may not be heard or i
14. alibrate button is pressed while the System Check screen is displayed Check the calibrator starts a check of all the systems Any errors will be reported as shown in Figure 5 when the check is finished These errors will be displayed for 15 seconds and then the calibrator will return to the System Check screen Once the user exits the setup mode the errors will be visible again on the display Running Check If either the System Check or Running Check screen is displayed the following table Figure 28 System Check will address any user actions Screens Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 31 CalPlus Calibration and Bump Station Table 22 User Actions During System Check Screens System Check Result Running Check Result cere REEN Not available Does not Not available Does not matter if instrument inserted matter if instrument inserted ilable D Remove Dot aa ab ee cee Not available Does not matter if instrument not Instrument matter if instrument not there there Bump Button Station goes to the Exit Bump button press ignored Press screen while performing check Station initiates a system check as done in initialization Both Buttons Both buttons pressed is Both buttons pressed 1s Pressed ignored by the station ignored by the station USB communications will USB communications will be USB Command be ignored ignored Calibrate Butto
15. dentified e Contact your service representative immediately if you suspect that the GasBadge Plus is working abnormally Unpacking the Instrument The table below lists components and part numbers of accessories and peripheral equipment used with the CalPlus Calibration and Bump Station Table 1 CalPlus Components Quantity Part Number Description l 1816344 xx CalPlus Calibration Station 17122565 User Manual 17093659 Urethane tubing 4 feet 17121310 USB cable Fitting for gas inlet Fitting for fresh air cylinder DataLink Accessory Software CD Power Cord North America Power Supply 4 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station General Operation Introduction The CalPlus is a stand alone calibration station designed to work in conjunction with the GasBadge Plus Personal Single Gas Monitor The calibration station performs bump test and calibrations of the instrument The station saves the test results and can send them to an external serial printer via RS 232 connection an internal printer optional or to a PC via a USB interface Calibration and Bump Station Hardware The calibration station s interface with the user is comprised of character LCD display two pushbuttons three LEDs physical connection point for the instrument The eight character by two line LCD display shows the status of the calibration 1 2 34 DO r 8 station The
16. device connected to the PC Works for DataLink and CalPlus View all saved reports To Work Offline select the serial number of the target unit The serial numbers of available units are displayed in the Open window CalPlus Calibration and Bump Station J Datalink Connection Connect the instrument to the DataLink Connect the DataLink to the PC Choose the proper connection port and click Connect Figure 30 Connection Dialog Box Software screen 1s displayed Make sure the CalPlus button 1s selected when connected to the CalPlus pe Version 0 8 p n 17122565 Look in instruments ae ie My Recent Documents Desktop 2 ha y Documents CL My Computer LEE Figure 31 HESS 210504 784 028 2 0504 785 022 xml File name Files of type ha Cancel LA Sample Open Window Showing Serial Numbers of Available Instruments INDUSTRIAL SCIENTIFIC 35 CalPlus Calibration and Bump Station i Industrial Scientific DataLink v5 0 General Options Components Event Loa Calibrations Bump Tests Serial Number 0504784028 omses Code Type GasBadgePlus tt tst lt Part Number fisiooos0 S Job Number M04784 SS Setup Technician MAP 00 Setup Date 6 21 2005 222 Software Version Poo ooo Operational Time 2 days 1hours Sts Configuration Version Bo Print pdate Refresh Disconnect Figure 32 Main Software Screen Ge
17. eport to the printer via the RS232 port and save a copy in memory If an instrument fails bump testing the red LED will be illuminated and the display will show Bump Fail Figure 9 The instrument will automatically be calibrated if it fails the bump test 10 second time out that will display Bump Fail and then a calibration will be automatically started The failed bump test report will still be printed and saved If the instrument passes the bump test the green LED will be illuminated and Bump Pass will be displayed Figure 10 These screens will be displayed until the user removes the instrument from the station If the Bump in Progress or the gas type and concentration screen is displayed the following table will address any user action Table 5 User Actions During Bump Test and Gas Type Concentration Screens User Action Result Insert Instrument Not Available Instrument must already be inserted to get to this screen Remove Station will abort the bump test and turn off the gas and Instrument return to the Ready state see Figure 7 Bump Button Bump button press is ignored by station Press Calibrate Button Calibrate button press is ignored by the station Press Both Buttons Both buttons pressed 1s ignored by the station Pressed USB Command USB commands are ignored by the station 10 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Bu
