UmbiliCAD® – User Manual
Contents
1. _ m ULTRA DEEP LLC Date Apr 24 2009 SA UmbiliCAD USER MANUAL Page 1lof57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Company Contract No Ultra Deep Contract No Company Document No Ultra Deep Document No 00000 INT UM KNT 20071129 01 Company s file reference Ultra Deep s file reference V 22 PROJECTS 2007 18 UmbiliCAD 03 User 24 04 09 Re issued for Use v 1 0 1 64 Re issued for Use v 1 0 1 63 TRB Re issued for Use v 1 0 1 59 TRB Re issued for Use v 1 0 1 45 TRB Re issued for Use v 1 0 1 43 TRB Re issued for Use v 1 0 1 40 TRB Issued for Use ver 1 0 1 40 TRB Issued for Use KNT Draft KNT Date Reason for issue Prepared Checked Approved ball La i Issue Title UmbiliCAD User Manual Author Trond Bakke These commodities technology or software were exported from the United States in accordance with the Export Administration Regulations Diversion contrary to U S law is prohibited 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending 1 ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 2 of 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Table of Contents Garne SU AiG ipsa cee rere saves caste E E E E E E EE 5 1 1 GENET E E E EE EE EE E ume saenes vets 5 1 2 PVN E E PETIA AAA OA E AA IT A EE A S EA PO AIEO A E T 5 1 3 SPOF CUL KOYE nra e E A E A S E EE cas 5 1 4 DIOC EPOKE ai E E E E 6 File2. USER MANUAL Doc no 00000 INT UM KNT 20071129 1 3 Cross Section Example The following example is an arbitrary example of a cross section design and how to draw it with UmbiliCAD First time users are strongly urged to repeat the example at the same time as reading the manual since it is a good way of running through most of the basic functions in UmbiliCAD All Date Page Rev Apr 24 2009 10 of 57 09 functions are described in more detail in Section 4 If you have any trouble press U Undo and try again 3 1 General Create a new UmbiliCAD drawing by selecting File and New By right clicking in the drawing area you will see the main menu below Here you will find all the different functions available for drawing with UmbiliCAD Add Element Lay Up Insert Edit Select Zoom Join Fillers Properties 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 110f57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 3 2 Drawing 3 2 1 Tube We shall start by creating one single steel tube Right click select Add element gt Tube and you will get the Tube Input Dialog Box InputDia A CER O Element Dimensions Inner Diameter 25 4 Outer Diameter 30 4 Wall Thickness 2 5 Element Properties Description SD Tube Maternal Properties Density of Maternal 7850 E modu
3. Apr 24 2009 8 of 57 09 For each material in the list the different material properties are listed By clicking on a material name the properties appear in a dialog box to the right In the dialog box the different values could be edited by double clicking on them and type the correct value Materials could be added or removed with the buttons in the lower left corner By clicking the OK button the changes will be saved in the database The user should establish his own Materials Database containing the appropriate values for each applicable material 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 9of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 2 2 2 Edit Fluids Contents By selecting Edit Fluids Contents a similar table like the one below appears ES Materials Name A Sea Waker MEG 100 E Fluid MEG 50 Name HEG 100 Petroleum Jelly Specific Weight 1115 Hiv540 Bitumen Methanol Hame NameDescrption of Fluid The fluids contents could be added removed or edited in the same way as the materials in the previous section Again the user should establish his own Fluids Contents Database containing the appropriate values for each applicable fluid 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC N UmbiliCAD
4. Min DAF and Max DAF decide the maximum Tmax and minimum Tmin in the tension curvature envelop 3 Definition of these are here are 9 81 m s 2 the gravity constant 3 1 Tnom SubW d 9 81 1000 3 2 Tmax Tnom maxDaf 3 3 Tmin Tnom minDaf 3 4 CEmax cf Cmax 4 By clicking Add Top Tension to Plot the added to the Capacity plot The Capacity Plot should now look like 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending Doc no OO000 INT UM KNT 20071129 1 Capacity Curve Tension KN OO O 0 04 0 08 0 12 0 16 Curvature 1 m 100 Utilisation e 80 Utilisation e Nominal Top Tension at 600 m 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 33 of 57 ___ ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 340f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 Functions All the functions are available from the main menu by right clicking in the drawing area 4 1 Add Element Add Element b Tube Lay Up Sheath Insert Armour Edit Strand Tape Select void Filler zoom From File Join Fillers Properties 4 1 1 General When a Sheath Armour Strand or Tape is added it will be applied around the selected element The general part of the dialog boxes for adding eleme
5. 1 Click to select the rightmost tube in the cross section right click and select Insert gt Arrow Textbox An arrow appears where you clicked together with a textbox attached to the pointer Click to drop the textbox where you prefer 2 Double click on the textbox and the Arrow Textbox Input Dialog Box appears Here the font the textbox and the arrow can be formatted 3 Double click on the Text field under Text Box Properties and type the text you want to be visible on the drawing e g Steel Tube ID 25 4 x 2 5 mm in the box to the right Repeat step 1 3 for an electrical cable with the wanted text e g Electrical cable 5 Repeat step 1 3 for the armor with the wanted text e g Steel wire armor OD 5 0 mm 71 off You now have a drawing that looks something like the figure below eteel Tube ID 25 4 2 2 5 tom Flectrical cable oteel wire armour OD 5 0 mim 71 off 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 280f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 3 2 Format Arrows and Textboxes We shall now format the arrows and textboxes the way we want 1 Click on a textbox to select it appears dim on the screen 2 Press CTRL and select all the three textboxes Choose Alignment gt Left Align and all textboxes are now aligned after the uppermos
6. Color B Black E Position and Size Properties Height 6 572914 Postion 2 10 1482887 Postion 43 9272766 Width 22 6762123 TextBox Properties Text Sheath of Text Horizontal Alignment Top Text Vertical Alignment Left Visual Properties Arrow Size 1 Draw Border Fill Arrow Line Color Line Thickness Marker Size Arrow Size Size of the Arrow Font Properties Font The font type and size could be selected from a menu Font Color The font color could be selected from a menu Position and Size Properties Height The height of the textbox Position X X coordinate of the lower left corner of the textbox Position Y Y coordinate of the lower left corner of the textbox Width The width of the textbox 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 52o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Text Box Properties Text The text that is visible in the drawing Text Horizontal Alignment Alignment could be selected in a menu Text Vertical Alignment Alignment could be selected in a menu Visual Properties Arrow Size The size of the arrowhead Draw Border Must be selected as True Box border visible or False Box border invisible Fill Arrow Must be selected as True Arrowhead filled or False Arrowhead empty Line Color Color of the border around the textbox and t
7. Handling and Database Editing sessoeseeeessrenssseersssrrerssrrresserrrssrrerssrrrresseressereresserrsssereeseeeee 7 2 1 FIC sosascone ce pees enenstarcistoacasaeeusnenenacemnotaatatwayatsen tacune T E 7 2 2 BE TMU sos peseeee te oct notes A caden aanepenacsnannaas a2 E 8 22M EEN IANS we asst tect cpec cases so uceteatcaunoacoeconan as seaecacmecaaaes anvea dein capt ceceusaasae seeded nese saesetieveans 8 2 2 2 Edit Fluids J CONTENTS sonnin aa E A S 9 FOSS SCE ca S AEE E EAEE E PE E EE E E ETE 10 3 1 GENEE eae e E EE E E 10 3 2 PPV eae A EA ENG EAE E AE tatemaane A A AE E 11 3 2 1 TUD r E AE E ERE E A A 11 3 2 2 SS ASEE E E EE E E E E E E E A S T 12 3 2 3 COY EENEN S eea NEE EE E E EE E E 12 3 2 4 BAY EN ssn EA A A E anata E E E E E A A N E E anetaunase 13 3 2 5 Aod Vor FIO onena E EE E EEA E N A EN 14 3 2 6 Add Void Filler in Cente r cccccccccsssssssssseeccccccecseaeessssecececcccssesaueussseeseeeeeeesssaagagsgssss 14 3 2 7 Move to Lay Up Volare E E 15 3 2 8 Drage to LIV UP VOO ea tiracescutcreaenialnnarseaines E 16 3 2 9 DIOR FO e E E E E E 17 IO TT A E E E E ener ee 22 se Sa a a a eee eee ete me en eee eee 23 32l VUP WICEN e niaan A ETO 24 Bel Sepon S NCA anian E TTE 25 3 214 Steel Wre ATMO reeeo ia n AEE TERES 25 3215 Ourer Shed weirsieinssstetioawnses uses case oencinunayotceinnctvenncon EREE EE E 26 3 3 Insert Textboxes and CalculationS sssessssssssssseeerreessssssssrsrrressrssssssssereree
