WEG Inverter CFW_11_brochure
Contents
1. Trace function configuration in the SuperDrive G2 CFW 11 15 T www weg net USB Connection SoftPLC Function It is a resource that provides PLC features to the CFW 11 without the addition of any accessories lt provides flexibility to the product allowing the user to create his her own applicative software user s program The Soft PLC main features are Ladder language programming using WLP software Access to all VSD parameters and Os Configurable PLC mathematical and control blocks Applicative software download upload and online monitoring via USB connection Storage of the applicative software in the CFW 11 Flash Memory Module see below Memory space of 15kB for applicative storage 40 User parameter settings that can be individually programmed allowing tags units minimum and maximum values number Paramotio PLC of decimal digits and other characteristics to be changed aier ai Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Parametro PLC Flash Memory Module It stores the image of the CFW 11 parameters It ensures that the programming will not be lost because there is a backup of the parameters It permits the transfer of parameters stored in the flash Memory Module to the CFW 11 and vice versa Excellent function for machine manufactures or in processes where parameter settings is repeated Copy Function It stores the applicative software ge2. Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test EN 61000 4 3 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 3 Radiated radiofrequency electromagnetic field immunity test EN 61000 4 4 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transient burst immunity test EN 61000 4 5 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test EN 61000 4 6 Electromagnetic Compatibility Standards EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields www weg net lu Coding IN 1 2 3 4 5 6 E 8 9 10 11 12 18 14 GU CO N S IE EM R ES 1 Market identification It defines the language of the manual and the factory parameterization BR Brazil NA North America MS Mercosul EU Europe SA South Africa 2 Line CFW11 WEG Frequency VSD series CFW11 3 Rated output current for normal overload system 200 240 V 2 200 240 V 2 200 240 V 2 380 480 V 4 0010 10 A 0006 6 A 0007 7A 0003 3A 0088 88A 0007 7 A 0010 10 A 0005 5 A 0105 105 A 0013 13 A 0007 7A 0142 142A 0016 16A 0010 10 A 0180 180
3. built in braking IGBT DB with braking IGBT valid for models of frame size E 15 End of Code indicator digit Z end of code indicator CFW 11 25 T www weg net CFW11M Modular Drive The CFW 11M modular drive is the new generation of WEG VSDs for large powers It is available at power ratings from 400 to 2500 HP and voltages from 500 to 690 V with 6 and 12 pulse input rectifier Book Power Unit Bridge Rectifier Titer con eee NETWORK MOTOR Control Unit CFW 11M AFW 11M DRIVE INVERTER Notes The fuses presented in the block diagram above are not included in the VSD CFW 11M but are part of the AFW 11M drive Maximum AFW 11M configuration with 5 power units 2500 HP DC Link connected to rectifier Power Units Compact modular VSD units that can be configured to the applicable motor power Easy servicing Configurable up to 5 power units DC supplied by an input rectifier Compact book format width much smaller than the depth Configurable up to 5 power book units Power Book Unit Output to motor 26 CFW 11 www weg net lu CFW11M Drive Ratings Sizing the Drive The correct way to select a VSD is matching its output current with the motor rated current However the tables below present the expected motor power for each VSD model Use the motor power ratings below only as a guidance Motor rated currents may vary with speed and manufacturer IEC motor p
4. CFW 11 features the Multioump Control function which is capable of controlling up to 5 pumps in order to maintain the pipeline pressure constant regardless of the outflow fluctuations In this system an control algoritm of pumps is done by the VSD which decides the moment to start or stop each of the pumps based on the outflow demand Besides that the VSD also monitors the suction oressure and the tank level The CFW 11 also alternates the pumps according to their using time thus ensuring an uniform wear and tear of motors and pumps Two types of Multipump Control are available fixed and floating controls In fixed control the VSD is able to control one of the pumps at variable speed and to start and stop other 4 pumps at fixed speed In floating control the VSD is able to control up to 4 pumps all of them at variable speed 14 CFWw 11 USB Connection SuperDrive G2 It is a Windows based software for CFW 11 programming command and monitoring The following features are available in the software Automatic CFW 11 identification Monitoring of CFW 11 parameters Online changing of parameters in the CFW 11 Offline changing of parameters in the PC Creation of application documents Trace function see below Upload of SoftPLC applicative software in the CFW 11 flash memory See page 17 Online troubleshooting This software is available free of charge at www weg net Monitor Using Keypad 2 Motor Speed freee Ove Took m
