Maintenance Instructions Moments / Story Makers / Bloqx
Contents
1. Play Houses Play Towers and Bridges e Floors platforms and roof panels wear and rot e Blue bars cracks or fractures e Moving parts such as binoculars compass telegraph sand wheel and rope for Sandworks Ladders etc e Do Nuts bolts and fittings e Steps rungs and handrails e Steps side beams and handrails splinters and sharp edges Net Constructions Be particularly careful when inspecting net constructions They do not need to be replaced when steel wire becomes visible but when the steel wire is worn through becomes frayed replacement should be carried out immediately Check tighten repair and if necessary replace the following parts e Wear on net strands The individual strands can be replaced using a special tool Ask your local KOMPAN consultant Ensure that net connectors and thimbles are intact and correctly positioned e Thimble fasteners on the posts crossbar platform and floor ro Bloqx e Fastening and stability of the foundation fF ooo General Guidelines for disposal Materials that should be collected for recycle Stainless steel Aluminum PE polyethylene all types Materials that should be incinerated at high temperature industrial incineration HPL High Pressure Laminate Plywood PUR Polyurethane Other plastic types Materials that should be disposed of in accordance with local regulations Pressure treated wood Galvanized steel Painted or powde2. links shackles swing suspensions When a chain link or forked boltisworn through 50 the part must be replaced e Ropes on Sandworks and net strands on climbing nets for wear e Parts that have been damaged or ruined due to vandalism Other items Galaxy Maintenance Instruction 12 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living CHECK LIST Photocopy this form for your monthly seasonal inspection MONTHLY SEASONAL INSPECTION Cleaning e Brush and clean play houses play towers bridges Sandworks sand towers YES NO and other products where there is a tendency for soil sand and pieces of bark to gather e Keep panels free of soil sand pieces of bark etc e Keep panels in the area around the protective surfacing free of soil sand pieces of bark and other impact attenuating materials Single spring products Check tighten repair and if necessary replace the following e All fasteners on the product Special attention should be paid when tightening the blue clamps in the spring e Handholds and footholds e Blue bars Multi spring products Check tighten repair and if necessary replace the following e Blue clamps in the spring e Blue handhold and foothold bars e Bolts that hold the platform and wood beams fixed to the spring constructions e Breakage of red spring lock e Bolts on moving fittings in spring units e Examination of shock absorbers for rust a
3. 2 to 8 grain size N Galaxy Maintenance Instruction 3 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Daily Weekly Inspection The daily weekly inspection is primarily a visual check of all types of equipment Above all the inspection should include equipment with moving parts which tend to be worn down Inspection should be carried out more frequently in heavily used playgrounds Check tighten repair and if necessary replace the following e Product parts that have loosened e Bolts that have loosened e Do Nut caps that have come off e Moving parts Particular attention should be paid to swing frames chain links shackles swing suspensions When a chain link or forked bolt is worn through 50 the part must be replaced e Ropes on Sandworks and net strands on climbing nets for wear e Parts that have been damaged or ruined due to vandalism Monthly Seasonal Annual Inspection Cleaning It is recommended to clean the equipment in connection with the monthly seasonal inspection e Brush and clean play houses play towers bridges Sandworks sand towers and other products where there is a tendency for soil sand and pieces of bark to gather e Keep panels free of soil sand pieces of bark etc e Keep panels in the area around the protective surfacing free of soil sand pieces of bark and other impact attenuating materials e Wash all painted KOMPAN panels at least once a y
4. AN products come with two identification Do Nut labels to be placed inside two Do Nut caps according to specification The following information appears from the Do Nuts No 1 Production week Production year Product number No 2 KOMPAN address subsidiary or importer in the country concerned gt A100 42 A i N It is of vital importance that this information is given when A1003 j picid aia making a complaint or ordering spare parts _FUNLAND TEL eo i p Galaxy Maintenance Instruction 11 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Very Important Do not use synthetic or mineral oils or petroleum based products on components of plastic or synthetic rubber to refresh their visual appearance Using oil burn products will degrade the surface and such damages are not covered by our warranty DAILY WEEKLY INSPECTION CHECK LIST Photocopy this form for your daily weekly inspection The daily weekly inspection is primarily a visual check of all types of equipment Above all the inspection should include equipment with moving parts which tend to be worn down Inspection should be carried out more frequently in heavily used playgrounds Check tighten repair and if necessary replace the following YES NO e Product parts that have loosened e Bolts that have loosened e Do Nut caps that have come off e Moving parts Particular attention should be paid to swing frames chain
