1550-1650 Manual (dick v2).pub
Contents
1. Left Hand Swing Right Hand Swing Gate closed E Direction of opening 13 13 Top View Measurements are taken from the center of the hinge Vertical position Center Line of attachment of pivot arm point for gate bracket 1 2 Pivot ArmMust be level i Front View Hinge post JJ Actuator Installation 1 2 x 3 1 2 Hex Bolt 1 2 Washer 1 2 Lock Nut Do not over tighten nut STEP 3 Control Box Installation Mount the control box within 4 feet of the pivot arm Do not mount the control box where the person using the push button on side of the box can come in contact with the gate Use mounting hardware capable of supporting the weight of the control box with the battery installed Set battery inside of control box with terminals toward the front Do not use any battery with side terminals SUE Connecting the Actuator s Connect actuator cable to the MASTER connector on the control board lf a 1650 Dual Operator is being installed and conduit is being used under the drive recommended cut the slave opposite side where control box is mounted actuator cable about 12 from the white connector Run the remaining cable across the drive through conduit and up through the control box Cutoff any excess cable and splice the short piece back to the cable Connect to the SLAVE connector on the control board Connect the RED power wire s to the battery2. 70 seconds DUAL GATE DELAY Adjusts delay between master and slave op eration 0 4 seconds 836 only for use with magnetic solenoid and other locking de vices CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity Push Buttons OPERATE When depressed activates the gate Used for initial installation and testing Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing LED ENABLE When depressed activates LEDs for 15 minutes to assist in installation and troubleshooting Hold the push button down for five seconds to put the board in program mode Resets the microprocessor Returns processor to last known state Jumpers STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch 5 must be ON JUMPER is connected the gate will operate normally STOP CIRCUIT JUMPER When a 3 button station is con program switch 5 must be OFF nected to the board the STOP CIRCUIT JUMPER must be re moved 15 Program Switches ON TIMER TO CLOSE TIMER TO CLOSE OPT SLAVE DISABLE SIREN DELAY OPEN CLOSE INPUT OPT LOCK TYPE COAST ENABLE FREE SMART E 1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE 6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT 9 DUAL GATE SYNC 10 SMART ACT OFF Gate does not automatically close Gate automatically closes from any pos
3. Supplied Battery Voltage Protected with 3 Amp fuse B GAD GND Supplied Battery Ground NP Activate Gate Push button activation when momentarily shorted to ground 2V Supplied Battery Voltage Protected with 3 Amp fuse EDGE Reverse edge input When grounded will stop and reverse gate if closing resets close timer if gate is open EDGE Reverse edge input When grounded will stop and reverse gate if closing resets close timer if gate is open GND Supplied Battery Ground GND Supplied Battery Ground STOP Stop input from a 3 button station must remove STOP CIRCUIT JUMPER Normally closed CLOSE Close input from a 3 button station see program switch 5 for options OPEN Open input from a 3 button station see program switch 5 for options B GND Supplied Battery Ground GND Supplied Battery Ground 10 FREE FREE EXIT Opens gate if closed stops and reverses gate if closing resets close timer if gate is open Jo GND Supplied Battery Ground SHADOW Resets close timer when gate is open also referred to as under gate loop GND Supplied Battery Ground E 14 E SAFETY Resets close timer if gate is open stops and reverses if gate is closing Does not open a closed gate GND Supplied Battery Ground FIRE When grounded opens gate and holds gate open until released Clears Hard Shutdown mode of software UL When grounded opens gate and holds gate open until released Clears Hard Shutdown mode of softw
4. at no charge if returned freight prepaid New or factory Va rebuilt replacements may be used Replacement parts are warranted for the 7 remaining portion of the original warranty period The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty 23
5. entrance is for vehicles only Pedestrians must use separate entrance Test the gate operator monthly The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors After adjusting the force or limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death SAVE THESE INSTRUCTIONS APPLICATIONS The Apollo Model 1550ETL 1650ETL Swing Gate Operator is approved for Vehicu lar Class amp Il usage under UL 325 Guidelines and is designed to handle swing gates up to 16 feet in length and 600 pounds each A professional fence or gate dealer is recommended to assure proper installation Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry These dealers will be able to recommend the proper equipment for particular applications Apollo Gate Operators are 12 Volt DC Direct Current powered A 12 Volt sealed battery 33 ampere hour minimum with connecting posts located on the top is recommended There are several advantages with 12 Volt DC systems e Low voltage virtually eliminates risk of electrical shock e Battery powered operators provide up to 200 operations in the event of power outages e The battery may be recharged with a trickle charger or by solar energy Electrical battery chargers should have a class 2 transformer rating If a tric
