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944-0140 D20MX Substation Gateway Hardware User`s Manual

1. terminal Setting Value Data Rate 19200 bps Data Bits 8 Stop Bits 1 Parity None Flow Control Xon Xoff software Connector Settings COM1 or COM2 as required by the computer you are using Result The terminal emulator settings are now configured Power up the D20MX To power up the 1 Check that all field wiring grounding wires and fuses are in place and secure on your D20MX D20 system 2 Turnthe chassis mounted Power Supply switch to ON Result The unit is powered up 3 Onstart up inspect the D20MX LED indicators on the front panel Result The RDY LED is flashing Automatic on line start up test The D20MX automatically boots up when the power is switched on Internal processes perform a series of routines Self diagnostic tests are performed followed by the spawning of all the software applications that reside in the unit s memory The self diagnostic tests generate PASS or FAIL messages that can be viewed in your terminal emulator WESMAINT Il screen You can also see the results of the application spawning process Pass Fail tests are carried out on the e User RAM e NVRAM e FLASH memory e Root process The self diagnostics also return measures for e SDRAM size e Bus Speeds e CPU Core Speed The NVRAM CRC test verifies that the configuration header is valid If this fails then the D20Mx starts with a minimal set of applications that allow the system to be restored D20MX
2. 59 IP ADDRESSES tinca 44 K KIIS s A em 24 L LANTPORT BEDS Eramaa aal ai neil 82 LAN REDUNDANCY 9 tette ene 44 LEDS fiber optic port status sese 82 front panel LAN DODESECILUIS ainia IP 82 operational etie ee i pape 81 LOCAL USER ACCOUNTS vaina iii 59 M MANUAL HOW USE MATERIALS REQUIRED MODEMS tees N NUMBER ECON illa 15 O OPERATIONAL LEDS 81 OVERVIEW alal 0111010 D20 chassis D20MX processor A 15 100 GENERAL INDEX P PACKAGE CONTENTS attestato eterni 36 PERIODIC INSPECTION 85 PERIPEIERAES catechesi dd a 22 PHYSICAL SPECIFICATIONS tees 26 PORT RS 232 47 POWER SUPPLIES 20 edet lahedat 55 POWER UP AND TEST REQUIREMENTS 53 POWER UP AND TEST 5 5 54 PRECAUTIONS ui 13 warning symbols 14 PREREQUISITES FOR IMAGE DOWNLOAD 61 PRODUCT M RN AE specifications PRODUCT DESIGN R RECOMMENDATIONS SLOGE M 27 storage conditions cnica 27 REDUNDANCY E 44 SVS TOMI a oreste tre td 47 SVStefr testante 56 REGULATO
3. Standard Name Description Test Specification IEC 60068 2 1 Cold 144 hours powered at 20 C IEC 60068 2 2 Dry Heat 144 hours powered at 70 C IEC 60068 2 6 Vibration sinusoidal A logarithmic sweep from 10 Hz to 150 Hz to 10 Hz at 1 oct min for 1 sweep cycle in the 3 orthogonal axes Acceleration level 1 g IEC 600255 21 2 Shock Operating Response Test Shock Non Operating Withstand Test Pulse shape Half sine Pulse duration 11mS Operating Response Test Acceleration level 5 g s Non Operating Withstand Test Acceleration level 15 g s 3 pulses per polarity per axis for a total of 18 pulses IEC 600255 21 2 Bump Non operating test Pulse shape Half sine Pulse duration 16 mS Acceleration level 10 g s 1000 pulses per polarity per axis for a total of 6000 pulses IEC 60068 2 30 Damp heat cyclic 12 h 12 h cycle GENERAL D20MX HARDWARE USER S MANUAL APPENDIX A STANDARDS amp PROTECTION Standard Name Description Test Specification IEC 60068 2 31 Drop and topple Dropping on each face Dropping on each corner Toppling or pushover For a total of 12 drops IEC 60068 2 78 Humidity Testing 96 hours steady state humidity at 40 C and 93 RH 1To comply the D20MX BIOS Spread Spectrum clock setting must be set to disable This is the factory default 2 To comply the D20MX BIOS DRAM clock setting must be set to HCLK 33M
4. Width 261 87 mm 10 31 in Depth 160 mm 6 3 in D20MX weight 0 7 kg 1 65 lb Fiber card weight 0 2 kg 0 35 Ib Battery shipping restrictions The D20MX does not contain a battery and is therefore not affected by US DOT or ICAO shipping restrictions Material Finish Galvannealed steel with black power coat Kit package Length 49 5 cm 19 5 in Width 34 3 cm 13 5 in Height 15 2 cm 6 in Weight 2 54 kg 5 6 Ib Operating temperature 0 C to 70 C Note Do not operate the D20MX above 60 C for extended periods of time as this will shorten the life of the super capacitor and reduce the backup time of the real time clock Humidity rating Environmental rating 596 to 9596 relative humidity non condensing Ingress protection IP30 IEC 60529 Installation overvoltage category Pollution degree CAT II 2 2 Use Indoor use only Operating altitude Maximum altitude 3000 m 9480 feet above sea level MTBF MIL HDBK 217 D20MX processor board Non VME with 10 100 1000BASE TX copper 449 616 hours at 40 C Non VME with 100BASE FX fiber optic 265 657 hours at 40 C Configuration Performed using SGConfig 7 and higher Time Sync IRIG B Test Status point on D20S peripheral toggled at 1 pulse per second synchronized to a GPS time signal D20MX running under load Performance 99 of 1 pulse per second events are
5. CCU A CCU B Normally one LED is lit indicating which unit is active The active standby switch on the front of the RS 232 switch panel is used to 1 e Restore a previously failed unit to active status once it has been repaired Manually force a unit to active status so that routine maintenance can be performed on the other unit Pull the active standby switch straight out to release it from the locked position Switch it up to make unit A active or down to make unit B active The CCU A CCU B LED indicator indicates which unit has been activated Redundancy wiring diagrams Figure 22 illustrates how to wire the D20MX units and RS 232 switch panels to enable system redundancy wy NOTE The D20MX watchdog control port heartbeat ping port and serial port assignments are software configurable Refer to the D2x Configuration Guides GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Redundancy wiring single RS 232 switch panel Figure 22 Device 1 Device 2 Device 3 Serial Port Serial Port Serial Port Not used Cable part no 970 0161 To D20MX A Power Supply A Ping Port GE part no 580 0046 M J1 J2 J3 Se 85 264 VAC or 90 350 VDC 1 12 V Source A ET 182 zu 10 15 VDC 80 W 2 Source A BB 3 12 V Source A Cable assembly To D20MX A 4 Set 1A In art no 977 0122 P SysFail TB2 13 14 5
6. Acronym Definition EU European Union FEFI Far End Fault FPGA Field Programmable Gate Array GE General Electric GOF glass optical fiber HCS Hard Clad Silica HDLC High level Data Link Control HMI Human Machine Interface also called Graphical User Interface GUI Hz Hertz unit of measure for frequency 0 nput Output EC nternational Electrotechnical Commission Standards ED ntelligent Electronic Device ES nstrument Landing System in Ib inch pound unit of measure for energy RIG B nter Range Instrumentation Group IRIG an American standardized network ime code format kbps kilo bits per second unit of measure LAN Local Area Network Ib pound unit of measure for weight LED Light Emitting Diode LLA Loss Link Alert b ega bits unit of measure B ega bytes unit of measure bps ega bits per second unit of measure Bps ega bytes per second unit of measure CV aximum Concentration Values DI edium Dependent Interface DIX edium Dependent Interface Crossover ms milliseconds unit of measure m ewton meter measure of energy TP etwork Time Protocol VRAM on Volatile Random Access Memory PC Personal Computer PCBA Printed Circuit Board Assembly RMA Return Merchandise Authorization RoHS Restriction of Hazardous Substances RTS Request To Send RTU Remote Terminal Unit Rx Receive RXD Receive Data SCADA Supervisory Control and Data Acquisition SNTP Simple Network Time Protocol SOE Sequence Of Events SQL Structured Query Language TIA Telecommunic
7. Set 1A Out 6 Set 1A Power Supply B Set 2A Optional 8 Status A 21 To D20MX B GE part no 580 0046 Pina Port 85 264 VAC or 90 350 VDC 2 Source Bl 9 10 15 VDC 80W 0 V Source TB3 12 V Source B To D20MXB LL LLL Set 1B In 14 Set 18 ES Set 2B Coble port no eem 2E 970 0161 Status B Cable part no 970 0182 To D20MX A able part no Cable assembly Green vellow 12 AWG part no 977 0121 Control Port Cable assembly RS232 part no 977 0160 To D20MX B Control Port Cable assembly RS232 part no 977 0160 To D20MXA To D20MX A Serial Port Serial Port To D20MX A Serial Port To DOMX B To DOMX B To D20MX B Serial Port Serial Port Serial Port 51 GENERAL D20MX HARDWARE USER S MANUAL 52 GENERAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 4 Powering up and Testing Once you have made all field wiring and communication connections and have completed the necessary hardware configuration the next step is to power up the D20MX and verify that it is functioning properly Use this chapter to prepare for and correctly perform the power up and other tests This chapter includes e What is needed to test WESMAINT Il facility SHELL and SGConfig e How to power up the D20MX and conduct the BOOT Test Power On Self Test e How to carry out a redundant system test Before any of the tests and pr
8. CCU A Serial Communications CCU B Serial Communications RS 232 Switch Monitor and Control CCUA Failed CCUB Active Inter CCU Communications GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Figure 21 RS 232 Switch panel Power Indicator LEDs Active Standby Switch CCU Indicator LEDs A pair of LEDs marked CCU A and CCU B indicate which of the D20 units is currently active If the hardware or software of the active unit fails it is automatically switched offline and serial connections to the field are transferred to the standby unit A toggle switch on the RS 232 switch panel can be used to switch the D20 devices between active and standby modes Failover sequence If the active D20 unit fails the following actions occur 1 Thestandby D20 unit detects the failure through the lack of a heartbeat signal on the ping cable or through a status change on the watchdog cable 2 The standby D20 unit attempts to pull the RS 232 switch panel to assume the active state 3 The RS 232 switch panel transfers all serial field connections to the standby D20 which then becomes the active D20 Required components To implement a redundant D20 system you need the components listed in Table 18 Table 18 Redundant D20 system required components Component Function Part Number RS 232 Switch Panel Communications switch 517 024
9. However in other modes the CCU assigns derived IP addresses as indicated in Table 15 For a description of the modes refer to Table 17 The D20MX assigns the subnet mask of the derived IP addresses as the subnet mask configured in the LAN A or LAN B configuration Table 15 D20MX IP address assignment CCU Redundant Mode LAN A IP Configuration LAN B IP Configuration If System Configured CCUA Standalone Active Debug IP Address LAN A IP IP Address LAN B IP or Disabled Address Address CCUA Redundant Active Mask LAN B Subnet Mask Mask Configured LAN B i e g 192 168 1 1 Subnet Mask e g CCUB Redundant Active 255 255 255 0 192 168 2 1 255 255 255 0 CCUA Redundant Standby Derived IP Address LAN A Derived IP Address LAN B Debug or IP Address 1 IP Address 1 Disabled Mask LAN A subnet mask Mask LAN B subnet mask e g 192 168 1 2 e g 192 168 2 2 255 255 255 0 255 255 255 0 44 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS D20MX HARDWARE USER S MANUAL CCU Redundant Mode LAN A IP Configuration LAN B IP Configuration If System Configured CCUB Redundant Standby Derived IP Address LAN A Derived IP Address LAN B Debug or IP Address 2 IP Address 2 Disabled Mask LAN A subnet mask Mask LAN B subnet mask e g 192 168 1 3 e g 192 168 2 3 255 255 255 0 255 255 255 0 CCU A B
10. NOTE Configuration File Download CHAPTER 5 CONFIGURING THE SOFTWARE Do not press any keys on keyboard and do not move the Tera Term window during download Result The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20M prompt appears Type cf to copy the image files to flash Result The copy may take a few minutes to complete When complete the D20M prompt appears Type el r to ensure that log is clear Type boot to restart device Result The image file load is completed The flash memory of the D20MX now has the new application and optional operating system image file loaded You can use standard SGConfig procedures to download a configuration file over the serial port Download software over a network connection Procedure To download application image file and optional operating system image file to the D20MX over a network connection 1 10 11 Connect Ethernet port 1 of the D20MX to the Ethernet switch using the appropriate Ethernet patch cable Connect the PC s network adapter to the Ethernet switch using the appropriate Ethernet patch cable Start SGConfig Result The Welcome to SGConfig screen appears Open a project containing the target D20MX device Result The project s Main Page appears ick on the D20MX device esult The Communications group appears in the ribbon ick the ribbon Communications group
11. Redundantor Service Mode Not enabled Not enabled Standalone You may override or disable the derived IP address by defining a host with the desired IP address Use an IP address of 0 0 0 0 to disable the derived IP address Define the host in the SGConfig tool D20 Device Wizard Define the LAN properties for this project screen see Figure 17 for an example Figure 17 SGConfig example of overriding derived IP address by defining a hostname 020 Device Wizard Create update LAN segments General Segments Define the LAN properties for this project Hosts Most Name Most Address a Each host consists of a host name and host address Construct the host name by replacing the last two characters of the D20 Host Name with a two character suffix that matches the derived IP address you wish to override or disable The suffix conventions are shown in Table 16 The D20 Host Name appears in the D20 Device Wizard as shown in Figure 18 GENERAL 45 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Figure 18 SGConfig Host name shown in the LAN Settings Define hardware and other propertses for thes device i Specfy fe hardmare frmmare and ofer settings jj Processor YME Cards LAN Settings General LAN Specific Services LAN A Most Name FAC_DEF A LAN Address Subnet Mask Host Address 192 168 Ethernet Address o0 Ba Next gt Chose Table 16
12. Refer to the Migration Wizard screencast Updating a D200 configuration to use the D20MX firmware definition with ConfigPro Prerequisites Procedure NOTICE Before you can update the firmware definition of a D200 device configuration the following components must be present e ConfigPro 5 03 or higher installed on the configuration computer e The D20MX Documentation CD part number 588 0075 00 installed in a CD DVD drive of the configuration computer Migrating a multi processor D200 will only transfer the application configurations on the first processor This is manually resolved by moving applications from other processors to the first processor using the ConfigPro device editing functions BEFORE converting the device to a D20 in the instructions below Single and multi processor D200 devices must first be changed into D20 devices before the D20MX firmware definition can be selected To change a D200 device into a D20 device perform the following steps 1 Start ConfigPro 5 03 or higher Result The main window of ConfigPro appears with the tree view of the project directory on the left 2 Make a backup copy of the project you want to transfer to the D20MX 2 1 Select from the menu Project Copy Project Result The Copy Project dialog appears 2 4 Inthe From area navigate to the folder and select the project you want to transfer to the D20MX 2 3 Inthe To area enter a new unique name for the pro
13. 9 Verify or set terminal communication settings as follows Setting Value Port COM1 or COM2 or as required by the computer you are using Baud Rate 19200 bps Data 8 bit Parity none Stop 1 bit Flow Control Xon Xoff Transmit delay O msec char 0 msec line 10 Click OK Result The Tera Term settings are now configured 62 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE Download image files download application and operating system image files to a D20MX module to the D20MX over a serial link NOTE D20MX HARDWARE USER S MANUAL 1 Restart the D20MX Result The startup messages appear When the message Press Ctrl E to enter debug mode appears press Ctrl E within 5 seconds Result The login dialog appears Log in For User type a username that has Maintenance or Read Write Access and press Enter A For Password type the password and press Enter Result The D20M prompt appears Optional Speed up communications to shorten download time Type Baud 115200 and press Enter Note Select 57600 or 38400 if communications errors have occurred previously Such errors can occur due to the presence of ambient EMI a long cable length a PC with communication limitations due to CPU speed or when using some serial to USB adapters Result The D20MX is now communicating at 115 200 baud 4 1 Select Setup gt Serial port Result Tera Term Serial port
14. D20MX See Chapter 6 Using the D20MX Make device and network connections See Chapter 3 Connecting to Devices and Networks Retrofitting the D20MX in an existing D20 To retrofit the VME chassis and the non VME chassis D20MX HARDWARE USER S MANUAL The D20MX processor board can be installed in an existing D20 device to replace D20ME D20M or D20MEII processor boards If a D20 is being retrofitted the following limitations exist You cannot install multiple D20MX processor boards in a single D20 Therefore a maximum of seven serial and two D 20 Link connections are supported on each D20 unit The D20MX supports 100BASE FX instead of 10BASE FL If you are using any other devices in your system and you are limited to 10BASE FL you must purchase a 100BASE FX to 10BASE FL media converter The D20MX can be installed in a VME chassis or a non VME chassis See section D20MX upgrade kits on page 24 for a list of available upgrade kits and the parts provided within each kit Ensure that you are sufficiently grounded to prevent ESD damage to the D20MX or other components See section Grounding the D20MX on page 56 Switch the power off for the D20 chassis Remove the D20ME D20M or D20ME II module Remove the D20EME module and D20EME Media Interface Card Remove the horizontal blank faceplates including the bottom faceplate If the chassis contains a modem card move the modem card to position 2 Follow the D20MX I
