1756-IN015A-EN-P, ControlLogix Installation Instructions
Contents
1. 17 1 VOUT 4 ie ie VOUT 0 RE 4 IOUT 4 eb ic IOUT 0 B 5 RIN ie ie RIN 8 7 VOUT S ee ie VOUT 1 0 s Shield ground IOUT 5 ic iS IOUT 1 12 11 VOUT 6 ie ia VOUT 2 14 1 IOUT 6 ie ic IOUT 2 16 15 RTN a ia RTN da 147 VOUT 7 ie ee VOUT 3 20 IOUT 7 a ic IOUT 3 40917 M NOTE If separate power sources are used do not exceed the specified isolation voltage After completing field side wiring secure the wires in the strain relief area with a cable tie Publication 1756 INO15A EN P October 2000 10 ControlLogix Voltage Current Output Module Assemble the Removable Terminal Block and the Housing 1 Align the grooves at the bottom of the housing with the side edges of the RTB Groove Side edge of the RTB Groove gt amp BS Strain relief area Side edge of the RTB 20852 M 2 Slide the RTB into the housing until it snaps into place Install the Removable Terminal Block onto the Module The RTB is designed to support Removal and Insertion warning Under Power RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature It is recommended that field side power be removed before installing the RTB onto the module2. Publication 1756 INO15A EN P October 2000 12 ControlLogix Voltage Current Output Module Check the Indicators The indicators show CAL status green and a bi colored LED for module OK red green gt ANALOG OUTPUT CAL 4 en 6 20965 M During power up an indicator test is done and the following occurs e The OK indicator turns red for 1 second and then turns to flashing green if it has passed the self test LED This Means Take this action indicators display OK Steady The outputs are in a normal None green light operating state OK Flashing The module has passed Configure the module green light internal diagnostics but is not actively controlled OK Flashingred Previously established Check controller and chassis light communication has timed out communication OK Steady red The module must be replaced Replace the module light CAL Flashing The module is in calibration None green light mode This completes installation of the module Use the information below to remove the module Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 13 Remove the Removable Terminal Block from the Module Shock hazard exists If the RTB is removed from the module while the field side power is applied the module will be electrically live Do not touch the RTB s terminals
3. When you remove or insert a module while field side power is applied you may cause an electrical arc An electrical arc can cause personal injury or property damage because it may e send an erroneous signal to your system s field devices causing unintended machine motion or loss of process control e cause an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 11 Before installing the RTB make certain e field side wiring of the RTB has been completed e the RTB housing is snapped into place on the RTB e the RTB housing door is closed e the locking tab at the top of the module is unlocked 1 Align the side and top bottom RTB guides with the side top and bottom module guides 20853 M 2 Press quickly and evenly to seat the RTB on the module until the latches snap into place e NY 20854 M 3 Slide the locking tab down to lock the RTB onto the module
4. RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature 1 Align circuit board with top and 2 Slide module into chassis until bottom chassis guides module locking tabs click Locking tab Printed Circuit Board NN 20861 M Publication 1756 INO15A EN P October 2000 6 ControlLogix Voltage Current Output Module Key the Removable Terminal Block Interface Module Wedge shaped keying tabs and U shaped keying bands came with your RTB to prevent connecting the wrong wires to your module Key positions on the module that correspond to unkeyed positions on the RTB For example if you key the first position on the module leave the first position on the RTB unkeyed Key the Module Key the RTB IFM 1 Insert the U shaped band as shown 1 Insert the wedge shaped tab with rounded edge first 2 Push the band until it snaps in place 2 Push the tab until it stops _ Wedge shaped tab I f i RU lt k U shaped bands 20850 M 20851 M Reposition the tabs to rekey future module applications Wire the Removable Terminal Block Wire the RTB with a 5 16 inch 8mm maximum flat bladed screwdriver before installing it onto the module Shielded cable is required when using this module We recommend using Belden 8761 cable to wire the
5. RTB The RTB terminations can accommodate 14 22 gauge shielded wire Connect grounded end of the cable 1 Ground the drain wire IMPORTANT We recommend grounding the drain wire at the field side If you cannot ground at the field side ground at an earth ground on the chassis as shown Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 7 A Remove a length B Pull the foil shield C Twist the foil shield D Attach a ground lug of cable jacket and bare drain and drain wire and apply heat from the wire from the together to form a shrink tubing to the connecting cable insulated wire single strand exit area ELE ae ge me ie If N 20104 M lt E Connect the drain wire to a NN chassis mounting tab 4M or 5M 10 or 12 Use any chassis mounting star washer tab that is designated as a NL functional signal ground AM or 5M 10 or 12 LA phillips screw and star a washer or SEM screw 7 Drain wire with ground lug ER GBP N Irz Chassis mounting tab 20918 M 2 Connect the insulated wires to the field side Connect ungrounded end of the cable 1 Cut the foil shield and drain wire back to the cable casing and apply shrink wrap 2 Connect the insulated wires to the RTB see page 8 Spring Clamp RTB NEMA Screw RTB A Strip 7 16 inch 11mm maximum A Strip 5 16 inch 8mm maximum length length of wire B Insert the screwdr