5. faults and the day month year and time when they occured Read Only Parameters Group It shows reading parameters only Backup Parameters Group The Backup Parameters Group allows CFW 11 parameters to be transferred to the Keypad or FLASH Memory Module available in the standard product and vice versa During CFW 11 operation the modified parameters are saved in the FLASH Memory Module regardless of user command Selectable Language The user can choose the Keypad language Portuguese English Spanish German etc 8 CFW 11 Functions Group There are several groups divided by functions only making available only the parameters related to the function Example Vector Control Group Communication Group I O Configuration Group etc Changed Parameters Group It shows only the parameters that are programmed different from the factory default www weg net lu Accessories CFW 11 was developed based on Plug and Play philosophy It automatically recognizes and manual configuration Slot 1 I O Expansion inputs and outputs Slot 2 Encoder Interface Slot 5 Built in flash Memory Module available in the standard product Slot 3 Communication 1 Slot 4 Communication 2 CFW 11 9 T www weg net Accessories 2 14 bit analog inputs in voltage or current 2 dicital i 0A 01 cionta inputs 2 14 bit analog outputs in voltage or current 2 open collector digital outputs 2
6. power cable shielding for frame size E Note 1 The kit for power cable shielding is provided PCSD 01 PCSE 01 along with VSDs that have internal RFI filter Example EU CFW11 0007 T2 O FAZ 2 In frame sizes D and E the power cable shielding kit is factory standard even for VSDs without internal RFI filter 3 NA for frame sizes F and G Enclosures AA o X Standard NA KN1E 02 NEMA type 1 kit for frame size E models CFW110180T4 and CFW110211T4 KN1F 01 Conduit kit for frame size F KN1G 01 Conduit kit for frame size G Note In the KN1X 01 Conduit kit frame sizes A B and C power cable shielding is also provided Kits KN1F 01 and KN1G 01 are under UL certification process KN1E 01 NEMA type 1 kit for frame size E models CFW110142T2 CFW110105T4 and CFW110142T4 Safety stop in accordance with EN 954 1 category III With the activation of the safety stop function the PWM pulses of the IGBTs are disabled Since no voltage is available in the VSD output no torque is applied to the motor Thus it is ensured that the motor remains stopped providing system safety pending certification CFW 11 11 lu www weg net Accessories Blank cover HMID 011 Blank cover to replace the standard VSD keypad when not used Remote keypad frame RHMIF 01 Frame for Keypad installation on panel door or machine console Degree of protection IP56 External control supply in 24 Vdc Used with communication networks Prof
7. 80 3 15 When one VSD is assembled on the top of another use the distance A B and deflect the hot air coming from the VSD below 250 9 84 Side by side Installation For Frame Size A B and C side by side assembly without lateral spacing and with the removal of the top cover CFW 11 21 T www weg net Mechanical Installation Panel Assembly Surface Assembly 4 53 250 9 85 M5 300 11 82 375 14 77 200 7 88 525 20 67 C o O E 200 788 650 25 60 P5 zm C 150 5 91 X A OOOMOA INN SSA re Airflow Sizes A up to E Sizes F and G Flange Assembly IP 54 rated when mounting the heat sink outside the enclosure For Sizes F and G the inverter area that will be outside the panel has only IP20 protection degree 7 cras mns 275 10 83 517 20 36 285 11 23 275 10 83 635 25 00 315 12 40 615 24 21 mas T VI MI d A Airflow 22 CFW 11 Technical Data 200 240Vac 10 15 sigle Phase 1 5 to 3 HP 1 1 to 2 2 kW Voltage and 200 240Vac 10 15 power range 1 5 to 75 HP 1 1 to 55 kW 380 480Vac 10 15 2 to 600 HP 1 5 to 370 kW Frequency 50 60 Hz 2 48 to 63 Hz Three Phases Displacement factor Greater than 0 98 Efficiency Greater than 0 97 0 94 for three phase input at rated condition Power factor 0 70 for single pahse input at rated condition Volt
8. A 0024 24A 0013 13A 0211 211A 0028 28 A 0017 17 A 0242 242 A 0033 33 A 0024 24A 0312 312A Voltage 0045 45A 0031 31A 0370 370 A 0054 54 A 0038 38 A 0477 477A 0070 70 A 0045 45A 0515 515A 0086 86 A 0058 58 A 0601 601 A 0105 105A 0070 70 A 0720 720 A 0142 142A 0180 180 A 0211 211 A 4 Number of phases 10 RFI Filter Blank factory standard FA Category C3 internal RFI filter Valid for models of frame size E built in RFI filter Size A B C and D S Single phase B Single phase or three phase T Three phase 5 Voltage 11 Safety Stop 2 200 240 V Blank factory standard without safety stop function 4 380 480 V Y with safety stop function according to EN 954 1 category 3 12 External Electronic Supply 24 Vdc Blank factory standard W With external eletronic power supply 24Vdc Sizes A B C D E Without external eletronic power supply 24vdc in the standard product 6 Optional Accessories S standard product O product with optional accessories 7 Degree of Protection Blank factory standard Sizes A Band C IP21 D Nema 1 IP20 13 Special hardware N1 Nema 1 Blank factory standard without 2l 1P21 H1 special hardware nr 1 8 Keypad Blank factory standard without S1 special software nr 1 Blank factory standard 1 IC without interface blind cover 9 Braking Blank factory standard Sizes A B C D