18. gure 23 Print Buffer Screens 24 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 17 User Actions During the Print Buffer Print OK and Printing Screens User Print Buffer Print OK Printing Action Results Results Results Insert Instrument Remove Instrument Bump Button Press Calibrate Button Press Both Buttons Pressed USB Command Version 0 8 p n 17122565 Not available Does not matter if instrument inserted Not available Does not matter if instrument not there Station goes to the Clear Buffer screen Station goes to the Print OK screen Both buttons pressed 1s ignored by the station USB communications will be ignored Not available Does not matter if instrument inserted Not available Does not matter if instrument not there No is selected and station returns to Print Buffer screen Yes is selected and station prints the buffer and goes to Printing screen Both buttons pressed is ignored by the station USB communications will be ignored INDUSTRIAL SCIENTIFIC Not available Does not matter if instrument inserted Not available Does not matter if instrument not there Button press 1s ignored by the station Button press 1s ignored by the station Both buttons pressed 1s ignored by the station USB communications will be ignored 25 CalPlus Calibrati
19. l Again screen in Figure 11 If calibration has failed calibration will start on the button press Calibrate Button Press Both Buttons Pressed USB Command USB commands will be processed by the station If the instrument has seen a sensor over range condition since the last time it was calibrated the calibration is done as soon as the button is pressed Station will enter the setup mode Operational States USB Connection If the host PC is downloading calibration and bump test reports from the instrument or from the station and a button is pressed during the USB process Busy Wait will be shown on the display Figure 15 for a short period of time then go back to the screen that was displayed Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 15 CalPlus Calibration and Bump Station When the download of information is complete the station will show the B U Sy Ready screen again and the buttons will be available i If the Busy Wait screen is displayed WV a it the following table will address any user action Figure 15 Busy Wait Screen Table 12 User Actions During the Busy Wait Screen If downloading from instrument instrument is already inserted If downloading from station instrument not checked not available Insert Instrument If downloading from the instrument download is aborted Station will return to the Ready screen and state All LEDs will turn off If do
20. lus Calibration and Bump Station Operational States Startup Mode Upon initial power up the station runs through a set of initialization diagnostics During the current checks Warming Up is displayed Power on board current check Air solenoid current check Pump current check Gas solenoid current check Flash red amber and green LEDs individually and all at the same time while displaying Verify LEDs Turn on all segments of the display then off Display date and time Display CalPlus vX X Memory test If the current draw by the station falls outside acceptable limits an error is displayed on the LCD as shown in Figure 5 The EEPROM 1s written to then read from to verify its operation If there is a problem with the read write function of the EEPROM the display will show EEPROM Error as shown in Figure 6 If the station has more than one failure the screens will cycle and display each anomaly If no problems are noted the station will display Ready on the display to indicate to the user that the calibration station 1s turned on and operational as shown in Figure 7 Check Check Check Pump Air Sind Gas Sind Check Board Figure 5 Sample Hardware Error Screens When any of the screens shown in Figure 5 are displayed the following table will address any user action Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 7 CalPlus Calibration and Bump Station Table 2 U
