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        SMC Flex Specifications
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1.   30  762  12  305  0 75  19  28 5  724  22 5  572   152H 152B     4  610  30  762  12  305  28 5  724  22 5  572   152H 152B 153H 153B NI  NB 30  762  38  965  14  356  36 5  927  28 5  724   153H 153B     6  406  4  610  10  254  22 5  572  14 5  368   152H 152B     4  610  30  762  12  305  28 5  724  22 5  572   152H 153H 153B 6  4  610  30  762  12  305  28 5  724  22 5  572   85 1 0 75  19   gear BP 24  610  30  762  12  305  28 5  724  22 5  572   BP   6_ 30  762  38  965  14  356  36 5  927  28 5  724   152H 152B 153B BPNB NI 30  762  38  965  14  356  36 5  927  28 5  724       30  762  38  965  14  356  36 5  927  28 5  724   108 ieee 6  1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   152H 152B 153H 153B BP  NB NI 36  914  51  1295  14  356  49 5  1257  34 5  876   152H 158H     30  762  38  965  14  356  36 5  927  28 5  724   135 6  1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   152H 152B 153H 153B BP  NB NI 36  914  51  1295  14  356  49 5  1257  34 5  876       30  762  38  965  14  356  36 5  927  28 5  724   201 barat 6  1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   152H 152B 153H 153B BP  NB NI 36  914  51  1295  14  356  49 5  1257  34 5  876   152H 158H     30  762  38  965  14  356  36 5  927  28 5  724   251 6  1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   152H 152B 153H 153B BP  NB NI 36  914  1  1295  14  356  49 5  1257  34 5  876       36  914  1  1295  14  356  49 5  1257  34 5  876   153H 
2.   927  28 5  724   201 1 0 75  19   150 150B NB NI BP6 36  914  51  1295  14  356  49 5  1257  34 5  876   2m 150       30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   150 150B NB NIBP6 36  914  51  1295  14  356  49 5  1257  34 5  876   s 150 NB NLBP6     36  914  51  1295  14  356  0 75  19  49 5  1257  34 5  876   150B NB NLBP6 36  914  60  1524  14  356  58 5  1486  34 5  876   361 150 NB NI BP 6_   36  914  51  1295  14  356  0 75  19  49 5  1257  34 5  876   150B NB NIBP6 36  914  60  1524  14  356  58 5  1486  34 5  876   150     36  914  51  1295  14  356  49 5  1257  34 5  876   480 1 0 75  19   150  150B BBNB NI 36  914  60  1524  14  356  58 5  1486  34 5  876   455     35  889  91 5  2324  20  508   25 BPNB   60  1524  91 5  2324  20  508  _ m  XH     60  1524  91 5  2324  20  508   NB 90  2286  91 5  2324  20  508   ibd     35  889  91 5  2324  20  508   zu BPNB n 60  1524  91 5  2324  20  508  B _      60  1524  91 5  2324  20  508   150R NB 90  2286  91 5  2324  20  508                                  Extra capacity transformer may require a larger enclosure  consult your local Rockwell Automation sales office or Allen Bradley distributor   t 1 kVA control transformers or larger extra capacity transformers may require a larger enclosure  consult your local Rockwell Automation sales office or  Allen Bradley distributor     Rockwell Automation Publication 150 TDOO6A EN P 13    Important User Information    Read this document and the documents listed 
3.  108   480A 55G    625   1250A 4G  Resistance to Shock  5   85A 30G  Non Operational 108   480A 25G  625   1250A 12G  Power Poles 5   85A Heatsink thyristor modular design    Power Poles 108   1250A Heatsink hockey puck thyristor modular design  Construction      Control Modules Thermoset and Thermoplastic Moldings  Metal Parts Plated Brass  Copper  or Painted Steel  Cable size     Line Upper     2 5   95 mm   14   3 0 AWG   Line Lower     0 8   2 5 mm   18   14 AWG   5  85A Load Upper     2 5   50 mm   14   1 AWG   2 Load Lower     0 8   2 5 mm   18   14 AWG   Tightening torque     14 7 Nem  130 Ib  in    Power Terminals Wire strip length     18   20 mm  0 22   0 34 in    Terminals 108   135 A One M10 x 1 5 diameter hole per power pole  201   251A Two M10 x 1 5 diameter holes per power pole  317   480A Two M12 x 1 75 diameter holes per power pole  625   1250A Two 13 5 mm  0 53 in   diameter holes per power pole  Power Terminal Markings NEMA  CENELEC EN50 012  Control Terminals M3 screw clamp Clamping yoke connection                                                                Other  EMC Emission Levels eda Eaa o s Class A  Electrostatic Discharge 8 kV Air Discharge  EMC Immunity Levels Radio Frequency Electromagnetic Field Per EN IEC 60947 4 2  Fast Transient Per EN IEC 60947 4 2  Surge Transient Per EN IEC 60947 4 2  Line Delta  5 T5 1 4   9  25 5   25 8 6   43  43 8 6   43 14 8   75  60 12   60 20 8   104  85 17   85 29 4   147  108 27   108 47   187  135 34   135 59   2