5. All fasteners on the product Special attention should be paid when tightening the blue clamps in the spring e Handholds and footholds e Rust on painted springs and other painted metal fittings e Fastening and stability of the foundation e Blue bars e Parts that have been damaged or ruined due to vandalism Multi spring products Check tighten repair and if necessary replace the following e Blue clamps in the spring e Blue handhold and foothold bars e Bolts that hold the platform and wood beams fixed to the spring constructions e Rust on the painted springs metal fittings and galvanised parts e Breakage of red spring lock e Bolts on moving fittings in spring units e Slot screws on seats e Foot support for wear or breakage e Examination of shock absorbers for rust and functional performance e Fasteners on the foundation e Parts that have been damaged or ruined due to vandalism e Foundation stability Sy AA Vi At600211 RED _ RAEI A a A18003 06 BLACK _ Galaxy Maintenance Instruction 6 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Slides with or without ladder Check tighten repair and if necessary replace the following e Ladder platform and safety panel e Burrs or other protruding parts on the surface of the slide which can injure children e Rust on the underside of the slide surface e Fasteners on the sides of plastic and st
6. Maintenance Instructions Moments Story Makers Bloqx Galaxy Maintenance Instruction 1 17 Copyright KOMPAN A S V00028EU 180807 KRH KOMPANT Playful Living Maintenance Instructions INTRODUCTION RESILIENT SURFACING TABLE DAILY WEEKLY INSPECTION MONTHLY ANNUAL INSPECTION Cleaning To check wood posts for deterioration Single spring products Multi spring products Slides with or without ladder Water play equipment Carousels Play houses play castles play sculptures and other themed play products Swing frames and swing seats Combinations and play ships Play Houses Play Towers and Bridges 3 3 4 4 4 5 6 6 T T T 8 8 9 9 9 Ladders etc Net Constructions Bloqx Repair Paint Identification Do nuts DAILY WEEKLY CHECKLIST MONTHLY SEASONAL CHECKLIST ANNUAL CHECKLIST DISPOSAL GUIDELINES MAINTENANCE RECORD Galaxy Maintenance Instruction 2 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Introduction Regular inspection and cleaning are the basics of maintaining KOMPAN products This work must be carried out in order for children to obtain the greatest possible enjoyment from the products and to ensure that the products last as long as possible KOMPAN s guarantees are conditional on the products being maintained in accordance with this manual These recommendations are based on our many years of experience Special playground installations and local requirements
7. ear Equipment installed below trees or other vegetation should be cleaned more frequently Use only water and mild soap e Clean the painted KOMPAN panels of any graffiti Do not use toxic or strong chemicals Please contact your local KOMPAN consultant for information on suitable products Galaxy Maintenance Instruction 4 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living To check wood posts for deterioration All wood when exposed to wetness and weathering will deteriorate over time However protectors and preservatives used in KOMPAN s timber extend the life of the wood considerably over that of unprotected wood However as a playground structure is exposed to stresses in a variety of ways it is important to check on the condition of the wood at regular intervals TEST METHOD Move away surfacing to a depth of 15 cm around post and check wood for soundness by applying the three following tests 1 Sight test Observe appearance Wood should appear intact signs of deterioration or missing surface should be minimal Note KOMPAN wood is oversized so minor surface damage will not affect the structural integrity of the product 2 Sound test Knock with blunt instrument such as hammer There should be no noticeable difference in the sound when parts of the wood are knocked unless there are drilled holes or wood is wet in parts 3 Physical test Attempt to penetrate wood surface with a sharp instrument
8. eel slides e Parts that have been damaged or ruined due to vandalism e Foundation stability Water play equipment Check tighten repair and if necessary replace the following e Loose fitting joints on water supply and water hoses e Plastic tubs moving water pipes funnels and other moving parts e Rust on bolts painted metal parts and galvanised pillars e Parts that have been damaged or ruined due to vandalism Carousels Check tighten repair and if necessary replace the following e Do Nuts bolts and fittings e Check for play in the bearing by rocking the upper part Galaxy Maintenance Instruction 7 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Play houses play castles play sculptures and other themed play products Check tighten repair and if necessary replace the following e Do Nuts bolts and fittings e Floors platforms climbing ladders etc and roof panels e Rust on painted fittings and galvanised pillars e Parts that have been damaged or ruined due to vandalism Swing frames and swing seats Check tighten repair and if necessary replace the following e Fasteners on the swing crossbars to side panels e Fasteners on the side panels to posts e Rust and wear to swing suspension shackles and forked bolts e Breakage of swing suspensions and swing seats due to vandalism e Wear of swing chains and swing ropes e Fasten