21. mp Bump Fall Pass Figure 9 Bump Test Failure Screen Figure 10 Bump Test Passed Screen If the Bump Fail screen is displayed the following table will address any user action Table 6 User Actions During Bump Test Failure Screen Insert Not available Instrument must already be inserted to get to Instrument this screen Remove Station will return to the Ready screen and state Figure 7 Instrument All LEDs will turn off Bump Button Bump test is started if button press within 10 seconds of Press Bump Fail displayed ee Station will start the calibration Button Press Pogo ttgus Station will enter the setup mode Pressed USB Command USB commands will be processed by the station Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 11 CalPlus Calibration and Bump Station If the Bump Pass screen is displayed the following table will address any user action Table 7 User Actions During Bump Test Passed Screen Not available Instrument must already be inserted to get to this screen Remove Station will return to the Ready screen and state All LEDs Instrument will turn off PUMP PURON Bump test is started Press Insert Instrument If calibration has passed station will go to the Cal Again screen in Figure 11 If calibration has failed calibration will start on the button press Both Butt 3 R AER Station will enter the setup mode Pressed USB Command USB commands
22. mp Button Press Bump button press is ignored by station Calibrate Button Calibrate button press is ignored by the station Press Both Buttons Both buttons pressed 1s ignored by the station Pressed USB Command USB commands are ignored by the station Cal in 100 ppm Progress CO Figure 13 Calibration Test and Gas Type Concentration Screens If the Cal in Progress or the gas type and concentration screen 1s displayed the following table will address any user action Table 10 User Actions During Cal In Progress or Gas Type Concentration Screens Insert Instrument Not available Instrument must already be inserted to get to this screen Remove Instrument Station will abort the calibration and turn off the gas 14 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Cal Cal Pass Fall Figure 14 Calibration Pass and Fail Screens If the Cal Pass or Cal Fail screen 1s displayed the following table will address any user action Table 11 User Actions During Calibration Pass or Fail Screens Insert Not available Instrument must already be inserted to get to Instrument this screen Remove Station will return to the Ready screen and state Figure 7 Instrument All LEDs will turn off Bump Button If calibration has passed bump test is started If calibration Press failed calibration is started If calibration has passed station will go to the Ca
23. municate go to calibration Both Buttons Station will go to the setup screens Pressed USB Command USB communications will be accepted and processed Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 19 CalPlus Calibration and Bump Station If the No Inst Detected screen is displayed the following table will address any user action Table 14 User Actions During No Instrument Detected Error Screen Insert Instrument Instrument should NOT be installed to get this screen Remove Station goes back to Ready state and screen see Figure 7 Instrument Bump Button Station will check for an instrument if not there screen stays Press If instrument is detected go to bump test Calibrate Button Station will check for an instrument if not there screen stays Press If instrument is detected go to calibration Both Buttons Station will go to the setup screens Pressed USB Command USB communications will be accepted and processed Manual Setup of the Station The station will be able to be setup using the LCD the calibrate button and the bump button Once the station is configured and running pressing and holding both the calibrate button and the bump button for 3 5 seconds will take the user to the setup mode Figure 21 shows the screens to be displayed with Print Events as the starting point Pressing the bump button will scroll to the next screen Each screen is explained in the sections that
24. n Press Calibrate button press ignored while performing check Exit If the bump button is pressed while the Exit s screen is displayed the Print Events screen is Exit displayed If the calibrate button is pressed while the Exit screen is displayed the setup mode 1s exited and the calibration station is returned to normal operation If there is no instrument installed the station will display Ready If there is an instrument installed and it has been through a calibration or bump test the result Ready will be displayed 1 e Cal Pass If Exit is displayed the following table will address any user action Figure 29 Exit Screens 32 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 23 User Actions During the Exit Screen Insert Instrument Not available Does not matter 1f instrument inserted Remove Instrument Not available Does not matter if instrument not there Bump Button Press Station returns to the Print Events screen Calibrate Button Press Station exits setup mode and returns to Ready state Both Buttons Pressed Both buttons pressed is ignored by the station USB Command USB communications will be ignored Industrial Scientific Accessory Software Suite installation on the PC The Accessory Software Suite is provided on a CD that ships with the Calibration and Bump Station The CD
