Vacon 5X AC Drives User`s Manual
Contents
1. Parameter 201 is set to 5 Parameter 721 is set to 3 33 VACON TROUBLESHOOTING 9 TROUBLESHOOTING AND FAULT MESSAGES This chapter provides fault messages and codes for the X5 drive along with suggestions for corrective action If you need to contact technical support our 24 hour support telephone number is 358 0 40 837 1150 Fault messages cou Description Corrective Action Code P dEF Factory default parameters Press STOP drive is ready to configure for a particular application have been loaded y g p PP Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor Overcurrent on drive output ci wiring error Excess load on the motor Over temperature on the drive heatsink Motor accelerating decelerating the accel decel time too short requiring too much power If P 402 or P 403 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload Check to see when the decimal points are flashing drive in after delivering gt 100 of value overload and either decrease acceleration rate or load Check in P 510 for a period of time cable length to be sure it is within specifications range Over current in the brake resistor circuit Check the cabling to the Brake channel over current brake resistor Check brake resistor value Ensure that minimum resistance values from the rating tables are2. Amps Ampsj Table 10 3 380 480V 1096 3 Phase Input 3 Phase Output Nominal 150 output output Max motor Min brake current current cable length res value 60s m Ohms Amps Amps Fuse or MCB Nominalinput P Type B current Amps Amps Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 35 e VACON TECHNICAL DATA Table 10 3 380 480V 10 3 Phase Input 3 Phase Output Nominal 150 output output Max motor Min brake current current cable length res value 60 s m Ohms Amps Wo 4 o 858 2 10 4 1 Fuse or MCB Nominalinput Type B current 6 15 50 n a7 14 25 10 3 MAXIMUM SUPPLY RATINGS FOR UL COMPLIANCE Table 10 4 UL compliance supply voltage information Maximum supply 230V ratings 0 37kW to 3 7kW 240V rms AC 5kA rms AC 400 460V ratings 0 75kW to 7 5 kW 500V rms AC 5kA rms AC All the drives in the above chart are suitable for use on a circuit capable of delivering not more than these specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com QUICK START VACON 36 11 APPENDIX A QUICK START GUIDE FOR THE VACON 5X DRIVE _ Keypad and display information can be found in Operation on page 16 Pd c du S a 4i o D a gt 3 a E 8 5 e E S 5 o
3. Reverse Analog Speed Hal Parameter 721 is set to 0 Preset Speed 1 10V Output Analog Speed Ref 8 2 2 24V Output O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 2 Parameter 721 is set to 1 O Preset Speed 1 C Preset Speed 2 10V Output Analog Speed Ref 8 2 3 24V Output O Stop disable C Run enable T3 T4 Speed Parameter 721 is set to 2 O Preset Speeds 1 4 C Max Speed P 302 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 29 VACON WIRING CONFIGURATIONS 8 2 4 Analog speed input with 1 preset speed and motor thermistor trip Terminal Mode P 201 0 P 721 3 24V Output O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 O External Trip C Run Permit Parameter 721 is set to 3 10V Output Analog Speed Ref 8 2 5 Local or remote analog speeds 2 analog inputs 24V Output O Stop disable C Run enable O Local Speed Ref ELO Speed rel Parameter 721 is set to 4 Remote Speed Ref 10V Output Local Analog Ref 8 2 6 Push button Fwd Rev Stop with fast stop using 2nd deceleration ramp 24V Output C Run Forward O Stop Parameter 721 is set to 11 C Run Reverse Fast Stop P 306 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com WIRING CONFIGURATIONS VACON e 30 8 3 KEYPAD MODE P 201 1 O
4. 250V for voltage low voltage drives Setting to zero 0 20V to 500V disables voltage compensation Motor rated 29 100 of drive rated Rated nameplate current of the P 510 Drive rating current current motor Sets overload protection werd Motor rated speed 0 to 30 000 rpm a ie parameters are displayed in rpm Sets the frequency at which the adjustment voltage set in P 513 is applied See page 24 V f characteristic frequency adjust V f characteristic adjustment voltage Adjusts the applied motor voltage to this value at the frequency set in P 512 See page 24 Edge r If the drive is powered up with digital input 1 closed enabled the drive will not run The switch must be opened and closed after power up or after clearing a trip for the drive to run Auto 0 Drive will run when digital EdgE r Auto 0 Auto 5 Auto 0 input 1 is closed if not tripped Auto 1 5 The drive will make 1 5 attempts to automatically restart after a trip 25s between attempts If fault has cleared the drive restarts To reset the counter drive must be powered down Reset the counter on the keypad or by re enabling the drive Defines the function of the digital Digital input inputs depending on the control mode function select setting in P 201 See page 26 for more information P 739 ian relay output o 9 to 100 100 Sate the mitior PAI If set to 0 or 2 the drive will always 0 Minimum speed start fro
5. C WARNING Carefully inspect the Vacon 5X unit before installation to ensure it is undamaged Indoor use only Flammable material should not be placed close to the drive The entry of conductive or flammable materials or foreign objects should be prevented Relative humidity must be less than 9596 non condensing e Ensure that the supply voltage frequency and number of phases 1 or 3 phase correspond to the rating of the Vacon 5X as delivered e An isolator should be installed between the power supply and the drive Never connect the mains power supply to the output terminals U V or W Protect the drive by using slow blowing HRC fuses or MCB located in the mains supply of the drive e Do not install any type of automatic switchgear between the drive and the motor e Wherever control cabling is close to power cabling maintain a minimum separation of 4 inches and arrange crossings at 90 degrees e Ensure that all terminals are tightened to the appropriate torque setting CAUTION Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtrg 5 e VACON INTRODUCTION 1 3 ELECTROMAGNETIC COMPATIBILITY EMC The Vacon 5X is designed to high standards of EMC and is optionally fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with European standards It is the responsibility of the installer
6. DOWN keys to adjust the speed as needed then press the STOP key to return the display to StoP 3 Press the RUN key to start the drive accelerating to the target speed To allow the Vacon 5X to be controlled from the keypad in a forward or reverse direction set P 201 2 and follow these steps Note Operation is the same as when P 201 1 for start stop and changing speed 1 Press the RUN key The display changes to H 0 0 2 Press the UP key to increase speed 3 The drive runs in a forward direction increasing speed until you release the UP key The rate of acceleration is controlled by the setting of P 402 The maximum speed is the speed set in P 302 Be sure to ww Check this before starting 4 To reverse the direction of rotation of the motor press the RUN key again Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 19 VACON PARAMETERS 7 PARAMETERS This chapter describes the Level 1 and Level 2 parameters for the Vacon 5X drive their defaults and options for user control Note All parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 7 1 LEVEL 1 PARAMETERS The following chart lists all the Level 1 parameters and their options Table 7 1 Level 1 parameters Page 1 of 2 Description Range Defaut Explanation Previous 4 trips stored in order of occurrenc