9. ers on swing seats e Foundation stability e Parts that have been damaged or ruined due to vandalism NOTE When a chain link or forked bolt is worn through 50 the part must be replaced Galaxy Maintenance Instruction 8 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Combinations and play ships aw a PLAY HOUSES PLAY TOWERS AND BRIDGES Check tighten repair and if necessary replace the following parts e Do nuts bolts and fittings e Floors platforms and roof panels wear and rot e Steps and handrails on bridges e Fasteners on crossbars e Blue bars cracks or fractures e Moving parts such as binoculars compass telegraph sand wheel and rope for Sandworks a i LADDERS ETC Check tighten repair and if necessary replace the following parts e Do Nuts bolts and fittings e Steps rungs and handrails e Steps side beams and handrails splinters and sharp edges i Galaxy Maintenance Instruction 9 17 Copyright KOMPAN A S Vo0028EU 18 KOM PANT Playful Living NET CONSTRUCTIONS Be particularly careful when inspecting net constructions They do not need to be replaced when steel wire becomes visible but when the steel wire is worn through becomes frayed replacement should be carried out immediately Check tighten repair and if necessary replace the following parts Agzat HED e Wear on net strands Ensure that ne
10. nd functional performance Slides with or without ladder Check tighten repair and if necessary replace the following e Ladder platform and safety panel e Burrs or other protruding parts on the surface of the slide which can injure children e Fasteners on the sides of plastic and steel slides Water play equipment Check tighten repair and if necessary replace the following e Loose fitting joints on water supply and water hoses e Plastic tubs moving water pipes funnels and other moving parts E a E EEE Galaxy Maintenance Instruction 13 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living MONTHLY SEASONAL INSPECTION CONTINUED Play houses play castles play sculptures and other themed play products YES NO Check tighten repair and if necessary replace the following e Do Nuts bolts and fittings e Floors platforms climbing ladders etc and roof panels Swing frames and swing seats Check tighten repair and if necessary replace the following e Fasteners on the swing crossbars to side panels e Fasteners on the side panels to posts e Rust and wear to swing suspension shackles and forked bolts e Wear of swing chains and swing ropes e Fasteners on swing seats NOTE When a chain link or forked bolt is worn through 50 the part must be replaced COMBINATIONS AND PLAY SHIPS Check tighten repair and if necessary replace the following
11. or Surfacing regulations may call for different maintenance and inspection routines Reference is made to EN 1176 7 We recommend that a visual inspection is carried out at least once a month and that products undergo a comprehensive check every three to six months Once a year all KOMPAN products should be washed down Use only water and mild soap At the end of this manual you will find check lists for monthly as well as 3 6 month inspections Poorly maintained surfacing can be a contributory factor to serious accidents and therefore regular inspection should include an inspection of the protective surfacing ensuring that it is intact and at the correct level Reference is made to EN 1177 Examples of commonly used impact attenuating materials and corresponding critical fall heights Source EN 1176 1 2008 E Table 4 ya lt 1 nn e a O S000 lt 3 000 lt 2 000 lt 3 000 0 2 to 2 grain size 200 lt 2 000 lt 3 000 lt 2 000 lt 3000 Other materials and As tested to Ceen see ENTIA Critical fall height as other depths tested Materials properly prepared for use in children s playgrounds P For loose particulate material add 100 mm to the minimum depth to compensate for displacement see 4 2 8 5 1 No silty or clay particles Grain size can be identified by use of a sieve test such as EN 933 1 See NOTE 1 in 4 2 8 5 2 20 to 80 grain size Woodchip 5 to 30 grain size Gravel