8. Page 13 of 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Lay Up We shall now create a lay up of the three tubes il 2 Select all the yellow sheaths by clicking on them while CTRL is pressed Right click and select Lay Up gt Create Lay Up A lay up with the three tubes appears together with the Lay Up Input Dialog Box Scroll down the dialog box and click on the mode Auto Inner Dia Select Manual To Outer Dia Evenly from the menu Scroll back to the top of the dialog box Double click Outer Diameter type 78 and press Enter Notice that the lay up outer diameter has changed When the Manual To Outer Dia is chosen all the lay up elements will lay against the outer diameter Other parameters like lay angle or insertion point in the drawing could be changed ref Section 4 Exit the dialog box by clicking OK The drawing shall look like the figure below Be aware that the lay up is a separate element marked by an inner and outer circle Each element in the lay up is also marked with a surrounding pink circle The lay up could be selected by clicking in one of the voids between the tubes and the inner and outer circles turn blue Double clicking instead reopens the Lay Up Input Dialog Box for editing NB There is an alternative way of doing step 1 1 Make three copies of one of the tube and its sheath as described in 3 2 3 Select all tubes and sheaths by holding
9. Utilizations are set to 1 0 and 0 8 It is possible to change these values but the label of the two curves will in the present version of UmbiliCAD still be 80 Utilization and 100 Utilization 3 3 5 Insert Top Tension Curvature Envelope This function calculates the maximum static top tension of a free hanging umbilical at zero curvature at a certain water depth and put it into the capacity plot A Tension Curvature envelope is also made 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 Ni UmbiliCAD USER MANUAL Page 320f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 1 By right clicking on the plot and choose Insert Top Tension the following window will appear TopTension Sel Calculate Nominal Top Tension Description Value Unit IAP submerged Weight Filled And Flooded Sub 18 52 kof Maximum Curvature at 1007 Utilisation Cmax 0 214 1 m water Depth id S0000 m Curvature Facti ct 0 50 Min DAF 0 50 Max DAF 1 30 OUTPUT Maximum Curvature Envelope lCEmax cPCmeax 0 107 1fm Minimum Top Tension Tmin mina T nom fa o4d kN Maximum Too Tension Tmax maxDaf T nomi 119 99 kh Nominal Top Tension nom d subvw S 6o1 1000 92 50 kN Add Top Tension to Plot 2 Change Water depth length of the in water free hanging static umbilical to 600 0 m This will change the Nominal Top Tension Tnom The fields
10. application such as e g Microsoft Office Word 5 By right clicking on the plot and choose Copy Plot to Clipboard the plot is copied as a picture You can paste this into the drawing or into another application such as e g Microsoft Office Word 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 310f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 ES InputDia E Ed ay Element Dimensions Element Properties Maternal Properties Maternal Properties Content Matenal Properties Content ord Misc OHHH ee Stress Calulation Properties Pressures 0 0 15 0 Utilisations 1 0 0 8 6 This property has two fields Pressures and Utilizations Pressure is the internal pressures MPa in the element if possible Utilizations can have values between 0 1 0 and determines what yield utilization limit will be used in the capacity plot If the utilization is set to 0 8 it means that the utilization limit used in the calculation is set to 80 of the material yield limit Yield Limit of Material in the material properties Both fields have two semicolon separated values where each pair is used in combination when calculating the Capacity curve E g 0 0 pressure at 100 1 0 utilization and 15 MPa pressure at 80 0 8 utilization By default Pressures are set to 0 0 and 15 0 MPa and
11. e Strand can also be used as filler element which could be put into the Lay Up with the Move to Center or Move to Lay Up Void function Simply make a Strand with the desired diameter and change the material from the default Cu material to e g MDPE or some other frequently used materials for filler 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 560f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 5 Description and Methodology of Calculations 5 1 Mechanical properties Mechanical properties are listed in the table of results see Section 4 3 2 The different fields in the table are 5 1 1 Outer Diameter Outer diameter mm of the umbilical cross section 5 1 2 Mass Empty Mass of the cross section with empty tubes kg m If lay up and armor voids content is set to sea water the voids are treated as empty or un flooded 5 1 3 Mass Filled Mass of the cross section with tubes filled with specified fluid kg m The voids are treated as empty 5 1 4 Mass Filled and Flooded Mass of the cross section with tubes filled with specified fluid kg m If lay up and armor voids content is set to sea water the voids are filled with seawater 5 1 5 Submerged Weight Empty Weight of cross section submerged in seawater with empty tubes kgf m If lay up and armor voids content is set to sea water the voids are treated as
12. empty 5 1 6 Submerged Weight Filled Weight of the cross section with tubes filled with specified fluid kgf m 5 1 7 Submerged Weight Filled and Flooded Weight of cross section submerged in seawater with tubes filled with specified fluid kgf m If lay up and armor voids content is set to sea water the voids the voids are filled with seawater 5 1 8 Specific Weight Ratio The ratio between the specific weight of filled and flooded cross section and specific weight of sea water Submerged Weight Filled and Flooded Defined as eee E T AET A OOO NE Displaced volume Specific weight water 5 1 9 Subm Weight Dia Ratio Submerged weight to diameter ratio kgf m Submerged Weight Filled and Flooded Defined as Outer Diameter 5 1 10 Axial Stiffness Total axial stiffness EA E module x steel area inside the umbilical MN Calculation method is described in UmbiliCAD Documentation 2008 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 57 0f 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 5 1 11 Bending Stiffness Bending stiffness of the umbilical kNm2 Calculation method is described in UmbiliCAD Documentation 2008 5 1 12 Tension Torsion Factor Amount of torsion degree per meter umbilical and applied tension kN degree m kN Rotation is positive in clockwise direction An example If the T
13. no 00000 INT UM KNT 20071129 1 Rev 09 3 2 11 Strand We shall create an isolated conductor consisting of seven copper wires in a strand with a sheath Click outside the lay up somewhere right click and select Add Element gt Strand A small wire and the Strand Input Dialog Box appear Double click on Single Strand Outer Diameter replace the default value 1 with 3 and press Enter A wire with OD of 3 mm is created at the place where you first clicked While the first wire is still selected right click and select Add Element gt Strand again six wires with the same diameter as the first appears in a laid up configuration around the first wire Exit the dialog box by clicking OK Select the strand both the central wire and the 6 surrounding wires by clicking on them while CTRL is pressed Right click and select Properties from the main menu Click on Void Content Fluid and select Petroleum jelly from the menu Exit the dialog box by clicking OK and click somewhere on the drawing area You have now changed the voids in between the conductors such that they will be permanently filled with Petroleum jelly While the outer layer of conductors are selected right click and select Add Element gt Sheath Change the sheath thickness to 5 mm and the drawing color to black in the dialog box Exit the dialog box by clicking OK You should now have drawn
14. single tapes in the element 4 1 7 Add Void Filler This function adds a filler in the void space where you have left clicked More precisely the function finds the three closest element to the point where you have left clicked These elements can also be the lay up inner or outer wall Pressing the F key is the short cut to this function For more detailed information look in chapter 0 and 3 2 6 4 1 8 Add Hose The user can select between two standard hoses 1 2 and 3 8 The hose is added at the location where clicked before the function is selected Default mechanical properties for the hose have been pre calculated However the user can give parameters for the properties shown below It should be noted that the parameters such as max tension capacity and max elongation are dependent If the input is given for max elongation max tension is calculated and vice versa This also applies to max curvature and minimum bend radius Element Dimensions Inner Diameter Inner Diameter of the hose The governing parameter for the element dimensions mm Outer Diameter Outer Diameter of the hose mm Wall Thickness Wall thickness of the hose mm Element Properties Axial Stiffness Axial stiffness of hose element MN Bend Stiffnes Bending stiffness of hose element kNm2 Description Description of the element 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC
15. text boxes are chosen Add Element Lay Lip Insert Edit Left Align Select Size Align Foor Vertical Spacing Align Join Fillers Properties 4 5 1 Left Align Left align all the selected textboxes after the uppermost 4 5 2 Size Align Set the same size off all textboxes 4 5 3 Vertical Spacing Align Remove any vertical space between textboxes 4 6 Select 4 6 1 Select Elements Under Select Elements Under selects all sub elements within the selected element If you first select the outer sheath of a quad and choose Select Elements Under from the main menu all the elements surrounded by the sheath will be selected Shortcut is s 4 7 Zoom 4 7 1 Zoom All Zooms the drawing area such that all elements except arrows and textboxes are visible 4 7 2 Zoom Selection Zooms into a selected element such that the element fits in the drawing area 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 550f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 7 3 Zoom In Zooms in one step 4 7 4 Zoom Out Zooms out one step 4 8 Join Fillers This function joins fillers in order to make a custom filler See section 3 2 9 for more information 4 9 Properties Opens the Input Dialog Box for the selected element s where all properties are listed and may be edited 4 10 Tips amp Tricks
16. EE E A eis E T 54 4 6 1 SEE ERMES UNG OE a E T E yoeuteasenass 54 4 7 LOO A E E E E A A O 54 4 7 1 LOOMA A A E E 54 4 7 2 LOONE e E ee E E sueudaton dane anseeucaeesnee 54 4 7 3 ZOON I ea a A E E A 55 4 7 4 ZOON Er E E EEA A E 55 4 8 Jo PIG a E A A E A 55 4 9 PEOPESSA E ex tony E E 55 AO TOSE T a E E O EE E E 55 Description and Methodology of Calculations ccccccccsssscecceseeceecuenececeeeseceeceueeeeteaeaneeeseuaseess 56 5 1 Mechanical Propertie S reisiin een renner nate Sener eee neon eee ee ere een 56 5 1 1 CIE CI VINO EO E conan tecaneontaneexacauesecee ctmecesad oaveseueceepeeeectets sions oacesetiseancueenencestene 56 5 1 2 EEEE EA E IIA IAT OE E IA AAE AOE E ON A A N E AA O E 56 5 1 3 Mass Filled a ocrsats dian coenpecenionwenseeadtaucendteny ossubiaal uence ceceueseentenerdantessoeawanaseanenteutasecsauanaaeateuens 56 5 1 4 Mass Filled and Flooded cccccccssssssssecceccccecaeanensseeeceeceeesesaueusseeececeeeeeseeaauaaseeeeeeeeess 56 5 1 5 Submerged Weight EMP ty ccccccsscccccsseccceessececeeeseececeecceeseesecceseegsceseeeeceessugeeeeeegens 56 5 1 6 Submerged Weight Filled cccccescccccssecceeeseceeceueecceceeeeeeseeeceeeeegscesssensecessugeeeeeeenes 56 5 1 7 Submerged Weight Filled and Flooded ccccccsssccecceescecceeeecceeeeeeceeseueecessuaaeeeesanes 56 5 1 8 SPECE WENER IO ier E oE Ae 56 5 1 9 Subm Weih Dia Ral lO seriens T aiie 56 LTO RU IMS SS a EN 56 SL Pendine UNESS sias
17. Max Curvature Max Elongation Max Tension Capacity Min Bend Radius Torsion Stiffness Mass InputDia El Hement Dimensions Inner Diameter Outer Diameter Wall Thickness Hement Properties Axial Stiffness EA Bend Stifness El Description Max Curvature Max Elongation Max Tension Capacity Minimum Bend Radius Torsion Stifness Git Mass UmbiliCAD USER MANUAL Doc no 00000 INT UM KNT 20071129 1 Maximum allowed curvature 1 m Maximum allowed elongation Maximum allowed axial load kN Minimum bend radius of element m Torsion Stiffness of element kNm2 Mass empty pr Unit length kg m 12 7 25 6 15 0 0728393964698061 0 00357955556564 02403 Hose 33 333333333333336 100 0 072839336 0 03 0 002 75350428 12617204 0 56 Material Properties Content Material Properties Content Void Stress Calculation Properties Max Tension Max Tension Capacity Cancel 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending Date Page Rev Apr 24 2009 44 of 57 09 o ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 45 o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 1 9 Add Element From File This function opens an open file dialog box and makes it possible to add all elements in a previous stored drawing into the current drawing Create Lay Up Insert Create Lay Up wicenter Edit Move to Center Move Co Lay Up
18. Select Move to Lay Up void Zoom Drag to Lay up void Join Fillers Properties 4 2 1 Create Lay Up or Create Lay Up w Center The Create Lay Up or Create Lay Up w center functions apply to all the selected elements There must be 2 or more selected elements The Create Lay Up w center function uses the last element selected or the rightmost element the element with the largest InsertionPointX of the elements selected as a center element All other selected elements are laid up around the center element This center element could be a single element or another lay up Generally the order of the elements inside a Lay up is decided by the order you choose the elements to be a part of the lay up The first element you choose will be ordered as number one the second element will be ordered as number two etc If you choose elements by marking them all with a blue rectangle the leftmost element will be numbered as one the second leftmost element will be numbered as two and the rightmost element will get the highest number Element number one will be placed at the 0 position at a unit circle 3 o clock The other elements are placed in the clockwise 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 46o0f57 Doc no O0000 INT UM KNT 20071129 1 Rev 09 direction from element one If there s
19. an electrical cable like in the figure below Click somewhere on the drawing area 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending lt m ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 24o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 12 Lay Up With Center We shall now lay up 12 cables like the one we created above around the bundle of three tubes Select the black isolation of the cable right click and select Select gt Elements Under Right click select Copy Paste and click to drop it to the drawing Repeat step 2 until you have 12 electrical cables in your drawing a a Keep CTRL pressed and select the black isolation of all the 12 cables followed by selecting the tape outside the lay up of tubes If you have problems selecting the tape scroll the mouse wheel to zoom in Right click select Lay Up gt Create Lay Up w center The last selected element is used as a center element in the lay up Exit the dialog box by clicking OK You should now have a drawing like in the figure below NB There is an alternative and easier way of doing step 4 5 Press the undo key u until you are back at the end of step 3 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 25 of 57 Doc no OOO00 INT UM KNT 20071129 1 Rev 09 Sele
20. ber of wires Connected to Coverage Type Round or Rectangular must be selected from menu 4 1 5 Add Strand If no element s is selected a single strand is added to the chosen position The function also applies to a selected strand element with a default of creating 6 strand wires around the selected strand The outer diameter of each strand Single Strand Outer Diameter is the same as the center strand If a strand with 6 wires is selected the function adds another 12 wires around the first 6 If the 12 wires are selected the function adds another 18 and so on If the Void Content Fluid is set to Seawater the voids between the strands will be empty in the Empty and Filled mass and weight calculations and flooded with seawater in the Flooded calculations If the Void Content Fluid is set to something else than Seawater the voids will be assumed to be permanently filled with the selected fluid during all mass and weight calculations ref Section 4 1 1 The dialog box like shown below appears when the element is created Only the specific Element Dimensions and Element Properties are shown the general sections as described in 4 1 1 are minimized 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 SN UmbiliCAD USER MANUAL Page 410f57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 He