15. Host name suffix conventions HostName Suffix IP Address Corresponds To Example AA CCU A LAN A FAC DEFAA AB CCU A LAN B FAC DEFAB BA CCU B LANA FAC DEFBA BB CCU B LAN B FAC DEFBB The D20MX can be in one of five modes as defined in Table 17 You can find the current mode of the D20MX by navigating to the SHELL in WESMAINT II and typing the command el Table 17 System mode definitions Mode Description Partial el output Active D20MX applications are operational Active CCU YES Standby D20MX applications are not operational but are Standby CCU YES ready to take over on a switchover command or a failover Disabled D20MX applications have been suspended due Disabled YES to an error You must type el r and boot in the SHELL to clear this error Debug D20MX boot sequence has been interrupted by Redundant CCU NO pressing CTRL E Put the CCU into this modein Standby CCU NO order to recover a system that has a corrupted Active CCU NO configuration or code image Service Mode NO Sys Service Mode NO Disabled NO Service Mode D20MX configuration has been corrupted or is in Service Mode YES the process of receiving a new configuration To recover the system you must download a configuration serially GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS RS 232 The RS 232 port on the D20MX is used to access the WESMAINT II facility
16. Not Used Yes Yes Yes No Table 31 Modify access flags for internet statistics display Application number 162 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No Table 32 Read access flags for internet statistics display Application number 162 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes Yes 2 31 Not Used Yes Yes Yes No Table 33 Modify access flags for DNP serial data link display Application number 32013 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No Table 34 Read Modify access flags for DNP serial data link display Application number 32013 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes Yes 2 31 Not Used Yes Yes Yes No Table 35 Modify access flags for Modbus DCA display Application number 59 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No GENERAL D20MX HARDWARE USER S MANUAL APPENDIX A DEFAULT ROLE BASED ACCESS CONTROL MODEL Table 36 Read modify access flags for Modbus DCA display Application number 59 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes No 2 31 Not Used Yes Y
17. OK and Cancel Result The main page of the project appears Export the IP Redundancy Monitor point descriptors from the default configuration 7 1 7 2 7 5 7 4 7 5 7 6 Double click the D20 device named FAC DEF Result The Application List popup appears Double click the System Point Database application Result The System Point Database Properties dialog appears Select IP Redundancy Monitor and click Descriptors Result The Point Descriptors dialog appears Click on the Export button Result The Export Point Descriptors dialog appears Click OK Result The Browse For Folder dialog appears Browse to a folder and click OK OK and OK Result The main page of the project appears Close the D20MX Factory Default Configuration i e SAG0001 or SAG0002 8 1 8 2 8 5 Click GE Close Project Result The Close Project window appears Select SAG0001 or 5 Click OK Open the SGConfig project containing the D20 device 9 1 9 2 Click the GE button Click the required SGConfig project in the Recent Projects list or select the Open Project menu item Make a backup copy of the original D20 device configuration 10 1 10 2 10 5 10 4 10 5 Click the Project tab of the original D20 device configuration Click the D20 device Click the ribbon Configure group Edit Copy Click a blank area on the page onto which the copy is to be placed Click the r
18. Options DO Da C es ult D2x Device Communication Options dialog appears Ck Interface tab Connection Type iSCS LAN and select the Preferred LAN you ish to use either LAN A or LAN B This will most likely be LAN A k OK ult D2x Device Communication Options dialog closes k Edit ribbon group Properties Q e C C R ORO D S sult A Dialog appears prompting you to make a backup copy Click Yes or No depending on whether you want to make an internal backup copy If you click Yes a dialog appears indicating that the device is being backed up Finally a dialog appears indicating that the device has been backed up Click OK Result The D20 Device Wizard appears Click Next Result The Project LAN properties appear GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE 12 13 14 15 16 17 18 19 20 21 Click Next Result The hardware and other properties appear for the device Click Processor tab Code Image sub tab Click the button with the ellipsis Result The Select Flash image file dialog appears Navigate to the folder containing the appl out file and optional vxWorks file Select the appl out file and click Open Result The full pathname of the appl out file appears in the Flash Image File box Click Next Click Finish Result The project s Main Page appears with the D20MX device selected Click the rib
19. Roles table are provided in Table 22 through Table 42 Table 21 General access control rules Description Administrator Engineer Operator Observer 2 1 3 0 Can Change Passwords Yes No No No Can Clear the Login Buffer No No No No Can Change SCADA Settings Ves Yes No No Can Download Firmware Yes Yes No Can Perform Operational Control e g breaker Yes Yes Yes operation Can View Operational Data Yes Yes Yes Ves Can Access Low Level C Shell Yes No No Table 22 Shell access level Description Administrator Engineer Operator Observer 2 1 3 0 Access Level Read Write Maintenance Read Only Read Only D20MX HARDWARE USER S MANUAL GENERAL 85 86 APPENDIX A DEFAULT ROLE BASED ACCESS CONTROL MODEL Table 23 Modify access flags for WESMAINT Application number 14 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Time and Date display Yes Yes Yes 1 Peripheral Status display Yes Yes Yes 2 Peripheral Status Detail display Yes Yes No 3 COS Buffer display Yes Yes Yes 4 020 Monitor display Yes Yes Yes 5 Digital Inputs display Yes Yes 6 Digital Inputs Detail display Yes Yes Yes 7 Digital Outputs displa
20. This is the factory default D20MX HARDWARE USER S MANUAL GENERAL 93 94 GENERAL APPENDIX A STANDARDS amp PROTECTION D20MX HARDWARE USER S MANUAL D20MX Processor Appendix C List of Acronyms Acronym Definitions This Appendix lists and defines the acronyms used in this manual Table 47 Acronym list Acronym Definition A Amperes unit of measure AEL Accessible Emission Limit ANS American National Standards Institute AWG American Wire Gauge unit of measure bps bits per second unit of measure CCU Central Control Unit cEMark Mandatory conformity mark for products placed on the marketinthe European Economic Area EEA CISPR Special international committee on radio interference COM1 COM2 Communications port CPU Central Processing Unit CTS Clear To Send dBm decibel milliwatt unit of measure an electrical power unit in decibel dB DCA Data Collection Application DCD Data Carrier Detect DNP Distributed Network Protocol DPA Data Processing Application DTE Data Terminal Equipment EIA Electronic Industries Alliance EMC Electromagnetic Capability EMI Electromagnetic Interference ESD ElectroStatic Discharge D20MX HARDWARE USER S MANUAL GENERAL 95 96 APPENDIX B LIST OF ACRONYMS
21. a WESMAINTII terminal essere eene 55 Powerup the a tr Rin ATE on 55 Automatic on line Start Up test oneneneneennenenenenenennenenenenenenananannenene 55 Code and configuration files Further testing Test for redundancy Check that fail over is functioning correctly eese 57 Check that switch over is functioning correctly esses 57 Verify either hardware or software switch over eese 58 Introduction to the D20MX SOT GMC ud 59 D20MX user accounts Recovery mode users Download image files to the D20MX When to dowload usc nmm tri dualidad aan lt Prerequisites for image download Download software over a serial connection Download software over a network connection tette 64 GENERAL D20MX HARDWARE USER S MANUAL TABLE OF CONTENTS USING THE D20MX SERVICING THE D20MX DEFAULT ROLE BASED ACCESS CONTROL MODEL STANDARDS amp PROTECTION LIST OF ACRONYMS D20MX HARDWARE USER S MANUAL SGEonfig firmware Optio MS EET 65 Update to the SAN0001 firmware Option ccssscscscecesesecececeeseeeeeeesececececseseeters 66 Transfer D20 D200 configurations to the 68 Transferring a D20 configuration to the D20MS Tra
22. chassis front panel layouts for the D20MX upgrade kits comprise e AD20 containing a D20MX with front Ethernet connectors see Figure 6 e AD20 containing a D20MX with front Fiber Optic connectors see Figure 7 e AD20 containing a D20MX with rear Fiber Optic connectors see Figure 8 GENERAL 29 CHAPTER 2 INSTALLING THE D20MX Figure 6 D20 chassis front panel D20MX with Ethernet connectors on uec 20202 3202000 K D20 chassis 52 ofa gt 2 MAN NS E 6 E D20MX cover plate D20MX processor D20MX cover plate filler Protective earth D20 power supply terminal 2000 pue e 2202020 0329030929039923058 200000 22202020 SS D20 chassis D20MX cover plate D20MX processor D20MX cover plate filler Protective earth D20 power supply terminal GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 2 INSTALLING THE D20MX Figure 8 D20 chassis front panel D20MX with rear fiber optic connectors 220202020202 ETE eco D20 chassis D20MX cover plate D20MX processor D20MX cover plate filler D20MX Fiber Optic card Protective earth D20 power supply terminal Installation steps The D20MX can be installed in a non VME GE part number 500 0305 or VME GE part number 500 0280 D20 chassis If you are retrofitting an existing D20 device See section Retrofitting the D
23. combined with software applications running on the D20MX form the D20 RTU System The D20 acts as a data concentrator and central processor Field data gathered through the peripheral modules and external Intelligent Electronic Devices IEDs are stored in the system database and can be accessed by the application programs loaded on the D20 Product design The D20 design has horizontally mounted processor boards with multiple boards in some versions Peripheral I O boards operate independently of the main chassis and D20MX processor board This means that you can use a D20 without direct connection to peripheral boards so that it acts as a master data concentrator to other RTUs You can also hot swap the peripherals without powering down the main processor For information on peripheral modules see the D20 D200 Installation and Operations Guide part number 994 0078 see section Connections and Configuration D20MX Processor The D20Mx is a single board computer built around a 667 MHz embedded PowerQUICC II Pro processor The D20MX permits the D20 to be NERC CIPS compliant and introduces compliance to IEC standards refer to Appendix A Standards amp Protection for the complete listing D20MX HARDWARE USER S MANUAL GENERAL 15 16 CHAPTER 1 BEFORE YOU START The D20MX can be retrofitted into either a D20 3U single node VME chassis or D20 3U non VME chassis In a single node VME chassis this one processor module replaces the pre
24. configuration to the D20MX Updating D20 D200 configurations to use the D20MX firmware definition with ConfigPro Use this information to update the firmware definition of an existing D20 and D200 device configuration to the D20MX firmware definition The result is a device archive that you can migrate into SGConfig for the purpose of transferring the D20 D200 configuration to the D20MX The remaining steps of the transfer are described in Transfer D20 D200 configurations to the D20MX on page 68 If you are updating a D20 device configuration follow the steps in section Updating a D20 configuration to use the D20MX If you are transferring a D200 device configuration follow the steps in the following sections e Updating a D200 configuration to use the D20MX firmware definition with ConfigPro on page 78 e Updating a D20 configuration to use the D20MX firmware definition with ConfigPro on page 76 D20MX HARDWARE USER S MANUAL GENERAL 75 76 CHAPTER 5 CONFIGURING THE SOFTWARE Updating a D20 configuration to use the D20MX firmware definition with ConfigPro Prerequisites Procedure Before you can update the firmware definition of a D20 device configuration the following components must be present ConfigPro 5 03 or higher installed on the configuration computer The D20MX Documentation CD part number 588 0075 00 installed in a CD DVD drive of the configuration computer To update a D20 or D200 device confi
25. device Click the ribbon Configure group gt Draw gt select Output Window Result The Device Log window appears Review all warnings and make corrections as needed reviewing the backup copy to retrieve values that may have been replaced with default values during the upgrade 13 Ensure the BOOTP client is disabled 13 1 13 2 13 3 13 4 13 5 13 6 15 7 13 8 Click the Project tab of the original D20 device configuration ick the D20 device ick the ribbon Edit group gt Properties esult A Warning prompts you to save an internal backup copy esult The D20 Device Wizard appears k Next until the Processor tab appears k the LAN Settings tab gt General sub tab rom the BOOTP Settings frame ensure Not Used is checked ick Next and Finish Result The D20 Device Wizard closes C C S Ck Yes to create a backup or No to not create a backup S c C ODOOXDODOO 14 Disable new applications not in the transferred D20 D200 firmware 14 1 14 2 14 3 Click the Project tab of the original D20 device configuration Double click the D20 device Result The Application List popup appears Control click on applications not in the transferred D20 D200 firmware Result The application rows are highlighted GENERAL 71 72 CHAPTER 5 CONFIGURING THE SOFTWARE 144 Click on Disable Application s Result A warning dialog appears 14 5 Click Yes Result The warning dialog and t
26. modem cable GE Energy part number 977 0529 to the RS 232 connector on the front panel of the D20MX designated as CCU A Attach the other end of the cable to the serial communications port of the PC or terminal Login to WESMAINT II on CCU A using your terminal emulator Result The WESMAINT Main Menu appears Select Main Menu System Functions and press ENTER Result The WESMAINT Function Menu appears Select SWITCH OVER on the Function Menu and press ENTER Result A password prompt appears Enter your password and press ENTER The default password is control Result The CCU Switch Over display appears Press Ctrl V to begin switch over Result A confirmation message appears Confirm Yes No Type Yes and press ENTER Result Fail over occurs GENERAL 57 58 CHAPTER 4 POWERING UP AND TESTING Verify either hardware or software switch over lt NOTE NOTE To verify either hardware or software switch over 1 Connect a NULL modem cable GE Energy part number 977 0529 to the RS 232 connector on the front panel of the D20MX designated as CCU B which was originally the Standby unit Attach the other end of the cable to the serial communications port of the PC or terminal Login to WESMAINT II through the emulator you are using Result The WESMAINT Main Menu is displayed If you can login to WESMAINT II this indicates that CCU B is the Active CCU Results Fail over has occurred If the previously Act
27. retrieve values that may have been replaced with default values during the upgrade Generate Project 10 1 10 2 10 3 10 4 Select the Project TEST_PROJ tab Click the D20 device Click the ribbon Configure group gt Generate Confirm that there are zero errors in the Device Log any Warnings are acceptable GENERAL 67 CHAPTER 5 CONFIGURING THE SOFTWARE 11 Setup LAN Communication 11 1 112 11 3 11 4 11 5 11 6 Select the Project TEST_PROJ tab Click the D20 device Click the ribbon Configure group gt Communications gt Options Result The Device Communication Options widow appears Click Interface tab gt Connection Type Select SCS LAN Click OK 12 Transfer the new configuration files to the D20MX 12 1 12 2 12 5 12 4 12 5 12 6 Select the Project TEST PROJ tab Click the D20 device Click the ribbon Configure group Sync To Result A Warning message prompts you to NOT interrupt the operation and confirms the device is connected Click Yes to continue Result The Login window appears prompting for User Name and Password use your configured login credentials default are westronic changeme Result A Warning message indicates that the public key has CHANGED this appears when you are connecting to the device for the first time Click Yes to continue Result The Transferring configuration window appears showing the transfer status Result Whe
28. setup dialog appears 4 2 Select 115 200 from the Baud Rate drop down list 4 5 Click OK Result Tera Term main window appears and is communicating at 115 200 baud Download the application image file 5 1 Press Enter to verify that communication is active Result The D20M prompt appears if the connection is active 5 2 Type rz and press Enter to put the D20MX into the state where it is ready to receive the downloadable code file 5 3 Click File gt Transfer gt ZMODEM gt Send from menu bar Result A dialog box opens prompting you to locate the appl out file that you wish to download 5 4 Selectthe correct file and click Open to start the transfer Do not press any keys on keyboard and do not move the Tera Term window during download Result The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20M prompt appears Optional Download the operating system image file 6 1 Press Enter to verify that communication is active Result The D20M prompt will return if connection is active 6 2 Type rz and press Enter to put the D20MX into the state where it is ready to receive the downloadable code file 6 3 Click File gt Transfer gt Send from menu bar Result A dialog box appears prompting you to locate the vxWorks file that you wish to download 6 4 Selectthe correct file and click Open to start the transfer GENERAL 63 64
29. visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all circuits are live until they have been completely de energized tested and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of back feed e Turn off all power supplying the equipment in which the D20MX is to be installed before installing and wiring the D20MX e Operate only from the power source specified on the installed power supply module e Beware of potential hazards and wear personal protective equipment GENERAL 13 14 CHAPTER 1 BEFORE YOU START The successful operation of this equipment depends upon proper handling installation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property All AC voltage terminals are protected from accidental contact by a mechanical safety shield All electronic components within the D20MX are susceptible to damage from electrostatic discharge To prevent damage when handling this product use approved static control procedures Hazardous voltages can cause shock burns or death To prevent exposure to hazardous voltages disconnect and lock out all power sources before servicing and removing components If the D20MX is used in a manner not specified in this manual the prot
30. 00 DPA Distributed Network Protocol DNP V3 00 988 912 DPA Configuration B023 DNP V3 00 DCA Distributed Network Protocol DNP V3 00 754 754 DCA Configuration B034 Redundant Monitor Redundant monitor configuration 203 203 B045 0 D20AC WESMAINT Il Provides D20AC WESMAINT Il displays 101 101 Display Screens B052 0N DNP Internet Data DNP V3 00 Data Link over Internet 351 351 Link B071 0 WESMAINT File Uploads files via the WESMAINT port as S 200 200 Upload records or using ZMODEM B100 0 nternet Protocol Internet Protocol Stack Configuration 141 141 Stac B152 0N P Redundancy Provides health and active pseudo DI 100 100 onitor points for LAN Ports B153 0 Password Synchronizes passwords to Standby CCU 100 100 Synchronization anager S032 D20S Peripheral 0205 Peripheral Board Code 303 303 Board supports B003 S033 D20A Peripheral D20A Peripheral Board Code 301 301 Board supports B003 S034 D20K Peripheral D20K Peripheral Board Code 306 306 Board supports B003 S035 D20C Peripheral D20C Peripheral Board Code 307 307 Board supports B003 5055 0 D20AC Peripheral D20AC Peripheral Board Code 108 108 Board supports B003 Firmware FPGA versions Table 3 lists the firmware FPGA and other version information Table 3 Firmware FPGA versions information Component Version ID Type ID Date How to Find JMON 1 0 624 N A N A Wed Aug 15 D20 Version shown 2209 2012 09 44AM during cold boot sequence Board N A Board D20MX N A B
31. 03 and D20MX Non VME with Dual 100Base FX Fiber Optic Card part number 526 3005 multi mode duplex fiber cable ST connectors e Flathead screwdriver with 0 6 mm by 3 5 mm blade for terminal block wiring e 41 Phillips screwdriver for panel or DIN rail mounting the unit e 42 Phillips screwdriver for rack mounting the unit Needle nose pliers e Wire cutters e Wire strippers e Approved network settings for the device e Windows based PC with any Windows based terminal emulation software and Web browser software installed e 12 AWG wire minimum for protective earth e 2ring connectors Panduit part number PV10 14R for 12 AWG 3 3 mm wire for protective earth terminal D20MX HARDWARE USER S MANUAL GENERAL 35 CHAPTER 2 INSTALLING THE D20MX Grounding the D20MX Surge and noise suppression components used on the D20MX are designed to prevent nuisance operation and damage to internal components To ensure correct protective operation the earth ground wire 14AWG green wire on the D20 chassis must be connected to a low impedance ground rail of a secondary cabinet or rack When making ground connections ensure that all surfaces that are used for grounding are free of dirt residue and corrosion NO TICE Do not power up the D20 before establishing a proper protective earth connection Unpacking the D20MX Carefully remove the D20MX from its packaging Visually inspect the unit to ensure it has not sustained any visibl
32. 20MX in an existing D20 on page 33 To install the D20MX in a D20 chassis 1 Ensure that you are sufficiently grounded to prevent ESD damage to the D20MX or other components See section Grounding the D20MX on page 36 2 Remove the D20MX from its static protective packaging Set the packaging aside and save it for future reuse See section Unpacking the D20MX on page 36 y The D20MX must be placed on an anti static surface while not installed in the chassis NOTE 3 Remove all horizontal blank faceplates 4 Gently install the D20MX in the first bottom most slot Align the edge of the D20MX with the guide rails in the D20 chassis y The D20MX is a double height board that occupies two slots in the chassis Handle the D20MX with care since SMT components are located on the bottom side NOTE 5 Push the front panel of the D20MX until it is seated properly and firmly connected to the backplane of the chassis 6 Tighten the front panel retaining screws to 3 5 in lbs to secure the D20MX to the chassis 7 Forthe 526 3005LF version 7 1 Remove the position 1 and position 2 vertical blank plates from the D20 chassis 7 2 Remove the D20MX Fiber Card from the static protective packaging D20MX HARDWARE USER S MANUAL GENERAL 31 CHAPTER 2 INSTALLING THE D20MX 7 5 Connect the 20 pin header end of the cable part number 975 1236 to connector P1 on the fiber optic daughter card 7 4 Secure the cable to the fiber opt
33. 232 port of a D20MX Correct the error as described in the Remedy column GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE Table 20 Errors that indicate recovery mode users are active Error Message Remedy Error BO14USER table missing or no Open the D20MX configuration in SGConfig records Ensure the BO14USER table in the WESMAINT Login with default user and download application BO14 1N is enabled Then a config with valid BO14USER table synch the configuration to the D20MX Entering debug mode Error BO14USER contains records Open the D20MX configuration in SGConfig with blank usernames Ensure the BO14USER table in the WESMAINT Login with default user and download II application BO14 1N contains at least one record with a non blank username Then BOLIUSEE able synch the configuration to the D20MX Configuration has been defaulted Synch a configuration to the D20MX Entering debug mode Download image files to the D20MX When to download Instances where you may need to download an operating system or application image file to your D20MX e When a new version of the operating system or application image has been released e ifthe D20MX has performed self diagnostics and determined that the application image file is either missing or corrupted e After maintenance or replacement work that has deleted the application file Prerequi
34. 6 2 Loosen the D20MX fiber card front panel retaining screws 6 3 Carefully slide out the D20MX fiber card partially D20MX HARDWARE USER S MANUAL GENERAL 83 84 CHAPTER 7 SERVICING THE D20MX 6 4 Remove the 975 1236 cable through the middle slot in the chassis 6 5 Store the D20MX fiber card in static protective packaging 7 Graspthe D20MX by the front handles and slide the processor module all the way out of the D20 chassis Allow the D20MX to cool before removing The heatsink of the D20MX may be extremely hot during and immediately after operation Use caution when removing the processor module from the chassis to avoid being burned 8 Store the D20MX in static protective packaging GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor Appendix A Default Role Based Access Control Model Configured roles in the D20MX When you configure the D20MX to use RADIUS the D20MX must be configured with a set of roles in the B014 RADIUS Roles Table BO14RADR of the WESMAINT ll application Refer to the B014 1NCG WESMAINT Il for the D20MX Configuration Guide for more information The role is identified by a role ID which is an integer number provided by the RADIUS Server The D20MX Default configurations SAG0001 and SAG0002 include a default role based access control model that meets the general rules shown in Table 21 General Access Control Rules The specific flags defined in the Application Control field of the RADIUS
35. 6 MB firmware flash Operating system VxWorks LED indicators System status Power Ready Ethernet port status Link and Activity status per port Power supply Power IRIG Flashes when active Network connections Dual redundant Ethernet interface Twisted Pair 10 100 1000BaseT Isolated RJ 45 connector 100BaseFX Fiber Optic 1300 nm 50 125 um 62 5 125 um multi mode duplex fiber cable ST connectors Serial communications D 20 Link 2 channels Data rate 250 kbps Surge protected to 2000 V peak RS 232 7 channels 5 signal TXD RXD RTS CTS DCD DTE ports Data rate independently selectable refer to the application configuration guides Maintenance Port RS 232 1 channel 2 ports 2 signal TXD RXD Data rate 19200 default Rated power supplies AC DC 100 to 240 V AC 10 143 W output maximum Minimum Maximum AC voltage 90 V AC 265 V AC 100 to 300 V DC 10 143 W output maximum Minimum Maximum DC voltage 88 V DC 330 V DC DC DC 20 to 55 V DC 10 135 W maximum Minimum Maximum DC voltage 18 V DC 60 V DC Peak inrush current at AC DC 50 A max at 230 V AC 25 Concoldstart Cope SOA maxat 230 VAC Rated frequency 50 60 Hz nominal 47 to 63 Hz AC DC GENERAL 25 26 Physical Environmental Software SOE time stamp accuracy CHAPTER 1 BEFORE YOU START Overall height 40 34 mm 1 588 in
36. 7 Power Supply Power supply to power the RS 232 switch panel 580 0046 Input 85 264 V AC or 90 550 V DC Watchdog Cable Connects D20 A to the RS 232 switch panel 977 0160 Assembly Connects D20 B to the RS 232 switch panel 977 0160 Ping Cable Assembly Links both D20 units to facilitate a heartbeat message 977 0122 that determines the status of the active unit RS 232 Serial Cable Connects the D20 to the RS 232 switch panel which is 977 0121 then connected to external field devices Power SysFail Cable Connects the RS 232 switch panel to D20 external power 970 0161 supply Ground Cable Provides a ground connection for the RS 232 switch panel 970 0182 Pins 4 on switch panel connectors J2 through J9 are tied together and to the panel s power supply Any loading from field devices on these pins will load the RS 232 panel power NOTE supply and should be taken into consideration when sizing power supplies D20MX HARDWARE USER S MANUAL GENERAL 49 To set up a redundant system CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS It is recommended that you install and configure one standalone D20 unit to ensure that your configuration is valid and that device communications are operating properly Once this is done proceed with the installation of the redundant system 1 2 5 Mount the D20 units in a rack and connect power and ground Mount the RS 232 switch panel Plug the connector of watc
37. 9 D20 NON VME CHASSIS OVERVIEW 18 D20MX HARDWARE USER S MANUAL D20 VME CHASSIS OVERVIEW 19 D20MX connect the power supply ees 37 grounding installation steps removalSteps usas iaa PETOT aieiaa R EEEE E EEKEREN unpacking D20MX PROCESSOR atem a 15 DEFAULT USER aa E 60 DESIGN OF PRODUCT irasci rte tertie 15 DOCUMENTATION additional e Cao 7 ll 7 CONVENIOS 8 DOWNLOAD software over 64 software over serial s 62 A M 61 E ECON NUMBER 15 ELECTRIC SPECIFICATION cenit 25 ENVIRONMENT SPECIFICATIONS 26 ETHERNET CODIING AN fiber optic ure 42 F FAIL OVER CHECK 57 FIBER OPTIC CIO aster la 45 POHGEEDS 82 FILES GENERAL 99 e op M 56 56 FIRMWARE iS 12 VERSIONS 65 FIRMWARE OPUS a FIRMWARE FPGA VERSIONS FRONT PANEL LEDS oia doin G GROUNDING D20MX 36 IMAGE DOWNLOAD 5 61 INSTALLATION STEPS cuca 31 INTRODUCTION TO SOFTWARE
38. DC Input 48V ISO Output B C D20 Power Supply 100 300VDC 85 264VAC Input C 24V ISO Output D D20 Power Supply 100 300VDC 85 264VAC Input D 48V ISO Output D20MX Modem slots 1 2 amp 3 U Empty slot with cover plate JUJU A Wesdac D20 202 bin modem A A C Telenetics 14400 baud modem 2 wire dial up ele D Telenetics 14400 baud modem 4 wire leased line D E D20MX dual 100BASE FX ST Media Interface Card E F D20MX dual 100 BASE FX LC Media Interface Card E D20Mx Serial Termination Panel Options U Not required A Rack Mounted SIO Westerm Panel B Rear Mounted SIO Westerm Panel C Rack Mounted SIO Westerm Panel w Extended Bracket gt c D20MX firmware options A D20MX firmware v1 00 B021 v988 B009 v400 A B D20MX firmware v1 00 B021 v912 B009 v310 B D20MX HARDWARE USER S MANUAL GENERAL 23 24 CHAPTER 1 BEFORE YOU START D20MX upgrade kits Table 8 lists the available D20 MX upgrade kits Table 8 D20MX upgrade kits Part Number Description D20MX N SET F XX X D20MX CPU 2 x 10 100 1000 Base TX Front Access ports RJ45 D20MX N SEF F XX X D20MX CPU 2 x 100 Base FX Front access ports ST Connectors D20MX N SEF R XX X D20MX CPU 2 x 100 Base FX Rear Access ports ST Connectors Table 9 lists the parts provided in eac
39. DPA TEJAS V DPA configuration 211 211 A035 Analog Reference Analog reference check DTA 211 211 A036N ProLogic Executor ProLogic Executor DTA 421 421 A059 Modbus DCA Modbus Data Collection Application 911 911 A068 Modbus DPA Modbus DPA Configuration 311 311 A088 0 SM DTA Substation Maintenance DTA 203 203 configuration A113 PSR DCA Programmable Synchrocheck Relay PSR 301 301 DCA configuration A118 Failover DTA Failover data translation application 103 103 DTA configuration A123 0 GC General DTA GC General DTA configuration 111 111 A184 0 General Alarm DTA Takes several alarms and groups them 120 120 ogether under one General Alarm B003 D 20 Peripheral Link D 20 peripheral interface 751 751 B008 1 System Point aintains the database of system points 310 310 Database in the RTU B009 ailbox DTA ailbox system point conversion 400 310 application BO12N RIG B RIG B universal time coordination 201 201 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START Application Application Name Description Version ID SAN0001 SAN0002 B013 DNP V3 00 Data Link Distributed network protocol DNP V3 00 560 560 data link configuration B014 1N WESMAINT Il RTU maintenance facility 600 600 B015 Bridgeman Bridgeman configuration 530 530 B021N DNP V3
40. E e The D20MX contains a configuration file with LAN enabled and an IP address that matches the one configured in SGConfig Download software over a serial connection To download software to the D20MX 1 Setup Tera Term on a PC See section Set up Tera Term on a PC on page 62 2 Download application image file to the D20MX over a serial connection See section Download image files to the D20MX over a serial link on page 63 This comprises Application files Operating system files optional Setup Tera Term ona To setup the Tera Term on a PC PC 1 Connect a NULL modem cable GE Energy part number 977 0529 from the RS 232 connector on the front panel of the D20MX to the serial communications port of the PC or terminal 2 Start SGConfig Result The Welcome to SGConfig screen appears 3 Open a project containing a D20MX device Result The project s Main Page appears ick on a D20MX device sult The ribbon changes to include the Communications group ck Communications ribbon group gt Connect drop down list gt Tera Term esult Tera Term New connection dialog appears C un O2 02 0 k Serial and select the communications port on your PC from the Port drop down n aj Q Q ick OK Result Tera Term New connection dialog closes Result The Tera Term VT window appears 8 Select Setup gt Serial port Result Tera Term Serial port setup dialog appears
41. GE Digital Energy D20MX Processor p Y Hardware User s Manual 994 0140 Version 1 00 Revision 2 imagination at work anera x GE Digital Energy Copyright Notice 2012 General Electric Company All rights reserved The information contained in this online publication is the exclusive property of General Electric Company except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal infor mational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 Gen eral Electric Company withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Company The information contained in this online publication is proprietary and subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accor dance with the terms of such license Trademark Notices GE and are trademarks and service marks of General Electric Company Trademarks of General Electric Company ERNI is a registered trademark of ER
42. HARDWARE USER S MANUAL GENERAL 55 CHAPTER 4 POWERING UP AND TESTING Code and configuration files If the code and configuration files compiled for your specific system are already downloaded then you can login straightaway to WESMAINT for powering up and testing If your system specific code and configuration files are not downloaded then you need to power up with the default configuration You can then login to the SHELL download your system specific files and restart the D20MX for testing For details see the SGConfig online help Further testing For further specific testing log in to WESMAINT ll See the WESMAINT Il Users Guide and WESMAINT user guides for specific applications Test for redundancy NOTE NOTE If you have a D20 redundant system you must test that e CCU A and CCU B are communicating Fail over is functioning correctly To check that CCU A and CCU B are communicating once you have powered up the Primary and Secondary units 1 Onthe front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU Ais Active Both the PWR A and PWR B LEDs should be illuminated 2 Connecta NULL modem cable GE Energy part number 977 0529 to the RS 232 connector on the front panel of the active D20MX 3 Attach the other end of the cable to the serial communications port of the PC or terminal 4 Login to WESMAINT ll through the emulator you are using Result The WESMAINT M