7. X X series Figure 2 1 Drive model number scheme Technical specifications for each of the the Vacon 5X models are given in Technical data on page 34 See Drive model numbers on page 7 for a list of all the Vacon 5X drive model numbers Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 VACON ABOUT THE 5X DRIVE 2 2 DRIVE MODEL NUMBERS The following chart lists each of the drive models with frame size power and protection ratings Motor Shaft Power and Current E Frame Size Order Type Code High overload i P KW H Protection VACON 0005 3L 0002 2 X 1 EMC4 F1 1P55 VACON 0005 3L 0004 2 X 1 EMC4 F1 1P55 VACON 0008 3L 0014 2X3 PS VACON 0005 3L 0004 4 X 2 F2 P55 Table 2 1 Drive models with power and frame size Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com RECEIVING AND INSTALLATION VACON 8 3 RECEIVING AND INSTALLATION 3 1 PRELIMINARY INSPECTION Before storing or installing the Vacon 5X AC drive thoroughly inspect the device for possible shipping damage Upon receipt 1 Remove the drive from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative 2 Remove the cover and inspect the drive for any apparent damage or foreign objects Ensure that all mounting hardware and terminal connection hardware is properly seated se
8. braking activated when speed reaches zero 0 to 25 05 0 disabled with stop signal applied Only applied on disable Stop not on enable Uses the level set in P 502 0 Disabled 1 Enabled with s w protection 2 Enabled without s w protection 2nd analog input format DC injection on stop Brake chopper enable not S1 Software protection for standard brake resistors 200W When enabled automatically reduces applied motor voltage on light load Minimum value is 50 of nominal A Rated nameplate frequency of the frequency motor Set P 503 before adjusting Speed reference held at upper or lower skip frequency limit until input 0 500 Hz signal reaches the opposite skip frequency limit Speed ramps through the skip frequency band at a rate set by P 402 and P 403 Set P 503 before adjusting lE Skip frequency eso 900 Hz bw Sk frequency Center nonk Note that all parameters can be addressed by adding poe SP to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 0 Disabled 1 Enabled Energy optimiser Skip frequency hysteresis band Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PARAMETERS VACON 22 Table 7 2 Level 2 parameters Page 2 of 3 Description Range Default Explanation Rated nameplate voltage of the Motor rated 0 20V to 250V motor Volts Value limited to
9. input If the supply is lost and P 203 0 the drive tries to keep running by reducing 0 Ramp stop brown out the speed of the load using the load as ride through a generator If P 203 2 the drive ramps to stop using the P 405 decel ramp when 2 Ramp to stop fast stop mains supply is lost This also activates constant power braking mode for normal braking Mains loss Stop mode select 1 Coast to stop Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PARAMETERS VACON 20 Table 7 1 Level 1 parameters Page 2 of 2 P Descripiion Range Defaut Explanation 0 Hz P 302 up to 500 Hz BO He Maximum speed limit Hz or rpm See WEXIKEE Preset speed 1 0 500 Hz 0 Hz Sets jog preset speed 1 P 402 Acceleration 0 to 6008 Acceleration ramp time from 0 to base ramp time speed P 503 in seconds Deceleration ramp time from base TNR speed P 503 to standstill in 0 to 600s bs seconds When set to zero fastest ramp time i ic possible ramp time without trip is activated 2nd deceleration ramp time from base speed P 503 to standstill in 2nd decel ramp 0 25 0s seconds If set to zero the drive coasts time Fast Stop to stop Select with fast stop function via digital input setting or on mains loss as s
10. se SE o Oo Oo m Lie F 2 2 m md ao a a ET T ea e ce c 1 3 4 5 10 11 1kQ min 0 10V Relay 35 28 2L 10kQmax 20mA ratings gx 9 c9 max 30V DC 5A Oo E DE analog 240V AC 6A cx o output Eo nur or 95 59 9 O a6 Ul O co vo Oo Control terminals Based on default setting out of the box 1 Connect a Start Stop switch from Terminal 1 to 2 2 Close the contact start enable the drive 3 Open the contact stop the drive 4 Connect a 10k potentiometer on terminals 5 6 and 7 to vary the speed from 0 60 Hz O Stop Run 10kt3 speed pot For fuse For cable information refer to drive information t data in Bati 34 see page 34 rating data in Ratings on page Ground L1 L2 L3 LN Supply voltage AC Supply Voltage 230 460V 60 Hz lor 3 phase see drive rating information in Ratings on page 34 Motor nameplate Motor connection Ensure that the Enter motor rated voltage V in P 509 motor is connected for the proper Enter motor rated current A in P 510 voltage configuration that matches Enter motor rated frequency Hz in P 503 the Vacon 5X drive s output rating Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
11. terminal control mode and all parameters P xxx have the default values as indicated in Chapter 7 beginning on page 19 To use terminal control 1 Connect the motor to the drive checking the motor connection matches that of the voltage rating 2 Enter the motor data from the nameplate P 509 motor rated voltage P 510 motor rated current P 503 motor rated frequency 3 Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled 4 Connect a potentiometer 1kQ to 10kO maximum between terminals 5 and 7 and the wiper to terminal 6 9 With the potentiometer set to zero switch on the supply to the drive The display shows StoP 6 Close the control switch terminals 1 2 The drive is now enabled and the output frequency and speed are controlled by potentiometer The display shows zero speed in Hz H 0 0 with the potentiometer turned to minimum 7 Turn the potentiometer to maximum The motor will accelerate to 50 Hz the default value of P 302 under the control of the accelerating ramp time P 402 The display shows 50 Hz H 50 0 at max speed 8 To display motor current A briefly press the PROG key 9 Press PROG again to return to the speed display 10 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable swtich is opened the drive decelerates to stop at which time
