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Betriebsanleitung FS Lambda Deutsch

1. Q _ _Mlezeez Eat CH woh Kom Kom zers su oo en ex ER tr r Je uodo Ir eme or t g D J p Z P IS EES ae W RS CC O SCH EN SS KS SX 9XOIXPILX Rtg SZH Z ES SZH emelgo uerg SZH wt e Iw _ Mezz BO ae Lieb SZH OLX HS 6X 8X SX x rrS SZH L peu S1Y9 ZL X ax SS YX SX 9X OLX FLX L ERS SZH D E pelgo f z palo 109 Bue ue JOYIS GME HS YOURS Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 EE Standard diagrams 481109 ONEWIOINY a IS X Ge a in IPIEA AYD t Aluo seBueUD Ipanesei Bs LELS IEAIUUDBL Bund ayo uw anu ve uruepuy jueeyag on ve uruepuy SYIMUYISL Vuen Tasen EES OU SBBM e jassay Jaypsyewoyny Se ee eg A NENGE en 19130 U OSIE DA JO uer ay Aq psen aq you ABU y pUe pggessooe pew aq PUI Ja pue VIE yone apuq Jopo EIS Uap un pep ofS pun Uapiam AE S ya Bug nz u puq yoou Bag Aen _umeg ewen u pajjdpinu eq seuyeu Aew y ue snoaeki uno ynah S e Seajeeino sanse om CDen Sun 04 Japan as pep Bunwwjjsnz eBye oA sasun SUYO JOA EILER aye SUN am UEyeyeg BUNUYJEZ SSR PIDA SAUE epp JABIA PQ Bees JS eg Jo Auedwco peqiepeds pesue Fun Jo wed e 3 Bujuojsuawup eu suewyawejunygey GUEIuIKEES UD sep yeyueiejeSuy Burusguogsueuig ein Pl veueyeAA Sad Uayeunzue uBWyaLusjungpeg ining ST Apfen d 3 Auedwioo pezjepeds pesusoj ep Aq idey eq 0 eue sprepueys jeuggeu 10 uoun Veedom pue suopeindeu SHRUTISFEZUON SPUBIUTYSI
2. ssseeeeees 30 Connection diagram transfer system32 slide bevel u ns gege 33 Standard diagrams uzuus2 34 Electrical documentation 41 Safety regulations uuruennnnnnnnennnnnnn 41 General ee 41 Plug system used uuuun2an000nnnunnnn 41 Heating control system HZS 555 S 42 Pin configuration HZS 555 S 42 Cleaning of the Touch Screens 43 ch e 44 Safety temperature limiter STL ln EE 50 Extension modules internal 50 Extension controller internal HZS 532 50 Heating circuit module internal HZS EE 51 Hot water tank module internal HZS e EE 52 Buffer module internal HZS 534 53 Solar module internal HZS 535 54 Hydr Compensator module internal AZ S534 ee 56 Net pump Zone valve internal AZOA user 56 3 7 Table of content 10 10 Extension modules external 57 10 10 1 Heating circuit module external HZS 10 10 2 Buffer module external HZS 544 61 10 10 3 Solar module external HZS 545 62 10 10 4 Hot water tank module external HZS 5 AG EE 64 10 10 5 Additional boiler module external HZS BAT nee 65 10 10 6 Request module external HZS 548 66 10 10 7 Hydr Compensator module external AZ S 54 6 ne 68 10 10 8 Net pump Zone valve external HZS546 cccccssssseeeecteessersecteasserseetes 68 11 INGE EH 69 12 Klein 70 4 Montage Installationsan
3. 9 Boiler temperature nannnnannnannnnannnennnnne 9 Back flow temperature 00 ceee 9 PUGIS sad 10 Technical information 11 Choice of nominal heat capacity 12 Hydraulic connection ccceeeeseeeeees 12 Back flow bypass ssccssssssseeesees 12 Thermal flow guarantee 2 s0000 12 Draught limiter and explosion flap 12 Flue gas system u2u0n0u2000 an0nn anno 12 Dimensions u 13 Installation and deinstallation 15 Boiler insertion uuuuuuuu0eunnnnnnnnnnnn 18 With the help of a crane eye resp MANS OOM UG us ea 18 With hand pallet truck 18 POSITIONING us nern 18 Boiler without container 18 Boiler with Container 19 Te Te E 19 Installation container handover snail20 8 1 8 2 8 3 8 4 8 4 1 8 4 2 8 5 8 6 8 7 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 9 1 10 9 2 10 9 3 10 9 4 10 9 5 10 9 6 10 9 7 Table of content HI W Correct storage area unennnunnn 20 Installation of the removal system21 DUCTION Probe nn nu ren 21 Layering and assembly of the pellet feed hose ee 21 Vacuum discharge system modular 22 Flexible screw discharge item number AQ31000 000 ssseeeeees 25 Advice for the laying of the pellet feed MOSE nee ee 25 JEE del BEE 26 Flexible screw discharge Item number A031000 080
4. Analog input Ali PT1000 10 120 C Analog input Al2 PT1000 10 120 C AGND 64 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation J X14 CAN IN and X15 CAN OUT CAN Bus Connection CAN High X16 Ground connection Notice same as heating circuit module HCS 543 X16 ground connection Phase Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor Relay output Additional boiler pump 230V AC 3A 3 Pole Neutral conductor Earthed conductor Normally Open Common Normally Closed Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 DY Electrical documentation X8 Temperature input Additional boiler temperature Al1 Analog input Ali PT1000 10 120 C Analog input Al2 PT1000 0 600 C CAN Low CAN High X16 Ground connection Notice same as heating circuit module HCS 543 X16 ground connection TTT DUDDUDUD Phase Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor 66 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation DET FE X12 Analog input 4 20 mA Al5 Analog input 0 20mA AGND Note For a demand over 4 20 mA an input wiring of 500 Ohm on X12 is necessary The resistor is included Current signal in mA Voltage signal in V Lower limit 2 Upper limit 10 No deman
5. Ph nix RM 3 5 DI10 1 24 V Supply 24 V DC digital inputs 2 DI10 Digital input 10 Interim container level 3 GND GND X49 Digital input Inductive sensor Grate cleaning Ph nix RM 3 5 DI11 Pin 1 Pin 2 Supply 24 V DC digital inputs Digital input 11 Inductive sensor Grate cleaning GND Supply 24 V DC digital inputs Digital input 12 Inductive sensor Vacutrans flap GND 48 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation PET FE X51 Digital input Ph nix RM 3 5 not used nd SES 24 V _ Supply 24 V DC digital inputs DI15 Digital input 15 not used X52 Digital input Speed feedback ID fan Ph nix RM 3 5 Supply 24 V DC digital inputs Digital input Speed feedback ID fan fr X54 CAN interface CAN Signal Low CAN Signal High 24V 24 V supply output 24V 24 V supply output 24V 24 V supply output unused GND GND EE _ oO Fuses A change of protection may only be carried out in defined 230V AC supply by trained specialists The current safety specifications and regulations in force must be adhered too Allocation Protection for 230 V supply for internal extensions not over STL Protection Ignition heating Suction turbine Pellet stirrer and 230 V supply for internal extensions over STL Ignition Ventilator discharge Protection Stoker screw Phase angle ID fan resp Triac
6. Afterwards the screw and the motor are screwed together using 4 M10x70 Allen screws The motor should only be installed on the discharge screw as is shown in the image above The discharge screw is safeguarded against slippage by using a pulley and a M8 Allen screw Attachment of the capacity Clamping of the return air hose Clamping the transportation sensor to the discharge screw hose to the discharge screw When the installation of the motor First determine the required hose First place the required hose is completed the capacity sensor length between the boiler and length between the boiler and is simply placed in the sleeve discharge Then clamp the hose discharge Then clamp the hose provided onto the right support seen from onto the left support seen from the front the front 24 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system P J 8 4 Flexible screw discharge item number A031000 000 Functioning of the flexible screw discharge The flexible screw discharge works as follows In the storage room there is a fixed decompression in lengths of 2 to Am open areas to remove pellets Among them is the flexible screw which is to be fitted in the area of the open part using a conveyor Outside the storage room the screw is led into a wear resistant hose up to a maximum of 5m up to the release head which is placed on the burn back protection equipment where the d
7. CAN Low CAN High X16 Ground Connection Notice same as heating circuit module HCS 543 X16 ground connection Phase Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor 62 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation X4 230 V AC Triac Output Pump RO01 Triac Output 1 5A 3 Pole Neutral conductor Earthed conductor L Relay output Switching valve Open SE 230V AC 1A 4 Pole L Relay output Switching valve Close nn 230V AC 1A 4 Pole Neutral conductor Earthed conductor Relay output Pump Neutral conductor Earthed conductor Analog input Al1 PT1000 50 Analog input Al2 PT1000 50 Analog input Al3 PT1000 10 Analog input Al4 PT1000 10 CAN High X16 Ground connection 200 C 200 C 120 C 120 C Notice same as heating circuit module HCS 543 X16 ground connection Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 63 DY Electrical documentation 10 10 4 Hot water tank module external HZS 546 TTT HTT 0000 0000 COU OUUUL Phase Neutral conductor Earthed conductor Neutral conductor Earthed conductor Relay output Hot water tank pump 230V AC 3A 3 Pole Neutral conductor Earthed conductor Relay output Circulation pump 230V AC 3A 3 Pole Neutral conductor Earthed conductor
8. This condition must be avoided by a functioning back flow bypass 60 C Caution For corrosion damage caused by incorrect Operating temperatures all guarantee and warranty decayed 2 4 2 Back flow temperature The back flow temperature is always lower than the boiler temperature The back flow temperature must rise after the start as soon as possible on or above 60 C The hold up of the back flow temperature and boiler temperature is realized by the back flow bypass At this the flow water is admixed with a pump and an appropriate valve to the back flow The heat energy of the boiler can be utilized only from that moment at which the back flow temperature has exceeded 60 C Fuels 3 FUELS Wood pellets for non industrial use after ENplus Swisspellet DINplus or ONORM M 7135 resp pellets after EN14961 2 according to following specifications M Property class A1 E The maximum permissible fines content in the fuel store must not exceed 8 of the fuel volume stored determined using a perforated screen with holes 5 mm in diameter W Fines content at the time of loading lt 1 0 m MH Calorific value in as delivered condition gt 4 6 kWh kg M Bulk density BD in as delivered condition gt 600 kg m M Mechanical Strength DU EN 15210 1 in as delivered condition m DU97 5 2 97 5 E Diameter 6mm The nominal power and the emission values can be guaranteed up to a maximum water content of 25 and a m