6. must reach the open and close limit switches on each cycle The STOP LED will now stay illuminated 3 Adjust the current sensitivity pot to insure safe operation ae COUNTER CLOCKWIS CLOCKWISE More sensitivity Less sensitivity Gate is easy to current Gate is harder to sense pei current sense The current sensitivity may be readjusted at any time without relearning the board Periodically check the current sensitivity for safe operation 12 835 836 Control Board Parts Identification i Timer To Close Dual Gate Delay Current Sensitivity Adjustments GateLink Connector Microprocessor PLAKA PAWA NA O A ENEE El 3 a Sr F Remote Monitor Outputs i and Photo Eye gt Nan Ad a bib g 1 F E iail i A E E e LED Enable amp Learn Mode Push Button nu o bol y T Fire amp ETL Inputs Optional Device Input Emergency Bypass Actuator Connector Reverse Battery Polarity Actuator Connector Slave Indicators Master 13 Actuator Connector Actuator Function Cable Orange Open Limit White Close Limit Black Motor positive on open negative on close Red Motor negative on open positive on close Green Common for both limit switches Yellow Feedback from intelligent actuator 816E 816EX Black Battery Negative Red Battery Positive EMERGENCY BYPASS open only Applies b
7. not operate the gate unless area around gate is in full view gt Never let children operate or play with gate controls Keep the remote control away from children gt Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE Periodically test the obstruction sensitivity to assure safe and proper operation Do not test sensitivity by standing between the gate and the hinge or stop post gt The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate gt Always insure that the gate has closed securely before leaving area gt Arrange with local fire and law enforcement for emergency access Use the emergency release only when the gate is not moving A secondary entrapment device such as loop detectors edge switches and beam detectors are highly recommended and required to meet the UL325 standard Install control devices such as keypads far enough away 5 feet or further from any moving parts of the operator and gate to prevent possible injury Do not install control box where the gate can come in contact with person using the push button on side of control box Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator All rollers should be covered to prevent injury KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware The
8. positive and the BLACK power wire s to the battery negative Instead of cutting the slave cable remove the pins on the plug with a jeweler s common blade screwdriver or appropriate tool the staples on the actuator shipping carton work great run the cable through the conduit and reinsert the pins into the plug IMPORTANT Never weld parts to the gate or posts when the operator circuit board is powered Doing so may damage the board beyond repair JE GATE BRACKET INSTALLATION Activate push button on the side of the control box and extend the actuator until it stops PULL TO OPEN only leave actuator retracted for PUSH TO OPEN 4 2 x 3 WARNING Do not let extension tube rotate as it Bolt extends Do not insert fingers or tools in the hole at the end of the extension tube 1 2 Washer 2 places Align the hole in the end of the actuator extension tube with the holes in the gate bracket and locate gate bracket mounting position with the gate in the closed position Weld or bolt the gate bracket to the gate using 3 8 bolts lock washers and nuts 1 2 Lock Nut Pali Tip Tack weld or C clamp at first if uncertain about location Run the unit through a complete cycle to insure proper operation then mount permanently Bolt the actuator to the gate bracket as shown IISA Limit Switch Adjustment Cycle the operator and adjust limits as required If the oper
9. A P O LLO Gate Operators Inc Model 1550ETL Single Swing Gate Operator Model 1650ETL Dual Swing Gate Operator INSTALLATION MANUAL 04 07 CONTENTS IMPORTANT SAFETY INSTRUCTIONS 3 PON CACO AKA AA A Pre Installation Checklist c ccesssseseeeeeeeneneeees 5 Parts Identification 6 Operator Installation aaa 7 9 Pivot Arm Installation Actuator Installation Control Box Installation Connecting the Actuator Gate Bracket Installation Limit Switch Adjustment Control Board Connections Control Board Adjustments Learn Mode 1550ETL 1650ETL Actuator Option 10 Push to Open Installation a 11 Programming Instructions 12 Control Board Description 2 13 17 Siren Connection asaan 18 Radio Receiver Options occoococconconconconcancancancancnnnanonos 19 Troubleshooting guide aa 20 22 Naan NAA AA 23 IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of injury or death READ AND FOLLOW ALL INSTRUCTIONS Installation should be performed by a professional installer Required welding should be performed by a qualified welder Should electricity be required use a certified electrician only Any device that requires 120 Volts AC should be U L approved Review with the owner all safety concerns including Do
