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Siemens SITRANS LG200 Guided Wave Radar Level Transmitters

1. 64 Appendix A Alphabetical Parameter List 72 Appendix B Troubleshooting U u 75 55 5 2 tee tes ets t EE Error Messages the s echte terti lite tee Res dte dde densus Level Applications Interface Applications aaa 80 Appendix C Technical Reference 2 2 21 81 Micropower Impulse Radar MII ass 81 Time Domain Reflectometry TDR Equivalent Time Sampling ETS ettet Interface Detection ast e ee a Maximum Process Temperature Chart Process Pressure Temperature Derating Curves a 84 Appendix D Maintenance 2 Unit Repair and Excluded Liability aaa Appendix E HART Communications SIMATIC PDM a HART Device Description asas HART Communicator 375 Menu Structure eerte Appendix F Intrinsically Safe Installation Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes WARNING relates to a caution symbol on the product and means that failure to observe the necessary precautions can result in death serious injury and or considerable material damage WARNING means that failure to observe the necessary
2. 35 Connecting SITRANS 16200 35 Connecting HART Wiring setups for hazardous area installations e 37 1 General Purpose or Non Incendive Wiring Class Div 2 Installations 37 2 Intrinsically Safe Wiring 3 Explosion Proof Wiring Instructions Specific to Hazardous Installations s 39 General Probe Assembly Drawing for EEx d Applications ss 4 Quick Set p eot tor eom tee OR UR UN I ER eds 42 Transmitter Display and Keypad 43 Operating via SIMATIC PDM Functions in SIMATIC PDM Features of SIMATIC PDM Rev 6 0 SP2 HF1 or higher Electronic Device Description EDD aaa Write Protection XN Configuring a new device Quick Start Wizard via SIMATIC PDM aaa Changing parameter settings using SIMATIC PDM a Parameters accessed via pull down menus I I a aa Parameter Reference eene rl a CH ERN ERA RON 57 Password Protection Default 0 I II annassa 58 Ey N 2 8
3. Coaxial Steam Coaxial Interface Single Rigid Rod Single Rigid Rod Single Rigid Rod Probe Probe Probe Probe HT HP Probe rod insulation 7ML1301 5 7ML1301 6 7ML1303 1 7ML1303 2 7ML1303 1J Model 7 5 7xTx 7xF x 7xJ x TxF 4 reference number Recommended Hot water Liquid liquid Coating and Coating and Excessive coating and applications steam interface buildup foam buildup foam buildup foam gt 200 C temperatures to 400 F 200 C 400 F external clean low chamber is viscosity liquids required for use in boilers Not General Coating and Low dielectric Low dielectric 1 Low qielectric media dK recommended purpose coating buildup foam media dK lt 10 media dK lt 10 lt 10 for and buildup foam Materials 316L SS 316L SS 316L 55 3161 55 0 3161 55 PFA PTFE Wetted parts spacers spgcers O ring ring O ring Aegis PF128 O ring O ring Process seal Aegis PF128 0 O ring2 O ring Aegis PFJ280 O ring ring PEEK only ring only Rod Tube diameter mm 0 3125 8 mm 0 3125 12mm 0 5 12mm 0 5 012 mm 057 rod Standard rod rod rod rod 0 16 mm 06257 22 mm 0 875 0 22 mm 0 875 insulation tube tube Enlarged N A 15 0 63 N A N A N A rod 45 mm 1 75 tube Process connection thread 34 NPT Taper NPT Taper 94 NPT Taper 54 NPT Ta
4. 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 75 o a 5 a lt 2 z e Symptom Problem Corrective Action Level reading on Dis play is stuck at full scale loop is stuck at 20 5 mA Software believes probe is flooded level very near top of Check actual level If probe is not flooded check for buildup probe or obstructions near top of probe Select higher dielectric range Check for condensation in probe connection Add Blocking Distance Level Output and Loop values all at max imum level with single rod probe Possible configuration issue 1 Increase Blocking Distance 2 Increase Dielectric Range Level Output and Loop values all read ing high vs actual Possible obstruction in tank affecting single rod probe 1 Increase Dielectric Range until obstruction is ignored 2 Relocate probe away from obstruction Level value reading high when should be zero nected from probe Error Messages Display message Action Transmitter loose or discon Ensure transmitter connected securely to probe Comment OK None Normal Operating Mode Program is initializing level reading Initial None held at 4 mA setpoint This is a tran sient condition Normal message for dry probe End of DryFrope None probe signal is being detected Ensure probe le
5. SIEMENS Safety Guidelines Warning notices must be observed to ens ure personal safety as well as that of others and to protect the product and the connected equipment These warning notices are accompanied by a clarification of the level of caution to be observed Qualified Personnel This device system may only be set up and operated in conjunction with this manual Qualified personnel are only authorized to install and established safety practices and standards Unit Repair and Excluded Liability The user is responsible for all changes and repairs mad agent operate this equipment in accordance with e to the device by the user or the user s All new components are to be provided by Siemens Milltronics Process Instruments Inc Restrict repair to faulty components only Do not reuse faulty components Warning Cardboard shipping package provides limited humidity and moisture protection This product can only function properly and safely if it is correctly transported stored installed set up operated and maintained This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications Note Always use productin accordance with specifications Copyright Siemens Milltronics Process Instruments Inc 2009 All Rights Reserved Disclaimer of Liability This document is available in bound v
6. SITRANS 10 1 2007 Siemens Milltronics SITRANS LG200 Loaded Instrumentation Technology Level Initial value Order Number 7 4 1302 1 Loaded 4 Loaded 1 Loaded 115200 HTVer3 0m0 Loaded 01 01 02 Initial value PBD W1151011 Loaded Page 50 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Parameters accessed via pull down menus You have access to a number of functions via pull down menus from the menu bar under Device or View File Device View Options Help Fil l SA 3 sr Toobar Unit v Status Bar SITRANS LG200 Update Manufacturer Siemens Milltronics Loaded Product Name SITRANS LG200 Loaded Instrumentation Technology Level Initial value Order Number 71 111302 1 Loaded Final Assembly Number 1 Loaded Hardware Revision 1 Loaded Firmware Revision LG200 HTVer3 0m0 Loaded Online Display To compare outputs in real time open the menu View Process Variables Process Variables SITRANS Online xj Oversew Trend View Bectrorics Temperature SIEMENS 14 Display Level Level Level Level 46 9cm 46 9cm 469 46 9 60 0 60 0 60 0 60 0 300 300 300 300 00 00 00 Current Output Primary Variable zi Level Current Output 1651 m Range 782 Device Status Double click on each axis to see the X scale and Data Scale values Click on the axis and drag to reposition the scale
7. Setup Mapping of Variables Annlication Switch evel loaded 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 53 SIMATIC PDM Loop Test Allows you to input a simulated value in order to test the functioning of the mA connections during commissioning or maintenance of the device To simulate a user defined mA value 1 2 Self Test Open the menu Device Loop Test Select Other enter the new value and click on OK The message Field Device fixed at new value appears Click on OK When you are ready to end simulation select End and click on OK to return the device to the original output level File Device View Optons Help RJ Communication path El vel 1 to Device Upload Update Diagnostic Status Set Address Wizard Quick Start Echo Profile Utitties D A Trim Self Test Write Protection Configuration Flag Reset Parameter SITRANS 10 1 2007 Siemens Milltronics Loaded Product Name SITRANS LG200 Loaded Instrumentation Technology Level Initial value Order Number 7 1 1302 1 Loaded Final Assembly Number 1 Loaded Hardware Revision 4 Loaded Firmware Revision LG200 HTVer3 0m0 Loaded EDD Version 01 01 02 Initial value Sensor Serial Number PBD W1151011 Loaded Secondary Variable Tertiary Variable Level Loaded Quatemary Variable 7 Twin Rod Probe Allows you to complete a self test function w
8. 1 75 tube 45 mm 175 tube 45 mm 175 tube Process connection tread 34 NPT Taper 34 NPT Taper NPT Taper 134 NPT Taper Standard ANSI ASME B1 20 1 ANSI ASME B1 20 1 ANSI ASME 1 201 ANSI ASME B1 20 1 G 1 BSPP EN ISO G 1 BSPP EN ISO G 1 BSPP EN ISO G 1 BSPP EN ISO 228 1 228 1 228 1 228 1 Enlarged 2 NPT Taper 2 NPT Taper 2 NPT Taper 2 NPT Taper ANSI ASME 1 2011 ANSI ASME 1 201 ANSI ASME B1 201 51 5 B1 20 1 Flange ASME EN DIN 1to 4 DN 25 to 100 1 to 4 DN 25 to 100 1 to 4 DN 25 to 100 1 to 4 DN 25 to 100 Standard 2 to 4 DN 50 to 100 2 to 4 DN 50 to 100 21047 DN 50 to 100 2 to 4 DN 50 to 100 Enlarged Length 60 to 610 24to 60 to 610 cm 24 to 60 10 610 24to 60to 610 cm 24 to 240 240 240 240 Transition zone 25 mm 1 dk 14 25 mm 1 dk 14 none Top 150 mm 6 dk 80 150 mm 6 dk 80 Transition zone 150 mm 6 9 dk 14 150 mm 6 dk 1 4 150 mm 6 dk 1 4 150 mm 6 dk 14 Bottom 25 mm 1 dk 80 25 mm 1 dk 80 125 mm 1 dk 80 125 mm 1 dk 80 Process 150 27 427 133barg 200 C 379 barg 200 C 18 bar g 300 F 400 psi g 800 F 2000 psi g 4400 F 5500 psi 0 4400 F 270 psi Pr
9. Qiatuiiva 134 5 sniviivddv 031310055 41V2IdAL JYV 031511 5 13 4 JHL Su3niiv8 Lndln0 31220 AOE 0 04 YO 251 20 04 SMOTIO4 SV Q31V1021V2 38 AVN 3i v8 LNdLNO HV3NTT NON V 40 YIMOd 104100 JHL 9 01 0 04 YO 25 20 04 SMOT1Od Sv 03191021 2 38 AVIN 8 LNdLNO AYINI V 40 u33MOd 104100 IHL WV3NIT 40 123135 NO JDNVGIND 304 318 1 ONIMOTIOS FHL O1 33338 03501 38 ISAW 5211514312 10d LOO Sui3iiava 031311930 WSD OL OE 5NIQ332X3 LON 328005 YIMOd V OL 03133 N3HM ONY 3002 1v21812313 TVNOLIVN 3H1 1V21812313 NVIQVNV2 93d GITIVISNI N3HM 3AL123109d V OL 3310038 LON 5300 LI SNOLLVIOT 353 1 40 INO NI G3TIVISNI 51 YILLINSNYYL JHL 41 NOISIAIQ Ill 55 12 AINO 9 9 3 9 9 4 3 54 9 Z NOISIAIC ll 5510 8 SdNOUD 2 NOISIAIQ 55 12 NI Q3TIVISNI 38 OSIY NYD 8 LINSNVYL JHL 724740 ONILVY 33 1VH3dIW3 WOWINIW V H LIM ISN 8 2 12 804 SUNLVYAdWAL 4 JHL 904 31891115 34IM 3501 SNOLLD3NNOO AlddNS SNOI1V201 SNOGHVZVH ALFTISVLIOS WIVdWI SLN3NOdWOO 40 NOILALILSANS QUVZVH NOISO14X3 2 52 ANDASNIYINI 31180235 33VS ATIVIISNINLNI 252 WAOUddY DYN ANY 52 LNOHLIM SIHL OL NOISIA3H SLN3IANOW
10. precautions can result in death serious injury and or considerable material damage Note means important information about the product or that part of the operating manual Safety marking symbols In manual On product Description Earth ground Terminal Protective Conductor Terminal Label on product yellow background WARNING refer A to accompanying documents manual for details Caution Observe electrostatic discharge precautions prior to handling the device local user interface and display within the wiring compartment FCC Conformity US Installations only Federal Communications Commission FCC rules WARNING Changes or modifications not expressly approved by Siemens Milltronics could void the user s authority to operate the equipment Notes This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference to radio communications in which case the use
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12. After saving a profile click on OK not the X button to close the Echo Profile Utilities window otherwise the profile will not be saved e Open the menu Device Echo Profile Utilities Click on the Echo Profile tab e Click on the Measure button to update the profile e Tosave the echo profile click Save and in the new window enter a name and click OK e Click OK to exit 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 51 2 v Echo profile data logging lt 22 You can store up to 50 profiles at a selected interval maximum 60 minutes In the Echo Profile Utilities window in the Time Based Storage section e Enterthe desired interval between stored profiles e Enter the desired number of profiles to be stored maximum 50 e Click on Start A message appears warning of the time delay and warning that all previous saved profiles will be overwritten Click on OK to proceed The new profiles will be saved with their date and time View Saved Echo Profiles To view a saved profile in the Echo Profile Utilities window click on the View Saved Echo Profiles tab Page 52 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Trend Diagram Level Trend over Time Notes Double click on each axis and record the Xscale and Data Scale values so that you can restore the default view by resetting to these values Open the menu View
13. Current Output Scaling Start of Scale 4 in Full Scale 20 mA in lt Back Ned 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 49 Step 5 Summary Check parameter settings Click on BACK to revise values Finish to return to PDM without transferring the values or Finish and Download to transfer values to the device 545 Summary SIEMENS Faramele New E J l SITRANS 30 vz007 a 7ML120 3 Toren Aoplicabon 22 NPT 12001 2 n in om 10 100 40 100 Output Vacables Output Vanabies Lovet Level Level Level Cancel lt Back Finish Fis ana oenas ven lt 22 Changing parameter settings using SIMATIC Notes Fora complete list of parameters see Parameter Reference page 57 Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated 1 Launch SIMATIC connect to SITRANS LG200 and upload data from the device 2 Adjust parameter values in the parameter value field then press Enter The status fields read Changed 3 Open the Device menu click on Download to device then use File Save to save parameter settings The status fields are cleared SIMATIC SITRANS Project 16200 C Program Files SIEMENS STEP7 S7proj ig200 Device View Options
14. Page 66 SITRANS LG200 INSTRUCTION MANUAL 7 119985 02 Safety Zone Alarm Reset SZ Alarm Reset Clears a latched Safety Zone Fault User password Values Press Enter to clear a latched Safety Zone alarm Threshold Threshld Select threshold type User password CFD Constant Fraction Discriminator FIXED Default Values Only select FIXED in applications with low dielectric material over higher dielectric material where device is reading incorrect level for example oil over water In FIXED mode the device captures the first valid return signal and should be used in water bottom applications or with bulk solids probes with stainless steel weights Interface Threshold Ifc Threshid Applicable only when ffc lfc amp Vol selected Select threshold type for interface level pulse User password CFD Constant Fraction Discriminator Default Values FIXED 2 For interface mode only Threshold for interface pulse levels Set to CFD for most common 5 applications 2 Poll Address Poll Adr Enter HART polling address number User password S Range 0 to 15 Enter 0 for single transmitter installation 8 Values enter digit other than 0 for multi drop applications Default 0 Trim Level Trim Lvl Enter value to adjust level reading Used to adjust for mounting installation effects with single rod probes User password Values Trim Lvl xx
15. Process Variables Click on Trend View tab xj Trend View Bectronics Temperature SIEMENS 44 Lever 459 Level 45 9 Level 45 9 cm Level 45 9 m 7 81 s s 24 2 1 8 7 s gt H Est 373 84 trend line 3 24 FS 1 E E ed i 125250 125310 12 53 30 125350 2009 0123 Time 2009 01 23 m Messages Help Configuration Flag Reset To reset the configuration flag to zero open the menu Device Configuration Flag Reset and execute a reset Trim Loop Current Allows you to trim the 4 mA and 20 mA points in order to calibrate the mA output Open the menu Device D A Trim You will be prompted to attach a calibrated meter and enter the values at 4 mA and at 20 mA File Device View Optons Hep dl eeepc Parameter Value pee Parameter Update Diagnoste Status m SITRANS Wizard Quick Start Descriptor Loaded Echo Profile Utiites Message Loaded 10 1 2007 Self Test Loop Test Siemens Milltronics Product Name SITRANS LG200 Loaded White Protection Instrumentation Technology Level Initial value __SenfigxatonFlegReset_ Order Number 7 11302 1 Loaded Final Assembly Number 1 Loaded Hardware Revision 1 Loaded Firmware Revision 15200 HTVer3 0 0 Loaded EDD Version 010102 Initial value Sensor Serial Number 0 1151011 Loaded