9. FW110010T4 i l CFW110013T4 CFW110038T4 CFW110045T4 CFW110058T4 CFW110070T4 CFW110088T4 CFW110105T4 CFW110142T4 CFW110180T4 CFW110211T4 CFW110242T4 CFW110312T4 CFW110370T4 CFW110477T4 CFW110515T4 CFW110601T4 CFW110720T4 CFW110017T4 298 190 CFW110024T4 11 54 7 48 378 220 14 88 8 67 CFW110031T4 19 84 11 81 675 335 26 58 13 19 1200 430 47 24 16 93 1225 535 48 23 21 06 20 CFW 11 247 145 227 9 73 Smil 8 94 227 8 94 293 11 54 305 12 01 358 14 09 196 7 72 227 8 94 293 11 54 305 12 01 358 14 09 360 14 17 426 16 77 6 3 139 10 4 22 9 20 5 45 2 32 6 11 8 6 143 3 143 3 5 6 3 ISE 10 4 22 9 20 5 45 2 32 6 71 8 65 143 3 140 308 65 215 473 99 ARE A WII N A M NSS MN co O N N al al AN D al al eee o O oo al o Co O o En oo al O o 235 9 25 298 11 73 ej O po Go N 298 11 73 22 33 1 E al 79 4 90 4 22 0 33 1 al 79 4 90 4 80 276 ee E O Standard Optional Standard Optional Optional Optional www weg net lu Mechanical Mounting Standard Installation sa 2033 Ds ACTI sam mom IET o mem mera mom IET 150 5 91 20 0 78
10. FZE JAFZA JEBEL ALI FREE ZONE Tower 18 19th Floor Office LB 18 1905 PO Box 262508 Dubai Phone 971 4 8130800 Fax 971 4 8130811 info ae weg net www weg net ae USA WEG ELECTRIC CORP 6655 Sugarloaf Parkway Duluth GA 30097 Phone s 1 678 249 2000 Fax 1 770 338 1632 info usQweg net www weg net us VENEZUELA WEG INDUSTRIAS VENEZUELA G A Avenida 138 A Edificio Torre Banco Occidental de Descuento Piso 6 Oficina 6 12 Urbanizacion San Jose de Tarbes Zona Postal 2001 Valencia Edo Carabobo Phone s 58 241 8210582 58 241 8210799 58 241 8211457 Fax 58 241 8210966 info ve weg net www weg net ve 50019076 05 042010 The values shown are subject to change without prior notice
11. Motors Automation Energy Transmission amp Distribution Coatings Variable Speed Drives e E SS St o NANO S IE ERES SIT S lu www weg net CFW 11 The CFW 11 is a variable speed drive series with state of the art technology for three phase induction motors It can be used in a wide range of applications since it is designed for running on either Normal or Heavy Duty loads Its performance is excellent providing increased productivity and an improvement in the quality of the process in which it is used 1 1 to 2 2kW 1 5 to 3HP 200 240V Single phase 1 1 to 55kW 1 5 to 75HP 200 240V Three phase 1 5 to 370kW 2 to 600HP 380 480V Three phase New Frame Sizes F amp G Innovative and simple The CFW 11 presents many innovations that are helpful and beneficial to customers mainly due to the simplicity of its installation and operation The CFW 11 was developed based on Plug and Play philosophy connect and use allowing simple and fast installation of the VSD and its accessories The Keypad has a navigation and programming system similar to mobile phones with soft key buttons It is possible to access the parameters sequentially or through groups of parameters The Keypad also makes the Oriented Start up function available guiding the user through the necessary programming CONFORMIDAD DE FAY Sais GS Flexibility The CFW 11 adapts itself to the custom
12. age range Three Phase O up to power supply voltage Frequency range 0 to 3 4x motor rated frequency Standard 5 kHz frame sizes A B C D 2 9 kHz frame sizes E and F 2 kHZ frame size G Options available 2 5 5 10 kHz 110 for 1 min every 10min Normal Duty Cycle 150 for 3 sec every 10min Overload 150 for 1 min every 10min Heavy Duty Cycle 200 for 3 sec every 10min 0 to 999 seconds Time ramps 0 to 999 seconds 10 to 50 C 14 to 122 F for frame Size A and D 10 to 45 C 14 to 113 F for frame Size E F and G models Temperature of Up to 60 C 140 F for frame Size A B C D and 55 C 133 F Operation for frame Size E with current derating 2 for each 1 C above rated value or 1 1 for each 1 F above rated value Switching Frequency rated value or 1 1 for each 1 F above rated value Humidity 5 to 90 without condensation 0 to 1000 meters Altitude Up to 4000 meters with current reduction 1 for every 100 meters above 1000 meters Frame Size A B and C without upper cover and conduit kit and IP20 eee frame size E without conduit kit Frame Size D without IP21 kit MES O Frame size E with conduit kit IP21 Frame Size A B and C with upper cover and conduit kit Frame Size A B and C with upper cover and conduit kit NEMA 1 1P21 Frame Size D with IP21 kit Supply available to user standard for frame size A B C and Rheostatic Braking D a
13. ap PORRA 200 rpm del ERA AR Commands E TE eS 3 ms ac PEE FERRET j Monitoring and parameterization of Integrated environment Monitoring and the list of parameters Comparison command window to factory default is easy using virtual Keypad Start Stop function JOG local remote Reverse and reset Trace Function Trace function is used to register CFW 11 variables like current voltage speed etc when a given event occurs in the system eg alarm fault overload overvoltage etc This event in the system is called a trigger because it triggers the data storage process The stored variables can be visualized in the form of graphs by using the SuperDrive G2 software Trace function simulates a 4 channel oscilloscope It is a very useful tool in the start up of a system and in the diagnoses of defects www weg net lu g New User Setting P0100 Acceleration Time Range 0 999 20 0 Send Parameter setting Restore width Restore height Legend nn nana ESTE ISSSSSSSSSSSSS ARR Status monitoring Trigger 05 08 07 13 31 46 FC Description Sample time Sample v Speed Refer Minimum 5 064 16 5 064 16 0 0 0 0