12. parts Play Houses Play Towers and Bridges e Do nuts bolts and fittings e Steps and handrails on bridges e Fasteners on crossbars Ladders etc e Do Nuts bolts and fittings e Steps rungs and handrails e Steps side beams and handrails splinters and sharp edges Net Constructions Be particularly careful when inspecting net constructions They do not need to be replaced when steel wire becomes visible but when the steel wire is worn through becomes frayed replacement should be carried out immediately Check tighten repair and if necessary replace the following parts e Wear on net strands Ensure that net connectors and thimbles are intact and correctly positioned e Thimble fasteners on the posts crossbar platform and floor Bloqx e Do Nuts bolts and fittings e Handholds and footholds Galaxy Maintenance Instruction 14 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living CHECK LIST Photocopy this form for your annual inspection ANNUAL INSPECTION Cleaning e Wash all painted KOMPAN panels at least once a year Equipment installed YES NO below trees or other vegetation should be cleaned more frequently Use only water and mild soap e Clean the painted KOMPAN panels of any graffiti Do not use toxic or strong chemicals Please contact your local KOMPAN consultant for information on Suitable products Single spring products Check tighten repair and if neces
13. rcoated steel Galaxy Maintenance Instruction 16 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Site Location Structure Maintenance Record Initials Maintenance Performed Comments Galaxy Maintenance Instruction 17 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living
14. sary replace the following e Rust on painted springs and other painted metal fittings e Fastening and stability of the foundation Multi spring products Check tighten repair and if necessary replace the following e Rust on the painted springs metal fittings and galvanised parts e Slot screws on seats e Foot support for wear or breakage e Fasteners on the foundation e Foundation stability Slides with or without ladder Check tighten repair and if necessary replace the following e Rust on the underside of the slide surface e Foundation stability Water play equipment Check tighten repair and if necessary replace the following e Rust on bolts painted metal parts and galvanised pillars Play houses play castles play sculptures and other themed play products Check tighten repair and if necessary replace the following e Rust on painted fittings and galvanised pillars Swing frames and swing seats Check tighten repair and if necessary replace the following e Breakage of swing suspensions and swing seats due to vandalism e Foundation stability pF d T Oooo o d E m Galaxy Maintenance Instruction 15 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living NOTE When a chain link or forked bolt is worn through 50 the part must be replaced COMBINATIONS AND PLAYSHIPS Check tighten repair and if necessary replace the following parts
15. such as pocket knife nail or screwdriver There should be resistance to penetration of the item in all surfaces The wood is sound if all three tests are positive Return surfacing to original or recommended position Keep area free of vegetation and other elements that can trap moisture in the wood To check other wood parts for deterioration Check all connection points on wood plates for soundness with particular attention to connection points under the floor plates on houses and towers Any visible signs of deterioration e g small cracks should be further examined by removal of covering hardware Structural soundness will be maintained as long as connecting hardware can firmly hold panel in place The monthly annual inspection must include a detailed examination of each KOMPAN product On the following pages the products have been listed according to type e g single spring products slides play houses etc The illustrations shown next to the various types of products are only examples All of the products within the same category of equipment should be examined according to the list regardless of whether there is an illustration of the product or not Inspection should be carried out more frequently in heavily used playgrounds Galaxy Maintenance Instruction 5 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Single spring products Check tighten repair and if necessary replace the following e
16. t connectors and thimbles are intact A a and correctly positioned oOo Ff e Thimble fasteners on the posts crossbar platform and floor Bloqx Check tighten repair and if necessary replace the following e Do Nuts bolts and fittings e Handholds and footholds e Fastening and stability of the foundation e Parts that have been damaged or ruined due to vandalism Galaxy Maintenance Instruction 10 17 Copyright KOMPAN A S V00028EU 180807 KRH KOM PANT Playful Living Repair paint We recommend that edges and surfaces be painted when the paint is damaged or worn off Wear and damage of the painted panels varies a great deal from one playground to another As a result a fixed schedule cannot be given for how often painting should be performed TOUCH UP PAINT Type 1 Touch up paint is available in spray tins of 0 4 litre and can be ordered in all KOMPAN colours A comprehensive user manual and safety data sheet will accompany the touch up paint REPAIR PAINT Type 2 For large repair jobs such as repainting whole panels KOMPAN offers a one component repair paint which comes in tins of 0 5 litre It is available in the most commonly used KOMPAN colours red yellow orange blue brown and black A comprehensive user manual and safety data sheet will accompany the repair paint Please contact your local KOMPAN consultant for further information and instructions Identification Do Nuts All KOMP
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