25. n with respect to commands from either of the Host PC software e download reports from the instrument e download event log from the instrument Electric Eye Operation The station will be able to detect if an instrument is installed by use of an electronic eye If the electronic eye indicates an instrument is present and the user presses a button to initiate a calibration or a bump and the instrument does not respond Inst Comm Err will be displayed as shown in Figure 19 18 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station If the user presses a button and the electronic eye does not detect an instrument No Inst Detected will be displayed as shown in Figure 20 Inst No Inst Comm Err Detected Figure 20 No Instrument Detected Screen Figure 19 Instrument Communications Error Screen If the Inst Comm Err screen is displayed the following table will address any user action Table 13 User Actions During Instrument Communications Error Screen Insert Instrument Instrument should be installed to get this screen Remove Station goes back to Ready state and screen see Figure 7 Instrument Bump Button Station will try to communicate with instrument if not Press possible screen stays If instrument does communicate go to bump test Calibrate Button Station will try to communicate with instrument if not possible screen stays If instrument does com
26. n is Operational Table 4 User Actions During the Normal Operational Ready Screen User Action Result Insert Instrument No change Instrument in station not checked at this time Remove No change Instrument status is not checked at this time Instrument Bump Button Press Start the bump test Calibrate Button Start calibration Press Both Buttons Station will go to the setup screens Pressed USB Command USB communications will be accepted and processed NOTE Cycle the power of the CalPlus to clear errors Bump Test When the bump button is pressed that station will put the instrument in gas reading mode and then deliver gas to the instrument If the instrument has seen a sensor over range condition since the last time it was calibrated the bump test will not be performed but a calibration will automatically start once the bump button has been pressed While bump testing is in progress the amber LED will be illuminated and Bump in Progress will be displayed and cycled with the expected gas screen see Figure 8 For oxygen instruments the gas used during a bump test is 19 0 This value is not stored in the instrument and is programmed into the station Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 9 CalPlus Calibration and Bump Station Bump in 100 ppm Progress CO Figure 8 Bump Test and Gas Type Concentration Screens When the bump test is complete the station will send a bump test r
27. neral Tab The Main Software screen has several tabs used to organize the instrument s information into logical groups These are shown in the table below Table 24 Tabs of the Main Software Screen Tab Function Contents General Administration information of the device Options Configure instrument options Components Shows details of installed components Event Log Shows log files and associated data for each instrument Calibrations Shows calibration data associated with each instrument can view saved records or download the latest Bump Tests Shows bump test data associated with each instrument can view saved records or download the latest Each of the tabs and a short description are shown on the following pages 6 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 U CalPlus Calibration and Bump Station Hy Industrial Scientific DataLink v5 0 General Options Components EventLoq Calibrations Bump Tests Instrument Options Option Cateqo Confidence Indicator Enabled Display qas readings on screen Refresh Disconnect ls Figure 33 Options Tab The instrument configuration options can be set and changed from this screen A check mark indicates the option is enabled For more information on the functionality of these options refer to the GasBadge Plus user manual ay Industrial Scientific DataLink v5 0 General Options Components Event Loa Calibrations Bump Tests 0504522259
28. ng the is calibrating Cal in Progress will be P displayed as well as the gas concentration rO Q re S S calibration is complete the calibration USB Command USB commands are ignored by the station display shows Zero in Progress as expected The two screens will be cycled report will be sent out the printer port and Both Buttons Both buttons pressed is ignored by the station While zeroing and calibrating the amber 7 shown in Figure 12 When the instrument as shown in Figure 13 Then when the saved in memory If an instrument fails either zero or calibration the red LED will be illuminated and Cal Fail will be displayed see Figure 14 If the instrument passes calibration the green LED will be illuminated and Cal Pass will be displayed see Figure 14 These pass fail screens will be displayed until the user removes the instrument from the station If the until fails a zero or a calibration the instrument will be unusable until a good zero and calibration are performed on the instrument If the Zero in Progress screen is displayed the following table will address any user action Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 13 CalPlus Calibration and Bump Station Table 9 User Actions During the Zero In Progress Screen Insert Instrument Not available Instrument must already be inserted to get to this screen Remove Instrument Station will abort the zeroing and calibration Bu
