Manual - Northern Tool + Equipment
Contents
1. LS1 LS2 Fig 8 Micro switches Page 9 of 26 PARTS CLEANING 1 UPPER SLIDE Always keep the upper slide well fitted with both press bars and keep it move smoothly Thus it is important to Keep the upper slide clean Do the cleaning following the instructions below Refer to Fig 9 gt Remove the pull springs on the swaying rocker Move backward the upper slide and take out Wipe the slot between slide and press bars Insert the lower slide into upper one then screw the upper slide to the slot of lower one Move the upper slide forward and backward to check whether it moves smoothly or not If adjustment is required skate on the right aiming at front top slot left slot aiming at back top slot Assure middle knife can drop and cut Add some oil or light lubrication to the slot between slides and guides gt If the upper slide can move smoothly but cannot move back check if the pull spring is flexible fatigue If so change it or cut it shorter Left press bar E N Right press bar TIP ATIN Gap Front point knife Rear point knife Middle knife 2 Micro switch cam The position of micro switch cam related to the action of micro switch LS1 and LS2 When the machine is zero set LS1 is close circuit and LS2 is open circuit Because LS1 and LS2 join together do not need to consider the adjustment me2. HIGH TABLE SEMI AUTOMATIC STRAPPING MACHINE USER S MANUAL Zia Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ltem 45406 Thank you very much for choosing an Ironton product For future reference please complete the owner s record below Model Purchase Date Save the receipt warranty and these instructions It is important that you read the entire manual to become familiar with this product before you begin using it This strapping machine is designed for certain applications only The distributor cannot be responsible for issues arising from modification We strongly recommend this item not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use this product until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 TABLE OF CONTENTS TECHNICAL SPECIFICATIONS Ee Ee Ge Ge cuiu eu ee eie n ee EE SG GEK EG Ge GE Ge see 1 GENERAL SAFETY REGULATIONS 5 e orna eii Dek De GEE EG NG Se Ee de De ee utes Ge Ge Ge E 1 SPECIFIC OPERATION WAHRNINQGS 2 35 exu Su Ek SN See eu ae cR pen ro Go p DU eg ee rune gee ee ie gee neu 1 INSTALLA HON oe se N OE De oe MOE EG Se GE OR NS ee S
3. 8 22 Im dut no ca eng EN EN EEN EN El HL121020 Short extension spring 1 2 10 20 EN Page 15 of 26 Chart 2 Cam and reduction gear box assembly N MULLU f TAT SSSSSSS LA f All parts must be periodically inspected P SJ520 wa O2D and replaced if worn or broken Failure to do this can affect a tool s operation d p MLOS _ 8 DTO6 f and present a safety hazard Le VA JJ5516 Chart 2 Cam and reduction gear box assembly Page 16 of 26 Chart 2 Cam and reduction gear box assembly S EE ENEN ct EEN EET WEE IE EER DW17295 Cushion ring 17 29 0 5 EB ER EEN EE sian sete KEES E A0137 Retreat strap cam EB 19 AS1 215 Micro switch base sheet EM EWO002 Micro switch with roller wheel Page 17 of 26 Chart 3 Feeding and retracting strap assembly MLOB ZG0S DE eN 17 ET KS15 9 fi N j pi Cf NLA LA EN gen AN D N N N 4 id E Pa Ws a N ji SS KJ IN N S A ae VN SN fs X Pa N S A DP416 pgt4474P PPHP P P P P P P P s eosr 2 ZC6000 WARNING f f f All parts must be periodically inspected f and replaced if worn or broken Failure to y do this can affect a tool s operation f I and present a safety hazard ahha hhhhhhtkttttttttttl Chart 3 Feeding and retracting strap assembly Page 18 of 26 Chart 3 Feeding and retracting