43. Merchandise Y Authorization number NOTE Upgrade your D20MX processor firmware The firmware of your D20MX Processor can be upgraded to provide the latest functionality and improvements Visit the customer support web site at http www gedigitalenergy com to download the upgrade software and instruction guide GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 1 Before You Start Safety D20MX HARDWARE USER S MANUAL The new D20MX processor card is a pin for pin compatible replacement for all generations of the D20 SBC providing the latest revisions of common D20 applications and performance enhancements to support NERC compliant Cyber security Before you begin installing and using the D20MX review the information in this chapter including the following topics e Safety precautions e Regulatory compliance information e Product overview e Product specifications e Storage recommendations Read and thoroughly understand this manual before installing and operating the unit Save these instructions for later use and reference WARNING Failure to observe the instructions in this manual may result in serious injury or death precautions Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D20MX Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment e Never work alone e Before performing
44. NI Elektroapparate GMBH Hyperterminal is a registered trademark of Hil graeve Tera Term is a registered trademark of T Teranishi Incorporated IEC is a registered trademark of Com mission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademarks of Microsoft Cor poration JAVA and J2SE are registered trademarks of Sun Microsystems Inc Maxell is a registered trademark of Hitachi Maxell Ltd MiniSQL is a trademark of Hughes Technologies Modbus is a registered trademark of Schnei der Automation Inc Panduit is a registered trademark of Panduit Corp Saft is a registered trademark of SAFT soci t anonyme SEL is a registered trademark of Schweitzer Engineering Laboratories Inc Silicon Systems is a registered trademark of Silicon Systems Inc Sonnenschein is a registered trademark of Deutsche Exide GMBH Tadiran is a registered trademark of Tadiran Israel Electronics Industries Ltd Toshiba is a registered trademark of Kabushiki Kaisha Toshiba doing business as Toshiba Corporation VESA is registered trademark of Video Elec tronics Standards Association Corporation Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies This printed manual is recyclable Please return for recycling where facilities exist D20MX Processor Table
45. PTER 1 BEFORE YOU START Figure 2 D20 non VME backplane Power Supply WESTERM D20M Connector Block SS Termination Panel POCOS D20 Non VME Chassis D20 VME TheD20VME compatible chassis see Figure 3 can support one D20MX main board When using the D20MX in a VME chassis the 0 V ground wire must be used Figure 3 D20 VME chassis power supply switch and fuses D20 VME Chassis Power Supply wae Power Supply Fuses aa M This chassis see Figure 4 contains the WESTERM D20M termination panel that is mounted separately on the D20 chassis The VME chassis kit includes a VME bus backplane called the WESTERM D20VME The VME bus backplane connects to the termination panel using a ribbon cable from Slot 1 on the bus backplane D20MX HARDWARE USER S MANUAL GENERAL 19 CHAPTER 1 BEFORE YOU START Figure 4 D20 VME chassis VME bus backplane and D20M termination panel WESTERM D20VME WESTERM D20M VME Bus Backplane Termination Panel ERROR RARO ROO ORAR ROBAN 000000000 00000000000000000000 OOOOOOOOOOOOOOOOOOOOOOOOOOOOOO 0009 D20 VME Chassis Power supply NOTIGE The chassis mounted power supply modules are switch mode converters that provide output power for the D20MX processor board VME cards modems and D20 Peripheral I O modules as reguired A redundant power supply can be installed to provide fail over protection to ensure continuous power to the D20 If you have an extended
46. Port 2 Serial Port supported Status LEDs D20MX HARDWARE USER S MANUAL GENERAL 39 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Figure 15 D20MX front panel with front access fiber optic connectors Fiber Port Fiber RS232 USBPort Operational Optic Status Optic Serial Port not Status LEDs Portl LEDs Port2 supported Figure 16 D20MX front panel and fiber optic card with rear access fiber optic connectors Fiber Optic card D20 chassis back view Fiber Optic Port 1 Fiber Optic Port 2 D20MX front panel Fiber Optic RS232 USBPort Operational Port Status Serial Port not Status LEDs LEDs supported General cabling requirements Table 10 lists the cables required to connect to the D20MX Table 10 Connection cables Media Designation Cabling Connector Serial RS 232 Shielded DB 9 female D 20 Link RS 485 Shielded DB 9 female 2 wire Twisted Pair Ethernet 10 100 10008ASE T UTP Unshielded Twisted RJ 45 GE part number 526 3001 only Pair CAT 5 or better Fiber optic 100BASE FX 1300 nm 50 125 um and ST style GE part number 526 3003 and 62 5 125 um multimode connectors 526 3005LF only duplex fiber cable 40 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS To provide higher EMC immunity and maintain CE Mark radiated emission compliance the serial cables used for permanent serial and D 20 Link connections must comply with the foll
47. RY COMPLIANCE 14 CEM k varada 14 REMOTE USER ACCOUNTS od REMOVAL D2OMX citet uitia ied 83 REQUIRED MATEIAS RE 35 uo ME 35 REQUIREMENTS TESTING 53 RETROFIT D 20M X eria 33 RETURN PRODUCT 12 RSs23 Z PORT s 47 S SAFETY PRECAUTIONS 13 SECUR d t0 16 SERIAL CABLING i SE nn E 54 SOFTWARE download over network ettet 64 download over serial 62 introduction 4459 specifications 126 Tera Term set up 62 when to download 61 SOFTWARE APPLICATIONS siria nin 16 D20MX HARDWARE USER S MANUAL INDEX SOFTWARE PREREQUISITES ttt 61 SPECIFICATIONS COMMUNICATIONS tette ie DE eU 25 electric ENVIO OIE ausser i a 26 OUD i r eo MERE 26 prodici 25 SOWO E sts teadama 26 A 25 STANDARDS AND PROTECTION 91 STORAGE CODGItOEIS 27 recommendations 27 SUPPORT CUSTOMET RRRRRRRRMMMMMMMMEM 11 HECKIMIC iii 11 SWITCH OVER RE verify hardware or software SYSTEM OCU CY proren AS E 47 specifications ettet tette 25 T TECHNICAL SUPPORT ci id 11 TERA TERMESET UP iniciada 62 TERMINAL e RE 54 WESMAIN T llenan 54 55 TERMINAL EMULATOR etica ini 62 TEST automatic on line startup
48. STANDARDS amp PROTECTION Standard Name Description Test Specification EC 61000 4 6 EC 60255 22 6 EC 61850 3 clause 5 7 1 1 Immunity to conducted disturbances 150 kHz to 80 MHz 10Vrms induced by radio frequency fields EC 60255 22 1 1 MHz burst immunity test EC 61000 4 8 Power frequency magnetic field immunity test EC 61000 4 9 Pulse magnetic field immunity test EC 61000 4 12 Ring wave EC 61000 4 11 EC 61000 4 16 EC 61850 3 clause 5 7 1 5 range 0 Hz to 150 kHz Voltage dips short interruptions and voltage variations immunity tests Test for immunity to conducted common 30Vrms 300Vrms mode disturbances in the frequency EC 61000 4 17 test Ripple on DC input power port immunity EC 61000 4 29 port immunity test to300 V DC Voltage dips short interruptions and voltage variations on DC input power This standard only applies when using high voltage DC as the source 100 V DC Table 45 Safety publications Standard Name Description Test Specification IEC 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use General requirements IEC 60255 5 Insulation coordination for measuring Dielectric and Resistance relays and protection equipment Requirements and tests measurements not applicable due to design TVS in circuit Table 46 Environmental standards
49. The D20MX is compatible only with certain peripheral common code i e pcommon versions as defined in Table 11 Table 11 PCOMMON versions compatible with the D20MX PCOMMON Description Versions compatible with the D20MX P022 PCOMMON for D20C 3 0x P010 PCOMMON for D20A D20S and D20K 3 0x P087 pBOOT for D20AC 104 D20MX HARDWARE USER S MANUAL GENERAL 41 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Twisted pair Ethernet for 526 3001 only NOTE To connect the D20MX 42 to network devices y NOTE The10 100 1000BASE T variant of the D20MX can connect to one or two networks through two twisted pair Ethernet connections In single IP mode this causes the two Ethernet connections to use the same MAC address and IP address Port 1 is the primary port and Port 2 is the secondary port When the system detects a signal on Port 1 Ethernet traffic takes place on Port 1 When the system detects loss of signal on Port 1 Ethernet traffic takes place on port 2 All RJ 45 connectors have the same signal definition However the twisted pair Ethernet ports are auto MDI MDIX and can support a straight through or crossover cable External switches must have Spanning Tree Protocol port settings configured to edge for proper operation Plug network cables into the D20MX twisted pair Ethernet ports If the D20MX is deployed in the presence of strong RF energy in the 110 MHz 125 MHz band such as airport ILS loc
50. Used Yes Yes Yes No GENERAL 89 90 APPENDIX A DEFAULT ROLE BASED ACCESS CONTROL MODEL GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor Appendix B Standards amp Protection This Appendix lists the standards with which the D20MX has been tested for compliance Compliance standards D20MX HARDWARE USER S MANUAL Compliance standards are listed for the following categories e Emission standards see Table 43 e Immunity standards see Table 44 e Safety publications see Table 45 e Environmental standards see Table 46 Table 43 Emission standards Standard Name Description Test Specification EN55011 CISPR 11 ISM RF equipment Electromagnetic disturbance characteristics Radiated Emissions 30 MHz to 1 GHz Conducted Emissions 150 kHz 30 MHz Table 44 Immunity standards Standard Name Description Test Specification IEC 61850 3 clause 5 7 2 electromagnetic field immunity test IEC 61000 4 2 Electrostatic discharge ESD immunity Contact Discharge 8 kV test Air Discharge 15 kV HCP and VCP 8 kV IEC 61000 4 3 Radiated radio frequency 80 MHz to 1 GHz 10V m 1 4 GHz to 2 GHz 3V m 2 GHz to 3 GHz 1V m IEC 61000 4 4 IEC 61850 3 clause 5 7 1 4 Electrical fast transient burst immunity test Direct Couple 4 kV 5 kHz Capacitive Clamp 2 kV 5 kHz IEC 61000 4 5 Surge immunity test GENERAL 91 92 APPENDIX A
51. ain Menu is displayed 5 Checkto see that STNBY appears at the top left of this WESMAINT screen Results If this text shows then the Primary and Secondary CCU are communicating If this text does not show then the Primary and Secondary are not communicating STNBY appears on the Active CCU WESMAINT Main Menu display approximately one minute after power up of the two units Wait for this message to appear before following the next procedure GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 4 POWERING UP AND TESTING Check that fail over is functioning correctly To check that fail over is functioning correctly for the event of hardware failure 1 On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Both the PWR A and PWR B LEDs should be illuminated NOTE 2 To simulate hardware failure switch off the Active D20MX at the main power switch on the front of the unit Result If the RS 232 is functioning correctly then it will switch over to the Standby unit and the CCU B LED will illuminate and the CCU A LED will go off Check that switch over is functioning correctly To check that switch over is functioning correctly for the event of software failure 1 On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active y Both the PWR A and PWR B LEDs should be illuminated NOTE 2 D20MX HARDWARE USER S MANUAL Connect a NULL
52. alizers or aviation radio transmitters it is recommended that shielded twisted pair Ethernet cables be used Table 12 Ethernet RJ 45 connector signal definitions Position Function Signal Flow Color 1 RX IN White w Orange 2 RX IN Orange 3 TX OUT White w Green 4 P1 Blue 5 P1 White w Blue 6 TX OUT Green 7 P2 White w Brown 8 P2 Brown Shield Table 13 Ethernet crossover cable RJ 45 pin out D20MX Switch Hub Name Pin Pin Name TX_D1 1 3 RX_D2 TX D1 2 6 RX D2 RX D2 3 1 TX D1 RX D2 4 2 TX D1 BI D3 5 7 BI D4 BI D3 6 8 BI D4 BI D4 7 4 D3 BI D4 8 5 BI D3 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Table 14 Ethernet straight through cable RJ 45 pin Out D20MX PC Name Pin Pin Name TX_D1 1 1 RX_D2 TX_D1 2 2 RX D2 RX D2 5 3 TX_D1 RX_D2 4 4 TX_D1 BI_D3 5 5 BI_D4 BI_D3 6 6 BI_D4 BI_D4 7 7 BI_D3 BI_D4 8 8 BI_D3 Fiber optic Ethernet for 526 3003 and 526 3005LF only NOTE NOTE The 100BASE FX variant of the D20MX GE part numbers 526 3003 and 526 3005 can connect to one or two networks through two fiber optic Ethernet connections The data rate on each port is 100 Mbps You must enable Far End Fault Indication FEFI or Loss Link Alert LLA in connected external d
53. and to transfer code and configuration data to the D20MX You can use a VT100 compatible terminal or terminal emulation program to directly access the WESMAINT Il facility SGConfig s Terminal Emulator is an example of a suitable terminal emulation program The RS 232 port is connected to the D20MX front panel and is also routed to the rear panel as COMO The default baud rate is 19 200 Non responsive In the event that the D20MX RS 232 port appears non responsive type Ctrl Q This non RS 232 port responsive condition might occur if your computer goes into sleep mode and then wakes up while still connected to the D20MX RS 232 port Use only a NULL modem cable GE Energy part number 977 0529 when you are NO TICE connecting to the D20MX front panel RS 232 connector Use of a WESMAINT cable will not allow communication to the D20MX Use only a standard WESMAINT cable GE Energy part number 977 0300 when connecting NO TICE to the rear panel COMO connector Use of a NULL modem cable will cause permanent damage to the D20MX and PC D20 system redundancy Aredundant D20 setup allows a secondary D20 to automatically take over operations from a paired D20 unit that has failed D20 equipment redundancy requires e Two D20 units and e One or two RS 232 switch panels The quiescent current of the 12 V power supply input on the RS 232 Switch Panel is 15 mA The maximum power requirement on the 12 V input during operation is 230 mA NOTE T
54. appears Apply the new SANOO01 firmware to the Project 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 Click the Project TEST_PROJ tab ick the D20 device ick the ribbon Configure group gt Edit gt Properties ult A Warning prompts you to save an internal backup copy ROO e RO esult The D20 Device Wizard Basic Settings window appears k Next gt ult The D20 Device Wizard Define the LAN properties for this project dow appears RO C C C S Ck Yes to create a backup or No to not create a backup S C es n ick Next gt Result The D20 Device Wizard Define hardware and other properties window appears Select Processor tab Firmware tab From the Firmware Type click Select Result The Select a Firmware Type window appears with SAN0001 and previous firmware on the device shown Click SANOO01 Click OK Result The Select a Firmware Type window closes Click Next on the D20 Device Wizard Define hardware and other properties for this device window esult Applications are updated and SAN0001 firmware is applied R Click Finish Review Warnings 93 9 2 9 3 9 4 Select the Project TEST PROJ tab Click the D20 device Click the ribbon Configure group Draw select Output Window Result The Device Log window appears Review all warnings and make corrections as needed reviewing the backup copy to
55. ation Click the D20 device 12 3 Click the ribbon Configure group Sync To Result A Warning message prompts you to NOT interrupt the operation and confirms the device is connected Click Yes to continue Result The Login window appears prompting for User Name and Password use your configured login credentials default are westronic changeme Result A Warning message indicates that the public key has CHANGED this appears when you are connecting to the device for the first time Click Yes to continue Result The Transferring configuration window appears showing the transfer status Result When the transfer is complete the Device configuration transferred successfully message appears Click OK 22 Note that all users that existed in the transferred D20 D200 configuration will now have a default password of changeme Change these passwords using the passwd command in the D20MX Shell Refer to the WESMAINT Configuration Guide B014 ONCG for details of this command Transferring a D200 configuration to the D20MX Prerequisites Procedure NOTIGE Before you can transfer a D200 device configuration the following components must be present e SGConfig 7 00 or higher installed on the configuration computer e 0200 Configuration has been migrated to SGConfig with the Migration Wizard Refer to the Migration Wizard screencast Migrating a multi processor D200 will only transfer the application configur
56. ation Industries Association Tx Transmit TXD Transmit Data GENERAL D20MX HARDWARE USER S MANUAL APPENDIX B LIST OF ACRONYMS Acronym Definition UART Universal Asynchronous Receiver Transmitter UTP Unshielded Twisted Pair VA Volt Amps unit of measure V AC Volts Alternating Current unit of measure V DC Volts Direct Current unit of measure VME Versa Module Eurocard D20MX HARDWARE USER S MANUAL GENERAL 97 98 GENERAL APPENDIX B LIST OF ACRONYMS D20MX HARDWARE USER S MANUAL D20MX Processor Index A AUTOMATIC ON LINE STARTUP 9 55 AUTOMATION 5 16 C CABLING A AL 9 nn fiber optic a ettet tere aaa aatal CHASSIS OVERVIEW DLO NONN ME tre E Re een 18 A 19 CODE FIDES tette odos 56 COMMUNICATIONS SPECIFICATIONS 25 COMPLIANCE STANDARDS AND PROTECTION 91 CONFIGURATION FILES viii 56 CONFIGURATIONS transfer D20 D200 tetti tette 68 pdateD20 D200 nsi tte tette itte 75 CONNECT THE POWER SUPPLY 1 conca 37 CUSTOMER SUPPOR Tiana 11 D D 20 LINK CABLING 41 D20 GMOSSIS OVErVIGW 18 MOJEM et o 21 peripherals t go dtd 22 power supplies coccion 20 System redurdahecy iet nia 47 D20 CHASSIS LAYOUTS circa 2