9. outputs Open and Close Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 49 DY Electrical documentation 10 8 Safety temperature limiter STL cut off EMERGENCY STOP Outside the boiler room H NN IN ee ene 1 f Main switch pelletstar H N ITN l 230V Mes ze zs e r HZS 523 If the STL release heating pumps and mixers are still active At the firing system an emergency stop has to be attached on a safe and easily position outside the boiler room which switches off the combustion equipment and fuel supply Lightning flue gas equipment and heat transfer devices may not switched off 10 9 Extension modules internal 10 9 1 Extension controller internal HZS 532 efetele X1 1234 X1 Connection with CPU HZS555 Ph nix RM3 5 24 V supply for electronics CAN Signal Low CAN Signal High 4 pole plug with screw X2 ai input Outside CIRE Ph nix RM 3 5 Al1 Analog input Outside temp PT1000 50 70 C 2 SM _ E 2 screw AGND AGND connection 50 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation PET FE X3 flat band connection to internal extension modules multipole plug in connector 26 pole About this flat band connection the controller communicates with the different internal extension modules The required supply voltages on the
10. 8X 1X 9X IX TEX LLX X 9X 9X EX ces SZH Zi PES SZH WEES SZH PJepuEIS E pelgo 9 esnoy BuNesH L pelago sneyziaH 109 Butee ell JIYARAH ez HAO Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 36 Standard diagrams JS110G DIPCWON oare RR Den GYD um Au gefueu penege es LEUS eau ay JayOsiewoyny OBERE EE apen ABM UC UI OSIE Du JO saayaoa au Aq PEN aq you ABW 3 PUE SKFESS09E PEU aq PIJU _umeg ewen Xu pepdpnw eq uyau Aew y JueWeeu e noaei uno yous 6145p P S8APtNo SAlese am uBjeap Bp 204 JADA PRO BREBEMS nding snvsewew WERE Deg SEUIBPIND auer PIILA IN SseuS7e dWwoO UO MISE OU Sry Sie pue weep aineupAy prepueye si SUL UP JOJEM JO Jayng og apnd bes SZH moszH 8X vx Bun ayo w anu ve uruspuy jueyeusqion ve unsepuy ole ue UBpJOM Teen UD IUONEUagIU ege spe u HEI yone Sy Japo so ugjdug USP yunp pep ars pun Uapiam Leef rus va VER JBGA Japan a3 pep Bunnen ee pon SAUN GUYO JOA Sey Se SUN IM USyeYeg Dm gzip IDA HAUEI IPPO JS tg Jo Auedwico peqepeds pesue 219 Jo wed e 3 Bujuosuawp eu suewyawejunygey GUEIuIKEES UD sep yeyueiejeSuy Burusguogsueuig ein Pl UIETeAA Sad Uayeunzue uBWyaLusjungpeg BUSIUOISSEZUOY SPUBIUTESTIE SEP VOD PUIS UBWLION MEUDREU SPUSIPP ayn OS USUUON NI PUN Vuen Ven A wu X ueyosjuyog VepUAyEd ByOqWeg ef D EIS Ine yon dsuy veuyey YWOS Jgeyse pun Bunejssepeueyog Buje je ae 37
11. Conversion table Example set value 1 Example set value 126 GC apnnnen 1 we nun SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW 123 4 5 6 7 8 1 2 345678 Explanation example set value 26 The bumped off switches are SW 2 SW 4 and SW 5 The values of this switches are add together values from above noted table By summation of these values the result is 26 SW 2 2 SW 4 8 SW 5 16 total 26 58 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 10 10 1 Lvixer Open Lixer Close PE Electrical documentation P J Heating circuit module external HZS 543 LTT TT TT TT UOUUUUUU Phase Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor Relay output Pump 230V AC 3A 3 Pole Neutral conductor Earthed conductor Relay output Mixer Open 230V AC 0 5A 4 Pole Relay output Mixer Close 230V AC 0 5A 4 Pole Neutral conductor Earthed conductor 1 Kaes 2 N 3 PE X8 Temperature input Flow sensor Al1 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Relay output Reserve Neutral conductor Earthed conductor Analog input Ali PT1000 10 120 C AGND 59 Electrical documentation X9 Temperature input Back flow sensor Al2 Analog input Al2 PT1000 10 120 C Analog input Al3 PT1000 50 70 C AGND Actual value 660 1200 Ohm Set value 1000 1100 Ohm CAN Low CA
12. Sprepuegs jeuggeu 10 uoun UEBdouny pue suopeindeu SUPUCISSEZUOY SPUBIUTISIIE SEP UD PUIS UBWION STPUOGeU SPUL apn OS USUUON NI PUN UEYLUDSIOA USIUIRUNH euer ejUyos PIIBA ify SseusTe dwo9 UO WIE OU smu s e pue weDelp aineupAY prepuEys et SUL ueypsjuyog UepuETE6 eyaigues Yey puEsOA ne yan dsuy ueyey YWOS Jgqeuse pun Bunjjejsiepewueudg Buje je esad Jayng Jayng 1108 4 saying ip i een Jsog Bund yessGunqeyurne yony ee X eee eee a o ae o j ASS k wmz CH xx BOLL Z some ZIVESSZH VEX L seg GD z ecszH W zex AN _ WERSSZH WEESSZH EX ws 9x i Y 229 PLD veel Kr caves eessen 1X Lei mr d DES er Te Ir bt a ee Se 3 er A h i Y Y 7 Y d d H d VK Y y V ax er ZEX VEX LLX IX 8X 9X EX ex Z ES SZH 2 S SZH SSS SZH pepuegs uogdo PJBPURIS pepugs BI see CC gem es Go Buljoos ue JSYORMEGUUGMEHS YOURS 55 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 EEE Standard diagrams eft a Es AGO DIEWOPNY ose _ DEA AYD um Au seBueYD penege SeBueYs JPAUYIL Bund ayo aw anu UeBuruepuy ueuagon Ve puy eYSeUYDE V R M JeLENUBA VIER ege soros va 1 U POR VOL jassay Jayosnewoyny He mare E apres Zen a UI OSIB pull JO ue au Aq pen aq jou ABW 3 pue ster EL aq PUI Jaapue VIE yone apuq Japo Ja ugydug Uap yaunp pep aE pun Uapiam JuoeWa yx BUREN Ver YOoU Baan wmeg wen Xu pepdpnw eq
13. Substructure max 300 The slide bevel in the angle of about 45 C with a smooth surface ideal with laminate floor is to be provided by the customer Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 33 EEE Standard diagrams STANDARD DIAGRAMS 9 43094 DHEWONY rem _SUEPS TI n YO LRM Ajuo sa ueyg Pan ee seBueyp aper Em CO WU INU uaburu puy juayeyegoa UABUTUOPUY aa Ee een ELE Dg ONES sem jassey JSYOSHewoyny srasz EIS 13 Aenenge ew JSO U OHE PJI 20 JBAG981 SUI q Deen Q JOU ABW PUE GERS BPE Fq DA JOOPLIE uju YONe HK OD wEugdwg uep ponp pep ais pun uepuem HERE YorGuginz VERY ypou IBNRJIOpoA lume eweN eu pedyr eq Jeyyeu ew y ege fe Sue Ino INOA SUGH FE Spa EAIESE OM UBISEP auf JOJ tan AS Hep BUNWIURSNZ I UAPOA a ZSUN IUUQ JOA APOY aye SUN am uajeupg BUNULDIEZ Sea INA eau ge Jauwejd 34 Jo Ausckuno pozgeisads Dest 34 jo ped e s BuluoguswipsyL SUMULFLEJUNPE spefuoIssezucy sep Peyu leaiu Duett AP js Verse SO Usyeunzule UEIUUELSIUIES fuediwoo pezpapeds Feet eLp Aq wien eq oj am srIEPUEIS jeuogeu Ja vu ueadong pue suotjeindes SPORONSEZUDY EPUBAYTYSNE SEP UNP PUR UBLLUON SRUOHEU EPUSYEB op OS UBWON NJ PUN UEyUNOSJON Ven Seuyepine Wegen Dip UV SSBUERORIWOO UO WER Du Trug S R PUB Ve zeg PIEpURIS e a SIUL LOLPELLKEN UEPLEYOE EIS eu Tal Je yorudsuy UeLgE Aug eg pun Bungejsimpersupg oug 72 280 0 UE IECH aire Jore yun wg eg og og ynd nd jessBungeyueynepjarm
14. internal extensions are performed on this connection 3 SH eil Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor LMixer On Relay output Mixer On 230V AC 1A 4 Pole L Mixer Off Relay output Mixer Off 230V AC 1A 4 Pole N Neutral conductor 4 pole plug with screw X6 230 V AC Relay output Pump Ph nix RM 5 08 RO03 SETI Leump Relay output Pump 230V AC 3A 3 Pole 2 N Neutral conductor 3 pole plug with screw 3 PE Earthed conductor X7 Temperature input Flow Phonix RM 3 5 Al1 Ri i hee oe ed 2 1 Alt Analog input Al1 PT1000 10 120 C 2 pole plug with screw AGND AGND connection X8 input Back flow Ph nix RM 3 5 Al2 Analog input Al2 PT1000 10 120 C 2 pole a screw AGND AGND connection Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 51 DY Electrical documentation X11 Analog input Remote control Ph nix RM 3 5 Pin Signal Function Connection 2 1 AIZ Actual value 660 1200 Ohm 2 Al4 Set value 1000 1100 Ohm 3 pole plug with screw 3 AGND AGND connection X13 and X14 flat band connection to internal extension modules multipole plug in connector 26 pole About this flat band connection the internal heating circuit module communicates with the controller X13 For the next internal extension the signals get coded X14 Neutral conduc
15. rm e rm rm e e zs e e vm ss L ze wn e e rm e e rm rm e rm rm e e rm rm e rm rm e e rm rm e rm rm e e rm rm e e rm e e rm rm e rm rm e Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Coverings that prevent the moving of hot or rotating parts or which are required for the correct supply of air and effective functioning must not be opened during operation Any faults or unusual operating conditions such as the emission Of smoke or the appearance of flames mean that the equipment must be immediately switched off using EMERGENCY OFF HERZ must then be notified of this straight away Where the main switch on the heating room door is activated or if the power supply fails the equipment immediately goes out of operation The residual installation of fuel burns independently without toxic gases being given off provided that the naturally occurring chimney draw is sufficiently high The chimney must therefore be dimensioned and designed according to EN 13384 and DIN4705 It is obligatory to check the complete installation for serviceability and to ensure a safe operating at each restart 1 3 3 Safety notes bz Where the minimum residual oxygen content of 5 in the flue gas is not reached the fuel supply is stopped automatically and is only activated once again when the residual oxygen content is over 5 Display readout MIN O2 5 0 The noise caused by th
16. then push the The second ash ark can be Fix the second ash ark with the first ash ark with the delivered ash pushed in by hand mounted lever hook in the opening Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 17 WE Installation and deinstallation 6 1 Boiler insertion 6 1 1 With the help of a crane eye resp transport lug 6 1 2 With hand pallet truck Palett By insertion of the boiler with a hand pallet truck it is necessary that by lowering of the boiler the two fixing screws front left and right back on the boiler must be removed from the pallet 6 2 Positioning 6 2 1 Boiler without container Positioning of the boiler according to the plan Sound insulation is recommended Front floor space front at least 750mm Back Positioning from behind according to the plan resp at least 750mm related to the back wall covering Left floor space left at least 750mm Right Positioning of the right side according to the plan resp at least 150mm related to the covering Attention flexible pipe length must be at least 1000mm 18 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation and deinstallation P J 6 2 2 Boiler with container pelletstar 10 30 pelletstar 45 60 The distance between container and boiler is 3mm The distance between container and boiler is 3mm N Ale IM of Ka This cable is connected by the control The above c