4. the heating voltage between two ends of the heater decrease Usually it is pre adjusted at factory and no need to adjust again if the temperature can reach requirements OPERATION ZANWARNING Before connect the power set the power switch on the position of O OFF Make sure the machine is connected with the ground terminal to the earth Do not touch heat parts or you can be burnt 1 2 Install coil A on dispenser Refer to INSTALLATION OF THE STRAP COIL in START UP section Feed the strap Refer to Feeding Straps in START UP section Page 6 of 26 3 Connect power plug to power source AC 110V 60Hz 4 Turn on the power switch and run the machine for 15 seconds to warm up to the operating temperature 5 Place package on the table top directly above the sealing head Allow the package to contact the two package stops 6 Manually pull the strap to encircle the package Or press manual feeding button to gain enough for encircling package 7 Insert strap end into slot then machine will work automatically Keep your hands away of the strap and slot during strapping 8 After strapping take the package away NOTE Some adjustments may be required to let the machine work well Please refer to the below section ADJUSTMENT INSTRUCTIONS to adjust accordingly ZNWARNING DO NOT sit on this machine as a bench ZANCAUTION Take care of your fingers during operation ADJUSTMENT INSTRUCTIONS 1 TEMPERATURE ADJUSTM
5. SPANNER M2 5 HEXAGON SPANNER M6 Installation of the machine requires that the machine be uncrated placed in its proper position and secured in place see Fig 1 for reference Remove the screw on the top cap of speed reducer for ventilation Make sure the power cord is plugged into the appropriate electrical outlet This machine must be installed on the dry level and hard floor near the power supply The power supply must be in line with the description of the nameplate on the side of machine The installation place must meet the following conditions Temperature 4 F 40 F 20 C 40 C Humidity lt 90 RH Max load capacity of bottom plate 72lb ft 8350kg m7 Mini space required 78 75in x 59in 2000mmx1500mm Others Dry and well ventilated far way from smoke and fire no corrosive substance Page 3 of 26 21 1 4in 540mm 33 15 32in 850mm 7 3 4in 196mm 28 3 4in 735mm Fig 1 Installation Dimension START UP 1 INTRODUCTION TO THE CONTROL PANEL The control panel is at the upper right corner of the machine front plate see Fig 2 Fig 2 Control Panel 1 Power switch Turn on the switch position I then the red light is on and you can operate the machine Turn off the switch position O cut down the power then the machine stops 2 Tension force adjustment knob Turn the knob clockwise to enlarge tension force Larger tension force faster the speed of retreat strap Note When
6. the tension force is large operate carefully and avoid hurt from PP strap 3 Cooling time knob Turn the knob clockwise to lengthen the cooling time The larger the tension force is the longer cooling time you should set 4 Length adjustment knob Rotating the knob can adjust the feeding length of the straps automatically so that you can set up a standard length of the strap to fit the same packages Each scale is about 500mm Turn the knob clockwise to enlarge the feeding length of the straps Page 4 of 26 5 Manual start button Manually start LS4 switch the same function as PP strap interpolation 6 Manual feeding button Press this button when the green light is on the straps can be fed manually While retracting strap press this button will reset the machine NOTE This machine can automatically switch off after a while of inactivity and restart as the strap is inserted 2 INSTALLATION OF THE STRAP COIL as shown in Fig 3 1 Screw off the hand wheel and take off the front strap reel 2 Place a coil of strap on the back strap reel with correct direction allowing the shaft to poke through the plastic wrap Make sure the straps wheel inner diameter clip in reel center claw NOTE Install the strap coil with the right direction so that the reel will turn clockwise when the strap is pulled off Refer to FEEDING STRAPS section as stated below 3 Replace the front strap reel and reinstall the hand wheel fron
7. Check for damaged parts Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace damaged or worn parts immediately 6 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc 7 DO NOT use the equipment when tired or under the influence of drugs alcohol or medication A moment of inattention while operating this equipment may result in serious personal injury 8 Industrial applications must follow OSHA requirements SPECIFIC OPERATION WARNINGS NWARNING Read and understand all instructions BEFORE operating NWARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator 1 Before operating the machine please fit over voltage and under voltage protection to the machine Page 1 of 26 ol a P N f 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Do not place the machine on the slant place Do not move the machine when machine is running Do not place the machine on the wet or dusty place Keep it clean and dry Properly ground the machine before o