57. ations on the first processor GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE This is manually resolved by moving applications from other processors to the first processor using the SGConfig device editing functions BEFORE converting the device to a D20 in the instructions below Single and multi processor D200 devices must first be changed into D20 devices before the D20MX processor card option can be selected To change a D200 device into a D20 device perform the following steps 1 Start SGConfig Result The Welcome to SGConfig screen appears 2 Opena project containing the D200 device you want to transfer to a D20MX 2 1 Click the GE button 2 2 Click the required SGConfig project in the Recent Projects list or select the Open Project menu item 3 Make a backup copy of the original D200 device configuration 3 1 Click the Project tab of the original D200 device configuration 3 2 Click the D200 device 3 3 Click the ribbon Configure group gt Edit gt Copy 3 4 Click a blank area on the page onto which the copy is to be placed 3 5 Click the ribbon Configure group gt Edit gt Paste Result The Copying device window appears Result Once completed a new device named COPY_OF_ lt original device name gt appears 4 Click the ribbon Configuration group gt Change Type Result The Change Device window appears Select type D20 and click OK 6 Follow the steps in section Transferring a D20
58. bon Communications group Firmware transfer Result Warning message appears and confirmation to continue is requested Acknowledge the warning and click Yes to continue or No to abort the operation Result If Ves is selected a Login dialog appears If No is selected the operation is aborted Enter a User Name that has Maintenance or Read Write access Enter the associated Password Result The firmware transfer takes place A dialog indicating the transfer and reboot is taking place is presented The unit is rebooted once the transfer finishes Once the reboot completes the dialog disappears The whole operation can take up to 8 minutes The flash memory of the D20MX now has the new application and optional operating system image file loaded Configuration file You can use standard SGConfig procedures to download a configuration file over the download network SGConfig firmware options The D20MX is available with two different SGConfig firmware options SANOO01 The SAN0001 option contains the latest versions of all applications and should be used in all new configurations SANO002 The SANOOO option contains previous versions of Mailbox DTA and DNP V3 00 DPA This allows for seamless migration from older D20ME firmware The actual firmware on the D20MX supports both SGConfig firmware options Accordingly there is no need to perform a firmware transfer to change the D20MX firmware when changing between SGConfig firmware o
59. e GE Digital Energy D20MX Documentation CD part number 588 0075 00 Result SAGOO01 is displayed in the Restore Project Details window The name can be changed if desired 3 4 Click OK Result On completion a pop up message appears Project SAG0001 has been restored 3 5 Click OK 4 Open 5 click GE gt Recent Projects gt select SAG0001 5 Transfer the 5 firmware option to the Project 5 1 Click the ribbon Configure group gt Miscellaneous gt Firmware Library Result The Firmware Library window appears 5 2 Click Copy 5 5 Select menu item Copy To 5 4 Select the Project you want to copy the configuration to e g TEST PROJ from the drop down menu 5 5 Click OK 5 6 Click Close 6 Close SAG0001 6 1 Click GE Close Project Result The Close Project window appears 6 2 Select SAGOOO1 6 3 Click OK GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE D20MX HARDWARE USER S MANUAL 7 10 Make a backup copy of the original D20 device configuration A 7 2 153 7 4 7 5 Click the Project TEST PROJ tab Click the D20 device Click the ribbon Configure group gt Edit gt Copy Click a blank area on the page onto which the copy is to be placed Click the ribbon Configure group gt Edit gt Paste Result The Copying device window appears Result Once completed a new device named COPY OF original device name gt
60. e RTU to the appropriate I O module There are five types of I O peripherals e D20A analog input e 0205 digital inputs e D20K digital output e D20C combination input output e D20AC alternating current analog input Optional high voltage peripherals are also available GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START Ordering guide The latest D20MX Processor ordering guide is available on the GE Digital Energy website http www gedigitalenergy com multilin energy catalog D20MX htm You can select the required options from the available Product Option items The Order Code automatically updates as each option is selected The Order Codes are listed in Table 7 Table 7 D20MX order codes Order Code Item D20MX C X X P M M M P F D20MX CPU Options A D20MX non VME dual 10 100 1000BASE TX Ethernet A Ports front access C D20MX non VME dual 100BASE FX Ethernet Ports C front access E D20MX non VME dual 10 100 1000BASE TX front E access conformal coated F D20MX non VME dual 100BASE FX Ethernet Ports F ront access conformal coated G D20MX non VME dual 100BASE FX Ethernet Ports G rear access H D20MX non VME dual 100BASE FX Ethernet Ports H rear access conformal coated D20MX Power Supply U Not required U A D20 Power Supply 20 60VDC Input 24V ISO Output A B D20 Power Supply 20 60V
61. e damage during transit If there are visible signs of damage report it immediately to the carrier Package contents The following items are provided as part of your D20MX shipment D20MX unit GE part number 526 3001 or 526 3003 or 526 3005 For 526 3005LF only D20MX to Fiber Card Harness 975 1236 D20MX 100BASE FX Rear LC FO Card part number 526 3103LF or D20MX 100BASE FX Rear ST FO Card part number 526 3104LF Lower filler plate part number 953 1015 Blank plate for D20MX install part number 953 1014 0 V wire cable part number 975 1237 For 526 3005LF installed in 500 0280 only Termination Panel D20MX extended mounting 952 2087 GE Digital Energy Product Documentation CD GE part number 581 0002 GE Digital Energy D20MX Documentation CD GE part number 588 0075 00 SGConfig Tool CD providing device configuration software GE part number 588 0077 00 Verify that you have received all items GE parts include a unique number typically in the format XXX XXXX that can be used as a reference 36 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 2 INSTALLING THE D20MX Connecting the power supply D20MX HARDWARE USER S MANUAL The D20MX processor board is supplied power through the WESTERM D20M SS backplane Power connections to the backplane are made on connector block TB1 For the WESTERM D20M SS and WESTERM D20M see Figure 13 WESTERM D20M SS power supply connections the power supply connecti
62. e fiber optic port LINK1 LINK2 aeti Ree ACT 1 Yellow Activity 1 Activity 2 ACT 2 Flashes when data is transmitted or received on the O O channel LINK1 LINK2 GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 7 Servicing the D20MX The D20MX does not require scheduled maintenance This chapter describes how to inspect the unit and remove the D20MX processor Performing periodic inspection Periodic inspection is recommended to ensure that e The device has sustained no accidental physical damage e Connectors and cables are intact and firmly attached Removing the D20MX processor module The D20MX can be removed from a non VME GE part number 500 0305 or VME GE part number 500 0280 D20 chassis 1 Ensure that you are sufficiently grounded to prevent ESD damage to the D20MX or NO TICE other components See section Grounding the D20MX on page 36 To remove the D20MX from a D20 chassis P Power down the D20 and disconnect the power supply Disconnect all communication cables from the front panel of the D20MX and the backplane of the D20 chassis Loosen the front panel retaining screws Remove the blank plates located above and below the D20MX Slide the D20MX partially out For the D20MX Non VME with Dual 100Base FX Fiber Optic Card 526 3005LF only 6 1 Disconnect the 975 1236 cable connecting the fiber optic daughter card from connectors J3 and J4 on the D20MX processor module m Ann FW
63. e firmware definition of your D20 or D200 Configuration to or SANOOO in ConfigPro If you choose to take this option follow the instructions provided in Section Updating D20 D200 configurations to use the D20MX firmware definition with ConfigPro on page 75 To transfer a D20 or D200 device configuration to the D20MX 1 Start SGConfig 2 Result The Welcome to SGConfig screen appears Choose the D20MX Factory Default Configuration file SAG0001 00 7zip or SAGOO02 00 7zip based on the following criteria If transferring a configuration containing B009 versions greater than 310 and B021 versions greater than 912 use the file SAG0001 00 7zip If transferring a configuration containing B009 versions less than or equal to 310 and B021 versions less than or equal to 912 use the file SAG0002 00 7zip If the SAG0001 or SAGOOO firmware option has already been imported go to step 4 to open the firmware option Otherwise perform these steps 3 1 Click GE button gt Archive gt Project gt Restore 2 Result The Restore Project Details window appears 3 2 Click Result The Choose a File window appears 3 3 Navigate to the DVD CD drive gt Configuration Files gt SGConfig Result The two files SAGO001 00 zip and SAG0002 00 zip appear in the dialog 3 4 Select the appropriate file based on your decision in step 2 3 5 Click OK Result On completion a pop up message appears e g Project SAG0001 has been re
64. eady Flashes when Initialization boot up and self diagnostics of O O the D20MX is complete and the unit is ready to process data RDY D20MX HARDWARE USER S MANUAL GENERAL 81 82 CHAPTER 6 USING THE D20MX LED Display Label Color Status Description IRIG Green Flashes when an IRIG B format time synchronization signal S PWR has been supplied to the unit and has been used to set the O O D20 system clock O Note When removing IRIG B signal the LED keeps blinking RDY for up to a minute before turning off Green Normally off reserved for future expansion IRIG PWR RDY LAN port status LEDs The LAN Port Status LEDs provide a visual indication of the status for the Ethernet communication ports on the front of the D20MX LED Display Label Color Status Description UNK m LINK Orange for 1000BASE T Link 1 Link 2 Green for 10 100BASE T Solid light when an active device is OM connected to the Ethernet port ine ACT ACT Yellow Activity 1 Activity 2 Flashes when data is transmitted or received on the channel Fiber optic port status LEDs The fiber optic port status LEDs provide a visual indication of the status for fiber optic ports 1 and 2 LED Display Label Color Status Description ACT1 ACT2 LINK1 Green Link 1 Link 2 O O LINK 2 Solid light when an active device is connected to th
65. ection provided by the equipment may be impaired Changes or modifications made to the unit not authorized by GE Digital Energy could void the warranty Warning symbols Table 1 explains the meaning of warning symbols that may appear on the D20MX Table 1 Warning symbols Symbol Description The relevant circuit is direct current The relevant circuit is alternating current Caution Refer to the documentation for important operation and maintenance instructions Failure to take or avoid specified actions could result in loss of data or physical damage Warning Dangerous voltage constituting risk of electric shock is present within the unit Failure to take or avoid specified actions could result in physical harm to the user A L Earth Ground Terminal Protective Ground Terminal AN Caution Hot Surface Regulatory compliance information CE Mark compliance The D20MX is rated as CISPR 11 Group 1 Class A equipment To meet essential safety requirements of the LV Directive 2006 95 EC the D20 chassis must be installed in a secondary cabinet if an operating voltage on any of the terminals is equal to or higher than 50 VAC or 75 VDC Proper wiring practices and applicable local safety standards defining protection against electrical shock must be followed at all times GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START To provide higher EMC immunit
66. ees 55 A requirements SWHCMEOVET c s system 56 TOOLS REQUIRED ritiene tee HR idit teg 35 TRANSFER D20 D200 CONFIGURATIONS s 68 TWISTEDSPAIR coda 42 U UNPACKING THE D20MX 36 UPDATE D20 D200 CONFIGURATIONS 75 UPDATE FIRMWARE OPTIONS 66 UPGRADE FIRMWARE 12 remake 24 USER ACCOUNTS V VERSIONS tacto tto a ASMA 17 D20MX HARDWARE USER S MANUAL duco a aa e 17 VERSIONS OF FIRMWARE siiis 65 W WARNING SYMBOLS ittis erectionis 14 WESMAIN ice leia 54 55 GENERAL 101 INDEX 102 GENERAL D20MX HARDWARE USER S MANUAL Modification Record Version Revision Date Author Change Description 1 00 0 October 17 2012 R Rees Original release of this document 1 November 6 2012 R Rees Updated D20 applications table and added Firmware FPGA versions table 2 November 23 2012 R Rees Added sections for Update to the SAN0001 firmware option Transfer D20 D200 configurations to the D20MX and Updating D20 D200 Configurations to use the D20MX firmware definition with ConfigPro Added an Appendix for Resetting a read write user password D20MX HARDWARE USER S MANUAL GENERAL 103 104 GENERAL D20MX HARDWARE USER S MANUAL
67. erties Result The D20 Device Properties window appears Click the Processor tab and the Firmware tab Then click Select Result The Select a Firmware Type dialog appears Depending on which factory default project you chose in the second step either SAN0001 or 5 will appear Select whichever of SAN0001 or SAN0002 appears and click OK and OK Result A confirmation dialog appears asking if you want to make a backup copy now Click No because you have already made a backup Result Messages will appear indicating the upgrade is in progress Messages appear in the Device Log indicating the results of the upgrade The D20 device appears with a red dot GENERAL 77 78 CHAPTER 5 CONFIGURING THE SOFTWARE 27 Review all warnings and make corrections as needed reviewing the original copy to retrieve values that may have been replaced with default values during the upgrade 28 Right click on the device and click Generate Result The device is displayed without a red dot 29 Right click on the device and click Archive Save Result The Save Device to ZIP File dialog appears 30 In the Save To area click the folder icon Result A dialog appears with the title Select a directory in which to save the project 31 Navigate to a folder on your PC where you would like to save the device archive and Click Select and OK 32 Close ConfigPro 33 Migrate the D20 Device Archive into SGConfig using the Migration Wizard
68. es Yes No Table 37 Modify access flags for Modbus DPA display Application number 68 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No Table 38 Read access flags for Modbus DPA display Application number 68 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes Yes 2 31 Not Used Yes Yes Yes No Table 39 Modify access flags for file upload interface Application number 32071 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No D20MX HARDWARE USER S MANUAL Table 40 Read access flags for file upload interface Application number 32071 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes No 2 31 Not Used Yes Yes yes No Table 41 Modify access flags for SOE Logger Application number 27 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No Table 42 Read modify access flags for SOE Logger Application number 27 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Any Page Yes Yes Yes No 2 31 Not
69. etail display Yes Ves Yes 15 Transition Counter display Yes Ves Yes Ves 14 Transition Counter Detailed display Yes Ves Yes GENERAL D20MX HARDWARE USER S MANUAL APPENDIX A DEFAULT ROLE BASED ACCESS CONTROL MODEL Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 15 SOE Buffer display Yes Yes Yes Yes 16 Login Buffer display Yes Yes No No 17 Database Synch display Yes Yes Yes No 18 Switch over display Yes Yes Yes No 19 System Status display Yes Yes Yes Yes 20 Communication Status display Yes Yes Yes Yes 21 Complex Object display Yes Yes No No 22 Complex Object Detail display Yes Yes No No 23 Generic Data display Yes Yes No No 24 Generic Data Detail display Yes Yes No No 25 31 Notused Yes Yes No No Table 25 Modify access flags for D20AC WESMAINT II display screens Application number 32045 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 Table 26 Read access flags for D20AC WESMAINT II display screens Application num ber 32045 Bit Description Administrator Engineer Operato Observer Position 2 1 r 3 0 0 D20 AC Main Menu Yes Yes Yes Yes 1 Circuit Display Page Yes Yes Yes Yes 2 Circuit Configuration Page Yes Yes Yes Yes 3 D20 AC Con
70. ever possible to increase the level of security and to decrease user administration effort To implement remote user accounts the D20MX uses Remote Authentication Dial In User Service RADIUS with CHAP and EAP TTLS authentication methods Refer to the B014 1NCG WESMAINT for the D20MX Configuration Guide for details on how to configure the D20MX to use RADIUS D20MX HARDWARE USER S MANUAL GENERAL 59 CHAPTER 5 CONFIGURING THE SOFTWARE When RADIUS is used your RADIUS server provides a role ID to the D20MX The role ID defines which commands and displays the user is allowed to access while logged in to the D20MX To allow your RADIUS server to provide a role ID configure your RADIUS server to use the GE vendor profile that is common to many Multilin products Refer to the BO14 1NCG WESMAINT ll for the D20MX Configuration Guide for details on how to configure your RADIUS server and the D20MX with the GE vendor profile Also refer to Appendix A Default Role Based Access Control Model for the default role based access control model provided with the D20MX default configurations In the event all configured RADIUS servers are down or if RADIUS is not configured the D20MX authenticates the user against the local configuration and password file Local users are created with a default password of changeme Use the passwd command from the D20MX SHELL prompt to change the default password to a strong password as soon as possible after download