17. 3 4 pole plug with screw 4 PE Earthed conductor connection X6 230 V AC TRIAC output Pump Ph nix RM 5 08 R003 bag ps LPimpe Triac output Pump 1 5A 3 Pole 2 N Neutral conductor 3 pole plug with screw 3 PE Earthed conductor connection X7 Ei input Collector Ph nix RM 3 5 Al1 Analog input Ali PT1000 50 200 C 2 pole io Ze screw AGND AGND connection X8 input Back flow collector Ph nix RM 3 5 Al2 Analog input Al2 PT1000 50 200 C 2 pole T e screw AGND AGND connection AH ai input Tank temperature 1 Ph nix RM 3 5 Al3 Analog input Al3 PT1000 10 120 C 2 pole S Ze screw AGND AGND connection X10 Eds input Tank temperature 2 Phonix RM 3 5 Al4 Analog input Al4 PT1000 10 120 C 2 pole S Ze Screw AGND AGND connection X12 digital input Heat meter input Ph nix RM 3 5 1 24V Supply 24V DC LcLose Digital input Heat meter 2 DI 3 pole plug with screw 3 GND Earthed conductor connection X13 and X14 flat band connection to internal extension modules multipole plug in connector 26 poe About this flat band connection the internal solar module communicates with the controller X13 For the next internal extension the signals get coded X14 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 55 ED Electrical documentation 10 9 6 Hydr Compensator mod
18. E SEP UNP PUIS UBWION STEUOgeU SPUSIP ayn OS SON 13 PUN VFYUUFSIVA USIUIRUHH WEBER PENNA SEYUIBPINd EAUS PIIEA ity SSBUSgeidwWog UO WeI OU SU She pue weDep unzupku PIEpUES Si SUL ueypsjuyog uepueje eyapwes Yey pugsIoA ne yan dsuy ueyey ywos ene pun Bunjjejsiepewueudg Buje je gea Jayng apnd S 23 l gt lt PU ill s4 un P J QE D v Ex XZY I prelgo E rm u SS Ee _ 0 K d de x xi EI _ E ST Te v aX a ue SZH wepgszH VX z melao S IO OHT e SSH MESSE N OLX eEk SZH revs szu 6X 7 a re Ir fr EN ELXLLX OLX 6X 8X 9X SX FX ax er PX SX EN em crs SZH E amp S SZH G IYO SIN B z im ea G lt gem E eloo g palo e Butees euueyL STEEL Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 38 Standard diagrams JABA PIE JBEEEN EM KARA OH Jey ndng SNvseBow Pau RER PENIJA SCH EPOA SESSZH ses szu zt x 1 _8X TI es I y e eh sedszH A g x v mi o P M y TE S ee a Liens se us CAM eee Ww EZLXDLX 6X 8X LX 9 SES SZH Ten SHewony lose 8 ay Jayosnewoyny EEE med G AIAR 6 0 0 8 0 0 2 0 0 0 IPEA GYD wm Auo se ueyg Ipan sgel sefueys AL yTOL Gang ABM 3940 UI OSE Du JO Sail an Aq
19. Goen 2q you Azul y PUE bf pe aq DAD Xu pepdpnw eq seuyeu Aew y jweWweeube snojaeud uno yous S ie BRAKBEINO SAiase am UBjsep en 204 SEUIBPINd auer PIILA IN SseuSye dWwoO UO Wiel OU Sry Sie pue weuBelp np prepueye si SUL Jayng Jayng Jaynd Jaynd u resszH W zex ax ZEX FEX LLX X 9X 9X EX Zi ES SZH ZIERS SZH PJBPUEIS 18qin8 ay w anu UeBuruspuy jueyeueqion Veduruepuy euer UE VEER FeLENUBA YDI YONuagiW SBBM Jasapue VIE yane syuq Japo Jo uggduug uap yunp pep op pun apie Usews yoqSupGn2z vam Yyoou qe ALA Jepen a3 pep GBunwwijsnz eBye yon SPUN SUYO JOA SIE aile SUN IM ueyeyeg Dm gzip IDA SAUE po suewyawejunyge epejugssezuoy sep yeyueieefuy Bunieguosueuig op 78 ue1een Seq Veyeynzuje uBWyawWejungpe4 SUSIUOISSEZUOY SPURIULJSTIE SEP YUNP PUIS UBWION STEUOReU steiff syn OS USULON DIS PUN URYLUFSIOA UGILIRUNH ueyosjuyog uepuEyed eyopweg Tei DER ine yon dsuy veujex yuos ee pun Bunjejssepeuweypg Buje Il e28 yun mol NOR 41108 jesse yessSunqeyuryne yonY a mmm Ser mm u t 0 2 00L000X SIN FS SZH srr eg A et Y e Vo Y D 6X 8X IX 9X EX LI YES SZH RJEPUEIS PIBPUEIS X em Te HESE E EE D _ G lt gem L welqo 3 snoH D nger SE L pelago sneyziaH 109 Butee ell JOYIS UNEL 39 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 EE Standard diagrams J8ji g ShewOo Ny Lose _U EE ect JABA DECH JBEBBNNEM nd
20. N High X16 Ground connection The delivery is with dummy cover on the cable entries They can be replaced by PG7 low voltage wiring or PG 11 230V lines fittings The fittings are not included The opening of the covers and the connection of the cables may only be carried out by disconnected 230 V AC supply by trained specialists The current safety specifications and regulations in force must be adhered too Do not perform wiring under mains voltage Only when all the wiring is done and the case is closed X1 power supply 230 VAC will be supplied ATTENTION On the electronics are contactable 230 V voltages Connection stuck not under voltage 60 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation J 10 10 2 Buffer module external HZS 544 Phase Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor Relay output Pump 230V AC 3A 3 Pole Neutral conductor Earthed conductor Relay output On 230V AC 1A 4 Pole Relay output Off 230V AC 1A 4 Pole Neutral conductor Earthed conductor Analog input Ali PT1000 10 120 C Analog input Al2 PT1000 10 120 C AGND Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 61 WET Electrical documentation X10 Temperature input Outside temperature Al3 Analog input Al3 PT1000 10 120 C AGND Analog input Al4 PT1000 50 70 C AGND
21. QHZ Assembly and installation instructions Electrical documentation pelletstar 10 60 introduction INTRODUCTION Dear Customer Your heating equipment is powered using HERZ pelletstar boiler equipment and we are delighted to be able to welcome you into the large circle of satisfied operators of HERZ equipment HERZ solar control is the result of many years of experience and further development Please bear in mind that even a good product requires the right servicing and maintenance in order to be able to fulfil its functions Please therefore read this documentation carefully you will find tt worthwhile Please pay particular attention to the safety notes It is a precondition of any warranty claim that all operating rules are maintained Please contact your heating specialist or the HERZ factory customer service in the event of any faults Yours sincerely from HERZ HERZ Energietechnik Guarantee warranty general HERZ boiler systems come with a 5 year warranty on the boiler body storage tanks and HERZ solar collectors We generally guarantee freedom from defects of mobile objects purchased for a period of 2 years to a maximum of 6 000 hours of operation For non moving purchased items the guarantee is generally for a period of 3 years to a maximum for 9 000 hours of operation Parts subject to wear are excluded from the warranty guarantee Furthermore claims under warranty will not be applicable if there
22. RVB maintenance intervals must be adhered to For maintenance of the equipment or when opening the controls the flow supply must be interrupted and the general applicable safety rules must be adhered to No fuels should be stored outside the equipment in the boiler room Furthermore items that are not required for the operation or maintenance of the equipment must not be stored in the boiler room lt is vital that the boiler is switched off when filling the fuel bunker using a pump vehicle Markings are on the lid of the filling nozzles Non compliance may allow combustible and toxic gases to enter the storeroom The fuel bunker must be safeguarded against entry by unauthorised persons Always cut off the power supply if you have to enter the fuel bunker Always use low voltage bulbs to light the storeroom these must be approved for this purpose by the manufacturer The equipment may only be operated using designated fuels Prior to onward transportation of ashes these must be cooled down for a minimum of 96 hours in the storeroom In case of any questions please contact us by telephone 43 3357 42840 840 The first start up must be carried out by HERZ factory customer service or an authorised specialist Otherwise the guarantee becomes invalid Before entering the pellets storeroom aerate for 30 minutes The boiler conforms the regulation of the Swiss VKF and respectively the particular state regulations regarding fire pre
23. against discharge screw Then give the interim support struts over the twisting A greasing nipple is decompression and raise the decompression so that the holes of the provided for greasing the bearing decompression and the holes of the interim and end support struts The bearing should be greased are over each other every 2 4 weeks by using the greasing nipple Screwing together the Screwing together the decompressor and the interim support decompressor and the end strut support strut Ead K After raising the decompressor is After this the second decompressor extension module is lifted on to screwed together with the end the interim support strut so that both decompressors can be screwed support strut Use an M8x25 Allen together with the interim support strut provided that all key Before screwing on the M8 decompressors are screwed together Then use the M8x25 Allen key nuts place in the insert M8 inserts and M8 nuts for this After screwing together the decompressors the last decompressor is simply screwed on to the piece that goes through the wall Use the M8x25 Allen screws M8 inserts and M8 nuts for this Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 23 BEE Installation of the removal system Assembling the motor and the discharge screw ib iad The motor is put together with the stub of the feather key of the discharge screws so that the feather key goes into the nut
24. al conductor 3 PE Earthed conductor X12 230 V AC Relay output Ph nix RM 5 08 DO09 not used 1 L Relay output switched over STL 2 N Neutral conductor 3 PE Earthed conductor X13 230 V AC Relay output Ph nix RM 5 08 DO10 not used Relay output switched over STL e Neutral conductor 3 PE Earthed conductor Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 45 1 L Output phase angle control switched over STL 2 N Neutral conductor 3 PE Earthed conductor X16 Triac output Stoker screw Ph nix RM 5 08 1 L Triac output switched over STL 2 he Neutral conductor Earthed conductor Relay output not switched over STL Neutral conductor Earthed conductor X18 230 V AC Relay output 3A 4 Pole Reverse mixer on and reverse mixer off Ph nix RM 5 08 D012 and DO13 Relay output RM on not switched over STL Relay output RM off not switched over STL Neutral conductor Earthed conductor X20 Relay output 230V AC or 24V DC 3A 3 Pole with potential free contact Sum annoyance Normally Closed Common Normally Open X21 Relay output 230V AC or 24V DC 3A 3 Pole with potential free contact Temperature monitoring fuel storage Phonix RM 5 08 DO16 Phonix RM 5 08 DO15 Normally Closed Common oe Set Normally Closed Common Normally Open Normally Closed Common Normall