16. to be mounted in applications with a dk gt 4 Model 7ML1302 2 Flexible Twin Rod dielectric dk gt 1 9 Applications Plastic pellets sugar dk gt 1 9 to 2 0 Grains seeds sand dk gt 2 0 to 3 0 Salts dk gt 4 0 to 7 0 Metallic powder coal dust dk gt 7 0 Mounting Recommendations 1 Use a weight instead of securing the probe to the vessel 2 Mount probe at least 12 305 mm from the wall Ideal location is 1 4 to 1 6 the diameter to average the angel of repose 3 metal flange must be used when mounting on plastic vessels Installing Model 7ML1302 2 bulk solids flexible twin rod probe 1 Make sure the process connection is at least 2 NPT or a flanged mounting 2 Make sure that there is at least 25 mm 17 spacing between the active probe rod and any part of the tank walls stillwell pipes support beams mixer blades etc Minimum stillwell diameter for Twin Rod probe is 76 mm 3 3 Carefully place the probe into the vessel Align the gasket on flanged installations 4 Align the probe process connection with the threaded or flanged mounting on the vessel 5 For threaded connections tighten the hex nut of the probe process connection For flanged connections tighten flange bolts Probe can be shortened in the field a Loosen and remove the two cable clamps b Slide the weight off of the probe c Cut the cable to the required length d Remove 305 mm 12 of the rib between the two cables e Strip 15
17. 20 F ATO 0 F Ambient Temperature 1 I 1 38 66 C 93 C 121 C 149 177 204 100 F 150 F 200 F 250 F 300 F 350 F 400 F Process Temperature Ambient Temperature vs Process Temperature 7 11301 1 1302 1 1303 1 1302 3 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 83 Process Pressure Temperature Derating Curves 83 bar g 1200 psi g 76 bar g 1100 psi g 69 bar g 1000 psig 62 bar g 900 psi g 55 bar g 800 psi g 48 bar g 700 psig 41 bar g 600 psi 9 35 barg 500 psig 28 bar g 400 psi g 21 bar g 300 psi g 14 bar g 200 psig _ 7 bar g 100 psig Obarg Opsig i 1 1 1 1 10 C 66 121 177 232 C 50 F 150 F 250 F 350 F 450 F Process Temperature max 204 C 400 F ML 1304 1 1301 1 1303 1 7ML1302 3 1302 1 1301 4 1301 6 Process Pressure 241 barg _ 3500 psi g 207 barg 3000 psi g 172barg 2500 psi g 138 bar g 2000 psi g 103 bar g 1500 psi g 69barg 1000 psi g 34barg _
18. 8 Threaded o process connection 9 Y mm 0 80 m ooo 71 mm 2807 1175 20 3 mm 0 80 1 d 76 mm 76 mm 3 3 1 probe probe insertion length insertion B A length 5 mm 01875 D 24 dia cable 284 g 10 oz 284 g 10 oz TFE weight weight 19mm 0 75 Emm 50 mm 2 dia I 2 25 1 12 32mm 99mm 125 388 dia hole D process connection See Probe Connections and Insertion Lengths page 26 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 21 Model 7ML1303 1E 7xF F Probe Flat Faced Flanged Connection 3 P e 7ML1303 1E 12 mm 0 5 rod 7ML1303 1J 16 mm 0 625 with PFA lining probe insertion length D Model 7ML1304 2 7x2 x Bulk Solids Flexible Probe Threaded or Flanged Connection Threaded process connection x o S e 76 mm 37 b probe insertion length aede J B A length D 5 mm 0 1875 2 25 ig 5 Ibs dia cable Al TH 2 25 kg 5 bs AISI 316 weight 15 mm 800 50 1 2 dia 5 Dependant on process connection See Probe Connections and Insertion Lengths on page 26 Page 22 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Model 7ML1302 1 7xB x Twin Rod Probe Threaded and Flanged Connection Threaded Threaded
19. INSTRUCTION MANUAL Page 9 N o o 2 a e 5 a o S n Probe specifications Coaxial Probe Coaxial HT HP Probe Coaxial HP Probe Coaxial Overfill 7ML1301 1 7ML1301 2 7ML1301 3 Flooded Cage Probe 7ML1301 4 Model reference 7xD x 7xR x number Recommended General purpose Clean high Clean high pressure Overfill temperatures applications clean low viscosity temperature high liquids 200 C to 200 C 400 F liquids lt 150 C pressure liquids 400 F clean low viscosity 300 F gt 200 C 400 F liquids displacer ammonia chlorine torque tube replacement Not Coating and buildup Coating and buildup Coating and buildup Coating and buildup recommended foam steam foam steam foam for Materials 316 LSS TFE spacers 316L SS 3161 SS spacers 316L 55 TFE spacers wetted parts O ring Alumina spacers Borosilicate O ring option PEEK or TFE Borosilicate Process seal O ring Borosilicate no Borosilicate no O ring O ring O ring Rod tube diameter Standard 8mm 0 3125 rod 8 mm 0 3125 rod 8 mm 0 3125 rod 8 mm 0 3125 rod 022 mm 0 875 tube 022 mm 0 875 tube 022 mm 0 875 tube 022 mm 0 875 tube Enlarged g15mm 0 63 rod 15 0 63 rod g15mm 0 63 rod 015 mm 0 63 rod 45 1 75 tube 45
20. Single Flexible Rod Probe 1 Make sure the process connection is at least 2 NPT or a flanged mounting 2 Carefully place the probe into the vessel Align the gasket on flanged installations 3 Align the probe process connection with the threaded or flanged mounting on the vessel 4 For threaded connections tighten the hex nut of the probe process connection For flanged connections tighten flange bolts 5 Probe can be shortened in field a Raise TFE weight exposing securing device b Loosen both 10 32 set screws using 2 5 mm 0 1 hex wrench and remove securing device c Cut and remove needed cable length d Reattach securing device and tighten 316L Stainless Steel screws 13 mm 0 5 dia hole e 5 5 a securing device e Enter new probe length inches Ng h required in length parameter cable length Probe can be attached to the tank bottom using the 13 mm 0 50 diameter hole provided in the TFE weight Cable tension should not exceed 20 lbs Page 32 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Bulk Solids Probes Installation Guidelines Models 7ML1304 2 7ML1302 2 The Model 7ML1304 2 and 7ML1302 2 Bulk Solids probes are designed for a 1360 kg 3000 Ib pull down force for use in applications such as sand plastic pellets and grains It is offered with a maximum 22 m 75 ft probe length Model 7ML1304 2 Flexible Single Rod
21. sor 014 L 160340 214 2 1002 SZ vuozL HWSO ASZL add saby 0 WWD30 0740 asuwaujo aL nos Hwo e anero ywool Huis 0 311640 AS EL uonduoseq N93 UoIsIA9N 219686 Had 3SV3 13H 3D2IA3q 328005 JHL 38 NYD HOIHM 1 JONVLINGNI JHL YO e3 32NVLIDVdV2 AHL 1 5531 OL 1vnO3 38 LSNW 1 1 3H1 40 10 1 32NVLDVdVO IHL ANY SINVIDNGNI 2 32NVLIDvdvO INDIWIXVIN AHL NOILIGGY NI 32IA3Q 324005 JHL A8 Q333AT130 38 NYD H2IHM 31 YO 251 LNIYYND LINDYID LHOHS INDWIXVIN JHL A 20A 39VLTOA LINDY N34O WAWIXWW NYHL 931V3945 OL 38 LSNW YILLINSNYYL JHL HOIHM 1 LNIYYNI ANY 39VITOA IHL 21 VWOrL 5 25 1465 293 19782 gt 51 C3ION 335 Vad 34 5 snoquvzvH SUSLSWITTIN NI uv SNOISNAWIO 3910 FTVS LON OG AINO SNOISNAWIC Huis 0 jroro ASL ELLASO Avt WAWINIW eT gt 2OA WANININ gt 20 OSI IN3uun2 LAdLNO HV3NIT NON ANdLNO 3dAL NV3NIT 104110 SLNIYYND 104100 1 53114405 HV3NIT NON ANY Su313WVuvd 104100 5 9 8 4
22. 2 Groups E F G FM Class Div 2 Groups A C D Class II Div 2 Groups F G Europe General Purpose and Intrinsically Safe ATEX II 1G EEx ia IIC T4 Explosion Proof ATEX II 1 2 GD EEx d ia IIC T6 Non sparking ATEX 1130 EEx nA II EEx nA nL IIC T4 to T6 Safety Integrity Level SIL o S e Further information can be found in SITRANS LG200 Functional Safety Manual 7ML19985LC01 SIL1 Transmitter 7 11300 Safe Failure Fraction SFF 85 596 SIL2 Transmitter 7ML1300 xxBxx xxxx Safe Failure Fraction SFF 91 WARNING Measured media inside vessel must be non flammable only If media inside vessel is flammable the explosion proof version is required Page 18 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Dimensions Note Threaded process connections dimensions are NPT unless otherwise stated SITRANS LG200 Enclosure 7 2 cable entries NPT or M20x1 5 NR M20 135 mm 5 32 V NPT 150 mm 5 91 lid with window 10000000 20 lid with d 54 id without window a 153mm 38 mm 6 02 P 1 5 Y Model 7 11301 1 7 Coaxial Probe Threaded and Flanged Connection 2 120 mm 2 4 7 2 145mm 57 enclosure 59 mm 74mm 232 291 14 0 mm 0 55 Y 1 i proc ss process probe insertion length connection probe insertion connection B A length D E D
23. PtO1lvl is displayed 2 Press and hold the ENTER button then press the UP arrow at the same time The present level reading is now captured and entered into the strapping table Press enter and the display shows Pt01Vol 3 Enter the corresponding volume and press enter 4 Add a known liquid volume to the vessel 5 For the remaining points add a known liquid volume to vessel and repeat steps 2 to gt Dielectric Dielctrc 5 Select range bounding the dielectric constant of the media The LG200 uses this dielectric setting to adjust the Sensitivity setting User password 14 17 5 8 17 3 Values 3 10 10 100 Default lower the dielectric setting the higher the sensitivity In applications where the dielectric may vary enter the range for the minimum dielectric for your application Selection is fixed at 10 100 for 7ML1301 5 For Interface Mode 7ML1301 6 only select 10 100 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 63 Dielectric Range for probe models 1 4 1 7 1 7 3 3 10 10 100 7ML1301 1 7ML1301 2 7ML1301 3 7ML1301 4 7ML1301 5 7ML1304 1 7ML1301 6 Upper Liquid Layer 1 4 5 Interface Liquid Layer 15 to 100 7ML1303 1 7ML1303 2 7ML1303 1J 7ML1303 1D 7ML1303 1B 7ML1302 1 7ML1302 3 7ML1302 2 1 9 to 100 7ML1304 2 4 to 100 Sensitivity Senstvty Allows fine gain adjustment for single rod probes This parameter require
24. parameters 57 protection 58 0 quick setup 42 Quick Start launching via PDM 47 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 93 quick start 42 Quick Start Wizard via SIMATIC PDM 47 5 settings adjust parameters via PDM 45 setup 42 SIMATIC PDM 45 Quick Start 47 specifications 7 environmental 9 input 8 output 8 performance 7 power 7 process conditions 18 strapping table 62 T technical reference 81 technical support contact information 2 temperature derating curves 84 transmitter display 43 troubleshooting application 75 W wiring 35 explosion proof 39 general purpose 37 intrinsically safe 38 Page 94 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 www siemens com processautomation Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc 2009 1954 Technology Drive 4225 Subject to change without prior notice Peterborough ON Canada K9J 7B1 9 0 2 Tel 705 745 2431 Fax 705 741 0466 Email techpubs smpi siemens com 7 ML 1 9 8 5 Printed in Canada
25. 0 0 g Strapping Table Breakpoints SITRANS LG200 is available with a 20 point custom strapping table Up to 20 pairs of Level Volume points can be entered to linearize the 4 to 20 mA output for odd shaped vessels There are two ways to enter data into the strapping table Procedure 1 this method is the most common PONDS enter Select Level and Volume as the Measurement Type Ensure that the correct Level Units and Volume Units are chosen Scroll down to the StrapTbl parameter and press Enter Pt01Lvl is displayed Press Enter then enter the desired level for Point 1 in the strapping table and press 5 Enter corresponding volume for Point 1 in the strapping table shown as Pt01Vol on the LCD and then press Enter 6 Repeat steps 4 and 5 for remaining points Page 62 SITRANS LG200 INSTRUCTION MANUAL 7 119985 02 Notes 1 All twenty strapping table points do not have to be used 2 Strapping table point values can be entered or changed in any order 3 All strapping table points must be larger than the previous entry If not the strapping length will stop at that entry Procedure 2 The SITRANS LG200 transmitter also allows the level points to be entered automatically As above a twenty point table is available However with this procedure the user can allow the SITRANS LG200 to use the present level as the strapping table entry 1 Scroll down to the Strapping Table parameter and press enter
26. 8 Loop Control Is output current to be controlled by level or volume 9 Set 4 0 mA What is the reference point for the 4 0 mA value 10 Set 20 mA What is the reference point for the 20 0 mA value For more information see page 65 Page 42 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Quick Start Programming 1 Power up the LG200 transmitter The display changes every 2 seconds to show one of four values Status Level Output and Loop current See Aun Mode Display Options on page 57 for more information about each display option 2 Remove the cover of the electronics 3 Use Down v arrow key to move from one step of the configuration program to the next 4 Press the Enter key The last character in the first line of the display changes to an exclamation point 5 Use Up or Down Arrow keys AV to increase or decrease the value in the display or to scroll through the choices 6 Press the Enter arrow to accept a value and move to the next step of the configuration process the default password is 0 7 To return to RUN mode scroll to the display parameters Status 8 After entering the last value allow 10 seconds before removing power from the transmitter save function Transmitter Display and Keypad earth terminal The SITRANS LG200 transmitter has a liquid crystal display LCD capable of sho
27. Digital 2 5 mm 0 1 4mA L Top 610 mm 24 of Model 7ML1302 1 probe 30 mm 1 2 Specification for top 1 22 m 48 will be application dependent Single and Twin Rod probe versions should only be used in metallic vessels or stilling wells for compliance with CE regulations where applicable Page 8 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 General Purpose Intrinsically Safe Explosion Proof 650 Q at 24 V DC Loop resistance max Loop Resistance 1400 1200 4 Diagnostic alarm Damping Display local Mechanical Enclosure construction conduit entry ingress protection Weight transmitter Environmental location altitude ambient temperature relative humidity installation category pollution degree 1000 4 20 mA 23mA 800 600 400 200 24 V DC 11 0 0 10 2 30 40 VOC adjustable 3 6 mA 22 mA HOLD Adjustable 0 to 10 seconds 2 line 8 character display aluminum epoxy coated 2 x M20x1 5 or 2 NPT Type 4 NEMA 4 IP65 with solid lid 1 48 kg 2 83 Ibs with glass window lid 1 60 kg 3 52 Ibs indoor outdoor 2000 m 6562 ft max 40 to 80 C 40 to 175 F Type 4 NEMA 4 IP65 lI 2 1 Display quality will be reduced in temperatures below 20 5 F and above 70 C 160 F Probe weights dependant on Type and Process Connection 7ML19985KA02 SITRANS LG200
28. Process Instruments Inc Siemens Millironics Process Instruments Inc k Made in USA Made in USA A general purpose installation does not have flammable media present Areas rated non incendive Class 1 Div 2 have flammable media present only under abnormal conditions Observe electrical data below Note Electrical data for SITRANS LG200 Level Transmitter Model 7ML1300 1Axx1 xEA0 Supply output circuit 11 36 V DC 4 20 mA WARNING If flammable media is contained in the vessel the i transmitter must be installed per Class Div 1 ATEX 11 1 2 GD EEx d ia Explosion Proof standards of area classification Unscrew and remove the enclosure lid 2 Install a cable gland in the conduit entry Use PTFE tape sealant to ensure a liquid tight connection 3 Install a conduit fitting and feed the supply wires into the SITRANS LG200 through the conduit entry 4 Connect shield to an earth ground at power supply 5 Connect an earth ground wire to the nearest green ground screw 6 Connect the positive supply wire to the terminal and the negative supply wire to the terminal 7 Replace the enclosure lid 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 37 2 Intrinsically Safe Wiring f SIEMENS SIEMENS SITRANS LG200 SITRANS LG200 7ML1234 78910 ABC D C 7ML1234 78910 ABC D Serial No GYZ X1034567 0518 Serial No
29. a e 5 a o o e Single Rigid Rod Single Rigid Rod Single Flexible Rod Single Flexible Rod Probe Probe Sanitary Probe PFA faced Probe 7ML1304 1 for Bulk Solids 7ML1304 2 7ML1303 1D flange 7ML1303 1E Model reference TxF E TxF F 7 1 7 2 number Recommended Applications Extreme corrosives Coating and buildup Granular bulk solids applications demanding sanitary coating buildup foam foam lengths gt 6 m applications powders specifications 20 ft headroom grain dust 3000 Ib pull down force Not Low dielectric Low dielectric media Low dielectric media Solids with dK 4 recommended media dK lt 10 10 dK 4 for Materials 316L SS TFE 15 p All PFA wetted 3161 SS TFE O ring 3161 SS TFE O ring wetted parts lt 0 4 R surfaces Optional AL6XN SS N A N A N A Process seal 3161 55 TFE 0 PFA no O ring O ring Sealant ring Rod tube 12 0 5 rod 012 mm 0 5 rod 5 mm 0 188 cable 6 mm 0 25 cable diameter 16 mm 0 625 insulation Process N A N A 2 NPT Taper ANSI 2 NPT Taper ANSI connection ASME 1 201 ASME 1 201 thread G 2 BSPP EN ISO G 2 BSPP EN ISO 228 1 228 1 Flange ASME 19 100 mm to 2to 4 DN 50 to 100 2 to 4 DN 50 to 100 2 to 4 DN 50 to 100 EN DIN 4 Triclover style 16 amp fit
30. aldehydes ethylene glycols oxide molten sodium organic oils silicone oils molten potassium anhydrous vinegar sour HCs ammonia Aegis PF128 200 C 20 4 F Inorganic and organic acids Black liquor Freon 43 Freon 75 16 bar g 400 F including HF and nitric Galden KELF liquid molten 232 psi 0 aldehydes ethylene glycols sodium molten potassium organic oils silicone oils anhydrous ammonia vinegar sour HCs steam amines ethylene oxide propylene oxide Borosilicate 427 C 196 C General high temperature high Hot alkaline solutions HF acid HT HP 135 bar g 321 F pressure applications media with pH gt 12 b 800 F hydrocarbons full vacuum probes only 2000 psi g hermetic anhydrous ammonia 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 17 N o o 2 a e 5 a Approvals Note The device nameplate lists the approvals that apply to your device North America General Purpose and Intrinsically Safe CSA FM Class Div 1 Groups A B C and D Class Il Div 1 Groups E F and G T4 Class Ill Non Incendive CSA Class Div 2 Groups A C D Class Il Div 2 Groups E F G FM Class Div 2 Groups A B C D Class II Div 2 Groups F G Explosion Proof CSA FM Class Div 1 Groups B C and D Class II Div 1 Groups E F and G T4 Class Ill Non Incendive CSA Class Div 2 Groups A C D Class Il Div