4. 150  150B NB NI 1 24  610  30  762  12  305  28 5  724  22 5  572   150 NB 6P 1t 30  762  38  965  14  356  36 5  927  28 5  724   150     16  406  24  610  10  254  22 5  572  14 5  368   4508     1 24  610  30  762  12  305  28 5  724  22 5  572   ed BP 24  610  30  762  12  305  0 75  19  28 5  724  22 5  572   15b 6 1E 24  610  30  762  12  305  28 5  724  22 5  572   NB   24  610  30  762  12  305  28 5  724  22 5  572   150  150B NI 30  762  38  965  14  356  36 5  927  28 5  724   150     16  406  24  610  10  254  22 5  572  14 5  368   ASH       24  610  30  762  12  305  28 5  724  22 5  572   T BP 24  610  30  762  12  305  0 75  19  28 5  724  22 5  572   48 NB 24  610  30  762  12  305  28 5  724  22 5  572   6  13 24  610  30  762  12  305  28 5  724  22 5  572   150  150B NB NI 6P 14 30  762  38  965  14  356  36 5  927  28 5  724       24  610  30  762  12  305  28 5  724  22 5  572   150 BP 30  762  38  965  14  356  36 5  927  28 5  724   108 NB 1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   oe     30  762  38  965  14  356  36 5  927  28 5  724   NB NI 36  914  51  1295  14  356  49 5  1257  34 5  876   459     24  610  30  762  12  305  28 5  724  22 5  572   BP 30  762  38  965  14  356  36 5  927  28 5  724   135 150B     1 30  762  38  965  14  356  0 75  19  36 5  927  28 5  724   150 NB 30  762  38  965  14  356  36 5  927  28 5  724   150B NB NI 36  914  51  1295  14  356  49 5  1257  34 5  876   150     30  762  38  965  14  356  36 5
5. 34  Current Range  A  201 67   201 116   348  Overload Characteristics 251 84   251 145   435  317 106   317 183   549  361 120   361 208   625  480 160   480 277   831  625 208   625 283   850  780 260   780 300   900  970 323   970 400   1200  1250 416   1250 533   1600             Trip Classes  Trip Current Rating  Number of Poles    10  15  20  and 30  117  of Motor FLC  3       Certifications    10       Open Type Controllers       CE Marked Per Low Voltage Directive 73 23 EEC  93 68 EEC  UL Listed  File No  E96956     Rockwell Automation Publication 150 TDOO6A EN P    Bulletin 150 SMC    Flex Specifications    Approximate Dimensions and Shipping Weights  Open Type Controllers  Dimensions are in millimeters  inches      Dimensions are not intended for manufacturing purposes     Approximate Dimensions                   Rating  A  Height Width Depth Weight  mes 321 150 203 5 7 kg      12 6   5 9   8 0   12 6 Ibs   443 7 196 4 205 2 15 0 kg   108   135  17 47   7 74   8 08   33 Ibs    560 225 253 8 30 4 kg   POES   22 05   8 86   9 99   67 Ibs    600 290 276 5 45 8 kg   SET np  23 62   11 42   10 89   101 Ibs   1041 1 596 9 346 2 179 kg   626   780  41 0   23 5   13 63   395 Ibs   1041 1 596 9 346 2 224 kg   ele  41 0   23 5   13 63   495 Ibs           Enclosed Type Line Connected Controllers    Factory installed options may affect enclosure size requirements   Exact dimensions can be obtained after order entry  Please consult your local Rockwell Automation sales office or 
6. 6  i 36  914  1  1295  14  356  0 75  19  49 5  1257  34 5  876   BPNB 36  914  0  1524  14  356  58 5  1486  34 5  876   317 153B     36  914  0  1524  14  356  58 5  1486  34 5  876       38  965  0  1524  17  431  1 75  45  61 69  1567   152H 152B 2 33 88  861   6  38  965  0  1524  17  431  1 75  45  61 69  1567   152H 152B 153B NB NI 3 40  1016  4  2134  18  457                   36  914  1  1295  14  356  49 5  1257  34 5  876   153H 6  1 36  914  1  1295  14  356  0 75  19  49 5  1257  34 5  876   BP 36  914  60  1524  14  356  58 5  1486  34 5  876   361 153B     36  914  0  1524  14  356  58 5  1486  34 5  876   152H  152B     38  965  0  1524  17  431  1 75  45  61 69  1567   2 33 88  861   152H 6  38  965  0  1524  17  431  1 75  45  61 69  1567   152H 152B 153H 153B NB NI 3 40  1016  4  2134  18  457                   36  914  1  1295  14  356  49 5  1257  34 5  876   DN 6  1 36  914  1  1295  14  356  0 75  19  49 5  1257  34 5  876   153H 153B BPNI Tf 36  914  0  1524  14  356  58 5  1486  34 5  876       38  965  0  1524  17  431  1 75  45  61 69  1567   2 8 33 88  861   BP 38  965  0  1524  17  431  1 75  45  61 69  1567   489 iod NB 3x8 40  1016  4  2134  18  457                   4 4 20  508  91 5  2324  20  508               153H 153B BPNB NI 3x4 40  1016  84  2134  18  457   152B BPNB NI 6_ 3x 40  1016  84  2134  18  457  pes          152H 152B BP NB NI 4 35  889  91 5  2324  20  508   152B     55  1397  91 5  2324  20  508   152H 152B 153H 153B NB 105  26