21. ct the whole lay up of tubes and move it to the right of all the electrical cables This can be done by using the selection rectangle by pressing the left mouse button followed by pressing the key m to move the lay up Select all the 12 electrical cables and the lay up by holding the left mouse button down outside of all the tubes and move the mouse pointer in such a way that the blue selection rectangle which now appears encloses them all Then right click and select Lay Up gt Create Lay Up w center and you should have a drawing like the figure above The function will choose the rightmost the element with the largest InsertionPointxX as the center of the lay up As you can see from this example when choosing element s which shall be a part of a lay up it is possible to choose only the outermost element as the tube sheath or the whole element the tube and the sheath 3 2 13 Separation Sheath We shall apply a separation sheath over the lay up of cables Click somewhere in the lay up void between the inner and outer diameter and blue color appear at the ID and OD of the lay up which indicate that it is selected Then right click and select Add Element gt Sheath Double click Sheath Thickness and type a wall thickness of 3 mm Exit the dialog box by clicking OK 3 2 14 Steel Wire Armor We shall apply a layer of round steel armor wires outside the separation sheath 1 While the separation sheat
22. e tube is still selected shown with a dim grey color If not select the tube by clicking on it Right click and select Add Element gt Sheath from the main menu A sheath on the tube and a Sheath Input Dialog Box appears The sheath is as default 1 3 mm thick yellow and made of MDPE Double click Sheath Thickness type 2 5 and press Enter Click the OK button in the lower left corner of the dialog box The tube looks like below Click on the drawing area e AR Copy Elements We shall copy the sheathed tube to a total of three tubes 1 D a Pn While the yellow sheath is selected right click and select Select gt Elements Under from the main menu Both the steel tube and the sheath are shown with dim colors Right click and select Edit gt Copy Paste from the main menu Alternatively press the C key Now a second selected tube is attached to the mouse pointer and could be dropped anywhere by a single click Immediately after dropping the second tube right click and select Copy Paste again Drop the third tube next to the two others by a single click You should now have three equal elements at the same line Right click and choose Zoom gt All to get all three tubes visible in the drawing area 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending 3 2 4 o ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL
23. e wanted area as we shall see in the next step These new custom fillers are elements as all the other elements and it is possible to change properties as material type or color 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ow ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 20of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 We shall now make custom filler in the lay up centre 1 Delete the existing filler in the lay up center by selecting it and pressing the Delete key 2 Make three new fillers in the voids outside the centre as shown in the cross section below 3 Zoom in on the centre by left clicking on the centre and use the mouse scroll 4 Keep CTRL pressed and select the three new fillers and right click and select Join Fillers The drawing should now appear as below here we have zoomed in on the center 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 21 of 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 5 As we can see the enclosed area will not make reasonable custom filler so we will have to manually set the outer boundary for the enclosed area 6 Left click at the red dots in the order given in the figure below When you have succeeded in selecting a dot it will appear red and white hatched as dot no 6 below Furt
24. en drawings by keeping the CTRL key pressed and clicking the TAB key Open Open calls a standard Windows Open window and makes it possible to open previously saved UmbiliCAD files ucd files The open window will start searching using the path where you last saved an UmbiliCAD file It is possible to open multiple UmbiliCAD files in one session The file name will be written in the top of each drawing Save Save saves your current active drawing If the drawing is not previously saved you will be requested to give the file a name and select where to save it Save As Save As saves the active drawing with your preferred name and at the location you select If the file exists you will be requested to replace the existing file Exit Exit exits the program if no changes were made to the open drawings If there are any unsaved changes you will be requested to save before exiting 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC 2 2 Edit menu 2 2 1 Edit Materials UmbiliCAD USER MANUAL Doc no OO000 INT UM KNT 20071129 1 By selecting Edit Materials a similar table like the one below appears ES Materials Name Super Duples Galvanized Steel Wire MDOPE Cu Duplex 190 Stainless Steel 316 E mod Fois z0000 0 3 210000 0 33 200 0 4 115000 210000 210000 Remove Date Page Rev
25. ension Torsion Factor is 0 021 degree m kN applied tension is 180 kN then rotation per meter is 0 021 180 3 78 degrer m 6 Works Cited UmbiliCAD Documentation 2008 Ultra Deep LLC 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending
26. esssseserereeressssss 27 3 3 1 Insert Arrows With Textboxes essssssssseeessssssssssssrrerrerssssssrerrrressssssssrerereessssssseseeereeee 27 3 3 2 Format Arrows and Textboxes ccccccecccccecceesesssesecceecceeeesaueeseseeeeeceeeesseauaeseseeeeeeeess 28 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 3 of 57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 333 TaD OFRES U aea E E E EEEE O ENEE ET 29 3 3 4 Capacity CUVE aren E EA 30 5 3 0 Insert Top Tension Curvature Envelope ccccccccccecccccccccccccecececesceeesseseeesaeeesueaeueaeaeees 31 FUT CUS etre casein zee esis cetacean ee eae 9 ee ete ese eee ee eee 34 4 1 Add Elemen seceentcciencesiech seacseene etree radieee sepecaneenaenwseieianavesdoteee winnie esas E E 34 4 1 1 SINC Fallot sarees E E E SS 34 4 1 2 AAA TUDE oa T E sonatas 37 4 1 3 PROG SING E a AEI E A E TAE E E A E E AET A A 38 4 1 4 Aad A O i E E EE E eee 39 4 1 5 Aad SU AN E E A E E ee 40 4 1 6 Ada TIDE rE AE EEA E A E E E et 42 4 1 7 Add VONG FOT eea E A E 43 4 1 8 PG TO e E EE EA A A E E E E E 43 4 1 9 Add klemen FON ENG ae agaiiin E 45 4 2 E E o E E E E O A E E E A E E E N 45 4 2 1 Create Lay Up or Create Lay Up w Center sssssesrrrrrrrrrrrrrrrrirrrrrrreeeeeeeeseseeseseseereeens 45 4 2 2 MOVECO CENTON riip E E E E E IEE EEA 48 4 2 3 Move to Fay UD cen atcatttewa shone beeeuue hi enavcesotsa
27. fx EEA El Element Dimensions Inner Diameter 12 7 Outer Diameter 15 3 Sheath Thickness 1 3 Element Properties Description Sheath of Matenal Properties Matenal Properties Content ord Misc Cancel Element Dimensions Inner Diameter Inner Diameter of the sheath The governing parameter for the element dimensions mm Outer Diameter Outer Diameter of the sheath mm Sheath Thickness Wall thickness of the sheath mm Element Properties Description Description of the element 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 390f57 Doc no OOO00 INT UM KNT 20071129 1 Rev 09 4 1 4 Add Armor Add Element gt Armor applies to the selected element in the drawing Default material for armor is set to be Galvanized Steel Wire If the Void Content Fluid is set to Seawater the voids between the armor wires will be empty in the Empty and Filled mass and weight calculations and flooded with seawater in the Flooded calculations If the Void Content Fluid is set to something else than Seawater the voids will be assumed to be permanently filled with the selected fluid during all mass and weight calculations ref Section 4 1 1 The dialog box like shown below appears when the element is created Only the specific Element Dimensions and Element Propertie
28. h is still selected right click and select Add Element gt Armor A layer of round armor wires and the Armor Input Dialog Box appear Double click Wire Thickness type 5 and press Enter and you will see the number of wires change to 71 You may change the lay angle and other properties as you like Details about the armor process are given in Section 4 Exit the dialog box by clicking OK 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 260f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 15 Outer Sheath We shall apply an outer sheath covering the layer of armor wires While the armor is still selected after the armoring process right click and select Add Element gt Sheath Double click Sheath Thickness and type a thickness of 6 mm Exit the dialog box by clicking OK and click somewhere on the drawing area You should now have a drawing like the one in the figure below 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 270f57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 3 3 Insert Textboxes and Calculations 3 3 1 Insert Arrows With Textboxes We shall now insert arrows with descriptive text to three of the main elements in the cross section