25. ance it is recommended that regular maintenance servicing be carried out by authorised staff or the HERZ factory customer service Spare parts may only be obtained direct from the manufacturer or sales partner No health risks will be caused to the customer from noise arising from the machinery Details of any residual risks can be requested from the residual risk analysis from HERZ as required 2 INSTALLATION 2 1 Starting up The first start up must be carried out by HERZ factory customer service or an authorised specialist Besides this the low pressure in the flue pipe connecting piece of the boiler has been measured after tne combustion with the designated solid fuels at least one hour during the operation and an advance flow temperature of 70 85 C has been achieved t can thereby be determined whether feed pressure for the correct operation of the boiler formerly described as draw requirement has set itself If the existing chimney has not been measured correctly or if the calculated chimney values have not been met inappropriate connection entry of secondary air connection piece too long etc it will not be possible to operate the boiler correctly During start up and handover to the operator the functioning of all control and safety equipment must also be monitored and the operation and maintenance of the boiler and equipment must be explained to the operator in detail 2 2 Important information for heat
26. are prohibited except those that are protected Both supports are to be bricked in with a 1m gap do not insulate Should the gap be smaller then use a support 50cm longer Storage must conform to NORM 7137 Transportation and storage logistics must conform to NORM M 7136 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system DW IE 8 INSTALLATION OF THE REMOVAL SYSTEM 8 1 Suction probe Attention Assembly of the probe holder has to be carried out so that the pipe is at least 65mm above the floor of the pellet storeroom Important When connecting the pellet feed hose to the probe you must bend the earth wire outwards in order to achieve the earthing of the feed hose with the probe 8 2 Layering and assembly of the pellet feed hose When laying the pellet feed hose take care that the maximum N N feed height of 1 5 metres is not exceeded Mer Sm vertica After vertical hose feeding laying must always be carried out horizontally around 300mm You can the overcome several metres difference in height A g RT y oo CZ Y The pellet feed hose is fixed to the wall or floor with hose clips Ca nm horizontal about every 50cm E The maximum length of the suction hose is 20 metres E The maximum negotiable height difference is 5 metres M The installation radius must not be lower than 0 3 metres nE i Die Montage Insta
27. before filling and do not mix any different frost protection agents mark on the equipment M Do not add any water to ready mixed products M Check equipment once a year for proportion of frost protection pH value 7 5 9 5 corrosion protection and visual water quality Combustion air feed The combustion air feed should not contain impurities such as M Halogen hydrocarbons sprays colours solvents and cleaning fluid M Large attacks of dust M High humidity content There should be adequate ventilation approximately 150 x 150mm M For Switzerland according to VKF kWx10 3 cm with a minimum of 150 cm Otherwise applies 5 cm per kW boiler output nevertheless at least 400 cm Country regulations must be kept 12 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Dimensions WEI 5 DIMENSIONS pelletstar for flexible screw discharge Flow Internal screw thread inch Return flow Internal screw thread yen Filling depletion inch Safety heat exchanger input Internal screw thread inch EES heat exchanger output Internal screw thread inch Suction turbine return TEPS Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 13 1 5 Dimensions 1400 1400 1620 1620 1235 1235 1455 1455 980 980 1140 1140 Length boiler p
28. can be installed Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 15 5 Installation and deinstallation Deinstallation of the upper covering casing Dj th The screw has been loosened the covering casing can geleet ee now be removed by pressing backwards Remove the left front covering casing The covering casing has to be removed by Cover is removed by pulling movement gt Cover isn t pulling movement arrow on the casing The fixed with screws top cover must already be dismantled Remove the left back door panel To dismantle the door panel the front wall of the boiler must be dismantled before For this the screws see the lower picture must be loosened Upper back wall casing is Covering can be detached detached now the screws of the covering can be loosened 16 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation and deinstallation P J Open the front wall Io s The front wall casing is a door The casing is mounted on the right and swings to the right Remove the right door panel To dismantle these the front wall of the boiler must be dismantled before For this the screws which are marked in the picture below must be loosened ES ean K XY J wc e pr PN Gi Cae Loosen the screw which is marked in the picture Side panels can be removed Step 1 Step 3 Open the ash door
29. charge and BBD Tighten the screws Attention The maximum length of the feeder hose must not exceed 5 metres 8 5 Flexible screw discharge Item number A031000 080 30 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system P J Installation of the flexible screw discharge Unscrew the covering to check whether the screw is pushed right up to the stopping point Revision cover l See flexible screw discharge Replace the covering Item number A031000 000 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 31 5 Installation of the removal system 8 6 Connection diagram transfer system Operating part Settings of the time relay Time relav TI 72 Configuration UO I Cycle 15 sec a En Pause 3 sec KT Beginning with pause Signal A Pause M Pin 1 Flexible screw to the boiler Storage room Capacitor connect on motor Don t connect capacitor parallel Position of the relay for the transfer system Relay 32 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system FW IE 8 7 Slide bevel Detail slide bevel PELLETS 650 kg m d D g D D 775 D D W I A D D er Te D es D gt E D d e i zs si s e e a Dh Lei ZEZA GUBI HAA Slide 45 Screw min 250
30. d Ort X13 Digital Input External demand CAN High X16 Ground connection Notice same as heating circuit module HCS 543 X16 ground connection Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 67 Electrical documentation 10 10 7 Hydr Compensator module external HZS546 Compared with the external hot water tank module HZS534 only the following pins are used for the external hydr compensator module X4 230 V AC Relay output Pump 1 Primary pump RO01 Relay output Pump 1 Primary pump Neutral conductor Earthed conductor Relay output Pump 2 Secondary pump Neutral conductor Earthed conductor Hydr Compensator temperature AGND 10 10 83 Net pump Zone valve external HZS546 m KEE I Compared with the external hot water tank module HZS534 only the following pin is used for the external module Net pump Zone valve X4 230 V AC Relay output Pump Zone valve RO01 Relay output Pump Zone valve Neutral conductor Earthed conductor 68 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 11 INDEX D DIMENSIONS eu waren 13 E Electrical documentahon 39 Extension modules external 55 Additional boiler module external HZS 547 63 Buffer module external HZS 544 59 Heating circuit module external HZS 543 57 Hot water tank module external HZS 546 62 Hy
31. d that many USB devices on the market do not adhere the relevant EMC requirements of the industrial environment When such devices are connected it may cause a malfunction Connectors to be used CAN Bus 6 pole Weidmuller Connector B2L3 5 6 USB 4 pole Typ A Downstream Connector Ethernet 8 pole RJ45 Supply 4 pole Ph nix Connector witch terminal technique MC1 5 4 ST 3 5 4 pole Ph nix Stecker with spring balancer terminal F K MCP1 5 4 ST 3 5 10 6 Cleaning of the Touch Screens ATTENTION Before cleaning the touch screen turn off the terminal so that you cannot cause functions or commands by touching the touch screen The touch screen of the terminal may only be cleaned with a damp soft cloth When moistening the cloth use screen cleaner for example anti static foam cleaner water with detergent or alcohol First spray the cleaning solution on the cloth not directly on the terminal It is to be avoided that the cleaning solution for example through ventilation slots on the casing of the terminal can enter the electronics Do not use corrosive cleaning solutions chemicals abrasives and hard objects which can scratch and damage the touch screen If the terminal is polluted with toxic caustic chemicals then clean the terminal carefully to prevent chemical burns To ensure optimal operation of the terminal clean the touch screen in regular intervals To keep the life of the touch screen as long as possible an operation wi
32. dr Compensator module external HZS 546 nn 66 Net pump Zone valve module external HZS DAG EE 66 Request module external HZS 548 64 Solar module external HZS 545 60 Extension modules internal Buffer module internal HZS 534 51 Extension controller internal HZS 532 48 Heating circuit module internal HZS 533 49 Hot water tank module internal HZS 534 50 Hydr Compensator module internal HZS 534 Leet 54 Net pump Zone valve internal HZS 534 54 Solar module internal HZS 535 52 F FUGI eege ee ee 10 Fundamental security information 6 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 index ERE I ME 6 Installation and deinstallation 15 ALOAUCHON ae ee 2 M NEEN deeg 7 O leide ke EE 42 ODEIO ernennen 7 Operation and maintenance ccceeeceeeeeeeeees 7 E Safety installations uuuss222042002 BR ennnn nennen 9 Salely MOLES A 5 Safety temperature limiter STL cut off 48 Standard dagrams 32 T Table Of el EE 3 Technical information naanaaannnannnennnnnnnnanennne 11 W Warning noies nennen 6 69 52 Notes 12 NOTES 70 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 71 sterreich Aust