7. 64  91 5  2324  20  508   625 ape     4 5  1397  91 5  2324  20  508               BP 0  1778  91 5  2324  20  508   153H 153B     65  1651  91 5  2324  20  508   152H 152B     5  1397  91 5  2324  20  508   152H 152B BPNI 0  1778  91 5  2324  20  508   799 152H 152B 153H 153B NB    105  2664  91 5  2324  20  508   153H 153B     65  1651  91 5  2324  20  508                                  Assumed line voltage to be 480V AC  Different voltage may necessitate a bigger enclosure size  Consult your local Rockwell Automation sales office or Allen Bradley  distributor     i 350 Hp max   8 150 Hp   208V AC  350 Hp  480V  400   450 Hp 9 600V    200 Hp 9 240V AC  400 Hp  480V  500 Hp   600V    12 Rockwell Automation Publication 150 TDOO6A EN P    Bulletin 150 SMC    Flex Specifications Approximate Dimensions                                                                                                                                                                                                                                                                                                             Controller Dimension Dimensions in inches  mm   Rating  A  Bulletin With Option   Figure No  A  Width  B  Height  C  Depth   D  Mtg  Dim     E  Mtg  Dim     F  Mtg  Dim    Non Combination Controller      1 16  406  24  610  10  254  22 5  572  14 5  368   150 6 1  16  406  24  610  10  254  22 5  572  14 5  368   5   43 BP 1 24  610  30  762  12  305  0 75  19  28 5  724  22 5  572   
8. A 150  104 10 kA 400 10 kA 400 70 kA 200  147 10 kA 400 10 kA 400 70 kA 200  187 10 kA 600 10 kA 500 70 kA 300  234 10 kA 700 10 kA 700 70 kA 400  Delta Device Operational 348 18 kA 1000 18 kA 1000 70 kA 600  Short Circuit Current Rating  A  435 18 kA 1200 18 kA 1200 70 kA 800  Protection 549 30 kA 1600 30 kA 1600 69 kA 1000  625 30 kA 1600 30 kA 1600 69 kA 1200  831 42 kA 1600 30 kA 1600 69 kA 1600  850 42 kA 1600 42 kA 2000 74 kA 1600  900 42 kA 1600 42 kA 2000 74 kA 1600  1200 85 kA 3000 85 kA 3200 85 kA 3000  1600 85 kA 3000 85 kA 3200 85 kA 3000  SCPD Performance 690V Type 1   SCCR List  E Max  Standard Available Fault   Ma  aie m North c ee Es  a  6 9 gRB 73xxx400  108 70 kA A070URD33xxx500 GLG  RD3S  oo500  135 70 kA AO70URD33xxx500 d GURDSOGOUU   6 9 gRB 73xxx630  201 70 kA A070URD33xxx700 GG  RD3 box 700  251 70 kA AO70URD33xxx700 ORDI  6 9 gRB 73xxx800  om 317 70 kA A070URD33xxx900 E URD  361 70 kA AO70URD33xxx900 priate  A070D33xxx1250 9 URD 73xxx1250  700 COKA A100URD73xxx1250 6 6URD33xxx1250  625 70 kA A070URD33  xxx1400 6 6URD33xxx1400  780 70 kA A070URD33  xxx1400 6 6URD33xxx1400  Two fuses in parallel Two fuses in parallel  970 85 kA AO7OURD33xxx1250 6 6URD33xxx1250  Two fuses in parallel Two fuses in parallel  Top SRM AO7OURD33xxx1250 6 6URD33xxx1250      Consult local codes for proper sizing of short circuit protection          Non time delay fuses  K5     5   480V  8 7   831 A  devices  Class L     625   1250V  850   1600 A  devices       High capacity faul
9. Allen Bradley distributor           Dimensions are in millimeters  inches   Dimensions are not intended for manufacturing purposes                                   Figure 3     Floor Mount          o                      Figure 2     Wall Mount    LIFTING ANGLE             Figure 4     Floor Mount    Rockwell Automation Publication 150 TDOO6A EN P       e                                   11    Approximate Dimensions Bulletin 150 SMC    Flex Specifications                                                                                                                                                                                                                                                                                                                                                                                                    Controller Dimension Dimensions in inches  mm   Rating  A  Bulletin With Option Figure No  A  Width  B  Height  C  Depth  D  Mtg  Dim     E  Mtg  Dim     F  Mtg  Dim    SMC Flex Combination Controller      16  406  24  610  10  254  22 5  572  14 5  368   5 425 152H 152B 153H 153B 1 0 75  19   BPNB NI 6_ 24  610  30  762  12  305  28 5  724  22 5  572       6  406  4  610  10  254  22 5  572  14 5  368   43 152H 152B 153H 153B BP  6_ il 4  610  30  762  12  305  0 75  19  28 5  724  22 5  572   NI  NB 30  762  38  965  14  356  36 5  927  28 5  724   153H 153B     6  406  4  610  10  254  22 5  572  14 5  368        152H  153H 153B 6  i 4  610
10. C   15   41096  200   415V  Rated Operation Voltage 600V 200   600V AC   15   41096  200   500V  690V 230   600V AC   15   41096  230   690V Y  71596  1096   480V 500V  Rated Insulation Voltage 600V N A 500V  690V 690V  480V  Rated Impulse Voltage 600V N A 6000V  690V  480V  Dielectric Withstand 600V 2200V AC 2500V  690V  Power Circuit   480V 1400V 1400V  Repetitive Peak Inverse 600V 1600V 1600V  Voltage Rating  690V 1800V 1800V  Operating Frequency All 50 60 Hz  Utilization Category 5   480A MG 1 AC 53B 3 0 50 1750  625   1250A MG 1 AC 53B 3 0 50 3550        5   85A IP20   BH Against Electrical  708   480 A N A IP2X  with terminal covers t  625   1250A IPOO  open device   A 480V  amp  600V RC Snubber Network  DV DT Protection 690V None      480V  amp  600V Metal Oxide Varistors  220 Joules  Transient Protection  690V None  Rated Operational Voltage 5   480 A 100   240V AC or 24V AC DC  625   1250 A 110 120V AC and 230 240V AC  Rated Insulation Voltage All N A 240V  Rated Impulse Voltage All N A 3000V  Dielectric Withstand All 1600V AC 2000V  Control Circuit Operating Frequency All 50 60 Hz  Input onstate voltage minimum 85V AC  19 2V DC   20 4V AC  Input onstate current 20 mA Q120V AC   40 mA Q 240V AC  7 6 mA Q 24V AC DC  Input offstate voltage maximum 50V AC  10V DC   12V AC  Input offstate current   input offstate   10 mA AC   lt 3 mA DC  voltage      690V power is only available with 100   240V control       IP20 when largest wire size is used  Rating is possible with sm