8. E we EG GE RO ES Se Ge De 3 pipi 4 OPERATION Ee See DE ese Ee Ke SE ie Ge EER ee ee ee ee RR ee OG Ee es oe Gie 6 ADJUSTMENT INSTRUCTIONS wicca iscsi cess ES Gee Ee s 7 ELECTRICAL DESCRIP TONG GE De Ge otc aes ar AG GE Ge gc 8 PARTS GLEANING es rmn 10 MAINTENANCE AND 1 UBRICATION 5 Ee EG ge ee Ee ee N ee ee Ge Ge n ee le EC S EUR EX ei ed 11 TROUBLESHOOTING 13 DRAWING amp PART LIS Ts ES cheese DE GESE Senin dee Ge OE SG De SE 14 TECHNICAL SPECIFICATIONS Hem Description O Packing Speed lt 3 second cycle Strap Core Inner Diameter Transportation Storage Temperature 13 131 F 25 55 C Machine Weight 143 2lbs GENERAL SAFETY REGULATIONS 1 Keep the work area clean and dry Damp or wet work areas can result in injury 2 Keep children away from work area Do not allow children to handle this product 3 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 Use the right tool for the job Do not attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this equipment was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this equipment and do not use this equipment for a purpose for which it was not intended 5
9. ENT Open the top cover of the machine and find the temperature adjustment knob Refer to Fig 5 Fig 5 Temperature adjustment knob The temperature increases when turning the knob on the transformer clockwise The larger the number pointed is the higher the temperature is The adhesive affection will not be very good if the temperature too high or too low so adjust in small increments Normally switch it on 4 6 NOTE If the temperature is adjusted too high above 6 the high temperature heating filament is easy to be burnt out 2 WIDTH ADJUSTMENT This machine is designed specially for use with PP straps with length between 0 24in 6mm and 0 6in 15mm Adjust the distance between 2 3 4 and benchmark width 1 or 2 to fit various width of strap Generally it should be 1mm wider than actual width of PP width If the PP with poor quality the distance should be larger Otherwise send back will be a failure Refer to Fig 6 1 cc gt 3 B v b Fig 6 Width Adjustment Page 7 of 26 ELECTRICAL DESCRIPTION A circuit diagram of the electrical description is illustrated as below See Fig 7 Schematic circuit diagram LS EDOOL FANI H1 M1 M2 ACIIOV PE Power switch Switch power Fan DC24V Heater Cam motor Feeding retract ing motor Wl W2 W3 WA PBl Lal LS2 L54 Cooling adjust Tension adjust Feeding str
10. Page 24 of 26 Chart 6 Electrical parts APC 10N 10N1 PC boa board combination ombination APC 101 10N1 IEEE E EI A0013 Electrical box cover 4 5 EK02 Redsth 1 e N El EHE EM 7 NN CN Page 25 of 26 WARRANTY 1 year limited warranty IRONTON Distributed by Northern Tool Equipment Co Inc Burnsville Minnesota 55306 6936 NorthernTool com Made in China Page 26 of 26
11. ap adjust Temperature adjust Feeding strap switch Reset detect switch Retracting strap detect switch Start detect switch Switch power DC 24V 150W Cam motor DC 24V 60W Feeding amp retracting strap motor DC24V SOW EDOOI FANI H1 M2 MI 1 2 3 4 5 6 7 8 24 APC IONI ELECTRICAL CONTROL BOARD PRI LS1 L32 W2 Wl l 11 12 13 14 15 16 17 18 19 20 2122 23 24 25 28 wa lwo TT l Lod WA PBI LS LS2 LS4 Wi W2 i3 Fig 7 Schematic circuit diagram Page 8 of 26 Below are functions of each main micro switch on circuit LS1 It is at the right hand of Motor M1 refer to Fig 8 The contact point will be pushed by cam of micro switch when the machine is set to zero LS2 It is beside LS1 It detects the position of banding retracting or cooling LS4 It is under the sliding board The machine begins to pack when strap head hits the touch contact switch through inserting slot HL1 Quick heat piece is at the right side of fan 1 When the machine starts it can reach the proper temperature within 20 second Fant Fan it can exhaust smoke while strapping M1 Main motor controls the cam cuts straps and adhesives PP straps M2 Feeding and retracting strap motor It controls sending strap and tensioning work FANI LS 7 SS SO Xe S Pd x x A ex eX SS SS SS M gr IONS IONS NIS KAN T UM IIIA i Vi i Vili YUUE LEU VEE