12. the display shows StoP If the potentiometer is turned to zero with the enable disable closed the display shows 0 0 Hz H 0 0 If Left in this state for 20 seconds the drive goes into standby mode and the display shows Standby waiting for a speed reference signal 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com OPERATION VACON 18 6 5 KEYPAD CONTROL To control the Vacon 5X from the keypad in a forward direction only set P 201 1 and follow these steps 1 Connect the motor as for terminal control described in Section 6 4 on page 17 2 Enable the drive by installing a hard wired jumper between control terminals 1 and 2 The display shows StoP 3 Press the RUN key The display shows H 0 0 4 Press the UP key to increase speed 9 The drive runs in a forward direction increasing speed until you release the UP key The rate of acceleration is controlled by the setting of P 402 Be sure to check this before starting CAUTION 6 Press the DOWN key to decrease speed The drive decreases speed until you release the DOWN key The rate of deceleration is controlled by the setting in P 403 7 Press the STOP key The drive decelerates to rest at the rate set in P 403 8 The display shows StoP at which point the drive is disabled To preset a target speed before enabling the drive 1 Press the RUN key while the drive is stopped The display shows the target speed 2 Use the UP and
13. to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience to do it correctly Please ensure that the safety information and instructions presented here are read and followed including information regarding transport storage installation and use of the Vacon 5X Please also be aware of the specified environmental limitations of the product See Technical data on page 34 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INTRODUCTION VACON 4 Throughout this manual important safety Information is included with warning and caution notes Please read the following information carefully and allwarning and caution information in the manual Indicates a potentially hazardous Indicates a potentially hazardous situation which if not avoided situation which if not avoided could could result in injury or death result in damage to property WARNING CAUTION Safety of machinery and safety critical applications The level of integrity offered by the Vacon 5X control functions for example Stop Start Forward Reverse and Maximum Speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk asse
14. 00 07 aaa di 0 600V AC Value of RMS voltage applied to motor MUDIE DC bus voltage 0 1000V DC Internal DC bus voltage P00 09 ecd 20 100 degrees C Temperature of heatsink in degrees C temperature P00 10 0 to 99 999 hours Unaffected by resetting factory parameters O Run time clock stopped by drive disable or trip P00 11 trip 1 0 to 99 999 hours reset on next enable only if a trip occurred Reset P also on next enable after a drive power down Run time clock stopped by drive disable or trip reset on next enable only if trip occurred 0 to 99 999 hours undervoltage not considered a trip Not reset by power down power up cycling unless a trip occurred prior to power down Run time since last 0 to 99 999 hours Run time clock stopped on drive disable value disable reset on next enable Run time since last trip 2 Actual drive effective output switching frequency This value may be lower than the selected Drive effective frequency in P 803 if the drive is too hot The drive INC 4 32 kHz d switching frequency automatically reduces the switching frequency to prevent an over temperature trip and maintain operation dtt EES DC bus voltage log 0 1000V 8 most recent values prior to trip P00 16 TORINO 20 120 degrees C 8 most recent values prior to trip temperature log P00 17 0 to 2x rated current 8 most recent values prior to trip Version number and checksum 1 on left hand side indicates I
15. 9 if specific ingress protection ratings are required e The Vacon 5X must be installed in a pollution degree 1 or 2 environment e Do not install the drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles See Technical data on page 34 for temperature humidity and maximum vibration limits for the Vacon DX drive e Do not mount the drive near heat radiating elements or in direct sunlight e Mount the drive vertically and do not restrict the air flow to the heat sink fins e The drive generates heat Allow sufficient space around the unit for heat dissipation 3 3 MECHANICAL DIMENSIONS The following table lists dimensions in mm for the Vacon 5X frame size 1 2 and 3 models See the drawing on page 10 for locations of dimensions Frame Voltage V 200 240 200 240 380 480 200 240 380 480 Dimensions in mm Table 3 1 Mechanical dimensions for Vacon 5X models Control Terminal Torque settings of 0 5 Nm Power lerminal Torque settings of 1 Nm Note that the size 2 and 3 drives have 4 symmetrical mounting points Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com RECEIVING AND INSTALLATION VACON 10 da Pi 1 i i e Q I I U D i li d Ut BONES i SERIES LI i 1 i H G Figure 3 1 Vacon 5X dimensions
16. For MODBUS RTU register map 3 OV a 4 No connection information please refer to 5 No connection Chapter 7 beginning on 6 2 orem page 19 When using MODBUS control For Modbus the data eee the analog and digital input can ae be configured as in MODBUS control mode P201 3 or 4 Baud rate and address are set in P 900 902 Figure 5 1 RJ45 data connection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com OPERATION VACON 16 6 OPERATION This chapter describes the keypad and displays and how to change parameters It also describes how to control the Vacon 5X using the keypad or using terminal control mode 6 1 USING THE KEYPAD Use the keypad and display to configure and monitor the Vacon 5X operation When in keypad mode this key is used for starting a stopped drive or to reverse the direction of rotation If bi directional keypad mode Is enabled This key is used for displaying real time information for accessing and entering parameter edit mode and for storing parameter changes LE Fi sos SHIFT ENTER l This key IS used to decrease v gt Speed in real time mode or to baz decrease parameter values in parameter edit mode This key is used to Increase speed in real time mode or to increase parameter values In parameter edit mode Use this key to reset a tripped drive When in Keypad mode rn j use it to STOP a running d
17. O processor 2 indicates motor control l 000000 999999 Unique drive serial number FOU 00 000 99 999 Example 540102 32 005 P00 20 Drive rating drive type Ex 0 37 1 230 3P out Software ID IO and examples 1 00 FOU TS motor control 47AE Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com WIRING CONFIGURATIONS VACON 26 8 ANALOG AND DIGITAL INPUT CONFIGURATIONS This chapter provides information about wiring and connections for terminal mode keypad mode with examples of typical applications for which you might use the terminal mode with the Vacon 5X drive TERMINAL MODE P 201 0 Table 8 1 Terminal mode configurations Page 1 of 2 dl Digital input 1 Digital input 2 Digital input 3 Analog input Open Stop disable Closed Run enable 8 1 Open Forward run Closed Reverse run Open Analog speed ref Analog input 1 Closed Preset speed 1 reference Open Stop disable Closed Run enable Open Stop disable Open Analog spd ref Closed Preset spd 1 2 Open Preset spd 1 Closed Preset spd 2 Ui input Presetspd _ open Open 31 Analog input 1 reference Open Preset 4 preset speeds selectable Analog input used closed Open eee Max speed osed Max spee Open Closed 3 ip s02 External trip input Open Trip Closed Run Closed Run enable as digital input Closed statu
18. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr co 11 VACON CONNECTIONS 4 POWER WIRING This chapter provides information about connecting power wiring to the Vacon 5X drive HAZARDOUS VOLTAGE e Read and understand this manual in its entirety before installing or operating the Vacon 5X drive Installation adjustment repair and maintenance of these drives must be performed by qualified personnel e Disconnect all power before servicing the drive WAIT 5 MINUTES until the DC bus capacitors discharge DANGER e DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present e Install all covers before applying power or starting and stopping the drive e The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment e Use the dedicated ground terminal to ground the drive unit Do not use mounting screws bolts or the chassis e Many parts in this drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing the drive e Disconnect all power e Place a DO NOT TURN ON label on the drive disconnect e Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death 4 1 GENERAL WIRING INFORMATION Be sure that t
19. R 2 Par Digitalinput1 Digital input 2 Digital input 3 Analog input Open Stop disable SM PA Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Fwd Stop Closed Fwd Closed remote UP push button Closed remote UP push button Closed remote UP push button Closed remote UP push button Open Fwd run Closed Rev run Open Rev stop Closed Rev run Closed remote DOWN push button Closed remote DOWN push button External trip input Open Trip Closed Run Open Keypad spd ref Closed Analog input 1 External trip input Open Trip Closed Run External trip input Open Trip Open Forward 24V Reverse Open Keypad spd ref 24V Preset spd 1 Closed remote DOWN push button Analog input 1 Open Keypad spd ref 24V Preset spd 1 Open Keypad spd ref 24V Preset spd 1 Connect external thermistor type PT100 or similar to digital input 3 Connect external thermistor type PT100 or similar to digital input 3 Closing both digital inputs 1 and 2 causes a fast stop Closed Run Run P 405 NOTE By default if the enable signal is present the drive will not be enabled until the START button is pressed To automatically enable the drive with the enable signal is present set P 802 2 or 3 This then disables the us
20. VACON 5X AC DRIVES USER S MANUAL ni TINTI AMI DRIVEN BY DRIVES Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 VACON TABLE OF CONTENTS CONTENTS Document DPD00086 Version release date 19 12 08 1 INCFOGUEtio a RT UT DET TDI EUREN PM 3 1 1 Product over Vie cuestan deba a ee caret oderat ai fave basso dave vate 3 l Jmportantsafetviniofma tonici o etum iE iuda decies 3 1 3 Electromagnetic compatibility EMG ue cocer lecce 5 LA SUMMA 5 2 About the Vacon 5X rive 6 2 1 Identifying the drive by model number 6 22 Drivermodeltnumberssce ecleceiiiiiiialaiaiaa 7 3 RECEIVING and Install aUonh uoces nua aen ici a 8 ts MEE PRELIMINARY SDC CTIOMN M 8 3 2 InstallatioMPrecautions s ue obio li cece ans Pde et 9 3 3 Mechanical dimensSionsS iii 9 4 POWE WITING rossian 11 4 1 General T Te TR NOI E ORIS IRR OE E 11 4 2 Drive and motor connectloliSusea see eos remus haa vts uex eyadd ae xa wx ep abra el eet add ec eec ub tede 14 4 3 Motor terminal box connections IRR eene emet reserare rere en 14 5 Controb WIFITIO iustius caosa iaia 15 5 1 Control terminal connectionS usce o ence oan e Co eo Lobo m diete ERE Ee uuo e 15 52 RIAD CataxcCONn Me CU OM uen nta et uda a Ee ceased ira aiar 15 6 Shire ede LC 16 o MENS nine CNR E IA ee 16 OZ Changing parameter scm sais obodemiun e la teese edes bito aeu
21. ating of the drive Wire gauge must be selected from wire tables for 75 C insulation rating and must be of copper construction See Ratings on page 34 for the continuous output ratings for the drive See the following table for a summary of power terminal wiring specifications Specifications 1 8 Nm nominal torque or 1 2 0 Nm maximum torque 1 5 10 mm 7 15 AWG wire 10 16 mm 5 7 AWG wire 4 0 Nm nominal torque Table 4 1 Power terminal wiring specifications for the Vacon 5X drive NOTE Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive 4 1 3 Grounding Guidelines The ground terminal for each Vacon 5X unit should be Individually connected directly to the site ground bus bar through the filter if installed Vacon 5X ground connections should not loop from one drive to another or to from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping The safety ground is required by code for the drive One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local in
22. curely fastened and undamaged 3 Read the technical data label affixed to the drive and ensure that the correct power and input voltage for the application has been purchased 4 If you will be storing the drive after receipt place it in its original packaging and store it in a clean dry place free from direct sunlight or corrosive fumes where the ambient temperature is not less than 40 C 40 F or greater than 60 C 149 F EQUIPMENT DAMAGE HAZARD N Do not operate or install any drive that appears damaged Failure to follow this instruction can result in injury or equipment damage CAUTION 5 If the Vacon 5X unit has been stored without power applied for 30 36 months special start up procedures should be used to reform the high voltage filter capacitors before using the unit Failure to exercise these procedures may result in extensive damage to the drive Contact Technical Support for detailed instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr co 9 e VACON RECEIVING AND INSTALLATION 3 2 INSTALLATION PRECAUTIONS Improper installation of the Vacon 5X AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty e Install the Vacon 5X unit on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN6052
23. d should be connected to earth ground on both the drive and motor sides 1 4 SUMMARY OF CERTIFICATIONS The Vacon 5X drive meets the following standards Standard Description EN61800 5 1 Safety requirements electrical thermal and energy EN61800 3 Adjustable speed electrical power drives systems Part 3 EN55011 Limits and methods of measurement of radio interference characteristics of Industrial Equipment EMC cUL America UL 508C and Canada C22 2 No 14 Table 1 2 Certifications and standards met by Vacon 5X units 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ABOUT THE 5X DRIVE VACON 6 2 ABOUT THE VACON 5X DRIVE This chapter contains information about the Vacon 5X drive including how to Identify the drive by its model number with a list of all Vacon 5X drive models and ratings 2 1 IDENTIFYING THE DRIVE BY MODEL NUMBER The model number of the Vacon 5X AC drive appears on the shipping carton label and on the technical data label drive nameplate on the unit The model number includes the drive and any options The information provided by the model number is shown below VACON 3L 0018 4 X 3 CILS in Vacon 5X ME Lon class EMCC No EMC Number of input phases Category 4 1L 2 Single phase 3L Three phase Main switch option CILS Main switch Drive nominal current A netallea Voltage Frame size 2 200 240 V 10 1 FI 4 380 480 V 10 2 F2 3 F3