11. Technical Data  AB  Allen Bradley    wy    SMC    Flex Specifications    Bulletin Number 150                   Topic Page  Product Overview 2  Standards Compliance and Certifications 2  Features 3  Catalog Number Explanation 4  General Specifications 6  Approximate Dimensions 11       Additional Resources    These documents contain additional information concerning related products from Rockwell Automation             Resource Description       Provides general guidelines for installing a Rockwell Automation industrial system        Industrial Automation Wiring and Grounding Guidelines  publication 1770 4 1          Product Certifications website  http   www ab com Provides declarations of conformity  certificates  and other certification details        You can view or download publications at http   www rockwellautomation com literature   To order paper copies of    technical documentation  contact your local Allen Bradley distributor or Rockwell Automation sales representative     LISTEN     TAE Rockwell  SOLVE         Allen Bradley   Rockwell Software Automation       Product Overview    Bulletin 150 SMC    Flex Specifications             Ld  ou   SMC    Flex  200   690V  Features 1   1250A  Soft Start S  Kickstart       Current Limit       Dual Ramp Start       Full Voltage       Soft Stop       Pump Control       Preset Slow Speed       Linear Acceleration Deceleration       SMB   Smart Motor Braking       Accu Stop          Slow Speed with Braking       Integrated Bypas
12. Your comments will help us serve your documentation needs better  If you have any suggestions on how to improve this    document  complete this form  publication RA DU002  available at http   www rockwellautomation com literature         Allen Bradley  Rockwell Software  Rockwell Automation  and LISTEN  THINK  SOLVE are trademarks of Rockwell Automation  Inc      Trademarks not belonging to Rockwell Automation are property of their respective companies     Rockwell Otomasyon Ticaret A S   Kar Plaza Is Merkezi E Blok Kat 6 34752     erenk  y    stanbul  Tel   90  216  5698400  www rockwellautomation com    Power  Control and Information Solutions Headquarters   Americas  Rockwell Automation  1201 South Second Street  Milwaukee  WI 53204 2496 USA  Tel   1  414 382 2000  Fax   1  414 382 4444  Europe Middle East Africa  Rockwell Automation NV  Pegasus Park  De Kleetlaan 12a  1831 Diegem  Belgium  Tel   32  2 663 0600  Fax   32  2 663 0640  Asia Pacific  Rockwell Automation  Level 14  Core F  Cyberport 3  100 Cyberport Road  Hong Kong  Tel   852  2887 4788  Fax   852  2508 1846    Publication 150 TD006A EN P   August 2014    Copyright    2014 Rockwell Automation  Inc  All rights reserved  Printed in the U S A     
13. aking options  or when used with inside   and Isolation Contactor Code Description the delta connections     200   208V AC  3 phase  50 and 60 Hz  230V AC  3 phase  50 and 60 Hz  400   460V AC  3 phase  50 and 60 Hz    Controller Ratings 500   575V AC  3 phase  50 and 60 Hz  Code Description    5 A  3 Hp   460V AC  25 A  15 Hp   460V AC  43 A  30 Hp   460V AC  60 A  40 Hp   460V AC  85 A  60 Hp   460V AC Standard  108 A  75 Hp   460V AC Pump Control  135 A  100 Hp   460V AC Braking Control  201 A  150 Hp   460V AC  251 A  200 Hp   460V AC    317 A  250 Hp   460V AC  361 A  300 Hp   460V AC    Cat  Hp Cat  Hp Cat  Hp Cat  Hp Cat  Hp  480 A  400 Hp   460V AC No    Rating   No    Rating   No    Rating   No    Rating   No    Rating  625 A  500 Hp   460V AC  780 A  600 Hp   460V AC                                                                                                                Specifications  Specifications    Power Wiring    Bulletin 150 SMC    Flex Specifications    Functional Design Specifications    Standard squirrel cage induction motor or a Wye Delta  six lead motor              Installation              Control Wiring 2  and 3 wire control for a wide variety of applications   Keypad Front keypad and backlit LCD display   Setup Software Parameter values can be downloaded to the SMC Flex Controller with DriveTools    programming software and the Cat  No  20 COMM    DPI communication module        Communications    One DPI provided for connection to optional huma