29. on and Bump Station Clear Buffer If the calibrate button is pressed while the Clear Buffer screen is displayed the C Ca r Clear OK screen is shown verifying the user s selection to clear every saved bump ff and cal report R U lt r If the user presses the bump button No is selected and the user is returned to the Clear Buffer screen If the user presses calibrate Yes is selected every saved bump and cal report is cleared and the Cal Days screen is displayed If Clear Buffer or Clear OK is CI ea r O K displayed the following table will address any user actions N Y Figure 24 Clear Buffer Screens Table 18 User Actions During the Clear Buffer and Clear OK Screens Clear Buffer Results Clear OK Results Insert Not available Does not Not available Does not matter if Instrument matter if instrument inserted instrument inserted ilable D Remove Not ine ab foe ne Not available Does not matter if matter 1f instrument not Instrument age instrument not there Bump Button Station goes to the Cal No 1s selected and station returns Press Days screen to Clear Buffer screen Yes is selected and station clears the buffer and goes to Cal Days screen Both Buttons Both buttons pressed is Both buttons pressed is ignored Pressed ignored by the station by the station USB USB communications will USB communications will be Command be ignored ignored
30. ovides access to a variety of configuration programming and log information Currently the following operating systems support the accessory software Additional operating systems e g Windows 98 and Windows ME are expected in later releases e Windows 2000 e Windows XP The application software must be installed prior to connecting the CalPlus device to a PC using a USB cable Once the application software is installed the CalPlus should be connected to the PC and the USB drivers should will be installed automatically two USB drivers will need to be installed After the USB drivers are installed the application software can be opened and run To begin using the software choose the appropriate connection port the appropriate device DataLink or CalPlus and click the Connect button As an alternative you may choose to work offline by clicking the Work Offline button WARNING The application software must be installed from the CD prior to connecting the CalPlus to the PC NOTE Two USB drivers will need to be installed for the CalPlus to communicate to a PC NOTE The GasBadge Plus instrument must be inserted into the CalPlus or Datalink prior to pressing the Connect button 34 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 Working offline gives you the following capabilities After the device is chosen either via direct connection or through offline serial number selection the Main View data with no
31. ownloaded from the calibration station To retrieve calibration reports from the CalPlus click the Download button To view downloaded reports highlight the desired report and click Open Figure 39 shows a sample calibration report Gas Badge Plus Calibration Certificate Instument S N 0504784 028 Calibration Date 6 20 2005 Technician Cylinder Lot 4 Sensor Type Cal Date Span Reserve Pass Fail Low Alarm Hi Alarm 02 6 20 2005 12 40 00 PM 329 Pass 19 5 22 5 Figure 39 Sample Calibration Data 40 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Industrial Scientific Datalink v5 0 E l lo x General Options Components Event Loa Calibrations Bump Tests Passed Failed p e 3 2005 3 21 00 PM Fass Open File Download Refresh Disconnect Figure 40 Bump Tests Tab The Bump Test tab lists all bump test certificates for the select or connected instrument that have been downloaded from the calibration station To retrieve bump test reports from the CalPlus click the Download button To view downloaded reports highlight the desired report and click Open Figure 40 shows a sample bump test report GasBadge Plus Bump Test Certificate Instument S N 0504784 028 Bump Test Date 6 23 2005 Technician Cylinder Lot Sensor Type Bump Date Sensor Reading Pass Fail Low Alarm Hi Alarm l l CO 6 23 2005