24. displays P 00 A where A represents the secondary number within P 00 from 1 20 You can then scroll to the required P 00 parameter To display the value of that particular group zero parameter press SHIFT again For parameters having multiple values for example software ID pressing the UP or DOWN keys displays the different values within that parameter To return to the next level up press ENTER Pressing PROG without pressing the UP or DOWN keys changes the display to the next level up main parameter level that is P 000 If the UP or DOWN keys are pressed while on the lower level for example P00 05 to change the P 00 index press PROG to display that parameter value The following parameters are used for determining and monitoring status of a drive Table 7 3 P 00 read only drive status parameters Page 1 of 2 D Description Display range P00 01 eene 0 100 100 max input voltage value P00 02 ced pss 0 100 100 max input voltage Displayed in Hz if P 511 0 otherwise displayed in Speed reference P00 03 Input P1 302 P1 302 rpm The 302 refersto the frequency programmed in P 302 ANAIA Digital input status Drive digital input status ii ee LEEeee 00 frese Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 25 VACON PARAMETERS Table 7 3 P 00 read only drive status parameters Page 2 of 2 P Description Display range P
25. dustrial safety regulations and or electrical codes The drive safety ground must be connected to the system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically For shield termination the safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminator or EMI clamp to connect the shield to the safety ground terminal Note When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 VACON CONNECTIONS The motor ground must be connected to one of the ground terminals on the drive 4 1 4 Wiring Precautions Connect the drive according to the connection diagram shown in Figure 4 1 on page 13 ensuring that motor terminal box connections match the output specifications of the drive For recommended cabling and wire sizing see Technical data on page 34 Note MCB or The default setting for the switch on the Fuse drive is FWD REV and the motor speed FTA 1 is changed using the local potentiometer z lt lt lt lt C
26. e Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 27 VACON WIRING CONFIGURATIONS Table 8 1 Terminal mode configurations Page 2 of 2 Li Digital input 1 Digital input 2 Digital input 3 Analog input Normally open NO Normally closed NC Open Analog spd ref Analog input 1 Momentary Momentary open to stop Closed Preset spd 1 reference close to run Normally open Closing both NO Normally closed NC Normally open NO Analog input 1 digital inputs 1 Momentary Momentary open to stop Momentary close to rev reference and 2 causes a close to run fast stop P 405 Open Stop disable Closed Run enable Open Fast stop disable Closed Run enable Open Analog spd ref Analog input 1 Closed Preset spd 1 reference NOTE Negative preset speeds are inverted if Run Reverse is selected 8 2 TYPICAL APPLICATIONS FOR TERMINAL MODE The diagramson the following pages illustrate applications where parameter 201 control mode selection is set to 0 terminal control mode and the settings for parameter 721 digital input function select control the function of the digital inputs Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com WIRING CONFIGURATIONS VACON 28 8 2 1 Analog speed input with 1 preset speed and Fwd Rev switch Terminal Mode P 201 0 P 721 0 1 24V Output O Stop disable Run enable Forward
27. e with the most recent first MUT TIP log Last four trips stored Read only UV trip is stored only once More fault event logging functions are accessible through parameter group zero P 010 displays the most recent four trips together with the run time stamp For example U Volts 576h 42 28 means undervoltage after 576 hrs 42 m 28 s The most recent trip is always displayed first The time stamp is displayed by pressing the DOWN key repeatedly Pressing the DOWN key again displays the next most recent fault message Standby mode is enabled automatically when the drive is at zero speed for gt 20s Primary control mode for Vacon 5X 0 Terminal control 1 Uni directional keypad control 0 Terminal control Keypad START button does not 1 Keypad control FWD reverse direction 2 Keypad control FWD and 2 Bi directional keypad control REV Keypad START button toggles 3 Modbus network control between FWD and REV Terminal os Modbus eee 3 Control via Modbus RTU RS485 PI Drive Control 9 P5 comms interface using the internal Mode Selection 4 Modbus network control accel decel ramps with accel decel ramp 4 Control via Modbus RTU RS485 adjustment comms interface with accel decel ramps updated via Modbus 5 User PI control 5 User PI control with external 6 User PI control with analog ARNONE canal eedback signa input 1 summation 6 User PI control with external feedback signal amp summation with analog
28. e of the START or STOP buttons The following example shows a remote push button speed control with Forward Reverse Parameter 721 is set to 0 Parameter 201 is set to 1 or 2 b Terminal Mode P 201 1 or 2 P 721 0 Note 1 24V Output Motor Thermistor amp E Trip Connection O Stop disable C Run enable _ J 1 24V Output C Remote UP D 4 Digital Input 3 Trip Run c Remate DOWN Suitable for PTC Motor Thermistors of 10V Output type PT100 or similar O Forward Trip Level set at 2 5 kO C Reverse Only operational using E trip terminal o function on Digital Input 1 or 2 OV Figure 8 1 Example Remote push button speed control with FWD REV Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 31 VACON 8 4 MODBUS CONTROL MODE P 201 WIRING CONFIGURATIONS 3 OR 4 Digital input 1 Digital input 2 Digital input 3 Analog input Run and stop commands given via No effect No effect No effect mie ai ngang digital input 1 must be closed for the drive to run Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run Open Master speed ref Closed Preset speed 1 Open Master speed ref Closed Analog input Open Master speed ref Connect external thermistor type PT100 or similar to digital input 3 Exter
29. er PI operating mode 2nd analog input T4 1st analog input T6 Motor load current User PI proport foo 300 gain Sede add time constant User PI feedback select User PI digital 0 100 reference User Pl reference 0 Digital OP buS fixed at 115 2 kbps 9 6k to 115 2 kbps Modbus Modbus enable baudrate select OP buS t 3000 3 sec trip Serial communications address Adr 0 disable 1 63 0 no trip t 30 100 1000 3000 ms r 30 100 1000 3000 ms Trip enable delay When enabled the drive starts from the detected motor rotor speed Short start delay possible if rotor stationary Recommended for high inertia load applications For Size 1 drives setting this parameter to 1 enables DC injection braking on enable Set the duration and levels with P 407 and P 502 respectively If an increasing feedback signal should increase the speed of the motor set to Inverse mode This parameter selects the feedback signal source Higher value used for high inertia Too High value gives slower more Sets the preset reference used when P 869 0 Sets the source for the PI control reference signal When set to 1 analog input 1 is used OP buS disables Modbus Setting a baud rate enables Modbus at that baudrate Adr Unique drive address for communication network Time before a trip during a comms loss can be set in ms 0 disables the comms trip t dr