31. be inac curate SlopeErr Ramp circuit generating Consult factory improper voltage LoopFail Loop current differs from Consult factory expected value No Ramp No End of Ramp signal Consult factory detected DfltParm Internal non volatile Consult factory parameters have been defaulted EE Fail EEPROM error allowing Consult factory watch dog timer to expire CPU Fail A D converter time out Consult factory allowing watch dog timer to expire SfwrFail A fatal software error Consult factory allowing watch dog timer to expire Page 78 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Application Troubleshooting Media buildup on the probe and stratification are common application concerns Media buildup on the probe is not a problem in most cases but when it occurs it can be viewed as two types Film Coating and Bridging A twin rod probe can be used when minor film coating is a possibility For more extreme buildup use the Model 7ML1303 or 7ML1304 Single Rod Probes Level Applications bridging low dielectric medium oil emulsion layer high dielectric medium water Continuous Film Coating The most typical of coating problems where the media forms a continuous coating on the probe SITRANS LG200 will continue to measure effectively with some small degradation in performance A problem can develop if the product begin
32. caused by gases vapors or mists and where category 1G apparatus is required electrostatic charges on the non metallic parts of the Probe Model 7ML1302 2 7x5 Model 7ML1302 3 7x7 and Model 7ML1303 7xF shall be avoided Page 40 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Page 41 Zovrrerelloasy paua OUO vv6v8LLO3SV DNI SLNSWNULSNI SS39ONd ANO ISN SOINONLTIIA SN3W3IS ALINGNOS WLIW SNC visa Tonoa caen TAS SNOILdO 380 d ANY AT8IN3SSV TVH3N39 NVOITIW S cponoiday m Maan 1 ULT 148230 214 2 20027 720 4 eye OLNOLLO3NNOO i LS i ONLLLI Twas mouy BOF WHIORD O14 0 sseun souessoL 931517 sas sw mea uondusseg N23 UOISINy Si313WITIIW NI 34V SNOISN3WIG E WS 627862 3SV3133 HO NOI1V201SnOQNVZVH ws 9au eritsass 194 suequnu ONILVY 9941 ANY NOILVOrTddV P X33 NIVINIVIN OL 03811038 SI GNV1D 318 2 99 P X33 L 310N LESX31V66 X8LSOX31V66 VN 38084 NIML N 38084 GOY FIONIS 38084 NIYI lt SNISNOH 1 2 001 332 3 LON LNW 1V3S 318V1I0S 9 3 9 36001 15 9 3801235 38 TIVHS ONIHSN JHL LLESX31V6
33. charges on the non metallic parts of the Probe Model 7ML1302 2 7x5 Model 7ML1302 3 7x7 and Model 7ML1303 7xF shall be avoided Routine tests A routine voltage test in accordance with EN 50020 Clause 10 6 shall be conducted on each Guided Wave Radar Level Transmitter SITRANS LG200 Model 7ML1300 1xxx1 xCA0 between the output supply circuits and the base of the unit using a test voltage of 500 V AC during one minute For KEMA 07 0076 Special conditions for safe use For applications in explosive atmospheres caused by gases vapors or mists and where category 1G apparatus is required electrostatic charges on the non metallic parts of the Probe Model 7ML1302 2 7x5 Model 7ML1302 3 7x7 and Model 7ML1303 7xF shall be avoided For KEMA 07 0077 Installation instructions For use in potentially explosive atmospheres of flammable gases fluids or vapors The cable entry devices and the closing elements of unused apertures shall be of a certified flameproof type suitable for the conditions of use and correctly installed For use in the presence of combustible dust The cable entry devices and the closing elements of unused apertures shall be of a certified flameproof type suitable for the conditions of use and correctly installed The minimum ingress protection requirement of IP 65 according to EN 60529 must be satisfied Special conditions for safe use For applications in explosive atmospheres
34. counter since power on or a History reset History Reset factory authorized personnel only Clear exception history and time counter by pressing enter similar to Safety Zone Alarm Reset Superuser password required Fiducial Ticks Fid Ticks factory authorized personnel only Time of flight in counts from reference point to measured point This value can be converted from equivalent time to real distance via calculations 2 2 2 s s 2 5 Fiducial Spread Fid Sprd factory authorized personnel only Variability measure of Fiducial Ticks Fiducial Type Fid Type factory authorized personnel only Default negative Select from positive or negative only available on selected probe models Superuser password required Fiducial Gain Fid Gain factory authorized personnel only Default 90 Amount of gain applied to fiducial signal Superuser password required Window Window factory authorized personnel only Default 204 Used to adjust Fiducial Ticks Typical values are between 200 212 for integral units and between 150 and 165 for remote units factory password required Conversion Factor Conv Fct factory authorized personnel only Default 985 Calibration parameter This value equals mm tick 2048 The nominal value Is 963 This is the slope of the straight line measurement equation factory password required 7ML19985KA02 SITRANS LG200 INSTRUCTIO
35. fitting and feed the supply wires into the SITRANS LG200 through the conduit entry Connect shield to an earth ground at power supply Connect an earth ground wire to the nearest green ground screw Connect the positive supply wire to the terminal and the negative supply wire to the terminal Replace the enclosure lid Page 38 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 3 Explosion Proof Wiring SIEMENS SITRANS LG200 7ML1234 78910 ABC D Serial No GYZ 51034567 Input 24 VDC Output 4 20 mA HART Amb Temp 40 C to 70 C O Encl NEMA 4 IP65 Temp Code T4 Cable Entry 2 x M20 x 1 5 FM NON INCENDIVE CKT ONLY MAX SUPPLY 40VDC Class Div 1 Gr B C D Class Il Div 1 Gr E F G Class C FACTORY SEALED Class Div 2 Gr A C D Class Il Div 2 Gr E F FM no Gr E Class Ill lt gt Ex ia ASSOCIATED APPROVED 152235 EQUIPMENT SIEMENS SITRANS LG200 7ML1234 78910 ABC D Serial No GYZ 51034567 Input 24 VDC Output 4 20 mA HART Amb Temp 40 C to 70 Encl NEMA 4 IP65 Temp Code T4 Cable Entry 2 x 1 2 14 NPT FM NON INCENDIVE CKT ONLY MAX SUPPLY 40VDC Class 1 Div 1 Gr B C D Class II Div 1 Gr E F G Class Ill FACTORY SEALED Class Div 2 Gr A Class Div 2 Gr E F FM no Gr Class Ill Ex ia APPROVED 152235 EQUIPMENT
36. housing with the top of the probe Hand tighten the connection 4 Rotate the transmitter to face the most convenient direction for wiring configuration and viewing 4 5 When the transmitter is facing the desired d direction use a 38 mm 1 wrench to U tighten the universal connection on the transmitter to 15 ft lbs A torque wrench is highly recommended This is a critical connection DO NOT LEAVE HAND TIGHT E 5 T 9 Page 34 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Wiring Power WARNINGS Installation shall only be performed by qualified personnel and in accordance with local governing regulations All HART versions of SITRANS LG200 transmitter operate at voltages of 11 to 36 V DC at the device terminals Higher voltage will damage the transmitter Note Use shielded twisted pair cable 0 5 to 1 mm AWG 22 to 18 recommended but not needed when wired as per NAMUR NE 21 for field strengths up to 10 V m Connecting SITRANS LG200 WARNING Check the nameplate on your instrument to verify the approval rating Within the transmitter enclosure connections are made to the terminal blocks and the ground connectors The wiring instructions for the LG200 transmitter depend on the application e General Purpose or Non incendive Class Div 2 Intrinsically Safe e Explosion Proof WARNING Explosion hazard Do not disconnect equipment unless power has be
37. mm 5 8 of coating from the two cables Slide the TFE weight back on to the probe Reattach securing device and tighten screws Enter new probe length inches or cm in length parameter after transmitter is connected e roan Single Rigid Rod Probe 1 Make sure the process connection is at least 2 NPT or a flanged mounting 2 Carefully place the probe into the vessel Align the gasket on flanged installations 3 Align the probe process connection with the threaded or flanged mounting on the vessel 4 For threaded connections tighten the hex nut of the probe process connection For flanged connections tighten flange bolts 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 31 a 2 a a 5 5 Probe can be stabilized by placing into a non metallic cup or bracket at the bottom of the probe TFE bottom spacer 7ML1930 1DJ is optional for mounting into a metallic cup or bracket Note Do not use sealing compound to TFE tape on probe connection to transmitter as this connection is sealed with a Viton O ring Single Rod Probe Clearance Guidelines Distance to Probe nominal 150 mm 6 Acceptable Objects Continuous smooth parallel conductive surface Probe must not touch tank wall gt 150 mm 6 25 mm 1 diameter pipe and beams ladder rungs gt 300 mm 127 15 mm 3 diameter pipes and beams concrete walls gt 450 mm 18 All remaining objects
38. of process pressure Notes For European Union and member countries installation must be according to ETSI EN 302372 e Refer to the device nameplate for approval information Pressure Equipment Directive 97 23 EC a 2 25 a 5 Siemens Milltronics level transmitters with flanged threaded or sanitary clamp type process mounts have no pressure bearing housing of their own and therefore do not come under the Pressure Equipment Directive as pressure accessories see EU Commission Guideline 1 8 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 27 Mounting location Notes e Each SITRANS LG200 is built to match the specific physical specification of the required installation Make sure the probe connection is correct for the threaded or flanged mounting on the vessel or tank where the transmitter will be placed Make sure that the wiring between the power supply LG200 transmitter is complete and correct for the type of installation WARNING Do not place insulating material around any part of the e SITRANS LG200 transmitter including the probe flange as this may cause excessive heat buildup Nozzle design mounting e requirements Pi e Single Rod 1 Do not mount in nozzles lt 50 mm 2 in diameter 2 Mount in applications where ratio of diameter length is 1 1 or greater Any ratio less than 1 1 ie a 2 x6 nozzle 1 3 Incorrect may require a blocking distance
39. process process connection connection d 129 mm 20 3 mm 0 80 5 08 7 1 probe e insertion length insertion length D Model 7ML1302 2 7x5 x Twin Rod Bulk Solids Flexible Probe Threaded or Flanged Connection 4 Threaded mounting 3 Deer cd flange o connec S 80 mm 83 mm E 313 3 25 20 3 mm 0 80 16 mm 2 76mm 3 0 e insertion length probe insertion 5 length mm 24 ia cable 2 25 kg 5 lbs AIS1316 2 25 kg Ibs weight w weight 52mm 6 50 mm 2 dia Dependant on process connection See Probe Connections and Insertion Lengths on page 26 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 23 o o 2 e Twin Rod Probe End View 222 mm 0 875 13 mm 0 5 dia rod mounting thread 6 3 mm 0 248 10 mm 36 Model 7ML1301 2 7xD x 7ML1301 3 7xP x 7ML1301 4 7xR x 7ML1301 6 7xT x Probe Threaded or Flanged Connection 120m 47 120 mm 4 7 m jam md 145 mm Jes 145mm 5 7 5 7 enclosure enclosure 201 21 01 i X 14 0 mm 0 u process i length process connection A connection probe insertion length D po E Probes X Dimension X Dimension NPT Flanged 7ML1301 2 Coaxial HT HP Probe 217 mm 8 5
40. specialized design of the SITRANS LG200 transmitter no Explosion Proof conduit fitting is required within 457 mm 18 of the transmitter An Explosion Proof conduit fitting is required between the hazardous and safe areas In European applications an Ex d gland is required at the conduit connection of the transmitter 1 Install Explosion Proof conduit from the safe area to the conduit connection of the SITRANS LG200 transmitter refer to local plant or facility procedures 2 Remove the cover to the wiring compartment of the transmitter w Connect shield to an earth ground at the power supply 4 Connect the positive supply wire to the terminal and the negative supply wire to the terminal 5 Replace the enclosure lid before applying power Instructions Specific to Hazardous Installations For KEMA 07 0075 Special conditions for safe use Because the enclosure of the Guided Wave Radar Level Transmitter SITRANS LG200 Model 7ML1300 1xxx1 xCA0 and or Probe Model 7 is made of aluminium if it is mounted in an area where the use of category 1 G apparatus is required it must be 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 39 installed such that even in the event of rare incidents ignition sources due to impact and friction sparks are excluded For applications in explosive atmospheres caused by gases vapors or mists and where category 1G apparatus is required electrostatic
41. the 4 mA 0 point at the lower process connection and the 20 mA 100 point at the upper process connection The span is the center to center 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 61 o o 2 o LE 2 o dimension In this case negative Lvl Ofst needs to be entered In doing so all measurements are then referenced at a point up on the probe as shown in Example 3 Example 3 Lvl Ofst 6 Lvl Units in PrbModel 7xR x PrbMount Flange PrbLn 48 Lvl Ofst 6 0 in Dielctrc 10 100 Set 4mA 0 Set 20 mA 30 Volume Units Vol Units Application calls for a 122 cm 48 cage coaxial flanged probe measuring water in a chamber with the bottom of the probe 15 cm 6 below the lower process connection The user wants the 4 mA point to be 0 cm 0 at the bottom process connection and the 20 mA point to be 76 cm 30 at the top process connection Applicable only when 1 6 Vol lfc amp Vol selected Select the volume units User password liters Values gallons Default Strapping Table StrapTbl Applicable only when Lvl amp Vol lfc amp Vol selected Access the strapping table also called Volume Breakpoints Enables conversion from level to volume User password Values Press Enter to access strapping table See below to setup strapping table Default Pt Lvl 0 0 cm Pt Vol
42. uolsinig 58680 NOI1V201 4414155 12 SNOGYVZVH IJ Snopsezey 7 119985 02 SITRANS LG200 INSTRUCTION MANUAL Page 92 Index A abbreviations 3 application troubleshooting 75 approvals 18 B breakpoints strapping table 62 programming 62 C cleaning instructions 85 connections 35 D derating curves 84 device description HART 86 diagnostic parameters 69 display 43 display loop 57 E echo profile viewing via PDM 51 error messages 76 explosion proof wiring 39 F factory parameters 69 function keys 44 H HART device description 86 HART Communications details 86 input 8 installation 27 installation instructions 29 Pressure Equipment Directive 27 installing probe bulk solids 33 bulk solids flexible single rod 33 bulk solids flexible twin rod 33 flexible twin rod 31 single flexible rod 32 single rigid rod 31 installing transmitter 34 interface performance 7 intrinsically safe wiring 38 K key function 44 keypad 43 L level performance 7 level offset 60 LG200 model chart 5 overview 4 loop display 57 M maintenance 85 cleaning 85 manual 2 model parameter 59 model chart 5 mounting nozzle design 28 Pressure Equipment Directive 27 requirements 28 0 offset 60 output 8 overview 4 parameter 57 parameter settings adjust via PDM 45 password 58 performance specifications 7 power 7 pressure derating curves 84 probe model specification 5 59 process conditions 18 programming 42
43. x Range 20 Default 0 0 in Trim 4 mA Trim 4 Adjust setting to output exactly 4 0 mA User password Values Trim 4 xxxx Trim 4 0 mA output Default 654 Attach a current meter into the loop Adjust the trim until the meter reads 4 00 mA The value of Trim mA is typically 651 counts but will vary from unit to unit by about 25 counts Trim 20 mA Trim 20 Adjust setting to output exactly 20 0 mA User password Values Trim 20 xxxx Trim 20 0 mA output Default 3269 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 67 o o 2 o L 8 o L Attach current meter into the loop Adjust the trim until the meter reads 20 0 mA The value of Trim mA is typically 3266 counts but will vary from unit to unit by about 100 counts Loop Test mA Loop Tst Enter value to adjust level reading Used to adjust for mounting installation effects with single rod probes A value can be programmed to test connected equipment User password Values Loop Tst mA Range 20 Level Ticks Lvl Ticks Time of flight from reference point to level signal return measured in multiples of 214 us Count may exceed display capabilities 9999 on long probes Values LvITicks 0 to 9999 display dependent Interface Ticks Ifc Ticks Time of flight through upper liquid Values LvITick