10. are IET CEI IRF CDE PURI RY KIKILI ORO GND Supplied Battery Ground INP Activate Gate Push button activation when momentarily shorted to ground 12V Supplied Battery Voltage Protected with 3 Amp fuse 17 A P O LLO Gate Operators Inc 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators Mount siren in an area that will produce maximum performance additional wire may be required Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block Connect the black wire to the GND connector on the Remote Monitor Output Connector block A MAS ch Fr gt gt Fi ay LOCK GND SIREN GND Set Program Switch 4 as preferred ON Upon activation Siren will start for 5 seconds before gate s begin moving OFF Siren and gate s start immediately upon activation TIMER TO CLOSE A MM TIMER TO CLOSE OPT SLAVE DISABLE SIREN DELAY I STOP CIRCUIT ENABLE LOCK TYPE COAST ENABLE FREE EXIT OPT SMART ACT 18 APOLLO cate operators RECEIVER OPTIONS Do not confuse the receiver code switches with the red program switches on the gate control board Never set all code switches to the same position Transmitters must match code switches for proper operation If power is taken directly from battery or connected as shown below receiver should be configured for 12VDC Multi Code Digi Code black gray gray red Allstar Li
11. ator opens automatically after closing extend less until gate remains closed Remove limit switch end caps Do not retract the extension tube too far or the retract limit switch will not be activated You can depress the LED ENABLE button on the control board to see when the actuator has reached it s limit 1650 Adjustments Extend Limit Screw As you open and close the gates you will notice that the slave side moves 2 3 10 Extend More seconds slower than the master Turn Extend Limit Screw l Counter Tip By welding stop tabs on the top Clockwise and bottom of the master side the two To Extend L Ss gates may now be adjusted so the slave kan pagi d mas To Retract Less gate will close against the stop tabs of SR o mm Turn Retract Limit the master gate and create enough Limit Screw Screw Counter tension to prevent gates from moving Clockwise o Clockwise back and forth Retract Limit Screw To Retract More Turn Retract Limit Screw Clockwise 1550ETL 1650ETL Actuator Option The Apollo 1550ETL and 1650ETL systems which use the 835 836 boards come standard with the 816E 816EX actuators These actuators have a gray cable restraint and are considered our smart or intelligent actuator These actuators utilize all of the features of the 835 836 board Please note that if a 416 non intelligent actuator is to be used ona 1550ETL 1650ETL system 1 Switch 10 SMART ACT m
12. attery voltage directly to motor to open gate if control board fails User must unplug before gate opens to maximum travel or 15 amp fuse will open Fuse should be checked before returning gate to service Remote Outputs and Photo Eye Hookup Supplied battery voltage Master Operator Indicator indicates master side of gate is closed 412V when on closed limit Ground when off of closed limit Slave Operator Indicator indicates slave side of gate is closed 12V when on closed limit Ground when off of closed limit Battery supplied ground Connect to siren applies 12V when gate s are running or in hard shutdown Battery supplied ground Connect to lock optional Magnetic or Solenoid type locks Dip Switch 6 Selectable Photo Eye Hookup Photo eye safety loop wiring Connect the positive power wire of the accessory to 12V Connect the ground wire of the accessory to MAS upper right area of the 835 836 board Connect the relay wires of the accessory as normal COM to GND NO to SAFETY 14 for a safety device When the gate operator begins opening comes off of the closed limits the MAS terminal will become a ground and will complete the flow of power to the accessory This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down 14 Adjustments TIMER TO CLOSE Adjusts time before gate automatically closes Adjustable 5 to
13. ck sleeve from connector end of the actuator cable Cut and reconnect the white orange and the red black motor wires as shown Red _ _ _ Battery Black Battery Red Red Black Black Green Green White White 8 Pin Connector s Orange Orange Another method of changing the wiring configuration is to remove the pins on the plug with a jeweler s common blade screwdriver or appropriate tool the staples on the actuator shipping carton work great and reinsert as shown above 11 Continue with STEP 2 Page 8 PROGRAMMING INSTRUCTIONS The 835 836 circuit boards incorporate a safety feature that will put the operator into a hard shut down mode if the circuit board detects a current sense two consecutive times during a cycle This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the circuit board to ground If a firebox is used in the installation The firebox door should be opened and closed to reset the circuit board Once the operator is installed or if the control board is replaced you will need to program the control board for proper current sensing The operator should be functional and the open and close limits set 1 Push and hold the LED ENABLE button for five seconds The STOP LED will blink indicating the board is in learn mode 2 Cycle the gate three full times