30. et by P 203 Applies an adjustable boost to Vacon 5X voltage output at low speed to assist with starting sticky loads For continuous applications at low speed using a forced ventilation motor Digital output mode Digital output mode Drive enabled Options 0 to 7 select a digital voltage Drive healthy output signal Motor at target speed Disabled OV Drive tripped Enabled 24V 25mA limit Motor speed gt limit Options 4 to 7 digital output is Motor current gt limit enabled using level set in P 721 Motor speed lt limit Analog output mode Motor current lt limit Option 8 Motor speed signal range nalog output mode 0 10V 0 500 Hz P 302 Motor speed Option 9 Motor current signal range Motor current 0 10V 0 200 of P 510 Drive enabled Defines the function of the user relay Drive healthy when the operating conditions are Motor at target speed met Drive tripped Motor speed gt limit Motor current gt limit Motor speed lt limit Options 4 7 relay output is enabled Motor current lt limit using level set in P 739 0 0 to 25 096 of max output Voltage boost re Analog output function select User relay output Disabled Contacts open select Enabled Contacts closed NO ORWNH OVA PN COR WN CO Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbu
31. feedback mode P 850 are suitable for most HVAC and pumping applications The analog reference used for PI control can also be used as the local speed reference when P 721 1 The following diagrams illustrate various applications where parameter 201 control mode selection is set to 5 user PI control mode and the settings for parameter 721 digital input function select are set for 0 1 and 3 respectively Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com WIRING CONFIGURATIONS VACON 32 8 5 1 Remote closed loop PI feedback control with local preset speed 1 PI Mode P 201 5 P 721 0 24V Output O Stop disable C Run enable O PI Control G Preset Speed 1 PI Feedback Signal 10V Output Local Analog Ref Parameter 201 is set to 5 Parameter 721 is set to 0 8 5 2 Remote closed loop PI feedback control with local analog speed input 24V Output O Stop disable C Run enable O PI Control C Local Speed Ref PI Feedback Signal 10V Output Local Analog Ref Parameter 201 is set to 5 Parameter 721 is set to 1 8 5 3 Remote closed loop PI feedback control w local preset speed 1 motor thermistor trip PI Mode P 201 5 P 721 3 24V Output O Stop disable C Run enable O PI Control C Preset Speed 1 O Gi External Trip Run Permit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
32. hanging the setting of P 721 will adjust 1 phase AC input im Optional the functionality of the FWD REV switch 50 60Hz 3 phase Input Choke AC input 50 60Hz F Optional Input Filter Set P 721 5 to disable the operation of the reverse REV setting Optional Brake __Resistor__ Local Power Isolator C A Ea x Cable li REV 0 FWD It screen Selector Switch p e C 1 24V Output Analog Output 8 O igital Input J 2 Digital 1 0v 9 3 Digital Input 3 Digital Input 2 igital Input REV 4 Digital Input 3 5 10V Output 3 Relay Common Local Speed ED Potentiometer LJ 6 Analog Input 1 X Relay Contact Internal Drive Connections Figure 4 1 Connection diagram for Vacon 5X power wiring Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONNECTIONS VACON 14 4 2 DRIVE AND MOTOR CONNECTIONS For one phase supply power should be connected to L1 L and L2 N For three phase supplies power should be connected to L1 L2 and L3 Phase sequence is not Important The motor should be connected to U V and W For drives with a dynamic brake transistor an optional external braking resistor will need to be connected to DC and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit Figure 4 2 Vac
33. he installation wiring conforms with local standards Where local codes exceed these requirements they must be followed 4 1 1 Wiring Practices When making power and control connections observe these precautions e Never connect input AC power to the output terminals T1 U T2 V or T3 W Damage to the drive will result e Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run in the same conduit this separation reduces the possibility of coupling electrical noise between circuits e Cross conduits at right angles whenever power and control wiring Intersect e Good wiring practice also requires separation of control circuit wiring from all power wiring Since power delivered from the drive contains high frequencies which may cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONNECTIONS VACON 12 4 1 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring as follows e Use only VDE UL or CUL recognized wire e Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V Class 1 wire for 400 Vac systems e Wire gauge must be selected based on 125 of the continuous input current r
34. i entente C M ia 16 6 3 Resetting factory default settingS iaia 17 GAE TemA ICON O eR RN O r a tet 17 o9 AOV ODD iore ptem Due su cM N MEM MIEL MILI E 18 7 Parameters icicisiesicuisuIISUIPCUEPUERdE Reges s UIT S E E CR CER R EU SL RIS DOT E ELEC 19 MeN MBCVEU sD al AIMCO S EE rr 19 y Abevebz DORdnelersteduucdunc duae aeternaliter DL ua 21 7 3 Adjusting Voltage frequency V f characteristics 24 7 4 P 00 read only drive status parameters Group Zero 24 8 Analog and digital input configurations eee eere 26 8 1 Terminal mode P 201 0 nies 26 8 2 Typical applications for terminal mode sess 27 09 Keypadmode P 201 Tor 2 uri t net E Thame inu 30 8 4 Modbus control mode P 201 3 or 4 31 8 5 User PI control mode P 201 5 or 6 31 9 Troubleshooting and fault messages eere een 33 10 Technical dala oio cro aeo gu eR weave va usta eEvuE Ua vv duvE TUE Durs Usu qu a sax E EtavwFE vuU UE 34 10 1 Environmental information ii 34 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TABLE OF CONTENTS VACON 2 RE ARR TITTI 34 10 3 Maximum supply ratings for UL compliance i 39 11 Appendix A Quick Start Guide for the Vacon 5X Drive 36 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email
35. info clrwtr com 3 VACON INTRODUCTION 1 INTRODUCTION 1 1 PRODUCT OVERVIEW Although the Vacon 5X variable speed AC drive is small in size it is big on performance It is an economical yet powerful solution for many industrial applications It features remote communications capability using Modbus protocol a keypad for easy configuration and standard IP55 enclosures that eliminate the need for mounting in a separate enclosure A separate modelwith a line disconnect speed potentiometer and direction selector switch is also available Contact your local Vacon distributor for more information This product family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Identifying the drive by model number on page 6 for help in interpreting model numbers Input Voltage 230 Vac 230 Vac 460 Vac kW nta Phase 3 Phase 3 Phase 0 37 is X 2 2 4 0 Table 1 1 Availability of Vacon 5X models 1 2 IMPORTANT SAFETY INFORMATION The Vacon 5X variable speed drive Is intended for professional incorporation into complete equipment or systems If it is installed incorrectly it may cause a safety hazard The Vacon 9X uses high voltages and currents carries a high level of stored electrical energy and controls mechanical devices that can cause injury Pay close attention to system design and electrical installation