44. 0 or 20 mA output It may be lower or higher than the 4 mA point If a 4 mA and 20 mA points are entered with the same value the unit will read 3 8 mA when level is below the setpoints and 20 5 mA when level is above the setpoints User password Set 20 mA xxx x Enter PV value for the 20 mA point Default 120 0 in 396 3 gal Minimum 90 0 in Maximum 1200 0 in Values The 20 mA can also be 0 of the level depending on the configuration Note Dependant on probe a small transition zone 0 to 15 cm 6 may exist at the top bottom of the probe 2 2 2 s s 2 5 Damping Damping A Damping factor 0 10 seconds can smooth a noisy display and or output due to turbulence User password Values Range 0 to 10 seconds Default 0 sec For example if damping is set to 1 and the level is instantaneously changed from 0 to 100 inches the level will approach 100 after about 5 seconds Fault Output Fault Select loop current in case of a fault User password 3 6 mA Values 22 mA Default HOLD Set the required output in the event of a fault HOLD is not recommended 7 119985 02 SITRANS 16200 INSTRUCTION MANUAL Page 65 Blocking Distance BlockDis Also known as Blanking distance Enter distance below reference point where level is not sensed also called blanking distance User password Value
45. 10 C Two 8 6 mm 0 25 cables 22 mm 0 875 C to Two 8 6 mm 0 25 cables 22 mm 0 875 C to C Process connection thread 2 NPT Taper ANSI ASME B1 20 1 G 2 BSPP EN ISO 228 1 2 NPT Taper ANSI ASME 1 201 G 2 BSPP EN ISO 228 1 2 NPT Taper ANSI ASME G 2 BSPP EN ISO 228 1 Flange ASME EN 2 to 4 DN 50 100 2 to 4 DN 50 to 100 2 to 4 DN 50 to 100 DIN Length 60 to 610 cm 24 to 1to 22 5 m 3 to 75 ft 1to 22 5 m 3 to 75 ft 240 Transition zone Top 150 mm 6 dK gt 1 9 Blocking distance none 150 mm 6 dK gt 1 9 Blocking distance 12 to 50 cm 4 8 to 20 150 mm 6 dK gt 1 9 Blocking distance 12 to 50 cm 4 8 Ito 20 Process pressure max 70 bar g 20 C 1000 psi g 70 F Transition zone 150 mm 6 dK 1 91305 mm 12 305 mm 12 Bottom 25 mm 1 dK 80 Process temperature 200 C 19 bar g 400 F 275 psi g 66 C 3 4 bar g max 150 F 50 psi g Process temperature 40 C 70 bar g 40 F 1000 psi g 40 C 3 4 bar g 40 F min 50 psi g 3 4 bar g 66 C 50 psi g 150 F Process pressure Yes not hermetic Not suitable min vacuum service Dielectric range 1 9 to 100 1 9 to 100 1 9 to 100 Maximum viscosity 1500 1500 Not suitable cP Coating buildup Yes maximu
46. 2 mm 6 of coating from the two cables fSlide the weight back on to the probe g Reinstall the two cable clamps and tighten h Enter the new probe length inches or cm in software a 2 25 a 5 Installing Model 7 11304 2 bulk solids flexible single rod probe 1 Make sure the process connection is at least 2 NPT or a flanged mounting 2 Carefully place the probe into the vessel Align the gasket on flanged installations 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 33 3 Align the probe process connection with the threaded or flanged mounting on the vessel 4 For threaded connections tighten the hex nut of the probe process connection For flanged connections tighten flange bolts Probe can be shortened in the field a Loosen and remove the two cable clamps b Slide the weight off of the probe c Cut the cable to the required length plus 162 mm 6 38 d Slide the weight back on to the probe e Reinstall the two cable clamps and tighten f Enter the new probe length inches or cm in software Installing the Transmitter enclosure 1 Remove the protective plastic cap from the DES top of the probe Put the cap in a safe place C2 in case the transmitter has to be removed later 2 Place the transmitter on the probe Be 5 careful not to bend or dirty the gold high 1 gt frequency male connector 5 3 Align the universal connection at the base of the transmitter
47. 5 277 mm 10 91 7ML1301 3 Coaxial HP Probe 106 mm 4 18 166 mm 6 54 7ML1301 4 Coaxial Overfill Flooded Cage 150 mm 5 89 167 mm 6 57 Probe 7ML1301 6 Coaxial Interface Probe 7ML1301 5 Coaxial HT HP Steam Probe 180 mm 710 242 mm 9 52 Note Refer to the Model Number chart on page 5 to cross reference the reference number appearing on the probe to the actual Probe model number 1 Dependant on process connection See Probe Connections and Insertion Lengths on page 26 Page 24 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Model 7ML1305 1 Chamber Replacement Probe midrange midrange min 156 mm 6 1 EE 100 34 NPT optional sight glass connections 0 min 76 mm 3 i min 1 64mm 2 5 min 2 86 mm 3 4 100 max level range min 356 mm 1 7 max 6 1 m 240 midrange midrange min 1 102 mm 4 1 8 min 2 110 mm 431 10096 max level range min 356 mm 147 max 6 1 m 240 min 76 mm 3 min 94 mm 3 7 100 max level range min 356 mm 14 max 6 1 2407 lo LY oo min 76 mm 3 min 76 mm 37 i i SITRANS LG200 INSTRUCTION MANUAL Page 25 7ML19985KA02 N o o 2 a e 5 a Probe Connections and Insertion Lengths Note BSP connections differ from NPT NPT BSP p insertion le
48. 500 psi g Obarg 0 psi 9 1 1 1 1 1 7 C 93 C 204 C 316 C 427 C 0 F 200 F 400 F 600 F 800 F Process Temperature wm 7ML1301 5 max 343 650 F 7ML1303 2 max 318 C 605 F Process Pressure 448 bar g 6500 psi g 413 bar g 6000 psi g 379 bar g 5500 psi g 345 bar g 5000 psi g 310 bar g 4500 psi g 276 bar g 4000 psi g 241 bar g 3500 psi g 207 bar g 3000 psi g 172 bar g 2500 psi g 138 bar g 2000 psi g 103 bar g 1500 psi g 69 bar g 1000 psi g 34 bar g 500 psi g 0 bar g 0 psi g 1 1 1 1 1 1 1 1 1 1 196 129 73 17 38 93 149 204 260 316 371 427 320 200 100 0 100 200 300 400 500 600 700 800 Process Temperature C F maa 7ML1301 3 max 204 400 F 7 11301 2 max 427 800 F Process Pressure Note Above charts represent threaded process connections only Flanged process connections should be derated according to ASME EN JIS standards Page 84 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Appendix D Maintenance SITRANS LG200 requires no maintenance
49. 6 VIN33 5 SITRANS LG200 INSTRUCTION MANUAL X6E0ZX31V00 VIW33 ONISNOH x33 X6 0ZX31V00 viN3 Bw OWLS GYVOR 82d L General Probe Assembly Drawing for EEx d Applications 7ML19985KA02 Quick Setup WARNINGS Installation shall only be performed by qualified personnel and in accordance with local governing regulations All HART versions of SITRANS LG200 transmitter operate at voltages of 11 to 36 V DC at the device terminals Higher voltage will damage the transmitter To program the Quick Start parameters it is important to know the following information space is left for recording the values 4 E 1 7 _ Iss 8C I c 1 Probe Model See Probe Nameplate 7MLxxxx x 7xX for details 2 Probe Mounting Type NPT BSP or flanged use part number to establish Probe Mount type NPT and BSP differ in insertion length 3 Measurement Type level only volume interface level or interface level and volume 4 Level Units inches centimeters feet meters 5 Probe Length listed on model information at top of probe Note 01 xxx 6 Level Offset desired level reading when liquid is at the end of the probe 7 Dielectric dielectric constant range of process medium upper layer dielectric for interface applications
50. 650 F 400 F 2400 psi g 2400 psi g 270 psi g Psi g saturated steam Process 40 C 40 C 70 bar g 40 C 70 bar g 40 C 70 bar g 40 C 50 bar g temperature 40 F 40 F 40 F 40 F 750 psi g 40 F 1000 psi g 1000 psi g 1000 psi g 3000 psi g Process 165 bar g 70 bar g 20 C 70 bar g 207 bar g 70 bar g 20 C pressure 343 C 1000 psi g 20 20 C 1000 psi g 70 F maximum 2400 psig 70 1000 psig 3000 psig 650 F 70 F 70 F Process Yes not Yes not hermetic Not suitable Not suitable Not suitable pressure hermetic minimum vacuum service Dielectric 11010100 Upper liquid layer 1 9 to 100 1910100 19 to 100 range 14to5 Interface liquid layer 15 to 100 Maximum viscosity 500 cP 2 Standard N A 1500 cP 10000 cP consult factory if severe agitation turbulence Enlarged Coating No No Yes maximum error 10 of coated length error related to buildup dielectric of media thickness of coating and coated probe length above media Foam No No Yes Yes Yes Corrosives Yes Yes Yes Yes Yes Sanitary No No No No No Overfill Yes Yes No No No 5 With dK of 19 to 10 the device must be mounted between 50 and 150 mm 2 to 6 of metal tank wall or in chamber bridle 2 See O ring Selection Guide for guidance 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 13 N o o 2
51. 7ML1302 3 Probe Mount PrbMount Sets probe mounting type User password NPT threaded Default Values BSP threaded 2 2 1 h oO O Flange 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 59 o o 2 o L 2 o L Measurement Type MeasType Select measurement type User password Lvl Only Default Lvl amp Vol Values Intrface 7ML1301 6 7xT x only Ifc amp Vol 7ML1301 6 7xT x only Level Units LVL Units Select level units User password cm inches Default Values feet meters Probe Length Probe Ln Probe length is type dependant and is printed on the nameplate and order information User password Please consult Probe specitications on page 10 for minimum and maximum lengths of specific probe models Values Probe Ln xxx x Default 120 0 in Level Offset Lvl Ofst Level Offset is the distance from the probe tip to the desired zero level point Enter desired reading when probe is dry User password Values Range 61 to 762 cm 24 to 300 in Default 0 in Note Device firmware will allow a negative value up to the probe length to be accepted Offset Description The parameter referred to as Lvl Ofst in the SITRANS LG200 menu is the desired level reading when liquid surface is
52. A SETPOINT 20 mA SETPOINT DAMPING I SYSTEM FAULT STATE L BLOCKING DISTANCE SZ FAULT STATE SZ HEIGHT I THRESHOLD INTERFACE THRESHOLD I INTERFACE THRESHOLD AMPLITUDE LEVEL 4 mA TRIM 20 mA TRIM FIDUCIAL TYPE FIDUCIAL GAIN LEVEL GAIN NEGATIVE THRESHOLD AMPLITUDE gt E O a 7 119985 02 SITRANS LG200 INSTRUCTION MANUAL Page 89 POSITIVE THRESHOLD AMPLITUDE COMPENSATION MODE UPPER DIELECTRIC 7ML1305 1 CORRECTION SZ HYSTERESIS UNIVERSAL REV FIELD DEV REV SOFTWARE REV NUMBER REQ PREAMS PV LEVEL OR VOL PV OUT PV LOOP DEVICE VARIABLES m LEVEL I VOLUME INTERFACE LEVEL INTERFACE VOLUME lt Page 90 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 ion ically Safe Installati ins Intr Appendix F L0Vr82990L03SV Hazardous Installation P v84990103SV SNIMVHO NOILYTIVLSNI mE DEUES WEnoloqisiod SLNAWNYLSNI SS390Ud ONIMVU SOINOHLTIIW SN3W3IS ad AINO ASN we IWNYALNI 315420 Nvormii Ws puri aio vuovt SNOI1V201 5 2 YALLINSNVYL 00291 N3AnON S uu IH31VHS jaro uei lt 1 0 31500
53. AINO ISN SOINOMLTIIW SN3W3IS wen NVOITIW S NJAN N S auu THSLVHS G3WVH 0142 7002 I NV 7 SZ sot EOF INSO sep gos TMWDSC 314 0 SON _ Pajon sshusuo iaa evel SNIMVO NOILVTIVLSNI SNOILV9071 SNOQYYZYH YALLINSNVYL 00291 uonduosaq NO3 SH3I3WITIIN NI SNOISNAWIG 219686 ISVITIY HOS 31 26 LON OG AINO SNOISNAWIG ISN 829901035 V L 39Vd WOUd S31ON 318 1144 32N333333 NOLLWTIVLSNI SION uone jeysuy ayy Jo Ajayes ayy you lqe3 jo pue ayy nds pue au Jo u 6u y Jo uns WOOL 40 u Bu l e o dn 0 sajna anoge y j 5 5 51 104 JOU s snq o paj euuoo anissed jo Jaquinu ay 34220 29 pue 5001 706 W s suajawesed amp uiwoj oj panocudde ue lqe2 yun Jo pua 5 yuna jo 516491 wogs a geo ands Jo ujBue1 faillqede a6e1015 A6saua ou suonosuuo jeuruuay ureuoo Juo xoq 1 5 jo 1 auo oi p lp uuo3 si uaaj5s 2 2 10 uneo aul ji
54. C D 9 Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc Made in USA Made in USA A SIEMENS SITRANS LG200 7ML1234 78910 ABC D Serial No GYZ X1034567 Input 24 VDC Output 4 20 mA HART Amb Temp 40 C to 70 C Encl TYPE NEMA 4 65 Cable Entry 2 x M20 x 1 5 C 0518 t cx I 1 2 GD EEx d ia T6 T85 C KEMA 07ATEX0077X DO NOT OPEN IN HAZARDOUS AREA WHEN ENERGIZED SIEMENS 1 Siemens Milltronics Process Instruments Inc Peterborough SITRANS LG200 7ML1234 78910 ABC D Serial No GYZ 1034567 Input 24 VDC Output 4 20 mA HART Amb Temp 40 C to 70 C NEMA 4 65 Cable Entry 2 x 1 2 14 NPT ie C X 2 II 1 2 GD EEx d ia IIC T6 T85 C KEMA 07ATEX0077X DO NOT OPEN IN HAZARDOUS AREA WHEN ENERGIZED Siemens Milltronics Process Instruments Inc Peterborough K9J 6X7 Canada Made in USA 2 K9J 6X7 Canada Made in USA Explosion Proof XP is a method of designing equipment for installation in hazardous areas A hazardous location is an area in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures The wiring for the transmitter must be contained in Explosion Proof conduit extending into the safe area In North American applications due to the
55. GYZ 1034567 0518 Input 24 VDC Input 24 VDC Output 4 20 mA HART n1G Output 4 20 oS 111 4 Amb Temp 40 C to 70 7 EEx ia IIC T4 Amb Temp 40 C to 70 V EEx ia IIC T4 Encl TYPE NEMA 4 IP65 07ATEX0075X Encl NEMA 4 IP65 07ATEX0075X Cable Entry 2 x M20 x 1 5 Cable Entry 2 x 1 2 14 NPT Siemens Milltronics Process Instruments Inc Peterborough Siemens Milltronics Process Instruments Inc Peterborough 1 K9J 6X7 Canada Made in USA k K9J 6X7 Canada Made in USA SIEMENS SIEMENS SITRANS LG200 1 5 Class Div 1 Gr A B C D SITRANS LG200 1 5 Class Div 1 Gr A B C D 7ML1234 78910 ABC D Class Il Div 1 Gr E F G 7ML1234 78910 ABC D Class Il Div 1 Gr E F G Serial GYZ 51034567 Class Ill Serial No GYZ 51034567 Class III Input 24 VDC Exia PER DWG A5E01066784 Input 24 VDC Exia PER DWG A5E01066784 Output 4 20 mA HART Output 4 20 mA HART Amb Temp 40 0 70 C Class Div 2 Gr A B C D gt Amb Temp 40 to 70 Class I Div 2 Gr B C D O Enel TYPE NEMA4 IP65 Class 1 Div 2 Gr E F G O VJ Encl 4 IP65 Class Il Div 2 Gr E F G Temp Code 4 FM no Gr E Temp Code T4 FM no Gr E Cable Entry 2 x M20 x 1 5 Class 111 Cable Entry 2 x 1 2 14 NPT Class Ill lt lt a gt MAX SUPPLY 40 APPROVED 152235
56. IAN III 8 11 55912 NI GATIVLSNI SI YIJLLINSNYYL N3HM 03501 38 1SnIN 51 35 1 911 15 0 031511 ILYN SINWA 20A OSZ 38OIN 1 ISN LON LSNW Su3hiiv8 3 11231084 OL 03133 13014103 TOYLNOD SNOLLWTIVISNI S N WS 9 SNOLIVTIVISNI NVIQVNVO 04141839 VSD 38 ISNW ual v8 JHL LN3AdInO3 SIHL SNITIVISNI N3HM G3MOT1O4 38 LSN DYW 04 9721 dY VSIIISNV ONY DIN JHL YO VS2 8041232 FHL ANY 3ALL23109id FHL HLIM 3114405 SNOLLINULSNI NOLIV TIVLSNI 58381 2 4 DNIQN Ot LON 5300 WNIWYS L GNNOYD S I 3HL NOLIVTIVISNI 34 5 ATIVOISNISLNI 804 DYNA 04 Wd4N ISNV 23N 302 1 21 12313 TVNOLLVN 3HL VS2 32 3002 1v2It12313 NVIGVNWD 3H1 34 5 ATIVIISNIMLNI 31VIidOuddV NV OL Q3123NNOO 38 TIVHS IYNIWY3L 9 S I 3HL SNOLIVTIVISNI 40084 NOLLINDI LSQO YO 40084 5014 404 5310 Hriy 6 4485 0 W3luuva 34 5 ATIVJISNIYLNI 53 NILINIT gt 01 SNOQYYZYH NON AN3IATIHLSNI ML W3LLIASNVML VWOrL A9 8z 52 AINO 5 98473 54 9 1710 Q82 8 v sanou I Ald 15512 2404 34VS ATIVOISNISINI OVVX XXXXX 00 LINZ 1300 OVVX XXXXX OOELIWZ 7300W NOILVIOT SNOGUVZVH L Page 91 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 0 8 9901045 SDEUE 7899010987 SLNAWNYLSNI 55642084
57. Launch SIMATIC Manager and create a new project for LG200 Application Guides for setting up HART and PROFIBUS PA devices with SIMATIC PDM can be downloaded from the product page of our website at https pia khe siemens com index asp Nr 15361 Be sure to save this project for reinstalling factory default parameters for SITRANS LG200 3 Upload all parameters from the device to the PC PG 4 Configure the device Page 46 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Quick Start Wizard via SIMATIC PDM The graphic Quick Start Wizard provides an easy 4 step guide to help you configure the device for a simple application Please consult the operating instructions or online help for details on using SIMATIC PDM Application Guides for setting up Siemens HART instruments with SIMATIC PDM are available on our website www siemens com processautomation 1 If you have not already done so check that you have the most up to date Device Description EDD for your instrument See Configuring a new device on previous page 2 Launch SIMATIC Manager and create a new project for LG200 Application Guides for setting up HART devices with SIMATIC PDM can be downloaded from the product page of our website at https pia khe siemens com index asp Nr 11813 3 Program the device via the Quick Start Wizard 2 v Ouick Start Wizard steps Notes Click on BACK to return and revise setting or Cancel to exit the Q
58. MAX SUPPLY 40VDC APPROVED 152235 Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc Made in USA Made in USA 4 An intrinsically safe IS installation potentially has flammable media present An approved IS barrier must be installed in the non hazardous safe area Observe electrical data below Note Electrical data SITRANS LG200 Level Transmitter Model 7 11300 1 1 0 Output supply circuit terminals and in type of protection intrinsic safety EEx IIC only for connection to a certified intrinsically safe circuit with the following maximum values Ui 28 4 V li 94 mA Pi 0 67 W Ci 2 2 nF Li pH or Electrical data in type of protection intrinsic safety EEx ia IIC only for connection to a certified intrinsically safe circuit with the following maximum values Ui 28 4 V li 94 mA Pi 0 67 W Ci nF Li 2 pH WARNING If flammable media is contained in the vessel the transmitter must be installed per Class I Div 1 ATEX 11 1 2 GD EEx d ia Explosion Proof standards of area classification Install a suitable IS barrier in the non hazardous safe area Complete the wiring from the barrier to the SITRANS LG200 transmitter refer to local plant or facility procedures Unscrew and remove the enclosure lid Install a cable gland in the conduit entry Use PTFE tape sealant to ensure a liquid tight connection Install a conduit