14. er s needs through a broad range of accessories which are easily installed Besides this the standard product comes with the SoftPLC function that attributes PLC functions to the VSD which allows the customer to create his her own applications user programs through the WLP software programming in LADDER R s s m WE y 2 CFW 11 www weg net lu g Technology Patents Vectrue Technology WEG VARIABLE SPEED DRIVE CONTROL TECHNOLOGY Linear and adjustable V f VVW Voltage Vector WEG and o vector controls are available in the same product Two types of vector control Sensorless and closed loop Vector contro Encoder Interface required Sensorless vector control permits high torque and quick response in open loop even at low speeds The self tunning function automatically matches the vector control or VVW to the motor and load used Through the adjustable V f control it is possible for example to adjust a quadratic V f curve providing energy savings for quadratic torque loads e g centrifuge pumps and fans Optimal Braking In applications where inertia is a relevant point and short deceleration times is required great amount of energy is returned from the motor to the VSD To handle this energy traditional VSDs have to dissipate it as heat in power resistors Such resistors are usually heavy and some instalation criterias must be considered due to their heat diss
15. et www weg net cn COLOMBIA WEG COLOMBIA LTDA Calle 46A N82 54 Porter a Il Bodega 7 San Cayetano Il Bogot Phone s 57 1 416 0166 Fax 57 1 416 2077 info co weg net www weg net co WEG Equipamentos El tricos S A International Division FRANCE WEG FRANCE SAS Z de Chenes Le Loup 13 Rue du Morellon BP 738 38297 Saint Quentin Fallavier Phone s 33 0 4 74 99 11 35 Fax 33 0 4 74 99 11 44 info fr weg net www weg net fr GERMANY WEG GERMANY GmbH Industriegebiet Turnich 3 GeigerstraBe 7 50169 Kerpen Turnich Phone s 49 0 2237 9291 0 Fax 49 0 2237 9292 200 info de weg net www weg net de INDIA WEG Electric India Pvt Ltd 38 Ground Floor 1st Main Road Lower Palace Orchards Bangalore 560 003 Phone s 91 80 4128 2007 91 80 4128 2006 Fax 91 80 2336 7624 info in weg net www weg net in ITALY WEG ITALIA S R L V le Brianza 20 20092 Cinisello Balsamo Milano Phone s 89 02 6129 3535 Fax 39 02 6601 3738 info it weg net www weg net it JAPAN WEG ELECTRIC MOTORS JAPAN CO LTD Yokohama Sky Building 20F 2 19 12 Takashima Nishi ku Yokohama City Kanagawa Japan 220 001 Phone 81 45 440 6063 info jp weg net www weg net jp MEXICO WEG MEXICO S A DE C V Carretera Jorobas Tula Km 3 5 Manzana 5 Lote 1 Fraccionamiento Parque Industrial Huehuetoca Estado de M xico C P 54680 Phone s 52 65 5321 4275 Fax 52 55 5321 4262 inf
16. functions Resolution 11 bits Load 0 to 10 V R gt 10 KQ Oto 20 mA or 4 to 20 mA R lt 500 Available supply to user 24 Vdc 20 500 mA This maximum value can change according to the used control mode and switching frequency The maximum permissible speed is 18000rpm CFW 11 23 lu P www weg net Technical Data Profibus DP PROFIBUS DP 05 slot 3 and 4 CAN RS485 01 slot 3 DeviceNet CAN 01 slot 3 DEVICENET 05 slot4 CAN RS485 01 slot 3 CANopen CAN 01 slot 3 CANopen Master Slave PLC11 01 1 2 and 3 Ethernet TCP IP ETHERNET IP 05 slot 4 RS485 01 slot 3 ModBus RTU RS 485 CAN RS485 01 slot 3 RS485 05 slot 4 ModBus RTU RS232 01 slot 3 ieee RS232 05 slot 4 Built into the standard product USB Communication with SuperDrive G2 Software Communication with WLP Software used for programming and monitoring the SoftPLC function and the PLC11 accessories UL 508C Power conversion equipment UL 840 Insulation coordination including clearances and creepage distances for electrical equipment EN 61800 5 1 Safety requirements electrical thermal and energy EN 50178 Electronic equipment for use in power installations EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements Note In order to have a machine in conformity with this norm the machine manufacture
17. hly precise speed and torque control Flexible hardware programming and confguration making easier applications where syncronism is demanded Possibility to be integratet in a variety of communication protocols mainly used in the industry Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Quick and simplified programming Highly reliable and robust For large power ratings modular topology can be used CFW 11M Cement and Mining Robust and large overload capacity models sized in HD Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Possibility to be integrated in a variety of communication protocols mainly used in the industry Quick and simplified programming Highly reliable and robust For large power ratings modular topology is used CFW 11M Chemical and Petrochemical Highly reliable and robust Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature Plug and play system for additional modules ensuring elevated flexibility in adapting to existing systems Possibility to be integrated in a variety of communication protocols mainly used in the industry Ironworks and Metallurgy Highly precise speed and torque control Large overload capacity models sized in HD Flexible hardware pr