12. d Replace PC board or switch power Adjust the feed strap knob every scale about one The potentiometer that control the meter Adjust clockwise adjust scope bigger send length on null line strap longer No sending strap when it is in zero Not send strap position 2 automatically Thread the strap according to the manual or the Thread strap incorrectly diagrammatic sketch at the right side of the door There is foreign material in the u Clean the machine periodically and down extension The bearing of middle knife is broken Cause by improper operation Replace the bearing 3 Not cut strap There are two cutter sides Change to another side Cutter of the middle knife is worn to continue IEEE If the max temp can no adhesive well adjust the Temperature adjust improper W2 on the PCB to increase the temp The spring on the heater fault The spring is exhausted Replace it Heater piece is not in right position and touch the 4 Adhesive not Heater piece adjust improper PP strap or knife so that it cannot heat Adjust it good accordingly The bearing of middle knife is broken Replace the bearing The temperature is too high Check whether the fan is faulty Repair or replace it Adjust to make the tension smaller Or increase the The tension force is too large DM cooling time LS4 contact point cannot release Adjust the LS4 micro switch fault shrapnel gap Check if there anything blocks the 5 Cannot r
13. eset shrapnel Cannot detect the position PCB faulty lamp flicker L S1 not good Replace L S1 Retreat strap cannot detect the position PCB faulty LS2 not good Cut strap while lamp flicker Replace LS2 no tension M Adjust to make the tension bigger Adjust W1 on Tension is too small E PCB to make it bigger Page 13 of 26 DRAWING AND PART LIST Chart 1 Knife and skateboard assembly TAS SS SS SS SSSSSSSSSS All parts must be periodically inspected and replaced if worn or broken Failure to do this can affect a tool s operation and present a safety hazard 2 8Y520 VITI II IDEA 20 T f f f f f WAAAAAA Z 2 SY516 y A 4 DP616 2 4 K S 4342 11 4DTO6 Y 02 ed XE LAN oad A OF od LIG 9 XG318 2 5Y512 e ip ue use Aeon 030 eeN DTO4 ai 6 ZC635 SP5200 NAA SY416 TOS 3 NN P J va 9 D T03 KN XG514 A 17 t AA DTOS Chart 1 Knife and skateboard assembly Page 14 of 26 Chart 1 Knife and skateboard assembly KEER SEE 7 7 NN CUN E NEN C NEUEN 777777 RN GUN 2 anr Riohtpressbar 1 Up skateboard TAA 0 007 LA aa NEN LINE i Eeen T NN KA LEN MEM NN RN ay seca NN CR ERN NNNM NN KD a ERN il Ena wa ema ee ee NN NN A0209 EIN NENNEN 7 NN ERWEE EE EE EIE Long exten extension spring 91 0910 922 Q1 sion spring 91 0 910
14. g danger Do not use the machine to strap wet products Make sure pull out the plug if the machine is not in use Do not put inflammable materials around the machine if the heater is in high temperature Keep this operation manual at your strapping machine Refer to it often The following warning signs can not be removed or replaced randomly They are labeled in the positions that will cause danger to human body The power supply MUST be cut off before repair the machine D Warning sign 1 is used for heating positions Do not touch the mechanical parts with the sign in case of scalding Warning Sign 1 2 Warning sign 2 is used for the electric parts It indicates danger of electric shock inside the machine after the door is removed Page 2 of 26 Warning Sign 2 3 Warning sign 3 indicates that the inner gearing parts can easily clamp hands Keep your hands away from the parts with this label Before maintenance stop the machine and disconnect the plug WARNING Warning Sign 3 NOTE Read the other signs carefully when operating to ensure safe and correct operation and to avoid danger INSTALLATION One set of tools and spare parts is packed with each machine for use in making adjustments and for replacement of parts as needed Please compare your supplied tools with the following list DESCRIPTION DESCRIPTION SCREWDRIVER HEXAGON SPANNER M3 WRENCH 8 10MM HEXAGON SPANNER M4 WRENCH 12 14MM HEXAGON SPANNER M5 HEXAGON