59. N MANUAL Page 69 o o 2 o L 8 L Scale Offset Scl 0151 factory authorized personnel only Default 0 Calibration parameter Expressed in mm typically between 0 and 50 but will vary with mounting process connection and probe type factory password required Adjusting Trim Level is equivalent in opposite direction and requires a user password Negative Amplitude Neg Ampl factory authorized personnel only Default 36 Diagnostic parameter Controls the threshold setting for detection of the negative signal for Fixed Threshold mode is where the echo 18 selected for measurement Changing probe model or dielectric range will adjust negative amplitude appropriately Superuser password required Interface Amplitude Ifc Ampl factory authorized personnel only Applicable only when lfc lfc amp Vol selected Default 36 Diagnostic parameter Controls the threshold setting for detection of the negative level signal corresponding to the interface level in Fixed Threshold mode Superuser password required Positive Amplitude Pos Ampl factory authorized personnel only Default 60 Diagnostic parameter Controls the threshold setting for detection of the positive end of probe signals Changing probe model or dielectric range will adjust amplitude correctly Superuser password required Signal Signal factory authorized personnel only Indication of level signal
60. NG TABLE LENGTH m DIELECTRIC RANGE m SENSITIVITY PVIS m VARIABLE SELECTION 65 IS WIS L QVIS I 4 SETPOINT 1 20 mA SETPOINT DAMPING F SYSTEM FAULT STATE I BLOCKING DISTANCE SZ FAULT STATE SZ HEIGHT SZ ALARM RESET THRESHOLD INTERFACE PARAMETERS UPPER DIELECTRIC T INTERFACE THRESHOLD L INTERFACE THRESHOLD AMPLITUDE TRIM LEVEL DATE TIME INITIALS 1 BASIC SETUP TAG DESCRIPTOR i DATE m MESSAGE 7 POLL ADDRESS FINAL ASSEMBLY NUMBER 1 ADVANCED SETUP TRIM LOOP CURRENT ENTER PASSWORD FIDUCIAL TYPE 1 SERIAL NUMBER DEVICE ID lt WINDOW gt T CONVERSION FACTOR SCALE OFFSET gt O a 2 7 119985 02 SITRANS LG200 INSTRUCTION MANUAL Page 87 z lt FACTORY PARAMETERS 1 FACTORY PARAMETERS 2 FIDUCIAL GAIN LEVEL GAIN NEGATIVE THRESHOLD AMPLITUDE POSITIVE THRESHOLD AMPLITUDE COMPENSATION COMPENSATION MODE UPPER DIELECTRIC TARGET CALIBRATION TARGET OPERATING MODE TARGET CALIBRATION VALUE AUTO TARGET CALIBRATION 7ML1305 1 CORRECTION I FACTORY SETTINGS SZ HYSTERESIS L MAX TEMPERATURE
61. ___ MIN TEMPERATURE RESET TEMPERATURES NEW USER PASSWORDS DIAGNOSTICS 4 00P TEST PRESENT STATUS FAULTS SOFTWARE FAILURE CPU FAILURE EFI NV MEMORY FAILURE DEFAULT PARAMETERS NO END OF RAMP NO PROBE 2 5 NO FIDUCIAL NO SIGNAL LOOP FAILURE FIDUCIAL SHIFT SLOPE ERROR CHANNEL UNBALANCED HI VOLUME ALARM SAFE ZONE ALARM FAULT 15 FAULT 16 L WARNINGS FIDUCIAL SPREAD TEMPERATURE LO TEMPERATURE CALIBRATION REQUIRED 2 1 EOP HIGH EOP TOO LOW TRIM REQUIRED INITIALIZING MAY BE FLOODED DRY PROBE WEAK SIGNAL SYSTEM WARNING WARNING 14 Page 88 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 m WARNING 15 a WARNING 16 STATUS HISTORY I LEVEL TICKS F FIDUCIAL TICKS FIDUCIAL SPREAD SIGNAL STRENGTH ELEC TEMPERATURE INTERFACE TICKS INTERFACE MEDIUM DERATING FACTOR TARGET RATIO TARGET TICKS REVIEW MODEL MANUFACTURER SERIAL NUMBER I FIRMWARE VERSION TAG DESCRIPTOR I DATE MESSAGE POLL ADDRESS FINAL ASSEMBLY NUMBER DEVICE ID MODEL MOUNT MEASUREMENT TYPE I LEVEL UNITS PROBE LENGTH LEVEL OFFSET F VOLUME UNITS DIELECTRIC RANGE SENSITIVITY 5 SV IS TV 15 Qv IS t 4 m
62. ack SP and the most recent hot fix HF If you need to install a new EDD see Configuring a new device below Write Protection The Write Protection feature of the LG200 will prevent unauthorized users from changing parameters in the device Note The password must be set locally at the device This cannot be done from SIMATIC PDM 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 45 If there is a password set in the device and SIMATIC PDM is to be used enter the password value in the User Password text box and then click Send Password This will allow parameters to be changed during this session of SIMATIC PDM If the password is forgotten click Forgot Password and an encrypted number will be generated Send this to Siemens Technical Support and they will decrypt it and tell you what the password is for that device Password test Write Protection SITRANS x Write Protection SIEMENS Forgot Password Send Password lt 22 Configuring a new device Note Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated 1 Check that you have the most recent EDD and if necessary download it from the product page listed above Save the files to your computer and extract the zipped file to an easily accessed location Launch SIMATIC PDM Options gt Manage Device Catalog browse to the unzipped EDD file and select it 2
63. actory authorized personnel only 69 Default 985 Factory password Damping Damping 65 Default 0 sec User password a Volume Units Vol Units 62 4 Default gallons User password 5 Level Units LVL Units 60 Default inches User password E Loop Control Loop Ctrl 64 lt Default Level User password Measurement Type MeasType 60 Default Lvl Only User password Derating Function Lvl only factory authorized personnel only 1 70 Dielectric Dielctrc 63 Default 10 100 probe dependent User password Display Factory Parameters Disp Fact 69 Electronics Temperature Elec Temp factory authorized personnel only 71 Fault Output Fault 65 Default 22 mA User password Page 72 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Parameter Name Page Number Fiducial Gain Fid Gain factory authorized personnel only 69 Default 90 Superuser password Fiducial Spread Fid Sprd factory authorized personnel only 69 Fiducial Ticks Fid Ticks factory authorized personnel only 69 Fiducial Type Fid Type factory authorized personnel only 69 Default negative Superuser password Firmware Version 69 History factory authorized personnel only 69 History Reset factory authorized personnel only 69 Superuser password Interface Amplitude Ifc Ampl factory authorized personnel only 70 Default 36 Superuser password Interface Threshold Ifc Threshld 67 Defaul
64. aken per second each scan gathers more than 30 000 samples Interface Detection The SITRANS LG200 Model 7ML1301 6 coaxial probe is a transmitter capable of measuring both an upper level and an interface level The upper liquid must have a dielectric constant between 1 4 and 5 and the two liquids have a difference in dielectric constants greater than 10 A typical application would be oil over water with the upper layer of oil being non conductive with a dielectric constant of approximately 2 and the lower layer of water being very conductive with a dielectric constant of approximately 80 This interface measurement can only be accomplished when the dielectric constant of the upper medium is lower than the dielectric constant of the lower medium air dk 1 Upper Level Signal low dielectric medium e g oil dk 2 Interface Level Signal lt emulsion layer high dielectric medium e g water dk 80 SITRANS LG200 Guided Wave Radar is based upon the technology of TDR Time Domain Reflectometry TDR uses pulses of electromagnetic energy transmitted down a wave guide or probe When a pulse reaches a liquid surface that has a higher dielectric constant than air dielectric constant of 1 in which it is traveling the pulse is reflected and ultra high speed timing circuitry provides an accurate measure of liquid level Even after the pulse is reflected from the upper surface some of the energy continues down the l
65. amplitude with respect to the CFD Constant Fraction Discriminator threshold position Compensate Compsate factory authorized personnel only Default None Select from None Manual or Auto Superuser password required Derating Function Lvl only factory authorized personnel only Compensate Auto Velocity Derating factor for Model 7ML1301 5 Steam probe Target Amplitude Lvl only factory authorized personnel only Compensate Auto Indication of steam reference target amplitude Target Ticks Lvl only factory authorized personnel Compensate Auto Measured time of flight from reference point to steam reference target Target Calibration Lvl only factory authorized personnel only Default 1000 Compensate Auto Calibrated time of flight from reference point to target room temperature air 5 For Steam Probe model 7ML1301 5 7xS x only This parameter is dependent on value of Compensate parameter Page 70 SITRANS LG200 INSTRUCTION MANUAL 7 119985 02 Operating Mode Lvl only factory authorized personnel only Default Run Compensate Auto Select from Run Calibrate Off Superuser password required 7ML1305 1 Correction factory authorized personnel only Default 0 0 Distance in mm from reference to user reference point 7ML 1305 1 probe characteristic Superuser password required Electronics Temperature Elec Temp factory authorized personnel only Present te
66. and or dielectric adjustment 3 Do not use pipe reducers 4 Keep conductive objects away from probe to ensure proper performance Ar dia e 1 Active rod must be mounted at least 25 mm 1 away from any obstructions 2 Minimum stillwell or nozzle diameter for probe is 76 mm 37 Installation in non metallic silos For installation in vessels of a non metallic construction or possibly open vessels a suitable launch plate is required to optimize the impedance of the transmitted signal as it travels along the probe Optimal performance cannot be guaranteed if a suitable transition is not available at the process connection 5 T rd When using single rod versions flexible or solid and a threaded process connection a metal sheet or flange will greatly improve conditions as this provides a suitable launch plate 2 metal sheet A flanged process connection is metal flange generally accepted to be provision of silo roof plastic this launch plate or wood i Single and Twin Rod probe versions should only be used in metallic vessels or stilling wells for compliance with CE regulations where applicable Page 28 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Installation Instructions WARNING Do not disassemble probe when in service and under pressure High Lev
67. at the end of the probe The LG200 transmitter is shipped from the factory with Lvl Ofst set to 0 With this configuration all measurements are referenced from the bottom of the probe See Example 1 Example 1 Lvl Ofst 0 Page 60 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Application calls for a 72 NPT coaxial Lvl Units in probe in water with the bottom of the PrbModel 7xA x probe 10 above the bottom of the tank The PrbMount NPT user wants the 4 mA point at 24 and the PrbLn 72 20 mA point at 60 as referenced from the Lvi Ofst 0 0 in bottom of the probe Dielctrc 10 100 Set 4mA 24 0 Set 20 mA 60 0 When all measurements are referenced from the bottom of the vessel the value of Lvl Ofst should be changed to the distance between the bottom of the probe and the bottom of the vessel as shown in Example 2 Example 2 Lvl Ofst 10 Application calls for a 72 NPT coaxial Lvl Units in probe in water with the bottom of the PrbModel 7xA x probe 10 above the bottom of the tank PrbMount NPT The user wants the 4 mA point at 24 and PrbLn 72 the 20 mA point at 60 as referenced from Lvl Ofst 10 0in the bottom of the tank Dielctre 10 100 Set 4mA 24 0 Set 20 mA 60 0 2 2 e S 5 o When the SITRANS LG200 transmitter is mounted in a chamber bridle the unit is usually configured with
68. ckness of the coating Length of the coating above the present level Stratification Interface The SITRANS LG200 and Single Rod probe should not be used in applications where media can separate and stratify creating an interface application e g water over oil The circuitry will detect the lower level the higher dielectric medium e g the water level gt o 29 E z s Page 80 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Appendix C Technical Reference SITRANS LG200 is a loop powered two wire level transmitter based on the concept of Guided Wave Radar Guided Wave Radar or Micropower Impulse Radar MIR is a revolutionary new level measurement technology o z zo Micropower Impulse Radar MIR MIR Micropower Impulse Radar combines TDR time domain reflectometry ETS equivalent time sampling and modern low power circuitry 24 V DC 4 to 20 mA pu loop powered transmit pulse A reflection develops from the liquid surface air dk 1 media dk 1 4 A small amount of energy continues down the probe in a low dielectric fluid hydrocarbons for example Time Domain Reflectometry TDR TDR uses pulses of electromagnetic EM energy to measure distances or levels When a pulse reaches a dielectric discontinuity created by media surface part of the energy is reflected The greater the dielectric d
69. e on top of probe expected value Check for damaged gold pin on the high frequency connector Consult factory Fid Sprd Check connection between probe Fiducial Ticks variation is and transmitter excessive Check for moisture on top of probe Consult factory SZ Alarm Safety Zone alarm has Decrease level in vessel been tripped loop current fixed at SZ fault Hi Temp Transmitter may need to be moved Present temperature in 3 electronics compartment is to ensure ambient temperature 1s above 80 C 176 F within specification Change to remote mount transmitter Lo Temp Transmitter may need to be moved Present temperature in to ensure ambient temperature is electronic compartment is within specification below 40 C 40 F Change to remote mount transmitter HiVolAlarm Verify strapping table is entered cor Level more than 5 above rectly highest point strapping occurs only when measurement type table is set to Vol with strapping table defined Sys Warn Unexpected but non fatal Consult factory software event 7ML19985KA02 SITRANS 16200 INSTRUCTION MANUAL Page 77 o a 5 a gt o 2 E z Display message Action Comment TrimReqd Factory set Loop values are Consult factory defaults loop output may be inaccurate Cal Reqd Factory set default calibra Consult factory tion parameters are in use level reading may
70. e process connection For flanged connections tighten flange bolts 6 Probe can be stabilized by attaching the inactive probe rod to vessel E 5 T 9 Page 30 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Twin Rod Probe Flexible for liquids 1 Make sure the process connection is at least 2 NPT or a flanged mounting By 2 Make sure that there is at least 25 mm 117 spacing between the active probe rod and any part of the tank walls still well pipes support beams mixer blades etc Minimum stillwell diameter for Twin Rod probe is 76 mm 3 3 Carefully place the probe into the vessel Align the gasket on flanged installations 4 Align the probe process connection with the threaded or flanged mounting on the vessel 5 For threaded connections tighten the 13 mm 057 d hex nut of the probe process connection For flanged connections tighten flange bolts e 316L Stainless Steel S et screws securing device required cable length 6 Probe can be shortened in the field a Raise the weight to expose the two securing devices Loosen the two 10 32 set screws on both securing devices using a 3 32 2 5 mm hex wrench and slide the securing devices off of the probe Slide the TFE weight off of the probe Cut and remove the required cable length Remove 89 mm 3 gt of the rib between the two cables Strip 16
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72. el or Overfill Applications The Model 7ML1301 2 7ML1301 4 or 7ML1301 6 overfill probes should be used for Shutdown Overfill applications All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 150 mm 6 below the process connection A nozzle can raise the probe to the appropriate level Consult factory to ensure proper installation Recommended equipment and tools Open end wrenches or adjustable wrench to fit the process connection size and type Coaxial probe 1 2 38 mm twin rod probe 1 7 8 47 mm transmitter 1 2 38 mm A torque wrench is preferred Hat blade screwdriver e Digital multimeter or digital volt ammeter 24VDC power supply 23 mA General installation instructions CAUTION Do not place insulating material around any part of the SITRANS LG200 transmitter including the probe flange as this may cause excessive heat buildup Before installation ensure that Probe Type Process Connection Type and Length are known examine nameplate and Probe specifications on page 10 for information needed e Probe has adequate room for installation and has unobstructed entry to the bottom of the vessel The Model 7ML1301 2 High Temp High Pressure probe Model 7ML1301 3 High Pressure probe Model 7ML1301 4 Overfill probe Model 7ML1301 5 Steam probe and Model 7ML1301 6 Interface probe require added clearance e Process temperature pressure dielec