18. ibus DP DeviceNet EtherNet IP etc so that the control circuit and the interface for the communication network continue working even if the AC supply is removed RFI suppressor filter for the VSD to be in accordance with EN 61800 3 and EN 55011 CFW 11 models with built in REI filter when properly installed meet the requirements of the electromagnetic compatibility directive EMC Directive 2004 108 EC Example EU CFW11 0007 T 2 O EA Z For models from frame size A to D the RFI filter is optional But for models in frame size E the RFI filter is included in the standard product 1 These options must be provided already installed in the CFW 11 please see coding on page 26 12 CFW 11 v9z 0 SGAS sano A9c 81 du 4 enoo 1 AG bal 0 24 6 FOTN GLSL o o HO www weg net lu g Accessories PLC Accessory PLC11 PLC11 accessory provides the CFW 11with PLC speed reference generator and motion control functions It comes in two options PLC11 01 and PLC11 02 see differences in the table below In many applications this accessory allows the CFW 11 to replace an external PLC reducing this way application costs Features Motion control with trapezoidal S profiles absolute and relative ps Machine initial position search homing Pe er o Ladder programming through WLP Software with timers counters Erin ER coils and contacts RS 485 serial interface with Modbus RTU pr
19. ipation 100 As an option to the use of braking resistors CFW 11 features a special braking method in vector control mode known as Optimal Braking This innovation delivers to the load a high performance braking torque without requiring a braking resistor The following graph shows the advantages of using Optimal IB erae Braking compared to other methods thus ensuring an ideal o optimized and low cost solution for braking applications Braking Torque O I Rs i 100 200 Typical Braking Torque x Speed Graph for Wmagnet Drive System a 10 HP 7 5 kW motor driven by a CFW 11 Frequency inverter system with permanent magnet motors Wmagnet the motor with the highest efficiency M Dynamic Braking Torque Curve in the market with the CFW11 inverter E Optimal Brakinge Torque Curve It is perfect for applications where speed variation low noise WM DC Braking Torque Curve level and reduced size are required In sensorless control the Wmagnet Drive System is able to do torque control with zero speed and it can run motor in very low speed without the need of forced ventilation Optimal Flux TECHNOLOGY FOR MOTORS DRIVEN BY VSDs IN APPLICATIONS WITH CONSTANT TORQUE LOADS m Rated torque at low speeds eliminating the need for independent ventilation or motor oversizing m Space saving and cost reduction of the application E improved performance of the package VSD and motor an exclusive WEG solutio
20. isolated 12 bit analog inputs 08 01 2 digital inputs 2 isolated 11 bit analog outputs in voltage or current 2 open collector digital outputs Incremental encoder module 5 to 12 Vdc ENC 01 id 100 kHz With encoder signal repeater Incremental encoder module ENC 02 5 to 12 Vdc 100 kHz RS485 01 RS 485 Serial Communication Module Modbus RTU RS232 01 RS 232C Serial Communication Module Modbus RTU RS 232C Serial Communication Module with DIP switches for microcontroller s RS232 02 flash memory programming CAN RS 485 Interface Module CANopen DeviceNet and Modbus CAN Interface Module CANopen and DeviceNet Profibus DP Interface Module RS 232 Interface Module passive Modbus RTU RS 485 Interface Module passive Modbus RTU PROFDP 05 Profibus DP Interface Module DEVICENET 05 DeviceNet Interface Module ETHERNET IP 05 EtherNet IP Interface Module PLC11 01 Module with PLC Functions see page 14 l 1 2 and 3 PLC11 02 Module with PLC Functions see page 14 10 CFW 11 www weg net lu g Accessories Kit for power cable shielding CFW 11 has a kit to make easier the connection of the motor cable shield to the ground providing a low impedance connection for high frequencies PCSA 01 Kit for power cable shielding for frame size A PCSB 01 Kit for power cable shielding for frame size B PCSC 01 Kit for power cable shielding for frame size C PCSD 01 Kit for power cable shielding for frame size D PCSE 01 Kit for
21. n High efficiency WEG motor CFW 11 Solution applied only to CFW 11 with high efficiency WEG motors CFW 11 3 lu www weg net Applications The CFW 11 can be used in both simple and sophisticated applications due to its broad range of functions and easy configuration installation and operation The CFW 11 through its Vectrue Inverter technology presents excellent static and dynamic performance precise torque and speed control dynamic response positioning precision and high overload capacity The CFW 11 was also developed for applications where the decisive factor is safety through several built in protections and alarms as well as through the safety stop function in accordance with EN 954 1 category Ill Multi Pump Control The CFW 11 features the Multipump Control which permits the CFW 11 to control up to 5 pumps in order to maintain the pipeline pressure constant regardless of the outflow fluctuations In this system an intelligent control of the pumps is done by the VSD which decides the moment to start or stop each of the pumps based on the outflow demand Besides that the VSD also monitors the suction pressure and the tank level The CFW 11 also alternates the pumps according to their using time thus ensuring an uniform wear and tear of motors and pumps Two types of Multipump Control are available fixed and floating controls In fixed control the VSD is able to control one of the pumps at variable s