29. he arrow could be selected in a menu Line Thickness The thickness of the border around the textbox and the arrow Marker Size Size of the handles for resizing the textbox 4 3 2 Insert Table of Results Start by selecting the outer element typically outer sheath of the cross section from which you want to calculate the results The calculation will include all sub elements within the selected element Insert gt Table of Results creates a table of calculation results attached to the pointer so you can drop it where you wish by a single click on the mouse Each field in the table could be formatted like a textbox For further description of the different data in the table see Section 5 Note that this function also can be used on single elements for example a single tube 4 3 3 Capacity Curve This function makes capacity curves for the chosen elements and for all its sub elements if it has any A capacity curve shows the maximum curvature an element and its sub elements can have under different axial loads before the element or one of its sub elements reach a predefined yield limit See Section 3 3 4 for more information Note that this function can also be used on single elements Calculation method is described in UmbiliCAD Documentation By right clicking the Capacity curve a menu which gives the user the opportunity to copy the plot copy the plot data or insert a top tension curvature envelope will appear More details
30. hermore as you click you will see that new black lines connect the dots and you will finally get an enclosed area which looks more reasonable New lines which enclose the new area 7 Press Enter and zoom out again The cross section should appear as in the figure below 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ m ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 22 0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 10 Tape We shall now apply a tape wrapping around the lay up bundle 1 While the lay up is selected the center and OD have a blue color right click and select Add Element gt Tape and the Tape Input Dialog Box will appear The lay up is selected by clicking somewhere in the lay up void between the inner and outer diameter 2 If you want it is possible to change the tape properties such as overlap overlap tape width tape thickness and number of tape layers In this example do nothing With the default tape element dimensions and material properties the tape layer thickness should be 0 3 mm Thickness of Tape Element in the properties dialog box 3 Exit the dialog box by clicking OK The drawing should look like the figure below 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending lt m ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 23 0f57 Doc
31. hould be a center element the element with the highest number last chosen or the rightmost element will be used as a center element The figure below shows how this works Choose all elements with the select rectangle The order of the elements is shown under Choose function Lay Up gt Create Lay Up w center When you select the elements to be a part of a Lay Up you can both select all the sub elements inside an element example a tube or a Lay Up with a sheath or only the outermost element The Lay Up function will automatically include sub elements inside the selected elements If the Void Content Fluid is set to Seawater the voids will be empty in the Empty and Filled mass and weight calculations and flooded with seawater in the Flooded calculations If the Void Content Fluid is set to something else than Seawater the voids will be assumed to be permanently filled with the selected fluid during all mass and weight calculations ref Section 4 1 1 The dialog box like shown below appears when the element is created Only the specific Lay Up Dimensions and Lay Up Properties are shown the general sections as described in 4 1 1 are minimized 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 470f57 Doc no O0000 INT UM KNT 20071129 1 Rev 09 Fo
32. ically calculates the smallest inner diameter to be able to lay up the selected elements with the given lay angle default 12 degrees The ID or OD cannot be changed by the user 2 Auto Outer Dia Automatically calculates the smallest outer diameter to be able to lay up the selected elements with the given lay angle default 12 degrees The ID or OD cannot be changed by the user 3 Manual To Inner Dia Partial The ID of the lay up could manually be changed in the dialog box The elements are distributed with all the excessive spacing between the elements in one place Partial 4 Manual To Outer Dia Partial The OD of the lay up could manually be changed in the dialog box The elements are distributed with all the excessive spacing between the elements in one place Partial 5 Manual To Inner Dia Evenly Default mode for Lay Up gt Create Lay Up w center The ID of the lay up could manually be changed in the dialog box The elements are distributed evenly with equal spacing between each element Evenly 6 Manual To Outer Dia Evenly The OD of the lay up could manually be changed in the dialog box The elements are distributed evenly with equal spacing between each element Evenly 4 2 2 Move to Center With this function you can easily move an element to the center of a Lay Up Select the element you want to move and choose Lay Up gt Move to center A dialog box like this will ap
33. ies could be changed for each element but the changes will not be saved in the overall material database ref Section 2 2 1 The changes will be saved in the drawing file Ultimate Limit of Material Also called breaking limit Used in capacity calculations MPa Yield limit of Material Limit where yield starts Used in capacity calculations MPa 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 36 of 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Material Properties Content Void Mass filled Mass filled_flooded Void Content Density Void Content Fluid Misc DrawingColor InsertionPointX InsertionPointY Visible Mass of element filled with content For information only kg m Mass of element filled with content and voids flooded with seawater For information only kg m Density of fluid in voids tubes Used in mass calculations kg m Fluid selected from fluid database Properties could be changed for each element but the changes will not be saved in the overall fluid database ref Section 0 If selected different from Seawater the element will be permanently filled with the fluid Color of the element could be selected from a menu Drawing x coordinates of the centroid of the element Drawing y coordinates of the centroid of the element Must be selected to True
34. ii nea E a E E A 57 5 1 12 Tension Torsion Factor sssesenssseesssseresssccnsescrresseresssccresseerosseresssscosssecrosseerossseeeseseress 57 WOK IOO eee cece E A E E EE E E E E A E 57 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 5 of 57 Doc no O0O000 INT UM KNT 20071129 1 Rev 09 1 Getting Started 1 1 1 1 2 gt ee a 1 3 SS ee E a General The current version of UmbiliCAD uses Sl units in the calculations and the drawing has to be drawn in mm to get the correct output The decimal separator is dot or the period character A selected element is shown with the dim original color A lay up is drawn with a red magenta marking of the inner and outer circle but this marking will disappear on the printed drawing A selected lay up is shown with a thick blue inner and outer circle The drawing of a cross section in UmbiliCAD contains all necessary information for calculation of weights stiffnesses and stress in the elements during a load case Hence specifying all input parameters correctly during drawing is important In the following a right click is denoted right click and a left click is denoted click Mouse Right clicking in the drawing area will open the main menu Clicking on an element will select it Keep the CTRL key pressed while clicking on eleme
35. in 3 3 4 and 3 3 5 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 53 0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Add Element Lay Up Insert Copy Copy as Picture Select Copy Paste oorm Paste Join Fillers Moye Properties Delete Clear 4 4 1 Copy Copy the selected element s It is possible to paste it to arbitrary places in the active drawing or to other drawings by the Edit gt Paste function 4 4 2 Copy as Picture This function copies all selected elements including textboxes to the Clipboard as picture where they may be pasted into Microsoft Office or other programs 4 4 3 Copy Paste Copies the selected element s and attach them to the pointer for arbitrary placement by a single click 4 4 4 Paste Attach a copied element to the pointer for arbitrary placement by a single click 4 4 5 Move The function is attaching the selected element s to the pointer for movement 4 4 6 Delete Deletes the selected element s from the drawing 4 4 7 Clear Clears the drawing deletes all elements 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 54o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 5 Alignment This function is only possible to use if one or more