32. r starts back at 1 Calibrate Station goes to the 30 Station saves the number displayed Button Press screen into memory Both Buttons Both buttons pressed is Both buttons pressed is ignored by Pressed ignored by the station the station USB USB communications will USB communications will be Command be ignored ignored Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 27 CalPlus Calibration and Bump Station Set Date If the cal button is pressed while the Set Date screen is displayed the 01 Month screen is displayed allowing the user to increase the month to set the correct date The month number will increase slowly in increments of 1 The rollover point is set at 12 months after which point the counter restarts at 1 If the user presses calibrate the new month number is saved to the clock and the 01 Day screen is displayed This screen cycles from 1 to 31 and then restarts at 1 If the user presses calibrate the new day number is saved to the clock and the 05 Year screen is displayed The year screen which displays only the last two digits of the year cycles up to 99 and then restarts at 00 If the user presses calibrate the new year number is saved to the clock and the 12 Hour screen 1s displayed The clock is set using a 24 hour clock The hours cycle up to 23 and then restart at 00 by pressing the bump button If the user presses calibrate the new hour number is
33. ries rl a e r Figure 16 No Comm Printer Error Screen After a calibration is completed the station and printer will produce a process record with the format shown in Figure 17 Industrial Scientific Corp Cal Plus Vbag 25 Dec 04 Time 14 45 Gas Badge or Gas Badge Pro Serial Number 1234567890 Software v1 0 Hardware v2 0 Bay Number 1 for multiple bay version Zero PASS Calibration PASS Sensor CO Span Reserve 110 ppm Cal Gas Conc 100 ppm High Alarm 70 ppm Low Alarm 35 ppm Next Cal Due 24 Jan 05 Cylinder Lot No Technician Initials Figure 17 Sample Calibration Process Record Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 17 CalPlus Calibration and Bump Station After a bump process is completed the station and printer will produce a process record as shown in Figure 18 Industrial Scientific Corp Cal Plus agi laa Cen O 25 Dec 04 Time 14 45 Gas Badge or Gas Badge Pro Serial Number 1234567890 Software v1 0 Hardware v2 0 Bay Number 1 for multiple bay version Bump Test PASS Sensor CO Gas Reading 61 ppm Cal Gas Conc 100 ppm High Alarm 70 ppm Low Alarm 35 ppm Cylinder Lot No Technician Initials Figure 18 Sample Bump Process Record USB Communications Interface The station can communicate with a host PC across a USB connection The host PC can be running the Data Link software The following capabilities are included in the calibration statio
34. saved to the clock and the 00 Min screen 1s displayed The Min screen cycles up to 59 and then restarts at 00 by pressing the bump button If the user presses calibrate the new minutes number is saved to the clock and the Select Language screen 1s displayed If any of the Set Date screens are displayed the following table will address any user actions 28 INDUSTRIAL SCIENTIFIC Set Date iji 01 Month A OK E EYA 01 Day e OK 05 Year n OK p a 12 Hour A OK a OO Min ii OK Figure 26 Set Date Screens Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 20 User Actions During the Set Date Screens ee Set Date Results Action Insert Instrument Remove Instrument Bump Button Press Calibrate Button Press Both Buttons Pressed USB Command Version 0 8 p n 17122565 Not available Does not matter if instrument inserted Not available Does not matter if instrument not there Station goes to the Select Language screen Station goes to the 01 Month screen Both buttons pressed is ignored by the station USB communications will be ignored Month Day Year Hour Minute Results Not available Does not matter 1f instrument inserted Not available Does not matter if instrument not there Station increases the number shown by 1 for each bump press until the max
35. ser Actions During Hardware Errors Insert Instrument No change Instrument in station not checked at this time Remove No change Instrument not in station is not checked at this Instrument time Bump Button No change Station 1s in error cannot perform bump test Press Calibrate Button No change Station is in error cannot perform calibration Press Both Buttons Station will go to the setup screens Pressed USB communications will be accepted and processed but a USB Command bump or calibrate command will not be performed by the station If EEPROM Error is displayed the following D RO MI table will address any user action Figure 6 Read Write EEPROM Error Screen Table 3 User Actions During Read Write EEPROM Errors Insert Instrument No change Instrument in station not checked at this time Remove Instrument No change Instrument not in station is not checked at this time Bump Button Press Start the bump test Record may not be saved to EEPROM Calibrate Button Start calibration Record may not be saved to EEPROM Press Both Buttons Pressed Station will go to the setup screens USB Command USB communications will be accepted and processed 8 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station If the Ready screen is Read displayed the following table y will address any user action Figure 7 Ready Screen Indicating the Statio