14. aller size wire by using an insulated ferrule or lug  which reduces the largest size wire to the size    used in the application     t IP2X when largest wire size is used with Cat  No  150 TC terminal covers  When other wire sizes are used  Cat  No  150 TC terminal covers provide dead front    protection only     Rockwell Automation Publication 150 TD006A EN P 7    Specifications Bulletin 150 SMC    Flex Specifications    Electrical Ratings                                                                                                                                                                      SCPD Performance 200   600V Type 1A  SCCR List  Max  Standard   Max  Standard Max  Standard   Max  Circuit Max  High Max  Fuse  A   Available Fault Fuse  A t Available Fault Breaker  A  Fault 8  5 5 kA 20 5 kA 20 70 kA 10  25 5 kA 100 5 kA 100 70 kA 50  43 10 kA 150 10 kA 150 70 kA 90  60 10 kA 225 10 kA 225 70 kA 125  85 10 kA 300 10 kA 300 70 kA 175  108 10 kA 400 10 kA 300 70 kA 200  135 10 kA 500 10 kA 400 70 kA 225  Line Device Operational 201 18 kA 600 18 kA 600 70 kA 350  Current Rating  A  251 18 kA 700 18 kA 700 70 kA 400  317 30 kA 800 30 kA 800 69 kA 500  361 30 kA 1000 30 kA 1000 69 kA 600  480 42 kA 1200 42 kA 1200 69 kA 800  625 42 kA 1600 42 kA 1600 74 kA 1600  780 42 kA 1600 42 kA 2000 74 kA 1600  970 85 kA 2500 85 kA 2500 85 kA 2500  1250 85 kA 3000 85 kA 3200 85 kA 3000  8 7 5 kA 35 5 kA 35 70 kA 17 5  43 5 kA 150 5 kA 150 70 kA 90  74 10 kA 300 10 kA 300 70 k
15. ammed delay time     Overvoltage Protection   If a rise in the incoming line voltage is detected  the SMC Flex  controller s overvoltage protection will halt motor operation    The overvoltage trip level is adjustable as a percentage of the  programmed line voltage  from 0   19996  To eliminate nuisance  trips  a programmable overvoltage trip delay time of 0   99 seconds  can also be programmed  The line voltage must remain above the  overvoltage trip level during the programmed delay time     Voltage Unbalance Protection   Voltage unbalance is detected by monitoring the 3 phase supply  voltage magnitudes in conjunction with the rotational relationship of  the three phases  The controller will halt motor operation when the  calculated voltage unbalance reaches the user programmed trip  level    The voltage unbalance trip level is programmable from 0   25   unbalance     Features    Excessive Starts Per Hour   The SMC Flex controller allows the user to program the allowed  number of starts per hour  up to 99   This helps eliminate motor  Stress caused by repeated starting during a short time period     Metering  Power monitoring parameters include       3 phase current   Power Factor     3 phase voltage   Motor thermal capacity usage    Power in kW or MW   Elapsed time     Power usage in KWH or MWH    Note  The motor thermal capacity usage allows the user to monitor  the amount of overload thermal capacity usage before the  SMC Flex controller s built in electronic overload tr
16. c Motor Overload Protection   The SMC Flex controller incorporates  as standard  electronic motor  overload protection  This overload protection is accomplished  electronically with an Pt algorithm    When coordinated with the proper short circuit protection  overload  protection is intended to protect the motor  motor controller  and  power wiring against overheating caused by excessive overcurrent   The SMC Flex controller meets applicable requirements as a motor  overload protective device    The controller s overload protection is programmable  providing the  user with flexibility  The overload trip class consists of either OFF   10  15  20  or 30 protection  The trip current is programmed by  entering the motor full load current rating  service factor  and  Selecting the trip class    Thermal memory is included to accurately model motor operating  temperature  Ambient temperature insensitivity is inherent in the  electronic design of the overload     Stall Protection and Jam Detection   Motors can experience locked rotor currents and develop high  torque levels in the event of a stall or a jam  These conditions can  result in winding insulation breakdown or mechanical damage to the  connected load  The SMC Flex controller provides both stall  protection and jam detection for enhanced motor and system  protection  Stall protection allows the user to program a maximum  stall protection delay time from 0   10 seconds  The stall protection  delay time is in addition to the p