73. en switched off or the area is known to be non hazardous Standard shield d twisted earth terminal pair cable recommended but not needed when wired as per NAMUR NE 21 for field strengths up to 10 V m 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 35 Connecting HART Typical PLC mA configuration with HART Notes For error free communication via the HART protocol a 250 Ohm resistor may be required if the loop resistance is less than 250 Ohms Only one HART communication device should be inserted in the loop n PLC with mA input card po eee PC laptop with power supply 1 250 Ohms HART modem running SITRANS LG200 HART Communicator 375 Loop Voltage versus Loop Resistance 1400 4 1200 4 20 1000 4 23 mA 800 E 650 600 400 200 4 24V DC 0 0 10 2 30 40 VDC Page 36 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Wiring setups for hazardous area installations 1 General Purpose or Non Incendive Wiring Class Div 2 Installations SIEMENS 7 SIEMENS SITRANS LG200 SITRANS LG200 7ML1234 78910 ABC D Z 7ML1234 78910 ABC D Serial GYZ 1034567 4 I 3 G Serial No GYZ X1034567 x 3G Input 26096 A aR EEx nA Il T4 T6 Input 24 VDC NL EEx nA II T4 T6 utput 4 20 m
74. ength of the probe through the upper liquid The pulse is again reflected when it reaches the higher dielectric lower liquid Since the speed of the signal through the upper liquid is dependent on the dielectric constant of the medium in which it is traveling the dielectric constant of the upper liquid must be known to accurately determine the interface level Page 82 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 By knowing the time between the first and second reflections along with knowing the upper layer dielectric constant the thickness of the upper layer can be determined In order to properly process the reflected signals the SITRANS LG200 is specified for those applications where the thickness of the upper layer is greater than 2 inches The maximum upper layer is limited to the length of the Model 7ML1301 6 probe which is available in lengths from 60 to 610 cm 24 to 240 Emulsion Layers o o z zo As emulsion rag layers can decrease the strength of the reflected signal the SITRANS LG200 should only be used in applications that have clean distinct layers Contact the factory for application assistance Maximum Process Temperature Chart Note The charts below are for guidance only 9 200 F 82 180 F ne 160 F 60 C 140 F 49 C 120 F 100 ze 80 F 16 C 60 F 4 40 F 6 C
75. ependant on process connection See Probe Connections and Insertion Lengths on page 26 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 19 Model 7ML1303 1 7xF x Single Rod Probe Threaded and Flanged Connection SI Lm mmm Kuu Q IU I E L 60 mm 2 36 UN 1 12 mm 0 5 x i 14 0 mm 0 55 dia rod 11 probe insertion length 18 10 probe insertion B A length 0 optional spacer optional spacer 7ML1930 1DJ 7ML1930 1DJ 227 Model 7ML1303 1D 7xF E Probe Sanitary Connection QC LII Dm et x o o e 12 mm 0 5 dia rod probe insertion length C E Dependant on process connection See Probe Connections and Insertion Lengths on page 26 Page 20 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Model 7ML1304 1 7x1 x Flexible Probe Threaded or Flanged Connection Threaded mounting process flange connection 60 mm LE 2 8 14 0 mm 0 56 i t i 1 610 mm 24 _ probe insertion i probe insertion length length 5 mm 0 1875 450 g 11b dia cable TFE weight san weight 1 x 50 mm 2 dia 12 mm 0 5 25m dia hole 1 Model 7ML1302 3 7x7 x Twin Rod Flexible Probe Threaded or Flanged 2 Connection e
76. ers o ne deco rou can transfer Pu 3 3 9 4 l 2 Step 2 Application Select the probe model probe mount and probe length and then define the level settings level unit level offset and blocking distance if required Then select the appropriate dielectric range from the drop down list Click on NEXT x Step 201 5 Application SIEMENS Probe Model Probe Mount ProbelLengtn 1200 in Level Settings Level Unit in Level Offset 00 in Blocking Distance 0 in Dielectric Range 10 100 x lt Back Next gt Help Page 48 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Step 3 Output Variables Select the application switch level level and volume interface interface amp volume from the drop down list Click on NEXT Wizard Quick Start SITRANS 3 Step 3 of 5 Output Variables SIEMENS Mapping of Vanables 1 Acplcaion Swich amp Volume Interface Primary Variable Interface amp Volume Secondary Variable Level Tertiary Variable Level Quaternary Variable Level Volume Unit L v lt Back Next gt Step 4 Ranges Set start of scale 4 mA full scale 20 mA and damping values The primary variable is selected in step 3 and the level units are selected in step 2 Click on Next xj Step 4 of 5 Ranges SIEMENS Primary Variable eve
77. ersion and in electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions While we have verified the contents of this manual for agreement with the instrumentation described variations remain possible Thus we cannot guarantee full agreement The contents of this manual are regularly reviewed and corrections are included in subsequent editions We welcome all suggestions for improvement Technical data subject to change MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Inc Contact SMPI Technical Publications European Authorized Representative at the following address Technical Publications Siemens AG Siemens Milltronics Process Instruments Inc Industry Sector 1954 Technology Drive 4225 76181 Karlsruhe Peterborough Ontario Canada K9J 7B1 Deutschland Email techpubs smpi siemens com For a selection of Siemens Milltronics level measurement manuals go to www siemens com processautomation Under Process Instrumentation select Leve Measurement and then go to the manual archive listed under the product family For a selection of Siemens Milltronics weighing manuals go to www siemen
78. f coated length error related to dielectric of media thickness of coating and coated probe length above media Page 14 SITRANS 16200 INSTRUCTION MANUAL 7 119985 02 Foam Yes Yes Yes Yes Corrosives No Yes No No Sanitary Yes No No No Overfill No No No No 5 With dK of 19 to 10 the device must be mounted between 50 and 150 mm 2 to 6 of metal tank wall or in chamber bridle 2 See O ring Selection Guide for guidance 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 15 N o o 2 a e 5 a o o e between rods or building up on spacers on flexible elements Twin Rod Probe Flexible Twin Rod Probe Flexible Twin Rod Bulk Solids 7 11302 1 7 11302 3 7 11302 2 Model reference 7 7 7 7 5 number Recommended General purpose Low dielectric media 1 9 to 10 Granular light bulk solids applications foam minor film with lengths gt 6 m 20 ft applications powders grains coating dust 3000 Ibs pull down force Not recommended for Media bridging Dielectric gt 10 media bridging Media bridging flexible elements Materials wetted parts Process seal 316L SS TFE spacers O ring O ring 3161 SS FEP webbing O ring O ring 3161 SS FEP webbing O ring 9 y hy Sealant Rod tube diameter Two 12 mm 0 5 rod 22 mm 0 875
79. gt 250 ohms yo current meter 2 power supply S z lt SIMATIC PDM This software package is designed to permit easy configuration monitoring and troubleshooting of HART devices The HART EDD for SITRANS LG200 was written with SIMATIC PDM in mind and has been extensively tested with this software For more information see Operating via SIMATIC PDM on page 45 HART Device Description EDD In order to configure a HART device the configurator must have the HART Device Description for the instrument in question HART DDs are controlled by the HART Communication Foundation Please check with the HART Communication Foundation for the availability of the HART EDD for SITRANS LG200 Older versions of the library will have to be updated in order to use all the features of SITRANS LG200 Page 86 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 HART Communicator 375 Menu Structure Note HART Communicator 375 is supported by SITRANS LG200 The menu structure is aligned with the menu structure of SIMATIC PDM Device Setup CALIBRATION _ PROBE MODEL PROBE MOUNT MEASUREMENT LEVEL UNITS PROBE LENGTH m LEVEL OFFSET VOLUME PARAMETERS VOLUME UNITS T STRAPPING TABLE L STRAPPI
80. i 07 0076 Output 4 20 mA HART OhAmb Temp 40 C to 70 C C Q Amb Temp ma to 70 C 07 0076 7 Ene vied Encl TYPE NEMA 4 IP65 C able Entry 2 x x 1 0518 Cable Entry 2 x 1 2 14 NPT 0518 DO NOT OPEN IN HAZARDOUS AREA WHEN ENERGIZED DO NOT OPEN IN HAZARDOUS AREA WHEN ENERGIZED Siemens Milltronics Process Instruments Inc Peterborough Siemens Milltronics Process Instruments Inc Peterborough K9J 6X7 Canada Made in USA K9J 6X7 Canada Made in USA 2 SIEMENS SIEMENS SITRANS LG200 LS Class Div 1 Gr A B C D SITRANS LG200 18 Class I Div 1 Gr A B C D 7ML1234 78910 ABC D Class Il Div 1 Gr E F G 7ML1234 78910 ABC D Class Il Div 1 Gr E F G Serial No GYZ 81034567 Class Serial No GYZ 51034567 Class Ill Input 24 VDC Exia PER DWG 5 01066784 Input 24 VDC Exia PER DWG A5E01066784 Output 4 20 mA HART Output 4 20 mA HART Amb Temp 40 C to 70 C Class I Div 2 Gr A B C D Amb Temp 40 C to 70 C Class Div 2 Gr A B C D V Encl 4 IP65 Class ll Div 2 Gr E F G 21 V Encl 4 IP65 Class Il Div 2 Gr E F G x Temp Code T4 FM no Gr E Temp Code T4 FM no Gr E Cable Entry 2xM20x1 5 Class Ill Cable Entry 2 x 1 2 14 Class Ill 6 MAX SUPPLY 40VDC MPO 152235 MAX SUPPLY 40 0 PROVED 152235 Siemens Milltronics
81. ifference the greater the amplitude strength of the reflection In telephone computer and power transmission industries it is used to successfully find wire or cable breaks and shorts An EM pulse is sent through the wire traveling unimpeded until it finds a line break or short A reflection is then returned from the break enabling a timing circuit to pinpoint the location In the SITRANS LG200 transmitter a waveguide with a characteristic impedance in air is used as a probe When part of the probe is immersed in a material other than air there is lower impedance due to the increase in the dielectric When an EM pulse is sent down the probe and meets the dielectric discontinuity a reflection is generated 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 81 Equivalent Time Sampling ETS ETS Equivalent Time Sampling is used to measure the high speed low power EM energy ETS is a critical key in the application of TDR to vessel level measurement technology The high speed EM energy 1000 ft s is difficult to measure over short distances and at the resolution required in the process industry ETS captures the EM signals in real time nanoseconds and reconstructs them in equivalent time milliseconds which is much easier to measure with today s technology ETS is accomplished by scanning the waveguide to collect thousands of samples Approximately 8 scans are t
82. ith the unit 1 Open the menu Device Self Test 2 Select Yes and the device will execute a self test The LG200 will return to Run mode upon test completion Page 54 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 7 SIMATIC SITRANS Project 16200 C Program Files SIEMENS STEP7 S7proj ig200 File Device View Options Communication path Download to Device Upload to PCPG Update Diagnostic Status Set Address el Wizard Quick Start Echo Profile Utites D A Trim Loaded Loaded Initial value 7ML1302 booxooox Loaded 1 Loaded e Firmware Rewsion 110200 30 0 Loaded EDD Version 0101 02 Initial value Loaded 2 v 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 55 Notes e na 56 SITRANS 16200 INSTRUCTION MANUAL 7ML19985KA02 Parameter Reference The following parameter listing explains the SITRANS LG200 parameter menus Each parameter is marked if it applies specific application types Level Volume Interface Level Interface Volume The parameters are in the order they would appear if the arrow keys were used to scroll through the menu To reset SITRANS LG200 to factory defaults set each parameter to the default parameter settings shown in user parameters below or listed in Appendix A Alphabetical Parameter Lis
83. lications 1 Specifications will be lower with Model 7ML1302 1 7ML1301 2 and 7ML1301 3 probes and or Fixed threshold configuration 2 610 mm 24 of Model 7ML1302 1 probe 30 mm 1 2 Specification for top 1 22 m 48 will be application dependent 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 7 o S e LCD temperature range humidity Measurement accuracy linearity measured error resolution repeatability hysteresis Update time Influence of amb temperature Upper layer dielectric Interface layer dielectric Electromagnetic compatibility Input measured variable zero and span user interface digital communication Output mA range resolution start up current 20 to 70 C 5 to 160 F 0 to 99 non condensing lt 12 7 mm 0 5 Upper layer 25 4 mm 1 Interface layer 25 4 mm 17 clean distinct interface required 2 5 mm 017 lt 12 7 mm 0 5 lt 12 7 mm 0 5 1 second 0 02 of probe length C 14to 5 0 15 Meets CE requirements EN 61000 6 2 2001 61000 6 4 2001 level determined by time of flight of guided radar pulse from transmitter to product surface and back 15 cm to 22 86 m 6 to 75 ft 3 button menu driven data entry and system security HART Version 5 x compatible Analog 4 to 20 mA with HART digital signal Analog 3 8 to 20 5 mA usable Analog 0 01 mA
84. m error 3 of coated length with conductive media Bridging not recommended Foam Yes Yes Yes Corrosives Yes No Yes Sanitary No No No Overfill No No No 1 See O ring Selection Guide for guidance 2 Transition zone is dielectric dependent dK dielectric permittivity Unit will function but accuracy will decrease in Transition Zone Refer to Ambient Temperature vs Process Temperature graphs or instruction manual Bridging is defined as continuous accumulation of material between the probe elements Page 16 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 O Ring and Seal Selection Guide maximum temperature of O ring is not maximum process temperature Material Maximum Minimum Recommended for Use in Not Recommended for Use In Temperature Temperature Viton GFLT 4200 C 16 40 C General purpose steam Ketones MEK acetone skydrol bar g 400 F 40 F ethylene fluids amines anhydrous 232 psi g ammonia low molecular weight esters and ethers hot hydrofluoric or chlorosulfuric acids sour HCs EPDM 125 C 50 C Acetone skydrol fluids Petroleum oils di ester base 14 bar g 250 F 60 F lubricants propane steam 200 psi g anhydrous ammonia Kalrez 200 C 40 C Inorganic and organic acids Black liquor hot water steam hot 4079 16 bar g 400 F 40 F including HF and nitric aliphatic amines ethylene oxide 232 psi 0
85. mperature in electronics compartment degrees Celsius Maximum Temperature Max Temp factory authorized personnel only Maximum electronics temperature recorded Minimum Temperature Min Temp factory authorized personnel only Minimum electronics temperature recorded Safety Zone Hysteresis Sz Hyst factory authorized personnel only Default 1 0 in Safety Zone Hysteresis height Superuser password required 1 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 71 Appendix A Alphabetical Parameter List NOTE Parameters described in the following are dependant on probe type Default values may change according to probe type This will assist with set up of the SITRANS LG200 with pre programmed application specific defaults Users should check all parameters for validity before returning the unit into operation Parameter Name Page Number 20 mA Setpoint Set 20 mA 100 reference point 65 Default 120 in 396 3 gal User password 4 mA Setpoint Set 4 mA 0 reference point 65 Default 0 0 in 0 gal User password 7ML1305 1 Correction factory authorized personnel only 7 Default 0 0 Superuser password Blocking Distance BlockDis 66 Default 0 cm User password Compensate Compsate factory authorized personnel only 70 Default None Superuser password Conversion Factor Conv Fct f