22. nd option for frame size E External braking resistor not provided Optimal Braking Does not need braking resistor DC Braking Direct current applied to the motor www weg net lu Regulation 1 of rated speed Sensorless Vector V f Speed variation range 1 20 Voltage Vector Regulation 1 of rated speed us Speed variation range 1 30 Regulation 0 5 of rated speed Sensorless Vector Speed Speed variation range 1 100 Control Regulation 0 01 of rated speed with 14 bit analog input IOA Regulation 0 01 of rated speed with digital reference keyboard serial Vector with fieldbus electronic potentiometer Encoder multispeed with accessory ENC 01 or ENC 02 Regulation 0 05 of rated speed with 12 bit analog input Range 10 to 180 Regulation 5 of rated torgue Torque Control Range 20 to 180 Regulation 10 of rated torque above 3 Hz Digital 6 isolated inputs 24 Vdc programmable functions Inputs Analog Relay 2 differential inputs isolated by differential amplifier programmable functions Resolution Al 12 bits Al2 11 bits signal Signals O to 10Vdc O to 20mA or 4 to 20mA Impedance 400 KQ for signal O to 10Vdc 500 Q for signal O to 20mA or 4 to 20mA 3 relays with NO NC contacts 240 Vac 1A pro grammable functions Outputs Analog 2 isolated outputs programmable
23. nerated by the SoftPLC function Standard on CFW11 series 16 CFW 11 000000000000 Oj 000000000000 Oj 0000000000000 Oj 000000000000 Oj 000000000000 Ojea 000000000000 Ofm 000000000000 OFF y a aaa Technical Features Built in DC link Reactor Allows the VSD to be installed in any network there is no minimum impedance restriction Typical power factor for rated condition 0 94 for models with three phase supply 0 70 for models with single phase or single phase three phase supply Meets the 61000 3 12 standard related to low order current harmonics in the network No need for external line reactor Single DC Busbar Usually used in multi motor systems common DC bus confguration is a good solution for energy Savings In this confguration individual VSD rectifer bridges are replaced with a common input rectifer unit Each VSD is then directly fed from the DC bus to its DC link terminals This solution allows the energy in the DC bus to be shared among the VSDs connected to it thus optimizing the power consuption in the system The standard CFW 11 can be conected to a DC bus system When required the factory should be consulted for further details Intelligent Thermal Management Monitoring of the heatsink and internal air temperatures of the electronic boards providing total protection of the IGBTs and the CFW 11 as a whole The heatsink fan is turned on and off automatically dependi
24. ng on the temperature of the power modules The speed and the number of hours of operation of the fan are monitored and indicated in corresponding parameters Alarm or fault messages are generated related to these variables The fan is easily removed for cleaning or replacement Functions Multi speed up to 8 pre programmed speeds m PID regulator automatic control of level pressure flow weight etc Ride Through operation during momentary Loss of the power of thepower supply Skip Frequency rejection of critical or resonant speeds S Ramp smoothness in the acceleration deceleration www weg net lu g LINE Single DC Link Supply Network gt General Input Rectifier Unit CFW 11 m All CFW 11 models from size A to D have built in braking IGBT in the standard product m CFW 11 size E the braking IGBT is optional built in m CFW 11 sizes F and G Breaking IGBT is optional with the external DBW module R CFW 11 can monitor the temperature probes of the motor PTC PT100 OR KTY84 providing thermal protection to the motor optional accessory is necessary m Operating air temperature up to 50 C 122 F for sizes A to D aneo E S EE BE orsize E m Motor overload protection according to IEC 60497 4 2 and UL 508C CFW 11 17 T www weg net Technical Features F a O O DC busbar connection 2 Connection for braking resistor Motor PE Feedbac S Voltage
25. nufacturer IEC motor powers are based on WEG 4 pole motors NEMA motor powers are based on NEC table 430 150 Motor voltages between 220V and 230V i cumes 6 uu as ils mis Demos 1 1 2 cms 10 a 30 wo 2 SO emos fe uu su Ss o o Demo 1 1 2 0 10 1500 0 2 wna 1 18 2 A Downs 1 20 30 8 ss 2 C ewo 2 2 2 0 mo J 20 Si TN CN DO 5 E 3 DAA AAA AA AAA ANA AA A Donos 6 2 a so Den 160 0 0 wi J 2 T Downs gt cn 8 5 0 wu so HT ew om os o so J so J o Motor voltages between 380V and 460V G lG lG NIINI oN e 1 3 4 as Joe os E E E ST 1 TR CFW110024T4 CFW110031T4 CFW110038T4 CFW110045T4 CFW110058T4 CFW110070T4 CFW110088T4 CFW110105T4 CFW110142T4 CFW110180T4 CFW110211T4 CFW110242T4 CFW110312T4 CFW110370T4 CFW110477T4 CFW110515T4 250 ewoo o es so so 55 20 0 ao woma no so o o so o 0 ao NIN CUPS SS Go e lt sls q mman 0 T www weg net Dimensions and Weight CFW110006S2 CFW110006B2 CFW110007S2 CFW110007B2 CFW110007T2 CFW110010S2 CFW110010T2 CFW110013T2 CFW110016T2 CFW110024T2 CFW110028T2 CFW110033T2 CFW110045T2 CFW110054T2 CFW110070T2 CFW110086T2 CFW110105T2 CFW110142T2 299 190 11 54 7 48 378 220 14 88 8 67 504 300 19 84 11 81 CFW110180T2 E 675 335 CFW110211T2 o q CFW110003T4 CFW110005T4 CFW110007T4 A ES pa C