33. e machinery during operation does not have any adverse effects upon the health of people Maintenance General safety notes Before commencing any work on the equipment but particularly before opening coverings of parts under voltage the equipment must be enabled according to the instructions As well as the main electrical circuit any additional or auxiliary circuits should be noted The usual safety rules according to ONORM are Switch off all poles on all sides Ensure that it is not switched on again Check that there is no voltage Earth and short circuit Cover neighbouring voltage carrying parts and limit danger spots 7IT These above mentioned measures many only be cancelled if the equipment is completely installed and the commissioning completed For overhaul work in the combustion chamber ash chamber on flue gas carrying parts emptying of the ash store etc the use of personal dust protection masks and gloves is required 1IT For overhaul work in the storage room low voltage bulbs must be used The design of electrical equipment in the storeroom must conform to ONM7137 CG Installation In order to prevent any commissioning errors due to incorrect mainten
34. e metal spiral reinforced At the place where it is cut trim hose length for assembly hose using a hacksaw or angle with a knife or file grinder Liot L 150 200 Push the 200mm plastic pipe until Fasten the hose clip tightly to the Push the 150mm release head the point where it resists into the end of the pipe over the hose until it meets connection pipe of the resistance decompression Tip Greasing the hose makes this much easier 28 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system P J the flexible hose and the pipe are together Push the screw spiral through the Push the screw spiral over the Turn the screw spiral plastic hose conveyor on the soldered screw spiral until it meets resistance Push the screw with the conveyor to the end of the decompression Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 29 EES Installation of the removal system Sever the spiral screw lengthways Push the screw clamp inwards on Turn the discharge motor with the flush with the motor flange using the spiral at the release head with Screw on take on the coil until it an hacksaw or angle grinder the screw meets resistance Push the clamp over both coils Tighten the clamp protection Fix the motor with motor flange Recondition the plug connections against loosening using the 4 nuts and screws for the dis
35. etstar Touch Englisch V1 81 53 ED Electrical documentation X6 230 V AC Relay output Buffer loading pump Ph nix RM 5 08 R003 4 L Relay output Buffer loading pump SE 230V AC 1A 4Pole 2 N Neutral conductor 3 pole plug with screw 3 PE Earthed conductor X7 ali input Buffer top temperature Ph nix RM 3 5 Al1 Analog input Ali PT1000 10 120 C 2 pole Ei screw AGND AGND connection X8 ali input Buffer bottom temperature Ph nix RM 3 5 Al2 Analog input Al2 PT1000 10 120 C 2 pole Ei L screw AGND AGND connection AH ai input Buffer middle temperature Ph nix RM 3 5 Al3 Analog input Al3 PT1000 10 120 C 2 pole Ei e screw AGND AGND connection X13 and X14 flat band connection to internal extension modules multipole plug in connector 26 About this flat band connection the internal buffer hot water tank module communicates with the controller X13 For the next internal extension the signals get coded X14 Ea x8 Gi x7 Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor 54 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation X3 230 V AC Relay output Switching valve OPEN and CLOSE Ph nix RM 5 08 R001 und R002 Relay output Switching valve open 230V AC 3A 4 Pole Relay output Switching valve close Pump 230V AC 3A 4 Pole N Neutral conductor
36. g um le as LE tasa SECH wazh A 8L x ALS Wu Va KA j bi 0S2 001000X XX OBZ L AN a a a ee un _ bees SZH 4X uondo LIEBES SZH PUEPUEIS Depu Depueg See il rt in RA A A Je Pete URweikeUeLe S Ze re boy SEX OLX AL z6 SZH Rlepusls Ka K 2 40 9 age 09 gr Jeysjejjed OE OL Jee say 09 Buroo ell Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 34 Standard diagrams JABA PIE JBEEEN EM KADA OH Jey ndng SNvseBow Par RUE BIR SCH EPOA gt 54 w a Ke Ki er Zg Liens sen ms JO DNEWOINY Ess ra Lk IPEA GYD um Aluo sefueYD penege Befueys eau ay Jayosnewoyny LES SEH z A NENGE en 19130 U OSIE DA JO uer ay Aq psen aq you ABU y pUe spggessooe spew aq pyy ams VIE yone apuq sepo EIS Uap ANP pep op pun Uapiam AE S ya Bug nz u puq yoou JBA wmeg wen Xu pepdpnw eq seuyeu Aew y jweWweeube snojaeud uno yous S ie BRAKBEINO SAiase am UBjsep en 104 depen as pep Bunwwjjsnz eBye oA sasun SUYOQ JOA EILER aye SUN am Usyeyeg Dumu2pe 7 930 P ID SAUE epp 18qin6 ay 1w anu ve uruspuy jueyeusqion ve unsepuy ole ue V R M Teen LOINEN ege veuueid au Jo Auedwico peqepeds pesuecg ay Jo wed e 3 Bujuosuawup eut suewyawejunygey apejugjssazuoy sep yeyuedeefuy Duren sue ut ein Pl veueyeAA Sad Uayeunzue uBWyaLusjungpeg Auedwioo pezipejoeds pesussy ep Aq idey eq 0 eue
37. he equipment are available from HERZ upon request 6 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 1 3 wee zz zz zz zs Ee rm e rm re e em rm rm e re re rm em rm rm e re re rm em rs rm e re re rm em rm rm e re re rm em rm rm ee rm rm A re e e e e re e e e e L e e e re e e e re re e re e re re re re e re re re re e re re e re e rm re e e e rm re e e Le re em em zm rm rm rm rm zm e zm zs rn rm rn zs bs zs rm e rm re e e rm rm e re re rm em rm rm e rs re rm em rm rm e re re rm em rm rm e re re rm em rm rm e rs rm rm 1 3 2 Operation and maintenance General safety notes For safe operation and maintenance of the equipment it is vital that actions are carried out appropriately by qualified staff taking heed of the warning notes in this documentation and the notes on the equipment The equipment may only be opened when HEATING OFF is Indicated as there is otherwise a risk of deflagration With unfavourable operating conditions temperatures of over 80 C may occur at parts of the When opening the ash storage door during operation the fuel supply is cut off and the boiler goes into burnout phase This then changes into the HEATING OFF mode of operation Operation General safety notes e un nn vn ss L e re e e rm rm e re re e e rm rm e re re e e rm rm e rm re rm e rm rm e rm re nn nn e rm e em rm
38. ing Sr fent WEBER DEENEN JUE JOJEM JO ET OOO AAO FOU O n O il Ed JOYOSHBWOINY umea ouen sowpendy IPEA GYD wm Auo se ueyg Deeg sefueys AL YTOL Apnenge ABM 1940 Uy OSIE Din JO Aal 24 Aq Goen aq you Aww y DU rg SpeW aq DAD nw eq Jeuyeu Aew y eene snojaeud uno nous 6145p je 88A PLNO SABBA am UBjsep Sun 204 SEUIBPIND auer PIILA IN SseuS7e dWwoO UO MISE OU Sry Sie pue weep aineupAy prepueye si SUL Jayng Jaynd _ Mezzi BO Ko Ben as ez ME 6X on G S uondo m r fr kx eLxX 8X SX 9X0LXPLX i S SZH Bun ayo w anu ve uruspuy jueyeusqion ve unsepuy ole ue UBpJOM Teen LOJIYNELAJIU ege JaJ5pu u Jupu yone apuq Jape ss ugjduug uap yaunp pep ap pun uap sm JyoewsB yauBug nz Ven Yoou Bag A depen at pep Bunwwuysnz sue ua PUN SUYO JOA SIPPY Se SUN IA uoyeyeg BUNUYHOZ gei ID SUEI Jepo suewyawejunyge epejuojseazuny sep Jayuedeje uy Duruepuosue ut ejp Fei VEIBeAA SBA uayjeunzure UBWYBLBJUNLOBA BUSSE FPUBJULHSTIE SEP USUNP PUIS UBWON SIEUCHEU PUN an OF USULON DS PUN HRYLIUGRIOA Vegan ueyosjuyog epuer eyopweg Yey pugs pne yon dsuy ueujey Mee eum pun Bunyejsepeweydg Buje JE ese aV wu X OLX IIX 6X 8X SK PX 8 pS SZH L malgo ge _ Mezz BO ae Lieb SZH zx ax SS YX SX 9X OLX FLX L ERS SZH E zweigo E z malgo 109 Bujjoco ue JILOSI RMSEA Montage Installationsanleitung E Doku pel
39. ing installers The operator must confirm in writing that M He has been sufficiently instructed on the correct operation and maintenance of the equipment M He has received and familiarised himself with the operating instructions and any other documents etc M He is therefore sufficiently familiar with the equipment Note The boiler return flow sensor is to be operated as a submerged sensor An analogue temperature display is also installed ex factory also with submerged sensor This should be tested weekly for correct functioning The hydraulic balancing of the equipment pipe installation must be carried out by a licensed authorised specialist company installer The specialist company is obliged to M Install a correctly designed membraned expansion vessel E Draft documentation for all the equipment according to ONORM EN 12170 which must be kept in the boiler room All recognised regulations instructions and standards are to be applied by the specialist heating company Heating water With regard to the quality of the heating water take into account ONORM H 5195 for Germany EN 12828 part 1 VDI 2034 prevention of damage through corrosion and calcification in closed hot water heating systems with operating temperatures up to 100 C Requirements e g WM Chloride maximum 30mg l E pH value 8 8 5 E Oxygen maximum 0 1 mg l The heating equipment must be filled by the installer accord
40. ing to the valid instructions and technical guidelines and with sufficient frost protection When using frost protection the following parameters must be adhered to E At least 25 and maximum 50 proportion of ethylene or propylene based frost protection agents depending on the temperature level itis vital to take note of manufacturer details M Mix well before filling and do not mix any different frost protection agents mark on the equipment M Do not add any water to ready mixed products M Check equipment once a year for proportion of frost protection pH value 7 5 9 5 corrosion protection and visual water quality 8 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 If the installation is NOT equipped with an anti freezing agent freezing is possible in cases of a lasting electrical power cut e g 2 days To avoid that HERZ recommends an emergency generator that provides enough power for the boiler the filter system if existing and the room discharge system 2 3 Safety installations These must be dimensioned and installed according to the ON B8133 The safety valve in the boiler circuit is used as a final safety instance against malfunction of the system Safety temperature limiter STL If the boiler temperature exceeds 95 C the system must be shut down for safety The STL will lock in this case Possible causes can be M The power decrease of the boiler was abruptly