86. nd or errors in measurement If BAD CAL PARAMTRS is displayed when first configuring the instrument 1 Ensure the PROBE LENGTH as entered in the software is equal to the actual probe length as noted on the nameplate This value must be changed if the probe is cut shorter from the original length 2 Increase the Blocking Distance value until the message is eliminated 20 mA point may need to be lowered 3 Increase the DIELECTRIC RANGE a small amount to aid in reducing echoes in nozzle Increasing the DIELECTRIC setting reduces the gain which may cause instrument to lose level of lower dielectric media consult factory Obstructions If the level reading repeatedly locks on to a specific level higher than the actual level it may be caused by a metallic obstruction Obstructions in the vessel e g pipes ladders that are located close to the probe may cause the instrument to show them as level 1 Refer to Single Rod Probe Clearance Guidelines on page 32 2 Increase the DIELECTRIC RANGE a small amount to aid in reducing echoes in nozzle Increasing the DIELECTRIC setting reduces the gain which may cause instrument to lose level of lower dielectric media consult factory Coating Buildup The SITRANS LG200 and Single Rod probe were designed to operate effectively in the presence of media building up Some expected error may be generated based upon the following factors Dielectric of the media that created the coating Thi
87. neral Purpose Intrinsically Safe Explosion Proof Performance Level Volume Models Reference operating conditions according to reflection from water at 20 C 70 F with 1829 mm 72 coaxial probe CFD threshold e operating temperature 40 to 80 C 40 to 175 F General Purpose applications 40 to 70 C 40 to 160 F ATEX approved applications e LCD temperature range 20 to 70 C 5 to 160 F humidity 0 to 9996 non condensing Measurement accuracy linearity Coaxial Twin Rod probes 0 196 of probe length or 2 5 mm 017 whichever is greater Single Rod probes 0 396 of probe length or 7 6 mm 0 37 whichever is greater measured error Coaxial Twin Rod probes 40196 probe length or 2 5 mm 017 whichever is greater Single Rod probes 0 5 of probe length or 12 7 mm 0 5 whichever is greater N o o 2 a e 5 a resolution 2 5 mm 0 17 repeatability lt 2 5 mm 0 1 hysteresis 2 5 mm 0 17 Update time lt 1 second Influence of amb temperature 0 02 of probe length C Process dielectric effect lt 7 6 mm 0 3 within selected range Performance Interface Models Reference operating conditions according to reflection from liquid of selected dielectric at 20 C 70 F with 1829 mm 72 coaxial interface probe e operating temperature 40 to 80 C 40 to 175 F Gen Purpose applications 40 to 70 C 40 to 160 F ATEX approved app
88. ngth A insertion length B Li LI sanitary flange ANSI or DIN welded flange insertion T C insertion 7 D o S n Page 26 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Installation WARNINGS e Installation shall only be performed by qualified personnel and in accordance with local governing regulations e SITRANS LG200 is to be used only in the manner outlined in this manual otherwise protection provided by the device may be impaired e Never attempt to loosen remove or disassemble process connection or instrument housing while vessel contents are under pressure The Model 7ML1301 2 7ML1301 4 or 7ML1301 6 overfill probes should be used for Shutdown Overfill applications All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 150 mm 6 below the process connection This may include using a nozzle or spool piece to raise the probe Consult factory to ensure proper installation Materials of construction are chosen based on their chemical compatibility or inertness for general purposes For exposure to specific environments check with chemical compatibility charts before installing e The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions e Improper installation may result in loss
89. ngth is entered EOP Low End of Probe signal from a correctly dry probe is out of range Settransmitter to a lower dielectric range EOP High End of Probe signal is out of Ensure probe length is entered range correctly e Consult factory Lvl lt PL Highest level signal Ensure probe length is entered detected is below Probe correctly Length EOP PL End of Probe signal is Ensure probe length is entered below Probe Length correctly WeakSgnl Nane e Set transmitter to lower dielectric lower than desired B A Increase sensitivity Page 76 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Display message Flooded Action Loss of level signal possi bly due to flooding twin rod probes only Comment Decrease level in vessel Settransmitter to lower dielectric range Replace with Model 7ML1301 4 Overfill probe NoSignal Ensure dielectric setting is correct for measured medium No level signal being increase sensitivity detected Confirm that the probe type is proper for the dielectric of the medium Consult factory No Fid Check connection between probe and transmitter Fiducial signal is not being Check for moisture on top of probe detected Check for damaged gold pin on the high frequency connector Consult factory FidShift Check connection between probe and transmitter FidTicks shifted from Check for moistur
90. nly 71 Default 1 0 in Superuser password Scale Offset Scl Ofst factory authorized personnel only 70 Default 0 Factory password Sensitivity Senstvty 64 Default 55 probe model dependent User or Superuser password Strapping Table Breakpoints 62 Default 0 0 Strapping Table StrapTbl 62 Default Pt Lvl 0 0 cm Pt Vol 0 0 g User password Target Calibration Lvl only factory authorized personnel only 1 70 Default 1000 Threshold Threshld 67 Default Fixed User password Trim 20 mA Trim 20 67 Default 3266 User password Trim 4 mA Trim 4 67 Default 651 User password Trim Level Trim Lvl 67 Default 0 0 in User password 5 Dielectric Dielctrc 63 2 Default 2 10 User password Window Window factory authorized personnel only 69 E Default 204 Factory password Signal Signal factory authorized personnel only 70 Target Amplitude Lvl only factory authorized personnel only 1 70 Target Ticks Lvl only factory authorized personnel only 1 70 Page 74 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Appendix B Troubleshooting WARNING Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous System Issues Symptom Problem Corrective Action LEVEL OUTPUT and Basic configuration data is Reconfigure Probe Model and LOOP values are all questionable or Probe Mount Probe Length inaccurate or Le
91. o to www siemens com automation support request Enter the device name SITRANS LG200 or order number then click on Search and select the appropriate product type Click Next You will be prompted to enter a keyword describing your issue Then either browse the relevant documentation or click Nextto email a detailed description of your issue to Siemens Technical Support staff Siemens A amp D Technical Support Center phone 49 180 50 50 222 fax 49 180 50 50 223 Page 2 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Abbreviations and Identifications Short Long Form Description Units form Conformit Europ enne 5 Factory Mutual Canadian safety approval Standards Association DCS Distributed Control System control room apparatus dK dielectric constant ESD Electrostatic Discharge HART Highway Addressable Communication protocol Remote Transducer IS Intrinsically Safe safety approval us microsecond 109 5 Pressure Equipment PED Directive safety approval PV Primary Variable measured value SFF Safe Failure Fraction SIL Safety Integrity Level SV Secondary Variable equivalent value 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 3 2 gt 7 N i SITRANS LG200 Overview SITRANS LG200 is a guided wave radar transmitter for short and medium range level level interface and volume measurement of liquids and solids It is unaffected by changes in process condi
92. obe 7ML1301 5xxxx xxxx 7 5 SITRANS 16200 Coaxial Interface Probe 7 11301 6 TxT x SITRANS LG200 Twin Rod Probe 7 11302 1 7 SITRANS 16200 Flexible Twin Rod Probe for 2 7 11302 2 7 5 Bulk Solids SITRANS LG200 Flexible Twin Rod Probe 7 11302 3 7 7 SITRANS LG200 Single Rigid Rod Probe 1 11303 1 7xF x SITRANS LG200 Single Rigid Rod Probe 7ML1303 1Dxx xxxx TxF E Sanitary ITRANS LG200 Single Rigid Rod Probe PFA 7 11303 1 faced flange SITRANS LG200 Single Rigid Rod Probe PFA N 7ML1303 1Jxx xxxx 7xF 4 rod insulation SITRANS LG200 Single Rod HT HP Probe 7ML1303 2xxxx xxxx 7 SITRANS 16200 Single Flexible Rod Probe 1 11304 1 7 1 SITRANS 16200 Single Flexible Rod Probe for 5 7 11304 2 7 2 Bulk Solids SITRANS LG200 Chamber Replacement 7 11308 1 7 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 5 2 gt o 7 N i Notes N e m o z lt o Page 6 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Specifications Note Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time Power measured at device terminals N 11 to 36 V DC Ge
93. ocess 40 C 70 bar g 196 430 196 430 40 70 bar g be chy 40 F 1000 psi 321 F 6250 psi g 321 F 6250 psi g 40 F 1000 psi g Process 70 bar g 20 C 431 barg 20 C 431 barg 20 C 70 bar g 20 C pressure 1000 psi g 70 F 6250 psi g 70 F 6250 psi g 70 F 1000 psi g 70 F maximum Page 10 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 2 Process Yes not hermetic Yes hermetic Yes hermetic Yes not hermetic minimum d 4 vacuum service Dielectric range 1 4 to 100 1 4 to 100 1 4 to 100 1 4 to 100 Maximum viscosity cP Standard 500 500 500 500 Enlarged 1500 1500 1500 1500 Coating buildup No No No Foam No No No No Corrosives Yes Yes Yes Yes Sanitary No No No No Overfill No Yes No Yes See O Ring Selection Guide for guidance 2 window Viton is a registered trademark of DuPont Dow Elastomers Hastelloy is a registered trademark of Haynes International 9 Kalrez is a registered trademark of DuPont Dow Elastomers Monel is a registered trademark of Special Metals Corporation Not hermetic sealing by means of O ring Hermetic sealing by means of borosilicate glass 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 11 N o o 2 a e 5 a o o 221
94. or cleaning under normal operating conditions Under severe operating conditions the probe may require periodic cleaning If cleaning becomes necessary e Note the probe material and the process medium and select a cleaning solution that will not react adversely with either Remove the device from service and wipe the probe clean using a cloth and suitable cleaning solution Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel and applicable safety regulations must be followed Please note the following E 5 5 D 5 e The user is responsible for all changes and repairs made the device e Allnew components must be provided by Siemens Milltronics Process Instruments Inc e Restrict repair to faulty components only e Donotre use faulty components 7ML19985JE01 SITRANS LR250 HART INSTRUCTION MANUAL Page 85 Appendix E HART Communications Highway Addressable Remote Transducer HART is an industrial protocol that is superimposed on the 4 20 mA signal It is an open standard and full details about HART can be obtained from the HART Communication Foundation at www hartcomm org SITRANS LG200 can be configured over the HART network using either the HART Communicator 375 by Fisher Rosemount or a software package The recommended software package is the SIMATIC Process Device Manager PDM by Siemens 20 junction RL
95. per 2 NPT Taper ANSI Standard ANSI ASME ANSI ASME ANSI ASME ANSI ASME ASME 1 201 1 201 1 201 1 201 1 201 G 2 BSPP EN ISO G 1 BSPP EN G 1 BSPP EN G 1 BSPP EN G 1 BSPP EN 228 1 ISO 228 1 ISO 228 1 ISO 228 1 ISO 228 1 Enlarged N A N A 2 NPT Taper 2 NPT Taper 2 NPT Taper ANSI ASME ANSI ASME ANSI ASME 1 201 1 201 1 201 Flange ASME ENDIN to 4 DN 25 to lto 4 DN 25 to 21047 DN 50 to 2 to 4 DN 50 to 2 to 4 DN 50 to 100 Standard 100 100 100 100 N A Enlarged N A 2to4 DN 5010 N A N A 100 Length 60 to 455 cm 24 60 to 610 cm 24 to 60 to 610 cm 24 60 to 610 cm 24 60 to 610 cm 24 to 240 to 180 240 to 240 to 240 Transition 25 mm 1 dk none Blocking Blocking Blocking distance 12 to zone gt 10 distance 12 to 91 distance 12 to 91 91 cm 4 8 to 36 probe T cm 4 8 to 36 4 8 to 36 length dependent op probe length probe length dependent dependent Page 12 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Transition 25 mm 17 dk 150 mm 6 dk 25 mm 1 dk 25 mm 1 dk 25 mm 1 dk gt 10 zone gt 10 14 gt 10 gt 10 Bottom 25 17 dk 80 Process 343 C 200 C 150 C 316 C 150 C 27 bar g temperature 165 bar g 18 bar g 27 bar g 300 F 165 bar g maximum 400 psi g 605 F 4300 F 400 psi g
96. r will be required to correct the interference at his own expense l This symbol is used when there is no corresponding caution symbol on the product 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 1 2 gt 72 N The Manual Notes Please follow the installation and operating procedures for a quick trouble free installation and to ensure the maximum accuracy and reliability of your SITRANS LG200 This manual applies to the SITRANS LG200 only This manual will help you set up your SITRANS LG200 for optimum performance We always welcome suggestions and comments about manual content design and accessibility Please direct your comments to techpubs smpi siemens com For other Siemens Milltronics level measurement manuals go to www siemens com level and click on Instructions and Manuals in the More Info list Technical Support Support is available 24 hours a day To find your local Siemens Automation Office address phone number and fax number go to N e n lt E n www siemens com automation partner e Click on the tab Contacts by Product and then find your product group Process Automation gt Process Instrumentation gt Level Measuring Instruments Select the team Technical Support Click Next e Click the appropriate continent then select the country followed by the city Click Next For on line technical support g
97. rface value in selected units Values View only in cm ft m Ifc Vol if Measurement Type set to Ifc amp Vol Displays interface and volume value in selected units Values View only IfcVol liters or gallons To return to RUN mode scroll to Status o o 2 o 2 o L Parameter Listing Password Protection Default 0 The SITRANS LG200 transmitter is password protected to restrict access to parts of the menu structure that affect the operation of the system The LG200 uses three levels of password user factory and superuser passwords User password In Program Mode when the proper user password is entered an exclamation point is the last character of the first line of the display The user password can be changed to any numerical value up to 255 The password is required whenever configuration values are changed The default user password is 0 Enter a new password in the last step of the configuration menu With a password of 0 the transmitter is no longer password protected and any value in the menu can be altered without entering a confirming password except diagnostic values The device remains unprotected for five minutes without a button pressed and then the password protection set is applied Page 58 SITRANS 16200 INSTRUCTION MANUAL 7ML19985KA02 After a SIMATIC PDM upload to or from the device the pass
98. s 0 to 9999 display dependent Medium Applicable only when lfc lfc amp Vol selected Provides information on interface layer based on analog waveform Unknown Oil only Values View Thin gil Only Thick oil Dry probe New Password New Pass Displays encrypted value of present password To retrieve forgotten password contact factory with encrypted value Then enter new password User password Values Default 0 Range 0 to 255 Language Language Language choice for LCD display factory screens related to steam calibration will always be displayed in English User password English Default Spanish Values French German Page 68 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Firmware Version Product Identification firmware version for SITRANS 16200 View Product identification and firmware version displayed only Display Factory Parameters Disp Fact Select Yes to display tactory parameter menus After five minutes of keypad inactivity reverts to No For authorized personne only Values DispFact Yes or No Diagnostic and Factory Parameters Factory Authorized Personnel Only History factory authorized personnel only View history of exceptions and their duration since the most recent power on Run Time factory authorized personnel only View the value of the elapsed time
99. s Range 0 to 2286 cm 0 to 900 inches Default 0 Typically used for single rod applications where long or narrow nozzles are producing unwanted ringing near the top of the probe Because operation of the LG200 is not defined in the blocking distance use the Safety Zone Fault function The safety zone is the user defined area between the span and blocking distance and is used to set the measurement behavior approaching the blocking distance Safety Zone Fault SZ Fault Select loop current behavior when level is sensed in safety zone Safety Zone Is a user defined area just below the Blocking Distance Enable Fault if necessary to ensure safe reliable high level readings in critical applications User password None Default 3 6 Values 22 Latch 3 6 Latch 22 If Latch 3 6 or Latch 22 is chosen the loop current will remain in alarm until it is manually cleared with the Safety Zone Alarm Reset below Safety Zone Height SZ Height Enter distance below Blocking Distance where Safety Zone Fault will be implemented The SITRANS LG200 will report a Safety Zone Fault if the level rises into this area User password o o 2 o LE 2 o Minimum 2 0 Range 0 to 3000 cm 0 to 1181 Values Default 2 0 in 20 0 mA setting blocking distance Safety zone level 4 0 mA setting