14. eception is being blocked Raise the height of the antenna using a 244 antenna extension kit 5 Replace receiver SHA NIO Gate randomly opens closes or stops for no reason 1 Transmitter is stuck on Check all transmitters keypads pushbuttons etc for a stuck button 2 Transmitter and receiver code switches are all down up or in the middle Change at least one switch position in the transmitter and receiver 3 Push button on side of control box is defective Disconnect and test 21 SHA NIKE Gate will not open or close Control board in HARD SHUT DOWN mode Short the GND and UL connections on the lower left set of connectors and test Disconnect the solar panel or charger and measure the battery voltage Battery should read 12 or more volts and never drop below 11 volts when gate is operating Reset program switches to factory settings Single Boards 1 2 3 5 10 ON all others OFF Dual Boards 1 2 5 10 ON all others OFF Turn 9 ON for dual gate sync Disconnect all accessories from the circuit board receivers push buttons keypads loops phones intercoms etc Activate the operator by momentarily shorting GND to INP on one of the three pin connectors Momentarily short with a piece of wire If the operator works reconnect each accessory individually or needle nose starting with push button and test operation NS 1NdNI GND Disconnect actuator from circuit board and inspect p
15. ed too sensitive Re adjust current sensitivity 5 Program switch 10 is on using a non intelligent 416E actuator Turn switch 10 off 5 Replace circuit board SHA NIKON Gate surges too much Does not run smooth 1 Pivot arm is not ridged Re weld and or brace pivot arm 2 Bolts are loose Snug all bolts Pivot arm bolt should be snug but not tight 3 Gate is too limber Reinforce gate 20 SHA NIO En Gate will open using push button on side of box but not with transmitter 1 Code switches do not match Check that the code switches in the transmitter and the receiver match 2 Low or dead battery in transmitter Replace battery 3 Fuse blown on circuit board Check fuses on gate control board 4 Low battery in operator Battery voltage should be 12 to 14 volts under load 5 Replace receiver Note Code switches for receiver are inside of receiver Do not confuse with program switches on control board SHA NAKS Transmitter works but not very far Note Transmission distances will vary according to terrain obstructions and electrical interference The normal range from inside a vehicle is 50 100 feet while 100 150 feet may be obtained from outside the vehicle 1 Low battery in transmitter Replace battery 2 Transmitter malfunctioning Try a different transmitter 3 Antenna not making good connection Be sure center conductor of antenna is penetrating the female connector on the side of the gate box 4 R
16. ft Master Heddolf Linear white silver common white gold Lift Master will require that the 12 24 jumper be set to 12 and the C M constant momentary jumper be set to C 19 TROUBLESHOOTING OPERATOR 4 ACCESSORIES Some troubleshooting will require a hand held multimeter An inexpensive digital multimeter may be purchased at Radio Shack or a local electric supply company Refer to the owners manual for instructions SHA NIde Gate opens OK but after closing opens back up 1 Excessive closing pressure on gate Re adjust the close limit switch on the actuator 2 Automatic reverse sensitivity is set too sensitive Re adjust CAUTION Automatic reverse sensitivity should be set sensitive enough to avoid injury 3 Gate is mechanically binding Disconnect actuator from gate and eliminate binding 4 Battery voltage is too low Battery voltage should be 12 to 14 volts under load Check solar panel output or battery charger output or re evaluate usage 5 Replace circuit board SHA NIKO Gate moves only a few feet then stops or reverses 1 Battery voltage is too low Battery voltage should be 12 to 14 volts under load Check solar panel output or battery charger output or reevaluate usage 2 Gate is mechanically binding Disconnect actuator from gate and eliminate binding 3 Actuator extension tube is bent Inspect for damage and replace extension tube if required 4 Current sensitivity is adjust
17. ge switches or photo beam detectors required 3 How can the gate be opened in emergencies 4 How will visitors enter and exit 5 Will vehicles and trailers have sufficient room off roadway to operate any control devices such as keypads IMPORTANT Never weld parts to the gate or posts when the operator circuit board is powered Doing so may damage the board beyond re pair PARTS IDENTIFICATION 816E Actuator with 8 cable 816EX slave actuator with 38 cable supplied with 1650 11111B Control Box Moving Gate Can Cause Serious Injury or Death carer hwy cai Te gaw 10000415 10025215 pna rx pu o Pivot Arm Gate Bracket 2 with 1650 2 with 1650 1125 CAUTION Signs 2 each Hardware Kit 4 each with 1650 2 with 1650 OPTIONS 201 404C 446 5 Watt Solar Panel amp Bracket Automatic Battery Charger optional Bolt On Pivot Arm optional optional 2 required with 1650 2 required with 1650 OPERATOR INSTALLATION JIA PIVOT ARM INSTALLATION standard pull to open Location of Pivot Point Notes PULL TO OPEN pulls gate open actuator is extended when gate is in the closed position PUSH TO OPEN pushes the gate open actuator is retracted when gate is in the closed position For PUSH TO OPEN installations see page 12 If a 400 Upgrade Kit is to be used refer to the 400 instructions for pivot point location The following instructions provide up to 105 of swing