71. evices for proper redundant operation External switches must have Spanning Tree Protocol port settings configured to edge for proper operation of 100Base FX connected ports You can use the following glass optical fiber GOF cabling with the D20MX e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200m core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D20MX cabling e Connectors with 526 3003 and 526 3005LF 526 3104LF fiber card e LC connectors with 526 3005LF 526 3103LF fiber card When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 25 4 dBm This product contains components rated as Class 1 Laser Products D20MX HARDWARE USER S MANUAL GENERAL 43 LAN redundancy CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Both twisted pair and fiber optic Ethernet options provide two LAN redundancy schemes called single IP redundancy and dual IP redundancy Single IP redundancy provides automated fail over between two Ethernet network connections TX1 RX1 and TX2 RX2 that share a single MAC and IP address When the primary port that is port 1 receives no signal or detects a fault signal from the rem
72. fast access to technical information such as manuals release notes and knowledge base topics at http www gedigitalenergy com Contact customer support D20MX HARDWARE USER S MANUAL The GE Digital Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 547 8629 International customers please call 1 905 927 7070 Or e mail to ge4service ge com Have the following information ready to give to Customer Service Ship to address the address that the product is to be returned to Bill to address the address that the invoice is to be sent to Contact name Contact phone number Contact fax number Contact e mail address Product number serial number Description of problem The Customer Service centre will provide you with a case number for your reference GENERAL 11 12 PRODUCT SUPPORT Product returns A Return Merchandise Authorization RMA number must accompany all equipment being returned for repair servicing or for any other reason Before you return a product please contact GE Digital Energy to obtain an RMA number and instructions for return shipments You will be sent the RMA number and RMA documents via fax or e mail Once you receive the RMA documents attach them to the outside of the shipping package and ship to GE Product returns will not be accepted unless accompanied by the Return
73. figuration Page Yes Yes Yes Yes 4 31 Not Used Yes Yes Yes No Table 27 Modify access flags for Prologic display Application number 36 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 31 Not Used Yes Yes Yes No Table 28 Read access flags for Prologic display Application number 36 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Connect to Prologic Editor Yes Ves Yes No 1 Request Control of Port Yes Ves Yes No 2 31 NotUsed Yes Yes Yes No GENERAL 87 D20MX HARDWARE USER S MANUAL 88 APPENDIX A DEFAULT ROLE BASED ACCESS CONTROL MODEL Table 29 Modify access flags for DNP DPA configuration display Application number 32021 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 23 Not Used Yes Yes Yes No 24 Modify Points Detail Displays Yes Yes Yes No 25 31 Not Used Yes Yes Yes No Table 30 Read access flags for DNP DPA configuration display Application number 32021 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 DNP DPA Display Yes Yes Yes Yes 1 22 Not Used Yes Yes Yes No 23 Configuration Pages Yes Yes Yes Yes 24 Detail Pages Yes Yes Yes No 25 31
74. guration to the D20MX 1 10 11 12 Start Config Pro 5 03 or higher Result The main window of ConfigPro appears with the tree view of the project directory on the left Choose the D20MX Factory Default Configuration file 10730 00 zip or 10731 00 zip based on the following criteria If transferring a configuration containing B009 versions greater than 310 and B021 versions greater than 912 use the file 10730 00 zip Iftransferring a configuration containing B009 versions less than or equal to 310 and B021 versions less than or equal to 912 use the file 10731 00 zip Select from the menu bar Project Archive Project Restore Result The Restore Project from ZIP File dialog appears Under the Select Source Project ZIP File area click the document icon Result The Select a Project ZIP file to Restore dialog appears Navigate to the DVD CD drive Configuration Files ConfigPro Result The two files 10730 00 zip and 10731 00 zip appear in the dialog Select the appropriate file based on your decision made in the second step and click the Select button Result The Restore Project from ZIP File dialog appears with the selected file showing under the Select Source Project ZIP File area Under the Restore To area click the folder icon Result The Select the Destination Project Directory dialog appears Navigate to your ConfigPro project folder on a hard drive of the configuration computer The pr
75. h D20MX upgrade kit Table 9 Upgrade kit parts x x 1 TESE Ww u elu Ww Ww Ww o Y o z z z x x x 5 a 8 Part Number Part Description a a a 526 5001 D20MX CPU non VME 2x10 100 1000 BaseTX 1 526 3003 D20MX CPU non VME 2x100 BaseFx Front Access 1 526 3005 D20MX CPU non VME 2x100 BaseFX Rear Access 1 526 3104 D20MX 100Base FX Rear ST FO Card 1 975 1236 D20MX CPU to D20MX Rear FO Card Harness 1 975 1237 Termination panel to Backplane 0 V Harness 1 1 1 953 1014 Blank Plate for D20MX Install 1 1 1 953 1015 Lower filler cover plate 1 1 1 581 0002 GE Digital Energy Products Documentation CD 1 1 1 588 0075 00 GE Digital Energy D20MX Documentation CD 1 1 1 588 0077 00 GE Digital Energy SGConfig 7 0 Setup Software DVD 1 1 1 977 0529 72 Cable Null Modem DB9F DB9F 80 C 150 V 1 1 1 460 0073 Ferrite clamp 1 1 1 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START Product specifications System Communications Electrical D20MX HARDWARE USER S MANUAL The D20MX adheres to the following system communications electrical physical and environmental specifications Additional Standards and Protection are listed in Appendix A Standards amp Protection Processor 667 MHz embedded PowerQUICC II Pro Memory 1024 MB of 266 MHz DDR2 RAM with ECC 16 MB NVRAM for persistent event storage Storage 8 MB boot flash 25
76. hdog cable A GE part number 977 0160 to serial connector COM 6 on the first D20 CCU AJ Connect the bare leads of watchdog cable A to TB1 position 6 8 on the RS 232 switch panel Plug the connector of watchdog cable B GE part number 977 0160 to serial connector COM 6 on the second D20 CCU B Connect the bare leads of watchdog cable B to TB1 position 14 16 on the RS 232 switch panel Connect the bare leads of both watchdog cables to TB1 on the RS 232 switch panel and the DB9 serial connector to either P1 or P9 Connect one end of the ping cable to the first D20 and the other end to the second D20 This ping cable must be connected to the same serial port number on both units Use standard RS 232 cables GE part number 977 0121 to connect the D20 serial communication ports to the serial ports on the RS 232 switch panel P1 through P8 are connected to the first D20 P9 through P16 are connected to the second D20 Connections from the switch panel to both D20 units should be made in the same order For example if P1 is connected to port 3 on the first D20 P9 should also be connected to port 3 on the second D20 10 Connect field devices to J1 through J8 on the RS 232 switch panel RS 232 switch panel operation The RS2 32 switch panel has two sets of indicator LEDS To manually operate 50 the RS 232 switch panel PWR A PWR B When lit power and communications are received from the connected units Normally both LEDs are lit
77. he Application list popup disappear 15 Import the RADIUS roles from the D20MX default configuration into the D20 device 15 1 Double click the D20 device Result The Application List popup appears 15 2 Double click the WESMAINT Il application Result The WESMAINT ll table icon set appears 15 3 Right click the RADIUS Role Table icon and select Import Result The Select source directory dialog appears 15 4 Browse to the folder containing the exported RADIUS Role Table select the file named BO14RADR and click Open Result The WESMAINT Il table icon set re appears 15 5 Double click the RADIUS Role Table icon Result The RADIUS Role Table editor appears 15 6 Compare the first two columns of the RADIUS Role Table to the following figure to confirm that the import was successful amp B E X 75 C AIG Joeserver er Si pen i Engineer B 24 hr El Hyphen Administrator Bl 24 hr El Hyphen El YY MM DD Operator Bl 24 hr El Hyphen El YY DD laud D 15 7 Click OK Result The WESMAINT Il table editor closes 16 Import the IP Redundancy Monitor point descriptors 16 1 Click the Project tab of the original D20 device configuration 16 2 Double click the D20 device Result The Application List popup appears 16 3 Double click the System Point Database application Result The System Point Database Properties dialog appears 16 4 Selec
78. hrough a toggle switch on the RS 232 Switch Panel you designate one of the CCUs as the Active unit If the Active unit hardware or software fails the Active CCU is automatically switched offline and the Standby unit is switched through to the field equipment li e it is made Active The RS 232 Switch Panel is not equipped with EMI protection circuitry If the connection length exceeds 3m a Serial Surge Protection Panel GE item number 540 0249 or equivalent protection device should be installed Figure 19 shows a redundant D20 system with CCU A active D20MX HARDWARE USER S MANUAL GENERAL 47 48 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Figure 19 Redundant D20 system with CCU A active To Field Equipment RS 232 Switch Panel CCU A Serial Communications CCU B Serial Communications RS 232 Switch Monitor and Control CCUA CCUB Active Standby Inter CCU Communications If the Active CCU fails e The Standby CCU detects the failure through the inter CCU communications link e The Standby CCU commands the RS 232 Switch Panel to switch over all serial connections e The RS 232 Switch Panel switches all serial field connections to the Standby CCU which now becomes the Active CCU If CCU A fails CCU B becomes active See Figure 20 Redundant D20 system If CCU A fails Figure 20 Redundant D20 system If CCU A fails To Field Equipment RS 232 Switch Panel
79. ibbon Configure group Edit Paste Result The Copying device window appears Result Once completed a new device named COPY OF original device name appears GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE D20MX HARDWARE USER S MANUAL 11 Select a D20MX processor from the D20 Device Wizard 11 1 11 2 11 3 11 4 115 11 6 11 7 11 8 11 9 11 10 11 11 11 12 E k the Project tab of the original D20 device configuration ick the D20 device C ick the ribbon Configure group Edit Properties Result A Warning prompts u to save an internal backup copy C S C O00 7 O k Yes to create a backup or No to not create a backup ult The D20 Device Wizard Basic Settings window appears k Next until the Processor tab appears gt D OOo zo ick the Processor tab General sub tab From the Part Number field click Select Result The Select a Processor Card window appears Select one of the three D20MX processor type part numbers 526 3001 526 3003 or 526 3005 Click Next Next Firmware tab Select Select either SAN0001 000 or SANO002 000 If you had opted to upgrade the firmware in ConfigPro then this step is not necessary Click OK Click Next Finish Result The D20 Device Wizard closes 12 Review warnings 12 1 12 2 12 3 12 4 Click the Project tab of the original D20 device configuration Click the D20
80. ic daughter card with a cable tie 7 5 Insert the fiber optic daughter card partially into the chassis and feed the other ends of the cable through the middle slot in the chassis wall between the VME slots and the peripheral slots 7 6 Connect the other end of the cable with two connectors to the D20MX connectors J3 shorter length of cable and J4 longer length of cable See Figure 11 Cable to fiber optic daughter card on page 34 Ensure that the cable is not pinched 7 7 Push the front panel of the fiber optic daughter card until it is fully inserted 7 8 Tighten the front panel retaining screws to 3 5 in lbs to secure the fiber optic daughter card to the chassis Install the new lower filler plate part number 953 1015 Install the new filler plate part number 953 1014 in the space above the D20MX 10 Attach any required communication cables to the connectors on the front panel of the D20MX or the backplane of the D20 chassis 11 Ifthe D20MX is being installed in a VME chassis connect the 0 V cable part number 975 1237 11 1 Connect the bare end of the cable wire to the O V connector on the WESTERM terminal block TB2 9 11 2 Remove the wire from the lower 0 V connector on the VME backplane and connect this wire to the male end of the 0 V cable 11 3 Connect the female end of the 0 V cable to the lower 0 V connector on the VME backplane See Figure 12 0 V cable connection 12 Install the ferrite clamp if necessar
81. ing the configuration Refer to the BO14 1NCG WESMAINT Il for the D20MX Configuration Guide for details on how to configure local user accounts and change the password of a user Default user The default configurations for the D20MX come with one default user account with e Username admin e password changeme Replace this account or change the password for this account as soon as possible Refer to the B014 1NCG WESMAINT ll for the D20MX Configuration Guide for details on how to modify user accounts and how to change the password of a user Recovery mode users When the configuration is defaulted due to a corrupt header or if certain configuration errors exist the local user accounts becomes unusable Rather than block access in such scenarios the D20MX enables a set of recovery mode users to allow you to recover the system see Table 19 The D20MX only allows someone to login with a recovery mode user over the front RS232 port The D20MX does not allow someone to login over SSH or SFTP with a recovery mode user The D20MX disables recovery mode users once a valid configuration is synchronized to the D20MX Table 19 Recovery mode usernames and passwords username password westronic rd harris rd supervisor rtu Recovery mode users are granted Read Write level access to the SHELL The recovery mode users are enabled if any of the errors shown in Table 20 are seen on a serial terminal connected to the front RS
82. ive A CCU powers up after a fail over from CCU A to CCU B then STNBY appears at top left when you login to WESMAINT ll on CCU B This can take up to a minute to occur If you cannot login to WESMAINT II on a CCU then the unit is most likely powered down Verify that the RDY LED is flashing and verify that the serial cable is connected correctly GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 5 Configuring the Software This chapter provides An introduction to the software components used in the D20MX An overview of the software tools you will use How to download image files to the Flash memory on your D20MX module on your system using a serial or network connection A description of the SGConfig firmware options How to update to the SANOO01 firmware option How to transfer D20 D200 configurations to the D20MX How to update D20 D200 configurations to use the D20MX firmware definition Introduction to the D20MX software The D20MX main processor board requires three valid files to be loaded An operating system image file called vxWorks which resides in the file system on Flash memory An application image file called appl out which resides in the file system on Flash memory A configuration file which resides in the NVRAM Use this section to load the image files of your RTU system D20MX user accounts The D20MX supports remote and local user accounts Use remote user accounts when
83. ject 2 4 Click OK Result The main window of ConfigPro appears with the tree view of the project directory on the left 3 Onthe tree view displayed to the left navigate to the project and double click on the project name Result The main window of the copied project appears GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE 4 Right click on the D20 device you want to transfer and select Tools Change Result The Change Device window appears 5 Select type D20 and click OK 6 Follow the steps in section Updating a D20 configuration to use the D20MX firmware definition with ConfigPro on page 76 D20MX HARDWARE USER S MANUAL GENERAL 79 80 GENERAL CHAPTER 5 CONFIGURING THE SOFTWARE D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 6 Using the D20MX The D20MX operation can be monitored and accessed through e Operational status LEDs e port status LEDs e Fiber optic status port LEDs Front panel LEDs Once the D20MX is powered up the LED indicators on the front panel become active The indicators provide status information on the operation of the D20MX Operational status LEDs The status LEDs indicate the unit s operational status LED Display Label Color Status Description RIE PWR PWR Green Power Solid light when 5 V DC power is correctly supplied to the O O processor board O O OFF when 5 V DC is not present RDY ne eine RDY Green R