26. o mx weg net www weg net mx Av Prefeito Waldemar Grubba 3000 89256 900 Jaragua do Sul SC Brazil Phone 55 47 3276 4002 Fax 55 47 3276 4060 www weg net NETHERLANDS WEG NETHERLANDS Sales Office of WEG Benelux S A Hanzepoort 28C 7575 DB Oldenzaal Phone s 31 0 541 571080 Fax 31 0 541 571090 info nl weg net www weg net nl PORTUGAL l WEG EURO INDUSTRIA ELECTRICA S A Rua Eng Frederico Ulrich Apartado 6074 4476 908 Maia Phone s 351 229 477 705 Fax 351 229 477 792 info pt weg net www weg net pt RUSSIA WEG RUSSIA Pochainskaya Str 17 Nizhny Novgorod 603001 Russia Phone s 7 831 2780425 Fax 7 831 2780424 info ru weg net www weg net ru SPAIN WEG IBERIA S L Avenida de la Industria 25 28823 Coslada Madrid Phone s 34 916 553 008 Fax 34 916 553 058 info es weg net www weg net es SINGAPORE WEG SINGAPORE PTE LTD 159 Kampong Ampat H06 02A KA PLACE Singapore 368328 Phone s 65 6858 9081 Fax 65 6858 1081 info sg weg net www weg net sg SWEDEN WEG SCANDINAVIA AB Box 10196 Verkstadgatan 9 434 22 Kungsbacka Phone s 46 300 73400 Fax 46 300 70264 info se weg net www weg net se UK WEG ELECTRIC MOTORS UK LTD 28 29 Walkers Road Manorside Industrial Estate North Moons Moat Redditch Worcestershire B98 9HE Phone s 44 0 1527 596 748 Fax 44 0 1527 591 133 info uk weg net www weg net uk UNITED ARAB EMIRATES WEG MIDDLE EAST
27. ock Copy function Plug in connection with CFW 11 turned on Language selection Remote Keypad Left soft key function defined by the display FWD REV Selection Local Remote Selection Right soft key function defined by the display Key for scrolling through menus and parameters and for modifying parameter content Start key Stop key JOG key ad mo A TIPI HEIA TSE Remote Keypad The Keypad can be installed on panel doors or machine consoles with a protection degree of RSG CFW 11 7 T www weg net Monitoring Modes The keypad can be configured to display reading parameters In three different modes Status Indication E Run E Ready E Configuration E Self tuning E VSD disabled by fault and the fault number E Last alarm NUMERIC VALUES LARGE CHARACTERS y Time indication Soft key function Local Remote Indication FWD REV Indication Motor speed BAR GRAPHS The keypad displays parameters in a hierarchy mode organized by groups Oriented Start up For simlpified Start up CFW 11 guides the user through the necessary programming to adjust the VSD to the motor and power supply Basic Application The Basic Application Group contains the basic parameters which need to be adjusted in most applications The CFW 11 guides the user through these parameters Fault History Group It shows the parameters with the last 10
28. ogramming and configuration Possibility to be integrated in a variety of communication protocols mainly used in the industry Provided in a compact design the CFW11 Series allows the assembly directly next to one another with no reduction of ambient temperature For large power ratings modular topology is used CFW 11M CFW 11 5 T www weg net Applications OverHead Crane Lifting SoftPLC function Three modes of vector control Highly compact Intelligent control of ventilation system Cooling SoftPLC function built in the standard product enabling the use of two controllers simultaneously This characteristic is for HVAC applications Three monitoring parameters displayed at once on the HIM USB communication port at the front of the VSD for data monitoring and parameters configuration via software Superdrive Sugar and Alcohol Modular and compact 12 pulse rectifier for reduction of harmonic content Regenerative rectifier for centrifuges Highly robust and reliable Process Machines Built in PLC and Real Time Clock High connectivity Fieldbus Highly precise speed and torque in all speed ranges User friendly interface and programming 6 CFW 11 Keypad www weg net lu g The CFW 11 keypad was developed for simple and fast interaction while providing excellent visibility for the user Easy to use Interface Tools Graphic display Soft keys for easy operation Backlight Real time cl
29. otocol 100 configurable parameters available to the user via keypad or WLP Master Slave function Electronic Gearbox CAN interface for CANopen and DeviceNet protocols CANopen Master which allows CFW 11 to control up to 25 slave devices WLP WSCAN software network configuration and programming software in the same environment WEG Ladder Programmer Tut Acad mico Technical Specification 1 differential input 10 10Vdc 0 20mA 14 bits ESAS ee AA Analog outputs 2outputs 10 10Vdc O 20mA 12 bits e O Example of use of PLC11 01 as CANopen network master CANopen slave CANopen slave l I l I WS WLP WSCAN Software 8 Digital and analog Os WLP WSCAN Software da Master Digital and analog I O expansion Digital and analog I Os CFW 11 13 lu www weg net CFW 11 IP54 Drive The CFW 11 IP54 features an IP54 enclosure that protects the drive from splashing water corrosion and dust The improved cooling fans on the CFW 11 IP54 ensure perfect functionality when operating at maximum loading capacity The drive is designed to be mounted directly without the need for a custom enclosure in severe environments such as a Chemical Industry Petrochemical Industry Food Industry Communication Protocol such as Profibus Devicenet CAN open Modbus RTU Ethernet IP can be added using optional cards 3 CFW 11 Multipump Control Function The