41. inimum calorific value of 3 5 kWh kg of the permissible fuel From a water content of about 25 and a calorific value lt 3 5kWh kg a reduced output is expected Foreign bodies such as stones or metal particles should be prevented from entering the system Sand and soil lead to more ash and slagging According to the fuel there may be a formation of slag which may need to be removed by hand In the case of non compliance any warranty or guarantee will be rendered null and void The burning of unsuitable fuels could lead to uncontrolled combustion Operational faults and consequential damage are likely to occur Is a different fuel on the order named and explicit on the order confirmation noted the system can also be operated with this fuel Note The system is set to the agreed fuel at the commissioning This setting fan speed settings fuel settings flow backflow fan cycle time and so on should not be changed by constant fuel quality 10 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Technical information 4 TECHNICAL INFORMATION Technical Data Nominal heat capacity kW 6 2 21 0 6 2 30 0 10 1 45 0 10 1 60 0 Permissible flow temperature C Permissible operational excess pressure bar Weight of boiler kg 261 310 Water content Itr 5 Volume of suction hopper ltr kg 86 56 86 56 volume of nepper rs Kg 165 107 165 107 165 107 Filling by hand
42. interrupted This may occur by switching off a pump or by a sudden closing of the heating circuit mixer M The consumer pumps are controlled by the HERZ control The so called over temperature dissipation is automatically activated by the HERZ control Thereby higher boiler temperatures are avoided The boiler is dimensioned too large The fuel level is set too high M Power failure u etc First the error cause must be found and fixed only then the STL will be unlocked For unlocking the boiler temperature must be below about 75 C Only then the problem can be acknowledged For this purpose the cover of the STL is screwed off The STL can be unlocked by a light pressure with a sharp object After unscrewing the cover the fault acknowledgement must be performed at the switch box The STL is located below the operator terminal Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation 2 2 4 Operating temperatures and prohibited temperatures 2 4 1 Boiler temperature The HERZ pelletstar boiler is operated between 65 and 90 C boiler temperature in operation Below 55 C back flow temperature a part of the flue gas is condensed on the inside of the boiler To avoid condensation the operating temperature of 65 to 90 C must achieve this temperature as soon as possible at the boiler start The back flow temperature can also be below this value by correct boiler operating temperature
43. ircled openings are cable channels in which the cables for heating circuit connections and additional boards can be retracted Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 19 Correct storage area 6 4 Installation container handover snail The screw conveyor is connected with the delivered terminals on the container handover snail The height can be adjusted and the container can be justified with the foot screws Injection neck Fire protection door Wooden post Baffle Feeder screw or suction probe The most important points are 20 The storage room should have an outer wall be small and square with the blow in supports on the face It should contain the annual requirements The walls must be solidly bricked and thick brick walls plastered both sides Fire protection category F90 Switzerland El 60 fire protection doors or hatches to T30 Switzerland El 30 The outward opening door should be supported by wooden posts A rubber mat or baffle should be placed opposite the blow in supports to protect the wall The storage room must be dry In case of any doubts ask your pellet supplier or contact your heating manufacturer Openings of any kind are to be avoided pipes to be closed off and old electrical installations clamped off and filled in The room must be dust tight Tip before blowing in close off the key hole with sticky tape Electrical installations lights
44. is no return flow temperature boost or it is not working properly if commissioning is not carried out by specialist personnel authorised by HERZ in the case of operation without a buffer storage tank with a heating load of less than 70 of the rated output manually stoked boilers must always be operated with a sufficiently dimensioned buffer storage tank if hydraulic diagrams not recommended by HERZ are used and if a non prescribed fuel Wood pellets for non industrial use after ENplus Swisspellet DINplus or NORM M 7135 resp pellets after EN14961 2 Wood chips after EN 14961 1 4 according to the following specification Property class A1 A2 B1 respectively G30 G50 according to ONORM M7133 resp log wood is used As a precondition for the use of guarantees annual maintenance by a HERZ authorised specialist applies Guarantee work does not affect any extension of the general term of guarantee A guarantee claim does not delay the due date of our accounts We only offer a guarantee if all our accounts have been paid for the product delivered The guarantee is fulfilled at our discretion via the repair of the purchased item or replacement of faulty parts exchange or reduced price The exchanged parts or goods must be sent back to us free of charge at our request Wages and costs for installation and removal are to be paid for by the purchaser This applies in the same way to all guaranteed services The Supplier shall under no circu
45. ischarge motor is located QO B D L max 4 m L max 5 m Pellet storeroom The slide bevel of 45 should be set up on site Detail of hose connection Pressure discharge Hollow screw Ne CALE BER it Hose Support Hi Support Hollow screw strut strut 8 4 1 Advice for the laying of the pellet feed hose Note Sagging of the hose and choosing small radiuses Rmin 1250mm have to be avoided Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 25 5 Installation of the removal system 8 4 2 Installation Install the noise insulation on the Screw on the end piece with the Flange the decompressor and support struts decompressor by using the four M8 the support strut by using the screws inserts and nuts provided four M8 screws inserts and nuts provided Flange the decompressor and the Connect the dosing bolt and screw Place the decompressor on the piece that goes through the wall by it in by using the M6 countersunk head and place the screwed using the four M8 screws inserts head screw dosing bolt in it so that the end piece is lying on the end piece and nuts provided of the decompressor Positioning the decompressor and Place the piece that goes through Connect the end stump of the the dosing bolt according to the the wall pipe betwee
46. lamp Grid 7 62 mm 400 VAC Grid 3 5 mm Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 41 DY Electrical documentation 10 4 Heating control system HZS 555 S The HCS 555 S is an intelligent terminal for programming and visualization of automated processes The diagnostic process and the operation and monitoring of automated processes are simplified by this installation terminal Via CAN Bus it is connected with the active component A touch screen is used to enter data and process parameters The output is displayed on a 5 7 VGA TFT colour display The LSE mask editor can create graphics on a PC and can save on the installation terminal The available interfaces can be used for transferring process information or for configuration of the installation terminal A micro SD card is storage medium for the operating system application and application data 10 5 Pin configuration HZS 555 S x4 X5 micro SD Card X1 Ad X3 E a o a X1 Supply O e The termination of the CAN bus is internal to the electronics The total CAN bus cable length may be max 200 metres X3 RS232 Front view a CAN A for external modules CAN B for external modules CAN A internal pre wired CAN B internal pre wired GND 1 2 3 4 5 6 EEN 42 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation Lol X4 Ethernet It should be note
47. leitung E Doku pelletstar Touch Englisch V1 81 1 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Safety notes bz SAFETY NOTES Please read the operating instructions carefully prior to start up and pay particular attention to the safety notes marked Please consult these instructions for clarification Ensure that you understand the directions in this manual and that you have sufficient information about the functioning of the firematic biomass furnace equipment HERZ is at your disposal at all times for any questions For safety reasons the operator of the equipment may not alter its construction or condition without the agreement of the manufacturer or its authorised representative Ensure that there is sufficient fresh air supply to the boiler room Please take into account the current federal state regulations The gas and liquid tightness of all connecting points is to be monitored before the equipment is started up A portable fire extinguisher of the prescribed size must be placed in front of the boiler room Please take into account the current federal state regulations When opening the combustion chamber doors take care that no flue gas and sparks are released Never leave the combustion chamber door open Toxic gases may escape Never heat up the boiler with liquid fuels such as petrol or similar Carry out maintenance work regularly maintenance plan or use our customer service Minimum T
48. letstar Touch Englisch V1 81 40 Electrical documentation J 10 ELECTRICAL DOCUMENTATION 10 1 Safety regulations The equipment is state of the art and fulfils all required safety standards lt may only be used according to the technical information and the safety regulations which are listed below When using the device you have to observe the essential legal and safety regulations for the specific application A safe operation is no longer possible if the device M has visible damage WE no longer works M has been stored for long periods under unfavourable conditions If so the device must be taken out of service and secured against inadvertent operation 10 2 General All inputs outputs and supplies are plugged in direct to the operating part and extension module It is ensured that it is not possible to change between 230V AC 400V AC and low voltage which may lead to electronic defects of connected equipment as well as probes However it is possible for 230V AC connections pumps mixers etc to be swapped around This cannot be avoided due to the number of connections However swapping of the low voltage inputs outputs is possible and this will not cause electronic or probe defects 10 3 Plug system used Multipoint connector on the circuit board Grid 5 08 mm 230 VAC Eas Ba Grid 7 62 mm 400 VAC Multipoint connector on the circuit board Grid 3 5 mm Screw clamp Grid 5 08 mm 230 VAC Screw c