6. 1mA 10 4V Resolution 5 bits across 21mA 650nA bit 5 bits across 10 4V 320uV bit Data Format Integer mode Left justified 2s complement Floating point IEEE 32 bit Open Circuit Detection Current output only Output must be set to gt 0 1mA Output Overvoltage Protection 24V de Output Short Circuit Protection Electronically current limited to 21mA or less Drive Capability gt 2000Q voltage 0 750Q current Output Settling Time lt 2ms to 95 of final value with resistive loads Calibrated Accuracy at 25 C Better than 0 05 of range from 4mA to 21mA 10 4V to 10 4V Calibration Interval Twelve months typical Output Offset Drift with 50 uV degree C typical Temperature 100nA degree C typical Gain Drift with Temperature 25 ppm degree C maximum voltage 50 ppm degree C maximum current Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 15 Module Error over Full Temp Range 0 15 of range voltage 0 3 of range current Module Scan Time for all Channels 12ms minimum floating point 8ms minimum integer Isolation Voltage User to system 100 tested at 2550V de for 1 second Module Conversion Method R Ladder DAC monotonicity with no missing codes RTB Screw Torque NEMA 7 9 inch pounds 0 8 1Nm Module Keying Backplane Electronic RTB Keying User defined Field Wiring Arm and Housing 20 Position RTB 1756 TBNH or TBSH Environmental Condit
7. Failure to observe this caution may cause personal injury The RTB is designed to support Removal and Insertion Under Power RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature It is recommended that field side power be removed before removing the module When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Before removing the module you must remove the RTB 1 Unlock the locking tab at the 2 Open the RTB door and pull the top of the module RTB off the module 20855 M Publication 1756 INO15A EN P October 2000 14 ControlLogix Voltage Current Output Module Remove the Module 1 Push in top and bottom locking tabs 2 Pull module out of the chassis 1756 0F8 Specifications Number of Outputs 8 voltage or current outputs Module Location 756 ControlLogix Chassis Backplane Current 50mA 5 1V de amp 210mA 24V de Total backplane power 5 8W Power Dissipation within Module 4 92W 8 channel current Thermal Dissipation 16 78 BTU hr Output Range 0 to 2
8. Installation Instructions ControlLogix Voltage Current Output Module Catalog Number 1756 OF8 To See page Obtain a User Manual 1 Identify the Module Components Prevent Electrostatic Discharge See Removal and Insertion Under Power RIUP 2 3 3 Understand Compliance to European Union Directive 4 Note the Power Requirements 5 Install the Module 5 Key the Removable Terminal Block Interface Module 6 Wire the Module 8 0 0 2 3 4 4 6 Assemble the Removable Terminal Block and the Housing Install the Removable Terminal Block onto the Module Check the Indicators Remove the Removable Terminal Block from the Module Remove the Module See 1756 0F8 Specifications Hazardous Location information Obtain a User Manual This product also has a user manual pub no 1756 6 5 9 To view it visit www ab com manuals or www theautomationbookstore com You can also purchase a printed manual by e contacting your local distributor or Rockwell Automation representative e visiting www theautomationbookstore com and placing an order e 1756 File Name AB_ControlLogixOutputModul 1000 2 ControlLogix Voltage Current Output Module e calling 800 963 9548 USA Canada or 001 320 725 1574 outside USA Canada Identify the Module Components You received the following components with your order e 1756 OF8 module e Removable Terminal Block RTB door labe
9. ber 2000 18 ControlLogix Voltage Current Output Module Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 19 Publication 1756 IN015A EN P October 2000 Reach us now at www rockwellautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Alen Bradiey EME Doce Americas Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4244 MIO Rockwell European Headquarters SA NV avenue Herrmann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 ockwe Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Automation Publication 1756 INO15A EN P October 2000 PN 957308 16 Supersedes Publication 1756 5 41 September 1999 2000 Rockwell International Corporation Printed in USA
10. er Power RIUP This module is designed so you can remove and insert it under backplane power and field side power When you remove or insert a module while field side power is applied you may cause an electrical arc An electrical arc can cause personal injury or property damage because it may e send an erroneous signal to your system s field devices causing unintended machine motion or loss of process control e cause an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Publication 1756 INO15A EN P October 2000 4 ControlLogix Voltage Current Output Module Understand Compliance to European Union Directive If this product bears the CE marking it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical constr