36. ttons pressed is ignored by the station USB communications will be ignored INDUSTRIAL SCIENTIFIC Not available Does not matter if instrument inserted Not available Does not matter if instrument not there Button press 1s ignored by the station Button press 1s ignored by the station Both buttons pressed is ignored by the station USB communications will be ignored 23 CalPlus Calibration and Bump Station Print Buffer If the calibrate button is pressed while the Print Buffer screen is displayed the Print OK screen is shown verifying the user s selection to print every saved bump and cal report If the user presses the bump button No is selected and the user is returned to the Print Buffer screen If the user presses calibrate Yes is selected and every saved bump and cal report is sent to the printer port and Printing is displayed The buffer is NOT erased When the printing is finished the Clear Buffer screen is displayed The buffer can hold up to 200 records then will over write If the buffer is full it will take up to an hour to print the entire contents If Print Buffer Print OK or Printing is displayed the following table will address any user actions If Print Buffer is displayed the following table will address any user action Print Buffer Print OK N Y Printing Fi
37. will be processed by the station Calibration Calibrate Button Press When the calibration button is pressed the station will perform an interrogation to determine if the instrument has been calibrated previously If the instrument has NOT been calibrated previously the station will first zero the instrument if it has a Toxic sensor and then calibrate it If the instrument is oxygen the zeroing is not done and the station will initiate the calibration sequence If the instrument has been calibrated Cal Again will be displayed as C gl shown in Figure 11 If the user presses the calibrate button again the instrument will be calibrated If the instrument is A P removed or no calibrate button press is Q a l N a noted within a short period of time seconds the instrument is NOT Figure 11 Calibrate Again Screen calibrated again If the Cal Again screen is displayed the following table will address any user action 12 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station Table 8 User Actions During the Cal Again Screen User Action Result Insert Instrument Not available Instrument must already be inserted to get to this screen Remove Station will go to Ready Instrument Bump Button Press Bump button press is ignored by station Calibrate Button Start calibration Press Figure 12 Zeroing Screen Pressed LED is illuminated When zeroi
38. wnloading from the station not available Remove Instrument Bump button press is ignored by the station during the actual communication but will start a bump 1f between commands Download 1s aborted Bump Button Press Calibrate button press is ignored by the station during the actual communication but will start a calibration 1f between commands Download is aborted Calibrate Button Press Both buttons pressed is ignored by the station during the actual Both Buttons oe communication but will enter Setup if between commands Pressed Download is aborted USB 7 USB commands are being processed at this time Command Printer Interface The Calibration and Bump Station interfaces to a printer through an RS232 connection If the calibration station has an internal printer connected and an RS232 printer connected the external printer will have precedence 1 e the records will be printed to the external printer If the temperature inside the CalPlus is less than 10 C the internal printer will be shut off due to the excessive current draw PRN OFF LOW TEMP will be displayed 16 INDUSTRIAL SCIENTIFIC Version 0 8 p n 17122565 CalPlus Calibration and Bump Station If the station tries to print and the printer status is fault out of paper paper jam etc nothing N O Col will be printed and the printer s LEDs will indicate the problem Note that the internal P t printer does not respond to inqui
39. y to 50 RH at 40 C Excemal Supply voltage 110 240 VAC Power Supply Frequency range 50 60 Hz CAUTION Equipment is rated for indoor use only Use only indoors at altitudes below 2000 meters 6000 feet NOTE The CalPlus is designed and intended for indoor use only After installation the CalPlus should be cleaned only with a soft cloth Do not use solvents or other liquids to clean the CalPlus Upon visual inspection if there 1s any damage to the equipment please consult the factory for service and repair information CAUTION Compressed gas cylinders and their contents may present specific hazards to the user Use only in a well ventilated area Use only in accordance with the instructions and warnings as marked on the cylinder and the appropriate Material Safety Data Sheets Version 0 8 p n 17122565 INDUSTRIAL SCIENTIFIC 43 CalPlus Calibration and Bump Station NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference

CALPLUS™

Contents

Download Pdf Manuals

Related Search

Related Contents

CALPLUS&trade;

Contents

Download Pdf Manuals

Related Search

Related Contents

CALPLUS™