15. peration There is danger of electric shock when it does not connect to the ground wire or does not connect fully The sectional area of the extended flexible wire should be over 2 mm and the length should be within 10m The flexible wire beyond this scope can damage the machine and can cause fire due to hot plug and socket Wear eye or face and hand protection Do not wear loose clothing Keep hands or other parts of the body out of the strap chute area during operation The temperature of the heater plate is very high Do not touch Do not insert strap while there is not a package on the operation table Do not replace any safety parts of different specifications Shut off all electric power after machine operation or servicing machine Do not use water or steam to clean the machine Do not remove the electric control box cover if not necessary Only trained engineers are allowed to open the electric box Before opening be sure to pull the power plug off The machine is used for strapping products or packages only Do not take off the panel cover door and other parts to use the machine Taking off the parts will cause machine faulty and easy to cause human injury Do not modify the machine Use the modified machine will cause human injury Do not put the wire on the passageway of forklift Once the coat of wire is damaged or the wire is broken it will cause danger Do not insert or pull out attaching plug with wet hand to avoid shockin
16. s periodic maintenance and lubrication Do not keep the product in the wet and moist place in order to prevent the danger of fine or electrical damage Always keep it dry The material of the strap is PP which is easily out of shape if in high temperature and fire Please do not place the strap near the inflammable and explosive products If the strap is bend or out of shape the machine may appear trouble and cannot strap normally Cleaning and lubricating is important measures to prolong its service life The strap powder and slices can be caused by friction during the strapping and usually gather in space between machine head and electrical component The powders must be cleaned up in time at least once a week Cut off the power supply during cleaning NWARNING Only trained or professional personnel can service the machine Make sure the machine is cool and the wire plug has been disconnected before servicing 1 On a weekly basis clean out the rubbish in the machine gt Move the machine panel use the air gun to blow the dust and use lubricant to clean the inside parts listed below e The moving place of up and down slide board Electric heating head moving place The inside of the hole of three knifes gt Check all of the spring tension force to see if adjustment is required gt Check if the store strap balancing pole is flexible through the simple moving gt Check how to strap with some cartons please be careful with the defaul
17. strap assembly a 7 NNMER ERE MM MEE 4 ERN MN NNNM ns os anaes EE ERN RN NUN NUR KREET WEE EUNT KREET EEN KEN EE EE EE Page 19 of 26 Chart 4 Machine frame SY616R 2 DP613 2 DTO6 2 SY616 Yo P JE ER NS 9 f ito N 4 DTO6 2 SY512 4 SY612 Chart 4 Machine frame Page 20 of 26 Chart 4 Machine frame A001 AS BOstiniesssteeltablepanel i EE a D DE 10 0 2 WERE EEN SS EE EN CENE NENNEN WEE Page 21 of 26 Chart 5 Strap reel and brake assembly 3 SY865 LY q M N li EN AE E ny 1 2 4 MLO4 4 SY416 NO 4 SS616 Chart 5 Strap reel and brake assembly Page 22 of 26 Chart 5 Strap reel and brake assembly TA E EIEN TEE RC ERN 2 NER A0400 brake spring Page 23 of 26 Chart 6 Electrical parts E 5e Pi j S p Bt SA W 3 c P EN CN id d MO A lt O OS CR CN v DERE c Need Ad a SR CN CO N OS Sy OS M eo EN S C9 amp 5 eg N MED EA DN ER CN N OD OD O o B tee C3 C5 f S how x c CN CN 2 8D412 e D Dy Dy 2 ez SS E e 4 DS3575 x SY516 M 0 TA a 4 e ur s ba S D id rd CO 7 2 SY435 10 Chart 6 Electrical parts