18. ins in the connector for damage or poor connections Check for proper limit switch configuration multimeter required on the connector from the actuator GATE IN OPEN POSITION Orange amp Green wires are shorted White 4 Green wires are open GATE IN CLOSED POSITION White amp Green wires are shorted Orange amp Green wires are open GATE IN MID TRAVEL White Green amp Orange wires are open no shorts Replace circuit board 22 NI 5 8 6 4 56686 668 8 8 AAA g D A P O LLO Gate Operators Inc 4 4 LIMITED TWO YEAR WARRANTY y Y Apollo Gate Operators are warranted against defects for a period of 24 4 months from the date of purchase providing recommended installation 4 W procedures are followed This warranty is in lieu of all other warranties 4 expressed or implied some states do not allow limitations on how long ang implied warranty lasts so this limitation may not apply to you and shall be considered void if damage was due to improper installation or use connection amp fo improper power source or if damage was caused by fire flood or lightning z a The manufacturer will not be responsible for any labor charges incurred in the gy removal or replacement of defective parts 0 In case of failure due to defective material or workmanship during the warranty period the defective part will be repaired or replaced at the manufacturer s option
19. ition after opening Enables slave side dual gate use Siren optional active when gate is moving Must hold down open or close buttons to move gate Gate stops when button released For 12V mechanical solenoid locks 12V for 4 seconds on open cycle Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only Both gates operate at normal Speed slave slower than Master Off for 416E 416EX actuators slide gates 3500 or when slow down feature is not desired 16 DAW WA ACT ON Gate automatically closes Gate automatically closes only when completely open open limit engaged Disables slave side single gate use Siren optional starts 5 seconds before gate moves Normal operation Momentary open or close input runs gate to limit For 12V magnetic locks 12V when on close limit Gate will coast minimally when it reaches limits Recommended for 7500 slide operator only A free exit input will open gate from any position after an open or close cycle This feature will control the master gate to open or close at the same speed as the slave gate Used for 816E 84 816EX actuators only soft start 4 stop Optional Device Inputs F e 835 8 GND Supplied Battery Ground INP Activate Gate Push button activation when momentarily shorted to ground 12V
20. kle charger is used and a standard electrical outlet is not readily available a licensed electrician will be required for proper electrical hook up The following table should be used as a guide for capacity of operation of operators only additional options may reduce the the daily usage Please note that the charge capability of solar panels will vary with different geographical locations 30 watt solar panel requires 5310 regulator ill l Note Double the amount of solar panels for Dual Gate Operators PRE INSTALLATION CHECKLIST The following check list should be used before beginning installation Verify that the proper operator has been selected for this application Verify proper installation and operation of the gate 1 Are the hinges servicable 2 Does the gate swing free and level 3 Will the gate require a locking device 4 Is the hinge and stop posts sturdy enough to handle the gate 8 operator 5 Does the gate meet U L construction Determine the general location of the operator attachment points and solar panel if used 1 Is there a suitable location for the operator 2 Can the solar panel if used be mounted in an unobstructed area facing south in the northern hemisphere 3 Will additional solar panel cable be required 4 Is electricity available if required Consider safety and access options Recommend if needed 1 Will there be children or animals in the area 2 Are safety loops ed
21. ust be in the OFF position 2 The slow start slow stop feature of the 835 836 board will not work with the 416 actuators The rest of the set up and operation of the system is the same as with the smart actuators For example limit switches on the actuator must be set before proceeding with the current sensing procedure Cable Length of 816E 816EX Actuators It is not recommended to lengthen or shorten the cables of these actuators as they have a sensor in the actuator Should special length cables be required they are available by special order in any length up to 50 feet If it is necessary to cut the cable special attention should be given to ensure that proper electrical splices are performed Should the cable of the 816E 816EX actuator need to be pulled thru conduit it is recommended that the plug be removed cable pulled then the plug re installed Specific instructions for this are available from your distributor or Apollo Technical Assistance PUSH TO OPEN INSTALLATION 1 MES PIVOT ARM s INSTALLATION Location of pivot point Hinge post Direction of opening Gate closed Both measurements are Top View taken from the center of the hinge Center Line of attachment Vertical position of point for gate bracket pivot arm 5s Pivot arm must be level Hinge post A Front View Rewiring actuator s Must be re wired for proper operation for push to open Strip back 6 of bla
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