36. ive will trip if time is exceeded r drive ramps to stop if the time is exceeded Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PARAMETERS VACON 24 7 3 ADJUSTING VOLTAGE FREQUENCY V F CHARACTERISTICS The V f characteristic is defined by Voltage several parameters as shown in Figure P509 7 1 Reducing the voltage at a particular frequency reduces the current in the Default Linear V F motor and therefore reduces the torque and power The V f curve can be further modified by using P 513 and P 512 P509 2 where P 513 determines the percentage Increase or decrease of the voltage applied to the motor at the frequency ans specified in P 512 This can be useful if motor instability is experienced at P513 certain frequencies In this case P301 P503 2 P505 P503 P302 increase or decrease the voltage P 513 Frequency at the speed of the instability P 512 Figure 7 1 Voltage frequency relationship For applications requiring energy savings typically HVAC and pumping applications the energy optimiser P 501 parameter can be enabled This automatically reduces the applied motor voltage on light loads 7 4 P 00 READ ONLY DRIVE STATUS PARAMETERS GROUP ZERO If you scroll to P 00 pressing SHIFT then
37. lem recurs contact an authorized Vacon distributor 4 20 F ei Hp Pour Check input current in range defined by P 205 SC FIt Internal drive fault Contact an authorized Vacon distributor FauLty Internal drive fault Contact an authorized Vacon distributor Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TECHNICAL DATA VACON 34 10 TECHNICAL DATA This chapter provides ratings and environmental information for the Vacon 5X drives Dimensional data and diagrams for the Vacon 5X models are in Receiving and installation on page 8 10 1 ENVIRONMENTAL INFORMATION Operational ambient temperature range Storage ambient temperature range Maximum altitude Maximum humidity 10 2 RATINGS 0 50 degrees C 40 60 degrees C 2000 m Derate above 1000 m 196 100m 99 non condensing Table 10 1 200 240V 1096 1 Phase Input 3 Phase Output Nomina Fuse or MCB Nominal 150 Type B p Max motor Min brake cable length res value m Ohms output curr 60s Amps input current current Amps ore ars 3 5 amp m a 5 3 S3 af 7 0 3 va m 7 Ws 0 NEN i ni LE 7 a Table 10 2 200 240V 10 3 Phase Input 3 Phase Output Fuse or MCB pads 150 Type B Bava outputcurr 60 s Amps Max motor Min brake cable length res value m Ohms Amps ag 02 gt as aa 22 Ws AE T Nominalinput current
38. m minimum speed 1 Previous speed If set to 1 or 3 the drive ramps up to Keypad mode 2 Minime pes the operating speed prior to the last restart function atei SAL If set to 2 or 3 the status of digital 3 Previous speed input 1 controls the drive to start or Auto run stop The start and stop keys on the drive will not function in this case Sets maximum effective switching frequency of the drive If rEd Effective switching appears switching frequency is frequency geras LI reduced to the level in P00 14 due to excessive drive heatsink temp Defaults are model dependent Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Terminal mode restart function Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 VACON Table 7 2 Level 2 parameters PARAMETERS Page 3 of 3 Description Range Default Explanation Display speed scaling factor 0 000 to 6 000 7 Custom scaling factor applied to drive speed If P 511 0 speed in Hz Is scaled by this factor If P 511 gt 0 speed in rpm is scaled Displayed as a real time variable on the drive display shown by c Access code Allows only selected parameter nee 0 9 999 definition access Spin Start S2 and S3 only DC injection on start S1 Disabled Enabled Direct Inverse Us
39. nal trip input Open Trip Closed Run No effect External trip input Open Trip Closed Run Master speed ref Start and Stop controlled via RS485 Keypad speed ref Drive auto runs if digital input 1 is closed depending on the P 802 Analog input reference External trip input Open Trip No effect Closed Keypad speed ref Closed Run setting enable Note All parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 8 5 USER PI CONTROL MODE P 201 5 OR 6 Digital input 1 Digital input 2 Digital input 3 Analog input Par 721 T1 T2 T4 T6 Comments Open Stop disable No effect HN EN Closed Run enable Connect external thermistor type PT100 or similar to digital input 3 Open PI control Closed Preset speed 1 PI feedback analog input Open Stop disable Closed Run enable Open PI control PI feedback analog Closed Analog input 1 Nput Open Stop disable Closed Run enable Open PI control External trip input Closed Preset speed Open Trip Closed Run PI feedback analog input NOTES By default the PI reference is set for a digital reference level set in P 866 When using an analog reference set P 869 1 analog and connect reference signal to analog input 1 T6 The default settings for proportional gain P 852 integral gain P 853 and
40. observed Brake resistor overload Increase deceleration time reduce load Brake resistor overload inertia or add further brake resistors in parallel Ensure that minimum resistance values from the rating tables are observed Check wiring to motor look for ph ph or ph ground short circuit PS Trp Internal power stage fault Check drive ambient temperature more space or cooling needed Check that drive is not forced into overload Over voltage on DC bus Supply problem or increase decel ramp time with P 403 nua underwolagson DE bus This occurs routinely when power is switched off If it occurs during run check the power supply voltage DE ambient temperature More space or cooling may be Under temperature Trip occurs when ambient temperature is less than 0 degrees C Faulty thermistor on heatsink Refer to an authorized Vacon distributor Exiermalitripion digital mpui 2 E trip requested on digital input 2 or 3 Normally closed contact has E triP ar opened for some reason If motor thermistor is connected check to see if motor is too hot Check communication link between drive and external devices SC trP Comms loss trip l i Ensure each drive in the network has a unique address P LOSS Input phase loss trip Drive meant for use with a 3 phase supply has lost one input phase SPIN F Spin start failed Spin start function failed to detect the motor speed bar piamatmenzar ai Parameters not saved defaults reloaded sai y Retry If prob