30. owers are based on WEG 4 pole motors NEMA motor powers are based on NEC table 430 150 Motor Voltages between 380 480V s ommon mo o vo 1500 380 480 V Motor Voltages between 500 600V 500 600 V a Mm Motor Voltages between 660 690V gt CFW11M 121776 1217 1120 1500 96 90 1250 660 690 V CFW11M 1622T6 1622 1600 2000 1292 1250 1750 CFW11M 2028T6 2028 2000 2500 1615 1400 2000 CFW 11 27 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS S A Headquarters San Francisco Cordoba Sgo Pampiglione 4849 Parque Industrial San Francisco 2400 San Francisco Phone s 54 3564 421484 Fax 54 3564 421459 info ar weg net www weg net ar AUSTRALIA WEG AUSTRALIA PTY LTD 3 Dalmore Drive Carribean Park Industrial Estate Scoresby VIC 3179 Melbourne Phone s 61 3 9765 4600 Fax 61 8 9753 2088 info au weg net www weg net au BELGIUM WEG BENELUX S A Rue de l Industrie 30 D 1400 Nivelles Phone s 32 67 88 8420 Fax 32 67 84 1748 info be weg net www weg net be CHILE WEG CHILE S A Los Canteros 8600 La Reina Santiago Phone s 56 2 784 8900 Fax 56 2 784 8950 info cl weg net www weg net cl CHINA WEG NANTONG ELECTRIC MOTOR MANUFACTURING CO LTD No 128 Xinkai South Road Nantong Economic amp Technical Development Zone Nantong Jiangsu Province Phone s 86 0513 85989333 Fax 86 0513 85922161 info cn weg n
31. peed and to start and stop other 4 pumps at fixed speed In floating control the VSD is able to control up to 4 pumps all of them at variable speed The Multipump Control for CFW 11 is available as an applicative software for SoftPLC function see page 17 and can be downloaded from www weg net Pumps and fans Precise control of process variables pressure flow temperature etc through a PID regulator superposed to the speed control Optimization of power consumption through speed control with an adjustable V f curve Possibility of safety and maintenance signaling and alarms of pumps and fans Availability of PID regulators to control other process accessories like valves dumpers other VSDs etc Compressors Optimization of system pressurization control with energy savings and improvement of compressor efficiency Reduction of motor startup current minimizing the wear and tear of the mechanical system permitting a reduction of contracted demand Possibility of safety and maintenance signaling and alarms of pressurization system Provides startup system control of other compressor units with an increased efficiency of the pressurization system 4 CFW 11 www weg net lu Applications Paper and Cellulose Wood Three monitoring parameters displayed at once on the HIM USB communication port at the front of the VSD for data monitoring and parameters configuration via software Superdrive Hig
32. r is responsible for the installation of an emergency shutdown device and an equipment for network sectioning EN 60146 IEC 146 Semiconductor converters EN 61800 2 Adjustable speed electrical power drive systems Part 2 General requirements rating specifications for low voltage adjustable frequency a c power drive systems EN 60529 Degrees of protection provided by enclosures IP Code UL 50 Enclosures for electrical equipment 24 CFW 11 Overcurrent short circuit Under overvoltage in the power circuit Phase loss Overtemperature in the VSD IGBTS rectifier and internal air in the electronic cards Overtemperature in the motor Overload in the braking resistor Overload in the IGBTS Overload in the motor Fault external alarm Fault in the CPU or memory Phase to ground short circuit at the output Fault in the heatsink fan Overspeed of motor Incorrect connection of encoder EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods EN 55011 Limits and methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio freguency eguipment CISPR 11 Industrial scientific and medical ISM radio frequency eguipment Electromagnetic disturbance characteristics Limits and methods of measurement EN 61000 4 2
33. s mr n r m r r r mr m m mr m l m ao m ee e r m pm f M T x E Super Drive Software WLP Software Accessories MMI remote Digital Inputs DIM to DI6 Analog Inputs AM and Al2 Analog Outputs AO1 and AO2 Digital Outputs DO1 RL1 to DO3 RL3 bt ui t ui sss es i u bal jums ee a ss ss ms SS SS ms S as S ms es c l mmm amr aD aD aD ce anr nr nn r nr S S S anp anp n nr nnn anr r es Notes 1 Half controlled bridge rectifier for sizes F and G 2 Standard for sizes A to D 3 Standard RFI filter for sizes E F and G Please refer to the user manual for more information 18 CFW 11 www weg net lu Drive Ratings Normal Duty ND Cycle Heavy Duty HD Cycle 110 during 60 seconds every 10 minutes 150 during 60 seconds every 10 minutes 150 during 3 seconds every 10 minutes 200 during 3 seconds every 10 minutes Sizing the drive The correct way to select a VSD is matching its output current with the motor rated current However the tables below present the expected motor power for each VSD model Use the motor power ratings below only as a guidance Motor rated currents may vary with speed and ma
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