17. fault conditions  An external  core balance current transformer is required for this function  See  SMC Flex User Manual for additional information     Tach Input   A motor tachometer is required for the Linear Speed Start mode   Please see the Specifications section on page 22 for tachometer  characteristics     PTC Input   A motor PTC input can be monitored by the SMC Flex  In the event  of a fault  the SMC Flex will shut down and indicate a motor PTC  fault     Catalog Number Explanation    Open and Non Combination    150  F135 F B D B    Bulletin 150 SMC    Flex Specifications    Bulletin Number    Solid State Controller    Enclosed Solid State Controller with  Isolation Contactor       Controller Ratings  Code Description    5 A  3 Hp   460V AC  25 A  15 Hp   460V AC  43 A  30 Hp   460V AC  60 A  40 Hp   460V AC  85 A  60 Hp   460V AC  108 A  75 Hp   460V AC   135 A  100 Hp   460V AC  201 A  150 Hp   460V AC  251 A  200 Hp   460V AC  317 A  250 Hp   460V AC  361 A  300 Hp   460V AC  480 A  400 Hp   460V AC  625 A  500 Hp   460V AC  780 A  600 Hp   460V AC  970 A  800 Hp   460V AC  1250 A  1000 Hp   460V AC                                                       Enclosure Type  Code Description    NEMA Type 4 12  IP65    Non Combination Only     NEMA Type 12  IP54              Open    Input Line Voltage  Open Type  Code Description  B    200   460V AC  3 phase  50 and 60 Hz    e  Control Voltage    Description  100   240V AC  5   480 A units   24V AC DC  5   480 A units   O
18. in the additional resources section about installation  configuration  and  operation of this equipment before you install  configure  operate  or maintain this product  Users are required to  familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes  laws   and standards     Activities including installation  adjustments  putting into service  use  assembly  disassembly  and maintenance are required  to be carried out by suitably trained personnel in accordance with applicable code of practice     If this equipment is used in a manner not specified by the manufacturer  the protection provided by the equipment may be  impaired     In no event will Rockwell Automation  Inc  be responsible or liable for indirect or consequential damages resulting from the  use or application of this equipment     The examples and diagrams in this manual are included solely for illustrative purposes  Because of the many variables and  requirements associated with any particular installation  Rockwell Automation  Inc  cannot assume responsibility or    liability for actual use based on the examples and diagrams     No patent liability is assumed by Rockwell Automation  Inc  with respect to use of information  circuits  equipment  or  software described in this manual     Reproduction of the contents of this manual  in whole or in part  without written permission of Rockwell Automation     Inc   is prohibited     Documentation Feedback    
19. ips     Built in DPI Communication Capabilities   A serial interface port is provided as standard  which allows  connection to a Bulletin 20 Human Interface Module and a variety of  Bulletin 20 COMM Communication Modules  This includes Allen   Bradley Remote I O  DeviceNet  ControlNet  Ethernet  ProfiBUS   Interbus  and RS485 DF1     LCD Display   The SMC Flex controller   s three line 16 character backlit LCD  display provides parameter identification using clear  informative  text  Controller set up can be performed quickly and easily without  the use of a reference manual  Parameters are arranged in an  organized four level menu structure for ease of programming and  fast access to parameters     Keypad Programming   Programming of parameters is accomplished through a five button  keypad on the front of the SMC Flex controller  The five buttons  include up and down arrows  an Enter button  a Select button  and  an Escape button  The user needs only to enter the correct  sequence of keystrokes for programming the SMC Flex controller     Auxiliary Contacts  Four fully programmable hard contacts are furnished as standard  with the SMC Flex controller     Aux  1  Aux  2  Aux  3  Aux  4    e N O  N C     Normal Up to Speed External Bypass Fault Alarm Network    Network I O   The SMC Flex can have up to two inputs and four outputs  controlled via a communication network  The output contacts use  the auxiliary contacts     Ground Fault Input   The SMC Flex can monitor for ground 
20. n interface and communication modules        Starting and Stopping Modes    Standard Features    Soft Start   Current Limit Start   Dual Ramp   Full Voltage   Linear Speed Acceleration  Preset Slow Speed   Soft Stop       Protection and Diagnostics    Power loss  line fault  voltage unbalance  excessive starts hour  phase reversal   undervoltage  overvoltage  controller temp  stall  jam  open gate  overload  underload   communication fault        Metering    Amps  volts  kW  kWH  MW  MWH  elapsed time  power factor  motor thermal capacity  usage        Alarm Contact    Overload  underload  undervoltage  overvoltage  unbalance  jam  stall  and ground fault       Status Indication    Stopped  starting  stopping  at speed  alarm  and fault        Auxiliary Contacts    Four fully programmable contacts as normal up to speed fault alarm network  N O  N C     or external bypass  N O  only         Pump Control    Helps reduce fluid surges in centrifugal pumping systems during starting and stopping  period  Starting time is adjustable from 0   30 s  Stopping time is adjustable from 0   120 s        SMB Smart  Motor Braking    Provides motor braking without additional equipment for applications that require the  motor to stop quickly  Braking current is adjustable from 0   400  of the motor s full load  current rating        Optional Features    Braking Control Accu Stop    Provides controlled position stopping  During stopping  braking torque is applied to the  motor until it reaches 