36. in 4 1 1 are minimized If the user tries to set elements dimension or properties to values which are not possible they will change back to the original value InputDia SEE HAEA El Element Dimensions Inner Diameter Outer Diameter Tape Thickness Tape Width Element Properties Description Tape of Lay Angle 82 69 Numer of tape layers 1 Overlap 20 Pitch length 403 Maternal Properties HMatenal Properties Content ord Misc Cancel Element Dimensions Inner Diameter The inner diameter of the element of tape s mm Outer Diameter The Inner Diameter of tape element 2 Thickness of Tape Element mm Tape Thickness Thickness of a single tape mm Tape Width Width of a single tape mm Thickness of Tape Element Thickness of the whole tape element with all layers 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 43 0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Element Properties Overlap How much a single tape wrapped around an element overlaps itself When the overlap is negative there is a gap between the tape in each round Description Description Lay Length Lay length Connected to Lay Angle and Overlap mm Lay Angle Lay Angle to the single tapes in the tape element Connected to Lay Length and Overlap deg Number of tape layers Number of
37. king on a number makes it ready for editing outlined in blue The numbers shaded in grey are calculation results and cannot be edited directly Moving the cursor or pressing Enter after a change has been made will update the drawing After exiting a dialog box the applicable element is still selected and ready for the next process In the bottom of the dialog box a short description of the selected field parameter is given The different sections in the box could be maximized minimized by clicking on the small or sign in front of each section You may exit a dialog box by pressing the Tab key followed by Enter or click OK or Cancel 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 7of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 2 File Handling and Database Editing 2 1 File menu Create a new UmbiliCAD drawing by selecting File gt New By clicking on the File button in the upper left corner of the drawing window the following menu appears EE UmbiliCAD New Open Save Save As New opens a new UmbiliCAD drawing By clicking on the menu item several times you can open multiple new UmbiliCAD drawings Each drawing will appear in its own window inside UmbiliCAD The active drawing will be highlighted by dark blue boarders and you can toggle betwe
38. l InputDia ig x El Element Dimensions Inner Diameter T Outer Diameter 1 Single Strand Outer Diameter 1 Element Properties Coverage 0 318309886183759069 Description Strand Lay Angle 0 Lay Length OU Number of elements 1 Maternal Properties Maternal Properties Content oid Misc Coverage Armour Coverage Element Dimensions Inner Diameter The inner diameter of the layer of strand wires The outer diameter of the selected element inside the strand wires mm Outer Diameter The Inner Diameter 2 Single Strand Outer Diameter mm Single Strand Outer Diameter Diameter of each strand wire mm Element Properties Coverage Relative coverage of strand wires related to the center pitch diameter of the elements Connected to N Number of wires Description Description Lay Length Lay length Connected to Lay Angle mm Lay Angle Connected to Lay Length deg Number of elements Number of wires Connected to Coverage 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 SN UmbiliCAD USER MANUAL Page 42o0f57 Doc no OOO00 INT UM KNT 20071129 1 Rev 09 4 1 6 Add Tape Add Element gt Tape applies to the selected element in the drawing Default tape material is set to MDPE Only the specific Element Dimensions and Element Properties are shown the general sections as described
39. le of Material 200000 Mame of Material Super Duplex Ultimate Limit of Material 650 field limit of Material 650 Maternal Properties Content Maternal Properties Content oid Void Content Density 1115 Yod Content Fluid HEG 100 Misc DrawingColor P SlateGray Info Insertion Points 40 799999237060547 Density of Material Density 1 Double click on the number 12 7 or the field Inner Diameter and you can edit the inner diameter of the tube Simply type 25 4 press Enter and the tube is modified could be happening behind the dialog box 2 By moving the pointer over the frame of the box and press the left button while moving the mouse you can move the box wherever you want 3 Double click the Wall Thickness field and type 2 5 to increase the wall thickness The material properties could also be changed in the same way if necessary 4 Click on Void Content Fluid and select content to be MEG 50 from the menu Click the OK button in the lower left corner of the dialog box 5 Click on the drawing area to complete the tube design 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 120f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 2 Sheath We shall now apply a polyethylene sheath onto the steel tube 1 a E After exiting the Tube Input Dialog Box th
40. leseleeraiideeuveracest stouametececenietoneantenstaeseeieniotentsicenecees 49 4 2 4 Move to Lay Up VOId ccccesccccssececessceceesececesececeaeceeaeecessuseesseaeceseuecessaucessueeessuaeeeseases 49 4 2 5 Drag to Lay Up VOIC ccccccsscccsssececesececenecccescecseucceceeececeeceeaeceeseeceeseseeesaeeessgecessgeees 49 4 3 PTS a spss arth E EEE E E E A N EE EE ie A E Alans E 50 4 3 1 Insert Arrow Te XtDOX cccccccccccecsssessssescccccccceesaesssseeeecececeseesausesssseceeeeeesessuaaeasseeeeeeeees 50 4 3 2 insert Table Of ROS UIE S orsin e E ETETE 52 4 3 3 AAC IE a EAEE EE A TEE T EE E E A TEE 52 4 4 EA E E AA 53 4 4 1 O E cae es aes ne ong na E E E ge 53 4 4 2 COI AS PIC UOT eee a E E E E O E E E EN S 53 4 4 3 COVP S a A AAE NAE TEE OETA EAA AAE OE 53 4 4 4 EE A PE EE E EEIN A E E EE A A E EA E E EA 53 4 4 5 EOS EE A T A EAE A NE A E EE O 53 4 4 6 BE a E E E A E E T E E E E E T 53 4 4 7 CS e E E E A E A E E A E E E E O 53 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 Ni UmbiliCAD USER MANUAL Page 4of57 Doc no O0000 INT UM KNT 20071129 1 Rev 09 4 5 EE D EE E E E oss ee EEA E N NT E E O A N T 54 4 5 1 EE EEE T E a E E I EE E A EE E E E E S E O T 54 4 5 2 EA E EE 54 4 5 3 Vertical Spacing Align sssssssseessserrsssseresrsressserrresserrsssreressrrrsssreressreeeseerresseereseereeeseerese 54 4 6 SU a E A ANE A E A ETET A
41. lick and choose Add Element gt Void Filler from the menu or simply press the F key Place new filler at the opposite side also The cross section should appear as the figure under 2 Keep CTRL pressed and select the two new fillers and the large filler in the upper right void Right click and select Join Fillers The cross section should appear as the figure below 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _m ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 180f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 The area inside this area the part of the fillers outside will form the new custom filler 3 Press Enter UmbiliCAD will now make new custom filler which contains all the space inside the area enclosed by the red dots and black lines the part of the fillers which are outside of the enclosed area The cross section should appear as the figure below 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 190f57 Doc no O0000 INT UM KNT 20071129 1 Rev 09 4 Follow step 1 3 and make custom filler in the two other voids and the cross section should appear Occasionally the Join Fillers function will not enclose the area we want it to when making a custom filler In these cases it is possible to manually enclose th
42. ll appear which and ask if you really want to do that 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 50o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 3 Insert Add Element Lay Lip Arrow Textbox Edit Table of Results Capacity Curve Select oom Join Fillers Properties 4 3 1 Insert Arrow Textbox Click to select an element in the cross section right click and select Insert gt Arrow Textbox An arrow to the place you clicked appears together with a textbox attached to the pointer Click to drop the textbox where you prefer Each arrow is equipped with a handle to move the endpoint independent from the attached textbox Each textbox is equipped with 8 handles so it can be scaled by hold and drag in all directions When the pointer is inside the textbox and a four way arrow is visible the textbox could be moved by hold and drag You may format it by double clicking on it or select it right click and select Properties The following dialog box appears 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 51of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 InputDia E Font Properties Font Times New Roman 4pt Font