49. llationsanleitung E Doku pelletstar Touch Englisch V1 81 21 EES Installation of the removal system 8 3 Vacuum discharge system modular Place the screw according to layout submission plan from HERZ Mark the holes to drilled on the floor Remove the screw again Drill the holes for dowels using a drill Place the dowels supplied in the drill holes Replace the screw Use and tighten the adjusting screws supplied Installing the noise insulation Screwing together the discharge screw Install the noise insulation on the First the two parts of the discharge screw are put together Then support struts these are screwed together by using an M6 countersunk head screw until all extension pieces are screwed together Putting together the discharge screw and the end support strut After the discharge screw is assembled a sleeve is put on the end of the screw This is screwed on using an M6 countersunk head screw When the sleeve is mounted on the screw this is simply mounted on the end support strut so that the discharge screw stands out approximately 5 10mm from the bearing 22 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system P J Protecting the discharge screw Applying decompression to the discharge screw and interim from twisting support struts AG By using both Allen screws the Now apply the decompression near to the end support strut of the discharge screw is saved
50. lus distance to Width 590 590 590 Height 1130 1230 1230 Height to flue pipe top edge 925 1025 1025 Height to BSD top edge 390 390 390 Minimum ceiling height 1500 1600 1600 Diameter flue pipe 130 130 130 Minimal gap front 750 750 750 Minimal gap rear 500 500 500 Minimal gap left without hopper Minimal gap left with hopper Minimal gap right 1400 1235 Length overall Length boiler plus distance to BSDD centre line Length Boiler B1 C1 C2 C3 8 D1 J 2 O m m 750 750 750 m 500 500 500 m 4 Inserting dimensions mm Length 940 Width 590 Height 1230 Inserting dimensions by hopper execution mm Length 940 940 Width 650 650 Height 1395 1395 150 150 SS SS SS SS SS SS SS SS E E E co 590 1480 1480 1230 1395 1915 1915 14 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation and deinstallation P J 6 INSTALLATION AND DEINSTALLATION Boiler as delivered The boiler is screwed on the pallet the ash door Hook in the fuse all the way Door removed is located on the boiler the ash door must be to the stop attached Installation of the door stopper Then use an Allen key and install the upper door Place the door stopper in the slot on the pellet boiler screw preinstalled at the ash door Screw the free end of the door stopper on the ash pan door so that the door stopper is movable After this the lower door screw
51. min 0 05 Gage Exhaust gas data Exhaust gas temperature at nominal 130 120 150 load C Exhaust gas temperature at part load C oe flow flue gas at nominal load 14 0 CO2 content at nominal load 13 6 11 7 12 0 12 3 13 4 Vol Electrical connection Electr connection V Hz A 230 50 16 Delivery rate KW 2 0 518 178 109 71 195 137 310 518 178 109 71 195 137 N co co co 86 56 N co Electrical power consumption 70 30 16 1522 108 7 95 73 88 IDfan W Ignition process W 782 At 100 capacity lowest capacity W 94 51 160 72 226 72 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 11 Technical information 4 1 Choice of nominal heat capacity When choosing the boiler size it should be noted that under heating equipment legislation the nominal heat capacity according to the heat requirement stated in DIN 4701 and ONORM M 7500 Swisspellet and DIN plus for Switzerland should not be exceeded 4 2 Hydraulic connection Boilers for solid fuels are not integrated into open equipment according to DIN 4751 1 but according to the installation examples into closed equipment DIN 4751 2 Only regulated heating circuits with a mixer should be connected 4 3 Back flow bypass Reverse flow elevation is required It must be ensured that the reverse flow temperature does not fall below 60 C Attention In case of corro
52. mstances be liable to the Customer for any direct indirect or consequential costs incurred by the Customer for works carried out on HERZ equipment This document is translated from the original German language Reprints or copies even in extracts only by approval of HERZ Energietechnik We reserve the right to make technical alterations Version 04 2014 Maintenance by the manufacturer Recommended hydraulic diagrams can be found in the installation manual while hydraulic balancing will be carried out by the heating contractor Furthermore the quality of the heating water must be in accordance with NORM H5195 current version or VDI 2035 2 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 TABLE OF CONTENT 1 1 1 2 1 3 1 3 1 1 3 2 1 3 3 2 1 2 2 2 3 2 4 2 4 1 2 4 2 4 1 4 2 4 3 4 4 4 5 4 6 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 6 3 6 4 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 page Safety REES enee 5 Warning notes uuu0s 000000nn0nn0nnnnnnn0nn 6 installation 6 Operation and maintenance 7 General safety notes n0anno00nnnnaaaenne 7 ODe Fallon esx etek ee 7 Maintenance naennnnenneneeneenennennnnnenennne 7 IN LE d E 8 Sat EEN 8 Important information for heating IESSE EE 8 Safety installations nusseennnnnnen 9 Operating temperatures and prohibited temperatures
53. n the first two dosing bolt with the covering layout plan Before this check the flanges of the opening and screw it with the noise insulation on the support countersunk head M6 screw Struts 26 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Installation of the removal system P J Soundproof the decompression in The decompression must be Drill a hole in the floor where wool at least 250mm compressed with melting point gt 1000 C Nylon 12x60 dowel and hexagonal Fix the set screw Re adjust the decompression Put in the 10x70 set screw and fix it at the end after that the rest of the struts are fixed Take the release head and motor from the BBD by loosening the Take the discharge motor with Check that the M8x10 grub motor flange from the release head screw of the screw coil intake is fixing clips by opening the 4 piece M8x16 tightened hexagonal screws Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 27 5 Installation of the removal system Arrange the release head centred Measure the hose length L At the release head add 150mm on the BBD and clamp again the between the connection pipes hose length for assembly connection pipe should face the from the release head and decompression direction see decompression installation plan Attention Note the bend radius for laying the hose At the decompression add 150mm Sever th
54. ng as required for heating spaces guaranteed The CAN bus resp The 230 VAC power supply can be connected to the electronics and can be carried on to other electronics For this continuation own terminals are provided so that a double clamping to a terminal can be avoided The supply of the internal electronics is produced by a transformer from 230 VAC so no other power supplies must be connected CAN Bus termination At the two terminal devices in a CAN bus system must be a line termination This is necessary to prevent the risk of transmission due to reflections on the line HZS 532 HZS 555 HZS 523 Internal Extension Touch Operating part controller Ext Module Ext Module Ext Module End module 4 SI z B 3 62 u a The line termination is performed with a 150 ohm resistor which must be inserted at the end module DIP Switch station numbers binary Example Value 1 Value 41 GC annnnen N SW SW SW SW SW SW SW SW 1 2 3 4 5 6 7 8 Important The last two station numbers must always be 0 CAN BUS Setup Each CAN bus station gets it own station number adjustable from 0 to 255 Attention Only modules to station number 63 are recognized Among this number the other bus station members can send and collect data It should be noted that in the CAN bus system each station number can only be used once Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 5 DY Electrical documentation
55. nput 1 Burner stop X40 Digital input Input Temp control Ph nix RM 3 5 DI2 Pin Sigal Function O oa U 2 ay De E Pn 2 24 V _ Supply 24 V DC digital inputs DI2 Digital input 2 Temp control Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 47 Electrical documentation X41 Digital input BFP open Ph nix RM 3 5 DI3 Pin 1 Pin 2 24 V _ Supply 24 V DC digital inputs I3 X42 Digital input BFP closed Ph nix RM 3 5 z 2 D Digital input 3 BFP open DI4 amp EI 1 24 V _ Supply 24 V DC digital inputs 2 DI4 Digital input 4 BFP closed X43 Digital input Motor protection discharge screw Ph nix RM 3 5 DI5 nd 1 24 V _ Supply 24 V DC digital inputs 2 DI5 Digital input 5 Motor protection discharge screw X44 Digital input Ash door Ph nix RM 3 5 DI6 Hi Pin Signal Function 1 24 V Supply 24 V DC digital inputs 2 DI6 Digital input 6 Ash door _ Supply 24 V DC digital inputs Digital input 7 Cover end switch Discharge screw X46 Digital input Additional input Ph nix RM 3 5 DI13 ih 1 24 V Supply 24 V DC digital inputs 2 DI13 Digital input 13 Additional input X47 Digital input Barrier level sensor Ph nix RM 3 5 DI14 1 24 V Supply 24 V DC digital inputs 2 DI14 Digital input 14 Barrier level sensor 3 GND GND X48 Digital input Interim container level
56. ria Herz Energietechnik GmbH Herzstra e 1 7423 Pinkafeld 43 3357 42 840 0 43 3357 42 84 0 190 gt office energie herz eu Deutschland Germany Herz Armaturen GmbH Fabrikstra e 76 D 71522 Backnang 49 7191 9021 0 49 7191 9021 79 GJ verkauf herz armaturen de Item number 0000136 201 Version V 1 81