41. on 5X Size 1 connections Figure 4 3 Vacon 5X Size 2 and 3 connections 4 3 MOTOR TERMINAL BOX CONNECTIONS Most general purpose motors are wound for operation on dual voltage supplies This IS indicated on the nameplate of the motor Ensure that the motor is connected for the proper voltage configuration that matches the Vacon 5X drive s output rating Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 15 VACON CONTROL WIRING 5 CONTROL WIRING This chapter provides information about connecting control wiring to the Vacon 5X drive 5 1 CONTROL TERMINAL CONNECTIONS Control Terminal Signal Besrlon Ci 24V user output 24V 100 mA i Digital input 1 Positive logic Logic 1 input voltage range 8V 30V DC Digital input 2 Logic 0 input voltage range OV 4V DC Digital input 3 Digital 8 30V Analog input 4 Analog 0 10V 0 20 mA or 4 20 mA 10V user l Vuseroutput 10V 10 mA 1k Ohms minimum 10 mA 1k Ohms minimum Analog input _ a ILL 0 10V 0 20 mA or 4 20mA r m nan Digital 8 30V User Userground connectedterminal 9 connected terminal 9 EGG Tar NI 0 10V 20 mA maximum pL Digital 0 24V User User ground connected terminal 7 connected terminal 7 gt ee a GG Relay NO contact Contact 250Vac 6A 30Vdc 5A Table 5 1 Control terminal connections 5 2 RJ45 DATA CONNECTION 1 N t i 20 once
42. rive When in programming mode and viewing a parameter use this key to access the parameter so the data can be changed with the UP or DOWN arrows mmm ne key enters the data into memory Figure 6 1 Keypad functions 6 2 CHANGING PARAMETERS To change a parameter value in Level 1 press and release the PROG key while the drive displays STOP The display changes to P 010 indicating parameter 010 To access all parameters Level 2 hold down the SHIFT key and press the PROG key To change Level 1 or Level 2 parameters use the UP or DOWN arrows to select the desired parameter to view or change To display the value of the parameter press and release the Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 17 VACON OPERATION SHIFT key To change the value use the UP or DOWN keys Store the change by pressing and releasing the ENTER key To return to real time mode press and release the PROG key The display shows STOP if the drive is stopped or displays the real time information for example speed if the drive IS running 6 3 RESETTING FACTORY DEFAULT SETTINGS To reset factory default parameter settings press the UP DOWN and STOP keys for more than two seconds The display shows P dEF Press the STOP key to acknowledge and reset the drive 6 4 TERMINAL CONTROL When delivered the Vacon 5X Is in the factory default state meaning that it is set to operate in
43. s 8V Vin 30V Connect external thermistor type PT100 or similar to digital input 3 Open Stop disable Closed Run enable Analog input 1 reference Open analog spd ref Closed Preset spd 1 Open Stop disable Closed Run Switches between analog inputs 1 and 2 Analog input 1 reference Open analog input 1 Closed analog input 2 Analog input 2 reference Closing both digital inputs 1 and 2 causes a fast stop P 405 Connect external thermistor type PT100 or similar to digital input 3 Closing both digital inputs 1 and 2 causesa fast stop P 405 Analog input 1 reference Open Reverse stop Closed Reverse run Open Analog spd ref Closed Preset spd 1 External trip input Open Trip Closed Run Analog input 1 reference Open Forward Closed Run Closed Reverse enable Open Stop disable Closed Reverse run enable External trip input Open Trip Closed Run Digital input 3 Analog input 1 Open Open Um 1 Closed e 2 Open Closed Closed 3 Close a Preset oe gure Closing both Open Open 1 digitalinputs 1 Closed Open and 2 causes a Open Closed fast stop P 405 disable Closed Fwd Run enable Analog input 1 reference Open Stop disable Closed Run enable Open Forward Closed Reverse Digital input 3 Open Stop disable Closed Fwd Run enable Open Stop disable Closed Reverse run enabl
44. s address 40201 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 VACON PARAMETERS 7 2 LEVEL 2 PARAMETERS The following chart lists all the Level 2 parameters and their options Table 7 2 Level 2 parameters Page 1 of 3 Description Range Default Explanation Configures the voltage or current format of the analog input signal b 0 10V can be used for bipolar input signals A50 offset can be applied to 0 10V b 10V 0 20mA P 206 and 200 scaling in P 207 gives t 4 20mA r 4 20mA 0 10V P 302 t 20 4mA r 20 4mA Analog input format t indicates the drive will trip if signal is removed when drive is enabled r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Introduces an offset to the analog 0 0 Analog input offset 500 0 500 0 RT harca Imt o0 i Analog input span 0 500 0 100 Analog input scaling resolution 0 1 Selects the format of the 2nd analog input 0 10V 0 20mA t indicates the drive will trip if signal t 4 20mA r 4 20mA i is removed when drive is enabled t 20 4 mA r 20 4mA r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Preset speed 2 0 500 Hz Sets jog preset speed 2 Preset speed 3 0 500 Hz Sets jog preset speed 3 Preset speed 4 0 500 Hz Sets jog preset speed 4 When gt 0 DC injection
45. ssment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equipment should comply with EN60204 1 e Vacon 5X units should be installed only by qualified electrical personnel and in accordance with local and national regulations and codes of practice e Electric shock hazard Disconnect and ISOLATE the Vacon 5X before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnected e Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the power supply e Ensure correct earthing grounding connections The earth ground cable must be sufficient to carry the maximum supply fault current which normally is limited by the fuses or MCB The STOP function does not remove potentially lethal high voltages Be sure to ISOLATE the drive and wait 10 minutes before starting any work on it e lf it is desired to operate the drive at any frequency speed above the rated speed P 503 P 511 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation e The fan if fitted inside the Vacon 5X starts automatically when the heat sink temperature reaches approximately 45 degrees
46. to ensure that the equipment or system Into which the product is installed complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC directive 2004 108 EC For use on domestic supplies shielded motor cable must be used with the shield terminated to earth ground on both the motor and drive sides The installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct shielding techniques to minimize emissions When installed in this way a Vacon 5X unit with a built in filter has emission levels lower than those defined in EN61800 3 category C2 for first environments for shielded cable lengths of up to 5 meters For cable lengths longer than 5 meters the emission levels may exceed those defined by EN61800 3 category C2 In this case further mitigation methods such as fitting an external filter must be employed if the emission limits are to maintained When used on industrial supplies or second environments the installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct shielding techniques to minimize emissions The emissions limits defined by EN61800 3 category C3 second environments are maintained for shielded cable lengths of up to 25 meters The cable shiel
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