43. mat String under the Text Box Properties heading and change the number in fT to the number corresponding to your preferred choice of significant digits E g changing fT to f3 would change 1 0 to 1 000 3 3 4 Capacity Curves This function makes capacity curves for the chosen elements and for all its sub element if it has any A capacity curve shows the maximum curvature an element and its sub elements can have under different tension loads before the element or one of its sub elements reach a predefined yield utilization limit 1 Select the outer sheath of the cross section right click and select Insert gt Capacity Curve 2 Anew window with two capacity curves will open By default these two curves are labeled as 80 Utilization and 100 Utilization The curves are shown in the figure below Capacity Curve Mt 100 Utilisation mt 80 Utilisation _ Tension KN 0 0 0 02 0 04 0 06 0 08 0 1 0 12 0 14 0 16 0 18 0 2 0 22 Curvature 1 m 3 Each element has two parameters which decide the shape of these curves Go back to the drawing window and double click on one of the tubes in order to get the Tube Input Dialog Box The box is shown below with only the Stress Calculation Properties visible 4 By right clicking on the plot and choose Copy Plot to Clipboard the plot is copied as a picture You can paste this into the drawing or into another
44. mewhere inside the void in the middle of the lay up Select Add Element gt Void Filler from the menu that appeared A circular filler should appear in the center of the bundle 4 Alternatively the center void filler can be added by left clicking in the center void and pressing the F key NB The cursor must remain in the center void when F is pressed A circular filler should appear in the center void 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ mw ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 15 of 57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 7 Move to Lay Up Void We shall insert copies of the first filler into one of the other lay up voids 1 Select the filler element in the upper right void right click and select Copy Paste from the Edit menu or simply press the C key Drop the copy of the filler outside the lay up by clicking an arbitrary place 2 Select the new filler right click and select Lay Up gt Move to Lay Up Void A dialog box will appear asking you to select two boundary elements 3 Choose the two sheaths of the two tubes where you want to place the filler between Do this in the order showed in the figure below CE Move Element Select two boundary elements 4 Click on Done The filler will now be moved to the right hand side of the arrow 2008 2009 ULTRA DEEP LLC All rights
45. nts is shown below This general part contains the sections Material Properties Material Properties Content Void and Misc The specific part of the dialog box for each element type is explained in the Sections 0 to 4 2 1 The numbers shaded in grey are for information only 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ m ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 350f57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 Element Properties El Maternal Properties Density of Maternal 7890 E module of Material 200000 Name of Maternal Super Duplex Ultimate Limit of Material 50 Yield limit of Material 650 Material Properties Content Material Properties Content oid Yod Content Density 1115 Yod Content Fluid HEG 1004 Hisc DrawingColor P SlateGray Info Insertion Points 69 4000015258789 Insertion Pant 33 599998474121094 Relativel nsertionPonts 0 RelativelnsertionFointy 0 Visible True Stress Calulation Properties Pressures 0 0 15 0 Utilisations 1 0 0 8 Element Dimensions Material Properties Density of Material The density of the selected material Used in mass calculations kg m E module of Material Young s modulus Used in stiffness and stress calculations MPa Mass Element Mass of element per meter length For information only kg m Name of Material Selected material from material database Material propert
46. nts will select several elements Double clicking on an element will open the Input Dialog Box Scrolling the mouse wheel will zoom in and out at the pointer location This function makes it easy to point and zoom in or out on the preferred element Keep the left button pressed while moving the mouse will make a selection rectangle Every element with its center point within the rectangle will be selected Shortcut Keys Undo Redo Copy Paste Move Select all sub elements to an already selected element nav ZODWDCE Add filler to lay up void Delete Deletes selected element s 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending 1 4 _ ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 6 of 57 Doc no O0O000 INT UM KNT 20071129 1 Rev 09 Dialog Boxes When a new element is created the properties are given in a dialog box The dialog box of a new or already drawn element s can be opened in three different ways 1 Right click select Add Element gt Tube Sheath Armour Tape Strand or select Lay Up gt Create Lay Up or Create Lay Up w center 2 Select the element s right click and select Properties 3 Double clicking on a separate element General 1 SS E The box can be treated like a standard Windows window i e scroll resize close maximize minimize or move Double clic
47. of results with the blue selection square right click and select Edit gt Copy as Picture 5 You now may paste the copied elements as a picture metafile into Microsoft Office Word file you just opened 6 The drawing now looks like the one below Steel Tube ID 25 4 x 2 5 mm Electrical cable Steel wire armour OD 5 0 mm 71 off Parameter Value Unit Outer Diameter 143 7 mm Mass Empty 30 9 kg m Mass Filled 32 8 kg m Mass Filled And Flooded 35 5 kg m Submerged Weight Empty 14 3 kgf m Submerged Weight Filled 16 2 kgf m Submerged Weight Filled And Flooded 18 8 kgf m Specific Weight Ratio 2 1 Subm Weight Dia Ratio 130 9 kgf m 2 Axial Stiffness 432 0 MN Bending Stiffness 25 0 kNm 2 Bending Stiffness friction free 15 1 kNm 2 Torsion Stiffness 149 8 kNm 2 Tension Torsion Factor 0 01 deg m kN Note Ifyou want more digits behind the comma for any of the numbers in the Mechanical Properties box simply click those numbers with the CTRL key pressed Move the cursor away from 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending m ULTRA DEEP LLC Date Apr 24 2009 i UmbiliCAD USER MANUAL Page 30 of 57 Doc no OO000 INT UM KNT 20071129 1 Rev 09 the text box right click and select Properties in the dialog box that appears Look for For
48. pear ES Move Element to Lay Up Center ig B Ed Select Lay Up Done Cancel Simply select the Lay Up you want to put the element inside by clicking somewhere in the void inside the Lay Up and click done The element should now have been moved to the Lay Up center 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 S UmbiliCAD USER MANUAL Page 49o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 2 3 Move to Lay Up This function moves a chosen element to the Lay Up helix Select the whole element with all sub elements and choose Lay Up gt Move to Lay Up A dialog box like this will appear Move Element to Lay Up Center Sel Select Lay Up Done Cancel Simply select the Lay Up you want to put the element inside by clicking somewhere in the void inside the Lay Up and click done The element should now have been moved to the Lay Up helix 4 2 4 Move to Lay Up Void This function moves a selected element to the Lay Up void You have to choose two boundary elements which the element should touch A more detailed description is given in chapter 3 2 7 4 2 5 Drag to Lay Up Void This function makes it possible to manually move a selected element to the lay up void When touching two elements the element will snap automatically in place between them If you try to place the element in such a way that it overlaps a message box wi