18. t which can see and hear and check the correct running 2 Onamonthly basis or strap 100000 times cycles gt Check if the bolt of mechanism is flexible gt Check if the roller of feeding strap is flexible Page 11 of 26 gt Check if the temperature of electric heating head has changed gt Check if the belt has worn gt Check if the spring force is correct 3 Once of half a year or strap 600000 times cycles gt Check the heating mechanism change them if it is the possibility gt Check if the connection parts of PC board are reliable gt Check all of the switch function 4 Once a year or strap 1200000times cycles gt Clean all of the inner parts and add lubricant gt Change the bearing which it has large noise gt Check if the arch spring is reliable Change it if it can not be resetted ZANWARNING Do not add too much oil once or oil may go into micro switches causing malfunction Page 12 of 26 TROUBLESHOOTING N Warning Please make sure turn the switch to O OFF position Pull out the plug and screwing out the bolts that fix the table panel Open the panel to adjust It may occur shock or hurt caused by machine start Screw up the bolt and then get through power supply No Trouble Cause Troubleshooting l l l LS4 micro switch fault or shrapnel is blocked by No action after LS4 micro switch fault 1 foreign material and cannot touch connect point insert the strap PC board or switch power not goo
19. t strap reel handle back strap reel strap reel shaft Fig 3 Strap Coil Installation Page 5 of 26 3 FEEDING STRAPS as shown in Fig 4 p OP a Fig 4 Feeding strap NWARNING Before feeding the strap make sure that the machine is turned off and the cord plug is pulled off from the electric outlet 1 N e pr N Pull the PP strap end until about 1 meter 3 feet straps are off the reel Put the end of the strap through wheel A and B then to transition wheel C and come out from the side Insert the head of the straps to D Continue to feed straps until it pass through the rollers E Press the Manual feeding retracting button 6 the machine will run and the strap is fed manually Do not release the button until the end of strap comes out from point F 4 The function of potentiometer on PCB RV1 Measure the voltage between two ends of capacitance C17 by adjusting RV1 Adjusting it clockwise the voltage will increase and then the minimum tension increase Adjusting it anti clockwise the voltage will decrease and then the minimum tension decrease Usually it is pre adjusted at factory and no need to adjust again RV2 When the machine starts it takes 15 seconds to warm up When it warms up the indicator on the PC board flickers The warm up process stops if the indicator not flickers Adjusting RV2 clockwise the heating voltage between two ends of the heater increase Adjusting it anti clockwise
20. thod of LS1 and LS2 Loosen the fixed screw The cam have three faces one high one concave and one normal When LS1 adjust to the highest face it is close circuit When LS1 adjust to the normal face it is open circuit 3 Middle knife and front top knife Middle knife and front point knife must cooperate precisely to cut off strap So it is very important to keep them clean Do the cleaning following the instructions below See Fig 10 A Remove the pull springs of middle knife and front point knife B Move the up skateboard backward take out the middle knife first and then take out the front point knife C Wipe the middle knife front top knife and knife groove clearly D After cleaning assemble the front point knife and then the middle knife and the springs E Add some lite lube to around the middle knife front point knife and rear point knife around If the machine has been used for long time and the middle knife and front point knife can not cut off the strap smoothly take out the middle knife remove the screws of spring and assemble them to the other side then Fig 9 Upper slide Page 10 of 26 reassemble the middle knife Wa l Wa p B Se A T3 ad c N i ao J TA i J is Pd co L i p YA H IE E P Rear point knife Middle point knife l Front point knife Adjustment Fig 10 Knifes MAINTENANCE AND LUBRICATION The machine require
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