57. seuyeu Aew y jWeWeebe snojaeud uno InayyaA S e BRAKBEINO SAiese am UBjsep en 104 depen as pep Gunwiujsnz euer sasun SUYOQ JOA EILER aye SUN am Usyeyeg Dumu2pe 7 930 P 104 SAUE epp JABIA PY JBREBNYEY en OH Une JS au Jo Auedwico peqiepeds pesue Fun Jo wed e 3 Bujuosuaup eut suewyawejunygey aspejugjesezuoy sep yeyuedeefuy Duren sue ut ein Pl veueyeAA Sad Uayeunzue uBWyaLusjungpeg yido Sven van Auedwioo pezjepeds pesusoj ep Aq idey eq 0 eue sprepueys IEUOUEU 10 uoun Veedom pue suopeindeu SUPUCISSEZUOY SPUBIUTISIE SEP UD PUIS UBWION APUOREU SPUL SM OS USUUON N PUN VFYUFSJIVA USIUIRUNH WARE JEMI MOL NEBoA SEYUIBPINd EAUS PIIEA ity Sseus7e dwoo UO IS OU Sm She pue weu ep unzupku Prepuze Si SUL ueypsjuyog UepuETE6 eyaiques e puEsoA ne yan dsuy ueujey YwOS ene pun Bungjejsuepeueyos Buje je ga UR JEJEM JOH eng Jayng ee CH 10 saying Jaynd x Seen 431108 yessGunqeyueyne ony a o CA L E lt a sen ox RH un Ech e OS sesszH 8 mi ZX ti 6X 77 KK y de mmm H _ X Be V o Lamaen A rend Esch D i m ZIX CT ee 1 JI wa Lg orl V V mo ot Xo Nes E N OF 1 paguas SR 8 o t 082 00 000X w UA De een l Z Tr GEST 1X ox EX kk la RIEPUB S Dip Y XX ESPZ LA ZLI dex Leir em e recszH wm m 29 W zex T LEESSZH es P a X em SE E ER D Zi XOX Bx
58. sion damage due to low reverse temperature guarantee and warranty claims become invalid 4 4 Thermal flow guarantee No thermal process protection is required for types PS 10 20 or 30 For pelletstar types 45 60 a safety heat exchanger must be installed in the boiler to which thermal process protection must be connected 4 5 Draught limiter and explosion flap The installation of a draught limiter is required and the draught requirement is between 5 and 10Pa According to TRVB H 118 an explosion flap must be installed in the chimney HERZ recommendation 4 6 Flue gas system Connect the flue tube below an angle of 45 steadily rising and thermally insulated to the chimney It is recommended to mount the draw controller with explosion flap into the chimney between flue pipe and cleaning door If the draw controller was installed into the flue pipe it would result in unwanted dust Every flue pipe bow increases the flow resistance and can cause flow noises which are rectified by the chimney This can lead to noise pollution For this reason flue pipe bows should be avoided Boiler and chimney must fit together EN 13384 can be used to help with calculation When using frost protection the following parameters must be adhered to E At least 25 and maximum 50 proportion of ethylene or propylene based frost protection depending on the temperature level M Itis vital to take note of manufacturer details M Mix well
59. t in a position to use the equipment safely due to their physical sensory or mental capacities or their inexperience or lack of knowledge should not use this equipment without supervision or instruction by a responsible person Fundamental security information Due to its functional electrical and mechanical character the installation in case of inappropriate handling operation and maintenance or in case of illicit intervention the installations may cause severe injuries and damages of property Therefore it is mandatory that planning and assembly of all installation transport operation and maintenance is carried out through qualified responsible field service personnel Operating electrical systems must have the effect that certain electrical parts are live parts and therefore any contact could be dangerous Only trained and qualified personnel may work at this installation The personnel must have been familiar with this and all other manuals Proper and safe use of the system needs appropriate transport correct storage and appropriate operation and maintenance Advice and details attached to the system have to be noted 1 2 Installation General security note Safe operation and safe maintenance of the system request that they are carried out by qualified personnel considering the warning advice of this user manual and the details attached on the systems Manufacturer documents for the devices and components being used t
60. th the finger is recommended Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 43 ED Electrical documentation 10 7 Operating part eis E Eis 52 Bla Glas 50 Pisa X36 EH x27 bet X26 Er he EEN la Neutral conductor Earthed conductor Phase over 10A fuse Neutral conductor Earthed conductor Phase switched over STL over 10A fuse Neutral conductor Earthed conductor X4 STL Safety contact 230 V AC Ph nix RM 5 08 1 L Phase 2 L STB Phase L switched over STL 44 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation X5 230 V AC Relay output Ignition and ignition ventilator Ph nix RM 5 08 DO01 and DO05 LHeating Relay output heating switched over STL ET R Relay output ventilator switched over STL Neutral conductor Earthed conductor X6 230 V AC Relay output Suction turbine Ph nix RM 5 08 D002 by flexible discharge system Pellet stirrer Ph nix RM 5 08 D002 Relay output switched over STL Neutral conductor Earthed conductor Relay output switched over STL Neutral conductor Earthed conductor Relay output switched over STL Neutral conductor Earthed conductor Relay output switched over STL Neutral conductor Earthed conductor Relay output switched over STL Neutral conductor Earthed conductor 1 L Relay output switched over STL 2 N Neutr
61. tor Earthed conductor Phase Neutral conductor Earthed conductor Circulation pump Hot water tank pump Neutral conductor 4 pole plug with screw X6 230 V AC Baay output Ph nix RM 5 08 R003 not used Relay output Neutral conductor Earthed conductor 52 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation DET FE X7 Temperature input Hot water tank temperature Ph nix RM 3 5 All B 2 Analog input Alt PT1000 10 120 C 2 pole plug with screw AGND connection X8 ai input Circulation temperature Ph nix RM 3 5 Al2 Analog input Al2 PT1000 10 120 C 2 pole Ei L screw AGND AGND connection AH wed input Ph nix RM 3 5 Al3 not used Analog input Al3 PT1000 10 120 C 2 pole Ei a screw AGND AGND connection X13 and X14 flat band connection to internal extension modules multipole plug in connector 26 pole About this flat band connection the internal buffer hot water tank module communicates with the controller X13 For the next internal extension the signals get coded X14 Neutral conductor Earthed conductor Phase Neutral conductor Earthed conductor LFastrun heating Relay output On 230V AC 1A 4 Pole LFastrun heating2 Relay output Off 230V 1A 4 Pole N Neutral conductor 4 pole plug with screw PE Earthed conductor connection Montage Installationsanleitung E Doku pell
62. ule internal HZS534 Compared with the internal buffer module HZS534 only the following pins are used for the internal hydr compensator module X3 230 V AC Relay output Pump Ph nix RM 5 08 R001 and R002 Phase Pump 2 Secondary pump Phase Pump 1 Primary pump Neutral conductor 4 pole plug with screw Earthed conductor connection X7 Temperature input Hydr Compensator temperature Ph nix RM 3 5 Al1 hr Led 2 1 Hydr Compensator temperature 2 pole plug with screw gt AGND connection Compared with the internal buffer module HZS534 only the following pin is used for the internal module Net pump Zone valve X3 230 V AC Relay output Pump Zone valve Ph nix RM 5 08 R001 and R002 Relay output Open Pump Zone valve Neutral conductor 4 pole plug with screw connection Earthed conductor 56 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation J 10 10 Extension modules external The external extension modules HCS 543 548 offers the user of biomass heating controls depending on the additional equipment 230 VAC relay or triac outputs analog inputs for the connection of PT1000 sensors resp of space devices and also a digital input The electronics is implemented in an IP2x proof plastic housing and it can be screwed on walls or mounted on DIN rails The tightness is via PG screwing by the installation of the IP2x proof plastic housi
63. vention The costumer is fully responsible for the compliance with those regulations I Safety notes 1 1 Warning notes sew ewe rm rm rm rm rm rm pm rm rm rm rm pm mm E rm mm mm rm mm rm mm mm rm mm rm ee rm mm rm rm mm rm mm mm rm mm rm ee rm mm ee mm rm ee ee ee mm rm Means that injuries or damage of property may occur in case of inappropriate handling of the installation 7 Warning hands potential injury to 7 No access for unauthorized persons Compliance with other non highlighted advice concerning transport assembly handling and maintenance or technical data in user manuals in product documentations and applied on the installation itself is mandatory to avoid any problems that may lead directly or indirectly to severe injuries or damages of property General notice This user manual contains due to clearness and due to the possible multitude not all detailed information and may not consider each possible case of operation or maintenance In case of additional information requests or in case of specific problems that are not mentioned in the attached user manuals your specialist dealer or HERZ may provide further information People including children who are no
64. y Open X25 Temperature input Back flow temperature Phonix RM 3 5 Al2 nd 1 Al2 Analog input Al2 PT1000 10 120 C 2 AGND AGND 46 Montage Installationsanleitung E Doku pelletstar Touch Englisch V1 81 Electrical documentation X26 Temperature input Boiler temperature Ph nix RM 3 5 Al3 nd 1 AIS Analog input Al3 PT1000 10 120 C 2 AGND AGND X27 Temperature input Stoker screw Phonix RM 3 5 Al4 n 1 Al4 Analog input Al4 PT1000 10 200 C 2 AGND AGND X30 Temperature input Flue gas temperature Ph nix RM 3 5 AI7 Al7 Analog input Al7 PT1000 0 600 C nd Pin 2 2 AGND AGND X31 Temperature input Clamping unit temperature KTY sensor is fixed on the circuit board z X32 Temperature input Combustion room temperature Ph nix RM 3 5 Al9 Analog input Al9 Combustion room temperature NiCr Ni K Typ 0 1200 C Analog input Al9 Al11 Analog input Al11 Lambda sensor signal input pos AI11 Analog input Al11 Lambda sensor signal input neg 12 V AC Sensor heating 12 V AC 12 V AC2 Sensor heating 12 V AC Excitation FC not used GND not used Analog input Al13 not used GND not used 24V supply over 0 5 A PTC fuse hedged to the outside not used Supply 24 V DC Analog output over 0 5A PTC fuse hedged to the outside Analog output 0 10 V AGND Pin 1 Pin 24 V 2 DI1 Digital i

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