100. s a user password for single rod probes User or Superuser password Values Enter value upward or downward to sense liquid surface Default 55 probe model dependent Hart Output o o 2 o L o 29 c Sensitivity adjustment is only available to technical support users for coaxial and twin rod probe applications Loop Control Loop Ctrl Select variable to control loop current mA output User password Values Lvl Level Default Lvl amp Vol Volume Ifc Interface Level 7ML 1301 6 7xT x only Ifc amp Vol Interface Volume 7ML1301 6 7xT x only Page 64 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 4 mA Setpoint Set 4 mA 0 reference point Enter the level for 0 or 4 mA output It may be lower or higher than the 20 mA point Ifa 4 mA and 20 mA points are entered with the same value the unit will read 3 8 mA when level is below the setpoints and 20 5 mA when level is above the setpoints User password Set 4 mA xxx x Enter PV value for the 4 mA point Default 0 0 in or 0 0 gal Minimum 90 0 in Maximum 1200 0 in Values The 4 mA can also be 100 of the level depending on the configuration Note Dependant on probe a small transition zone 0 to 15 cm 6 may exist at the top bottom of the probe 20 mA Setpoint Set 20 mA 100 reference point Enter the level for 10
101. s com processautomation Under Weighing Technology select Continuous Weighing Systems and then go to the manual archive listed under the product family Siemens Milltronics Process Instruments Inc 2009 Table of Contents Safety 0165 ss 1 Safety marking symbols FCC Conformity B Cu EUNT EE 2 Technical Support 2 Abbreviations and Identifications I aaa 3 SITRANS LG200 Overview U u u sata ttn sata ttai 4 Model MERECE 5 Specifications m 7 19 SITRANS LG200 Enclosure sssssssssssssscssssssscssssesssssssesssssssessssssscssssssesssssussesssssescessneceessnsecsss 19 Duct mee 27 Pressure Equipment Directive 97 23 EC s 27 0 a rete eee eq deed e td ib ente 28 Nozzle design mounting requirements aa Installation in non metallic silos_ essent Installation Instructions General installation instructions Installing the probe e csssssssssssssssssssscsssessssesssssessssesssssessssssssssessssssssssesssuscesssecssusessssesssueesssseessssesssss Bulk Solids Probes Installing the Transmitter Lil E 35 POWe D Sa
102. s to build up on the spacers that separate the probe elements High dielectric media e g water based will cause the greatest error Bridging Media that is viscous or solid enough to form a clog or bridge between the elements causes the greatest degradation in performance High dielectric media e g water based will show as level at the location of the bridging Stratification Interface The standard SITRANS LG200 transmitter is designed to measure the first air media interface it detects However a low dielectric over a high dielectric application can cause a measurement problem and cause the electronics to trigger on the high dielectric medium that lies beneath the low dielectric medium Select the Fixed Threshold option to read the upper medium Example Oil over water 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 79 o a 3 Interface Applications It is not uncommon for interface applications to have an emulsion layer form between the two media This emulsion layer may pose problems for Guided Wave Radar as it may decrease the strength of the reflected signal Since the properties of this emulsion layer are difficult to quantify applications with emulsion layer should be avoided with SITRANS LG200 These applications should be considered with Capacitance Technology Single Rod Applications Nozzles Nozzles can create false echoes that can cause diagnostic messages a
103. t CFD User password Interface Ticks Ifc Ticks 68 Language Language 68 Default English User password Level Offset Lvl Ofst 60 Default 0 in User password Level Ticks Lvl Ticks 68 Loop Test mA Loop Tst 68 Maximum Temperature Max Temp factory authorized personnel only 71 Medium 68 Minimum Temperature Min Temp factory authorized personnel only 7 Negative Amplitude Neg Ampl factory authorized personnel only 70 Default 36 Superuser password New Password New Pass 68 gt Default 0 User password 2 Operating Mode Lvl only factory authorized personnel only 1 71 Default Run Superuser password 2 Poll Address Poll Adr 67 Default 0 User password Positive Amplitude Pos Ampl factory authorized personnel only 70 Default 60 Superuser password Probe Length Probe Ln 60 Default 120 in User password Probe Model PrbModel 59 Default 7xA x User password Probe Mount PrbMount 59 Default NPT threaded User password 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 73 Parameter Name Page Number Run Time factory authorized personnel only 69 Safety Zone Alarm Reset SZ Alarm Reset 67 User password Safety Zone Fault SZ Fault 66 Default None User password Safety Zone Height SZ Height 66 Default 2 0 in User password Safety Zone Hysteresis Sz Hyst factory authorized personnel o
104. ting Length 1 to 22 5 meters 3 to 75 ft 60 to 610 cm 24 to 240 60 to 610 cm 24 to 240 1to 22 5 meters 3 to 75 ft Transition zone Top Blocking distance 0 to 91 cm 0 to 36 probe length Blocking distance 12 to 91 cm 4 8 to 36 probe length Blocking distance 12 to 91 cm 4 8 to 36 probe length Blocking distance 12 to 91 cm 4 8 to 36 probe length dependent dependent dependent dependent Transition zone 25 mm 17 dk 210 25 mm 1 dk gt 10 305 mm 12 305 mm 12 Bottom Process 150 C 5 1 bar g 150 27 150 C 27barg 66 C 2 34 barg temperature 5 2 5 maximum 300 F 75 psi g 4300 F 400 psi 4300 F 400 psi g 4150 F 50 psi g Process 0 at51 bar g 40 C 13 7barg 40 C 70 bar g 40 C 3 4 bar g temperature o 5 2 mi imum 32 Fat75psig 40 F 200 psig 1 4029 1000 psi g 40 F 50 psi g Process 51 bar g 150 70 bar g 20 C 70 bar g 20 C 3 4 bar g 66 C pressure 75 psi g 300 F 1000 psig 70 1000 psi g 70 F 50 psi g 150 F maximum Process Not suitable for vacuum applications pressure minimum vacuum service Dielectric range 1 9 to 100 19 to 100 4 to 100 to 100 Maximum 10000 consult factory if severe agitation turbulence N A viscosity cP Coating buildup Yes maximum error 10 o
105. tions high temperatures and pressures and steam The device consists of an electronic enclosure coupled to a coaxial probe single or twin solid rod or flexible cable probes LG200 can be configured to measure Level Only Level and Volume Interface or Interface and Volume depending on probe selection SITRANS LG200 supports HART communication protocol and SIMATIC PDM software N e 2 cc o Programming SITRANS LG200 is very easy to install and configure using the 3 programing buttons on the device You can also program the LG200 using the HART hand held communicator or using SIMATIC PDM via HART Applications e liquids and slurries e light solids including pellets grain and powders Approvals and Certificates SITRANS LG200 is available with General Purpose approval or with approvals for hazardous areas For details see page 18 1 HART isa registered trademark of the HART Communication Foundation Page 4 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Model Chart Model Names Model Numbers Reference Number SITRANS LG200 Coaxial Probe 7 11301 1 SITRANS LG200 Coaxial Probe 7 11301 2 7xD x SITRANS LG200 Coaxial HP Probe 7 11301 3 SITRANS 16200 Coaxial Overfill 7 11301 4 7xR x Flooded Cage Probe SITRANS 16200 Coaxial HT HP Steam Pr
106. ton page 72 Display loop Run Mode Display Options Status f you choose Status the 16200 display will show Status Level Output and Loop and or Volume and or Interface Level and or Interface Volume values cycling every two seconds y s Status 5 Level or Volume or or IfcVol o Values View only s Qut D Loop e 8 Level Measures Volume Measures Interface Level Interface Volume e level only in volume only in Ifc Level Ifc Vol Measures selected level selected volume Measures interface level and units units upperleveland interface volume 20 0 mA setting level 4 0 mA i setting Level 20 0 mA setting level 40mA t setting Displays level value in selected units interface level interface interface volume Values View only Level xxx x in cm ft m 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 57 Output Output Output measurement derived from 20 mA span Values View only 96 Output Loop Value Loop Loop value in Values View only Loop xx xx mA Volume if Measurement Type set to Lvl amp Vol Displays volume value in selected units Values View only Volume xxx x liters or gallons Ifc Level if Measurement Type set to Intrface Displays inte
107. tric and viscosity are within the probe specifications for the installation e Handle Model 7ML1301 2 High Temperature High Pressure probes with extra care a 2 a a 5 Note Do not use sealing compound TFE tape on probe connection to transmitter as this connection is sealed with a Viton O ring 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 29 Installing the probe Coaxial probe 1 Make sure the process connection is at least 24 NPT or a flanged mounting 2 Carefully place the probe into the vessel Align the gasket on flanged installations 3 Align the probe process connection with the threaded or flanged mounting on the vessel 4 For threaded connections tighten the hex nut of the probe process connection For flanged connections tighten flange bolts Twin Rod Probe Rigid 1 Make sure the process connection is at least 2 NPT or a flanged mounting 2 Make sure that there is at least 25 mm 1 active CA spacing between the active probe rod and probe any part of the tank walls still well pipes support beams mixer blades etc Minimum Pus rod stillwell or nozzle diameter for Twin Rod probe is 80 mm 37 3 Carefully place the probe into the vessel Align the gasket on flanged installations 4 Align the probe process connection with the threaded or flanged mounting on the vessel 5 For threaded connections tighten the hex nut of the prob
108. uick Start Launch SIMATIC Manager create a new project open the menu Device Wizard Quick Start and follow steps 1 to 5 Device View Optons Help Communication path zj Download to Device r Upload to PCPG Update Diagnostic Status Parameter Value Unit Status SITRANS LG200 Set Address Initial value Message Initial value Initial value Wizard Quick Start Echo Profile Utiites D A Trim Seif Test Loop Test Siemens Milltronics Initial value Product Name SITRANS LG200 Initial value Instrumentation Technology Level Initial value Order Number 7 11301 1 Initial value Final Assembly Number 1 Initial value Hardware Revision 1 Initial value g Write Protection Configuration Flag Reset 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 47 Step 1 Identification Note The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor Click on NEXT to accept the default values Description Message and Installation Date fields can be left blank Description field is limited to 16 characters and Message field is limited to 30 characters zj 144 5 SIEMENS These parameters are used to identity device The TAG should be unique in your Ts 196441 the cevice and to get al ward paramet
109. vel Offset Interface level has signifi cant emulsion 1 Ensure the Level is accurate 2 Verify 4 mA and 20 mA Loop values Examine process to reduce eliminate emulsion layer Level readings are repeatable but consis Configuration data does not accurately match probe Ensure proper Probe Model and probe length Loop values fluctuate High Frequency connection tently high or low from length or tank height actual by a fixed Adjust trim level by the amount amount of noted inaccuracy Level Output and Turbulence Increase the Damping factor until the readings stabilize Check Fid Spread should be stable within 10 counts Level Output and Loop values all read ing low vs actual Lower dielectric material over higher dielectric mate rial e g oil over water Coating clumping or buildup on probe Dense water based foam Select Fixed Threshold option These may be expected inac curacies due to affect on pulse propagation These may be expected inac curacies due to affect on pulse propagation Level reading on Dis play is correct but Loop is stuck on 4 mA Basic configuration data is questionable Set POLL ADR to 0 if not using HART multi drop HART device only handheld will only read universal com mands Most current device descrip tors DDs are not installed in HART Communicator 375 handheld Contact local HART service centre for the latest DDs
110. wing two lines of 8 characters each Transmitter measurements and configuration menu screens are shown on the LCD The transmitter default display is the measurement screen It cycles every 2 seconds to display STATUS LEVEL 960UT and LOOP information See Aun Mode Display Options on page 57 for more information about each display option The transmitter defaults to this display after 5 minutes if no keystrokes are sensed The keypad has three arrows used to scroll through the displays and to calibrate the transmitter Up and Down Arrow AV keys and the Enter amp ll key 7ML19985KA02 SITRANS LG200 INSTRUCTION MANUAL Page 43 Function of Keys in RUN and PROGRAM Mode Up and Down Keys YV In RUN mode these keys move forward and backward from one display to another In PROGRAM mode these keys increase or decrease the value displayed and move to the next choice Hold the Arrow Key for rapid scrolling Enter Key ll In RUN mode press Enter to switch to PROGRAM mode shows an exclamation point as the last character in the top display line In PROGRAM mode press ENTER to accept a value and move to the next step of the programming Page 44 SITRANS LG200 INSTRUCTION MANUAL 7ML19985KA02 Operating via SIMATIC PDM Notes SITRANS LG200 supports SIMATIC version 6 0 and above Some special features are only available in PDM Version 6 0 SP2 and above Fora complete list of parameters
111. with instructions see Parameter Reference on page 57 SIMATIC PDM is a software package used to commission and maintain SITRANS LG200 and other process devices Please consult the operating instructions or online help for details on using SIMATIC PDM You can find more information at www ielddevices com go to Products and Solutions Products and Systems Communications and Software Process Device Manager Functions in SIMATIC PDM SIMATIC PDM monitors the process values alarms and status signals of the device It allows you to display compare adjust verify and simulate process device data e v Features of SIMATIC PDM Rev 6 0 SP2 HF1 or higher The scrolling menu of the SITRANS LG200 makes configuring and monitoring easy See Online Display on page 51 to monitor process variables See Trend Diagram Level Trend over Time on page 53 for Level Trend Monitoring Electronic Device Description EDD Note SITRANS LG200 requires the EDD for SIMATIC PDM version 6 0 with SP2 and HF1 or higher If using a Multiplexer SIMATIC PDM version 6 0 with SP2 and or SIMATIC PDM version 6 0 SP3 is required You can locate the EDD in Device Catalog under Sensors Level Echo Siemens Milltronics SITRANS LG200 Check the product page of our website at https pia khe siemens com index asp Nr 15361 under Downloads to make sure you have the latest version of SIMATIC PDM the most recent Service P
112. word must be entered because the password is not transmitted from PDM to the device or vice versa NOTE If the user password is not known the menu item New Password displays an encrypted value representing the present password Call the factory with this encrypted value to determine the present password Factory and Superuser passwords Factory and Superuser passwords are applied to parameters for technical support personnel Factory password is available to factory authorized repair technicians Superuser password is available to a user together with a Siemens technical support representative Please contact your Siemens Milltronics representative for more details NOTE Parameters described in the following are dependant on probe type Default values may change according to probe type This will assist with set up of the SITRANS LG200 with pre programmed application specific defaults Users should check all parameters for validity before returning the unit into operation Probe Model PrbModel Select the type of probe used See Model Chart on page 5 User password Select from 7ML1301 1 Default 7XB x 7ML1302 1 7xD x 7ML1301 2 7 7ML1303 1 7xF E 7ML1303 1D 7xF Values F 7ML1303 1E 7 4 7ML1303 1J 7xJ x 7ML1303 2 7xK x 7ML1305 1 7 7ML1301 3 7xR x 7ML1301 4 7xS x 7ML1301 5 7xT x 7ML1301 6 7x1 x 7ML1304 1 1 2 7ML1304 2 7 5 7 11302 2 7x7 x

Siemens SITRANS LG200 Guided Wave Radar Level Transmitters

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