49. r the Lay Up Input Dialog Box a new field called Mode is included compared to all the other input dialogs By clicking in the Mode field you are able to select different lay up modes in the menu EE InputDia FEA Description Lay Up Lay Up Dimensions Inner Diameter 7 2000000000000028 Outer Diameter TB Lay Up Properties Lay Angle 12 Lay Length 635 904701 24447234 Re distibute lay up True Maternal Properties al Manual To Outer Dia Eve Stress Calulation Properties a Hode EJ Lay Up Dimensions Inner Diameter The inner diameter of the lay up mm Outer Diameter The outer diameter of the lay up mm Lay Up Properties Lay Length Lay length Connected to Lay Angle mm Lay Angle Connected to lay length deg Re distribute lay up Either True or False If set to False you could possibly change the lay angle of the lay up without having the OD automatically updated E g if you have a lay up with tubes and void fillers Re distribute lay up should be set to False if you want to update the lay angle 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 48 of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Mode Mode 5 different selectable choices in a menu 1 Auto Inner Dia Default mode for Lay Up Create Lay Up Automat
50. reserved UmbiliCAD Patent Pending ____ ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 16o0f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 8 Drag to Lay Up Void 1 Select one of the two filler elements right click and select Copy from the main menu Drop the copy of the filler outside the lay up by clicking an arbitrary place Select the new filler right click and select Lay Up gt Drag to Lay Up Void 3 The filler is now attach to the mouse pointer and will move with it Move the filler between the tubes in the last empty void space in such a way that the filler touches both of the tubes 5 When the filler touches both tubes it will snap in place and you can place it there by clicking the left mouse button The edge of both tubes will turn blue when the filler touches them and the filler will snap in place 6 Itis also possible to move one element to an already existing lay up layer That function is described in chapter 4 2 3 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 Ni UmbiliCAD USER MANUAL Page 170f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 9 Join Fillers We shall now make custom fillers by joining round fillers 1 Make new filler next to the filler in the upper right void first by left clicking in one of the voids next to the filler Right c
51. s are shown the general sections as described in 4 1 1 are minimized The same dialog applies for both flat and round armor wires E Element Dimensions Inner Diameter 15 3 Outer Diameter 18 36 Wire Thickness 1 5300000000000003 Wire Width 0 Element Properties Coverage 0 91459342521 754476 Description Armour L 145 26738557 759563 Lay Angle 20 Mumber of wires Zi Type Round Rectangular Round Wire Maternal Properties Maternal Properties Content oid Matenal Properties Wod Misc Aa A Maternal Properties Void Element Dimensions Inner Diameter The inner diameter of the layer of armor wires The outer diameter of the selected element inside the armor wires mm Outer Diameter The Inner Diameter 2 Wire Thickness mm Wire Thickness Maximum thickness of flat wires rounded corners OD of round wires mm Wire Width Maximum Width of flat wires rounded corners Dummy for round wires mm 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending o ULTRA DEEP LLC Date Apr 24 2009 NN UmbiliCAD USER MANUAL Page 40of57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 Element Properties Coverage Relative coverage of armor wires related to the center pitch diameter of the elements Connected to Number of wires Description Description Lay Length Lay length Connected to Lay angle mm Lay Angle Connected to L lay length deg Num
52. t box If the dialog box does not appear the mouse pointer is on top of one of the textboxes Move it away from the text box and try again 3 Press CTRL and select all the three textboxes again right click and select Properties The input dialog box appears If the dialog box does not appear the mouse pointer is above one of the textboxes Move it away from the text box and try again 4 Click on the Draw Border field and select False from the menu to remove the border line around the textbox Click OK to exit the dialog box Further details about arrows and textboxes are given in Section 4 Now the drawing should look like the figure below Steel Tube ID 25 4 x 2 5 mm Electrical cable Steel wire armour OD 5 0 mm 71 off 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending ___ ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 290f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 3 3 Table of Results This section shows you how to insert a table of results into your drawing and how to copy everything as a picture enabling you to paste the drawing into e g MS Word Before you do this open an empty word document Select the outer sheath of the cross section right click and select Insert gt Table of Results Click to drop the table at a location below the cross section E E Select the complete cross section and the table
53. the element is created Only the specific Element Dimensions and Element Properties are shown the general sections as described in 4 1 1 are minimized ES InputDia FEFA E Element Dimensions Inner Diameter 12 7 Outer Diameter 15 3 Wall Thickness 1 3 Element Properties Description SD Tube H ateral Properties H ateral Properties Content H aterial Properties Content oid Misc o Cancel Element Dimensions Inner Diameter Inner Diameter of the tube The governing parameter for the element dimensions mm Outer Diameter Outer Diameter of the tube mm Wall Thickness Wall thickness of the tube mm Element Properties Description Description of the element 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _ ULTRA DEEP LLC Date Apr 24 2009 N UmbiliCAD USER MANUAL Page 380f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 1 3 Add Sheath The function Add Element gt Sheath applies to a selected element in the drawing Default material for sheaths to MDPE The Inner Diameter is the governing parameter and Outer Diameter or Sheath Thickness is calculated based on the two other parameters The dialog box like shown below appears when the element is created Only the specific Element Dimensions and Element Properties are shown the general sections as described in 4 1 1 are minimized Ea InputDia Siz
54. the left mouse button down outside off all the tubes and move the mouse pointer in such a way that the blue choose rectangle which now appears encloses all the tubes Release the left mouse button and all the tubes and sheaths are now selected since they all appear in a dim grey color You can Delete one of the Lay Ups by selecting it with a rectangle and choose Edit gt Delete or just press DEL 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending _w ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 140f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 3 2 5 Add Void Filler We shall add a filler element into one of the lay up voids 1 De select all elements by a single click outside the lay up 2 Left click somewhere in the void between two of the tubes see figure below Left click in the void 3 Select Add Element gt Void Filler from the menu that appeared A circular filler should appear in the upper right void 4 Alternatively void fillers can be added by left clicking somewhere in the void between two tubes and pressing the F key NB The cursor must remain in the clicked void when F is pressed A circular filler should appear in the upper right void 3 2 6 Add Void Filler in Center A center void filler can be added as described in the previous section De select all elements by a single click outside the lay up Right click so
55. visible or False invisible from a menu Stress Calculation Properties Pressures Utilizations Pressures is the internal pressures MPa in the element if possible The first value is used in the 100 Utilization curve and the second value is used in the 80 Utilization curve Utilizations can have values between 0 1 0 and determines what yield utilization limit will be used in the capacity plot calculation If the utilization is set to 0 8 it means that the utilization limit used in the calculation is set to 80 of the material yield limit Yield Limit of Material in the material properties In this version of UmbiliCAD the first value is used in the curve labeled 100 Utilisation and the second value is used in the curve labeled 80 Utilisation 2008 2009 ULTRA DEEP LLC All rights reserved UmbiliCAD Patent Pending gt w ULTRA DEEP LLC Date Apr 24 2009 UmbiliCAD USER MANUAL Page 370f57 Doc no 00000 INT UM KNT 20071129 1 Rev 09 4 1 2 Add Tube The tube is added at the location where clicked before the function is selected Add Element gt Sheath applies to the selected element in the drawing Default material for tubes is set to be Super Duplex The Inner Diameter is the governing parameter and Outer Diameter or Wall thickness is calculated based on the two other parameters The dialog box like shown below appears when
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