11. es up to 2000 meters without derating Hazardous Location information The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class I Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation WARNING EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class I Division 2 e If this product contains batteries they must only be changed in an area known to be nonhazardous Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 17 Informatio
12. ions Operating Temperature Storage Temperature Relative Humidity 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Conductors Wire Size 22 14 gauge 2mm stranded maximum 3 64 inch 1 2mm insulation maximum Category 92 3 Screwdriver Width for RTB 5 16 inch 8mm maximum Agency Certification when product or packaging is marked U Listed Industrial Control Equipment amp Certified Process Control Equipment Certified Class I Division 2 Group A B C D lt gt Approved Class I Division 2 Group A B C D C Marked for all applicable directives Marked for all applicable acts N223 level installation manual Maximum wire size will require extended housing 1756 TBE Use this conductor category information for planning conductor routing as described in the system Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1756 INO15A EN P October 2000 16 ControlLogix Voltage Current Output Module Additional Notes The ControlLogix system must be mounted within a suitable enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitud
13. iver into the inner hole of the RTB uD remove the screwdriver C Insert the N the open terminal and of wire B Turn the terminal screw counterclockwise C Wrap wire around the terminal D Turn the terminal screw clockwise Publication 1756 INO15A EN P October 2000 8 ControlLogix Voltage Current Output Module Wire the Module You can only connect wiring to your module through an RTB or IFM The example below shows how to wire the module 1756 OF8 current wiring example VOUT 4 ie ee VOUT 0 i ee ae IOUT 4 ia ee IOUT 0 nes 5 A output RTN LC ia RTN load N l A VOUT 5 IE i VOUT 1 EJ IN TE IOUT 5 Ico IG IOUT 1 ae TS i 1eld groun VOUT 6 lap VOUT 2 14 13 IOUT 6 IGS iG IOUT 2 16 5 RTN lap ie RTN az VOUT ide i VOUT3 lt a IOUT 7 lets ie IOUT 3 D 40916 M NOTES 1 Place additional loop devices e g strip chart recorders at the A location shown above 2 If separate power sources are used do not exceed the specified isolation voltage Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 9 1756 0F8 voltage wiring example
14. l If you did not receive these components contact your Rockwell Automation sales office This module mounts in a ControlLogix chassis and uses a separately ordered RTB or a Bulletin 1492 Interface Module IFM to connect all field side wiring This module uses one of the following RTBs e 1756 TBNH 20 position NEMA RTB e 1756 TBSH 20 position Spring Clamp RTB Use an extended depth cover 1756 TBE for applications with heavy gauge wiring or requiring additional routing space When using an IFM consult the documentation that came with it to connect all wiring IMPORTANT Before you install your module you should have already e installed and grounded a 1756 chassis and power supply e ordered and received an RTB or IFM and its components for your application Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 3 Prevent Electrostatic Discharge Electrostatic discharge can damage integrated circuits or ATTENTION semiconductors if you touch backplane connector pins Follow these guidelines when you handle the module e Touch a grounded object to discharge static potential e Wear an approved wrist strap grounding device Do not touch the backplane connector or connector pins Do not touch circuit components inside the module e If available use a static safe work station e When not in use keep the module in its static shield box Removal and Insertion Und
15. ns sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu a une utilisation en environnements de Classe I Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du systeme Les combinaisons d quipements dans le systeme sont sujettes 4 inspection par les autorit s locales qualifi es au moment de l installation RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe 1 Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Publication 1756 IN015A EN P Octo
16. uction file e EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 e Automation Systems Catalog publication B111 This equipment is classified as open equipment and must be installed mounted in an enclosure during operation as a means of providing safety protection Publication 1756 INO15A EN P October 2000 ControlLogix Voltage Current Output Module 5 Note the Power Requirements This module receives power from the 1756 chasis power supply and requires 2 sources of power from the backplane e 150mA at 5 1V dc e 210mA at 24V de Add this current power value 5 8W to the requirements of all other modules in the chassis to prevent overloading the power supply Install the Module You can install or remove the module while chassis power is applied The module is designed to support Removal and Insertion Under Power
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