84. n by clicking on the door icon Result The Main Page of the D20MX factory default project appears with the FAC DEF device appearing on the page Click from the menu bar Device Firmware Result The Firmware Library dialog appears Depending on which factory default project you chose in the second step either SAN0001 or SAN0002 will appear Click Copy Result The Firmware Information dialog appears In the Copy To area select the Project Directory and Project Name of the project you want to transfer to the D20MX Result The Copy To area contains the Project Directory and Project Name of the project you want to transfer to the D20MX Click OK Close and the door icon Result The main window of ConfigPro appears with the tree view of the project directory on the left Make a backup copy of your project 21 1 Select from the menu bar Project Copy Project Result The Copy Project dialog appears 21 2 In the From area navigate to the folder and select the project you want to transfer to the D20MX 21 5 Inthe To area enter a new unique name for the project 21 4 Click OK Result The main window of ConfigPro appears with the tree view of the project directory on the left On the tree view displayed to the left navigate to the copied project and double click on the project name Result The main window of the copied project appears Right click on the D20 device you want to transfer and select Prop
85. n the transfer is complete the Device configuration transferred successfully message appears Click OK Transfer D20 D200 configurations to the D20MX Use this information to transfer existing D20 and D200 device configurations to the D20MX configuration files are moved and modified in order to work properly on a D20 with a y The word transfer is used within the context of this guide to mean that the device NOTE D20MX processor If you are transferring a D20 device configuration follow the steps in section Transferring a D20 configuration to the D20MX on page 69 If you are transferring a D200 device configuration follow the steps in the following sections e Section Transferring a D200 configuration to the D20MX on page 74 e Section Transferring a D20 configuration to the D20MX on page 69 68 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE Transferring a D20 configuration to the D20MX Prerequisites Procedure D20MX HARDWARE USER S MANUAL Before you can transfer a D20 device configuration the following components must be present SGConfig 7 00 or higher installed on the configuration computer The D20MX Documentation CD part number 588 0075 00 installed in a CD DVD drive of the configuration computer D20 Configuration has been migrated to SGConfig with the Migration Wizard Refer to the Migration Wizard screencast To save time you may upgrade th
86. nsferring a D200 configuration to the D20MX Updating D20 D200 configurations to use the D20MX firmware definition with COMO Pros ostias E 75 Updating a D20 configuration to use the D20MX firmware definition with ConfigPro 76 Updating a D200 configuration to use the D20MX firmware definition with ConfigPro 78 Front panel LEDS ius cani 81 Operational status EDS 81 LAN port Status LEDS 5d e ebd ter 82 Fiber optic port status DEDS udin itte ariete 82 Performing periodic Inspection cionado 83 Removing the D20MX processor module ssecececeseeessececesecececececeeeeeseeeeeeeceees 83 Configured roles iri the 85 Compliance standards vs 91 Acronym DOTE 95 Modification RECO pem 103 GENERAL 5 TABLE OF CONTENTS GENERAL D20MX HARDWARE USER S MANUAL D20MX Processor About this Document Purpose This manual provides information about installing setting up using and maintaining your D20MX Processor This manual does not provide any procedures for configuring the software of the D20MX Intended audience This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This manual a
87. nstallation steps on page 31 See Figure 11 Cable to fiber optic daughter card Ensure that the cable is not pinched GENERAL 33 CHAPTER 2 INSTALLING THE D20MX Figure 11 Cable to fiber optic daughter card P1 connector on Fiber Cable J3 and J4 connectors optic daughter card on D20MX PCB D20 Chassis view through top panel 8 If the D20MX is being installed in a VME chassis connect the 0 V cable part number 975 1237 8 1 Connect the bare end of the 0 V cable wire to the O V connector on the WESTERM terminal block TB2 9 8 2 Remove the wire from the lower 0 V connector on the VME backplane and connect this wire to the male end of the 0 V cable 8 3 Connect the female end of the 0 V cable to the lower 0 V connector on the VME backplane See Figure 12 0 V cable connection 34 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 2 INSTALLING THE D20MX Figure 12 0 V cable connection WESTERM D20M SS WESTERM D20VME Termination Panel Cable VME Bus Backplane D20 VME Chassis Required tools and materials Before beginning the installation procedures have the following tools and equipment available e Appropriate device cables for D 20 connections GE part number 977 0089 e For D20MX Non VME with Dual 10 100 1000Base TX part number 526 3001 CAT5 network cables for RJ 45 Ethernet connections GE part number 977 0280 or equivalent e For D20MX Non VME with Dual 100Base FX part number 526 30
88. oard ID shown via SHELL command si Local Bus 3 02 N A N A N A FPGA version shown via FPGA SHELL command si NVRAM FPGA 21 File 15 N A NVRAM Rev shown via SHELL command si VxWorks O S v1 0 0 Build Oaeaed3881ca956f Oct 7 2012 SHELL command ver and BSP 16 13 58 Application v1 00 Build 673e5b3f1f38f219 Oct 82012 SHELL command ver 16 22 09 GENERAL 17 D20MX HARDWARE USER S MANUAL 18 CHAPTER 1 BEFORE YOU START D20 chassis D20 non VME For a detailed description of the D20 chassis options and components refer to Familiarization chapter in the D20 D200 Installation and Operation Guide 994 0078 The D20MX supports the two versions of the D20 chassis listed in Table A Table 4 Types of D20 chassis Type GE part number Description D20 non VME 500 0305 Chassis with backplane external power connections and 1 slot horizontal 7 serial I O ports D20 VME 500 0280 Chassis with 5 card VME backplane 5 slot horizontal The D20 non VME single slot chassis consists of the following e D20MX processor board e Modem slots e Power supply with switch and fuses see Figure 1 Figure 1 D20 non VME chassis power supply switch and fuses D20 non VME Chassis Power Supply orin Power Supply Fuses This chassis contains the WESTERM D20M SS termination panel which is attached directly to the back of the assembly see Figure 2 GENERAL D20MX HARDWARE USER S MANUAL CHA
89. ocedures in this section can be performed a valid configuration file must be loaded into the D20MX NVRAM NOTE If you have replaced the main board of the D20MX then you will need to restore the configuration file so that diagnostic tests can be performed If this power up and test procedure reveals that your D20MX is not functioning properly due to software malfunction then you need to download code and configuration files See the SGConfig online help Required for testing The system components that are required for configuring and testing the D20MX are e WESMAINT facility e SHELL e SGConfig application To prevent burning out the main processor board make two important checks before NO TICE switching on the D20Mx e Check that the external power supply input level is correct for the Power Supply fitted to the chassis See section Power supply on page 20 e If you have 125 V DC or 110V AC input then jumpers 222 and Z23 on the WESTERM D20M 517 0225 or 517 0224 must be jumpered 2 3 D20MX HARDWARE USER S MANUAL GENERAL 53 54 CHAPTER 4 POWERING UP AND TESTING Accessing WESMAINT II using a terminal NOTE You can use a VT100 compatible terminal or a terminal emulation program to directly access the WESMAINT II facility SGConfig s Terminal Emulator is an example of a suitable terminal emulation program For further information about using WESMAINT Il software to perform any of the test procedu
90. of contents ABOUT THIS DOCUMENT PRODUCT SUPPORT BEFORE YOU START D20MX HARDWARE USER S MANUAL PUN DOS Ca PER 7 Intended d dience i eroi eere siete oer eerie esed esee ER 7 Additional documentation tnt nta 7 How to usethis manual d 8 DOCU MEME conVeritlons ceste rite ete trece te kinke tiki du cedes 8 Safety words and definitions eee eee esee esee eee ento tototetononen 9 Search technical suppOEt eo iieri irre a dS 11 Contact customer SUppOLFt pee tere epi aces ek eo eo sete oh ee 11 Product n ERI IER ERO ia 12 Upgrade your D20MX processor firmware esee eene entente 12 Safety precautions sce nae toro e t WCITIES don lero ERR Regulatory compliance information CE Mark compliance s Export control classification number Product overview Product DZOMPAIPFOCESSOM m sre D20MX applications Firmware FPGA versions 020 chassis sss Modems atis eai PE eta o eR o D20MX upgrade Kis coca rh estre Bes bid SE Deeds Product specifications erre erret ere rette veskini Storage recommendations Stordge condilti
91. ofis scuta ER pe ee HL cli GENERAL 3 INSTALLING THE D20MX CONNECTING TO DEVICES AND NETWORKS POWERING UP AND TESTING CONFIGURING THE SOFTWARE TABLE OF CONTENTS A beer Uere dieque eive eer e 29 Installation SECS nas 31 Retrofitting the D20MX in an existing D20 ireoreroonenenenenenevenenenennneee 33 Required tools end materials escorial 35 Grounding the DOM Kain aaa iaa 36 Unpacking the D2OMNX srta 36 Packdge colitenteussissosseneno e obe e BH o ER e d a ERR Reus 36 Connecting the power SUPPLY re 37 sille koa M E EREE E TE EE 39 D20MX front panel connectors ccoo 39 General Cabling requirements ccoo 40 Seid icit an UR ER A itt ree iE e 41 RT emer 41 Twisted pair Ethernet for 526 3001 42 Fiber optic Ethernet for 526 3003 and 526 3005LF 43 EA Tro A T A 44 13507010 17 41 ca tes Hen Meter E ie re See UI 44 A 47 D20 system redu nddaeycne ette tr RE RES es tbt nt RUE 47 Failover sequence Required components RS 232 switch panel Operation 50 Redundancy wiring AA AMS coccion aunts 50 Required TOHTOSLIMGI cocco roten etat rteep eit dan Accessing WESMAINT ll using a terminal Terminal Emulation s Power up and test steps Set up a PC to act as
92. oject folder is typically named C WESDATA Result The contents of the project folder are displayed and the file named WPL400 DB is selected Click the Select button Result The Restore Project from ZIP File dialog reappears with the Project Directory set to the folder you selected in the previous step Change the Project Name if desired and click OK Result The main window of ConfigPro appears with the tree view of the project directory on the left The new D20MX factory default project appears in the tree view Double click on the D20MX factory default project Result The Main Page of the D20MX factory default project appears with the FAC DEF device placed on the page Double click the FAC DEF device Result The Missing Applications dialog appears GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE 15 14 15 16 17 18 19 20 21 22 23 24 25 26 D20MX HARDWARE USER S MANUAL Click the Install button Result The Select the Source Application Definition Directory dialog appears Navigate to the DVD CD drive DEFNS APPLDEF Result The contents of the APPLDEF folder is displayed with the file DAL100 DB selected Click Select Result Messages are displayed about the application definitions being extracted to the configuration computer and finally the Data Collection Applications of the FAC DEF device appear Close the device configuratio
93. ons e 1 amp 2are used for input power connections based on the D20 power supply e 4 amp 5 can be used as a switched auxiliary power supply source e 7 amp 8canbe used externally for status wetting contact wetting and or miscellaneous power connections if applicable Figure 13 WESTERM D20M SS power supply connections GND 3 45 6 78 l igetlesgg zl z a 5 5 O Fa VS _ Oo gag Oo LOO ne 5 Uu 5 zo b 5 E 5 S E fe o e GENERAL 37 38 GENERAL CHAPTER 2 INSTALLING THE D20MX D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 3 Connecting to Devices and Networks This chapter provides guidelines for making physical connections between the D20 and substation and network devices Cabling overview All physical connections are made to the connectors on the rear backplane of the D20 chassis or to the front on the D20MX processor module D20MX front panel connectors The D20MX front panel can have one of the following layouts e Ethernet connectors RJ45 see Figure 14 e Front access Fiber optic connectors ST see Figure 15 e Rear access Fiber optic connectors ST on a fiber optic daughter card see Figure 16 For a description of the operational status LEDs and port status LEDs see Front panel LEDs on page 81 Figure 14 D20MX front panel with Ethernet connectors Port 1 Port 2 Status LEDs Status LEDs Ethernet Ethernet RS232 USBPort not Operational Port 1
94. ote link partner the D20MX switches to the secondary port that is port 2 if it has a valid link The D20MX reverts to the primary port if the primary link is restored or no signal is present on the secondary port With dual IP redundancy each port has a unique MAC IP address and subnet Each remote device participating in dual IP redundancy must have a primary IP address reachable through the subnet of port 1 of the D20MX and a secondary IP address reachable through the subnet of port 2 of the D20MX D20MX client applications will fail over to the remote device s secondary IP address when they detect a failure to communicate with the remote device s primary IP address D20MX server applications accept communications from the remote device s primary or secondary IP address To configure a system for single IP redundancy enable only LAN A in the device properties of the D20MX To configure a system for dual IP redundancy enable both LAN A and LAN B in the device properties of the D20MX The D20MX device properties may be configured through SGConfig 7 and higher IP addresses The D20MX assigns IP configuration to its LAN A and optionally LAN B interface according to the rules defined in Table 15 In a standalone system the D20MX assigns the LAN A and LAN B IP addresses exactly as you configured them in SGConfig In a redundant system the D20MX assigns the LAN A and LAN B IP addresses of the Active CCU exactly as you configured them in SGConfig
95. owing requirements e Cables must be shielded e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers Serial Seven serial communications ports are brought out to the backplane connector P2 These serial ports are five signal TXD RXD RTS CTS DCD DTE serial ports compliant to ANSI TIA 232 and TIA EIA 694 specifications and are hosted by UARTs The D20Mx is tested with all 7 serial ports running at 19200 baud with 20 CPU utilization Refer to application configuration guides for supported baud rates and for data bits To avoid burning out the WESTERM or D20MX mainboard when directly connecting a rear NO TIGE panel serial port on one D20MX chassis to another rear panel serial port on any type of D20 chassis jumper the WESTERM of both chassis to not provide a power connection to pin 4 Refer to the appropriate WESTERM module layout for jumper settings D 20 Link Communications between the D20 and the D20 peripheral I O modules are carried over a high speed high level data link control HDLC protocol called the D 20 Link The D 20 Link has the following features e RS 485 serial link half duplex 250 kbps e 20 frame using HDLC protocol format with Manchester encoding e Supports up to 31 020 I O peripheral modules in a standard configuration e Repeater extension modules GE part number 520 0148 may be used to extend this limit to a maximum of 120 peripheral modules
96. ptions See section D20MX applications on page 16 for a list of the automation applications provided with these two firmware options The D20MX firmware s ability to support multiple SGConfig firmware options is being provided in release 1 0 but is not expected to be continued in future releases NOTE D20MX HARDWARE USER S MANUAL GENERAL 65 66 CHAPTER 5 CONFIGURING THE SOFTWARE The SANnnnn firmware options are made available within SAGnnnn files A SAGnnnn file comprises a e Default Configuration and a e SANnnnn firmware option Update to the SANOOO1 firmware option Procedure If the D20MX was ordered with the SANO002 SGConfig firmware option and migration from older firmware is not required or the latest application versions are required the following procedure can be followed to update your D20MX configuration to the SGConfig 5 firmware option To update the D20MX configuration to the SGConfig SANOO01 firmware option 1 Start SGConfig Result The Welcome to SGConfig screen appears Open a project e g TEST PROJ 3 Import the SAG0001 firmware option If the SAG0001 firmware option has already been imported go to step 4 to open the firmware option 3 1 Click GE gt Archive gt Project gt Restore Result The Restore Project Details window appears 3 2 Click Result The Choose a File window appears 3 5 Locate this configurations in project archives named SAG0001 00 7zip in th
97. res in this section refer to the WESMAINT User s Guide Terminal Emulation Y TIP SHELL Microsoft Windows HyperTerminal can be used for terminal emulation but it is NOT recommended because code and configuration file download times are considerably increased The program Tera Term for Microsoft Windows does not have these limitations and is therefore recommended as a terminal emulation program It can be downloaded from the Internet The SHELL is a debugging and diagnostics tool that is accessible as a menu selection in WESMAINT II or from a basic login prompt if WESMAINT Il is not available Power up and test steps To power up and test the D20Mx 1 Set up a PC to act as a WESMAINTII terminal See page 55 2 Power up the D20MX on page 55 See page 55 Result The D20MX automatically runs the Online Start up test See Automatic on line start up test on page 55 Test for redundancy See page 56 Check that fail over is functioning correctly See page 57 Check that switch over is functioning correctly See page 57 Verify either hardware or software switch over See page 58 Da FW GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 4 POWERING UP AND TESTING Set up a PC to act as a WESMAINTII terminal To set up a PC to act 1 Open the VT100 compatible terminal emulation software you are going to use as a WESMAINTII 2 Verify or set terminal communications settings as follows