21. pen Only   110 120V AC  625   1250 A units   230 240V AC  625   1250 A units                 Description  Standard       Pump Control       200   575V AC  3 phase  50 and 60 Hz    230   690V AC  3 phase  50 and 60 Hz   Open Only  108 A and above     200   208V AC  3 phase  50 and 60 Hz  230V AC  3 phase  50 and 60 Hz   400   460V AC  3 phase  50 and 60 Hz   500   575V AC  3 phase  50 and 60 Hz                   Rockwell Automation Publication 150 TDOO6A EN P          Braking Control    g  Options  Non Combination only    see page 19 for a full listing   Code Description    Line Mounted Protective Module   enclosed only        8L       Load Mounted Protective Module    sn  enclosed only        Line  and Load Mounted Protective    BE Modules  enclosed only        Load side MOVs are not available with Pump   and Braking options  or on delta connected   motors  MOVs can be field installed for open  type units     Bulletin 150 SMC    Flex Specifications Catalog Number Explanation    Combination    152H F480 F BD B   59   8B    a b C d e f g    Solid State Controller with Fusible Line Mounted Protective Module  Disconnect J NEMA Type 12  IP54  Load Mounted Protective Module    Solid State Controller with Fusible Line  and Load Mounted Protective  Disconnect and Isolation Contactor Modules                   Solid State Controller with Circuit Breaker Load side MOVs are not available with Pump    Solid State Controller with Circuit Breaker Line Voltage  120V AC Control Voltage and Br
22. preset slow speed  796 or 1596 of rated speed  and holds the motor  at this speed until a stop command is given  Braking torque is then applied until the motor  reaches zero speed  Braking current is programmable from 0   450  of full load current        Slow Speed with                                                                         Braking  Wiring Diagram     Line Controller  po              t L1A T12  3 Phase  t L28 T2 4  Input Power  L35 T36  Ed        SMC Flex Controller        Protection                                                      X MA ok         I  L2 Fan  Stop  k  olo  Option Input  1    gels  Start    Option Input 42  k  olg O0 0  oe       11  12  13  14  15  16  17  18  19  20  21  22                                                                                           SMC Flex  Control Terminals Aux  1       23  24  25  26  27  28  29  30  31  32  33  34    ee td    PTC TACH Ground Aux 2 Aux 3 Aux  4  Input Input Fault      Customer supplied                                                  Used on applications that require slow speed  in the forward direction  for positioning or  alignment and also require braking control to stop     6 Rockwell Automation Publication 150 TDOO6A EN P    Bulletin 150 SMC    Flex Specifications    Specifications    Electrical Ratings                                                                                                                                        Device  Rating UL CSA NEMA IEC  480V 200   480V A
23. rogrammed start time and begins  only after the start time has timed out  If the controller senses that  the motor is stalled  it will shut down after the delay period has  expired  Jam detection allows the user to determine the motor jam  detection level as a percentage of the motor s full load current  rating  To prevent nuisance tripping  a jam detection delay time   from 0 0   99 0 seconds  can be programmed  This allows the user  to select the time delay required before the SMC Flex controller will  trip on a motor jam condition  The motor current must remain above  the jam detection level during the delay time  Jam detection is  active only after the motor has reached full speed     Underload Protection   Utilizing the underload protection of the SMC Flex controller  motor  operation can be halted if a drop in current is sensed    The SMC Flex controller provides an adjustable underload trip  setting from 0   99  of the programmed motor full load current  rating with an adjustable trip delay time of 0   99 seconds     Undervoltage Protection   The SMC Flex controller s undervoltage protection will halt motor  operation if a drop in the incoming line voltage is detected    The undervoltage trip level is adjustable as a percentage of the  programmed line voltage  from 0   9996  To eliminate nuisance trips   a programmable undervoltage trip delay time of 0   99 seconds can  also be programmed  The line voltage must remain below the  undervoltage trip level during the progr