98. sites for image download The following items must be available before an application or operating system image file can be loaded into a D20MX over a serial or network link e Windows PC with SGConfig version 7 and higher software e The application firmware file preferably located on a local hard drive This file will be named appl out Optionally the operating system image file preferably located on a local hard drive This file will be named vxWorks e ANULL modem cable GE Energy part number 977 0529 connecting the RS 232 connector on the front panel of the D20MX to the serial communications port of a PC or terminal The D20MX module must be installed into a D20 chassis ready to power up Prerequisite for image The following item must be available before an application or operating system image file download over a can be loaded into a D20MX over a serial link serial link e A NULL modem cable GE Energy part number 977 0529 connecting the RS 232 connector on the front panel of the D20MX to the serial communications port of a PC or terminal Prerequisite for image The following item must be available before an application firmware file can be loaded into download over a a D20MX over the network network link e An Ethernet switch and appropriate Ethernet patch cables to connect your PC s Network Adapter and the D20MX s Ethernet port 1 to the switch D20MX HARDWARE USER S MANUAL GENERAL 61 CHAPTER 5 CONFIGURING THE SOFTWAR
99. ss references to sections figures and tables within this manual and for titles of other documents File and directory names examples of directory paths are generally given in the Windows format Placeholders for user input that is specific to the user May also include angle brackets around the placeholder if the placeholder is already in italic text For example c lt product gt product def References to a parameter or field value shown GENERAL D20MX HARDWARE USER S MANUAL ABOUT THIS DOCUMENT Safety A DANGER AWARNING ASCAUTION D20MX HARDWARE USER S MANUAL words and definitions Before attempting to install or use the device review all safety indicators in this document to help prevent injury equipment damage or downtime The following safety and equipment symbols are used in this document Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates practices that are not related to personal injury GENERAL 9 10 GENERAL ABOUT THIS DOCUMENT D20MX HARDWARE USER S MANUAL D20MX Processor Product Support If you need help with any aspect of your GE Digital Energy product you have a few options Search technical support The GE Digital Energy Web site provides
100. ssumes that the user is experienced in e Electrical utility applications e Electrical wiring and safety procedures e Related other manufacturers products such as protective relays and communications equipment Additional documentation For further information about the D20MX refer to the following documents e SGConfig Online Help e D20 D200 Installation and Operation Guide 994 0078 e Application Configuration Guides and User Guides available on the D20MX Documentation CD D20MX HARDWARE USER S MANUAL GENERAL 7 ABOUT THIS DOCUMENT How to use this manual This manual describes how to install the D20MX and get it up and running for the first time Procedures are provided for all component options available for the D20MX The components included in your D20MX depend on what was ordered for your substation application The software related procedures in this manual are based on using a computer running Windows xP Some steps and dialog boxes may vary slightly if you are using another version of Windows Document conventions The following typographic conventions are used throughout this manual Bold face is used for Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons and desktop shortcuts and buttons and fields in editors and dialog boxes Names of hardware components User input that must be typed exactly Italic face is used for Emphasis Cro
101. stored 3 6 Click OK Open the D20MX Factory Default Configuration SAG0001 or SAG0002 click GE gt Recent Projects gt select SAG0001 or SAGO002 Copy the firmware definition from the factory default configuration to the project containing the D20 configuration if you had opted to upgrade the firmware in ConfigPro then this step is not necessary 5 1 Click the ribbon Configure group gt Miscellaneous gt Firmware Library Result The Firmware Library window appears with the firmware definition selected 5 2 Click Copy Result The Firmware Information window appears 5 5 Set the Project Name in the Copy To region to the project containing the D20 configuration GENERAL 69 70 10 5 4 5 5 CHAPTER 5 CONFIGURING THE SOFTWARE Click OK Result The Firmware Information window closes Click Close Result The Firmware Library window closes Export the RADIUS roles from the default configuration 6 1 6 2 6 3 6 4 6 5 Double click the D20 device named FAC_DEF Result The Application List popup appears Double click the WESMAINT II application Result The WESMAINT ll table icon set appears Right click the RADIUS Role Table icon and select Export Result The Export Options dialog appears Click on the button containing an ellipsis under the Place export files in area Result The Choose a folder dialog appears Browse to a folder e g your Desktop and click OK
102. system with more than five peripherals the chassis mounted D20 power supply is not adequate In this case you need to install an external power supply Table 5 lists the standard power supplies that are available Other power supplies are available for specific requirements Contact GE Digital Energy for details Table 5 Available power supplies GE part number Input Output 580 2004 20 to 60 V DC 5 V 7 A 12 V 2 A 12 V 3A 24 V DC 3 A 580 2005 20 to 60 V DC 5 V 7 A 12 V 2 A 12 V 1 A 48 V DC 1 5 A 580 2006 100 to 300 V DC or 85 to 264 VAC 5 V 7 A 12 V 2 A 12 V 1 A 24 V DC 3 A 580 2007 100 to 300 V DC or 85 to 264 VAC 5 V 7 A 12 V 2 A 12 V 1 A 48 V DC 1 5 A Ensure your D20 power input is externally protected for over current otherwise damage to the D20MX may occur The required fuse rating depends on the power consumption of your system The D20 available power supplies listed in Table 5 are equipped with two field replaceable fuses see Figure 5 GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START Figure 5 D20 Location of field replaceable fuses WESDAC D20 PS Field replaceable fuses Field replaceable fuses for the standard chassis mounted Power Supplies are listed in Table 6 These are the standard factory installed fuses unless otherwise specified Always replace with the same type and values of fuse Table 6 Field replaceable f
103. t IP Redundancy Monitor and click Descriptors Result The Point Descriptors dialog appears 16 5 Click on the Import button Result The Import Point Descriptors dialog appears GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 5 CONFIGURING THE SOFTWARE 16 6 Click OK Result The Browse For Folder dialog appears 16 7 Browse for the folder containing the exported IP Redundancy Monitor point descriptions and click OK Result The Point Descriptors dialog appears 16 8 Confirm the point descriptors are as shown in the following figure EE PontDesrptrs c x Description Info Digital Inputs amp Ba A 8 A Description LAN Port 2 Health OK LAN Port 1 Active LAN Port 2 Active Description 7 OK X Cancel Help 16 9 Click OK and OK Result The main project window appears 17 Ifthe site is not using a modem attached to COMO change the baud rate of COMO to 19 2K 17 1 Click the Project tab of the original D20 device configuration 17 2 Double click the D20 device Result The Application List popup appears 17 3 Double click the WESMAINT Il application Result The WESMAINT ll table icon set appears 17 4 Double click the Port Configuration table icon Result The Port Configuration table editor appears 17 5 Change the Baud Rate of COMO to 19 2k and click OK Result The WESMAINT Il table editor closes 18 Optionally update the RADIUS and SYSLOG set
104. tings in BO14 1N WESMAINT II 18 1 Click the Project tab of the original D20 device configuration 18 2 Double click the D20 device Result The Application List popup appears 18 3 Double click the WESMAINT II application Result The WESMAINT ll table icon set appears 18 4 Update the new tables Remote RADIUS Servers Table Remote Syslog Servers Table TLS Auth Info Table TLS CA Info Table First PEM File Table Second PEM File Table and Login Warning Banner Table referring to the BO14 1NCG WESMAINT Il configuration guide 19 Generate the iSCS Configuration for the Project 19 1 Clickthe Project tab of the original D20 device configuration D20MX HARDWARE USER S MANUAL GENERAL 73 74 19 2 19 5 19 4 CHAPTER 5 CONFIGURING THE SOFTWARE Click the D20 device Click the ribbon Configure group iSCS Generate Confirm that there are zero errors in the Device Log any Warnings are acceptable 20 Setup LAN Communication 20 1 20 2 20 5 20 4 20 5 20 6 Click the Project tab of the original D20 device configuration Click the D20 device Click the ribbon Configure group gt Communications gt Options Result The Device Communication Options widow appears Click Interface tab gt Connection Type Select iSCS LAN Click OK 21 Transfer the new configuration files to the D20MX 21 1 21 2 21 3 21 4 21 5 21 6 Click the Project tab of the original D20 device configur
105. uses Power Supply Fuse Fuse Function Replacement Fuse inch by 1 inch Time Delay 580 2004 F1 DC Input 12A 250V F2 DC Input 12A 250V 580 2005 F1 DC Input 12A 250V F2 DC Input 12A 250V 580 2006 F1 Line DC Input 4A 250V F2 eutral DC Input 4A 250V 580 2007 F1 Line DC Input 4A 250V F2 eutral DC Input 4A 250V Modems Two D20 modems can be purchased separately for communications to a host computer or to other IEDs e WESDAC 202 V 23 is a 1200 baud Bell 202 or CCITT V 23 standard modem designed for 300 to 1200 baud asynchronous operation on unconditioned lines and supports the majority of SCADA EMS applications It is available in a 19 inch rack mount or 3U vertical mount configuration in the D20 chassis e WESDAC 212 V 23 is a 1200 baud Bell 212 standard modem auto answer only used for dial up access to the D20 This modem is available for mounting only as a 3U vertical mount Third party modems can be used to meet specific requirements These modems are connected to the D20 via standard RS 232 connections Contact GE Digital Energy for more information on options D20MX HARDWARE USER S MANUAL GENERAL 21 CHAPTER 1 BEFORE YOU START Peripherals Peripheral I O modules are intelligent modules containing an on board microprocessor They are configured as slaves to the D20MX processor board In this way specific 1 0 processing is distributed throughout th
106. vious D20 M M ME and MEII CPU cards Due to aging printed circuit board assembly and mechanical constraints only certain chassis from 2002 and onward can be used with a D20MX This comprises the following chassis e D20 VME chassis 500 0280 Release 08 or higher e D20Non VME chassis 500 0305 Release 18 or higher A solid partition between the Main processor bay and accessory bay prevents access to the harness from the fiber card to D20MX card only applicable to the 526 3005LF fiber card version Security The D20MX provides many new security improvements over its predecessors To take advantage of these improvements refer to the WESMAINT II for the D20MX Configuration Guide B014 1NCG for details on configuration of these security features of the D20MX D20MX applications Table 2 lists the automation applications used on the D20MX Notice that the application versions are different in the SANO001 and SAN0002 columns for example see application ID Table 2 D20MX applications Application Application Name Description Version ID SAN0001 SAN0002 A026 1 Communication Reports on the state of communications 321 321 Watchdog between the RTU and a remote device A027 SOE Logger DTA SOE Logger DTA configuration 832 832 A030 Accumulator Freeze Detects system status point changes 300 300 and system accumulator point freezes A033 5 TEJAS V
107. within 1 ms and 10096 of the events are within 2 ms over a 15 hour period GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START Storage recommendations Storage conditions NOTE Always store the D20MX in an environment compatible with operating conditions Recommended environmental conditions for storage are e Temperature 40 C to 85 C e Relative humidity 5 to 95 non condensing e Maximum altitude 12192 m 40 000 feet above sea level Do not store the D20MX above 60 C for extended periods of time as this will shorten the life of the super capacitor and reduce the backup time of the real time clock When powered off the D20MX real time clock will remain active for 14 days at 40 C to 60 C and greater than one month at 25 C Information in the NVRAM will remain stored indefinitely as flash memory is used D20MX HARDWARE USER S MANUAL GENERAL 27 28 GENERAL CHAPTER 1 BEFORE YOU START D20MX HARDWARE USER S MANUAL D20MX Processor Chapter 2 Installing the D20MX This chapter covers the following topics e D20 chassis layouts e Overview of the steps and tools required to install the D20MX e Retrofitting the D20MX in an existing D20 e Grounding the D20MX and connecting the power supply D20 chassis layouts D20MX HARDWARE USER S MANUAL Installation of the D20MX can be performed with one of three D20 chassis layouts see Installation steps on page 31 The D20 non VME
108. y If you ordered a complete D20 system including the D20MX notice that a ferrite clamp has already been attached to the power cable Go to step 13 If you ordered a D20MX upgrade kit a ferrite clamp included in the package is to be attached to the power inlet cable 12 1 Ensure that you are sufficiently grounded to prevent ESD damage to the D20MX or other components See Grounding the D20MX on page 36 12 2 Remove ferrite clamp GE part number 460 0073 from the package handle with care as the magnetic material is fragile 12 3 Pass the power cable through the channel approximately 15 cm 6 inches from the connector on the chassis 12 4 Loop the power cable one more time around and through the core See Figure 9 Figure 9 Open ferrite clamp GENERAL D20MX HARDWARE USER S MANUAL CHAPTER 2 INSTALLING THE D20MX 12 5 Close the core and snap the halves together See Figure 10 Figure 10 Closed ferrite clamp 13 14 15 16 12 6 Visually inspect the installation and confirm that the assembly has completely latched and that the power cable is not pinched Also check that none of the power cable connections have come loose during the installation process Connect the power supply to the D20 chassis See section Connecting the power supply on page 37 Power up the D20 See Chapter 4 Powering up and Testing Start using the D20MX s tools and utilities to configure and monitor the operation of the
109. y Yes Yes 8 Digital Outputs Detail display Yes Yes Yes 9 Analog Inputs display Yes Yes 10 Analog Inputs Detail display Yes Yes Yes 11 Analog Outputs display Yes Yes 12 Analog Outputs Detail display Yes Yes Yes 13 Transition Counter display Yes Yes 14 Transition Counter Detailed display Yes Yes Yes 15 SOE Buffer display Yes Yes Yes 16 Login Buffer display Yes No No 17 Database Synch display Yes Yes Yes 18 Switch over display Yes Yes Yes 19 System Status display Yes Yes 20 Communication Status display Yes Yes 21 Complex Object display Yes Yes 22 Complex Object Detail display Yes Yes 23 Generic Data display Yes Yes 24 Generic Data Detail display Yes Yes 25 31 Not used Yes Yes Table 24 Read access flags for WESMAINT Application number 14 Bit Description Administrator Engineer Operator Observer Position 2 1 3 0 0 Time and Date display Yes Yes Yes Yes 1 Peripheral Status display Yes Yes Yes Yes 2 Peripheral Status Detail display Yes Yes Yes Yes 3 COS Buffer display Yes Yes Yes Yes 4 D20 Monitor display Yes Yes Yes Yes 5 Digital Inputs display Yes Yes Yes Yes 6 Digital Inputs Detail display Yes Yes Yes 7 Digital Outputs display Yes Ves Yes Ves 8 Digital Outputs Detail display Yes Ves Yes 9 Analog Inputs display Yes Ves Yes Ves 10 Analog Inputs Detail display Yes Ves Yes 11 Analog Outputs display Yes Ves Yes Ves 12 Analog Outputs D
110. y and maintain CE Mark compliance the serial cables used Y for permanent RS 232 and RS 485 connections must comply with the following NOTE requirements e Cables must be shielded e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers for permanently connected RS 232 cables Class A equipment is intended for use in an industrial environment The equipment NO TICE generates uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause interference to other devices in the vicinity If this equipment does cause interference with other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving device e Increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other device s is connected e Consult the manufacturer or field service technician for help Export control classification number The Export Control Classification Number ECCN of the D20MX Processor is 4A994 Product overview The D20 is a standalone remote terminal unit RTU It consists of a D20MX processor board power supply optional termination panels and optional communications equipment in a 3U tall 19 inch wide chassis These components

944-0140 D20MX Substation Gateway Hardware User`s Manual

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