24. s    1       Type of Contacts    programmable N O  N C                    Type of Current AC   Rated Operational Current 3 A Q 120V AC  1 5 A   240V AC  Conventional Thermal Current  AC DC 5A   Make Break VA 3600 360   Utilization Category AC 15 DC       PTC Input Ratings    Response Resistance    3400 Q  150 Q       Reset Resistance    1600 2  100 Q                         Short Circuit Trip Resistance 250  109  Max  Voltage at PTC Terminals  Rptc   4 KQ   lt  7 5V  Max  Voltage at PTC Terminals  Rptc   open  30V  Max  No  of Sensors  6  Max  Cold Resistance of PTC Sensor Chain 1500 Q  Response Time 800 ms       Tach Input    A Heatsink fans can be powered by either 110 120V AC or 220 240V AC     Environmental       0   5V DC  4 5V DC   100  Speed       Operating Temperature Range     5    50   C  23    4122   F   open    5    40   C  23     104   F   enclosed        Storage and Transportation Temperature Range     20   475   C   4   167   F        Altitude    2000 m  6560 ft        Humidity    5   95   non condensing        Pollution Degree       2    Rockwell Automation Publication 150 TDOO6A EN P 9    Specifications    Bulletin 150 SMC    Flex Specifications                                                             Mechanical  Operational All 1 0 G Peak  0 15 mm  0 006 in   displacement  Resistance to Vibration   5   480A 2 5 G Peak  0 38 mm  0 015 in   displacement  Non Operational      625   1250A 1 0 G Peak  0 15 mm  0 006 in   displacement  5   85A 156G  Operational
25. s Contactor       Integrated Motor Overload Protection       DPI Communication       Metering       Motor Winding Heater Function       Diagnostic Faults and Alarms       Parameter  Configuration Programming       Human Interface Module  HIM        Configuration Software  Drives  Explorer and Drives Executive       Network Communications       Inside Delta Connection    oO  o oo omuu ioojoioojlooojioo ooojJoo       Standards Compliance    CE Marked per Low Voltage Directive  73 23 EEC  93 68 EEC   CSA Certified  File No  LR 1234    UL Listed  File No  E96956     S   Standard Feature  O   Optional Feature  t Option using a Bulletin 1410 motor winding heater        Standards Compliance    UL 508   CSA C22 2 No 14  EN IEC 60947 1  EN IEC 60947 4 2    Modes of Operation  The SMC Flex controller provides the following modes of operation  as standard      Soft Start     Selectable Kickstart    Current Limit Start    Dual Ramp Start      Full Voltage Start     Linear Speed Acceleration    Preset Slow Speed     Soft Stop    Certifications   cULus Listed  Open Type   File No  E96956  Guides NMFT  NMFT7   CSA Certified  File No  LR 1234    CE Marked   CCC Certified    Optional Modes of Operation  Pump Control     Start and Stop   Braking Control      SMB     Smart Motor Braking    Slow Speed with Braking      Accu Stop    Note  For detailed information about the different modes of  operation  see page 4     Bulletin 150 SMC    Flex Specifications    Description of Features    Electroni
26. t rating when used with time delay class CC  J  or L fuses     Type 1 performance protection indicates that  under a short circuit condition  the fused or circuit breaker protected starter shall cause no danger to persons or  installation but may not be suitable for further service without repair or replacement   A For short circuit current rating  SCCR  for enclosed panel with external bypass or isolation contactor  see the Industrial Controls catalog website   www ab com catalogs     Rockwell Automation Publication 150 TDOO6A EN P    Bulletin 150 SMC    Flex Specifications    Electrical Ratings    Specifications                                                                                                    120   240V AC Transformer 75 VA  24V AC Transformer 130 VA  Inrush Current 5A  Inrush Time 250 ms  1   480A Transient Watts 60 W  Canirol Module 24V DC Transient Time 500 ms  Power Steady State Watts 24 W  Requirements Minimum Allen Bradle   Power S  bphy Y   1606 XLP50E  625   1250 A 751 VA  recommended 800 VA   5   135 A  20 VA  Heatsink Faris  S17 480 A GO VA  625   1250 A  150 VA  5 70  25 70  43 81  60 97  85 129  108 91  135 104  Steady State Heat 201 180  Dissipation with Control   Controller Rating  A  251 198  and Fan Power  Watts   317 225  361 245  480 290  625 446  780 590  970 812  1250 1222          Auxiliary Contacts  19 20  Aux  1   29 30  Aux  2   31 32  Aux  3   33 34  Aux  4     Type of Control Circuit    Electromagnetic relay       Number of Contact
    
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